CSI Case Bank Library

Page 1


Pasco Water Reuse Facility

Washington

METHANECAPTURE,

HOWTHEYGOTSTARTED

TheCityofPasco,WA,embarkedonanambitiousprojecttomodernizeandexpanditsProcessWater ReuseFacility,demonstratinganinnovativeapproachtoindustrialsymbiosisThisinitiativeaimedto tacklechallengesposedbyaginginfrastructure,systeminefficiencies,andtheincreasingdemandsof thefoodprocessingindustry.Withatotalinvestmentof$137million,theprojectsetouttotreat2 billiongallonsperyearofindustrialwastewaterfromsevenmajorfoodprocessors,transforming wasteintovaluableresourceswhilesupportingeconomicgrowthandsustainability.

STARTANDEXPANSION

In2023,Pascoinitiatedasignificantmodernizationandexpansionofitswastewatertreatment facilityTheprojectwasdesignedtoaddressthefacility'sincapacitytohandleprojectedincreasesin nitrogenloadsresultingfromthegrowthofthefoodprocessingindustry.Recognizingthelimitations oftraditionalsolutions,PascoPublicWorksinnovatedasymbioticnetworkofsolutionstoextract valuefromwaste,reducefossilfuelreliance,andfacilitatethecreationofhundredsofjobs.

METHANECAPTUREFORRENEWABLENATURALGAS

ByintroducingLowRateAnaerobicDigesters,thefacilitycapturesmethanegasfromfood processingwastewater.Thisgasisthenconvertedintorenewablenaturalgas,providinga sustainableenergysource

Closeto1.5billiongallonsperyearofpre-treatedwater, containingsomenitrogen,isutilizedforcropirrigation. Thispracticereducestheneedforsyntheticfertilizers, benefitingfarmersandtheenvironmentalike

Abiological,low-energynitrogenremovalsystem employsalgae,whichnotonlycleansthewaterbut alsoresultsintheproductionofanalgae-based fertilizer Thismarketableproductoffersan innovativesolutiontonutrientmanagement.

INTERESTINGFACT

Theprojecthasledtothecreationofover300full-timejobsduetothefacility'syear-roundcapacity forfoodprocessing,inadditiontoconstructionjobsThissignificantjobcreationunderscoresthe project'sroleinbolsteringthelocaleconomywhileadvancingsustainablepractices.

CONTINUOUSMANAGEMENT

ThemanagementofthePascoProcessWaterReuseFacilityinvolvesongoingeffortstoenhance efficiency,reduceenergydemand,andexplorenewavenuesforwaste-to-valueconversion.Thecity's commitmenttodataanalysis,collaborativeinnovation,andattractingfundingshowcasesaproactive approachtomanagingandexpandingtheproject'ssustainabilityimpacts

Solrod Biogas Denmark

WASTESTREAMRECYCLING FERTILIZER

HOWTHEYGOTSTARTED

Thisprojectemergedfromanefforttoutilizedecayingseaweedthatwasheduponlocalbeaches,andwas creatinganuisanceodorforresidentsandtourists.Thesolutionidentifiedbystakeholderswastogenerate biogasusingtheseaweedasfeedstock Thesuccessfulexperimentpromptedfurtherconsiderationofother existingresources TodaySolrødBiogas,ownedinpartbythemunicipalityofSolrød,utilizesthefollowingas wasteinputtosymbioticallygenerateheat,power,andfertilizer:1,500tonsofseaweedfromthebeach,90,000 tonnesoforganicresidualproductfromCPKelco,70,000tonsoforganicresiduefromChr.Hansen,44,500 tonsofanimalmanureand20,000tonnesofotherindustrialwasteproducts

HOWMUCHENERGY?

Thebiomassismadeupbybiologicalresidualproducts,seaweedandalgalsludgeremovedfrombeaches aswellaslivestockmanurefromadjacentfarms.Thebiomassisusedprimarilyfortheproductionofheat andelectricitytoreplacefossilfuelinputs,including18millionm3ofbiogas,whichisapproximately equivalentto11millionm3ofmethane.Thiscanprovideheatforaround4,000householdsandgenerate electricityforapproximately5,400households Additionally,thereisasupplyof220,000tonnesof biofertilizerforagriculturaluse Thebiofertilizerisofhighquality,richinorganicmatter,essential nutrients,andbeneficialmicrobialactivity,makingitsuitableforpromotingsoilfertilityandsupporting plantgrowth.

WASTETOENERGY

Themainconstituentsofrawbiogasisabouttwo-thirdsmethaneandonethirdcarbondioxide.Theycan beutiliseddirectlyasfuelin,forinstance,agasgeneratortogenerateelectricity.Gasgeneratorsneed cooling,aprocessthatproducesheatedcoolingwater.Aheatexchangertransferstheheatofthecooling watertowater,whichcanbeusedasdistrictheatingtohouseholdsandofficesorforindustrial production

CARBONREDUCTION

TheproductionofheatbasedonbiogasfromSolrødBiogascorrespondstoapprox.41%of theheatconsumptioninthemunicipalityorapprox.4,000households'heat consumptionByreplacingfossilfuelswithbiogas,theSolrødBiogasfacilitysignificantly reducescarbonemissions ThefacilityhelpssavethousandsoftonsofCO2annually, contributingtoDenmark'sambitiousclimategoals. Thebiomassfromtheanaerobicdigesters,aswellascondensatefrom thegascleaningprocess,areusedtomakeasustainablyproduced fertilizerforfarmerstouse.SolrødBiogassuppliesmorethan200,000 tonnesofbiofertilizertoagricultureeachyear.Inthisway,nutrients fromtheindustryarerecirculated,whichwouldotherwisehavebeen

FERTILIZERPRODUCTIONANDDISTRIBUTION

PHOTO:SOLRODBIOGAS
PHOTO:SOLRODBIOGAS

TRANSPORTATIONANDHANDLING:

Residualproductslikefoodindustryleftovers,seaweedfromKøgeBay,andlivestockmanureare transportedintankersandcontainerstotheplant.Uponarrival,allloadsareweighedandstored temporarily.

BIOGASPRODUCTION:

Liquidbiomassisheatedandpumpedintodigesters,whilesolidbiomassisautomaticallyloaded.The generatedbiogasispurifiedandstoredfordistribution.

DISTRIBUTIONANDRECYCLING

Afterpurification,biogasisdistributedforelectricityandheatproduction.Degassedbiomassisstored andtransportedbacktofarmsforuseasfertilizer.

LEACHINGREDUCTION

Theyreducetheleachingofnutrientslikenitrogenfrommanureandfertilizerinto theaquaticenvironment,preventingnutrientaccumulationinwaterbodiesBy preventingexcessivenutrientinflux,thisapproachcurbsalgaegrowththatcan depleteoxygenlevelsinwater,potentiallyleadingtodeadzonesbothinthewater columnandatthebottom.

PHOTO:SOLRODBIOGAS

STATE OF GREEN

mateactioninfarming,organic omotion,environmentandnature nservation

Greenisaplatformthat oplewithDanishexperts utionsforeco-friendly mentTheyfocusonareas rgy,water,recycling,and encourageglobaleffortsfor erfutureBysharing gefromDenmark's nces,theyaimtoinspire ofollowsuitTheplatform ents,visits,anddigital sestospreadinformation agewithaworldwide e.StateofGreenalsotakes partinprogramsthataimtospeed etransitiontoamoreecodlyworldTheyusemedia, ts,andpresstocommunicate promotegreensolutions nationally

andExpansion:Theinception ateofGreenwasdrivenby mark'sambitiontoleadby mpleinthetransitiontowardsa ainableandlow-carbon omyItwasestablishedasa c-privatepartnership,reflecting fiednationalstrategyto motegreensolutionsglobally nitiativewasdesignedto tatethesharingofDenmark's evementsandlessonslearned plementingsustainable ices

StateofGreenhighlightsseveral keyareasofDenmark’s sustainablepractices: RenewableEnergy:Denmark’s significantinvestmentsinwind andsolarpowerexemplifyits commitmenttorenewable energyStateofGreen showcasestheseachievements, includingDenmark’spioneering windturbinetechnologyand solarenergyprojects,toinspire globaladoptionofrenewable energysources.

EnergyEfficiency:Theinitiative alsoemphasizesDenmark’s effortsinenergyefficiency,from industrialprocessesto residentialheatingsolutions StateofGreenprovidesinsights intohowenergyefficiencynot onlyreducesemissionsbutalso lowersoperationalcosts, presentingacompellingcasefor itswidespreadadoption WaterManagementandWaste Reduction:Denmark's innovativeapproachestowater managementandwaste reductionarealsofeatured StateofGreenhighlights projectsthattreatwastewater andconvertwasteinto resources,demonstratingthe practicalapplicationofcircular economyprinciples

EXPLORING SUSTAINABILITY

Denmarkhasmade significantprogressinits shifttogreenenergy, aimingtoreduceits carbonemissions substantiallyby2025and 2030Since1980,the

thecountryhasfocusedonrenewable energyandefficiency,separating economicgrowthfromenergy consumptionItprojectsa555%cutin emissionsby2025anda68%reduction by2030comparedto1990levels.The energysectoriscrucialforthischange, withplanstogo100%renewableby 2029Denmarkalsoneedstocomply withEUemissionreductiontargetsandis workingonsectorslikeagricultureand transportationtomeetthesegoals

AssessmentslikeKF24helptrack progress,projectingashortfallby2030but showingapositivetrajectorytowards climateneutralityby2045anda110% reductionby2050tocombattheclimate crisis.

SohowdoesStateofGreenhelpmyteam planforandreachsimilarresults?They areallaboutconnectingyouwithtop-notch Danishinnovatorsingreenenergy,water management,circulareconomy,andurban sustainabilitySince2008,they'vehosted 1500delegationsworldwidetheyoffer tailoreditinerariesforeachvisit,packed withsiteexcursionsandbusiness meetings

Onceyouarrive,yourexplorationusually kicksoffattheHouseofGreen,ahub showcasingDenmark'ssustainability marvelsAttheshowroom,you'lldivedeep intoDanishsolutionsacrossvariousecofriendlycategories,promotingcollaboration andbestpractices

StateofGreenflauntsover1400green solutionsforyoutoexplore!FromR&D projectstopolicyinitiatives,there'sabuffet ofchoicesConnectwithnearly600 organizationswaitingtotackleyourecochallengeshead-on!

StateofGreenexemplifieshow collaborationandknowledgesharingcan acceleratethetransitiontoasustainable future.ByshowcasingDenmark's approachtosustainability,itinspiresother nationsandorganizationstoadoptsimilar practices,makingasignificantcontribution toglobalenvironmentalgoals

Establishedin1964,thisorganizationis employing186,000employeesand exportingagriculturalproducts,foodand equipmentvaluedat€20billionannually ThisteaminCopenhagenaimstotacklethe pressingissuesofpopulationgrowth,food demand,andclimatechange.

Theyenvisionaworldwherefood productionnotonlysatisfiesglobalhunger butalsotreadslightlyonourplanet'sfragile climate.That'sthevisiondrivingtheDanish agri-sectortowardsbecomingentirely climate-neutralby2050

Denmarkisalreadyafront-runnerinecofriendlyfoodproduction.Byoptimizing agriculturalpractices,fosteringinnovation, andconductingefficientresearch,the countryboastsoneoftheworld'smost environmentallyconsciousfoodindustries.

Denmark'sCAPStrategic Planfor2023-2027focuses onpromotingsustainable farming,modernization,and highstandardswithinthe agriculturalsector.Theplan prioritizesthesustainable developmentoffarming, foodproduction,andrural areas,withastrong emphasisonmodernization efforts,digitalization,andthe implementationofstringent environmentalandclimate standards.

DanishAgricultureandFood Councilwillbeatthe forefrontofthesestrategic objectives.

InterestingFact:Denmarkis hometotheworld'sfirst organicpublicprocurement policy,whichmandatesthat asignificantpercentageof foodservedinpublic institutionsmustbeorganic. Thispolicynotonlysupports organicfarmersbutalso encouragessustainable eatinghabitsamongthe public.

TheDanishAgricultureand FoodCouncilisn'tjust aimingforlocalchange—it's settingaglobalexample.By showingtheworldhowto “producemorewithless”, they'reinspiringanewwave ofenvironmental consciousnessacross borders.Thisorganization isn'tjustgrowingfoodit's growingagreener tomorrow,oneinnovative solutionatatime.

MelioraBio

MelioraBiowasestablishedwiththegoal ofdevelopingsustainablesolutionsfor agriculturalwaste,addressingboth environmentalconcernsandtheneed forrenewableenergysources.

MelioraBioDenmark representsasignificant advancementinthefieldof industrialsymbiosis,focusing ontheinnovativeuseof biorefinerytechnologiesto convertagriculturalwasteinto valuablebioproducts.This initiativedemonstratesa sustainableapproachtowaste management,energy production,andmaterial utilization,aligningwithglobal effortstopromotecircular economyprinciples

WastetoValue:Thecoreof MelioraBio'soperationinvolves thetransformationof agriculturalwaste,suchas strawandhusks,intovaluable bioproductsThisnotonly reduceswastebutalso providesanalternativetofossilbasedmaterialsandfuels

RenewableEnergyProduction: Throughthebiorefinery process,MelioraBioproduces biofuelsthatcanserveas renewableenergysourcesThis contributestoreducing greenhousegasemissionsand dependencyonfossilfuels, promotingamoresustainable energylandscape

CircularEconomyIntegration: MelioraBioexemplifiesthe principlesofthecircular economybyensuringthatall by-productsofthebiorefinery processareutilizedefficiently Nutrientsarerecycledback intoagricultureasbiofertilizers, andanyresidualwasteisused toproducebioenergy, minimizingenvironmental impact

Inthisprofile youcanexpect:

WastetoValue

Renewable Energy Production

Circular Economy Integration

Advanced Biofuel

Prebiotics Lignin

MELIORABIO

ProcessHighlights

Bioethanol

Prebiotics

Lignin

Advancedbioethanol,aproduct ofMelioraBioderivedfromstraw, enzymes,andyeast,boastsan exceptionallysmallCO2footprint

Thisbioethanol,madefrom agriculturalresidue,serves variouspurposes,withitsprimary applicationbeingtheblending withgasolineforautomotivefuel toachieve90percentdecreasein CO2emissionsfromvehicles

Unlikeconventionalethanol sourceslikecornandsugarcane, ourbioethanolresolvesthefoodversus-energydilemma

MelioraBioalsooffers prebioticproductscrafted fromstraw,ensuring sustainability,minimal ecologicalimpact,anda diverserangeofprebiotics knownfortheirpositive environmentalattributes, fosteringguthealthand overallwellness

Theinherentlignincontent withinthestrawisextractedat thebiorefineryandpresently utilizedforgenerating sustainableenergy(steam)for ouroperationalneeds

Ligninholdsconsiderable promiseasasubstitutefor polymersacrossvarioususes

Kalundborg Symbiosis

Gyproc,whichusedittodry plasterboardsintheirovens Thismutuallybeneficial exchangemarkedthe beginningofacooperative processthathasgrown organicallyoverthepastfive decades.

TheKalundborgSymbiosis producesanimpressive$28 millioninyearlyeconomic valueandsaves600,000tonsof CO²emissionsThisisachieved throughtheexchangeof20 differentresourcesamongthe participantsForexample, excessgasisusedforenergy production,biologicalsludgeis deliveredtofarms,andflyash fromthepowerplantis suppliedtocement manufacturers

anotherfacilityhasreducedits oilconsumptioncostsby95% Thegoalistouseallresources andachievezerowastewithin thenextdecade

Today,severalmajorindustrial enterprisesinDenmark participateintheKalundborg Symbiosis,whichincludeseight publicandprivate organizationsinthe KalundborgareaAmongthese aretheworld'slargestinsulin producer,theleadingenzyme manufacturer,Northern Europe'slargestsewage treatmentplant,Denmark's biggestpowerplant,andthe largestoilrefineryintheBaltic Region

STATEOFGREEN

ProcessHighlights

Asillustratedabove,The KalundborgSymbiosisstandsas amodelforindustrialsymbiosis worldwide,demonstratinghow environmentalstewardshipcan alignwitheconomicandsocial benefits

CEF

LineaMorada

Inthisprofile youcanexpect:

TheLíneaMoradainJalisco,Mexico,exemplifiesa sophisticatedimplementationofindustrial symbiosis,focusingonreuseoftreatedwastewater tosupportindustrialprocessesThisinitiativenot onlyaddressesenvironmentalconcernsbutalso enhancestheefficiencyofresourceuseinoneof Mexico'srapidlygrowingindustrialregions.

StartandExpansion:Initiated withaninvestmentof177 millionpesos,LíneaMorada wasdesignedtoprovidea sustainablesolutiontowater scarcityandpollution challengesintheindustrial corridorofElSalto,JaliscoThe projectwasacollaborative effortfundedbyboththestate governmentofJaliscoandsix localindustrialcompaniesIts strategicdevelopmentwas aimedatreducingthe extractionoffreshwaterfrom aquifersandpreventing untreatedwastewater dischargesintotheSantiago River..

TreatedWastewaterfor IndustrialUse:TheLínea Moradaenablestheredirection ofupto2,600literspersecond oftreatedwastewaterfromthe ElAhogadotreatmentplantto localindustries.Thissubstantial volumeiscritical,consideringit offsetstheequivalentofthe dailywaterconsumptionof 300,000inhabitants.

ReductionofEnvironmental Impact:Byrepurposingtreated wastewater,theproject preventsapproximately26 cubicmeterspersecondof untreatedsewagefrom enteringtheSantiagoRiver, significantlyreducingwater pollutionandenhancinglocal waterquality

SupportforAquiferRecharge: Theprojectcontributestothe greaterrechargeoflocal aquifersbyreducingtheneed fordirectextractionThisisvital formaintaininggroundwater levelsandensuringlong-term wateravailabilityforvarious uses

CANALDELGOBIERNODEJALISCO

ProcessHighlights

Wastewater Management

InterestingFact:TheLínea Moradaispartofabroadervision bytheJaliscogovernmentto solvetheregion'swaterissuesfor thenext50years,demonstrating along-termcommitmentto sustainablewatermanagement andsettingabenchmarkfor similarinitiativesinMexico

ThemanagementofLínea Moradainvolvescontinuous oversightandcollaboration betweenthegovernmentand theindustrialsectorTheproject isamodelofpublic-private partnership,whereongoing adjustmentsandexpansionsare plannedtoenhanceitscapacity andefficiencyaspartofJalisco's broaderenvironmentalstrategy

AGENCIADEENERGÍADEL ESTADODEJALISCO

Biowert

BW(fertilizerfromdigestate), demonstratetheir commitmenttosustainable productionThefacility processesabout2,000tonsof drymatterannually,equivalent to8,000tonsofgrassperyear

BiogasProduction:Akey componentoftheiroperationis theintegratedbiogasplant, whichproducesapproximately 1,340,000cubicmetersof biogasannuallyThisbiogasis utilizedincombinedheatand power(CHP)facilities, producingabout52GWhof electricityin2012,whichcovers theenergyneedsoftheentire facility,withexcesselectricity exportedtothegrid applications,including injectionmolding

Thegrassjuiceremainingfrom themechanicalpretreatment ofgrasssilageservesasa substrateinthebiogasplant, alongwithlocalco-substrates likefoodwasteandslurry Wastewaterarisingfromthe processisreusedfor pretreatmentofgrasssilage Digestatefromthebiogas plantisprocessedinto concentratedandliquid biofertilizers,usedbylocal farmers,closingthenutrient cycleinacirculareconomy

ProcessHighlights

Afterfermentationinthebiogas plantiscomplete,anutrient-rich digestateremainsThisdigestate isconcentratedanddeliveredas AgriFerfertilizertothefarmers whosupplygrass,thereby returningthenutrientstotheir meadows

ThefinalstageoftheBiowert circulareconomyisAgriPlast Materialsmadewith polypropyleneorpolyethylene canbefullyrecycled,andthose withbiodegradablepolymerscan becompostedConsistent recyclingensuresacompletely closedmaterialcycle

Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.