Cosentino Facade Brochure

Page 1


Cosentino Facades

About Us

Cosentino® is an international family-owned company that produces and distributes surfaces that enrich architecture and design. Founded in 1979, the company today has 5 global brands that are considered industry standards. Its commitment to innovation has created an industrial park of more than 1,000,000 sqft which year after year continues to grow thanks to the passion of its more than 4000 employees around the world.

Cosentino's main offices® are located at the Cosentino Group Industrial Park® in Cantoria which is located in the province of Almería, Spain. These offices are the productive, administrative and logistical hub from which the Group manages and supervises its international distribution system.

Inspire people through innovative and sustainable spaces.

and

Very Close to Our Customers and their Projects

Our Cosentino CENTERS are the heart of the company no matter where we might be in the world. Our warehouses are available to those curious and passionate about design who may want to touch and see our products on a real scale.

Our Cosentino CITIES, which are located in some of the most iconic cities around the world, create spaces so that anyone can discover Dekton® and the latest market trends by using all five senses.

America is home to 45 Cosentino Centers and 8 Cosentino Cities Toronto, and Montreal, and growing year over year

Sustainability in the factory

Cosentino is a leader in sustainable manufacturing and continually invests in new and cutting edge environmental improvements in the production processes.

→ Implementing actions aimed at eliminating or reducing air emissions from industrial installations.

→ Water treatment systems to recycle 99% of water with zero external spillage.

→ Investments in sustainable mobility, energy efficiency, and creation of green spaces.

→ Dekton production implements the best available techniques (BATs), representing an investment exceeding 14 million euros.

→ Over 2 kilometres of bike paths have been designed and bicycles purchased, an investment of over 50,000 euros.

→ Use of electric vehicles in the industrial park.

We produce 1.45 million m2 of products containing recovered or recycled materials

Recovery of 33% of the waste generated

Use 19% more recycled water than in 2018

We promote sustainability Products with up to 25-year warranties

Our sustainable mobility strategy avoided 1,255 tons emissions of CO2 equivalent per year in 2019

Dekton® products represents the emission of 14.54 kg of CO2 per m2, 11% less than in 2018

Agreements signed with shipping companies In 2019 we have avoided the emission of 4,000 tons of CO2 equivalent

We renewed the ISO 14001:2015.

RETAILER

Dekton Cradle-to-Grave

CO2 Neutral

To achieve carbon neutrality in Dekton®, we offset our emissions over the entire product life cycle (scopes 1+2+3) by investing in GHG emission of setting projects.

For this purpose, we identify projects that meet the requirements for responsible offsetting and that, in turn, have a strong social dimension that contributes to the achievement of the Sustainable Development Goals of the UN's 2030 Agenda.

The project selected to offset the 42,532 tons of CO2 emissions resulting from one year of Dekton® production was the "Loma Los Colorados Land ll Gas Project" in Chile, which has a direct impact on sustainable development by supporting the local economy, providing training and job opportunities..

The ultra-compact surface, Dekton, is the only solid surface on the market certified cradleto-grave carbon neutral.

We offset our CO2 emissions over the entire product life cycle.

What is Dekton®?

Dekton® is a sophisticated blend of more than 20 inorganic minerals that have been extracted from nature. Its production process is the result of years of learning and gathering inspiration from the manufacturing process of glass, state of the art porcelain and quarz surfaces.

The manufacturing of Dekton® uses exclusive TSP technology, which is capable of sintering mineral particles and causing them to bond molecularly with each other, as well as change and compact their internal structure. A unique and innovative technological process that involves an accelerated version metamorphic process by which natural stone is created, when the minerals are exposed for millennia to extreme pressure and extreme heat.

In the span of a few hours, Dekton® emulates what took nature thousands of years thanks to the exclusive TSP technology.

The extreme compaction and sintering process, which are exclusive to Dekton®, allows for extremely low porosity in the material. This reduced porosity and absence of microdefects that cause stress or weak points, are some of the differentiating qualities of Dekton® vs other surfacing materials.

Advantages

Dekton's technical features set it apart from other surfacing materials in all applications, but especially as a facade material.

Non-combustible material

Dekton® can withstand high temperatures without burning, scorching or cracking. European Standard EN 13501 and ASTM E84 testing, classifies Dekton® as a noncombustible material.

Highly resistant to ultraviolet (UV) light

Dekton® is highly resistant to UV light and will not fade or degrade over time in any kind of outdoor application.

Low water absorption

Dekton’s® water absorption is negligible so it does not undergo any expansion movement due to it.

Dimensional stability

Dekton® expansion is minimal so it can be installed between panels. These joints will keep their width in all conditions.

^ 0 2 4 6 7 5 1 8 9 3

Maximum fire and heat resistance

Dekton® has been successfully installed on facades in areas exposed to high temperatures.

Color durability

Dekton’s® control of pigmentation and decoration in the manufacturing process provides better color consistency from one slab to another, resulting in a long lasting product that will not fade over time.

Superior mechanical resistance

Dekton’s® variety of thicknesses allow it to be used in applications where resistance to wind or impact are a project requirement.

Resistance to freezing and thawing

Dekton®resistance to durability tests in freezing and thawing situations and its application in various weather conditions prove its high performance.

Scratch resistant

Dekton® is one of the most scratchresistant surfaces on the market.

Easy cleaning and low maintenance

Graffiti can be removed from Dekton® with standard cleaning products. Maintenance costs are reduced.

Abrasion resistant

Dekton® is even more resistant to abrasion than granite and porcelain, making it the ideal surface for facades or high-traffic flooring in commercial applications.

Stain resistant

Dekton® is resistant to stains from a variety of sources so they can easily be removed without altering their finish.

Dekton® Warranty

Cosentino has a specific team from the Quality Department, trained to provide on-site support. In addition, we have our Dekton® Trainers. Their mission is to provide training and the certification of workshops for the proper preparation of materials.

25 YEAR WARRANTY FACADES *

*See warranty for details

Dekton iD is a breakthrough service by Cosentino that enables the possibility to customize our Dekton products. ®

Combine any of our color bases. Choose one of our textures. Print a design, patterns, graphics, or even a logo or brand.

1

Base color selection

The first step is the selection of the base color. You can choose any Dekton® color or you can even choose a custom base color using a RAL or Pantone number.

2

Design application onto Dekton® surfaces

You can apply countless customized designs to Dekton® surfaces, as well as colors and grades that will transform its appearance.

3

Texture selection

The different textures available, such as matte*, ultra-gloss, wood, and slate, to name a few, will provide the finish with attractive nuances and a unique feel.

4

Thickness selection

While Dekton® standard thicknesses are 4mm (5 32”), 8 mm (5 16”), 12 mm (1/2"), 20 mm (3/4") and 30 mm (1 3/16”).

5 Cutting

Dekton® large format slabs can be cut to size, regardless of the shape.

Certifications

Dekton® has achieved, among others, the following prestigious certifications. It is also subject to strict controls and tests, some of which are also listed below.

Implementation and Support

A budget is drawn up for each part of the project based on the initial proposal, any changes suggested by the experts, any new designs and the inclusion of customised colors.

Project management and execution.

Production

Guaranteed deadlines thanks to the link between the Project and Factory through our Project Manager.

Daily review of production date plans adjusting to work setbacks.

Production factory: More than 140 workers. Max capacity of 2,583,338 sq ft.CTS a month.

Project Factory. Facades, flooring and cladding. Max. capacity of 1,614,586 sq ft. month.

Packing

Customized packaging. We pack all our materials treating each piece as an individual unit, adding specific protection in each case.

Vertical or horizontal design possibilities.

Choice of other specific materials - ECO Packaging.

Organization by lots, items and size.

Information sheets (safety, material, use, maintenance, etc.)

Post-sales services

Cosentino's specialized staff can travel for 'on-site' assessment and resolution.

Transportation insurance to guarantee the perfect condition of our shipment.

Monitoring and traceability of all shipments to their destination.

Training in the use and maintenance of the material in each application.

Quality control

Validation of production plans by the customer as well as the final product before loading and shipping.

Each piece of the finished product is individually checked by our quality team.

Support when receiving the material/piece from our Technicians, according to the project

Logistics

We manage the goods efficiently from point to point for the customer thanks to a Logistics and Planning team of more than 170 people.

More than 40 Containers and 20 trucks per day.

Preferential agreements with the world's leading shipping companies.

Dry port in our facilities with capacity for more than 150 containers.

Agility in customs and ports.

Technical characteristics

ASTM

Acetic acid, 3% (v/v)

acid, 10% (v/v)

ASTM C650 Daily use cleaning products

Ammonium chloride, 100 g/l - Does not affect Does not affect Does not affect

Citric acid solution, 100 g/l - Does not affect Does not affect Does not affect

Lactic acid, 5% (v/v) - Does not affect Does not affect Does not affect

Phosphoric acid, 3% (v/v) - Does not affect Does not affect Does not affect

Phosphoric acid, 10% (v/v) - Does not affect Does not affect Does not affect

Sulfamic acid, 30 g/l - Does not affect Does not affect Does not affect

Sulfamic acid, 100 g/l - Does not affect Does not affect Does not affect

Chemical pool products - Does not affect Does not affect Does not affect

Sodium hypochlorite solution, 20 mg/l - Does not affect Does not affect Does not affect

Acids and bases - Does not affect Does not affect Does not affect

Hydrochloric acid solution, 3% - Does not affect Does not affect Does not affect

Hydrochloric acid solution, 18% (v/v) - Does not affect Does not affect Does not affect

Potassium hydroxide, 30 g/l - Does not affect Does not affect Does not affect

Potassium hydroxide, 100 g/l - Does not affect Does not affect Does not affect

Cap Ferrat by Juan Carlos Di Filippo, Rio de Janeiro, Brasil

DK T1

Ventilated Facade - DKT1 Undercut Anchor System

Discreet fixing system using hidden clips anchored to the panel via an undercut screw on the back of the panels.

The panels are fixed to the wall by hanging the clamps in the horizontal profiles.

Each panel has two adjustment points and a fixed point at the top, which makes possible the adjustment while preventing undesirable movements of the entire plate.

The DKT1 system provides ultra design flexibility with a wide range of panel sizes, shapes, and designs, the possibilities are endless!

Thickness Available Notes

Ventilated Facade - DKT1 Undercut

Anchor System

Aravaca

DK T2

Ventilated Facade - DKT2

Continuous

Grooved Edge System

DKT2 concealed fixing system by using a continuous profile housed in grooves made in the horizontal edges of the panels.

The horizontal profiles that serve as fixing for the panels are anchored on a vertical structure.

Especially apt for large façade surfaces with horizontal modulations. There are maximum panel sizes with this type of system.

Available

Thickness Available

12 mm " 20 mm "

Ventilated Facade - DKT2 Continuous Grooved Edge System

DK T2

DETAIL 1 - VERTICAL SECTION DETAIL 2 - HORIZONTAL SECTION

4 - HORIZONTAL SECTION

1 - DEKTON

DETAIL 3 - VERTICAL SECTION DETAIL 4 - HORIZONTAL SECTION

2 - HORIZONTAL PROFILE

3 - VERTICAL PROFILE

4 - "L" BRACKET

1 - DEKTON

5 - MECHANICAL ANCHOR

2 - HORIZONTAL PROFILE

3 - VERTICAL PROFILE

Dekton®

6 - SELF-DRILLING SCREW 7 - THERMAL INSULATION 8 -

4 - "L" BRACKET

Horizontal profile 3. Vertical profile 4. "L" Separator

5 - MECHANICAL ANCHOR 6 - SELF-DRILLING SCREW

Structural Wall

Adhesive

INSULATION

5. Mechanical anchor 6. Auto-drilling screw

/ VENTILATED FACADE SYSTEM

Visible Clip Attachment System DK T4

In the DKT4 system of visible attachment, the piece is shown as it is, with the attachment tabs of the upper and lower pieces visible to the eye. The clips hold both pieces and keep them in line with the plane of the façade, as well as maintaining the distances

(joints) between consecutive pieces. Although this type of attachment is fairly flexible in adapting to the thickness of the material, it is ideal for the smaller sizes, lighter weights and smaller thicknesses.

Elan Center, Israel.

DK R

Rivet fixing System

DKR mechanical fixing of exposed struts with rivet.

The Maximum size is 130” x 63”

Cutting: Vertical and Horizontal.

Commercial advantages: Fixing with aluminium rivet in Dekton color. Complete system. Easy and quick installation. High installation performance.

Mechanical fixing of exposed struts with rivet

Elan Center, Israel.
Zeeduin renovation project. Nieuwpoort, Belgium

C

Chemical Anchor System

DKC is a completely chemical attachment system, which allows panels to be glued directly to the supporting substructure with structural adhesives, avoiding any need for drilling the panels. Starting from a profile, two strips of double-sided tape are placed in the center while they are added to the perimeter of said profile.

During attachment, the double-sided tape secures the piece while the adhesive is curing. You can work with a wide range of formats and even design pre-assembled elements in the factory. This system allows a wide range of thicknesses, with 8 mm (0.315 in) being the most common.

DK B

Construction

Detail

Detail - Vertical Section

1- Dekton

2- Water proof joint material

3- Safety Clip*

4- High-perfomance deformable cement-based adhesive

5- Regularization layer

6- Mechanical anchor

7- Support wall

* Safety clips optional

Addison Police Consolidated Dispatch Center

Curtain Wall

Traditional Captured Curtain Wall

Traditional SSG Curtain Wall

Unitized Curtain Wall

Unitized SSG Curtain Wall

Curtain Wall

Curtain Wall

Curtain Wall

Curtain Wall

Sizes, Formats and Thicknesses

Standard size

Thanks to the large format of Dekton, with a full size panel of 56" x 126", the design possibilities are endless.

Formats recommended to maximize use of Dekton®

Thickness (mm- inches) Format (inches)

28” x 28”

56” x 31”

56” x 56”

4mm / 5 32”

8mm / 5 16”

12mm / 1/2"

20mm / 3/4"

28” x 56”

28” x 42”

56'' x 42''

28” x 63”

56” x 63”

56 x 126''

28” x 126”

Jumbo format
130” x 63”

Standard thicknesses

Dekton® slabs come in different thicknesses so that you choose the most appropriate option depending on the application, design or desired effect, from 4mm (0.157 in) to 20 mm (0,787 in).

Technical features

• Density: 2,52 ± 4 % g/cm3

• Bending strength: ≥ 45 N/mm 2

• Modulus of elasticity: 84,000 N/mm 2

• Linear thermal expansion: 5.9 x 10 -6 º C -1

• Water absorption: 0.1 %.

• Porosity: 0.2 %.

• Maximun expansion: 0.1 mm/m.

• Thermal conductivity: 0.483 W/mºK

• Reaction to fire. Class A fire rated, EN 13501-1 2018 and NFPA/ IBC Class A, ASTM E 84 and noncombustible per ASTM E 136. NFPA-285 compliant.

Projects

7 West 51st Street

New York, NY

Material

5,586 sq ft. Dekton® Danae, Borea, and Edora

Facade system

Hybrid Mechanical and Chemical Adhesive

Thickness

12mm (1/2")

CASE STUDY

1825 Ocean Avenue

Brooklyn, New York

Material

8,366 sq ft. Dekton® Irok and Dekton® Kelya

Facade system DKT1

Thickness 12mm (1/2")

The Charles Building

Atlanta, USA

Material

DKT1

Thickness

12 mm (1/2")

22,000 sq ft. Dekton® Domoos and Dekton® Danae
Facade system

University of Missouri Stadium

Missouri, USA

Material

5,640 sq ft. Dekton® Domoos and Dekton® Spectra

Facade system

DKT1 and DKT2

Thickness

12 mm (1/2") and 20 mm (3/4")

Toha Project

Tel Aviv, Israel

Material

140,000 sq ft. Dekton® Keon

Facade system

DKT1

Thickness

12mm ( 1/2")

444 N Orleans St.

Chicago, IL

Material

Dekton® Aura 15 Bookmatch

Installation system DKT1

Thickness

12mm ( 1/2")

CASE STUDY

Material

5,000

Thickness

12mm (1/2")

Lakeside Bank
Oakbrook Terrace, IL
sq ft. Dekton® Zenith
Facade system
DKBG

The Warner Building

Kalamazoo, Michigan, USA

Material

10,776 sq. ft. Dekton® Sterling

Facade system

DKT1

Thickness

12mm (1/2")

Southern First

Fort Langley Home

COSENTINO NORTH AMERICA HEADQUARTERS 355 Alhambra Circle Suite 1000, Coral Gables, FL 33134 , United States of America www.cosentino.com/usa/facades

Rev: October 2022

Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.
Cosentino Facade Brochure by ckfcompany - Issuu