John Deere Agriculture
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Table of contents
FOREWORD
DEALER PREDELIVERY SERVICE
QUICK REFERENCE SPECIFICATIONS
Section 05 - SAFETY
Group 05 - Safety
Section 10 - GENERAL INFORMATION
Group 05 - General Information
Section 20 - ENGINE
Group 00 - Component Removal and Installation
Group 05 - Engine Repair
Section 30 - FUEL, AIR INTAKE, AND COOLING SYSTEMS
Group 05 - Throttle Controls
Group 10 - Diesel Fuel System
Group 15 - Air Intake System
Group 20 - Engine Cooling System
Group 25 - Air Conditioning Condenser and Coolers
Section 40 - ELECTRICAL
Group 05 - Connectors
Group 10 - Wiring Harness Routing
Group 15 - Charging Circuit
Group 20 - Starting Circuit
Group 25 - Switches, Relays, and Solenoids
Group 30 - Monitoring System
Group 40 - Auxiliary Lighting and Electrical Components
Group 45 - Convenience and Accessory Components
Section 50 - TRANSMISSION
Group 00 - Component Removal and Installation
Group 05 - Controls
Group 10 - SyncroPlus SyncroPlus is a trademark of Deere & Company.Transmission
Group 15 - PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Group 20 - Creeper Transmission
Group 25 - Range Box
Section 56 - DRIVE SYSTEMS
Group 00 - Component Removal and Installation
Group 05 - Controls
Group 10 - MFWD Clutch
Group 15 - MFWD Axle
Group 20 - Rear Di erential
Group 25 - Final Drive
Group 30 - Hi-Crop Final Drive
Group 35 - PTO
Group 40 - Drive Lines
Group 45 - Hydraulic Pump Drive
Section 60 - STEERING AND BRAKES
Group 05 - Hydrostatic Steering
Group 10 - Steering Cylinders
Group 15 - Brake Valve
Group 20 - Brake Components
Section 70 - HYDRAULICS
Group 00 - Component Removal and Installation
Group 05 - Controls
Group 10 - Hydraulic Pump and Charge Pump
Group 15 - Hydraulic System Valves
Group 20 - Selective Control Valves and Couplers
Group 25 - Hitch
Group 30 - Row Guidance
Group 35 - Remote Cylinder
Group 40 - Bleed Hydraulic System
Section 80 - MISCELLANEOUS
Group 00 - Component Removal and Installation
Group 05 - Front Axle
Group 10 - Hood
Section 90 - OPERATOR STATION
Group 00 - Component Removal and Installation
Group 05 - Controls
Group 10 - Air Conditioning System
Group 15 - Heating System
Group 20 - Seat
Group 25 - ROPS and Cab
Section 99 - DEALER FABRICATED TOOLS
Group 05 - Fabricated Tools
Foreword
This manual is written for an experienced technician. Essential tools required in performing certain service work are identi ed in this manual and are recommended for use.
Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.
Technical manuals are divided in two parts: repair and diagnostics. Repair sections tell how to repair the components. Diagnostic sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, speci cations, wear tolerances, and torque values.
Binders, binder labels, and tab sets can be ordered by John Deere dealers direct from the John Deere Distribution Service Center.
This manual is part of a total product support program.
FOS Manual-Reference
Technical Manuals-Machine Service
Component Manual-Component Service
Fundamentals of Service (FOS) Manuals cover basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes. FOS Manuals are for training new personnel and for reference by experienced technicians.
Technical Manuals are concise guides for speci c machines. Technical manuals are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
Component Technical Manuals are concise service guides for speci c components. Component technical manuals are written as stand-alone manuals covering multiple machine applications.
Dealer Predelivery Service
The John Deere delivery receipt, when properly lled out and signed by the dealer and customer, veri es predelivery and delivery services were satisfactorily performed. When delivering the tractor, give the customer his copy of the delivery receipt and operators manual. Be sure to explain their purposes to him.
Because of the shipping factors involved, plus extra nishing touches necessary to promote customer satisfaction, there are certain predelivery services that must be performed by the dealer. These services are listed in the rst of two sections on the predelivery form which is attached to the tractor. The second section is a list of factory inspections that must be veri ed by the dealer.
Fill the form out completely and sign it. Send a copy to the factory and le the original with the shop order for the job. This will certify the proper delivery service has been completed.
Perform all services listed and check each job o as it is completed.
Quick Reference Speci cations
Engine
Slow Idle ..........
Fast Idle ..........
Rated Engine Speed ..........
Valve Clearance:
Intake:
Exhaust:
Capacities
Fuel tank: Open Station ..........
Station (Optional) ..........
Cooling system ..........
Crankcase with Filter ..........
Transmission, Di erential and Hydraulic system: SyncroPlus
SyncroPlus with MFWD .......... SyncroPlus with Creeper
.......... SyncroPlus with MFWD and Creeper ..........
PowrQuad
PowrQuad with MFWD ..........
PowrQuad with Creeper ..........
PowrQuad with MFWD and Creeper
Mechanical Front Wheel Drive: Axle Housing: .......... Wheel Hub .......... Hi-Crop Axle Housings (combined) ..........
Torques
Front Axle: Regular or Wide Axle ..........
Two-Wheel Drive: Front Wheel-to-Hub ..........
Hi-Crop Rim-to-Disk .......... Hi-Crop Disk-to-Hub ..........
MFWD: Rim-to-Disk ..........
Hi-Crop Rim-to-Disk .......... Disk-to-Hub .......... Hi-Crop Disk-to-Hub ..........
Cab Mounting Bolts ..........
rpm
rpm
rpm
L (19 qt)
600 N·m (445 lb-ft)
310 N·m (230 lb-ft)
310 N·m (230 lb-ft)
310 N·m (230 lb-ft)
310 N·m (230 lb-ft)
600 N·m (445 lb-ft)
600 N·m (445 lb-ft)
600 N·m (445 lb-ft)
204 N·m (150 lb-ft)
L (16 gal) 68 L (18 gal)
L (9 qt)
L (2 qt)
L (2 gal)
