Caterpillar 336d2 L - Excavator - Service Manual - Repair PDF

DOWNLOAD SERVICE MANUAL

SERVICE MANUAL 336D2 L EXCAVATOR

Printed by Heavy Equipment Manuals v2.20

Printed in U.S.A

DOWNLOAD LINK For some reason if link does not work download this pdf and then click

































 



















 



 



 



























































































  Product: EXCAVATOR Model: 336D2 L EXCAVATOR GJA Configuration: 336D2 L Excavators GJA00001-UP (MACHINE) POWERED BY C9 Engine

Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02

Publication Date -01/09/2015

Date Updated -10/08/2018

i06589608

Air Cleaner - Remove and Install SMCS - 1051-010; 1054-010

Removal Procedure Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component must be cleaned. Cleaning will help to prevent dirt from entering the internal mechanism.

Illustration 1

1. Open doors (2) and (1).

g06036659

Illustration 2

g06037246

2. Remove cover (3).

Illustration 3

g06037247

Illustration 4

g06037251

3. Remove primary filter element (4) and secondary filter element (5).

Illustration 5

g03828112

4. Disconnect hose (6) from the rear side of air cleaner assembly (7).

Illustration 6

g06039898

5. Remove bolts (7) and air cleaner assembly (8).

Installation Procedure 1. Install air cleaner assembly (8) in the reverse order of removal.

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Mon Mar 30 12:12:48 UTC+0530 2020

  Product: EXCAVATOR Model: 336D2 L EXCAVATOR GJA Configuration: 336D2 L Excavators GJA00001-UP (MACHINE) POWERED BY C9 Engine

Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02

Publication Date -01/09/2015

Date Updated -10/08/2018

i06589578

Air Inlet Elbow - Remove and Install SMCS - 1087-010-E4; 1087-010

Removal Procedure

Illustration 1

1. Open engine hood (1).

g01206371

Illustration 2

g06039861

2. Loosen Clamp (2) and disconnect air inlet hose (3).

3. Remove nut (4), bolt (7), and disconnect harness assembly (6).

4. Remove air inlet temperature sensor (5).

5. Remove remaining bolts (7) and air inlet elbow (8).

Installation Procedure 1. Install air inlet elbow (8) in the reverse order of removal.

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Mon Mar 30 12:10:53 UTC+0530 2020

  Product: EXCAVATOR Model: 336D2 L EXCAVATOR GJA Configuration: 336D2 L Excavators GJA00001-UP (MACHINE) POWERED BY C9 Engine

Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02

Publication Date -01/09/2015

Date Updated -10/08/2018

i06588929

Alternator - Remove and Install SMCS - 1405-010

Removal Procedure Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.

Illustration 1

1. Open doors (2) and (1).

g06036659

Illustration 2

g06036666

2. Turn battery disconnect switch (3) to the OFF position.

Illustration 3

g01205950

3. Open engine hood (4).

Illustration 4

g01205953

4. Remove the belt from alternator (9). Refer to Operation and Maintenance Manual, "Belts Inspect / Adjust / Replace".

5. Disconnect harness assemblies (5), (6), and (8).

6. Remove bolt (7), bolt (10), and alternator (9).

Installation Procedure Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.

Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.

Illustration 5

g01205953

1. Install alternator (9), bolt (7), and bolt (10).

2. Connect harness assemblies (5), (6), and (8).

3. Install the belt to alternator (9). Refer to Operation and Maintenance Manual, "Belts Inspect / Adjust / Replace".

Illustration 6

g01205950

4. Close engine hood (4).

Illustration 7

g06036666

5. Turn battery disconnect switch (3) to the ON position.

Illustration 8

g06036659

6. Close doors (1) and (2).

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved.

Mon Mar 30 12:09:58 UTC+0530 2020

Private Network For SIS Licensees.

Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual

NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it.

  Product: EXCAVATOR Model: 336D2 L EXCAVATOR GJA Configuration: 336D2 L Excavators GJA00001-UP (MACHINE) POWERED BY C9 Engine

Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02

Publication Date -01/09/2015

Date Updated -10/08/2018

i06588908

Battery - Remove and Install SMCS - 1401-010

Removal Procedure Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes to prevent fluid loss and keep contaminants from entering the system.

Illustration 1

1. Open doors (2) and (1).

g06036659

Illustration 2

g06036666

2. Turn battery disconnect switch (3) to the OFF position.

Illustration 3

g06036669

3. Remove cover (4) from air cleaner (5).

Illustration 4

4. Remove knob (6) and cover (7).

g06036671

Illustration 5

g06036681

5. Disconnect cable assemblies (8), (9), and (12).

6. Remove nut (10) and cover (11).

7. Remove batteries (13).

Installation Procedure

Illustration 6

g06036681

1. Install batteries (13).

2. Install cover (11) and nut (10).

3. Connect cable assemblies (8), (9), and (12).

Illustration 7

g06036671

4. Install cover (7) and knob (6).

Illustration 8

g06036669

5. Install cover (4) on air cleaner (5).

Illustration 9

g06036666

6. Turn battery disconnect switch (3) to the ON position.

Illustration 10

g06036659

7. Close doors (1) and (2).

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Mon Mar 30 12:09:33 UTC+0530 2020

  Product: EXCAVATOR Model: 336D2 L EXCAVATOR GJA Configuration: 336D2 L Excavators GJA00001-UP (MACHINE) POWERED BY C9 Engine

Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02

Publication Date -01/09/2015

Date Updated -10/08/2018

i06598821

Belt Tensioner - Remove and Install - Alternator, Refrigerant Compressor, Water Pump SMCS - 1358-010

Removal Procedure

Illustration 1

g06039466

1. Remove bolts (1) and guard assembly (2).

Illustration 2

g02178959

2. Remove belt (3). Refer to Operation and Maintenance Manual, "Belt Inspect/Adjust/Replace" to remove and install the belt.

3. Remove bolt (4) and belt tensioner (5).

Installation Procedure 1. Install belt tensioner (5) in the reverse order of removal.

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Mon Mar 30 12:13:43 UTC+0530 2020

  Product: EXCAVATOR Model: 336D2 L EXCAVATOR GJA Configuration: 336D2 L Excavators GJA00001-UP (MACHINE) POWERED BY C9 Engine

Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02

Publication Date -01/09/2015

Date Updated -10/08/2018

i06601275

Cooling System Package (Radiator, Hydraulic Oil Cooler, and Aftercooler) - Assemble SMCS - 1063-016; 1353-016; 1374-016

Assembly Procedure Table 1 Required Tools Tool

Part Number

A

189-0408

Illustration 1

Part Description

Qty

Shackle As

2

g03830931

Illustration 2

g03830969

Illustration 3

g03830970

1. Attach a suitable lifting device to radiator (13). The weight of radiator (13) is approximately 21 kg (45 lb) 2. Install radiator (13), bolts (14), and (15). Tighten bolts (14) and (15) to a torque of 100 ± 20 N.m (74 ± 15 lb ft).

Illustration 4

g03830751

3. Attach Tooling (A) and use a suitable lifting device to install hydraulic oil cooler (11). The weight of hydraulic oil cooler (11) is approximately 63 kg (140 lb).

Illustration 5

g03830905

4. Install hydraulic oil cooler (11) and bolts (12). Tighten bolts (12) to a torque of 100 ± 20 N.m (74 ± 15 lb ft).

Illustration 6

g03830755

5. Install bracket (10) and bolts (9). Tighten bolts (9) to a torque of 100 ± 20 N.m (74 ± 15 lb ft).

Illustration 7

g03829795

6. Attach Tooling (A) and use a suitable lifting device to install aftercooler (8). The weight of aftercooler (8) is approximately 34 kg (75 lb).

7. Install aftercooler (8) and bolts (7). Tighten bolts (7) to a torque of 100 ± 20 N.m (74 ± 15 lb ft).

Illustration 8

g03829770

8. Install frame assembly (4) and bolts (3), (4), and (5). Tighten bolts (3), (4), and (5) to a torque of 100 ± 20 N.m (74 ± 15 lb ft).

Illustration 9

g03829753

9. Install shroud (2) and bolts (1). Tighten bolts (1) to a torque of 55 ± 10 N.m (41 ± 7 lb ft).

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Mon Mar 30 12:14:01 UTC+0530 2020

  Product: EXCAVATOR Model: 336D2 L EXCAVATOR GJA Configuration: 336D2 L Excavators GJA00001-UP (MACHINE) POWERED BY C9 Engine

Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02

Publication Date -01/09/2015

Date Updated -10/08/2018

i06598815

Cooling System Package (Radiator, Hydraulic Oil Cooler, and Aftercooler) - Disassemble SMCS - 1063-015; 1353-015; 1374-015

Disassembly Procedure Table 1 Required Tools Tool

Part Number

A

189-0408

Part Description

Qty

Shackle As

2

Start By: a. Remove the cooling system package (radiator, hydraulic oil cooler, and aftercooler).

Illustration 1

g03829753

1. Remove bolts (1) and shroud (2).

Illustration 2

g03829770

2. Remove bolts (3) and bolts (6).

3. Remove bolts (5) from both sides and remove frame assembly (4).

Illustration 3

g03829795

4. Attach Tooling (A) and a suitable lifting device to aftercooler (8). The weight of aftercooler (8) is approximately 34 kg (75 lb).

5. Remove bolts (7) and aftercooler (8).

Illustration 4

6. Remove bolts (9) and bracket (10).

g03830755

Illustration 5

g03830751

7. Attach Tooling (A) and a suitable lifting device to hydraulic oil cooler (11). The weight of hydraulic oil cooler (11) is approximately 63 kg (140 lb).

Illustration 6

g03830905

8. Remove bolts (12) and hydraulic oil cooler (11).