HS-Technik_Premium Power Tools_part 2_Arsam

High

-

System

-

Technik

Premium Power Tools

SINCE 1986

MADE FOR PROFESSIONALS

Experts of the fastening technology

Catalog 3

Controller Controller for battery screwdriver and blind rivet setting tools

Digital process controls

Control of all work steps and evaluation of the process-relevant data.

Clean link

Superordinate controls manages several different tools simultaneously: Screwdriver, riveting devices and rivet nut setting devices.

Controller HST-ETC - Easy Touch Control Controller for screwdrivers and rivet setting tools • The tools can be operated in parallel

• Customer-speci c structure of the unit

• Wi- 2 4

• Blind rivet setting tool and screwdriver in a system

5 GHz

• Touch-Panel-PC (optional)

• Control of conveyor systems, work equipment and tra c lights

• Component identi cation •

uality control quality documentation

• Service function for the tools (tool programming)

• Process reliability thanks to intelligent controller

• Battery exchange possible during processing

• Individual connection to the company IT

• System maintenance possible via Internet (UMTS stick)

• Control of several workstations

• Touch-Panel-PC

•

• Flow controller / program controller

• Wireless tool communication 6 MHz / Wi-fi 2.4 or 5 GHz

• Communication with the company IT (sorting / screw connection and riveting results)

• Local storage of pre-run and results data

• Tool configuration / tool change

• Service / maintenance

• Component identi cation via • arcode / FID / scanner

• Individual connection to the company IT

106

uality control quality documentation of

• The ow in the work cycle can be modi ed

• Number of screws / rivets

• OK / NOK evaluation of the screw / rivet • Documentation of the product data with the process results

• System stability, also for battery exchange during an order

• Without program changes

• Without restart of the system

• Easy due to changes of the ML control file

• The assignment of screw and rivet tasks is handled by • Local ML file or

• Control of the conveyor technology and digital controllers

• Infeed and discharge for parts

• Line stop

• elease button and operating mode switch

• Stack lights

• Specification of the company database

• Battery exchange on tools can be done during the cycle • Without compromising the current work order

• The remaining screws / rivets are transmitted automatically to the tool after the restart of the tool

Innovation is our passion

Controller HST-ETC - Easy Touch Control Controller for screwdrivers and rivet setting tools The Easy-Touch-Control System HST-ETC) o ers a ma imum of flexibility for the documentation of your production. No matter if you need documentation of screwing, riveting or setting blind rivet nuts, HST-ETC has a matching solution.

Also a combination of some fastening technologies is not a problem.

For example the setting of a blind rivet nut can be monitored first, before the monitoring of the inserted screw follows.

A wireless communication between tools and controller through radio 6 MHz or Wi-fi 2.4 / 5 GHz guarantees a flexible usage without disturbing cables.

The HST-ETC can be programmed with customer specific work sequences, e.g. before starting the process a serial number needs to be entered or scanned.

All process data collected will be summarized in an xml-file and can be stored locally, forwarded to an IT/quality system or a LC.

For jobs with different bits or nuts used for one part, the system offers the opportunity to connect a socket tray with it. Through the socket tray either the required program is Each system will be made especially activated or the system indicates for customer requirements. with a LED signal which socket needs to be used for the application.

Socket trays Order no.

Description

HST-Socket-4

4-bay socket tray

HST-Socket-8

8-bay socket tray

Different controllers for different applications Order no.

Description

Extended information

Suitable for

HST-ETC

Easy Touch Control

Individual programmed controler Nearly unlimeted extendable

TorqBee®, NutBee® and PowerRiv®

AMT-Ablauf3

AMT flow controller

Pre-programmed controller with the most important functions Partly extendable

TorqBee®, NutBee® and PowerRiv®

ProTight tool controller

Controller with the most important functions, e.g. connection to a LC, printing TorqBee®, NutBee® of the results and more. and PowerRiv® Can be connected with other controllers

ProTight

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107

Controller Functionality Process example

E cient process automation without an error quota ensure a higher level of safety of the produced products.

Controller with HST-ETC, roTight or AMT Ablauf 3 installed

108

Wi-fi router enables communication between the controller and the tools.

Tools require the optional wireless module.

Di erent tool types can be managed via a control system.

Innovation is our passion

Controller Functionality Process example

OK

NO

The tool will evaluate the process OK / NOK).

Which process data is evaluated is defined specifically by the customer.

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The process data is sent from the tool to the controller via the Wi-fi router.

The results are saved locally on the controller or on a server.

Further connections are possible.

109

Controller Overview Process example

• Tools can be exchanged or replaced without external programs during the work cycle • All necessary settings are read into the tool via the touch panel PC, checked, and saved

PARTS INFEED

IDENTIF PART

• All actions are logged • There is a fact basis for optimizations • Easy error analysis is possible

LOAD WOR FLOW

• New interfaces can be integrated easily into the architecture

• Language switching and adaption to screen formats

SPECIFICATIONS SEND TO TOOLS

END

NO

STORE RESULTS

ENABLING

• Here services from the e isting infrastructure such as display, flow control, and help services are used

• Through settings in the control file • The access to the operating system can be blocked • rograms run without admin rights

RELEASE PARTS DISCHARGE

Software HST-Tool-Manager | Programming software

User-friendly

Optimized GUI and a professional user guidance system allow the tool to be set up and adjusted without prior experience

Speed and safety

The well-developed software allows for maximum speeds even with large quantities of data

Software HST-Tool-Manager All tools in one software

All tools in one software

Multi-bay-charger stations HST-MV3

112

Screwdrivers

Screwdrivers

TorqBee® (latest generation)

PROG-3

Rivet setting tools PowerRiv® NutBee®

Innovation is our passion

Software HST-Tool-Manager Programming software for HST-Technik Power Tools The HST-Tool-Manager allows the quick and easy parameterization of HST Power Tools. In addition to the general settings such as signal tones, LED indicators and monitoring settings, the process relevant parameters e.g. at the TorqBee® PRO-M such as torque / angle of rotation / speed / number of screw levels / number of connections can be set with the HST-Tool-Manager.

The settings are saved in the tool, but they can also be saved locally on a PC as backup.

The software is a very user-friendly application.

It is self-explanatory and does not require any intense training.

The chart and the statistics can be opened with a mouse-click after connnecting the tool.

All statistic parameters can be imported easily into Excel for further processing.

With a backup file you can change the settings without a direct contact to the tool. So the settings can be checked easily. Also you can send them e.g. via E-Mail.

A firmware update of the power tools is done fast and easy via the USB-port.

Also you can export / import some or all settings of the tool. So it´s easy to clone some tools.

Different user profiles (user, administrator, calibrator), have different rights to change settings.

Furthermore, the HST-Tool-Manager offers a print function with which the settings can be printed and documented as a PDF. In addition, the HST-Tool-Manager offers the opportunity to archive all data in XML format.

In addition to setting the process parameters, the software also offers the opportunity to analyze recorded process data.

Charts and overview tables for the fastening results can be read and documented by the tool‘s memory via PC and USB cable.

When reading a tool, the HST-ToolManager will automatically store a tool backup.

At the reading and saving process of settings the program makes automatically a shadow copy.

The „Language-Select-System“ (LSS), which has been registered for a patent, offers the world‘s only possibility for changing the language of the software directly without a restart or reinstallation of the software.

The administrator can choose which languages the user group can select.

Thanks to the user groups all rights and setting can be managed.

Furthermore, the screwing parameters required in each individual program are stored so that up to 90 different fastening situations can be mapped in a tool.

The software is available in the following languages:

• • • •

German English (UK) English (US) French

The software can store up to 90 individually-designed programs.

Each program can be subdivided into up to 6 steps, e.g. soft start-up, join, loosen, etc..

• Italian • Chinese • Russian

Further languages following

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113

Software Charger technology Sample screenshots for MV3

General settings:

Graph:

Version and date of the firmware to check for updates. On the Graphics tab, the current charging process on The number of seconds for the standby function can be the charging slot in live-view mode. defined here.

Update: The charger station firmware is regularly adapted to new batteries introduced to the market. This makes it possible to charge the batteries with a firmware update which generally takes 2-3 minutes.

You can find additional images and explanations on our homepage.

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Innovation is our passion

Software Cordless screwdriver technology Sample screenshots for TorqBeeÂŽ and PROG-3

Program overview:

Program:

Clear an structured illustration of the programs with simple functionality in order to create new programs or edit, activate or deactivate existing programs.

Simple program set-up with up to 6 tightening steps and behavior definition in the event of errors. Each screwing application can be defined thanks to precise level settings from general settings to the tightening strategy through to the additional options.

Tightening strategy:

Graph:

Allows for quick and organized set-up of the tightening strategy for the different steps Nominal, measurement and evaluation factors can be manually entered or partially calculated based on percentages. The screwing application is illustrated on the right.

Color coding of the tightening steps with different display modes for optimally displaying the results.

Specified data can be downloaded from the tool and can then be further processed or saved using Excel.

You can find additional images and explanations on our homepage.

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115

Software Battery blind rivet nut technology Sample screenshots for NutBeeÂŽ

Program overview:

Program:

The program overview is similar to those for the screwing tools and also provides a quick overview and easy selection and set-up of programs. With only a few clicks, a program can be completely set up and the setting process can begin.

The basic settings, counting functions, evaluation or measurement windows and the additional options can be defined for the program.

The structured steps display guarantees the setting process can be easily set up.

Evaluation definition directly from reference rivets:

Graph:

The evaluation can be performed directly via the graphics window using several reference setting processes (red). To this end, the processes are read out and the evaluation window (green) can be adapted to the results that are deemed good. Tabular values can also be entered.

Different display modes for the optimal presentation of the results. Specified data can be downloaded from the tool and can then be further processed or saved using Excel. The filter function allows relevant data to be evaluated even more precisely.

You can find additional images and explanations on our homepage.

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Innovation is our passion

Software Battery blind rivet technology Sample screenshots for PowerRivÂŽ

Program overview:

Program:

The program overview is similar to those for the other tools and also provides a quick overview and easy selection and set-up of programs. With only a few clicks, a program can be completely set up and the setting process can begin.

The basic settings, counting functions, evaluation or measurement windows and the additional options can be defined for the program.

The structured steps display guarantees the setting process can be easily set up.

Evaluation definition directly from reference rivets:

Graph:

The evaluation can be performed directly via the Different display modes for the optimal presentation graphics window using several reference rivets (red). of the results are also available here. Specified data can To this end, the riveting processes are read out and be downloaded from the tool and can then be further the evaluation window (green) can be adapted to the processed or saved using Excel. The filter function results that are deemed good. Tabular values can also allows for an even more precise evaluation of the data. be entered.

You can find additional images and explanations on our homepage.

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117

Torque measurement units Is your fastening process correct?

Check it with the TTR and TTS series

Torque measurement units Torque test and checking Designed and produced in Germany

Compatible with Android

The torque sensors of the TTR and TTS series can be used via a mobile phone or tablet

Mobility like never before

The torque sensor and a mobile phone are sufficient for evaluating the screwing application

Torque measurement units HST-PK-SET Mobile measurement case for torque measurement sensor • Mobile measurement case, prepared for integrating 1-3 intelligent sensors from the HST-TTS series • Tablet PC Microsoft Surface Pro 3 Core i3, with operating system Windows 8.1 Pro (depending on availability)

Extended scope of delivery: • 3 x sensor mounting sets • 2 x cover plates for sensor notch

• Measurement, display and evaluation software HST torque analyzer V3 advanced • Wireless keyboard with touch pad (removable)

• Wireless mouse • Table power supply unit • Storage compartment for small parts, power supply unit and cables • Cable, USB-HUB • USB port for optional connection of an additional sensor or memory stick • USB selection switch • Barcode reader Datalogic TD1100 (or equivalent) • OpenO ce pre-installed • Database for saving tools for standard tests

Order no.

HST-PK-SET

Weight

approx. 8.0 kg

Dimensions (L xWx H)

460 x 320 x 120 mm

• Cm Cmk evaluation

Delivery without torque measurement units.

HST-TT-KOFFER This convenient and practical suitcase is special made for our measuring instruments. It offers a high security and a very good shock resistance also for your accessory items.

Furthermore you do not need any other case, because it offers you a lot of free space for your writing pad and pen or even for your tablet.

The Microsoft logo, the name Microsoft and Windows, as also the product name Surface are trade marks of the Microsoft Corporation.

120

Innovation is our passion

Torque measurement units TTR and TTS series Intelligent torque sensors • strain bauge-based, high precision torque measurment device

• Optional PLC interface • Power supply via USB interface

• All rotating sensors with high-resolution incremental encoders

• Measurement, visualization and evaluation software HST-Torq-Analyzer for tablet PC, laptop, netbook android mobile phone and PC Recording of torque / angle of rotation and torque / time curves or display of the speed across time measurement with up to 2,000 samples per second

• Ultra-compact construction • USB interface • Ethernet interface • RS-485 interface • Torque window monitoring

2 threshold value monitoring windows with internal and external trigger possibility

• Mechanical overload protection (sensors up to 200 cNm)

...and much more

• No external measurement device required

200

-

x

i intelligent

R

Adapter

TT

Torque measurement range in cNm

-

Sensor type

HS-Technik product

HST

Torque sensor (Torque Transducer)

Sensor nomenclature

u i

intelligent (USB) intelligent (USB + Ethernet + RS-485)

c Cylindrical shaft ends (cylindric) x Hexagon adapter (hexagon) q Square adapter (square) 0,01, 0,02, 0,05, 0,1, 0,2, 0,5, 1, 2, 5, 10, 20, 50, 100, 200, 500, 1.000, 2.000, 5.000

R Rotating S Stationary H Hand-held

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121

Torque measurement units TTR series Measurement Torque-time-angle Order no.

speed or performance

Measurement range in Nm

Interface

Overload protection

Accuracy*

Adapter

HST-TTR01-ci

+/- 0.01

intelligent

yes

1.0 %

3 mm shaft

HST-TTR02-ci

+/- 0.02

intelligent

yes

1.0 %

3 mm shaft

HST-TTR05-ci

+/- 0.05

intelligent

yes

0.5 %

3 mm shaft

HST-TTR10-ci

+/- 0.1

intelligent

yes

0.5 %

5 mm shaft

HST-TTR20-ci

+/- 0.2

intelligent

yes

0.2 %

5 mm shaft

HST-TTR50-ci

+/- 0.5

intelligent

yes

0.2 %

8 mm shaft

HST-TTR100-ci

+/- 1.0

intelligent

yes

0.2 %

8 mm shaft

HST-TTR200-ci

+/- 2.0

intelligent

yes

0.2 %

8 mm shaft

HST-TTR500-ci

+/- 5.0

intelligent

-

0.1 %

8 mm shaft

HST-TTR1000-ci

+/- 10.0

intelligent

-

0.1 %

8 mm shaft

HST-TTR2000-ci

+/- 20.0

intelligent

-

0.1 %

8 mm shaft

HST-TTR50-xi

+/- 0.5

intelligent

yes

0.2 %

1/4“ hexagon

HST-TTR100-xi

+/- 1.0

intelligent

yes

0.2 %

1/4“ hexagon

HST-TTR200-xi

+/-2.0

intelligent

yes

0.2 %

1/4“ hexagon

HST-TTR500-xi

+/- 5.0

intelligent

-

0.1 %

1/4“ hexagon

HST-TTR1000-xi

+/- 10.0

intelligent

-

0.1 %

1/4“ hexagon

HST-TTR2000-xi

+/- 20.0

intelligent

-

0.1 %

1/4“ hexagon

HST-TTR5000-qi

+/- 50.0

intelligent

-

0.1 %

3/8“ square

HST-TTR10000-qi

+/- 100.0

intelligent

-

0.1 %

1/2“ square

HST-TTR20000-qi

+/- 200.0

intelligent

-

0.1 %

3/4“ square

• Temperature conditions 0 C to 40 C (32 F to 114 F)

• Rotation of angle accuracy 05

• Rotation of angle resolution 0.1°

• max rpm 5,000

* The accuracy is shown in percent of full scale (sensor with a torque range of 1.0 Nm = deviation 0.002 Nm or 0.2 cNm)

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Innovation is our passion

Torque measurement units TTR series Technical Data

ci

HST-TTRxxxx-

xi

HST-TTRxxxx-

qi

HST-TTRxxxx-

Dimensions in mm

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123

Torque measurement units TTS series Measurement Torque-time Order no.

Measurement range in Nm

Interface

Overload protection

Accuracy*

Adapter

HST-TTS01-ci

+/- 0.01

intelligent

yes

1.0 %

3 mm bore

HST-TTS02-ci

+/- 0.02

intelligent

yes

1.0 %

3 mm bore

HST-TTS05-ci

+/- 0.05

intelligent

yes

0.5 %

3 mm bore

HST-TTS10-ci

+/- 0.1

intelligent

yes

0.5 %

3 mm bore

HST-TTS20-ci

+/- 0.2

intelligent

yes

0.2 %

3 mm bore

HST-TTS50-xi

+/- 0.5

intelligent

yes

0.2 %

1/4“ hexagon

HST-TTS100-xi

+/- 1.0

intelligent

yes

0.2 %

1/4“ hexagon

HST-TTS200-xi

+/- 2.0

intelligent

yes

0.2 %

1/4“ hexagon

HST-TTS500-xi

+/- 5.0

intelligent

-

0.1 %

1/4“ hexagon

HST-TTS1000-xi

+/- 10.0

intelligent

-

0.1 %

1/4“ hexagon

HST-TTS2000-xi

+/- 20.0

intelligent

-

0.1 %

1/4“ hexagon

HST-TTS5000-qi

+/- 50.0

intelligent

-

0.1 %

3/8“ square

HST-TTS10000-qi

+/- 100.0

intelligent

-

0.1 %

1/2“ square

HST-TTS20000-qi

+/- 200.0

intelligent

-

0.1 %

3/4“ square

• Temperature conditions 0 C to 40 C (32 F to 114 F)

Compatible fidaptors with different adapters you´ll find on page 132.

• Rotation of angle resolution 0.1° • Rotation of angle accuracy 05 • max rpm 5,000

* The accuracy is shown in percent of full scale (sensor with a torque range of 1.0 Nm = deviation 0.002 Nm or 0.2cNm)

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Innovation is our passion

Torque measurement units TTS series Technical Data

ci

HST-TTSxxxx-

xi

HST-TTSxxxx-

qi

HST-TTSxxxx-

Dimensions in mm

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125

Torque measurement units Software - function overview Version comparison Functions

HST-TORQ-ANALYZER-BA Basic-Version

HST-TORQ-ANALYZER PRO-Version

Graphical process illustration of Torque over time Torque over angle Force over time Force over travel Automatic sensor identi cation at connecting Curve illustration with up to 2,000 samples per second Supports different physical units 2 limit value montoring windows with internal or external trigger option Ad ustable lowpass lter (10 Hz up to 500 Hz) Filter for eliminating of current hum, with chooseable frequenz (50 60 Hz) Compare with a reference graphic Excel-export of the graphic Listing of measurement results with direct transfer to Excel, with statistic evaluation (cmk-calculation) Supported operating systems Windows 7, Windows 8, Windows 10 Direct connectivity of the sensors via USB or ethernet Gra cal process illustration of Speed over time Speed over angle Power over time Power over angle Force over travel Cursor function with display of single values Second free con gurable measurement display window Barcode reader support for recurring measurements Screw oint analysis to set the nal torque*

* More information you´ll find on our webpage

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Innovation is our passion

Torque measurement units Software - HST-TOR -ANAL

ER

Compatible with Windows 7, Windows 8, Windows 10 App for Android systems HST-TOR -ANAL ER-DI • Mobile phone or tablet as Measurement device • With current and peak value display • Automatical sensor identi cation at connecting • Supports different physical units • 2 limit value montoring windows with internal or external trigger option • Requirement Android 3 2 or higher, USB Master or OTG • Direct connectivity of the sensors via USB

More accessories Order no.

HST-TTS-MOUNT The shown TTS sensor is not included in the delivery content

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Description

HST-TOR -ANAL

ER

Mesurement software for tablet and PC

HST-TOR -ANAL

ER-BA

Mesurement software for tablet and PC basic version

HST-TOR -ANAL

ER-DI

Mesurement software for Android 3.2 or higher

HST-TTx

Interface extension

HST-TT- 0003

Cable sensor / interface extension

HST-TT- 0002

Cable USB-A / USB-Mini-B 1.8 m

HST-TT- 0006

Cable USB-A / USB-Mini-B 5.0 m

HST-TT- 0005

USB-Range-Extender 12 m

HST-TT- 0001

Cabel sensor analogous 1.5 m

HST-TT- 1001

Power adapter 24V DC 1A

HST-TT-03123

5-Pin connector for power supply

HST-TT- OFFER

Suitcase for HST-TTR & -TTS-torque sensors

HST-TTS-MOUNT

Table installation set for HST-TTS-torque sensors

127

Torque measurement units Software - HST-TOR -ANAL

ER

Compatible with Windows 7, Windows 8, Windows 10 The HST-TOR -ANAL ER Software is connected fast and easy with the device and shows values of the screwdriver in a graph with ust one click In the menu on the left the units can be converted (mNm, cNm, Nm, In Oz, In lbs and Ft lbs) Always in the eld of vision is the ad ustable window on the right side, which can show e g the actual value, peak value and the average value.

In addition, the graphic illustration can switch between the displays of torque time, torque angle and rpm time (only with TTR sensors) The results can also be shown in a table Displayed in the HST-TOR -ANAL ER, stored as a le or as an export to Excel

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Innovation is our passion

Torque measurement units Software - HST-TOR -ANAL

ER

Compatible with Windows 7, Windows 8, Windows 10 Through internal and external trigger options each measurement can be ad usted perfectly Direct connectivity of the sensor with the computer via USB or Ethernet Large lter options from 10 - 500 Hz The software is compatibel with the operating systems Windows 7, Windows 8 and Windows 10 No need of Com-Port ad ustments thanks to the automatic connection of the HST-TOR -ANAL ER

Extended window The extended window shows detailed speed (rpm) and power results of the last measurement

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12

Torque measurement units HP series Torque test and checking • Accuracy 0 5

• The test unit serves preferably the determination or speci cation of the torque for mechanical screwdrivers with torque limitation or the determination of the torque required for thread cutting

• Peak value storage for determination of the maximum torque • High sampling rate allows exact measurement of quick peak values

• With suitable material tests, the optimal screw connection can be determined experimentally by specifying the tightening and breakaway torque and the torque is increased nally until the threads pull out

• Display depends on the direction of rotation

• With RS-232-C interface

• Robust construction and easy operation

• Fidaptors up to 10 Nm available

• Storage capacity for 100 measurement values

• Digital LCD display offers error-free reading

• The device is portable and battery-driven, however it can also be mounted on a vertical or horizontal plate with 2 knurled screws

• Battery operated thanks to built-in battery for 8 hours operating time

Technical Data Model

HP-10***

HP-100***

Torque range Nm

0.015 - 1.0

0.15 - 10.0

Accuracy*

± 0.5 %

± 0.5 %

Charger input

100 - 240 V AC, 50/60 – Hz

100 - 240 V AC, 50/60 – Hz

Charger output

DC 7.3 - 8.0 V DC (0.5 A)

DC 7.3 - 8.0 V DC (0.5 A)

Storage capacity

100 measurement values

100 measurement values

Interface

RS-232-C

RS-232-C

Power supply 1000mA

5 x 1.2 V Ni-MH battery

5 x 1.2 V Ni-MH battery

Charging time

6 h**

6 h**

Operating time

8 h**

8 h**

Battery life span**

300 charging cycles

300 charging cycles

Weight

1.8 kg

1.8 kg

* The load may not exceed the measurement range ** Since the battery life depends on the working conditions, it cannot be guaranteed *** Included in the scope of delivery: charger, carrying case, Fidaptors

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Innovation is our passion

Torque measurement units HP series Fidaptor (screw case simulator) Model

Nm

Drive

Spring

TF4G-Z

0.15 - 0.6

HIOS ø4

yellow

TF5G-Z

0.5 - 3.0

HIOS ø5

black

TF6XG-Z

0.5 - 3.0

hex, 5mm, 1/4“

black

TF6SG-Z

0.15 - 0.6

hex, 5mm, 1/4“

yellow

TF6U-Z

3.0 - 9.0

hex, 1/4“

black

More Fidaptors you´ll find on page 132

DP-1 VR Optional printer Torque test devices that have a data output can use it to print the values recorded and perform statistical calculations.

The printer has a simple statistics function. The thermo printer works quickly and quietly. Thanks to the good paper quality, the printout are also suited for long-term storage. Legible characters are printed.

If necessary, data recorded can be transmitted via the RS-232-C interface to a computer.

A time-dependent reading in of the measurement data (clock function) is possible. Furthermore, the printer can record up to 9,999 pieces of data.

The printing method is a thermo document print 8P / mm (384 dots).

OK / NOK evaluation can also be adjusted.

Optional printer

DP-1 VR

Print capacity in characters

6,500 (large), 12,000 (small)

Input interval

0.25 s; 1 s; 5 s; 30 s; 1 min 30 min 60 min

Battery usage duration

10 years (watch battery), 10,000 lines (Ni-MH)

Power supply

Power supply 6 V; Battery: LR6 or Ni-MH

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131

Torque measurement units Fidaptors Exact torque measurement Suitable for HST-TTS sensors Order no.

Nm max.

Screw joint

Drive

Adapter

A10-C10-20-H

10

hard

3/8“ female square

3/8“ male square

A10-C10-20-M

10

middle

3/8“ female square

3/8“ male square

A10-C10-20-W

10

soft

3/8“ female square

3/8“ male square

A10-C10-50-H

50

hard

3/8“ female square

3/8“ male square

A10-C10-50-M

50

middle

3/8“ female square

3/8“ male square

A10-C10-50-W

50

soft

3/8“ female square

3/8“ male square

A12-C12-100

100

hard middle soft

1/2“ female square

1/2“ male square

Nm max.

Screw joint

Drive

Adapter

E6,3-C10-10-H

10.0

hard

3/8“ female square

1/4“ hexagon socket

E6,3-C10-10-M

10.0

middle

3/8“ female square

1/4“ hexagon socket

E6,3-C10-10-W

10.0

soft

3/8“ female square

1/4“ hexagon socket

Order no.

Further models on request

Suitable for the Mark-10 MTT02 series Order no.

Nm max.

Screw joint

Drive

Adapter

HST-MTT02-HART

11.5

hard

3/8“ female square

20 mm male square

HST-MTT02-MITTEL

11.5

middle

3/8“ female square

20 mm male square

HST-MTT02-WEICH

11.5

soft

3/8“ female square

20 mm male square

Electric screwdrivers High speed - wide torque range

Speed

up to 1,700 rounds per minute

Innovation BLG series from page 134

Special adaptions

Tool can be equipped with special angle heads

Electric screwdrivers BLG-BC2 series Integrated screw and motor pulse counter for process control • Intgrated motor pulse counter Detects misplaced screws in realtime with a high precision thanks to the control of the motor pulses

• Tool-teach-mode

This allows the screwdriver to automatically recognize the pulse numbers of the motor from the beginning of tightening the screws, until they are seatet (min. / max. values).

The reference values of pass / fail can be set with the permissible range of ± 0 to ± 20% starting at the min. / max. values

• Error detection

Screws that were once difficult to judge visually, (misplaced screws of different type or length, recessed screws or floating screws due to seized cables) are now detected.

• Optional available:

Controller and process documentation

Technical Data Order no.

BLG-4000BC2

BLG-5000BC2

BLG-5000BC2-HT

Start method

Lever start

Lever / push start changeable

Lever / push start changeable

Torque range Nm

0.10 - 0.55

0.20 - 1.20

0.5 - 2.0

No load speed in rpm ± 10 %

690 - 1,000

690 - 1,000

730

1.4 - 2.6 1.4 - 2.3

2.0 - 3.0 2.0 - 3.0

2.0 - 4.0 2.0 - 3.0

Handle diameter in mm

32.7

38

38

Length in mm

206

235

235

Weight in g

370

425

425

HST-BLT-500 T-70BL

HST-BLT-500 T-70BL

HST-BLT-500 T-70BL

Screw size in mm Machine screw Tapping screw

Control unit / Power supply

134

Innovation is our passion

Electric screwdrivers BLG-BC2 series Comparision with BLG-BC1 series

Feature / Functions

Model: BLG-4000BC2 / BLG-5000BC2

Model: BLG-4000BC1 / BLG-5000BC1

BLG-BC2 series

BLG-BC1 series

Tool teaching mode Count function (1 - 99) Work / reset timer Settings

Reverse count timer On / off setting of buzzer and reverse count Overtime Short time Count timer (time) Motor pulse counter Results (OK / NOK)

Settings Display

Final torque reached Shutting of the electric driver automatically when the preset torque has been reached Number of counts (screws) Number of motor pulses

External OK / NOK via RS-232C

Multiple settings can be changed at once from external PC Results of tightening can be exported Interlock with external devices (rotating warning light, workstation address switch, etc.)

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Available with RS-232C PLC, I/O board, etc.

135

Electric screwdrivers BLG-BC2 series External controller - system configuration Electric screwdriver

I/O via RS-232C

External devices / PC (PLC) Programm setting: 1. 4 pcs. M3x6 2. 4 pcs. M3x4 3. 2 pcs. M3x8 ...

1. work command

2. work command

PC

PLC

3. work command

NOK

Transmission of the results

OK

Data transmission cable: BLG-BC2-0010

BC2

RS-232C

USB (RS-232C - USB) BC2

BC2 BC2

PC

PLC LAN

BC2 BC2

PC (PLC)

PC

BC2

PLC

PC

LAN

PC BC2

BC2

PLC

Compatible control unit / power supply Order no.

BLT-500

Input

85 - 240 V AC, 50 / 60 Hz

Output

32 V DC, max. 5 A

Protection class

1

More informations

on page 148

Order no.

T-70BL

Input

100 - 240 V AC, 47 - 63 Hz

Output

Step 1: 20 V DC / step 2: 30 V DC (max. 1.5 A)

Protection class

1

136

Innovation is our passion

Electric screwdrivers HST-x-6500 High speed - wide torque range • Screwdrivers in ESD-EGB models • Ergonomic handle

• Available as vacuum model • Various angle heads available (see overview)

• Wide torque ranges • Lever start

Technical Data Order no.

HST-A-6500-HT

HST-A-6500-K

HST-A-6500-L

Torque range Nm

0.9 - 3.5

0.9 - 3.5

0.9 - 3.5

Speed in rpm

730

700

680

Handle diameter

41 mm

41 mm

41 mm

Max. current consumption

approx. 5.0 A

approx. 5.0 A

approx. 5.0 A

Adapter

1/4“ hex.

1/4“ hex.

1/4“ hex.

Length

280 mm

280 mm

280 mm

Weight

935 - 945 g

935 - 945 g

935 - 945 g

Order no.

HST-CL-6500

HST-CL-6500-K

HST-CL-6500-L

Torque range Nm

0.3 - 1.6

0.3 - 1.6

0.3 - 1.6

Speed in rpm

900

900

850

Handle diameter

41 mm

41 mm

41 mm

Max. current consumption

approx. 5.0 A

approx. 5.0 A

approx. 5.0 A

Adapter

1/4“ hex.

1/4“ hex.

1/4“ hex.

Length

280 mm

280 mm

280 mm

Weight

935 - 945 g

935 - 945 g

935 - 945 g

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137

Electric screwdrivers HST-x-6500 Angle heads and special attachments (dimensions in mm) 2

36

Straight screwdriver ST-Version

5

Straight screwdriver with flange fastening - FL-Version

5

367 Straight screwdriver with vacuum chuck - VA-Version

330 Straight screwdriver with drill chuck BOHR-Version

3

Angle screwdriver with angle head WI-L

2

0

Angle screwdriver with angle head WI-K

0

6

367

37

138

Innovation is our passion

2

Electric screwdrivers HST-x-6500

367

0

Straight screwdriver with builtin tool for blind rivet nuts BNM-Version

M3 6 - M5 0

Angle heads and special attachments (dimensions in mm)

37 Straight screwdriver with builtin tool for Helicoil* HELI-Version

Vacuum model

* Helicoil is a registrated trademark of Bรถllhoff GmbH & Co. KG

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139

Electric screwdrivers α-series Up to 70 % more power with the properties of the CL series • Offers a wide torque range at high speed

• Variant with higher torque available (α-6500NLX-HT)

• Ergonomic handle guarantees easy handling

• Optional pistol grip available for α-6500NLX and α-7000NLX-K

• Variant available with push-start (α-xPSNLX) The screwdriver is started with a slight press of the screwdriver in the direction of the blade tip. If the torque has been reached, the screwdriver switches off automatically.

• ISO 53 3 VDI VDE 2647 certified (proof of machine capability)

Technical Data Order no.

α-4500

α-5000

α-6500

α-6500-HT

α-7000-K*

Torque range Nm

0.4 - 0.8

0.4 - 1.2

0.5 - 1.8

0.9 - 3.5

0.5 - 2.5

Control units

CLT-500 / CLT-201 / CLT-202 / CLT-2000NW / CLT-2000NW-5

Power supplies

CLT-150 / CLT-152

Speed 30 V rpm

1,700

1,000

1,700

700

1,200

Speed 20 V rpm

1,200

700

1,200

465

800

Screws

approx.

2.0 - 3.0 mm

approx.

2.0 - 3.0 mm

approx.

2.0 - 4.0 mm

approx.

2.0 - 4.0 mm

approx.

3.0 - 5.0 mm

Handle diameter

32.5 mm

32.5 mm

37 mm

37 mm

39 mm

Length

205 mm

205 mm

235 mm

235 mm

235 mm

Max. current consumption

approx. 2.5 A

approx. 2.5 A

approx. 5.0 A

approx. 5.0 A

approx. 5.0 A

Weight

440 g

440 g

660 g

660 g

660 g

* Housing is completely of plastic Special models with vacuum and / or for clean room possible upon request

140

Innovation is our passion

Electric screwdrivers BL series Unmatched durability • ESD model available • Brushless motor

• Vacuum clean room version BL-3000CR, BL-5000CRX, BL-7000-CRX-HT

• Torque control integrated into screwdriver

• For screw counting BL-3000-OPC, BL-5000X-OPC

• Stepless torque ad ustment • Constant e ciency even with permanent use of the screwdriver • The screwdrivers need only a 30 V DC power supply

Technical Data Order no.

BL-2000

BL-3000

BL-5000

BL-7000

BL-7000HT

Torque range Nm

0.02 - 0.2

0.2 - 0.55

0.2 - 1.2

0.7 - 2.8

0.7 - 3.5

Power supplies

CLT-BL-2 / CLT-BL-5 / CLT-150 / CLT-152 / BLT-500

Speed rpm

950

950

900

950

700

Spring

gold

gold

-

-

-

Cable

1.5 m

1.5 m

1.5 m

2.0 m

2.0 m

Weight

320 g

320 g

360 g

640 g

640 g

Lever start

yes

yes

yes

yes

yes

Push start

yes

-

yes

yes

yes

Adapter

HIOS

HIOS

HEX

HEX

HEX

BL-x-CR can only be operated with the VP-3 vacuum pump

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141

Electric screwdrivers CL series No 1 for use in modern precision production lines • ESD-EGB model available • Precise, stepless ad ustment of the torque • Precise energy consumption, no oil and air escape •

uiet and low-vibration

• Low reaction moment, constant speed • Wide torque ranges • Easily accessible torque ad ustment • Easy changing of the blades

• Specially developed for screw connections with small torques, is well-suited for tightening precision screws with constant force • Optional pistol handle available for CL-6500NLX and CL-7000NLX • Variant available with push-start (CL-xPSNLX) The screwdriver is started with a slight press of the screwdriver in the direction of the blade tip If the torque has been reached, the screwdriver switches off automatically • ISO 53 3 VDI VDE 2647 certi ed (proof of machine capability)

Technical Data Order no.

CL-2000

CL-3000

CL-4000

CL-6000

CL-6500

CL-7000

Torque range Nm

0.02 - 0.2

0.03 - 0.2

0.10 - 0.55

0.2 - 1.0

0.3 - 1.6

0.3 - 2.5

Control units

CLT-500 / CLT-201 / CLT-202 / CLT-2000NW / CLT-2000NW-5

Power supplies

CLT-150 / CLT-152

Speed 30 V rpm

680

1,000

1,000

800

900

750

Speed 20 V rpm

490

670

690

500

600

500

Screws in mm

approx.

1.0 - 2.0

approx.

1.0 - 2.0

approx.

1.4 - 2.6

approx.

2.0 - 3.0

approx.

2.0 - 4.0

approx.

2.0 - 5.0

Handle diameter

28 mm

32.5 mm

32.5 mm

37 mm

37 mm

37 mm

Length

166 mm

183 mm

197 mm

220 mm

235 mm

255 mm

Max current consumption

approx. 1.6 A

approx. 1.6 A

approx. 1.6 A

approx. 2.5 A

approx. 2.5 A

approx. 2.5 A

142

Innovation is our passion

Control units for all BLG, CL, , HST-A, HST-CL and ASA screwdrivers

Process safety

High repeatability precision of the torques using a defined speed during the joining moment

Depth query and more

is enabled via a wide range of control inputs and outputs

Control units CLT-2000NW CLT-2000NW-5 Control units for all CL, , HST-A and HST-CL types

• Operator-friendly programming in the touch on process • PFC (Power-Factor-Control) • Screw parameters are freely programmable via PC and can be saved as le (e g soft start-up, speed, screw time, max current value forward reverse)

• Screwdriver operation in manual, semi-automatic or fully-automatic mode

• User has no opportunity to change the screwing parameters

• Positive and negative ramp functions possible

• Up to 250 different network addresses

• Various control inputs and control outputs, e g for depth query

• CLT-2000-NW-5 5 screwdrivers can be connected and controlled one after another

• High repetition accuracy of the torques thanks to de ned speed during the oining • Process reliability guaranteed • Low motor wear thanks to optimized motor current regulation

• 25 programs and 10 special programs can be stored and switched • ISO 53 3 VDI VDE 2647 certi ed (proof of machine capability)

Technical Data Model

CLT-2000NW

CLT-2000NW-5

Input

100 - 240 V AC, 50 / 60 Hz

100 - 240 V AC, 50 / 60 Hz

Current consumption

max. 3.5 A at 230 V AC max. 7.0 A at 115 V AC

max. 3.5 A at 230 V AC max. 7.0 A at 115 V AC

Power

max. 500 W

max. 500 W

E ciency

> 80%

> 80%

Output

30 V DC, max. 10 A

30 V DC, max. 10 A

Fuse

10 AT

10 AT

Interfaces

RS 232, I/0 port / 1x network

RS 232, I/0 port / 1x network

Protection class

1

1

Tested

CE, EN 60204-1 / EN 61000-6-2, EN61000-3-2, UL 1950, CSA 234

CE, EN 60204-1 / EN 61000-6-2, EN61000-3-2, UL 1950, CSA 234

Dimensions

190 x 160 x 290 mm

250 x 175 x 290 mm

Weight

5.0 kg

5.0 kg

144

Innovation is our passion

Control units CLT-2000NW CLT-2000NW-5 Accessories Item

Description

Test box CLT-2000-PR

For checking and testing the adjustment Following signals: Start switch, stop switch, start switch reverse, Start switch ramp, NOK acknowledge switch, stop switch reverse, external release switch, master reset switch

CLT-2000-PR

Completely cabled for line operation Following signals: Master reset switch ( RED) NOK QUIT switch + horn ( RED) Torque reaches lamp ( GREEN) External release switch ( GREEN)

CLT-2000-SB

Signal box CLT-2000-SB

CLT-500 Control units for all CL, , HST-A and HST-CL types

• ESD-EGB model available • Stepless speed regulation, also constant under load • Great repetition accuracy • Stepless start-up delay for straight setting of the screws • Thread cutting automatic, setting of blind rivet nuts, set screws • Start-up delay and speed regulation in right and left-running

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• Remote control socket for Machine input (I O port) • Reaching of the torque - yellow LED (O ) • If NO - acoustic buzzer and red LED • Task achieved (screw counter) - green LED • Screwing time monitoring (indirect depth control)

145

Control units CLT-500 Technical Data Model

CLT-500

Input

85 - 240 V AC, 50 / 60 Hz

Current consumption

max. 1.4 A at 230 V AC max. 2.8 A at 115 V AC

Power

max. 200 W

E ciency

> 80%

Output

30 V DC, max. 5 A

Fuse

5 AT

Protection class

1

Tested

CE, EN 60204-1 / EN 61000-6-2, EN61000-3-2, UL 1950, CSA 234

Dimensions (W x H x D)

165 x 115 x 265 mm

Weight

2.6 kg

Technical Data Accessories

Test box CLT-500-PR

For checking and testing the adjustment Following signals: Start switch, stop switch, start switch reverse, Start switch ramp, NOK acknowledge switch, stop switch reverse, external release switch, master reset switch

Signal box CLT-500-SB

Completely cabled for line operation Following signals: Master reset switch ( RED) NOK QUIT switch + horn ( RED) Torque reaches lamp ( GREEN) External release switch ( GREEN)

146

CLT-500-PR

CLT-500-SB

Innovation is our passion

Control units CLT-150 CLT-152 Control unit CLT-150 CLT-152 for all CL, , HST-A and HST-CL types CLT-150

CLT-152

• 2 outputs

• 4 outputs

• Selection switch for 2 speeds

• Selection switch for 2 speeds

• Two screwdrivers can be connected to this device and operated simultaneously

• Four screwdrivers can be connected to this device simultaneously Only two screwdrivers can be operated in parallel (1 left and 1 right)

• It is possible at any time to switch the one circuit to slow and the other circuit to fast A switch-off is integrated for each circuit • Overload indicator with red LED • Torque reached yellow LED

• It is possible at any time to switch the one circuit to slow and the other circuit to fast A switch-off is integrated for each circuit • Overload indicator with red LED • Torque reached yellow LED

Technical Data Model

CLT-150*

CLT-152*

Input

85 - 240 V AC, 50 / 60 Hz

85 - 240 V AC, 50 / 60 Hz

Current consumption

max. 1.4 A at 230 V AC max. 2.8 A at 115 V AC

max. 1.4 A at 230 V AC max. 2.8 A at 115 V AC

Power

max. 200 W

max. 200 W

E ciency

> 80%

> 80%

Output

32 V DC, max. 5 A

32 V DC, max. 5 A

Fuse

5 AT

5 AT

Protection class

1

1

Tested

CE, EN 60204-1 / EN 61000-6-2, EN61000-3-2, UL 1950, CSA 234

CE, EN 60204-1 / EN 61000-6-2, EN61000-3-2, UL 1950, CSA 234

Dimensions (W x H x D)

165 x 115 x 265 mm

165 x 115 x 265 mm

Weight

2.6 kg

2.6 kg

* The maximum power consumption of the screwdrivers must be considered

www.hs-technik.com

147

Control units BLT-500 Control unit for all OPC screwdrivers • ESD-EGB model available • Stepless speed regulation, also constant under load • Great repetition accuracy • Stepless start-up delay for straight setting of the screws • Start-up delay and speed regulation in right and left-running • Remote control socket for Machine input (I O port)

Technical Data Model

BLT-500

Input

85 - 240 V AC, 50 / 60 Hz

Current consumption

max. 1.4 A at 230 V AC max. 2.8 A at 115 V AC

Power

max. 200 W

E ciency

> 80%

Output

32 V DC, max. 5 A

Fuse

5 AT

Protection class

1

Tested

CE, EN 60204-1 / EN 61000-6-2, EN61000-3-2, UL 1950, CSA 234

Dimensions (W x H x D)

165 x 115 x 265 mm

Weight

2.6 kg

• Reaching of the torque - yellow LED (O ) • If NO - acoustic buzzer and red LED • Task achieved (screw counter) - green LED • Screwing time monitoring (indirect depth control)

Handling systems Carbon torque arms 3-axle torque reaction arm with positioning control Torque relieving

Weight relief

Bears the weight of the tool to relieve the worker.

Innovation TAC series from page 150

Straight and positioned

Thanks to the tool adapter, it is not possible for the screws to be screwed in at an angle.

Handling systems Carbon torque arms TAC series - optimized for industrial applications • Torque relieving up to 220 Nm • 2 axis precise positioning of the screw • Improved ergonomics, results in less exhaustion of the operator • Smooth-running through high quality components

New product

• Maintenance-free • Very robust, thanks to the best quality of carbon bre • Inner balancer cable run at the TACV series • Absorption of weight and reaction force • Suitable for different tools

• Minimal weigth

Torque relief cart incl carbon telescope arm and replaceable tool adapter up to max 80 Nm Available upon request

Absorption of reaction force for torques up to 220 Nm

Fast and undisturbed running telescope elements (3 pieces per arm)

Suitable tool holder for many tool types available.

Fast and easy mounting at 8 mm aluminium pro les

Torque relief arms are delivered without tools. Illustrated tools serve as examples.

150

Innovation is our passion

Handling systems Carbon torque arms ergonomical | quality | productivity Process reliability • With the employment of torque The fixation and the associated reaction arms the reaction force guidance of the tool guaranof hand-operated torque screwtees the best possible screwing drivers which affect the operator quality of your products. will be reduced or completely Low defective good rates pay eliminated. dividends really fast.

This leads to less exhaustion of the operator and increases productivity. • Since the burden and with this In extreme cases constant impairalso the exhaustion of the operator ments at hand, arm, shoulder and subsides, the process reliability and neck can occur and absent times of also the process accuracy are operators can increase. rising.

The ISO EN 11148-6 recommends the employment of convenient • Thanks to the high quality carbon fiber the TAC series is very effortless torque reaction arms already at low and moves easily. torques. In this way ergonomical The operator will not be restricted work places are a must in modern in his movement sequences. production facilities.

• With the optional balancer the weigth of the tool can be eliminated.

• A torque reaction arm can be combined with tools starting from straight over pistol, up to the angle screwdriver.

• In high torque or continuous load applications a torque reaction arm is required for the savety and wellbeing of the operator.

•

ecause of the reduction or elimination of the reaction force, hand-, arm- and shoulder pain will be prevented.

Basic Tool Holder Tool grip (mm) Order no.

no.

ø min

ø max

Description

Compatible with

1

26,5

44

asic Tool Holder

TAC-10 (*)

TAC-15-BTH

2

27

45

asic Tool Holder with 2 screws

TAC-15

TAC-40-BTH

3

30

60

asic Tool Holder with 2 screws

TAC-40 TAC-80

TAC-80-BTH

4

30

60

asic Tool Holder with 4 screws

TAC-40 TAC-80

TAC-150-BTH

5

40

70

asic Tool Holder

TAC-150 TAC-220

-

1

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2

3

4

5

151

Handling systems Carbon torque arms Horizontal application Order no.

Length min.

Length max.

Torque max.

Incl. tool holder

TAC-10-1000

495 mm

1,105 mm

10 Nm

TAC-15- TH

TAC-10-1500

665 mm

1,605 mm

10 Nm

TAC-15- TH

TAC-15-1000

486 mm

1,066 mm

15 Nm

-

TAC-15-1500

646 mm

1,556 mm

15 Nm

-

TAC-15-2000

806 mm

2,046 mm

15 Nm

-

TAC-40-1000

486 mm

1,066 mm

40 Nm

-

TAC-40-1500

646 mm

1,556 mm

40 Nm

-

TAC-40-2000

806 mm

2,046 mm

40 Nm

-

TAC-40-2500

986 mm

2,576 mm

40 Nm

-

TAC-80-1500

658 mm

1,586 mm

80 Nm

-

TAC-80-2000

828 mm

2,078 mm

80 Nm

-

TAC-80-2500

998 mm

2,588 mm

80 Nm

-

TAC-150-1500

668 mm

1,578 mm

150 Nm

-

TAC-150-2000

838 mm

1,918 mm

150 Nm

-

TAC-150-2500

1,003 mm

2,248 mm

150 Nm

-

TAC-220-1500

668 mm

1,578 mm

220 Nm

-

TAC-220-2000

838 mm

2,088 mm

220 Nm

-

TAC-220-2500

1,003 mm

2,588 mm

220 Nm

-

To be used when tightening torque axis is perpendicular to arm axis.

152

Innovation is our passion

Handling systems Carbon torque arms Vertical application Order no.

Length min.

Length max.

Torque max.

Incl. tool

TACV-15-1000

777 mm

1,345 mm

15 Nm

-

TACV-15-1500

937 mm

1,835 mm

15 Nm

-

TACV-15-2000

1,097 mm

2,325 mm

15 Nm

-

TACV-40-1000

777 mm

1,835 mm

40 Nm

-

TACV-40-1500

937 mm

1,556 mm

40 Nm

-

TACV-40-2000

1,097 mm

2,325 mm

40 Nm

-

TACV-40-2500

1,277 mm

2,855 mm

40 Nm

-

TACV-80-1500

949 mm

1,865 mm

80 Nm

-

TACV-80-2000

1,119 mm

2,357 mm

80 Nm

-

TACV-80-2500

1,289 mm

2,867 mm

80 Nm

-

TACV-150-1500

960 mm

1,957 mm

150 Nm

-

TACV-150-2000

1,129 mm

2,357 mm

150 Nm

-

TACV-150-2500

1,294 mm

2,862 mm

150 Nm

-

TACV-220-1500

960 mm

1,957 mm

220 Nm

-

TACV-220-2000

1,129 mm

2,357 mm

220 Nm

-

TACV-220-2500

1,294 mm

2,867 mm

220 Nm

-

Used when the torque axis is vertical to the arm axis.

in tu bala be n guid cer ance

Balancer unit Order no.

Description

TACV-03

HST oating balancer

3.0 kg

TACV-05

HST oating balancer

5.0 kg

With the optional balancer, the weight of the tool can be eliminated.

The balancing unit consists of the casing, the assembly unit for an

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max. Weigth

8 mm aluminum profile and the floating balancer.

153

Handling systems Carbon torque arms Multi-position tool holder Tool grip (mm) Order no.

no.

ø min

ø max

Description

Compatible with

TAC-15-MTH-INT

1

n/a

n/a

Multi-position tool holder interface

TAC-15

TAC-15-MTH

2

27

45

Multi-position tool holder

TAC-15

MTH-EXT-90

3

n/a

n/a

Extension 90 mm for Multi-position tool holder

TAC-15

TAC-40-MTH-INT

4

n/a

n/a

Multi-position tool holder interface

TAC-40 TAC-80

TAC-40-MTH

5

27

45

Multi-position tool holder

TAC-40 TAC-80

MTH-EXT-120-1

6

n/a

n/a

Extension 120 mm for Multi-position tool holder

TAC-40 TAC-80

TAC-150-MTH-INT

7

n/a

n/a

Multi-position tool holder interface

TAC-150 TAC-220

TAC-150-MTH

8

40

70

Multi-position tool holder

TAC-150 TAC-220

MTH-EXT-120

9

n/a

n/a

Extension 120 mm for Multi-position tool holder

TAC-150 TAC-220

1

154

4

7

2

5

8

3

6

9

Innovation is our passion

Handling systems Carbon torque arms Swivel-Tool-Holder Tool grip (mm) Order no.

no.

ø min

ø max

Description

Compatible with

TAC-15-STH

1

20

35

Swivel-Tool-Holder

TAC-15** TAC-40** TAC-80**

TAC-150-STH

2

40

55

Swivel-Tool-Holder

TAC-15*** TAC-40*** TAC-80*** TAC-150***

*

3

30*

57*

Adapter

All arms

TAC-15-STH-INT

4

n/a

n/a

Swivel-Tool-Holder interface

TAC-15

TAC-40-STH-INT

5

27

45

Swivel-Tool-Holder interface

TAC-40 TAC-80

TAC-150-STH-INT

6

n/a

n/a

Swivel-Tool-Holder interface

TAC-150

* Adapter with different diameters for different tools ** max. torque 80 Nm *** max. torque 150 Nm

1

2

3

4

5

6

Quick Release - Fast-Exchange-Interface

Order no.

no.

Description

TAC-80-QR-INT

1

Fast-Exchange-Interface for TAC-40 & TAC-80

TAC-80-QR-PTH

2

istol-Tool-Holder for Fast-E changeInterface TAC-80-QR-INT, 35mm

TAC-80-QR-ATH

3

Angle-Tool-Holder for Fast-E changeInterface TAC-80-QR-INT, 35mm

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1 2

3

155

Handling systems easy-posifix 3-axle torque reaction arm with positioning control •

uick and process-reliable positioning

• Universal

• No screw connection can be forgotten • 10 programs, 25 screw positions can be stored

• Flexible • No perceptible reaction moment • Position detection x-, y-, z-axis, 100 correctly-set screw connections • Screw sequence programmable

• In combination with CLT-2000NW, CLT-2005NW -

Monitoring of the screwing time

-

Process reliability guaranteed

-

High repetition accuracy of the torques thanks to defined speed during the joining

-

An additional area can be covered with the long pull-out length

• Monitoring of the screw depth, screw position • No crooked setting possible

Technical Data Order no.

easy-posifix

Working radius in mm (pull-out length y-axis)

160 - 440

Max. screwdriver weight in kg

2.0

Stand total weight in kg

6.3

Working height in mm

80 - 440

Max. working angle

300°

Torque absorption in Nm

max. 15

easy-posisoft

Many tools can be integrated into the easy-posifix system: Electric screwdrivers (pistol, straight or angle form) Thread cutters Drills Grinders etc.

PC software for safe and easy teaching of the screw points.

If present, the x/y coordinates can be taken over from the design.

A drawing or picture of the workpiece on which the individual screw points are marked serves as the basis for this.

In operating mode, the screw points are indicated visually on the picture of the workpiece; this depicts the sequence of the individual points clearly.

156

easy-posicon

Control unit for easy programming and querying of the screw points.

Also manages communication with the PC. Workpiece carrier detection with automatic program switching.

Innovation is our passion

Handling systems easy-linearfix / easy-linearfix-BIG The perfect solution for absorbing reaction moments • Suitable for screwing, drilling, thread cutting

• Easy running thanks to recirculating ball bearings

•

uick and safe positioning

• Can be turned by 360

•

uick tool change

• Absorbtion of the screwdriver weight

• Flexible

• Easy handling

• Order and safety in the workplace

• No backing forces • Exhaustion-free work

Adapters for screwdrivers Order no.

Radius

Description HST-E F-FLE

HST-EPF-H45

35 - 45 mm

HST-EPF-H45-2

35 - 45 mm

Tool holder, pivots up to 45° to one side

HST-EPF-H45-90

35 - 45 mm

Equipped with 90° joint

HST-EPF-H60

45 - 60 mm

Alternative to E F-H45

HST-EPF-FLEX

36 mm

ivoting for HST- - -ST, HST-4- -ST, HST-A-65 )

HST-EPF-H065

45 - 60 mm

Top bracket for HST-A-65

HST-EPF-H-BL7000

www.hs-technik.com

-

asic equipment

HST-E F-HO65

)

Tool holder for L7

157

Handling systems easy-linearfix /easy-linearfix-BIG Technical Data Order-no.

Working radius (pull-out length) in mm

Screwdriver weight in kg

Working height in mm

Torque absorbtion in Nm

Inclusive tool holder

EASY-LINEARFIX

130 - 460

0.5 - 2.5

60 - 430

max. 15

HST-E F-H45

EASY-LINEARFIX-600

130 - 600

0.5 - 2.5

60 - 430

max. 15

HST-E F-H45

EASY-LINEARFIX-700

130 - 700

0.5 - 2.5

60 - 430

max. 15

HST-E F-H45

EASY-LINEARFIX-750

130 - 750

0.5 - 2.5

60 - 430

max. 15

HST-E F-H45

EASY-LINEARFIX-B

160 - 500

0.5 - 2.5

60 - 430

max. 25

HST-E F-H45

EASY-LINEARFIX-B-800

160 - 800

0.5 - 2.5

60 - 430

max. 25

HST-E F-H45

EASY-LINEARFIX-B-900

160 - 900

0.5 - 2.5

60 - 430

max. 25

HST-E F-H45

EASY-LINEARFIX-B-1000

160 - 1.000

0.5 - 2.5

60 - 430

max. 25

HST-E F-H45

Working radius (pull-out length) in mm

Screwdriver weight in kg

Working height in mm

Torque absorbtion in Nm

Inclusive tool holder

170 - 470

0.5 - 3.0

60 - 385

max. 15

HST-E F-H45

Special versions Order-no.

EASY-LINEARFIX-2D

EASY-LINEARFIX-2D-10

EASY-LINEARFIX-TELE

EASY-LINEARFIX-TWIN

EASY-LINEARFIX-H1100

Working area restricted on horizontal and vertical movements 170 - 470

0.5 - 3.0

60 - 1,050

max. 15

HST-E F-H45

Working area restricted on horizontal and vertical movement 255 - 580

0.5 - 2.5

57 - 427

max. 15

HST-E F-H45

3-axle torque reaction arm (telescopic) 140 - 400

0.5 - 2.5

50 - 430

max. 15

HST-E F-H45

3-axle torque reaction arm for 2 screwdrivers 130 - 450

0.5 - 2.5

60 - 1,100 Special height

max. 15

HST-E F-H45

Automatic screw feeders For small screws in the production environment

Automatic screw feeders FK series For small screws in the production environment • For nine different screw diameters • Various screw head shapes can be used • Screw length max 18 mm

• 2 different basic models -

FK-505 for standard screws

-

FK-505RS for robot use on request

Technical Data Order no.

FK-505 Serie

Input

1

Output

Screw conveyance

Inclined plane (fixed rail width)

DC 12 V, 200 mA

Work environment

+10 ~ +30°C (no condensation)

DC plug

EIAJ Type

Storage temperature

-10 ~ +50°C (no condensation)

Dimensions (L x W x H) in mm

120 x 155 x 138

Noise level

66 d

Weight in kg (basic unit)

FK-505: 1.1 FK-505RS: 1.15

Environmental load

Level 2

Operating environment

Screw capacity

approx. 1.5 sec. for a screw

Use exclusively in dry rooms

Screw length max.

18 mm

160

- 24 V, 5 / 6 Hz, 15 VA

Innovation is our passion

Automatic screw feeders FK series Technical Data Order no.

Screw diameter

Screw length (min.) in mm

Screw length with spring disk (min.) in mm

Screw length with spring disk and washer (min.) in mm

FK-514

M1.4

1.4

-

-

FK-517

M1.7

1.6

-

-

FK-520

M2.0

1.8

3.0

5.0

FK-523

M2.3

2.5

4.0

5.0

FK-526

M2.6

2.8

4.0

6.0

FK-530

M3.0

3.0

4.0

6.0

FK-535

M3.5

3.5

6.8

8.0

FK-540

M4.0

4.0

6.8

8.0

FK-550

M5.0

5.0

8.0

10.0

Appropriate screws

9 different screw diameters

Screw type, material

Metric screws plate and plastic, iron or magnetic material

Shape of the screws

Flat head, button-head, mushroom head bolt, round and flat-head screws, WH, with spring screw and washer

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161

Automatic screw feeders NJ / NJR series For small screws in the production environment NJ series

• Robot operation

• Screwdriver can be used with standard bit and suction equipment

• Smooth production ow

• Special screws can be used (also screws with washers or spring washers)

• Signal for missing screw on the screw holder • Various expansion holders available

• Various expansion containers available • Thanks to exchangeable rails, different screw sizes are supported

NJR series

Complements the Quicher series • N -45 Automatic screw feeder for vacuum take-up of the screws (allows automation with miniature screws)

• Special screws can be used (also screws with washers or spring washers)

Technical Data Order no.

NJ series

NJR series

Input

230 V

230 V

Output

DC 12 V, 500 mA

DC 12 V, 500 mA

Power connection

AC power supply

AC power supply

Dimensions (L x W x H) in mm

130 x 215 x 136

130 x 275 x 136

Weight in kg (with rail)

approx. 3.2

approx. 4.2

Chamber capacity

approx. 150 screws

approx. 150 screws

Guard

Motor stop in case of overload and safety switch

Motor stop in case of overload and safety switch

162

Innovation is our passion

Automatic screw feeders NJ / NJR series Technical Data Order no.

Screw diameter

Appropriate rail

Max. screw length in mm

HST-NJ-2320

M2.0

HST-NJ-R20

18.0

HST-NJ-2323

M2.3

HST-NJ-R23

18.0

HST-NJ-2326

M2.6

HST-NJ-R26

18.0

HST-NJ-2330

M3.0

HST-NJ-R30

18.0

HST-NJ-4535

M3.5

HST-NJ-R35

18.0

HST-NJ-4540

M4.0

HST-NJ-R40

18.0

HST-NJ-4550

M5.0

HST-NJ-R50

18.0

Screw diameter

Appropriate rail

Max. screw length in mm

HST-NJR-2320

M2.0

HST-NJ-RR20

18.0

HST-NJR-2323

M2.3

HST-NJ-RR23

18.0

HST-NJR-2326

M2.6

HST-NJ-RR26

18.0

HST-NJR-2330

M3.0

HST-NJ-RR30

18.0

HST-NJR-4535

M3.5

HST-NJ-RR35

18.0

HST-NJR-4540

M4.0

HST-NJ-RR40

18.0

HST-NJR-4550

M5.0

HST-NJ-RR50

18.0

NJR with robot

Screw removal (Hand)

www.hs-technik.com

Screw removal (Robot)

HST-T510J

HST-NJ-80

Order no.

Expansion container

163

Torque accuracy +/- 4 - 5 %

Oil pulse tools for industrial applications 5 - 600 Nm

Powerful impulse screwdriver

New product

The EYP series includes tools for industrial assembly of a wide range of parts from 5 - 600 Nm.

Low maintenance

Impulse unit consists primarily of fewer parts than tools from other manufacturers.

Oil pulse tools EYP series for industrial applications • 5 - 600 Nm • High torque repeatability • Less maintenance Pulse unit consists of significant less parts as tools of other manufacturers • Lower oil warming Thereby a significant higher service time and less oil changes (250.000 cycles)

New product

• Simplified method of oil replacement (without vacuum pump system) • Simple torque ad ustment • Less reaction force to the operator´s wrist, arm and shoulder • Pricewise an interesting alternative

Torque accuracy

+/9 - 12 %

+/4-5%

166

+/6-8%

Innovation is our passion

Oil pulse tools EYP series Features

1

5

6

1

Durable oil seal Sealing lower pressure oil

2

Simple Structure Presents maximum torque output - patented -

3

Protector For the protection of the work piece

www.hs-technik.com

2

3

4

7

4

Direct air shut-off New mechanism - patented -

5

Changeable driving end Multiple driving ends available - patented -

6

Relief valve Easy to adjust range of torque

7

Ergonomical handle For a better handling of the tool

167

Oil pulse tools EYP series Torque shut-off precision also while supply air

The unique design of HST-EYP pulse tools, combining pulse unit and air shut-off mechanism, provides the most excellent accuracy of shut-off torque while supply air pressure fluctuates between 4 bar and 6 bar or more.

While generating a pulse, some amount of high pressure oil is going through the internal oil passage (tunnel) in the wall of the anvil and flows into the oil chamber through the check valve orifice.

When the supplied air pressure goes down, the rotation of the air motor slows down and simultaneously, the number of pulses being generated becomes lower, also.

As a result it takes more time to build up enough fluid pressure to activate the shut-off piston which will transmid fluid force to the air shut-off valve by way of the signal pin located in the center of the rotor.

This automatic self-controlled mechanism is called „DIRECT AIR SHUTOFF“, and it is patented.

Illustration on the top shows how stable shut-off torque can be maintained even if the supplied air pressure fluctuates between 4 bar and 6 bar.

During a series of pulses, the accumulated volume of oil in the chamber keeps increasing and finally activates the shut-off piston.

168

Innovation is our passion

Oil pulse tools EYP series Advantages of the HST-EYP series Advantages

Less initial costs

Less running costs

Ergonomics

Excellent performance

Easy and simple handling

DIRECT AIR SHUT-OFF, patented, makes it possible for HST-EYP pulse tools to provide most accurate and stable shut-off performance despite of possible fluctuation of supplied air pressure between 4 bar and 6 bar.

Simple structure of HST-EYP pulse mechanism, patented, presents maximum torque output, most durable life time, less wearing parts, less overall maintenance cost, as well.

Durable oil seal having two seal-points configuration can offer no oil leakage for a longer overall service life at less expensive replacement costs; same material adopted as ordinary O-ring.

Diesel engine oil, popularly available in the market, used for HST-EYP pulse tool enables less expensive oil replacement costs.

Changeable driving end of HST-EYP pulse tools, patented, enables less reserve cost of backup tools.

Simplified method of oil replacement available for HST-EYP pulse tools enables quick oil change service without using vacuum pump system.

Easy change positioning of relief valve, located in the center of HST-EYP pulse tool, enables less time period for adjustment to meet target torque.

Less reaction force from HST-EYP pulse tool combined with ergonomic grip handle provides operator friendly handling and less fatigue to the operator´s wrist, arm and shoulder.

Declared values of HST-EYP pulse tools regarding noise level and vibration meet harmonized standards specified in compliance with EC Declaration of Conformity.

Competetive tool pricing of HST-EYP pulse tools enables to save customer´s investment cost.

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169

Oil pulse tools EYP series Choose the tool by torque Torque (Nm)

5

10

20

30

40

50

60

70

80

90

100

150

200

300

400

500

600

HST-EYPS-70AS HST-EYPS-80AS HST-EYP-70AS HST-EYP-80AS HST-EYP-90AS HST-EYP-95AS HST-EYP-120AS HST-EYP-120AS-H HST-EYP-150AS HST-EYP-150AS-H HST-EYP-200AS HST-EYP-200AS-H HST-EYP-300AS HST-EYP-380AS

170

Innovation is our passion

Oil pulse tools EYP series Straight screwdriver HST-EYPS Torque range Straight screwdriver

Adapter

HST-EYPS-70AS-D

RPM under no load

4 bar

6 bar

4 bar

6 bar

Weight

Air consumption

1/4“ hex (M6-M8)

7 - 16 Nm

7 - 18 Nm

4,800

5,400

1.00 kg

0.40 m³/min

HST-EYPS-70AS

3/8“ square (M6-M8)

7 - 16 Nm

7 - 18 Nm

4,800

5,400

1.00 kg

0.40 m³/min

HST-EYPS-80AS-D

1/4“ hex (M6-M8)

13 - 30 Nm

15 - 30 Nm

4,800

5,400

1.00 kg

0.40 m³/min

HST-EYPS-80AS

3/8“ square (M6-M8)

13 - 30 Nm

15 - 30 Nm

4,800

5,400

1.00 kg

0.40 m³/min

Tools incl. protection cover Sound pressure level (LpA) 77,68 db(A) | K value vibration 0,88 m/s²

HST-EYPS-70AS HST-EYPS-80AS

D-type

Power screwdriver HST-EYP Torque range Power screwdriver

Adapter

4 bar

HST-EYP-200AS

3/4“ square (M18-M20)

HST-EYP-200AS-H

6 bar

RPM under no load 4 bar

6 bar

Weight

Air consumption

200 - 300 Nm 200 - 300 Nm

3,500

4,000

7.90 kg

1.40 m³/min

3/4“ square (M18-M20)

300 - 400 Nm 300 - 400 Nm

3,500

4,000

7.90 kg

1.40 m³/min

HST-EYP-300AS

1“ square (M20-M22)

400 - 500 Nm 400 - 500 Nm

4,200

4,800

10.3 kg

1.60 m³/min

HST-EYP-380AS

1“ square (M20-M22)

500 - 600 Nm 500 - 600 Nm

3,300

4,000

10.7 kg

1.80 m³/min

Sound pressure level (LpA) | K value vibration HST-EYP-200AS 96,15 db(A), 0,79 m/s² | HST-EYP-200AS-A 96,15 db(A), 0,88 m/s² | HST-EYP-300AS 89,47 db(A), 0,79 m/s² | HST-EYP-380AS 89,57 db(A), 0,97 m/s²

HST-EYP-200AS

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HST-EYP-300AS HST-EYP-380AS

171

Oil pulse tools EYP series Pistol screwdriver HST-EYP Torque range

Pistol screwdriver

Adapter

HST-EYP-70AS-D HST-EYP-70AS-38 HST-EYP-70AS-12

RPM under no load

4 bar

6 bar

4 bar

6 bar

Weight

Air consumption

1/4“ hex (M6-M8) 3/8“ square (M6-M8) 1/2“ square (M6-M8)

5 - 18 Nm

7 - 20 Nm

8,000

8,800

1.10 kg

0.55 m³/min

HST-EYP-80AS-D HST-EYP-80AS-38 HST-EYP-80AS-12

1/4“ hex (M6-M8) 3/8“ square (M6-M8) 1/2“ square (M6-M8)

15 - 33 Nm

18 - 35 Nm

6,700

7,200

1.10 kg

0.60 m³/min

HST-EYP-90AS-D

1/4“ hex (M10-M12)

25 - 45 Nm

30 - 50 Nm

5,000

5,500

1.10 kg

0.60 m³/min

HST-EYP-90AS-38 HST-EYP-90AS-12

3/8“ square (M10-M12) 1/2“ square (M10-M12)

30 - 60 Nm

33 - 65 Nm

5,000

5,500

1.40 kg

0.60 m³/min

HST-EYP-95AS

1/2“ square (M10-M12)

30 - 80 Nm

30 - 85 Nm

4,700

5,100

1.50 kg

0.70 m³/min

HST-EYP-120AS

1/2“ square (M14)

70 - 120 Nm

70 - 120 Nm

3,000

3,500

2.70 kg

0.70 m³/min

HST-EYP-120AS-H

1/2“ square (M14)

100 - 150 Nm 100 - 150 Nm

3,000

3,500

2.70 kg

0.70 m³/min

HST-EYP-150AS

3/4“ square (M16)

140 - 200 Nm 140 - 200 Nm

2,300

2,600

4.10 kg

0.75 m³/min

HST-EYP-150AS-H

3/4“ square (M16)

160 - 250 Nm 160 - 280 Nm

2,300

2,600

4.10 kg

0.75 m³/min

Tools incl. protection cover (only HST-EYP-120 series & HST-EYP-150 series are without protection cover) Sound pressure level (LpA) | K value vibration HST-EYP-70AS 80,07 db(A), 0,88 m/s² | HST-EYP-80AS 79,39 db(A), 0,58 m/s² | HST-EYP-90AS 80,32 db(A), 0,66 m/s² | HST-EYP-95AS 80,32 db(A), 0,66 m/s HST-EYP-120AS 77,42 db(A), 1,14 m/s² | HST-EYP-150AS 81,82 db(A), 1,07 m/s²

HST-EYP-70AS HST-EYP-80AS HST-EYP-90AS HST-EYP-95AS

HST-EYP-120AS HST-EYP-150AS

D-type

Lamps and lights Phantom LED, fluorescent lamps and LED Lenser

Powerful lighting

Makes it easier to difficult-to-light areas.

High level of mobility

work

in

Can be placed anywhere and can be set-up easily due to the folding joints.

Lamps and lights Phantom LED Extremely low power consumption

Burning life: 3,5 - 7,0 h*

Burning life: 2,5 - 5,0 h*

Order no.: ALFE/PL-4W 3x POWER LED

Order no.: ALAC/PL-4W 3x POWER LED

Appropriate for battery type: HS-Technik: HST-FE-9615

Appropriate for battery type: HS-Technik: HST-AC-9617, -9620, -9624, -12020, -12024, -14420, - 14424

Fein: 92804007028

Burning life: 3,0 - 10,0 h*

Atlas Copco: B9.6, B12, B14.4

Order no.: ALMA/PL-4W 3x POWER LED

Order no.: ALBH/PL-4W-96 3x POWER LED

Appropriate for battery type: HS-Technik: HST-MA-9617, -9620, -9624, -12017, -12020, -12024

Appropriate for battery type: HS-Technik: HST-BH-9620, -9624

Makita: 9100, 9102, 1202, 1220

Burning life: 3,5 - 7,0 h*

Makita: BH 9020A

without folding joint

Order no.: ALBH/PL-4W-12 3x POWER LED Appropriate for battery type: HS-Technik: HST-BH-12020, - 12024 HST-BL-1425, -1450, -1825, -1850

Burning life: 4,0 - 7,5 h*

Makita: Makstar BH- 1220C, BH 1233C, BH 1433, BL 1440, BL 1840

More models on request * Depending on the voltage and capacity of the batteries

174

Innovation is our passion

Lamps and lights Fluorescent lamps The mobile, bright, adaptable lamps

Burning life: 2,5 - 5,0 h*

Burning life: 2,0 - 6,0 h*

Order no.: ALMA/L-7W 9,6 - 14,4 V / 7 W

Order no.: ALBH/L-7W-96 9,6 V / 7 W

Appropriate for battery type: HS-Technik: HST-MA-9617, -9620, -9624, -12017, -12020, -12024

Appropriate for battery type: HS-Technik: HST-BH-9620, -9624

Makita: 9100, 9102, 1202, 1220

Burning life: 3,5 - 6,0 h*

Makita: Makstar BH 9620A

Order no.: ALAC/L-7W 9,6 - 14,4 V / 7 W

Order no.: ALFE/L-7W 9,6 - 14,4 V / 7 W

Appropriate for battery type: HS-Technik: HST-AC-9617, -9620, -9624, -12020, -12024, -14420, -14424

Appropriate for battery type: HS-Technik: HST-FE-9615

Atlas Copco: B9.6, B12, B14.4

Burning life: 3,0 h*

Fein: 92804007028

More models on request * Depending on the voltage and capacity of the batteries

www.hs-technik.com

175

Lamps and lights Compact + powerful light We are distributor of

Enormous range

Ranges up to 330 meters

Accessories Tool holder, balancer, magnetic rings, magnet holders and bits

Structured workplace

Proper and save storage of riveting devices, rod, angle and pistol screwdrivers and accessories.

Innovation THS series from page 178

Accessories THS series Tool holder for riveters, straight, angle and pistol screwdrivers • Ergonomical oblique position • Save and organized retention of riveter, straight-, angle-, pistol screwdriver and accessories

• Optional attachment rail

for material boxes or other tools

• Unlimited extensible thanks to 8 mm aluminium profile

• Tool is ready to hand New product

• Protection against external influences

• Higher savety at the work place

Technical Data

1

Order no.

3

2

4

Ref. Description

HST-THS

1

Tool holder set consisting of 2 pieces

HST-TH-RAIL

2

Rail 45x45 mm, length 500 mm

HST-TH-STAND

3

Stand for rail, heigth 1,000 mm

HST-TH-PROFIL

4

Profile for material boxes

Tool holders are delivered without tools. Illustrated tools serve as examples.

178

Innovation is our passion

Accessories Tool holder Mini Tool holder Mini, max. 42mm • Bracket for many straight- and pistol screwdrivers and also riveters

• Protects the tool against external influences

• Holds tools with a diameter of up to 42 mm

• Higher safety and

organisation at the work place

• Easy and fast installation at

different positions and work places

• Ergonomical oblique position adjustable

Order no.

Description

HST-THS-MINI

Tool holder Mini, max. 42mm

Universal Werkzeughalter • Suitable for tools with a diameter of 42 - 70 mm

• Main body consists of

injection molding thermoplastic Polyurethan (TPU / synthetic)

• Compatible with 8 mm

• Brackets can be positioned individual to give any tool the right foothold

• Special front bracket for material box rail

• Can be expanded individually

aluminium profile

Order no.

Description

HST-THS

Tool holder set, for 8 mm aluminium profile, 42 - 70 mm Set consists of 2 brackets

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179

Accessories Balancer TSB Floating balancer • Tools can be hung up weightlessly (floating) • Allows precise work • Protects tools against damage and soiling • Allows rational work • Carrying capacity of 0 5 - 70 kg

Technical Data Order no.

Carrying capacity in kg

Weight in kg

Diameter / height in mm

Cable pull-out in mm

TSB-0

0.5 - 1.5

0.5

128 / 237

1,000

TSB-00

0.5 - 1.5

0.2

128 / 237

500

TSB-03

1.0 - 3.0

1.4

148 / 290

1,300

TSB-05

2.5 - 5.0

1.5

148 / 290

1,300

TSB-09

4.5 - 9.0

3.4

174 / 340

1,300

TSB-15

9.0 - 15.0

3.8

174 / 340

1,300

TSB-22

15.0 - 22.0

7.2

218 / 428

1,500

TSB-30

22.0 - 30.0

7.6

218 / 428

1,500

TSB-40

30.0 - 40.0

9.8

220 / 428

1,500

TSB-50

40.0 - 50.0

10.4

220 / 428

1,500

TSB-60

50.0 - 60.0

11.6

220 / 428

1,500

TSB-70

60.0 - 70.0

11.8

220 / 428

1,500

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Innovation is our passion

Accessories Balancer SB/HSB Tool balancer • Precise work • Protects tools against damage and soiling • Allows rational work • Carrying capacity of 0 3 - 0 kg

Technical Data Order no.

Carrying capacity in kg

Weight in kg

Cable pull-out in mm

SB-600

0.3 - 0.6

0.45

1,300

SB-1200

0.6 - 1.5

0.50

1,300

SB-2000

1.0 - 2.0

0.50

1,300

SB-3000

1.5 - 3.0

0.65

1,300

SB-5000

3.0 - 5.0

0.70

1,600

SB-7000

4.0 - 7.0

1.35

1,600

SB-9000

6.0 - 9.0

1.50

1,600

HSB-1

0.3 - 1.0

0.55

2,000

HSB-2

0.8 - 2.0

0.55

2,000

www.hs-technik.com

181

Accessories Protection cover Protect your work piece Order no.

Color

BFT-12267

red

BFT-08067

blue

BFT-04067

yellow

BFH-09067

transparent

BFT-12267-DIS

red

BFT-08067-DIS

blue

BFT-04067-DIS

yellow

BFH-09067-DIS

transparent

BFT-12267-DIS-SCA

red

BFT-08067-DIS-SCA

blue

BFT-04067-DIS-SCA

yellow

BFH-0 067-DIS-SCA

transparent

BFL-20067

red

BFL-12167

blue

BFL-08067

yellow

BFL-20068

transparent

BFL-20067-SCA

red

BFL-12167-SCA

blue

BFL-08067-SCA

yellow

BFL-20068-SCA

transparent

BFL-40087 + BFL-40088

red

BFL-30087 + BFL-30088

blue

BFL-40087-SCA

BFL-40088

red

BFL-30087-SCA

BFL-30088

blue

PROG-2 and PROG-3 angle screwdriver 2-part protection cover, for tools with scanner

WI-WK-M-17A

RAL7031 anthracite

Angle head 90° type WI-M

WI-WK-M-17B

RAL7035 grey

Angle head 90° type WI-M

WI-WK-L-GS

grey

Angle head 90° type WI-L

WI-B-SCHUT

transparent

Angle head WI-B-50 and WI-B-70

182

Compatible with

BFT & DFT pistol screwdriver

PROG-2 and PROG-3 pistol screwdriver with display, without scanner

PROG-2 and PROG-3 pistol screwdriver with display and scanner

PROG-2 and PROG-3 angle screwdriver HST-BFL035-P2, HST-BFL407-P2, HST-BFL417-P2, HST-BFL201-P2 HST-210-P3-D, HST-215-P3-D, HST-216-P3-D, HST-200-P3-D HST-BFL035, HST-BFL407, HST-BFL417 BFL201, BFL202, BFL122

PROG-2 and PROG-3 angle screwdriver with scanner HST-BFL035-P2, HST-BFL407-P2, HST-BFL417-P2, HST-BFL201-P2 HST-210-P3-D, HST-215-P3-D, HST-216-P3-D, HST-200-P3-D Angle screwdriver 2-part protection cover, without scanner HST-BFL300, HST-BFL400, HST-BFL600 series BFL300, BFL400, BFL600 series

Innovation is our passion

Accessories Protection cover Against a scratch of the work piece or the tool Special covers: Some protection covers containing 2 parts.

Upper cover Lower cover

= =

BFL-30087-SCA + BFL-30188 (Farbe: blau) BFL-40087-SCA + BFL-40088 (Farbe: rot)

Is required at tools with scanner.

Torque ad ustment tool Ad ustment tool Torque-Ad ust HST-3123

For all BFL / BFT / BFH screwdrivers

www.hs-technik.com

183

Accessories Special magnet holder

HST-QuickChange

Order-no.: HST-XQS-60

60 mm fast exchange holder with magnet

HST-StrongMagnetic

65 mm magnet holder with additional Order-no.: HST-XSM-65 ring magnet (adhering force up to 2 kg) 70 mm magnet holder with additional Order-no.: HST-XSM-70 ring magnet (adhering force up to 5 kg)

HST-Flexible

Bestell-Nr.: HST-XFL-88

Ballhead bit holder with quick release fastener - sliding sleeve and strong neodym magnet.

The ball joint enables the screwing in hard-to-reach areas. Up to an angle of 20° smooth swivelling.

184

Innovation is our passion

Accessories Magnet rings

magnet holders Magnet rings

order-no.

Description

Diameter in mm

MAGNETRING1

Magnet ring

6.0 - 7.0

MAGNETRING2

Magnet ring

3.7 - 4.0

Magnet holders Order-no.

Magnet holder for 1/4“ Bits. With strong permanent magnet!

Material: premium steel

Lenght in mm

Lenght in mm (sleeve)

Diameter in mm (sleeve)

Adapter

XWMBH50-25

50

25

10

1/4“

XWMBH70-35

70

35

10

1/4“

XWMBH100-35

100

35

11,1

1/4“

XWMBH150-35

150

35

11,1

1/4“

XWMBH200-35

200

35

11,1

1/4“

Description

Length in mm

Diameter in mm

15.004

Magnet holder

54

9.6

15.006

Magnet holder

74

9.6

Description

Length in mm

Depth in mm

15.026

Magnet holder

60

adjustable

HST-BIG-MINI

Magnet holder

60

up tp Torx 15

HST-BIG-SUPER

Magnet holder

60

starting with Torx 45

HST-XWVE-60

Magnet holder ful premium steel

60

Order-no.

Order-no.

More sizes, executions, lengths, materials, drives, wrench width & sockets on request.

www.hs-technik.com

185

References

Automotive: Adam Opel AG Audi AG Automotive Lighting Brotterode GmbH BMW AG Bugatti Automobiles S.A.S. Continental Automotive AG Daimler AG EvoBus GmbH General Motors Belgium NV Harman/Becker Automotive Systems GmbH MAN Truck & Bus AG Porsche AG PSA Peugeot Citroën RENAULT s.a.s.

Rolls-Royce Deutschland Ltd. & Co. KG SEAT S.A. smart France S.A.S. Volkswagen AG Volkswagen group ITALIA S.P.A. Webasto-Edscha Cabrio GmbH

Aerospace Airbus Operations GmbH Boeing International Corporation MTU Aero Engines AG Tesat Space Com GmbH & Co. KG

186

Further: ABB Automation Products GmbH Aesculap Suhl GmbH Alcoa Fastening Systems Ltd. Artur Fischer GmbH & Co. KG AUMA Riester GmbH & Co. KG Bosch Rexroth AG Braun GmbH Cadwell GmbH CANON GIESSEN GmbH Carl Zeiss SMT AG Delphi Deutschland GmbH Dürr Assembly Products GmbH Endress + Hauser GmbH & Co. Faurecia Autositze GmbH & Co. KG Federal-Mogul Wiesbaden GmbH Festo AG & Co. Fraunhofer-Institut für Werkstoff- und Strahltechnik Fujitsu Technology Solutions GmbH Gardena Manufacturing GmbH GE Energy Power Conversion GmbH Hella KG Honeywell GmbH Iveco Magirus AG John Deere GmbH & Co. KG Jungheinrich Moosburg GmbH KaVo Dental GmbH Knauf Gips KG Kraft Foods R&D Inc. Leica-Camera AG Lenord, Bauer & Co. GmbH und viele mehr

Innovation is our passion

Premium Power Tools

MADE FOR PROFESSIONALS

Copyright anuary 2016 Modi cations and mistakes on reservation All images are nonbinding We reserve the right of technical changes as well as in the delivery program through product development Reprinting or even a partial quotation of texts from our brochures is forbidden and will be prosecuted

Innovation is our passion

BATTER -MANAGEMENT for a maximum of efficient

HST-RLS-1

Charger cabinet for power tools, batteries and multi-bay-charger stations.

Highest security for your production.

HST-MV3

Multi-bay-charger station with the lastest technology and many of new features.

KMS-2012 Capacity measurement system for checking Li-Ion-, Ni-MH-, Ni-Cd and lead batteries.

In combination with HST-UM2 you can check up to four batteries at the same time.

Premium Li-Ion batteries

Maximum of power thanks to the high quality cells with highest capacity.

SUMINSITROS ARSAM SA. www.arsam.es - b2b@arsam.es