Deck Specialist - May/June 2022

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DECK

SPECIALIST Ideas & Strategies for Outdoor Living Professionals

Studio Sheds

May/June 2022

DECK

SPECIALIST

Ideas & Strategies for Outdoor Living Professionals WHAT’S HOT

14

Studio Sheds Spur Sales Small units earn big rewards

30

Pergola Project Spotlight Quarter-circle pergola inspires builder

FEATURE STORIES

18

Deep Dive into Helicals Contractors discuss why they prefer this foundation in difficult soil types

24

Contractors Q&A Meet Sean Collinsgru, owner of Premier Outdoor Living, who expanded from landscaping into decking

36

Hardscapes Heat Up

14

Templated and modular hardscape designs are trending in outdoor spaces

INDUSTRY EVENTS

34 National Deck Contest

NADRA crowns yearly champions

ON THE COVER: The 120-sq.-ft. Sela Studio Shed is made with premium materials and has vaulted ceilings and oversized windows and doors. It is regularly used for a detached office or personal space and is often incorporated into the outdoor living space with decking and hardscapes. (Photo by Cerca Sheds)

ALSO INSIDE 8 Editor’s Note

30 CURVED PERGOLA: Webb Decks builds upon past project success.

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Industry News

42

Parks & Deck Creation with Bobby Parks

44

Set the Standard with Brendan Casey

46

Product Reviews with Marv Johnson

50

New Products

58

Date Planner

61

Ad Index

62

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May/June 2022 • Volume 6 • Number 2

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EDITOR’S NOTE

Seeing it through to the end I came across an old social media post the other day—a video of Apple co-founder, CEO and chairman Steve Jobs introducing the 1997 Macworld Expo audience to Apple’s then-new “Think Different” ad campaign.

Jobs starts off his speech with how exquisite prose can move a company exponentially forward. Yet, he takes it one step further and says: “It’s not the language that moves them forward, it’s communicating the company’s core values and stripping everything away to share the company’s identity with the world.”

His inspiring words made me think of this industry and how each of you live out your core values and reflect your company identities in everything you do.

It’s clear in hearing your stories and project solutions that it takes more than know-how to be successful in this industry—it requires an eye for what’s needed, the ability to analyze a project’s details, and the creativity and patience to execute it. And if something seems amiss with the project, or if there are project delays or complications, it takes the determination to do whatever is needed to make it turn out perfectly.

In short, to be a successful builder, one must have heart, love for the craft, and a commitment to seeing it through.

As for me, I’m the lucky one who hears what you want others to know. I’m the one

who listens in awe as a virtual-spectator, celebrating your achievements after you complete an impossible project.

I get the rare opportunity to speak with you firsthand about the amazing projects you you didn’t know you could build, such Webb Deck’s award-winning project (on page 30) or Jason Russell’s (aka Dr. Decks) award-winning project (on page 62) that he said “was a passion and an art to me before I considered it a deck.”

I’d love to hear from more of you—your personal stories and triumphs. At the bottom of the page is my email address. I am always looking to share your knowledge, expertise and achievements with other outdoor building professionals who may be inspired by your creativity and determination to see the project through.

Sara Graves is the managing editor of Deck Specialist. Reach her at sgraves@526mediagroup.com

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May/June 2022 | Deck Specialist |

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INDUSTRY NEWS

Deck Specialist Opens Registration to 2nd Virtual Symposium

Riding on the success of last year’s inaugural Deck Specialist Symposium, this year’s event is setting up to be even bigger and better than last year.

The virtual, two-day event, scheduled for July 13-14, brings the decking industry together to learn the latest from industry experts and to be introduced to the latest products and trends, while networking with fellow industry professionals.

The event, which is free to attend for qualified deck industry professionals, will be held at staggered hours in the afternoon and evening to minimize the time busy construction professionals from coast to coast spend away from the jobsite.

With presentations from renowned builders and contractors like Bobby Parks, Brendan Casey, the BroLaws and Marv Johnson, and a digital trade show floor featuring the hottest products, attendees will receive the ultimate virtual experience.

The event will start late afternoon on July 13 at 4 pm PDT (7 pm ET) and run until 7 pm PDT (10 pm ET). Day two will run from 2 to 5 pm PDT (5 to 8 pm ET). The trade show floor will open two hours earlier.

The symposium will open with a conversation with Bobby Parks, who will share his decades of building knowledge with fellow builders, followed by Marv Johnson, who will discuss the five more important tools in his tool bag, and a presentation by the BroLaws.

THE BROLAWS Dave Kenney and Joey Fletcher.

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Twin brothers Ben and Andrew Schoonover and their father Greg Schoonover will open day two with a discussion on family-run businesses, followed by Gordon South of Wood Bully, who will share the latest in social media marketing.

Brendan Casey will close out the event moderating the presentation of the 2nd Annual Deck Specialist of the Year awards and a panel of winners.

To sign up for the event, visit symposium.

526event.com/shop/event-pass-single.

Spartan Railing Partners with BMD

Spartan Railing has partnered with Building Material Distributors, Inc., Galt, CA., to distribute its line of railing to dealers throughout California and select counties in Nevada.

Spartan Railing, a patented frameless glass railing system with integrated LED lighting, is composed of mounting hardware (spigots), lowiron glass, and LED globes, providing an architecturally appealing railing system. Spartan’s patented spigot and railing system has completed testing requirements and manufacturing quality control to earn ICC ESR-4816 from ICC-ES. “We have been working with the Spartan Railing team extensively over the past few months to make this one of our most strategic product launches because we see a great market share to gain in this space,” said Chris Garlieb, BMD Sr. director of sales. “Spartan Railing has engineered how to take the risk out of glass delivery and estimating for our LBM customers —a challenge that for decades has been handed off to specialty shops, but not any longer.

Combining that ingenuity with beautiful aesthetics and ease of installation, we believe BMD and Spartan Railing provides an unbeatable combination.”

“BMD is the perfect partner for Spartan Railing as their product mix, customer base, and employee-owned culture are exactly what we were looking for,” said Mike Kunard, a coowner at Spartan Railing and parent company Illuminated Balustrade Australia. “California is an exceptional market for us as we build our distribution footprint across the country with high demand nationally for an ‘unobstructed view’ railing system that complements every architectural style. This is exactly what Spartan Railing delivers.”

INDUSTRY NEWS Oldcastle Acquires Northern California Hardscapes Manufacturer

Oldcastle APG has acquired Calstone, Northern California-based manufacturer of pavers, concrete masonry, segmental retaining walls, and packaged products.

Serving high-demand hardscapes markets including San Francisco, Sacramento, San Jose and the Central Valley-area, Calstone has an established reputation for its exceptional product quality and customer-centric approach.

“This is a strategically important addition to the Oldcastle APG family as we strive to offer complete outdoor living solutions to our customers across the country,” said Tim Ortman, president, Oldcastle APG. “Calstone fits seamlessly into APG’s existing portfolio, elevating our product lines and manufacturing capabilities in California to a new level.”

Established in 1947, Calstone operates out of three manufacturing facilities located in Tracy, Gilroy and San Martin. Over the past 75 years, Calstone has pursued continual product innovation to exceed customer expectations and sustain

its position as a leader in the residential and commercial construction sectors.

With its strong presence in the growing Northern California market, Calstone provides Oldcastle the opportunity to generate meaningful synergies and better serve customers in the region. Moreover, the addition of Calstone strengthens Oldcastle APG’s ability to meet the growing demand for sustainable building products, as Calstone’s circular production process incorporates the use of recycled materials.

NADRA Director Steps Down

Heather A. Marchand has stepped down after 16 years working with the North American Deck & Railing Association, most currently as the director of national programs & marketing, to spend more time with her children. “I've been promoted to the most fantastic gig I could have ever dreamed of,” she said.

Although she will no longer be involved in NADRA’s day-to-day activities, builders will still see her at the upcoming DeckExpo and the annual NADRA Awards presentation.

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LP’S OUTDOOR Building Solutions’ sheds can be customized with LP’s SmartSide Trim & Siding and paint to blend the shed with a home and outdoor living space. (Photo by LP Corp.)

Studio Sheds Spur Surprising Sales

By Sara Graves

An unexpected trend has emerged from the pandemic that has spurred increased outdoor living sales for many builders. As homeowners were isolated from family and friends, and asked to work remotely, they hired contractors to add premium studio sheds to their backyards to provide much-needed additional living space.

Yet, this interesting trend did not end when the isolation was lifted, but instead has shown no signs of slowing down as homeowners continue to add studio sheds to their backyards, as well as the decking, hardscapes, fire pits, and other outdoor amenities that connect the sheds with the rest of their living spaces.

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Boulder, CO.-based Studio Shed is one company that has benefited from this growing trend. Its product line is mainly composed of two types of units: a single-room studio used for recreational hobbies, or as a creative space or home office, and a larger building up to 1,000 sq. ft., which is equipped with plumbing, a bathroom, kitchenette, and is typically set up as an accessory dwelling unit (ADU) or is used as a guest house.

“We’ve been involved in this industry for almost 14 years and we started seeing the trend in landscape shift and evolve and the pandemic really accelerated a lot of trends that were

already in place, like a detached home office or a detached studio. The quality of these buildings are built to high-end residential standard so it is really like additional square footage on your property, which is becoming incredibly popular to integrate into outdoor landscapes,” said Jeremy Nova, co-founder and creative director at Studio Shed.

He said that the increased popularity is due in part to the fact that a freestanding modular addition costs approximately 40% less than a traditional renovation or home remodel.

And in many cases, he added, the homeowner approaches them first to add a studio shed, but then the shed becomes the catalyst for a larger backyard transformation.

“I think there’s a real opportunity for builders, landscape designers, and contractors to become aware of this as an option because it has become a very popular addition that can be showcased when designing and pitching a project to a homeowner,” he said.

“Outdoor living design ideas, such as the placement of windows, an entryway, a pathway to their house and landscaping around the space, as well as other elements, such as outdoor lighting, patios, decks and entryways around the

new shed, help extend or complement the design of the existing home,” Nova added.

Beverly Hills, CA.-based Cerca Sheds has also been positively impacted by this trend of homeowners integrating their studio sheds into their outdoor living spaces.

“Most of our customers build a deck around the shed (wood or concrete) with a fire pit or sitting area,” said Ohad Einbinder, Cerca Sheds founder. “Most installs end up involving landscaping throughout the backyard and around the shed.”

Rachel Hudson, shed marketing associate, LP Building Solutions, Nashville, TN., added that they too have seen a continuation of incredible growth in the shed industry this year.

“People are looking for more space for storage or a larger footprint for extended living spaces, such as offices, school rooms, and outdoor entertaining. While the pandemic has heightened this trend, we don’t see it going away as more and more people are using their sheds for many different things,” Hudson said.

She added that they are seeing a greater importance placed on the overall aesthetic of the shed to enhance the outdoor living space as well as the exterior of the home. “They want

SHED PROJECTS are growing in scope as homeowners often request decks around their units. (Photo by LP Corp.)

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THE EVAN from Cerca Sheds is well suited for a personal gym or office space with a 14-ft. opening front elevation that gives you the outdoor-indoor feel. (Photo by Cerca Sheds)

their sheds to have curb appeal, whether that means matching the existing house’s style or as a unique stylistic addition to the backyard.”

One popular use for studio sheds is to house multigenerational family members. Many homeowners are turning to larger studio sheds, such Studio Shed’s Accessory Dwelling Units

STUDIO SHEDS come in a variety of shapes and sizes and are used for everything from additional living space to a hidden garden escape. (Photo by LP Corp.)

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(ADUs), to house their loved ones.

Nova said, “ADUs are one of the biggest trends in real estate right now, and for good reason. Known as granny flats or guest houses, an accessory dwelling typically includes a full separate kitchen and bathroom along with living and bedroom spaces. ADUs are either attached to a home or detached as a separate building on the property.”

Nova added that ADUs are also being used as a source of short- or long-term rental income, or as a flexible extra space that is fully outfitted with plumbing and electricity.

And although most studio sheds are sold directly to the homeowner, some builders are capitalizing on the need of homeowners to have their sheds installed on site.

“A lot of times homeowners will buy from us a ‘DIY’ kit, but it’s not really true DIY in that they are not going to build this themselves—they’ve got a trusted contractor that they are working with potentially on some type of other project and then they do the installation, and we’ll support them through that,” Nova said. “We have an installation department with a team of people that will do a scope call with the builder that’s going to put it together. They’ll run them

through our installation materials that we use with our own certified contractors.”

Nova added that this is a great model for builders and contractors because Studio Shed has a flat rate schedule for what they pay for the installation of all its buildings. He said all the materials arrive on site, making for an efficient use of time, and the builder typically gets extra project work, such as decks and patios, directly from the homeowner.

“Almost everyone wants it as a part of their installation… it’s a really good referral source for the builders that are interested,” he said.

Nova added that Studio Shed ships shed kits nationwide to all 50 states and provides comprehensive permitting assistance online.

In addition, he said his company prepares the permit plan set, which typically determines the foundational details that are required for the building, that is then passed to the builder. The foundation for smaller sheds is often concrete piers and wood deck frame on top of it, while for the larger units, it is commonly a concrete slab or a stem wall.

Builders need to be familiar with the permit requirements for these types of units, Nova said, adding that it varies by municipality, but “it is fairly common that a smaller unit, 120 sq. ft., can be done without a permit, although that’s changing constantly, and by municipality.”

Some companies, such as Cerca Sheds, simplify the installation for contractors by providing detailed step-by-step installation manuals, as well as labeled parts and panels.

“We believe in the future that prefab construction will become the new norm vs. stick built, which will make life easier for contractors,” Einbinder said. “Contractors no longer need to source for materials nor do they need to build, all they need to do is show up and assemble the pre-built unit which was built with precision in a controlled environment. It’s an in-and-out situation for them, which is ideal for the homeowner and the general contractor.”

“The one thing that could vary, that they want to double check, is access to the property, soil conditions and whether the building will be erected on a flat area or a sloped one,” Einbinder added.

Nova said his company is disrupting the traditional home improvement category, removing the pain and expense associated with home additions and expansions, adding that “the construction happens outside the home with no need to take down walls or impact current home spaces and takes just weeks instead of months, adding value and square footage to a property

SMALLER SHEDS are commonly built on concrete piers with a wood deck frame on top, and in some municipalities can be built without a permit. (Photo by Studio Shed)

SINGLE-ROOM SHEDS, such as this one from Cabot Sheds, provide a designated place to work in an outdoor living space. (Photo by Cabot Sheds)

without the hassle.”

And while supply chain and construction delays continue to plague the real estate industry, Nova added, prefab architecture has become a popular solution to adding turnkey, ready-to-install residential structures in less time and often, less of an expense, while still allowing high customization for every project.

“If you are familiar with the product offerings in this category and the way to integrate it into a project, it is certainly something that homeowners want,” he said. “You’ll be speaking to the market in terms of what they are looking for in backyard renovations. It’s certainly a trend that is not going away—and it is probably getting stronger.”

“We believe this industry is at its infancy and we are going to see this trend of fancy, premium backyard sheds evolve and grow,” Einbinder added. “The word shed won’t only be associated with storage, but other uses.”

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(Photo by Paul LaFrance)

Helical Piles

A new twist on decking foundations

By Sara Graves

HELICES cut to the right height (Photo by Pier Tech Systems)

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Builder’s increasingly have turned to helical piles as their decking foundation of choice after discovering their usefulness in installing decking foundations in rocky, sandy, or other poor soil conditions.

A helical pile (patented 200 years ago as a screw pile) is a hollow galvanized-steel shaft that has steel screw threads welded onto it, similar to a corkscrew. The size of the helices differs according to the soil composition, with larger helices used for clay and wet soils, and smaller ones used for rocky soils.

As the segment is twisted underground with machinery to the required pile torque or refusal below grade, based on the engineer’s design, additional sections are connected to the pile to extend its depth as needed. The torque upon the pile increases until it reaches non-disturbed, load-bearing strata. The installer uses a pressure gauge to determine the torque on the pile as it is screwed into the ground. The weaker the soil, the deeper the pile is installed. The typical length of one helical pile is 7 ft. and cost $300 or more.

“Helical piles work on torque,” said Tony

Verga, owner and certified installer for Techno Metal Post Illiana, the Indiana and Illinois distributor for Techno Metal Post, an Ontario, Canada, company that manufactures and installs helices for residential and commercial projects.

“A helical pile driven 7-ft. deep is typical for a deck that requires 4,000 to 6,000 lb. piles, except in bad soil conditions, where you might have to add extensions to reach load-bearing strata.”

“Naturally, each helical pile installation is different because of soil characteristics,” Verga said.

“Since we do not just install the piles to a certain depth but continue to add extensions to embed into non-disturbed, load-bearing strata, this makes each installation custom to that particular soil.”

Paul Birdsong, Florida regional manager for Cantsink, a Georgia-based helical pile manufacturer, added that it’s important to have a geotechnical report. The report will identify the soil types and serve as a guideline for the helical pile type, configuration and depth based on soil data.

For instance, he said, the water table in Florida is high in most areas. If you don’t obtain the proper soil data, you potentially can be exposed to liability for structure failure.

“If you build a cast-in-place pile and get to liquified soil, that deck will sink in a year or two,” Verga said.

DECKING BOARDS rest on helices. (Photo by Pier Tech Systems)

Applications

In certain applications, helical piles are considered essential. For instance, in the South, which is prone to hurricanes and tornados, builders use them to keep deck foundations from failing.

“The fluctating high winds can prove to be challenging on the structure’s point and lateral loads,” said Birdsong. “In a hurricane or a tornado, with the wind blowing under an elevated deck at 120 mph, the deck can now become a sail if not properly designed. This can also rip the piles out of the ground and cause failure of the structure.”

He added that “if designed properly, the decking support columns would most likely fail long before the bolt connections break that secure the deck to the top mounting bracket to the helical pile.”

Birdsong said that helical piles are also being used in certain pool installations.

For instance, in concrete/Gunite pool projects that feature large pools, waterfalls, rock formations, or are constructed in bad soil, helical piles are used to create a secure foundation.

The piles secure the pool laterally so it won’t “float out of the ground like a boat,” or “sink in bad soil if not supported correctly due to the compression weight of the pool and water,” he added.

INSTALLED helices are installed and ready for the deck framing to be added on top. (Photo by Paul LaFrance).

PIERS are often built on helices. (Photo by Strongwood

by Townsend) May/June 2022 | Deck Specialist |

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THE RAISED DECK, by Paul LaFrance, was built upon helices that were installed in nondisturbed soil. (Photo Paul LaFrance)

Birdsong said the piles are embedded in the rebar mats and concrete for long-lasting stability.

Michael Scott, owner of Simcoe Decks, Ontario, Canada, uses helical piles in his pool decking, but instead of attaching the deck to the pool’s rebar, he allows the decking to be free standing so it can move independently of the pool or hot tub.

He said that all of his company’s projects are built on helical pile foundations to make sure they have reached a depth with stable soil so they don’t have to be “concerned with heaving and settling with the freeze and thaw cycles” they get in their northern climate.

Advantages

The builders we spoke with cite the following advantages when using helical piles: increased

SOME COMPANIES, such as Pier Tech Systems, install helical piles for builders. (Photo by Pier Tech Systems)

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time to construction, no refuse clean up, increased load capacity, and their use in bad soil conditions.

Paul LaFrance, owner and head designer of Paul Lafrance Design and host of HGTV’s Decked Out, Disaster Decks, Deck Wars, and Custom Built, as well as the new YouTube series Backyard Revolution, said it was the time saved in his decking projects that has led him to use Techno Metal Post’s helical piles exclusively in place of concrete piers for the past 10 years.

“After calculating the amount of time I spent installing concrete piers, which includes paying to have the holes dug, removing soil, waiting for the inspector to confirm the hole depth (which can take days), hauling and pouring concrete, and then clean up, I often would not be actually building until day three, if not day four,” LaFrance added. “With helices, I can set the piles in the morning and be building by that afternoon.”

Verga said that his company usually shows up on the same day as the lumber delivery, and that the piles can be built on immediately after installation.

In some cases, Verga said, the builder frames the deck next to where the piles are being installed and once ready, the builder simply “lifts up the framed deck and puts it on top,” which enables the builder to have the piles and framing done on the first day of the build.

Adam Drover, owner of Decksperts, Madison, WI., uses helical piles in 100% of his projects, which range from $15,000 to $20,000.

Drover said his company uses a Bobcat MT85 mini skid loader to install their piles, and that it takes his team as few as two minutes or as many

LARGER DECKING PROJECTS built in poor soil conditions are commonly built on helical piles to ensure that the decking doesn't sink over time as the soil settles.

(Photo by Paul LaFrance)

as 20 minutes to install one helical pile 7 ft. deep in regular soil.

“A six-day deck with concrete footings is now a four-day deck,” Drover said. “We are able to build about 20% more decks per season.”

Decksperts uses 7-ft.-long piles and 8"-10" helices. The 10" helices are used when building near a wetland, stream, or pond since “it’s harder to get the torque needed in those conditions.” He added that 95% of the time, 7 ft. deep is enough.

Drover said that in his seven-year experience working with helical piles, he has found them to work well in rocky soil, adding that in only one job, his first, he wasn’t able to drill into the soil.

“I called my rep Daniel from PierTech (Systems, a helical manufacturer) really upset because I thought our huge investment was worthless,” Drover said. “We ended up digging the holes and it was solid boulders up to 2 ft. in diameter.”

He added that there have been a few instances in which a large rock has blocked progress, but if the rock is below the frost line, Drover’s team simply cuts off the end of the helical.

When installing piles for his decking projects, LaFrance drives his helices into the ground 7 ft. on average unless he is installing piles close to the foundation walls of a house, in which case he prefers 10-ft. helices over ledgers to connect the deck to the house’s foundation.

He noted that the soil around a house’s foundation is “disturbed soil” due to the original excavation of the house. The 10-ft. helices he uses in these situations ensure that the deck footings are below the home’s footings so the pile reaches “undisturbed soil.”

“The wonderful thing about helices is that they

are easily adaptable to the ground you are working with,” LaFrance said. “If you need extra depth in order to build a structure over a pond or build a bridge over water, you can easily add length to the pier until the gauge on the machine tells you that you have achieved the necessary compression.”

He added that digging through permafrost would typically be a nightmare when installing

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“With other technologies it merely meets code, but there is no assurance that the pile can actually carry the load and there are certainly no guarantees. The load capacity of helical piles is far greater than cast-in-place piles—this allows spans to be increased, thus using less piles.”

Cost Versus Advantages

DECKSPERTS' owner Adam Drover uses a Bobcat MT85 to install helices. (Photo by Decksperts)

concrete footings, but “just like driving a screw through a piece of hardwood, the helical can pierce through even frozen soil.”

Although rocks are always a challenge, he said, it is rare in his experience for rocks to triumph over helices, unless he’s dealing with something like the Canadian Shield (North America’s exposed continental crust), “which even nuclear weapons have trouble defeating.”

Simple cleanup after installing helices is another advantage that is attractive to builders.

Birdsong explains that that in a 10" segment on a helical pile, there’s a 3" gap between the top and the bottom of the helix. As the pile is drilled into the ground, the 3" gap between the ribbons on the shaft pushes the refuse underground.

And while some builders opt to have their helical supplier install the piles on their behalf, others choose to buy the necessary machinery to install the helices themselves.

LaFrance, for instance, takes advantage of the free engineering and installation services offered by his helical pile provider, Techno Metal Post.

“By having their own engineers on staff,” LaFrance said. “I simply send them the design for whatever I’m building, and they will do the calculations to tell me the exact size and quantity of helices I’ll need. Once I have the locations marked, they’ll come and install the piles.”

LaFrance added that Techno has machines that can get into tight spaces, and they provide a report to the inspector confirming that each footing is installed in accordance with the engineering.

“There are great advantages to using helical piles over cast-in-place concrete or other pile technology because during installation we can determine the exact load-bearing capacity,” Verga said.

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Although helical piles are typically more expensive than concrete, many builders feel the advantages of using them outweigh the additional cost.

For Drover, the time saved in construction has been worth the extra cost in using helicals. “The only negative is that it’s a big investment if you must buy a machine to drive them,” Drover said.

“We use a mini skid loader, but mini excavators work well too.”

“I'm still onsite building decks and the investment of the machine and driver takes away all the parts of deck building that I didn't like,” he said.

“We use the mini skid loader to demo the existing deck and haul materials around.”

Drover added that helices are often discussed in his Facebook group, “Elite Deck Building Professionals.” The general consensus, he said, is that the additional cost of installing the piles without the help of the manufacturer doesn’t compare to the time saved in construction.

“There are a couple of companies with locations nationwide that install them,” Drover said. “It’s a good option if you are not ready to make the investment, but the advantage of installing them yourself is that you don't have to get on their schedule.”

Drover advises that before you make the investment, check with your building inspection department about the codes in your state, adding that in his state of Wisconsin, “the piers must be approved so PierTech Systems turned in its engineering specs to the state and got product approval statewide for deck applications.”

LaFrance added that while he is thrilled to “not have to deal with dry, clammy, concrete hands anymore,” the helical pile industry is not out to eliminate the use of concrete.

“The goal of companies, such as Techno Metal Post, is to combine helical technology with traditional concrete applications in order to improve all forms of structural foundations in the construction industry worldwide,” he said. “Every year, more and more architects and engineers are utilizing helices in their structures, which is only expected to continue.”

“In short, while a single helical is more expensive than a concrete pier, they actually save me a ton of money, stress, and back pain,” LaFrance concluded.

THE FIRST STAIN

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PRO Q&A

The Complete Decking Package Sean Collinsgru, owner of Premier Outdoor Living, has expanded from landscaping to deck building and now specializes in start-tofinish projects that enable him to utilize his landscaping knowledge as well as his deck building expertise.

Premier Outdoor Living Service Area: Southern New Jersey, right outside the Philadelphia Market.

Specialty: Full backyard renovations Owner: Sean Collinsgru Year Founded: 2015 Website: premieroutdoorlivingllc.com Instagram: @premieroutdoor Tiktok: @premieroutdoor Youtube: Premier Outdoor Living

When it comes to a full-service back-

yard design, Sean Collinsgru, owner of Premier Outdoor Living, knows what it takes. After a year in the landscaping business, and then gradually working his way into hardscapes and then decking, he rebranded his company and now focuses on builds for larger-scale, backyard renovations.

Q. Can you tell us about your team?

A. I have the greatest team in the biz. They

are all driven and passionate individuals with a team-first mindset—always striving to provide our clients with the best possible experience and finished product.

Q. What role does social media have on your company’s growth?

A. Social media is now an essential part of our business plan; it is wholly integrated into our every day. We use it as a means to find the best clients possible, while also reaching as many people as possible to share the knowledge that we have.

We also love the community it has created within the deck building industry. It is amazing to connect with other builders.

Q. What suppliers do you prefer to work with?

A. We use Deckorators exclusively because we

find it to be the best and most versatile product on the market. We only give that option to our clients as we know it will produce the best end result, thus making our clients happy, and we know our projects will last for years to come.

Q. What project are you most proud of?

A. We built a project we have lovingly dubbed

“Mega Deck.”

I would have to say I am proud of everything on that job from design to execution. It was at the time the largest deck we had built and definitely challenged us in many ways. But I am so proud of how it turned out.

Q. How does landscaping and overall backyard HORIZONTAL DECK BOARDS were used for the columns for a more structured look. It was the first project of its kind for the company. (Photos by Sean Collinsgru unless otherwise noted)

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design play into your designs?

A. It’s all or nothing for us. Our clients are looking for a full-service, start-to-finish package—

AN EXERCISE IN MATH: The inlay in the Deckorators deck was a one-third-scaled version of the inlay that translates down to the patio.

ABOVE: Sean Collinsgru founded Premier Outdoor Living in 2015 and integrates social media into his business on a daily basis.

(Photo by Catherine Lippincott)

and that is what we specialize in. Most clients don’t want to piecemeal things, or have to worry about hiring several contractors in hopes the design comes together in the way they want. Also, for us, that end-result photograph and video means everything, so this way we know exactly how it is going to turn out.

THE “MEGA-DECK” project was one of the biggest jobs for Premier Outdoor Living. The upper deck has a private feel while still remaining airy.

Q. How would you describe your approach to serving customers?

A. I like to think that I approach each job as if I am designing something for my own house. That way each client knows that I am putting an extreme amount of attention to detail into their job. This creates a sense of trust between my clients and me.

Q. What is unique about your company that sets you apart?

A. I would have to say the environment we have created. We have a lot of fun which I think comes through on our videos, but we also take our designs and builds very seriously.

PRIVACY SCREENS and specialty lighting were among the creative touches making this project unique.

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Shoreside builder responds to demand for waterside luxury

By Matthew Bruce Photos courtesy of MoistureShield and Martin’s Custom Tidesides

Deck and dock builders are finding that customers, both homeowners and businesses, are seeking the same comforts seen in today’s luxurious decks on docks and marinas, either near or on the water.

Brandon Martin, owner of Martin’s Custom Tidesides of Sodus Point, N.Y., builds about 30 docks per year and provides everything related to shoreside leisure projects, currently with 18 seasonal and full-time employees.

Brandon’s team covers the shoreline region of Lake Ontario in New York state, from Hilton to Oswego and south to the Finger Lakes’ 1,000 Islands and Old Forge. As one of few distributors of top-of-the-line boat lift and floating dock systems in the lake region, Brandon and his wife Ashley also own and operate a marina in Sodus Point, selling boats and boating equipment.

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“Homeowners want more dockside luxury with a fully enjoyable experience all year round,” he said. And as much as Brandon was frustrated by the pandemic’s limitations, he said it greatly contributed to this unprecedented demand for outdoor living, especially on the shoreline. “The pandemic spurred a renewed investment in shoreline life–living rooms and dining areas on the dock, nicer boat houses, furniture, outdoor kitchens, hardscapes, fire pits and heaters. (Customers) also want more open space and nicer materials, which has also prompted a need for technology.”

This high demand for shoreline luxury decks created a need for better performance and aesthetics beyond what wood could deliver. “We’ve discovered a dock and deck material that checks all the boxes for a marine environment,” said Brandon. “We rely exclusively on capped com-

vibratory pile driver for the framing.

“This is back-breaking work, so having a composite material you can manage while everything is moving on the water really matters,” said Brandon. “Mother nature is the biggest challenge with water movement, wind and rain all working against you.”

Rising Tides Cause Dock Exposure

THE PANDEMIC created a renewed interest in shoreline life. Homeowners are adding outdoor living amenities to their docks and investing in nicer boat houses.

posite decking for about 90% of the decking on our projects, so superior moisture-resistance and submersion is a must. The other 10% are concrete where deck footings cannot be installed, so we’ll pour a 6" pad of concrete.”

The Martin’s Custom Tidesides crew also required a less heavy, dense material because it is often hauled down a hill to the water and loaded onto barges. The barges are used for construction on the water, to set trusses and have stacks of decking handed off to the crew. From the barges, 8" pipes are driven into the bottom bed with a

Rising and falling water levels can be challenging for dock builders, because it leaves dock areas that have been under water exposed. “This is where submersible composite deck materials become a game-changer for us,” he said. Brandon calls the water line on a dock the “scum line” where some materials can end up looking discolored and stained. As an example, Brandon said there was flooding in 2017 and 2019 where Lake Ontario docks were completely under water.

When the water receded, the pressure-treated wood docks were “slimed” and pressure-washing them destroyed the surface; but after discovering a capped composite that could be submerged without damage, “there were no marks at all, even after four years, and it looked like the day it was installed,” he said.

“Submersion is huge for our docks because some materials lose their warranty at 18"—so

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CAPPED COMPOSITE decking shown here has been proven to withstand prolonged submersion due to flooding and rising water levels without damaging the dock. The decking is used on top as well as vertically as skirt boards, acting as a bumper for boats and watercraft.

you need to check the product claims and specs on these products.” From a design standpoint, he added, the deck, dock and skirting should be in harmony in color and texture.

Brandon uses a public boat launch near his marina on Sodus Point that gets constant yearround traffic from boaters and winter fisherman.

“The public ramp is a great showcase for us because when my customers see how the decking has performed in harsh conditions, they believe it,” he said.

Brandon also uses the composite boards in a vertical application as side skirting to accommodate unpredictable water levels, so when the water is low, the boats do not go under the dock and get damaged.

“Fascia around the dock only covers 12", so we use the decking vertically to create a bumper for boats and watercraft,” he said. “In a highwater year, the skirt boards can be submerged for months, but the next year that whole board is exposed, so it just needs to be cleaned up and nicely matches the rest of the decking.”

Issues of Splinters and Heat for Docks

Splinters and heat are another big problem for docks, Brandon noted, with increased water activities. With splintering, shrinking wood that also creates raised nail heads, shoes and bathing suits

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get snagged and bare feet are a problem. “If you sit on the edge, your legs can get burned,” he said.

“We like that there are new technologies that have given us a great option for keeping surface temperatures lower, even in direct sun. And with composite decking, you get a smoother surface, but no splinters or raised fasteners.”

The bottom line for Martin’s Custom Tidesides is getting all the amenities of outdoor living as close to the shoreline as possible, with top-of-theline equipment and docks that add luxury with all the comforts of home. To achieve that, he said you have to build with an eye toward design and technology-driven materials.

“We have the cream of the crop of manufacturers for marine building and it keeps us ahead of the harsh weather and year-round demands of our customers,” he said. “With the right materials, we are more than staying afloat, we are thriving.”

Matthew Bruce is VP of sales for MoistureShield Composite Decking, a division of Oldcastle APG (a CRH Company). He is responsible for worldwide sales, marketing and product development. www.moistureshield.com.

INSPECT THE DECK May is deck safety month, and what better time to remind homeowners of the basics of inspecting and maintaining their decks so their investment will last for years to come.

SAFETY The first step is a simple safety check. If the deck hasn’t been checked since the fall, walk around to ensure it is in sturdy condition.

SECURITY Check that the ledger is bolted or lagged into the band joist for a secure connection.

RAILING Consider an aluminum cable railing system by RailFX to open your views and provide durability, safety, and beauty.

CLEANING Clean off debris with a hose for the deck boards and a soft cloth for cable railings.

For more tips all month long, check out our Deck Safety Month resources at railfx.net/deck-safety-month

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PROJECT SPOTLIGHT

CURVED PERGOLA design recently earned Webb Decks a first place 2021 NADRA National+ Deck Competition award for a Refinished/Restored Deck and a third place in Limitless Creation $25k-$50k.

Its design was inspired by a similar project that earned Webb a 2020 NADRA National+ Deck Competition award for Unique Feature and Limitless Creation $25k-$50k. (Photo by Matt Anderson)

Creative Curves

Builder draws inspiration from his award-winning curved pergola

By Sara Graves

When Webb Decks began construction on a curved pergola and deck project above the Mississippi River, they took inspiration from one of their previous NADRA award-winning deck projects from a year prior.

“Our first opportunity to design and build a curved pergola came in 2019 when the client requested something unique and functional on their existing circular concrete patio,” said Clint Webb, owner of Webb Decks, Godfrey, IL. “Our solution was a curved pergola with benches fabricated using composite and PVC materials.”

The project earned Webb two awards at NADRA’s 2020 National+ Deck Competition.

Naturally, Webb said, when the opportunity presented itself to construct a similar quarter-circle pergola, they used the lessons learned from their award-winning project—along with some of 30

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the leftover materials and components.

“This time around we incorporated the pergola into the curved deck structure and carried the curve throughout the decking, railing and tile inlay, creating a one-of-a-kind space for our client,” Webb said.

“We did a one-quarter-circle pergola whose support posts ran from the piers at the ground through the deck frame creating the curved frame for the deck and the pergola, and acting as the railing posts as well,” he said.

He added the shared use of the support posts allowed for a simple, clean and minimalist deck design, but required an extremely precise layout at the ground, due to the property's steep grade and how “uncomfortably close it was to an even steeper grade.”

To ensure that the piers were located where

needed, Webb said they framed the upper deck curve, then dropped a plumb bob on a string to transfer the curved deck layout from the deck to the ground. Then they confirmed the layout with a laser plumb line.

In addition to getting the curve correctly on the deck below, another challenge of the project was heating and curving the decking to the accurate shape.

Webb said they relied on “what is basically a really big compass” that enabled them to both make their templates and attach them to the deck to draw radius cut lines precisely where they wanted them. Then they used a variety of tools to make the radius cuts, including a router, 4" circular saw and a few other modified tools that they created specifically for curved decks.

The pergola is a treated lumber frame wrapped in AZEK Multi-Width decking that Webb curved using their own custom-made oven. The decking was used to achieve the desired widths to wrap posts, heat and curve for beam, and fabricate curved railing, without the need to rip materials, which allowed for a clean finish and appearance all around. Trex Signature aluminum railing was

THE PRISTINE deck floor was built using a combination of Trex Enchance Naturals decking and AZEK Vintage collection decking in multiple colors. (Photo by Matt Anderson)

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PERGOLA has a treated lumber frame wrapped in AZEK Multi-Width decking that Webb curved using their own oven. (Photo by Matt Anderson)

THE NADRA 2020 National+ Deck Competition award-winning project shown above was the inspiration for the one-quarter-circle pergola whose support posts created the curved frame for the deck.

(Photo by Rick Zepp, Trex Co.)

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used throughout the main deck, as well as the balcony deck.

For the deck floor, Webb installed a combination of Trex Enhance Naturals decking and AZEK Vintage collection decking in multiple colors.

“For us, the powder-coated aluminum railing with surface mount post was the choice for this build,” Webb said. “The powder coating has a tough, durable finish which provides a timeless look and requires little to no maintenance for the client.”

Webb added that he felt the most important materials were those that are largely unseen, from the Simpson Strong Tie hardware to the butyl seal tape.

“As with most builds,” Webb said, “these components were critical in allowing us the ability to build a structure that is safe and ready to withstthe test of time.”

For the grilling area floor, Webb used a 2'x2' wide x 1"-thick paver tile installed in an aluminum frame. The aluminum frame was attached to the deck and encased the paver tiles to keep the tiles in place while allowing the tiles to be removed easily for cleaning or replacing. The aluminum frame gives the appearance of grout lines that mimic the look of a traditional tile floor.

The finished project cost between $25,000 and $50,000 and featured the curved deck with curved pergola, tile inlay, curved stair, spiral staircase, and an existing four-seasons room connecting the approximately 600-sq. ft. main deck to the 200-sq. ft. balcony deck. The balcony deck includes an underdeck waterproofing system with an existing, finished living space beneath.

“As the project progressed, it was amazing to see the client’s day-to-day reaction and seeing the transformation from an extremely dilapidated cedar deck to a modern curved composite deck,” Webb said.

He added that the client’s interest quickly shifted to the tile inlay and curved pergola feature as the focal point of their outdoor space and the multiple possibilities that it offered.

“These clients were fantastic!” Webb added.

“From day one, they gave us complete artistic and creative freedom in the design of this project and its custom features.”

“Whether it’s the design elements, the variety of materials and textures used, the curves and angles or the location, virtually everything about this project is unique,” Webb said.

CONGRATUL ATIONS These FastenMaster PROs were winners at NADRA’s 2021 National Deck Competition: Casey Fence & Deck Dr Decks LS Underground N J Decks and Railings Ridgeline Decks Webb Family Contracting To all of this year's winners, we applaud your dedication to design, craftsmanship and the finer details that make an ordinary project extraordinary. We are proud to support this growing industry of dedicated professionals.

It's what makes us PRO Driven.

Ridgeline Decks, First Place, Alternative Deck $25k-$50k

SIMCOE DECKS took second place in the railing category of NADRA's recent deck contest. The glass hardware is concealed inside the deck framing for an unobstructed view. (Photo by Nat Caron, Nat Caron photography)

NADRA crowns champs The North American Deck and Railing Association (NADRA) honored nearly 80 award winners for its 2021 National+ Deck Competition at its annual meeting March 24 in Clearwater Beach, FL. With the pandemic concern waning, a record240 people gathered in person to honor builders in a range of categories.

“It’s gone from a room of competitors from around the country at a handful of tables to a banquet room full of friends rooting each other on and sincerely hoping for the best of everyone,” said Brendan Casey, owner of Casey Fence & Deck, Frederick, MD. As attendance has grown, so has the number of builders who entered the competition.

“Each year we grow more and more with entries,” said Heather A. Marchand, director of national programs & marketing at NADRA. “Last year we were 30% over the year before in entries, and this year was about the same.”

The association honored builders in a large range of categories. First place overall went to Dr. Decks LLC, Tacoma, WA., which also took home top honors for Railing on a Deck, Illumination, Alternative Deck $100k-$250k and Limitless Creation $100k-$250k. Stump’s Quality Decks and Porches, LLC, Ephrata, PA., took second place overall; Decks by Kiefer LLC, Martinsville, N.J., took third place overall and tied with NJ Decks and Railings, Mahwah, N.J., for fourth place overall, while French’s Custom 34

| Deck Specialist | May/June 2022

Outdoor Concepts, LLC, San Antonio, TX., took fifth place overall.

Other first place winners included: Incadeck Inc., Rockville, MD., for Wood Deck Under $25k; Fraser Decks and Patio Covers, Escondido, CA., for Wood Deck $25k-$50k and Limitless Creation $50k-$100k; Decks by Kiefer LLC for Wood Deck $50k-$100k and Wood Deck Over $100k; LS Underground, Erie, CO., Alternative Deck under $25k, Open Porch, and Unique Feature; Ridgeline Decks Co., Spokane, WA., Alternative Deck $25k-$50k, Limitless Creation $25k-$50k; Barrette Outdoors, Middleburg Heights, OH., Alternative Deck $50k-$100k; New York Decks, Brooklyn, NY., Alternative Deck Over $250k; Decks and More, Smyrna, GA., Limitless Creation Over $250k; Deck and Basement Co., Richfield, MN., Deck Inlay and Best Product Display; DeckRemodelers.com, Sparta, N.J., Closed Porch; Webb Family Contracting, Godfrey, IL., Refinished/Restored Deck; New York Decks and Premier Landscapes, Commercial Outdoor Living Product. To see all the winners, visit nadra.org.

“At the event, UFP’s Deckorators, UFP-Edge and ProWood business units combined to win an unprecedented 16 awards, including three first place awards and four second place awards,” said Nick Larr, Deckorators.

“It is amazing how NADRA has made the event less about personal accolades and more about the betterment of the industry and the lives of its members,” Casey said.

Easy to install.

Built to last.

Strength and selection go together with Outdoor Accents® decorative hardware from Simpson Strong-Tie. We’re always expanding our Mission Collection® and Avant Collection™ lines with new products and accessories, making it easy to enhance outdoor structures and living spaces. Both lines feature an innovative hex-head washer and fastener combo for the look of a bolted connection that installs as easily as driving a screw. Plus, our code-listed connectors and fasteners are rigorously tested for performance. So whether you’re building a planter box or a pavilion, it will be strong, safe and beautiful for years to come.

To see our complete lines of Outdoor Accents decorative hardware and download free project plans, visit go.strongtie.com/outdooraccents or call (800) 999-5099. © 2022

Simpson Strong-Tie Company Inc. OAEXT-C

What’s hot in hardscapes

By Joe Raboine Photos by Belgard

LEFT: Belgard project incorporates a holistic design that includes Lafitt Rustic Slab, London Cobble, Marina Coping, Tandem Wall, Bordeaux Fireplace and Tru-Scapes lighting.

NATURE WALK was built using Belgard’s Mega-Arbel pavers.

Before jumping into what’s hot in hardscapes for this year, it is essential to evaluate the state of the outdoor living industry from a higher level. High demand and labor struggles are beginning to define the industry. Most contractors are booked for months or even seasons, with some stating they cannot take any more consultations this year. Thirty-five percent of contractors reported turning down work due to skilled labor shortages in a 2021 survey by the U.S. Chamber of Commerce.

To move forward and meet these heightened expectations and demand, we must rally around 36

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establishing new best practices and learn how to button-up project planning in a way that emphasizes efficiency and simplicity.

Understanding industry trends and predicting future needs is a good place to start. There has been a notable shift in overall thinking about outdoor living, related to health and well-being, which gives a strong prediction for the industry's future. Science shows us that quality design provides better space and improves our health.

Thoughtful, holistic design helps us create spaces for homeowners to connect with nature and those around them. This connection to nature improves

MIRAGE QUARZITI and Mega-Arbel pavers from Belgard were used around this fire pit to create a cohesive space.

mental and spiritual health and makes a backyard something that can truly transform people's daily lives. In this style, hardscapes and landscapes blend in what is known as entangled, or biophilic, design. It uses true natural elements or materials that mimic nature to create a more organic look and feel.

The past few years of heavy self-isolation pushed homeowners to reflect on how they interact with their environment, driving them to find the most efficient, cleanest and happiest ways to function in their home. A common resolution of these considerations is a motivation to increase the functionality of the space. For backyards specifically, this is where hardscapes come in.

By anticipating this shift to functionality, contractors can approach homeowners with plans to elevate their designs through elements like lighting, sound, Wi-Fi and shade structures.

These features are critical to ensure your customer can spend time carrying out any task outside.

Contractors equipped with this knowledge and the tools to support it stand out from the rest—and can secure larger budget projects.

So, how can we use hardscapes to help design spaces that are great places to entertain, as well as relax and function for everyday use?

busy seasons. However, we are seeing the launch of new tools, products and innovations that can support this initiative while boosting efficiency.

For example, the industry is working to move away from entirely custom designs, and instead encouraging a templated approach to simplify the process for contractors—therefore positively impacting homeowners.

One way we are doing this is through the availability of templated outdoor room designs, including individual rooms and multi-room spaces. We see defined rooms, like kitchens and living rooms, as a priority for homeowners, including fully functional micro spaces, which have become a dominant form of renovation in cities where lot sizes are small.

Templated & Modular Design

It can be challenging to implement a more thoughtful and complete design, especially during

ARTFORMS modular paver system showcases an outdoor kitchen.

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The base mount shown here is attached to the bottom of a railing post and anchored parallel to the ground.

LARGE ANGULAR PAVERS can provide a clean outdoor living space.

With a templated approach, contractors can create a design based on the homeowner’s style preferences to streamline the process.

Unnecessary time and resources are saved due to the automated process, giving contractors more opportunity for growth and profit.

Homeowners want turnkey solutions to make it easier and quicker for them to enjoy a cohesive space. Integrating hardscapes that elevate the design, such as a fire pit in the outdoor living room, a bar in the outdoor kitchen, or a

GEOMETRIC SHAPES, from Belgard, come in multiple shapes and colors—Charcoal, Foundry and Linen.

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modular wall around the deck, can make the space feel more complete.

On the other hand, custom designs result in the need for contractors to re-invent the wheel for each project regarding style, feature, scale and budget. It is much easier to meet homeowners where they are and emulate how they are already shopping in their daily lives. Starting with a templated approach to a kitchen, dining or living room and modifying elements based on needs yields a much higher and quicker conversion rate.

Beyond operational benefits, material and design quality also improves with this approach.

The templated designs are built with intention and supported by data, ensuring it will streamline the installation process with less room for error or delay. Modular, linear design is essential here—and a preferred design style among today's homeowners. Modular, geometric standard patterns comprised of clean lines and simple formats create an uncluttered aesthetic that aligns with a more modern design.

Created in true inch increments, each piece is made to fit within its counterparts, allowing for extreme design versatility and intricate installs with no cuts. More pavers and outdoor living solutions are being designed with these uniform dimensions to make the installation easier and

OUTDOOR PARADISE features Belgard’s Cambridge Cobble and Belgian Cobble pavers.

faster, allowing contractors to maximize time and customers to enjoy their outdoor space sooner.

Simplified quoting and design capabilities makes it easier to manage integration of other products with the hardscapes and leaves room for contractors to play with more creative patterns.

The scale of pavers has also increased, thanks to continued innovation in the industry. Products that feature large format expansion with narrow joints make installation quicker and more efficient. Larger pavers have more surface area and allow contractors to install an increased amount of square footage quickly and efficiently. This style also gives homeowners the clean, modern look that is popular today. It is important to note that larger pavers may require additional or new equipment for transportation and installation, based on the increased scale.

Technology, Equipment & Recruiting

Technology is the new driving force behind the hardscaping and construction industries. Fortytwo percent of landscape professionals are using more technology than five years ago, and 89% of landscape professionals want more efficiency and better information transfer, according to a recent report by GoMaterials. Prioritizing equipment and technology can speed up project timelines and increase efficiency across the board.

In line with this trend, one of our critical considerations as a hardscapes manufacturer is to scrutinize our installation processes. It is important to lean on technology, utilize the latest mechanical install techniques, and also innovate different types of equipment designed for lifting,

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setting and placing our materials. Shifting the focus from production best practices to improving install efficiencies helps meet the needs of contractors. Industry experts help us identify these needs and call out areas with room for improvement in tools and equipment—expanding the lens for innovation.

With unprecedented demand, we must consider the building blocks of our industry and where we are heading. There is no longer a need to lift by hand. Leveraging efficient equipment can encourage a lifetime career for industry professionals and is more attractive for recruiting the next generation.

Incoming innovations, such as 3D design and augmented reality (AR) solutions, are hitting the market to help consolidate the design process and allow professionals to show a more immersive version of their design plan to customers. To help alleviate some of the pain points causing installation disruptions, contractors need to iron out the planning process and streamline their projects using technology.

The future of hardscapes starts with a fresh way of thinking for the industry, leaning into modular, templated designs and innovative technology and equipment for execution.

After starting his career as a contractor over 25 years ago, Joe Raboine now oversees the Residential Program as the director of residential hardscapes at Belgard (www.belgard.com).

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PARKS AND DECK CREATION BOBBY PARKS

NADRA MEMBERS from across North America gather for an educational session prior to the annual awards event. (Photo

by NADRA)

Join the outdoor living community Learning to design, build, and deliver projects has never been quicker and easier than it is today. Thanks to the internet and social media, today’s information pathways for outdoor living builders are limitless. Where it once took several years to evolve and mature, it’s now possible to make similar progress in a fraction of the time.

Twenty years ago, you knew of competitors and other builders, but you didn’t really know them. You were on our own when it came to developing ideas, and you learned from the limited exposure locally and research you pursued to better your builds. The challenge then was to figure out ways to improve beyond what the market accepted as standards, techniques, and styles.

Compared to now, it was easier to be original, because the decking market was largely undeveloped. Today’s contractors enjoy a surplus of developed ideas and established styles, but are more challenged to be original because the industry has progressed so far.

Platforms such as Instagram, Facebook, LinkedIn and others are good examples. Instead of just learning from those in a local market, it’s now an international one. This modern-day portal leads to the equivalent of an endless library of details, developed styles, and knowledge for builders to incorporate into deck building and outdoor living projects.

Social media allows contractors to interact and share ideas, means, and methods. Builders are able to combine varying products to establish 42

| Deck Specialist | May/June 2022

their own style. Good or bad experiences with a product or techniques are shared which shortens the learning curve.

Additionally, trade show conference courses, magazines such as Deck Specialist, and other educational elements are readily available for those that will utilize them.

There’s also a builder community that for many has become a brotherhood. This community provides inspiration, camaraderie, networking opportunities, and a reward that’s difficult to describe unless you’ve experienced it directly.

This assembly of contractors allows for the direct sharing of ideas from one builder to another.

Many in this group originate from a mix of social media platforms and NADRA (North American Deck and Railing Association), which has provided a platform for this group to gather each year at Deck Expo and the NADRA Awards event. Several decking product manufacturers host annual events that provide a gathering of numerous contractors into the same room where relationships and friendships begin.

What started out small has grown large due to this combination of events tailored to bring outdoor living contractors together. These efforts have evolved into what I consider to be a very special community of talented and skilled artisans—but most of all, great people.

We have learned from each other as most in this group are willing to share knowledge with others that are interested.

In this community, you can be both the student and the teacher. In a way, we are a support group that provides inner community therapy.

We support each other and pick each other up when someone is discouraged or down. Most of all, it’s made being a builder more fun.

For me, it’s always been about the people— especially this group. It’s about the benefit and highlights achieved by the personal interaction with builders at trade shows, speaking engagements, Versatex Road Show sessions, and industry meetups. It’s getting to know others that share in the day-to-day challenges that provides a satisfaction that you have to experience to fully understand.

So for those who are not already involved, don’t miss out. Shorten the individual, “trial and error” learning curve by allowing others to share in the glory and the pain.

Don’t miss out on the amazing network opportunities and best “feel good” aspects that are available to you. Engage and befriend the positive, generous, and humble operators who are willing to share. Don’t be cliquish, but instead interact with those who are both like-minded and

those who think differently than you.

Attend national trade shows, such as Deck Expo, and consider it an investment in your business. Join NADRA, which in and of itself provides a community of some of the best operators.

Fast track all aspects of your trade and business crafts by participating in the best group of people in the industry.

Learn, share, and do your part to help raise the bar. You’ll find it’s like a pep rally and breathes new life into you just when you think you’re burning out and wearing down. You’ll know there are others who share the same wins and losses as you. And you’ll make lifelong friends with others who actually understand your dayto-day adventures as a builder.

Bobby Parks is a nationally known contractor who has delivered over $40 million of outdoor living projects.

He is founder and former owner of Peachtree Decks & Porches LLC and current president of BP Consulting & Design LLC.

Deck Building Solutions • 866-767-1850 • www.suredrive.com • sales@suredrive.com May/June 2022 | Deck Specialist |

43

SET THE STANDARD BRENDAN CASEY

COST-EFFECTIVE alternative to joist tape is YellaWood EXTREME UC4Brated, criticallytreated framing lumber since the entire board is protected. (Photo

by Brendan Casey)

The Great Tape Debate To tape or not to tape, that is the question Over the past few years, contractors have been going insane trying to find new ways to combat and stay ahead of the current industry pandemic—rotted framing.

We have all experienced this unfortunate situation and get the shakes every time a client from eight to 10 years ago shows up on our caller ID or email inbox. We fear that we will be asked to replace another rotted deck—for free.

We purchased the materials from the suppliers in good faith, yet when we call looking for assistance, we are met with silence. But our clients don’t care—they want to hold us and our reputations hostage until the situation is rectified. And ultimately it’s on us to resolve our own issues.

There are a great deal of options in front of us to fix the problem, we just need to choose the correct one—or combination thereof.

Back in March at the NADRA awards banquet, rotted framing became a topic of great discussion.

When you put hundreds of the top deck specialists in North America in one room, you would be amazed by the free-flowing exchange of ideas and insights into how they prepare for the future of our industry. And so, debates—sometimes heated, but most of the time purely inquisitive— broke out.

I’m not here to say any one opinion is correct 44

| Deck Specialist | May/June 2022

or incorrect—they can’t be since availability, techniques, styles, and materials vary across the opposing corners of North America and the world.

The three most prevalent options being bantered around at the NADRA banquet in Clearwater Beach, FL., were the obvious choices: metal framing (steel or aluminum), adding some form of joist tape to the top of your standard treated framing lumber, or—an option that isn’t normally considered—upgrading your lumber to critically-treated UC4B material.

This treatment has been around for years as one of the industry’s best kept secrets. A lot of you have been using it on your 6x6 support posts. It’s also being used as the framing in many applications for freshwater docks and piers.

For the “Great Tape Debate: To Tape or Not to Tape,” we will focus on treated wood options since this makes up the lion’s share of deck framing in the world today. During the two days of NADRA events, most of the companies I spoke with were on the side of adding tape to the top of their joists. It gives them a level of comfort to see that additional barrier on top of the wood. It definitely cuts down on the amount of moisture getting into your framing from above.

If you are not familiar with this, builders are completely framing their decks, then spending

another day or so to add a protective “joist tape” to the top of their floor joists, stair stringer cuts, flat blocking, and even the sides of their rim joists all in an effort to help minimize future rot. The average expense, material and labor for this procedure has been quoted to me by others from areas like Cleveland, OH.; Chicago, IL.; and Utah, to be in a range of $3 to $5 per square foot—more for the stair stringers or inlay blocking.

Along with losing the better part of a day’s productivity, this is done in an effort to hopefully prevent the early decay of a deck’s structure. This is imperative since the typical capped composite deck board has a warranty of anywhere from 25 to 50 years against stain and fade.

I, for one, applaud every deck specialist for having the integrity and personal fortitude for making such a great effort to preserve their client’s investments. After all, this really shouldn’t be the responsibility of the contractor, and is done at the risk of losing projects to “Bob in his Beater,” who would never make a similar financial effort.

I spoke with one reputable contractor who is on his 22nd deck replacement for rot. That is a crippling number for one company to absorb. That’s why they are trying to alleviate the pain.

On the other side of this debate, we have a product like YellaWood Extreme, a UC4Brated, critically-treated southern yellow pine framing lumber that is designed for freshwater docks and piers. The product is great for around in-ground and aboveground swimming pools and spas, and ground-level deck projects.

Since it was created for wet-condition framing, it is believed to eliminate the need for adding joist tape to the top of your framing lumber.

Yet, this leads one to ask: If your deck is on the ground, do you tape the bottom?

What measures do you take to keep the bottom of the joists from rotting? And are you taping the top, bottom and sides?

At what point do we draw the line? I am not condemning tape—we have used it for years—I’m just pointing out the concerns that were brought to my attention.

In our research of the cost of using UC4B-rated critically-treated lumber, we learned it runs approximately $1.50-$2.50 per sq. ft. more than #1 grade ground-contact-rated treated framing lumber.

I mention it because it’s the only one I have found to be readily available to deck

builders in the mid-Atlantic region, where I’m located. I’m sure that as more contractors convert over to this style of treated framing for a cost and quality option (based on regional availability), deck specialists from around the country will be able to pressure their treaters into bringing this caliber of material to market. After all, many of the treaters are already making it on a special-order basis for submersion- or critical conditionrated requirements.

Whether using treated lumber designed for wet conditions, or joist tape, either are better options than doing nothing at all.

The fact that we are willing to go the extra mile for our clients is what sets us apart. I would enjoy hearing what other “special” measures you are taking to preserve the value of your clients’ investments.

With 35+ years experience in construction, Brendan Casey, with his wife Dianna, launched Casey Fence & Deck, Frederick, MD., fulfilling a growing need in the outdoor living market for an innovative, creative custom builder.

May/June 2022 | Deck Specialist |

45

PRODUCT REVIEWS MARV JOHNSON

Beat the heat with these two personal cooling products Spring has sprung. In my neck of the woods, the days are getting longer and we even see the sun on occasion. The forecast this Wednesday is for a balmy 70+ degrees. That means only one thing—even in the cold, wet and dreary Pacific Northwest—the warmer days of spring and summer are on the way.

For many others, it is beginning to ramp up too. I agree, the heat of summer can be uncomfortable to work in. Yet, it is exponentially better than the rainy, six-hours-of-gray-sky days that define the winter weather here.

Because the rain is such a constant in the Pacific Northwest, the expectation is that work will continue—wet or dry, rust covered or covered with mud, soaking wet plans, running ink, electrical shock, or tripped GFCI breakers.

On the flip side, there are many more scorcher days than cold ones—so hot that my shirt is stained white, front and back, with minerals from evaporated sweat.

Still, if forced to choose, I pick the warm weather every time. For me, it is much easier to 46

| Deck Specialist | May/June 2022

cool off than it is to warm up.

Thankfully, many companies now produce products that help make working outdoors much more tolerable.

Two of those products are: the Lunatec Aquabot Hydration Spray Bottle with accessories and the Ryobi PCL850B Hybrid Misting Air Cannon.

Lunatec Aquabot Hydration Spray Bottle

I actually stumbled across this product quite accidentally while looking for shoes at REI Co-op.

On initial inspection, the bottle resembles any other brightly colored, large-mouth Nalgene water bottle. And similar to Nalgene, the Lunatec bottles are made from a recycled BPA-free polymer resin and produced in four sizes: 650ml, 750ml, 1000ml and 1500ml. Each transparent bottle is graduated on the sides in both milliliters and fluid ounces.

After picking it up for a closer look, I saw that the lid is where the magic happens, making this product a standout.

What the folks at Lunatec have done is to combine the functionality of a garden hose, kitchen faucet, shower and water bottle—all in a fun and easy-to-use hydration spray bottle.

The lid houses the built-in air pump (providing pressure), the trigger mechanism, a flexible, weighted, screened intake, which, thanks to gravity, always finds the lowest point to draw from.

This allows the bottle to function regardless of orientation (even upside down).

The other end of the intake tube attaches to a barbed fitting on the bottom of the lid. By adjusting how much of the fitting is covered by the tube, it allows for changing the operating mode of the bottle. More tube on the fitting provides for steady stream—called stealth mode. Slip the tube down some and this provides for pulse mode, which most closely resembles the pulsed spray of a Waterpik water flosser. In stealth mode, the pressure is conserved so it is best used for drinking or misting. In pulse mode, the water is conserved and the pulsed spray makes this mode best suited to cleaning.

On the front of the lid is the threaded cap that adjusts the spray pattern, similar to a standard trigger-squeeze spray bottle. For maximum water

Lunatec Aquabot Hydration Spray Retail Price: $30-$38 www.lunatecgear.com

flow, the nozzle can be removed and the water will spray in a three-jet pattern.

After some experimentation, my 10-year-old daughter found that in stealth mode, with the nozzle set to mist, the bottle becomes very useful as a handheld rainbow maker.

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May/June 2022 | Deck Specialist |

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Ryobi PCL850B Hybrid Misting Air Cannon Retail Price: $149 www.ryobi.com

Thrilled with herself for discovering this undisclosed feature, I rained on her parade, as “Dad, the Wet Blanket,” explaining that while a very cool hidden feature, most of the guys at work would probably have limited use for it.

“Not all the guys I said—just most of them.”

She giggled aloud and made the statement: “Then that is their loss.”

“Yes, it is,” I responded.

I initially discovered the bottle requires six strokes of the pump to get the maximum pressure, with additional pumps required as the volume of water is decreased due to use. And, drawing water from the bottle is more efficient under pressure, as opposed to being poured.

Lunatec also offers several accessories for their hydration bottles including a 33" tube extension, providing for a clever remote nozzle, and a trigger valve, which is especially handy on the larger volume bottles that are heavy when filled.

They also offer a universal-fit bottle strap that has a small pocket in front to store the nozzle cap.

The Hydration bottles range in price from $30 to $38. They are available through the Lunatec website at lunatecgear.com.

Ryobi PCL850B Hybrid Misting Air Cannon

Just about every cordless tool manufacturer out there now has some sort of cordless portable fan that is part of their tool ecosystem. These have

become as ubiquitous as the cordless flashlights that previously were often included as part of a multi-tool “kit.”

While most cordless “fans” are very noisy, cre-

48

| Deck Specialist | May/June 2022

ate minimal air movement, and operate for a very short time before requiring a recharge, there are others that are efficient and effective cooling machines— doing so quietly and with runtimes that are not dependent on battery capacity.

These are referred to as “air cannons”—not “fans.”

Ryobi took this concept a step further and created what is really a portable swamp cooler, by adding a misting feature.

The PCL850B Hybrid Misting Air Cannon is a step above any of Ryobi’s previous air mover products. The predecessor to the PCL850B is the PMF01, a bucket-top misting fan that is still sold today.

Driven by a 12"-diameter fan blade, the Air Cannon is much larger and more powerful and is able to produce 1400 CFM set on high and 920 CFM when set to low. On the high setting, the PCL850 delivers the cool misting spray up to 15 feet away. It does this while maintaining a noise level of 52 decibels, which is unheard of for any tool moving that much air. The Air Cannon is part of Ryobi’s “Whisper Series” family of tools.

Ryobi also realized that not everyone who would like to purchase one of these is invested completely in their cordless tool ecosystem, so they made it a hybrid tool, enabling it to run on their 18V One+ battery where convenience is most important, or on mains power, where a receptacle is handy and unlimited runtime is what you are after.

In our testing, a 4.0 Ah fully charged battery provided 2.5 hours runtime on the high setting and 6.4 hours runtime set on low.

As somebody who has no other RYOBI tools, as much as I could use this, without the hybrid feature, I would have to pass on the purchase.

It makes little sense to invest in a different tool ecosystem just so that I can use this particular tool—no matter how cool it is. Plus, most guys using this are doing so with an eye toward runtime as the higher priority, so this feature alone will sell many units.

The PCL850B Hybrid Misting Air Cannon sells for $149 for the bare tool and has a three-year warranty.

Both of these products are functional and effective. Buy them and your summer will undoubtedly be much cooler.

Marv Johnson is the principal of Deck Envy LLC, Gig Harbor, WA. Send comments and suggestions for product reviews to emjaybuilding@mac.

NEW PRODUCTS

Envision Outdoor Living’s new Deckfast Fascia System helps ensure fascia boards don’t move against the fasteners, for a cleaner, streamlined look.

The system includes a special fascia tool with pre-set countersink and color-coated Headcote stainless steel or epoxy-coated carbon steel fascia screws. Predrilling with the tool creates an oversized hole that allows the board to float on the screw to better accommodate expansion and contraction.

Using the fascia system cuts the number of fasteners needed in half (three fasteners every 16" rather than three fasteners every 8"), saving time while further improving aesthetics.

Screws come in 100-count packs to cover 44 linear ft. [envisionoutdoorliving.com]

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| Deck Specialist | May/June 2022

Barrette Outdoor Living has updated its line of Mixed Material Fencing to offer more versatile design options with easier installation.

The line features matte black aluminum framing and provides a high degree of flexibility by allowing vinyl or wood infill boards to be installed horizontally or vertically.

It can serve as a traditional fence or it can be arranged as individual or grouped panels that serve as a divider or privacy treatment.

Offering both inground and surface-mount installation, it has grooved posts that enable infill boards to effortlessly slide into place in either a horizontal or vertical direction without the use of brackets.

If a semi-privacy option is desired, spacer blocks are available to maintain consistent spacing to the ground and between infill boards.

MOSO North America’s thermally modified MOSO Bamboo X-treme is now available in a pre-grooved 1x4 for lovers of the classic Long Island-style look.

The 4" decking has long been the best kept secret in the wooden deck market. Thinner boards meant less movement and more stability before current lumber drying became popular.

The decking boards in the X-treme collection are made from quick-growing MOSO bamboo, a rapidly renewable resource that grows up to 1 meter per day and does not die when the stems are harvested.

MOSO X-treme boasts a Class A fire rating and a 25-year warranty against rot and decay. It is also available in traditional 1x6 decking and wide 7".

[barretteoutdoorliving.com]

[moso-bamboo.com]

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Nationwide Industries' Keystone Traverse line is expanding its family of gate latches, offering installers more flexibility with two new sizes.

Neither requires drilling through the fence posts.

Both are easy to install with four steps: determine right/left application, check latch height, attach latch to post using flat head screws, and attach striker.

Ideal for ornamental fences, Keystone Traverse 250 fits a 2.5" fence or gate post. For vinyl fences, Keystone Traverse 400 fits a 4" fence or gate post. [nationwideindustries.com]

Simpson Strong-Tie’s new light tension tie is designed to resist tension loads when used to attach wood to concrete or masonry walls. LTTP2’s patent-pending design offers 25% higher allowable loads than its predecessors.

Fabricated from a single piece of galvanized steel, it has an extruded anchor bolt hole to accommodate 1/2", 5/8" and 3/4" bolt diameters plus two nailing patterns: obround holes spaced 3" apart for I-joist purlins, and square holes spaced to accommodate the narrow face of 2x solid sawn purlins.

It can install vertically on the wide face of a minimum 2x4 stud for holdown applications, fastened with nails or Strong-Drive SD Connector screws. [strongtie.com]

Protection to Safeguard your Customer’s Wooden Deck Structure

INSTALLS ON LEDGER BOARDS • JOIST TOPS • JOIST ENDS • POSTS

Stocking DeckWrap PowerBond® gives you additional sales opportunities when selling decking materials. This self-adhering waterproofing membrane is suitable for use with treated, untreated and synthetic woods. Start realizing new sales today by calling 800-882-7663.

52

| Deck Specialist | May/June 2022

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THE CHOICE OF PROS

The Deck2Wall SWS Spacer is approved for use with SPAX PowerLag Fasteners.

The polypropylene spacers are designed to be installed between a deck and house, allowing water and debris to flow between the ledger and the house, to promote circulation and drying, and prevent rot. The approved screws are available in 5/16" and 3/8" diameters, and have two different head types to choose from: T-Star and Hex drive.

The spacers are included in the updated PowerLag fastening table which, along with an engineering letter, is available at Deck2wall’s website. [deck2wallspacer.com]

Maze Nails is now distributing the pneumatic Deliverance Powered Safety Hammer that can fire handheld nails, spikes, fence staples, and fasteners.

The lightweight hammer, at just 5 lbs., is designed to reduce strain and injury, and can drive long nails and spikes with ease. It accommodates all types of bulk nails so the contractor is not limited to a certain nail. [mazenails.com]

Altenloh, Brinck & Co.’s new SPAX deck joist and beam tape is designed to extend the life of wooden decks. Placed directly on the top of joists and beams, it acts as a moisture barrier.

Strong and flexible, it forms a tight seal around deck fasteners to prevent moisture penetration. It’s stable at high temperatures, and its surface is slip resistant.

The tape applies quickly and easily to horizontal and vertical surfaces including all joists, double joists, beams, stair stringers, stair treads, and other surfaces Offering a 10-year limited warranty, it comes in two widths: 1-5/8" Joist Tape for joists and 3-1/4" Beam Tape for double joists and beams. They are packaged in individual 75-ft. rolls and in master cut-case cartons of 16 rolls of joist tape and eight rolls for beam tape. [spax.us]

Simpson Strong-Tie’s Outdoor Accents decorative hardware line now includes black powder-coated APRT Rigid Tie connectors that make it easy to build a variety of projects.

Fabricated from ZMAX galvanized steel with a black powder coat for corrosion protection, the ties come as corner connectors, and rail and angle connectors. [strongtie.com]

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| Deck Specialist | May/June 2022

E LEAD TIM S DER FOR OR E THAN NO MOR S! 10 DAY

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Low-maintenance composite decking with the color variation and texture of real wood.

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Colors: • Desert Sand • Coral Blue • Kalabassa • Shell White • Chocolate • Red Sunset • Charcoal • Black

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We also supply top quality composite siding offering comparable benefits, colors and finishes

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11 55

INDUSTRY NEWS MOSO Expands Bamboo X-treme Decking Distribution

MOSO North America announced that Thielsen Lumber will be distributing MOSO Bamboo X-treme Decking, siding, and trim in the New England and Mid-Atlantic region.

MOSO provides an extensive variety of Class-A fire rated, thermally modified bamboo decking and siding products. Thielsen Lumber provides dedicated sales support for dealers.

Trex Names Little Rock Director to Head Up Talent Readiness

James Reddish has been named Trex’s director of Little Rock workforce development and community engagement. He will lead talent readiness to assist Trex as it moves forward to build its newest manufacturing facility at the Port of Little Rock, AR. The facility will create 500+ new jobs.

Reddish previously served as executive VP for the Little Rock Regional Chamber of Commerce.

The company’s local expansion will begin construction later this year.

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| Deck Specialist | May/June 2022

Regal Ideas President Retires

Ernie Couillard has retired as president of Regal ideas Inc. after more than 20 years with the company.

Effective immediately, Andrew Pantelides,VP of marketing and business development, will be taking over Couillard’s responsibilities including sales and strategy for the company.

Other management changes include: Jim Topliss, director of commercial development; Clifton Phelps, director of dealer development; Leela Varanasi, marketing and sales coordinator, and Melinda Okmanas, marketing and brand development specialist.

Deckorators Expands in Midwest

Parksite’s Fargo, N.D., distribution center is now distributing Deckorators' composite decking throughout North Dakota, South Dakota, and Minnesota.

Christopher Lopez, Deckorators national channel manager, said, “Parksite has been an incredible partner for many years, and it is a perfect fit for us to expand our relationship.”

THE DECK SPECIALIST SYMPOSIUM JULY 13-14, 2022

FREE VIRTUAL EVENT!

FAST PACED. The conference will be held over two days for three fast-paced hours each day in the late afternoon/ early evening, making sure you don’t miss any time from the jobsite.

DISCOVER new products and sources.

NETWORK with fellow deck builders and brand-name suppliers.

LEARN from informative presentations

by Decking Industry celebrities and Deck Specialist columnists.

MEET some of the winners of the Deck Specialist of the Year Awards FREE TO ATTEND. There is no cost for deck builders to attend.

To make sure you are receiving the Deck Specialist eWeekly, email JBays@526mediagroup.com. For sponsorship opportunities, contact CCasey@526mediagroup.com.

LEARN MORE AT WWW.SYMPOSIUM.526EVENT.COM

FEATURING

BOBBY PARKS THE BROLAWS BRENDAN CASEY GORDON SOUTH MARV JOHNSON TWIN BROTHERS & MORE

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DATE PLANNER PCBC Summer Showcase When: June 22-23 Where: San Francisco Moscone Center, San Francisco, CA. What: The summer event includes educational programs, a Hall of Fame Awards Dinner that pays tribute to men and women for their accomplishments in the California homebuilding industry, and the Gold Nugget Awards that recognize those who improve their communities.

More info: www.pcbc.com

Deck Specialist Virtual Symposium When: July 13-14 What: Deck builders will gain knowledge to better their businesses, and preview the latest products and trends, while networking with fellow industry professionals during Deck Specialist’s second annual Symposium.

More info: www.symposium.526event.com

No. Colorado Summer Home & Patio Show When: July 15-17 Where: The Ranch Events Complex, Loveland, CO. What: This year’s Northern Colorado Home & Patio

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| Deck Specialist | May/June 2022

Show will feature the latest in patio and outdoor living products.

More info: www.homeshowcenter.com

Montgomery County Home & Outdoor Living Show When: Aug. 20-21 Where: The Lone Star Convention & Expo Center, Conroe, TX. What: The show features over 100 exhibitors in home improvement and outdoor living as well as workshops, live demos and shows, and more.

More info: www.texwoodshows.com/live-shows/ montgomery-show

Greater Cincinnati House & Outdoor Living Show When: Aug. 20-22 Where: Sharonville Convention Center, Cincinnati, OH. What: Knowledgeble builders gather for a three-day expo featuring the latest in exterior products that are trending in outdoor living spaces.

More info: www.homeshowcenter.com

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An American Lifestyle Magazine With differences aside, we're all Americans. We work hard to protect our families, put food on the table, and put our feet up with a drink and a cigar.

Our common bond is our values and beliefs when we are not on the job.

ATF Magazine is an American lifestyle publication focused on true Americans chasing the American dream. Subscribe today.

AD INDEX Page 57, 60

526 Events

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Western Forest Products

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May/June 2022 | Deck Specialist |

61

IDEA BOOK

A cut above When Jason Russell (aka Dr. Decks) began his latest, award-winning project in Lake Tapps, WA., he had no idea it would turn into a showcase of his life’s work.

“This build took every set of skills I possessed—and some I didn’t knew I had— to complete this four-month project. It was a passion and an art to me before I considered it a deck,” Russell said.

“My client was emphatic about wanting a ‘bad ass’ deck. So that is exactly what I designed for her," he added.

The two decks that total 1,200 sq. ft. are framed with pressure treated hemlock, have an EPDM waterproof membrane over the deck framing for both levels, and TimberTech AZEK decking with multiple heat-manipulated planks throughout the entire project. The field decking color is Coastline, and the trim color is Dark Hickory.

In addition, the finished project features 370 ft. of surface borders, 210 ft. of fascia, 176 ft. of Coastal and Regal ideas custom curved glass, 100 ft. of skirting, 350 sq. ft. of soffit, matching curved Hideaway Screens to provide privacy from the neighbors, and approximately 500 sq. ft. of rebuilt docking with added lighting.

InLite low-voltage LED lights flank each rise of the custom curved spiral staircase to provide safe passage at night.

One of the most interesting features of the project was the TimberTech AZEK axe-throwing station built behind a custom AZEK PVC privacy wall on the far end of the deck.

Russell added that many challenges were addressed and overcome “as we forged through one of the wettest winters and spring on record.”

“Having the willingness to fail repeatedly ensured my destiny to succeed,” he said.

“Knowing to expect failure was a key ingredient to ensure that it was okay to have to do something over or to take a different approach to a unique situation.

And accepting that there was not a timeline expectation target, was a big help to completing this project.”

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| Deck Specialist | May/June 2022

UPPER: Dr. Decks was recently awarded first place for this project at the NADRA 2021 National+ Deck Competition in five categories: NADRA Overall, Railing on a Deck, Illumination, Alternative Deck $100k-$250k, and Limitless Creation $100k-$250k.

MIDDLE: The railing has modified glass panels made by Coastal Curved Glass that light up and provide safe passage at night.

LOWER: AZEK PVC Hideaway Screens obscure an axe-throwing station on the far end of the deck.

Photos courtesy of Calvin and Jason Russell

Submit photos of your latest and greatest project to sgraves@ 526mediagroup.com

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May/June 2022 | Deck Specialist |

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