KUS_Structural Cat

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STRUCTURAL

Content

Formworks

Plywood

Timber

Tie Rod System

D Form Tie System

Flat Tie & Wedge System

Formwork Clamp

High Rib Mesh / Rib Lath

U Clip

Common/Concrete Nail

Plastic Chamfer

Shim Plate

Steel Bending System

Galvanised Iron Wires

Black Annealed Wires

Coil Wire Table

Reinforcement Accessories

Concrete Spacer

Plaswheel

Bar Chair

03 10 13

K.U.S Formwork & Scaffolding

K.U.S Formwork & Scaffolding was founded in 2010. The company specializes in the sales & rental of Formwork and Scaffolding systems.

The company offers a comprehensive range of Scaffolding systems, including Modular Scaffolding Systems (Ringlock System, Cuplock System & Kwikstage System) as well as the Conventional Scaffolding Systems (Frame System & Tubular System)

As a major supplier in the market, K.U.S Formwork & Scaffolding is committed to provide competitive and quality products with a flexible business model through rental and buyback program, providing clients with an alternative upon completion of their projects.

To cater to the needs of contractors for different types of projects in the market, K.U.S Formwork & Scaffolding conducted in-depth studies about different manufacturing processes and the technical specifications of plywood. The range of plywood has since been expanded, and “Amphiply”, its own branding, was created.

With the added emphasis on efficiency and productivity of the construction industry in Singapore in recent years, K.U.S Formwork & Scaffolding has studied various Modular Scaffolding Systems available globally, and moved swiftly to expand the range of products. The company has also invested into researching the different Formwork Systems globally, as part of the expansion plans to provide an alternative to the conventional formwork methods in the near future.

Plywood

PLYWOOD has proved its worth in formwork construction in the past three decades, against increasing requirements for load carrying capacity and surface quality. K.U.S film-faced plywood is suitable for all types of formwork, whether it is a formwork system or loose panel formwork, slab or wall casting. It is suitable for flat or curved surfaces and the film protects the wood surface where it is exposed to the weather and

concrete. The rigid film-faced surface not only prevents moisture absorption but also ensures excellent abrasion resistance in aggressive conditions and smooth finish to concrete formwork. Factory edges are painted to provide water and alkali resistance. Plywood sheets are 1220 x 2440 mm and come in 12 and 18 mm thickness.

Usages 11 to 14 uses* 8 to 10 uses*

Usages

4 to 6 uses*

2 to 3 uses* 1 to 2 uses*

MODEL Premium Superplus
Wood Core Hardwood (Origin: Asian)
Film
Brown film with Amphiply Premium logo coated on both sides
Black film with Amphiply Superplus logo coated on both sides
Glue WBP Phenolic
WBP Phenolic
Sealed Edges Brown Green
MODEL Basic Original Eco
Wood Core Hardwood (Origin: Asian)
Film
Black film with Amphiply Basic logo coated on both sides
Black film with Amphiply Original logo coated on both sides
Black film with Amphiply Black logo coated on both sides
Glue WBP Melamine WBP Melamine WBP Melamine
Sealed Edges Red Black Black

Timber & Hollow Section

TIMBER can be used in all types of formwork. K.U.S timber strips are from pure Keruing and mixed tropical hardwood species, available in different sizes and lengths. They are durable and can be easily nailed. Both ends of the timber strips are treated with black moistureproof paint. Timber strips can be used in horizontal formwork as stringers and joists and in vertical formwork as studs and wales.

TROPICAL MIXED HARDWOOD

PURE KERUING

HOLLOW SECTION is a type of metal with a hollow section that come in square (SHS) of rectangle (RHS). SHS is commonly used in column while RHS is used in welded steel frames. Both have become very popular in many forms of construction and other structural & mechanical applications.

25mm X 25mm X 6m 2.3mm

50mm X 50mm X 6m 2.3mm

50mm X 50mm X 6m 3.0mm

25mm X 50mm X 6m 2.3mm

50mm X 75mm X 6m 2.3mm

50mm X 75mm X 6m 3.0mm

50mm X 100mm X 6m 2.3mm

50mm X 100mm X 6m 3.0mm

Square Hollow Section (SH)
Rectangle Hollow Section (RHS)

Formworks

Tie Rod System

Tie Rod System accessories are produced from heavy duty materials to meet higher strength requirements arising from thicker walls in construction of bridges, tunnels and other mega-structures. K.U.S is a major supplier of Tie Rod System accessories, due to our strict product quality control and the ability to maintain ample inventory.

Breaking load 60kN 135kN

Tensile Strength 450N/mm²

Finish Original

Thread Ball Thread

Weldable, flexible Length: 6m

Galvanized Support surface: 100mm Flange: 100mm WATERSTOP Length Disc diameter 12mm Tie Rod 72mm 50mm 17mm Tie Rod 110mm 65mm

Locking pin incorporated, movable base plate Length: 75mm & 100mm Base plate diameter: 63mm

Item Description Packaging Dimensions

Tie Rod 10pcs/bundle Dia: 12mm/17mm

Tie Nut 50pcs/bag Dia: 12mm/17mm

Steel Cone 50pcs/bag Ht: 75mm/100mm

Item Description Packaging Dimensions

Plastic Cone 1000pcs/bag Dia: 19.5mm

PVC Pipe 2.9m 20pcs/bundle OD: 25mm/ Len: 2.9m

Waterstop 50pcs/bag 12mm/17mm

TIE ROD
PVC PIPE
PLASTIC CONE
TIE NUT
STEEL CONE

D Form Tie System

D Form Tie System is widely used in the construction industry, due to its fast and easy assembly and removal of the need for temporary formwork. The system prevents breakage in the formwork and thus keeps concrete structures in good shape. It also saves construction costs, as all parts are reusable except for the separator (inner unit) which is cast into the concrete structures.

D Form Tie

RUBBER RING Diameter: 12mm D CONE Length: 40mm Diameter: 30/40mm
D FORM TIE Length:
THREE SHAPE WASHERS FLAT RIB WASHERS Width: 50mm Length: 100/150mm D INNER UNIT

Flat Tie & Wedge System

FLAT TIE AND WEDGE PIN are used as a tying system in aluminium integrated panel formwork. K.U.S flat ties are manufactured to meet the requirements of different systems. They are made of hot-rolled steel.

Flat ties are used to hold wall columns and beam panels in place by securing with wedge and pin. Wedge systems pass through

Technical Specification Flat ties

Finish Self-colour

Breaking Load 25 KN

Item Description Packaging

Flat Tie 100mm

Flat Tie 150mm

Flat Tie 200mm

Flat Tie 250mm

Flat Tie 300mm

Flat Tie 400mm

Flat Tie 500mm

50pcs/Bundle

50pcs/Bundle

50pcs/Bundle

50pcs/Bundle

50pcs/Bundle

50pcs/Bundle

50pcs/Bundle

the pre-determined holes on external sides of panels and the hole on the flat tie. Thickness of these structural elements will be precisely controlled by the pre-fabricated flat ties. K.U.S Flat Ties are available for standard wall thickness as well for customised thickness according to customer requirements.

Item Description Packaging

FLAT TIE
Length 100mm onwards
WEDGE PIN – YELLOW ZINC GALVANIZED
Wedge 300pcs/Box
Short Pin 150pcs/box

High

Rib Mesh/Rib Lath & U Clip

GALVANIZED STEEL MESH CONSTRUCTION JOINT, commonly known as High-rib Mesh, is increasingly accepted as a replacement for conventional timber formwork, which requires considerable post-pour work, such as removal of temporary timber joints, hacking and roughening of surfaces in preparation for subsequent casts. Conventional methods are also known to generate a weak and inconsistent bonding joint which may crack easily.

HIGH-RIB MESH has ingeniously incorporated V-shape reinforcement ribs, to enhance bonding to the adjacent wall, resulting in a better shear strength in comparison to a conventional joint. Technical

High-rib Mesh 450x2200mm 10pcs/bundle

Rib Lath 610x2200mm 10pcs/bundle

U CLIP is a galvanised carbon steel rod, bent to shape and specially designed to be used with metal formwork locking accessories commonly seen in the construction industry. It is simple to use and can be resused as often as required.

U Clip

169pcs/bag

6760pcs/pallet

RIB LATH
HIGH-RIB MESH

Formwork Clamp

FORMWORK CLAMP is the most efficient and reliable means for anchoring and locking formwork during concrete casting. The system guarantees fast set-up and ultra-fast removal for formwork, making it extremely popular in the construction industry.

The rod is gripped strongly by the wedge, made of very hard steel, with longitudinal grooves that grip the iron rod to prevent it from slipping. Formwork Clamps prevent structural failure in formwork and ensure perfectly straight castings.

INSTALLATION METHOD

After setting up the timber or steel formwork for concrete casting, screw iron rods through the formwork at proper intervals. Set a Formwork Clamp to one end of the rod, hitting the wedge head with a light hammer blow. Set a second clamp at the opposite end, locking it in position after stretching the bar with the Tensioner Clamp. Remove the tensioner and you are ready to move on to the next pair of clamps.

Item Description Packaging

Clamp 50pcs/bag

Clamp 1set/box

TENSIONER CLAMP
FORMWORK CLAMP
FORMWORK CLAMP ASSEMBLY
Tension load 16kN
Steel rod was sheared off from the Formwork Clamp.
Compression load 52.4kN Failed at the frame of Formwork Clamp.
Formwork
Tensional

Steel bending System

Common/Concrete Nail, Plastic Chamfer & Shim Plate

Common and Concrete Nail are made of high-carbon steel, incorporated with fluted body to enhance the pull-out strength. The Concrete Nail has a zinc-plated finishing, which further improves corrosion resistance.

Common Nail

Concrete Nail

Gauge (BWG) 14 12 11 8 9.5 9.5 8

Finish Original (Smooth) Galvanized (Twilled)

Tensile Strength 370N/ mm² 650N/mm²

Common Nail 1.5” 5kg/box

Common Nail 2.0” 5kg/box

Common Nail 2.5” 5kg/box

Common Nail 3.0” 5kg/box

Concrete Nail 1.5” 0.5kg/box

Concrete Nail 2.0” 0.5kg/box

Concrete Nail 2.5” 0.5kg/box

PLASTIC CHAMFER is made of Polyvinyl Chloride and designed to be used with formwork where the concrete structure corners need to be trimmed off and formed in a chamfer shape. It is lightweight, easy to handle, and reduces the cost of fabricating special chamfer forms. It is reusable, saving in cost and environmental waste.

KT-15 200pcs/carton

KT-20 200pcs/carton

KT-25 100pcs/carton

KT-30

KT-35

100pcs/carton

100pcs/carton

Shim plate is commonly used in the installation of precast concrete units. A Shim Plate allows for fine adjustment of levels, and it is available in several thicknesses to meet requirements.

Material / Colour Thickness

25mm X 50mm X 2mm(T) 500pcs/box, 200boxes/pallet

25mm X 50mm X 5mm(T) 500pcs/box, 160boxes/pallet

Polypropylene/ Black

25mm X 50mm X 10mm(T) 500pcs/box, 80boxes/pallet

50mm X 50mm X 2mm(T) 500pcs/box, 200boxes/pallet

50mm X 50mm X 5mm(T) 500pcs/box, 160boxes/pallet

50mm X 50mm X 10mm(T) 500pcs/box, 80boxes/pallet

Galvanised Iron & Black Annealed Wire

G.I. WIRE is manufactured from low carbon steel through drawing and electro-galvanising. It is commonly used for binding reinforcement steel in the construction industry. To achieve secured binding requirements, K.U.S provides a wide selection of gauges, ranging from SWG8 to BWG20. For easy and efficient application, the BWG20 G.I. wire is supplied in precut lengths of 300mm, 350mm, 400mm and 500mm.

BLACK ANNEALED WIRE , also known as annealed iron wire or annealed wire, offers excellent flexibility and softness through the process of oxygen-free annealing. This process allows largediameter wire to twist and turn easily, achieving both strength and flexibility requirements.

G.I. WIRE
BLACK ANNEALED WIRE

Coil Wire Table

Concrete Spacer & Plaswheel

CONCRETE SPACER has been developed to prevent corrosive agents from reaching the reinforcement steel through cracks and pervious concrete, when concrete structures are exposed to a wide range of conditions such as soil, seawater, stored chemicals or the atmosphere. This cover is also necessary to protect the reinforcement steel against a rapid rise in temperature and subsequent loss of strength during a fire. The K.U.S Concrete Spacer meets the demands for covering the reinforcement steel, as required by industrial standards. The thickness of the cover required depends on the severity of the exposure and the quality of the concrete. They are widely used in the construction of roads, tunnels, bridges, docks and buildings. Item Description Packaging Pallet

50 X 50 X 25 250pcs/bag 40 bags

50 X 50 X 30 250pcs/bag 30 bags

50 X 50 X 35 200pcs/bag 30 bags

50 X 50 X 40 200pcs/bag 30 bags

50 X 50 X 20 250pcs/bag 40 bags 25~50 N/mm²

50 X 50 X 50 150pcs/bag 30 bags

50 X 50 X 60 100pcs/bag 30 bags

50 X 50 X 75 100pcs/bag 30 bags

50 X 50 X 100 100pcs/bag 30 bags

Plaswheel is easily positioned on reinforcement steel and has a special locking arrangement to minimise the risk of the spacer becoming dislodged when in position. Its rigidity is strong enough to withstand the normal working pressure exerted on it whilst the formwork is being placed, but it is sufficiently flexible to be readily fixed on reinforcing steel of different bar sizes.

25PW13W 700pcs/bag White

30PW12W 600pcs/bag White

35PW12W 500pcs/bag White

40PW12CW 300pcs/bag White

50PW12W 200pcs/bag White

70PW12C 70pcs/bag Black

Bar Chair

BAR CHAIR is used to set reinforcing bar and mesh to the correct position, preventing it from being exposed to the environment and corrosion. Bar Chair is made of machine-bent hard drawn steel wires of 4.5 to 6.0 mm diameter, self-coloured with powder-coated tips at the legs to prevent corrosion. It has a wide base and a height ranging from 50 to 240 mm at 10 mm increments.

Item Description Packaging

50mm - 130mm 100pcs/bag

140mm - 240mm 50pcs/bag

Type Height (mm)

BCPTS 80 to 150 995

BCPTS 160 to 200 1030

BCPT 50 to 100 1615

BCPT 110 to 150 1355

BCPT 160 to 200 1245

BCPT 210 to 240 1015

Singapore

Cambodia

Indonesia

Malaysia

Formwork

Scaffolding

Precast Concrete

Metal Works

Myanmar (Rep Office)

Philippines

Sri Lanka

Vietnam

Finishing Solution

Conduit System

Steel Bending

65 Senoko Drive, Singapore 758239

+65 6770 2222 +65 6770 2233 kusgrp.com

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