TIMING GEAR BACKLASH CHECK
DIESEL ENGINE
FUEL INJECTION NOZZLE TEST
CAUTION
M37512
6. Standard end play is 0.05 - 0.25 mm (0.002 - 0.010 in.). Results: • If the end play exceeds 0.25 mm (0.010 in.), remove the camshaft and replace the thrust plate. (See “CAMSHAFT”).
Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable source. Such information is available from the Deere & Company Medical Department in Moline, Illinois, U.S.A. Reason:
TIMING GEAR BACKLASH CHECK
To determine opening pressure, leakage, chatter and spray pattern of the fuel injection nozzle.
Reason:
Equipment:
To check for wear between meshing gears, resulting in excessive noise and poor engine performance. Equipment:
• D01109AA Diesel Fuel Injection Nozzle Tester • D01110AA Adapter Set • 23622 Straight Adapter • Container
• Dial Indicator Procedure: 1. Measure the backlash between meshing gears. 2. The backlash for all gears EXCEPT the oil pump gear is 0.07 - 0.15 mm (0.003 - 0.006 in.). 3. The backlash for the oil pump gear is 0.11 - 0.19 mm (0.004 - 0.008 in.). Results: • If the backlash exceeds specifications, replace meshing gears as a set: Idler Gear, Camshaft Gear, Crankshaft Gear, Oil Pump Gear AND/OR Idler Gear, Fuel Injection Pump Gear.
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4/6/01
