Caterpillar 314D LCR Excavator Operation and Maintenance Manual SSZ

Page 1


314D LCR EXCAVATOR

SSZ00001-UP

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SEBU8266-10 314D Excavator 2

M0085473-03 Caterpillar Corporate Radio 647

SEBU5596-06 Product Identification Numbers (PIN) Location Guide 701

SEBU6250-26 Caterpillar Machine Fluids Recommendations 722

SEBU9208-00 Caterpillar Filters Recommendations 976

UENR8330-00 Ultrasonic Wear Indicator 5 UWI 5 1048

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Product: EXCAVATOR

Model: 314D LCR EXCAVATOR SSZ

Configuration: 314D LCR Excavator SSZ00001-UP (MACHINE) POWERED BY C4.2 Engine

Operation and Maintenance Manual

314D Excavator

Media Number -SEBU8266-10

Foreword

Literature Information

Publication Date -01/02/2014

Date Updated -14/08/2017

This manual should be stored in the operator's compartment in the literature holder or seat back literature storage area.

This manual contains safety information, operation instructions, transportation information, lubrication information and maintenance information.

Some photographs or illustrations in this publication show details or attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes.

Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.

Whenever a question arises regarding your machine, or this publication, please consult your Cat dealer for the latest available information.

Safety

The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning signs and labels used on the machine.

Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this machine.

Operation

The operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.

s00037320

Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.

Maintenance

The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS) lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the "When Required" service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or "one safe source" for all maintenance procedures.

Maintenance Intervals

Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.

Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary.

Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed under every 250 service hours or monthly and every 10 service hours or daily.

California Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

Certified Engine Maintenance

Proper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road diesel engine owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual.

It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or trading engines or machines to remove, alter, or render inoperative any emission related device or element of design installed on or in an engine or machine that is in compliance with the regulations (40 CFR Part 89). Certain elements of the machine and engine such as the exhaust system, fuel system, electrical system, intake air system and cooling system may be emission related and should not be altered unless approved by Caterpillar.

Machine Capacity

Additional attachments or modifications may exceed machine design capacity which can adversely affect performance characteristics. Included would be stability and system certifications such as brakes, steering, and rollover protective structures (ROPS). Contact your Cat dealer for further information.

Cat Product Identification Number

Effective First Quarter 2001 the Cat Product Identification Number (PIN) has changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Cat machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:

Illustration 1

Where:

1. Caterpillar's World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

g00751314

4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number.

Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format.

Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).

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Product: EXCAVATOR

Model: 314D LCR EXCAVATOR SSZ

Configuration: 314D LCR Excavator SSZ00001-UP (MACHINE) POWERED BY C4.2 Engine

Operation and Maintenance Manual

314D Excavator

Media Number -SEBU8266-11

Publication Date -01/02/2014 Date Updated -26/02/2019

Access Door and Cover Locations

SMCS - 726A-CH

Engine Hood

1

Left Access Door

Illustration

Right Access Door

Illustration 2 g01833502
Illustration 3 g01833504
Radiator Access Door

Illustration 4 g01507902

1993 - 2022 Caterpillar Inc.

SIS

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Product: EXCAVATOR

Model: 314D LCR EXCAVATOR SSZ

Configuration: 314D LCR Excavator SSZ00001-UP (MACHINE) POWERED BY C4.2 Engine

Operation and Maintenance Manual

314D Excavator

Media Number -SEBU8266-11

Publication Date -01/02/2014 Date Updated -26/02/2019

Air Conditioner/Cab Heater Filter (Recirculation) -

Inspect/Replace

SMCS - 1054-040-A/C; 1054-510-A/C

NOTICE

An air recirculation filter element plugged with dust will result in decreased performance and service life to the air conditioner or cab heater.

To prevent decreased performance, clean the filter element, as required.

i04006052

Illustration 1 g01352626

The recirculation filter is on the left side of the operator seat.

Illustration 2 g01352627

1. To remove the filter element, remove the cover screw and the filter cover.

2. To remove the filter, pull the filter away from the operator seat.

3. Refer to Operation and Maintenance Manual, "General Hazard Information" before using pressure air to clean the air filter element.

4. Clean the filter element with a maximum of 200 kPa (30 psi) pressure air.

5. After you clean the filter element, inspect the filter element. If the filter element is damaged or badly contaminated, use a new filter element. Make sure that the filter element is dry.

NOTICE

Failure to reinstall the filter element for the air conditioning system will contaminate and damage the system components.

Copyright 1993 - 2022 Caterpillar Inc.

Rights Reserved.

Network For SIS Licensees. Sat Feb 12 10:48:53 UTC+0530 2022

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Product: EXCAVATOR

Model: 314D LCR EXCAVATOR SSZ

Configuration: 314D LCR Excavator SSZ00001-UP (MACHINE) POWERED BY C4.2 Engine

Operation and Maintenance Manual

314D Excavator

Media Number -SEBU8266-11

Battery - Clean

SMCS - 1401-070

Publication Date -01/02/2014 Date Updated -26/02/2019

i00934864

Clean the battery surface with a clean cloth. Keep the terminals clean and keep the terminals coated with petroleum jelly. Install the post cover after you coat the terminal post with petroleum jelly.

Copyright 1993 - 2022 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees. Sat Feb 12 10:49:12 UTC+0530 2022

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Product: EXCAVATOR

Model: 314D LCR EXCAVATOR SSZ

Configuration: 314D LCR Excavator SSZ00001-UP (MACHINE) POWERED BY C4.2 Engine

Operation and Maintenance Manual 314D Excavator

Media Number -SEBU8266-11 Publication Date -01/02/2014 Date Updated -26/02/2019 i07746330

Battery - Recycle

SMCS - 1401-561

Always recycle a battery. Never discard a battery.

Always return used batteries to one of the following locations:

• A battery supplier

• An authorized battery collection facility

• Recycling facility

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Product: EXCAVATOR

Model: 314D LCR EXCAVATOR SSZ

Configuration: 314D LCR Excavator SSZ00001-UP (MACHINE) POWERED BY C4.2 Engine

Operation and Maintenance Manual 314D Excavator

Media Number -SEBU8266-11 Publication Date -01/02/2014 Date Updated -26/02/2019

Battery Hold-Down - Tighten

SMCS - 7257

Tighten the hold-downs for the battery in order to prevent the batteries from moving during machine operation.

Copyright 1993 - 2022 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sat Feb 12 10:49:55 UTC+0530 2022

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Product: EXCAVATOR

Model: 314D LCR EXCAVATOR SSZ

Configuration: 314D LCR Excavator SSZ00001-UP (MACHINE) POWERED BY C4.2 Engine

Operation and Maintenance Manual

314D Excavator

Media Number -SEBU8266-11 Publication Date -01/02/2014 Date Updated -26/02/2019

Battery or Battery Cable - Inspect/Replace

SMCS - 1401-040; 1401-510; 1401-561; 1401; 1402-040; 1402-510

Personal injury can result from battery fumes or explosion.

Batteries give off flammable fumes that can explode. Electrolyte is an acid and can cause personal injury if it contacts the skin or eyes.

Prevent sparks near the batteries. Sparks could cause vapors to explode. Do not allow jumper cable ends to contact each other or the engine. Improper jumper cable connections can cause an explosion.

Always wear protective glasses when working with batteries.

1. Turn all of the switches to the OFF position. Turn the engine start switch key to the OFF position.

2. Turn the battery disconnect switch to the OFF position. Remove the key.

3. Disconnect the negative battery cable at the battery.

4. Disconnect the positive battery cable at the battery.

5. Disconnect the battery cables at the battery disconnect switch. The battery disconnect switch is connected to the machine frame.

6. Make necessary repairs or replace the battery.

7. Connect the battery cable at the battery disconnect switch.

8. Connect the positive battery cable of the battery.

9. Connect the negative battery cable of the battery.

10. Install the key and turn the battery disconnect switch to the ON position.

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Product: EXCAVATOR

Model: 314D LCR EXCAVATOR SSZ

Configuration: 314D LCR Excavator SSZ00001-UP (MACHINE) POWERED BY C4.2 Engine

Operation and Maintenance Manual

314D Excavator

Media Number -SEBU8266-11

Publication Date -01/02/2014 Date Updated -26/02/2019 i01982186

Belts - Inspect/Adjust/Replace

SMCS - 1357-510; 1357-025; 1357-040; 1358-025; 1358-510; 1359-025; 1359-040-BE; 1359-040; 1359-510-BE; 1359-510; 1359-025-BE; 1361-025-BE; 1361-025; 1361-040-BE; 1361-040; 1361-510BE; 1361-510; 1397-025; 1397-040; 1397-510; 1405-036; 1405-040-BE; 1405-040; 1405-510-BE; 1405-025-BE; 1405-510; 1405-025; 1802-025; 1802-510

Illustration 1 g00786689

Your engine is equipped with a water pump, with a fan drive, and with an alternator. Your engine can also be equipped with an air conditioner belt. For maximum engine performance and maximum utilization of your engine, inspect the belts for wear and for cracking. Check the belt tension. Adjust the belt tension in order to minimize belt slippage. Belt slippage will decrease the belt life. Belt slippage will also cause poor performance of the alternator and of any driven equipment.

If new belts are installed, recheck the belt adjustment after 30 minutes of operation. If two belts or more are required for an application, replace the belts in belt sets. If only one belt of a matched set is replaced, the new belt will carry more load. This is due to the fact that the older belts are stretched. The additional load on the new belt could cause the new belt to break.

Water Pump Belt, Fan Drive Belt, and Alternator Belt

1. Open the engine hood.

Illustration 2

(1) Mounting bolt (2) Bracket bolt (3) Adjusting bolt

g00688115

2. Apply approximately 98 N (22 lb) force midway between the pulleys.

3. Measure the deflection of the belt. The belt should deflect 10 to 12 mm (0.4 to 0.5 inch).

4. If the deflection is not correct, loosen alternator mounting bolt (1) and bracket bolt (2). Turn adjusting bolt (3) in order to adjust the belt tension.

5. When the adjustment is correct, tighten bolt (1) and bolt (2).

6. Check the deflection of the belt again.

7. If a new belt is installed, run the engine at rated speed for thirty minutes. Check the belt adjustment. Readjust the belt, if necessary.

Air Conditioner Belt (If Equipped)

NOTICE

The V-belt must be tensioned correctly. Failure to tension the belt properly could cause damage to the belt and/or to the air conditioner compressor.

Illustration 3

g00761884 (4) Nut (5) Adjusting bolt

1. Apply approximately 100 N (22 lb) force midway between the pulleys.

2. Measure the deflection of the belt. The belt should deflect 7 to 10 mm (0.3 to 0.4 inch).

3. If the deflection is not correct, loosen nut (4). Turn adjusting bolt (5) in order to adjust the belt tension.

4. When the adjustment is correct, tighten nut (4) to a torque of 38 ± 7 N·m (28 ± 5 lb ft).

5. Check the deflection again.

Note: If a new belt is installed, check the belt adjustment again after 30 minutes of engine operation at the rated engine speed.

6. Close the engine hood.

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Product: EXCAVATOR

Model: 314D LCR EXCAVATOR SSZ

Configuration: 314D LCR Excavator SSZ00001-UP (MACHINE) POWERED BY C4.2 Engine

Operation and Maintenance Manual

314D Excavator

Media Number -SEBU8266-11

Publication Date -01/02/2014 Date Updated -26/02/2019 i02980135

Blade Cutting Edges - Inspect/Replace - If Equipped

SMCS - 6801

Personal injury or death can result from a falling blade.

Block the blade before changing the cutting edges and the end bits.

Check the cutting edge of the blade and the end bits of the blade for wear. If any of the parts have signs of unusual wear or damage, replace the part.

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