Arsam iscar rotating tools catalog 2017 by Arsam, s.a.

Complete Machining Solutions Rotating Tool Lines Milling • Hole Making • Tooling Systems Metric Version Catalog 2017

START INSERTS ENDMILLS & SOLID MILLS

FACE MILLS

PROFILING

TOOLS PLUNGING

SLOTTING

w w w. i s c a r. c o m

GRADES THREAD MILLING

HOLE MAKING

TOOLING SYSTEMS

THE STANDARDS INSTITUTION OF ISRAEL

Quality Standard ISCAR has been certified by the prestigious Standards Institution, as being in full compliance to ensure delivery of the finest quality goods. Quality control facilities include the metallurgical laboratory, raw metal testing, an online testing procedure and a machining center for tool performance testing and final product inspection. Only the finest products are packaged for entry into ISCAR’s inventory.

CERTIFIEDEN

CERT I

THE STANDARDS INSTITUTION OF ISRAEL

SI OHSAS 18001:2007

GYMANAGEM ER

SI ISO 50001

SYSTEM ENT

THE STANDARDS INSTITUTION OF ISRAEL

D OHS SY FIE

M STE

THE STANDARDS INSTITUTION OF ISRAEL

TIFIED EM ER SI ISO 14001: 2004

AS 9100

TIFIED QM ER SI ISO 9001: 2008

TIFIED QM ER

THE STANDARDS INSTITUTION OF ISRAEL

TABLE OF CONTENTS

TABLE OF CONTENTS Complete Machining Solutions MILLING TOOLS

Complete Machining Solutions HOLE MAKING TOOLS

469

Complete Machining Solutions TOOLING SYSTEMS

829

MATERIALS AND GRADES

1001

INDEX

1044

MILLING TOOLS

Complete Machining Solutions MILLING TOOLS

START

ISCAR

MILLING TOOLS

TABLE OF CONTENTS Indexable ENDMILLS....................................................... 2 MULTI-MASTER .............................................................. 33 Solid Carbide Endmills ..................................................... 70 Face Mills ........................................................................ 155 Extended Flute Cutters .................................................... 201 Profiling Tools .................................................................. 223 Fast Feed Milling Tools..................................................... 255 Plunging Cutters .............................................................. 267 Slotting Cutters................................................................ 277 Cutters for Aluminum ....................................................... 329 Thread Milling Tools ......................................................... 341 Milling inserts ................................................................... 379 Materials and grades ....................................................... 461 Index ............................................................................... 1044

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

INDEXABLE ENDMILLS

ISCAR

E90CN

T290 ELN

E90X

HP E90AN pages 12-13

T490 ELN pages 14-15. 22-23, 26, 207

HCE page 9

E90SP

HM90 E90A pages 19-21

3M E90AX

HM90 E90AD pages 25-26

H490 E90AX pages 15-16, 23, 26-27

P290 EPW

HP E90AT

E90XC page 29

E90AC

MULTI MASTER page 36-37

page 10

page 24

page 28

pages 9-10, 17

page 11

page 16

page 29

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

PICTORIAL TOOL REFERENCE

Endmills 90°

pages 27-28

SOLID CARBIDE pages 87-91

ENDMILLS • SOLID CARBIDE • MULTI-MASTER 4

PICTORIAL TOOL REFERENCE

Endmills 30°, 45°, 60°

E30/T230

SOE45

HCM

E60/T260

page 30

pages 228-230

ISCAR

page 30

page 32

E45X page 30

E45/T245 page 32

Endmills 90° Selection Guide 90˚

ap D

T290 ELN-05 Tool

HM90 E90A-10 HM90 E90A-CF-10 HM90 E90A-MM-10 HM90 E90A-M-10 HM90 E90AD-15 HM90 E90AD-CF-15 HM90 E90AD-M-15 HP E90AN-07 3M E90AX HP E90AN-M-07 HP E90AT-19 HP E90AT-22 HP E90AN-MM-07

HCE HCE-MM

E90CN-M

E90SP

T290 ELN-MM-05

E90CN

E90X

T290 ELN-10

8.1-14.7

5.8, 9.6

5, 10

7.7

10, 12.5, 18, 22

•

• • • • •

• • • •

• • • • • • • • • • • • • •

•

H690 EWN

ap D 8 10 12 14 16 17 18 19 20 21 22 25 28 30 32 38 40 50 63 80

• •

•

• •

•

• •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

ENDMILLS REFERENCE

•

Inserts

SOMT 06... XOMT 06.. QOMT 06..

Pages

XPMT 10.. SPMT 10...

T290 LNMT 05... T290 LNMT 1004

HCC

CNMT 0703

QPMT 10..

11, 16

9-10, 17

HP ANKT 0702 12-13

HM90 APKT 10 HM90 AD..15 3M AXKT 1304 HP AD..19 HP AD..22 19-21 24. 25-26. 28

WNMU 0705 11

5 5

Endmills 90° Selection Guide 90˚

ap D

HM390 ETC-07 HM390 ETC-MM HM390 ETC-C#-07 HM390 E10-80-07

Tool

HM390 ETP-MM

H490 E90AX-09

T490 ELN-M

HM390 ETP-M

H490 E90AX-M

T490 ELN-MM..-08

HM390 ETP-C#-10

H490 E90AX-MM

T490 ELN-11

HM390 ETD-15

H490 E90AX-12

T490 ELN-13

HM390 ETD-M

H490 E90AX-17

P290 EPW

HM390 ETD-19

H490 E90AX-17-C#

P290 EPW-M

H690 E90AX-10

T490 ELN-16

5, 8, 13, 16

8, 12, 16.3

12, 18

8, 9, 12.5, 16

• •

•

• • •

• •

•

• •

•

• •

• • • •

•

• •

T490 ELN-13-C#

ap D 8 10 12 14 16 17 18 19 20 21 22 25 28 30 32 38 40 50 63 80

Pages

T490 ELN-08

HM390 ETP-10

Inserts

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

ENDMILLS REFERENCE

ISCAR

T490 LN..0804

HM390 TCKT 0703

T490 LN..1106

HM390 TPKT 1003

H490 ANKX 09

HM390 TDKT 1505

H490 ANKX 1205

P290 ACKT 1204

HM390 TDKT 1907

H490 AN.. -17

P290 ACKT 1806

H690 TNKX 1005

T490 LN..1607

13, 17, 24, 26

15-16, 23, 26-27

27-28

14-15, 22-23, 26

T490 LN..1306

Center Cutting Endmills 90˚

Tool

E90XC

E90AC

5.8-38

10-38

ap D

• •

• • • •

•

Pages

Inserts

8 10 12 14 16 17 18 19 20 21 22 25 28 30 32 38 40 50 63 50

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

ENDMILLS REFERENCE

SOMT-HQ

APKT 10..

XOMT-HQ

ADKT 1505

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

ENDMILLS REFERENCE

Endmills 35°, 45°, 60° Selection Guide

Tool ap D

E30 / T230

HCM

SOE 45 8/16

E45X

E45 / T245

E60 / T260

2.5; 7 α=30º

5 - 12 α=45º

3,5 α=45º

4 α=45º

3.6; 5.6; 7.8; 9.7 α=45º

4.5; 12.3 α=60º

1; 4 2

Number of Teeth (Effective) 6 8 12 16 20 25 30 32 40

1 1 4 3

2 2 2 2

2 3

3 4

T290 LNMT 05...

HCD

S845 SNMU/SNHU

SOMT 06...

SCMT 12

Inserts

SDMT 09 XOMT 06..

QOMT 06.. TPMT

T290 LNMT 05... TPMT

1305

Pages

ONMU/ONHU 0505

ISCAR

228-230

HCE

Multifunction Endmills Which Can Carry Several Insert Geometries

H B/D

a°

Designation HCE D12-A-L120-C12 HCE D12-B-L160-C20 HCE D12-D-L160-C16 HCE D16-A-L130-C16 HCE D16-B-L160-C25 HCE D16-D-L160-C20 HCE D20-A-L150-C20 HCE D20-D-L200-C25 HCE D25-A-L170-C25 HCE D25-D-L250-C32

Shank(1)

a°

Type

12.00 12.00 12.00 16.00 16.00 16.00 20.00 20.00 25.00 25.00

30.00 50.00 60.00 36.00 60.00 65.00 60.00 90.00 70.00 125.00

120.00 160.00 160.00 130.00 160.00 160.00 150.00 200.00 170.00 250.00

11.10 14.90 18.80 23.00 -

12.00 20.00 16.00 16.00 25.00 20.00 20.00 25.00 25.00 32.00

C C C C C C C C C C

4.6 1.9 4.3 1.7 1.6 1.6

A B D A B D A D A D

0.097 0.412 0.211 0.186 0.605 0.323 0.327 0.745 0.568 1.200

SR 34-540 SR 34-540 SR 34-540 SR 105739 SR 105739 SR 105739 SR 1052964 SR 1052964 SR 1051666 SR 1051666

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T20/S7 T20/S7 T20/S7 T25/S7 T25/S7 T25/S7 T25/S7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

• For undercutting, use HTR inserts only • The dimensions are for HCC inserts with r=0.5 mm • For user guide, see pages 461-468 (1) C-Cylindrical For inserts, see pages: HCC-QF (454) • HTR-QF (454)

Type A

Type B, D a°

HCE-MM

Multifunction Endmills with a MULTI-MASTER Threaded Adaptation that Can Carry Several Insert Geometries

Designation HCE D12/.50-MMT08 HCE D16/.62-MMT10 HCE D20/.75-MMT12

T(1)

Nxcm

12.00 16.00 20.00

28.00 36.75 48.80

20.00 25.00 35.00

T08 T10 T12

11.50 15.20 18.50

10.0 13.0 15.0

1500 2800 2800

0.013 0.029 0.059

SR 34-540 SR 105739 SR 1052964

BLD T15/S7 BLD T20/S7 BLD T25/S7

SW6-T SW6-T SW6-T

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

• For undercutting, use HTR inserts only • The dimensions are for HCC inserts with r=0.5 mm • Do not apply lubricant to the MULTI-MASTER threaded connection • For adaptation options, see page 38 • For user guide, see pages 461-468 (1) Width across flats (wrench should be ordered separately). For inserts, see pages: HCC-QF (454) • HTR-QF (454) For holders, see pages: MM CAB (69) • MM GRT (shanks) (65) • MM S-A (stepped shanks) (63) • MM S-A (straight shanks) (65) • MM S-A-C# (68) • MM S-A-HSK (68) • MM S-A-N (64) • MM S-A-SK (68) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER (67) • MM S-ER-H (67) • MM TS-A (64)

T290 ELN-05

Designation T290 ELN D08-01-C08-05 T290 ELN D10-02-C10-05 T290 ELN D12-02-C12-05 T290 ELN D12-03-C12-05 T290 ELN D14-03-C14-05 T290 ELN D16-04-C16-05 T290 ELN D16-05-C16-05

Endmills Carrying Tangentially Clamped Inserts

Shank(1)

8.00 10.00 12.00 12.00 14.00 16.00 16.00

1 2 2 3 3 4 5

60.00 80.00 80.00 80.00 80.00 80.00 80.00

20.00 20.00 20.00 20.00 20.00 22.00 22.00

5.00 5.00 5.00 5.00 5.00 5.00 5.00

8.00 10.00 12.00 12.00 14.00 16.00 16.00

C C C C C C C

0.019 0.038 0.058 0.058 0.081 0.103 0.103

SR 10503833 SR 10503833-S SR 10503833 SR 10503833 SR 10503833 SR 10503833 SR 10503833

T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51

• For user guide, see pages 461-468 (1) C-Cylindrical For inserts, see pages: T290 LNMT/LNHT 0502 (407)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Ts D3

T290 ELN-MM-05

Endmills with a MULTI-MASTER Adaptation Carrying Tangentially Clamped Inserts

Designation T290 ELN D10-02-MMT06-05 T290 ELN D12-03-MMT08-05 T290 ELN D14-03-MMT08-05 T290 ELN D16-04-MMT10-05

T(1)

10.00 12.00 14.00 16.00

2 3 3 4

5.00 5.00 5.00 5.00

9.20 11.00 13.00 14.95

T06 T08 T08 T10

13.40 16.00 16.06 19.25

20.00 24.00 24.00 31.00

8.0 10.0 10.0 13.0

0.006 0.011 0.015 0.027

T-7/51 T-7/51 T-7/51 T-7/51

• Do not apply lubricant to the MULTI-MASTER threaded connection • For adaptation see page 38 • For user guide see pages 461-468 (1) Clamping wrench size For inserts, see pages: T290 LNMT/LNHT 0502 (407) For holders, see pages: MM CAB (69) • MM S-A (straight shanks) (65) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER (67) • MM S-ER-H (67)

E90CN-M

90° Endmills with a FLEXFIT Threaded Connection Carrying CNMT/HT 0703 Inserts

Rd°

ap max 5.7

Designation E90CN D16-2-M08-07-C E90CN D20-3-M10-07-C E90CN D25-4-M12-07-C

ap max(1)

Rd°

T(2)

16.00 20.00 25.00

2 3 4

4.00 4.00 4.00

30.00 30.00 35.00

47.50 50.00 57.00

M08 M10 M12

5.0 3.5 2.5

13.00 18.00 21.00

13.0 16.0 17.0

0.028 0.051 0.088

SR 34-505/LHG SR 34-505/LHG SR 34-505/LHG

T-8/53 T-8/53 T-8/53

• For adaptation see page 38 • For user guide see pages 461-468 (1) Maximum recommended depth of cut for CNMT 070308-MM insert, apmax=2 mm for CNHT 070305 insert (2) Clamping wrench size For inserts, see pages: CNHT/MT 07 (459) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

90° Endmills Carrying CNMT/HT 0703 Inserts

ap max

Designation E90CN D16-2-L100-C15-07-C E90CN D20-3-L140-C19-07-C E90CN D25-4-L160-C24-07-C

E90CN

ISCAR

Rd°

5.7

ap max(1)

Rd°

16.00 20.00 25.00

2 3 4

4.00 4.00 4.00

20.00 20.00 20.00

100.00 140.00 160.00

5.0 3.5 2.5

15.00 19.00 24.00

0.108 0.265 0.481

• For user guide see pages 461-468 (1) Maximum recommended depth of cut for CNMT 070308-MM insert, for CNHT 070305 insert apmax=2 mm For inserts, see pages: CNHT/MT 07 (459)

SR 10503833-S SR 10503833 SR 10503833 SR 10503833

SR 34-505/LHG SR 34-505/LHG SR 34-505/LHG

T-8/53 T-8/53 T-8/53

Endmills Carrying Square Q/S/XOMT Inserts

Rd°

ap L1 L

Designation E90X D08-C10-06 E90X D08-W12-06 E90X D10-C10-06 E90X D10-W12-06 E90X D12-C16-06 E90X D12-W16-06 E90X D14-C16-06 E90X D14-W16-06 E90X D16-C16-06 E90X D16-W16-06 E90X D18-W20-06 E90X D20-C20-06 E90X D20-W20-06 E90X D25-C20-06 E90X D25-W20-06 E90X D32-W25-06

Shank(1)

Rd°

8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 18.00 20.00 20.00 25.00 25.00 32.00

1 1 1 1 1 1 2 2 2 2 2 3 3 4 4 5

5.80 5.80 5.80 5.80 5.80 5.80 5.80 5.80 5.80 5.80 5.80 5.80 5.80 5.80 5.80 5.80

16.0 16.0 20.0 20.0 22.0 22.0 20.0 22.0 20.0 20.0 20.0 22.0 22.0 25.0 25.0 25.0

70.00 70.00 80.00 70.00 80.00 70.00 80.00 70.00 90.00 70.00 80.00 110.00 80.00 120.00 80.00 90.00

10.00 12.00 10.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 25.00

C W C W C W C W C W W C W C W W

0.5 0.5 1.0 1.0 90.0 90.0 3.5 3.5 3.0 3.0 3.0 2.5 2.5 3.8

0.037 0.051 0.044 0.051 0.104 0.086 0.107 0.087 0.129 0.096 0.170 0.250 0.174 0.293 0.195 0.345

SR 34-508 SR 34-508 SR 34-508 SR 34-508 SR 34-508 SR 34-508 SR 34-508/L SR 34-508/L SR 34-508/L SR 34-508/L SR 34-508/L SR 34-508/L SR 34-508/L SR 34-508/L SR 34-508 SR 34-508/L

T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51

• For user guide see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: QOMT-HQ (424) • SOMT-HQ (424) • XOMT-HQ (425)

H690 EWN

Designation D Z H690 EWN D032-03-W32-R07 32.00 3 H690 EWN D040-04-W32-R07 40.00 4

90° Endmills Carrying H690 WNMU 0705 Double-Sided Trigonal Inserts with 6 Helical Cutting Edges

7.00 110.00 48.00 32.00 7.00 110.00 35.00 32.00

Shank(1) Rd° W W

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

E90X

2.0 0.560 SR M4X0.7IP15 BLD IP15/S7 1.5 0.637 SR M4X0.7IP15 BLD IP15/S7

SW6-T-SH SW6-T-SH

• For user guide see pages 461-468 (1) W-Weldon For inserts, see pages: H690 WNMU 0705 (402) For holders, see pages: BT-EM (DIN 1835 Form B) (901) • BT-FC-EM (902) • C#-EM (886) • DIN2080-EM (915) • DIN69871-EM (DIN 6359-HB) (852) • EMH MB (756) • HSK A-EM (DIN 1835 Form B) (869)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

HP E90AN-07

Endmills with HELIPLUS HP ANKT 0702.. Inserts

Designation HP E90AN-D10-1-C10-07-C HP E90AN-D12-2-C12-07-C HP E90AN-D14-2-C14-07-C HP E90AN-D16-3-C15-07-C-B HP E90AN-D16-3-C16-07-C HP E90AN-D16-3-W16-07 HP E90AN-D16-4-C16-07-C HP E90AN-D16-4-W16-07 HP E90AN-D20-4-C19-07-C-B HP E90AN-D20-4-C20-07-C HP E90AN-D20-4-W20-07 HP E90AN-D20-5-C20-07-C HP E90AN-D20-5-W20-07 HP E90AN-D25-5-C20-07-C HP E90AN-D25-5-C24-07-C-B HP E90AN-D25-5-W25-07 HP E90AN-D25-7-C20-07-C HP E90AN-D25-7-W25-07 HP E90AN-D32-6-C25-07-C HP E90AN-D32-6-W25-07 HP E90AN-D32-8-C25-07-C HP E90AN-D32-8-W25-07

(1)

Rd°

L1 H

10.00 12.00 14.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00

1 2 2 3 3 3 4 4 4 4 4 5 5 5 5 5 7 7 6 6 8 8

20.00 18.00 18.00 26.00 26.00 21.00 26.00 20.00 22.00 22.00 22.00 22.00 22.00 24.00 24.00 24.00 24.00 24.00 30.00 30.00 30.00 30.00

18.0 16.5 16.5 24.5 24.5 18.5 24.5 18.5 20.5 20.5 20.5 20.5 20.5 22.5 22.5 -

80.00 80.00 80.00 150.00 90.00 85.00 90.00 85.00 160.00 110.00 90.00 110.00 90.00 120.00 200.00 95.00 120.00 95.00 130.00 95.00 130.00 95.00

7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70

10.00 12.00 14.00 15.00 16.00 16.00 16.00 16.00 19.00 20.00 20.00 20.00 20.00 20.00 24.00 25.00 20.00 25.00 25.00 25.00 25.00 25.00

Shank(2) Rd° Rd°1(3) C C C C C W C W C C W C W C C W C W C W C W

2.5 2.7 3.2 3.2 3.2 3.2 3.2 3.2 2.4 2.4 2.4 2.4 2.4 2.0 2.0 2.0 2.0 2.0 1.4 1.4 1.4 1.4

3.5 4.2 6.0 6.0 6.0 6.0 6.0 4.5 4.5 4.5 4.5 4.5 3.0 3.0 3.0 3.0 3.0 2.5 2.5 2.5 2.5

Y Y Y Y Y N Y N Y Y N Y N Y Y N Y N Y N Y N

0.038 0.057 0.078 0.168 0.110 0.119 0.111 0.119 0.308 0.230 0.199 0.230 0.200 0.276 0.610 0.329 0.274 0.332 0.474 0.379 0.481 0.389

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG

T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51

• Insert tightening torque: 62 Nxcm • For user guide see pages 461-468 (1) "B" suffix - cylindrical shank which may be shortened. (2) C-Cylindrical, W-Weldon (3) Values only for HP ANKT 0702R12T-FF insert For inserts, see pages: HP ANCR 0702PNFR (380) • HP ANKT 0702...-FF (381) • HP ANKT/ANCT 0702..PN-R/PNTR (380) • HP ANKW 070204PNTR (380)

Rd°

HP E90AN-M-07

90° Endmills with a FLEXFIT Threaded Adaptation Carrying HELIPLUS HP ANKT 0702.. Inserts

Designation HP E90AN-D12-2-M08 HP E90AN-D16-3-M10 HP E90AN-D20-4-M10 HP E90AN-D25-5-M12 HP E90AN-D32-6-M16

Rd°

Rd°1(1)

12.00 16.00 20.00 25.00 32.00

2 3 4 5 6

M08 M10 M10 M12 M16

35.50 48.00 50.00 57.00 60.00

18.00 28.00 30.00 35.00 35.00

7.70 7.70 7.70 7.70 7.70

13.00 18.00 18.00 21.00 29.00

2.7 3.2 2.4 2.0 1.4

3.5 6.0 4.5 3.0 2.5

0.013 0.038 0.055 0.090 0.169

SR SR SR SR SR

34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG

T-6/51 T-6/51 T-6/51 T-6/51 T-6/51

• Insert tightening torque: 62 Nxcm • For adaptation see page 38 • For user guide see pages 461-468 (1) Values only for HP ANKT 0702R12T-FF insert For inserts, see pages: HP ANCR 0702PNFR (380) • HP ANKT 0702...-FF (381) • HP ANKT/ANCT 0702..PN-R/PNTR (380) • HP ANKW 070204PNTR (380) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

ISCAR

HP E90AN-MM-07

90° Endmills with a MULTI-MASTER Threaded Adaptation Carrying HELIPLUS HP ANKT 0702.. Inserts

Designation HP E90AN-D10-1-MMT06 HP E90AN-D12-2-MMT08 HP E90AN-D16-3-MMT10 HP E90AN-D16-4-MMT10 HP E90AN-D20-4-MMT12 HP E90AN-D20-5-MMT12

Rd°

T(1)

Rd°

Rd°1(2)

10.00 12.00 16.00 16.00 20.00 20.00

1 2 3 4 4 5

20.00 24.45 31.75 31.75 35.30 35.30

13.40 16.50 20.00 20.00 21.50 21.50

7.70 7.70 7.70 7.70 7.70 7.70

T06 T08 T10 T10 T12 T12

8.93 10.60 14.95 14.95 18.40 18.40

8.0 10.0 13.0 13.0 16.0 16.0

2.5 2.7 3.2 3.2 2.4 2.4

3.5 6.0 6.0 4.5 4.5

0.006 0.011 0.027 0.026 0.046 0.046

SR SR SR SR SR SR

34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG

T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51

• Do not apply lubricant to the MULTI-MASTER threaded connection • For adaptation see page 38 • For user guide see pages 461-468 (1) Clamping wrench size (2) Values only for HP ANKT 0702R12T-FF insert For inserts, see pages: HP ANCR 0702PNFR (380) • HP ANKT 0702...-FF (381) • HP ANKT/ANCT 0702..PN-R/PNTR (380) • HP ANKW 070204PNTR (380) For holders, see pages: MM CAB (69) • MM GRT (shanks) (65) • MM S-A (stepped shanks) (63) • MM S-A (straight shanks) (65) • MM S-A-C# (68) • MM S-A-HSK (68) • MM S-A-N (64) • MM S-A-SK (68) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER (67) • MM S-ER-H (67) • MM TS-A (64)

HM390 ETC-07

90° Endmills Carrying HM390 TCKT 0703 Triangular Inserts with 3 Helical Cutting Edges

Designation HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC HM390 ETC

D14-1-C16-07 D14-1-W16-07 D16-2-C15-07-B D16-2-C16-07 D16-2-C16-07-B D16-2-W16-07 D18-2-C16-07 D18-2-C16-07-B D18-2-W20-07 D20-3-C19-07-B D20-3-C20-07 D20-3-C20-07-B D20-3-W20-07 D22-3-C20-07 D22-3-C20-07-B D22-3-W25-07 D25-4-C25-07 D25-4-W25-07 D28-4-C25-07-B D28-5-C25-07 D32-5-C32-07 D32-5-W32-07

d Rd°

Shank(1)

Rd°

14.00 14.00 16.00 16.00 16.00 16.00 18.00 18.00 20.00 20.00 20.00 20.00 20.00 22.00 22.00 22.00 25.00 25.00 28.00 28.00 32.00 32.00

5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00

1 1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4 5 5 5

80.00 70.00 150.00 100.00 150.00 80.00 100.00 160.00 85.00 160.00 110.00 160.00 85.00 110.00 180.00 90.00 120.00 95.00 200.00 120.00 130.00 110.00

21.00 21.00 26.00 26.00 40.00 26.00 30.00 30.00 30.00 30.00 30.00 40.00 30.00 30.00 30.00 30.00 35.00 35.00 35.00 30.00 45.00 45.00

16.00 16.00 15.00 16.00 16.00 16.00 16.00 16.00 20.00 19.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00

C W C C C W C C W C C C W C C W C W C C C W

1.9 1.9 1.9 1.9 1.9 1.9 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.0 1.0 1.0 1.0 1.0 2.5 1.0 0.8 0.8

0.100 0.081 0.170 0.123 0.190 0.095 0.125 0.210 0.160 0.280 0.210 0.310 0.157 0.213 0.370 0.257 0.363 0.278 0.640 0.380 0.675 0.560

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X5-T7-60 M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60

T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

• Insert clamping screw must be lubricated every indexing. • Tightening torque 0.9 Nxm. • For user guide see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: HM390 TCKT 0703 (381)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

HM390 ETC-MM

90° Endmills with a MULTI-MASTER Threaded Adaptation Carrying HM390 TCKT 0703 Triangular Inserts

Designation HM390 ETC D16-2-MMT10-07 HM390 ETC D20-3-MMT12-07 HM390 ETC D25-4-MMT15-07

T(1)

Rd°

16.00 20.00 25.00

5.00 5.00 5.00

2 3 4

16.00 20.00 25.00

15.20 18.30 23.90

T10 T12 T15

27.30 33.30 42.00

13.0 16.0 20.0

1.9 1.4 1.0

0.020 0.036 0.080

SR M2.5X5-T7-60 SR M2.5X5-T7-60 SR M2.5X6-T7-60

T-7/51 T-7/51 T-7/51

• Insert clamping screw must be lubricated every indexing. • Tightening torque 0.9 Nxm. • For adaptation see page 38 • For user guide see pages 461-468 (1) Clamping wrench size For inserts, see pages: HM390 TCKT 0703 (381) For holders, see pages: MM S-A (stepped shanks) (63) • MM S-A (straight shanks) (65) • MM S-A-C# (68) • MM S-A-HSK (68) • MM S-A-N (64) • MM S-A-SK (68) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER (67) • MM S-ER-H (67) • MM TS-A (64)

L5 L1

HM390 ETC-C#-07

90° Endmills with CAMFIX Shanks Carrying HM390 TCKT 0703 Triangular Inserts

Rd°

Designation HM390 ETC D16-2-L24-C3-07 HM390 ETC D20-3-L34-C4-07

Rd°

16.00 20.00

5.00 5.00

24.3 33.9

45.00 60.00

32 40

2 3

1.9 1.4

0.16 0.25

SR M2.5X5-T7-60 SR M2.5X5-T7-60

T-7/51 T-7/51

• Insert clamping screw must be lubricated every indexing. • Tightening torque 0.9 Nxm. • For user guide see pages 461-468 For inserts, see pages: HM390 TCKT 0703 (381)

T490 ELN-08

90° Endmills Carrying Tangentially Clamped Inserts with 4 Helical, 8 mm Long Cutting Edges

Designation T490 ELN D16-2-C15-08B T490 ELN D16-2-C16-08 T490 ELN D16-2-C16-08C T490 ELN D16-2-W16-08 T490 ELN D16-2-W16-08C T490 ELN D18-2-C20-08C T490 ELN D20-2-C19-08B T490 ELN D20-2-C20-08C T490 ELN D20-2-W20-08C T490 ELN D20-3-C20-08 T490 ELN D20-3-C20-08C T490 ELN D20-3-W20-08 T490 ELN D20-3-W20-08C T490 ELN D22-3-C20-08C T490 ELN D25-3-C24-08B T490 ELN D25-3-C25-08C T490 ELN D25-3-W25-08C T490 ELN D25-4-C25-08 T490 ELN D25-4-C25-08C T490 ELN D25-4-W25-08 T490 ELN D25-4-W25-08C T490 ELN D32-3-C32-08C T490 ELN D32-3-W32-08C T490 ELN D32-4-C32-08B T490 ELN D32-5-C32-08C T490 ELN D32-5-W32-08C T490 ELN D40-4-C32-08C T490 ELN D40-6-C32-08C T490 ELN D40-6-W32-08C

Rd°

L1 H

Shank(1)

16.00 16.00 16.00 16.00 16.00 18.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 22.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00

2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 4 4 4 4 3 3 4 5 5 4 6 6

41.00 28.00 28.00 28.00 28.00 28.00 41.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 41.00 28.00 28.00 28.00 28.00 28.00 28.00 32.00 32.00 32.00 32.00 32.00 -

40.0 26.0 26.0 26.0 26.0 26.0 40.0 26.0 26.0 26.0 26.0 26.0 26.0 30.0 40.0 26.0 26.0 26.0 26.0 26.0 26.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

150.00 90.00 90.00 85.00 85.00 90.00 160.00 110.00 90.00 110.00 110.00 90.00 90.00 110.00 200.00 120.00 95.00 120.00 120.00 95.00 95.00 130.00 110.00 200.00 130.00 110.00 130.00 130.00 110.00

15.00 16.00 16.00 16.00 16.00 20.00 19.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 24.00 25.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00

C C C W W C C C W C C W W C C C W C C W W C W C C W C C W

• "B" suffix with long cylindrical shank which may be shortened. • For user guide, see pages 461-468 (1) C-Cylindrical, W-Weldon (2) Only with T490 LNMT 0804PNR-RD inserts For inserts, see pages: T490 LNAR (410) • T490 LNMT/LNHT 0804 (408)

ISCAR

Y N Y N Y Y Y Y Y N Y N Y Y Y Y Y N Y N Y Y Y Y Y Y Y Y Y

Rd°(2)

2.0 2.0 2.0 2.0 2.0 1.8 1.7 1.7 1.7 1.7 1.7 1.7 1.7 -

0.178 0.129 0.117 0.120 0.109 0.183 0.310 0.232 0.184 0.250 0.230 0.200 0.183 0.240 0.613 0.391 0.296 0.431 0.392 0.332 0.301 0.724 0.601 1.136 0.728 0.601 0.809 0.819 0.694

SR 10502813-HGSM SR 10502813-HGSM SR 10502813-HGSM SR 10502813-HGSM SR 10502813-HGSM SR 10502813-HGSM SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M SR 10502813-HG-M

IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51

90° Endmills with a FLEXFIT Threaded Adaptation Carrying Tangentially Clamped Inserts

Designation T490 ELN D16-2-M10 T490 ELN D20-3-M10 T490 ELN D25-3-M12 T490 ELN D25-4-M12 T490 ELN D32-3-M16-13 T490 ELN D32-5-M16

Ts D3 Rd°

Z ap

D 16.00 20.00 25.00 25.00 32.00 32.00

2 3 3 4 3 5

8.00 8.00 8.00 8.00 12.50 8.00

18.00 22.0 18.70 21.00 21.00 29.00 29.00 -

30.00 30.00 28.00 28.00 45.00 30.00

50.00 50.00 50.00 50.00 70.00 55.00

M10 M10 M12 M12 M16 M16

L1 L5

T(1) Rd°(2)

Insert

12.7 2.0 T490 LN.. 08 0.04 SR 10502813-HGSM IP-7/51 15.0 1.7 T490 LN.. 08 0.06 SR 10502813-HG-M IP-7/51 17.0 - T490 LN.. 08 0.08 SR 10502813-HG-M IP-7/51 17.0 - T490 LN.. 08 0.08 SR 10502813-HG-M IP-7/51 25.0 - T490 LN.. 13 0.22 SR 34-535-X-HG BLD T15/S7 SW6-T-SH 25.0 - T490 LN.. 08 0.16 SR 10502813-HG-M IP-7/51

• For adaptation see page 38 • For user guide see pages 461-468 (1) Clamping wrench size (2) Only with T490 LNMT 0804PNR-RD inserts For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 0804 (408) • T490 LNMT/LNHT 1306 (409) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

Rd°

T490 ELN-MM..-08

90° Endmills with a MULTI-MASTER Threaded Adaptation Carrying Tangentially Clamped Inserts

Designation T490 ELN D16-2-MMT10 T490 ELN D20-2-MMT12 T490 ELN D20-3-MMT12

L5 L6

T(1)

Rd°

16.00 20.00 20.00

2 2 3

8.00 8.00 8.00

14.70 18.70 18.70

20.00 21.50 21.50

32.00 35.00 35.00

T10 T12 T12

13.0 16.0 16.0

2.0 1.7 1.7

0.027 0.048 0.048

SR 10502813-HGSM SR 10502813-HG-M SR 10502813-HG-M

IP-7/51 IP-7/51 IP-7/51

• Do not apply lubricant to the MULTI-MASTER threaded connection • For adaptation see page 38 • For user guide see pages 461-468 (1) Clamping wrench size For inserts, see pages: T490 LNAR (410) • T490 LNMT/LNHT 0804 (408) For holders, see pages: MM S-A (stepped shanks) (63) • MM S-A (straight shanks) (65) • MM S-A-C# (68) • MM S-A-HSK (68) • MM S-A-N (64) • MM S-A-SK (68) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER (67) • MM S-ER-H (67) • MM TS-A (64)

H490 E90AX-09

90° Endmills Carrying H490 ANKX 09... Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

ap H

Designation H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX

D16-2-C15-09-B D16-2-C16-09 D16-2-W16-09 D18-2-C16-09 D20-2-C19-09-B D20-2-C20-09 D20-2-W20-09 D20-3-C20-09 D20-3-W20-09 D22-3-C20-09 D25-3-C24-09-B D25-3-C25-09 D25-3-W25-09 D25-4-C25-09 D25-4-W25-09 D32-4-C31-09-B D32-4-C32-09 D32-4-W32-09 D32-5-C32-09 D32-5-W32-09 D40-5-C32-09 D40-5-W32-09 D40-6-C32-09 D40-6-W32-09

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

T490 ELN-M

Shank(1)

16.00 16.00 16.00 18.00 20.00 20.00 20.00 20.00 20.00 22.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00

2 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 5 5 5 5 6 6

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

150.00 90.00 85.00 90.00 160.00 110.00 90.00 110.00 90.00 115.00 200.00 120.00 95.00 120.00 95.00 200.00 130.00 110.00 130.00 110.00 130.00 110.00 130.00 110.00

40.00 26.00 26.00 25.00 40.00 26.00 26.00 26.00 26.00 25.00 40.00 26.00 26.00 26.00 26.00 40.00 30.00 30.00 30.00 30.00 38.00 38.00 38.00 38.00

15.00 16.00 16.00 16.00 19.00 20.00 20.00 20.00 20.00 20.00 24.00 25.00 25.00 25.00 25.00 31.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00

C C W C C C W C W C C C W C W C C W C W C W C W

0.178 0.116 0.108 0.123 0.309 0.229 0.184 0.230 0.183 0.247 0.610 0.387 0.296 0.383 0.297 1.067 0.720 0.598 0.723 0.599 0.766 0.638 0.773 0.646

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG

SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7

• For user guide, see pages 461-468 • "B" Suffix cylindrical shank which may be shortened (1) C-Cylindrical, W-Weldon For inserts, see pages: H490 ANKX 0904-FF (403) • H490 ANKX/ANCX-09 (402)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

H490 E90AX-M

90° Endmills with a FLEXFIT Threaded Connection Carrying H490 ANKX/ANCX 09.. Double-Sided Rectangular Inserts

Ts D3

Designation H490 E90AX D20-3-M10-09 H490 E90AX D25-4-M12-09 H490 E90AX D32-5-M16-09

T(1)

20.00 25.00 32.00

3 4 5

8.00 8.00 8.00

30.00 28.00 30.00

18.70 21.00 29.00

M10 M12 M16

16.0 17.0 25.0

0.059 0.075 0.153

SR 10508082-HG SR 10508082-HG SR 10508082-HG

BLD T08/M7 SW4-SD BLD T08/M7 SW4-SD BLD T08/M7 SW4-SD

• For adaptation, see pages 38 • For user guide, see pages 461-468 (1) Clamping wrench size For inserts, see pages: H490 ANKX 0904-FF (403) • H490 ANKX/ANCX-09 (402) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

H490 E90AX-MM

90° Endmills with a MULTI-MASTER Threaded Connection Carrying H490 ANKX/ANCX 090... Double-Sided Rectangular Inserts

Ts D3

Designation H490 E90AX D16-2-MMT10-09 H490 E90AX D20-3-MMT12-09

T(1)

16.00 20.00

2 3

8.00 8.00

23.00 24.00

15.30 18.70

T10 T12

13.0 16.0

0.0 0.0

SR 10508082-HG SR 10508082-HG

BLD T08/M7 SW4-SD BLD T08/M7 SW4-SD

• Do not apply lubricant to the MULTI-MASTER threaded connection • For adaptation, see page 38 • For user guide, see pages 461-468 (1) Clamping wrench size For inserts, see pages: H490 ANKX 0904-FF (403) • H490 ANKX/ANCX-09 (402) For holders, see pages: MM S-A (stepped shanks) (63) • MM S-A (straight shanks) (65) • MM S-A-C# (68) • MM S-A-HSK (68) • MM S-A-N (64) • MM S-A-SK (68) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER (67) • MM S-ER-H (67) • MM TS-A (64)

E90SP

Endmills Carrying Square S/XPMT Inserts

Rd°

L1 L

Designation E90SP D25-C25-10 E90SP D25-W25-10 E90SP D32-C32-10 E90SP D32-W25-10 E90SP D40-C32-10 E90SP D40-W32-10

Shank(1)

Rd°

25.00 25.00 32.00 32.00 40.00 40.00

2 2 3 3 4 4

9.60 9.60 9.60 9.60 9.60 9.60

32.0 32.0 32.0 32.0 32.0 32.0

110.00 95.00 130.00 95.00 130.00 100.00

25.00 25.00 32.00 25.00 32.00 32.00

C W C W C W

3.0 3.0 2.0 2.0 1.5 1.5

0.366 0.300 0.728 0.348 0.799 0.602

• For user guide, see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: QPMR 1004..-HQ-M (425) • QPMT 100408PDTN (425) • SPMT-HQ (426) • XPMT-HQ (426)

ISCAR

SR SR SR SR SR SR

14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S

T-15/51 T-15/51 T-15/51 T-15/51 T-15/51 T-15/51

Endmills Carrying Tangentially Clamped Inserts

ap H

Designation T290 ELN D20-02-C20-10 T290 ELN D20-03-C20-10 T290 ELN D20-03-W20-10 T290 ELN D25-03-C25-10-XL T290 ELN D25-04-C25-10 T290 ELN D25-04-W25-10 T290 ELN D32-04-C32-10-XL T290 ELN D32-05-C32-10 T290 ELN D32-05-W32-10 T290 ELN D40-05-C32-10-XL T290 ELN D40-06-C32-10 T290 ELN D40-06-W32-10

Shank(1)

20.00 20.00 20.00 25.00 25.00 25.00 32.00 32.00 32.00 40.00 40.00 40.00

2 3 3 3 4 4 4 5 5 5 6 6

110.00 110.00 90.00 150.00 120.00 95.00 150.00 130.00 110.00 150.00 130.00 110.00

27.00 27.00 28.00 30.00 28.00 30.00 30.00 28.00 30.00 30.00 30.00 30.00

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

20.00 20.00 20.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00

C C W C C W C C W C C W

0.224 0.226 0.181 0.508 0.399 0.303 0.846 0.728 0.601 0.876 0.752 0.632

SR SR SR SR SR SR SR SR SR SR SR SR

10504970 10504970 10504970 10504970 10504970 10504970 10504970 10504970 10504970 10504970 10504970 10504970

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

IP15/M7 IP15/M7 IP15/M7 IP15/M7 IP15/M7 IP15/M7 IP15/M7 IP15/M7 IP15/M7 IP15/M7 IP15/M7 IP15/M7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

• For user guide, see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: T290 LNMT/LNHT 1004 (407)

HM390 ETP-10

90° Endmills Carrying HM390 TPKT 1003 Triangular Inserts with 3 Helical Cutting Edges

Designation HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP

D25-2-C25-10 D25-2-W25-10 D25-3-C24-10-B D25-3-C25-10 D25-3-C25-10-B D25-3-W25-10 D28-3-C25-10 D28-3-C25-10-B D32-3-C31-10-B D32-3-C32-10 D32-3-W32-10 D32-4-C32-10 D32-4-C32-10-B D32-4-W32-10 D40-5-C32-10 D40-5-W32-10 D50-6-C32-10

d Rd°

Shank(1)

Rd°

25.00 25.00 25.00 25.00 25.00 25.00 28.00 28.00 32.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 50.00

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

2 2 3 3 3 3 3 3 3 3 3 4 4 4 5 5 6

120.00 95.00 200.00 120.00 200.00 95.00 120.00 200.00 250.00 130.00 110.00 130.00 200.00 110.00 130.00 110.00 130.00

25.00 25.00 25.00 25.00 40.00 25.00 25.00 25.00 30.00 30.00 30.00 30.00 40.00 30.00 30.00 30.00 38.00

25.00 25.00 24.00 25.00 25.00 25.00 25.00 25.00 31.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00

C W C C C W C C C C W C C W C W C

2.9 2.9 2.9 2.9 2.9 2.9 2.5 2.5 2.1 2.1 2.1 2.1 2.1 2.1 1.6 1.6 1.2

0.380 0.302 0.600 0.382 0.653 0.303 0.400 0.669 1.327 0.711 0.586 0.703 1.100 0.583 0.764 0.639 0.860

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7

SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

T290 ELN-10

• For user guide see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: HM390 TPKT 1003 (381)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Ts D3

Rd°

HM390 ETP-MM

90° Endmills with a MULTI-MASTER Threaded Adaptation Carrying HM390 TPKT 1003... Triangular Inserts

Designation HM390 ETP-D25-3-MMT15-10

T(1)

Rd°

25.00

8.00

28.00

24.00

T15

45.00

20.0

1.0

0.090 SR 14-562/S BLD T10/S7 SW6-SD

• For adaptation, see page 38 • For user guide, see pages 461-468 (1) Clamping wrench size For inserts, see pages: HM390 TPKT 1003 (381) For holders, see pages: MM S-A (stepped shanks) (63) • MM S-A (straight shanks) (65) • MM S-A-C# (68) • MM S-A-HSK (68) • MM S-A-SK (68) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER-H (67)

HM390 ETP-M

90° Endmills with a FLEXFIT Threaded Adaptation Carrying HM90 TPKT 1003... Inserts with 3 Helical Cutting Edges

Designation HM390 ETP D25-3-M12 HM390 ETP D32-4-M16

Ts D3

Rd°

T(1)

Rd°

25.00 32.00

8.00 8.00

3 4

35.00 35.00

21.00 29.00

M12 M16

57.00 60.00

18.0 25.0

2.9 2.1

0.082 SR 14-562/S BLD T10/S7 0.160 SR 14-562/S BLD T10/S7

SW6-SD SW6-SD

• For adaptation see pages 38 • For user guide see pages 461-468 (1) Clamping wrench size For inserts, see pages: HM390 TPKT 1003 (381) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

HM390 ETP-C#-10

90° Endmills Carrying HM390 TPKT 1003 Triangular Inserts with 3 Helical Cutting Edges

ap L1

Designation HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP HM390 ETP

D25-3-L55-C3-10 D25-3-L55-C5-10 D36-4-L55-C3-10 D44-5-L70-C4-10 D54-6-L70-C5-10 D66-7-L75-C6-10

ISCAR

Rd°

25.00 25.00 36.00 44.00 54.00 66.00

8.00 8.00 8.00 8.00 8.00 8.00

3 3 4 5 6 7

39.0 28.7 39.0 49.0 49.5 52.0

55.00 55.60 55.00 70.00 70.00 75.00

32 50 32 40 50 63

2.9 2.9 1.7 1.3 1.0 0.8

0.207 0.562 0.299 0.639 1.050 1.800

• For user guide see pages 461-468 For inserts, see pages: HM390 TPKT 1003 (381)

Rd°

SR SR SR SR SR SR

14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S

BLD BLD BLD BLD BLD BLD

T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7

SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD

Designation HM90 E90A-D10-1-C10 HM90 E90A-D10-1-C10-C HM90 E90A-D10-1-C16-LB HM90 E90A-D10-1-W16 HM90 E90A-D10-1-W16-C HM90 E90A-D12-1-C16 HM90 E90A-D12-1-C16-C HM90 E90A-D12-1-C16-LB HM90 E90A-D12-1-W16 HM90 E90A-D12-1-W16-C HM90 E90A-D14-1-C16 HM90 E90A-D14-1-C16-C HM90 E90A-D14-1-W16 HM90 E90A-D14-1-W16-C HM90 E90A-D16-2-C15-B HM90 E90A-D16-2-C15-B-C HM90 E90A-D16-2-C16 HM90 E90A-D16-2-C16-B HM90 E90A-D16-2-C16-B-C HM90 E90A-D16-2-C16-C HM90 E90A-D16-2-C16-LB HM90 E90A-D16-2-W16 HM90 E90A-D16-2-W16-C HM90 E90A-D17-2-C16 HM90 E90A-D17-2-C16-L170 HM90 E90A-D18-2-C16 HM90 E90A-D18-2-C16-B HM90 E90A-D18-2-C16-C HM90 E90A-D18-2-W20 HM90 E90A-D18-2-W20-C HM90 E90A-D19-2-C20 HM90 E90A-D20-2-C19-B HM90 E90A-D20-2-C19-B-C HM90 E90A-D20-2-C20 HM90 E90A-D20-2-C20-B HM90 E90A-D20-2-C20-B-C HM90 E90A-D20-2-C20-C HM90 E90A-D20-2-C20-LB HM90 E90A-D20-2-C20-XL HM90 E90A-D20-2-W16 HM90 E90A-D20-2-W20 HM90 E90A-D20-2-W20-C HM90 E90A-D20-2-W20-XL HM90 E90A-D20-3-C20 HM90 E90A-D20-3-C20-C HM90 E90A-D20-3-W16 HM90 E90A-D20-3-W16-C HM90 E90A-D20-3-W20 HM90 E90A-D20-3-W20-C HM90 E90A-D21-2-C20-L270 HM90 E90A-D21-3-C20 HM90 E90A-D22-3-C20 HM90 E90A-D22-3-C20-C HM90 E90A-D22-3-W25 HM90 E90A-D22-3-W25-C HM90 E90A-D25-2-C25 HM90 E90A-D25-2-C25-C HM90 E90A-D25-2-W25 HM90 E90A-D25-2-W25-C

Endmills Carrying HM90 AP.. 1003... Inserts

L1 H

Rd°

Shank(1)

10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 14.00 14.00 14.00 14.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 17.00 17.00 18.00 18.00 18.00 18.00 18.00 19.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 21.00 21.00 22.00 22.00 22.00 22.00 25.00 25.00 25.00 25.00

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 2 3 3 3 3 3 2 2 2 2

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

80.00 80.00 160.00 80.00 80.00 80.00 80.00 160.00 80.00 80.00 80.00 80.00 80.00 80.00 150.00 150.00 90.00 150.00 150.00 90.00 180.00 85.00 85.00 90.00 170.00 90.00 150.00 90.00 90.00 90.00 90.00 160.00 160.00 110.00 160.00 160.00 110.00 200.00 130.00 85.00 90.00 90.00 130.00 110.00 110.00 85.00 85.00 90.00 90.00 270.00 115.00 115.00 115.00 95.00 95.00 120.00 120.00 95.00 95.00

20.00 20.00 30.00 20.00 20.00 20.00 20.00 30.00 20.00 20.00 23.00 23.00 23.00 23.00 25.00 25.00 26.00 40.00 40.00 26.00 40.00 26.00 26.00 28.00 27.00 26.00 30.00 26.00 30.00 30.00 26.00 25.00 25.00 26.00 40.00 40.00 26.00 40.00 60.00 26.10 26.10 26.10 60.00 26.10 26.10 26.10 26.10 26.10 26.10 26.00 26.00 26.00 26.00 26.00 26.00 26.10 26.10 26.10 26.10

13.8 13.8 13.8 10.6 14.6 14.0 14.0 16.0 14.0 14.0 18.4 18.4 18.4 18.4 24.4 24.4 25.2 38.2 38.2 25.2 38.1 25.2 25.2 27.0 26.4 26.4 25.0 25.3 38.0 38.0 25.3 38.0 59.0 25.0 25.0 59.0 25.0 25.0 25.0 25.0 25.0 21.0 21.0 25.0 25.0 25.0 25.0

5.0 5.0 5.0 5.0 5.0 32.0 32.0 32.0 32.0 32.0 7.0 7.0 7.0 7.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 4.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 2.8 7.5 7.5 7.5 7.5 7.5 5.0 5.0 5.0 5.0

10.00 10.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 15.00 15.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 19.00 19.00 20.00 20.00 20.00 20.00 20.00 20.00 16.00 20.00 20.00 20.00 20.00 20.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00

C C C W W C C C W W C C W W C C C C C C C W W C C C C C W W C C C C C C C C C W W W W C C W W W W C C C C W W C C W W

N Y N N Y N Y N N Y N Y N Y N Y N N Y Y N N Y N N N Y N Y N N Y N N Y Y N N N N Y N N Y N Y N Y N N N Y N Y N Y N Y

0.045 0.038 0.222 0.102 0.093 0.107 0.099 0.228 0.106 0.098 0.107 0.098 0.107 0.102 0.194 0.174 0.124 0.216 0.197 0.114 0.264 0.115 0.105 0.127 0.253 0.127 0.224 0.117 0.178 0.169 0.193 0.332 0.300 0.241 0.361 0.332 0.222 0.460 0.271 0.127 0.191 0.180 0.268 0.243 0.223 0.129 0.117 0.193 0.181 0.640 0.256 0.262 0.245 0.306 0.291 0.424 0.402 0.323 0.312

RPM max 131850 131850 131850 131850 131850 91850 91850 91850 91850 91850 75350 75350 75350 75350 66200 66200 66200 66200 66200 66200 66200 66200 66200 62900 63000 59900 59900 59900 59900 59900 57500 55150 55150 55150 55150 55150 55150 55150 55150 55150 55150 55150 55150 55150 55150 55150 55150 55150 55150 53000 53300 51450 51450 51450 51450 47150 47150 47150 47150

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

HM90 E90A-10

• For user guide, see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: APCR 1003PDFR-P (384) • APCT 1003PDR-HM (384) • APKR 1003PDR-HM (385) • APKT 1003..R (386) • APKT 1003..TR-RM (386) • APKT 1003PDR-HM (385) • APKT 1003PDTR-76 (385) • APKT 1003PDTR/L-RM (385) • APKT 1003R8T-FF (387) • APKW 100304 PDR (PCD) (384) • HM90 APCR 100304PDFR-P/DP (383) • HM90 APCT 1003 (382) • HM90 APKT 1003 (383) • HM90 APKT 1003PD-W (387) • HM90 APKW 1003PDR (386)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

HM90 E90A-10 (continued)

Endmills Carrying HM90 AP.. 1003... Inserts

Designation HM90 E90A-D25-3-C24-B HM90 E90A-D25-3-C24-B-C HM90 E90A-D25-3-C25 HM90 E90A-D25-3-C25-B HM90 E90A-D25-3-C25-B-C HM90 E90A-D25-3-C25-C HM90 E90A-D25-3-W25 HM90 E90A-D25-3-W25-C HM90 E90A-D25-3-W25-XL HM90 E90A-D25-4-C25 HM90 E90A-D25-4-C25-C HM90 E90A-D25-4-W25 HM90 E90A-D25-4-W25-C HM90 E90A-D28-4-C25 HM90 E90A-D28-4-C25-C HM90 E90A-D28-4-W25 HM90 E90A-D28-4-W25-C HM90 E90A-D30-4-C32 HM90 E90A-D30-4-C32-C HM90 E90A-D30-4-W25 HM90 E90A-D30-4-W25-C HM90 E90A-D32-3-C31-B HM90 E90A-D32-3-C32 HM90 E90A-D32-3-C32-C HM90 E90A-D32-3-W25 HM90 E90A-D32-3-W32 HM90 E90A-D32-3-W32-C HM90 E90A-D32-4-C32 HM90 E90A-D32-4-C32-B HM90 E90A-D32-4-C32-C HM90 E90A-D32-4-C32-LB HM90 E90A-D32-4-W25 HM90 E90A-D32-4-W25-C HM90 E90A-D32-4-W32 HM90 E90A-D32-4-W32-XL HM90 E90A-D32-5-C32 HM90 E90A-D32-5-C32-C HM90 E90A-D32-5-W25 HM90 E90A-D32-5-W25-C HM90 E90A-D32-5-W32 HM90 E90A-D32-5-W32-C HM90 E90A-D40-3-C32 HM90 E90A-D40-3-C32-C HM90 E90A-D40-3-W32-C HM90 E90A-D40-5-C32 HM90 E90A-D40-5-W32 HM90 E90A-D40-5-W32-C HM90 E90A-D40-5-W40-XL HM90 E90A-D40-6-C32 HM90 E90A-D40-6-C32-C HM90 E90A-D50-7-C32

25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 28.00 28.00 28.00 28.00 30.00 30.00 30.00 30.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 50.00

3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 4 4 4 4 4 4 4 4 5 5 5 5 5 5 3 3 3 5 5 5 5 6 6 7

200.00 200.00 120.00 200.00 200.00 120.00 95.00 95.00 140.00 120.00 120.00 95.00 95.00 120.00 120.00 95.00 95.00 130.00 130.00 95.00 95.00 250.00 130.00 130.00 95.00 110.00 110.00 130.00 200.00 130.00 250.00 95.00 95.00 110.00 160.00 130.00 130.00 95.00 95.00 110.00 110.00 130.00 130.00 110.00 130.00 110.00 110.00 200.00 130.00 130.00 130.00

L1 H

25.00 25.00 24.0 26.10 25.0 40.00 37.0 40.00 37.0 26.10 25.0 26.10 25.0 26.10 25.0 80.00 79.0 26.00 25.0 26.00 25.0 26.00 25.0 26.00 25.0 26.00 26.00 26.00 26.00 40.00 35.4 40.00 35.4 30.00 30.00 25.00 24.8 30.00 28.5 30.00 28.5 30.00 30.00 28.5 30.00 28.5 30.00 28.5 40.00 37.2 30.00 28.5 40.00 37.2 30.00 30.00 30.00 28.5 100.00 28.5 30.00 28.5 30.00 28.5 30.00 30.00 30.00 28.5 30.00 28.5 30.00 30.00 30.00 30.00 30.00 30.00 125.00 123.0 30.00 30.00 41.60 -

Rd°

Shank(1)

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

24.00 24.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 25.00 25.00 31.00 32.00 32.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 25.00 25.00 32.00 32.00 32.00 32.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 40.00 32.00 32.00 32.00

C C C C C C W W W C C W W C C W W C C W W C C C W W W C C C C W W W W C C W W W W C C W C W W W C C C

N Y N N Y Y N Y N N Y N Y N Y N Y N Y N Y N N Y N N Y N N Y N N Y N N N Y N Y N Y N Y Y N N Y N N Y N

0.675 0.635 0.416 0.717 0.677 0.394 0.315 0.302 0.473 0.416 0.392 0.311 0.299 0.439 0.413 0.332 0.311 0.716 0.691 0.347 0.325 1.434 0.759 0.733 0.376 0.629 0.605 0.751 1.182 0.722 1.498 0.367 0.386 0.622 0.874 0.752 0.725 0.368 0.347 0.619 0.596 0.852 0.905 0.780 0.832 0.704 0.676 1.729 0.834 0.807 0.940

RPM max 47150 47150 47150 47150 47150 47150 47150 47150 47150 47150 47150 47150 47150 43650 43650 43650 43650 36500 36500 36500 36500 35350 35350 35350 35350 35350 35350 35350 35350 35350 35350 35350 35350 35350 35350 35350 35350 35350 35350 35350 35350 31600 31600 31600 31600 31600 31600 31600 31600 31600 31600

Spare Parts Designation HM90 E90A-10

ISCAR

SR 34-505/HG

T-8/53

Rd°

Shank

Rd°

Shank

25.00 32.00 40.00

3 4 5

10.00 10.00 10.00

34.0 39.0 42.0

40.00 45.00 45.00

48.00 53.00 53.00

90.00 95.00 95.00

5.0 3.0 2.7

44.00 44.00 44.00

CF4 CF4 CF4

0.344 0.440 0.565

SR 34-505/HG SR 34-505/HG SR 34-505/HG

T-8/53 T-8/53 T-8/53

• For user guide see pagess 461-468 For inserts, see pages: APCR 1003PDFR-P (384) • APCT 1003PDR-HM (384) • APKR 1003PDR-HM (385) • APKT 1003..R (386) • APKT 1003..TR-RM (386) • APKT 1003PDR-HM (385) • APKT 1003PDTR-76 (385) • APKT 1003PDTR/L-RM (385) • APKT 1003R8T-FF (387) • APKW 100304 PDR (PCD) (384) • HM90 APCR 100304PDFR-P/DP (383) • HM90 APCT 1003 (382) • HM90 APKT 1003 (383) • HM90 APKT 1003PD-W (387) • HM90 APKW 1003PDR (386)

Rd°

HM90 E90A-MM-10

90° Endmills with a MULTI-MASTER Threaded Adaptation Carrying HM90 AP.. 1003... Inserts

Designation HM90 E90A-D16-2-MMT10 HM90 E90A-D20-2-MMT12 HM90 E90A-D20-3-MMT12

Rd°

T(1)

16.00 20.00 20.00

2 2 3

10.00 10.00 10.00

34.75 38.30 38.30

15.0 7.5 7.5

23.00 24.60 24.60

T10 T12 T12

13.0 16.0 16.0

15.30 19.20 19.20

0.026 0.048 0.050

SR 34-505/HG SR 34-505/HG SR 34-505/HG

T-8/53 T-8/53 T-8/53

• Do not apply lubricant to the MULTI-MASTER threaded connection • For adaptation see page 38 • For user guide see pages 461-468 (1) Clamping wrench size For inserts, see pages: APCR 1003PDFR-P (384) • APCT 1003PDR-HM (384) • APKR 1003PDR-HM (385) • APKT 1003..R (386) • APKT 1003..TR-RM (386) • APKT 1003PDR-HM (385) • APKT 1003PDTR-76 (385) • APKT 1003PDTR/L-RM (385) • APKT 1003R8T-FF (387) • APKW 100304 PDR (PCD) (384) • HM90 APCR 100304PDFR-P/DP (383) • HM90 APCT 1003 (382) • HM90 APKT 1003 (383) • HM90 APKT 1003PD-W (387) • HM90 APKW 1003PDR (386) For holders, see pages: MM S-A (stepped shanks) (63) • MM S-A (straight shanks) (65) • MM S-A-C# (68) • MM S-A-HSK (68) • MM S-A-N (64) • MM S-A-SK (68) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER (67) • MM S-ER-H (67) • MM TS-A (64)

HM90 E90A-M-10

90° Endmills with a FLEXFIT Threaded Adaptation Carrying HM90 AP.. 1003... Inserts

Designation HM90 E90A-D16-2-M08 HM90 E90A-D16-2-M10 HM90 E90A-D20-2-M10 HM90 E90A-D20-3-M10 HM90 E90A-D20-3-M12 HM90 E90A-D25-3-M12 HM90 E90A-D25-3-M16 HM90 E90A-D25-4-M12 HM90 E90A-D25-4-M16 HM90 E90A-D32-4-M16

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Endmills with a CLICKFIT Adaptation Carrying HM90 AP.. 1003... Inserts

Designation HM90 E90A-D25-3-CF4 HM90 E90A-D32-4-CF4 HM90 E90A-D40-5-CF4

L5 L1

HM90 E90A-CF-10

Ts D3 Rd°

L1 L5

Rd°

16.00 16.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 32.00

2 2 2 3 3 3 3 4 4 4

14.75 18.00 18.00 18.00 21.00 21.00 29.00 21.00 29.00 29.00

M08 M10 M10 M10 M12 M12 M16 M12 M16 M16

24.0 26.0 30.0 30.0 24.0 35.0 29.0 35.0 29.0 35.0

30.00 32.00 30.00 30.00 30.00 35.00 35.00 35.00 35.00 35.00

47.50 52.00 50.00 50.00 52.00 57.00 60.00 57.00 60.00 60.00

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

15.0 15.0 7.5 7.5 7.5 5.0 5.0 5.0 5.0 3.0

N Y Y Y Y Y Y Y Y Y

0.032 0.040 0.049 0.047 0.057 0.080 0.119 0.083 0.121 0.162

SR SR SR SR SR SR SR SR SR SR

34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG

T-8/53 T-8/53 T-8/53 T-8/53 T-8/53 T-8/53 T-8/53 SW4-SD BLD T08/M7 T-8/53 T-8/53

• For adaptation see page 38 • For user guide see pages 461-468 For inserts, see pages: APCR 1003PDFR-P (384) • APCT 1003PDR-HM (384) • APKR 1003PDR-HM (385) • APKT 1003..R (386) • APKT 1003..TR-RM (386) • APKT 1003PDR-HM (385) • APKT 1003PDTR-76 (385) • APKT 1003PDTR/L-RM (385) • APKT 1003R8T-FF (387) • APKW 100304 PDR (PCD) (384) • HM90 APCR 100304PDFR-P/DP (383) • HM90 APCT 1003 (382) • HM90 APKT 1003 (383) • HM90 APKT 1003PD-W (387) • HM90 APKW 1003PDR (386) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

H690 E90AX-10

90° Endmills Carrying H690 TNKX 1005..Triangular Inserts with 6 Helical Cutting Edges

Designation H690 E90AX H690 E90AX H690 E90AX H690 E90AX H690 E90AX H690 E90AX H690 E90AX H690 E90AX H690 E90AX H690 E90AX H690 E90AX H690 E90AX H690 E90AX H690 E90AX H690 E90AX H690 E90AX

D20-2-C20-10 D20-2-W20-10 D20-3-C20-10 D20-3-W20-10 D25-3-C25-10 D25-3-W25-10 D25-4-C25-10 D25-4-W25-10 D32-4-C32-10 D32-4-W32-10 D32-5-C32-10 D32-5-W32-10 D40-5-C32-10 D40-5-W32-10 D40-6-C32-10 D40-6-W32-10

d Rd°

20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00

2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

110.00 90.00 110.00 90.00 120.00 95.00 120.00 95.00 130.00 110.00 130.00 110.00 130.00 110.00 130.00 110.00

26.00 26.00 26.00 26.00 26.00 26.00 26.00 26.00 30.00 30.00 30.00 30.00 38.00 38.00 38.00 38.00

20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00

Shank(1) Rd° 2.8 2.8 2.8 2.8 2.6 2.6 2.6 2.6 1.6 1.6 1.6 1.6 1.1 1.1 1.1 1.1

0.226 0.180 0.227 0.181 0.385 0.294 0.388 0.296 0.720 0.600 0.714 0.600 0.750 0.630 0.747 0.630

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7

SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD

• For user guide see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: H690 TNKX 1005 (405)

T490 ELN-11

90° Endmills Carrying T490 LN#T 11... Tangentially Clamped Inserts

Designation T490 ELN D22-2-W25-11 (1) T490 ELN D25-3-C24-11B (2) T490 ELN D25-3-C25-11 (3) T490 ELN D25-3-W25-11 (3) T490 ELN D32-3-C32-11 T490 ELN D32-3-C32-11B (2) T490 ELN D32-3-W32-11 T490 ELN D32-4-C32-11 T490 ELN D32-4-W32-11 T490 ELN D40-4-C32-11 T490 ELN D40-4-W32-11 T490 ELN D40-5-C32-11

L1 H

(2)

ISCAR

Shank(4)

22.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00

2 3 3 3 3 3 3 4 4 4 4 5

35.00 35.00 35.00 35.00 40.00 40.00 40.00 40.00 40.00 44.00 44.00 44.00

33.0 33.0 33.0 33.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

9.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00

95.00 200.00 120.00 95.00 130.00 200.00 110.00 130.00 110.00 130.00 115.00 130.00

25.00 24.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00

W C C W C C W C W C W C

0.292 0.637 0.400 0.300 0.730 1.155 0.600 0.727 0.660 0.840 0.746 0.830

Recommended cutting conditions: at ap=6 mm, fz=0.12 mm/t at ap=8 mm, fz=0.10 mm/t Long cylindrical shank (3) Recommended cutting conditions: at ap=6 mm, fz=0.15 mm/t at ap=8 mm, fz=0.12 mm/t (4) C-Cylindrical, W-Weldon For inserts, see pages: T490 LNMT/LNHT 1106 (408) (1)

C W C W C W C W C W C W C W C W

SR 34-535-SN/L9.3 SR 34-535/L9.5-SN SR 34-535/L9.5-SN SR 34-535/L9.5-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7

SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD

90° Endmills Carrying H490 ANKX 12...Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

ap H L

Designation H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX

D25-2-C25-12 D25-2-W25-12 D32-3-C32-12 D32-3-W32-12 D40-4-C32-12 D40-4-W32-12 D50-5-C32-12

Shank(1)

Rd°(2)

25.00 25.00 32.00 32.00 40.00 40.00 50.00

2 2 3 3 4 4 5

12.00 12.00 12.00 12.00 12.00 12.00 12.00

110.00 110.00 110.00 110.00 130.00 115.00 130.00

35.00 35.00 40.00 40.00 40.00 40.00 38.00

25.00 25.00 32.00 32.00 32.00 32.00 32.00

C W C W C W C

1.5 1.5 4.0 4.0 1.5 1.5 1.5

0.360 SR 14-544/S SW6-T BLD T15/M7 0.355 SR 14-544/S SW6-T BLD T15/M7 0.598 SR 14-544 SW6-T BLD T15/M7 0.592 SR 14-544 SW6-T BLD T15/M7 0.837 SR 14-544 SW6-T BLD T15/M7 0.733 SR 14-544 SW6-T BLD T15/M7 0.903 SR 14-544 SW6-T BLD T15/M7

• For user guide see pages 461-468 (1) C-Cylindrical, W-Weldon (2) Rampdown angle is valid only when H490 ANKX 1205R15T-FF insert is used. For inserts, see pages: H490 ANKX/ANCX 1205-FF (404) • H490 ANKX/ANCX-12 (403)

Rd°

T490 ELN-13

Designation T490 ELN D25-2-C25-13 (1) T490 ELN D25-2-W25-13 (1) T490 ELN D32-3-C32-13 T490 ELN D32-3-C32-13B (2) T490 ELN D32-3-W32-13 T490 ELN D40-3-C40-13B (2) T490 ELN D40-4-C32-13 T490 ELN D40-4-W32-13 T490 ELN D50-4-C32-13 T490 ELN D50-5-C32-13

90° Endmills Carrying Tangentially Clamped Inserts with 4 Helical, 12.5 mm Long Cutting Edges

ap L1 H

25.00 25.00 32.00 32.00 32.00 40.00 40.00 40.00 50.00 50.00

2 2 3 3 3 3 4 4 4 5

120.00 95.00 130.00 250.00 110.00 250.00 130.00 115.00 130.00 130.00

35.00 35.00 40.00 50.00 40.00 50.00 40.00 40.00 36.50 36.50

33.0 33.0 38.0 48.0 38.0 48.0 -

12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50

25.00 25.00 32.00 32.00 32.00 40.00 32.00 32.00 32.00 32.00

Shank(3) Rd°(4) C W C C W C C W C C

2.8 2.8 2.8 2.0 2.0 2.0 1.5 1.5

0.390 SR M4.5-10507218 BLD T15/S7 SW6-T-SH 0.295 SR M4.5-10507218 BLD T15/S7 SW6-T-SH 0.722 SR 34-535-SN BLD T15/S7 SW6-T-SH 1.444 SR 34-535-SN BLD T15/S7 SW6-T-SH 0.593 SR 34-535-SN BLD T15/S7 SW6-T-SH 2.248 SR 34-535-SN BLD T15/S7 SW6-T-SH 0.811 SR 34-535-SN BLD T15/S7 SW6-T-SH 0.714 SR 34-535-SN BLD T15/S7 SW6-T-SH 0.956 SR 34-535-SN BLD T15/S7 SW6-T-SH 0.963 SR 34-535-SN BLD T15/S7 SW6-T-SH

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

H490 E90AX-12

• For user guide see pages 461-468 (1) Cutting recommendations: at ap=5, fz=0.15 at ap=10, fz=0.1 (2) "B" suffix for long cylindrical shank which may be shortened. (3) C-Cylindrical, W-Weldon (4) Only when T490 LNHT 1306 PNTR-RD insert is used For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409)

Rd°

T490 ELN-C#-13

90° Endmills with CAMFIX Shanks Carrying Tangentially Clamped Inserts with 4 Helical, 12.5 mm Long Cutting Edges

Designation T490 ELN D40-4-L80C6-R-13

L1 L5

Rd°(1)

40.00

12.50

51.0

80.00

2.0

1.202

SR 34-535-SN

BLD T15/S7

SW6-T-SH

• For user guide see pages 461-468 (1) Only when T490 LNHT 1306 PNTR-RD insert is used For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

3M E90AX

90° Endmills Carrying 3M AXKT...Inserts

Designation D 3M E90AX D25-W25-13-C 25.00 3M E90AX D32-W32-13-C 32.00

L1 H

Shank(1)

3 4

12.50 12.50

35.00 40.00

33.0 38.0

95.00 100.00

25.00 32.00

W W

0.280 0.516

SR 34-506/L BLD T09/M7-SW4 SW4-SD SR 34-506/L BLD T09/M7-SW4 SW4-SD

• Reduce feed by 50% during engagement and exit from the workpiece. • For user guide, see pages 461-468 (1) W-Weldon For inserts, see pages: 3M AXKT 1304 (396) • 3M AXKT 1304..R-PDRMM (397)

HM390 ETD-15

90° Endmills Carrying HM390 TDKT 1505 Triangular Inserts with 3 Helical Cutting Edges

d Rd°

Designation HM390 ETD D040-3-C32-15 HM390 ETD D040-4-C32-15 HM390 ETD D050-4-C32-15

Rd°

40.00 40.00 50.00

13.00 13.00 13.00

3 4 4

130.00 130.00 130.00

40.00 30.00 40.00

32.00 32.00 32.00

2.1 2.1 1.6

0.711 0.726 0.844

SR 10511869 BLD IP20/S7 SR 10511869 BLD IP20/S7 SR 10505427 BLD IP20/S7

SW6-T SW6-T SW6-T

• For user guide, see pages 461-468 For inserts, see pages: HM390 TDKT/CT 1505 (382)

HM390 ETD-M

90° Endmills with a FLEXFIT Threaded Adaptation Carrying HM390 TDKT 1505 Triangular Inserts

Designation HM390 ETD D040-4-M16

Ts D3

Rd°

T(1)

Rd°

40.00

13.00

43.00

29.00

M16

68.00

25.0

2.1

0.221 SR 10511869 BLD IP20/S7 SW6-T

• For adaptation, see page 38 • For user guide, see pages 461-468 (1) Clamping wrench size For inserts, see pages: HM390 TDKT/CT 1505 (382) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

ISCAR

Designation HM90 E90AD-D20-1-C20 HM90 E90AD-D25-2-C24-B HM90 E90AD-D25-2-C25 HM90 E90AD-D25-2-C25-B HM90 E90AD-D25-2-C25-C HM90 E90AD-D25-2-C25-XL HM90 E90AD-D25-2-W25 HM90 E90AD-D25-2-W25-C HM90 E90AD-D25-2-W25-XL HM90 E90AD-D32-2-C32 HM90 E90AD-D32-2-W32 HM90 E90AD-D32-3-C31-B HM90 E90AD-D32-3-C32 HM90 E90AD-D32-3-C32-B HM90 E90AD-D32-3-C32-C HM90 E90AD-D32-3-C32-XL HM90 E90AD-D32-3-W32 HM90 E90AD-D32-3-W32-C HM90 E90AD-D32-3-W32-XL HM90 E90AD-D40-3-C32-C HM90 E90AD-D40-3-C40-B HM90 E90AD-D40-3-W32 HM90 E90AD-D40-3-W40-XL HM90 E90AD-D40-4-C32 HM90 E90AD-D40-4-C32-C HM90 E90AD-D40-4-W32 HM90 E90AD-D40-4-W32-C

90° Endmills Carrying HM90 ADKT-1505... Inserts

Rd°

L1 H

Rd°

Shank(1)

20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4

14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30

110.00 200.00 110.00 200.00 110.00 150.00 100.00 110.00 150.00 120.00 110.00 250.00 120.00 250.00 120.00 160.00 110.00 110.00 160.00 130.00 250.00 115.00 200.00 130.00 130.00 115.00 115.00

35.00 30.00 35.00 50.00 35.00 35.00 35.00 35.00 70.00 40.00 40.00 30.00 40.00 50.00 40.00 40.00 40.00 40.00 40.00 40.00 50.00 40.00 80.00 40.00 40.00 40.00 40.00

34.0 34.0 49.0 34.0 34.0 34.0 34.0 69.0 38.0 39.0 38.0 48.0 38.0 38.0 38.3 38.3 38.3 48.0 78.0 -

3.0 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0

20.00 24.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 31.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 40.00 32.00 40.00 32.00 32.00 32.00 32.00

C C C C C C W W W C W C C C C C W W W C C W W C C W W

N N N N Y N N Y N N N N N N Y N N Y N Y N N N N Y N Y

0.244 0.665 0.371 0.712 0.341 0.525 0.324 0.336 0.504 0.726 0.603 1.405 0.667 1.479 0.631 0.920 0.593 0.565 0.912 0.800 2.331 0.737 1.810 0.832 0.780 0.730 0.701

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S

SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

• Thinner insert ADM. 1503.. mounted on TSP-15R seat • For user guide, see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: ADCR 1505PDFR (390) • ADCT 1505PDFR-HM (391) • ADKR 1505PDR/L-HM (390) • ADKT 1505-FF (393) • ADKT 1505..R/L-HM (393) • ADKT 1505PD-W (394) • ADKT 1505PDR/L-HM (392) • ADKT 1505PDTR-76 (393) • ADKT 1505PDTR/L-RM (392) • ADKW (CBN) (391) • ADKW (PCD) (391) • ADMT 1505PDR-HS (392) • HM90 ADCR 1505PDFR-P (390) • HM90 ADCT 1505 (388) • HM90 ADCT 1505PDR-CF (389) • HM90 ADKT 1505 (388) • HM90 ADKT 1505PD-W (394) • HM90 ADKW 1505PDR (396)

90° Endmills with a CLICKFIT Adaptation Carrying HM90 ADKT-1505... Inserts

L7 L1

HM90 E90AD-CF-15

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

HM90 E90AD-15

Rd°

Shank

ap L5 L6

Designation D Z ap L1 L7 HM90 E90AD-D25-2-CF4 25.00 2 14.30 42.0 45.00 HM90 E90AD-D32-3-CF4 32.00 3 14.30 40.0 45.00

Rd°

Shank

53.00 53.00

95.00 95.00

11.5 5.3

44.00 44.00

CF4 CF4

0.349 SR 14-544/S SW6-SD BLD T15/M7 0.424 SR 14-544/S SW6-SD BLD T15/M7

• Thinner insert ADM. 1503..mounted on TSP-15R seat. • For user guide, see pages 461-468 For inserts, see pages: ADCR 1505PDFR (390) • ADCT 1505PDFR-HM (391) • ADKR 1505PDR/L-HM (390) • ADKT 1505-FF (393) • ADKT 1505..R/L-HM (393) • ADKT 1505PD-W (394) • ADKT 1505PDR/L-HM (392) • ADKT 1505PDTR-76 (393) • ADKT 1505PDTR/L-RM (392) • ADKW (CBN) (391) • ADKW (PCD) (391) • ADMT 1505PDR-HS (392) • HM90 ADCR 1505PDFR-P (390) • HM90 ADCT 1505 (388) • HM90 ADCT 1505PDR-CF (389) • HM90 ADKT 1505 (388) • HM90 ADKT 1505PD-W (394) • HM90 ADKW 1505PDR (396)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

HM90 E90AD-M-15

Ts D3

90° Endmills with a FLEXFIT Threaded Adaptation Carrying HM90 ADKT-1505... Inserts

Designation HM90 E90AD-D25-2-M12 HM90 E90AD-D25-2-M16 HM90 E90AD-D32-3-M16 HM90 E90AD-D40-4-M16

Rd°

L1 L5

Rd°

25.00 25.00 32.00 40.00

2 2 3 4

14.30 14.30 14.30 14.30

21.00 29.00 29.00 29.00

M12 M16 M16 M16

35.0 29.0 40.0 40.0

35.00 35.00 40.00 40.00

57.00 60.00 65.00 65.00

11.5 11.5 5.3 4.0

0.078 0.118 0.160 0.210

SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S

SW6-SD SW6-SD SW6-SD SW6-SD

BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7

• For adaptation, see pages 38 • For user guide, see pages 461-468 For inserts, see pages: ADCR 1505PDFR (390) • ADCT 1505PDFR-HM (391) • ADKR 1505PDR/L-HM (390) • ADKT 1505-FF (393) • ADKT 1505..R/L-HM (393) • ADKT 1505PD-W (394) • ADKT 1505PDR/L-HM (392) • ADKT 1505PDTR-76 (393) • ADKT 1505PDTR/L-RM (392) • ADKW (CBN) (391) • ADKW (PCD) (391) • ADMT 1505PDR-HS (392) • HM90 ADCR 1505PDFR-P (390) • HM90 ADCT 1505 (388) • HM90 ADCT 1505PDR-CF (389) • HM90 ADKT 1505 (388) • HM90 ADKT 1505PD-W (394) • HM90 ADKW 1505PDR (396) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

T490 ELN-16

90° Endmills Carrying Tangentially Clamped Inserts with 4 Helical, 16 mm Long Cutting Edges

Designation T490 ELN D32-2-W32-16 T490 ELN D40-3-W32-16

Shank(1)

32.00 40.00

2 3

16.00 16.00

41.00 40.00

130.00 110.00

32.00 32.00

W W

0.698 SR 14-591-S BLD T20/M7 0.638 SR 14-591 BLD T20/M7

SW6-T SW6-T

• For user guide see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: T490 LNAR (410) • T490 LNMT/LNHT 1607 (410)

HM390 ETD-19

90° Endmills Carrying HM390 TDKT 1907 Triangular Inserts with 3 Helical Cutting Edges

Designation HM390 ETD D040-2-C32-19 HM390 ETD D040-2-W32-19 HM390 ETD D050-4-C32-19

d Rd°

Rd°

Shank(1)

40.00 40.00 50.00

16.00 16.00 16.00

2 2 4

130.00 105.00 130.00

45.00 45.00 45.00

32.00 32.00 32.00

2.0 2.0 1.5

C W C

0.685 SR 14-591/L12 BLD T20/S7 SW6-T 0.530 SR 14-591/L12 BLD T20/S7 SW6-T 0.812 SR 14-591/H BLD T20/S7 SW6-T

• For user guide, see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: HM390 TDKT 1907 (382)

H490 E90AX-17

90° Endmills Carrying H490 ANKX 17... Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

Designation H490 E90AX H490 E90AX H490 E90AX H490 E90AX H490 E90AX

D32-2-C32-17 D32-2-W32-17 D40-3-C32-17 D40-3-W32-17 D50-4-C32-17

d Rd°

Shank(1)

Rd°(2)

32.00 32.00 40.00 40.00 50.00

2 2 3 3 4

16.30 16.30 16.30 16.30 16.30

130.00 95.00 130.00 110.00 120.00

44.00 30.00 44.00 35.00 40.00

32.00 32.00 32.00 32.00 32.00

C W C W C

6.5 6.5 4.4 4.4 3.8

0.702 0.496 0.756 0.636 0.807

SR SR SR SR SR

14-591 14-591 14-591 14-591 14-591

SW6-T SW6-T SW6-T SW6-T SW6-T

BLD BLD BLD BLD BLD

• Rampdown angle is valid only when the H490 ANKX1706R15T-FF insert is used and tool diameter is 1.5 mm larger. • For user guide, see pages 461-468 (1) C-Cylindrical, W-Weldon (2) Rampdown angle is valid only when the H490 ANKX1706R15T-FF insert is used (in that case tool diameter is 1.5 mm larger). For inserts, see pages: H490 ANKX 1706-FF (405) • H490 ANKX/ANCX-17 (404)

ISCAR

T20/M7 T20/M7 T20/M7 T20/M7 T20/M7

Designation H490 E90AX D63-4-17-L73C6 H490 E90AX D80-5-17-L73C6

90° Endmills with CAMFIX Shanks Carrying H490 ANKX 17... Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

Rd°

Rd°(1)

63.00 80.00

16.30 16.30

4 5

50.0 50.0

73.00 73.00

63 63

2.0 1.5

1.674 2.012

SR 14-591 BLD T20/M7 SR 14-591 BLD T20/M7

SW6-T SW6-T

• For user guide, see pages 461-468 (1) Rampdown angle is valid only when the H490 ANKX1706R15T-FF insert is used (in that case the tool diameter is 1.5 mm larger) For inserts, see pages: H490 ANKX 1706-FF (405) • H490 ANKX/ANCX-17 (404)

P290 EPW

Long Reach Endmills Carrying 12 and 18 mm Long Edged Inserts

Designation P290 EPW D20-2-100-W20-12 P290 EPW D25-3-130-W25-12 P290 EPW D25-3-160-C25-12 P290 EPW D25-3-200-C25-12 P290 EPW D32-4-130-W25-12 P290 EPW D32-4-150-C25-12 P290 EPW D25-2-120-W25-18 P290 EPW D32-3-170-W32-18 P290 EPW D32-3-210-C32-18 P290 EPW D32-3-240-C32-18 P290 EPW D40-4-170-W32-18 P290 EPW D40-4-200-C32-18 P290 EPW D40-4-250-W40-18

Rd°

Shank(1)

Rd°

20.00 25.00 25.00 25.00 32.00 32.00 25.00 32.00 32.00 32.00 40.00 40.00 40.00

12.00 12.00 12.00 12.00 12.00 12.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00

2 3 3 3 4 4 2 3 3 3 4 4 4

40.00 70.00 90.00 120.00 60.00 100.00 130.00 160.00 150.00

100.00 130.00 160.00 200.00 130.00 150.00 120.00 170.00 210.00 240.00 170.00 200.00 250.00

20.00 25.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 40.00

W W C C W C W W C C W C W

2.0 1.4 1.4 1.4 1.0 1.0 2.5 2.0 2.0 2.0 1.5 1.5 1.5

0.192 0.393 0.495 0.624 0.460 0.535 0.360 0.845 1.060 1.218 0.950 1.127 2.064

• For user guide see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: P290 ACCT (395) • P290 ACKT (395)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

H490 E90AX-C#-17

Spare Parts Designation P290 EPW D20-2-100-W20-12 P290 EPW D25-3-130-W25-12 P290 EPW D25-3-160-C25-12 P290 EPW D25-3-200-C25-12 P290 EPW D32-4-130-W25-12 P290 EPW D32-4-150-C25-12 P290 EPW D25-2-120-W25-18 P290 EPW D32-3-170-W32-18 P290 EPW D32-3-210-C32-18 P290 EPW D32-3-240-C32-18 P290 EPW D40-4-170-W32-18 P290 EPW D40-4-200-C32-18 P290 EPW D40-4-250-W40-18

SR SR SR SR SR SR

M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S

IP-9/151 IP-9/151 IP-9/151 IP-9/151 IP-9/151 IP-9/151 BLD BLD BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

P290 EPW-M

Endmills with FLEXFIT Threaded Adaptation Carrying 12 and 18 mm Long Edged Inserts

Designation P290 EPW D20-2-M10-12 P290 EPW D25-3-M12-12 P290 EPW D32-4-M16-12 P290 EPW D32-3-M16-18 P290 EPW D40-4-M16-18

Ts D3 Rd°

T L5

T(1)

Rd°

20.00 25.00 32.00 32.00 40.00

12.00 12.00 12.00 18.00 18.00

2 3 4 3 4

25.00 30.00 35.00 40.00 40.00

45.00 52.00 60.00 65.00 65.00

M10 M12 M16 M16 M16

18.00 21.00 29.00 29.00 29.00

15.0 19.0 25.0 25.0 25.0

2.0 1.4 1.0 2.0 1.5

N Y Y Y Y

0.040 0.069 0.162 0.152 0.197

• For adaptation see page 38 • For user guide, see pages 461-468 (1) Clamping wrench size For inserts, see pages: P290 ACCT (395) • P290 ACKT (395) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

Spare Parts Designation P290 EPW D20-2-M10-12 P290 EPW D25-3-M12-12 P290 EPW D32-4-M16-12 P290 EPW D32-3-M16-18 P290 EPW D40-4-M16-18

SR M3X0.5-L7.4 IP9 SR M3X0.5-L7.4 IP9 SR M3X0.5-L7.4 IP9 SR 14-544/S SR 14-544/S

IP-9/151 IP-9/151 IP-9/151 BLD T15/M7 BLD T15/M7

SW6-T SW6-T

Rd°

HP E90AT-19

90° Endmills Carrying HP AD.. 1906.. Inserts

Designation HP E90AT-D25-2-W25-19 HP E90AT-D32-3-W32-19 HP E90AT-D40-3-W32-19

Rd°

Shank(1)

25.00 32.00 40.00

2 3 3

18.00 18.00 18.00

100.00 105.00 105.00

40.0 40.0 40.0

14.0 7.0 6.0

25.00 32.00 32.00

W W W

0.291 0.517 0.580

SR 14-571/L SW6-SD BLD T10/S7 SR 14-571/L SW6-SD BLD T10/S7 SR 14-571/L SW6-SD BLD T10/S7

• First loosely attach the inner clamping screw, then the outer one. In the same order tighten them both. • For user guide, see pages 461-468 (1) W-Weldon For inserts, see pages: HP ADCR 1906 (398) • HP ADKT 1906 (398)

Rd°

HP E90AT-22

90° Endmills Carrying HP AD.. 2207.. Inserts

ap L1 L

Designation HP E90AT-D32-2-W32-22 HP E90AT-D40-2-W32-22 HP E90AT-D50-3-W32-22

Rd°

Shank(1)

32.00 40.00 50.00

2 2 3

22.00 22.00 22.00

45.0 45.0 45.0

105.00 105.00 105.00

10.1 7.0 5.0

32.00 32.00 32.00

W W W

0.503 0.613 0.784

SR 14-544/S SW6-T-SH BLD T15/M7 SR 14-544 SW6-T-SH BLD T15/M7 SR 14-544 SW6-T-SH BLD T15/M7

ISCAR

Drilling Endmills Carrying Square S/XOMT Inserts

d Rd°

ap H L

Designation E90XC D12-06-C12-06 E90XC D16-11-C16-06 E90XC D16-11-W16-06 E90XC D20-22-C20-06 E90XC D20-22-W20-06

Flute

Shank(1)

12.00 16.00 16.00 20.00 20.00

1 3 3 5 5

1 1 1 1 1

5.80 11.10 11.10 22.00 22.00

25.00 25.00 25.00 37.00 37.00

90.00 100.00 90.00 120.00 95.00

12.00 16.00 16.00 20.00 20.00

C C W C W

N N Y Y Y

0.071 SR 34-508 0.139 SR 34-508 0.123 SR 34-508 0.241 SR 34-508/L 0.180 SR 34-508/L

T-7/51 T-7/51 T-7/51 T-7/51 T-7/51

• Use the XOMT 06.... insert in central face location • For user guide, see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: SOMT-HQ (424) • XOMT-HQ (425)

E90AC

Drilling Endmills Carrying APKT/ADKT Inserts

L1 H L

Designation E90AC D25-10W25 E90AC D25-20W25 E90AC D32-14W32 E90AC D32-25W32 E90AC D38-25W32 E90AC D38-38W32 E90AC D50-25W32 E90AC D50-38W40

Flute

Shank(1)

Insert

25.00 25.00 32.00 32.00 38.00 38.00 50.00 50.00

2 3 2 3 5 6 6 8

1 1 1 1 2 2 2 2

10.00 19.00 14.00 25.00 26.00 38.50 26.00 38.00

39.0 49.0 48.0 48.0 -

40.00 50.00 50.00 50.00 50.00 50.00 41.00 43.00

100.00 110.00 130.00 130.00 130.00 130.00 130.00 140.00

25.00 25.00 32.00 32.00 32.00 32.00 32.00 40.00

W W W W W W W W

0.274 0.302 0.610 0.595 0.700 0.677 0.852 1.194

APKT 1003 APKT 1003 AD..1505 AD..1505 AD..1505,XPMT 1004 AD..1505,XPMT 1004 AD..1505 AD..1505

• For user guide see pages 461-468 (1) W-Weldon For inserts, see pages: ADCT 1505PDFR-HM (391) • ADKT 1505..R/L-HM (393) • ADKT 1505PDR/L-HM (392) • ADKT 1505PDTR-76 (393) • APKT 1003PDR-HM (385) • APKT 1003PDTR-76 (385) • XPMT-HQ (426)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

E90XC

Spare Parts Designation E90AC D25-10W25 E90AC D25-20W25 E90AC D32-14W32 E90AC D32-25W32 E90AC D38-25W32 E90AC D38-38W32 E90AC D50-25W32 E90AC D50-38W40

SR 34-505/HG SR 34-505/HG SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S

T-15/51

BLD BLD BLD BLD BLD BLD BLD BLD

T08/M7 T08/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW4-SD SW4-SD SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

ZPN ZPN ZPN ZPN

4-520 4-520 4-520 4-520

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

30°

T230

E30 / T230

30° Chamfering Endmills

E30

D1 D

30°

Designation D D1 T230 ELN D12-4-C16-05 12.00 21.50 T230 ELN D12-4-W16-05 12.00 21.50 16.00 40.90 E30 D16-W25

Shank(1)

4 4 3

2.50 2.50 7.00

90.00 90.00 100.00

20.00 20.00 36.40

16.00 16.00 25.00

C W W

0.127 0.125 0.418

Insert Y Y N

T290 LNMT 05 SR 10503833 T-7/51 T290 LNMT 05 SR 10503833 T-7/51 TPMT 16 SR 14-541 T-15/51

• For user guide, see pages 461-468 (1) Adjustable extension For inserts, see pages: T290 LNMT/LNHT 0502 (407) • TPMT (401)

SOE45 8/16

Multifunctional Endmills for Octagonal, Square and Round Insert Contours with Various Entry Angles

D4 D1

Rd°

15º

ap4

D5 D7

D6 D8 D9

ap5

45º

ap6

Designation D D1 D4 D5 D7 D6 D8 D9 D10 SOE45 8/16-D025-02-W20R 25.00 35.40 22.65 20.90 36.50 20.10 29.40 35.60 25.30 SOE45 8/16-D032-03-W25R 32.00 42.40 29.65 27.50 43.30 26.70 36.20 42.60 32.30 SOE45 8/16-D040-04-W32R 40.00 50.40 37.65 35.40 51.30 37.50 47.00 50.60 40.30 Designation SOE45 8/16-D025-02-W20R SOE45 8/16-D032-03-W25R SOE45 8/16-D040-04-W32R

45º

45º D D1

ap7

D10 D1

ap4

ap5

ap6

ap7

3.50 3.50 3.50

6.00 6.00 6.00

7.90 7.90 7.90

1.20 1.20 1.20

2.90 2.90 2.90

Rd°(1)

20.00 25.00 32.00

2 3 4

100.00 100.00 110.00

101.2 101.2 111.2

101.60 101.60 111.60

101.30 101.30 111.30

101.20 101.20 111.20

3.1 4.2 3.7

0.246 0.381 0.722

• A- with ONMU 0505... insert • B- with S845 SNMU 1305... insert • C- with RXMT 1607N insert • D- with OXMT 0507R08-FF insert • E- with OXMT 050705-R-HP insert • Use only Torx Plus keys • For user guide see pages 461-468 (1) Valid only with RXMT 1607N insert For inserts, see pages: ONHU 0505-W (432) • ONHU/ONMU-05 (432) • OXMT 0507 (433) • RXMT 1607 (448) • S845 SNHU 1305-W (429) • S845 SNMU/ SNHU-13 (429)

Spare Parts Designation SOE45 8/16

SR 11800745

BLD IP15/S7

SW6-T-SH

E45X

45° Chamfering Endmills Carrying X/Q/SOMT 06 Inserts

ap 45° H

Designation E45X D06-C12-06 E45X D06-W12-06 E45X D08-C16-06 E45X D08-W16-06

Shank(1)

6.00 6.00 8.00 8.00

14.10 14.10 16.10 16.10

1 1 1 1

4.00 4.00 4.00 4.00

25.00 19.00 25.00 23.00

80.00 70.00 100.00 80.00

12.00 12.00 16.00 16.00

C W C W

0.063 0.054 0.137 0.105

• For user guide, see pages 31, 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: QOMT-HQ (424) • SOMT-HQ (424) • XOMT-HQ (425)

ISCAR

SR SR SR SR

34-508 34-508 34-508 34-508

T-7/51 T-7/51 T-7/51 T-7/51

Insert Positioning on E45X Endmills

XOMT

SOMT

E45X-...-06

Countersinking Recommendations

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

USER GUIDE

h2 max

D D1

E45X Designation E45X D06 E45X D08

Min. Pre-Drilled Dia. D

h2max

6.0 8.0

14.1 16.1

4.0 4.0

19.0 19.0

12 16

11.8 14.5

ENDMILLS • SOLID CARBIDE • MULTI-MASTER 32

E45 D16

T245

E45 / T245

45° Chamfering Endmills 45°

E45 D30

L H

45°

D D1

Designation T245 ELN D12-4-C16-05 T245 ELN D12-4-W16-05 E45 D12-W20 E45 D16-W25 E45 D30-W25 E45 D30-W32

E45 D12

L L H

Shank(1)

12.00 12.00 12.00 16.00 30.00 30.00

19.70 19.70 23.20 35.90 46.10 46.10

4 4 1 2 3 3

3.60 3.60 5.60 9.70 7.80 7.80

90.00 90.00 100.00 100.00 100.00 110.00

20.00 20.00 30.00 33.00 35.00 35.00

16.00 16.00 20.00 25.00 25.00 32.00

C W W W W W

45°

Y Y N N N N

0.121 0.120 0.203 0.348 0.372 0.614

45°

Insert T290 LNMT 05... SR 10503833 T-7/51 T290 LNMT 05... SR 10503833 T-7/51 SDMT 09 SR 14-541 T-15/51 TPMT 16 SR 14-541 T-15/51 SCMT/SCMW 12 SR 16-212 T-20/51 SCMT/SCMW 12 SR 16-212 T-20/51

60°

60° Chamfering Endmills

D1 D

Designation D T260 ELN D12-4-C12-05 12.00 T260 ELN D12-4-W12-05 12.00 25.00 E60 D25-W25

17.50 17.50 39.40

4 4 2

4.50 80.00 20.00 4.50 80.00 20.00 12.30 100.00 33.00

• For user guide see pages 461-468 (1) W-Weldon C-Cylindrical For inserts, see pages: T290 LNMT/LNHT 0502 (407) • TPMT (401)

ISCAR

T260

E60

E60 / T260

Shank(1)

12.00 12.00 25.00

C W W

Y Y N

Insert

0.065 T290 LNMT 05 SR 10503833 T-7/51 0.063 T290 LNMT 05 SR 10503833 T-7/51 0.389 TPMT 16 SR 14-541 T-15/51

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MULTI-MASTER

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

USER GUIDE

Clamping and Indexing Instructions

MM GRIT

MM TS...

1 Do not apply lubricant to the threaded connection.

Thread Size T04 T05 T06 T08 T10 T12 T15 (1)

Order separately

ISCAR

Key (1) MM MM MM MM MM MM MM

KEY KEY KEY KEY KEY KEY KEY

6x4 6x4 8x5 10x7 13x8 16x9 20

Tightening Torque (Nxcm) 400 700 1000 1500 2800 2800 4000

Adjustable Torque Handle and Keys for Secure and Accurate Tightening of MULTI-MASTER Milling Heads

3 4 5

Designation TORQUE WRENCH 5-50NM 3/8 MM WRENCH 6-05 MM WRENCH 8-06 MM WRENCH 10-08 MM WRENCH 13-10 MM WRENCH 16-12 MM WRENCH 20-15 MM WRENCH 4E-05 MM WRENCH 5E-06 MM WRENCH 7E-08 MM WRENCH 8E-10 MM WRENCH 9E-12 INSERT TOOL 3/8" 9X12MM BIT SOCKET T20 3/8" DRIVE BIT SOCKET T25 3/8" DRIVE BIT SOCKET T30 3/8" DRIVE BIT SOCKET T40 3/8" DRIVE BIT SOCKET T50 3/8" DRIVE

Fig.

Ts(1)

Key

TQ(2)

1 2 2 2 2 2 2 3 3 3 3 3 4 5 5 5 5 5

T05 T06 T08 T10 T12 T15 T05 T06 T08 T10 T12 -

Torx T20 Torx T25 Torx T30 Torx T40 Torx T50

7.0 10.0 15.0 28.0 28.0 40.0 7.0 10.0 15.0 28.0 28.0 0.0 0.0 0.0 0.0 0.0

• NOTE: For recommended clamping torque for each MULTI-MASTER connection size, see page 34 (1) MULTI-MASTER connection size (2) Clamping torque Nxm

Adjustable Torque Handle with Interchangeable Wrenches for Clamping MULTI-MASTER Milling Heads

The adjustable torque handle, interchangeable wrenches and Torx bits are optional and should be ordered separately.

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM Adjustable Torque Keys

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Indexable Solid Carbide Milling Heads Table of Contents

Type

Helix Angle

No. of Flutes

Diameter Range

MM HC

10º

7.8-16

MM EA

45º

2, 3

8-20

High Speed Machining on Aluminum

MM EA-CF

40º

3, 4

8-25

High Speed Machining on Aluminum-CHATTERFREE

MM ECU

38º

7.7-19.7

DIN 6885

MM EC-3

45º

8-12.7

MM EC-4

30º, 45º

6-20

MM EC-6 MM EC-D

30º, 45º 50°

6 6, 8, 10

8-12.7 8-20

MM EC-8/10

30º, 45º

8,10

16-25

MM EFS

45º

8-25

FINISHRED

MM EFS-CF

38°

6-25

FINISHRED CHATTERFREE

MM EC-CF

38º

4, 12

8-25

CHATTERFREE

MM ERA

45°

8-25

Rough Machining on Aluminum

MM ERS

45º

4, 5, 6

8-25, 4

MM EBA

45º

8-25

E = Economical

ISCAR

Remarks

Page 55

For Machining Aluminum

Type

Helix Angle

No. of Flutes

Diameter Range

MM EB

30º

2, 4

5-25

MM HCR MM HRF

—

8-16

MM HBR

—

10-25.4

MM HT

—

10-20

MM HT-NWFR

Remarks

Page 54

General Finishing

MM HT-NCSR

—

MM FF

—

10-20

MM EFF

—

4,6

8-25.4

MM ETR

30˚

8-16

MM HR

—

8-20

MM HCD

—

8-20

MM ECF

—

4, 6

10-25

MM ECS

—

1.07-6.41 DIN 332

MM HDF

—

9.8-15.7

MM EDF

—

7.4-11.6

MM TS MM GRIT

—

4,6 3,4,6

7.7-25 15.7, 17.7, 21.7, 27.7

44 45-46

MM GRIT-K/P45A

3,4,6

17.7,21.7,27.7

MM TS-DG

15.88, 19.05, 25.4

MM TRD MT-MM

—

3,4 3-6

15.7, 21.7 10-20

for DIN 74 Screw

Double Chamfering

55º-DIN ISO 228, B.S 84 60º-ISO 68, DIN13

E E E

E E

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Indexable Solid Carbide Milling Heads Table of Contents

47 48-49

E = Economical

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

USER GUIDE

MULTI-MASTER and FLEXFIT Connection Options

MILLING HEADS

ADAPTERS

SHANKS

FLEXFIT (M)

MULTI-MASTER (MM)

Features • Modular system reduces stock cost by using the same head with different shank options • Enables machining with larger over hang • Same head can be mounted on metric and inch combinations

ISCAR

Interchangeable 2 Flute Solid Carbide Heads for Chamfering, Countersinking and Spot Drilling

140°

a° L7

ap l

ECONOMICAL SOLUTION

Designation MM HCD080-090-2T05 (1) MM HCD083-090-2T05 (1) MM HCD.375-080-2T06 MM HCD100-090-2T06 (1) MM HCD100-060-2T06 MM HCD100-120-2T06 MM HCD104-090-2T06 (1) MM HCD120-090-2T08 (1) MM HCD120-060-2T08 MM HCD120-120-2T08 MM HCD124-090-2T08 (1) MM HCD.500-080-2T08 (2) MM HCD.625-080-2T10 MM HCD160-090-2T10 (1) MM HCD160-060-2T10 MM HCD160-120-2T10 MM HCD165-090-2T10 (1) MM HCD.750-080-2T12 MM HCD200-090-2T12 (1) MM HCD200-060-2T12 MM HCD200-120-2T12

Dtol(3)

Flute

a°

IC908

Dimensions

8.00 8.30 9.50 10.00 10.00 10.00 10.40 12.00 12.00 12.00 12.40 12.70 15.90 16.00 16.00 16.00 16.50 19.00 20.00 20.00 20.00

z9 z9 z9 z9 h10 h10 z9 z9 h10 h10 z9 z9 z9 z9 h10 h10 z9 z9 z9 h10 h10

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

7.00 7.50 9.00 9.00 9.30 9.50 9.00 12.00 11.00 11.65 11.80 11.10 15.20 14.90 16.20 15.50 14.90 19.60 18.20 18.20 14.65

T05 T05 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T10 T10 T10 T10 T10 T12 T12 T12 T12

7.60 7.60 9.20 9.60 9.60 9.60 9.60 11.50 11.50 11.50 11.50 12.20 15.00 15.20 15.20 15.20 15.20 18.45 18.45 18.45 18.45

9.75 10.00 11.80 11.75 11.75 12.70 11.75 15.50 15.40 15.20 15.50 15.50 18.80 18.80 20.20 19.90 18.80 24.70 24.70 24.70 21.15

45 45 40 45 30 60 45 45 30 60 45 40 40 45 30 60 45 40 45 30 60

3.15 3.56 5.00 4.40 7.60 2.70 4.60 5.30 9.24 3.50 5.50 6.80 8.80 7.10 12.00 4.40 7.10 11.00 9.40 15.50 5.50

1.00 1.00 2.00 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 2.00 1.50 2.50 1.50 1.50 2.00 1.50 2.50 1.50

• • • • • • • • • • • • • • • • • • • • •

• For shanks, see pages 63-69 • Clamping keys (should be ordered separately), tightening torques and clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection. • For user guide, see pages 38,147-151 (1) May be used for F-type (fine) countersink according to DIN 74. (2) Countersink according to American National and British standard flat screws. (3) D diameter tolerance

MM ECF

Interchangeable Solid Carbide Heads for Chamfering and Countersinking

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

D2 D

MM HCD

D2 Ts

D1 D

ap k°

Designation MM ECF120-02/100-4T06 MM ECF120-02/120-4T08 MM ECF120-03/160-6T10 MM ECF120-05/200-6T12 MM ECF120-06/250-6T15 MM ECF45-100-4T06 MM ECF45-120-4T08 MM ECF45-.500-4T08 MM ECF45-160-6T10 MM ECF45-200-6T12 MM ECF45-250-6T15-M MM ECF60-100-4T06 MM ECF60-02/100-4T06 MM ECF60-03/120-4T08 MM ECF60-04/160-6T10 MM ECF60-05/200-6T12 MM ECF60-08/250-6T15

K°

Flute

IC908

Dimensions

30.0 30.0 30.0 30.0 30.0 45.0 45.0 45.0 45.0 45.0 45.0 60.0 60.0 60.0 60.0 60.0 60.0

10.00 12.00 16.00 20.00 25.00 10.00 12.00 12.70 16.00 20.00 25.00 10.00 10.00 12.00 16.00 20.00 25.00

4 4 6 6 6 4 4 4 6 6 6 4 4 4 6 6 6

2.00 2.00 3.00 5.00 6.00 1.95 1.95 1.95 3.00 5.00 5.00 1.60 2.00 3.00 4.00 5.00 8.00

2.30 2.90 3.70 4.30 5.40 4.00 5.00 5.00 6.50 7.50 10.00 7.30 6.90 7.80 10.00 13.00 14.00

T06 T08 T10 T12 T15 T06 T08 T08 T10 T12 T15 T06 T06 T08 T10 T12 T15

10.00 12.00 16.00 18.45 25.00 10.00 12.00 12.70 16.00 18.45 25.00 10.00 10.00 12.00 16.00 18.45 25.00

13.00 16.50 20.50 25.50 25.00 13.00 16.50 16.50 20.50 25.50 25.00 13.00 13.00 16.50 20.50 25.50 25.00

• • • • • • • • • • • • • • • • •

• For shanks, see pages 63-69 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection. • For user guide, see pages 38,147-151

MM HDF

Interchangeable 2 Flute Solid Carbide Heads for Upper and Bottom Chamfering

D 90° Dmin

D2 L5 L7

ECONOMICAL SOLUTION

Designation MM HDF100-090-2T05 MM HDF120-090-2T06 MM HDF160-090-2T08

IC908

Dimensions

Flute

D min

9.80 11.80 15.70

2 2 2

4.30 5.30 7.10

0.90 1.20 2.20

2.50 2.00 2.00

1.20 1.20 1.50

T05 T06 T08

7.60 9.30 11.50

10.80 11.20 14.00

MM KEY 8X5* MM KEY 10X7* MM KEY 13X8*

• • •

• For shanks, see pages 63-69 • Clamping keys should be ordered separately • For tightening torques and clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection • For user guide, see pages 38,147-151 * Optional, should be ordered separately

90° Ts

MM EDF

Interchangeable 3 Flute Solid Carbide Heads for Upper and Bottom Chamfering

90°

D2 L7

L6 l

Dimensions

Designation MM EDF074-090-58-3T04 MM EDF094-090-76-3T05 MM EDF116-090-95-3T06

Flute

IC908

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

l 90°

7.40 9.40 11.60

5.80 7.60 9.60

3 3 3

0.90 0.90 1.00

1.00 1.00 1.00

10.00 12.50 16.50

T04 T05 T06

• • •

• Suitable for pecking applications. • For shanks, see pages.63-69 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection. • For user guide, see pages 38,147-151

MM TS-45

K°

Interchangeable Solid Carbide Small Diameter 45° Chamfering Heads

D Tmax L4

Designation MM TS077-45-20A-4T05

K°

Tmax

7.70

45.0

1.20

0.20

15.20

T05

8.00

10.3

13.85

• For Clamping keys (should be ordered separately), tightening torques and clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection

ISCAR

IC908

Dimensions

•

r/F K°

K°

Interchangeable Solid Carbide Small Diameter 45° Chamfering Heads

Ts W

Designation MM GRIT 18K-45A MM GRIT 18P-45A MM GRIT 22K-45A MM GRIT 22P-45A MM GRIT 28K-45A

K°

Tmax

17.70 17.70 21.70 21.70 27.70

45.0 45.0 45.0 45.0 45.0

1.40 1.40 1.70 1.70 4.00

0.10 0.10 -

1.50 1.50 0.50

3.40 3.40 5.50 5.50 9.80

T06 T06 T08 T08 T10

3 3 4 4 6

IC528

Dimensions

• • • • •

MM EGR 16-18* MM EGR 16-18* MM EGR 20-22* MM EGR 20-22* T-40/3 L*

• Use carbide shanks for groove milling heads. • Each MM GRT shank is supplied with MM EGR clamping key. • Keys for other milling heads must be ordered separately. • MM GRT.. shanks serve mainly for MM GRIT.. slitting heads. • K-Type - For general steel machining. • P-Type - Positive geometry for soft and gummy materials. • For user guide, see pages 38,147-151 * Optional, should be ordered separately

MM GRIT Back Chamfer

Interchangeable Solid Carbide Back Chamfering Heads

Tmax r

K°

Designation MM GRIT 28K-45D-6T10 MM GRIT 28K-60D-6T10 MM GRIT 28K-75D-6T10

K°

Tmax

27.70 27.70 27.70

45.0 60.0 75.0

4.00 4.00 2.20

5.00 7.80 10.10

0.20 0.20 0.20

T10 T10 T10

6 6 6

IC528

Dimensions

T-40/3 L* T-40/3 L* T-40/3 L*

• • •

• Use carbide shanks for groove milling heads • For user guide, see pages 38,147-151 * Optional, should be ordered separately

MM GRIT 28K-45D-6T10

MM GRIT 28K-60D-6T10

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Tmax

MM GRIT-K/P-45A

MM GRIT 28K-75D-6T10 Ts

MM GRIT 28P-DR

DCX DC

Interchangeable 6 Flute Solid Carbide, Double-Sided Corner Rounding Milling Heads

PRFRAD

DCONMS

CF CW LF

Designation PRFRAD 1.00 MM GRIT 28P-2.7-DR1.0 2.00 MM GRIT 28P-2.6-DR2.0 3.00 MM GRIT 28P-2.3-DR3.0 4.00 MM GRIT 28P-2.6-DR4.0

DCX

NOF

DCONMS

IC528

Dimensions

2.70 2.60 2.30 2.60

27.70 27.70 27.70 27.70

24.80 22.90 21.10 19.70

6.00 7.70 9.70 11.70

5.60 7.30 8.90 10.90

6 6 6 6

T10 T10 T10 T10

15.30 15.30 15.30 15.30

• • • •

Spare Parts Designation MM GRIT 28P-DR

T-40/3 L*

* Optional, should be ordered separately

Interchangeable 2 Flute Solid Carbide Corner Rounding Milling Heads

D1h10

D r

ap l

ECONOMICAL SOLUTION

Designation MM HR1.0/047-5.8-2T05 MM HR1.6/063-6.8-2T06 MM HR2.0/078-6.0-2T06 MM HR2.5/094-5.1-2T06 MM HR3.0/125-6.5-2T08 MM HR4.0/156-4.7-2T08 MM HR5.0/188-6.2-2T10 MM HR6.0/236-8.0-2T12

Flute

Tm(1)

IC908

Dimensions

8.00 10.00 10.00 10.00 12.70 12.70 16.00 20.00

1.00 1.60 2.00 2.50 3.00 4.00 5.00 6.00

2 2 2 2 2 2 2 2

5.80 6.80 6.00 5.10 6.50 4.70 6.20 8.00

7.50 9.50 9.50 9.50 12.00 12.00 15.00 7.00

T05 T06 T06 T06 T08 T08 T10 T12

7.60 9.60 9.60 9.60 11.50 11.50 15.20 18.45

10.60 12.50 12.50 12.50 15.60 15.60 19.10 17.40

r0.5-3.0 r0.5-3.0 r0.5-3.0 r0.5-3.0 r0.5-4.0 r0.5-4.0 r0.5-5.0 r0.5-6.0

• • • • • • • •

MM ER

Interchangeable 4 Flute Solid Carbide Corner Rounding Milling Heads

D1 D

D2 r l

Dimensions

Designation MM ER1.0/047-5.8-4T05 MM ER1.6/063-6.8-4T06 MM ER2.0/078-6.0-4T06 MM ER2.5/094-5.1-4T06 MM ER3.0/125-6.5-4T08

Tm(1)

IC908

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM HR

1.00 1.60 2.00 2.50 3.00

8.00 10.00 10.00 10.00 12.70

5.80 6.80 6.00 5.10 6.50

0.5-1.4 0.5-2.5 0.5-2.5 0.5-2.5 0.5-3.1

4 4 4 4 4

10.00 13.00 13.00 13.00 16.50

8.00 10.00 10.00 10.00 12.70

T05 T06 T06 T06 T08

• • • • •

MM EPG

Single-Flute MULTI-MASTER Engraving Tool Head

View A

D a° r

Designation MM EPG080/30-1T05 MM EPG080/45-1T05 MM EPG080/60-1T05 MM EPG080/90-1T05 MM EPG080/60-F50-1T05 MM EPG080/60-F75-1T05 MM EPG080/90-F32-1T05 MM EPG080/90-F50-1T05

a°

IC908

Dimensions

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

0.20 0.20 0.20 0.20 -

0.50 0.75 0.32 0.50

30 45 60 90 60 60 90 90

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

T05 T05 T05 T05 T05 T05 T05 T05

• • • • • • • •

ISCAR

120º

MM ECS

a° 120°

Interchangeable Solid Carbide Centering Drills (DIN 332)

Fig. 1

a°

L1 L3 Type A

Fig. 2

Type B

Designation MM ECS-A1.00X06-2T04 MM ECS-A1.60X06-2T04 MM ECS-A2.00X06-2T04 MM ECS-A3.15X08-2T05 MM ECS-A4.00X10-2T06 MM ECS-A5.00X12-2T08 MM ECS-A6.30X16-2T10 MM ECS-B3.15X12-2T08 MM ECS-B4.00X127-2T08 MM ECS-B5.00X19-2T12 MM ECS-B6.30X20-2T12

a°

Fig.

IC908

Dimensions

1.07 1.65 2.07 3.28 4.12 5.13 6.46 3.24 4.09 5.09 6.41

6.00 6.00 6.00 8.00 10.00 12.00 16.00 12.00 12.70 18.45 18.45

10.00 10.00 10.00 15.00 19.00 23.00 28.00 23.00 23.00 25.50 25.50

1.6 2.4 2.9 4.6 5.9 7.2 8.9 4.4 5.6 6.9 8.6

7.40 9.50 11.70 14.50

T04 T04 T04 T05 T06 T08 T10 T08 T08 T12 T12

60 60 60 60 60 60 60 60 60 60 60

1 1 1 1 1 1 1 2 2 2 2

• • • • • • • • • • •

D 90°

MM ECD

NC Spotting Drills for Accurately Locating a Hole without Using a Guide Bushing

Designation MM ECD-06X90-2T04 MM ECD-08X90-2T05 MM ECD-10X90-2T06 MM ECD-12X90-2T08 MM ECD-16X90-2T10

IC908

Dimensions

6.00 8.00 10.00 12.00 16.00

11.00 15.00 19.00 23.00 28.00

T04 T05 T06 T08 T10

• • • • •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

l L1

0.25x45°

MM EFCB

Interchangeable 4 Flute 30° Helix Solid Carbide Heads for Flat Counter Boring

Ha°

Recommended Machining Data

Designation MM EFCB110A08-4T06 MM EFCB140A11-4T08

Flute

IC908

Dimensions

(mm/t)

11.00 14.00

8.40 11.50

16.50 28.00

10.00 12.00

T06 T08

4 4

• •

0.03-0.04 0.04-0.05

• 0.06 mm maximum concavity on the tool's bottom • For shanks, see pages 63-69 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection. • For user guide, see pages 38,147-151

Interchangeable Solid Carbide T-Slot Milling Heads

8.0

Tmax

Dimensions

Hard Tough 1

D-0.05

W±0.02

Tmax

7.70 7.70 7.70 7.70 7.70 7.70 10.50 12.70 12.70 13.50 13.50

0.70 0.80 0.90 1.00 1.50 2.00 2.00 1.58 1.98 2.00 2.50

1.20 1.20 1.20 1.20 1.20 1.20 2.00 2.25 2.25 2.65 2.65

4 4 4 4 4 4 6 6 6 6 6

0.20 0.20 0.20 0.20 0.20 0.20 0.40 -

0.15 0.15 0.20 0.20

T05 T05 T05 T05 T05 T05 T04 T05 T05 T05 T05

MM MM MM MM MM MM

KEY KEY KEY KEY KEY KEY

6X4* 6X4* 6X4* 6X4* 6X4* 6X4* T-15/3* T-20/3* T-20/3* T-20/3* T-20/3*

• • • •

IC908

Designation MM TS077-N07A-4T05 MM TS077-N08A-4T05 MM TS077-N09A-4T05 MM TS077-N10A-4T05 MM TS077-N15A-4T05 MM TS077-N20A-4T05 MM TS105-N20D-06T04 MM TS.500-N062P-06T05 MM TS.500-N078P-06T05 MM TS135-N20P-06T05 MM TS135-N25P-06T05

• • • • • •

•

• For shanks, see pages 63-69 • For tightening torques and clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection • For user guide, see pages 38,147-151 * Optional, should be ordered separately

MM TS-H

Interchangeable Solid Carbide T-Slot Milling Heads with Various Corner Radii

W r Tmax

D-0.05

W±0.02

Tmax

13.50 13.50 16.50 16.00 16.00 16.00 16.50 16.50 16.50 19.50 22.50 19.50 19.50 19.50 22.50 22.50 22.50 22.50 25.00 25.00 25.00 25.00 25.00 25.00

3.00 4.00 4.00 2.00 3.00 4.00 2.00 3.00 4.00 6.00 6.00 4.00 5.00 6.00 4.00 5.00 6.00 8.00 5.00 6.00 8.00 5.00 6.00 8.00

2.65 2.65 4.25 3.00 3.00 3.00 3.25 3.25 3.25 4.45 5.95 3.45 3.45 3.45 4.90 4.95 4.95 4.95 5.90 5.90 5.90 4.30 4.30 4.30

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

0.40 0.40 0.20 0.40 0.40 0.40 0.40 0.40 0.40 0.20 0.20 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40

T05 T05 T05 T06 T06 T06 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T10 T10 T10

• Inserts in 5 mm and wider feature chip splitting edges • For tightening torques and clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection • For shanks, see pages 63-69 • For user guide, see pages 38,147-151 * Optional, should be ordered separately

ISCAR

IC328

Dimensions

Designation MM TS135-H30D-06T05 MM TS135-H40D-06T05 MM TS165-H40A-06T05 MM TS160-H20D-06T06 MM TS160-H30D-06T06 MM TS160-H40D-06T06 MM TS165-H20D-06T06 MM TS165-H30D-06T06 MM TS165-H40D-06T06 MM TS195-H60A-06T06 MM TS225-H60A-06T06 MM TS195-H40D-06T08 MM TS195-H50D-06T08 MM TS195-H60D-06T08 MM TS225-H40D-06T08 MM TS225-H50D-06T08 MM TS225-H60D-06T08 MM TS225-H80D-06T08 MM TS250-H50D-06T08 MM TS250-H60D-06T08 MM TS250-H80D-06T08 MM TS250-H50D-06T10 MM TS250-H60D-06T10 MM TS250-H80D-06T10

Chx45°

IC928

IC328

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM TS077-N... 15 4.5

MM TS-N

T-20/3* T-20/3* T-20/3* T-25/3* T-25/3* T-20/3* T-25/3* T-25/3* T-25/3* T-30/3 L* T-30/3 L* T-30/3 L* T-40/3 L* T-40/3 L* T-40/3 L* T-40/3 L* T-50/3 L* T-50/3 L* T-50/3 L* T-50/3 L* T-50/3 L* T-50/3 L*

• • • • • • • • • • • • • • • • • • • • • • • •

Double-Groove Internal Grooving Heads with Threaded Connection for Tube Sheets of Heat Exchangers

D 3

R0.3 Typx4

0.6

Designation MM TS155-04T10-8238 MM TS185-04T12-8239 MM TS245-04T15-8240

D4(1)

T(2)

15.88 19.05 25.40

15.50 18.50 24.50

T10 T12 T15

4 4 4

30.20 31.20 37.40

8.40 8.80 11.00

14.10 14.50 14.40

16.00 18.45 23.90

13.0 16.0 20.0

IC908

Dimensions

MM KEY 13X8* MM KEY 16X9* MM KEY 20*

• • •

MM GRIT-16K/P,18K/P

Dmin

Interchangeable Solid Carbide Small Diameter Groove Milling Heads

W r Tmax

Tmax W

Designation MM GRIT 16K-1.50-0.10 MM GRIT 16P-1.50-0.10 MM GRIT 16K-1.57-0.20 MM GRIT 16K-2.00-0.20 MM GRIT 16P-2.20-1.10 MM GRIT 16K-2.39-0.20 MM GRIT 16K-2.50-0.20 MM GRIT 16K-3.00-0.20 MM GRIT 16P-3.00-0.20 MM GRIT 16K-3.17-0.20 MM GRIT 18K-1.20-0.05 MM GRIT 18P-1.20-0.60 MM GRIT 18K-1.40-0.05 MM GRIT 18K-1.50-0.10 MM GRIT 18K-1.57-0.20 MM GRIT 18K-1.70-0.05 MM GRIT 18K-2.00-0.20 MM GRIT 18P-2.00-1.00 MM GRIT 18P-2.20-1.10 MM GRIT 18K-2.39-0.20 MM GRIT 18K-2.50-0.20 MM GRIT 18K-3.00-0.20 MM GRIT 18P-3.00-1.50 MM GRIT 18K-3.17-0.20

(1) (1)

(1)

W±0.02

Tmax

D min(2)

15.70 15.70 15.70 15.70 15.70 15.70 15.70 15.70 15.70 15.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70

1.50 1.50 1.57 2.00 2.20 2.39 2.50 3.00 3.00 3.17 1.20 1.20 1.40 1.50 1.57 1.70 2.00 2.00 2.20 2.39 2.50 3.00 3.00 3.17

2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

0.10 0.10 0.20 0.20 1.10 0.20 0.20 0.20 0.20 0.20 0.05 0.60 0.05 0.10 0.20 0.05 0.20 1.00 1.10 0.20 0.20 0.20 1.50 0.20

16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00

T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06

IC528

Dimensions

MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM

EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR

16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18*

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

0.45 max. depth of cut

MM TS-DG

• • • • • • • • • • • • • • • • • • • • • • • •

• Recommended for O-rings and retaining rings • MM EGR clamping key is supplied with each MM GRT... shank • Modification options on request • Do not apply lubricant to the threaded connection • Tightening torque: 1000 N x cm • For clamping instructions, see pages 34-35 • For user guide, see pages 38,147-151 • For shanks, see pages 63-69 • K - For general steel machining • P - Positive geometry for soft and gummy materials (1) For circle clips according to DIN 471/472 and ANSI B27.7M (2) Minimum bore diameter * Optional, should be ordered separately K-Type - For general steel machining. P-Type - Positive geometry for soft and gummy materials.

Dmin

Interchangeable Solid Carbide Small Diameter Groove Milling Heads

W r Tmax

Tmax W

Tmax

Dimensions

Designation MM GRIT 22K-0.76-0.00 (1) MM GRIT 22K-0.86-0.00 (1) MM GRIT 22K-0.96-0.00 (1) MM GRIT 22K-1.00-0.05 MM GRIT 22P-1.00-0.05 MM GRIT 22K-1.20-0.05 (1) MM GRIT 22K-1.40-0.05 (1) MM GRIT 22K-1.57-0.00 MM GRIT 22K-1.70-0.10 (1) MM GRIT 22P-1.70-0.10 (1) MM GRIT 22K-1.95-0.20 (1) MM GRIT 22K-2.00-0.20 MM GRIT 22P-2.00-0.20 MM GRIT 22K-2.25-0.20 (1) MM GRIT 22K-2.39-0.20 MM GRIT 22K-2.50-0.20 MM GRIT 22P-2.50-0.20 MM GRIT 22K-2.75-0.20 (1) MM GRIT 22K-3.00-0.20 MM GRIT 22P-3.00-0.20 MM GRIT 22K-3.17-0.20 MM GRIT 22K-3.25-0.20 (1) MM GRIT 22P-3.81-0.20 MM GRIT 22K-4.00-0.20 MM GRIT 22P-3.98-0.20 MM GRIT 22P-4.00-0.20 MM GRIT 22P-4.00-2.00 MM GRIT 22K-4.25-0.20 (1) MM GRIT 22K-4.25-1.20 (1) MM GRIT 22K-4.75-0.20 MM GRIT 22K-5.25-0.20 (1) MM GRIT 22K-6.00-3.00 MM GRIT 28K-2.50-0.2 MM GRIT 28K-5.25-0.2 MM GRIT 28P-7.0-3.5 MM GRIT 28K-10.0-0.2

W±0.02

Tmax

D min(2)

21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 21.70 27.70 27.70 27.70 27.70

0.76 0.86 0.96 1.00 1.00 1.20 1.40 1.57 1.70 1.70 1.95 2.00 2.00 2.25 2.39 2.50 2.50 2.75 3.00 3.00 3.17 3.25 3.81 4.00 3.98 4.00 4.00 4.25 4.25 4.75 5.25 6.00 2.50 5.25 7.00 10.00

1.50 1.70 1.90 2.00 2.00 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 6.00 6.00 5.70 6.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6

0.00 0.00 0.00 0.05 0.05 0.05 0.05 0.00 0.10 0.10 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 2.00 0.20 1.20 0.20 0.20 3.00 0.20 0.20 3.50 0.20

22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 28.00 28.00 28.00 28.00

T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T10 T10 T10 T10

IC528

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

W≤1.2 Ts

MM GRIT-22K/P,28K/P

MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* MM EGR 20-22* T-40/3 L* T-40/3 L* T-40/3 L* T-40/3 L*

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• Recommended for O-rings and retaining rings • MM EGR 20-22 clamping keys are supplied with each MM GRT... shank • Tightening torque for MM GRIT 22: 1500 Nxcm, for MM GRIT 28: 2800 Nxcm • K - for general steel & cast iron machining P - for soft and gummy materials • Modification options on request • Do not apply lubricant to the threaded connection • For clamping instructions, see pages 34-35 • For user guide, see pages 38,147-151 • For shanks, see pages 63-69 (1) For circle clips according to DIN471/472 and ANSI B27.7M (2) Minimum bore diameter * Optional, should be ordered separately K-Type - For general steel and cast iron machining. P-Type - Positive geometry for soft and gummy materials.

ISCAR

D Ts

Interchangeable Solid Carbide Heads for Milling Spline Shafts According to DIN 5480 Involute Gear Profile Y

Designation MM SS22M100Z1720-4T08 MM SS22M100Z2125-4T08 MM SS22M150Z1720-4T08

Module

T range(1)

1.0 1.0 1.5

17-20 21-25 17-20

21.70 21.70 21.70

2.8 2.3 2.7

5.50 4.50 5.40

4 4 4

T08 T08 T08

IC528

Dimensions

MM EGR 20-22* MM EGR 20-22* MM EGR 20-22*

• • •

• MM EGR 20-22 clamping keys are supplied with each MM GRT... shanks, in case of using other shanks; the keys should be ordered separately. • Tightening torque 1500 Nxcm • Do not apply lubricant to the threaded connection. • For clamping instructions, see pages 34-35 • For user guide, see pages 38,147-151 • For shanks, see pages 63-69 (1) Teeth range * Optional, should be ordered separately

60 TRD16 D

60 Y R

TRD22

MM TRD-M

Interchangeable Solid Carbide Milling Heads for 60° Partial Profile Thread Milling

Designation MM TRD16-M60-05P-3T06 MM TRD16-M60-15P-3T06 MM TRD22-M60-30P-4T08

Pmin

Pmax

Th(1)

D min

15.70 15.70 21.70

3 3 4

0.50 1.50 3.00

2.00 2.00 4.50

- (2) 0.05 0.20

0.05 -

1.2 1.2 2.8

T06 T06 T08

M20 M22 M36

19.05 19.05 31.00

Standard ISO 68, DIN 13 MM EGR 16-18* ISO 68, DIN 13 MM EGR 16-18* ISO 68, DIN 13 MM EGR 20-22*

IC528

Dimensions

• • •

• For shanks, see pages 63-69 • For clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection. (1) Smallest possible thread * Optional, should be ordered separately (2) Flat

55 D

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM SS

MM TRD-W

Interchangeable Solid Carbide Milling Heads for 55° Partial Profile Thread Milling

Ts Y

Designation D MM TRD22-W55-14P-4T08 21.70

0.20

2.4

TPI max TPI min 14

T08

G3/4

D min

Standard

24.20 DIN ISO 228, B.S. 84 MM EGR 20-22*

IC528

Dimensions

•

• For shanks, see pages 63-69 • For clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection. * Optional, should be ordered separately

MT MULTIMASTER Thread Mill

Cutting Dia.

No. of Flutes

0.75

Cutting Length

ISO

MT-ISO-MM

Carbide Milling Heads with a Threaded Connection for Internal ISO Metric Thread

60˚

Connection Size

Thread Profile ISO UN G (55°)

Pitch

* For thread milling heads with 12 mm diameter and larger

P P/4

MMT05/MMTT..*

NUT

Application: General engineering

Dimensions

P/8 SCREW

Designation MT10D7.5 0.5ISO-MMT05 MT 10D6 0.75ISO-MMT05 MT 10D6 1.0ISO-MMT05 MT 10D5 1.25ISO-MMT05 MT 10D6 1.5ISO-MMT05 MT12D9 0.5ISO-MMTT06 MT12E9 0.75ISO-MMTT06 MT12E9 1.0ISO-MMTT06 MT12D9 1.25ISO-MMTT06 MT12D9 1.5ISO-MMTT06 MT12D9 1.75ISO-MMTT06 MT12D10 2.0ISO-MMTT06 MT16F12 1.0ISO-MMTT08 MT16F12 1.5ISO-MMTT08 MT16E12 2.0ISO-MMTT08 MT15E13 2.5ISO-MMTT08 MT16C12 3.0ISO-MMTT08 MT20F14 2.0ISO-MMTT10 MT20D12 3.0ISO-MMTT10 MT20D14 3.5ISO-MMTT10

Pitch

M Coarse

0.50 0.75 1.00 1.25 1.50 0.50 0.75 1.00 1.25 1.50 1.75 2.00 1.00 1.50 2.00 2.50 3.00 2.00 3.00 3.50

M Fine

Flute

IC908

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Identification Code

≥14 ≥12 ≥12 ≥14 ≥14 ≥16 ≥16 ≥16 ≥16 ≥16 ≥16 ≥17 ≥22 ≥20 ≥19 ≥22 ≥25 ≥27 ≥27 ≥30

10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 15.40 16.00 20.00 20.00 20.00

4 4 4 4 4 4 5 5 4 4 4 4 6 6 5 5 3 6 4 4

7.50 6.00 6.00 5.00 6.00 9.00 9.00 9.00 8.80 7.50 8.80 8.00 12.00 12.00 12.00 12.50 12.00 14.00 12.00 14.00

12.75 12.75 12.75 12.75 12.75 14.30 14.30 14.30 14.30 17.05 14.30 17.05 19.00 20.85 20.85 20.85 20.85 21.00 21.00 21.00

T05 T05 T05 T05 T05 T06 T06 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T10 T10 T10

• • • • • • • • • • • • • • • • • • • •

M16 M20 M24

• For shanks, see pages 63-69 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see pages 34-35 • For thread milling heads with 12 mm diameter and larger use Torx clamping keys • Do not apply lubricant to the threaded connection P

MT-UN-MM

Carbide Milling Heads with a Threaded Connection for Internal UN Thread Profile

NUT

P P/8

Application: General engineering

Dimensions

P/4

TPI

UNC

UNF

UNEF

Flute

IC908

60˚

32.0 28.0 24.0 20.0 18.0 16.0 24.0 20.0 18.0 16.0 14.0 18.0 14.0 12.0 10.0 9.0 8.0 12.0 8.0 7.0

3/4 7/8 1.0 1 -

1/2 1/2 9/16-5/8 3/4 5/8 3/4 7/8 5/8 7/8 1-1 1/2 ≥1

9/16-5/8 1 1/8-1 5/8 5/8- 11/16 3/4 - 1 ≥1 11/16 -

1 1/8 - 1 1/4

10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 15.30 16.00 16.00 20.00 20.00 20.00

4 4 4 4 4 4 4 4 4 4 4 5 5 5 4 3 3 6 4 4

6.40 5.50 5.30 5.10 5.60 6.40 8.50 8.90 8.50 8.00 0.00 11.30 12.70 12.70 12.70 11.30 12.70 12.70 12.70 14.50

12.75 12.75 12.75 12.75 12.75 12.75 14.30 14.30 14.30 14.30 14.30 19.00 20.85 20.85 20.85 20.85 20.85 21.00 21.00 21.00

T05 T05 T05 T05 T05 T05 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T08 T10 T10 T10

• • • • • • • • • • • • • • • • • • • •

SCREW

Designation MT 10D7 32UN-MMT05 MT 10D6 28UN-MMT05 MT 10D6 24UN-MMT05 MT 10D6 20UN-MMT05 MT 10D5 18UN-MMT05 MT 10D7 16UN-MMT05 MT12D9 24UN-MMTT06 MT12D9 20UN-MMTT06 MT12D9 18UN-MMTT06 MT12D10 16UN-MMTT06 MT12D10 14UN-MMTT06 MT16E12 18UN-MMTT08 MT16E13 14UN-MMTT08 MT16E13 12UN-MMTT08 MT15D13 10UN-MMTT08 MT16C11 9UN-MMTT08 MT16C12 8UN-MMTT08 MT20F13 12UN-MMTT10 MT20D13 8UN-MMTT10 MT20D15 7UN-MMTT10

≥1 11/16 -

ISCAR

MT-W-MM

Carbide Milling Heads with a Threaded Connection for Internal and External 55° BSW Thread Profile

55˚

Application: General engineering fittings and pipe couplings

NUT

Dimensions

R=0.137P

TPI

BSP

Flute

IC908

19.0 14.0 11.0 14.0 11.0

G1/4-3/8 G1/2-7/8 G≥1 G3/4-7/8 G≥1

10.00 16.00 16.00 20.00 20.00

4 4 4 6 6

5.30 12.70 11.60 14.60 13.90

12.75 19.00 19.00 21.00 21.00

T05 T08 T08 T10 T10

• • • • •

SCREW

Designation MT 10D6 19W-MMT05 MT16D12 14W-MMTT08 MT16D11 11W-MMTT08 MT20F15 14W-MMTT10 MT20F14 11W-MMTT10

a°

Rd°

Dh9

MM FF

Interchangeable 2 Flute FEEDMILL Solid Carbide Heads for Milling at Very Fast Feeds and Small D.O.C.

ECONOMICAL SOLUTION

Dimensions

Flute

Rg(2)

a°

Rd°

10.00 12.00 12.70 16.00 20.00

2 2 2 2 2

0.60 0.68 0.68 1.10 1.50

2.00 2.50 2.50 3.00 3.40

T06 T08 T08 T10 T12

9.60 11.50 11.50 15.20 18.45

12.50 11.10 15.00 13.50 17.40

7 7 5 7 5

7.0 7.0 7.0 7.0 7.0

• • • • •

IC903

IC908

Designation MM FF100R1.5-L12-2T06 MM FF120R2.0-2T08 MM FF500R08-L59-2T08 MM FF160R2.0-2T10 MM FF200R2.0-2T12

Hard Tough 1

•

Recommended Machining Data

(mm/t) 0.30-0.60 0.50-1.00 0.50-1.00 0.55-1.10 0.75-1.50

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Machining Example:

Shank: MM S-B-L140-C16-T08 Milling head: MM FF 120R2.0-2T08 Workpiece material: SAE 4340 HRc 28

Shank: MM S-A-L070-W20-T10 Milling head: MM FF160R2.0-2T10 908 Workpiece material: P20 HRc 52

Plunging ap = 2 mm Vc = 80 mm F = 0.24 m/min

Milling ap = 0.2 mm ae = 6 mm Vc = 150 m/min Fz = 1.4 mm/tooth Vf = 8355 T = 60 min

Milling ap = 0.7 mm ae = 8 mm Vc = 150 m/min Fz = 1 mm/tooth Vf = 7960 mm/min

4, 6 Flute Solid Carbide Heads for Milling at Very Fast Feeds and Small D.O.C.

Dimensions

Hard Tough 1

Flute

a°

Rg(4)

8.00 10.00 10.00 12.00 12.00 12.00 12.70 16.00 16.00 16.00 20.00 20.00 25.00 25.40

4 4 6 4 4 6 4 4 4 6 4 6 6 6

0.40 0.50 0.45 0.60 0.60 0.65 0.60 0.80 0.80 1.08 1.00 1.28 1.20 1.20

T05 T06 T06 T08 T08 T08 T08 T10 T10 T10 T12 T12 T15 T15

7.50 9.50 9.50 11.50 11.50 11.50 12.20 15.40 15.40 15.40 18.45 18.45 23.90 23.90

10.00 13.00 10.00 16.50 16.50 12.50 16.50 20.50 20.50 16.00 25.50 20.00 25.00 25.00

7 7 7 7 7 7 7 7 7 7 7 7 7 7

1.62 2.01 1.00 1.80 2.47 1.20 2.59 2.20 3.25 2.00 4.02 2.20 3.10 3.10

N N Y Y N Y N Y N Y N Y N N

•

Recommended Machining Data

IC903

Designation MM EFF080T3R1.62-4T05 MM EFF100T4R2.01-4T06 MM EFF100T2R1.0-6T06H (1) MM EFF120T4R1.8-4T08H (1) MM EFF120T4R2.47-4T08 MM EFF120T2R1.2-6T08H (1) MM EFF127T4R2.59-4T08 MM EFF160T5R2.2-4T10H (1) MM EFF160T5R3.25-4T10 MM EFF160T4R2.0-6T10H (1) MM EFF200T6R4.02-4T12 MM EFF200T5R2.2-6T12H (1) MM EFF250A7R3.1-6T15 (2) MM EFF254A7R3.63-6T15 (2)

Rd°

IC908

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM EFF

(mm/t)

• • •

0.12-0.48 0.16-0.57 0.16-0.47 0.16-0.67 0.16-0.67 0.16-0.54 0.16-0.67 0.20-0.75 0.20-0.75 0.20-0.65 0.20-0.90 0.20-0.80 0.25-1.00 0.25-1.00

• • • • • • • • •

Machining Recommendations VDI 3323

K H

Material Group(1)

Vc (m/min)

(2) (3)

ISCAR

Fz (mm/t) vs. Tool Diameter (mm) 10 12 16 20

180 160 160 160 150 150 140 140 140 130 120

0.045xD 0.045xD 0.045xD 0.045xD 0.045xD 0.045xD 0.045xD 0.045xD 0.045xD 0.04xD 0.04xD

0.7xD 0.7xD 0.7xD 0.7xD 0.7xD 0.7xD 0.7xD 0.7xD 0.7xD 0.6xD 0.6xD

0.48 0.48 0.48 0.48 0.43 0.33 0.33 0.30 0.30 0.28 0.25

12, 13

120

0.04xD

0.6xD

0.30

0.35

0.43

0.52

0.60

0.70

15-16 17-18 38.1(2) 38.2(3) 39(4)

180 160 100 80 60

Apmax Apmax 0.035xD 0.03xD 0.02xD

0.7xD 0.7xD 0.45xD 0.3xD 0.25xD

0.45 0.38 0.20 0.16 0.12

0.52 0.45 0.25 0.22 0.16

0.60 0.52 0.33 0.30 0.16

0.70 0.60 0.40 0.38 0.20

0.80 0.70 0.48 0.45 0.20

0.90 0.80 0.55 0.52 0.25

1 2 3 4 5 6 7 8 9 10 11

ISCAR material group in accordance with VDI 3323 standard 45-49 HRc 50-55 HRc ap - Depth of cut (4) 56-63 HRc ae - Width of cut (1)

a°

0.57 0.57 0.57 0.57 0.50 0.40 0.40 0.35 0.35 0.33 0.30

0.67 0.67 0.67 0.67 0.57 0.48 0.48 0.43 0.43 0.38 0.35

0.75 0.75 0.75 0.75 0.65 0.57 0.57 0.52 0.52 0.48 0.43

0.90 0.90 0.90 0.90 0.75 0.67 0.67 0.60 0.60 0.57 0.52

25 1.00 1.00 1.00 1.00 0.87 0.78 0.78 0.70 0.70 0.67 0.62

Torodial 2 Flute Interchangeable Solid Carbide Heads

Rd°

Dh9

ap l

ECONOMICAL SOLUTION

Dimensions

Flute

Tm(1)

a°

10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

7.00 7.00 6.00 6.90 6.90 6.90 6.90 5.40 5.10 5.70 5.90 5.50 5.50 5.60 6.90 7.20 7.10 8.00 10.80 11.10 11.10 11.00 10.90

0.50 1.00 2.00 0.50 1.00 2.00 3.00 3.00 4.00 1.60 2.00 2.50 3.00 4.00 2.00 3.00 4.00 5.00 3.00 4.00 5.00 6.00 8.00

r0-1.0 r0-1.0 r0-3.0 r0-1.0 r0-1.0 r0-3.0 r2.7-4.0 r2.7-4.0 r2.7-4.0 r1.3-r2.7 r1.3-2.7 r1.3-4.0 r2.7-4.4 r2.7-4.4 r1.5-4.0 r1.5-4.0 r1.5-4.0 r2.7-4.4 r3.0-8.0 r3.0-8.0 r3.0-8.0 r3.0-8.0 r3.0-8.0

T06 T06 T06 T06 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T10 T10 T10 T10 T12 T12 T12 T12 T12

9.60 9.60 9.60 9.60 9.60 9.60 9.60 9.10 11.50 11.50 11.50 11.50 11.50 11.50 15.20 15.20 15.20 15.20 18.45 18.45 18.45 18.45 18.45

12.45 12.45 12.40 11.20 11.20 11.20 11.20 9.10 9.10 11.10 11.10 11.10 11.10 11.10 13.10 13.40 13.40 20.20 17.00 17.30 17.30 17.30 17.30

5 5 7 5 5 5 5 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7

• • •

• • • • • • • • • • • • • • • •

IC903

Designation MM HT100C08R0.5-2T06 MM HT100C08R1.0-2T06 MM HT100N06R2.0-2T06 MM HT100N07R0.5-2T06 MM HT100N07R1.0-2T06 MM HT100N07R2.0-2T06 MM HT100N07R3.0-2T06 MM HT120N06R3.0-2T06 MM HT120N06R4.0-2T06 MM HT120N06R1.6-2T08 MM HT120N06R2.0-2T08 MM HT120N06R2.5-2T08 MM HT120N06R3.0-2T08 MM HT120N06R4.0-2T08 MM HT160N07R2.0-2T10 MM HT160N07R3.0-2T10 MM HT160N07R4.0-2T10 MM HT160N08R5.0-2T10 MM HT200N11R3.0-2T12 MM HT200N11R4.0-2T12 MM HT200N11R5.0-2T12 MM HT200N11R6.0-2T12 MM HT200N11R8.0-2T12

Hard Tough 1

IC908

• • • • • • •

•

a°

2 Flute Chip Splitting Toroidal Solid Carbide Milling Heads

Rd°

MM HT-NCSR

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

a°

MM HT

Dh9

ECONOMICAL SOLUTION

Designation MM HT120NCSR3.0-2T08

Flute

Tm(1)

a°

12.00

5.50

3.00

r2.7-4.4

T08

11.50

11.10

IC908

Dimensions

•

Rd°

Dh9

ECONOMICAL SOLUTION

Designation MM HT120NWFR3.0-2T08

Flute

Tm(1)

a°

12.00

5.30

3.00

r2.7-4.4

T08

11.50

11.10

IC908

Dimensions

•

MM ETR

Interchangeable 6 Flute Torodial Solid Carbide Heads

Rd°

7˚ De8 r

D2 l

Haº

Dimensions

Flute

Ha°

Rd°

8.00 8.00 8.00 10.00 10.00 10.00 12.00 12.00 12.00 16.00

6 6 6 6 6 6 6 6 6 6

5.00 4.00 4.00 7.00 5.00 5.00 9.00 7.00 7.00 12.00

2.00 0.50 1.00 3.00 0.50 1.00 4.00 0.50 1.00 5.00

T05 T05 T05 T06 T06 T06 T08 T08 T08 T10

7.70 7.70 7.70 9.60 9.60 9.60 11.70 12.00 12.00 15.30

10.00 10.00 10.00 13.00 13.00 13.00 16.50 17.00 17.00 20.50

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0

IC903

Designation MM ETR080A04R2.0-6T05 MM ETR080A4R05CF-6T05 MM ETR080A4R10CF-6T05 MM ETR100A05R3.0-6T06 MM ETR100A5R05CF-6T06 MM ETR100A5R10CF-6T06 MM ETR120A07R4.0-6T08 MM ETR120A7R05CF-6T08 MM ETR120A7R10CF-6T08 MM ETR160A09R5.0-6T10

Hard Tough 1

IC908

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

2 Flute Toroidal Solid Carbide Milling Heads with a Side Tangential Wiper

1.0

a°

MM HT-NWFR

•

• •

•

• •

•

• •

•

82°

MM ET

Solid Carbide Tapered Heads with 20/30° Helix, Variable Pitch and Coolant Holes for Chatter Free Finishing Operations

Rd°

Recommended Machining Data

Designation MM ET11/8H4R10CF-8T08H MM ET15/8H4R10CF-12T10H

Flute

Rd°

IC908

Dimensions

(mm/t)

11.00 15.00

1.00 1.00

8 12

3.50 3.50

T08 T10

12.00 16.00

16.50 20.50

3.0 3.0

• •

0.04-0.10 0.05-0.11

ISCAR

Interchangeable 2 Flute Solid Carbide Ball Nose Milling Heads

Dh9

ap l

ECONOMICAL SOLUTION

Designation MM HCR080-2T05 MM HCR100-2T06 MM HCR120-2T08 MM HCR.500-2T08 MM HCR160-2T10

Flute

IC908

Dimensions

8.00 10.00 12.00 12.70 16.00

2 2 2 2 2

7.80 10.00 11.45 12.90 15.80

T05 T06 T08 T08 T10

7.60 9.60 11.50 12.20 15.20

9.95 12.35 15.30 16.40 19.10

• • • • •

MM HRF

Interchangeable 2 Flute Solid Carbide Ball Nose Finish Milling Heads

Dh7

ap l

Dimensions

Flute

8.00 10.00 12.00 16.00

2 2 2 2

7.60 10.20 11.50 15.80

T05 T06 T08 T10

7.60 9.60 11.50 15.20

9.95 12.35 15.30 19.10

•

IC903

IC908

Designation MM HRF080-2T05 MM HRF100-2T06 MM HRF120-2T08 MM HRF160-2T10

Hard Tough 1

• • • •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM HCR

MM HBR

Interchangeable 2 Flute High Precision Ball Nose Solid Carbide Milling Heads

Dh7 120

ECONOMICAL SOLUTION

Designation MM HBR080-2T04 MM HBR100-2T05 MM HBR120-2T06 MM HBR.500-2T06 MM HBR160-2T08 MM HBR200-2T10 MM HBR250-2T12 MM HBR1.00-2T12

Flute

8.00 10.00 12.00 12.70 16.00 20.00 25.00 25.40

2 2 2 2 2 2 2 2

T04 T05 T06 T06 T08 T10 T12 T12

5.80 7.60 9.60 9.60 11.50 15.20 18.45 18.45

8.22 10.00 11.60 12.25 15.40 18.40 23.20 23.40

IC908

Dimensions

MM KEY 6X4* MM KEY 6X4* MM KEY 10X7* MM KEY 10X7* MM KEY 13X8* MM KEY 13X8* MM KEY 16X9* MM KEY 16X9*

• • • • • • • •

• For shanks, see pages 63-69 • For tightening torques and clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection. • For user guide, see pages 38,147-151 * Optional, should be ordered separately

Ha°

Interchangeable Solid Carbide Ball Nose Milling Heads

De8

ap l

Designation MM EB050E07-4T05 MM EB060E04-4T04 MM EB060E05-4T05 MM EB080A05-2T05 MM EB080A05-4T05 MM EB100A07-2T06 MM EB100A07-4T06 MM EB120A09-2T08 MM EB120H09CF-3T08I MM EB120A09-4T08 MM EB.500A37-2T08 MM EB.500A37-4T08 MM EB160A09-2T10 MM EB160A12-4T10 MM EB200A15-4T12 MM EB250A22-4T15

(1)

Flute

Ha°

IC908

Dimensions

5.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 12.00 12.70 12.70 16.00 16.00 20.00 25.00

4 4 4 2 4 2 4 2 3 4 2 4 2 4 4 4

7.00 4.00 5.00 5.00 5.00 7.00 7.00 9.00 9.00 9.00 9.50 9.50 9.00 12.00 15.00 22.00

2.49 2.99 2.99 3.98 3.98 4.98 4.98 5.98 5.98 5.98 6.33 6.33 7.98 7.98 9.97 12.47

T05 T04 T05 T05 T05 T06 T06 T08 T08 T08 T08 T08 T10 T10 T12 T15

8.00 5.80 8.00 7.70 7.70 9.60 9.60 11.70 11.70 11.70 12.40 12.40 15.30 15.30 18.45 23.90

15.00 7.60 10.00 10.00 10.00 13.00 13.00 16.50 16.50 16.50 16.50 16.50 20.50 20.50 25.50 37.00

38.0 37.0 38.0 30.0 30.0 30.0 30.0 30.0 38.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

• • • • • • • • • • • • • • • •

MM EBC

Ha°

Interchangeable Solid Carbide Ball Nose Milling Heads for High Productivity on Hard Materials

De8

Dimensions

Designation MM EBC080B05-4T05CF MM EBC100B07-4T06CF MM EBC120B09-4T08CF MM EBC160B12-4T10CF MM EBC200B15-4T12CF

Flute

Ha°

IC903

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

D=5.0 - 7.4° D=6.0 - 11.7°

MM EB

8.00 10.00 12.00 16.00 20.00

4 4 4 4 4

5.40 7.40 9.30 12.40 16.00

3.98 4.98 5.98 7.98 9.97

T05 T06 T08 T10 T12

7.70 9.60 11.70 15.30 18.45

10.00 13.00 16.50 20.50 25.50

45.0 45.0 45.0 45.0 45.0

• • • • •

MM EBA

Interchangeable 2 Flute High Precision Solid Carbide Ball Nose Heads for Machining Aluminum

De8

ALUMINUM

Ha°

Designation MM EBA080B05-2T05 MM EBA100B07-2T06 MM EBA120B09-2T08 MM EBA.500B37-2T08 MM EBA160B12-2T10 MM EBA200B15-2T12 MM EBA250B22-2T15

Flute

r±toler

Ha°

IC08

Dimensions

8.00 10.00 12.00 12.70 16.00 20.00 25.00

2 2 2 2 2 2 2

5.00 7.00 9.00 9.50 12.00 15.00 22.00

3.98 4.98 5.98 6.35 7.98 9.97 12.50

0.010 0.010 0.012 0.012 0.012 0.012 0.012

T05 T06 T08 T08 T10 T12 T15

7.70 9.60 11.50 12.40 15.30 18.45 23.90

10.00 13.00 16.50 16.50 20.50 25.50 37.00

45.0 45.0 45.0 45.0 45.0 45.0 45.0

• • • • • • •

ISCAR

Interchangeable Solid Carbide Slot Drill Milling Heads with Two 10° Helix Flutes

Rd°

Dh9 Ha° r

ap l

ECONOMICAL SOLUTION

Dimensions

Flute

Ha°

Tm(1)

7.80 8.00 8.00 8.00 9.80 10.00 10.00 10.00 11.70 12.00 12.00 12.00 12.70 14.00 15.70 16.00 16.00

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

7.70 7.70 7.70 7.70 9.00 9.00 9.00 9.00 10.00 10.00 10.00 10.00 11.00 11.60 15.00 14.90 14.90

0.20 0.40 1.00 2.00 0.30 0.40 1.00 2.00 0.30 0.40 1.00 2.00 0.40 0.40 0.30 0.40 0.80

T05 T05 T05 T05 T06 T06 T06 T06 T08 T08 T08 T08 T08 T08 T10 T10 T10

7.60 7.60 7.60 7.60 9.60 9.60 9.60 9.60 11.50 11.50 11.50 11.50 11.50 11.50 15.20 15.20 15.15

10.00 10.00 10.00 10.00 12.35 12.35 12.35 12.35 14.20 14.20 14.20 14.20 15.25 15.05 19.05 19.05 19.05

10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0

r0-2.0 r0-2.0 r0-2.0 r0-2.0 r0-3.0 r0-3.0 r0-3.0 r0-3.0 r0-3.0 r0-3.0 r0-3.0 r0-3.0 r0-3.2 r0-4.0 r0-4.0 r0-4.0 r0-4.0

• • • • • • • • • • • • • • • • •

Recommended Machining Data

IC903

IC908

Designation MM HC078C08R0.2-2T05 MM HC080C08R0.4-2T05 MM HC080C08R1.0-2T05 MM HC080C08R2.0-2T05 MM HC098C10R0.3-2T06 MM HC100C10R0.4-2T06 MM HC100C10R1.0-2T06 MM HC100C10R2.0-2T06 MM HC117C13R0.3-2T08 MM HC120C13R0.4-2T08 MM HC120C13R1.0-2T08 MM HC120C13R2.0-2T08 MM HC.500C55R016-2T08 MM HC140C11R0.4-2T08 MM HC157C16R0.3-2T10 MM HC160C16R0.4-2T10 MM HC160C16R0.8-2T10

Hard Tough 1

(mm/t) 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13

• • • • • • • • •

• •

Rd°

MM ECU

Ha°

Interchangeable 3 Flute Undersized Solid Carbide Heads for Keyways (DIN 6885)

Dh8

Recommended Machining Data

Designation MM ECU077E04R020-3T05 MM ECU097E05R030-3T06 MM ECU117E07R030-3T08 MM ECU157E08R030-3T10 MM ECU197E12R040-3T12

Flute

Ha°

IC908

Dimensions

(mm/t)

7.70 9.70 11.70 15.70 19.70

3 3 3 3 3

4.00 5.00 7.00 8.00 12.00

0.20 0.30 0.30 0.30 0.40

T05 T06 T08 T10 T12

7.70 9.60 11.50 15.30 18.45

10.00 13.00 16.50 20.50 25.50

38.0 38.0 38.0 38.0 38.0

• • • • •

0.03-0.08 0.03-0.09 0.03-0.10 0.04-0.12 0.05-0.13

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM HC

Rd°

MM EC-3

Interchangeable 3 Flute Solid Carbide Endmill Heads with 45° Helix

De8

Ha° l

Recommended Machining Data

Designation MM EC080B05R000-3T05 MM EC100B07R000-3T06 MM EC100B12R000-3T06 MM EC120B09R000-3T08I MM EC120B09R000-3T08 MM EC.500B37R000-3T08 MM EC.500B37R015-3T08 MM EC.500B37R031-3T08 MM EC.500B37R062-3T08

(1)

Flute

Ha°

IC908

Dimensions

(mm/t)

8.00 10.00 10.00 12.00 12.00 12.70 12.70 12.70 12.70

3 3 3 3 3 3 3 3 3

5.00 7.00 12.00 9.00 9.00 9.50 9.50 9.50 9.50

0.00 0.00 0.00 0.00 0.00 0.00 0.40 0.80 1.60

T05 T06 T06 T08 T08 T08 T08 T08 T08

7.70 9.60 9.60 11.70 11.70 12.40 12.40 12.40 12.40

10.00 13.00 19.00 16.50 16.50 16.50 16.50 16.50 16.50

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

• • • • • • • • •

0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.05-0.10 0.05-0.10 0.05-0.10 0.05-0.10

Interchangeable 4 Flute Solid Carbide Endmill Heads with 30° and 45° Helix and Various Corner Radii

Rd°

De8

Ha°

Recommended Machining Data

Dimensions

Designation MM EC050B07R000-4T05 MM EC060B05R000-4T05 MM EC060B04R0.5-4T04 MM EC080B05R000-4T05 MM EC080B09R000-4T05 MM EC080A05R0.5-4T05 MM EC080A09R0.5-4T05 MM EC080B05R0.5-4T05 MM EC080A05R1.0-4T05 MM EC080B05R1.0-4T05 MM EC080A05R1.5-4T05 MM EC080B05R1.5-4T05 MM EC100B07R000-4T06 MM EC100B12R000-4T06 MM EC100A07R0.5-4T06 MM EC100B07R0.5-4T06 MM EC100A07R1.0-4T06 MM EC100B07R1.0-4T06 MM EC120B09R000-4T08 MM EC120B14R000-4T08 MM EC120A09R0.5-4T08 MM EC120B09R0.5-4T08 MM EC120A09R1.0-4T08 MM EC120B09R1.0-4T08 MM EC160B12R000-4T10 MM EC160A12R0.5-4T10 MM EC160B12R0.5-4T10 MM EC160A12R1.0-4T10 MM EC160B12R1.0-4T10 MM EC160A12R1.5-4T10 MM EC160B12R1.5-4T10 MM EC160A12R2.0-4T10 MM EC160B12R2.0-4T10 MM EC160A12R3.0-4T10 MM EC160B12R3.0-4T10 MM EC160A12R4.0-4T10 MM EC160B12R4.0-4T10 MM EC200B15R000-4T12 MM EC200A15R0.5-4T12 MM EC200A15R1.0-4T12 MM EC200A15R2.0-4T12 MM EC200A15R3.0-4T12

Ha°

Flute

IC908

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

D= 5.0 and 6.0

MM EC-4

(mm/t)

5.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00

0.00 0.00 0.50 0.00 0.00 0.50 0.50 0.50 1.00 1.00 1.50 1.50 0.00 0.00 0.50 0.50 1.00 1.00 0.00 0.00 0.50 0.50 1.00 1.00 0.00 0.50 0.50 1.00 1.00 1.50 1.50 2.00 2.00 3.00 3.00 4.00 4.00 0.00 0.50 1.00 2.00 3.00

45.0 45.0 45.0 45.0 45.0 30.0 30.0 45.0 30.0 45.0 30.0 45.0 45.0 45.0 30.0 45.0 30.0 45.0 45.0 45.0 30.0 45.0 30.0 45.0 45.0 30.0 45.0 30.0 45.0 30.0 45.0 30.0 45.0 30.0 45.0 30.0 45.0 45.0 30.0 30.0 30.0 30.0

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

7.00 5.00 4.00 5.00 9.00 5.00 9.00 5.00 5.00 5.00 5.00 5.00 7.00 12.00 7.00 7.00 7.00 7.00 9.00 14.00 9.00 9.00 9.00 9.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 15.00 15.00 15.00 15.00 15.00

T05 T05 T04 T05 T05 T05 T05 T05 T05 T05 T05 T05 T06 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T08 T10 T10 T10 T10 T10 T10 T10 T10 T10 T10 T10 T10 T10 T12 T12 T12 T12 T12

8.00 8.00 5.80 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70 9.60 9.60 9.60 9.60 9.60 9.60 11.70 11.70 11.70 11.70 11.70 11.70 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 18.45 18.45 18.45 18.45 18.45

15.00 10.00 8.50 10.00 15.00 10.00 15.00 10.00 10.00 10.00 10.00 10.00 13.00 19.00 13.00 13.00 13.00 13.00 16.50 23.00 16.50 16.50 16.50 16.50 20.50 20.50 20.50 20.50 20.50 20.50 20.50 20.50 20.50 20.50 20.50 20.50 20.50 25.50 25.50 25.50 25.50 25.50

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

0.02-0.06 0.03-0.07 0.02-0.04 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

ISCAR

Interchangeable 6 Flute Solid Carbide Endmill Heads with 30° and 45° Helix and Various Corner Radii

De8

Rd°

Ha° l

Recommended Machining Data

Designation MM EC080A05R0.5-6T05 MM EC080A05R1.0-6T05 MM EC080A05R1.5-6T05 MM EC080B05R0.5-6T05 MM EC080B05R1.0-6T05 MM EC080B05R1.5-6T05 MM EC100A07R0.5-6T06 MM EC100A07R1.0-6T06 MM EC100A07R1.5-6T06 MM EC100B07R0.5-6T06 MM EC100B07R000-6T06 MM EC100B07R1.0-6T06 MM EC100B07R1.5-6T06 MM EC100B12R1.5-6T06 MM EC120A09R0.5-6T08 MM EC120A09R1.0-6T08 MM EC120B09R0.5-6T08 MM EC120B09R000-6T08 MM EC120B09R1.0-6T08 MM EC120B09R1.5-6T08 MM EC.500A37R015-6T08 MM EC.500A37R030-6T08 MM EC.500B37R000-6T08 MM EC.500B37R015-6T08 MM EC.500B37R031-6T08 MM EC.500B37R060-6T08

Flute

Ha°

Rd°

IC908

Dimensions

(mm/t)

8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.70 12.70 12.70 12.70 12.70 12.70

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

5.00 5.00 5.00 5.00 5.00 5.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 12.00 9.00 9.00 9.00 9.00 9.00 9.00 9.50 9.50 9.50 9.50 9.50 9.50

0.50 1.00 1.50 0.50 1.00 1.50 0.50 1.00 1.50 0.50 0.00 1.00 1.50 1.50 0.50 1.00 0.50 0.00 1.00 1.50 0.40 0.76 0.00 0.40 0.80 1.50

T05 T05 T05 T05 T05 T05 T06 T06 T06 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08

7.70 7.70 7.70 7.70 7.70 7.70 9.60 9.60 9.60 9.60 9.60 9.60 9.60 9.60 11.70 11.70 11.70 11.70 11.70 11.70 12.40 12.40 12.40 12.40 12.40 12.40

10.00 10.00 10.00 10.00 10.00 10.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 19.00 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50

30.0 30.0 30.0 45.0 45.0 45.0 30.0 30.0 30.0 45.0 45.0 45.0 45.0 45.0 30.0 30.0 45.0 45.0 45.0 45.0 30.0 30.0 45.0 45.0 45.0 45.0

6.0 6.0 6.0 3.0 3.0 3.0 6.0 6.0 6.0 3.0 3.0 3.0 3.0 3.0 6.0 6.0 3.0 3.0 3.0 3.0 6.0 6.0 5.0 5.0 5.0 5.0

• • • • • • • • • • • • • • • • • • • • • • • • • •

0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.03-0.10 0.04-0.10 0.03-0.10 0.04-0.10 0.03-0.10 0.04-0.10 0.04-0.11 0.04-0.11 0.04-0.10 0.04-0.11 0.04-0.10 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11

Chx45˚

MM EC-D

Interchangeable 6, 8, 10 Flute Solid Carbide Endmill Heads with 50° Helix for Machining Hardened Steel

De8

Rd°

Ha° l

Recommended Machining Data

Flute

Ha°

Rd°

IC903

Dimensions

Designation MM EC080D05C01-6T05 MM EC100D07C01-6T06 MM EC120D09C01-6T08 MM EC160D12C02-8T10 MM EC200D15C02-10T12

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM EC-6

(mm/t)

8.00 10.00 12.00 16.00 20.00

6 6 6 8 10

5.00 7.00 9.00 12.00 15.00

0.10 0.10 0.10 0.20 0.20

T05 T06 T08 T10 T12

7.70 9.60 11.70 15.30 18.45

10.00 13.00 16.50 20.50 25.50

50.0 50.0 50.0 50.0 50.0

2.0 2.0 3.0 3.0 3.0

• • • • •

0.03-0.10 0.03-0.10 0.04-0.11 0.05-0.13 0.05-0.13

Interchangeable 8, 10 Flute Solid Carbide Endmill Heads 30° and 45° Helix and Various Corner Radii

De8

Rd°

Ha° l

Recommended Machining Data

Designation MM EC160A12R0.5-8T10 MM EC160A12R0.5-8T10H MM EC160A12R1.0-8T10 MM EC160A12R1.6-8T10 MM EC160A12R2.0-8T10 MM EC160B12R0.5-8T10 MM EC160B12R1.0-8T10 MM EC160B12R1.6-8T10 MM EC160B12R2.0-8T10 MM EC200A15R1.0-10T12 MM EC200A15R2.0-10T12 MM EC250A22R0.8-10T15

(1)

Flute

Ha°

Rd°

IC908

Dimensions

(mm/t)

16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 25.00

8 8 8 8 8 8 8 8 8 10 10 10

12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 15.00 15.00 22.00

0.50 0.50 1.00 1.60 2.00 0.50 1.00 1.60 2.00 1.00 2.00 0.80

T10 T10 T10 T10 T10 T10 T10 T10 T10 T12 T12 T15

15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 18.45 18.45 23.90

20.50 20.50 20.50 20.50 20.50 20.50 20.50 20.50 20.50 25.50 25.50 37.00

30.0 30.0 30.0 30.0 30.0 45.0 45.0 45.0 45.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 3.0 3.0 3.0

• • • • • • • • • • • •

0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

Rd°

Ts DC

MM EC-CF

Interchangeable Solid Carbide Endmill Heads for Chatter Free Roughing and Finishing Operations

DN/DCONMS

CHWx45°/RE

FHA

APMX LF

Recommended Machining Data

Dimensions

Designation MM EC080E05C3CF-4T05 MM EC080E05R0CF-4T05 MM EC080E05R05CF-4T05 MM EC100E07C4CF-4T06 MM EC100E07R05CF-4T06 MM EC120E09C5CF-4T08 MM EC120E09C5CF-4T08I (1) MM EC120E09R05CF-4T08 MM EC500E37C20CF-4T08 MM EC500E37R0-CF-4T08 MM EC500E37R15CF-4T08 MM EC500E37R31CF-4T08 MM EC500E37R62CF-4T08 MM EC160E12C6CF-4T10 MM EC160E12R05CF-4T10 MM EC200E15C6CF-4T12 MM EC200E15R05CF-4T12 MM EC250E22C6CF-4T15 MM EC250E28C6CF-12T15 MM EC250E28C6CF-4T15 MM EC250E22R05CF-4T15 MM EC250E22R10CF-4T15 MM EC250E22R20CF-4T15 MM EC250E22R30CF-4T15

Flute

Ha°

(mm/t)

8.00 8.00 8.00 10.00 10.00 12.00 12.00 12.00 12.70 12.70 12.70 12.70 12.70 16.00 16.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00

0.3 0.4 0.5 0.5 0.5 0.6 0.6 0.6 0.6 0.6 -

0.00 0.50 0.50 0.50 0.39 0.78 1.56 0.50 0.50 0.50 1.00 2.00 3.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 12 4 4 4 4 4

5.00 5.00 5.00 7.00 7.00 9.00 9.00 9.00 9.50 9.50 9.50 9.50 9.50 12.00 12.00 15.00 15.00 22.00 28.00 28.00 22.00 22.00 22.00 22.00

T05 T05 T05 T06 T06 T08 T08 T08 T08 T08 T08 T08 T08 T10 T10 T12 T12 T15 T15 T15 T15 T15 T15 T15

7.70 7.70 7.70 9.60 9.60 11.70 11.70 11.70 12.40 12.40 12.40 12.40 12.40 15.30 15.30 18.45 18.45 23.90 23.90 23.90 23.90 23.90 23.90 23.90

10.00 10.00 10.00 13.00 13.00 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 20.50 20.50 25.50 25.50 37.00 43.00 43.00 37.00 37.00 37.00 37.00

38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

• • • • • • • • • • • • • • • • • • • • • • • •

0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.17 0.05-0.17 0.06-0.17 0.06-0.13 0.06-0.17 0.06-0.17 0.06-0.17 0.06-0.17 0.06-0.17

IC908

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM EC-8/MM EC-10

ISCAR

Interchangeable Carbide Endmill Heads for Chatter Free Milling of Alloyed Steel

De8

a1°

a2°

a4°

a3°

Chx45°

Ha° (46-48°)

a1≠a2≠a3≠a4

Recommended Machining Data

Designation MM EC080H05C3-4T05CF MM EC100H07C4-4T06CF MM EC120H09C5-4T08CF MM EC160H12C6-4T10CF MM EC200H15C6-4T12CF

Flute

IC908

Dimensions

(mm/t)

8.00 10.00 12.00 16.00 20.00

.3 .4 .5 .6 .6

4 4 4 4 4

5.00 7.00 9.00 12.00 15.00

T05 T06 T08 T10 T12

7.70 9.60 11.70 15.30 18.45

10.00 13.00 16.50 20.50 25.50

• • • • •

0.03-0.09 0.03-0.10 0.04-0.11 0.05-0.13 0.05-0.17

• For shanks, see pages 69-69 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection. • For user guide, see pages 38,147-151

MM EC-H-5

Interchangeable Carbide Endmill Heads for Chatter Free Milling of High Temperature Alloys like Titanium and Inconel

a2° a1°

De8

a3°

Chx45°

Ha° (35 - 41°)

a5°

a4°

a1≠a2≠a3≠a4≠a5

Recommended Machining Data

Designation MM EC080H05C3-5T05CF MM EC100H07C4-5T06CF MM EC120H09C5-5T08CF MM EC160H12C6-5T10CF MM EC200H15C6-5T12CF MM EC250H22C6-5T15CF

Flute

R d°

IC308

Dimensions

(mm/t)

8.00 10.00 12.00 16.00 20.00 25.00

0.3 0.4 0.5 0.6 0.6 0.6

5 5 5 5 5 5

5.00 7.00 9.00 12.00 15.00 22.00

T05 T06 T08 T10 T12 T15

7.70 9.60 11.70 15.30 18.45 23.90

10.00 13.00 16.50 20.50 25.50 37.00

5.0 5.0 4.0 4.0 3.0 3.0

• • • • • •

0.03-0.09 0.03-0.10 0.04-0.11 0.05-0.13 0.05-0.17 0.06-0.17

Cx45°

Chx45°

De9

Rd°

MM EFS

Combination of Roughing and Finishing Interchangeable Solid Carbide Endmill Heads

Ha°

Recommended Machining Data

Flute

Ha°

IC908

Dimensions

Designation MM EFS080B05-4T05 MM EFS100B07-4T06 MM EFS120B09-4T08 MM EFS160B12-4T10 MM EFS200B15-4T12 MM EFS250B22-4T15

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM EC-H-4

(mm/t)

8.00 10.00 12.00 16.00 20.00 25.00

4 4 4 4 4 4

5.00 7.00 9.00 12.00 15.00 22.00

0.30 0.30 0.40 0.60 0.60 0.60

T05 T06 T08 T10 T12 T15

7.70 9.60 11.70 15.30 18.45 23.90

10.00 13.00 16.50 20.50 25.50 37.00

45.0 45.0 45.0 45.0 45.0 45.0

• • • • • •

0.03-0.08 0.03-0.09 0.04-0.10 0.05-0.11 0.05-0.11 0.06-0.11

Rd°

Ts De9

MM EFS-CF

4 Flute Solid Carbide Heads with 38° Helix and Variable Pitch for Chatterfree Roughing and Finishing Aplications

Ha°

ap l

Recommended Machining Data

Designation MM EFS060E05-4T05 CF MM EFS080E05-4T05 CF MM EFS100E07-4T06 CF MM EFS120E09-4T08 CF MM EFS.500E37-4T08 CF MM EFS160E12-4T10 CF MM EFS200E15-4T12 CF MM EFS250E22-4T15 CF

Flute

Ha°

IC908

Dimensions

(mm/t)

6.00 8.00 10.00 12.00 12.70 16.00 20.00 25.00

4 4 4 4 4 4 4 4

5.00 5.00 7.00 9.00 9.50 12.00 16.00 22.00

0.25 0.3 0.4 0.5 0.5 0.6 0.6 0.6

T05 T05 T06 T08 T08 T10 T12 T15

7.70 7.70 9.60 11.70 12.40 15.30 18.45 23.90

10.00 10.00 13.00 16.50 16.50 20.50 25.50 37.00

38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

• • • • • • • •

0.03-0.08 0.03-0.08 0.03-0.09 0.04-0.10 0.04-0.10 0.05-0.11 0.05-0.11 0.06-0.11

D2 Ts

MM ERS

Chx45°

Interchangeable Solid Carbide Rough Milling Heads for High Metal Removal Rates

De9

Rd°

Ha°

Recommended Machining Data

Dimensions

Designation MM ERS080B05-4T05 MM ERS080B09-4T05 MM ERS100B07-4T06 MM ERS120B09-4T08 MM ERS120B09-4T08H (1) MM ERS120B09-4T08I (2) MM ERS120B14-4T08 MM ERS.500B37-4T08 MM ERS160B12-5T10 MM ERS160B12-5T10H (1) MM ERS200B15-6T12 MM ERS250B22-6T15 MM ERS1.00B86-6T15

Flute

Ha°

Rd°

IC908

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Chx45°

(mm/t)

8.00 8.00 10.00 12.00 12.00 12.00 12.00 12.70 16.00 16.00 20.00 25.00 25.40

4 4 4 4 4 4 4 4 5 5 6 6 6

5.00 9.00 7.00 9.00 9.00 9.00 14.00 9.50 12.00 12.00 15.00 22.00 22.00

T05 T05 T06 T08 T08 T08 T08 T08 T10 T10 T12 T15 T15

7.70 7.70 9.60 11.70 11.70 11.70 11.70 12.40 15.30 15.30 18.45 23.90 23.90

10.00 15.00 13.00 16.50 16.50 16.50 23.00 16.50 20.50 20.50 25.50 37.00 37.00

0.25 0.25 0.30 0.35 0.35 0.35 0.35 0.35 0.40 0.40 0.40 0.50 0.50

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

90.0 90.0 90.0 90.0 90.0 90.0 90.0 90.0 7.0 7.0 3.0 3.0 3.0

• • • • • • • • • • • • •

0.03-0.08 0.03-0.08 0.03-0.09 0.04-0.10 0.04-0.10 0.04-0.11 0.04-0.10 0.04-0.10 0.04-0.10 0.04-0.10 0.05-0.11 0.05-0.11 0.04-0.10

MM ERA

Interchangeable Solid Carbide Rough Milling Heads for Machining Aluminum at High Metal Removal Rates

Rd°

De8

ALUMINUM Recommended Machining Data

Designation MM ERA080B05R0.2-3T05 MM ERA100B06R0.2-3T06 MM ERA120B08R0.2-3T08 MM ERA160B10R0.2-3T10 MM ERA200B12R0.2-3T12 MM ERA250B19R0.2-3T15

Flute

Ha°

(mm/t)

8.00 10.00 12.00 16.00 20.00 25.00

3 3 3 3 3 3

5.00 6.00 8.00 10.00 12.00 19.00

0.20 0.20 0.20 0.20 0.20 0.20

T05 T06 T08 T10 T12 T15

7.70 9.60 11.70 15.30 18.45 23.90

10.00 13.00 16.50 20.50 25.50 37.00

45.0 45.0 45.0 45.0 45.0 45.0

• • • • • •

0.03-0.15 0.05-0.20 0.07-0.22 0.07-0.25 0.07-0.25 0.07-0.25

ISCAR

IC08

Dimensions

Rd°

Interchangeable Solid Carbide Slot Drill Milling Heads for Machining Aluminum

Dh6

Ha°

ALUMINUM Recommended Machining Data

Designation MM EA080B05R0.5-2T05 MM EA080B05R0.5-3T05 MM EA100B07R0.5-2T06 MM EA100B07R1.0-2T06 MM EA100B06R0.5-3T06 MM EA100B06R1.0-3T06 MM EA120B09R0.5-2T08 MM EA120B09R1.0-2T08 MM EA120B08R0.5-3T08 MM EA120B08R1.0-3T08 MM EA120B08R3.0-3T08 MM EA.500B37R000-2T08 MM EA.500B37R020-2T08 MM EA.500B31R031-3T08 MM EA.500B31R062-3T08 MM EA.500B31R094-3T08 MM EA.500B31R125-3T08 MM EA160B10R000-3T10 MM EA160B10R1.0-3T10 MM EA160B10R2.0-3T10 MM EA160B10R3.0-3T10 MM EA160B10R4.0-3T10 MM EA200B12R0.5-3T12 MM EA200B12R1.0-3T12 MM EA200B12R2.0-3T12 MM EA200B12R3.0-3T12 MM EA200B12R4.0-3T12

Flute

Ha°

IC08

Dimensions

(mm/t)

8.00 8.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.70 12.70 12.70 12.70 12.70 12.70 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00

2 3 2 2 3 3 2 2 3 3 3 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3

5.00 5.00 7.00 7.00 6.00 6.00 9.00 9.00 8.00 8.00 8.00 9.50 9.50 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00

0.50 0.50 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 3.00 0.00 0.50 0.80 1.60 2.40 3.20 0.00 1.00 2.00 3.00 4.00 0.50 1.00 2.00 3.00 4.00

T05 T05 T06 T06 T06 T06 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T10 T10 T10 T10 T10 T12 T12 T12 T12 T12

7.70 7.70 9.60 9.60 9.60 9.60 11.70 11.70 11.70 11.70 11.70 12.40 12.40 12.40 12.40 12.40 12.40 15.30 15.30 15.30 15.30 15.30 18.45 18.45 18.45 18.45 18.45

10.00 10.00 13.00 13.00 13.00 13.00 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 20.50 20.50 20.50 20.50 20.50 25.50 25.50 25.50 25.50 25.50

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

• • • • • • • • • • • • • • • • • • • • • • • • • • •

0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

• For shanks, see pages 63-69 • For Clamping keys (should be ordered separately), tightening torques and clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection.

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM EA

Interchangeable Solid Carbide Endmill Heads with Different Helix for Machining Aluminum

Dh6

Haº

ALUMINUM Recommended Machining Data

Designation MM EA080H08R0CF-4T05 MM EA100H10R0CF-4T06 MM EA120H12R0.2CF-3T08 MM EA120H12R0CF-4T08 MM EA160H16R0.0CF-3T10 MM EA160H16R0.2CF-3T10 MM EA160H16R0.5CF-3T10 MM EA160H16R2.5CF-3T10 MM EA160H16R0CF-4T10 MM EA200H20R0.0CF-3T12 MM EA200H20R0.2CF-3T12 MM EA200H20R0.5CF-3T12 MM EA200H20R2.5CF-3T12 MM EA250H19R0.5-3T15 MM EA250H19R1.0-3T15 MM EA250H19R3.0-3T15

Flute

Ha°

IC08

Dimensions

(mm/t)

8.00 10.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00

4 4 3 4 3 3 3 3 4 3 3 3 3 3 3 3

8.00 10.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 19.00 19.00 19.00

0.00 0.00 0.20 0.00 0.00 0.20 0.50 2.50 0.00 0.00 0.20 0.50 2.50 0.50 1.00 3.00

T05 T06 T08 T08 T10 T10 T10 T10 T10 T12 T12 T12 T12 T15 T15 T15

7.70 9.60 11.70 11.70 15.30 15.30 15.30 15.30 15.30 18.45 18.45 18.45 18.45 23.90 23.90 23.90

15.00 19.00 23.00 23.00 28.00 28.00 28.00 28.00 26.00 34.00 34.00 34.00 34.00 37.00 37.00 37.00

40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0

• • • • • • • • • • • • • • • •

0.03-0.09 0.03-0.10 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.12 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.06-0.16 0.06-0.16 0.06-0.16

MM EPNC

Interchangeable Solid Carbide Heads with Changing Direction Helix Flutes for Rough Machining of CFRP Parts

Recommended Machining Data

Dimensions

Designation MM EPNC100S12-12T06 MM EPNC120S14-12T08

Flute

10.00 12.00

12 12

12.00 14.00

0.00 0.00

T06 T08

9.60 11.70

19.00 23.00

MM KEY 8X5* MM KEY 8X5*

IC02

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

MM EA-CF

(mm/t)

• •

0.02-0.04 0.02-0.04

ap3

MM EPX

Interchangeable Solid Carbide Heads with Right and Left-Hand Changing Direction Helix Flutes for Machining CFRP Parts

Recommended Machining Data

Designation MM EPX100S12-6T06 MM EPX120S14-8T08

Flute

ap3

(mm/t)

10.00 12.00

6 8

12.00 14.00

6.30 6.70

0.00 0.00

T06 T08

9.60 11.70

19.00 23.00

• •

0.02-0.06 0.02-0.06

• Important: for best results, the intersection of the alternating flute directions (ap3) should be positioned in the middle of the workpiece height • For shanks, see pages 63-69 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see pages 34-35 • Do not apply lubricant to the threaded connection. • For user guide, see pages 38,147-151

ISCAR

IC08

Dimensions

Stepped Cylindrical Shanks for Interchangeable Milling Heads

Designation MM S-A-L050-C08-T04 MM S-A-L060/20-C08-T04-C MM S-A-L060-C08-T05 MM S-A-L070-C08-T05-C MM S-A-L070-C08-T05-W MM S-A-L090-C08-T05-C MM S-A-L090-C08-T05-W MM S-A-L110-C08-T05-C MM S-A-L110-C08-T05-W MM S-A-L070-C10-T06-C MM S-A-L070-C10-T06-W-H MM S-A-L075-C10-T06 MM S-A-L075-C10-T06-H MM S-A-L090-C10-T06-C MM S-A-L090-C10-T06-W MM S-A-L090-C10-T06-W-H MM S-A-L110-C10-T06-C MM S-A-L110-C10-T06-W-H MM S-A-L150-C10-T06-C MM S-A-L070-C12-T08-C MM S-A-L070-C12-T08-W-H MM S-A-L090/14-C12-T08-CH MM S-A-L090-C12-T08 MM S-A-L070/020C12T08C-CH MM S-A-L090-C12-T08-C MM S-A-L090-C12-T08-H MM S-A-L090-C12-T08-W-H MM S-A-L090/040C12T08C-CH MM S-A-L090/42-C12-T08-CH MM S-A-L110-C12-T08-W MM S-A-L110-C12-T08-C MM S-A-L110-C12-T08-W-H MM S-A-L110/060C12T08C-CH MM S-A-L130-C12-T08-C MM S-A-L130-C12-T08-W-H MM S-A-L130/080C12T08C-CH MM S-A-L070-C16-T10-W-H MM S-A-L090-C16-T10-C MM S-A-L090-C16-T10-W-H MM S-A-L090/040C16T10C-CH MM S-A-L100-C16-T10 MM S-A-L100-C16-T10-H MM S-A-L100/20-C16-T10-CH MM S-A-L100/42-C16-T10-CH MM S-A-L110-C16-T10-C MM S-A-L110-C16-T10-W-H MM S-A-L110/060C16T10C-CH MM S-A-L130-C16-T10-C MM S-A-L130-C16-T10-W-H MM S-A-L130/080C16T10C-CH MM S-A-L150-C16-T10-C MM S-A-L150-C16-T10-W-H MM S-A-L090-C20-T12-C MM S-A-L090-C20-T12-W-H MM S-A-L090/040C20T12C-CH MM S-A-L120-C20-T12 MM S-A-L120-C20-T12-H MM S-A-L120/25-C20-T12-CH MM S-A-L120/48-C20-T12-CH MM S-A-L130-C20-T12-C MM S-A-L130-C20-T12-W-H MM S-A-L130/080C20T12C-CH MM S-A-L170-C20-T12-C

MM S-A-L...-CH

h L1

Tsi

Shank m.(1)

T04 T04 T05 T05 T05 T05 T05 T05 T05 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T10 T10 T10 T10 T10 T10 T10 T10 T10 T10 T10 T10 T10 T10 T10 T10 T12 T12 12C T12 T12 T12 T12 T12 T12 T12 T12

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00

5.80 5.80 7.60 7.60 7.60 7.60 7.60 7.60 7.60 9.60 9.60 9.60 9.60 9.60 9.60 9.60 9.60 9.60 9.60 11.60 11.60 11.60 11.60 11.50 11.60 11.60 11.60 11.50 11.60 11.60 11.60 11.60 11.50 11.60 11.60 11.50 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 18.30 18.30 18.30 18.30 18.30 18.30 18.30 18.30 18.30 18.30 18.30

9.90 0.00 12.50 18.60 18.90 38.60 38.60 57.90 58.90 18.50 18.90 17.40 18.80 38.50 17.20 39.00 57.90 59.00 98.50 17.90 18.70 13.00 13.30 18.00 39.00 38.70 38.70 38.00 41.00 17.00 57.00 58.70 58.00 77.80 78.70 78.00 18.20 38.00 38.20 38.00 16.30 48.00 18.00 40.20 58.00 58.20 58.00 77.40 78.20 78.00 97.40 98.20 37.00 36.90 37.20 20.30 66.70 22.20 45.20 77.20 76.90 77.20 97.20

14.0 20.0 15.0 20.0 20.0 40.0 40.0 60.0 60.0 20.0 20.0 20.0 20.0 40.0 20.0 40.0 60.0 60.0 100.0 20.0 20.0 14.0 16.0 20.0 40.0 40.0 40.0 40.0 42.0 20.0 60.0 60.0 60.0 80.0 80.0 80.0 20.0 40.0 40.0 40.0 20.0 50.0 20.0 42.0 60.0 60.0 60.0 80.0 80.0 80.0 100.0 100.0 40.0 40.0 40.0 25.0 70.0 25.0 48.0 80.0 80.0 80.0 100.0

50.00 60.00 60.00 70.00 70.00 90.00 90.00 110.00 110.00 70.00 70.00 75.00 75.00 90.00 90.00 90.00 110.00 110.00 150.00 70.00 70.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 110.00 110.00 110.00 110.00 130.00 130.00 130.00 70.00 90.00 90.00 90.00 100.00 100.00 100.00 100.00 110.00 110.00 110.00 130.00 130.00 130.00 150.00 150.00 90.00 90.00 90.00 120.00 120.00 120.00 120.00 130.00 130.00 130.00 170.00

S S S C W C W C W C W S S C W W C W C C W S S C C S W C S W C W C C W C W C W C S S S S C W C C W C C W C W C S S S S C W C C

N N N N N N N N N N Y N Y N N Y N Y N N Y Y N Y N Y Y Y Y N N Y Y N Y Y Y N Y Y N Y Y Y N Y Y N Y Y N Y N Y Y N Y Y Y N Y Y N

RPM max(2)

60000 0 60000 60000 60000 50160 36090 30600 21060 54900 60000 60000 53940 55170 41670 40860 34530 24840 16620 60000 60000 43000 43050 41040 49800 41010 31350 41040 30210 27960 20100 60000 60000 57510 39000 37140 38040 47010 36030 33510 24450 24660 17610 60000 60000 60000 36000 32160 32160 32160 42360 31650 42360 25170

0.02 0.00 0.02 0.04 0.06 0.06 0.07 0.07 0.09 0.08 0.08 0.05 0.04 0.06 0.12 0.10 0.11 0.12 0.15 0.10 0.11 0.08 0.08 0.08 0.12 0.08 0.15 0.11 0.08 0.20 0.16 0.18 0.12 0.19 0.21 0.17 0.21 0.21 0.27 0.17 0.15 0.13 0.12 0.14 0.27 0.33 0.17 0.32 0.39 0.35 0.37 0.45 0.32 0.41 0.30 0.27 0.25 0.12 0.20 0.47 0.59 0.44 0.63

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM S-A-L...-H Tsi

MM S-A (stepped shanks)

• Do not apply lubricant to the threaded connection. (1) S-steel, C-carbide, W-tungsten (2) The maximum RPM must be calculated. Divide the listed max. RPM by the number of flutes (on the milling head) being used. For tools, see pages: • MTE-MM (358)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM S-A-L...-H Tsi

MM S-A (stepped shanks) (continued)

Stepped Cylindrical Shanks for Interchangeable Milling Heads

MM S-A-L...-CH

h L1

Designation MM S-A-L200-C20-T12-C MM S-A-L200-C20-T12-W-H MM S-A-L200/120C20T12C-CH MM S-A-L120-C25-T15-C MM S-A-L120-C25-T15-W-H MM S-A-L135-C25-T15 MM S-A-L135/35-C25-T15-CH MM S-A-L135/50-C25-T15-CH MM S-A-L170-C25-T15-C MM S-A-L175-C25-T15 MM S-A-L250-C25-T15-C

Tsi

Shank m.(1)

T12 T12 T12 T15 T15 T15 T15 T15 T15 T15 T15

20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00

18.30 18.30 18.30 23.90 23.90 23.90 23.90 23.90 23.90 23.90 23.90

116.50 116.90 117.20 57.50 58.00 33.00 33.00 47.70 98.00 62.70 148.00

120.0 120.0 120.0 60.0 60.0 35.0 35.0 50.0 100.0 65.0 150.0

200.00 200.00 200.00 120.00 120.00 135.00 135.00 135.00 170.00 175.00 250.00

C W C C W S S S C S C

RPM max(2)

17790 12540 17790 49400 41700 28290 28230 28230 27360 16890 12690

0.76 0.92 0.70 0.64 0.89 0.47 0.42 0.40 0.96 0.10 1.45

N Y Y N Y N Y Y N N N

Tsi

MM S-A-N

Stepped Cylindrical Shanks with Parallel Directed Coolant for Interchangeable Milling Heads

Designation MM S-A-L075-C10-T06-N MM S-A-L090-C12-T08-N MM S-A-L100-C16-T10-N

d h L1

Tsi

T06 T08 T10

10.00 12.00 16.00

9.60 11.60 15.30

18.00 18.00 23.00

28.0 30.0 35.0

75.00 90.00 100.00

0.040 0.067 0.045

• Do not apply lubricant to the threaded connection For tools, see pages: BCM-MM (234) • E93CN-MM (235) • FF EWX-MM (257) • H490 E90AX-MM (16) • HCE-MM (9) • HCM-MM (230) • HM390 ETC-MM (14) • HM90 E90A-MM-10 (21) • HP E90AN-MM-07 (13) • MTE-MM (358) • T490 ELN-MM..-08 (15)

Tsi

MM TS-A

Cylindrical Shanks for Interchangeable Milling Heads

MM TS-A-L...-H d

D2 L

Designation MM TS-A-L070-C08-T04 MM TS-A-L070-C08-T05 MM TS-A-L080-C10-T06 MM TS-A-L080-C10-T06-H MM TS-A-L090-C12-T08 MM TS-A-L090-C12-T08-H MM TS-A-L100-C16-T10 MM TS-A-L100-C16-T10-H

Tsi

T04 T05 T06 T06 T08 T08 T10 T10

8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00

5.80 7.70 10.00 10.00 12.00 12.00 16.00 16.00

70.00 70.00 80.00 80.00 90.00 90.00 100.00 100.00

N N N Y N Y N Y

Shank m.

RPM max(1)

S S S S S S S S

0 60000 47400 46920 43110 42780 39420 39210

0.00 0.03 0.06 0.04 0.08 0.08 0.16 0.14

• Do not apply lubricant to the threaded connection (1) The actual maximum RPM should be calculated by dividing the listed RPM max by the number of the head's flutes being used. For tools, see pages: • MTE-MM (358)

ISCAR

MM GRT-...C-T08

Solid Carbide Cylindrical Shanks Carrying Slitting and Grooving Interchangeable Milling Heads

d L

Designation MM GRT-095-T06 MM GRT-100-T06 MM GRT-120C-T08 MM GRT-127C-T08

Tsi

Shank m.(1)

T06 T06 T08 T08

9.52 10.00 12.00 12.70

80.00 100.00 100.00 120.00

C C C C

N N Y Y

0.074 0.104 0.124 0.168

MM MM MM MM

EGR EGR EGR EGR

16-18 16-18 20-22 20-22

• MM GRT... shanks serve mainly for MM GRIT... slitting heads. When mounting other types of milling heads, do not exceed maximum specified depth of cut for the particular milling head. Since the shank diameter is not relieved, it may touch a wall on the workpiece being machined. • Use carbide shanks for groove milling heads and for applications requiring high rigidity and precision. Each slitting shank is supplied with MM EGR clamping key. (1) C - Solid carbide

MM S-A (straight shanks)

Shanks for Interchangeable Milling Heads

Tsi

L d

D2 Tsi

Designation MM S-A-L055-W12-T05 MM S-A-L065-W16-T06 MM S-A-L065-W16-T08 MM S-A-L070-W20-T10 MM S-A-L075-W25-T12 MM S-A-L100-W32-T15 MM S-A-L150-C12-T05-B MM S-A-L200-C16-T06-B MM S-A-L250-C20-T08-B MM S-A-L250-C25-T10-B

(1) (1) (1) (1)

Tsi

Shank(2)

Shank m.

RPM max(3)

T05 T06 T08 T10 T12 T15 T05 T06 T08 T10

12.00 16.00 16.00 20.00 25.00 32.00 12.00 16.00 20.00 25.00

7.60 9.60 11.60 15.30 18.30 23.90 7.60 9.60 11.60 15.30

W W W W W W C C C C

55.00 65.00 65.00 70.00 75.00 100.00 150.00 200.00 250.00 250.00

S S S S S S S S S S

60000 60000 60000 60000 60000 60000 18270 11970 9330 11130

0.050 0.094 0.100 0.168 0.281 0.300 0.130 0.326 0.600 0.938

• Do not apply lubricant to the threaded connection. (1) "B" suffix - cylindrical shank which may be shortened. (2) C-Cylindrical, W-Weldon (3) The maximum RPM must be calculated. Divide the listed max. RPM by the number of flutes (on the milling head) being used. For tools, see pages: • MTE-MM (358)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Tsi

MM GRT (shanks)

Tsi

MM S-B (85° conical shanks)

Designation MM S-B-L080/24-C08-T04 MM S-B-L080-C12-T05 MM S-B-L125-C16-T06 MM S-B-L140-C20-T06-W MM S-B-L140-C16-T08 MM S-B-L140-C20-T10 MM S-B-L170-C25-T10 MM S-B-L160-C25-T12 MM S-B-L190-C32-T12 MM S-B-L200-C32-T15 MM S-B-L250-W40-T15

85° Conical Shanks for Interchangeable Milling Heads

a°

h L1

Tsi

a°

Shank(1)

Shank m.

RPM max(2)

T04 T05 T06 T06 T08 T10 T10 T12 T12 T15 T15

87 85 85 85 85 85 85 85 85 85 85

12.00 12.00 16.00 20.00 16.00 20.00 25.00 25.00 32.00 32.00 40.00

5.80 7.60 9.60 9.60 11.60 15.30 15.30 18.30 18.30 23.90 23.90

C C C C C C C C C C W

24.0 25.0 34.0 60.0 22.0 27.5 56.0 40.0 80.0 50.0 100.0

80.00 80.00 125.00 140.00 140.00 140.00 170.00 160.00 190.00 200.00 250.00

S S S W S S S S S S S

31.50 19.20 -

0 60000 41280 51180 25590 31020 29490 28680 34890 14160 21840

0.00 0.06 0.19 0.62 0.22 0.34 0.16 0.11 0.56 1.19 2.12

• Shank material (Shank m.): S-steel, W-tungsten. • Do not apply lubricant to the threaded connection. (1) C-Cylindrical, W-Weldon (2) The maximum RPM must be calculated. Divide the listed max. RPM by the number of flutes (on the milling head) being used. For tools, see pages: • MTE-MM (358)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

MM S-D (89° conical shanks)

89° Conical Shanks for Interchangeable Milling Heads

d a° h

Tsi

L1 L

Designation MM S-D-L100-C12-T05 MM S-D-L110-C12-T05-C MM S-D-L110-C12-T05-W-H MM S-D-L130-C12-T05-C MM S-D-L130-C12-T05-W-H MM S-D-L150-C16-T05-C MM S-D-L110-C12-T06-W-H MM S-D-L130-C16-T06-W-H MM S-D-L150-C16-T06-C MM S-D-L150-C16-T06-W-H MM S-D-L160-C16-T06 MM S-D-L170-C16-T06-C MM S-D-L170-C16-T06-W MM S-D-L130-C16-T08-C MM S-D-L130-C16-T08-W-H MM S-D-L150-C16-T08-C MM S-D-L150-C16-T08-W-H MM S-D-L170-C20-T08 MM S-D-L170-C20-T08-C MM S-D-L170-C20-T08-W MM S-D-L170-C20-T08-W-H MM S-D-L150-C20-T10-C MM S-D-L150-C20-T10-W-H MM S-D-L170-C20-T10-C MM S-D-L170-C20-T10-W-H MM S-D-L190-C20-T10 MM S-D-L190-C20-T10-C MM S-D-L190-C20-T10-W-H MM S-D-L210-C20-T10-C MM S-D-L210-C20-T10-W-H MM S-D-L180-C25-T12-C MM S-D-L180-C25-T12-W-H MM S-D-L200-C25-T12-W-H MM S-D-L210-C25-T12 MM S-D-L250-C25-T12-C MM S-D-L250-C25-160T12W-H MM S-D-L250-C25-T12-W-H MM S-D-L250-C32-T15 MM S-D-L250-C32-T15-C MM S-D-L300-C32-T15-C

Tsi

a°

Shank m.

T05 T05 T05 T05 T05 T05 T06 T06 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T08 T08 T08 T10 T10 T10 T10 T10 T10 T10 T10 T10 T12 T12 T12 T12 T12 T12 T12 T15 T15 T15

89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89

12.00 12.00 12.00 12.00 12.00 16.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00

7.60 7.60 7.60 7.60 7.60 7.60 9.60 9.60 9.60 9.60 9.60 9.60 9.60 11.60 11.60 11.60 11.60 11.60 11.60 11.60 11.60 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 15.30 18.30 18.30 18.30 18.30 18.30 18.30 18.30 23.90 23.90 23.90

35.0 60.0 60.0 80.0 80.0 100.0 60.0 80.0 100.0 100.0 55.0 120.0 55.0 80.0 80.0 100.0 100.0 80.0 120.0 80.0 120.0 120.0 100.0 120.0 120.0 80.0 140.0 140.0 160.0 160.0 120.0 120.0 150.0 100.0 140.0 160.0 140.0 100.0 150.0 200.0

100.00 110.00 110.00 130.00 130.00 150.00 110.00 130.00 150.00 150.00 160.00 170.00 170.00 130.00 130.00 150.00 150.00 170.00 170.00 170.00 170.00 150.00 150.00 170.00 170.00 190.00 190.00 190.00 210.00 210.00 180.00 180.00 200.00 210.00 250.00 250.00 250.00 250.00 250.00 300.00

S C W C W C W W C W S C W C W C W S C W W C W C W S C W C W C W W S C W W S C C

29.60 55.90 55.70 77.30 76.40 91.50 58.80 73.40 95.40 93.80 46.80 116.90 46.30 77.20 76.40 97.80 98.30 69.70 112.00 69.70 113.10 97.50 96.80 118.30 118.00 73.70 115.70 114.60 146.60 94.60 135.60 157.20 135.60 90.10 143.30 195.70

• Shank material (Shank m.): S-steel, C-carbide, W-tungsten. • Do not apply lubricant to the threaded connection. (2) The maximum RPM must be calculated. Divide the listed max. RPM by the number of flutes (on the milling head) being used. For tools, see pages: • MTE-MM (358)

ISCAR

N N Y N Y N Y Y N Y N N N N Y N Y N N N Y N Y N Y N N Y N Y N Y Y N N Y Y N N N

RPM max(2)

52000 53430 38460 36420 26160 29700 36990 29490 30150 21660 23370 23400 21210 39870 29040 29970 21540 22680 26250 24900 18750 35610 25800 28140 20100 15780 22830 16170 18270 12870 29460 20940 16560 15540 16170 11310 11300 14160 20370 16000

0.080 0.126 0.140 0.148 0.164 0.275 0.170 0.285 0.272 0.326 0.120 0.110 0.484 0.282 0.320 0.330 0.384 0.303 0.473 0.650 0.526 0.525 0.604 0.608 0.726 0.420 0.682 0.832 0.754 0.926 0.914 1.154 1.207 0.656 1.396 1.765 1.800 1.000 1.884 2.616

Shanks for MULTI-MASTER Solid Carbide Heads with an ER Collet Adaptation

Designation MM S-A-H004-ER11-T04 MM S-A-H004-ER11-T05 MM S-A-H10.5-ER11-T05 MM S-A-H004-ER16-T05 MM S-A-H004-ER16-T06 MM S-A-H004-ER16-T08 MM S-A-H10.5-ER16-T05 MM S-A-H10.5-ER16-T06 MM S-A-H013-ER16-T08 MM S-A-H004-ER20-T05 MM S-A-H004-ER20-T06 MM S-A-H004-ER20-T08 MM S-A-H004-ER20-T10 MM S-A-H10.5-ER20-T05 MM S-A-H10.5-ER20-T06 MM S-A-H013-ER20-T08 MM S-A-H016-ER20-T10 MM S-A-H004-ER25-T05 MM S-A-H004-ER25-T06 MM S-A-H10.5-ER25-T06 MM S-A-H004-ER25-T08 MM S-A-H10.5-ER25-T08 MM S-A-H004-ER25-T10 MM S-A-H10.5-ER25-T10 MM S-A-H004-ER25-T12 MM S-A-H10.5-ER25-T12 MM S-A-H025-ER32-T06 MM S-B-H025-ER32-T06 MM S-B-H050-ER32-T06 MM S-B-H075-ER32-T06 MM S-D-H050-ER32-T06

Fig 2

Hex Key

a°

Tsi D2

Tsi

D2 D1

h L1

Tsi

a°

Key(1)

Fig.

ER11 ER11 ER11 ER16 ER16 ER16 ER16 ER16 ER16 ER20 ER20 ER20 ER20 ER20 ER20 ER20 ER20 ER25 ER25 ER25 ER25 ER25 ER25 ER25 ER25 ER25 ER32 ER32 ER32 ER32 ER32

T04 T05 T05 T05 T06 T08 T05 T06 T08 T05 T06 T08 T10 T05 T06 T08 T10 T05 T06 T06 T08 T08 T10 T10 T12 T12 T06 T06 T06 T06 T06

5 5 5 1

5.80 7.60 7.60 7.60 9.25 11.60 7.60 9.25 11.60 7.60 9.25 11.60 15.30 7.60 9.25 11.60 15.30 7.60 9.25 9.25 11.60 11.60 15.30 15.30 18.30 18.30 9.25 9.60 9.60 9.60 9.60

10.00 13.50 17.90 22.60 11.20

18.00 22.30 47.30 74.10 45.00

4.0 4.0 10.5 4.0 4.0 4.0 10.5 10.5 14.0 4.0 4.0 4.0 4.0 10.5 10.5 13.0 16.0 4.0 4.0 10.5 4.0 10.5 4.0 10.5 4.0 10.5 25.0 25.0 50.0 75.0 50.0

26.00 26.50 33.00 33.50 33.50 33.50 43.10 43.10 42.50 40.60 40.60 40.60 40.60 47.10 47.10 49.60 52.60 44.60 44.60 51.10 44.60 51.10 44.60 51.10 44.60 51.10 65.00 65.00 90.00 115.00 90.00

6.00 6.35 6.35 7.94 7.94 7.94 7.94 7.94 7.94 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 14.29 14.29 14.29 14.29 14.29 14.29 14.29 14.29 14.29 -

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2

• Do not apply lubricant to the threaded connection. • For adaptation see page 38 (1) Inch size spanners (displayed in mm) For tools, see pages: • MTE-MM (358)

Tsi

MM S-ER-H

Shanks for MULTI-MASTER Solid Carbide Heads with an ER Collet Adaptation and Coolant Holes

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Fig 1 SS

MM S-ER

Hex Key

D2 L1 L

Designation MM S-A-H025-ER32-T05-H MM S-A-H040-ER32-T05-H MM S-A-H025-ER32-T06-H MM S-A-H040-ER32-T06-H MM S-A-H025-ER32-T08-H MM S-A-H050-ER32-T08-H MM S-A-H025-ER32-T10-H MM S-A-H050-ER32-T10-H MM S-A-H025-ER32-T12-H MM S-A-H050-ER32-T12-H MM S-A-H025-ER32-T15-H MM S-A-H050-ER32-T15-H

Tsi

Key

ER32 ER32 ER32 ER32 ER32 ER32 ER32 ER32 ER32 ER32 ER32 ER32

T05 T05 T06 T06 T08 T08 T10 T10 T12 T12 T15 T15

7.60 7.60 9.25 9.25 11.60 11.60 15.30 15.30 18.30 18.30 23.90 23.90

25.0 40.0 25.0 40.0 25.0 50.0 25.0 50.0 25.0 50.0 25.0 50.0

69.60 85.60 69.60 85.60 69.60 94.60 69.60 94.60 69.60 94.60 69.60 94.60

19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05

0.200 0.230 0.226 0.216 0.200 0.228 0.200 0.246 0.216 0.216 0.212 0.250

• Do not apply lubricant to the threaded connection. • For adaptation see page 38 For tools, see pages: • MTE-MM (358)

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

L R

MM S-A-HSK

MULTI-MASTER Threaded Connection Shanks with an Integral HSK DIN 69893 Form A Tapered Adaptation

Tsi

L3 L1

Designation MM S-A-H035-HSK MM S-A-H040-HSK MM S-A-H045-HSK MM S-A-H050-HSK MM S-A-H050-HSK MM S-A-H050-HSK MM S-A-H050-HSK MM S-A-H055-HSK MM S-A-H055-HSK MM S-A-H060-HSK

A40-T05 A40-T06 A40-T08 A40-T10 A40-T12 A63-T06 A63-T08 A63-T10 A63-T12 A63-T15

Tsi

40 40 40 40 40 63 63 63 63 63

T05 T06 T08 T10 T12 T06 T08 T10 T12 T15

7.60 9.25 11.60 15.30 18.30 9.25 11.60 15.30 18.30 23.90

35.00 40.00 45.00 50.00 50.00 50.00 50.00 55.00 55.00 60.00

15.0 20.0 25.0 30.0 30.0 24.0 24.0 29.0 29.0 34.0

10.00 15.00 20.00 25.00 25.00 18.00 18.00 23.00 23.00 28.00

5.0 5.0 5.0 5.0 5.0 6.0 6.0 6.0 6.0 6.0

• Do not apply lubricant to the threaded connection • For adaptation options, see page 38

R5.0 Tsi D2

MM S-A-C#

MULTI-MASTER Threaded Connection Shanks with a CAMFIX (ISO 26623-1) Exchangeable Adaptation

Designation MM S-A-H035-C3-T05 MM S-A-H035-C3-T06 MM S-A-H040-C3-T08 MM S-A-H040-C3-T10 MM S-A-H045-C3-T12 MM S-A-H045-C4-T06 MM S-A-H045-C4-T08 MM S-A-H050-C4-T10 MM S-A-H055-C4-T12 MM S-A-H055-C4-T15 MM S-A-H060-C5-T10 MM S-A-H060-C5-T12 MM S-A-H060-C5-T15 MM S-A-H065-C6-T12 MM S-A-H065-C6-T15 MM S-A-H070-C8-T15

Tsi

32 32 32 32 32 40 40 40 40 40 50 50 50 63 63 80

T05 T06 T08 T10 T12 T06 T08 T10 T12 T15 T10 T12 T15 T12 T15 T15

7.60 9.25 11.60 15.30 18.30 9.25 11.60 15.30 18.30 23.90 15.30 18.30 23.90 18.30 23.90 23.90

35.00 35.00 40.00 40.00 45.00 45.00 45.00 50.00 55.00 55.00 60.00 60.00 60.00 65.00 65.00 70.00

20.0 20.0 25.0 25.0 30.0 25.0 25.0 30.0 35.0 35.0 40.0 40.0 40.0 43.0 43.0 40.0

15.00 15.00 20.00 20.00 25.00 20.00 20.00 25.00 30.00 30.00 35.00 35.00 35.00 38.00 38.00 35.00

N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y

• Do not apply lubricant to the threaded connection • For adaptation options, see page 38 For tools, see pages: • MTE-MM (358)

Tsi D2

MM S-A-SK

DIN 69871 Integral Tapered Shanks for MULTI-MASTER Milling Heads

Designation MM S-A-H040-SK MM S-A-H045-SK MM S-A-H050-SK MM S-A-H050-SK MM S-A-H050-SK

40-T06 40-T08 40-T10 40-T12 40-T15

Tsi

40 40 40 40 40

T06 T08 T10 T12 T15

9.25 11.60 15.30 18.30 23.90

40.00 45.00 50.00 50.00 50.00

21.0 26.0 31.0 31.0 31.0

15.00 20.00 25.00 25.00 25.00

6.0 6.0 6.0 6.0 6.0

• Do not apply lubricant to the threaded connection • For adaptation, see page 38 For tools, see pages: • MTE-MM (358)

ISCAR

L3 L1

a°

Tsi

D3 Ts

MM CAB

Adapters for Connecting FLEXFIT Shanks and MULTI-MASTER Milling Heads

Designation MM CAB T06M06-16/.63 MM CAB T06M08-16/.63 MM CAB T06M08-25/1.0 MM CAB T06M10-25/1.0 MM CAB T08M08-16/.63 MM CAB T08M08-25/1.0 MM CAB T08M10-20/.75 MM CAB T08M10-25/1.0 MM CAB T08M12-20/.75 MM CAB T08M12-25/1.0

Tsi

T(1)

a°

T06 T06 T06 T06 T08 T08 T08 T08 T08 T08

M06 M08 M08 M10 M08 M08 M10 M10 M12 M12

16.00 16.00 25.00 25.00 16.00 25.00 20.00 25.00 20.00 25.00

11.60 13.70 11.30 16.60 5.40 19.50 11.30 14.20 9.30 12.50

9.30 9.60 9.30 9.60 11.70 11.70 11.70 11.70 11.70 11.70

9.70 13.00 13.00 18.00 13.00 13.00 18.00 18.00 21.00 21.00

14.50 17.50 17.50 20.00 17.50 17.50 20.00 20.00 22.00 22.00

8.0 11.0 11.0 11.0 11.0 11.0 13.0 11.0 13.0 13.0

1.5 6 1.5 5 11.4 1.5 7 1.5 7 1.5

0.010 0.020 0.020 0.036 0.025 0.028 0.038 0.033 0.048 0.040

• Do not apply lubricant to the threaded connection. • For adaptation options, see page 38 (1) Clamping wrench size

Tsi

MM CAB-T-T

MULTI-MASTER Shank Extensions

T (1)

D2 L

Designation MM CAB T05T05-25/1.0-C MM CAB T06T06-25/1.0-C MM CAB T08T08-25/1.0-C MM CAB T10T10-38/1.5-C MM CAB T12T12-38/1.5-C MM CAB T15T15-45/1.77-C

Tsi

T(1)

7.60 9.30 11.50 15.20 18.45 23.90

T05 T06 T08 T10 T12 T15

25.40 25.40 25.40 38.10 38.10 45.00

6.0 8.0 10.0 13.0 16.0 20.0

0.022 0.020 0.020 0.076 0.106 0.210

• Clamping key should be ordered separately • For adaptation, see page 38 (1) Clamping wrench size

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SOLID CARBIDE ENDMILLS

ISCAR

WORKPIECE MATERIAL STEEL STAINLESS STEEL CAST IRON ALUMINUM / NON FERROUS MATERIALS SUPPERALLOYS / TITANIUM HARD STEELS

ISO P M K N S H

Page 72 75 78 81 82 84

P (Steel Materials)

Tools Choosing Priorities Rough Semi-Finish

Tool EC-H6/20 EC-E7/H7-CF EFS-B44 EFS-E44-CF ECR-B-MF EC-E5L-CF EC-E4L-CF ECP-H4L-CF EC-H4M-CF-E

5 4 6 7 3 2 1

Finish/H.S.M

6 5 7 1 3 4 2

1 2 4 5 3

ROUGHING Designation

H (Neck)

Corner Type

Coolant

Page

EC-H4M-CF-E

6-20

2xD

CHx45

ECP-H4L-CFR

6-20

3XD

2xD

EC-E4L-CF

1-25

3XD

2xD

CHx45

100

EFS-E44

6-25

2xD

CHx45

EFS-B44

4-25

3xD

2xD

CHx45

ECR-B-MF

6-25

2xD

4/6

CHx45

103

EC-E5L-CF

6-20

2xD

CHx45

100

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

P (Steel Materials) FINISHING Designation

H (Neck)

Corner Type

Coolant

Page

EC-E5L-CF

6-20

2xD

CHx45

100

EC-E7/H7-CF

2-20

2xD, 4xD

EC-H-CF

6-20

2xD

6-20

CHx45

ECXL-B-4/6

10-20

6xD

4/6

127

ECH-B-6

6-20

2xD

126

TROCHOIDAL / DYNAMIC MILLING Designation

H (Neck)

Corner Type

Coolant

Page

EC-E7/H7-CF

2-20

2xD, 4xD

EC-H-CF

6-20

2xD

6-20

CHx45

HIGHFEED MILLING Designation

H (Neck)

Corner Type

Coolant

Page

EFP-E4,5CF

6-20

2.5xD

4/5

106

EFF-S

1-20

3xD

MIN.

2/4

106

CHAMFERRING AND DEBBURING

ISCAR

Designation

H (Neck)

Corner Type

Coolant

Page

ECF.../45

4-12

2.5xD

146

ECD-52

3-12

2xD

0.5xD

146

P (Steel Materials)

Tool Type

Features

EC-H4M-CF-E (ECO Type)

• • • •

Rough and finish operations General use Low power machines

ECP-H4L-CFR

• Rough operations • General use • Chip splitter CHATTERFREE

EC-E4L-CF

• Rough and finish operations • Used for machining alloyed steel and general use • Low power machines CHATTERFREE

EC-E5L-CF

• Rough and finish operations • Used for machining alloyed steel and general use • High material removal rates

ECR-B-MF

• Rough operations • Used in unstable components

EFS-E44

• Used for machining alloyed steel • Combination of VIBRAFREE and FINISHROUGH

EFS-B44

• • • •

EC-E7/H7-CF

• For high speed machining • Trochoidal milling • Finish operations up to 10% X D

EC-H-CF

• • • •

CHATTERFREE

Unique design Used for machining titanium, stainless and alloyed steel Fully effective Semi-finish surface quality

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

High speed machining Multiflute solid endmill Tools for Super-Finish Up to 5% X D

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

P (Steel Materials) ROUGH: ae = 40% - Full Cut , ap = 2 x D Material Group Parameters

Unalloyed Steel

Low Alloyed Steel

High Alloyed Steel

Martensitic Steels

Ferritic Steels

1-4

6-7

8-9

Vc (IC900/608 (m/min)

160-180

140-150

120-160

130-150

70-90

80-100

60-90

Vc (IC300) (m/min)

130-160

110-120

100-130

100-120

60-80

60-90

50-80

0.02-0.03

Fz (Ø6-8) (mm/t)

0.025-0.035 0.025-0.035

0.02-0.03

0.02-0.035

Fz (Ø10-12) (mm/t)

0.03-0.045

0.03-0.045 0.03-0.045 0.03-0.045 0.03-0.045

0.03-0.04

Fz (Ø16-20) (mm/t)

0.04-0.055

0.04-0.055 0.04-0.055 0.04-0.055 0.04-0.055 0.035-0.045 0.035-0.045

SEMI-FINISH: ae = 10% - 40%, ap = 2 x D Material Group Parameters

Unalloyed Steel

Low Alloyed Steel

High Alloyed Steel

Martensitic Steels

Ferritic Steels

1-4

6-7

8-9

Vc (IC900/608) (m/min)

200-220

150-170

160-180

150-170

150-160

90-110

100-130

90-120

Vc (IC300) (m/min)

160-190

120-130

130-150

120-130

80-90

90-110

80-100

Fz (Ø6-8) (mm/t)

0.03-0.06

0.02-0.05

0.025-0.04

Fz (Ø10-12) (mm/t)

0.06-0.07

0.04-0.065 0.04-0.065 0.04-0.065 0.04-0.065 0.035-0.045 0.035-0.045

Fz (Ø16-20) (mm/t)

0.07-0.08

0.045-0.07 0.045-0.07 0.045-0.07 0.045-0.07

0.04-0.05

FINISH: ae = 5% - 10%, ap = Max. cutting length Material Group Parameters

Unalloyed Steel

Low Alloyed Steel

High Alloyed Steel

Martensitic Steels

Ferritic Steels

1-4

6-7

8-9

Vc (IC900/608) (m/min)

220-280

170-180

180-220

170-180

160-180

110-120

130-160

120-150

Vc (IC300) (m/min)

190-220

130-140

150-180

130-140

90-100

110-130

100-120

Vc (IC902/903/702) (m/min)

230-290

180-200

190-230

180-230

170-190

120-130

140-170

130-160

Fz (Ø6-8) (mm/t)

0.05-0.07

0.03-0.045

Fz (Ø10-12) (mm/t)

0.07-0.08

0.04-0.05

Fz (Ø16-20) (mm/t)

0.08-0.1

0.045-0.06

ISCAR

M (Stainless Steel) Tools Choosing Priorities Tool

Rough

Semi-Finish

Finish/H.S.M

EC-H-CF

EC-E7/H7-CF

EFS-B44

ECP-E4L

EC-H5M-CFR

EC-H4M-CFR

ECP-H4L-CFR

EC-H4M-CF-E

ROUGHING Designation

H (Neck)

Corner Type

Coolant

Page

EC-H4M-CF-E

6-20

2xD

CHx45

ECP-H4L-CFR

6-20

3XD

2xD

EC-H5M-CFR

4-20

2xD

EC-H4M-CFR

6-25

2xD

EFS-B44

6-25

3xD

2xD

CHx45

ECP-E4L

5-20

3xD

2xD

CHx45

104

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

FINISHING Designation

H (Neck)

Corner Type

Coolant

Page

EC-E7/H7-CF

2-20

2xD, 4xD

EC-H-CF

6-20

2xD

6-20

CHx45

EC-H5M-CFR

4-20

2xD

ECXL-B-4/6

10-20

6xD

127

ECH-B-6

6-20

2xD

126

TROCHOIDAL / DYNAMIC MILLING Designation

H (Neck)

Corner Type

Coolant

Page

EC-E7/H7-CF

2-20

2xD, 4xD

EC-H-CF

6-20

2xD

6-20

CHx45

ENDMILLS • SOLID CARBIDE • MULTI-MASTER 76

SELECTION GUIDE

M (Stainless Steel) HIGHFEED MILLING Designation

H (Neck)

Corner Type

Coolant

Page

EFP-E4,5CF

6-20

2.5xD

4/5

106

EFF-S

1-20

3xD

MIN.

2/4

106

CHAMFERRING AND DEBBURING Designation

H (Neck)

Corner Type

Coolant

Page

ECF.../45

4-12

2.5xD

146

ECD-52

3-12

2xD

0.5xD

146

Tool Type

Features

EC-H4M-CF-E (ECO Type)

• • • •

ECP-H4L-CFR

• Rough operations • General use • Chip splitter CHATTERFREE

EC-H4M-CFR

• Rough and finish operations • Used for machining stainless steel • High material removal rates

EC-H5M-CFR

• Rough and finish operations • Used for machining stainless steel • High material removal rates

ECP-E4L

• Used for machining stainless steel and high temperature alloys • Chip Splitter

EFS-B44

• • • •

EC-E7/H7-CF

• For high speed machining • Trochoidal milling • Finish operations up to 10% X D

EC-H-CF

• • • •

ISCAR

Rough and fnish operations General use Low power machines

CHATTERFREE

Unique design Used for machining titanium, stainless and alloyed steel Fully effective Semi-finish surface quality

High speed machining Multiflute solid endmill Tools for Super-Finish Up to 5% X D

M (Stainless Steel) ROUGH: ae = 40% - Full Cut , ap = 2 x D Material Group Parameters

Austenitic Steels 14

Vc (IC900/608) (m/min)

60-80

Vc (IC300) (m/min)

50-70

Fz (Ø6-8) (mm/t)

0.02-0.035

Fz (Ø10-12) (mm/t)

0.03-0.04

Fz (Ø16-20) (mm/t)

0.035-0.045

SEMI-FINISH: ae = 10% - 40%, ap = 2 x D Material Group Parameters

Austenitic Steels 14

Vc (IC900/608) (m/min)

80-100

Vc (IC300) (m/min)

70-90

Fz (Ø6-8) (mm/t)

0.025-0.04

Fz (Ø10-12) (mm/t)

0.035-0.045

Fz (Ø16-20) (mm/t)

0.04-0.05

FINISH / H.S.M: ae = 5% - 10%, ap = Max. cutting length Material Group Parameters

Austenitic Steels 14

Vc (IC900/608) (m/min)

100-120

Vc (IC300) (m/min)

90-100

Vc (IC902/903/702) (m/min) Fz (Ø6-8) (mm/t)

110-130 0.03-0.045

Fz (Ø10-12) (mm/t)

0.04-0.05

Fz (Ø16-20) (mm/t)

0.045-0.06

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

K (Cast Iron) Tools Choosing Priorities Tool

Rough

Semi-Finish

EC-H-CF

Finish/H.S.M 1

EC-E7/H7-CF

EFS-B44

EFS-E44

ECR-B-MF

EC-E5L-CF

EC-E4L-CF

ECP-H4L-CFR

EC-H4M-CF-E

ROUGHING Designation

H (Neck)

Corner Type

Coolant

Page

EC-H4M-CF-E

6-20

2xD

CHx45

ECP-H4L-CFR

6-20

3XD

2xD

EC-E4L-CF

1-25

3XD

2xD

CHx45

100

EFS-E44

6-25

2xD

CHx45

EFS-B44

4-25

3xD

2xD

CHx45

ECR-B-MF

6-20

2xD

4/6

CHx45

103

EC-E5L-CF

6-20

2xD

CHx45

100

FINISHING Designation

H (Neck)

Corner Type

Coolant

Page

EC-E5L-CF

6-20

2xD

CHx45

100

EC-E7/H7-CF

2-20

2xD, 4xD

EC-H-CF

6-20

2xD

6-20

CHx45

ECXL-B-4/6

10-20

6xD

4/6

127

ECH-B-6

6-20

2xD

126

TROCHOIDAL / DYNAMIC MILLING

ISCAR

Designation

H (Neck)

Corner Type

Coolant

Page

EC-E7/H7-CF

2-20

2xD, 4xD

EC-H-CF

6-20

2xD

6-20

CHx45

K (Cast Iron) HIGHFEED MILLING Designation

H (Neck)

Corner Type

Coolant

Page

EFP-E4,5CF

6-20

2.5xD

4/5

106

EFF-S

1-20

3xD

MIN.

2/4

106

CHAMFERRING AND DEBBURING Designation

H (Neck)

Corner Type

Coolant

Page

ECF.../45

4-12

2.5xD

146

ECD-S2

3-12

2xD

0.5xD

146

Tool Type

Features

EC-H4M-CF-E (ECO Type)

• • • •

Rough and finish operations General use Low power machines

ECP-H4L-CFR

• Rough operations • General use • Chip splitter CHATTERFREE

EC-E4L-CF

• Rough and finish operations • Used for machining alloyed steel and general use • Low power machines no vibrations

EC-E5L-CF

• Rough and finish operations • Used for machining alloyed steel and general use • High material removal rates

ECR-B-MF

• Rough operations • Used on unstable components

EFS-E44

• Used for machining alloyed steel • Combination of VIBRAFREE and FINISHROUGH

EFS-B44

• • • •

EC-E7/H7-CF

• For high speed machining • Trochoidal milling • Finish operations up to 10% X D

EC-H-CF

• • • •

CHATTERFREE

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

Unique design Used for machining titanium, stainless and alloyed steel Fully effective Semi-finish surface quality

High speed machining Multiflute solid endmill Tools for Super-Finish Up to 5% X D

ROUGH: ae = 40% - Full Cut , ap = 2 x D Material Group Parameters

Grey Cast Iron

Ductile Cast Iron

Malleable Cast Iron

15-16

17-18

19-20

Vc (IC900/608) (m/min)

80-130

90-130

140-180

Vc (IC300) (m/min)

60-140

70-140

110-150

Fz (Ø6–8) (mm/t)

0.02-0.04

Fz (Ø10-12) (mm/t)

0.03-0.05

Fz (Ø16-20) (mm/t)

0.04-0.06

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

K (Cast Iron) SEMI-FINISH: ae = 10% - 40%, ap = 2 x D Material Group Parameters

Grey Cast Iron

Ductile Cast Iron

Malleable Cast Iron

15-16

17-18

19-20

Vc (IC900/608) (m/min)

130-180

130-200

180-220

Vc (IC300) (m/min)

140-180

150-180

Fz (Ø6–8) (mm/t)

0.03-0.05

Fz (Ø 10-12) (mm/t)

0.04-0.06

Fz (Ø16-20) (mm/t)

0.06-0.07

FINISH / H.S.M: ae = 5% - 10%, ap = Max. cutting length Material Group Parameters

Grey Cast Iron

Ductile Cast Iron

Malleable Cast Iron

15-16

17-18

19-20

Vc (IC900/608) (m/min)

180-260

200-280

220-280

Vc (IC300) (m/min)

180-210

180-220

Vc (IC902/903/702) (m/min)

190-270

210-290

220-290

Fz (Ø6–8) (mm/t)

0.035-0.06

Fz (Ø10-12) (mm/t)

0.06-0.065

Fz (Ø16-20) (mm/t)

0.065-0.08

N (Non-Ferrous Metals) Tools Choosing Priorities Tool

Rough

Semi-Finish

ECR-B3-R

Finish/H.S.M -

ECA-B-3

ECA-H4-CF

ECAP-H3-CF

ECA-H3-CF

ECA-H3-CF-C

ROUGHING Designation

H (Neck)

Corner Type

Coolant

Page

ECA-H3-CF

1.5-25

3XD

2xD

129

ECA-H3-CF-C

6-25

5XD

2xD

YES

131

ECAP-H3-CF

10-25

5XD

2xD

YES

132

ECA-H4-CF

6-25

5XD

2xD

131

ECA-B-3

4-20

4xD

2xD

134

ECR-B3-R

6-20

1xD

133

FINISHING

ISCAR

Designation

H (Neck)

Corner Type

Coolant

Page

ECA-H3-CF

1-25

3XD

2xD

129

ECA-H3-CF-C

6-25

5XD

2xD

YES

131

ECA-H4-CF

6-25

5XD

2xD

131

ECA-B-3

4-20

4xD

2xD

134

N (Non-Ferrous Metals) Tool Type

Features

ECA-H3-CF

• • • •

Suitable for roughing and finishing operations CHATTERFREE Full slot up to 1.5XD and 2XD * Excellent solution for low power machines

ECA-H3-CF-C

• • • •

Suitable for roughing and finishing operations CHATTERFREE Full slot up to 2XD Internal coolant for better chip evacuation in deep cavity

ECAP-H3-CF

• Suitable for roughing • Chip splitter CHATTERFREE • Internal coolant for better chip evacuation in deep cavity

ECA-H4-CF

• Suitable for roughing and finishing operations • CHATTERFREE • Full slot up to 1XD

ECA-B-3

• Suitable for roughing and finishing operations • Excellent surface finish

ECR-B3-R

• Suitable for roughing • Good cheap evacuation

D2 x ROUGH: ae = 40% - Full Cut , ap = 1.5xD* / Material Group Parameters

Alu Wrought alloy

Alu Cast Alloy

Copper Alloy

Electrolitic Copper

Non-Metallic

21-22

23-25

26-27

29-30

Vc (IC08) (m/min)

700-760

400-550

500-520

350-360

Fz (Ø6–8) (mm/t)

0.02-0.04

Fz (Ø10-12) (mm/t)

0.03-0.05

Fz (Ø 16-20) (mm/t)

0.03-0.07

SEMI-FINISH: ae = 10% - 40%, ap = 2 x D Material Group Parameters

Alu Wrought alloy

Alu Cast Alloy

Copper Alloy

Electrolitic Copper

21-22

23-25

26-27

Non-Metallic

29-30

Vc (IC08) (m/min)

760-840

550-700

520-530

360-370

Fz (Ø6–8) (mm/t)

0.04-0.06

0.03-0.05

Fz (Ø 10-12) (mm/t)

0.06-0.08

0.045-0.055

Fz (Ø 16-20) (mm/t)

0.08-0.1

0.055-0.07

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

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FINISH / H.S.M: ae = 5% - 10%, ap = Max. cutting length Material Group Parameters

Alu Wrought alloy

Alu Cast Alloy

Copper Alloy

Electrolitic Copper

21-22

23-25

26-27

Non-Metallic

29-30

Vc (IC08) (m/min)

840-900

700-900

530-550

370-380

Fz (Ø6–8)(mm/t)

0.045-0.07

0.035-0.06

Fz (Ø10-12) (mm/t)

0.07-0.1

0.06-0.07

Fz (Ø16-20) (mm/t)

0.1-0.15

0.1-015

0.065-0.08

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

S (High Heat Resistant Alloys) Tools Choosing Priorities Tool

Rough

Semi-Finish

Finish/ H.S.M

EC-H-CF

EC-E7/H7-CF

EFS-B44 (IC300)

ECK-H4M-CFR

ECR-B-MF

EC-H5M-CFR

3 5

EC-H4M-CFR

ECP-H4L-CFR

EC-H4M-CF-E

ROUGHING Designation

H (Neck)

Corner Type

Coolant

Page

EC-H4M-CF-E

6-20

2xD

CHx45

ECP-H4L-CFR

6-20

3XD

2xD

EC-E4L-CF

1-25

3XD

2xD

CHx45

100

ECK-H4M-CFR

6-20

2xD

NO / YES

EFS-B44

4-25

3xD

2xD

CHx45

ECR-B-MF

6-25

2xD

4/6

CHx45

103

EC-E5L-CF

6-20

2xD

CHx45

100

FINISHING

ISCAR

Designation

H (Neck)

Corner Type

Coolant

Page

EC-E5L-CF

6-20

2xD

CHx45

100

EC-E7/H7-CF

2-20

2xD, 4xD

EC-H-CF

6-20

2xD

6-20

CHx45

ECXL-B-4/6

10-20

6xD

4/6

127

ECH-B-6

6-20

2xD

126

S (High Heat Resistant Alloys) TROCHOIDAL / DYNAMIC MILLING Designation

H (Neck)

Corner Type

Coolant

Page

EC-E7/H7-CF

2-20

2xD, 4xD

EC-H-CF

6-20

2xD

6-20

CHx45

HIGHFEED MILLING Designation

H (Neck)

Corner Type

Coolant

Page

EFP-E4,5CF

6-20

2.5xD

4/5

106

EFF-S

1-20

3xD

MIN.

2/4

106

CHAMFERRING AND DEBBURING Designation

H (Neck)

Corner Type

Coolant

Page

ECF.../45

4-12

2.5xD

146

ECD-S2

3-12

2xD

0.5xD

146

*ROUGH: ae = 40% - Full Cut , ap = 1.5 x D Material Group Parameters Vc (IC900/608) (m/min) Vc (IC300) (m/min)

Nickel based Alloys

Titanium and Ti Alloys

31-35

36-37

20-40

30-50

20-30

20-40

Fz (Ø6–8) (mm/t)

0.02-0.03

Fz (Ø 10-12) (mm/t)

0.03-0.04

Fz (Ø 16-20) (mm/t)

0.03-0.07

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

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SEMI-FINISH: ae = 10% - 40%, ap = 2 x D Material Group Parameters

Nickel based Alloys

Titanium and Ti Alloys

31-35

36-37

Vc (IC900/608) (m/min)

40-50

50-60

Vc (IC300) (m/min)

30-45

40-50

Fz (Ø6–8) (mm/t)

0.03-0.04

Fz (Ø 10-12) (mm/t)

0.035-0.05

Fz (Ø 16-20) (mm/t)

0.05-0.08

FINISH / H.S.M: ae = 5% - 10%, ap = Max. cutting length Material Group Parameters

Nickel based Alloys

Titanium and Ti Alloys

31-35

36-37

Vc (IC900/608) (m/min)

50-70

60-70

Vc (IC300) (m/min)

45-60

50-60

Vc (IC902/903/702) (m/min)

55-80

65-80

Fz (Ø6–8) (mm/t)

0.035-0.05

Fz (Ø 10-12) (mm/t)

0.04-0.06

Fz (Ø 16-20) (mm/t)

0.06-0.085

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

H (Hard Materials) Tools Choosing Priorities Tool

Rough

Semi-Finish

EC-H-CF

Finish/H.S.M 1

EC-E7/H7-CF

2 -

EFS-B44

ECR-B-MF

EC-E5L-CF

3 5

EC-E4L-CF

ECP-H4L-CFR

EC-H4M-CF-E

ROUGHING Designation

H (Neck)

Corner Type

Coolant

Page

EC-H4M-CF-E

6-20

2xD

CHx45

ECP-H4L-CFR

6-20

3XD

2xD

EC-E4L-CF

1-25

3XD

2xD

CHx45

100

EFS-B44

4-25

3xD

2xD

CHx45

ECR-B-MF

6-25

2xD

4/6

CHx45

103

EC-E5L-CF

6-20

2xD

CHx45

100

FINISHING

ISCAR

Designation

H (Neck)

Corner Type

Coolant

Page

EC-E5L-CF

6-20

2xD

CHx45

100

EC-E7/H7-CF

2-20

2xD, 4xD

EC-H-CF

6-20

2xD

6-20

CHx45

ECXL-B-4/6

10-20

6xD

4/6

127

ECH-B-6

6-20

2xD

126

H (Hard Materials) TROCHOIDAL / DYNAMIC MILLING Designation

H (Neck)

Corner Type

Coolant

Page

EC-E7/H7-CF

2-20

2xD, 4xD

EC-H-CF

6-20

2xD

6-20

CHx45

HIGHFEED MILLING Designation

H (Neck)

Corner Type

Coolant

Page

EFP-E4,5CF

6-20

2.5xD

4/5

106

EFF-S

1-20

3xD

MIN.

2/4

106

CHAMFERRING AND DEBBURING Designation

H (Neck)

Corner Type

Coolant

Page

ECF.../45

4-12

2.5xD

146

ECD-S2

3-12

2xD

0.5xD

146

Tool Type

Features

EC-H4M-CF-E (ECO Type)

• • • •

Rough and finish operations General use Low power machines CHATTERFREE

ECP-H4L-CFR

• Rough operations • General use • Chip splitter CHATTERFREE

EC-E4L-CF

• Rough and Finish operations • Used for machining alloyed steel and general use • Low power machines no vibrations

EC-E5L-CF

• Rough and Finish operations • Used for machining alloyed steel and general use • High material removal rates

ECR-B-MF

• Rough operations • Used on unstable components

EFS-B44

• • • •

EC-E7/H7-CF

• For high speed machining • Trochoidal milling • Finish operations up to 10% X D

EC-H-CF

• • • •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

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Unique design Used for machining titanium, stainless and alloyed steel Fully effective Semi-finish surface quality

High speed machining Multiflute solid endmill Tools for Super-Finish Up to 5% X D

ENDMILLS • SOLID CARBIDE • MULTI-MASTER 86

SELECTION GUIDE

H (Hard Materials) ROUGH: Ae = 40% - Full Cut , Ap = 2 x D Hardened Steel

Chilled Cast Iron

Cast Iron

38-39

Vc (IC900/608) (m/min)

20-30

60-65

30-35

Vc (MC300) (m/min)

20-25

50-55

20-25

Fz (Ø6 – 8) (mm/z)

0.01-0.015

Fz (Ø 10 -12) (mm/z)

0.03-0.045

Fz (Ø 16 -20) (mm/z)

0.04-0.05

Material Group Parameters

SEMI-FINISH: Ae = 10% - 40%, Ap = 2 x D Material Group Parameters Vc (IC900/608) (m/min) Vc (MC300) (m/min)

Hardened Steel

Chilled Cast Iron

Cast Iron

38-39

30-40

65-70

35-40

25-30

50-55

25-30

Fz (Ø6 – 8) (mm/z)

0.015-0.035

Fz (Ø 10 -12) (mm/z)

0.035-0.055

Fz (Ø 16 -20) (mm/z)

0.045-0.06

FINISH / H.S.M: Ae = 5% - 10%, Ap = Max. cutting length Material Group Parameters

Hardened Steel

Chilled Cast Iron

Cast Iron

38-39

Vc (IC900/608) (m/min)

40-50

70-80

40-50

Vc (MC300) (m/min)

30-40

55-60

30-40

Vc (IC902/903/702) (m/min)

45-60

75-90

45-60

Fz (Ø6 – 8) (mm/z)

0.02-0.04

Fz (Ø 10 -12) (mm/z)

0.04-0.06

Fz (Ø 16 -20) (mm/z)

0.05-0.07

ISCAR

Table of Contents Workpiece Hardness HRc

No. of Diameter Flutes Range

Page

<45

6-25

Type

Helix Angle

Cutting Length

EFS-E44

38º

ECK-H4M-CFR

Different helix with 2D variable pitch

Titanium

4-20

ECK-H7/9-CFR

Different helix with 2D variable pitch

Titanium

7-9

6-20

EFS-B44

45º

<55

4-25

EC-H4S-CF

Different helix with D variable pitch

<55

6-20

EC-H4/5M-CFR

Different helix with 2D variable pitch

<55

4,5

4-25

93, 95

EC-H4M-CF-E

Different helix with 2D variable pitch

<55

6-20

EC-H4L-CFR

Different helix with 2D variable pitch

<55

1-20

ECP-H4L-CFR

Different helix with 2D variable pitch

<55

6-20

EC-H4XL-CFR

Different helix with 2D variable pitch

<55

6-20

EC-E7/H7-CF

Different helix with 2D, 4D variable pitch

<55

2-20

EC-H-CF

Different helix with 2D variable pitch

<55

6-20

EC-E4L-CF

38º helix with variable pitch

<45

1-25

100

EC-E5L-CF

38º helix with variable pitch

2.5D

<45

6-20

100

EFP-E4, 5CF

38º helix with variable pitch

<55

4-5

6-20

ECR-B-S

45º

<55

4-7

5-20

101

ECR-B-M/ ECR-B-M...R

45º

<55

4-7

5-20

101

ECR-B-L

45º

<55

4-7

6-20

102

ECR-B-X

45º

1.5D

<55

4-5

8-16

102

ECR-B-MF

45º

<65

4,6

6-25

Excellent for hardened steel

103

ECP-E-L

38º

<45

3,4

5-20

Recommended for stainless steel

103-104

(1)

High feed at small D.O.C.

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

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106

Provides high surface finish in rough machining conditions

ENDMILLS • SOLID CARBIDE • MULTI-MASTER 88

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Table of Contents Cutting Length

Workpiece Hardness HRc

No. of Diameter Flutes Range

ERF-A/E-3,4,6 30º, 38º

<55

3-6

4-25

ECR-T-M

20º

<55

6-20

105

EBRF-T

20º

<55

3,4

6-20

105

EFF-S

0º

0.05D

<65

1-20

106

ETR-A2

30º

<45

2-10

106

EC-A2

30º

<45

2-20

107

EC-A-2

30º

<45

2-20

107

EC-A2

30º

1-3D

<45

1-20

108

ECC-A-2

30º

2-3.5D

<45

2-20

EC-A2

30º

3-10D

<45

3-20

109

ECS/ECCS-E-3 38º

1-1.5D

<45

2-20

109

EC-A3/E3

30º, 38º

1-3D

<45

0.5-20

110

EC-A3/E3

30º, 38º

1-4D

<45

2-20

110

EC-B3

45º

1-2D

<45

1.5-20

111

EC-E-3

38º

1-2.5D

<45

1-20

111

ECC-E-3

38º

2-3.5D

<45

2-20

Reinforced

112

ECU-E-3

38º

<45

2.8-19.7

Undersized for keyholes

112

ECU-E-3-R

38º

1.25D

<45

Undersized for 3.8-11.7 keyholes with corner 113 radii

EC-B3

45º

1.5D

<45

3-20

113

EC-B-3

45º

2-3.5D

<45

2-20

114

EC-B-3R

45º

<45

6-20

Type

ISCAR

Helix Angle

Page Fine pitch steel alloys

Reinforced

Corner radii

104

108

114

Table of Contents Workpiece Hardness HRc

No. of Diameter Flutes Range

Page

115

Type

Helix Angle

Cutting Length

EC-B-4

45º

2-3.5D

<45

2-20

EC-B-4R

45º

<45

6-20

EC-A-4

30º

2-3.5D

<45

2-20

EC-A-4R

30º

2.5D

<45

3-8

EC-A4

30º

2-4D

<45

2-20

ECC-A-4

30º

2-3.5D

<45

2-20

EC-A4

30º

3-10D

<45

3-20

118

EC-A2-M

30º

1-1.5D

<65

0.4-6

122-123

EC-A2-R

30°

1.5D

<65

0.5-12

119-120

EC-A2-H

30°

1.5D

<65

0.1-4.0

121

EC-A2

30º

<65

1-25

124

EC-A4

30º

2-3D

<65

2-25

125

EC-B4-R

45º

1.5D

<65

10-22

126

ECH-B-6

45º

<65

6-20

ECL-B-4,6

45º

3-5D

<45

4,6

6-20

127

ECXL-B-4,6

45º

4-6D

<45

4,6

10-20

127

EC-D6

50º

<65

6-20

127

EC-B6-H

45º

<65

6-20

128

EC-B6

45º

<65

6-25

128

EPN-F

15º

2-4D

CFRP 9-12 Composites

3-12

135

EPNC

15º

2-4D

CFRP 10 Composites

8-12

135

Corner radii

115

116

Corner radii

117

Reinforced

High temp. alloys

118

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

126

ENDMILLS • SOLID CARBIDE • MULTI-MASTER 90

SELECTION GUIDE

Table of Contents Workpiece Hardness HRc

Type

Helix Angle

Cutting Length

EPND

15º

2-4D

CFRP 6-10 Composites

1.6-12

136

EPX

15º

CFRP 6-8 Composites

6-12

136

ECA-H3-CF

39-41° variable helix

Aluminum

1-25

129-130

ECA-H3-CF-C

Different helix with 2D variable pitch

Aluminum

6-25

131

ECA-H4-CF

Different helix with 1.5-2D variable pitch

Aluminum

6-25

131

ECAP-H3-CF

Different helix with 1.5-2D variable pitch

Aluminum

10-25

132

ERC-E-3

38º

Aluminum

6-25

132

ECR-B3-R

45º

1-3D

Aluminum

6-20

133

ECR-B3-R-C

45º

Aluminum

8-25

133

ECA-B-2

2-3D

Aluminum

4-20

High Speed Machining on aluminum

134

ECA-B-3

45º

2-3D

Aluminum

4-20

High Speed Machining on aluminum

134

ECA F-2

55º

2-5D

Aluminum

4-25

High Speed Machining on aluminum

135

EB-H-CF

Different helix with 2D variable pitch

<55

3-5

6-20

137

EB-E4L-CF

38º

<45

3-16

137

EB-A-2

30º

1-2D

<45

2-20

137

EB-A2

30º

<70

1-25

EB-A2 RIB

30º

1.5D

<65

0.4-6

142-143

EB-A2-H

30°

0.8-1D

<65

0.1-4.0

141

EB-A2

30º

2-3D

<65

3-18

Long overhang length

EB-A2

30º

2-3D

<65

2-20

Extra long overhang 143 length

ISCAR

No. of Diameter Flutes Range

Page

Stub cut length

137

143

Table of Contents Workpiece Hardness HRc

No. of Diameter Flutes Range

Type

Helix Angle

Cutting Length

EB-A2

30º

<65

1-12

Tapered neck

144

EB-A2

30º

<65

1-25

Precision stub cut

144

ESB-A2

30º

0.75D

<65

3-16

Long overhand length

145

ESB-A4

30º

0.75D

<65

5-16

EBM-A-2

30º

2-3D

<45

0.4-2

EB-A2

30º

2-3D

<45

1-25

138

EB-A2

30º

2-3D

<45

2-20

138

EB-A2

30º

3.5-10D <45

3-20

139

EB-A-3

30º

1.25D

<45

1.6-20

139

EB-A4

30º

1-2D

<45

2-20

139

EB-A-4

30º

1-1.5D

<45

2-20

140

EB-A-4

30º

2-2.5D

<45

3-20

140

EBL-A-4

30º

2-3D

<45

4-16

140

1.5-2.5D <65

4-12

146

3-12

146

ECF../45

ECD-S2

straight

Page

145

Miniature

145

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

SELECTION GUIDE

40° 36°

EC-H4S-CF

Rd°

De8

Short 4 Flute Endmills with Different Helix and Variable Pitch for Chatter Dampening

a1°

a2°

a4°

a3° a1≠a2≠a3≠a4

dh6

ap L

Dimensions

Flute

Rd°

Shank(1)

IC608

Designation EC-H4S 06-06C06CF-E50 EC-H4S 06-06C06CFR.2E50 EC-H4S 06-06W06CF-E50 EC-H4S 08-08C08CF-E63 EC-H4S 08-08C08CFR.4E63 EC-H4S 08-08W08CF-E63 EC-H4S 10-10C10CF-E66 EC-H4S 10-10C10CFR.5E66 EC-H4S 10-10W10CF-E66 EC-H4S 12-12C12CF-E73 EC-H4S 12-12C12CFR.6E73 EC-H4S 12-12W12CF-E73 EC-H4S 16-16C16CF-E82 EC-H4S 16-16W16CF-E82 EC-H4S 20-20C20CF-E92 EC-H4S 20-20W20CF-E92

Hard Tough 1

IC900

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Ch x 45°

6.00 6.00 6.00 8.00 8.00 8.00 10.00 10.00 10.00 12.00 12.00 12.00 16.00 16.00 20.00 20.00

50.00 50.00 50.00 63.00 63.00 63.00 66.00 66.00 66.00 73.00 73.00 73.00 82.00 82.00 92.00 92.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

0.25 0.25 0.3 0.3 0.4 0.4 0.5 0.5 0.6 0.6 0.6 0.6

0.20 0.40 0.50 0.60 -

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C W C C W C C W C C W C W C W

• • • • • • • • • • • • • • • •

• • • • • • • • • • • •

(mm/t) 0.03-0.08 0.03-0.08 0.03-0.08 0.03-0.08 0.03-0.08 0.03-0.08 0.03-0.10 0.03-0.10 0.03-0.10 0.04-0.10 0.04-0.10 0.04-0.10 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Ch x 45°

Rd°

De8

EC-H4M-CF-E

4 Flute Endmills with Different Helix and Variable Pitch for Chatter Dampening

a1°

a2°

a4°

a3°

dh6

ap L

a1≠a2≠a3≠a4

Recommended Machining Data

Designation EC-H4M 06-12C06CF-E57 EC-H4M 06-12W06CF-E57 EC-H4M 08-16C08CF-E63 EC-H4M 08-16W08CF-E63 EC-H4M 10-20C10CF-E72 EC-H4M 10-20W10CF-E72 EC-H4M 12-24C12CF-E83 EC-H4M 12-24W12CF-E83 EC-H4M 16-32C16CF-E92 EC-H4M 16-32W16CF-E92 EC-H4M 20-40C20CF-E104 EC-H4M 20-40W20CF-E104 • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

ISCAR

Flute

Rd°

Shank(1)

IC900

Dimensions

Recommended Machining Data

(mm/t)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

12.00 12.00 16.00 16.00 20.00 20.00 24.00 24.00 32.00 32.00 40.00 40.00

57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 92.00 92.00 104.00 104.00

4 4 4 4 4 4 4 4 4 4 4 4

0.25 0.25 0.30 0.30 0.40 0.40 0.50 0.50 0.60 0.60 0.60 0.60

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C W C W C W C W

• • • • • • • • • • • •

0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11

4 Flute Endmills with Different Helix and Variable Pitch, for Chatter Dampening with Assorted Radii

De8

a1°

a2°

a4°

a3°

dh6

a1≠a2≠a3≠a4

Recommended Machining Data

Designation EC-H4M 06-12C06CFR0.2-57 EC-H4M 06-12W06CFR0.2-57 EC-H4M 08-16C08CFR0.4-63 EC-H4M 08-16W08CFR0.4-63 EC-H4M 10-20C10CFR0.5-72 EC-H4M 10-20W10CFR0.5-72 EC-H4M 12-24C12CFR0.6-83 EC-H4M 12-24W12CFR0.6-83 EC-H4M 14-28C14CFR0.7-83 EC-H4M 14-28W14CFR0.7-83 EC-H4M 16-32C16CFR0.8-92 EC-H4M 16-32W16CFR0.8-92 EC-H4M 20-40C20CFR1.0-104 EC-H4M 20-40W20CFR1.0-104 EC-H4M 25-50C25CFR1.2-121 EC-H4M 25-50W25CFR1.2-121

Flute

Rd°

Shank(1)

IC900

Dimensions

(mm/t)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00 25.00 25.00

12.00 12.00 16.00 16.00 20.00 20.00 24.00 24.00 28.00 28.00 32.00 32.00 40.00 40.00 50.00 50.00

57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 83.00 83.00 92.00 92.00 104.00 104.00 121.00 121.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

0.20 0.20 0.40 0.40 0.50 0.50 0.60 0.60 0.70 0.70 0.80 0.80 1.00 1.00 1.20 1.20

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C W C W C W C W C W C W

• • • • • • • • • • • • • • • •

0.03-0.06 0.03-0.06 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.04-0.11 0.04-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.06-0.11 0.06-0.11

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Rd°

37º 35º

EC-H4L-CFR (relieved neck) 4 Flute Endmills with 3xD Relieved Necks, Assorted Radii, Different Helix and Variable Pitch, for Chatter Dampening

De8

a1°

a2°

a4°

a3°

dh6

a1≠a2≠a3≠a4

Recommended Machining Data

Designation EC-H4L 01-02/3C4CFR.05-50 EC-H4L 02-04/6C4CFR.1-50 EC-H4L 03-06/9C6CFR.15-57 EC-H4L 04-08/12C6CFR.2-57 EC-H4L 05-10/15C6CFR.2-57 EC-H4L 06-12/20C6CFR.2-57 EC-H4L 06-12/20W6CFR.2-57 EC-H4L 08-16/26C8CFR.4-63 EC-H4L 08-16/26W8CFR.4-63 EC-H4L 10-20/32C10CFR.5 EC-H4L 10-20/32W10CFR.5 EC-H4L 12-24/38C12CFR.6 EC-H4L 12-24/38W12CFR.6 EC-H4L 16-32/50C16CFR.8 EC-H4L 16-32/50W16CFR.8 EC-H4L 20-40/60C20CFR1.0 EC-H4L 20-40/60W20CFR1.0

Flute

Rd°

Shank(1)

IC900

Dimensions

(mm/t)

1.00 2.00 3.00 4.00 5.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

4.00 4.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

3.10 6.10 6.20 8.30 10.00 12.00 12.00 16.00 16.00 20.00 20.00 24.00 24.00 32.00 32.00 40.00 40.00

10.00 10.00 9.20 12.00 15.00 20.00 20.00 26.00 26.00 32.00 32.00 38.00 38.00 50.00 50.00 60.00 60.00

50.00 50.00 57.00 57.00 57.00 57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 100.00 100.00 110.00 110.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

0.00 0.00 0.00 0.00 0.00 0.20 0.20 0.40 0.40 0.50 0.50 0.60 0.60 0.80 0.80 1.00 1.00

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C W C W C W C W C W C W

• • • • • • • • • • • • • • • • •

0.01-0.01 0.01-0.02 0.01-0.04 0.02-0.05 0.02-0.06 0.03-0.06 0.03-0.06 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

37º 35º

EC-H4M-CFR

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

ECP-H4L-CFR

4 Flute Solid Carbide Endmills with Different Helix, Variable Pitch and Chip Splitting Cutting Edges for Roughing

a2°

a4°

a3°

dh6

De8

a1°

a1≠a2≠a3≠a4

Recommended Machining Data

Dimensions

Designation ECP-H4L 06-12/20C6CFR.2 ECP-H4L 06-12/20W6CFR.2 ECP-H4L 08-16/26C8CFR.4 ECP-H4L 08-16/26W8CFR.4 ECP-H4L 10-20/32C10CFR.5 ECP-H4L 10-20/32W10CFR.5 ECP-H4L 12-24/38C12CFR.6 ECP-H4L 12-24/38W12CFR.6 ECP-H4L 16-32/50C16CFR.8 ECP-H4L 16-32/50W16CFR.8 ECP-H4L 20-40/60C20CFR1. ECP-H4L 20-40/60W20CFR1.0 (1)

Flute

Ha°

Shank(1)

IC900

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

37º 35º

(mm/t)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

12.00 12.00 16.00 16.00 20.00 20.00 24.00 24.00 32.00 32.00 40.00 40.00

20.00 20.00 26.00 26.00 32.00 32.00 38.00 38.00 50.00 50.00 60.00 60.00

57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 100.00 100.00 110.00 110.00

4 4 4 4 4 4 4 4 4 4 4 4

35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0

C W C W C W C W C W C W

0.20 0.20 0.40 0.40 0.50 0.50 0.60 0.60 0.80 0.80 1.00 1.00

• • • • • • • • • • • •

0.03-0.06 0.03-0.06 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11

C-Cylindrical, W-Weldon

Rd°

EC-H4XL-CFR (relieved neck)

37º 35º

4 Flute Endmills with 4xD Relieved Necks, Assorted Radii, Different Helix and Variable Pitch for Chatter Dampening

a1°

a2°

a4°

a3°

dh6

De8 ap H

a1≠a2≠a3≠a4

Recommended Machining Data

Designation EC-H4XL 06-12/25C06CFR.2 EC-H4XL 06-12/25W06CFR.2 EC-H4XL 08-16/32C08CFR.4 EC-H4XL 08-16/32W08CFR.4 EC-H4XL 10-20/40C10CFR.5 EC-H4XL 10-20/40W10CFR.5 EC-H4XL 12-24/50C12CFR.6 EC-H4XL 12-24/50W12CFR.6 EC-H4XL 16-32/64C16CFR.8 EC-H4XL 16-32/64W16CFR.8 EC-H4XL 20-40/75C20CFR1.0 EC-H4XL 20-40/75W20CFR1.0 • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

ISCAR

Flute

Rd°

Shank(1)

IC900

Dimensions

(mm/t)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

12.00 12.00 16.00 16.00 20.00 20.00 24.00 24.00 32.00 32.00 40.00 40.00

25.00 25.00 32.00 32.00 40.00 40.00 50.00 50.00 64.00 64.00 75.00 75.00

61.00 61.00 68.00 68.00 80.00 80.00 95.00 95.00 115.00 115.00 125.00 125.00

4 4 4 4 4 4 4 4 4 4 4 4

0.20 0.20 0.40 0.40 0.50 0.50 0.60 0.60 0.80 0.80 1.00 1.00

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C W C W C W C W

• • • • • • • • • • • •

0.03-0.06 0.03-0.06 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11

a2°

a1°

5 Flute Endmills with Different Helix (36 - 38°) and Variable Pitch for Chatter Dampening with Assorted Radii

De8

a3°

dh6

Rd°

a5°

a4°

a1≠a2≠a3≠a4≠a5

Recommended Machining Data

Designation EC-H5M 04-09C06CFR0.2-57 EC-H5M 05-11C06CFR0.2-57 EC-H5M 06-13C06CFR0.2-57 EC-H5M 06-13W06CFR0.2-57 EC-H5M 08-19C08CFR0.4-63 EC-H5M 08-19W08CFR0.4-63 EC-H5M 10-22C10CFR0.5-72 EC-H5M 10-22W10CFR0.5-72 EC-H5M 12-26C12CFR0.6-83 EC-H5M 12-26W12CFR0.6-83 EC-H5M 16-32C16CFR0.8-92 EC-H5M 16-32W16CFR0.8-92 EC-H5M 20-38C20CFR1-104 EC-H5M 20-38W20CFR1-104

Flute

R d°

Shank(1)

IC900

Dimensions

(mm/t)

4.00 5.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

6.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

9.00 11.00 13.00 13.00 19.00 19.00 22.00 22.00 26.00 26.00 32.00 32.00 38.00 38.00

57.00 57.00 57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 92.00 92.00 104.00 104.00

5 5 5 5 5 5 5 5 5 5 5 5 5 5

0.20 0.20 0.20 0.20 0.40 0.40 0.50 0.50 0.60 0.60 0.80 0.80 1.00 1.00

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C W C W C W C W C W C W

• • • • • • • • • • • • • •

0.02-0.04 0.02-0.04 0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.17 0.05-0.17

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Ch x 45°

Rd°

De8

EC-E7/H7-CF

7 Flute Endmills with Different Helix and Variable Pitch for Chatter Free High Speed Finish Milling

dh6

Ha° L

Recommended Machining Data

Designation EC-E7 02-04C06CF-M57 EC-E7 03-06C06CF-M57 EC-E7 04-08C06CF-M57 EC-E7 05-10C06CF-M57 EC-H7 06-12C06CF-M57 EC-H7 06-12C06CFR.2M57 EC-H7 06-18C06CF-M65 EC-H7 06-24C06CF-70 EC-H7 06-36C06CF-90 EC-H7 08-16C08CF-M63 EC-H7 08-16C08CFR.4M63 EC-H7 08-24C08CF-M90 EC-H7 08-32C08CF-90 EC-H7 08-48C08CF-110 EC-H7 10-20C10CF-M72 EC-H7 10-20C10CFR.5M72 EC-H7 10-20W10CF-M72 EC-H7 10-30C10CF-M100 EC-H7 10-40C10CF-100 EC-H7 10-60C10CF-130 EC-H7 12-24C12CF-M83 EC-H7 12-24C12CFR.6M83 EC-H7 12-24W12CF-M83 EC-H7 12-36C12CF-M110 EC-H7 12-48C12CF-110 EC-H7 12-72C12CF-140 EC-H7 16-32C16CF-M92 EC-H7 16-32C16CFR.8M92 EC-H7 16-32W16CF-M92 EC-H7 16-48C12CF-M131 EC-H7 16-64C16CF-131 EC-H7 16-96C16CF-175 EC-H7 20-40C20CF-M104 EC-H7 20-40C20CFR1M104 EC-H7 20-40W20CF-M104 EC-H7 20-60C20CF-M140 EC-H7 20-80C20CF-140

Flute

Ha°

Rd°

IC902

Dimensions

(mm/t)

2.00 3.00 4.00 5.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00

4.00 6.00 8.00 10.00 12.00 12.00 18.00 24.00 36.00 16.00 16.00 24.00 32.00 48.00 20.00 20.00 20.00 30.00 40.00 60.00 24.00 24.00 24.00 36.00 48.00 72.00 32.00 32.00 32.00 48.00 64.00 96.00 40.00 40.00 40.00 60.00 80.00

57.00 57.00 57.00 57.00 57.00 57.00 65.00 70.00 90.00 63.00 63.00 90.00 90.00 110.00 72.00 72.00 72.00 100.00 100.00 130.00 83.00 83.00 83.00 110.00 110.00 140.00 92.00 92.00 92.00 131.00 131.00 175.00 104.00 104.00 104.00 140.00 140.00

7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7

38.0 38.0 38.0 38.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0

3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

0.05 0.1 0.1 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4

0.20 0.40 0.50 0.60 0.80 1.00 -

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

0.01-0.02 0.02-0.05 0.02-0.05 0.03-0.07 0.03-0.07 0.03-0.10 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.09 0.04-0.12 0.03-0.08 0.03-0.09 0.03-0.08 0.03-0.10 0.03-0.03 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.04 0.04-0.12 0.04-0.12 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.05 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.05 0.05-0.13 0.05-0.13 0.05-0.13

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

EC-H5M-CFR

• Can machine at radial width of cut (ae) of up to 0.10xD • For user guide, see pages 147-254

Endmills with Different Helix, Chamfered Edges and Variable Pitch for Chatter Dampening on Titanium

• For user guide, see pages 147-254 (1) With coolant channel (2) C-Cylindrical, W-Weldon

ISCAR

a2°

a4°

a3°

Rd°

Dimensions

Designation ECK-H4M 04-08C06CFR0.2-57 ECK-H4M 05-10C06CFR0.2-57 ECK-H4M 06-12C06CFR.2-57C (1) ECK-H4M 06-12C06CFR0.2-57 ECK-H4M 06-12W06CFR0.2-57 ECK-H4M 08-16C08CFR0.4-63 ECK-H4M 08-16W08CFR.4-63C (1) ECK-H4M 08-16W08CFR0.4-63 ECK-H4M 10-20C10CFR0.5-72 ECK-H4M 10-20W10CFR.5-72C (1) ECK-H4M 10-20W10CFR0.5-72 ECK-H4M 12-24C12CFR0.6-83 ECK-H4M 12-24W12CFR.6 ECK-H4M 12-24W12CFR.6-83C (1) ECK-H4M 12-24W12CFR0.6-83 ECK-H4M 16-32C16CFR0.8-92 ECK-H4M 16-32W16CFR.8-92C (1) ECK-H4M 16-32W16CFR0.8-92 ECK-H4M 20-40C20CFR1.-104 ECK-H4M 20-40W20CFR1.-104

a1° dh6

a1≠a2≠a3≠a4

Hard Tough 1

Flute

Rd°

Shank(2)

4.00 5.00 6.00 6.00 6.00 8.00 8.00 8.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 20.00 20.00

6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 20.00 20.00

8.00 10.00 12.00 12.00 12.00 16.00 16.00 16.00 20.00 20.00 20.00 24.00 24.00 24.00 24.00 32.00 32.00 32.00 40.00 40.00

57.00 57.00 57.00 57.00 57.00 63.00 63.00 63.00 72.00 72.00 72.00 83.00 83.00 83.00 83.00 92.00 92.00 92.00 104.00 104.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

0.20 0.20 0.20 0.20 0.20 0.40 0.40 0.40 0.50 0.50 0.50 0.60 0.60 0.60 0.60 0.80 0.80 0.80 1.00 1.00

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C W C W W C W W C W W W C W W C W

N N Y N N N Y N N Y N N N Y N N Y N N N

•

• • • • •

IC900

ECK-H4M-CFR

De8

IC300

ENDMILLS • SOLID CARBIDE • MULTI-MASTER 96

37º 35º

• • • • • • • • • • • • • •

Recommended Machining Data

(mm/t) 0.02-0.05 0.02-0.05 0.03-0.06 0.03-0.06 0.03-0.06 0.03-0.06 0.03-0.06 0.03-0.06 0.03-0.07 0.03-0.07 0.03-0.07 0.04-0.08 0.04-0.08 0.04-0.08 0.04-0.08 0.05-0.08 0.05-0.08 0.05-0.08 0.05-0.08 0.05-0.08

EC-H-CF

Rd°

De8

6-20 Flute Endmills with Different Helix and Variable Pitch for CHATTERFREE High Speed Finish Milling

dh6

Recommended Machining Data

Designation EC-H6 06-12C06CF-H57 EC-H8 08-16C08CF-H63 EC-H10 10-20C10CF-H72 EC-H12 12-24C12CF-H83 EC-H16 16-32C16CF-H92 EC-H20 20-40C20CFH104

Flute

Ha°

Rd°

IC902

Dimensions

(mm/t)

6.00 8.00 10.00 12.00 16.00 20.00

12.00 16.00 20.00 24.00 32.00 40.00

57.00 63.00 72.00 83.00 92.00 104.00

6 8 10 12 16 20

0.2x45° 0.2x45° 0.3x45° 0.3x45° 0.3x45° 0.4x45°

45.0 45.0 35.0 35.0 35.0 30.0

3.0 3.0 3.0 3.0 3.0 3.0

• • • • • •

0.03-0.07 0.03-0.09 0.03-0.10 0.04-0.11 0.05-0.13 0.05-0.13

• Can machine at radial width of cut (ae) of up to 0.06xD • For user guide, see pages 147-254

Rd°

De8

ECK-H7/9-CFR

7 and 9 Flute Endmills with Different Helix and Variable Pitch for Chatter Dampening on Titanium

dh6

ap L

Designation ECK-H7 06-13C06CFR0.2T57 ECK-H7 06-13W06CFR0.2T57 ECK-H7 08-19C08CFR0.4T63 ECK-H7 08-19W08CFR0.4T63 ECK-H7 10-22C10CFR0.5T72 ECK-H7 10-22W10CFR0.5T72 ECK-H7 12-26C12CFR0.6T83 ECK-H7 12-26W12CFR0.6T83 ECK-H9 16-32C16CFR0.8T92 ECK-H9 16-32W16CFR0.8T92 ECK-H9 20-38C20CFR1T104 ECK-H9 20-38W20CFR1T104

Flute

Rd°

Shank(1)

IC900

Dimensions

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

13.00 13.00 19.00 19.00 22.00 22.00 26.00 26.00 32.00 32.00 38.00 38.00

57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 92.00 92.00 104.00 104.00

7 7 7 7 7 7 7 7 9 9 9 9

0.20 0.20 0.40 0.40 0.50 0.50 0.60 0.60 0.80 0.80 1.00 1.00

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C W C W C W C W

• • • • • • • • • • • •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Ch x 45°

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Feed Recommendations Finishing Designation ECK-H7 ECK-H7 ECK-H7 ECK-H7 ECK-H7 ECK-H7 ECK-H7 ECK-H7 ECK-H9 ECK-H9 ECK-H9 ECK-H9

06-13C06CFR0.2T57 06-13W06CFR0.2T57 08-19C08CFR0.4T63 08-19W08CFR0.4T63 10-22C10CFR0.5T72 10-22W10CFR0.5T72 12-26C12CFR0.6T83 12-26W12CFR0.6T83 16-32C16CFR0.8T92 16-32W16CFR0.8T92 20-38C20CFR1T104 20-38W20CFR1T104

High Speed Machining

fz (min) mm/t

Fz (max) mm/t

fz (min) mm/t

fz (max) mm/t

0.02 0.02 0.02 0.02 0.03 0.03 0.03 0.03 0.04 0.04 0.04 0.04

0.04 0.04 0.04 0.04 0.05 0.05 0.05 0.05 0.07 0.07 0.07 0.07

0.08 0.08 0.08 0.08 0.1 0.1 0.1 0.1 0.15 0.15 0.15 0.15

0.15 0.15 0.15 0.15 0.25 0.25 0.25 0.25 0.3 0.3 0.3 0.3

Rd°

Combination of Roughing and Finishing Solid Carbide Endmills with Variable Pitch for Chatter Free Milling

De8 1≠

dh6

Haº L

Recommended Machining Data

Dimensions

Designation EFS-E44 06-14C06CF57 EFS-E44 06-14W06CF57 EFS-E44 08-18C08CF63 EFS-E44 08-18W08CF63 EFS-E44 10-22C10CF72 EFS-E44 10-22W10CF72 EFS-E44 12-26C12CF83 EFS-E44 12-26W12CF83 EFS-E44 14-30C14CF83 EFS-E44 14-30W14CF83 EFS-E44 16-34C16CF92 EFS-E44 16-34W16CF92 EFS-E44 20-42C20CF104 EFS-E44 20-42W20CF104 EFS-E44 25-52C25CF121 EFS-E44 25-52W25CF121 • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

ISCAR

Flute

Ha°

Rd°

Shank(1)

IC900

ENDMILLS • SOLID CARBIDE • MULTI-MASTER 98

Ch x 45°

EFS-E44

(mm/t)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00 25.00 25.00

14.00 14.00 18.00 18.00 22.00 22.00 26.00 26.00 30.00 30.00 34.00 34.00 42.00 42.00 52.00 52.00

57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 83.00 83.00 92.00 92.00 104.00 104.00 121.00 121.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C W C W C W C W C W C W

0.25 0.25 0.30 0.30 0.40 0.40 0.50 0.50 0.50 0.50 0.60 0.60 0.60 0.60 0.60 0.60

• • • • • • • • • • • • • • • •

0.03-0.06 0.03-0.06 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.04-0.11 0.04-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.06-0.11 0.06-0.11

Rd°

Combination of Roughing and Finishing Solid Carbide Endmills in a Single Tool

De8

dh6

Haº L

Dimensions

4.00 5.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 14.00 14.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 25.00

6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 14.00 14.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 25.00

10.00 12.00 14.00 14.00 14.00 14.00 14.00 18.00 18.00 18.00 18.00 18.00 22.00 22.00 22.00 22.00 22.00 26.00 26.00 26.00 26.00 26.00 30.00 30.00 34.00 34.00 34.00 34.00 34.00 42.00 42.00 42.00 42.00 52.00

20.00 20.00 26.00 26.00 32.00 32.00 38.00 38.00 50.00 50.00 62.00 62.00 -

57.00 57.00 57.00 57.00 57.00 57.00 57.00 63.00 63.00 63.00 63.00 63.00 72.00 72.00 72.00 72.00 72.00 83.00 83.00 83.00 83.00 83.00 83.00 83.00 100.00 100.00 92.00 92.00 92.00 125.00 125.00 104.00 104.00 121.00

Flute Ha° Rd° Shank(1) 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C W C C W C W C W W C W C W W C W C W W C W C W C W W C W C W C

Ch 0.12 0.18 0.25 0.25 0.25 0.25 0.25 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60

N N N N N Y N N N N N Y N N N N Y N N N N Y N N N N N N Y N N N N N

• • • • • • • • •

• • • • • • • • • •

IC608

IC900

IC300

Designation EFS-B44 04-10C06-57 EFS-B44 05-12C06-57 EFS-B44 06-14/20C06-57 EFS-B44 06-14/20W06-57 EFS-B44 06-14C06-57 EFS-B44 06-14C06-57C EFS-B44 06-14W06-57 EFS-B44 08-18/26C08-63 EFS-B44 08-18/26W08-63 EFS-B44 08-18C08-63 EFS-B44 08-18W08-63 EFS-B44 08-18W08-63C EFS-B44 10-22/32C10-72 EFS-B44 10-22/32W10-72 EFS-B44 10-22C10-72 EFS-B44 10-22W10-72 EFS-B44 10-22W10-72C EFS-B44 12-26/38C12-83 EFS-B44 12-26/38W12-83 EFS-B44 12-26C12-83 EFS-B44 12-26W12-83 EFS-B44 12-26W12-83C EFS-B44 14-30C14-83 EFS-B44 14-30W14-83 EFS-B44 16-34/50C16-100 EFS-B44 16-34/50W16-100 EFS-B44 16-34C16-92 EFS-B44 16-34W16-92 EFS-B44 16-34W16-92C EFS-B44 20-42/62C20-125 EFS-B44 20-42/62W20-125 EFS-B44 20-42C20-104 EFS-B44 20-42W20-104 EFS-B44 25-52C25-121

Hard Tough 1

• • • •

• •

• • • •

• •

• • • • • • • • • • •

• • • •

• • •

Recommended Machining Data

(mm/t) 0.03-0.05 0.03-0.06 0.03-0.06 0.03-0.06 0.03-0.06 0.03-0.05 0.03-0.06 0.03-0.08 0.03-0.08 0.03-0.08 0.03-0.08 0.03-0.06 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.04-0.07 0.04-0.10 0.04-0.10 0.04-0.10 0.04-0.10 0.04-0.08 0.04-0.11 0.04-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.08 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.06-0.11

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Ch x 45°

EFS-B44

• IC300 should be mainly used for machining exotic materials • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Rd°

dh6

De8

Dimensions

1.00 2.00 3.00 4.00 5.00 6.00 6.00 8.00 8.00 8.00 10.00 10.00 10.00 12.00 12.00 12.00 16.00 16.00 20.00 20.00 25.00 25.00

4.00 4.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 10.00 10.00 10.00 12.00 12.00 12.00 16.00 16.00 20.00 20.00 25.00 25.00

2.20 4.30 8.00 10.00 12.00 14.00 14.00 18.00 18.00 18.00 22.00 22.00 22.00 26.00 26.00 26.00 34.00 34.00 42.00 42.00 50.00 50.00

4.00 6.10 11.00 14.00 17.00 20.00 20.00 26.00 26.00 26.00 32.00 32.00 32.00 38.00 38.00 38.00 50.00 50.00 60.00 60.00 65.00 65.00

50.00 50.00 57.00 57.00 57.00 57.00 57.00 63.00 63.00 63.00 72.00 72.00 72.00 83.00 83.00 83.00 100.00 100.00 110.00 110.00 121.00 121.00

Flute Ha° 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

Rd° Shank(1)

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

0.04 0.08 0.10 0.15 0.18 0.25 0.25 0.30 0.30 0.40 0.40 0.50 0.50 0.60 0.60 0.60 0.60 0.60 0.60

C C C C C C W C C W C C W C C W C W C W C W

IC608

Designation EC-E4L 01-2/04C04CF50 EC-E4L 02-4/06C04CF50 EC-E4L 03-8/11C06CF57 EC-E4L 04-10/14C06CF57 EC-E4L 05-12/17C06CF57 EC-E4L 06-14/20C06CF57 EC-E4L 06-14/20W06CF57 EC-E4L 08-18/26C08CFS63 EC-E4L 08-18/26C08CF63 EC-E4L 08-18/26W08CF63 EC-E4L 10-22/32C10CFS72 EC-E4L 10-22/32C10CF72 EC-E4L 10-22/32W10CF72 EC-E4L 12-26/38C12CFS83 EC-E4L 12-26/38C12CF83 EC-E4L 12-26/38W12CF83 EC-E4L 16-34/50C16CF100 EC-E4L 16-34/50W16CF100 EC-E4L 20-42/60C20CF110 EC-E4L 20-42/60W20CF110 EC-E4L 25-50/65C25CF121 EC-E4L 25-50/65W25CF121

Hard Tough 1

IC900

4 Flute, 38° Helix Endmills with 3xD Relieved Necks and Variable Pitch for Chatter Dampening

IC300

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Chx45˚

EC-E4L-CF

• • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • •

• • • • • • • • • • • • • • •

(mm/t) 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.10 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.17 0.05-0.17 0.05-0.17 0.05-0.17

• IC300 should be mainly used for machining exotic materials • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Chx45˚

Rd°

EC-E5L-CF

a2°

5 Flute, 38° Helix Medium Length (1xD) Variable Pitch Endmills

a1°

a3°

dh6

De8 Ha

a5°

a4°

a1≠a2≠a3≠a4≠a5

Recommended Machining Data

Designation EC-E5L 06-15C06CF57 EC-E5L 06-15W06CF57 EC-E5L 08-20C08CF63 EC-E5L 08-20W08CF63 EC-E5L 10-25C10CF72 EC-E5L 10-25W10CF72 EC-E5L 12-30C12CF83 EC-E5L 12-30W12CF83 EC-E5L 16-40C16CF100 EC-E5L 16-40W16CF100 EC-E5L 20-50C20CF125 EC-E5L 20-50W20CF125 • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

ISCAR

Flute

Ha°

Rd°

Shank(1)

IC900

Dimensions

100

Recommended Machining Data

(mm/t)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

15.00 15.00 20.00 20.00 25.00 25.00 30.00 30.00 40.00 40.00 50.00 50.00

57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 100.00 100.00 125.00 125.00

5 5 5 5 5 5 5 5 5 5 5 5

38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C W C W C W C W

0.20 0.20 0.25 0.25 0.30 0.30 0.40 0.40 0.50 0.50 0.50 0.50

• • • • • • • • • • • •

0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.17 0.05-0.17

Rd°

15°

4-7 Flute, 45° Helix Short Length (1xD) Solid Carbide Roughing Endmills

dh6

De9

Haº

Recommended Machining Data

Designation ECR-B4S 05-05C06-57 ECR-B4S 05-05W06-57 ECR-B4S 06-06C06-57 ECR-B4S 06-06W06-57 ECR-B4S 07-07C08-63 ECR-B4S 08-08C08-63 ECR-B4S 08-08W08-63 ECR-B4S 10-10C10-72 ECR-B4S 10-10W10-72 ECR-B4S 12-12C12-83 ECR-B4S 12-12W12-83 ECR-B5S 16-16C16-92 (1) ECR-B5S 16-16W16-92 (1) ECR-B7S 20-20C20-104 (1) ECR-B7S 20-20W20-104 (1)

5.00 5.00 6.00 6.00 7.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

6.00 6.00 6.00 6.00 8.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

5.00 5.00 6.00 6.00 7.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

Flute

Ha°

Rd°

Shank(2)

IC900

Dimensions

(mm/t)

4 4 4 4 4 4 4 4 4 4 4 5 5 7 7

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C C W C W C W C W C W

0.20 0.20 0.25 0.25 0.25 0.25 0.25 0.30 0.30 0.35 0.35 0.40 0.40 0.40 0.40

• • • • • • • • • • • • • • •

0.02-0.05 0.02-0.05 0.03-0.06 0.03-0.06 0.03-0.07 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11

10.00 57.00 10.00 57.00 57.00 57.00 63.00 63.00 63.00 72.00 72.00 83.00 83.00 92.00 92.00 104.00 104.00

• For user guide, see pages 147-254 (1) Cannot be used for plunging application (2) C-Cylindrical, W-Weldon

Ch x 45°

Rd°

ECR-B-M/ECR-B-M...R

4-7 Flute, 45° Helix Medium Length (2xD) Solid Carbide Roughing Endmills

dh6

De9

Haº

H L

Recommended Machining Data

Designation ECR-B4M 05-10C06-57 ECR-B4M 05-10W06-57 ECR-B4M 06-12C06-57 ECR-B4M 06-12W06-57 ECR-B4M 08-16C08-63 ECR-B4M 08-16W08-63 ECR-B4M 10-20C10-72 ECR-B4M 10-20C10-72R1.0 ECR-B4M 10-20W10-72 ECR-B4M 12-24C12-83 ECR-B4M 12-24C12-83R1.2 ECR-B4M 12-24W12-83 ECR-B4M 12-24W12-83R1.2 ECR-B5M 16-32C16-92 (1) ECR-B5M 16-32C16-92R1.6 (1) ECR-B5M 16-32W16-92 (1) ECR-B5M 16-32W16-92R1.6 (1) ECR-B7M 20-40C20-104 (1) ECR-B7M 20-40W20-104 (1)

5.00 5.00 6.00 6.00 8.00 8.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 20.00 20.00

6.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 20.00 20.00

10.00 15.00 57.00 10.00 15.00 57.00 12.00 57.00 12.00 57.00 16.00 63.00 16.00 63.00 20.00 72.00 20.00 72.00 20.00 72.00 24.00 83.00 24.00 83.00 24.00 83.00 24.00 83.00 32.00 92.00 32.00 92.00 32.00 92.00 32.00 92.00 40.00 104.00 40.00 104.00

Flute Ha° 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 7 7

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

Rd°

Shank(2)

IC900

Dimensions

(mm/t)

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C W C C W C C W W C C W W C W

1.00 1.20 1.20 1.60 1.60 -

0.20 0.20 0.25 0.25 0.25 0.25 0.30 0.30 0.35 0.35 0.40 0.40 0.40 0.40

• • • • • • • • • • • • • • • • • • •

0.02-0.05 0.02-0.05 0.03-0.06 0.03-0.06 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.04-0.10 0.04-0.10 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Ch x 45°

ECR-B-S

• For user guide, see pages 147-254 (1) Cannot be used for plunging application (2) C-Cylindrical, W-Weldon

101

De9

dh6

Ha°

Dimensions

Designation ECR-B4L 06-12/18C06-57 ECR-B4L 06-12/18W06-57 ECR-B4L 08-16/24C08-63 ECR-B4L 08-16/24W08-63 ECR-B4L 10-20/30C10-72 ECR-B4L 10-20/30W10-72 ECR-B4L 12-24/36C12-83 ECR-B4L 12-24/36W12-83 ECR-B5L 16-32/48C16-100 (1) ECR-B5L 16-32/48W16-100 (1) ECR-B7L 20-40/60C20-110 (1) ECR-B7L 20-40/60W20-110 (1)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

12.00 12.00 16.00 16.00 20.00 20.00 24.00 24.00 32.00 32.00 40.00 40.00

18.00 18.00 24.00 24.00 30.00 30.00 36.00 36.00 48.00 48.00 60.00 60.00

57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 100.00 100.00 110.00 110.00

Hard Tough 1

Flute Ha° 4 4 4 4 4 4 4 4 5 5 7 7

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

Rd°

Shank(2)

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C W C W C W C W

0.25 0.25 0.25 0.25 0.30 0.30 0.35 0.35 0.40 0.40 0.40 0.40

• • •

Recommended Machining Data

IC900

4-7 Flute, 45° Helix Solid Carbide Roughing Endmills with 3xD Relieved Necks

(mm/t)

• • • • • • • • • • • •

0.03-0.06 0.03-0.06 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11

• For user guide, see pages 147-254 (1) Cannot be used for plunging application (2) C-Cylindrical, W-Weldon

Ch x 45°

Rd°

ECR-B-X

4-5 Flute, 45° Helix Solid Carbide Roughing Endmills with 4xD Relieved Necks

De9

dh6

ap H

Haº L

Recommended Machining Data

• For user guide, see pages 147-254 (1) Cannot be used for plunging application (2) C-Cylindrical, W-Weldon

ISCAR

Flute

Ha°

Rd° Shank(2)

IC900

Dimensions

Designation ECR-B4X 08-12/32C08-68 ECR-B4X 08-12/32W08-68 ECR-B4X 10-15/40C10-80 90 ECR-B4X 10-15/40W10-80 90 ECR-B4X 12-18/48C12-100 ECR-B4X 12-18/48W12-100 ECR-B5X 16-24/64C16-115 (1) ECR-B5X 16-24/64W16-115 (1)

102

Rd°

IC300

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Ch x 45°

ECR-B-L

(mm/t)

8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00

12.00 12.00 15.00 15.00 18.00 18.00 24.00 24.00

32.00 32.00 40.00 40.00 48.00 48.00 64.00 64.00

68.00 68.00 80.00 80.00 100.00 100.00 115.00 115.00

4 4 4 4 4 4 5 5

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

0.25 0.25 0.30 0.30 0.35 0.35 0.40 0.40

• • • • • • • •

0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.04-0.10 0.05-0.11 0.05-0.11 0.05-0.11

C W C W C W C W

Rd°

4 and 6 Flute, 45° Helix Medium Length Solid Carbide Roughing Endmills for Materials up to 65 HRc

De9

dh6

Haº L

Recommended Machining Data

Designation ECR-B4MF 06-14C06-57 ECR-B4MF 06-14W06-57 ECR-B4MF 08-18C08-63 ECR-B4MF 08-18W08-63 ECR-B4MF 10-22C10-72 ECR-B4MF 10-22W10-72 ECR-B4MF 12-26C12-83 ECR-B4MF 12-26W12-83 ECR-B4MF 14-30C14-83 ECR-B4MF 14-30W14-83 ECR-B6MF 16-34C16-92 (1) ECR-B6MF 16-34W16-92 (1) ECR-B6MF 20-42C20-104 (1) ECR-B6MF 20-42W20-104 (1) ECR-B6MF 25-52C25-121 (1) ECR-B6MF 25-52W25-121 (1)

Flute

Ha°

Rd°

Shank(2)

IC900

Dimensions

(mm/t)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00 25.00 25.00

14.00 14.00 18.00 18.00 22.00 22.00 26.00 26.00 30.00 30.00 34.00 34.00 42.00 42.00 52.00 52.00

57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 83.00 83.00 92.00 92.00 104.00 104.00 121.00 121.00

4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C W C W C W C W C W C W

0.25 0.25 0.30 0.30 0.30 0.30 0.40 0.40 0.40 0.40 0.50 0.50 0.70 0.70 0.90 0.90

• • • • • • • • • • • • • • • •

0.03-0.06 0.03-0.06 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.04-0.11 0.04-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.06-0.11 0.06-0.11

• The rougher's cutting edge profile has shallow serrations. • A very durable design which leaves only a small amount of material for the finishing cut. • For user guide, see pages 147-254 (1) Cannot be used for plunging application (2) C-Cylindrical, W-Weldon

Ch x 45°

ECP-E3L

Rd°

3 Flute, 38° Helix Solid Carbide Roughing Endmills with 3xD Relieved Necks and Chip Splitting Cutting Edges

dh6

De8 Haº

ap L

Recommended Machining Data

Flute

H a°

Shank(1)

IC900

Dimensions

Designation ECP-E3L 05-12/17C06S57 ECP-E3L 05-12/17W06S57 ECP-E3L 06-14/20C06S57 ECP-E3L 06-14/20W06S57 ECP-E3L 08-18/26C08S63 ECP-E3L 08-18/26W08S63 ECP-E3L 10-22/32C10S72 ECP-E3L 10-22/32W10S72 ECP-E3L 12-26/38C12S83 ECP-E3L 12-26/38W12S83 ECP-E3L 14-30/44C14S100 ECP-E3L 14-30/44W14S100 ECP-E3L 16-34/50C16S100 ECP-E3L 16-34/50W16S100 ECP-E3L 20-42/62C20S125 ECP-E3L 20-42/62W20S125

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Ch x 45°

ECR-B-MF

(mm/t)

5.00 5.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00

6.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00

12.00 12.00 14.00 14.00 18.00 18.00 22.00 22.00 26.00 26.00 30.00 30.00 34.00 34.00 42.00 42.00

17.00 17.00 20.00 20.00 26.00 26.00 32.00 32.00 38.00 38.00 44.00 44.00 50.00 50.00 62.00 62.00

57.00 57.00 57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 100.00 100.00 100.00 100.00 125.00 125.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

C W C W C W C W C W C W C W C W

0.20 0.20 0.30 0.30 0.40 0.40 0.40 0.40 0.40 0.40 0.50 0.50 0.50 0.50 0.50 0.50

• • • • • • • • • • • • • • • •

0.02-0.05 0.02-0.05 0.03-0.06 0.03-0.06 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11

• Most recommended for machining stainless steel. • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

103

Rd°

4 Flute, 38° Helix Solid Carbide Roughing Endmills with 3xD Relieved Necks and Chip Splitting Cutting Edges

De8

dh6

Haº

Recommended Machining Data

Dimensions

Designation ECP-E4L 05-12/17C06S57 ECP-E4L 05-12/17W06S57 ECP-E4L 06-14/20C06S57 ECP-E4L 06-14/20W06S57 ECP-E4L 08-18/26C08S63 ECP-E4L 08-18/26W08S63 ECP-E4L 10-22/32C10S72 ECP-E4L 10-22/32W10S72 ECP-E4L 12-26/38C12S83 ECP-E4L 12-26/38W12S83 ECP-E4L 14-30/44C14S100 ECP-E4L 14-30/44W14S100 ECP-E4L 16-34/50C16S100 ECP-E4L 16-34/50W16S100 ECP-E4L 20-42/62C20S125 ECP-E4L 20-42/62W20S125

Flute

H a°

Shank(1)

IC900

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Ch x 45°

ECP-E4L

(mm/t)

5.00 5.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00

6.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00

12.00 12.00 14.00 14.00 18.00 18.00 22.00 22.00 26.00 26.00 30.00 30.00 34.00 34.00 42.00 42.00

17.00 17.00 20.00 20.00 26.00 26.00 32.00 32.00 38.00 38.00 44.00 44.00 50.00 50.00 62.00 62.00

57.00 57.00 57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 100.00 100.00 100.00 100.00 125.00 125.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

C W C W C W C W C W C W C W C W

0.20 0.20 0.30 0.30 0.40 0.40 0.40 0.40 0.40 0.40 0.50 0.50 0.50 0.50 0.50 0.50

• • • • • • • • • • • • • • • •

0.02-0.05 0.02-0.05 0.03-0.06 0.03-0.06 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.04-0.11 0.04-0.11 0.05-0.12 0.05-0.12 0.05-0.15 0.05-0.15

• Most recommended for machining stainless steel. • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Ch x 45°

Rd°

ERF-A/E-3,4,6

3, 4, and 6 Flute, 30° and 38° Helix Solid Carbide Roughing Endmills with 3xD Relieved Neck for Alloy Steel

dh6

De9

Ha°

Recommended Machining Data

Designation ERF040E08-3C06 ERF050E10-3C06 ERF060E13-3C06 ERF060E13-3W06 ERF070E20-3C08 ERF080E20-3C08 ERF080E20-3W08 ERF090A22-4C10 ERF100A22-4C10 ERF100A22-4W10 ERF110A25-4C12 ERF120A25-4C12 ERF120A25-4W12 ERF130A25-4C14 ERF140A25-4C14 ERF140A25-4W14 ERF160A32-4C16 ERF160A32-4W16 ERF180A32-4C18 ERF180A32-4W18 ERF200A38-4C20 ERF200A38-4W20 ERF250A45-6W25

(1)

Flute

Ha°

Rd°

Shank(2)

IC900

Dimensions

(mm/t)

4.00 5.00 6.00 6.00 7.00 8.00 8.00 9.00 10.00 10.00 11.00 12.00 12.00 13.00 14.00 14.00 16.00 16.00 18.00 18.00 20.00 20.00 25.00

6.00 6.00 6.00 6.00 8.00 8.00 8.00 10.00 10.00 10.00 12.00 12.00 12.00 14.00 14.00 14.00 16.00 16.00 18.00 18.00 20.00 20.00 25.00

8.00 10.00 13.00 13.00 20.00 20.00 20.00 22.00 22.00 22.00 25.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 38.00 38.00 45.00

13.00 17.00 21.00 21.00 26.00 28.00 28.00 30.00 30.00 30.00 31.00 37.00 37.00 32.00 37.00 37.00 44.00 44.00 44.00 44.00 55.00 55.00 64.00

57.00 57.00 57.00 57.00 63.00 63.00 63.00 72.00 72.00 72.00 83.00 83.00 83.00 83.00 83.00 83.00 92.00 92.00 92.00 92.00 104.00 104.00 121.00

3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6

38.0 38.0 38.0 38.0 38.0 38.0 38.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C W C C W C C W C C W C C W C W C W C W W

0.25 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.40 0.40 0.40 0.50 0.50 0.50 0.50 0.50 0.50 0.60 0.60 0.60

• • • • • • • • • • • • • • • • • • • • • • •

0.02-0.05 0.02-0.05 0.03-0.06 0.03-0.06 0.03-0.07 0.03-0.08 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.04-0.10 0.04-0.11 0.04-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11 0.06-0.11

• For user guide, see pages 147-254 (1) No center cutting • Cannot be used for plunging application (2) C-Cylindrical, W-Weldon

104

ISCAR

Rd°

4 Flute, 20° Helix Medium Length Solid Carbide Roughing Endmills for High Stock Removal Rates

dh6

De9 ap

Haº L

Recommended Machining Data

Designation ECR-T4M 06-10-C06-57 ECR-T4M 06-10-W06-57 ECR-T4M 08-16-C08-63 ECR-T4M 08-16-W08-63 ECR-T4M 10-20-C10-72 ECR-T4M 10-20-W10-72 ECR-T4M 12-24-C12-83 ECR-T4M 12-24-W12-83 ECR-T4M 16-32-C16-92 ECR-T4M 16-32-W16-92 ECR-T4M 20-40-C20-104 ECR-T4M 20-40-W20-104

Flute

Ha°

Rd°

Shank(1)

IC900

Dimensions

(mm/t)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

10.00 10.00 16.00 16.00 20.00 20.00 24.00 24.00 32.00 32.00 40.00 40.00

57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 92.00 92.00 104.00 104.00

4 4 4 4 4 4 4 4 4 4 4 4

20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C W C W C W C W

0.30 0.30 0.40 0.40 0.40 0.40 0.40 0.40 0.50 0.50 0.50 0.50

• • • • • • • • • • • •

0.03-0.06 0.03-0.06 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.05-0.11 0.05-0.11 0.05-0.11 0.05-0.11

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

EBRF-T

3, 4 Flute, 20° Helix Long Solid Carbide Ball Nose Endmills for Roughing Materials up to 55 HRC

dh6

De9

Rd°

Ha° L

HARD MATERIALS

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Ch x 45°

ECR-T-M

Designation EBRF-T3 06-16C06M57 EBRF-T3 08-16C08M63 EBRF-T4 10-22C10M72 EBRF-T4 12-26C12M83 EBRF-T4 14-26C14M83 EBRF-T4 16-32C16M92 EBRF-T4 20-38C20M104

Flute

Ha°

Shank(1)

IC903

Dimensions

6.00 8.00 10.00 12.00 14.00 16.00 20.00

16.00 16.00 22.00 26.00 26.00 32.00 38.00

57.00 63.00 72.00 83.00 83.00 92.00 104.00

3 3 4 4 4 4 4

20.0 20.0 20.0 20.0 20.0 20.0 20.0

C C C C C C C

• • • • • • •

• For user guide, see pages 147-254 (1) C-Cylindrical

105

4 Flute Solid Carbide Endmills with Relieved Necks for Fast Feed High Productivity

De9

Rd°

dh6

R r

ap L

Dimensions

Flute

r(1)

1.00 2.00 3.00 4.00 5.00 6.00 8.00 10.00 12.00 16.00 20.00

6.00 6.00 6.00 6.00 6.00 6.00 8.00 10.00 12.00 16.00 20.00

50.00 50.00 50.00 57.00 57.00 57.00 63.00 72.00 83.00 92.00 104.00

2 2 2 4 4 4 4 4 4 4 4

3.00 6.00 9.00 12.00 15.00 20.00 26.00 30.00 34.00 42.00 46.00

0.15 0.30 0.50 0.70 0.90 1.23 1.62 2.01 2.47 3.25 4.02

0.1 0.2 0.4 0.5 0.6 5.3 7.0 8.8 10.6 14.0 17.7

0.06 0.12 0.20 0.20 0.30 0.30 0.40 0.50 0.60 0.80 1.00

Recommended Machining Data

IC902

Designation EFF-S2 01-04/03C6RP.15M50 EFF-S2 02-07/06C6RP0.3M50 EFF-S2 03-1/09C06RP0.5M50 EFF-S4-04 020/14C06M57 EFF-S4-05 022/17C06M57 EFF-S4-06 030/20C06R1.0M EFF-S4-08 035/26C08R1.3M EFF-S4-10 040/30C10R1.6M EFF-S4-12 045/34C12R2.0M EFF-S4-16 055/42C16R2.6M EFF-S4-20 060/46C20R3.2M

Hard Tough 1 IC903

(mm/t)

• • • • •

• • • • • •

0.02-0.05 0.10-0.14 0.10-0.20 0.10-0.25 0.10-0.30 0.10-0.30 0.10-0.40 0.15-0.50 0.15-0.50 0.20-0.60 0.20-0.70

• For user guide, see pages 147-254 (1) Should be used for programming

Rd°

r D

EFP-E4,5CF

Solid Carbide Roughing Endmills with Chip Splitting Cutting Edges, Variable Pitch and Large Radius Frontal Edge

ap max

Recommended Machining Data

Dimensions

Designation EFP-E4CF 06-12C06R1.0M57 EFP-E4CF 08-16C08R1.4M63 EFP-E4CF 10-20C10R1.7M72 EFP-E5CF 10-24C10R1.7M72 (1) EFP-E4CF 12-25C12R2.0M83 EFP-E4CF 16-32C16R2.7M92 EFP-E5CF 16-40C16R2.7M92 (1) EFP-E4CF 20-40C20R3.4M104 EFP-E5CF 20-48C20R3.4M104 (1)

r(2)

Flute

Ha°

ap(3)

ap max

Rd°

IC903

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

7°

EFF-S

(mm/t)

6.00 8.00 10.00 10.00 12.00 16.00 16.00 20.00 20.00

57.00 63.00 72.00 72.00 83.00 92.00 92.00 104.00 104.00

1.00 1.40 1.70 1.70 2.00 2.70 2.70 3.40 3.40

4 4 4 5 4 4 5 4 5

38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

0.30 0.40 0.50 0.50 0.60 0.80 0.80 1.00 1.00

12.00 16.00 20.00 24.00 24.00 32.00 40.00 40.00 48.00

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

• • • • • • • • •

0.02-0.30 0.03-0.40 0.03-0.50 0.03-0.50 0.04-0.50 0.05-0.60 0.05-0.60 0.05-0.70 0.05-0.70

• For user guide, see pages 147-254 (1) Cannot be used for plunging application (2) Used for programming (3) Maximum D.O.C. for high feed milling (FEEDMILL)

ETR-A2

2 Flute Toroidal Endmills r

L1 a° Ref.

Rd°

dh6

De8

D2 L

Recommended Machining Data

Designation ETR-A2 02-2/08C06R.5M80 ETR-A2 03-2/12C06R.5M80 ETR-A2 04-3/16C06R1M80 ETR-A2 06-4/25C08R2M100 ETR-A2 08-4/32C08R2M100 ETR-A2 08-4/32C10R2M120 ETR-A2 10-6/40C10R3M120 ETR-A2 10-6/40C12R3M160 • For user guide, see pages 147-254

106

ISCAR

Flute

a°

Rd°

IC900

Dimensions

(mm/t)

2.00 3.00 4.00 6.00 8.00 8.00 10.00 10.00

6.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00

2.00 2.00 3.00 4.00 4.00 4.00 6.00 6.00

80.00 80.00 80.00 100.00 100.00 120.00 120.00 158.00

2 2 2 2 2 2 2 2

8.00 12.00 16.00 25.00 32.00 32.00 40.00 40.00

1.90 2.80 3.70 5.60 7.60 7.60 9.60 9.60

40.0 40.0 40.0 66.0 66.0 110.0

3.6 3.3 2.8 2 2 1

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

0.50 0.50 1.00 2.00 2.00 2.00 3.00 3.00

• • • • • • • •

0.01-0.03 0.01-0.04 0.02-0.05 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10

Dh10

dh6 Haº

Dimensions

Flute

Ha°

Rd°

Shank(1)

2.00 3.00 4.00 4.50 5.00 6.00 7.00 8.00 9.00 10.00 12.00 14.00 16.00 18.00 20.00

6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 14.00 16.00 18.00 20.00

3.00 4.00 5.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 14.00 16.00 18.00 20.00

50.00 50.00 54.00 54.00 54.00 54.00 58.00 58.00 66.00 66.00 73.00 75.00 82.00 84.00 92.00

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

W W W W W W W W W W W W W W W

IC900

Designation EC-A2 02-03W06E50 EC-A2 03-04W06E50 EC-A2 04-05W06E54 EC-A2 045-05W06E54 EC-A2 05-06W06E54 EC-A2 06-07W06E54 EC-A2 07-08W08E58 EC-A2 08-09W08E58 EC-A2 09-10W10E66 EC-A2 10-11W10E66 EC-A2 12-12W12E73 EC-A2 14-14W14E75 EC-A2 16-16W16E82 EC-A2 18-18W18E84 EC-A2 20-20W20E92

Hard Tough 1

IC08

Economical Type 2 Flute, 30° Helix Center Cutting Short Solid Carbide Endmills

• • • • • • • • • • •

• • • • • • • • • •

• • •

• •

•

Recommended Machining Data

(mm/t) 0.01-0.03 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.06 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.10 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13

• For user guide, see pages 147-254 (1) W-Weldon

Rd°

EC-A-2

15°

2 Flute, 30 and 45° Helix Medium Length Solid Carbide Slot / Drill Endmills

De8

dh6

Ha L

Dimensions

Flute

Ha°

Rd°

Shank(1)

2.00 2.00 2.50 3.00 3.00 3.50 4.00 4.00 4.50 5.00 5.00 5.50 6.00 6.00 6.50 7.00 8.00 8.00 8.50 10.00 12.00 14.00 16.00 18.00 20.00

3.00 6.00 3.00 3.00 6.00 4.00 4.00 6.00 6.00 5.00 6.00 6.00 6.00 6.00 7.00 7.00 8.00 8.00 10.00 10.00 12.00 14.00 16.00 18.00 20.00

7.00 7.00 7.00 10.00 10.00 12.00 12.00 12.00 14.00 14.00 14.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 22.00 22.00 25.00 25.00 32.00 32.00 38.00

38.00 57.00 38.00 38.00 57.00 50.00 50.00 57.00 57.00 50.00 57.00 57.00 57.00 57.00 60.00 60.00 63.00 63.00 72.00 72.00 83.00 83.00 92.00 92.00 104.00

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

45.0 45.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C C C W C C C W C C C C C C C

•

• • • • • • • • • • • • •

• •

• • •

• • • • • •

• •

IC900

IC300

IC08

Designation EC020B07-2C03 EC020B07-2C06 EC025A07-2C03 EC030A10-2C03 EC030A10-2C06 EC035A12-2C04 EC040A12-2C04 EC040A12-2C06 EC045A14-2C06 EC050A14-2C05 EC050A14-2C06 EC055A16-2C06 EC060A16-2C06 EC060A16-2W06 EC065A20-2C07 EC070A20-2C07 EC080A20-2C08 EC080A20-2W08 EC085A22-2C10 EC100A22-2C10 EC120A25-2C12 EC140A25-2C14 EC160A32-2C16 EC180A32-2C18 EC200A38-2C20

Hard Tough 1

• • • • • • • • • • • • • •

Recommended Machining Data

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-A2 (economical-short)

(mm/t) 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

107

Dh10

dh6 Haº

Dimensions

Flute

Ha°

Rd°

Shank(1)

IC08

Designation EC-A2 01-03C04E50 EC-A2 015-045C04E50 EC-A2 02-08C02E32 EC-A2 025-08C025E32 EC-A2 03-12C03E38 EC-A2 035-12C035E32 EC-A2 04-12C04E50 EC-A2 045-14C045E50 EC-A2 05-14C05E50 EC-A2 055-16C055E50 EC-A2 06-16C06E50 EC-A2 07-20C07E60 EC-A2 08-20C08E63 EC-A2 09-20C09E60 EC-A2 10-22C10E72 EC-A2 12-22C12E70 EC-A2 14-25C14E75 EC-A2 16-25C16E75 EC-A2 20-32C20E100

Hard Tough 1

1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 7.00 8.00 9.00 10.00 12.00 14.00 16.00 20.00

4.00 4.00 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 7.00 8.00 9.00 10.00 12.00 14.00 16.00 20.00

3.00 4.50 8.00 8.00 12.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00 20.00 22.00 22.00 25.00 25.00 32.00

50.00 50.00 32.00 32.00 38.00 32.00 50.00 50.00 50.00 50.00 50.00 60.00 63.00 60.00 72.00 70.00 75.00 75.00 100.00

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • •

Recommended Machining Data

(mm/t) 0.00-0.01 0.00-0.02 0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.10 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.13

• For user guide, see pages 147-254 (1) C-Cylindrical

Ch x 45°

Rd°

ECC-A-2

2 Flute, 30° Helix Medium Length Solid Carbide Slot / Drill Endmills with Chamfered Corners

15° dh6

De8 ap

Dimensions

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

ISCAR

Hard Tough 1

Flute

Rd°

Shank(1)

2.00 2.50 3.00 3.50 4.00 5.00 6.00 6.00 8.00 10.00 12.00 16.00 20.00

3.00 3.00 3.00 4.00 4.00 5.00 6.00 6.00 8.00 10.00 12.00 16.00 20.00

2 2 2 2 2 2 2 2 2 2 2 2 2

7.00 7.00 10.00 12.00 12.00 14.00 16.00 16.00 20.00 22.00 25.00 32.00 38.00

38.00 38.00 38.00 50.00 50.00 50.00 57.00 57.00 63.00 72.00 83.00 92.00 104.00

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C W C C C C C

0.10 0.10 0.10 0.10 0.15 0.15 0.15 0.15 0.15 0.25 0.25 0.25 0.25

IC900

Designation ECC020B07-2C03 ECC025A07-2C03 ECC030A10-2C03 ECC035A12-2C04 ECC040A12-2C04 ECC050A14-2C05 ECC060A16-2C06 ECC060A16-2W06 ECC080A20-2C08 ECC100A22-2C10 ECC120A25-2C12 ECC160A32-2C16 ECC200A38-2C20

108

IC900

Economical Type 2 Flute, 30° Helix Center Cutting, Medium Length Solid Carbide Endmills

IC300

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-A2 (economical-medium)

•

• • •

• • • • • • •

• • • • • • • • •

Recommended Machining Data

(mm/t) 0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.10 0.04-0.11 0.05-0.13 0.05-0.13

Dh10

dh6

Economical Type 2 Flute, 30° Helix, Center Cutting, Extra Long Solid Carbide Endmills

Dimensions

Recommended Machining Data

Flute

Ha°

R d°

Shank(1)

IC900

Hard Tough 1

IC08

Designation EC-A2 03-30C03E75 EC-A2 04-30C04E75 EC-A2 05-40C05E100 EC-A2 06-50C06E150 EC-A2 08-50C08E150 EC-A2 10-60C10E150 EC-A2 12-75C12E150 EC-A2 14-65C14E150 EC-A2 16-65C16E150 EC-A2 18-65C18E150 EC-A2 20-65C20E150

Rd°

Haº

(mm/t)

3.00 4.00 5.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00

30.00 30.00 40.00 50.00 50.00 60.00 75.00 65.00 65.00 65.00 65.00

75.00 75.00 100.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00

2 2 2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C

• • • • • • • • • • •

0.01-0.04 0.02-0.05 0.02-0.06 0.03-0.07 0.03-0.09 0.03-0.10 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13

• For user guide, see pages 147-254 (1) C-Cylindrical

ECS/ECCS-E-3

3 Flute, 38° Helix Short Solid Carbide Slot / Drill Endmills with 3xD Relieved Necks and Chamfered Corners

Rd°

dh6

De8 Chx45º

Ha° H

Dimensions

2.00 2.50 3.00 3.50 4.00 5.00 6.00 7.00 8.00 9.00 10.00 12.00 16.00

6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 16.00

3.00 3.00 4.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 16.00

8.00 8.00 9.00 12.00 13.00 14.00 15.00 20.00 21.00 22.00 23.00 24.00 33.00

1.90 2.40 2.90 3.40 3.90 4.90 5.90 6.70 7.60 8.60 9.50 11.30 15.20

57.00 57.00 57.00 57.00 57.00 57.00 57.00 63.00 63.00 72.00 72.00 83.00 92.00

Flute Ha° 3 3 3 3 3 3 3 3 3 3 3 3 3

38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

R d°

Shank(1)

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

W W W W W W W W W W W W W

0.15 0.15 0.15 0.15 0.25 0.25 0.25

•

Recommended Machining Data

IC900

IC300

Designation ECS020E03-3W06-57 ECS025E03-3W06-57 ECS030E04-3W06-57 ECS035E04-3W06-57 ECS040E05-3W06-57 ECS050E06-3W06-57 ECCS060E07-3W06-57 ECCS070E08-3W08-63 ECCS080E09-3W08-63 ECCS090E10-3W10-72 ECCS100E11-3W10-72 ECCS120E12-3W12-83 ECCS160E16-3W16-92

Hard Tough 1

(mm/t)

• • • • • • • • • • • • •

0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.06 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.10 0.04-0.11 0.05-0.13

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

EC-A2(economical-extra long)

• For user guide, see pages 147-254 (1) W-Weldon

109

Dh10

dh6

Haº

Dimensions

Designation EC-A3 005-015C03E38 EC-A3 006-015C03E38 EC-A3 008-02C03E38 EC-A3 01-02C03E38 EC-A3 012-02C03E38 EC-A3 015-02C03E38 EC-A3 018-02C03E38 EC-E3 02-04C06E35 EC-E3 025-05C06E36 EC-E3 03-05C06E36 EC-A3 035-06W06E37 EC-E3 04-07C06E39 EC-A3 045-08W06E38 EC-A3 05-08W06E39 EC-E3 05-08C06E39 EC-A3 055-08W06E39 EC-E3 06-08C06E39 EC-A3 0675-10W08E42 EC-A3 07-10W08E42 EC-E3 08-11C08E43 EC-A3 087-11W10E48 EC-A3 09-11W10E48 EC-A3 097-11W10E48 EC-E3 10-13C10E50 EC-E3 12-15C12E55 EC-A3 16-18W16E62 EC-A3 18-20W18E70

Hard Tough 1

Flute

Ha°

Rd°

Shank(1)

0.50 0.60 0.80 1.00 1.20 1.50 1.80 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.00 5.50 6.00 6.75 7.00 8.00 8.70 9.00 9.70 10.00 12.00 16.00 18.00

3.00 3.00 3.00 3.00 3.00 3.00 3.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 12.00 16.00 18.00

1.50 1.50 2.00 2.00 2.00 2.00 2.00 4.00 5.00 5.00 6.00 7.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 11.00 11.00 11.00 11.00 13.00 15.00 18.00 20.00

38.00 38.00 38.00 38.00 38.00 38.00 38.00 35.00 36.00 36.00 37.00 39.00 38.00 39.00 39.00 39.00 39.00 42.00 42.00 43.00 48.00 48.00 48.00 50.00 55.00 62.00 70.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

30.0 30.0 30.0 30.0 30.0 30.0 30.0 38.0 38.0 38.0 30.0 38.0 30.0 30.0 30.0 30.0 38.0 30.0 30.0 38.0 30.0 30.0 30.0 38.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C W C W W C W C W W C W W W C C W W

• • • • • • • • • • • • • • • • • • • • • • • • • •

IC900

Economical Type 3 Flute, 30° and 38° Helix, Center Cutting, Short Length Solid Carbide Endmills

IC08

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-A3/E3 (economical-short)

• • • • • • • • • • • • • • • • • • • • • • • • •

Recommended Machining Data

(mm/t) 0.00-0.01 0.00-0.01 0.00-0.01 0.00-0.01 0.00-0.01 0.00-0.02 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.04-0.11 0.05-0.13 0.05-0.13

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Rd°

dh6

Dh10

Economical Type 3 Flute, 30° and 38° Helix, Center Cutting, Medium Length Solid Carbide Endmills

Haº

Dimensions

• For user guide, see pages 147-254 (1) C-Cylindrical

110

ISCAR

Flute

Ha°

Rd°

Shank(1)

IC08

Designation EC-E3 02-08C02E32 EC-E3 025-08C025E32 EC-E3 03-12C03E38 EC-A3 035-12C035E32 EC-E3 04-12C04E50 EC-A3 045-14C045E50 EC-E3 05-14C05E50 EC-A3 055-16C055E50 EC-E3 06-16C06E50 EC-E3 07-20C07E60 EC-E3 08-20C08E63 EC-A3 09-20C09E60 EC-E3 10-22C10E72 EC-E3 12-22C12E73 EC-A3 14-25C14E75 EC-A3 16-25C16E75 EC-E3 20-32C20E104

Hard Tough 1

2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 7.00 8.00 9.00 10.00 12.00 14.00 16.00 20.00

8.00 8.00 12.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00 20.00 22.00 22.00 25.00 25.00 32.00

32.00 32.00 38.00 32.00 50.00 50.00 50.00 50.00 50.00 60.00 63.00 60.00 72.00 73.00 75.00 75.00 104.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

38.0 38.0 38.0 30.0 38.0 30.0 38.0 30.0 38.0 30.0 38.0 30.0 38.0 38.0 30.0 30.0 38.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • •

IC900

EC-A3/E3 (economical-medium)

• • • • • • • • • • • • • • • •

Recommended Machining Data

(mm/t) 0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.10 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.13

dh6

Dh10

Haº

Dimensions

Flute

Ha°

Rd°

Shank(1)

IC08

Designation EC-B3 015-03C03E38 EC-B3 02-03W06E50 EC-B3 03-04W06E50 EC-B3 035-04W06E50 EC-B3 04-05W06E54 EC-B3 045-05W06E54 EC-B3 05-06C06E57 EC-B3 06-07W06E54 EC-B3 07-08W08E58 EC-B3 08-09W08E58 EC-B3 09-10W10E66 EC-B3 10-11W10E66 EC-B3 12-12W12E73 EC-B3 14-14W14E75 EC-B3 16-16W16E82 EC-B3 18-18W18E84 EC-B3 20-20W20E92

Hard Tough 1

1.50 2.00 3.00 3.50 4.00 4.50 5.00 6.00 7.00 8.00 9.00 10.00 12.00 14.00 16.00 18.00 20.00

3.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 14.00 16.00 18.00 20.00

3.00 3.00 4.00 4.00 5.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 14.00 16.00 18.00 20.00

38.00 50.00 50.00 50.00 54.00 54.00 57.00 54.00 58.00 58.00 66.00 66.00 73.00 75.00 82.00 84.00 92.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W W W W W C W W W W W W W W W W

• • • • • • • • • • • • • • • • •

IC900

Economical Type 3 Flute, 45° Helix, Center Cutting, Short Length Solid Carbide Endmills

• • • • • • • • • • • • • • • •

Recommended Machining Data

(mm/t) 0.00-0.02 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.06 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.10 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Rd°

EC-E-3

15° dh6

De8

Ha°

Dimensions

Flute

Ha°

Rd°

Shank(1)

1.00 1.50 2.50 3.00 3.00 3.50 4.00 4.00 4.50 5.00 5.00 5.00 6.00 6.00 7.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 18.00 18.00 20.00 20.00

3.00 4.00 3.00 3.00 6.00 4.00 4.00 6.00 6.00 5.00 6.00 6.00 6.00 6.00 7.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 18.00 18.00 20.00 20.00

2.50 4.00 7.00 10.00 10.00 12.00 12.00 12.00 14.00 14.00 14.00 14.00 16.00 16.00 20.00 20.00 20.00 22.00 22.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 38.00 38.00

38.00 50.00 38.00 38.00 57.00 50.00 50.00 57.00 57.00 50.00 57.00 57.00 57.00 57.00 60.00 63.00 63.00 72.00 72.00 83.00 83.00 83.00 83.00 92.00 92.00 92.00 92.00 104.00 104.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C W C W C C W C W C W C W C W C W C W

• • •

IC900

(mm/t)

• •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • •

0.01-0.01 0.01-0.02 0.01-0.03 0.01-0.04 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.12 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

• • •

• •

•

• •

•

• •

•

Recommended Machining Data

IC300

Designation EC010E025-3C03 EC015E04-3C04 EC025E07-3C03 EC030E10-3C03 EC030E10-3C06 EC035E12-3C04 EC040E12-3C04 EC040E12-3C06 EC045E14-3C06 EC050E14-3C05 EC050E14-3C06 EC050E14-3W06 EC060E16-3C06 EC060E16-3W06 EC070E20-3C07 EC080E20-3C08 EC080E20-3W08 EC100E22-3C10 EC100E22-3W10 EC120E25-3C12 EC120E25-3W12 EC140E25-3C14 EC140E25-3W14 EC160E32-3C16 EC160E32-3W16 EC180E32-3C18 EC180E32-3W18 EC200E38-3C20 EC200E38-3W20

Hard Tough 1

IC08

3 Flute, 38° Helix Medium Length Solid Carbide Endmills

• • • •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-B3 (economical-short)

• Multi-purpose endmill. • Suitable for deep slotting. • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

111

Rd°

3 Flute, 38 and 45° Helix Medium Length Slot / Drill Solid Carbide Endmills with Chamfered Corners

dh6

De8

Ha° L

Dimensions

Flute

Ha°

Rd°

Shank(1)

2.00 2.50 3.00 3.50 4.00 5.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

3.00 3.00 3.00 4.00 4.00 5.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

7.00 7.00 10.00 12.00 12.00 14.00 16.00 16.00 20.00 20.00 22.00 22.00 25.00 25.00 32.00 32.00 38.00 38.00

38.00 38.00 38.00 50.00 50.00 50.00 57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 92.00 92.00 104.00 104.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

45.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C W C W C W C W C W C W

0.10 0.10 0.10 0.10 0.15 0.15 0.15 0.15 0.15 0.15 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25

• • • • • • • • • •

(mm/t)

• • • • • • • • • • • • • • • •

0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

• Multi-purpose endmill • Suitable for deep slotting • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Rd°

ECU-E-3

15°

3 Flute, 38° Helix Short Undersized Slot / Drill Solid Carbide Endmills

De8

dh6 Ha

Recommended Machining Data

Designation ECU028E04-3W06-57 ECU038E05-3W06-57 ECU048E06-3W06-57 ECU057E07-3W06-57 ECU067E08-3W08-63 ECU077E09-3W08-63 ECU097E11-3W10-72 ECU117E12-3W12-73 ECU137E16-3W14-83 ECU157E16-3W16-92 ECU177E18-3W18-92

Flute

Ha°

Rd°

Shank(1)

IC900

Dimensions

(mm/t)

2.80 3.80 4.80 5.70 6.70 7.70 9.70 11.70 13.70 15.70 17.70

6.00 6.00 6.00 6.00 8.00 8.00 10.00 12.00 14.00 16.00 18.00

4.00 5.00 6.00 7.00 8.00 9.00 11.00 12.00 14.00 16.00 18.00

57.00 57.00 57.00 57.00 63.00 63.00 72.00 73.00 83.00 92.00 92.00

3 3 3 3 3 3 3 3 3 3 3

38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

W W W W W W W W W W W

• • • • • • • • • • •

0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.06 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.10 0.04-0.11 0.04-0.12 0.05-0.13

• Undersized short design for keyholes • For user guide, see pages 147-254 (1) W-Weldon

112

Recommended Machining Data

IC900

Designation ECC020B07-3C03 ECC025E07-3C03 ECC030E10-3C03 ECC035E12-3C04 ECC040E12-3C04 ECC050E14-3C05 ECC060E16-3C06 ECC060E16-3W06 ECC080E20-3C08 ECC080E20-3W08 ECC100E22-3C10 ECC100E22-3W10 ECC120E25-3C12 ECC120E25-3W12 ECC160E32-3C16 ECC160E32-3W16 ECC200E38-3C20 ECC200E38-3W20

Hard Tough 1

IC300

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Ch x 45°

ECC-E-3

ISCAR

Rd°

3 Flute, 38° Helix Short Undersized Slot / Drill Solid Carbide Endmills with Various Radii According to DIN 6885

15° dh6

De8

Haº L

Recommended Machining Data

Designation ECU038E05-3W06R01L57 ECU048E06-3W06R02L57 ECU057E07-3W06R02L57 ECU077E09-3W08R02L63 ECU097E11-3W10R03L72 ECU117E12-3W12R03L83

Flute

Ha°

Rd°

Shank(1)

IC900

Dimensions

(mm/t)

3.80 4.80 5.70 7.70 9.70 11.70

6.00 6.00 6.00 8.00 10.00 12.00

5.00 6.00 7.00 9.00 11.00 12.00

0.10 0.20 0.20 0.20 0.30 0.30

57.00 57.00 57.00 63.00 72.00 83.00

3 3 3 3 3 3

38.0 38.0 38.0 38.0 38.0 38.0

5.0 5.0 5.0 5.0 5.0 5.0

W W W W W W

• • • • • •

0.01-0.04 0.02-0.05 0.02-0.06 0.03-0.08 0.03-0.09 0.03-0.10

• For user guide, see pages 147-254 (1) W-Weldon

Rd°

EC-B3 (economical-medium) Economical Type 3 Flute, 45° Helix, Center Cutting, Medium Length Solid Carbide Endmills

Dh10

dh6 Haº

ap L

Dimensions

Flute

Ha°

Rd°

Shank(1)

IC900

Recommended Machining Data

IC08

Designation EC-B3 03-08C06E50 EC-B3 04-11C06E50 EC-B3 05-13C06E50 EC-B3 06-13C06E50 EC-B3 08-19C08E63 EC-B3 10-22C10E72 EC-B3 12-26C12E73 EC-B3 14-26C14E75 EC-B3 16-25C16E75 EC-B3 20-32C20E100

Hard Tough 1

(mm/t)

3.00 4.00 5.00 6.00 8.00 10.00 12.00 14.00 16.00 20.00

6.00 6.00 6.00 6.00 8.00 10.00 12.00 14.00 16.00 20.00

8.00 11.00 13.00 13.00 19.00 22.00 26.00 26.00 25.00 32.00

50.00 50.00 50.00 50.00 63.00 72.00 73.00 75.00 75.00 100.00

3 3 3 3 3 3 3 3 3 3

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C

• • • • • • • • • •

0.01-0.04 0.02-0.05 0.02-0.06 0.03-0.07 0.03-0.09 0.03-0.10 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.13

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

ECU-E-3-R

• For user guide, see pages 147-254 (1) C-Cylindrical

113

15°

3 Flute, 45° Helix Medium Length Slot / Drill Solid Carbide Endmills

De8

dh6 Ha°

Dimensions

Flute

Ha°

Rd°

Shank(1)

2.00 2.00 2.50 3.00 3.00 4.00 4.00 5.00 5.00 6.00 6.00 7.00 8.00 8.00 9.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 18.00 18.00 20.00 20.00

3.00 6.00 3.00 3.00 6.00 4.00 6.00 5.00 6.00 6.00 6.00 7.00 8.00 8.00 9.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 18.00 18.00 20.00 20.00

7.00 7.00 7.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 16.00 20.00 20.00 20.00 22.00 22.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 38.00 38.00

38.00 57.00 38.00 38.00 57.00 50.00 57.00 50.00 57.00 57.00 57.00 60.00 63.00 63.00 67.00 72.00 72.00 83.00 83.00 83.00 83.00 92.00 92.00 92.00 92.00 104.00 104.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C W C C W C C W C W C W C W C W C W

• •

IC900

IC300

Designation EC020B07-3C03 EC020B07-3C06 EC025B07-3C03 EC030B10-3C03 EC030B10-3C06 EC040B12-3C04 EC040B12-3C06 EC050B14-3C05 EC050B14-3C06 EC060B16-3C06 EC060B16-3W06 EC070B16-3C07 EC080B20-3C08 EC080B20-3W08 EC090B20-3C09 EC100B22-3C10 EC100B22-3W10 EC120B25-3C12 EC120B25-3W12 EC140B25-3C14 EC140B25-3W14 EC160B32-3C16 EC160B32-3W16 EC180B32-3C18 EC180B32-3W18 EC200B38-3C20 EC200B38-3W20

Hard Tough 1 IC08

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-B-3

• •

• • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • •

•

Recommended Machining Data fz

(mm/t) 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.12 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

• Excellent for deep slotting and shouldering. • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Rd°

EC-B-3R

3 Flute, 45° Helix Medium Length Slot / Drill Solid Carbide Endmills with Various Radii

dh6

De8 Haº

Recommended Machining Data

Designation EC060B13-3C06R0.5 EC060B13-3C06R1.0 EC080B20-3C08R0.5 EC080B20-3C08R1 EC080B20-3C08R1.5 EC080B20-3C08R2 EC100B22-3C10R0.5 EC100B22-3C10R1 EC100B22-3C10R1.5 EC100B22-3C10R2 EC100B22-3C10R3 EC120B25-3C12R0.5 EC120B25-3C12R1 EC120B25-3C12R1.5 EC120B25-3C12R2 EC120B25-3C12R3 EC160B32-3C16R0.5 EC160B32-3C16R1 EC160B32-3C16R2 EC160B32-3C16R3 EC200B38-3C20R0.5 EC200B38-3C20R1 EC200B38-3C20R2 EC200B38-3C20R3 EC200B38-3C20R4 • For user guide, see pages 147-254 (1) C-Cylindrical

114

ISCAR

Flute

Ha°

Rd°

Shank(1)

6.00 6.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00

13.00 13.00 20.00 20.00 20.00 20.00 22.00 22.00 22.00 22.00 22.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 38.00 38.00 38.00 38.00 38.00

57.00 57.00 63.00 63.00 63.00 63.00 72.00 72.00 72.00 72.00 72.00 83.00 83.00 83.00 83.00 83.00 92.00 92.00 92.00 92.00 104.00 104.00 104.00 104.00 104.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C C C C C C C C C C C C C C C

0.50 1.00 0.50 1.00 1.50 2.00 0.50 1.00 1.50 2.00 3.00 0.50 1.00 1.50 2.00 3.00 0.50 1.00 2.00 3.00 0.50 1.00 2.00 3.00 4.00

IC900

Dimensions

• • • • • • • • • • • • • • • • • • • • • • • • •

(mm/t) 0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

15°

4 Flute, 45° Helix Medium Length Solid Carbide Endmills

dh6

De8

Ha° L

Recommended Machining Data

Designation EC020B07-4C03 EC020B07-4C06 EC030B10-4C03 EC030B10-4C06 EC040B12-4C04 EC040B12-4C06 EC050B14-4C05 EC050B14-4C06 EC060B16-4C06 EC060B16-4W06 EC070B16-4C07 EC080B20-4C08 EC080B20-4W08 EC090B20-4C09 EC100B22-4C10 EC100B22-4W10 EC120B25-4C12 EC120B25-4W12 EC140B25-4C14 EC160B32-4C16 EC160B32-4W16 EC180B32-4C18 EC200B38-4C20 EC200B38-4W20

Flute

Ha°

Rd°

Shank(1)

2.00 2.00 3.00 3.00 4.00 4.00 5.00 5.00 6.00 6.00 7.00 8.00 8.00 9.00 10.00 10.00 12.00 12.00 14.00 16.00 16.00 18.00 20.00 20.00

3.00 6.00 3.00 6.00 4.00 6.00 5.00 6.00 6.00 6.00 7.00 8.00 8.00 9.00 10.00 10.00 12.00 12.00 14.00 16.00 16.00 18.00 20.00 20.00

7.00 7.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 16.00 20.00 20.00 20.00 22.00 22.00 25.00 25.00 25.00 32.00 32.00 32.00 38.00 38.00

38.00 57.00 38.00 57.00 50.00 57.00 50.00 57.00 57.00 57.00 60.00 63.00 63.00 67.00 72.00 72.00 83.00 83.00 83.00 92.00 92.00 92.00 104.00 104.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C W C C W C C W C W C C W C C W

IC900

Dimensions

• • • • • • • • • • • • • • • • • • • • • • • •

(mm/t) 0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Rd°

EC-B-4R

4 Flute, 45° Helix Medium Length Solid Carbide Endmills with Various Radii

dh6

De8

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-B-4

Haº

Recommended Machining Data

Designation EC060B16-4C06R0.5 EC060B16-4C06R1 EC080B20-4C08R0.5 EC080B20-4C08R1 EC080B20-4C08R1.5 EC080B20-4C08R2 EC100B22-4C10R0.5 EC100B22-4C10R1 EC100B22-4C10R1.5 EC100B22-4C10R2 EC100B22-4C10R3 EC120B25-4C12R0.5 EC120B25-4C12R1 EC120B25-4C12R1.5 EC120B25-4C12R2 EC120B25-4C12R3 EC160B32-4C16R0.5 EC160B32-4C16R1 EC160B32-4C16R1.5 EC160B32-4C16R2 EC160B32-4C16R2.5 EC160B32-4C16R3 EC200B38-4C20R0.5 EC200B38-4C20R1 EC200B38-4C20R1.5 EC200B38-4C20R2 EC200B38-4C20R2.5 EC200B38-4C20R3 EC200B38-4C20R4 EC200B38-4C20R5

Flute

Ha°

Rd°

Shank(1)

6.00 6.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00

16.00 16.00 20.00 20.00 20.00 20.00 22.00 22.00 22.00 22.00 22.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00

57.00 57.00 63.00 63.00 63.00 63.00 72.00 72.00 72.00 72.00 72.00 83.00 83.00 83.00 83.00 83.00 92.00 92.00 92.00 92.00 92.00 92.00 104.00 104.00 104.00 104.00 104.00 104.00 104.00 104.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

0.50 1.00 0.50 1.00 1.50 2.00 0.50 1.00 1.50 2.00 3.00 0.50 1.00 1.50 2.00 3.00 0.50 1.00 1.50 2.00 2.50 3.00 0.50 1.00 1.50 2.00 2.50 3.00 4.00 5.00

IC900

Dimensions

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• For user guide, see pages 147-254 (1) C-Cylindrical

115

15°

4 Flute, 30° Helix Medium Length Solid Carbide Endmills

De8

dh6 Ha°

ap L

Dimensions

Flute

Ha°

Rd°

Shank(1)

2.00 2.50 3.00 3.00 3.50 4.00 4.00 4.50 5.00 5.00 6.00 6.00 7.00 7.50 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 16.00 18.00 20.00 20.00

3.00 3.00 3.00 6.00 4.00 4.00 6.00 6.00 5.00 6.00 6.00 6.00 7.00 8.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 16.00 18.00 20.00 20.00

7.00 7.00 10.00 10.00 12.00 12.00 12.00 14.00 14.00 14.00 16.00 16.00 20.00 20.00 20.00 20.00 22.00 22.00 25.00 25.00 25.00 32.00 32.00 32.00 40.00 32.00 38.00 38.00

38.00 38.00 38.00 57.00 50.00 50.00 57.00 57.00 50.00 57.00 57.00 57.00 60.00 63.00 63.00 63.00 72.00 72.00 83.00 83.00 83.00 83.00 92.00 92.00 92.00 92.00 104.00 104.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C W C C C W C W C W C C C W C C C W

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

ISCAR

IC900

(mm/t)

•

• • • • • • • • • • • • • • • • • • • • • • • • • • • •

0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.12 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

• • • •

•

• •

•

• •

Recommended Machining Data

IC300

Designation EC020A07-4C03 EC025A07-4C03 EC030A10-4C03 EC030A10-4C06 EC035A12-4C04 EC040A12-4C04 EC040A12-4C06 EC045A14-4C06 EC050A14-4C05 EC050A14-4C06 EC060A16-4C06 EC060A16-4W06 EC070A20-4C07 EC075A20-4C08 EC080A20-4C08 EC080A20-4W08 EC100A22-4C10 EC100A22-4W10 EC120A25-4C12 EC120A25-4W12 EC140A25-4C14 EC140A32-4C14 EC160A32-4C16 EC160A32-4W16 EC160A40-4C16-92 EC180A32-4C18 EC200A38-4C20 EC200A38-4W20

Hard Tough 1

IC08

ENDMILLS • SOLID CARBIDE • MULTI-MASTER 116

Rd°

EC-A-4

•

Rd°

EC-A-4R

4 Flute, 30° Helix Medium Length Solid Carbide Endmills with Various Radii

De8

Haº L

Recommended Machining Data

Designation EC020A10-4C05R0.4 EC030A10-4C03R0.6 EC030A10-4C03R0.8 EC030A10-4C04R0.4 EC035A12-4C04R0.4 EC040A07-4C04R0.4 EC040A10-4C04R1.0 EC040A12-4C04R0.4 EC040A12-4C04R0.8 EC050A14-4C05R0.5 EC050A20-4C05R0.8 EC060A16-4C06R0.4 EC060A16-4C06R0.8 EC080A20-4C08R0.8

Flute

Ha°

Rd°

Shank(1)

IC900

Dimensions

(mm/t)

2.00 3.00 3.00 3.00 3.50 4.00 4.00 4.00 4.00 5.00 5.00 6.00 6.00 8.00

5.00 3.00 3.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00 5.00 6.00 6.00 8.00

10.00 10.00 10.00 10.00 12.00 7.00 10.00 12.00 12.00 14.00 20.00 16.00 16.00 20.00

50.00 38.00 38.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 57.00 57.00 63.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C C C C

0.40 0.60 0.80 0.40 0.40 0.40 1.00 0.40 0.80 0.50 0.80 0.40 0.80 0.80

• • • • • • • • • • • • • •

0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.09

• For user guide, see pages 147-254 (1) C-Cylindrical

Rd°

EC-A4 (economical-medium)

dh6

Dh10

Haº L

Dimensions

Flute

Ha°

Rd°

Shank(1)

IC08

Designation EC-A4 02-08C02E32 EC-A4 025-08C025E32 EC-A4 03-12C03E38 EC-A4 035-12C035E32 EC-A4 04-12C04E50 EC-A4 045-14C045E50 EC-A4 05-14C05E50 EC-A4 055-16C055E50 EC-A4 06-16C06E50 EC-A4 07-20C07E60 EC-A4 08-20C08E63 EC-A4 09-20C09E60 EC-A4 10-22C10E72 EC-A4 12-22C12E73 EC-A4 14-25C14E83 EC-A4 16-25C16E82 EC-A4 20-32C20E104

Hard Tough 1

2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 7.00 8.00 9.00 10.00 12.00 14.00 16.00 20.00

8.00 8.00 12.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00 20.00 22.00 22.00 25.00 25.00 32.00

32.00 32.00 38.00 32.00 50.00 50.00 50.00 50.00 50.00 60.00 63.00 60.00 72.00 73.00 83.00 82.00 104.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • •

IC900

Economical Type 4 Flute, 30° Helix, Center Cutting, Medium Length Solid Carbide Endmills

• • • • • • • • • • • • • • •

Recommended Machining Data

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

(mm/t) 0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.10 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.13

• For user guide, see pages 147-254 (1) C-Cylindrical

117

Rd°

4 Flute, 30° Helix Medium Length Solid Carbide Endmills with Chamfered Corners

De8

dh4

Ha° L

Dimensions

Flute

Ha°

Rd°

Shank(1)

2.00 2.50 3.00 3.50 4.00 5.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

3.00 3.00 3.00 4.00 4.00 5.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

7.00 7.00 10.00 12.00 12.00 14.00 16.00 20.00 20.00 22.00 22.00 25.00 25.00 32.00 32.00 38.00 38.00

38.00 38.00 38.00 50.00 50.00 50.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 92.00 92.00 104.00 104.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

45.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C W C W C W C W W C

0.10 0.10 0.10 0.10 0.15 0.15 0.15 0.15 0.15 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25

(mm/t)

• • • • • • • • • • • • • • • • •

0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.06 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

• •

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Rd°

EC-A4(economicalextra long)

dh6

Dh10

Economical Type 4 Flute, 30° Helix, Center Cutting, Extra Long Solid Carbide Endmills

Haº

ap L

Dimensions

• For user guide, see pages 147-254 (1) C-Cylindrical

ISCAR

Recommended Machining Data

Flute

Ha°

Rd°

Shank(1)

IC900

Hard Tough 1

IC08

Designation EC-A4 03-30C03E75 EC-A4 04-30C04E75 EC-A4 05-40C05E100 EC-A4 06-50C06E150 EC-A4 08-50C08E150 EC-A4 10-60C10E150 EC-A4 12-75C12E150 EC-A4 14-65C14E150 EC-A4 16-65C16E150 EC-A4 18-65C18E150 EC-A4 20-65C20E150

118

Recommended Machining Data

IC900

Designation ECC020B07-4C03 ECC025A07-4C03 ECC030A10-4C03 ECC035A12-4C04 ECC040A12-4C04 ECC050A14-4C05 ECC060A16-4C06 ECC080A20-4C08 ECC080A20-4W08 ECC100A22-4C10 ECC100A22-4W10 ECC120A25-4C12 ECC120A25-4W12 ECC160A32-4C16 ECC160A32-4W16 ECC200A38 4W20 ECC200A38-4C20

Hard Tough 1

IC300

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Ch x 45°

ECC-A-4

(mm/t)

3.00 4.00 5.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00

30.00 30.00 40.00 50.00 50.00 60.00 75.00 65.00 65.00 65.00 65.00

75.00 75.00 100.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00

4 4 4 4 4 4 4 4 4 4 4

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C

• • • • • • • • • • •

0.01-0.04 0.02-0.05 0.02-0.06 0.03-0.07 0.03-0.09 0.03-0.10 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13

De8

2 Flute, 30° Helix and Corner Radii Solid Carbide Endmills for Rib Processing on Hard Materials up to 65 HRC

Haº

15° dh6

ap H

HARD MATERIALS

Designation EC-A2 005-007/1.5C4R05H45 EC-A2 005-007/2.5C4R05H45 EC-A2 005-007/4C4R05H45 EC-A2 006-009/2C4R.1H45 EC-A2 006-009/2C4R05H45 EC-A2 006-009/3C4R05H45 EC-A2 006-009/4C4R05H45 EC-A2 007-010/4C4R.1H45 EC-A2 008-012/2C4R.1H45 EC-A2 008-012/4C4R.1H45 EC-A2 008-012/6C4R.1H45 EC-A2 010-015/4C6R.1H50 EC-A2 010-015/4C6R.2H50 EC-A2 010-015/4C6R.3H50 EC-A2 010-015/6C6R.1H50 EC-A2 010-015/6C6R.2H50 EC-A2 010-015/6C6R.3H50 EC-A2 010-015/8C6R.2H50 EC-A2 010-015/8C6R.3H50 EC-A2 015-025/10C6R.2H50 EC-A2 015-025/12C6R.2H50 EC-A2 015-025/4C6R.2H50 EC-A2 015-025/4C6R.3H50 EC-A2 015-025/6C6R.2H50 EC-A2 015-025/6C6R.3H50 EC-A2 015-025/8C6R.2H50 EC-A2 015-025/8C6R.3H50 EC-A2 020-030/10C6R.2H55 EC-A2 020-030/10C6R.3H55 EC-A2 020-030/10C6R.5H55 EC-A2 020-030/12C6R.2H55 EC-A2 020-030/12C6R.3H55 EC-A2 020-030/12C6R.5H55 EC-A2 020-030/16C6R.3H55 EC-A2 020-030/6C6R.2H50 EC-A2 020-030/6C6R.3H50 EC-A2 020-030/6C6R.5H50 EC-A2 020-030/8C6R.2H50 EC-A2 020-030/8C6R.3H50 EC-A2 030-040/10C6R.2H55 EC-A2 030-040/10C6R.3H55 EC-A2 030-040/10C6R.5H55 EC-A2 030-040/12C6R.2H55 EC-A2 030-040/12C6R.3H55 EC-A2 030-040/12C6R.5H55 EC-A2 030-040/16C6R.2H55 EC-A2 030-040/16C6R.3H55 EC-A2 030-040/16C6R.5H55 EC-A2 030-040/20C6R.5H55 EC-A2 030-040/8C6R.2H55 EC-A2 030-040/8C6R.3H55 EC-A2 040-050/10C6R.3H55 EC-A2 040-050/12C6R.2H55 EC-A2 040-050/12C6R.3H55 EC-A2 040-050/12C6R.5H55 EC-A2 040-050/12C6R1.H55 EC-A2 040-050/16C6R.2H55 EC-A2 040-050/16C6R.3H55 EC-A2 040-050/16C6R.5H55 EC-A2 040-050/16C6R1.H55

0.50 0.50 0.50 0.60 0.60 0.60 0.60 0.70 0.80 0.80 0.80 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00

4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00

0.70 0.70 0.70 0.90 0.90 0.90 0.90 1.00 1.20 1.20 1.20 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00

0.05 0.05 0.05 0.10 0.05 0.05 0.05 0.10 0.10 0.10 0.10 0.10 0.20 0.30 0.10 0.20 0.30 0.20 0.30 0.20 0.20 0.20 0.30 0.20 0.30 0.20 0.30 0.20 0.30 0.50 0.20 0.30 0.50 0.30 0.20 0.30 0.50 0.20 0.30 0.20 0.30 0.50 0.20 0.30 0.50 0.20 0.30 0.50 0.50 0.20 0.30 0.30 0.20 0.30 0.50 1.00 0.20 0.30 0.50 1.00

1.50 2.50 4.00 2.00 2.00 3.00 4.00 4.00 2.00 4.00 6.00 4.00 4.00 4.00 6.00 6.00 6.00 8.00 8.00 10.00 12.00 4.00 4.00 6.00 6.00 8.00 8.00 10.00 10.00 10.00 12.00 12.00 12.00 16.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 10.00 12.00 12.00 12.00 16.00 16.00 16.00 20.00 8.00 8.00 10.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00

45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 50.00 50.00 50.00 50.00 50.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00

0.45 0.45 0.45 0.55 0.55 0.55 0.55 0.65 0.75 0.75 0.75 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 1.45 1.45 1.45 1.45 1.45 1.45 1.45 1.45 1.95 1.95 1.95 1.95 1.95 1.95 1.95 1.95 1.95 1.95 1.95 1.95 2.85 2.85 2.85 2.85 2.85 2.85 2.85 2.85 2.85 2.85 2.85 2.85 3.85 3.85 3.85 3.85 3.85 3.85 3.85 3.85 3.85

Flute Ha° Shank 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

IC702

Dimensions

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-A2-R (rib processing)

• For user guide, see pages 147-254

119

De8

Haº

dh6

2 Flute, 30° Helix and Corner Radii Solid Carbide Endmills for Rib Processing on Hard Materials up to 65 HRC

15°

ap H

HARD MATERIALS Dimensions

Designation EC-A2 040-050/20C6R.2H55 EC-A2 040-050/20C6R.3H55 EC-A2 040-050/20C6R.5H55 EC-A2 060-070/20C6R.3H60 EC-A2 060-070/20C6R.5H60 EC-A2 060-070/20C6R1.H60 EC-A2 060-070/20C6R1.5H60 EC-A2 060-070/20C6R2.H60 EC-A2 080-090/25C8R.3H60 EC-A2 080-090/25C8R.5H60 EC-A2 080-090/25C8R1.H60 EC-A2 080-090/25C8R1.5H60 EC-A2 080-090/25C8R2.H60 EC-A2 100-090/32C10R.3H70 EC-A2 100-11/32C10R1.5H70 EC-A2 100-110/32C10R.5H70 EC-A2 100-110/32C10R1.H70 EC-A2 100-110/32C10R2.H70 EC-A2 120-12/38C12R1.5H80 EC-A2 120-120/38C12R.5H80 EC-A2 120-120/38C12R1.H80 EC-A2 120-120/38C12R2H80 • For user guide, see pages 147-254

ISCAR

4.00 4.00 4.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00

5.00 5.00 5.00 7.00 7.00 7.00 7.00 7.00 9.00 9.00 9.00 9.00 9.00 9.00 11.00 11.00 11.00 11.00 12.00 12.00 12.00 12.00

0.20 0.30 0.50 0.30 0.50 1.00 1.50 2.00 0.30 0.50 1.00 1.50 2.00 0.30 1.50 0.50 1.00 2.00 1.50 0.50 1.00 2.00

20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 38.00 38.00 38.00 38.00

55.00 55.00 55.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 70.00 70.00 70.00 70.00 70.00 80.00 80.00 80.00 80.00

3.85 3.85 3.85 5.85 5.85 5.85 5.85 5.85 7.70 7.70 7.70 7.70 7.70 9.70 9.70 9.70 9.70 9.70 11.70 11.70 11.70 11.70

Flute Ha° Shank 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C C C C C C C C C C C C C C

IC702

ENDMILLS • SOLID CARBIDE • MULTI-MASTER 120

Rd°

EC-A2-R (rib processing) (continued)

• • • • • • • • • • • • • • • • • • • • • •

De8

2 Flute, 30° Helix Solid Carbide Endmills for Rib Processing on Hard Materials up to 65 HRC

Haº

15° dh6

ap H

Designation EC-A2 004-006/02C4H45 EC-A2 005-007/02C4H45 EC-A2 005-007/04C4H45 EC-A2 005-007/06C4H45 EC-A2 006-009/02C4H45 EC-A2 008-012/04C4H45 EC-A2 008-012/06C4H45 EC-A2 010-015/04C4H45 EC-A2 010-015/06C4H45 EC-A2 010-015/08C4H45 EC-A2 010-015/10C4H45 EC-A2 010-015/12C4H45 EC-A2 010-015/20C4H55 EC-A2 012-018/06C4H45 EC-A2 015-023/06C4H45 EC-A2 015-023/08C4H45 EC-A2 015-023/10C4H45 EC-A2 015-023/12C4H45 EC-A2 015-023/16C4H50 EC-A2 015-023/20C4H55 EC-A2 020-030/06C4H45 EC-A2 020-030/08C4H45 EC-A2 020-030/10C4H45 EC-A2 020-030/12C4H45 EC-A2 020-030/14C4H50 EC-A2 020-030/16C4H50 EC-A2 020-030/20C4H55 EC-A2 020-030/25C4H60 EC-A2 020-030/30C4H70 EC-A2 030-045/12C6H45 EC-A2 030-045/16C6H55 EC-A2 030-045/20C6H60 EC-A2 030-045/25C6H65 EC-A2 030-045/30C6H70 EC-A2 030-045/35C6H80 EC-A2 030-045/40C6H90 EC-A2 040-060/12C6H50 EC-A2 040-060/16C6H60 EC-A2 040-060/20C6H60 EC-A2 040-060/25C6H70 EC-A2 040-060/30C6H70

Flute

Ha°

Rd°

Shank

IC702

Dimensions

0.40 0.50 0.50 0.50 0.60 0.80 0.80 1.00 1.00 1.00 1.00 1.00 1.00 1.20 1.50 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 4.00

4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00

0.60 0.60 0.70 0.70 0.90 1.20 1.20 1.50 1.50 1.50 1.50 1.50 1.50 1.80 2.30 2.30 2.30 2.30 2.30 2.30 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 4.50 4.50 4.50 4.50 4.50 4.50 4.50 6.00 6.00 6.00 6.00 6.00

2.00 2.00 4.00 6.00 2.00 4.00 6.00 4.00 6.00 8.00 10.00 12.00 20.00 6.00 6.00 8.00 10.00 12.00 16.00 20.00 6.00 8.00 10.00 12.00 14.00 16.00 20.00 25.00 30.00 12.00 16.00 20.00 25.00 30.00 35.00 40.00 12.00 16.00 20.00 25.00 30.00

45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 55.00 45.00 45.00 45.00 45.00 45.00 50.00 55.00 45.00 45.00 45.00 45.00 50.00 50.00 55.00 60.00 70.00 45.00 55.00 60.00 65.00 70.00 80.00 90.00 50.00 60.00 60.00 70.00 70.00

0.37 0.45 0.45 0.45 0.55 0.75 0.75 0.97 0.97 0.95 0.95 0.93 0.93 1.17 1.47 1.45 1.45 1.41 1.41 1.41 1.97 1.95 1.95 1.93 1.93 1.91 1.89 1.89 1.89 2.85 2.85 2.85 2.85 2.85 2.85 2.85 3.80 3.80 3.80 3.80 3.80

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-A2-H (rib processing)

• For user guide, see pages 147-254

121

2 Flute, 30° Helix Solid Carbide Endmills for Rib Processing on Hard Materials up to 55 HRC

dh6

De8 Haº

ap H

HARD MATERIALS Recommended Machining Data

Dimensions

Designation EC-A2 004-006/02C4M45 EC-A2 004-006/03C4M45 EC-A2 004-006/04C4M45 EC-A2 004-006/05C4M45 EC-A2 005-007/02C4M45 EC-A2 005-007/04C4M45 EC-A2 005-007/06C4M45 EC-A2 005-007/08C4M45 EC-A2 006-009/02C4M45 EC-A2 006-009/04C4M45 EC-A2 006-009/06C4M45 EC-A2 006-009/08C4M45 EC-A2 006-009/10C4M45 EC-A2 007-010/02C4M45 EC-A2 007-010/08C4M45 EC-A2 008-012/04C4M45 EC-A2 008-012/06C4M45 EC-A2 008-012/08C4M45 EC-A2 008-012/10C4M45 EC-A2 009-0135/06C4M45 EC-A2 009-0135/10C4M45 EC-A2 009-0135/15C4M50 EC-A2 010-015/04C4M45 EC-A2 010-015/06C4M45 EC-A2 010-015/08C4M45 EC-A2 010-015/10C4M45 EC-A2 010-015/12C4M45 EC-A2 010-015/16C4M50 EC-A2 010-015/20C4M55 EC-A2 012-018/06C4M45 EC-A2 012-018/08C4M45 EC-A2 012-018/10C4M45 EC-A2 012-018/16C4M50 EC-A2 014-021/06C4M45 EC-A2 014-021/08C4M45 EC-A2 014-021/10C4M45 EC-A2 015-023/06C4M45 EC-A2 015-023/08C4M45 EC-A2 015-023/10C4M45 EC-A2 015-023/12C4M45 EC-A2 015-023/14C4M50 EC-A2 015-023/16C4M50 EC-A2 015-023/20C4M55 EC-A2 016-024/06C4M45 EC-A2 016-024/08C4M45 EC-A2 016-024/10C4M45 EC-A2 016-024/18C4M55 EC-A2 016-024/26C4M60 EC-A2 018-027/06C4M45 EC-A2 018-027/08C4M45 EC-A2 018-027/10C4M45 EC-A2 018-027/12C4M45 EC-A2 018-027/14C4M50 EC-A2 020-030/06C4M45 EC-A2 020-030/08C4M45 EC-A2 020-030/10C4M45 EC-A2 020-030/12C4M45 EC-A2 020-030/14C4M50 • For user guide, see pages 147-254 (1) C-Cylindrical

122

15°

ISCAR

Flute

Ha°

Rd°

Shank(1)

IC903

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-A2-M (rib processing)

(mm/t)

0.40 0.40 0.40 0.40 0.50 0.50 0.50 0.50 0.60 0.60 0.60 0.60 0.60 0.70 0.70 0.80 0.80 0.80 0.80 0.90 0.90 0.90 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.20 1.20 1.20 1.20 1.40 1.40 1.40 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.60 1.60 1.60 1.60 1.60 1.80 1.80 1.80 1.80 1.80 2.00 2.00 2.00 2.00 2.00

4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00

0.60 0.60 0.60 0.60 0.70 0.70 0.70 0.70 0.90 0.90 0.90 0.90 0.90 1.00 1.00 1.20 1.20 1.20 1.20 1.35 1.35 1.35 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.80 1.80 1.80 1.80 2.10 2.10 2.10 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.40 2.40 2.40 2.40 2.40 2.70 2.70 2.70 2.70 2.70 3.00 3.00 3.00 3.00 3.00

2.00 3.00 4.00 5.00 2.00 4.00 6.00 8.00 2.00 4.00 6.00 8.00 10.00 2.00 8.00 4.00 6.00 8.00 10.00 6.00 10.00 15.00 4.00 6.00 8.00 10.00 12.00 16.00 20.00 6.00 8.00 10.00 16.00 6.00 8.00 10.00 6.00 8.00 10.00 12.00 14.00 16.00 20.00 6.00 8.00 10.00 18.00 26.00 6.00 8.00 10.00 12.00 14.00 6.00 8.00 10.00 12.00 14.00

45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 50.00 45.00 45.00 45.00 45.00 45.00 50.00 55.00 45.00 45.00 45.00 50.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 50.00 50.00 55.00 45.00 45.00 45.00 55.00 60.00 45.00 45.00 45.00 45.00 50.00 45.00 45.00 45.00 45.00 50.00

0.37 0.37 0.37 0.37 0.45 0.45 0.45 0.45 0.55 0.55 0.55 0.55 0.55 0.65 0.65 0.75 0.75 0.75 0.75 0.85 0.85 0.85 0.97 0.97 0.95 0.95 0.93 0.93 0.93 1.17 1.15 1.15 1.13 1.35 1.35 1.35 1.47 1.45 1.45 1.41 1.41 1.41 1.41 1.57 1.55 1.55 1.53 1.53 1.77 1.75 1.75 1.73 1.73 1.97 1.95 1.95 1.93 1.93

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.01 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03

15° dh6

De8

2 Flute, 30° Helix Solid Carbide Endmills for Rib Processing on Hard Materials up to 55 HRC

Haº

ap H

HARD MATERIALS Recommended Machining Data

Designation EC-A2 020-030/16C4M50 EC-A2 020-030/18C4M55 EC-A2 020-030/20C4M55 EC-A2 020-030/25C4M60 EC-A2 020-030/30C4M70 EC-A2 025-037/08C4M45 EC-A2 025-037/10C4M45 EC-A2 025-037/12C4M45 EC-A2 025-037/14C4M50 EC-A2 025-037/16C4M55 EC-A2 025-037/18C4M55 EC-A2 025-037/20C4M60 EC-A2 025-037/25C4M70 EC-A2 025-037/30C4M80 EC-A2 030-045/08C6M45 EC-A2 030-045/10C6M45 EC-A2 030-045/12C6M45 EC-A2 030-045/14C6M50 EC-A2 030-045/16C6M55 EC-A2 030-045/18C6M55 EC-A2 030-045/20C6M60 EC-A2 030-045/25C6M65 EC-A2 030-045/30C6M70 EC-A2 030-045/35C6M80 EC-A2 030-045/40C6M90 EC-A2 040-060/12C6M50 EC-A2 040-060/16C6M60 EC-A2 040-060/20C6M60 EC-A2 040-060/25C6M70 EC-A2 040-060/30C6M70 EC-A2 040-060/35C6M80 EC-A2 040-060/40C6M90 EC-A2 040-060/45C6M90 EC-A2 040-060/50C6M100 EC-A2 050-075/16C6M60 EC-A2 050-075/20C6M60 EC-A2 050-075/25C6M70 EC-A2 050-075/30C6M80 EC-A2 050-075/35C6M80 EC-A2 050-075/40C6M80 EC-A2 050-075/50C6M110 EC-A2 060-090/20C6M80 EC-A2 060-090/30C6M90 EC-A2 060-090/40C6M100 EC-A2 060-090/50C6M110

Flute

Ha°

Rd°

Shank(1)

IC903

Dimensions

(mm/t)

2.00 2.00 2.00 2.00 2.00 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00

4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00

3.00 3.00 3.00 3.00 3.00 3.70 3.70 3.70 3.70 3.70 3.70 3.70 3.70 3.70 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 7.50 7.50 7.50 7.50 7.50 7.50 7.50 9.00 9.00 9.00 9.00

16.00 18.00 20.00 25.00 30.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00 25.00 30.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00 25.00 30.00 35.00 40.00 12.00 16.00 20.00 25.00 30.00 35.00 40.00 45.00 50.00 16.00 20.00 25.00 30.00 35.00 40.00 50.00 20.00 30.00 40.00 50.00

50.00 55.00 55.00 60.00 70.00 45.00 45.00 45.00 50.00 55.00 55.00 60.00 70.00 80.00 45.00 45.00 45.00 50.00 55.00 55.00 60.00 65.00 70.00 80.00 90.00 50.00 60.00 60.00 70.00 70.00 80.00 90.00 90.00 100.00 60.00 60.00 70.00 80.00 80.00 80.00 110.00 80.00 90.00 100.00 110.00

1.91 1.91 1.89 1.89 1.89 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.85 2.85 2.85 2.85 2.85 2.85 2.85 2.85 2.85 2.85 2.85 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 5.70 5.70 5.60 5.60

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-A2-M (rib processing) (continued)

• For user guide, see pages 147-254 (1) C-Cylindrical

123

Haº

ap L

HARD MATERIALS Recommended Machining Data

Dimensions

Designation EC-A2 010-025C06-40 EC-A2 015-040C06-40 EC-A2 020-060C06-40 EC-A2 025-080C06-40 EC-A2 030-080C06-45 EC-A2 035-10C06M45 EC-A2 040-11C06-45 EC-A2 045-11C06-45 EC-A2 050-13C06-50 EC-A2 055-13C06-50 EC-A2 060-13C06-50 EC-A2 065-16C08-60 EC-A2 070-16C08-60 EC-A2 075-16C08-60 EC-A2 080-19C08-60 EC-A2 085-19C10-70 EC-A2 090-19C10-70 EC-A2 095-19C10-70 EC-A2 100-22C10-70 EC-A2 105-22C12-75 EC-A2 110-22C12-75 EC-A2 115-22C12-75 EC-A2 120-26C12-75 EC-A2 130-26C12-85 EC-A2 140-26C14-85 EC-A2 150-26C16-90 EC-A2 160-32C16-100 EC-A2 170-32C16-100 EC-A2 180-32C18-100 EC-A2 190-32C20-100 EC-A2 200-38C20-105 EC-A2 220-38C20-105 EC-A2 250-45C25-120 • For user guide, see pages 147-254 (1) C-Cylindrical

124

dh6

De8

2 Flute, 30° Helix Medium Length Solid Carbide Endmills for Hard Materials up to 65 HRC

ISCAR

Flute

Ha°

Rd°

Shank(1)

IC903

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-A2 (medium length)

(mm/t)

1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 13.00 14.00 15.00 16.00 17.00 18.00 19.00 20.00 22.00 25.00

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 14.00 16.00 16.00 16.00 18.00 20.00 20.00 20.00 25.00

2.50 4.00 6.00 8.00 8.00 10.00 11.00 11.00 13.00 13.00 13.00 16.00 16.00 16.00 19.00 19.00 19.00 19.00 22.00 22.00 22.00 22.00 26.00 26.00 26.00 26.00 32.00 32.00 32.00 32.00 38.00 38.00 45.00

40.00 40.00 40.00 40.00 45.00 45.00 45.00 45.00 50.00 50.00 50.00 60.00 60.00 60.00 60.00 70.00 70.00 70.00 70.00 75.00 75.00 75.00 75.00 85.00 85.00 90.00 100.00 100.00 100.00 100.00 105.00 105.00 120.00

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

0.00-0.01 0.00-0.02 0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.12 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

dh6

De8

4 Flute, 30° Helix Medium Length Solid Carbide Endmills for Hard Materials up to 65 HRC

Haº

ap L

HARD MATERIALS Recommended Machining Data

Designation EC-A4 020-060C06-50 EC-A4 025-080C06-50 EC-A4 030-080C06-50 EC-A4 035-10C06-50 EC-A4 040-11C06-50 EC-A4 045-11C06-50 EC-A4 050-13C06-50 EC-A4 055-13C06-50 EC-A4 060-13C06-50 EC-A4 065-16C08-63 EC-A4 070-16C08-63 EC-A4 075-16C08-63 EC-A4 080-19C08-63 EC-A4 085-19C10-72 EC-A4 090-19C10-72 EC-A4 095-19C10-70 EC-A4 100-22C10-72 EC-A4 105-22C12-75 EC-A4 110-22C12-75 EC-A4 115-22C12-75 EC-A4 120-26C12-73 EC-A4 130-26C12-85 EC-A4 140-26C12-85 EC-A4 140-26C14-83 EC-A4 140-26C16-85 EC-A4 150-26C16-92 EC-A4 160-32C16-92 EC-A4 170-32C16-100 EC-A4 180-32C18-100 EC-A4 190-32C20-100 EC-A4 200-38C20-104 EC-A4 220-38C20-105 EC-A4 240-45C25-120 EC-A4 250-45C25-120

Flute

Ha°

Rd°

Shank(1)

IC903

Dimensions

(mm/t)

2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 13.00 14.00 14.00 14.00 15.00 16.00 17.00 18.00 19.00 20.00 22.00 24.00 25.00

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 14.00 16.00 16.00 16.00 16.00 18.00 20.00 20.00 20.00 25.00 25.00

6.00 8.00 8.00 10.00 11.00 11.00 13.00 13.00 13.00 16.00 16.00 16.00 19.00 19.00 19.00 19.00 22.00 22.00 22.00 22.00 26.00 26.00 26.00 26.00 26.00 26.00 32.00 32.00 32.00 32.00 38.00 38.00 45.00 45.00

50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00 72.00 72.00 70.00 72.00 75.00 75.00 75.00 73.00 85.00 85.00 83.00 85.00 92.00 92.00 100.00 100.00 100.00 104.00 105.00 120.00 120.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

0.01-0.03 0.01-0.03 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.08 0.03-0.08 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.12 0.04-0.12 0.04-0.12 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-A4

• For user guide, see pages 147-254 (1) C-Cylindrical

125

4 Flute, 45° Helix Extra-Long Solid Carbide Endmills with Various Corner Radii for Hardened Steel

dh6

De8 Haº

Recommended Machining Data

Designation EC-B4 10-15C08R.5M130 EC-B4 10-15C08R1M130 EC-B4 12-18C10R.5M150 EC-B4 12-18C10R1M150 EC-B4 14-21C12R.5M160 EC-B4 14-21C12R1M160 EC-B4 18-27C16R0.5M180 EC-B4 18-27C16R1M180 EC-B4 22-33C20R.5M200 EC-B4 22-33C20R1M200

Flute

Ha°

Rd° Shank(1)

10.00 10.00 12.00 12.00 14.00 14.00 18.00 18.00 22.00 22.00

8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00

15.00 15.00 18.00 18.00 21.00 21.00 27.00 27.00 33.00 33.00

19.20 19.20 22.20 22.20 25.20 25.20 31.20 31.20 37.20 37.20

7.50 7.50 9.50 9.50 11.50 11.50 15.50 15.50 19.50 19.50

130.00 130.00 150.00 150.00 160.00 160.00 180.00 180.00 200.00 200.00

4 4 4 4 4 4 4 4 4 4

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

IC903

Dimensions

(mm/t)

• • • • • • • • • •

0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.12 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

C C C C C C C C C C

• For user guide, see pages 147-254 (1) C-Cylindrical

Rd°

ECH-B-6

6 Flute, 45° Helix Medium Length Solid Carbide Endmills for Finishing of Hard Materials up to 65 HRc

dh6

De8

Ha L

HARD MATERIALS Dimensions

Flute

Ha°

Shank(1)

IC903

Designation ECH060B16-6C06 ECH060B16-6W06 ECH080B20-6C08 ECH080B20-6W08 ECH100B22-6C10 ECH100B22-6W10 ECH120B25-6C12 ECH120B25-6W12 ECH160B32-6C16 ECH160B32-6W16 ECH200B38-6C20 ECH200B38-6W20

Hard Tough 1

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00

16.00 16.00 20.00 20.00 22.00 22.00 25.00 25.00 32.00 32.00 38.00 38.00

57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 92.00 92.00 104.00 104.00

6 6 6 6 6 6 6 6 6 6 6 6

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

C W C W C W C W C W C W

• • • • • • • • • • • •

•

• Use IC903 for machining hardened steel up to 65 HRc • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

126

HARD MATERIALS

IC900

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

EC-B4-R

ISCAR

• • • • •

Recommended Machining Data

(mm/t) 0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

De8

4 & 6 Flute, 45° Helix Long Solid Carbide Endmills

dh6

Ha L

Recommended Machining Data

Designation ECL060B24-4C06 ECL060B24-4W06 ECL080B32-4C08 ECL080B32-4W08 ECL100B40-4C10 ECL100B40-4W10 ECL120B48-4C12 ECL120B48-4W12 ECL140B50-4C14 ECL140B50-4W14 ECL160B56-6C16 (1) ECL160B56-6W16 (1) ECL200B60-6C20 (1) ECL200B60-6W20 (1)

Flute

Ha°

Shank(2)

IC900

Dimensions

(mm/t)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00

24.00 24.00 32.00 32.00 40.00 40.00 48.00 48.00 50.00 50.00 56.00 56.00 60.00 60.00

65.00 65.00 79.00 79.00 100.00 100.00 100.00 100.00 100.00 100.00 115.00 115.00 125.00 125.00

4 4 4 4 4 4 4 4 4 4 6 6 6 6

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

C W C W C W C W C W C W C W

• • • • • • • • • • • • • •

0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.12 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

• Smooth cutting in extra long depth • For user guide, see pages 147-254 (1) Cannot be used for plunging application (2) C-Cylindrical, W-Weldon

ECXL-B-4/6

4 & 6 Flute, 45° Helix Extra Long Solid Carbide Endmills

De8

dh6 Ha

ap L

Recommended Machining Data

Designation ECXL100B60-4C10 ECXL100B60-4W10 ECXL120B72-4C12 ECXL120B72-4W12 ECXL160B80-6C16 (1) ECXL160B80-6W16 (1) ECXL200B80-6C20 (1)

Flute

Ha°

Shank(2)

IC900

Dimensions

(mm/t)

10.00 10.00 12.00 12.00 16.00 16.00 20.00

60.00 60.00 72.00 72.00 80.00 80.00 80.00

112.00 112.00 150.00 150.00 150.00 150.00 150.00

4 4 4 4 6 6 6

45.0 45.0 45.0 45.0 45.0 45.0 45.0

C W C W C W C

• • • • • • •

0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.13

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

ECL-B-4/6

• Smooth cutting in extra long depth. • For user guide, see pages 147-254 (1) Cannot be used for plunging application (2) C-Cylindrical, W-Weldon

EC-D6

Dh6

6 Flute, 50° Helix Medium Length Solid Carbide Endmills for Finishing of Hard Materials up to 65 HRc

dh6

Haº L

HARD MATERIALS Recommended Machining Data

Designation EC-D6 06-13C06H57 EC-D6 08-20C08H63 EC-D6 10-22C10H72 EC-D6 12-25C12H83 EC-D6 12-25W12H83 EC-D6 14-30C14H83 EC-D6 16-32C16H92 EC-D6 20-38C20H104

Flute

Ha°

Shank(1)

Rd°

IC903

Dimensions

(mm/t)

6.00 8.00 10.00 12.00 12.00 14.00 16.00 20.00

13.00 20.00 22.00 25.00 25.00 30.00 32.00 38.00

57.00 63.00 72.00 83.00 83.00 83.00 92.00 104.00

6 6 6 6 6 6 6 6

50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0

C C C C W C C C

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

• • • • • • • •

0.03-0.07 0.03-0.09 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.12 0.05-0.13 0.05-0.13

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

127

6 Flute, 45° Helix Extra Long Solid Carbide Endmills for Finishing of Hard Materials up to 65 HRC

Haº

ap L

HARD MATERIALS Recommended Machining Data

Designation EC-B6 060-026C06-70 EC-B6 080-036C08-90 EC-B6 100-46C10-100 EC-B6 120-56C12-110 EC-B6 160-66C16-130 EC-B6 200-76C20-140 EC-B6 250-92C25-180

Flute

Ha°

Shank(1)

IC903

Dimensions

(mm/t)

6.00 8.00 10.00 12.00 16.00 20.00 25.00

26.00 36.00 46.00 56.00 66.00 76.00 92.00

70.00 90.00 100.00 110.00 130.00 140.00 180.00

6 6 6 6 6 6 6

45.0 45.0 45.0 45.0 45.0 45.0 45.0

C C C C C C C

• • • • • • •

0.03-0.07 0.03-0.09 0.03-0.10 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.13

• For user guide, see pages 147-254 (1) C-Cylindrical

EC-B6-H

De8

6 Flute, 45° Helix Extra Long Solid Carbide Endmills for Finishing on Hard Materials up to 65 HRC

dh6 Haº

Recommended Machining Data

Dimensions

Designation EC-B6 06-06/14C06R.25H50 EC-B6 06-06/14C06R.5H50 EC-B6 06-13C06R.5H70 EC-B6 06-26C06R.5H70 EC-B6 08-08/24C08R.5H60 EC-B6 08-19C08R.5H90 EC-B6 08-36C08R.5H90 EC-B6 10-10/30C10R1H70 EC-B6 10-22C10R.5H100 EC-B6 10-22C10R1H100 EC-B6 10-46C10R1H100 EC-B6 12-12/30C12R1H75 EC-B6 12-26C12R.5H110 EC-B6 12-26C12R1H110 EC-B6 12-56C12R1H110 EC-B6 16-32C16R1.5H130 EC-B6 16-32C16R1H130 EC-B6 16-66C16R1.5H130 EC-B6 20-38C20R1.5H140 EC-B6 20-38C20R1H140 EC-B6 20-38C20R2H140 EC-B6 20-76C20R2H140 • For user guide, see pages 147-254

128

dh6

De8

ISCAR

Flute

Ha°

Shank

IC702

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

EC-B6

(mm/t)

6.00 6.00 6.00 6.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00

6.00 6.00 13.00 26.00 8.00 19.00 36.00 10.00 22.00 22.00 46.00 12.00 26.00 26.00 56.00 32.00 32.00 66.00 38.00 38.00 38.00 76.00

0.25 0.50 0.50 0.50 0.50 0.50 0.50 1.00 0.50 1.00 1.00 1.00 0.50 1.00 1.00 1.50 1.00 1.50 1.50 1.00 2.00 2.00

50.00 50.00 70.00 70.00 60.00 90.00 90.00 70.00 100.00 100.00 100.00 75.00 110.00 110.00 110.00 130.00 130.00 130.00 140.00 140.00 140.00 140.00

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • •

0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

Rd°

ECA-H3-CF

Solid Carbide Endmills with Different Helix, Variable Pitch and 3, 4 and 5xD Relieved Necks for Machining Aluminum

Dh6

dh6

ALUMINUM

Recommended Machining Data

Designation ECA-H3 01-04C06CF-R.05 ECA-H3 015-04/06C06CF-R01 ECA-H3 02-05/08C06CF-R01 ECA-H3 025-05/08C06CF-R01 ECA-H3 03-07/12C06CF-R01 ECA-H3 04-10/16C06CF-R02 ECA-H3 05-12/20C06CF-R02 ECA-H3 06-09/18C06CF-R02 ECA-H3 06-09/18C06CF-R04 ECA-H3 06-09/18C06CF-R08 ECA-H3 06-09/30C06CF-R02 ECA-H3 06-09/30C06CF-R04 ECA-H3 06-09/30C06CF-R08 ECA-H3 06-14/24C06CF-R02 ECA-H3 08-12/24C08CF-R02 ECA-H3 08-12/24C08CF-R04 ECA-H3 08-12/24C08CF-R08 ECA-H3 08-12/24C08CF-R30 ECA-H3 08-12/40C08CF-R02 ECA-H3 08-12/40C08CF-R04 ECA-H3 08-12/40C08CF-R08 ECA-H3 08-18/32C08CF-R02 ECA-H3 10-15/30C10CF-R02 ECA-H3 10-15/30C10CF-R04 ECA-H3 10-15/30C10CF-R08 ECA-H3 10-15/30C10CF-R16 ECA-H3 10-15/30C10CF-R30 ECA-H3 10-15/50C10CF-R02 ECA-H3 10-15/50C10CF-R04 ECA-H3 10-15/50C10CF-R08 ECA-H3 10-15/50C10CF-R16 ECA-H3 10-15/50C10CF-R20 ECA-H3 10-15/50C10CF-R30 ECA-H3 10-22/40C10CF-R02 ECA-H3 10-22/40C10CF-R30 ECA-H3 12-18/36C12CF-R02 ECA-H3 12-18/36C12CF-R04 ECA-H3 12-18/36C12CF-R08 ECA-H3 12-18/36C12CF-R16 ECA-H3 12-18/36C12CF-R20 ECA-H3 12-18/36C12CF-R25 ECA-H3 12-18/36C12CF-R30 ECA-H3 12-18/60C12CF-R02 ECA-H3 12-18/60C12CF-R04 ECA-H3 12-18/60C12CF-R08 ECA-H3 12-18/60C12CF-R16 ECA-H3 12-18/60C12CF-R20 ECA-H3 12-18/60C12CF-R25 ECA-H3 12-18/60C12CF-R30 ECA-H3 12-26/48C12CF-R02 ECA-H3 16-24/48C16CF-R02 ECA-H3 16-24/48C16CF-R04 ECA-H3 16-24/48C16CF-R08 ECA-H3 16-24/48C16CF-R16 ECA-H3 16-24/48C16CF-R20 ECA-H3 16-24/48C16CF-R25 ECA-H3 16-24/48C16CF-R30 ECA-H3 16-24/48C16CF-R32 ECA-H3 16-24/48C16CF-R40 ECA-H3 16-24/48C16CF-R50

Flute

Rd°

Shank(1)

IC08

Dimensions

(mm/t)

1.00 1.50 2.00 2.50 3.00 4.00 5.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00

4.00 4.00 5.00 5.00 7.00 10.00 12.00 9.00 9.00 9.00 9.00 9.00 9.00 14.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 18.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 22.00 22.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 26.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00

57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 65.00 65.00 65.00 60.00 63.00 63.00 63.00 63.00 79.00 79.00 79.00 68.00 72.00 72.00 72.00 72.00 72.00 92.00 92.00 92.00 92.00 92.00 92.00 80.00 80.00 83.00 83.00 83.00 83.00 83.00 83.00 57.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 93.00 92.00 92.00 92.00 92.00 92.00 92.00 57.00 92.00 92.00 92.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

6.0 8.0 8.0 12.0 16.0 20.0 18.0 18.0 18.0 30.0 30.0 30.0 24.0 24.0 24.0 24.0 24.0 40.0 40.0 40.0 32.0 30.0 30.0 30.0 30.0 30.0 50.0 50.0 50.0 50.0 50.0 50.0 40.0 40.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

0.05 0.10 0.10 0.10 0.10 0.20 0.20 0.20 0.40 0.80 0.20 0.40 0.80 0.20 0.20 0.40 0.80 3.00 0.20 0.40 0.80 0.20 0.20 0.40 0.80 1.60 3.00 0.20 0.40 0.80 1.60 2.00 3.00 0.20 3.00 0.20 0.40 0.80 1.60 2.00 2.50 3.00 0.20 0.40 0.80 1.60 2.00 2.50 3.00 0.20 0.20 0.40 0.80 1.60 2.00 2.50 3.00 3.20 4.00 5.00

0.01-0.01 0.01-0.01 0.01-0.02 0.01-0.02 0.03-0.05 0.03-0.05 0.03-0.06 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

• For user guide, see pages 147-254 (1) C-Cylindrical

129

Rd°

ECA-H3-CF (continued)

Solid Carbide Endmills with Different Helix, Variable Pitch and 3, 4 and 5xD Relieved Necks for Machining Aluminum

dh6

ALUMINUM

Recommended Machining Data

Dimensions

Designation ECA-H3 16-24/80C16CF-R02 ECA-H3 16-24/80C16CF-R04 ECA-H3 16-24/80C16CF-R08 ECA-H3 16-24/80C16CF-R16 ECA-H3 16-24/80C16CF-R20 ECA-H3 16-24/80C16CF-R25 ECA-H3 16-24/80C16CF-R30 ECA-H3 16-24/80C16CF-R32 ECA-H3 16-24/80C16CF-R40 ECA-H3 16-24/80C16CF-R50 ECA-H3 16-34/64C16CF-R02 ECA-H3 20-30/100C20CF-R02 ECA-H3 20-30/100C20CF-R04 ECA-H3 20-30/100C20CF-R08 ECA-H3 20-30/100C20CF-R16 ECA-H3 20-30/100C20CF-R20 ECA-H3 20-30/100C20CF-R32 ECA-H3 20-30/100C20CF-R40 ECA-H3 20-30/100C20CF-R50 ECA-H3 20-30/60C20CF-R02 ECA-H3 20-30/60C20CF-R04 ECA-H3 20-30/60C20CF-R08 ECA-H3 20-30/60C20CF-R16 ECA-H3 20-30/60C20CF-R20 ECA-H3 20-30/60C20CF-R32 ECA-H3 20-30/60C20CF-R40 ECA-H3 20-30/60C20CF-R50 ECA-H3 20-42/80C20CF-R02 ECA-H3 25-38/125C25CF-R02 ECA-H3 25-38/125C25CF-R08 ECA-H3 25-38/125C25CF-R16 ECA-H3 25-38/125C25CF-R20 ECA-H3 25-38/125C25CF-R32 ECA-H3 25-38/125C25CF-R40 ECA-H3 25-38/125C25CF-R50 ECA-H3 25-38/75C25CF-R02 ECA-H3 25-38/75C25CF-R04 ECA-H3 25-38/75C25CF-R16 ECA-H3 25-38/75C25CF-R20 ECA-H3 25-38/75C25CF-R32 ECA-H3 25-38/75C25CF-R40 ECA-H3 25-38/75C25CF-R50 ECA-H3 25-52/100C25CF-R02 • For user guide, see pages 147-254 (1) C-Cylindrical

130

Dh6

ISCAR

Flute

Rd°

Shank(1)

IC08

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

(mm/t)

16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00

24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 34.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 42.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 52.00

128.00 128.00 128.00 128.00 128.00 128.00 128.00 128.00 128.00 128.00 115.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 130.00 185.00 185.00 185.00 185.00 185.00 185.00 185.00 130.00 130.00 130.00 130.00 130.00 130.00 130.00 156.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 64.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 80.0 125.0 125.0 125.0 125.0 125.0 125.0 125.0 75.0 75.0 75.0 75.0 75.0 75.0 75.0 100.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

0.20 0.40 0.80 1.60 2.00 2.50 3.00 3.20 4.00 5.00 0.20 0.20 0.40 0.80 1.60 2.00 3.20 4.00 5.00 0.20 0.40 0.80 1.60 2.00 3.20 4.00 5.00 0.20 0.20 0.80 1.60 2.00 3.20 4.00 5.00 0.20 0.40 1.60 2.00 3.20 4.00 5.00 0.20

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.15 0.05-0.15 0.05-0.15 0.05-0.15 0.05-0.15 0.05-0.15 0.05-0.15 0.05-0.15 0.05-0.15 0.05-0.15 0.05-0.15 0.05-0.15 0.05-0.15 0.05-0.15 0.05-0.15

Solid Carbide Endmills with Different Helix, Variable Pitch, Coolant Holes and Neck Relief for Machining Aluminum

dh6

Dh6

ALUMINUM Recommended Machining Data

Designation ECA-H3 06-12/18C06CF-R02C ECA-H3 06-12/30C06CF-R02C ECA-H3 08-16/24C08CF-R02C ECA-H3 08-16/40C08CF-R02C ECA-H3 10-20/30C10CF-R02C ECA-H3 10-20/50C10CF-R02C ECA-H3 12-24/36C12CF-R02C ECA-H3 12-24/60C12CF-R02C ECA-H3 16-32/48C16CF-R02C ECA-H3 16-32/80C16CF-R02C ECA-H3 20-40/60C20CF-R02C ECA-H320-40/100C20CF-R02C ECA-H3 25-50/75C25CF-R02C ECA-H325-50/125C25CF-R02C

Flute

Rd°

Shank(1)

IC08

Dimensions

(mm/t)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00 25.00 25.00

12.00 12.00 16.00 16.00 20.00 20.00 24.00 24.00 32.00 32.00 40.00 40.00 50.00 50.00

18.00 30.00 24.00 40.00 30.00 50.00 36.00 60.00 48.00 80.00 60.00 100.00 75.00 125.00

57.00 64.00 63.00 78.00 72.00 100.00 83.00 100.00 92.00 127.00 109.00 149.00 128.00 183.00

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00 25.00 25.00

0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20

3 3 3 3 3 3 3 3 3 3 3 3 3 3

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C C C C C C C

• • • • • • • • • • • • • •

0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.14 0.05-0.14 0.05-0.15 0.05-0.15

• For user guide, see pages 147-254 (1) C-Cylindrical

ECA-H4-CF

Rd°

Dh6

Solid Carbide Endmills with Different Helix and Long Neck Relief for Machining Aluminum

dh6

ALUMINUM

Recommended Machining Data

Designation ECA-H4 06-09/30C06CFR02 ECA-H4 06-12/18C06CFR02 ECA-H4 08-12/40C08CFR02 ECA-H4 08-16/24C08CFR02 ECA-H4 10-15/50C10CFR02 ECA-H4 10-20/30C10CFR02 ECA-H4 12-18/60C12CFR02 ECA-H4 12-24/36C12CFR02 ECA-H4 16-24/80C16CFR02 ECA-H4 16-32/48C16CFR02 ECA-H4 20-30/100C20CFR02 ECA-H4 20-40/60C20CFR02 ECA-H4 25-38/125C25CFR02 ECA-H4 25-50/75C25CFR02

Flute

Rd°

IC08

Dimensions

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

ECA-H3-CF-C

(mm/t)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00 25.00 25.00

9.00 12.00 12.00 16.00 15.00 20.00 18.00 24.00 24.00 32.00 30.00 40.00 38.00 50.00

30.00 18.00 40.00 24.00 50.00 30.00 60.00 36.00 80.00 48.00 100.00 60.00 125.00 75.00

65.00 57.00 79.00 63.00 92.00 72.00 100.00 83.00 128.00 100.00 150.00 110.00 185.00 130.00

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00 25.00 25.00

0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20

4 4 4 4 4 4 4 4 4 4 4 4 4 4

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

• • • • • • • • • • • • • •

0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.04-0.10 0.04-0.10 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.14 0.05-0.14 0.08-0.14 0.08-0.14

• For user guide, see pages 147-254

131

Solid Carbide Endmills with Different Helix, Variable Pitch, Chip Splitters and Coolant Holes for Machining Aluminum

dh6

ALUMINUM Recommended Machining Data

Designation ECAP-H3 10-15/50C10CFR02C ECAP-H3 10-22/40C10CFR02C ECAP-H3 12-18/60C12CFR02C ECAP-H3 12-26/48C12CFR02C ECAP-H3 16-24/80C16CFR02C ECAP-H3 16-34/64C16CFR02C ECAP-H320-30/100C20CFR02C ECAP-H3 20-42/80C20CFR02C ECAP-H325-38/125C25CFR02C ECAP-H325-52/100C25CFR02C

Flute

Rd°

IC08

Dimensions

(mm/t)

10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00 25.00 25.00

15.00 22.00 18.00 26.00 24.00 34.00 30.00 42.00 38.00 52.00

50.00 40.00 60.00 48.00 80.00 64.00 100.00 80.00 125.00 100.00

92.00 80.00 100.00 93.00 128.00 115.00 150.00 130.00 185.00 158.00

10.00 10.00 12.00 12.00 16.00 16.00 20.00 20.00 25.00 25.00

0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20

3 3 3 3 3 3 3 3 3 3

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

• • • • • • • • • •

0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.14 0.05-0.14 0.05-0.14 0.05-0.14

• For user guide, see pages 147-254

Ch x 45°

Rd°

ERC-E-3

Dh6

dh6

Ha˚

ALUMINUM

Recommended Hard Tough 1 Machining Data

Dimensions

Designation ERC060E13-3C06 ERC060E13-3W06 ERC080E20-3C08 ERC080E20-3W08 ERC100E22-3C10 ERC100E22-3W10 ERC120E25-3C12 ERC120E25-3W12 ERC140E25-3W14 ERC160E32-3C16 ERC160E32-3W16 ERC180E32-3W18 ERC200E38-3C20 ERC200E38-3W20 ERC250E45-3C25 ERC250E45-3W25

Flute

Ha°

Rd°

Shank(1)

6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 16.00 16.00 18.00 20.00 20.00 25.00 25.00

13.00 13.00 20.00 20.00 22.00 22.00 25.00 25.00 25.00 32.00 32.00 32.00 38.00 38.00 45.00 45.00

21.00 21.00 28.00 28.00 30.00 30.00 37.00 37.00 37.00 44.00 44.00 44.00 55.00 55.00 64.00 64.00

57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 83.00 92.00 92.00 92.00 104.00 104.00 121.00 121.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C W C W W C W W C W C W

0.50 0.50 0.50 0.50 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.70 0.70 0.70 0.70

ISCAR

• • • • • • • • • • • • •

IC300

3 Flute, 38° Helix Medium Length Solid Carbide Roughing Endmills with 3xD Relieved Necks for Machining Aluminum

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

132

Dh6

IC08

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

ECAP-H3-CF

• • • • • • • • •

(mm/t) 0.03-0.07 0.03-0.07 0.03-0.15 0.03-0.15 0.05-0.20 0.05-0.20 0.07-0.22 0.07-0.22 0.07-0.22 0.07-0.25 0.07-0.25 0.07-0.25 0.07-0.25 0.07-0.25 0.07-0.25 0.07-0.25

3 Flute, 45° Helix Solid Carbide Roughing Endmills with 3xD Relieved Necks for High Stock Removal Rates of Aluminum

dh6

Dh6

Haº

Recommended Machining Data

Designation ECR-B3 06-09/21C06R02A57 ECR-B3 06-09/21W06R02A57 ECR-B3 06-09/30C06R02A65 ECR-B3 06-09/30W06R02A65 ECR-B3 08-12/27C08R02A63 ECR-B3 08-12/27W08R02A63 ECR-B3 08-12/40C08R02A78 ECR-B3 08-12/40W08R02A78 ECR-B3 10-12/31C10R02A72 ECR-B3 10-12/31W10R02A72 ECR-B3 10-12/50C10R02A100 ECR-B3 10-12/50W10R02A100 ECR-B3 12-12/37C12R02A83 ECR-B3 12-12/37W12R02A83 ECR-B3 12-14/55C12R02A100 ECR-B3 12-14/55W12R02A100 ECR-B3 16-14/43C16R02A92 ECR-B3 16-14/43W16R02A92 ECR-B3 16-18/80C16R02A150 ECR-B3 16-18/80W16R02A150 ECR-B3 20-17/53C20R02A104 ECR-B3 20-17/53W20R02A104 ECR-B3 20-22/80C20R02A150 ECR-B3 20-22/80W20R02A150

Flute

Ha°

Rd°

Shank(1)

IC08

Dimensions

(mm/t)

6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00

21.00 21.00 30.00 30.00 27.00 27.00 40.00 40.00 31.00 31.00 50.00 50.00 37.00 37.00 55.00 55.00 43.00 43.00 80.00 80.00 53.00 53.00 80.00 80.00

57.00 57.00 65.00 65.00 63.00 63.00 78.00 78.00 72.00 72.00 100.00 100.00 83.00 83.00 100.00 100.00 92.00 92.00 150.00 150.00 104.00 104.00 150.00 150.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0

9.00 9.00 9.00 9.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 14.00 14.00 14.00 14.00 18.00 18.00 17.00 17.00 22.00 22.00

C W C W C W C W C W C W C W C W C W C W C W C W

0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20

• • • • • • • • • • • • • • • • • • • • • • • •

0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.15 0.03-0.15 0.03-0.15 0.03-0.15 0.05-0.20 0.05-0.20 0.05-0.20 0.05-0.20 0.07-0.22 0.07-0.22 0.07-0.22 0.07-0.22 0.07-0.25 0.07-0.25 0.07-0.25 0.07-0.25 0.07-0.25 0.07-0.25 0.07-0.25 0.07-0.25

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

Rd°

ECR-B3-R-C

3 Flute, 45° Helix Solid Carbide Roughing Endmills with 3xD Relieved Necks and Coolant Channels for Aluminum

dh6

Dh6

Haº L

Recommended Machining Data

D 8.00 8.00 10.00 10.00 12.00 16.00 16.00 16.00 20.00 20.00 25.00

8.00 41.00 83.00 8.00 41.00 83.00 10.00 41.00 83.00 10.00 41.00 83.00 12.00 41.00 87.00 16.00 47.00 109.00 16.00 60.00 109.00 16.00 60.00 109.00 20.00 60.00 111.00 20.00 100.00 150.00 25.00 74.00 130.00

Flute

Ha°

Rd°

Shank

IC08

Dimensions

Designation ECR-B3 08-12/41C08R02A83C ECR-B3 08-12/41C08R20A83C ECR-B3 10-12/41C10R.2A83C ECR-B3 10-12/41C10R20A83C ECR-B3 12-12/41C12R.2A87C ECR-B316-14/47C16R20A109C ECR-B316-14/60C16R.2A109C ECR-B316-14/60C16R40A109C ECR-B320-17/60C20R40A111C ECR-B320-30/100C25R4A150C ECR-B325-25/74C25R40A130C

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

ECR-B3-R

(mm/t)

3 3 3 3 3 3 3 3 3 3 3

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0

12.00 12.00 12.00 12.00 12.00 14.00 14.00 14.00 17.00 30.00 25.00

C C C C C C C C C C C

0.20 2.00 0.20 2.00 0.20 2.00 0.20 4.00 4.00 4.00 4.00

• • • • • • • • • • •

0.05-0.15 0.05-0.15 0.07-0.20 0.07-0.20 0.10-0.22 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25

• For user guide, see pages 147-254

133

Dh6

2 Flute, 45° Helix Medium Length Solid Carbide Endmills for Machining Aluminum

ALUMINUM Recommended Machining Data

Designation ECA040B12-2C06 ECA050B14-2C06 ECA060B16-2C06 ECA080B20-2C08 ECA100B22-2C10 ECA120B25-2C12 ECA160B32-2C16 ECA200B38-2C20

Flute

Ha°

Rd°

Shank(1)

IC08

Dimensions

(mm/t)

4.00 5.00 6.00 8.00 10.00 12.00 16.00 20.00

6.00 6.00 6.00 8.00 10.00 12.00 16.00 20.00

12.00 14.00 16.00 20.00 22.00 25.00 32.00 38.00

57.00 57.00 57.00 63.00 72.00 83.00 92.00 104.00

2 2 2 2 2 2 2 2

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C

• • • • • • • •

0.02-0.05 0.02-0.06 0.03-0.07 0.03-0.09 0.03-0.10 0.04-0.11 0.05-0.13 0.05-0.13

• For user guide, see pages 147-254 (1) C-Cylindrical

Rd°

ECA-B-3

3 Flute, 45° Helix Medium Length Solid Carbide Endmills for Machining Aluminum

15° dh6

Dh6 ap

Haº

ALUMINUM

Recommended Machining Data

Dimensions

Designation ECA-B-3 04-12C06-57 ECA-B-3 04-12W06-57 ECA-B-3 05-14C06-57 ECA-B-3 05-14W06-57 ECA-B-3 06-16C06-57 ECA-B-3 06-16W06-57 ECA-B-3 08-20C08-63 ECA-B-3 08-20W08-63 ECA-B-3 10-22C10-72 ECA-B-3 10-22W10-72 ECA-B-3 12-25C12-83 ECA-B-3 12-25W12-83 ECA-B-3 14-30C14-83 ECA-B-3 14-30W14-83 ECA-B-3 16-32C16-92 ECA-B-3 16-32W16-92 ECA-B-3 20-38C20-104 ECA-B-3 20-38W20-104 • For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

134

dh6 Haº

ISCAR

Flute

Ha°

Rd°

Shank(1)

IC08

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

ECA-B-2

(mm/t)

4.00 4.00 5.00 5.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00

6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00

12.00 12.00 14.00 14.00 16.00 16.00 20.00 20.00 22.00 22.00 25.00 25.00 30.00 30.00 32.00 32.00 38.00 38.00

57.00 57.00 57.00 57.00 57.00 57.00 63.00 63.00 72.00 72.00 83.00 83.00 83.00 83.00 92.00 92.00 104.00 104.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C W C W C W C W C W C W C W C W C W

0.10 0.10 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20

• • • • • • • • • • • • • • • • • •

0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.03-0.10 0.03-0.10 0.04-0.11 0.04-0.11 0.04-0.12 0.04-0.12 0.05-0.13 0.05-0.13 0.05-0.13 0.05-0.13

2 Flute, 55° Helix Medium Length Solid Carbide Endmills for Machining Aluminum

dh6

Dh6

Ha L

ALUMINUM Recommended Machining Data

Dimensions

Flute

Ha°

Rd°

Shank(1)

IC08

Designation ECA040F11-2C04 ECA060F13-2C06 ECA080F20-2C08 ECA100F22-2C10 ECA120F25-2C12 ECA160F32-2C16 ECA200F38-2C20 ECA250F45-2C25

(mm/t)

4.00 6.00 8.00 10.00 12.00 16.00 20.00 25.00

11.00 13.00 20.00 22.00 25.00 32.00 38.00 45.00

50.00 57.00 63.00 72.00 83.00 92.00 104.00 121.00

2 2 2 2 2 2 2 2

55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

C C C C C C C C

• • • • • • • •

0.02-0.05 0.03-0.07 0.03-0.09 0.03-0.10 0.04-0.11 0.05-0.13 0.05-0.13 0.05-0.13

• For user guide, see pages 147-254 (1) C-Cylindrical

EPN-F

Solid Endmills with a Special Edge Configuration for Machining Honeycomb and Other CFRP Composite Parts

De8

dh6 Ha°

Recommended Machining Data

Designation EPN-F10 03-12C03F55 EPN-F10 04-16C04F55 EPN-F10 06-19C06F57 EPNF060S15-3L/9C06F57 (1) EPN-F12 08-25C08F63 EPNF080S25-3L/10C8F72 (1) EPN-F12 10-25C10F72 EPNF100S25-3L/12C10F72 (1) EPN-F12 12-25C12F83

Flute

Ha°

IC02

Dimensions

fz (mm/t)

3.00 4.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00

12.00 16.00 19.00 15.00 25.00 25.00 25.00 25.00 25.00

55.00 55.00 57.00 57.00 63.00 72.00 72.00 72.00 83.00

10 10 10 9 12 10 12 12 12

15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0

• • • • • • • • •

0.01-0.02 0.01-0.02 0.02-0.03 0.02-0.04 0.02-0.03 0.02-0.04 0.02-0.03 0.02-0.04 0.02-0.03

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

Rd°

ECA-F-2

• For user guide, see pages 147-254 (1) Deep chip gullets for eliminating chip jamming.

Rd°

EPNC

Deg

Solid Endmills for Machining CFRP Materials at High Stock Removal Rates

dh6

ap L

Recommended Machining Data

Designation EPNC-C10 08-25C08F63 EPNC-C10 10-25C10F72 EPNC-C10 12-25C12F83

Flute

Rd°

IC02

Dimensions

fz (mm/t)

8.00 10.00 12.00

25.00 25.00 25.00

63.00 72.00 83.00

10 10 10

5.0 5.0 5.0

• • •

0.02-0.08 0.02-0.08 0.02-0.08

• For user guide, see pages 147-254

135

Deg 140°

Solid Endmills for Drilling and Contouring on CFRP Materials at High Stock Removal Rates

dh6

ap L

Recommended Machining Data

Designation EPND-C6 016-5C03F55 EPND-C6 024-10C03F55 EPND-C8 03-12C03F55 EPND-C8 04-16C04F60 EPND-C10 06-19C06F65 EPND-C10 08-25C08F63 EPND-C10 10-25C10F72 EPND-C10 12-25C12F83

Flute

(mm/t)

1.60 2.40 3.00 4.00 6.00 8.00 10.00 12.00

3.00 3.00 3.00 4.00 6.00 8.00 10.00 12.00

5.00 10.00 12.00 16.00 19.00 25.00 25.00 25.00

55.00 55.00 55.00 60.00 65.00 63.00 72.00 83.00

6 6 8 8 10 10 10 10

• • • • • • • •

- (1) - (1) - (2) - (2) 0.02-0.08 0.02-0.08 0.02-0.08 0.02-0.08

• For user guide, see pages 147-254 (1) 0.005-0.010 (2) 0.005-0.012

ap3

EPX

Solid Endmills with Right and Left-Hand Helix Flutes, Changing Direction at Mid Cutting Heights for Machining CFRP Parts

ap Ha° d

De8 Ha°

Recommended Machining Data

Dimensions

Designation EPX-F6 06-12C06F57 EPX-F6 08-16C08F63 EPX-F6 10-20C10F72 EPX-F8 12-24C12F83

ISCAR

ap3

Flute

Ha°

(mm/t)

6.00 8.00 10.00 12.00

12.00 16.00 20.00 24.00

5.30 6.60 8.70 10.60

57.00 63.00 72.00 83.00

6 6 6 8

30.0 30.0 30.0 30.0

• • • •

0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06

• Important: For best results, the intersection of the alternating flute directions (ap3) should be positioned in the middle of the workpiece height • For user guide, see pages 147-254

136

IC02

Dimensions

IC02

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

EPND

dh6

EB-H-CF

3/5 Flute Solid Carbide Ball Nose Endmills with different helix and variable pitch for Materials up to 65 HRC

Ha° L

Designation EB-H3 06-12C06CFH57 EB-H3 08-16C08CFH63 EB-H3 10-20C10CFH72 EB-H3 12-24C12CFH83 EB-H5 16-32C16CFH92 EB-H5 20-40C20CFH104

Flute

Ha°

Shank

IC902

Dimensions

6.00 8.00 10.00 12.00 16.00 20.00

12.00 16.00 20.00 24.00 32.00 40.00

57.00 63.00 72.00 83.00 92.00 104.00

3 3 3 3 5 5

38.0 38.0 38.0 38.0 38.0 38.0

C C C C C C

• • • • • •

• For user guide, see pages 147-254

EB-E4L-CF

De8

4 Flute, 38° Helix Ball Nose Endmills with 3xD Relieved Necks and Variable Pitch for Chatter Dampening on Hard Materials

dh6 Rd°

38° H

HARD MATERIALS

Designation EB-E4L 03-06/09C06CFH57 EB-E4L 04-08/12C06CFH57 EB-E4L 05-10/15C06CFH57 EB-E4L 06-12/18C06CFH57 EB-E4L 08-16/24C08CFH63 EB-E4L 10-20/30C10CFH72 EB-E4L 12-24/36C12CFH83 EB-E4L 16-32/48C16CFH92

Rd°

IC902

Dimensions

3.00 4.00 5.00 6.00 8.00 10.00 12.00 16.00

6.00 6.00 6.00 6.00 8.00 10.00 12.00 16.00

6.00 8.00 10.00 12.00 16.00 20.00 24.00 32.00

9.00 12.00 15.00 18.00 24.00 30.00 36.00 48.00

57.00 57.00 57.00 57.00 63.00 72.00 83.00 92.00

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

• • • • • • • •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

α De8

• For user guide, see pages 147-254

EB-A-2

15°

2 Flute, 30° Helix Short Solid Carbide Ball Nose Endmills

De8

dh6

Ha° L

HARD MATERIALS Dimensions

Flute

Ha°

Shank(1)

38.00 38.00 57.00 50.00 57.00 50.00 57.00 57.00 63.00 72.00 83.00 92.00 104.00

2 2 2 2 2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C C C C C

•

IC903

ap 4.00 5.00 5.00 7.00 7.00 8.00 8.00 8.00 11.00 13.00 14.00 16.00 20.00

IC900

d 3.00 3.00 6.00 4.00 6.00 5.00 6.00 6.00 8.00 10.00 12.00 16.00 20.00

IC300

D 2.00 3.00 3.00 4.00 4.00 5.00 5.00 6.00 8.00 10.00 12.00 16.00 20.00

IC08

Designation EB020A04-2C03 EB030A05-2C03 EB030A05-2C06 EB040A07-2C04 EB040A07-2C06 EB050A08-2C05 EB050A08-2C06 EB060A08-2C06 EB080A11-2C08 EB100A13-2C10 EB120A14-2C12 EB160A16-2C16 EB200A20-2C20

Hard Tough 1

• •

• • • • • • • • • • • • •

•

• • • • •

• • • • • • • •

• Short and stable design for profiling (roughing). • For user guide, see pages 147-254 (1) C-Cylindrical

137

2 Flute, 30° Helix Stub Cut Length Ball Nose Solid Carbide Endmills for Materials up to 55-70 HRC

D2 dh6

De8

ap H

Ha° L

HARD MATERIALS

Designation EB-A2 01-01/02C04H50 EB-A2 012-012/02C04H50 EB-A2 015-015/03C04H50 EB-A2 02-02/04C06H50 EB-A2 03-03/06C06H60 EB-A2 04-04/08C06H70 EB-A2 05-05/10C06H80 EB-A2 06-06/12C06H90 EB-A2 07-07/14C08H90 EB-A2 08-08/16C08H100 EB-A2 09-09/18C10H100 EB-A2 10-10/20C10H100 EB-A2 12-12/24C12H110 EB-A2 16-16/32C16H140 EB-A2 18-18/36C18H140 EB-A2 20-20/40C20H160 EB-A2 25-25/50C25H180

r(1)

Flute

Ha°

Shank(2)

IC903

Dimensions

1.00 1.20 1.50 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 12.00 16.00 18.00 20.00 25.00

0.50 0.60 0.75 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 6.00 8.00 9.00 10.00 12.50

4.00 4.00 4.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 16.00 18.00 20.00 25.00

1.00 1.20 1.50 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 12.00 16.00 18.00 20.00 25.00

50.00 50.00 50.00 50.00 60.00 70.00 80.00 90.00 90.00 100.00 100.00 100.00 110.00 140.00 140.00 160.00 180.00

2.20 2.60 3.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00 24.00 32.00 36.00 40.00 50.00

0.95 1.10 1.40 1.90 2.90 3.90 4.90 5.90 6.90 7.90 8.90 9.90 11.90 15.80 17.80 19.80 24.80

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • •

• For user guide, see pages 147-254 (1) ±0.01 tolerance (2) C-Cylindrical

EB-A2 (economical)

Economical Type 2 Flute, 30° Helix Ball Nose Solid Carbide Endmills

dh6

Dh10

Ha° L

Dimensions

• For user guide, see pages 147-254 (1) C-Cylindrical, W-Weldon

138

ISCAR

Flute

Ha°

Shank(1)

IC08

Designation EB-A2 02-06C03E38 EB-A2 02-04C06E48 EB-A2 025-04C06E48 EB-A2 03-04C06E48 EB-A2 03-07W06E57 EB-A2 04-06C06E50 EB-A2 04-08W06E57 EB-A2 05-07C06E51 EB-A2 05-10W06E57 EB-A2 06-07C06E51 EB-A2 06-10W06E57 EB-A2 08-09C08E59 EB-A2 08-16W08E63 EB-A2 10-10C10E60 EB-A2 10-19W10E72 EB-A2 12-14C12E71 EB-A2 12-22W12E83 EB-A2 14-14C14E71 EB-A2 16-16C16E76 EB-A2 16-26W16E92 EB-A2 18-18C18E76 EB-A2 18-26W18E92 EB-A2 20-20C20E82 EB-A2 20-32W20E104

Hard Tough 1

2.00 2.00 2.50 3.00 3.00 4.00 4.00 5.00 5.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 16.00 16.00 18.00 18.00 20.00 20.00

3.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 16.00 16.00 18.00 18.00 20.00 20.00

6.00 4.00 4.00 4.00 7.00 6.00 8.00 7.00 10.00 7.00 10.00 9.00 16.00 10.00 19.00 14.00 22.00 14.00 16.00 26.00 18.00 26.00 20.00 32.00

38.00 48.00 48.00 48.00 57.00 50.00 57.00 51.00 57.00 51.00 57.00 59.00 63.00 60.00 72.00 71.00 83.00 71.00 76.00 92.00 76.00 92.00 82.00 104.00

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C W C W C W C W C W C W C W C C W C W C W

• • • • • • • • • • • • • • • • • • • • • • • •

IC900

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

EB-A2 (stub cut length)

• • • • • • • • • • • • • • • • • • • • • •

dh6

Dh10

Economical Type 2 Flute, 30° Helix Ball Nose Extra Long Solid Carbide Endmills

Ha° L

Dimensions

Flute

Ha°

Shank(1)

IC08

IC900

Designation EB-A2 03-30C03E75 EB-A2 04-30C04E75 EB-A2 05-40C05E100 EB-A2 06-50C06E150 EB-A2 08-50C08E150 EB-A2 10-60C10E150 EB-A2 12-75C12E150 EB-A2 16-75C16E150 EB-A2 20-75C20E150

Hard Tough 1

3.00 4.00 5.00 6.00 8.00 10.00 12.00 16.00 20.00

30.00 30.00 40.00 50.00 50.00 60.00 75.00 75.00 75.00

75.00 75.00 100.00 150.00 150.00 150.00 150.00 150.00 150.00

2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C

• • • • • • • • •

• For user guide, see pages 147-254 (1) C-Cylindrical

EB-A-3

15° De8

3 Flute, 30° Helix Short Solid Carbide Ball Nose Endmills

dh6

Ha°

Designation EB016A020-3C03 EB030A05-3C03 EB030A05-3C06 EB040A07-3C04 EB040A07-3C06 EB050A08-3C05 EB050A08-3C06 EB060A08-3C06 EB080A11-3C08 EB100A13-3C10 EB120A14-3C12

Flute

Ha°

Shank(1)

IC900

Dimensions

1.60 3.00 3.00 4.00 4.00 5.00 5.00 6.00 8.00 10.00 12.00

3.00 3.00 6.00 4.00 6.00 5.00 6.00 6.00 8.00 10.00 12.00

2.00 5.00 5.00 7.00 7.00 8.00 8.00 8.00 11.00 13.00 14.00

38.00 38.00 57.00 50.00 57.00 50.00 57.00 57.00 63.00 72.00 83.00

3 3 3 3 3 3 3 3 3 3 3

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C C C

• • • • • • • • • • •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

EB-A2(economical-extra long)

• Short and stable design for profiling (roughing). • For user guide, see pages 147-254 (1) C-Cylindrical

EB-A4 (economical-short)

Economical Type 4 Flute, 30° Helix Ball Nose Short Solid Carbide Endmills

De8

dh6

Ha° L

Dimensions

Flute

Ha°

Shank(1)

IC08

IC900

Designation EB-A4 02-04C06E48 EB-A4 03-04C06E48 EB-A4 04-06C06E50 EB-A4 05-07C06E51 EB-A4 06-07C06E51 EB-A4 08-09C08E59 EB-A4 10-10C10E60 EB-A4 12-14C12E71 EB-A4 14-14C14E71 EB-A4 16-16C16E76 EB-A4 18-18C18E76 EB-A4 20-20C20E82

Hard Tough 1

2.00 3.00 4.00 5.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00

6.00 6.00 6.00 6.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00

4.00 4.00 6.00 7.00 7.00 9.00 10.00 14.00 14.00 16.00 18.00 20.00

48.00 48.00 50.00 51.00 51.00 59.00 60.00 71.00 71.00 76.00 76.00 82.00

4 4 4 4 4 4 4 4 4 4 4 4

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C C C C

• • • • • • • • • • • •

• For user guide, see pages 147-254 (1) C-Cylindrical

139

15°

4 Flute, 30° Helix Short Solid Carbide Ball Nose Endmills

De8

dh6

Ha° L

Designation EB020A03/06-4C03L38 EB030A05-4C03 EB030A05-4C06 EB040A07-4C04 EB040A07-4C06 EB050A08-4C06 EB060A08-4C06 EB080A11-4C08 EB100A13-4C10 EB120A14-4C12 EB140A14-4C14 EB160A16-4C16 EB200A20-4C20

Flute

Ha°

Shank(1)

IC900

Dimensions

2.00 3.00 3.00 4.00 4.00 5.00 6.00 8.00 10.00 12.00 14.00 16.00 20.00

3.00 3.00 6.00 4.00 6.00 6.00 6.00 8.00 10.00 12.00 14.00 16.00 20.00

3.00 5.00 5.00 7.00 7.00 8.00 8.00 11.00 13.00 14.00 14.00 16.00 20.00

38.00 38.00 57.00 50.00 50.00 57.00 57.00 63.00 72.00 83.00 83.00 92.00 104.00

4 4 4 4 4 4 4 4 4 4 4 4 4

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C C C C C

• • • • • • • • • • • • •

• Short and stable design for profiling (finishing). • For user guide, see pages 147-254 (1) C-Cylindrical

EB-A-4 (medium length)

15°

4 Flute, 30° Helix Medium Length Solid Carbide Ball Nose Endmills

De8

dh6

Dimensions

Designation EB030A08-4C04 EB040A12-4C04 EB050A14-4C05 EB060A16-4C06 EB080A20-4C08 EB090A11-4C09 EB100A22-4C10 EB120A25-4C12 EB160A32-4C16 EB200A38-4C20

Flute

Ha°

Shank(1)

IC900

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

EB-A-4 (short length)

3.00 4.00 5.00 6.00 8.00 9.00 10.00 12.00 16.00 20.00

4.00 4.00 5.00 6.00 8.00 9.00 10.00 12.00 16.00 20.00

8.00 12.00 14.00 16.00 20.00 11.00 22.00 25.00 32.00 38.00

50.00 50.00 50.00 57.00 63.00 67.00 72.00 83.00 92.00 104.00

4 4 4 4 4 4 4 4 4 4

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C C

• • • • • • • • • •

• For user guide, see pages 147-254 (1) C-Cylindrical

EBL-A-4

De8

4 Flute, 30° Helix Long Solid Carbide Ball Nose Endmills

dh6

Ha° L

Designation EBL040A12-4C04 EBL060A16-4C06 EBL070A16-4C07 EBL080A20-4C08 EBL090A20-4C09 EBL100A22-4C10 EBL120A25-4C12 EBL160A32-4C16

Flute

Ha°

Shank(1)

IC900

Dimensions

4.00 6.00 7.00 8.00 9.00 10.00 12.00 16.00

12.00 16.00 16.00 20.00 20.00 22.00 25.00 32.00

80.00 100.00 100.00 100.00 100.00 100.00 100.00 125.00

4 4 4 4 4 4 4 4

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C

• • • • • • • •

• Profiling in deep cavities • For user guide, see pages 147-254 (1) C-Cylindrical

140

ISCAR

2 Flute, 30° Helix Rib Processing Solid Carbide Ball Nose Endmills for Materials up to 65 HRC

15° dh6

De8

Ha°

H L

Designation EB-A2 001-001/003C4H45 EB-A2 001-001/005C4H45 EB-A2 002-002/005C4H45 EB-A2 002-002/01C4H45 EB-A2 002-002/015C4H45 EB-A2 003-003/01C4H45 EB-A2 003-003/02C4H45 EB-A2 003-003/03C4H45 EB-A2 004-004/03C4H45 EB-A2 005-004/02C4H45 EB-A2 005-004/04C4H45 EB-A2 005-004/08C4H45 EB-A2 006-005/02C4H45 EB-A2 006-005/04C4H45 EB-A2 006-005/08C4H45 EB-A2 008-006/02C4H45 EB-A2 008-006/04C4H45 EB-A2 008-006/06C4H45 EB-A2 008-006/10C4H45 EB-A2 010-008/03C4H45 EB-A2 010-008/04C4H45 EB-A2 010-008/05C4H45 EB-A2 010-008/06C4H45 EB-A2 010-008/08C4H45 EB-A2 010-008/10C4H45 EB-A2 010-008/12C4H45 EB-A2 010-008/16C4H50 EB-A2 010-008/20C4M55 EB-A2 012-010/08C4H45 EB-A2 015-012/06C4H45 EB-A2 015-012/08C4H45 EB-A2 015-012/10C4H45 EB-A2 015-012/12C4H45 EB-A2 015-012/16C4H50 EB-A2 015-012/20C4H55 EB-A2 020-016/04C4H45 EB-A2 020-016/06C4H45 EB-A2 020-016/10C4H45 EB-A2 020-016/12C4H50 EB-A2 020-016/14C4H50 EB-A2 020-016/16C4H50 EB-A2 020-016/20C4H55 EB-A2 020-016/25C4H60 EB-A2 020-016/30C4H70 EB-A2 030-024/12C6H50 EB-A2 030-024/16C6H55 EB-A2 030-024/20C6H60 EB-A2 030-024/25C6H65 EB-A2 030-024/30C6H70 EB-A2 030-024/35C6H80 EB-A2 040-032/16C6H60 EB-A2 040-032/20C6H65 EB-A2 040-032/25C6H70

Flute

Ha°

Shank

IC702

Dimensions

0.10 0.10 0.20 0.20 0.20 0.30 0.30 0.30 0.40 0.50 0.50 0.50 0.60 0.60 0.60 0.80 0.80 0.80 0.80 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.20 1.50 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 3.00 3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00

0.10 0.10 0.20 0.20 0.20 0.30 0.30 0.30 0.40 0.40 0.40 0.40 0.50 0.50 0.50 0.60 0.60 0.60 0.60 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 1.00 1.20 1.20 1.20 1.20 1.20 1.20 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 2.40 2.40 2.40 2.40 2.40 2.40 3.20 3.20 3.20

45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 50.00 55.00 45.00 45.00 45.00 45.00 45.00 50.00 55.00 45.00 45.00 45.00 50.00 50.00 50.00 55.00 60.00 70.00 50.00 55.00 60.00 65.00 70.00 80.00 60.00 65.00 70.00

0.30 0.50 0.50 1.00 1.50 1.00 2.00 3.00 3.00 2.00 4.00 8.00 2.00 4.00 8.00 2.00 4.00 6.00 10.00 3.00 4.00 5.00 6.00 8.00 10.00 12.00 16.00 20.00 8.00 6.00 8.00 10.00 12.00 16.00 20.00 4.00 6.00 10.00 12.00 14.00 16.00 20.00 25.00 30.00 12.00 16.00 20.00 25.00 30.00 35.00 16.00 20.00 25.00

0.09 0.09 0.17 0.17 0.17 0.27 0.27 0.27 0.37 0.45 0.45 0.45 0.55 0.55 0.55 0.75 0.75 0.75 0.75 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 1.15 1.45 1.45 1.45 1.45 1.45 1.45 1.95 1.95 1.95 1.95 1.95 1.95 1.95 1.95 1.95 2.85 2.85 2.85 2.85 2.85 2.85 3.85 3.85 3.85

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

EB-A2-H (rib processing)

• For user guide, see pages 147-254

141

15° dh6

De8

Ha° L

HARD MATERIALS

Dimensions

Designation EB-A2 004-006/01C4M45 EB-A2 004-006/02C4M45 EB-A2 004-006/03C4M45 EB-A2 005-007/02C4M45 EB-A2 005-007/04C4M45 EB-A2 005-007/06C4M45 EB-A2 005-007/08C4M45 EB-A2 006-009/02C4M45 EB-A2 006-009/04C4M45 EB-A2 006-009/06C4M45 EB-A2 006-009/08C4M45 EB-A2 008-012/02C4M45 EB-A2 008-012/04C4M45 EB-A2 008-012/06C4M45 EB-A2 008-012/10C4M45 EB-A2 010-015/03C4M45 EB-A2 010-015/04C4M45 EB-A2 010-015/05C4M45 EB-A2 010-015/06C4M45 EB-A2 010-015/07C4M45 EB-A2 010-015/08C4M45 EB-A2 010-015/10C4M45 EB-A2 010-015/12C4M45 EB-A2 010-015/14C4M50 EB-A2 010-015/16C4M50 EB-A2 010-015/20C4M55 EB-A2 012-018/08C4M45 EB-A2 012-018/12C4M45 EB-A2 014-021/08C4M45 EB-A2 014-021/16C4M50 EB-A2 015-015/03C04M50 EB-A2 015-023/06C4M45 EB-A2 015-023/08C4M45 EB-A2 015-023/10C4M45 EB-A2 015-023/12C4M45 EB-A2 015-023/16C4M50 EB-A2 015-023/20C4M55 EB-A2 016-024/08C4M45 EB-A2 016-024/12C4M45 EB-A2 018-027/08C4M45 EB-A2 018-027/12C4M45 EB-A2 018-027/16C4M50 EB-A2 020-030/04C4M45 EB-A2 020-030/06C4M45 EB-A2 020-030/10C4M45 EB-A2 020-030/12C4M50 EB-A2 020-030/14C4M50 EB-A2 020-030/16C4M50 EB-A2 020-030/20C4M55 EB-A2 020-030/25C4M60 EB-A2 020-030/30C4M70 EB-A2 030-045/08C6M50 EB-A2 030-045/10C6M50 EB-A2 030-045/12C6M50 EB-A2 030-045/16C6M55 EB-A2 030-045/20C6M60 EB-A2 030-045/25C6M65 EB-A2 030-045/30C6M70 EB-A2 030-045/35C6M80 EB-A2 040-060/10C6M60 EB-A2 040-060/12C6M60 EB-A2 040-060/16C6M60 EB-A2 040-060/20C6M65 EB-A2 040-060/25C6M70

ISCAR

Flute

Ha°

Shank(1)

IC903

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

2 Flute, 30° Helix Rib Processing Solid Carbide Ball Nose Endmills for Materials up to 55 HRc

• For user guide, see pages 147-254 (1) C-Cylindrical

142

EB-A2 (rib processing)

0.40 0.40 0.40 0.50 0.50 0.50 0.50 0.60 0.60 0.60 0.60 0.80 0.80 0.80 0.80 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.20 1.20 1.40 1.40 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.60 1.60 1.80 1.80 1.80 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 4.00

0.60 0.60 0.60 0.70 0.70 0.70 0.70 0.90 0.90 0.90 0.90 1.20 1.20 1.20 1.20 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.80 1.80 2.10 2.10 1.50 2.30 2.30 2.30 2.30 2.30 2.30 2.40 2.40 2.70 2.70 2.70 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 6.00 6.00 6.00 6.00 6.00

45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 50.00 50.00 55.00 45.00 45.00 45.00 50.00 50.00 45.00 45.00 45.00 45.00 50.00 55.00 45.00 45.00 45.00 45.00 50.00 45.00 45.00 45.00 50.00 50.00 50.00 55.00 60.00 70.00 50.00 50.00 50.00 55.00 60.00 65.00 70.00 80.00 60.00 60.00 60.00 65.00 70.00

1.00 2.00 3.00 2.00 4.00 6.00 8.00 2.00 4.00 6.00 8.00 2.00 4.00 6.00 10.00 3.00 4.00 5.00 6.00 7.00 8.00 10.00 12.00 14.00 16.00 20.00 8.00 12.00 8.00 16.00 3.00 6.00 8.00 10.00 12.00 16.00 20.00 8.00 12.00 8.00 12.00 16.00 4.00 6.00 10.00 12.00 14.00 16.00 20.00 25.00 30.00 8.00 10.00 12.00 16.00 20.00 25.00 30.00 35.00 10.00 12.00 16.00 20.00 25.00

0.36 0.36 0.36 0.45 0.45 0.45 0.45 0.55 0.55 0.55 0.55 0.75 0.75 0.75 0.75 0.97 0.97 0.97 0.97 0.95 0.95 0.95 0.93 0.93 0.93 0.93 1.17 1.13 1.35 1.31 1.47 1.47 1.45 1.45 1.43 1.41 1.39 1.55 1.53 1.75 1.73 1.71 1.97 1.97 1.93 1.93 1.93 1.91 1.89 1.89 1.89 2.85 2.85 2.85 2.85 2.85 2.85 2.85 2.85 3.80 3.80 3.80 3.80 3.80

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

15° dh6

De8

2 Flute, 30° Helix Rib Processing Solid Carbide Ball Nose Endmills for Materials up to 55 HRc

Ha° L

HARD MATERIALS

Designation EB-A2 040-060/30C6M70 EB-A2 040-060/35C6M80 EB-A2 040-060/45C6M90 EB-A2 050-075/20C6M60 EB-A2 050-075/25C6M70 EB-A2 050-075/30C6M80 EB-A2 050-075/35C6M80 EB-A2 060-090/20C6M80 EB-A2 060-090/30C6M90 EB-A2 060-090/40C6M100 EB-A2 060-090/50C6M110

Flute

Ha°

Shank(1)

IC903

Dimensions

4.00 4.00 4.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00

6.00 6.00 6.00 7.50 7.50 7.50 7.50 9.00 9.00 9.00 9.00

70.00 80.00 90.00 60.00 70.00 80.00 80.00 80.00 90.00 100.00 110.00

30.00 35.00 45.00 20.00 25.00 30.00 35.00 20.00 30.00 40.00 50.00

3.80 3.80 3.80 4.80 4.80 4.80 4.80 5.80 5.80 5.80 5.80

2 2 2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C C C

• • • • • • • • • • •

• For user guide, see pages 147-254 (1) C-Cylindrical

EB-A2 (long with neck)

2 Flute, 30° Helix Long Solid Carbide Ball Nose Endmills with Relieved Necks for Materials up to 65 HRC

De8

dh6

Ha°

HARD MATERIALS

Designation EB-A2 03-08C06M70 EB-A2 04-08C06M70 EB-A2 05-12C06M80 EB-A2 06-12/22C06M80 EB-A2 07-14C08M90 EB-A2 08-14/27C08M90 EB-A2 10-18/31C10M100 EB-A2 12-22/35C12M110 EB-A2 14-26C12M120 EB-A2 16-30/50C16M140 EB-A2 18-34C16M140

Flute

Ha°

Shank(1)

IC903

Dimensions

3.00 4.00 5.00 6.00 7.00 8.00 10.00 12.00 14.00 16.00 18.00

1.50 2.00 2.50 3.00 3.50 4.00 5.00 6.00 7.00 8.00 9.00

6.00 6.00 6.00 6.00 8.00 8.00 10.00 12.00 12.00 16.00 16.00

8.00 8.00 12.00 12.00 14.00 14.00 18.00 22.00 26.00 30.00 34.00

70.00 70.00 80.00 80.00 90.00 90.00 100.00 110.00 120.00 140.00 140.00

22.00 27.00 31.00 35.00 50.00 -

5.80 7.80 9.80 11.80 15.80 -

2 2 2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C C C

• • • • • • • • • • •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

EB-A2 (rib processing) (continued)

• For user guide, see pages 147-254 (1) C-Cylindrical

EB-A2 (extra long)

dh6

De8

2 Flute, 30° Helix Extra Long Solid Carbide Ball Nose Endmills for Materials up to 65 HRC

Ha° L

HARD MATERIALS

Designation EB-A2 02-06C03M80 EB-A2 03-08C03M100 EB-A2 04-08C04M100 EB-A2 06-10C06M120 EB-A2 08-14C08M140 EB-A2 10-18C10M180 EB-A2 12-22C12M200 EB-A2 16-30C16M250 EB-A2 20-38C20M250

Flute

H a°

Shank(1)

IC903

Dimensions

2.00 3.00 4.00 6.00 8.00 10.00 12.00 16.00 20.00

1.00 1.50 2.00 3.00 4.00 5.00 6.00 8.00 10.00

3.00 3.00 4.00 6.00 8.00 10.00 12.00 16.00 20.00

6.00 8.00 8.00 10.00 14.00 18.00 22.00 30.00 38.00

80.00 100.00 100.00 120.00 140.00 180.00 200.00 250.00 250.00

2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C

• • • • • • • • •

• For user guide, see pages 147-254 (1) C-Cylindrical

143

2 Tapered Flutes, 30° Helix Solid Carbide Ball Nose Endmills with Relieved Necks for Materials up to 65 HRC

Ta°

De8

dh6

Ha°

HARD MATERIALS

Dimensions

Designation EB-A2 01-02/04/1.5C06M60 EB-A2 01-02/04/3.0C06M80 EB-A2 01-02/04/5.0C06M60 EB-A2 02-04/06/1.5C06M60 EB-A2 02-04/06/3.0C06M80 EB-A2 02-04/06/5.0C06M60 EB-A2 03-06/08/1.5C06M90 EB-A2 03-06/08/3.0C06M70 EB-A2 04-08/10/1.5C06M90 EB-A2 04-08/10/3.0C06M70 EB-A2 05-10/12/1.5C08M110 EB-A2 05-10/12/3.0C08M90 EB-A2 06-12/15/1.5C08M110 EB-A2 06-12/15/3.0C08M90 EB-A2 08-14/17/1.5C10M120 EB-A2 08-14/17/3.0C10M100 EB-A2 10-18/21/1.5C12M130 EB-A2 10-18/21/3.0C12M110 EB-A2 12-22/25/1.5C16M160 EB-A2 12-22/25/3.0C16M140

Ta°

Flute

1.00 1.00 1.00 2.00 2.00 2.00 3.00 3.00 4.00 4.00 5.00 5.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00

0.50 0.50 0.50 1.00 1.00 1.00 1.50 1.50 2.00 2.00 2.50 2.50 3.00 3.00 4.00 4.00 5.00 5.00 6.00 6.00

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 10.00 10.00 12.00 12.00 16.00 16.00

2.00 2.00 2.00 4.00 4.00 4.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 18.00 18.00 22.00 22.00

4.0 4.0 4.0 6.0 6.0 6.0 8.0 8.0 10.0 10.0 12.0 12.0 15.0 15.0 17.0 17.0 21.0 21.0 25.0 25.0

23.00 42.00 23.00 23.00 41.00 23.00 52.00 32.00 49.00 28.00 61.00 41.00 53.00 34.00 55.00 36.00 59.00 40.00 83.00 63.00

2.00 5.00 4.30 2.90 5.70 5.00 5.30 5.60 6.00 6.00 7.60 8.00 8.00 8.00 10.00 10.00 12.00 12.00 15.00 16.00

1.5 3.0 5.0 1.5 3.0 5.0 1.5 3.0 1.5 3.0 1.5 3.0 1.5 3.0 1.5 3.0 1.5 3.0 1.5 3.0

60.00 80.00 60.00 60.00 80.00 60.00 90.00 70.00 90.00 70.00 110.00 90.00 110.00 90.00 120.00 100.00 130.00 110.00 160.00 140.00

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Ha° Shank(1) 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C C C C C C C C C C C C

IC903

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

r ±0.01

EB-A2 (tapered flute & neck)

• • • • • • • • • • • • • • • • • • • •

• For user guide, see pages 147-254 (1) C-Cylindrical

EB-A2 (precision stub cut)

De8

2 Flute, 30° Helix Stub Cut Length High Precision Ball Nose Endmills with Relieved Necks for Materials up to 65 HRC

dh6

Ha°

HARD MATERIALS

Designation EB-A2 01-01/02C04M50 EB-A2 01-01/02C06M50 EB-A2 012-012/02C04M50 EB-A2 02-02/04C06M50 EB-A2 025-025/05C06M60 EB-A2 03-03/06C06M60 EB-A2 04-04/08C06M70 EB-A2 05-05/10C06M80 EB-A2 06-06/12C06M90 EB-A2 07-07/14C08M90 EB-A2 08-08/16C08M100 EB-A2 09-09/18C10M100 EB-A2 10-10/20C10M100 EB-A2 12-12/24C12M110 EB-A2 14-14/28C14M110 EB-A2 16-16/32C16M140 EB-A2 18-18/36C18M140 EB-A2 25-25/50C25M180 • For user guide, see pages 147-254 (1) C-Cylindrical

144

ISCAR

Flute

Ha°

Shank(1)

IC903

Dimensions

1.00 1.00 1.20 2.00 2.50 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 12.00 14.00 16.00 18.00 25.00

0.50 0.50 0.60 1.00 1.25 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 6.00 7.00 8.00 9.00 12.50

4.00 6.00 4.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 14.00 16.00 18.00 25.00

1.00 1.00 1.20 2.00 2.50 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 12.00 14.00 16.00 18.00 25.00

2.20 2.20 2.60 4.00 5.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00 24.00 28.00 32.00 36.00 50.00

50.00 50.00 50.00 50.00 60.00 60.00 70.00 80.00 90.00 90.00 100.00 100.00 100.00 110.00 110.00 140.00 140.00 180.00

0.95 0.95 1.10 1.90 2.40 2.90 3.90 4.90 5.90 6.90 7.90 8.90 9.90 11.90 13.80 15.80 17.80 24.80

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • •

2 Flute, 30° Helix Medium Length Solid Carbide Miniature Ball Nose Endmills

15° d

Ha L

Dimensions

Flute

Ha°

Shank(1)

0.40 0.50 0.60 0.70 0.80 1.00 1.20 1.60 2.00

0.20 0.25 0.30 0.35 0.40 0.50 0.60 0.80 1.00

3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00

0.80 1.00 1.20 1.40 1.60 2.50 3.00 4.00 6.00

38.00 38.00 38.00 38.00 38.00 50.00 50.00 50.00 50.00

2 2 2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C C C

• • • • • • • • •

IC900

IC08

Designation EBM004A008-2C03 EBM005A010-2C03 EBM006A012-2C03 EBM007A014-2C03 EBM008A016-2C03 EBM010A025-2C04 EBM012A030-2C04 EBM016A040-2C04 EBM020A060-2C04

Hard Tough 1

• • • • • • • •

• Short and stable design for profiling (roughing). • For user guide, see pages 147-254 (1) C-Cylindrical

Tolerance

D≤0.6

0.6<D≤2

0.000 -0.010 0.000 D -0.012

r ±0.01

ESB-A2

1.6°

De8

2 Flute, 30° Helix Spherical Long Solid Carbide Ball Nose Endmills for Materials up to 65 HRc

dh6

Ha° H L

HARD MATERIALS

Designation ESB-A2 03 02/30C06M80 ESB-A2 04 03/30C06M80 ESB-A2 05 03/38C06M80 ESB-A2 06 04/28C06M100 ESB-A2 08 06/33C08M100 ESB-A2 10 07/40C10M100 ESB-A2 16 12/59C16M150

Flute

Ha°

Shank(1)

IC903

Dimensions

3.00 4.00 5.00 6.00 8.00 10.00 16.00

1.50 2.00 2.50 3.00 4.00 5.00 8.00

6.00 6.00 6.00 6.00 8.00 10.00 16.00

2.30 3.10 3.90 4.90 6.30 7.90 12.40

30.00 30.00 38.00 28.00 33.00 40.00 59.00

2.50 3.30 4.10 4.70 6.50 8.20 13.40

80.00 80.00 80.00 100.00 100.00 100.00 150.00

2 2 2 2 2 2 2

30.0 30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C C

• • • • • • •

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

EBM-A-2

• For user guide, see pages 147-254 (1) C-Cylindrical

r ±0.01

ESB-A4

1.6°

De8

4 Flute, 30° Helix Spherical Long Solid Carbide Ball Nose Endmills for Materials up to 65 HRC

dh6 Ha°

ap H

HARD MATERIALS

Designation ESB-A4 05 3/38C06M80 ESB-A4 06 4/28C06M100 ESB-A4 08 6/33C08M100 ESB-A4 10 7/40C10M100 ESB-A4 12 9/49C12M100 ESB-A4 16 12/59C16M150

Flute

Ha°

Shank(1)

IC903

Dimensions

5.00 6.00 8.00 10.00 12.00 16.00

2.50 3.00 4.00 5.00 6.00 8.00

6.00 6.00 8.00 10.00 12.00 16.00

3.90 4.90 6.30 7.90 9.50 12.40

38.00 28.00 33.00 40.00 49.00 59.00

4.10 4.70 6.30 8.20 9.80 13.40

80.00 100.00 100.00 100.00 100.00 150.00

4 4 4 4 4 4

30.0 30.0 30.0 30.0 30.0 30.0

C C C C C C

• • • • • •

• For user guide, see pages 147-254 (1) C-Cylindrical

145

d 90° Ref.

Designation ECF D-1.5/45-4C04 ECF D-2/45-4C06 ECF D-3/45-4C08 ECF D-4/45-4C10 ECF D-5/45-4C12

Flute

Shank(1)

IC900

Dimensions

1.00 2.00 2.00 2.00 2.00

4.00 6.00 8.00 10.00 12.00

1.50 2.00 3.00 4.00 5.00

50.00 57.00 63.00 72.00 83.00

4 4 4 4 4

C C C C C

• • • • •

• For user guide, see pages 147-254 (1) C-Cylindrical

ECD-S2

45° Chamfering and Spot Drilling Solid Carbide Tools

D 90°

Dimensions

ISCAR

Hard Tough 1

Shank(1)

IC900

Designation ECD-S2 030/90C03-38 ECD-S2 040/90C04-50 ECD-S2 050/90C05-50 ECD-S2 060/90C06-57 ECD-S2 080/90C08-63 ECD-S2 100/90C10-72 ECD-S2 120/90C12-73 • For user guide, see pages 147-254 (1) C-Cylindrical

146

45° Chamfering and Countersinking Solid Carbide Endmills

IC08

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

ECF../45

3.00 4.00 5.00 6.00 8.00 10.00 12.00

38.00 50.00 50.00 57.00 63.00 72.00 73.00

1.37 1.79 2.24 2.71 3.63 4.55 5.47

6.00 8.00 10.00 12.00 16.00 20.00 24.00

C C C C C C C

• • • • • • •

Grade Priorities for Solid Carbide Endmills 1 - 11 Material Groups Steel

Solid & MULTIMASTER Endmills

Harder

Roughing / SemiFinishing Tougher Coolant Solid & MULTIMASTER Endmills

Finishing

Harder

ISO P 12 - 13

ISO M 14

Stainless Steel Stainless Austenitic & Steel Ferritic & Duplex (FerriticMartensitic Austenitic)

ISO K 15 - 20

ISO N 21 - 28

ISO S 31 - 37

ISO H 38 - 41

Cast Iron

Nonferrous

High Temp Alloys

Hard Steel & Hardened Cast Iron

IC702

IC903

IC300

IC608

IC900/ IC908

IC900/IC908

IC300 IC608

IC608

IC900/IC908 IC900/IC908

IC608

IC900/IC908 IC900/IC908

IC08

IC702

IC903

IC300

IC608

IC900/IC908

IC08

IC300

Tougher

Coolant

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

USER GUIDE

147

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

USER GUIDE

Machining Data for Solid Carbide and MULTI-MASTER Endmills ISO

Condition

Tensile Strength [N/mm2]

Hardness HB

Material No.

Annealed

420

125

>= 0.25 %C

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

Material < 0.25 %C Non-alloy steel and cast steel, free cutting steel

>= 0.55 %C

Low alloy steel and cast steel (less than 5% of alloying elements)

Annealed

600

200

930

275

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

680

200

820

240

Stainless steel

Austenitic

600

180

Grey cast iron (GG)

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Aluminumwrought alloy <=12% Si Aluminum-cast, alloyed

N Copper alloys

Non-metallic Fe based

High temp. alloys Ni or Co based

Duroplastics, fiber plastics

Hard rubber

Annealed

200

Cured

280

Annealed

250

Cured

350

320

Cast Titanium Ti alloys

Hardened steel Chilled cast iron Cast iron

148

Martensitic

Malleable cast iron

300

Ferritic/martensitic.

Cast iron nodular (GGG)

220

cast steel

Stainless steel and

750 1000

Quenched and tempered

High alloyed steel, cast steel, and tool steel

Annealed Quenched and tempered

ISCAR

RM 400 Alpha+beta alloys cured

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Solid Carbide Endmills No.

IC900 / IC608

IC903

IC300

IC08

260 - 280

210 - 220

180 - 200

200 - 230

160 - 180

140 - 160

160 - 220

130 - 180

110 - 150

160 - 220

130 - 180

110 - 150

140 - 180

110 - 140

100 - 130

160 - 220

130 - 180

110 - 150

120 - 180

100 - 140

80 - 130

130 - 180

100 - 140

90 - 130

140 - 180

110 - 140

100 - 130

130 - 180

100 - 140

90 - 130

70 - 120

60 - 100

50 - 80

80 - 160

60 - 130

60 - 110

60 - 150

50 - 120

40 - 100

60 - 120

50 - 100

40 - 80

80 - 260

80 - 250

60 - 210

60 - 180

130 - 240

100 - 190

90 - 170

150 - 280

150 - 270

120 - 220

100 - 200

90 - 280

90 - 270

70 - 220

60 - 200

150 - 280

150 - 270

120 - 220

100 - 200

140 - 240

110 - 190

100 - 170

800 - 900

700 - 800

800 - 900

750 - 850

400 - 450

500 - 550

350 - 380

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

USER GUIDE

29 30 31

20 - 40

20 - 30

10 - 20

20 - 40

20 - 30

20 - 20

10 - 20

20 - 50

20 - 30

20 - 20

20 - 50

20 - 70

20 - 30

20 - 20

20 - 50

30 - 70

30 - 80

20 - 60

20 - 50

30 - 70

30 - 80

20 - 60

20 - 30

30 - 70

30 - 80

20 - 60

20 - 30

30 - 50

30 - 60

20 - 40

40 - 60

30 - 40

20 - 30

60 - 80

70 - 90

50 - 60

65 - 75

30 - 50

30 - 60

20 - 40

40 - 45

149

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

USER GUIDE

Machining Data for MULTI-MASTER Groove Milling Heads ISO

Condition

Tensile Strength [N/mm2]

Hardness HB

Material No.

Annealed

420

125

>= 0.25 %C

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

Material < 0.25 %C Non-alloy steel and cast steel, free cutting steel

>= 0.55 %C

Low alloy steel and cast steel (less than 5% of alloying elements)

Annealed

600

200

930

275

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

680

200

820

240

Stainless steel

Austenitic

600

180

Grey cast iron (GG)

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Aluminumwrought alloy <=12% Si Aluminum-cast, alloyed

N Copper alloys

Non-metallic Fe based

High temp. alloys Ni or Co based

Duroplastics, fiber plastics

Hard rubber

Annealed

200

Cured

280

Annealed

250

Cured

350

320

Cast Titanium Ti alloys

Hardened steel Chilled cast iron Cast iron

150

Martensitic

Malleable cast iron

300

Ferritic/martensitic.

Cast iron nodular (GGG)

220

cast steel

Stainless steel and

750 1000

Quenched and tempered

High alloyed steel, cast steel, and tool steel

Annealed Quenched and tempered

ISCAR

RM 400 Alpha+beta alloys cured

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Speed V m/min

MM-TS Feed mm/t Fz (min) Fz (max)

Speed V m/min

MM-GRIT K-TYPE Feed mm/t Fz (min) Fz (max)

Speed V m/min

MM-GRIT P-TYPE Feed mm/t Fz (min) Fz (max)

110-140

0.08

0.20

110-160

0.05

0.15

100-120

0.08

0.18

100-150

0.05

0.15

70-100

0.08

0.15

80-100

0.05

0.15

70-100

0.08

0.15

80-100

0.05

0.15

60-80

0.08

0.15

60-80

0.05

0.15

100-120

0.08

0.15

110-150

0.05

0.15

90-120

0.08

0.15

100-120

0.05

0.15

80-110

0.08

0.15

70-110

0.05

0.15

70-100

0.05

0.12

70-100

0.05

0.15

60-80

0.05

0.18

60-80

0.05

0.15

55-70

0.08

0.15

55-70

0.05

0.15

100-130

0.06

0.12

100-130

0.03

0.15

100-130

0.03

0.10

100-120

0.08

0.15

100-130

0.03

0.15

100-130

0.03

0.10

80-120

0.05

0.10

90-120

0.03

0.12

90-120

0.03

0.10

160-220

0.10

0.20

160-220

0.03

0.12

120-200

0.10

0.15

120-200

0.03

0.12

100-140

0.10

0.20

80-100

0.10

0.15

180-250

0.10

0.20

180-250

0.03

0.15

160-220

0.10

0.15

160-220

0.03

0.15

800-1200

0.10

0.20

800-1200

0.05

0.15

800-1200

0.10

0.20

800-1200

0.05

0.15

600-1000

0.05

0.15

500-1000

0.05

0.15

200-400

0.05

0.15

30-40

0.02

0.12

25-35

0.05

0.12

25-40

0.02

0.12

25-35

0.05

0.12

25-40

0.01

0.12

25-35

0.05

0.12

25-40

0.01

0.12

40-60

0.05

0.12

25-40

0.01

0.12

40-60

0.05

0.12

40-60

0.05

0.12

40-60

0.05

0.10

40-60

0.05

0.10

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

USER GUIDE

151

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

USER GUIDE

Regrinding Instructions for Solid Carbide Endmills d1 [µ m] d1 [µ in]

**a

*Ra

*Pra/Rra

*SRa

**tA

*aA

*PA

Square End * 2 Flute * General Use 3 Flute * General Use 4 Flute * General Use 6 Flute ECH… * General Use 6 Flute EC-D6 Hard Material*

<7 >7 <7 >7 <7 >7 <7 >7 -

< > < > < > < >

.3 .3 .3 .3 .3 .3 .3 .3 -

30 30 38-45 38-45 30-45 30-45 45 45 50

10 8 9 7 7 7 8 7 -12

10 10 10 10 10 10 10 9 10

2 2 2 2 1.5 1.5 1.5 1.5 1

7 7 5 5 5 5 6 5 -2

8 8 7 7 7 7 7 7 7

Ball End 2 Flute * General Use 3 Flute * General Use 4 Flute General Use

< > < > < >

7 7 7 7 7 7

< > < > < >

.3 .3 .3 .3 .3 .3

30 30 30 30 30 30

7 7 7 7 7 7

11 11 11 11 11 11

24 24 24 24 24 24

3 3 3 3 3 3

13 13 11 11 13 13

Square End + Radius * 3 Flute * General Use 4 Flute * General Use 6 Flute * General Use 10 Flute * (MM) General Use

<7 >7 <7 >7 <7 >7 -

< > < > < >

.3 .3 .3 .3 .3 .3 -

38-45 38-45 30-45 30-45 45 45 30

9 7 8 7 8 7 7

12 12 12 12 12 11 10

25 24 26 24 22 22 16

3 3 3 4 4 4 4

6 5 5 5 5 5 3

12 12 12 12 12 11 10

Roughers * ERF-A-3..6 * General Use * EBRF-T3…4 * General Use ECR-B-4/5/7 * Stainless Steel/General Use ECR-T4… * PH /General Use ERC-E3 * Aluminum ECR-B3 3 Flute Aluminum*

<7 >7 <7 >7 <7 >7 <7 >7 <7 >7 -

< > < > < > < > < >

.3 .3 .3 .3 .3 .3 .3 .3 .3 .3 -

30-38 30-38 20 20 45 45 20 20 38 38 45

9 8 6 6 9 8 9 8 16 16 16

8 8 8 8 7.5 8 7.5 7.5 10 11 11

2.5 2.5 3 3 2 2 2 2 4

6 6 3 3 5 5 5 5 10 10 10

7 7 12 12 7 7 7 7 10 10 10

Aluminum * ECA-B-2 * 2 Flute Aluminum ECA-B-3 * 3 Flute Aluminum

< > < >

.3 .3 .3 .3

45-55 45-55 45 45

16 16 16 16

11 11 10 10

25 25 -

5 5 4 4

10 10 10 10

11 11 10 10

Chip Splitters ECP-E3/4 * Stainless Steel/General Use

<7 >7

< .3 > .3

38 38

8 8

3 3

6 6

7 7

FiniShred EFS-B44 * General Use ***

<7 >7

< .3 > .3

45 45

3 3

7.5 7.5

1.5 1.5

2 2

7 7

ChatterFree EC-E4...CF * General Use

<7 >7

< .3 > .3

38 38

4 4

3 3

9**** 8****

3 3

2 2

7 7

ChatterFree EC-E5...CF * General Use

<7 >7

< .3 > .3

38 38

7 6

8 8

3 3

2 2

7 7

7 7 7 7

H Ød1

aA a

PA Chamfer

45°

H Radius

R=d1/2±0.01

ISCAR

152

A A1

A PA

e He

10° 20°

Ød1

H SA

*SA

*A1

Radius

17 17 17 17 16 16 17 17 -

0.18*d1 0.175*d1 0.175*d1 0.16*d1 0.17*d1 0.16*d1 0.14*d1 0.13*d1 0.19*d1

12.0 12.0 12.0 12.0 12.0 12.0 -

0.10*d1 0.10*d1 0.10*d1 0.10*d1 0.10*d1 0.10*d1 0.08*d1 0.08*d1 -

24 24 24 24 24 24

0.175*d1 0.165*d1 0.175*d1 0.165*d1 0.175*d1 0.165*d1

12.0 12.0 11.0 11.0 12.0 12.0

24 24 24 24 24 24

0.06*d1 0.05*d1 0.06*d1 0.05*d1 0.06*d1 0.05*d1

0.06*d1 0.05*d1 0.08*d1 0.05*d1 0.06*d1 0.05*d1

0.22*d1 0.17*d1 0.165*d1 0.170*d1 0.165*d1 0.170*d1

22 22 22 22 22 22 16

0.175*d1 0.165*d1 0.175*d1 0.165*d1 0.14*d1 0.13*d1 0.10*d1

12.0 12.0 12.0 12.0 12.0 11.0 10.0

23.5 23 24 23 22 22 16

0.06*d1 0.05*d1 0.06*d1 0.05*d1 0.06*d1 0.05*d1 0.04*d1

0.10*d1 0.10*d1 0.10*d1 0.10*d1 0.10*d1 0.10*d1 0.045*d1

0.08*d1 0.075*d1 0.08*d1 0.075*d1 0.08*d1 0.075*d1 0.04*d1

0.157*d1 0.148*d1 0.157*d1 0.148*d1 0.126*d1 0.117*d1 -

17 17 26 25 17 16 16 16 22 22 22

0.21*d1 0.21*d1 0.19*d1 0.22*d1 0.22*d1 0.24/0.20/0.14*d1 0.32*d1 0.3*d1 0.2*d1 0.2*d1 0.24*d1

12.0 12.0 13.0 12.0 12.0 11.0 10.0

26 25 -

0.06*d1 0.053*d1 -

0.10*d1 0.08*d1 0.06*d1 0.053*d1 0.10*d1 0.08*d1 0.09*d1 0.09*d1 0.10*d1 0.09*d1 0.10*d1

0.06*d1 0.053*d1 -

0.18*d1 0.25*d1 -

R0.2

24 24 22 22

0.17*d1 0.19*d1 0.26*d1 0.24*d1

10.0 10.0

0.06*d1 0.05*d1 -

0.10*d1 0.10*d1 0.10*d1 0.10*d1

0.08*d1 0.075*d1 -

0.153*d1 0.171*d1 -

R0.2 R0.2

17 17

0.27*d1 0.27*d1

14.0 12.0

0.10*d1 0.10*d1

16 16

0.27*d1 0.27*d1

12.0 12.0

0.10*d1 0.10*d1

17 17

0.17*d1/0.23*d1 0.15*d1/0.23*d1

13.0 13.0

0.008*d1/0.04*d1 0.006*d1/0.04*d1

0.075*d1 0.075*d1

16 16

0.17*d1/0.21*d1 0.17*d1/0.21*d1

12.0 12.0

0.085*d1 0.08*d1

W STRAIGHT REL IEF SRa

PRa

Lw Ra

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

USER GUIDE

W RADIAL REL IEF PRa

153

ENDMILLS • SOLID CARBIDE • MULTI-MASTER

USER GUIDE Regrinding Instructions for Solid Carbide Endmills (continued) Base Distance for Rake Angle Measurement

Tool Diameter Base Distance

154

ISCAR

Tool Diameter Base Distance

0.5<d1≤0.7 0.7<d1≤0.8 0.8<d1≤1.0 1.0<d1≤1.2 1.2<d1≤1.4 1.4<d1≤1.6 1.6<d1≤2 2<d1≤4 4<d1≤6.35 6.35<d1≤8 8<d1≤13 13<d1≤21 21<d1≤27 27<d1≤

.02<d1≤.03 .03<d1≤.032 .032<d1≤.04 .04<d1≤.05 .05<d1≤.055 .055<d1≤.063 .063<d1≤.08 .08<d1≤.158 .158<d1≤.25 .25<d1≤.315 .315<d1≤.512 .512<d1≤.827 .827<d1≤1.063 1.063<d1

0.03 0.04 0.05 0.065 0.075 0.085 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

.001181 .001574 .001968 .002559 .002952 .003346 .003937 .007874 .01181 .01574 .01968 .02362 .02755 .03149

Rake Angle

Base

Center

FACE MILLS

155

HP F90AN

T490 FLN

F90SP

HM90 F90AP

F90LN-N11

F90SD

HM390

H690

H490 F90A

3M F90AX

F90LN-N15

F86LNX-11

T290 FLN

HM90 F90A

F90

P290 FPW

HP F90AT-19 HP F90AT-22

S890 FSN-13

FACE MILLS

page 165

page 172

pages 168,174,182

pages 168, 175

pages 185, 186

156

PICTORIAL TOOL REFERENCE

Face Mills 90°

ISCAR

pages 167,171,175,180

page 172

page 185

page 178

page 173

page 169

pages 165,169,177,181

page 176

page 184

page 170

pages 166,171,183

page 187

page 184

PICTORIAL TOOL REFERENCE

Face Mills 75°, 45°

S865 FSN-13

HOF/HOE...R06

HOF...R07

F45WG

F45NM

F45E

F45ST

S845 F45SX

IQ845

SOF45

SOF45-R18

SOF45-26

T465 FLN-22

page 188

page 192

pages 191, 197

page 200

pages 189, 190

page 196

pages 193,194

pages 190

page 196

page 192

page 198

page 199

page 189

157

FACE MILLS

Face Mills 90° Selection Guide

90˚

ap D

Tool HM390 FTC-07 HP F90AN-07 5

7.7

H690 FWN 7

T490 FLN-08 H490 F90AX-09 8

T290 FLN-10

F90SP-10

HM390 FTP-10

HM90 F90AP-10

9.5

Number of Teeth (Effective)

25 32

4; 5

6; 8

3; 5

4; 5

5; 6

8; 10

4; 6

5; 6

3; 5

5; 6

4; 5

5; 7; 10

6; 7

4; 6

6; 7

5; 7

6; 9

8; 9

5; 7

6; 7

7; 9

9; 12

3; 5

52 63 66 80

100

5; 9

8; 11

9; 13

125

10; 16

160 200 250

Inserts

315

XPMT 10.. HM90 AP..10 SPMT 10...

Pages

HM390 TCKT 07.. HP AN.. 0702..

158

165

ISCAR

165

H690 WNMU 0705.. T490 LN.. 08… 166

167

H490 AN.. 09…

T290 LNMT 10

QPMT 10..

HM390 TPKT 1003..

AP...10

168

169

170

FACE MILLS

Face Mills 90° Selection Guide

90˚

ap D

Tool ap

H690 F90AX-10

F90LN-N11

T490 FLN-11

F90SD-12

H490 F90AX-12

S890 FSN-13

T490 FLN-13

T290 FLN-15

12.5

4; 5

4 5

Number of Teeth (Effective)

25 32

4; 5

5; 6

4; 6

4; 5

6; 7

5; 7

5; 6

52 63

4 3; 5

3; 5

4; 5

5; 6

4; 6

5; 7

6; 8

4; 6 8; 9

6; 9

6, 9

8; 11

7; 11

5; 6

5; 7

7; 9

7; 10

100

9; 14

8; 13

5; 8

6; 9

8; 11

8; 13

125

10; 18

7; 9

9; 14

9; 17

160

200

250

Inserts

315

SDMT 12… SDMR 12…

Pages

QDMT 12… H690 TNKX 1005

LN.. 11…

T490 LN.. 11…

QDCT 12…

H490 AN.. 12…

S890 SN.. 13…

T490 LNMT 13..

T290 LN.. 15…

171

172

171

172

174

173

175

159

FACE MILLS

Face Mills 90° Selection Guide

90˚

ap D

Tool

F90LN-N15

HM390 FTD-15

HM90 F90A-15

T490FLN-16

HM390 FTD-19

H490 F90AX-17

H690 F90AX-16

F90

14.3

16.3

13.5

13.8; 18

ap D

Number of Teeth (Effective)

25 32 40

3; 4

3; 4; 5

3; 5

3; 4

5; 8

4; 5; 6

4; 6

7; 10

5; 6; 7

5; 7

100

8; 12

6; 8

125

9; 15

160

3 3; 4

3; 4

4; 5

4; 6

4; 5

5; 7

5; 6

5; 7

5; 6

6; 8

5; 8

6; 8

7; 9

7; 10

7; 9

7; 10

7; 9

10; 20

8; 10

8; 12

8; 10

200

12; 25

9; 11

9; 12

9; 11

250

15; 30

52 63 66

Inserts

315

HM390 TDKT 1505..

HM90 AD.. 15…

T490 LNMT 16…

HM390 TDKT 1907

H490 AN.. 17…

HM690 TNKX 1606

TPK. 16…/22…

176

177

178-179

180

181

182

183

184

Pages

LN.. 15…

160

ISCAR

FACE MILLS

Endmills and Face Mills 86°, 75°, 65° Selection Guide

75˚/65˚ 86˚

ap D

P290 FPW

HP F90AT-19

12, 18

3M F90AX-20 HP F90AT-22 20.5

Number of Teeth (Effective)

T490 FLN-22ST

Tool ap

21 D

90 90°

F86LNX-11

S865 FSN-13

T465 FLN-22

3-10

86°

65°

4; 6

6; 8

7; 10

25 32 40

4 5

3; 4

52 6

4; 5

66 8

4; 6

6; 8

5; 7

100

8; 12 10; 16

7; 9

125

8; 10

160

7; 9

200

8; 10

250

10;12

315

P290 ACCT

P290 ACKT

HP AD.. 19…

3M AXKT 20…

HP AD.. 22…

T490 LNHT 2212

184

185

186

Pages

Inserts

6; 8

LN.. 11…

S865 SNMU 13...

T465 LNHT 22...

187

188

189

161

FACE MILLS

Endmills and Face Mills 45° Selection Guide

45˚

ap D

Tool ap

HOE / HOF

IQ845

F45WG

F45NM

SOF45

2.5/5.5

2.6/4.6

5.5

3.5; 6.0

Number of Teeth (Effective)

3; 4

4; 5

5; 6

4; 5

3; 4; 6

5; 7

6; 8

100

125

50 52 63

4; 6; 8

6; 8

7; 10

8; 12

9; 12

8; 12

10; 16

160

11; 15

10; 15

200

250

315

Pages

Inserts

162

ISCAR

OF.. 07…

ON.. 05…

RF.. 19…

IQ845 SYHU 05,07...

ON.. 08…

S845 SN.. 13…

189-190

191, 197

192

193

FACE MILLS

Face Mills 45° Selection Guide

45˚

Tool ap

F45ST

F45E

S845 F45SX-16

SOF45-R18

SOF45-R26

6.5

7.1

Number of Teeth (Effective)

4; 5

5; 7

6; 7

100

7; 11

7; 9

125

8; 14

8; 12

160

10; 18

10; 15

200

12; 18

250

14; 21

18; 24

52 63 66

Pages

Inserts

315

S845

SE.T 12…

SE.. 12…

S845 SX.. 16…

SNMU 18/ ONMU 07

SNMU 26/ ONMU 10

196

198

199

200

163

FACE MILLS

COOLANT SET

Clamping Screws with Adjustable Protrusion Nozzles for Shell-Type Face Mills

G1 D1

Key 1

Key Key 2

J L

Designation COOLANT SET SR M10X1.5-22 COOLANT SET SRM12X1.75-27 COOLANT SET SR M16X2-32 COOLANT SET SR M20X2.5-40

min max

L min

L max

Key(1)

Key 1(2)

Key 2(3)

28.00 35.00 42.00 52.00

M10 M12 M16 M20

M4 M4 M8 M8

25.00 31.00 37.00 45.00

18.00 22.00 26.00 30.00

2.0 2.0 3.0 3.0

17.0 17.0 25.0 25.0

7.00 7.00 13.00 13.00

6.00 6.00 10.00 10.00

21.00 27.00 30.00 36.00

For the nut For the nozzle (3) For the screw (1) (2)

Clamping Screws with Adjustable Protrusion Nozzles for Shell-Type The protrusion of the nozzle screw can be easily adjusted according to countersink depth, insert size or any other application requirements. The nozzle screw position can be secured by a locking nut. Tests show that cutting fluid supplied through the axis of a tool and directed radially at the • bottom of the tool dramatically improves both the cooling effect and chip evacuation. The screws are offered as sets, comprising a • nozzle screw, locking screw, a locking nut and washers.

Face Mills The locking nut can be tightened by a standard open-ended wrench, or preferably by an offset ring wrench (ISO 10104, DIN 838 or DIN 897 standards). If desired, the following ring wrenches can also be ordered from ISCAR: 7000783 Ring Wrench 10X13 mm for coolant set SR M20X2.5-40 and Coolant set SR M16X2-32 7000788 Ring Wrench 6X7 mm for coolant set SRM12X1.75-27 and coolant set SR M10X1.5-22.

Assembly with a Lock Nut 1

7103284

06/08

Assembly without a Lock Nut 1

Spare Parts Designation COOLANT SET COOLANT SET COOLANT SET COOLANT SET

164

ISCAR

SR M10X1.5-22 SRM12X1.75-27 SR M16X2-32 SR M20X2.5-40

WA M4DIN433 WA M4DIN433 WA M8DIN433A2 WA M8DIN433A2

NOZZLE M4 NOZZLE M4 NOZZLE M8 NOZZLE M8

NUT M8 DIN 934 A2 NUT M8 DIN 934 A2

90° Face Mills Carrying HM390 TCKT 0703 Triangular Inserts with 3 Helical Cutting Edges

Rd°

ap D

Designation HM390 FTC D032-04-16-07 HM390 FTC D032-05-16-07 HM390 FTC D040-05-16-07 HM390 FTC D040-06-16-07

32.00 32.00 40.00 40.00

4 5 5 6

5.00 5.00 5.00 5.00

35.00 35.00 35.00 35.00

30.40 30.40 38.00 38.00

16.00 16.00 16.00 16.00

Arbor(1) Rd° A A A A

0.8 0.8 0.6 0.6

0.10 0.10 0.20 0.20

SR M2.5X6-T7-60 SR M2.5X6-T7-60 SR M2.5X6-T7-60 SR M2.5X6-T7-60

T-7/51 T-7/51 T-7/51 T-7/51

SR SR SR SR

M8X25DIN912 M8X25DIN912 M8X25DIN912 M8X25DIN912

FACE MILLS

D3 Da

HM390 FTC-07

• Insert clamping screw must be lubricated every indexing • Tightening torque 0.9 Nxm • For user guide see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: HM390 TCKT 0703 (381)

D3 Da

HP F90AN-07

90° Face Mills Carrying HP ANKT 0702.. Inserts

Rd°

ap D

Designation HP F90AN D32-06-16-07 HP F90AN D32-08-16-07 HP F90AN D40-08-22-07 HP F90AN D40-10-22-07 HP F90AN D50-09-22-07 HP F90AN D50-12-22-07

Rd°

32.00 32.00 40.00 40.00 50.00 50.00

6 8 8 10 9 12

7.70 7.70 7.70 7.70 7.70 7.70

35.00 35.00 40.00 40.00 40.00 40.00

30.40 30.40 38.00 38.00 48.00 48.00

16.00 16.00 22.00 22.00 22.00 22.00

1.4 1.4 1.0 1.0 0.8 0.8

Arbor(1) RPM max A A B B B B

26600 26600 23700 23700 21200 21200

0.104 0.112 0.163 0.176 0.310 0.325

• Insert tightening torque: 0.62 Nxm • For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: HP ANCR 0702PNFR (380) • HP ANKT 0702...-FF (381) • HP ANKT/ANCT 0702..PN-R/PNTR (380) • HP ANKW 070204PNTR (380)

Spare Parts Designation HP F90AN D32-06-16-07 HP F90AN D32-08-16-07 HP F90AN D40-08-22-07 HP F90AN D40-10-22-07 HP F90AN D50-09-22-07 HP F90AN D50-12-22-07

SR SR SR SR SR SR

34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG

T-6/51 T-6/51 T-6/51 T-6/51 T-6/51 T-6/51

SR M8X20DIN912 SR M8X20DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912

165

FACE MILLS

D3 Da

H690 FWN

90° Face Mills Carrying H690 WNMU 0705 Double-Sided Trigonal Inserts with 6 Helical Cutting Edges

Rd°

ap D

Designation H690 FWN D050-04-22-R07 H690 FWN D050-05-22-R07 H690 FWN D063-05-22-R07 H690 FWN D063-07-22-R07 H690 FWN D080-07-27-R07 H690 FWN D080-09-27-R07 H690 FWN D100-08-32-R07 H690 FWN D100-11-32-R07 H690 FWN D125-10-40-R07

Arbor(1)

Rd°

50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00

4 5 5 7 7 9 8 11 10

7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00

48.00 48.00 48.00 48.00 60.00 60.00 70.00 70.00 82.00

22.00 22.00 22.00 22.00 27.00 27.00 32.00 32.00 40.00

40.00 40.00 40.00 40.00 50.00 50.00 50.00 50.00 63.00

A A A A B B B B B

1.2 1.2 1.1 1.1 1.0 1.0 0.8 0.8 0.5

0.327 0.310 0.498 0.504 0.997 0.984 1.564 1.621 2.830

• For cutting speed recommendations, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: H690 WNMU 0705 (402)

Spare Parts Designation H690 FWN D050-04-22-R07 H690 FWN D050-05-22-R07 H690 FWN D063-05-22-R07 H690 FWN D063-07-22-R07 H690 FWN D080-07-27-R07 H690 FWN D080-09-27-R07 H690 FWN D100-08-32-R07 H690 FWN D100-11-32-R07 H690 FWN D125-10-40-R07

SR SR SR SR SR SR SR SR SR

M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15

BLD BLD BLD BLD BLD BLD BLD BLD BLD

IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR SR SR SR

M10X25 M10X25 M10X25 M10X25

DIN912 DIN912 DIN912 DIN912

Table - Examples of Cutting Speed for H690 FWN/EWN...07 Cutters Workpiece Material ISO Class DIN/ ISO 513

Typical Materials AISI/SAE/ ASTM DIN W.-Nr.

Description

ISCAR Mat. Group*

Non-alloy steel

1020

1.044

Alloy steel

4340

Alloy steel

4340

High alloy steel

Martensitic s.s.

Grey cast iron

Nodular cast iron

ISCAR

Hardness, HB

IC808 IC5100 IC810 IC5400 IC830

IC330

130-180

180-250

150-220

130-200

120-180

1.6582

260-300

150-200

130-180

120-170

100-140

1.6582

HRC 35-42**

100-170

100-150

100-130

100-120

H13

1.2344

200-220

100-170

100-150

100-130

100-120

420

1.4021

200

100-150

100-130

100-120

Class 40

0.6025 (GG25)

250

200-250

220-300

180-230

200

160-220

180-250

150-200

Class 65-45-12 0.7050 (GGG50)

* ISCAR material group in accordance with VDI 3323 standard ** Quenched and tempered • First choice for grades

166

Cutting Speed Vc, SFM, for Grades

90° Face Mills with Tangentially Clamped Inserts

ap D

Designation T490 FLN D032-03-16-08 T490 FLN D032-05-16-08 T490 FLN D040-04-16-08 T490 FLN D040-06-16-08 T490 FLN D050-05-22-08 T490 FLN D050-07-22-08 T490 FLN D050-10-22-08 T490 FLN D063-06-27-08 T490 FLN D063-09-27-08 T490 FLN D080-10-27-08

(1) (1) (1) (2) (1)

Arbor(3)

32.00 32.00 40.00 40.00 50.00 50.00 50.00 63.00 63.00 80.00

3 5 4 6 5 7 10 6 9 10

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

35.00 35.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 50.00

30.40 30.40 38.40 38.40 48.00 48.00 48.00 60.00 60.00 60.00

16.00 16.00 16.00 16.00 22.00 22.00 22.00 27.00 27.00 27.00

A A A A A A A A A B

Y Y Y Y Y Y N Y Y N

0.110 0.107 0.229 0.231 0.365 0.376 0.388 0.599 0.626 0.849

FACE MILLS

D3 Da

T490 FLN-08

• When machining slots, regular pitch cutters should be used • For user guide, see pages 462-468 (1) Fine pitch (2) Extra fine pitch (3) For adaptation options, see page 461 For inserts, see pages: T490 LNAR (410) • T490 LNMT/LNHT 0804 (408)

Spare Parts Designation T490 FLN D032-03-16-08 T490 FLN D032-05-16-08 T490 FLN D040-04-16-08 T490 FLN D040-06-16-08 T490 FLN D050-05-22-08 T490 FLN D050-07-22-08 T490 FLN D050-10-22-08 T490 FLN D063-06-27-08 T490 FLN D063-09-27-08 T490 FLN D080-10-27-08

SR SR SR SR SR SR SR SR SR SR

10502813-HG-M 10502813-HG-M 10502813-HG-M 10502813-HG-M 10502813-HG-M 10502813-HG-M 10502813-HG-M 10502813-HG-M 10502813-HG-M 10502813-HG-M

T490 FLN-C#-08

90° Face Mills with CAMFIX Shanks Carrying Tangentially Clamped Inserts

IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51

SR M8X20DIN912 SR M8X20DIN912 SR M8X30DIN912 SR M8X30DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X20DIN912 SR M12X25 SR M12X25

ap L5

Designation T490 FLN D44-06-C4-08 T490 FLN D54-07-C5-08

44.00 54.00

8.00 8.00

45.00 52.00

40 50

6 7

0.23 0.80

SR 10502813-HG-M SR 10502813-HG-M

IP-7/51 IP-7/51

• For user guide, see pages 462-468 For inserts, see pages: T490 LNAR (410) • T490 LNMT/LNHT 0804 (408)

167

FACE MILLS

D3 Da

H490 F90AX-09

90° Face Mills Carrying H490 ANKX 09.. Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

ap D

Designation H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX

D032-4-16-09 D032-5-16-09 D040-5-16-09 D040-6-16-09 D050-6-22-09 D050-7-22-09 D063-8-22-09 D063-9-22-09

Arbor(1)

32.00 32.00 40.00 40.00 50.00 50.00 63.00 63.00

4 5 5 6 6 7 8 9

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

30.40 30.40 38.40 38.40 48.00 48.00 60.00 60.00

16.00 16.00 16.00 16.00 22.00 22.00 22.00 22.00

35.00 35.00 40.00 40.00 40.00 40.00 40.00 40.00

A A A A A A A A

0.100 0.103 0.214 0.218 0.359 0.368 0.620 0.640

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: H490 ANKX 0904-FF (403) • H490 ANKX/ANCX-09 (402)

Spare Parts Designation H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX

D032-4-16-09 D032-5-16-09 D040-5-16-09 D040-6-16-09 D050-6-22-09 D050-7-22-09 D063-8-22-09 D063-9-22-09

SR SR SR SR SR SR SR SR

10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG

BLD BLD BLD BLD BLD BLD BLD BLD

T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7

SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD

SR M8X20DIN912 SR M8X20DIN912 SR M8X30DIN912 SR M8X30DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912

D3 Da

T290 FLN-10

90° Face Mills Carrying T290 LNMT 1004... Tangentially Clamped Inserts

ap D

Designation T290 FLN D32-05-16-10 T290 FLN D40-06-16-10 T290 FLN D50-07-22-10

Arbor(1)

32.00 40.00 50.00

5 6 7

9.00 9.00 9.00

35.00 35.00 40.00

30.00 34.00 46.00

16.00 16.00 22.00

A A A

0.092 0.159 0.290

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: T290 LNMT/LNHT 1004 (407)

Spare Parts Designation T290 FLN D32-05-16-10 T290 FLN D40-06-16-10 T290 FLN D50-07-22-10

168

ISCAR

SR 10504970 SR 10504970 SR 10504970

BLD IP15/M7 BLD IP15/M7 BLD IP15/M7

SW6-T-SH SW6-T-SH SW6-T-SH

SR M8X20DIN912 SR M8X20DIN912 SR M10X25 DIN912

90° Face Mills Carrying S/X/ QPMT 1004... Inserts

Rd°

ap D

Designation F90SP D 40-16-10 F90SP D 50-22-CP10 F90SP D 50-22-FP10 (1) F90SP D 63-22-CP10 F90SP D 63-22-FP10 (1) F90SP D 80-27-CP10 F90SP D 80-27-FP10 (1)

D(2)

Rd°

Arbor(3)

40.00 50.00 50.00 63.00 63.00 80.00 80.00

4 4 6 5 7 5 9

9.50 9.50 9.50 9.50 9.50 9.50 9.50

40.00 40.00 40.00 40.00 40.00 50.00 50.00

35.00 42.50 42.50 42.50 42.50 55.00 55.00

16.00 22.00 22.00 22.00 22.00 27.00 27.00

2.0 2.0 0.8 0.8 1.3 1.3

A A A A A B B

0.173 0.267 0.278 0.396 0.425 0.714 0.777

FACE MILLS

D3 Da

F90SP-10

• For user guide, see pages 462-468 (1) Fine pitch (2) D is 0.2 mm larger when QPMT inserts are used (3) For adaptation options, see page 461 For inserts, see pages: QPMR 1004..-HQ-M (425) • QPMT 100408PDTN (425) • SPMT-HQ (426) • XPMT-HQ (426)

Spare Parts Designation F90SP D 40-16-10 F90SP D 50-22-CP10 F90SP D 50-22-FP10 F90SP D 63-22-CP10 F90SP D 63-22-FP10 F90SP D 80-27-CP10 F90SP D 80-27-FP10

SR SR SR SR SR SR SR

14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S

BLD BLD BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M8X25DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912

D3 Da

HM390 FTP-10

90° Face Mills Carrying HM390 TPKT 1003 Triangular Inserts with 3 Helical Cutting Edges

Rd°

ap D

Designation HM390 FTP D040-3-16-10 HM390 FTP D040-5-16-10 HM390 FTP D050-4-22-10 HM390 FTP D050-6-22-10 HM390 FTP D063-6-22-10 HM390 FTP D063-6-27-10 HM390 FTP D063-7-22-10 HM390 FTP D063-7-27-10

Arbor(1)

Rd°

40.00 40.00 50.00 50.00 63.00 63.00 63.00 63.00

3 5 4 6 6 6 7 7

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

40.00 40.00 40.00 40.00 50.00 45.00 50.00 45.00

38.40 38.40 48.00 48.00 59.00 61.00 59.00 61.00

16.00 16.00 22.00 22.00 22.00 27.00 22.00 27.00

A A A A A A A A

1.6 1.6 1.2 1.2 1.2 0.9 1.2 0.9

0.200 0.191 0.328 0.347 0.645 0.644 0.692 0.680

• For user guide, see pages 462-468 (1) For adaptation see page 461 For inserts, see pages: HM390 TPKT 1003 (381)

Spare Parts Designation HM390 FTP D040-3-16-10 HM390 FTP D040-5-16-10 HM390 FTP D050-4-22-10 HM390 FTP D050-6-22-10 HM390 FTP D063-6-22-10 HM390 FTP D063-6-27-10 HM390 FTP D063-7-22-10 HM390 FTP D063-7-27-10

SR SR SR SR SR SR SR SR

14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S 14-562/S

BLD BLD BLD BLD BLD BLD BLD BLD

T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7

SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD

SR M8X25DIN912 SR M8X25DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M12X35DIN912 SR M10X25 DIN912 SR M12X35DIN912

169

FACE MILLS

D3 Da

HM90 F90AP-10

90° Face Mills Carrying HM90 APKT 1003... Inserts

Rd°

ap D

Designation HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP

D32-3-16 D32-5-16 D40-5-22 D40-6-22 D50-6-22 D50-7-22 D63-7-22 D63-9-22 D80-8-27 D80-11-27 D100-9-32 D125-10-40

Rd°

RPM max

Arbor(1)

32.00 32.00 40.00 40.00 50.00 50.00 63.00 63.00 80.00 80.00 100.00 125.00

3 5 5 6 6 7 7 9 8 11 9 10

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

35.00 35.00 40.00 40.00 40.00 40.00 40.00 40.00 50.00 50.00 50.00 63.00

30.40 30.40 38.40 38.40 48.40 48.40 59.00 59.00 70.00 70.00 78.00 90.00

16.00 16.00 22.00 22.00 22.00 22.00 22.00 22.00 27.00 27.00 32.00 40.00

2.2 2.2 1.9 1.9 1.4 1.4 1.0 1.0 0.9 0.9 0.7 0.5

35355 35355 31623 31623 28284 28284 25198 25198 22361 22631 20100 18000

A A A A A A B B B B B B

0.100 0.099 0.187 0.182 0.336 0.348 0.503 0.520 0.933 0.980 1.505 2.805

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: APCR 1003PDFR-P (384) • APCT 1003PDR-HM (384) • APKR 1003PDR-HM (385) • APKT 1003..R (386) • APKT 1003..TR-RM (386) • APKT 1003PDR-HM (385) • APKT 1003PDTR-76 (385) • APKT 1003PDTR/L-RM (385) • APKT 1003R8T-FF (387) • APKW 100304 PDR (PCD) (384) • HM90 APCR 100304PDFR-P/DP (383) • HM90 APCT 1003 (382) • HM90 APKT 1003 (383) • HM90 APKT 1003PD-W (387) • HM90 APKW 1003PDR (386)

Spare Parts Designation HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP HM90 F90AP

170

ISCAR

D32-3-16 D32-5-16 D40-5-22 D40-6-22 D50-6-22 D50-7-22 D63-7-22 D63-9-22 D80-8-27 D80-11-27 D100-9-32 D125-10-40

SR SR SR SR SR SR SR SR SR SR SR SR

34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG 34-505/HG

SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7

SR M8X20DIN912 SR M8X20DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912

90° Face Mills Carrying H690 TNKX 1005.. Triangular Inserts with 6 Helical Cutting Edges

Rd°

ap D

Designation H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX

D032-4-16-10 D032-5-16-10 D040-5-16-10 D040-6-16-10 D050-6-22-10 D050-7-22-10 D063-8-22-10 D063-9-22-10

Arbor(1)

Rd°

32.00 32.00 40.00 40.00 50.00 50.00 63.00 63.00

4 5 5 6 6 7 8 9

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

30.40 30.40 38.00 38.00 48.00 48.00 48.00 48.00

16.00 16.00 16.00 16.00 22.00 22.00 22.00 22.00

35.00 35.00 40.00 40.00 40.00 40.00 40.00 40.00

A A A A A A A A

1.6 1.6 1.1 1.1 1.0 1.0 0.7 0.7

0.100 0.100 0.220 0.210 0.360 0.365 0.474 0.474

FACE MILLS

D3 Da

H690 F90AX-10

For adaptation options, see page 461 For inserts, see pages: H690 TNKX 1005 (405)

(1)

Spare Parts Designation H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX

D032-4-16-10 D032-5-16-10 D040-5-16-10 D040-6-16-10 D050-6-22-10 D050-7-22-10 D063-8-22-10 D063-9-22-10

SR SR SR SR SR SR SR SR

10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG 10508082-HG

BLD BLD BLD BLD BLD BLD BLD BLD

T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7 T08/M7

SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD

SR M8X38-1515 SR M8X38-1515 SR M8X30DIN912 SR M8X30DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912

D3 Da

T490 FLN-11

90° Face Mills Carrying T490 LN#T 11... Tangentially Clamped Inserts

ap D

Designation T490 FLN D040-04-16-R-11 T490 FLN D040-05-16-R-11 T490 FLN D050-05-22-R-11 T490 FLN D050-06-22-R-11 T490 FLN D063-06-22-R-11 T490 FLN D063-09-22-R-11 T490 FLN D080-07-27-R-11 T490 FLN D080-11-27-R-11 T490 FLN D100-08-32-R-11 T490 FLN D100-13-32-R-11

Arbor(1)

40.00 40.00 50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00

4 5 5 6 6 6 7 11 8 13

9.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00

40.00 40.00 40.00 40.00 40.00 40.00 50.00 50.00 50.00 50.00

38.00 38.00 48.00 48.00 59.20 59.20 70.00 70.00 78.00 78.00

16.00 16.00 22.00 22.00 22.00 22.00 27.00 27.00 32.00 32.00

A A A A A A A A B B

0.228 0.223 0.327 0.331 0.540 0.553 1.008 1.037 1.474 1.546

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: T490 LNMT/LNHT 1106 (408)

Spare Parts Designation T490 FLN D040-04-16-R-11 T490 FLN D040-05-16-R-11 T490 FLN D050-05-22-R-11 T490 FLN D050-06-22-R-11 T490 FLN D063-06-22-R-11 T490 FLN D063-09-22-R-11 T490 FLN D080-07-27-R-11 T490 FLN D080-11-27-R-11 T490 FLN D100-08-32-R-11 T490 FLN D100-13-32-R-11

SR SR SR SR SR SR SR SR SR SR

34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7

SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD

SR M8X30DIN912 SR M8X30DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912

171

FACE MILLS

D3 Da

a°

F90LN-N11

90° Face Mills Carrying LN..1106... Tangentially Clamped Inserts

ap 5.0 Kr

L Kr D

Designation F90LN D040-04-16-R/L-N11 F90LN D040-06-16-R/L-N11 (1) F90LN D050-05-22-R/L-N11 F90LN D050-07-22-R/L-N11 (1) F90LN D063-06-22-R/L-N11 F90LN D063-09-22-R/L-N11 (1) F90LN D080-08-27-R/L-N11 F90LN D080-11-27-R/L-N11 F90LN D100-09-32-R/L-N11 F90LN D100-14-32-R-N11 (1) F90LN D125-10-40-R/L-N11 F90LN D125-18-40-R-N11 (1)

Rd°

D=40, a=6˚, Kr=91˚ D=50, a=6˚, Kr=90˚ D≥63, a=5˚, Kr=90˚

Arbor(2)

40.00 40.00 50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00

4 6 5 7 6 9 8 11 9 14 10 18

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

40.00 40.00 40.00 40.00 40.00 40.00 50.00 50.00 50.00 50.00 63.00 63.00

38.40 38.40 47.00 47.00 59.20 59.20 70.00 70.00 77.00 77.00 95.00 95.00

16.00 16.00 22.00 22.00 22.00 22.00 27.00 27.00 32.00 32.00 40.00 40.00

A A A A B B B B B B B B

0.217 0.214 0.320 0.323 0.470 0.496 0.987 1.022 1.404 1.480 2.716 2.877

• For user guide, see pages 462-468 (1) Fine pitch (2) For adaptation options, see page 461 For inserts, see pages: LNAR 1106 (412) • LNAR 1106 (PCD) (413) • LNAR 1106PN-R-S-W (PCD) (413) • LNAT 1106-W (412) • LNAW-11 (CBN) (414) • LNHT 1106 PN-N HT (412) • LNHT 1106 PN-R HT (411) • LNKX/LNMT 1106 (411)

Spare Parts Designation F90LN D040-04-16-R/L-N11 F90LN D040-06-16-R/L-N11 F90LN D050-05-22-R/L-N11 F90LN D050-07-22-R/L-N11 F90LN D063-06-22-R/L-N11 F90LN D063-09-22-R/L-N11 F90LN D080-08-27-R/L-N11 F90LN D080-11-27-R/L-N11 F90LN D100-09-32-R/L-N11 F90LN D100-14-32-R-N11 F90LN D125-10-40-R/L-N11 F90LN D125-18-40-R-N11

SR SR SR SR SR SR SR SR SR SR SR SR

34-550 34-550 34-550 34-550 34-550 34-550 34-550 34-550 34-550 34-550 34-550 34-550

SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7 T10/S7

SR M8X30DIN912 SR M8X30DIN912 SR M10X25 DIN912 SR M10X25 DIN912

D3 Da

F90SD-12

90° Face Mills Carrying S/QDM# 12... Inserts (Japanese standard)

ap D

Designation F90SD D 50-22-12 F90SD D 63-22-12 F90SD D80-27-12 (1) F90SD D100-32-12 (1) F90SD D125-40-12 (1)

Arbor(2)

50.00 63.00 80.00 100.00 125.00

5 6 6 8 9

11.80 11.80 11.80 11.80 11.80

40.00 40.00 50.00 50.00 63.00

45.50 47.00 60.00 70.00 84.00

22.00 22.00 27.00 32.00 40.00

A A B B B

0.266 0.426 0.857 1.463 2.644

• For user guide, see pages 462-468 (1) Optional: SDMT 12T3.. inserts with TSD 12T3M seat (2) For adaptation options, see page 461 For inserts, see pages: QDCT-PDN (427) • QDMT 1205..PDTN-M (427) • SDMR-HQ (427) • SDMT-PDN-RM (426) • SDMT-PDR-HQ (431)

Spare Parts Designation F90SD D 50-22-12 F90SD D 63-22-12 F90SD D80-27-12 F90SD D100-32-12 F90SD D125-40-12

SR 14-544/S SR 14-544/S SR 34-510 SR 34-510 SR 34-510

* Optional, should be ordered separately

172

ISCAR

BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW6-T SW6-T SW6-T SW6-T SW6-T

SR M10X25 DIN912 SR M10X25 DIN912 TSD 1205N TSD 1205N TSD 1205N

TSD 12T3N* TSD 12T3N* TSD 12T3N*

SR TC-602 SR TC-602 SR TC-602

HW 4.0 HW 4.0 HW 4.0

D3 Da

Face Mills Carrying Double-Sided Square Inserts with 8 Cutting Edges

(1) (1) (1) (1) (1)

L5 42°

89° ap

15º

D4 D5 D6

Designation S890 FSN D040-04-16-R13 S890 FSN D050-04-22-R13 S890 FSN D050-05-22-R13 S890 FSN D063-05-22-R13 S890 FSN D063-07-22-R13 S890 FSN D080-07-27-R13 S890 FSN D080-09-27-R13 S890 FSN D100-08-32-R13 S890 FSN D100-11-32-R13 S890 FSN D125-09-40-R13 S890 FSN D125-14-40-R13 S890 FSN D160-10-40-R13

ap4

40.00 50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00

27.00 37.00 37.00 50.00 50.00 67.00 67.00 87.00 87.00 112.00 112.00 147.00

36.50 46.50 46.50 59.50 59.50 76.50 76.50 96.50 96.50 121.50 121.50 156.50

43.10 53.10 53.10 66.10 66.10 83.10 83.10 103.10 103.10 128.10 128.10 159.60

33.20 43.20 43.20 56.20 56.20 73.20 73.20 93.20 93.20 118.20 118.20 153.20

4 4 5 5 7 7 9 8 11 9 14 10

40.00 48.00 48.00 48.00 48.00 60.00 60.00 70.00 70.00 82.00 82.00 106.00

16.00 22.00 22.00 22.00 22.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00

ap ap4 ap5 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

ap5

D7 D6

1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20

2.87 2.87 2.87 2.87 2.87 2.87 2.87 2.87 2.87 2.87 2.87 2.87

40.00 40.00 40.00 40.00 40.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00

41.2 41.2 41.2 41.2 41.2 51.2 51.2 51.2 51.2 64.2 64.2 64.2

L5 Arbor(2) 41.10 41.10 41.10 41.10 41.10 51.10 51.10 51.10 51.10 64.10 64.10 64.10

A A A A B B B B B B B C

Y Y Y Y Y Y Y Y Y Y Y N

0.184 0.282 0.281 0.395 0.385 0.755 0.740 1.254 1.267 2.295 2.303 4.282

FACE MILLS

S890 FSN-13

• A- with S890 SNMU 1305... insert B- with OXMT 0507R08-F F insert C- with OXMT 050705-R-HP INSERT • When used with OXMT 0507R08-FF inserts, the tools gain the FEEDMILL ability of machining at extremely high feeds - most effective for rough milling applications. • Use only Torx Plus keys • For user guide, see pages 462-468 (1) Fine pitch (2) For adaptation options, see page 461 For inserts, see pages: OXMT 0507 (433) • S890 SNMU 1305PN... (442)

Steel Machining

D.O.C. / Feed Recommendations OXMT 050705-R-HP

D.O.C. / Feed Recommendations OXMT 0507R08-FF...

Mismatch as a function of tool diameter Tool diameter 50-125 0.15

ap mm

1.2 1.0 0.8 0.6 0.4 0.2

4 3 2 1 0.1 0.2 0.3 0.4 fz mm/tooth

0.5 1

92°

1.5 2 fz mm/tooth

Spare Parts Designation S890 FSN D040-04-16-R13 S890 FSN D050-04-22-R13 S890 FSN D050-05-22-R13 S890 FSN D063-05-22-R13 S890 FSN D063-07-22-R13 S890 FSN D080-07-27-R13 S890 FSN D080-09-27-R13 S890 FSN D100-08-32-R13 S890 FSN D100-11-32-R13 S890 FSN D125-09-40-R13 S890 FSN D125-14-40-R13 S890 FSN D160-10-40-R13

SR SR SR SR SR SR SR SR SR SR SR SR

11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR M8X38-1515 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912

173

FACE MILLS

D3 Da

H490 F90AX-12

90° Face Mills Carrying H490 ANKX 12.. Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

ap D

Designation H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX

D040-4-16-12 D050-3-22-12 D050-5-22-12 D063-4-27-12 D063-6-27-12 D080-5-27-12 D080-7-27-12 D100-6-32-12 D100-9-32-12 D125-8-40-12 D160-9-40-12 D200-10-60-12

Arbor(1)

Rd°(2)

40.00 50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 160.00 200.00

4 3 5 4 6 5 7 6 9 8 9 10

12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00

40.00 40.00 40.00 50.00 50.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00

38.00 48.00 48.00 59.20 59.20 63.00 63.00 80.00 80.00 82.00 105.00 135.00

16.00 22.00 22.00 27.00 27.00 27.00 27.00 32.00 32.00 40.00 40.00 60.00

A A A A A B B B B B C C

1.5 1.5 1.5 1.5 1.5 -

Y Y Y Y Y Y Y Y Y Y N N

0.200 0.328 0.323 0.683 0.652 0.824 0.849 1.413 1.467 2.245 3.880 5.670

• For user guide, see pages 462-468 (1) For adaptation options, see page 416 (2) Rampdown angle is valid only when H490 ANKX1205R 15T-FF insert is used For inserts, see pages: H490 ANKX/ANCX 1205-FF (404) • H490 ANKX/ANCX-12 (403)

Spare Parts Designation H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX

174

ISCAR

D040-4-16-12 D050-3-22-12 D050-5-22-12 D063-4-27-12 D063-6-27-12 D080-5-27-12 D080-7-27-12 D100-6-32-12 D100-9-32-12 D125-8-40-12 D160-9-40-12 D200-10-60-12

SR SR SR SR SR SR SR SR SR SR SR SR

14-544 14-544 14-544 14-544 14-544 14-544 14-544 14-544 14-544 14-544 14-544 14-544

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M8X30DIN912 SR M10X30 DIN912 SR M10X30 DIN912 SR M12X35DIN912 SR M12X35DIN912

90° Face Mills Carrying Tangentially Clamped Inserts with 4 Helical 13 mm Long Cutting Edges

Rd°

ap D

Designation T490 FLN D040-04-16-R-13 T490 FLN D040-05-16-R-13 T490 FLN D050-05-22-R-13 T490 FLN D050-06-22-R-13 T490 FLN D063-06-22-R-13 T490 FLN D063-08-22-R-13 T490 FLN D080-07-27-R-13 T490 FLN D080-10-27-R-13 T490 FLN D100-08-32-R-13 T490 FLN D100-13-32-R-13 T490 FLN D125-09-40-R-13 T490 FLN D125-17-40-R-13 T490 FLN D160-12-40-R-13 T490 FLN D200-15-60-R-13

Arbor(1)

Rd°(2)

40.00 40.00 50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00 200.00

4 5 5 6 6 8 7 10 8 13 9 17 12 15

12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50

40.00 40.00 40.00 40.00 40.00 40.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00

38.00 38.00 47.00 47.00 59.20 59.20 70.00 70.00 78.00 78.00 82.00 82.00 82.00 135.00

16.00 16.00 22.00 22.00 22.00 22.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 60.00

A A A A A A B B B B B B B B

2.0 2.0 1.5 1.5 1.1 1.1 0.9 0.9 0.7 0.7 0.5 0.5 0.5 0.5

Y Y Y Y Y Y Y Y Y Y Y Y N N

0.221 0.215 0.309 0.311 0.546 0.558 0.979 1.002 1.445 1.494 2.166 2.298 4.338 5.772

FACE MILLS

D3 Da

T490 FLN-13

• When machining slots, coarse pitch cutters should be used • For user guide, see pages 462-468 (1) For adaptation options, see page 461 (2) Valid only when the T490 LNHT 1306 PNTR-RD insert is used. For the -FF insert, refer to -FF insert information. For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409)

Spare Parts Designation T490 FLN D040-04-16-R-13 T490 FLN D040-05-16-R-13 T490 FLN D050-05-22-R-13 T490 FLN D050-06-22-R-13 T490 FLN D063-06-22-R-13 T490 FLN D063-08-22-R-13 T490 FLN D080-07-27-R-13 T490 FLN D080-10-27-R-13 T490 FLN D100-08-32-R-13 T490 FLN D100-13-32-R-13 T490 FLN D125-09-40-R-13 T490 FLN D125-17-40-R-13 T490 FLN D160-12-40-R-13 T490 FLN D200-15-60-R-13

SR SR SR SR SR SR SR SR SR SR SR SR SR SR

34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR M8X30DIN912 SR M8X30DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912

D3 Da

T290 FLN-15

90° Face Mills Carrying T290 LNMT 1506... Tangentially Clamped Inserts

ap D

Designation T290 FLN D040-04-16-15 T290 FLN D050-05-22-15

Arbor(1)

40.00 50.00

4 5

14.00 14.00

40.00 40.00

36.00 48.00

16.00 22.00

A A

0.195 0.332

• For user guide, see pages 462-468 (1) For adaptation options, see page 416 For inserts, see pages: T290 LNMT 1506 (407)

Spare Parts Designation T290 FLN D040-04-16-15 T290 FLN D050-05-22-15

SR 10505427 SR 10505427

BLD IP20/S7 BLD IP20/S7

SW6-T SW6-T

SR M8X25DIN912 SR M10X25DIN7984

175

FACE MILLS

D3 Da

a°

F90LN-N15

90° Face Mills Carrying LN..1506... Tangentially Clamped Inserts

L ap

D=50, a=8˚, Kr=91˚ D=63, a=6˚, Kr=90˚ D≥100, a=4.5˚, Kr=90˚

Designation F90LN D050-05-22-R/L-N15 F90LN D063-05-22-R/L-N15 F90LN D063-08-22-R/L-N15 F90LN D080-07-27-R/L-N15 F90LN D080-10-27-R/L-N15 F90LN D100-08-32-R/L-N15 F90LN D100-12-32-R/L-N15 F90LN D125-09-40-R/L-N15 F90LN D125-15-40-R/L-N15 F90LN D160-10-40-R/L-N15 F90LN D160-20-40-R/L-N15 F90LN D200-12-60-R/L-N15 F90LN D250-15-60-R/L-N15 F90LN D250-30-60-R-N15

Arbor(1)

50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00 160.00 200.00 250.00 250.00

5 5 8 7 10 8 12 9 15 10 20 12 15 30

14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00

40.00 40.00 40.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00

47.00 59.20 59.20 70.00 70.00 78.00 78.00 95.00 95.00 120.00 120.00 135.00 150.00 150.00

22.00 22.00 22.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 40.00 60.00 60.00 60.00

A B B B B B B B B C C C C C

0.33 0.47 0.49 1.01 1.05 1.50 1.59 2.95 3.07 4.31 4.48 6.67 10.39 10.83

• Left-hand cutters are designated by a red groove • For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: LNAR 1506 (418) • LNAR 1506 PN-R-S (PCD) (419) • LNAT 1506-W (419) • LNAT 1506..PN-N MM (419) • LNAW-15 (CBN) (415) • LNHW 1506 PNTN (ceramic) (418) • LNKX 1506 1.5X45 PN-N (417) • LNKX 1506PN-N PL (416) • LNKX/LNMT 1506PNTN/PN-N MM (416) • LNMT 1506PN-R-TS (415) • LNMT/LNHT 1506...-N HT (418) • LNMT/LNHT 1506PN-R HT (417) • LNMW 1506 PNTN (416)

Spare Parts Designation F90LN D050-05-22-R/L-N15 F90LN D063-05-22-L-N15 F90LN D063-05-22-R-N15 F90LN D063-08-22-L-N15 F90LN D063-08-22-R-N15 F90LN D080-07-27-R/L-N15 F90LN D080-10-27-R/L-N15 F90LN D100-08-32-L-N15 F90LN D100-08-32-R-N15 F90LN D100-12-32-R/L-N15 F90LN D125-09-40-R/L-N15 F90LN D125-15-40-L-N15 F90LN D125-15-40-R-N15 F90LN D160-10-40-R/L-N15 F90LN D160-20-40-R/L-N15 F90LN D200-12-60-R/L-N15 F90LN D250-15-60-R/L-N15 F90LN D250-30-60-R-N15

176

ISCAR

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

34-535 34-535 34-535 34-535 34-535 34-535 34-535 34-535 34-535 34-535 34-535 34-535 34-535 34-535 34-535 34-535 34-535 34-535

SW6-T SW6-T SW6-T-SH SW6-T-SH SW6-T SW6-T-SH SW6-T-SH SW6-T-SH SW6-T SW6-T-SH SW6-T-SH SW6-T SW6-T-SH SW6-T-SH SW6-T SW6-T-SH SW6-T-SH SW6-T

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SR M10X25 DIN912

90° Face Mills Carrying HM390 TDKT 1505 Triangular Inserts with 3 Helical Cutting Edges

Rd°

ap D

Designation HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD

D040-3-16-15 D040-4-16-15 D050-3-22-15 D050-4-22-15 D050-5-22-15 D063-4-27-15 D063-5-22-15 D063-5-27-15 D063-6-22-15 D063-6-27-15 D080-5-27-15 D080-6-27-15 D080-7-27-15 D100-6-32-15 D100-8-32-15 D125-7-40-15 D125-9-40-15 D160-8-40-15 D160-10-40-15 D200-9-60-15 D200-11-60-15

Arbor(1)

Rd°

40.00 40.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00 63.00 80.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00 160.00 200.00 200.00

3 4 3 4 5 4 5 5 6 6 5 6 7 6 8 7 9 8 10 9 11

13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00

40.00 40.00 40.00 40.00 40.00 45.00 50.00 45.00 50.00 45.00 50.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00 63.00 63.00

38.40 38.40 46.00 46.00 46.00 59.00 59.00 59.00 59.00 59.00 74.00 74.00 74.00 80.00 80.00 82.00 82.00 105.00 105.00 135.00 135.00

16.00 16.00 22.00 22.00 22.00 27.00 22.00 27.00 22.00 27.00 27.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 40.00 60.00 60.00

A A A A A A A A A A A A A B B B B C C C C

1.6 1.6 1.6 1.6 1.6 1.2 1.2 1.2 1.2 1.2 0.9 0.9 0.9 0.7 0.7 0.5 0.5 0.3 0.3 0.2 0.2

Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N N N

0.195 0.190 0.253 0.278 0.277 0.536 0.523 0.525 0.570 0.570 1.105 1.144 1.170 1.304 1.450 2.110 2.294 3.562 3.996 5.219 5.191

FACE MILLS

D3 Da

HM390 FTD-15

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: HM390 TDKT/CT 1505 (382)

Spare Parts Designation HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

10511869 10511869 10505427 10505427 10511869 10505427 10511869 10505427 10511869 10505427 10505427 10505427 10505427 10505427 10505427 10505427 10505427 10505427 10505427 10505427 10505427

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7 IP20/S7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M8X38-1515 SR M8X38-1515 SR M10X30 DIN912 SR M10X30 DIN912 SR M10X30 DIN912 SR M12X35DIN912 SR M10X30 DIN912 SR M12X35DIN912 SR M10X30 DIN912 SR M12X35DIN912 SR M12X40DIN912 SR M12X40DIN912 SR M12X40DIN912

177

FACE MILLS

D3 Da

HM90 F90A-15

90° Face Mills Carrying HM90 ADKT 1505... Inserts

Rd°

ap D

Designation HM90 F90A D 40-3-16 HM90 F90A D 40-4-16 HM90 F90A D 50-3-22 HM90 F90A D 50-5-22 HM90 F90A D 63-4-22 HM90 F90A D 63-6-22 HM90 F90A D 80-5-27 HM90 F90A D 80-7-27 HM90 F90A D100-6-32 HM90 F90A D100-8-32 HM90 F90A D125-7-40 HM90 F90A D125-9-40 HM90 F90A D160-8-40 HM90 F90A D160-10-40 HM90 F90A D200-9-60 HM90 F90A D200-12-60 HM90 F90A D250-10-60 HM90 F90A D315-12-60

Rd°

Arbor(1)

40.00 40.00 50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00 160.00 200.00 200.00 250.00 315.00

3 4 3 5 4 6 5 7 6 8 7 9 8 10 9 12 10 12

14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30 14.30

40.00 40.00 40.00 40.00 40.00 40.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00

38.60 38.60 48.00 48.00 59.20 59.20 70.00 70.00 78.00 78.00 90.00 90.00 105.00 105.00 150.00 150.00 190.00 250.00

16.00 16.00 22.00 22.00 22.00 22.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 40.00 60.00 60.00 60.00 60.00

4.0 4.0 2.6 2.6 2.0 2.0 0.8 0.8 0.7 0.7 0.5 0.5 0.4 0.4 0.3 0.3 0.3 -

A A A A A A B B B B B B C C C C C D

0.196 0.191 0.314 0.295 0.545 0.516 0.908 0.870 1.553 1.490 2.889 2.931 4.000 4.026 7.579 7.688 12.631 20.892

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: ADCR 1505PDFR (390) • ADCT 1505PDFR-HM (391) • ADKR 1505PDR/L-HM (390) • ADKT 1505-FF (393) • ADKT 1505..R/L-HM (393) • ADKT 1505PD-W (394) • ADKT 1505PDR/L-HM (392) • ADKT 1505PDTR-76 (393) • ADKT 1505PDTR/L-RM (392) • ADKW (CBN) (391) • ADKW (PCD) (391) • ADMT 1505PDR-HS (392) • HM90 ADCR 1505PDFR-P (390) • HM90 ADCT 1505 (388) • HM90 ADCT 1505PDR-CF (389) • HM90 ADKT 1505 (388) • HM90 ADKT 1505PD-W (394) • HM90 ADKW 1505PDR (396)

Spare Parts Designation HM90 F90A D 40-3-16 HM90 F90A D 40-4-16 HM90 F90A D 50-3-22 HM90 F90A D 50-5-22 HM90 F90A D 63-4-22 HM90 F90A D 63-6-22 HM90 F90A D 80-5-27 HM90 F90A D 80-7-27 HM90 F90A D100-6-32 HM90 F90A D100-8-32 HM90 F90A D125-7-40 HM90 F90A D125-9-40 HM90 F90A D160-8-40 HM90 F90A D160-10-40 HM90 F90A D200-9-60 HM90 F90A D200-12-60 HM90 F90A D250-10-60 HM90 F90A D315-12-60

178

ISCAR

SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544 SR 14-544 SR 14-544 SR 14-544 SR 14-544 SR 14-544 SR 14-544 SR 14-544 SR 14-544 SR 14-544 SR 14-544 SR 14-544 SR 14-544 SR 14-544

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR M8X25DIN912 SR M8X25DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912

Adjustable Face Mills (used mainly for PCD/CBN inserts)

Designation F90AD D050-04-22-SFR F90AD D063-04-22-SFR F90AD D063-06-22-SFR F90AD D080-06-27-SFR

Arbor(1)

RPM max

50.00 63.00 63.00 80.00

4 4 6 6

40.00 40.00 40.00 50.00

49.00 50.00 50.00 60.00

22.00 22.00 22.00 27.00

A A A B

23000 20600 20600 18200

0.310 0.425 0.485 0.889

FACE MILLS

D3 Da

F90AD-SFR

• These tools may also be used for regular HELI2000 AD.. 1505... inserts, for applications that require precise frontal edge adjustment • For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: ADKW (CBN) (391) • ADKW (PCD) (391) • ADCR 1505PDFR (390) • ADCT 1505PDFR-HM (391) • ADKR 1505PDR/L-HM (390) • ADKT 1505-FF (393) • ADKT 1505..R/L-HM (393) • ADKT 1505PD-W (394) • ADKT 1505PDR/L-HM (392) • ADKT 1505PDTR-76 (393) • ADKT 1505PDTR/L-RM (392) • ADMT 1505PDR-HS (392) • HM90 ADCR 1505PDFR-P (390) • HM90 ADCT 1505 (388) • HM90 ADCT 1505PDR-CF (389) • HM90 ADKT 1505 (388) • HM90 ADKT 1505PD-W (394) • HM90 ADKW 1505PDR (396)

0.002 mm

Spare Parts Designation F90AD D050-04-22-SFR F90AD D063-04-22-SFR F90AD D063-06-22-SFR F90AD D080-06-27-SFR

SR SR SR SR

14-544/S 14-544/S 14-544/S 14-544/S

SR SR SR SR

11800782 11800782 11800782 11800782

BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR M10X20DIN912 SR M10X20DIN912 SR M10X20DIN912

179

FACE MILLS

D3 Da

T490 FLN-16

90° Face Mills Carrying Tangentially Clamped Inserts with 4 Helical 16 mm Long Cutting Edges

ap D

Designation T490 FLN D050-03-22-16 T490 FLN D050-04-22-16 T490 FLN D063-06-27-16 T490 FLN D080-05-27-16 T490 FLN D080-07-27-16 T490 FLN D100-06-32-16 T490 FLN D100-08-32-16 T490 FLN D125-07-40-16 T490 FLN D125-10-40-16 T490 FLN D160-12-40-16 T490 FLN D200-12-60-16

(1)

(1) (1) (1) (1) (1)

Arbor(2)

50.00 50.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00 200.00

3 4 6 5 7 6 8 7 10 12 12

16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00

40.00 40.00 45.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00

48.00 48.00 60.00 63.00 63.00 80.00 80.00 82.00 82.00 105.00 135.00

22.00 22.00 27.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 60.00

A A A B B B B B B C C

Y Y Y Y Y Y Y Y Y N N

0.300 0.316 0.617 0.840 0.900 1.446 1.496 2.425 2.465 4.277 5.401

• When machining slots, regular pitch cutters should be used. • For user guide, see pages 462-468 (1) Fine pitch (2) For adaptation options, see page 461 For inserts, see pages: T490 LNAR (410) • T490 LNMT/LNHT 1607 (410)

Spare Parts Designation T490 FLN D050-03-22-16 T490 FLN D050-04-22-16 T490 FLN D063-06-27-16 T490 FLN D080-05-27-16 T490 FLN D080-07-27-16 T490 FLN D100-06-32-16 T490 FLN D100-08-32-16 T490 FLN D125-07-40-16 T490 FLN D125-10-40-16 T490 FLN D160-12-40-16 T490 FLN D200-12-60-16

180

ISCAR

SR SR SR SR SR SR SR SR SR SR SR

14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M10X25DIN7984 SR M10X25DIN7984 SR M12X30DIN912

90° Face Mills Carrying HM390 TDKT 1907 Triangular Inserts with 3 Helical Cutting Edges

Rd°

ap D

Designation HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD

D063-04-27-19 D063-05-27-19 D080-05-27-19 D080-06-27-19 D100-06-32-19 D100-08-32-19 D125-07-40-19 D125-09-40-19 D160-08-40-19 D160-10-40-19

Arbor(1)

63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00 160.00

4 5 5 6 6 8 7 9 8 10

16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00

50.00 50.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00

48.00 48.00 59.00 59.00 80.00 80.00 82.00 82.00 105.00 105.00

27.00 27.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 40.00

A A A A B B B B C C

Y Y Y Y Y Y Y Y N N

Rd°

1.1 1.1 0.9 0.9 0.7 0.7 0.5 0.5 0.4 0.4

0.630 0.629 0.116 0.900 1.500 1.300 2.700 2.650 4.200 4.280

FACE MILLS

D3 Da

HM390 FTD-19

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: HM390 TDKT 1907 (382)

Spare Parts Designation HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD HM390 FTD

D063-04-27-19 D063-05-27-19 D080-05-27-19 D080-06-27-19 D100-06-32-19 D100-08-32-19 D125-07-40-19 D125-09-40-19 D160-08-40-19 D160-10-40-19

SR SR SR SR SR SR SR SR SR SR

14-591/H 14-591/H 14-591/H 14-591/H 14-591/H 14-591/H 14-591/H 14-591/H 14-591/H 14-591/H

BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/M7 BLD T20/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR SR SR SR

M12X25 M12X25 M12X25 M12X25

181

FACE MILLS

D3 Da

H490 F90AX-17

90° Face Mills Carrying H490 ANKX 17.. Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

Rd°

ap D

Designation H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX

D040-3-16-17 D050-3-22-17 D050-4-22-17 D063-4-27-17 D063-6-27-17 D080-5-27-17 D080-7-27-17 D100-5-32-17 D100-8-32-17 D125-7-40-17 D125-10-40-17 D160-8-40-17 D160-12-40-17 D200-10-60-17 D250-12-60-17 D315-16-60-17

Arbor(1)

Rd°(2)

40.00 50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00 160.00 200.00 250.00 315.00

3 3 4 4 6 5 7 5 8 7 10 8 12 10 12 16

16.30 16.30 16.30 16.30 16.30 16.30 16.30 16.30 16.30 16.30 16.30 16.30 16.30 16.30 16.30 16.30

40.00 40.00 40.00 50.00 50.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00

36.00 48.00 48.00 59.20 59.20 63.00 63.00 80.00 80.00 82.00 82.00 105.00 105.00 135.00 144.00 225.00

16.00 22.00 22.00 27.00 27.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 40.00 60.00 60.00 60.00

A A A A A B B B B B B C C C C C

4.4 3.8 3.8 2.0 2.0 1.5 1.5 1.0 1.0 -

Y Y Y Y Y Y Y Y Y Y Y N N N N N

0.183 0.318 0.304 0.628 0.669 0.786 0.800 1.384 1.474 2.241 2.410 3.636 4.100 5.988 9.338 17.105

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 (2) Rampdown angle is valid only when the H490 ANKX 1706R15T-FF insert is used (tool diameter is then 1.5 mm larger) For inserts, see pages: H490 ANKX 1706-FF (405) • H490 ANKX/ANCX-17 (404)

Spare Parts Designation H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX H490 F90AX

182

ISCAR

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M8X25DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M12X30DIN912 SR M12X30DIN912

90° Face Mills Carrying H690 TNKX 1606.. Triangular Inserts with 6 Helical Cutting Edges

Rd°

ap D

Designation H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX

D050-3-22-16 D050-4-22-16 D063-4-27-16 D063-5-27-16 D080-5-27-16 D080-6-27-16 D100-6-32-16 D100-8-32-16 D125-7-40-16 D125-9-40-16 D160-8-40-16 D160-10-40-16 D200-9-60-16 D200-11-60-16 D250-12-60-16

Arbor(1)

Rd°

50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00 160.00 200.00 200.00 250.00

3 4 4 5 5 6 6 8 7 9 8 10 9 11 12

13.50 13.50 13.50 13.50 13.50 13.50 13.50 13.50 13.50 13.50 13.50 13.50 13.50 13.50 13.50

40.00 40.00 50.00 50.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00

48.00 48.00 59.00 59.00 76.00 76.00 80.00 80.00 82.00 82.00 105.00 105.00 135.00 135.00 144.00

22.00 22.00 27.00 27.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 40.00 60.00 60.00 60.00

A A A A A A B B B B C C C C C

3.0 3.0 2.0 2.0 1.0 1.0 1.0 1.0 0.5 0.5 -

Y Y Y Y Y Y Y Y Y Y N N N N N

0.308 0.301 0.630 0.640 1.197 1.209 1.281 1.410 2.135 2.313 3.481 3.411 5.754 5.088 7.486

FACE MILLS

D3 Da

H690 F90AX-16

• For cutting speed recommendations, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: H690 TNCX/TNKX 1606 (405)

Spare Parts Designation H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX H690 F90AX

D050-3-22-16 D050-4-22-16 D063-4-27-16 D063-5-27-16 D080-5-27-16 D080-6-27-16 D100-6-32-16 D100-8-32-16 D125-7-40-16 D125-9-40-16 D160-8-40-16 D160-10-40-16 D200-9-60-16 D200-11-60-16 D250-12-60-16

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M10X40-1638 SR M10X40-1638 SR M12X30DIN912 SR M12X30DIN912 SR M12X35DIN912 SR M12X35DIN912

183

FACE MILLS

D3 Da

F90

90° Face Mills Carrying TPKN/R Inserts

ap D

Designation F90 D63-22 F90 D080-27 F90 D100-32 F90 D160-40 F90 D200-60

Arbor(1)

63.00 80.00 100.00 160.00 200.00

5 6 8 10 12

40.00 50.00 50.00 63.00 63.00

13.80 18.00 18.00 18.00 18.00

42.00 55.00 70.00 110.00 165.00

22.00 27.00 32.00 40.00 60.00

A B B B C

0.505 1.050 1.584 5.133 8.398

• For user guide, see pages 462-468 (1) For adaptation options, see page 461

Spare Parts Designation F90 D63-22 F90 D080-27 F90 D100-32 F90 D160-40 F90 D200-60

NTP NTP NTP NTP NTP

32-R 43-R 43-R 43-R 43-R

SR 35-2011 SR 35-342.3 SR 35-342.3 SR 35-342.3 SR 35-342.3

HW HW HW HW HW

3P 4P 4P 4P 4P

LW LW LW LW LW

35-343 35-342 35-342 35-342 35-342

T T T T T

SR 35-341.5 SR 35-343.4 SR 35-403 SR 35-343.4 SR 35-343.4

T-8/5 HW HW HW HW

2.0 2.0 2.0 2.0

D3 Da

P290 FPW

90° Face Mills Carrying 12 and 18 mm Long Edged Inserts

Rd°

ap D

Designation P290 FPW D032-04-16-12 P290 FPW D040-05-16-12 P290 FPW D050-06-22-12 P290 FPW D040-04-16-18 P290 FPW D050-05-22-18 P290 FCT D050-05-22-18 (1) P290 FPW D063-06-22-18 P290 FPW D080-08-27-18 P290 FPW D100-09-32-18

Arbor(2)

Rd°

32.00 40.00 50.00 40.00 50.00 50.00 63.00 80.00 100.00

12.00 12.00 12.00 18.00 18.00 18.00 18.00 18.00 18.00

4 5 6 4 5 5 6 8 9

50.00 35.00 40.00 40.00 40.00 40.00 40.00 50.00 55.00

30.40 38.00 48.00 35.00 45.00 45.00 48.00 60.00 78.00

16.00 16.00 22.00 16.00 22.00 22.00 22.00 27.00 32.00

A A A A A A A B B

1.0 0.7 0.5 1.5 1.0 1.0 0.8 0.5 0.3

0.161 0.173 0.314 0.151 0.269 0.270 0.467 1.013 1.873

• For user guide, see pages 462-468 (1) To be used only with P290 ACCT 1806PDR-HL/TL straight-edged inserts (2) For adaptation options, see page 461 For inserts, see pages: P290 ACCT (395) • P290 ACKT (395)

Spare Parts Designation P290 FPW D032-04-16-12 P290 FPW D040-05-16-12 P290 FPW D050-06-22-12 P290 FPW D040-04-16-18 P290 FPW D050-05-22-18 P290 FCT D050-05-22-18 P290 FPW D063-06-22-18 P290 FPW D080-08-27-18 P290 FPW D100-09-32-18

184

ISCAR

SR M3X0.5-L7.4 IP9 SR M3X0.5-L7.4 IP9 SR M3X0.5-L7.4 IP9 SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S

IP-9/151 IP-9/151 IP-9/151 BLD BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M8X40-D11.5 DIN912 SR M8X25DIN912 SR M10X25 DIN912 SR M8X30DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M12X30DIN912 SR M16X40DIN912

90° Face Mills Carrying HP AD.. 1906... Long Edged Inserts

Rd°

ap D

Designation HP F90AT D50-4-22-19 HP F90AT D63-5-27-19 HP F90AT D80-6-27-19

Rd°

Arbor(1)

50.00 63.00 80.00

4 5 6

18.00 18.00 18.00

50.00 50.00 50.00

46.50 59.20 63.00

22.00 27.00 27.00

5.0 3.5 2.5

A A B

0.330 0.613 0.806

FACE MILLS

D3 Da

HP F90AT-19

• Insert clamping/unclamping procedure: First loosely attach the rear clamping screw, then the face screw. In the same order, tighten them both. • For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: HP ADCR 1906 (398) • HP ADKT 1906 (398)

Spare Parts Designation HP F90AT D50-4-22-19 HP F90AT D63-5-27-19 HP F90AT D80-6-27-19

SR 14-571/L SR 14-571/L SR 14-571/L

BLD T10/S7 BLD T10/S7 BLD T10/S7

SW6-SD SW6-SD SW6-SD

SR M10X30 DIN912 SR M12X30DIN912

D3 Da

3M F90AX-20

Heavy Duty 90° Face Mills Carrying 3M AXKT 2006.. Inserts

ap D

Designation 3M F90AX D050-22-20 3M F90AX D063-27-20 3M F90AX D080-27-20 3M F90AX D100-6-32-20 3M F90AX D100-32-20 3M F90AX D125-7-40-20 3M F90AX D125-40-20 3M F90AX D160-40-20 3M F90AX D200-60-20 3M F90AX D250-60-20 3M F90AX D315-60-20

Arbor(1)

50.00 63.00 80.00 100.00 100.00 125.00 125.00 160.00 200.00 250.00 315.00

4 5 6 6 8 7 9 10 12 14 18

20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00

50.00 45.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00 63.00 63.00

48.00 53.00 60.00 78.00 78.00 90.00 90.00 105.00 135.00 144.00 225.00

22.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 60.00 60.00 60.00

A A A B B B B C C C D

0.353 0.515 1.023 1.434 1.499 2.545 2.613 4.335 7.095 10.490 16.870

• To substantially increase insert life, reduce feed by 50% during engagement and removal from the workpiece. • For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: 3M AXKT 2006..R-PDR (397) • 3M AXKT-2006 (397)

Spare Parts Designation 3M F90AX D050-22-20 3M F90AX D063-27-20 3M F90AX D080-27-20 3M F90AX D100-6-32-20 3M F90AX D100-32-20 3M F90AX D125-7-40-20 3M F90AX D125-40-20 3M F90AX D160-40-20 3M F90AX D200-60-20 3M F90AX D250-60-20 3M F90AX D315-60-20

SR SR SR SR SR SR SR SR SR SR SR

14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591 14-591

BLD T20/M7 BLD T20/M7 BLD T20/M7 BLD T20/M7 BLD T20/M7 BLD T20/M7 BLD T20/M7 BLD T20/M7 BLD T20/L7 BLD T20/L7 BLD T20/L7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

TSX TSX TSX TSX TSX TSX TSX TSX TSX TSX

19R 19R 19R 19R 19R 19R 19R 19R 19R 19R

SR SR SR SR SR SR SR SR SR SR

TC-604 TC-604 TC-604 TC-604 TC-604 TC-604 TC-604 TC-604 TC-604 TC-604

HW HW HW HW HW HW HW HW HW HW

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

SR M10X35 DIN912 SR M12X30DIN912 SR M12X30DIN912

185

FACE MILLS

D3 Da

HP F90AT-22

90° Face Mills Carrying HP AD.. 2207... Long Edged Inserts

Rd°

ap D

Designation HP F90AT D50-3-22-22 HP F90AT D50-4-22-22 HP F90AT D63-4-27-22 HP F90AT D63-5-27-22 HP F90AT D80-4-27-22 HP F90AT D80-6-27-22 HP F90AT D100-7-32-22

Rd°

Arbor(1)

50.00 50.00 63.00 63.00 80.00 80.00 100.00

3 4 4 5 4 6 7

21.00 21.00 21.00 21.00 21.00 21.00 21.00

50.00 50.00 50.00 50.00 50.00 50.00 50.00

48.00 48.00 59.20 59.20 63.00 63.00 78.00

22.00 22.00 27.00 27.00 27.00 27.00 32.00

5.0 5.0 3.1 3.1 1.8 1.8 1.9

A A A A B B B

Y N Y N Y N N

0.364 0.328 0.559 0.520 0.762 0.732 1.372

• Insert clamping/unclamping procedure: First loosely attach the rear clamping screw, then the face screw. In the same order, tighten them both. • For user guide,see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: HP ADCR 2207 (399) • HP ADKT/ADCT 2207 (398)

Spare Parts Designation HP F90AT D50-3-22-22 HP F90AT D50-4-22-22 HP F90AT D63-4-27-22 HP F90AT D63-5-27-22 HP F90AT D80-4-27-22 HP F90AT D80-6-27-22 HP F90AT D100-7-32-22

SR SR SR SR SR SR SR

14-544 14-544 14-544 14-544 14-544 14-544 14-544

BLD BLD BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR M10X30 DIN912 SR M10X30 DIN912 SR M12X30DIN912 SR M12X30DIN912

D3 Da

T490 FLN-22ST

90° Face Mills Carrying Tangentially Clamped Inserts with 4 Helical 21 mm Long Cutting Edges

ap D

Designation T490 FLN D125-06-40R-22ST T490 FLN D160-07-40R-22ST T490 FLN D200-08-60R-22ST

Arbor(1)

125.00 160.00 200.00

6 7 8

21.00 21.00 21.00

63.00 63.00 63.00

82.00 120.00 135.00

40.00 40.00 60.00

A C C

2.852 4.308 2.500

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: T490 LNMT/LNHT 2212 (422)

Spare Parts Designation T490 FLN-22ST

186

ISCAR

SR M5X0.5X12.5

TT90-22

BLD IP20/S7

SR 10507547

BLD IP25/S7

SW6-T

F86LNX-11

86° Face Mills Carrying all 8 Cutting Edges of LN..1106... Tangentially Clamped Inserts

Designation F86LNX D050-06-22-R-N11 F86LNX D063-06-22-R-N11 F86LNX D080-08-27-R-N11

For fully effective

(1)

86°

ap max=3.0

Lead angle cutter

Arbor(2)

50.00 63.00 80.00

6 6 8

40.00 40.00 50.00

47.00 59.00 70.00

22.00 22.00 27.00

A A B

0.330 0.385 1.016

FACE MILLS

D3 Da

• For ap>3.0 mm, Zeff is half the number indicated in the table • LNAR 1106 inserts should not be used on these cutters • F86LNX cutters enable using all 8 cutting edges of the LNKX/LNMT 1106.. inserts- 4 R.H. in the peripheral position and 4 L.H. in the frontal position • Feed should be limited to 0.25 mm/tooth (1) Fine pitch (2) For adaptation options, see page 461 For inserts, see pages: LNAT 1106-W (412) • LNKX/LNMT 1106 (411)

The cutters are fully effective only up to 3 mm depth of cut. From 3 to 14 mm depth of cut, refer to the following sketch:

Depth of Cut

86°

3 mm Fully effective

5 mm

14 mm

Half effective

75% effective

Spare Parts Designation F86LNX D050-06-22-R-N11 F86LNX D063-06-22-R-N11 F86LNX D080-08-27-R-N11

SR 34-550 SR 34-550 SR 34-550

BLD T10/S7 BLD T10/S7 BLD T10/S7

SW6-SD SW6-SD SW6-SD

SR M10X25 DIN912 SR M10X25 DIN912

187

FACE MILLS

D3 Da

S865 FSN-13

65° Face Mills Carrying Inserts with 8 Cutting Edges

L 65° D D1

Designation S865 FSN D050-04-22-R13 S865 FSN D050-06-22-R13 S865 FSN D063-06-22-R13 S865 FSN D063-08-22-R13 S865 FSN D080-07-27-R13 S865 FSN D080-10-27-R13 S865 FSN D100-08-32-R13 S865 FSN D100-12-32-R13 S865 FSN D125-10-40-R13 S865 FSN D125-16-40-R13

(1) (1) (1) (1) (1)

ap(2)

Arbor(3)

50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00

59.70 59.70 72.70 72.70 89.70 89.70 109.70 109.70 134.70 134.70

4 6 6 8 7 10 8 12 10 16

40.00 40.00 40.00 40.00 50.00 50.00 50.00 50.00 63.00 63.00

48.00 48.00 48.00 48.00 60.00 60.00 70.00 70.00 82.00 82.00

22.00 22.00 22.00 22.00 27.00 27.00 32.00 32.00 40.00 40.00

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00

A A A A B B B B B B

0.357 0.362 0.509 0.500 0.919 0.927 1.360 1.373 2.575 2.585

• For user guide, see pages 462-468 (1) Fine pitch (2) Depth of cut on steel with coarse pitch cutters and on cast iron with fine pitch cutters may be increased to 8 mm. (3) For adaptation options, see page 461 For inserts, see pages: S865 SNMU 1305ZNTR (431)

Spare Parts Designation S865 FSN D050-04-22-R13 S865 FSN D050-06-22-R13 S865 FSN D063-06-22-R13 S865 FSN D063-08-22-R13 S865 FSN D080-07-27-R13 S865 FSN D080-10-27-R13 S865 FSN D100-08-32-R13 S865 FSN D100-12-32-R13 S865 FSN D125-10-40-R13 S865 FSN D125-16-40-R13

188

ISCAR

SR SR SR SR SR SR SR SR SR SR

11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR SR SR SR

M10X20DIN912 M10X20DIN912 M10X20DIN912 M10X20DIN912

65° Face Mills Carrying Tangentially Clamped Inserts with 4 Helical Cutting Edges

65°

ap D D1

Designation T465 FLN D125-06-40R-22ST T465 FLN D125-08-40R-22ST T465 FLN D160-07-40R-22ST T465 FLN D160-09-40R-22ST T465 FLN D200-08-60R-22ST T465 FLN D200-10-60R-22ST T465 FLN D250-10-60R-22ST T465 FLN D250-12-60R-22ST T465 FLN D315-12-60R-22ST

Right-hand shown

Arbor

125.00 125.00 160.00 160.00 200.00 200.00 250.00 250.00 315.00

143.60 143.60 183.20 183.20 218.80 218.80 270.00 270.00 338.00

19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

6 8 7 9 8 10 10 12 12

63.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00 80.00

95.00 95.00 120.00 120.00 135.00 135.00 150.00 150.00 225.00

40.00 40.00 40.00 40.00 60.00 60.00 60.00 60.00 60.00

B B C C C C C C D

3.681 3.926 5.260 5.418 7.782 7.818 12.215 12.026 27.285

FACE MILLS

D3 Da

T465 FLN-22ST

• For user guide and accessories, see pages 462-468 For inserts, see pages: T465 LNHT/LNMT 2212 (422)

Spare Parts Designation T465 FLN-22ST

TT65-22

SR M5X0.5X12.5

BLD IP20/S7

SR 10507547

BLD IP25/S7

SW6-T

Rd°

HOE-R06

Endmills Carrying Octagonal, Square and Round Inserts

42°

42° D1

Designation D D1 L HOE D32-03-W32-R06 32.00 41.40 95.00 HOE D40-04-W40-R06 40.00 49.40 115.00 HOE D50-04-W40-R06 50.00 59.40 115.00

D6 D4

2.50

5.5

Rd°

Rd°4

5.9 5.0 4.2

29.40 37.40 47.40

44.10 52.10 62.10

96.2 116.2 116.2

9.0 6.8 5.0

26.80 34.80 44.80

D7 D5

8.0

42.70 95.50 50.70 115.50 60.70 115.50

Rd°5

7.6 5.0 5.7

32.00 40.00 40.00

3 4 4

0.540 1.085 1.229

• A - with OEM. 060405... insert • B - with SEMT 140405... insert • C - with REM. 1505... round insert For inserts, see pages: OECR (434) • OEMT 060405 (434) • OEMW-AETN (434) • REMT-76 (449) • SEMT 1404 (440)

Spare Parts Designation HOE D32-03-W32-R06 HOE D40-04-W40-R06 HOE D50-04-W40-R06

SR 14-544/S SR 14-544/S SR 14-544

BLD T15/S7 BLD T15/S7 BLD T15/S7

SW6-T-SH SW6-T-SH SW6-T-SH

189

FACE MILLS

D3 Da

Rd°

HOF-R06

Face Mills Carrying Octagonal or Square or Round Inserts

Designation HOF D040-04-22-R06 HOF D050-04-22-R06 HOF D063-05-22-R06 HOF D080-06-27-R06 HOF D100-07-32-R06 HOF D125-08-40-R06

40.00 49.40 50.00 59.40 63.00 72.40 80.00 89.40 100.00 109.40 125.00 134.40

Rd°

40.00 40.00 40.00 50.00 50.00 63.00

42° D4 D6

2.50

D D1

5.0 37.40 4.2 47.40 3.2 60.40 2.5 77.40 1.9 97.40 1.4 122.40

42°

8.0

D5 D7

5.5

Rd°4

Rd°5

52.10 62.10 75.10 92.10 112.10 137.10

41.2 41.2 41.2 51.2 51.2 64.2

6.8 5.0 4.0 3.0 2.3 1.8

34.80 44.80 57.80 74.80 94.80 119.80

50.70 60.70 73.70 90.70 110.70 135.70

40.50 40.50 40.50 50.50 50.50 63.50

5.0 5.7 4.0 3.0 2.2 1.6

4 4 5 6 7 8

48.00 48.00 52.00 60.00 70.00 82.00

Da Arbor(1) 22.00 22.00 22.00 27.00 32.00 40.00

A A A B B B

0.333 0.439 0.578 1.132 1.645 3.194

• A - with OEM. 060405... insert • B - with SEMT 140405... insert • C - with REM. 1505... round insert (1) For adaptation options, see page 461 For inserts, see pages: OECR (434) • OEMT 060405 (434) • OEMW-AETN (434) • REMT-76 (449) • SEMT 1404 (440)

Spare Parts Designation HOF D040-04-22-R06 HOF D050-04-22-R06 HOF D063-05-22-R06 HOF D080-06-27-R06 HOF D100-07-32-R06 HOF D125-08-40-R06

SR 14-544/S SR 14-544 SR 14-544 SR 14-544 SR 14-544 SR 14-544

D3 Da

HOF-R07

Face Mills Carrying Octagonal Round and High Feed Segmented Radius Inserts

Designation HOF D050-03-22-R07 HOF D063-04-22-R07 HOF D080-05-27-R07 HOF D100-06-32-R07 HOF D125-08-40-R07 HOF D160-10-40-R07 HOF D200-12-60-R07 HOF D250-15-60-R07 HOF D315-18-60-R07

BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/M7 BLD T15/M7 BLD T15/M7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

OF.. 07..

SR M10X25DIN7984 SR M10X25 DIN912 SR M10X25 DIN912

Rd°

OFMW FF

RF..1905

42° D D1

4.6 max

Rd°(1)

50.00 63.00 80.00 100.00 125.00 160.00 200.00 250.00 315.00

62.50 75.50 92.50 112.50 137.50 172.50 212.50 262.50 327.50

40.00 40.00 50.00 50.00 63.00 63.00 63.00 63.00 80.00

6.5 5.0 3.5 2.5 2.5 1.9 1.5 1.2 0.9

63.30 76.30 93.30 113.30 138.30 173.30 213.30 263.30 328.30

43.56 56.56 73.56 93.56 118.56 153.56 193.56 243.56 308.56

D7 D5

L5 Rd°5(2) 40.50 40.50 50.50 50.50 63.50 63.50 63.50 63.50 80.50

9.0 6.0 4.5 3.0 2.5 1.9 1.5 1.2 0.9

D4 D6

9.8

44.80 57.80 92.50 94.80 119.80 154.80 194.80 244.80 309.80

64.00 77.00 94.00 114.00 139.00 174.00 214.00 264.00 329.00

40.60 40.60 50.60 50.60 63.60 63.60 63.60 63.60 80.60

2.2 max

Rd°6(3) Z 9.0 6.0 4.5 3.0 2.5 -

3 4 5 6 8 10 12 15 18

D3 48.00 48.00 60.00 70.00 82.00 92.00 150.00 150.00 150.00

Da Arbor(4) 22.00 22.00 27.00 32.00 40.00 40.00 60.00 60.00 60.00

A A B B B C C C D

0.294 0.482 0.904 1.332 2.712 3.853 7.045 10.200 21.110

• Helical interpolation is applicable up to and including 100 mm diameter • ap change according to insert • For user guide, see pages 462-468 (1) Dimensions with OF..07.. inserts (2) Dimensions with RF.. 1905 round inserts (3) Dimensions with OFMW FF inserts (4) For adaptation options, see page 461 For inserts, see pages: OFCR/OFCT-AEN/AETN (435) • OFCR/OFCT-RW/AER (wiper) (436) • OFMT 07 (435) • OFMW-AETN (435) • OFMW-FF (436) • RFMT 1905-76 (451)

Spare Parts Designation HOF D050-03-22-R07 HOF D063-04-22-R07 HOF D080-05-27-R07 HOF D100-06-32-R07 HOF D125-08-40-R07 HOF D160-10-40-R07 HOF D200-12-60-R07 HOF D250-15-60-R07 HOF D315-18-60-R07

190

ISCAR

SR SR SR SR SR SR SR SR SR

14-591/H 14-591/H 14-591/H 14-591/H 14-591/H 14-591/H 14-591/H 14-591/H 14-591/H

BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/M7 BLD T20/M7 BLD T20/L7 BLD T20/L7 BLD T20/L7 BLD T20/L7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

THOF-07R THOF-07R THOF-07R THOF-07R THOF-07R THOF-07R THOF-07R THOF-07R THOF-07R

SR M2.5X8 DIN912 TUFLOK SR M2.5X10 DIN912 TUFLOK SR M2.5X8 DIN912 TUFLOK SR M2.5X10 DIN912 TUFLOK SR M2.5X10 DIN912 TUFLOK SR M2.5X10 DIN912 TUFLOK SR M2.5X10 DIN912 TUFLOK SR M2.5X10 DIN912 TUFLOK SR M2.5X10 DIN912 TUFLOK

HW HW HW HW HW HW HW HW HW

2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

SR M10X25 DIN912 SR M10X25 DIN912

50° Face Mills Carrying Square Inserts with 8 Cutting Edges

Designation IQ845 FSY D040-04-16-R05 IQ845 FSY D040-07-16-R05 IQ845 FSY D050-05-22-R05 IQ845 FSY D050-09-22-R05 IQ845 FSY D063-07-22-R05 IQ845 FSY D063-11-22-R05

50° D D1

Arbor(1)

40.00 40.00 50.00 50.00 63.00 63.00

45.70 45.70 55.80 55.80 68.80 68.80

4 7 5 9 7 11

2.60 2.60 2.60 2.60 2.60 2.60

40.00 40.00 40.00 40.00 40.00 40.00

38.00 38.00 48.00 48.00 48.00 48.00

16.00 16.00 22.00 22.00 22.00 22.00

A A A A B B

0.280 0.262 0.437 0.416 0.567 0.800

FACE MILLS

D3 Da

IQ845 FSY-R05

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: IQ845 SYHU-05 (428)

Spare Parts Designation IQ845 FSY D040-04-16-R05 IQ845 FSY D040-07-16-R05 IQ845 FSY D050-05-22-R05 IQ845 FSY D050-09-22-R05 IQ845 FSY D063-07-22-R05 IQ845 FSY D063-11-22-R05

SR M8X25DIN912 SR M8X25DIN912 SR M10X20DIN912 SR M10X20DIN912 SR M10X20DIN912 SR M10X20DIN912

SR SR SR SR SR SR

M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60

T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51

IQ845 ESY-R05

50° Endmills Carrying Square Inserts with 8 Cutting Edges D1

Designation IQ845 ESY D016-03-W20-R05 IQ845 ESY D020-03-W20-R05 IQ845 ESY D025-03-W25-R05 IQ845 ESY D025-04-W25-R05 IQ845 ESY D032-04-W32-R05 IQ845 ESY D032-05-W32-R05 IQ845 ESY D040-05-W40-R05 IQ845 ESY D040-06-W40-R05

Shank(1)

16.00 20.00 25.00 25.00 32.00 32.00 40.00 40.00

21.40 25.50 30.60 30.60 37.70 37.70 45.70 45.70

3 3 3 4 4 5 5 6

2.60 2.60 2.60 2.60 2.60 2.60 2.60 2.60

85.00 90.00 95.00 95.00 100.00 100.00 110.00 110.00

26.00 26.00 26.00 26.00 26.00 26.00 26.00 26.00

20.00 20.00 25.00 25.00 32.00 32.00 40.00 40.00

W W W W W W W W

0.164 0.190 0.315 0.312 0.565 0.560 0.972 1.055

SR SR SR SR SR SR SR SR

M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60 M2.5X6-T7-60

T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51

• For user guide, see pages 462-468 (1) W-Weldon For inserts, see pages: IQ845 SYHU-05 (428)

191

FACE MILLS

D3 Da

F45WG

45° Face Mills Carrying Octagonal ONHU/MU 0806... Inserts with 16 Cutting Edges

L 44.3° D D1

Designation F45WG D080-10-27-FX-R08 F45WG D100-14-32-FX-R08 F45WG D125-18-40-FX-R08 F45WG D160-22-40-FX-R08

Arbor(1)

80.00 100.00 125.00 160.00

92.00 112.00 137.00 172.00

10 14 18 22

5.50 5.50 5.50 5.50

50.00 50.00 63.00 63.00

60.00 70.00 82.00 92.00

27.00 32.00 40.00 40.00

B B B C

1.115 1.650 2.993 4.578

• Note: Recommended wedge clamping torque: 8.5-9.0 Nxm • For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: ONHQ-TN (444) • ONHU 0806-N-PL (444) • ONHU 0806AN-W (445) • ONHU/ONMU 080608 AN-N-HP (444) • ONHU/ONMU-08-TN-MM (443) • ONHU/ONMU-08-TN/HL (443)

Wiper Inserts Wiper inserts are used on face mill cutters, providing improved surface finish and thus eliminating the use of other finishing cutters. ONHU 0806AN-14R-W, mounted on F45WG and F45NM milling cutters. This insert provides 4 right-hand wiper edges.

Mounting of Wiper Insert on

ONHU 0806AN-14R-W

Face Mills

W1 W2 W1

Mounting instructions have been included in each insert package, in order avoid incorrect clamping orientation. Only correct mounting will provide high surface finish!

Spare Parts Designation F45WG

SR 118-069

BLD IP20/S7

SW6-T

LW 35-475/M

D3 Da

F45NM

45° Face Mills Carrying Octagonal ONHU/MU 0806... Inserts with 16 Cutting Edges

L 44.3° D D1

Designation F45NM D063-05-22-R08 F45NM D080-06-27-R08 F45NM D080-08-27-R08 F45NM D100-07-32-R08 F45NM D100-10-32-R08 F45NM D125-08-40-R08 F45NM D125-12-40-R08 F45NM D160-10-40-R08 F45NM D160-15-40-R08 F45NM D200-12-60-R08 F45NM D250-14-60-R08

Arbor(1)

63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00 160.00 200.00 250.00

75.00 92.00 92.00 112.00 112.00 137.00 137.00 172.00 172.00 212.00 262.00

5 6 8 7 10 8 12 10 15 12 14

5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50

40.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00 63.00 63.00

48.00 60.00 60.00 70.00 70.00 82.00 82.00 92.00 92.00 150.00 137.00

22.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 40.00 60.00 60.00

A B B B B B B C C C C

0.456 0.962 0.898 1.401 1.387 2.675 2.626 4.115 4.171 7.119 8.953

• Wiper inserts are used on face mill cutters, providing improved surface finish, thus eliminating the use of other finishing cutters • For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: ONHQ-TN (444) • ONHU 0806-N-PL (444) • ONHU 0806AN-W (445) • ONHU/ONMU 080608 AN-N-HP (444) • ONHU/ONMU-08-TN-MM (443) • ONHU/ONMU-08-TN/HL (443)

Spare Parts Designation F45NM D063-05-22-R08 F45NM D080-06-27-R08 F45NM D080-08-27-R08 F45NM D100-07-32-R08 F45NM D100-10-32-R08 F45NM D125-08-40-R08 F45NM D125-12-40-R08 F45NM D160-10-40-R08 F45NM D160-15-40-R08 F45NM D200-12-60-R08 F45NM D250-14-60-R08

192

ISCAR

SR 14-591/H SR 14-591/H SR 11800771 SR 14-591/H SR 11800771 SR 14-591/H SR 11800771 SR 14-591/H SR 11800771 SR 14-591/H SR 14-591/H

BLD T20/S7 BLD T20/S7 BLD IP15/S7 BLD T20/S7 BLD IP15/S7 BLD T20/S7 BLD IP15/S7 BLD T20/L7 BLD IP15/M7 BLD T20/L7 BLD T20/L7

SW6-T SW6-T SW6-T-SH SW6-T SW6-T-SH SW6-T SW6-T-SH SW6-T SW6-T-SH SW6-T SW6-T

SR M10X25 DIN912

Multifunction Face Mills for Octagonal, Square and Round Insert Contours with Various Entry Angles

Designation SOF45 8/16-D040-04-22R SOF45 8/16-D050-03-22R SOF45 8/16-D050-04-22R SOF45 8/16-D050-06-22R SOF45 D050-04-22-R13 SOF45 8/16-D063-04-22R SOF45 8/16-D063-06-22R SOF45 8/16-D063-08-22R SOF45 D063-06-22-R13 SOF45 8/16-D080-07-27R SOF45 8/16-D080-10-27R SOF45 D080-07-27-R13 SOF45 8/16-D100-08-32R SOF45 8/16-D100-12-32R SOF45 D100-08-32-R13 SOF45 8/16-D125-10-40R SOF45 8/16-D125-16-40R SOF45 D125-10-40-R13 SOF45 8/16-D160-12-40R SOF45 8/16-D200-14-60R SOF45 8/16-D250-16-60R SOF45 8/16-D315-20-60R

45º D D1

45º

ap4

D4 D1

D5 D7

ap5

15º

D6 D8 D9

D10

40.00 50.00 50.00 50.00 52.35 63.00 63.00 63.00 65.35 80.00 80.00 82.35 100.00 100.00 102.35 125.00 125.00 127.35 160.00 200.00 250.00 315.00

50.40 60.40 60.40 60.40 62.70 73.40 73.40 73.40 75.70 90.40 90.40 92.70 110.40 110.40 112.70 135.40 135.40 137.70 170.40 210.40 260.40 329.40

37.65 47.65 47.65 47.65 50.00 60.65 60.65 60.65 63.00 77.65 77.65 80.00 97.65 97.65 100.00 122.65 122.65 125.00 157.65 197.65 247.65 312.65

35.40 45.40 45.40 45.40 47.75 58.40 58.40 58.40 60.75 65.40 65.40 77.60 95.40 95.40 97.75 120.40 120.40 122.75 155.40 195.40 245.40 310.40

51.20 61.20 61.20 61.20 63.55 74.20 74.20 74.20 76.55 91.20 91.20 93.40 111.20 111.20 113.55 136.20 136.20 138.55 171.20 211.20 261.20 326.20

34.50 44.50 44.50 44.50 46.95 57.50 57.50 57.50 59.95 74.50 74.50 76.95 94.50 94.50 96.95 119.50 119.50 121.95 154.50 194.50 244.50 309.50

44.00 54.00 54.00 54.00 56.35 67.00 67.00 67.00 69.35 84.00 84.00 86.35 104.00 104.00 106.35 129.00 129.00 131.35 164.00 204.00 254.00 319.00

50.50 60.50 60.50 60.50 62.90 73.50 73.50 73.50 75.90 90.50 90.50 92.90 110.50 110.50 112.90 135.50 135.50 137.90 171.50 211.50 261.50 326.50

40.30 50.30 50.30 50.30 52.65 63.30 63.30 63.30 63.65 80.30 80.30 82.65 100.30 100.30 102.65 125.30 125.30 127.65 160.30 200.50 250.30 315.30

Rd°

45º

ap6

ap7

D10 D1

ap ap4 ap5 ap6 ap7 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00

7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90

1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20

Rd°(1)

Arbor(2)

41.60 41.60 41.60 41.60 40.40 41.60 41.60 41.60 40.40 51.60 51.60 50.40 51.60 51.60 50.40 64.60 64.60 63.40 64.60 64.60 64.60 81.60

41.30 41.30 41.30 41.30 40.10 41.30 41.30 41.30 40.10 51.30 51.30 50.10 51.30 51.30 50.10 64.30 64.30 63.10 64.30 64.30 64.30 81.30

41.20 41.20 41.20 41.20 40.20 41.20 41.20 41.20 40.20 51.20 51.20 50.20 51.20 51.20 50.00 64.20 64.20 63.20 64.20 64.20 64.20 81.20

4 3 4 6 4 4 6 8 6 7 10 7 8 12 8 10 16 10 12 14 16 20

45.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 60.00 60.00 60.00 70.00 70.00 70.00 82.00 82.00 82.00 92.00 135.00 137.00 222.00

22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 27.00 27.00 27.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00 60.00 60.00 60.00

3.7 5.6 5.6 5.6 5.4 6.3 6.3 6.3 5.7 6.2 6.2 6.0 4.7 4.7 4.6 3.6 3.6 3.5 2.6 2.0 1.5 1.0

A A A A A A B B B B B B B B B B B B C C C C

2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90 2.90

40.00 40.00 40.00 40.00 38.80 40.00 40.00 40.00 38.80 50.00 50.00 48.80 50.00 50.00 48.80 63.00 63.00 61.80 63.00 63.00 63.00 80.00

41.2 41.2 41.2 41.2 40.0 41.2 41.2 41.2 40.0 51.2 51.2 50.0 51.2 51.2 50.0 64.2 64.2 63.0 64.2 64.2 64.2 81.2

FACE MILLS

D3 Da

SOF45

Y Y Y Y Y Y N N Y N N Y N N Y N N Y N N N N

0.295 0.383 0.385 0.374 0.381 0.529 0.470 0.458 0.504 1.020 0.967 1.004 1.375 1.337 1.466 2.626 2.526 2.626 3.344 5.769 7.983 18.974

• A- with ONMU 0505... insert • B- with S845 SNMU 1305... insert • C- with RXMT 1607N insert • D- with OXMT 0507R08-FF insert • E- with OXMT 050705-R-HP insert • Use only Torx Plus keys • For user guide, see pages 195,462-468 (1) Valid only with RXMT 1607N insert (2) For adaptation options, see page 461 For inserts, see pages: ONHU 0505-W (432) • ONHU/ONMU-05 (432) • OXMT 0507 (433) • RXMT 1607 (448) • S845 SNHU 1305-W (429) • S845 SNMU/SNHU-13 (429)

193

FACE MILLS

Multifunction Face Mills for Octagonal, Square and Round Insert Contours with Various Entry Angles

45º D D1

45º D4 D1

ap4

D5 D7

ap5

15º

D6 D8 D9

L7 45º

ap6

D10 D1

ap7

Spare Parts Designation SOF45 8/16-D040-04-22R SOF45 8/16-D050-03-22R SOF45 8/16-D050-04-22R SOF45 8/16-D050-06-22R SOF45 D050-04-22-R13 SOF45 8/16-D063-04-22R SOF45 8/16-D063-06-22R SOF45 8/16-D063-08-22R SOF45 D063-06-22-R13 SOF45 8/16-D080-07-27R SOF45 8/16-D080-10-27R SOF45 D080-07-27-R13 SOF45 8/16-D100-08-32R SOF45 8/16-D100-12-32R SOF45 D100-08-32-R13 SOF45 8/16-D125-10-40R SOF45 8/16-D125-16-40R SOF45 D125-10-40-R13 SOF45 8/16-D160-12-40R SOF45 8/16-D200-14-60R SOF45 8/16-D250-16-60R SOF45 8/16-D315-20-60R (a)

194

D3 Da

SOF45 (continued)

IMPORTANT: Use only Torx Plus keys.

ISCAR

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745 11800745

BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/S7(a) BLD IP15/M7(a) BLD IP15/M7(a) BLD IP15/M7(a) BLD IP15/M7(a)

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR M10X25 DIN912 SR M10X20DIN912 SR M10X20DIN912 SR M10X20DIN912 SR M10X20DIN912 SR M10X20DIN912

Rd°

Wiper Inserts Wiper inserts are used on face mill cutters, providing improved surface finish and thus eliminating the use of other finishing cutters. • ONHU 0505AN-R-W mounted on standard SOF45 milling cutters. This insert provides 8 right-hand wiper edges. • ONHU 0505AN-N-W mounted on SOF45 milling cutters • This insert provides 4 right-hand wiper edges to be used on standard tools and 4 left-hand wiper edges to be used on special left-hand SOF45 cutters.

FACE MILLS

USER GUIDE

Mounting of Wiper Insert on Face Mills ONHU 0505AN-N-W ONHU 0505AN-R-W

Mount on SOF45 8/16...Cutters

• S845 SNHU 1305AN-N-W mounted on SOF45 milling cutters • when the square S845 SNMU/HU 1305AN... inserts are used. • This insert provides 2 right-hand and 2 left-hand wiper edges.

Mounting of Wiper Insert on Face Mills S845 SNHU 1305AN-N-W Mount on SOF45 8/16...Cutters

195

FACE MILLS

D3 Da

F45ST

45° Screw Clamped Face Mills Carrying SEK/MT 12... Inserts

45°

D D1

Designation F45ST D040-22 F45ST D050-22 F45ST D063-22 F45ST D080-27 F45ST D100-32 F45ST D125-40 F45ST D160-40

Arbor(1)

40.00 50.00 63.00 80.00 100.00 125.00 160.00

50.00 62.70 75.00 90.90 110.00 135.00 170.70

3 4 5 6 6 7 7

6.50 6.50 6.50 6.50 6.50 6.50 6.50

40.00 40.00 40.00 50.00 50.00 63.00 63.00

44.00 41.80 50.00 63.00 72.00 75.00 92.00

22.00 22.00 22.00 27.00 32.00 40.00 40.00

A A A B B B C

0.304 0.350 0.565 1.084 1.612 2.700 4.060

• SE..1204 inserts are mounted directly on the cutter • SE..12T3 optional thinner inserts are mounted on a seat - TSE 12T3-N • For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: SEHT-AFN (439) • SEHW-AFTN (438) • SEKT-AF-R (437) • SEKT-AFTN (438) • SEMT 12..AFTN-76 (438) • SEMT 1204AF-R-HS (438)

Spare Parts Designation F45ST D040-22 F45ST D050-22 F45ST D063-22 F45ST D080-27 F45ST D100-32 F45ST D125-40 F45ST D160-40

SR 14-536/S SR 34-523 SR 34-523 SR 34-523 SR 34-523 SR 34-523 SR 34-523

BLD BLD BLD BLD BLD BLD BLD

T20/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M10X25DIN7984 SR M10X25DIN7984 SR M10X25DIN7984

HW 7.0 HW 7.0 HW 7.0

SR SR SR SR SR SR

14-601* 14-601* 14-601* 14-601* 14-601* 14-601*

SR TC-606(a)* SR TC-606(b)* SR TC-606(a)* SR TC-606(b)* SR TC-606(b)* SR TC-606(b)*

HW 3.5(a)* HW 3.5(b)* HW 3.5(b)* HW 3.5(a)* HW 3.5(a)* HW 3.5(a)*

* Optional, should be ordered separately (a) Optional for insert SE..12T3 (b) Optional for insert SE..12T3

D3 Da

F45E

45° Face Mills Carrying SEKN/R 12... Inserts

45°

D D1

Designation F45E D 50-22 F45E D 63-22 F45E D 80-27 F45E D100-32 F45E D125-40 F45E D160-40

Arbor(1)

50.00 63.00 80.00 100.00 125.00 160.00

67.30 81.20 98.20 118.00 143.00 178.00

4 5 6 6 6 8

6.50 6.50 6.50 6.50 6.50 6.50

43.00 40.00 50.00 50.00 63.00 63.00

42.00 62.00 63.00 72.00 75.00 92.00

22.00 22.00 27.00 32.00 40.00 40.00

A A B B B C

0.587 0.813 1.430 2.315 3.412 5.317

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: SEKN-AF.. (439) • SEKR-AF-N-42 (439) • SEKR-AF..-76 (440) • SEKR-AFTR-HS (440)

Spare Parts Designation F45E D 50-22 F45E D 63-22 F45E D 80-27 F45E D100-32 F45E D125-40 F45E D160-40

196

ISCAR

NSE NSE NSE NSE NSE NSE

42-R 42-R 42-R 42-R 42-R 42-R

SR SR SR SR SR SR

35-343.4 35-343.4 35-343.4 35-343.4 35-343.4 35-343.4

HW HW HW HW HW HW

2.0 2.0 2.0 2.0 2.0 2.0

LW LW LW LW LW LW

35-2620-S 35-2620-S 35-2620-S 35-2620-S 35-2620-S 35-2620-S

SR SR SR SR SR SR

35-2011 35-2011 35-2011 35-2011 35-2011 35-2011

HW HW HW HW HW HW

3P 3P 3P 3P 3P 3P

SR M10X25DIN7984 SR M10X25DIN7984

HW 7.0 HW 7.0

50° Face Mills Carrying Square Inserts with 8 Cutting Edges

50°

D D1

Designation IQ845 FSY D050-04-22-R07 IQ845 FSY D050-05-22-R07 IQ845 FSY D063-05-22-R07 IQ845 FSY D063-07-22-R07 IQ845 FSY D080-06-27-R07 IQ845 FSY D080-08-27-R07 IQ845 FSY D100-07-32-R07 IQ845 FSY D100-10-32-R07 IQ845 FSY D125-09-40-R07 IQ845 FSY D125-12-40-R07 IQ845 FSY D160-11-40-R07 IQ845 FSY D160-15-40-R07 IQ845 FSY D200-14-60-R07 IQ845 FSY D250-17-60-R07 IQ845 FSY D315-20-60-R07

Arbor(1)

50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00 160.00 200.00 250.00 315.00

59.40 59.40 72.40 72.40 89.40 89.40 109.40 109.40 134.40 134.40 169.40 169.40 209.40 259.40 324.40

4 5 5 7 6 8 7 10 9 12 11 15 14 17 20

4.60 4.60 4.60 4.60 4.60 4.60 4.60 4.60 4.60 4.60 4.60 4.60 4.60 4.60 4.60

40.00 40.00 40.00 40.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00 63.00 63.00 80.00

48.00 48.00 48.00 48.00 60.00 60.00 70.00 70.00 82.00 82.00 92.00 92.00 135.00 135.00 220.00

22.00 22.00 22.00 22.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 40.00 60.00 60.00 60.00

A A A A B B B B B B C C C C C

Y Y Y Y Y Y Y Y Y Y N N N N N

0.391 0.377 0.491 0.477 0.996 0.961 1.371 1.343 2.520 2.492 3.313 3.285 5.755 8.222 16.872

FACE MILLS

D3 Da

IQ845 FSY-R07

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: IQ845 SYHU-07 (428)

Spare Parts Designation IQ845 FSY D050-04-22-R07 IQ845 FSY D050-05-22-R07 IQ845 FSY D063-05-22-R07 IQ845 FSY D063-07-22-R07 IQ845 FSY D080-06-27-R07 IQ845 FSY D080-08-27-R07 IQ845 FSY D100-07-32-R07 IQ845 FSY D100-10-32-R07 IQ845 FSY D125-09-40-R07 IQ845 FSY D125-12-40-R07 IQ845 FSY D160-11-40-R07 IQ845 FSY D160-15-40-R07 IQ845 FSY D200-14-60-R07 IQ845 FSY D250-17-60-R07 IQ845 FSY D315-20-60-R07

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15 M4X0.7IP15

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR M10X20DIN912 SR M10X20DIN912 SR M10X25 DIN912 SR M10X25 DIN912

IQ845 FSY-C#-R07

50° Face Mills Carrying Square Inserts with 8 Cutting Edges

Designation IQ845 FSY D063-05-C6-R07

ap 50°

63.00

72.40

4.60

55.00

1.532

SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH

• For user guide, see pages 462-468 For inserts, see pages: IQ845 SYHU-07 (428)

197

FACE MILLS

D3 Da

S845 F45SX-16

45° Face Mills Carrying Economical Inserts with 8 Helical Right-Hand Cutting Edges

45° D D1

Designation S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX

D040-04-16-R16 D050-04-22-R16 D050-05-22-R16 D063-05-22-R16 D063-07-22-R16 D080-09-27-R16 D100-11-32-R16 D100-07-32-R16 D125-08-40-R16 D125-14-40-R16 D160-10-40-R16 D160-18-40-R16 D200-12-60-R16 D250-15-60-R16 D315-19-60 R16

(1) (1) (1) (1) (1)

(1) (1)

Arbor(2)

40.00 50.00 50.00 63.00 63.00 80.00 100.00 100.00 125.00 125.00 160.00 160.00 200.00 250.00 315.00

54.80 64.80 64.80 77.80 77.90 93.10 114.60 114.80 139.80 139.80 174.80 174.80 214.80 264.80 329.80

4 4 5 5 7 9 11 7 8 14 10 18 12 15 19

7.15 7.15 7.15 7.15 7.15 7.15 7.15 7.15 7.15 7.15 7.15 7.15 7.15 7.15 7.15

45.00 45.00 45.00 45.00 45.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00

48.00 48.00 48.00 60.00 60.00 63.00 80.00 80.00 82.00 82.00 105.00 105.00 135.00 144.00 225.00

16.00 22.00 22.00 22.00 22.00 27.00 32.00 32.00 40.00 40.00 40.00 40.00 60.00 60.00 60.00

A A A B A B B B B B C C C C C

Y Y Y Y Y Y Y Y Y Y N N N N N

0.392 0.457 0.441 0.727 0.720 1.011 1.654 1.626 2.686 2.719 4.160 4.302 5.847 8.581 14.674

• Wiper inserts are used on face mill cutters, providing improved surface finish, thus eliminating the use of other finishing cutters. • For user guide, see pages 462-468 (1) Fine pitch cutters, recommended for machining cast iron and for machining steel - up to 4 mm D.O.C. (2) For adaptation options, see page 461 For inserts, see pages: S845 SXHU 1606-W (430) • S845 SXMU/SXCU-16 (429)

Spare Parts Designation S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX S845 F45SX

198

ISCAR

SR 14-591 SR 14-591 SR 14-591-M SR 14-591 SR 14-591-M SR 14-591-M SR 14-591-M SR 14-591 SR 14-591 SR 14-591-M SR 14-591 SR 14-591-M SR 14-591 SR 14-591 SR 14-591

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M8X25DIN912 SR M10X25DIN7984 SR M10X25DIN7984 SR M10X25DIN7984 SR M10X25DIN7984

45° Face Mills Carrying Square or Octagonal Double-Sided Inserts with 8/16 Cutting Edges

44°

D D1

Designation SOF45 D050-04-22-R18 SOF45 D063-05-22-R18 SOF45 D063-05-27-R18 SOF45 D080-06-27-R18 SOF45 D080-07-27-R18 SOF45 D100-07-32-R18 SOF45 D100-09-32-R18 SOF45 D125-08-40-R18 SOF45 D125-12-40-R18 SOF45 D160-10-40-R18 SOF45 D160-15-40-R18 SOF45 D200-12-60-R18 SOF45 D200-18-60-R18 SOF45 D250-14-60-R18 SOF45 D250-21-60-R18 SOF45 D315-18-60-R18 SOF45 D315-24-60-R18

45° D4 D1

ap4

Arbor

50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00 160.00 200.00 200.00 250.00 250.00 315.00 315.00

67.00 80.00 80.00 97.00 97.00 117.00 117.00 142.00 142.00 177.00 177.00 217.00 217.00 267.00 267.00 332.00 332.00

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

50.00 50.00 50.00 55.00 55.00 55.00 55.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00 80.00 80.00

52.80 65.80 65.80 82.80 82.80 102.80 102.80 127.80 127.80 162.80 162.80 202.80 202.80 252.80 252.80 317.80 317.80

5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00

48.5 48.5 48.5 53.5 53.5 53.5 53.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 78.5 78.5

4 5 5 6 7 7 9 8 12 10 15 12 18 14 21 18 24

48.00 52.00 60.00 60.00 60.00 78.00 78.00 92.00 92.00 95.00 95.00 160.00 160.00 160.00 160.00 230.00 230.00

22.00 22.00 27.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 40.00 60.00 60.00 60.00 60.00 60.00 60.00

A A A A A B B B B C C C C C C C C

Y Y Y Y Y Y Y Y Y N N N N N N N N

DCONMS

0.55 0.80 0.84 1.31 1.30 1.93 1.94 3.40 3.33 4.45 4.30 7.00 6.99 10.50 0.00 0.00 0.00

22.00 22.00 27.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 40.00 60.00 60.00 60.00 60.00 60.00 60.00

FACE MILLS

D3 Da

SOF45-R18

• For user guide, see pages 462-468 For inserts, see pages: ONHU 0706AN-R-W (433) • ONMU/ONHU 0706 (433) • S845 SNHU 1806AN-N-W (430) • S845 SNMU/SNHU 1806 (430)

Spare Parts Designation SOF45 D050-04-22-R18 SOF45 D063-05-22-R18 SOF45 D063-05-27-R18 SOF45 D080-06-27-R18 SOF45 D080-07-27-R18 SOF45 D100-07-32-R18 SOF45 D100-09-32-R18 SOF45 D125-08-40-R18 SOF45 D125-12-40-R18 SOF45 D160-10-40-R18 SOF45 D160-15-40-R18 SOF45 D200-12-60-R18 SOF45 D200-18-60-R18 SOF45 D250-14-60-R18 SOF45 D250-21-60-R18 SOF45 D315-18-60-R18 SOF45 D315-24-60-R18

BLD IP20/S7 BLD IP20/S7 BLD IP20/S7 BLD IP20/S7 BLD IP20/S7 BLD IP20/S7 BLD IP20/S7 BLD IP20/S7 BLD IP20/S7 BLD IP20/M7 BLD IP20/M7 BLD IP20/M7 BLD IP20/M7 BLD IP20/M7 BLD IP20/M7 BLD IP20/M7 BLD IP20/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M10X25 DIN912 SR M10X25 DIN912 SR M12X25 SR M12X25 SR M12X25

199

FACE MILLS

D3 Da

ONMU 1008...

S845 SNMU...

SOF45-26

Heavy Duty 45° Face Mills Carrying Square or Octagonal Double-Sided Inserts with 8/16 Cutting Edges D D1

Designation SOF45 D080-04-32-R26 SOF45 D100-05-32-R26 SOF45 D125-06-40-R26 SOF45 D160-08-40-R26 SOF45 D200-10-60-R26 SOF45 D250-12-60-R26 SOF45 D315-14-60-R26

L 44°

45°

ap4 D4 D1

ap4

Arbor(1)

84.10 104.10 129.10 164.10 204.10 254.10 319.10

104.50 124.50 149.50 184.50 224.50 274.50 339.50

7.00 7.00 7.00 7.00 7.00 7.00 7.00

60.80 60.80 60.80 60.80 60.80 60.80 77.80

80.00 100.00 125.00 160.00 200.00 250.00 315.00

11.00 11.00 11.00 11.00 11.00 11.00 11.00

63.0 63.0 63.0 63.0 63.0 63.0 80.0

4 5 6 8 10 12 14

70.00 70.00 82.00 92.00 135.00 135.00 220.00

32.00 32.00 40.00 40.00 60.00 60.00 60.00

A B B C C C C

Y Y Y N N N N

1.684 2.252 3.077 4.050 6.523 9.485 19.725

• For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: ONMU 1008 (437) • S845 SNMU 2608 (437)

Spare Parts Designation SOF45 D080-04-32-R26 SOF45 D100-05-32-R26 SOF45 D125-06-40-R26 SOF45 D160-08-40-R26 SOF45 D200-10-60-R26 SOF45 D250-12-60-R26 SOF45 D315-14-60-R26

200

ISCAR

SR SR SR SR SR SR SR

1/4-28XIP25 1/4-28XIP25 1/4-28XIP25 1/4-28XIP25 1/4-28XIP25 1/4-28XIP25 1/4-28XIP25

TSOF TSOF TSOF TSOF TSOF TSOF TSOF

26-N 26-N 26-N 26-N 26-N 26-N 26-N

SR SR SR SR SR SR SR

M3.5X0.6-6.5 M3.5X0.6-6.5 M3.5X0.6-6.5 M3.5X0.6-6.5 M3.5X0.6-6.5 M3.5X0.6-6.5 M3.5X0.6-6.5

T10 T10 T10 T10 T10 T10 T10

BLD IP25/S7 BLD IP25/S7 BLD IP25/S7 BLD IP25/M7 BLD IP25/M7 BLD IP25/L7 BLD IP25/L7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M16-40C SR M16-40C

EXTENDED FLUTE CUTTERS

201

EXTENDED FLUTE CUTTERS

Face Mills 90°

HP/H490 ANK

T490 LNK/LNM

APK

SPK

page 208

page 209

SDK

3M AXK

P290

T490 SM

ADK

3M SM

page 205

pages 221, 222

H490 SM

pages 213, 218

202

ISCAR

page 206-208,216,217

pages 209, 210

page 210

pages 211, 212

page 219

pages 213-215,218

pages 219

EXTENDED FLUTE CUTTERS

90° Extended Flute Mills Selection Guide

ap D

Tool

HP ANK-07

T490 LNM-08 T490 LNK-13

APK-FE

SPK

3M AXK-13

ADK

ap / Flutes

D 14/2 21/2; 28/2

15/2

29/1

28/3

30/3

37/2

35/4

36/3

46/2

35/2

36/2; 36/3

25/2

55/3

43/3, 52/2

36/3; 48/4

38/2

52/3

58/5

51/3

44/4

36/2; 48/3 47/3, 59/4

Inserts

16 20 25 32 40 50 63 80 100

24/2

SOMT 10... HM AD.. 15...

Page

XOMT 10.. HP AN.. 07…

T490 LN.T 08…

T490 LN.. 13…

AP.. 10…

QOMT 10..

3M AXKT 13…

AD.. 15…

205

206

207

208

209

210

203

EXTENDED FLUTE CUTTERS

90° Extended Flute Mills Selection Guide

ap D

Tool

P290

T490 SM-13

H490 SM-17

3M SM

SDK-FT

ap / Flutes

D 25

24/3, 36/3

36/3, 48/3, 60/3, 84/3

53/3, 71/3, 90/3, 125/3

24/2; 36/3

35/3

53/4, 105/4, 160/3

36/2; 36/3; 47/4

35/4

63 80 100 125 160

71/5

25/3

36/4, 59/5

46/3, 58/3

39/4

53/3, 63/3

38/4

58/5, 70/5

46/4

38/5

64/3, 85/3

38/5

59/6

61/5

38/6

105/4

38/6

47/7

38/7 57/8

Inserts

Page

3M AXKT 13…

204

ISCAR

HM AD.. 15...

P290 AC...T

T490 LN.. 13…

H490 AN.. 17…

3M AXKT 20…

SDMT 12...

AD.. 15…

211

214

218

219

220, 221

219

Extended Flute Endmills Carrying HP ANK-07... Inserts

ap H L

Designation HP ANK D16-14-02-W16-7 HP ANK D20-21-02-W20-7 HP ANK D20-28-02-W20-7 HP ANK D25-28-03-W25-7 HP ANK D32-35-04-W32-7

Flute

Shank(1)

16.00 20.00 20.00 25.00 32.00

14.60 21.60 28.60 28.60 35.50

2 2 2 3 4

4 6 8 12 20

25.00 30.00 40.00 40.00 45.00

75.00 80.00 90.00 100.00 110.00

16.00 20.00 20.00 25.00 32.00

W W W W W

0.098 0.163 0.178 0.324 0.589

SR SR SR SR SR

34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG 34-533/L/HG

T-6/51 T-6/51 T-6/51 T-6/51 T-6/51

W-Weldon For inserts, see pages: HP ANCR 0702PNFR (380) • HP ANKT/ANCT 0702..PN-R/PNTR (380) • HP ANKW 070204PNTR (380)

(1)

H490 ANK-09C

Extended Flute Endmills Carrying H490 ANKX 09... Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

EXTENDED FLUTE CUTTERS

HP ANK-07

Designation D ap Flute Z H L d Shank(1) kg 10 38.00 100.00 25.00 W 0.302 SR 10508082-HG BLD T08/M7 SW4-SD H490 ANK D25-35-2-W25-09C 25.00 35.00 2 18 50.00 115.00 32.00 W 0.516 SR 10508082-HG BLD T08/M7 SW4-SD H490 ANK D32-42-3-W32-09C 32.00 42.00 3 28 63.00 125.00 32.00 W 0.657 SR 10508082-HG BLD T08/M7 SW4-SD H490 ANK D40-49-4-W32-09C 40.00 49.00 4 • ae(max)=0.25xD (1) W-Weldon For inserts, see pages: H490 ANKX/ANCX-09 (402)

Extended Flute HELIDO H490-09 Cutters ap/ae Application Range with H490 ANKX 090408PNTR Insert Depth of cut (mm) 40 50 35 H490 ANK D25…-09

H490 ANK / SM D32…-09 H490 ANK / SM D40…-09

H490 SM D50…-09 32

22 25 5 6

Width of cut (mm)

205

EXTENDED FLUTE CUTTERS

T490 LNM-08

Extended Flute Endmills Carrying T490 LNMT/HT 08... Tangentially Clamped Inserts

ap H L

Designation T490 LNM D20-15-2-C20-08C T490 LNM D20-15-2-W20-08C T490 LNM D25-30-2-C25-08C T490 LNM D25-30-2-W25-08C T490 LNM D32-36-3-C32-08C T490 LNM D32-36-3-W32-08C T490 LNM D40-44-4-C32-08C T490 LNM D40-44-4-W32-08C

Flute

Shank(1)

20.00 20.00 25.00 25.00 32.00 32.00 40.00 40.00

15.00 15.00 30.00 30.00 36.00 36.00 44.00 44.00

2 2 2 2 3 3 4 4

4 4 8 8 15 15 24 24

30.00 30.00 40.00 40.00 45.00 45.00 53.00 53.00

80.00 80.00 100.00 100.00 110.00 110.00 120.00 120.00

20.00 20.00 25.00 25.00 32.00 32.00 32.00 32.00

C W C W C W C W

0.161 0.163 0.306 0.301 0.553 0.545 0.736 0.729

SR SR SR SR SR SR SR SR

10502813-HG-M 10502813-HG-M 10502813-HG-M 10502813-HG-M 10502813-HG-M 10502813-HG-M 10502813-HG-M 10502813-HG-M

IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51 IP-7/51

• ae max for regular inserts, up to 0.25xD, ae max for -CS (chip splitting) inserts, up to 0.35xD (1) W-Weldon, C-Cylindrical For inserts, see pages: T490 LNAR (410) • T490 LNMT/LNHT 0804 (408)

ap/ae Application Range with T490 LNMT 0804PNR Insert ap

ap/ae Application Range with T490 LNMT080404-CS Chip Splitting Insert

Depth of Cut mm

Ø40

T490 L

Ø32

T490

Ø25

T490 L

Ø25

T490 L

Ø20

5 ae 5

6.5

T490 LNM D20-15-2...

Width of Cut mm

ae Width of Cut mm

T490 LNM D40-45-4...

T490 LNM D32-38-3...

T490 LNM D25-30-2...

T490 LNM-M-08

Extended Flute Endmills with a FLEXFIT Threaded Adaptation Carrying Tangentially Clamped Inserts

Designation T490 LNM D25-30-2-M12-08 T490 LNM D32-36-3-M16-08

Flute

T(1)

25.00 32.00

30.00 36.00

2 3

8 15

52.00 57.00

74.00 82.00

21.00 30.00

M12 M16

17.0 25.0

0.121 SR 10502813-HG-M IP-7/51 0.258 SR 10502813-HG-M IP-7/51

• ae max for regular inserts, up to 0.15xD, ae max for -CS (chip splitting) inserts, up to 0.20xD • For adaptation options, see pages 247 • For user guide see pages 462-468 (1) Clamping wrench size For inserts, see pages: T490 LNAR (410) • T490 LNMT/LNHT 0804 (408) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

206

ISCAR

Extended Flute Endmills Carrying T490 LNMT/HT 13... Tangentially Clamped Inserts

Designation T490 LNK-D40-36-2-C32-13 T490 LNK-D40-36-2-W32-13 T490 LNK-D40-48-3-C32-13 T490 LNK-D40-48-3-W32-13 T490 LNK-D50-47-3-W40-13 T490 LNK-D50-59-4-W40-13

Flute

Shank(1)

40.00 40.00 40.00 40.00 50.00 50.00

36.00 36.00 48.00 48.00 47.00 59.00

2 2 3 3 3 4

6 6 12 12 12 20

50.00 50.00 65.00 65.00 65.00 65.00

120.00 115.00 140.00 125.00 135.00 135.00

32.00 32.00 32.00 32.00 40.00 40.00

C W C W W W

0.721 0.682 0.802 0.695 1.238 1.214

SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN

BLD BLD BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

• ae max for regular inserts, up to 0.25xD, ae max for -CS (chip splitting) inserts, up to 0.35xD (1) C-Cylindrical, W-Weldon For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409)

T490 LNK-M-13

Endmills with a FLEXFIT Threaded Adaptation Carrying Tangentially Clamped Inserts

Ts D3

EXTENDED FLUTE CUTTERS

T490 LNK-13

Designation D ap Flute Z L5 L6 D3 Ts T(1) kg 3 9 63.00 88.00 30.00 M16 25.0 0.37 SR 34-535-SN T490 LNK-D40-36-3-M16-13 40.00 36.00

BLD T15/S7

SW6-T-SH

• ae max for regular inserts, up to 0.15xD, ae max for -CS and - FW (chip splitting) inserts, up to 0.20xD • For adaptation options, see pages 247 • For user guide, see pages 462-468 (1) Clamping wrench size For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

T490 LNK-13-CF

Extended Flute Endmills with CLICKFIT Shanks Carrying T490 LNMT/HT 1306... Tangentially Clamped Inserts

Shank D3

L7 L5

Designation D ap Flute Z L7 L5 L6 D3 Shank kg 2 6 44.00 53.00 95.00 44.00 CF4 0.600 SR 34-535-SN BLD T15/S7 SW6-T-SH T490 LNK-D40-36-2-CF4-13 40.00 36.00 3 12 58.00 68.00 110.00 44.00 CF4 0.576 SR 34-535-SN BLD T15/S7 SW6-T-SH T490 LNK-D40-48-3-CF4-13 40.00 48.00 4 20 73.00 115.00 44.00 CF4 0.816 SR 34-535-SN BLD T15/S7 SW6-T-SH T490 LNK-D50-59-4-CF4-13 50.00 59.00 • ae max for regular inserts, up to 0.25xD, ae max for -CS (chip splitting) inserts, up to 0.35xD For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409)

T490 LNK-13-C#

Extended Flute Endmills with CAMFIX Shanks Carrying T490 LNMT/HT 13... Tangentially Clamped Inserts

Designation T490 LNKD40-36-2-L90C6-13 T490 LNKD44-36-3-L70C4-13 T490 LNKD50-47-3L100C6-13

Flute

40.00 44.00 50.00

36.00 36.00 47.00

2 3 3

6 9 12

64.0 50.0 76.0

90.00 70.00 100.00

63 40 63

1.339 0.734 1.552

SR 34-535-SN BLD T15/S7 SW6-T-SH SR 34-535-SN BLD T15/S7 SW6-T-SH SR 34-535-SN BLD T15/S7 SW6-T-SH

For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409)

207

EXTENDED FLUTE CUTTERS

BT MAS-403

T490 LNK-13-BT

Extended Flute Endmills with BT MAS-403 Tapered Shanks Carrying T490 LNMT/HT 13... Tangentially Clamped Inserts

ap L1

Designation T490LNK-D50-059-4-BT50-13 T490LNK-D50-082-3-BT50-13 T490LNK-D50-105-3-BT50-13 T490LNK-D63-082-4-BT50-13 T490LNK-D63-117-4-BT50-13 T490LNK-D80-082-4-BT50-13 T490LNK-D80-128-4-BT50-13

Flute

50.00 50.00 50.00 63.00 63.00 80.00 80.00

59.00 82.00 105.00 82.00 117.00 82.00 128.00

4 3 3 4 4 4 4

20 21 27 28 40 28 44

80.5 107.0 130.0 107.0 150.0 135.0 162.0

120.00 145.00 168.00 145.00 188.00 173.00 200.00

50 50 50 50 50 50 50

4.342 4.569 4.960 5.352 6.084 7.650 8.248

SR SR SR SR SR SR SR

34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN

BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR SR SR SR SR

34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN

BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

• ae max for regular inserts, up to 0.20xD, ae max for -CS (chip splitting) inserts, up to 0.25xD For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409)

T490 LNK-13-INT

Extended Flute Endmills with DIN69871 Tapered Shanks Carrying T490 LNMT/HT 13... Tangentially Clamped Inserts

D SS (DIN 69871)

ap L1 L5

Designation T490LNKD50-082-3-INT50-13 T490LNKD63-081-4-INT50-13 T490LNKD63-117-4-INT50-13 T490LNKD80-082-4-INT50-13 T490LNKD80-128-4-INT50-13

Flute

50.00 63.00 63.00 80.00 80.00

82.00 81.00 117.00 82.00 128.00

3 4 4 4 4

21 28 40 28 44

126.0 107.0 169.0 154.0 180.9

145.00 126.10 188.00 173.00 200.00

50 50 50 50 50

3.845 4.345 5.426 7.614 7.925

Rd°

APK-FE

Extended Flute Endmills Carrying APKT/R-10... Inserts

ap H L

Designation APK D20-28-W20-FE APK D25-36-W25-FE APK D32-45-W32-FE APK D40-50-W32-FE

Flute

Shank(1)

Rd°

20.00 25.00 32.00 40.00

29.00 37.00 46.00 55.00

1 2 2 3

4 8 12 18

36.00 47.00 55.00 65.00

87.00 105.00 115.00 125.00

20.00 25.00 32.00 32.00

W W W W

4.0 4.0 1.4 1.3

0.170 SR 34-505/HG 0.308 SR 34-505/MHG 0.570 SR 34-505/LHG 0.800 SR 34-505/LHG

T-8/53 T-8/53 T-8/53 T-8/53

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 461-468 (1) Adjustable extension For inserts, see pages: APCR 1003PDFR-P (384) • APCT 1003PDR-HM (384) • APKR 1003PDR-HM (385) • APKT 1003..R (386) • APKT 1003..TR-RM (386) • APKT 1003PDR-HM (385) • APKT 1003PDTR-76 (385) • APKT 1003PDTR/L-RM (385) • HM90 APKW 1003PDR (386)

208

ISCAR

Extended Flute Endmills Carrying S/XPMT / QPMR 10... Inserts

ap H L

Designation SPK D32-35-C32-10 SPK D32-35-W32-10 SPK D40-42-W32-10 SPK D40-50-W32-CP10 SPK D50-50-W40-10

Flute

Shank(1)

Rd°

32.00 32.00 40.00 40.00 50.00

35.00 35.00 43.00 52.00 52.00

2 2 3 2 3

8 8 15 12 18

50.00 50.00 55.00 61.00 65.00

120.00 130.00 125.00 130.00 140.00

32.00 32.00 32.00 32.00 40.00

C W W W W

2.0 2.0 1.5 1.5 1.5

0.675 0.606 0.698 0.789 1.312

C-Cylindrical, W-Weldon For inserts, see pages: QPMT 100408PDTN (425) • SPMT-HQ (426) • XPMT-HQ (426)

(1)

Spare Parts Designation SPK D32-35-C32-10 SPK D32-35-W32-10 SPK D40-42-W32-10 SPK D40-50-W32-CP10 SPK D50-50-W40-10

SR SR SR SR SR

14-544/S 14-544/S 14-544/S 14-544/S 14-544/S

BLD T15/M7 BLD T15/M7 BLD T15/M7

SW6-SD SW6-SD SW6-SD

BLD T15/M7

SW6-SD

T-15/51

3M AXK-13

Heavy Duty Extended Flute Endmills Carrying 3M AXKT 1304... Inserts

ap H

Designation 3M AXK D25-25-2-W25-13 3M AXK D32-36-2-C32-13 3M AXK D32-36-3-C32-13 3M AXK D32-36-3-W32-13 3M AXK D40-36-3-C32-13 3M AXK D40-48-4-C32-13 3M AXK D40-48-4-W32-13 3M AXK D50-60-5-W42-13 3M AXK D50-60-5-W40-13

ZPN 3X7 DRW 34-507 ZPN 3X7 DRW 34-507 ZPN 3-10 DRW 34-507

EXTENDED FLUTE CUTTERS

Rd°

SPK

Flute

Shank(1)

25.00 32.00 32.00 32.00 40.00 40.00 40.00 50.00 50.00

24.00 36.00 36.00 36.00 36.00 48.50 48.50 58.70 60.50

2 2 3 3 3 4 4 5 5

4 6 9 9 9 16 16 25 25

35.00 50.00 50.00 50.00 45.00 55.00 55.00 65.00 65.00

100.00 120.00 120.00 110.00 120.00 130.00 120.00 155.00 140.00

25.00 32.00 32.00 32.00 32.00 32.00 32.00 42.00 40.00

W C C W C C W W W

0.322 0.634 0.603 0.538 0.840 0.775 0.712 1.705 1.510

• To substantially increase insert life, reduce feed by 50% during engagement and removal from the workpiece. (1) C-Cylindrical, W-Weldon For inserts, see pages: 3M AXKT 1304 (396) • 3M AXKT 1304..R-PDRMM (397)

Spare Parts Designation 3M AXK-13

SR 34-506/L

BLD T09/M7

SW6-T-SH

209

EXTENDED FLUTE CUTTERS

L7 L1

3M AXK-CF-13

Heavy Duty Extended Flute Endmills with CLICKFIT Shanks Carrying 3M AXKT 1304... Inserts

Shank D3

Designation 3M AXK D25-25-2-CF4-13 3M AXK D32-36-2-CF4-13 3M AXK D40-48-4-CF4-13

Flute

Shank

25.00 32.00 40.00

24.50 36.50 48.50

2 2 4

4 6 16

34.0 44.0 57.0

40.00 50.00 60.00

48.00 58.00 68.00

90.00 100.00 110.00

44.00 44.00 44.00

CF4 CF4 CF4

0.445 0.434 0.576

• To substantially increase insert life, reduce feed by 50% during engagement and removal from the workpiece For inserts, see pages: 3M AXKT 1304 (396) • 3M AXKT 1304..R-PDRMM (397)

Spare Parts Designation 3M AXK-CF-13

SR 34-506/L

BLD T09/M7

SW6-T-SH

Rd°

ADK

Extended Flute Cutters with ADKT/R-15... Inserts

ap L1

Designation ADK D32-25-W32 ADK D40-38-W32 ADK D50-50-W32 ADK D50-50-W40

Flute

Shank(1)

Rd°

32.00 40.00 50.00 50.00

25.00 38.00 51.00 51.00

2 2 3 3

4 6 12 12

108.00 115.00 122.00 135.00

48.0 50.0 52.7 55.0

32.00 32.00 32.00 40.00

W W W W

2.5 2.0 0.9 0.9

0.531 0.663 0.855 1.205

Adjustable extension For inserts, see pages: ADCR 1505PDFR (390) • ADCT 1505PDFR-HM (391) • ADKR 1505PDR/L-HM (390) • ADKT 1505..R/L-HM (393) • ADKT 1505PDR/L-HM (392) • ADKT 1505PDTR-76 (393) • ADKT 1505PDTR/L-RM (392) • ADMT 1505PDR-HS (392) • HM90 ADCT 1505 (388) • HM90 ADCT 1505PDR-CF (389) • HM90 ADKT 1505 (388) • HM90 ADKW 1505PDR (396)

(1)

Spare Parts Designation ADK D32-25-W32 ADK D40-38-W32 ADK D50-50-W32 ADK D50-50-W40

SR SR SR SR

14-544/S 14-544/S 14-544/S 14-544/S

BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7

SW6-T SW6-T-SH SW6-T-SH SW6-T-SH L5 L1

FIN LNK-INT

Extended Flute Endmills with Tangentially Clamped Inserts and DIN69871 Shanks for Semi-Finishing Long Shoulders

Designation FIN LNK D050-100-4-INT50 FIN LNK D063-125-4-INT50 FIN LNK D080-160-6-INT50

DIN69871

Zeff

50.00 63.00 80.00

102.00 130.00 160.00

4 4 6

28 36 66

123.2 157.0 182.0

142.30 176.10 201.10

50 50 50

3.725 5.530 7.835

SR 34-535 SR 34-535 SR 34-535

BLD T15/M7 BLD T15/M7 BLD T15/M7

SW6-T SW6-T SW6-T

For inserts, see pages: FIN LNAT 1607PN-R (421)

FIN LNK-BT

Extended Flute Endmills with Tangentially Clamped Inserts and BT MAS-403 Shanks for Semi-Finishing Long Shoulders

Designation FIN LNK D050-100-4-BT50

ISCAR

Zeff

50.00

102.00

123.2

161.20

4.960

For inserts, see pages: FIN LNAT 1607PN-R (421)

210

BT MAS 403

SR 34-535

BLD T15/M7

SW6-T

Rd°

Ts D3

Extended Flute Endmills with FLEXFIT Threaded Adaptation Carrying 12 mm Long Edged Inserts

ap L5 L6

Designation P290 ACK D32-3-24-M16-12

Flute

T(1)

Rd°

32.00

24.00

40.00

29.00

M16

65.00

25.0

1.0

0.16

• Note: recommended ae up to 0.2xD • For adaptation options, see pages 247 • For user guide, see pages 461-468 (1) Clamping wrench size For inserts, see pages: P290 ACCT (395) • P290 ACKT (395) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

Spare Parts Designation P290 ACK-M

SR M3X0.5-L7.4 IP9

IP-9/151

EXTENDED FLUTE CUTTERS

P290 ACK-M

Rd°

P290 ACK

Extended Flute Endmills Carrying 12 and 18 mm Long Edged Inserts

Designation P290 ACK D25-3-24-W20-12 P290 ACK D25-3-36-W25-12 P290 ACK D32-3-36-W32-12 P290 ACK D32-3-48-W32-12 P290 ACK D32-3-60-W32-12 P290 ACK D32-3-84-W32-12 P290 ACK D32-3-36-W25-18 (1) P290 ACK D40-3-53-W32-18 P290 ACK D40-3-71-W40-18 P290 ACK D40-3-90-W40-18 P290 ACK D40-3-125-W40-18 P290 ACK D50-4-53-W40-18 P290 ACK D50-4-105-W50-18 P290 ACK D50-3-160-W50-18 P290 ACK D63-5-71-W50-18

Flute

Rd°

Shank(2)

25.00 25.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00 50.00 50.00 50.00 63.00

24.00 36.00 36.00 48.00 60.00 84.00 36.00 53.00 71.00 90.00 125.00 53.00 105.00 160.00 71.00

3 3 3 3 3 3 3 3 3 3 3 4 4 3 5

6 9 9 12 15 21 6 9 12 15 21 12 24 27 20

40.00 50.00 50.00 65.00 80.00 100.00 55.00 80.00 95.00 115.00 150.00 80.00 130.00 185.00 95.00

95.00 110.00 110.00 125.00 140.00 160.00 115.00 140.00 165.00 185.00 220.00 150.00 210.00 265.00 175.00

20.00 25.00 32.00 32.00 32.00 32.00 25.00 32.00 40.00 40.00 40.00 40.00 50.00 50.00 50.00

1.4 1.4 1.0 1.0 1.0 1.0 2.0 1.5 1.5 1.5 1.5 1.0 1.0 1.0 0.8

W W W W W W W W W W W W W W W

0.200 0.290 0.500 0.151 0.589 0.629 0.362 0.771 1.135 1.232 1.386 1.332 2.228 2.829 2.582

• Note: recommended ae up to 0.2xD (1) Do not use with P290 ACKT...-FWR insert (2) W-Weldon For inserts, see pages: P290 ACCT (395) • P290 ACKT (395)

Spare Parts Designation P290 ACK D25-3-24-W20-12 P290 ACK D25-3-36-W25-12 P290 ACK D32-3-36-W32-12 P290 ACK D32-3-48-W32-12 P290 ACK D32-3-60-W32-12 P290 ACK D32-3-84-W32-12 P290 ACK D32-3-36-W25-18 P290 ACK D40-3-53-W32-18 P290 ACK D40-3-71-W40-18 P290 ACK D40-3-90-W40-18 P290 ACK D40-3-125-W40-18 P290 ACK D50-4-53-W40-18 P290 ACK D50-4-105-W50-18 P290 ACK D50-3-160-W50-18 P290 ACK D63-5-71-W50-18

SR SR SR SR SR SR

M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S

IP-9/151 IP-9/151 IP-9/151 IP-9/151 IP-9/151 IP-9/151 BLD BLD BLD BLD BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

211

EXTENDED FLUTE CUTTERS

Rd°

P290 ACK-C#-18

Extended Flute Endmills with CAMFIX Shanks Carrying 18 mm Long Edged Inserts

Designation P290 ACK D32-3-53-C5-18 P290 ACK D40-3-87-C6-18 P290 ACK D44-3-53-C4-18 P290 ACK D63-5-87-C8-18

(1)

Flute

Rd°

32.00 40.00 44.00 63.00

52.00 87.00 53.00 87.00

3 3 3 5

9 15 9 25

64.0 106.0 104.0

90.00 134.60 91.00 140.00

50 63 40 80

2.0 1.5 1.2 0.8

0.794 1.664 0.930 4.000

SR SR SR SR

14-544/S 14-544/S 14-544/S 14-544/S

BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7

SW6-T SW6-T SW6-T SW6-T

• Note: recommended ae up to 0.2xD (1) Do not use with P290 ACKT...-FWR insert For inserts, see pages: P290 ACCT (395) • P290 ACKT (395)

Rd°

P290 SM

Extended Flute Shell Mills Carrying 12 and 18 mm Long Edged Inserts

Designation P290 SM D032-03-24-16-12 P290 SM D040-04-24-16-12 P290 SM D040-04-36-16-12 P290 SM D040-04-48-22-12 P290 SM D050-04-36-22-18 P290 SM D050-04-53-22-18 P290 SM D050-04-71-27-18 P290 SM D063-05-53-27-18 P290 SM D063-05-71-27-18 P290 SM D080-06-71-32-18 P290 SM D100-06-36-32-18 P290 SM D100-07-71-40-18

Da D3

Flute

Rd°

Arbor(1)

32.00 40.00 40.00 40.00 50.00 50.00 50.00 63.00 63.00 80.00 100.00 100.00

24.00 24.00 36.00 48.00 36.00 53.00 71.00 53.00 71.00 71.00 36.00 71.00

3 4 4 4 4 4 4 5 5 6 6 7

6 8 12 16 8 12 16 15 20 24 12 28

65.00 45.00 60.00 85.00 65.00 80.00 105.00 80.00 100.00 100.00 70.00 100.00

38.00 38.00 38.00 48.00 46.40 46.40 48.00 55.00 55.00 74.00 78.00 85.00

16.00 16.00 16.00 22.00 22.00 22.00 27.00 27.00 27.00 32.00 32.00 40.00

1.0 0.7 0.7 0.7 1.0 1.0 1.0 0.8 0.8 0.5 0.3 0.3

A A A A A A A A A A A A

0.266 0.229 0.306 0.474 0.475 0.568 0.735 1.000 1.296 2.207 2.483 3.497

• Note: recommended ae up to 0.2xD (1) For adaptation options, see page 461 For inserts, see pages: P290 ACCT (395) • P290 ACKT (395)

Spare Parts Designation P290 SM D032-03-24-16-12 P290 SM D040-04-24-16-12 P290 SM D040-04-36-16-12 P290 SM D040-04-48-22-12 P290 SM D050-04-36-22-18 P290 SM D050-04-53-22-18 P290 SM D050-04-71-27-18 P290 SM D063-05-53-27-18 P290 SM D063-05-71-27-18 P290 SM D080-06-71-32-18 P290 SM D100-06-36-32-18 P290 SM D100-07-71-40-18

212

ISCAR

SR SR SR SR

M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 M3X0.5-L7.4 IP9 SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S

IP-9/151 IP-9/151 IP-9/151 IP-9/151 BLD BLD BLD BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M8X55-D11.5 DIN912 SR M8X35 DIN912 SR M8X45DIN912 SR M10X70DIN912 SR M10X50DIN 912 SR M10X60DIN912 SR M12X70DIN912 SR M12X70DIN912 SR M12X70DIN912 SR M16X80 SR M16X50 DIN912 SR M20X80DIN912

Extended Flute Shell Mills Carrying H490 ANKX 09.. Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

ap D

Designation H490 SM D032-28-3-16-09 H490 SM D040-35-4-16-09 H490 SM D050-42-5-22-09

Flute

Arbor(1)

32.00 40.00 50.00

28.00 35.00 42.00

3 4 5

12 20 30

45.00 50.00 60.00

30.70 38.00 48.30

16.00 16.00 22.00

A A A

0.127 0.256 0.512

• ae(max)=0.25xD (1) For adaptation options, see page 461 For inserts, see pages: H490 ANKX/ANCX-09 (402)

Extended Flute HELIDO H490-09 Cutters ap/ae Application Range with H490 ANKX 090408PNTR Insert Depth of cut (mm) 40 50 35 H490 ANK D25…-09

EXTENDED FLUTE CUTTERS

D3 Da

H490 SM-09

H490 ANK / SM D32…-09 H490 ANK / SM D40…-09

H490 SM D50…-09 32

22 25 5 6

Width of cut (mm)

Spare Parts Designation H490 SM D032-28-3-16-09 H490 SM D040-35-4-16-09 H490 SM D050-42-5-22-09

SR 10508082-HG SR 10508082-HG SR 10508082-HG

T490 SM-08

Extended Flute Shell Mills Carrying T490 LNMT/HT 0804... Tangentially Clamped Inserts

Designation D ap Flute Z L D3 15 58.00 38.00 T490 SM D032-36-3-16-08 32.00 36.00 3 24 65.00 38.00 T490 SM D040-44-4-16-08 40.00 44.00 4 30 65.00 47.00 T490 SM D050-44-5-22-08 50.00 44.00 5

BLD T08/M7 BLD T08/M7 BLD T08/M7

SW4-SD SW4-SD SW4-SD

Da D3

Da Arbor(1) 16.00 16.00 22.00

SR M8X30DIN912 SR M8X30DIN912 SR M10X40DIN912

A A A

0.228 SR 10502813-HG-M 0.387 SR 10502813-HG-M 0.612 SR 10502813-HG-M

IP-7/51 SR M8X45DIN912 IP-7/51 SR M8X55DIN912 IP-7/51 SR M10X50DIN 912

• ae max for regular inserts, up to 0.25xD, ae max for -CS (chip splitting) inserts, up to 0.30xD (1) For adaptation options, see page 461 For inserts, see pages: T490 LNAR (410) • T490 LNMT/LNHT 0804 (408)

213

EXTENDED FLUTE CUTTERS

T490 SM-13

Extended Flute Shell Mills Carrying T490 LNMT/HT 1306... Tangentially Clamped Inserts

Da D3

ap L

Designation T490 SM-D40-24-2-22-13 (1) T490 SM-D40-36-3-22-13 T490 SM-D50-36-2-27-13 (1) T490 SM-D50-36-3-22-13 (1) T490 SM-D50-36-3-27-13 (1) T490 SM-D50-47-4-22-13 T490 SM-D50-47-4-27-13 T490 SM-D63-36-4-27-13 T490 SM-D63-59-5-27-13 T490 SM-D80-58-5-32-13 T490 SM-D80-70-5-32-13 T490 SM-D100-59-6-40-13 T490 SM D125-47-7-40-13 (2)

Flute

Arbor(3)

40.00 40.00 50.00 50.00 50.00 50.00 50.00 63.00 63.00 80.00 80.00 100.00 125.00

24.00 36.00 36.00 36.00 35.90 47.00 47.00 36.00 59.00 58.00 70.00 59.00 47.00

2 3 2 3 3 4 4 4 5 5 5 6 7

4 9 6 9 9 16 16 12 25 25 30 30 28

50.00 62.00 56.00 56.00 56.00 68.00 68.00 60.00 80.00 75.00 111.00 86.00 68.00

38.00 38.00 48.00 48.00 48.00 48.00 48.00 58.00 58.00 74.00 74.00 88.00 88.00

22.00 22.00 27.00 22.00 27.00 22.00 27.00 27.00 27.00 32.00 32.00 40.00 40.00

A A A A A A A A A A A A C

0.241 0.294 0.379 0.432 0.386 0.542 0.493 0.785 1.091 1.727 2.620 3.106 2.991

• ae max for regular inserts, up to 0.25xD • ae max for -CS (chip splitting) inserts, up to 0.35xD (1) Can be applied for full slot applications (2) There are no coolant holes in this tool (3) For adaptation options, see page 461 For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409)

Spare Parts Designation T490 SM-D40-24-2-22-13 T490 SM-D40-36-3-22-13 T490 SM-D50-36-2-27-13 T490 SM-D50-36-3-22-13 T490 SM-D50-36-3-27-13 T490 SM-D50-47-4-22-13 T490 SM-D50-47-4-27-13 T490 SM-D63-36-4-27-13 T490 SM-D63-59-5-27-13 T490 SM-D80-58-5-32-13 T490 SM-D80-70-5-32-13 T490 SM-D100-59-6-40-13 T490 SM D125-47-7-40-13

SR 34-535/L10.5-SN SR 34-535/L10.5-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN

T490 SM-13FT

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7

Basic Units for Modular Extended Flute Shell Mills

Designation T490 SM-D50-47-2-27-13FT T490 SM-D63-59-3-27-13FT T490 SM-D80-70-4-32-13FT

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR M10X40DIN912 SR M10X50DIN 912 SR M12X45DIN912 SR M10X40DIN912 SR M12X45DIN912 SR M10X50DIN 912 SR M12X60DIN912 SR M12X50DIN912 SR M12X70DIN912 SR M16X55DIN912 SR M16X90DIN912 SR M20X60DIN912

Flute

Arbor(1)

50.00 63.00 80.00

47.00 59.00 70.00

2 3 4

8 15 24

66.50 80.00 95.00

58.00 58.00 74.00

27.00 27.00 32.00

A A A

0.589 1.099 2.222

• ae max for regular inserts, up to 0.25xD • ae max for -CS (chip splitting) inserts, up to 0.35xD (1) For adaptation options, see page 461 For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409)

Spare Parts Designation T490 SM-D50-47-2-27-13FT T490 SM-D63-59-3-27-13FT T490 SM-D80-70-4-32-13FT

214

ISCAR

SR 34-535-SN SR 34-535-SN SR 34-535-SN

BLD T15/S7 BLD T15/S7 BLD T15/S7

SW6-T-SH SW6-T-SH SW6-T-SH

SR M3X0.5X10DIN7991 10.9 SR M3X0.5X10DIN7991 10.9

PG D63 PG D63

SR M12X50DIN912 SR M12X60DIN912 SR M16X70DIN912

Extension Units for Modular Extended Flute Shell Mills

Designation T490 CAP-D50-24-2-20-13FT T490 CAP-D50-36-2-20-13FT T490 CAP-D63-24-3-20-13FT T490 CAP-D63-24-4-20-13FT T490 CAP-D63-36-3-20-13FT T490 CAP-D63-36-4-20-13FT T490 CAP-D80-24-4-25-13FT T490 CAP-D80-24-5-25-13FT T490 CAP-D80-36-4-25-13FT

Flute

50.00 50.00 63.00 63.00 63.00 63.00 80.00 80.00 80.00

24.00 36.00 24.00 24.00 36.00 36.00 24.00 24.00 36.00

2 2 3 4 3 4 4 5 4

4 6 6 8 9 12 8 10 12

20 20 20 20 20 20 25 25 25

0.212 0.322 0.335 0.338 0.510 0.497 0.588 0.578 0.884

SR SR SR SR SR SR SR SR SR

34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN

SR M6X6 DIN916 SR M6X6 DIN916 SR M6X8 DIN916 SR M6X8 DIN916

For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409)

Modular Extended Flute Assembly

Assembly screw D Rd°

Shell Base Unit

Extension 1

Extension 2

T490 CAP-D50-24-2-20-13FT

50 50 T490 CAP-D50-24-2-20-13FT T490 CAP-D50-24-2-20-13FT 50 T490 CAP-D50-24-2-20-13FT T490 CAP-D50-36-2-20-13FT 50

T490 SM-D50-47-2-27-13FT T490 CAP-D50-36-2-20-13FT

T490 CAP-D63-24-3-20-13FT

63 63 T490 CAP-D63-24-3-20-13FT T490 CAP-D63-24-3-20-13FT 63 T490 CAP-D63-24-3-20-13FT T490 CAP-D63-36-3-20-13FT 63

T490 SM-D63-59-3-27-13FT T490 CAP-D63-36-3-20-13FT

ap/ae Application Range for 50 mm Modular Extended Flute Cutters

47 71 83 94 106 59 82 94 106 117

66.5 90 102 113 125 80 103 115 127 138

Zeff

Assembly Screw

8 12 14 16 18 15 21 24 27 30

SR M12x50 DIN912 SR M12x70 DIN912 SR M12x80 DIN912 SR M12x100 DIN912 SR M12x110 DIN912 SR M12x60 DIN912 SR M12x80 DIN912 SR M12x100 DIN912 SR M12x110 DIN912 SR M12x120 DIN912

EXTENDED FLUTE CUTTERS

T490 CAP-13FT

ap/ae Application Range for 63 mm Modular Extended Flute Cutters

Depth of Cut mm

T490 SM-D50-47-3-27-13FT T490 CAP-D50-36-2-20-13FT T490 CAP-D50-24-2-20-13FT

Depth of Cut mm

T490 SM-D63-59-3-27-13FT T490 CAP-D63-36-3-20-13FT T490 CAP-D63-24-3-20-13FT

105

T490 SM-D50-47-3-27-13FT T490 CAP-D50-36-2-20-13FT

115

T490 SM-D63-59-3-27-13FT T490 CAP-D63-36-3-20-13FT

T490 SM-D50-47-2-27-13FT T490 CAP-D50-24-2-20-13FT

T490 SM-D63-59-3-27-13FT T490 CAP-D63-24-3-20-13FT

T490 SM-D50-47-2-27-13FT

T490 SM-D63-59-3-27-13FT 75 59

47 35 8 10

ae Width of Cut mm

ap/ae Application Range for 80 mm Modular Extended Flute Cutters

40 10 14

ae Width of Cut mm

Workpiece: Alloy Steel

Depth of Cut mm

T490 SM-D80-70-4-32-13FT T490 CAP-D80-36-4-25-13FT T490 CAP-D80-24-4-25-13FT

ap 125

T490 SM-D80-70-4-32-13FT T490 CAP-D80-36-4-25-13FT

105

T490 SM-D80-70-4-32-13FT T490 CAP-D80-24-4-25-13FT

T490 SM-D80-70-4-32-13FT

70 40 12 15

ae Width of Cut mm

215

EXTENDED FLUTE CUTTERS

T490 CAP-FT

SS (DIN69871)

T490 LNK-INT50-FT

Basic Units of Modular Extended Flute Endmills with DIN69871 Tapered Shanks Carrying T490 LNMT/HT 1306 Inserts

Designation T490LNKD63-082-4-INT50-FT T490LNK-D80-82-5-INT50-FT T490LNKD80-105-4-INT50-FT

L1 L5

Flute

DCONMS

RPMX

63.00 80.00 80.00

82.00 82.00 105.00

4 5 4

28 35 36

125.9 125.5 154.1

145.00 144.60 173.20

50 50 50

4.659 6.077 7.036

0.00 0.00 0.00

0 0 0

• ae max for regular inserts, up to 0.10xD, ae max for -CS (chip splitting) inserts, up to 0.20xD • Remove coolant plug screws (SR M6X..DIN916) prior to attaching extension units For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409)

Shell Base Unit

Extension 1

T490 LNK-D63-082-4-INT50-FT

T490 CAP-24-4-20-13FT T490 CAP-36-4-20-13FT

T490 LNK-D80-082-5-INT50-FT

T490 CAP-D80-24-25-13FT

T490 LNK-D80-105-4-INT50-FT

T490 CAP-D80-24-4-25-13FT T490 CAP-D80-36-4-25-13FT

82 63 106 118 82 80 106 105 129 80 141

L Zeff Z 126 150 162 125 149 135 159 171

5 4

28 36 40 45 55 36 44 48

Assembly Screw SR M12x30 DIN912 SR M12X45DIN912 12.9 SR M16x40 DIN912 SR M16x40 DIN912 SR M16x40 DIN912

Shell locking screw Coolant plug screw SR M6x...

Cover screw SR M3x10DIN7991 Cover Screw SR 34-535-SN

Spare Parts Designation T490LNKD63-082-4-INT50-FT SR 34-535-SN BLD T15/S7 SW6-T-SH SR M6X6 DIN916 SR M12X12 DIN912 PG D63 SR M3X0.5X10DIN7991 10.9 T490LNK-D80-82-5-INT50-FT SR 34-535-SN BLD T15/S7 SW6-T-SH PG D63 SR M3X0.5X10DIN7991 10.9 T490LNKD80-105-4-INT50-FT SR 34-535-SN BLD T15/S7 SW6-T-SH SR M6X8 DIN916

216

ISCAR

Basic Units of Modular Extended Flute Endmills with BT MAS-403 Tapered Shanks Carrying T490 LNMT/HT 1306 Inserts

ap L1

Designation T490LNK-D63-082-4-BT50-FT T490LNK-D80-105-4-BT50-FT

Flute

63.00 80.00

82.00 105.00

4 4

28 36

107.0 135.2

145.00 173.20

50 50

5.312 7.348

Shell Base Unit

Extension 2 D

Extension 1

T490 LNK-D63-082-4-BT50-FT

T490 CAP-D63-24-4-20-13FT T490 CAP-D63-36-4-20-13FT

T490 LNK-D80-105-4-BT50-FT

T490 CAP-D80-24-4-25-13FT T490 CAP-D80-36-4-25-13FT

82 63 106 118 105 80 129 141

Zeff

107 131 143 135 159 171

Assembly Screw

Z 28 36 40 36 44 48

SR M12x30 DIN912 SR M12X45DIN912 12.9 SR M16x40 DIN912 SR M16x40 DIN912

Spare Parts

EXTENDED FLUTE CUTTERS

SS (BT MAS-403)

T490 CAP-FT

T490 LNK-BT-FT

Designation T490LNK-D63-082-4-BT50-FT

SR 34-535-SN

BLD T15/S7 SW6-T-SH

SR M6X6 DIN916

T490LNK-D80-105-4-BT50-FT

SR 34-535-SN

BLD T15/S7 SW6-T-SH

SR M6X8 DIN916

SR M12X12 DIN912 PG D63

SR M3X0.5X10DIN7991 10.9

D3 Da

T4..-SM Conical Shell Mills Conical Extended Flute Shell Mills Carrying T490 LNMT/LNHT 13... Tangentially Clamped Inserts

K°

ap D D1

Designation T422 SM-D050-12-3-32-13 T425 SM-D050-13-3-32-13 T430 SM-D050-16-3-32-13 T440 SM-D050-28-3-27-13 T445 SM-D050-23-3-27-13 T445 SM-D050-47-3-32-13 T450 SM-D050-25-3-27-13 T460 SM-D050-30-3-27-13 T470 SM-D050-33-3-27-13 T475 SM-D050-34-3-27-13 T475 SM-D050-56-3-32-13

(1)

(1) (1)

K°

Zeff

Arbor(2)

50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00

22.5 25.0 30.0 40.0 45.0 45.0 50.0 60.0 70.0 75.0 75.0

12.20 13.55 16.00 28.88 23.50 47.50 26.12 30.00 33.20 34.50 57.70

110.10 109.20 107.20 118.80 98.20 145.60 94.30 85.20 74.30 68.60 81.00

3 3 3 3 3 3 3 3 3 3 3

9 9 9 12 9 18 9 9 9 9 15

60.00 60.00 60.00 65.00 55.00 76.00 55.00 55.00 60.00 55.00 83.50

78.00 78.00 78.00 60.00 60.00 80.00 60.00 60.00 58.00 60.00 78.00

32.00 32.00 32.00 27.00 27.00 32.00 27.00 27.00 27.00 27.00 32.00

A A A A A A A A A A A

1.925 1.850 1.806 1.991 1.173 3.407 1.120 0.967 0.840 0.736 1.513

• Note: RPM should be considered according to the recommended speed applied on the outer diameter obtained by the specific D.O.C. • For user guide, see pages 461-468 (1) On request (2) For adaptation options, see page 461 For inserts, see pages: T490 LNAR (410) • T490 LNMT 1306PNTR-FW (410) • T490 LNMT/LNHT 1306 (409)

Spare Parts Designation T422 SM-D050-12-3-32-13 T425 SM-D050-13-3-32-13 T430 SM-D050-16-3-32-13 T440 SM-D050-28-3-27-13 T445 SM-D050-23-3-27-13 T445 SM-D050-47-3-32-13 T450 SM-D050-25-3-27-13 T460 SM-D050-30-3-27-13 T470 SM-D050-33-3-27-13 T475 SM-D050-34-3-27-13 T475 SM-D050-56-3-32-13

SR SR SR SR SR SR SR SR SR SR SR

34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN 34-535-SN

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR M16X40DIN912 SR M16X40DIN912 SR M16X40DIN912 SR M12X45DIN912 SR M12X35DIN912 SR M16X50 DIN912 SR M12X35DIN912 SR M12X35DIN912 SR M12X50DIN912 SR M12X35DIN912 SR M16X60DIN912

217

EXTENDED FLUTE CUTTERS

T490 SM-16

Extended Flute Shell Mills Carrying T490 LNMT/HT 1607... Tangentially Clamped Inserts

Da D3

ap L

Designation T490 SM D63-47-3-27-16

Flute

Arbor(1)

63.00

47.00

68.00

58.00

27.00

0.926

SR 14-591 BLD T20/M7 SW6-T

For adaptation options, see page 461 For inserts, see pages: T490 LNAR (410) • T490 LNMT/LNHT 1607 (410)

(1)

H490 SM-17

Extended Flute Shell Mills Carrying H490 ANKX 17.. .Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

Designation H490 SM D063-48-3-27-17C H490 SM D063-60-3-27-17C H490 SM D080-48-4-32-17C H490 SM D100-64-5-40-17C

Flute

Arbor(1)

63.00 63.00 80.00 100.00

46.50 58.50 46.50 61.50

3 3 4 5

9 12 12 20

70.00 85.00 70.00 85.00

59.40 59.40 76.40 88.00

27.00 27.00 32.00 40.00

A A A A

0.868 1.127 1.562 3.015

• ae(max)=0.25xD for regular inserts, ae(max)=0.35xD for -CS (chip splitting) inserts • Inserts with corner radii larger than 0.8 mm should only be used on the face of the cutter (1) For adaptation options, see page 461 For inserts, see pages: H490 ANKX/ANCX-17 (404)

Extended Flute HELIDO H490-17 Cutters ap/ae Application Range with H490 ANKX 170608PNTR Insert Depth of cut (mm)

Extended Flute HELIDO H490-17 Cutters ap/ae Application Range with H490 ANKX 1706PNTR-CS Chip Splitting Inserts Depth of cut (mm)

100

5 14 H490 SM D63…-17

Width of cut (mm)

H490 SM D80…-17

Width of cut (mm)

H490 SM D100…-17

Spare Parts Designation H490 SM D063-48-3-27-17C H490 SM D063-60-3-27-17C H490 SM D080-48-4-32-17C H490 SM D100-64-5-40-17C

218

ISCAR

SR SR SR SR

14-591 14-591 14-591 14-591

BLD BLD BLD BLD

T20/M7 T20/M7 T20/M7 T20/M7

SW6-T SW6-T SW6-T SW6-T

SR SR SR SR

M12X50DIN912 M12X60DIN912 M16X40DIN912 M20X60DIN912

Heavy Duty Extended Flute Shell Mills Carrying 3M AXKT 1304.../2006... Inserts

Designation 3M SM D040-36-3-22-13 3M SM D050-36-4-22-13 3M SM D063-40-4-27-20 3M SM D080-40-5-32-20 3M SM D100-40-6-40-20 3M SM D160-60-8-60-20

Flute

Arbor(1)

40.00 50.00 63.00 80.00 100.00 160.00

9 12 8 10 12 24

3 4 4 5 6 8

35.00 35.00 39.00 38.00 38.00 57.00

65.00 60.00 65.00 65.00 65.00 85.00

38.00 48.00 58.00 70.00 88.00 130.00

22.00 22.00 27.00 32.00 40.00 60.00

A A A A B C

0.333 0.525 0.813 1.381 1.832 5.996

Insert 3M 3M 3M 3M 3M 3M

AXKT AXKT AXKT AXKT AXKT AXKT

13 13 20 20 20 20

• To substantially increase insert life, reduce feed by 50% during engagement and removal from the workpiece (1) For adaptation options, see page 461 For inserts, see pages: 3M AXKT 1304 (396) • 3M AXKT 1304..R-PDRMM (397) • 3M AXKT 2006..R-PDR (397) • 3M AXKT-2006 (397)

Spare Parts Designation 3M SM D040-36-3-22-13 3M SM D050-36-4-22-13 3M SM D063-40-4-27-20 3M SM D080-40-5-32-20 3M SM D100-40-6-40-20 3M SM D160-60-8-60-20 (a)

SR 34-506/L SR 34-506/L SR 14-591 SR 14-591 SR 14-591 SR 14-591

BLD BLD BLD BLD BLD BLD

T09/M7 T09/M7 T20/M7 T20/M7 T20/M7 T20/M7

SW6-T-SH SW6-T-SH SW6-T SW6-T SW6-T SW6-T

SR M10X50DIN 912 TSX TSX TSX TSX

19R(a) 19R(a) 19R(a) 19R(a)

SR SR SR SR

TC-604 TC-604 TC-604 TC-604

HW HW HW HW

EXTENDED FLUTE CUTTERS

D3 Da

3M SM

5.0 5.0 5.0 5.0

For insert corner radii greater than 3.2 mm, use TSX 20-S-R

D3 Da

Rd°

Extended Flute Shell Mills Carrying HM90 ADKT 1505... Inserts

ap D

Designation SM D50-25-27-M SM D63-38-27-M SM D80-38-32-M SM D100-38-40-M SM D125-38-40-M

Flute

Arbor(1)

Rd°

50.00 63.00 80.00 100.00 125.00

25.00 38.00 38.00 38.00 38.00

3 4 5 6 7

6 12 15 18 21

56.00 60.00 60.00 60.00 60.00

47.70 55.00 70.00 90.00 88.00

27.00 27.00 32.00 40.00 40.00

A A B B B

0.9 0.7 0.6 0.4 0.3

0.424 0.667 1.200 1.815 2.539

For adaptation options, see page 461 For inserts, see pages: ADCR 1505PDFR (390) • ADCT 1505PDFR-HM (391) • ADKR 1505PDR/L-HM (390) • ADKT 1505..R/L-HM (393) • ADKT 1505PDR/L-HM (392) • ADKT 1505PDTR-76 (393) • ADKT 1505PDTR/L-RM (392) • ADMT 1505PDR-HS (392) • HM90 ADCT 1505 (388) • HM90 ADCT 1505PDR-CF (389) • HM90 ADKT 1505 (388) • HM90 ADKW 1505PDR (396)

(1)

Spare Parts Designation SM D50-25-27-M SM D63-38-27-M SM D80-38-32-M SM D100-38-40-M SM D125-38-40-M

SR SR SR SR SR

14-544/S 14-544/S 14-544/S 14-544/S 14-544/S

BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW6-T SW6-T SW6-T SW6-T SW6-T

SR M12X50DIN912

219

EXTENDED FLUTE CUTTERS

Modular Extended Flute System SDK D63-FT/A

63 mm Diameter 27

Shell Base Unit Page 221

Extension Page 222

End Unit Page 222

Taper Base Unit

End Unit

Face Inserts Zeff

Assembly Screw

SM D63-22-FT/E SM D63-33-FT/F SM D63-22-FT/E SM D63-22-FT/E SM D63-33-FT/F

53 76 85 95 106 117

76 98 108 119 130 140

3 3 3 3 3 3

15 24 27 30 33 36

SR M12X60 SR M12X90 SR M12X90 SR M12X110 SR M12X120 SR M12X120

Extension

SDK D63-53-27-FT/A

SE D63-22-FT/G SE D63-33-FT/H SE D63-33-FT/H

SDK D63-FT/B (modular)

63 mm Diameter

Taper Base Unit Page 222

Extension Page 222

ap H

End Unit Page 222

Taper Base Unit

Extension

SDK D63-63-BT50-FT/B SDK D63-63-INT50-FT/B

SE D63-22-FT/G SE D63-22-FT/G SE D63-33-FT/H

End Unit

Face Inserts Zeff

Assembly Screw

SM D63-22-FT/E SM D63-33-FT/F SM D63-22-FT/E SM D63-33-FT/F SM D63-33-FT/F

63 85 95 106 117 129

88 109 120 130 141 152

3 3 3 3 3 3

18 27 30 33 36 39

SR M12X55 SR M12X55 SR M12X70 SR M12X70 SR M12X80

SDK D80-FT/A (modular)

80 mm Diameter 32

Shell Base Unit Page 221

Extension Page 222

End Unit Page 222

Shell Base Unit

SDK D80-64-32-FT/A

220

ISCAR

Extension

SE D80-22-FT/G SE D80-33-FT/H SE D80-33-FT/H

End Unit

Face Inserts Zeff

Assembly Screw

SM D80-22-FT/E SM D80-33-FT/F SM D80-22-FT/E SM D80-22-FT/E SM D80-33-FT/F

64 85 96 105 115 127

98 120 130 141 151 162

3 3 3 3 3 3

18 27 30 33 36 39

SR M16X80 SR M16X110 SR M16X110 SR M16X130 SR M16X140 SR M16X140

SDK D80-FT/B (modular)

80 mm Diameter Taper Base Unit Page 222

ap H

Extension Page 222 End Unit Page 222

Extension

End Unit

Face Inserts Zeff

Assembly Screw

SE D80-22-FT/G SE D80-22-FT/G SE D80-33-FT/H

SM D80-22-FT/E SM D80-33-FT/F SM D80-22-FT/E SM D80-33-FT/F SM D80-33-FT/F

85 107 115 126 137 147

109 130 141 152 162 172

3 3 3 3 3 3

24 33 36 39 42 45

SR SR SR SR SR

Taper Base

SDK D80-85-BT50-FT/B SDK D80-85-INT50-FT/B

M16X55 M16X55 M16X80 M16X80 M16X90

SDK D100-FT/B (modular)

EXTENDED FLUTE CUTTERS

Modular Extended Flute System

100 mm Diameter Taper Base Unit Page 222

ap H End Unit Page 222

End Unit

Face Inserts Zeff

Assembly Screw

SM D100-22-FT/E SM D100-44-FT/F

105 126 148

132 155 175

4 4 4

40 52 60

SR M20X60 SR M20X80

Taper Base Unit SDK-D100-105-BT50-FT/B SDK-D100-105-INT50-FT/B

D3 Da

SDK Shell Mill-FT/A

Basic Units of Modular Extended Flute Shell Mills Carrying S/QDMT 1205... Inserts

ap D

Designation SDK D63-53-27-FT/A SDK D80-64-32-FT/A SDK D80-85-32-FT/A SDK D80-96-32-FT/A SDK D80-115-32-FT/A SDK D80-127-32-FT/A SDK D100-84-40-FT/A SDK D100-105-40-FT/A SDK D100-127-40-FT/A

Flute

Arbor(1)

63.00 80.00 80.00 80.00 80.00 80.00 100.00 100.00 100.00

53.00 62.00 84.00 94.00 117.00 127.00 84.50 106.00 126.00

3 3 3 3 3 3 4 4 4

15 18 27 30 36 39 32 40 48

76.00 98.00 120.00 130.00 153.00 165.00 120.00 141.00 162.00

60.90 77.50 77.50 77.50 77.50 77.50 97.50 97.50 97.50

27.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00

A A A A A A A A A

0.880 2.304 0.000 0.000 0.000 0.000 4.388 0.000 0.000

For adaptation options, see page 461 For inserts, see pages: QDCT-PDN (427) • QDMT 1205..PDTN-M (427) • SDMR-HQ (427) • SDMT-PDR-HQ (431)

(1)

Spare Parts Designation SDK D63-53-27-FT/A SDK D80-64-32-FT/A SDK D80-85-32-FT/A SDK D80-96-32-FT/A SDK D80-115-32-FT/A SDK D80-127-32-FT/A SDK D100-84-40-FT/A

SR 14-544/S SR 14-544

BLD T15/M7 BLD T15/M7

SW6-T SW6-T

PG D63 PG D80 SR SR SR SR

SR 14-544

BLD T15/M7

SW6-T

M16X100 M16X100 M16X130 M16X130

DIN912 DIN912 DIN912 DIN912

PG D100

221

EXTENDED FLUTE CUTTERS

SDK BT-FT/B

Modular Extended Flute Endmills Carrying BT MAS-403 Tapered Shanks

Designation SDK D63-63-BT50-FT/B SDK D63-85-BT50-FT/B SDK D63-95-BT50-FT/B SDK D63-106-BT50-FT/B SDK D63-117-BT50-FT/B SDK D63-129-BT50-FT/B SDK D80-85-BT50-FT/B SDK D80-107-BT50-FT/B SDK D80-115-BT50-FT/B SDK D80-147-BT50-FT/B

Shank

Flute

Z face

63.00 63.00 63.00 63.00 63.00 63.00 80.00 80.00 80.00 80.00

64.00 85.00 95.00 107.00 117.00 127.00 84.00 107.00 117.00 147.00

87.00 108.00 119.00 130.00 140.00 150.00 107.00 128.00 140.00 170.00

3 3 3 3 3 3 3 3 3 3

18 27 30 33 36 39 24 33 36 42

50 50 50 50 50 50 50 50 50 50

S. Std. BT BT BT BT BT BT BT BT BT BT

MAS-403 MAS-403 MAS-403 MAS-403 MAS-403 MAS-403 MAS-403 MAS-403 MAS-403 MAS-403

4.750 0.000 0.000 0.000 0.000 0.000 6.253 0.000 0.000 0.000

For inserts, see pages: QDCT-PDN (427) • QDMT 1205..PDTN-M (427) • SDMR-HQ (427) • SDMT-PDR-HQ (431)

Spare Parts Designation SDK D63-63-BT50-FT/B SDK D63-85-BT50-FT/B SDK D63-95-BT50-FT/B SDK D63-106-BT50-FT/B SDK D63-117-BT50-FT/B SDK D63-129-BT50-FT/B SDK D80-85-BT50-FT/B SDK D80-107-BT50-FT/B SDK D80-115-BT50-FT/B SDK D80-147-BT50-FT/B

SR 14-544/S

BLD T15/M7

SW6-T

PG D63 SR SR SR SR SR

SR 14-544

SR 14-544/S

BLD T15/M7

SW6-T

M12X50DIN912 M12X50DIN912 M12X70DIN912 M12X70DIN912 M12X80DIN912

PG D80 SR M16X60DIN912 SR M16X60DIN912 SR M16X90DIN912

SM-FT

End Units for Modular Extended Flute Cutters

Designation SM D50-18-FT/E SM D50-26-FT/F SM D63-22-FT/E (1) SM D63-33-FT/F-I (1) SM D80-22-FT/E SM D80-33-FT/F SM D100-22-FT/E SM D100-44-FT/F

50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00

18.00 27.00 22.00 33.00 22.00 33.00 22.00 44.00

Flute Z face 2 2 3 3 3 3 4 4

2 2 6 6 6 6 4 4

Insert

4 S/Q/XPMT 10 0.142 SR 14-544/S 6 S/Q/XPMT 10 0.211 SR 14-544/S 9 S/QDMT 12 0.250 SR 14-544/S 12 S/QDMT 12 0.391 SR 14-544/S 9 S/QDMT 12 0.493 SR 14-544/S 12 S/QDMT 12 0.716 SR 14-544/S BLD T15/M7 12 S/QDMT 12 0.870 SR 14-544/S BLD T15/M7 20 S/QDMT 12 1.421 SR 14-544/S BLD T15/M7

ZPN 8-14 ZPN 8-14 T-15/51-BE SW6-T SW6-T SW6-T

Not suitable for slot milling For inserts, see pages: QDCT-PDN (427) • QDMT 1205..PDTN-M (427) • QPMT 100408PDTN (425) • SDMT-PDR-HQ (431) • SPMT-HQ (426) • XPMT-HQ (426)

(1)

SE-FT

Extension Units for Modular Extended Flute Cutters

ap D

Designation SE D50-18-FT/G SE D63-22-FT/G SE D63-33-FT/H SE D80-33-FT/H

Flute

Z face

Insert

50.00 63.00 63.00 80.00

18.00 22.00 33.00 33.00

2 3 3 3

4 6 9 9

S/Q/XPMT 10 S/QDMT 12 S/QDMT 12 S/QDMT 12

0.157 0.218 0.330 0.677

SR SR SR SR

14-544/S 14-544/S BLD T15/M7 14-544/S 14-544/S

For inserts, see pages: QDMT 1205..PDTN-M (427) • QPMT 100408PDTN (425) • SDMR-HQ (427) • SPMT-HQ (426) • XPMT-HQ (426)

222

ISCAR

ZPN 8-14 SW6-T

PROFILING TOOLS

223

PROFILING TOOLS

TABLE OF CONTENTS Ball Nose Endmills .................................................................................... 230 TORMILL - Toroidal Endmills and Face Mills.............................................. 234 Round Cornered Cutters .......................................................................... 236 MILLSHRED ............................................................................................. 237 HELIDO ROUND H400 Line...................................................................... 240 FLEXFIT Adaptation Systems.................................................................... 245

224

ISCAR

PROFILING TOOLS

Ball Nose Selection Guide

Tool

HCM D..

BLP

HCM-M D 0.4-7

HCM-MM

• • • • • • • • •

• • • • • •

BCM

BLP -M

• • • • • • • • •

• • • • • • •

Inserts

8 9 10 12 12.7 16 20 25 30 32 40 50

EB...Solid Carbide

HBF-QF

Page

HBR-QF

Solid Carbide 87 Multi-Master 36

BCR D...-QT

BLR D...-QT BLR D...-MFW

HCR-QF / QP

BCR D...-CS

BLR D...-QCS

228-230

233, 234

231, 232

225

PROFILING TOOLS

Endmills and Face Mills with Round Insert Selection Guide

D1 Toroidal

E93CN

• • •

•

• • •

Page

RXCR

226

ISCAR

• • • • • • •

• •

Inserts

Tool Di D1 10 12 15 16 20 25 32 35 40 42 50 52 63 66 80 100 125 160

H400 FR-10 H400 ER-10 ER

CNHT ENHT

234, 235

RXCW 07...

RXCW 08...

05…

RXCR 07...

RXCR 08...

236, 237

H606 FR-12

H400 FR-16 FRW ER

FRW

• •

•

• • • • •

• • •

• • • • • • •

H400 ER-12 H400 FR-12 E/FRW

H400 RNHU 10… RXCW 10... RXCR 10... RXMT 10...

RCMT 12… RCCW 12… RCCT 12… R90MT 12… H400 RNHU 12…

236, 237 240, 241

237-242

H606 ER-M

•

• • • •

1206

H400 RNHU 16… RCMW 16… RCCW 16…

RCMW 20…

244

236, 239, 243

239

H606 RXCU

RCCW 20…

MILLING HEADS

ADAPTERS

SHANKS

PROFILING TOOLS

MULTI-MASTER and FLEXFIT Connection Options

FLEXFIT (M)

MULTI-MASTER (MM)

227

PROFILING TOOLS

HCM D10

Ball Nose Multifunction Endmills D=10 mm

L D2 d

r B/D

a°

Designation D r H L d Shank(1) a° D2 Type kg C - 9.20 A 0.050 HCM D10-A-L090-C10 10.00 5.00 25.00 90.00 10.00 C 6 B 0.161 HCM D10-B-L125-C16 10.00 5.00 40.00 125.00 16.00 C 1.8 D 0.118 HCM D10-D-L150-C12 10.00 5.00 50.00 150.00 12.00

SR 10504694 SR 10504694 SR 10504694

BLD T15/S7 SW6-T-SH BLD T15/S7 SW6-T-SH BLD T15/S7 SW6-T-SH

• The dimensions are for HBR inserts • For user guide, see pages 461-468 (1) C-Cylindrical For inserts, see pages: HBR-QF (452) • HCR (453)

HCM D12

Ball Nose Multifunction Endmills D=12 mm

L D2 d

r B/D

a°

Designation HCM D12-A-L120-C12 HCM D12-B-L160-C20 HCM D12-D-L160-C16

Shank(1)

a°

Type

12.00 12.00 12.00

6.00 6.00 6.00

30.00 50.00 60.00

120.00 160.00 160.00

12.00 20.00 16.00

C C C

5 1

10.60 -

A B D

0.096 SR 34-540 BLD T15/S7 SW6-T 0.324 SR 34-540 BLD T15/S7 SW6-T 0.210 SR 34-540 BLD T15/S7 SW6-T

• The dimensions are for HBR inserts • For user guide, see pages 461-468 (1) C-Cylindrical For inserts, see pages: HBF-QF (452) • HBR-QF (452) • HCD-QF (453) • HCR (453)

Parts for Assembly Milling Head

HCM D12/.50-M8

228

ISCAR

Adapter

Shank

–—

CAB M08M10

S M08-L73-C16 S M08-L128-C16 S M08-L170-C20 S M10-L80-C20 S M10-L130-C20 S M10-L200-C25

Assembly Dimensions

aº

Shank

12 12 12 12 12 12

51 106 93 96 146 123

99 154 196 146 196 266

4 4 4 4 4 4

16 16 20 20 20 25

C C C C C C

Inserts HBR HBF HCR HCD

HCM D16

Ball Nose Multifunction Endmills D=16 mm

L D2

d r

B/D

a°

Designation HCM D16-A-L130-C16 HCM D16-B-L160-C25 HCM D16-D-L160-C20

Shank(1)

a°

Type

16.00 16.00 16.00

36.00 60.00 65.00

130.00 160.00 160.00

16.00 25.00 20.00

C C C

5 1

14.40 -

0.182 0.491 0.320

A B D

SR 10503579 BLD T20/S7 SR 10503579 BLD T20/S7 SR 10503579 BLD T20/S7

SW6-T SW6-T SW6-T

• The dimensions are for HBR inserts • For user guide, see pages 461-468 (1) C-Cylindrical For inserts, see pages: HBF-QF (452) • HBR-QF (452) • HCD-QF (453) • HCR (453)

Parts for Assembly Milling Head

Adapter

HCM D16/.62-M8

Shank

–—

HCM D16/.62-M8

CAB M08M10

HCM D16/.62-M10 HCM D16/.62-M10

CAB M10M12

PROFILING TOOLS

Assembly Dimensions

S M8-L73-C16 S M8-L128-C16 S M8-L170-C20 S M10-L80-C20 S M10-L130-C20 S M10-L200-C25 S M10-L80-C20 S M10-L130-C20 S M10-L200-C25 S M12-L86-C25 S M12-C32-L200

aº

Shank

16 16 16 16 16 16 16 16 16 16 16

55 110 97 100 150 127 60 110 87 105 153

103 158 200 150 200 270 110 160 230 161 275

— — 0.96 1.24 0.8 2.16 2.5 2.5 3.26 2.65 3.157

16 16 20 20 20 25 20 20 25 25 32

C C C C C C C C C C C

HCM D20

Ball Nose Multifunction Endmills D=20 mm

HBR HBF HCR HCD

L D2

Inserts

d r

a°

Designation HCM D20-A-L150-C20 HCM D20-D-L200-C25

Shank(1)

a°

Type

20.00 20.00

60.00 90.00

150.00 200.00

20.00 25.00

C C

18.00 -

0.318 0.611

A D

SR 1052964 BLD T25/S7 SR 1052964 BLD T25/S7

SW6-T SW6-T

• The dimensions are for HBR inserts • For user guide, see pages 461-468 (1) C-Cylindrical For inserts, see pages: HBF-QF (452) • HBR-QF (452) • HCD-QF (453) • HCR (453)

Parts for Assembly Milling Head

HCM D20/.75-M10 HCM D20/.75-M10 HCM D20/.75-M12

Adapter

Shank

–— CAB M10M12 –—

S M10-L80-C20 S M10-L130-C20 S M10-L200-C25 S M12-L86-C25 S M12-L200-C32 S M12-L86-C25 S M12-L200-C32

Assembly Dimensions

aº

Shank

20 20 20 20 20 20 20

67 117 94 112 160 67 115

117 167 237 168 282 123 237

– – 1.7 1.4 2.3 3.0 3.3

20 20 25 25 32 25 32

C C C C C C C

Inserts HBR HBF HCR HCD

229

PROFILING TOOLS

L H

HCM D25

Ball Nose Multifunction Endmills D=25 mm

d r

B/D

a°

Designation HCM D25-A-L170-C25 HCM D25-D-L250-C32

Shank(1)

a°

Type

25.00 25.00

70.00 125.00

170.00 250.00

25.00 32.00

C C

1.8

22.00 -

0.553 1.196

A D

SR 1051666 BLD T25/S7 SW6-T SR 1051666 BLD T25/S7 SW6-T

• The dimensions are for HBR inserts • For user guide, see pages 461-468 (1) C-Cylindrical For inserts, see pages: HBF-QF (452) • HBR-QF (452) • HCD-QF (453) • HCR (453)

Parts for Assembly Milling Head

Adapter

HCM D25/1.0-M12

Shank

CAB M12M16

HCM D25/1.0-M16

—

Assembly Dimensions

aº

Shank

Inserts

S M16-L95 C32

131

191

1.8

HBR HBF

S M16-L230 C32

146

326

1.5

S M16-L95 C32

141

3.5

HCC

S M16-L230 C32

276

3.5

HTR

T15/S7 T20/S7 T20/S7 T25/S7 T25/S7 T25/S7 T25/S7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

HCM-M

Ball Nose Multifunction Endmills with FLEXFIT Threaded Adaptation

HCR HCD

D L5 L6

Designation HCM D12/.50-M08 HCM D16/.62-M08 HCM D16/.62-M10 HCM D20/.75-M10 HCM D20/.75-M12 HCM D25/1.0-M12 HCM D25/1.0-M16

T(1)

12.00 16.00 16.00 20.00 20.00 25.00 25.00

26.00 30.00 35.00 37.00 37.00 46.00 46.00

43.50 47.50 55.00 57.00 59.00 68.00 71.00

14.40 14.40 18.00 18.00 22.50 21.00 29.00

11.0 11.0 15.0 15.0 17.0 19.0 25.0

M08 M08 M10 M10 M12 M12 M16

0.025 0.030 0.049 0.057 0.072 0.114 0.159

SR 34-540 SR 10503579 SR 10503579 SR 1052964 SR 1052964 SR 1051666 SR 1051666

BLD BLD BLD BLD BLD BLD BLD

• The dimensions are for HBR inserts • For user guide, see pages 461-468 (1) Clamping wrench size For inserts, see pages: HBF-QF (452) • HBR-QF (452) • HCD-QF (453) • HCR (453) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

HCM-MM

Ball Nose Multifunction Endmills with MULTI-MASTER Threaded Adaptation

Designation HCM D12/.50-MMT08 HCM D16/.62-MMT10 HCM D20/.75-MMT12 HCM D25/1.0-MMT15

L5 L6

T(1)

Nxcm

12.00 16.00 20.00 25.00

28.00 36.75 48.80 63.00

20.00 25.00 35.00 46.00

11.50 15.20 18.50 24.00

T08 T10 T12 T15

10.0 13.0 15.0 20.0

1500 2800 2800 4000

0.013 0.029 0.056 0.132

SR 34-540 SR 10503579 SR 1052964 SR 1051666

BLD BLD BLD BLD

T15/S7 T20/S7 T25/S7 T25/S7

• The dimensions are for HBR inserts • Do not apply lubricant to the MULTI-M ASTER threaded connection • For adaptation options, see page 227 • For user guide, see pages 461-468 (1) Width across flats (wrench should be ordered separately) For inserts, see pages: HBF-QF (452) • HBR-QF (452) • HCD-QF (453) • HCR (453) For holders, see pages: MM CAB (69) • MM GRT (shanks) (65) • MM S-A (stepped shanks) (63) • MM S-A (straight shanks) (65) • MM S-A-C# (68) • MM S-A-HSK (68) • MM S-A-N (64) • MM S-A-SK (68) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER (67) • MM S-ER-H (67) • MM TS-A (64)

230

ISCAR

SW6-T SW6-T SW6-T SW6-T

Rd°

240°

Designation BLP D16-40-100-C16 BLP D20-70-130-C20 BLP D25-90-170-W25 BLP D30-90-150-W32 BLP D32-80-160-W32 BLP D40-100-180-W40 BLP D50-140-210-W40 BLP D50-320-400-W50

Shank(1)

16.00 20.00 25.00 30.00 32.00 40.00 50.00 50.00

8.00 10.00 12.50 15.00 16.00 20.00 25.00 25.00

12.00 15.00 18.75 22.50 24.00 30.00 37.50 37.50

3 3 3 3 3 3 3 3

100.00 130.00 170.00 150.00 160.00 180.00 210.00 400.00

40.00 70.00 90.00 90.00 80.00 100.00 140.00 320.00

16.00 20.00 25.00 32.00 32.00 40.00 40.00 50.00

C C W W W W W W

Insert BLR BLR BLR BLR BLR BLR BLR BLR

D160 D200 D250 D300 D320 D400 D500 D500

0.118 0.240 0.490 0.603 0.738 1.252 1.595 4.616

• For user guide, see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: BLR (455)

PROFILING TOOLS

Three Flute 240° Ball Nose Endmills Carrying Double-Sided Inserts

BLP Endmills

Spare Parts Designation BLP D16-40-100-C16 BLP D20-70-130-C20 BLP D25-90-170-W25 BLP D30-90-150-W32 BLP D32-80-160-W32 BLP D40-100-180-W40 BLP D50-140-210-W40 BLP D50-320-400-W50

SR M2.5X0.45-L6 IP7 SR M3X0.5-L7.4 IP9 SR M3.5X0.6-L8.5 IP10 SR M4X0.7-L11.5 IP15 SR M4X0.7-L9.6 IP15 SR M5-14 IP20 SR M6X1-L18 IP25 SR M6X1-L18 IP25

IP-7/51 IP-9/151 BLD BLD BLD BLD BLD BLD

BLP-M

Three Flute Fully Effective 240° Ball Nose Endmills with FLEXFIT Threaded Adaptation

SW6-SD SW6-T SW6-T SW6-T SW6-T SW6-T

D 240°

Rd°

Ts D3

Designation BLP D16-M08 BLP D20-M08 BLP D25-M12 BLP D30-M12 BLP D32-M12 BLP D32-M16 BLP D40-M16

IP10/S7 IP15/S7 IP15/S7 IP20/S7 IP25/S7 IP25/S7

T(1)

Insert

16.00 20.00 25.00 30.00 32.00 32.00 40.00

8.00 10.00 12.50 15.00 16.00 16.00 20.00

3 3 3 3 3 3 3

12.00 15.00 18.75 22.50 24.00 24.00 30.00

23.00 28.00 35.00 40.00 40.00 40.00 53.00

40.50 45.50 57.00 62.00 62.00 65.00 78.00

M08 M08 M12 M12 M12 M16 M16

13.00 13.00 21.00 21.00 23.00 29.00 30.00

10.0 11.0 17.0 17.0 19.0 24.0 24.0

BLR D160 BLR D200 BLR D250 BLR D300 BLR D320 BLR D320 BLR D400

0.020 0.029 0.074 0.096 0.106 0.143 0.244

• For user guide, see pages 461-468 (1) Clamping wrench size For inserts, see pages: BLR (455) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

Spare Parts Designation BLP D16-M08 BLP D20-M08 BLP D25-M12 BLP D30-M12 BLP D32-M12 BLP D32-M16 BLP D40-M16

SR M2.5X0.45-L6 IP7 SR M3X0.5-L7.4 IP9 SR M3.5X0.6-L8.5 IP10 SR M4X0.7-L11.5 IP15 SR M4X0.7-L9.6 IP15 SR M4X0.7-L9.6 IP15 SR M5-14 IP20

IP-7/51 IP-9/151 BLD BLD BLD BLD BLD

IP10/S7 IP15/S7 IP15/S7 IP15/S7 IP20/S7

SW6-SD SW6-T SW6-T SW6-T SW6-T

231

PROFILING TOOLS

BLP Shell Mill

Three Flute Fully Effective 240° Ball Nose Cutters with Shell Hole Adaptation

Rd°

Da D3

D r

Designation BLP D50-22

Insert

50.00

25.00

37.50

50.00

83.00

47.00

22.00

BLR D500

0.607

• Use on face mill adapters with the supplied retention screw • For user guide, see pages 462-468 For inserts, see pages: BLR (455)

Spare Parts Designation BLP D50-22 (a)

SR M6X1-L18 IP25

BLD IP25/S7

SW6-T

SR M10X20-10600(a)

SR M10X1X14-10700

HW 5.0

Retaining knob for adapters

BLPK

Extended Flute Ball Nose Endmills

Rd°

Designation BLPK D32-35-H80-W32 BLPK D40-47-H85-W40 BLPK D50-60-H90-W50

L1 H

Shank(1)

32.00 40.00 50.00

16.00 20.00 25.00

35.00 47.00 60.00

9 (2) 12 (3) 9 (4)

145.00 170.00 180.00

80.0 85.0 90.0

83.00 90.00 95.00

32.00 40.00 50.00

W W W

0.634 1.218 2.008

• For user guide, see pages 462-468 (1) W-Weldon (2) 3x BLR D320, 6x HM90 APKT 1003PDR (3) 3x BLR D400, 9x HM90 APKT 1003PDR (4) 3x BLR D500, 6x P290 ACKT/ACCT 1806... For inserts, see pages: BLR (455) • HM90 APKT 1003 (383) • P290 ACCT (395) • P290 ACKT (395)

Spare Parts Designation BLPK D32-35-H80-W32 BLPK D40-47-H85-W40 BLPK D50-60-H90-W50

SR M4X0.7-L9.6 IP15(a) SR M5-10.6 IP20(a) SR 10503750-L12.4(a)

BLD IP15/S7 BLD IP20/S7 BLD T25/S7

SW6-T SW6-T SW6-T

SR 34-505/MHG(b) SR 34-505/MHG(b) SR 14-544/S(b)

T-8/53 T-8/53 BLD T15/M7

For the round inserts (b) For the straight inserts (a)

Table - Averaged Cutting Data for BLPK Extended Flute Ball Nose* Cutting speed Vc [m/min]

Feed Fz [mm/tooth]

Coolant

100-200 100-180 100-180 80-150 80-160 70-140 80-140 70-120 80-160

0.08-0.15 0.10-0.16 0.06-0.13 0.08-0.15 0.06-0.12 0.08-0.13 0.06-0.10 0.08-0.12 0.06-0.12

Dry Dry/Wet Dry Dry/Wet Dry Dry/Wet Dry Dry/Wet Dry

IC830

70-140

0.08-0.13

Dry/Wet

80-120 90-140 100-160 160-200

0.08-0.13 0.08-0.12 0.06-0.10 0.12-0.20

150-180

0.10-0.18 0.05-0.10 0.05-0.12 0.06-0.12 0.05-0.10 0.06-0.12 0.06-0.13

Wet

0.05-0.08

Dry

Workpiece Material ISO class DIN/ISO ISCAR mat. 513 Description group** Non-alloy steel

Low alloy steel High alloy steel Ferritic/ martensitic stainless steel

Austenitic stainlesssteel

Grey cast iron Nodular cast iron

High temperature alloys

Hardenedsteel

Typical representstive Hardness, HB

AISI/SAE/ASTM

DIN W.-Nr.

1-5

130-180

1020

1.0402

6-8

260-300

4340

1.6582

HRC 35-42***

3135

1.5710

10-11

200-220

H13

1.2344

12-13

200

420

1.4021

Carbide grade IC808 IC830 IC808 IC830 IC808 IC830 IC808 IC830 IC808

15-16

250

Class 40

0.6025 (GG25)

IC330 IC830 IC808 IC808

17-18

200

Class 65-45-12

0.7050 (GGG50)

IC808

33-35

340

Inconel 718

2.4668

36-37 38

200

HRC 30-32 HRC 45-49

304L

AMS R56400

1.4306

3.7165 (Ti6Al4V ELI)

HARDOX 450 plate

ISCAR

Up to 0.3D

Up to 0.25D

Up to 0.2D Up to 0.25D

IC808 IC830 IC330 IC808 IC830 IC330

Up to 0.2D

25-35 25-40 20-30 40-60 35-55 35-50

IC808

Up to 0.2D

60-70

* With respect to maximal depth of cut ap ** ISCAR material group in accordance with VDI 3323 standard *** Quenched and tempered For machining in unstable conditions, the recommended cutting data should be reduced by 20-30%

232

W.O.C Ae [mm]

Wet Dry

Ball Nose Endmills with Tangent Straight Edge Inserts for Finish Profiling

Designation BCM D12-A-C12 BCM D12-B-C16 BCM D16-A-C16-C BCM D16-B-C20-C BCM D20-A-C20-C BCM D20-B-C25-C BCM D25-A-W25-C BCM D25-B-C32-C BCM D30-A-W32-C BCM D32-A-W32-C BCM D32-B-W40-C BCM D40-A-W32-C BCM D40-B-W40-C BCM D50-A-W50-C

Rd°

a°

Shank(1)

Type

12.00 12.00 16.00 16.00 20.00 20.00 25.00 25.00 30.00 32.00 32.00 40.00 40.00 50.00

6.00 6.00 8.00 8.00 10.00 10.00 12.50 12.50 15.00 16.00 16.00 20.00 20.00 25.00

11.40 11.40 13.00 13.00 17.00 17.00 20.00 20.00 26.00 27.00 27.00 36.00 36.00 43.00

2 2 2 2 2 2 2 2 2 2 2 2 2 2

120.00 160.00 130.00 160.00 160.00 200.00 170.00 220.00 160.00 160.00 250.00 160.00 250.00 200.00

30.00 60.00 36.00 60.00 65.00 90.00 70.00 95.00 67.00 65.00 125.00 88.00 125.00 130.00

12.00 16.00 16.00 20.00 20.00 25.00 25.00 32.00 32.00 32.00 40.00 32.00 40.00 50.00

2.0 2.2 1.5 2.4 2.1 -

C C C C C C W C W W W W W W

A B A B A B A B A A B A B A

Insert BCR BCR BCR BCR BCR BCR BCR BCR BCR BCR BCR BCR BCR BCR

D120 D120 D160 D160 D200 D200 D250 D250 D300 D320 D320 D400 D400 D500

N N Y Y Y Y Y Y Y Y Y Y Y Y

0.098 0.216 0.159 0.297 0.293 0.547 0.511 1.054 0.722 0.755 1.745 0.920 1.943 2.420

PROFILING TOOLS

BCM

• For user guide, see pages 462-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: BCR (455)

Spare Parts Designation BCM D12-A-C12 BCM D12-B-C16 BCM D16-A-C16-C BCM D16-B-C20-C BCM D20-A-C20-C BCM D20-B-C25-C BCM D25-A-W25-C BCM D25-B-C32-C BCM D30-A-W32-C BCM D32-A-W32-C BCM D32-B-W40-C BCM D40-A-W32-C BCM D40-B-W40-C BCM D50-A-W50-C

SR 10503457 SR 10503457 SR 34-505/1 MHG 2.5X7.2 SR 34-505/1 MHG 2.5X7.2 SR 34-506/L SR 34-506/L SR 14-601 SR 14-601 SR 14-544 SR 14-544 SR 14-544 SR 14-591/L SR 14-591/L SR 10503750

T-6/51 T-6/51 T-8/53 T-8/53 T-9/51 T-9/51 BLD BLD BLD BLD BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T20/S7 T20/S7 T25/S7

a°

BCM-M

Ball Nose Endmills with FLEXFIT Threaded Adaptation Carrying Tangent Straight Edge Inserts for Finish Profiling

Designation BCM D25-M12 BCM D25-M16 BCM D32-M16

T(1)

D r

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

Ts D3

Rd°

Type

a°

T(1)

Insert

25.00 25.00 32.00

12.50 12.50 16.00

2 2 2

20.00 20.00 26.00

46.00 46.00 53.00

68.00 71.00 78.00

M12 M16 M16

23.00 29.00 29.00

A B A

3.8 -

19.0 25.0 25.0

0.119 0.162 0.216

BCR D250 BCR D250 BCR D320

• For user guide, see pages 462-468 (1) Clamping wrench size For inserts, see pages: BCR (455) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

Spare Parts Designation BCM D25-M12 BCM D25-M16 BCM D32-M16

SR 14-601 SR 14-601 SR 14-544

BLD T15/S7 BLD T15/S7 BLD T15/S7

SW6-T SW6-T SW6-T

233

PROFILING TOOLS

T(1)

BCM-MM

Ball Nose Endmills with MULTI-MASTER Threaded Adaptation Carrying Tangent Straight Edge Inserts for Finish Profiling

Designation BCM D12-MMT08 BCM D16-MMT10 BCM D20-MMT12 BCM D25-MMT15-C

TS D3 Rd°

T(1)

12.00 16.00 20.00 25.00

6.00 8.00 10.00 12.50

9.60 12.70 17.00 20.00

2 2 2 2

20.00 25.00 35.00 40.00

28.00 36.80 48.80 57.00

10.0 13.0 15.0 19.0

11.50 15.20 18.50 24.00

T08 T10 T12 T15

N N N Y

0.013 0.028 0.059 0.104

Insert BCR BCR BCR BCR

D120 D160 D200 D250

• Do not apply lubricant to the MULTI-MASTER threaded connection • For adaptation options, see page 227 • For user guide, see pages 462-468 (1) Clamping wrench size For inserts, see pages: BCR (455) For holders, see pages: MM CAB (69) • MM S-A (stepped shanks) (63) • MM S-A (straight shanks) (65) • MM S-A-C# (68) • MM S-A-HSK (68) • MM S-A-N (64) • MM S-A-SK (68) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER (67) • MM S-ER-H (67) • MM TS-A (64)

Spare Parts Designation BCM D12-MMT08 BCM D16-MMT10 BCM D20-MMT12 BCM D25-MMT15-C

SR 10503457 SR 34-505/1 MHG 2.5X7.2 SR 34-506/L SR 14-601

E93CN

T-6/51 T-8/53 T-9/51 BLD T15/S7

Toroidal Bull Nose Endmills with CNHT...and ENHT... Inserts

d Rd°

3°

Designation E93CN D16-2-L100-C15-07 E93CN D16-2-L110-C16-07 E93CN D20-3-L140-C19-07 E93CN D20-3-L160-C20-07 E93CN D25-4-L160-C24-07 E93CN D25-4-L180-C25-07 E93CN D25-2-L180-C25-10 E93CN D35-3-L200-C32-10

SW6-T

D(1)

Rd°

Shank(2)

Insert

16.00 16.00 20.00 20.00 25.00 25.00 25.00 35.00

5.00 5.00 5.00 5.00 5.00 5.00 8.00 8.00

2 2 3 3 4 4 2 3

20.00 50.00 20.00 75.00 20.00 100.00 100.00 50.00

100.00 110.00 140.00 160.00 160.00 180.00 180.00 200.00

4.0 4.0 3.0 3.0 2.0 2.0 7.0 4.0

15.00 16.00 19.00 20.00 24.00 25.00 25.00 32.00

C C C C C C C C

0.128 0.146 0.289 0.334 0.539 0.602 0.566 1.178

CNHT 07 CNHT 07 CNHT 07 CNHT 07 CNHT 07 CNHT 07 ENHT 10 ENHT 10

SR 34-505/LHG SR 34-505/LHG SR 34-505/LHG SR 34-505/LHG SR 34-505/LHG SR 34-505/LHG SR 34-506/L SR 34-506/L

The specified diameter is for inserts with a 1.0 mm radius. For other radii options, see diameter change in the table below C-Cylindrical For inserts, see pages: CNHT/MT 07 (459) • ENHT (460)

(1) (2)

Diameter Change According to Insert Radius R ∆D

234

ISCAR

0.8

1.0

1.5

2.0

2.5

3.0

+0.03

0.0

-0.07

-0.14

-0.21

-0.28

T-8/53 T-8/53 T-8/53 T-8/53 T-8/53 T-8/53 T-9/51 T-9/51

Bull Nose Endmills with FLEXFIT Threaded Adaptation Carrying Toroidal Inserts

Ts D3 Rd°

Designation E93CN D16-2-M08-07 E93CN D20-3-M10-07 E93CN D25-4-M12-07 E93CN D25-2-M12-10 E93CN D35-3-M16-10 E93CN D42-5-M16-10

3° L5

D(1)

Rd°

T(2)

Insert

16.00 20.00 25.00 25.00 35.00 42.00

5.00 5.00 5.00 7.00 8.50 8.50

2 3 4 2 3 5

30.00 30.00 35.00 35.00 43.00 43.00

47.50 50.00 57.00 57.00 68.00 68.00

M08 M10 M12 M12 M16 M16

4.0 3.0 2.0 7.0 4.0 3.0

13.00 18.00 21.00 21.00 29.00 29.00

10.0 15.0 17.0 17.0 25.0 25.0

0.028 0.053 0.094 0.085 0.213 0.235

CNHT 07 CNHT 07 CNHT 07 ENHT 10 ENHT 10 ENHT 10

SR 34-505/LHG SR 34-505/LHG SR 34-505/LHG SR 34-506/L SR 34-506/L SR 34-506/L

T-8/53 T-8/53 T-8/53 T-9/51 T-9/51 T-9/51

The specified diameter is for inserts with a 1.0 mm radius. For other radii options, see diameter change in the table below Clamping wrench size For inserts, see pages: CNHT/MT 07 (459) • ENHT (460) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

(1) (2)

PROFILING TOOLS

E93CN-M

Diameter Change According to Insert Radius R ∆D

0.8

1.0

1.5

2.0

2.5

3.0

+0.03

0.0

-0.07

-0.14

-0.21

-0.28

E93CN-MM

Bull Nose Endmills with MULTI-MASTER Threaded Adaptation Carrying Toroidal Inserts

Designation E93CN D16-2-MMT10-07 E93CN D20-3-MMT12-07

Rd°

3° L5

D(1)

Rd°

T(2)

16.00 20.00

5.00 5.00

2 3

27.00 27.00

38.64 41.00

4.0 3.0

T10 T12

15.00 19.00

13.0 16.0

0.032 0.052

SR 34-505/LHG SR 34-505/LHG

T-8/53 T-8/53

• Do not apply lubricant to the MULTI-MASTER threaded connection • For adaptation options, see page 227 • For user guide, see pages 462-468 (1) The specified diameter is for inserts with a 1.0 mm radius. For other radii options, see diameter change in the table below (2) Clamping wrench size For inserts, see pages: CNHT/MT 07 (459) For holders, see pages: MM S-A (stepped shanks) (63) • MM S-A (straight shanks) (65) • MM S-A-C# (68) • MM S-A-HSK (68) • MM S-A-N (64) • MM S-A-SK (68) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER (67) • MM S-ER-H (67) • MM TS-A (64)

Diameter Change According to Insert Radius R ∆D

0.8

1.0

1.5

2.0

2.5

3.0

+0.03

0.0

-0.07

-0.14

-0.21

-0.28

235

PROFILING TOOLS

D3 Da

F93CN

93° Face Mills with Toroidal Inserts

L 93°

Rd°

ap D

Designation F93CN D52-6-22-R-10 F93CN D66-7-22-R-10 F93CN D80-8-27-R-10

D(1)

Rd°

Arbor(2)

52.00 66.00 80.00

6 7 8

8.00 8.00 8.00

40.00 40.00 50.00

47.00 52.00 60.00

22.00 22.00 27.00

2.5 1.8 1.5

A A B

0.283 SR 34-506/L BLD T09/M7 SW6-SD 0.508 SR 34-506/L BLD T09/M7 SW6-SD 0.810 SR 34-506/L BLD T09/M7 SW6-SD

The specified diameter is for inserts with a 1.0 mm radius. For other radii options, see diameter change in the table below For adaptation options, see page 461 For inserts, see pages: ENHT (460)

(1) (2)

ap (mm)

Recommended Feed Data

fz=0.1 mm/t

fz=0.15 mm/t fz=0.2 mm/t

ae (mm) D=Cutting diameter

Diameter Change According to Insert Radius R ∆D

0.8

1.0

1.5

2.0

2.5

3.0

+0.03

0.0

-0.07

-0.14

-0.21

-0.28

Endmills with Round Inserts for Profiling and Milling of Round Corners

d di

Designation ER D07A12-3-C12-05 ER D08A15-2-C20-07 ER D08A16-2-C16-08 ER D17A25-3-C32-08 ER D10A20-2-C20-10 ER D15A25-2-C25-10 ER D22A32-4-C25-10 ER D24A40-3-C32-16

a°

12.00 15.00 16.00 25.00 20.00 25.00 32.00 40.00

7.00 8.00 8.00 17.00 10.00 15.00 22.00 24.00

5.00 7.00 8.00 8.00 10.00 10.00 10.00 16.00

11.70 13.50 13.50 22.50 17.90 22.80 29.90 30.00

3 2 2 3 2 2 4 3

40.00 40.00 40.00 60.00 60.00 60.00 40.00 50.00

12.00 20.00 16.00 32.00 20.00 25.00 25.00 32.00

Rd°

Shank(1) Rd° C C C C C C C C

6.0 15.0 27.0 5.4 13.0 6.0 4.0 20.0

a° 5 -

100.00 140.00 40.0 120.00 160.00 160.00 160.00 160.00 160.00 -

Type A B A A A A A A

Insert

0.082 RXCR 05 0.257 RXCW 07 0.160 RXCW 08 0.797 RXCW 08 0.344 RXCW/MT 10 0.543 RXCW/MT 10 0.617 RXCW/MT 10 0.902 RCMW 16

C-Cylindrical For inserts, see pages: • RXCR (448) • RXCW (447) • RXMT 10 (448)

(1)

Spare Parts Designation ER D07A12-3-C12-05 ER D08A15-2-C20-07 ER D08A16-2-C16-08 ER D17A25-3-C32-08 ER D10A20-2-C20-10 ER D15A25-2-C25-10 ER D22A32-4-C25-10 ER D24A40-3-C32-16

236

ISCAR

SR 34-533 SR 14-560/S SR 14-560/S SR 14-560/S SR 14-562/S SR 14-562/S SR 14-562 SR 14-536

T-6/51 T-8/53 T-8/53 T-8/53 T-10/51 T-10/51 T-10/51 BLD T20/M7

SW6-T

D1 D

Endmills with FLEXFIT Threaded Adaptation Carrying Round Inserts for Profiling and Milling of Round Corners

Designation ER D05A10-2-M08-05 ER D10A15-4-M08-05 ER D15A20-5-M10-05 ER D08A15-3-M08-07 ER D13A20-4-M10-07 ER D08A16-2-M08-08 ER D12A20-2-M10-08 ER D10A20-2-M10-10 ER D15A25-2-M12-10 ER D15A25-3-M12-10 ER D22A32-4-M16-10 ER D25A35-4-M16-10 ER D32A42-5-M16-10

Ts D3 Rd°

Rd°

10.00 15.00 20.00 15.00 20.00 16.00 20.00 20.00 25.00 25.00 32.00 35.00 42.00

5.00 10.00 15.00 8.00 13.00 8.00 12.00 10.00 15.00 15.00 22.00 25.00 32.00

5.00 5.00 5.00 7.00 7.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00

9.40 13.00 18.00 13.50 18.00 13.50 17.20 18.00 21.00 29.00 29.00 29.00 29.00

2 4 5 3 4 2 2 2 2 3 4 4 5

13.00 13.00 18.00 13.50 18.00 13.00 18.00 18.00 21.00 21.00 29.00 29.00 29.00

28.00 23.00 30.00 23.00 30.00 25.00 32.00 30.00 35.00 35.00 43.00 43.00 43.00

M08 M08 M10 M08 M10 M08 M10 M10 M12 M12 M16 M16 M16

28.0 13.0 4.3 15.0 5.0 27.0 6.5 28.0 12.0 12.0 7.3 5.5 4.5

0.020 0.025 0.062 0.025 0.063 0.023 0.054 0.046 0.085 0.085 0.196 0.215 0.249

SR 34-533 SR 34-533 SR 34-533 SR 14-560/S SR 14-560/S SR 14-560/S SR 14-560/S SR 14-562/S SR 14-562/S SR 14-562/S SR 14-562 SR 14-562 SR 14-562

T-6/51 T-6/51 T-6/51 T-8/53 T-8/53 T-8/53 T-8/53 T-10/51 T-10/51 T-10/51 T-10/51 T-10/51 T-10/51

PROFILING TOOLS

ER-M

For inserts, see pages: R90CW (449) • RXCR (448) • RXCW (447) • RXMT 10 (448) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

ERW

Rough Profiling Endmills with Serrated or Regular Round Inserts

Rd°

D1 D

H L

Designation ERW D015A025-B-3-C25-10 ERW D022A032-A-4-C25-10 ERW D030A040-A-5-C32-10 ERW D013A025-B-2-C25-12 ERW D020A032-A-3-C25-12 ERW D020A032-B-3-C32-12 ERW D028A040-A-4-C32-12

Shank(1)

Rd°

Type

25.00 32.00 40.00 25.00 32.00 32.00 40.00

15.00 22.00 30.00 13.00 20.00 20.00 28.00

10.00 10.00 10.00 12.00 12.00 12.00 12.00

3 4 5 2 3 3 4

50.00 50.00 40.00 140.00 50.00

150.00 170.00 200.00 180.00 200.00 300.00 250.00

25.00 25.00 32.00 25.00 25.00 32.00 32.00

C C C C C C C

24.00 31.00

3.0 4.0 3.0 2.0 7.0 7.0 5.0

B A A B A B A

• For user guide, see pages 252-254,461-468 (1) C-Cylindrical For inserts, see pages: RCMT/RCCT-MO (450) • RCMT/RCMW/RCCW-FW (450) • RCMW/RCCW-MO (449)

Spare Parts Designation ERW D015A025-B-3-C25-10 ERW D022A032-A-4-C25-10 ERW D030A040-A-5-C32-10 ERW D013A025-B-2-C25-12 ERW D020A032-A-3-C25-12 ERW D020A032-B-3-C32-12 ERW D028A040-A-4-C32-12

SR 34-506/L SR 34-506/L SR 34-506/L SR 14-601 SR 14-601 SR 14-601 SR 14-601

T-9/51 T-9/51 T-9/51 BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7

SW6-T SW6-T SW6-T SW6-T

237

PROFILING TOOLS

T(1)

ERW-M

Rough Profiling Tools with a FLEXFIT Adaptation

Rd°

Designation ERW D015A025-3-M12-10 ERW D022A032-4-M16-10 ERW D030A040-5-M16-10 ERW D013A025-2-M12-12 ERW D020A032-3-M16-12 ERW D028A040-4-M16-12

Ts D3

T(1)

Rd°

25.00 32.00 40.00 25.00 32.00 40.00

15.00 22.00 30.00 13.00 20.00 28.00

10.00 10.00 10.00 12.00 12.00 12.00

5.00 5.00 5.00 6.00 6.00 6.00

3 4 5 2 3 4

21.00 29.00 29.00 21.00 29.00 29.00

52.00 55.00 55.00 57.00 65.00 65.00

30.00 30.00 30.00 35.00 40.00 40.00

17.0 25.0 25.0 17.0 25.0 25.0

M12 M16 M16 M12 M16 M16

3.0 4.0 3.0 2.0 7.0 5.0

0.063 0.127 0.163 0.075 0.151 0.190

• For user guide, see pages 252-254,461-468 (1) Clamping wrench size For inserts, see pages: RCMT/RCCT-MO (450) • RCMT/RCMW/RCCW-FW (450) • RCMW/RCCW-MO (449) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

ERW-M Assembly of Button and Shredding Insert Endmills with FLEXFIT Connection

a° H L

Milling Head

ERW D015A025-3-M12-10 ERW D022A032-4-M16-10 ERW D030A040-5-M16-10 ERW D013A025-2-M12-12 ERW D020A032-3-M16-12 ERW D028A040-4-M16-12

Adapter

Shank

S M12-L086-C25 S M12-L200-C32 S M16-L95-C32 S M16-L230-C32 S M16-L95-C32 S M16-L230-C32 S M12-L086-C25 S M12-L200-C32 S M16-L95-C32 S M16-L230-C32 S M16-L95-C32 S M16-L230-C32

Assembly Dimensions

aº

Rdº

25 25 32 32 40 40 25 25 32 32 40 40

60 108 65 80 65 80 70 118 75 90 75 90

116 230 125 260 125 260 126 240 85 220 85 220

1.9 1.8 -

25 32 32 32 32 32 25 32 32 32 32 32

3 3 4 4 3 3 2 2 7 7 5 5

Inserts

RCMT 1004... RCCT 1004...

RCMT 1206... RCCW 1206... RCCT 1206...

Spare Parts Designation ERW D015A025-3-M12-10 ERW D022A032-4-M16-10 ERW D030A040-5-M16-10 ERW D013A025-2-M12-12 ERW D020A032-3-M16-12 ERW D028A040-4-M16-12

238

ISCAR

SR 34-506/L SR 34-506/L SR 34-506/L SR 14-601 SR 14-601 SR 14-601

T-9/51 T-9/51 T-9/51 BLD T15/S7 BLD T15/S7 BLD T15/S7

SW6-T SW6-T SW6-T

Rd°

Rough Profiling Face Mills with Serrated or Regular Round Inserts

D D1

Designation FRW D030A040-05-16-10 FRW D028A040-04-16-12 FRW D038A050-05-22-12 FRW D040A052-05-22-12 FRW D051A063-06-22-12 FRW D054A066-06-27-12 FRW D068A080-07-27-12 FRW D034A050-04-22-16 FRW D036A052-04-22-16 FRW D047A063-05-22-16 FRW D050A066-05-22-16 FRW D050A066-05-27-16 FRW D064A080-06-27-16 FRW D084A100-07-32-16 FRW D109A125-07-40-16 FRW D060A080-05-27-20 FRW D080A100-06-32-20 FRW D105A125-07-40-20 FRW D140A160-08-40-20

40.00 40.00 50.00 52.00 63.00 66.00 80.00 50.00 52.00 63.00 66.00 66.00 80.00 100.00 125.00 80.00 100.00 125.00 160.00

30.00 28.00 38.00 40.00 51.00 54.00 68.00 34.00 36.00 47.00 50.00 50.00 64.00 84.00 109.00 60.00 80.00 105.00 140.00

10.00 12.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00

5 4 5 5 6 6 7 4 4 5 5 5 6 7 7 5 6 7 8

35.00 40.00 45.00 45.00 45.00 50.00 50.00 54.00 50.00 45.00 45.00 50.00 50.00 50.00 63.00 50.00 50.00 63.00 63.00

35.00 35.00 45.00 45.00 48.00 50.00 58.50 42.00 42.00 48.00 48.00 50.00 58.50 70.00 90.00 58.50 70.00 82.00 116.00

Rd°

16.00 3.0 16.00 6.5 22.00 5.0 22.00 5.0 22.00 4.0 27.00 4.0 27.00 3.0 22.00 11.0 22.00 10.0 22.00 7.0 22.00 6.0 27.00 6.0 27.00 5.0 32.00 4.0 40.00 3.0 27.00 7.0 32.00 5.0 40.00 4.0 40.00 3.0

ap 5.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00

Y Y Y Y Y Y N Y Y Y Y Y N N N N N N N

Arbor(1)

Insert

A A A A A A B A A A A A B B B B B B C

0.155 0.149 0.293 0.312 0.461 0.535 0.713 0.264 0.253 0.400 0.421 0.462 0.652 1.110 2.335 0.607 0.981 1.981 3.547

RCMT/RCCT 10 RCMT/RCCW/RCCT 12 RCMT/RCCW/RCCT 12 RCMT/RCCW/RCCT 12 RCMT/RCCW/RCCT 12 RCMT/RCCW/RCCT 12 RCMT/RCCW/RCCT 12 RCMT/RCCW/RCMW 16 RCMT/RCCW/RCMW 16 RCMT/RCCW/RCMW 16 RCMT/RCCW/RCMW 16 RCMT/RCCW/RCMW 16 RCMT/RCCW/RCMW 16 RCMT/RCCW/RCMW 16 RCMT/RCCW/RCMW 16 RCMT/RCMW 20 RCMT/RCMW 20 RCMT/RCMW 20 RCMT/RCMW 20

PROFILING TOOLS

D3 Da

FRW

• For user guide, see pages 252-254,461-468 (1) For adaptation options, see page 461 For inserts, see pages: RCMT/RCCT-MO (450) • RCMT/RCMW/RCCW-FW (450) • RCMW/RCCW-MO (449)

Spare Parts Designation FRW D030A040-05-16-10 FRW D028A040-04-16-12 FRW D038A050-05-22-12 FRW D040A052-05-22-12 FRW D051A063-06-22-12 FRW D054A066-06-27-12 FRW D068A080-07-27-12 FRW D034A050-04-22-16 FRW D036A052-04-22-16 FRW D047A063-05-22-16 FRW D050A066-05-22-16 FRW D050A066-05-27-16 FRW D064A080-06-27-16 FRW D084A100-07-32-16 FRW D109A125-07-40-16 FRW D060A080-05-27-20 FRW D080A100-06-32-20 FRW D105A125-07-40-20 FRW D140A160-08-40-20 (a)

SR 34-506/L SR 14-601 SR 14-601 SR 14-601 SR 14-601 SR 14-601 SR 14-601 SR 14-536/M SR 14-536/M SR 14-536/M SR 14-536/M SR 14-536/M SR 14-536/M SR 14-536/M SR 14-536/M SR 14-2120 SR 14-2120 SR 14-2120 SR 14-2120

T-9/51 BLD T15/S7 BLD T15/S7 BLD T15/M7 BLD T15/M7 BLD T15/M7 BLD T15/M7 BLD T20/M7 BLD T20/M7 BLD T20/M7 BLD T20/M7 BLD T20/M7 BLD T20/M7 BLD T20/M7 BLD T20/L7 BLD IP25/M7(a) BLD IP25/M7(a) BLD IP25/L7(a) BLD IP25/L7(a)

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M8X25DIN912 SR M8X25DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912

SR M10X30 DIN912 SR M10X30 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M12X30DIN912

Torx Plus

239

PROFILING TOOLS

H400 ER-10

Endmills Carrying Double-Sided Inserts with Four 5 mm Radius Cutting Edges

Designation H400 ER D20-2-060-C20-10 H400 ER D25-3-060-C25-10 H400 ER D32-5-060-C32-10

d Rd°

D2 H

Shank(1)

Rd°

20.00 25.00 32.00

10.00 15.00 22.00

17.50 21.60 29.60

2 3 5

7.50 7.50 7.50

60.00 60.00 60.00

160.00 120.00 120.00

20.00 25.00 32.00

C C C

5.8 3.8

Insert

0.326 H400 RNHU 1004 0.347 H400 RNHU 1004 0.587 H400 RNHU 1004

C-Cylindrical For inserts, see pages: H400 RNHU (451)

(1)

Insert Clamping Orientation

Spare Parts Designation H400 ER-10

SR 10508600

T-9/51

H400 ER-12

Endmills Carrying Double-Sided Inserts with Four 6 mm Radius Cutting Edges

Designation H400 ER D25-2-060-C25-12 H400 ER D32-4-060-C32-12 H400 ER D40-5-060-C32-12

Rd°

Shank(1)

Rd°

13.00 20.00 28.00

21.60 28.40 31.50

2 4 5

8.70 8.70 8.70

60.00 60.00 60.00

120.00 120.00 150.00

25.00 32.00 32.00

C C C

5.6 5.6 3.7

Spare Parts

ISCAR

25.00 32.00 40.00

C-Cylindrical For inserts, see pages: H400 RNHU (451)

240

(1)

Designation H400 ER-12

SR 14-571

T-10/51

Insert

0.343 H400 RNHU 1205 0.576 H400 RNHU 1205 0.804 H400 RNHU 1205

Endmills with FLEXFIT Threaded Connection Carrying Double-Sided Inserts with Four Radius Cutting Edges

Designation H400 ER D20-2-M10-10 H400 ER D25-3-M12-10 H400 ER D32-5-M16-10 H400 ER D25-2-M12-12 H400 ER D32-4-M16-12 H400 ER D40-5-M16-12

D1 D

Ts D3

Rd°

T(1)

Rd°

20.00 25.00 32.00 25.00 32.00 40.00

10.00 15.00 22.00 13.00 20.00 28.00

16.60 21.00 29.60 21.60 28.40 29.00

2 3 5 2 4 5

7.50 7.50 7.50 8.70 8.70 8.70

25.00 28.00 35.00 28.00 35.00 35.00

45.00 50.00 60.00 50.00 60.00 60.00

15.0 19.0 25.0 19.0 25.0 25.0

5.8 3.8 5.6 5.6 3.7

M10 M12 M16 M12 M16 M16

0.038 0.068 0.171 0.067 0.154 0.187

Insert H400 H400 H400 H400 H400 H400

RNHU RNHU RNHU RNHU RNHU RNHU

1004 1004 1004 1205 1205 1205

Clamping wrench size For inserts, see pages: H400 RNHU (451) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

(1)

PROFILING TOOLS

H400 ER-M

Spare Parts Designation H400 ER D20-2-M10-10 H400 ER D25-3-M12-10 H400 ER D32-5-M16-10 H400 ER D25-2-M12-12 H400 ER D32-4-M16-12 H400 ER D40-5-M16-12

SR 10508600 SR 10508600 SR 10508600 SR 14-571 SR 14-571 SR 14-571

T-9/51 T-9/51 T-9/51 T-10/51 T-10/51 T-10/51

D3 Da

H400 FR-10

Face Mills Carrying Double-Sided Inserts with Four 5 mm Radius Cutting Edges

ap D1

Designation H400 FR D040-06-16-10 H400 FR D050-07-22-10

Rd°

Arbor(1)

Insert

40.00 50.00

30.00 40.00

6 7

7.50 7.50

35.00 40.00

37.60 47.00

16.00 22.00

2.6 1.9

A A

0.179 0.332

H400 RNHU 1004 H400 RNHU 1004

For adaptation options, see page 461 For inserts, see pages: H400 RNHU (451)

(1)

Spare Parts Designation H400 FR D040-06-16-10 H400 FR D050-07-22-10

SR 10508600 SR 10508600

T-9/51 T-9/51

SR M8X25DIN912 SR M10X25 DIN912

241

PROFILING TOOLS

D3 Da

H400 FR-12

Face Mills Carrying Double-Sided Inserts with Four 6 mm Radius Cutting Edges

Rd°

ap D D1

Designation H400 FR D040-05-16-12 H400 FR D050-06-22-12 H400 FR D052-06-22-12 H400 FR D063-07-22-12 H400 FR D066-07-27-12 H400 FR D080-08-27-12

Rd°

Arbor(1)

40.00 50.00 52.00 63.00 66.00 80.00

28.00 38.00 40.00 51.00 54.00 68.00

5 6 6 7 7 8

8.70 8.70 8.70 8.70 8.70 8.70

40.00 50.00 50.00 50.00 50.00 50.00

38.00 45.00 45.00 60.00 61.00 62.00

16.00 22.00 22.00 22.00 27.00 27.00

3.7 2.6 2.5 1.9 1.8 1.5

A A A A A A

0.196 0.394 0.418 0.787 0.784 1.048

Insert H400 H400 H400 H400 H400 H400

RNHU RNHU RNHU RNHU RNHU RNHU

For adaptation options, see page 461 For inserts, see pages: H400 RNHU (451)

(1)

Insert Clamping Orientation

Spare Parts Designation H400 FR D040-05-16-12 H400 FR D050-06-22-12 H400 FR D052-06-22-12 H400 FR D063-07-22-12 H400 FR D066-07-27-12 H400 FR D080-08-27-12

242

ISCAR

SR SR SR SR SR SR

14-571 14-571 14-571 14-571 14-571 14-571

T-10/51 T-10/51 T-10/51 T-10/51 T-10/51 T-10/51

SR M8X25DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M12X30DIN912 SR M12X30DIN912

1205 1205 1205 1205 1205 1205

Face Mills Carrying Double-Sided Inserts with Four 8 mm Radius Cutting Edges

Designation H400 FR D050-05-22-16 H400 FR D063-06-22-16 H400 FR D066-06-27-16 H400 FR D080-07-27-16 H400 FR D100-09-32-16 H400 FR D125-11-40-16

Rd°

Arbor(1)

50.00 63.00 66.00 80.00 100.00 125.00

34.00 47.00 50.00 64.00 84.00 109.00

5 6 6 7 9 11

12.00 12.00 12.00 12.00 12.00 12.00

50.00 50.00 50.00 50.00 49.60 55.00

47.00 48.00 60.60 63.60 64.40 84.00

22.00 22.00 27.00 27.00 32.00 40.00

3.3 2.5 2.3 1.8 1.3 1.0

A A A A A A

0.399 0.743 0.788 1.045 0.001 3.023

Insert H400 H400 H400 H400 H400 H400

RNHU RNHU RNHU RNHU RNHU RNHU

For adaptation options, see page 461 For inserts, see pages: H400 RNHU (451)

(1)

1606 1606 1606 1606 1606 1606

PROFILING TOOLS

D3 Da

H400 FR-16

Insert Clamping Orientation

Spare Parts Designation H400 FR D050-05-22-16 H400 FR D063-06-22-16 H400 FR D066-06-27-16 H400 FR D080-07-27-16 H400 FR D100-09-32-16 H400 FR D125-11-40-16

SR SR SR SR SR SR

14-591/H 14-591/H 14-591/H 14-591/H 14-591/H 14-591/H

BLD BLD BLD BLD BLD BLD

T20/M7 T20/M7 T20/M7 T20/M7 T20/M7 T20/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M10X25 DIN912 SR M10X25 DIN912 SR M12X30DIN912 SR M12X30DIN912

243

PROFILING TOOLS

H606 ER-M

Endmills with FLEXFIT Threaded Connection Carrying Double-Sided Inserts with Six 6 mm Radius Cutting Edges

Designation H606 ER D032-03-M16-12

R6.0

Rd°

Ts D3

D1 D

T(1)

Rd°

32.00

20.00

29.00

6.00

35.00

60.00

25.0

2.5

M16

0.152

SR 14-571

T-10/51

Clamping wrench size For inserts, see pages: H606 RXCU 1206 (452) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

(1)

D3 Da

Rd°

H606 FR-12

Face Mills Carrying Double-Sided Inserts with Six 6 mm Radius Cutting Edges

ap D1

Designation H606 FR D040-04-16-12 H606 FR D050-06-22-12 H606 FR D052-06-22-12 H606 FR D063-07-22-12 H606 FR D080-08-27-12

R6.0

Rd°

Arbor(1)

40.00 50.00 52.00 63.00 80.00

28.00 38.00 40.00 51.00 68.00

4 6 6 7 8

6.00 6.00 6.00 6.00 6.00

45.00 50.00 50.00 50.00 50.00

38.00 47.00 47.00 48.00 58.00

16.00 22.00 22.00 22.00 27.00

2.0 1.3 1.3 1.0 0.7

A A A A A

0.223 0.377 0.383 0.525 0.834

For adaptation options, see page 461 For inserts, see pages: H606 RXCU 1206 (452)

(1)

Spare Parts Designation H606 FR D040-04-16-12 H606 FR D050-06-22-12 H606 FR D052-06-22-12 H606 FR D063-07-22-12 H606 FR D080-08-27-12

244

ISCAR

SR SR SR SR SR

14-571 14-571 14-571 14-571 14-571

T-10/51 T-10/51 T-10/51 T-10/51 T-10/51

SR PS 118-0416 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M12X30DIN912

0.005 A

58-60 HRc

Tsi

Shanks for Tools with FLEXFIT Threaded Connection

Designation S M06-L60 C10 S M06-L105-C12 S M06-L125-C16 S M08-L73 C16 S M08-L128-C16 S M08-L170-C20 S M10-L80 C20 S M10-L130-C20 S M10-L200-C25 S M12-L86-C25 S M12-L200-C32 S M16-L95-C32 S M16-L230-C32

L1 L A

Shank

a°

Tsi

Type

60.00 105.00 125.00 73.00 128.00 170.00 80.00 130.00 200.00 86.00 200.00 95.00 230.00

20.0 60.0 60.0 25.0 80.0 66.8 30.0 80.0 57.2 30.0 78.0 35.0 50.0

10.00 12.00 16.00 16.00 16.00 20.00 20.00 20.00 25.00 25.00 32.00 32.00 32.00

C C C C C C C C C C C C C

9.70 9.70 9.70 13.00 13.00 13.00 18.00 18.00 19.00 21.00 21.00 29.00 29.00

0 1.2 3.3 0 0.9 3.3 0 0.6 3.3 5.1 4.4 1.7 1.8

M06 M06 M06 M08 M08 M08 M10 M10 M10 M12 M12 M16 M16

A B B A B B A B B A B A B

0.026 0.064 0.130 0.090 0.150 0.330 0.160 0.250 0.646 0.270 1.020 0.500 1.270

PROFILING TOOLS

a°

• For adaptation options, see page 227

L L1

S M-C-H

Carbide Shanks with Coolant Channels for Tools with FLEXFIT Threaded Connection

Tsi

Designation S M08-L150-C16-C-H S M08-L200-C16-C-H S M08-L250-C16-C-H S M10-L150-C20-C-H S M10-L200-C20-C-H S M10-L250-C20-C-H S M12-L200-C25-C-H S M12-L250-C25-C-H S M12-L300-C25-C-H S M16-L200-C32-C-H S M16-L250-C32-C-H S M16-L300-C32-C-H

Tsi

16.00 16.00 16.00 20.00 20.00 20.00 25.00 25.00 25.00 32.00 32.00 32.00

M08 M08 M08 M10 M10 M10 M12 M12 M12 M16 M16 M16

150.00 200.00 250.00 150.00 200.00 250.00 200.00 250.00 300.00 200.00 250.00 300.00

80.0 140.0 180.0 80.0 140.0 180.0 100.0 180.0 180.0 100.0 180.0 180.0

15.30 15.30 15.30 18.50 18.50 18.50 24.00 24.00 24.00 29.00 29.00 29.00

0.388 0.588 0.842 0.726 0.910 1.038 1.414 1.778 2.042 2.112 2.362 2.812

• For adaptation options, see page 227

CAB M-M (FLEXFIT)

Reducers and Extensions with Coolant Holes for the Modular FLEXFIT System

a°

Tsi D2 L2

D3 Ts

0.005 A

58-60 HRc

Tsi T

CAB M-M

CAB M-M-C

Designation CAB M06M08 CAB M08M08-C CAB M08M10 CAB M10M10-C CAB M10M12 CAB M12M12-C CAB M12M16 CAB M16M16-C

Tsi

T(1)

Fig.

a°

M06 M08 M08 M10 M10 M12 M12 M16

M08 M08 M10 M10 M12 M12 M16 M16

9.70 13.00 13.00 18.00 18.00 21.00 21.00 29.00

30.00 30.00 40.00 35.00 45.00 40.00 50.00 40.00

24.80 33.40 36.40 42.50 -

13.00 18.00 21.00 29.00 -

17.50 17.50 20.20 20.00 22.00 22.00 25.00 25.00

9.5 9.6 15.0 15.0 17.0 17.0 25.0 25.0

1 2 1 2 1 2 1 2

5.7 5.2 2.5 6.3 -

0.020 0.020 0.068 0.060 0.092 0.080 0.176 0.160

• For adaptation options, see page 227 (1) Clamping wrench size For tools, see pages: BLP-M (231) • H606 ER-M (244) • HM390 ETD-M (24) • HM390 ETP-M (18) • P290 ACK-M (211) • T490 LNK-M-13 (207) • T490 LNM-M-08 (206)

SHANK

CAB...

S M...-CF4

HCM-M

CDP

245

PROFILING TOOLS

0.003 A

58-60 HRc

CDP ER-M

DIN 6499 ER Collet Chucks with Threaded FLEXFIT Adaptations

CSI

min max

Designation CDP ER11 M10 CDP ER11 M12 CDP ER16 M10 CDP ER16 M12 CDP ER16 M16 CDP ER20 M16 CDP ER25 M16

M M M M

CSI

d min

d max

ER11 ER11 ER16 ER16 ER16 ER20 ER25

M10 M12 M10 M12 M16 M16 M16

0.5 0.5 0.5 0.5 0.5 1.0 1.0

7.0 7.0 10.0 10.0 10.0 13.0 16.0

27.0 27.0 38.1 37.1 36.6 45.5 44.5

20.00 22.00 20.00 22.00 25.00 25.00 25.00

16.00 16.00 22.00 22.00 28.00 34.00 42.00

15.0 17.0 17.0 17.0 25.0 25.0 28.0

0.030 0.040 0.050 0.060 0.100 0.186 0.148

• For adaptation options, see page 227

SHANK

SM...CF4

CDP...

L L1

RE MB-ODP

Adapters for MB Modular System Connection to FLEXFIT Threaded Connection

Tsi

Designation RE MB20-ODP-M10-L32 RE MB25-ODP-M12-L38 RE MB32-ODP-M16-L40

Tsi

MB20 MB25 MB32

M10 M12 M16

18.00 21.00 29.00

32.00 38.00 40.00

27.0 33.0 36.0

0.180 0.200 0.285

BH MB20 COUPLING SET* BH MB25 COUPLING SET* BH MB32 COUPLING SET*

HW 3.0* HW 3.0* HW 4.0*

* Optional, should be ordered separately

S M-CF

a°

L L1

0.005 A

58-60 HRc

CLICKFIT to FLEXFIT Adapters D3 Shank

Designation S M12-L85/3.30-CF4 S M12-L140/5.50-CF4 S M16-L130/5.11-CF4 S M16-L170/6.70-CF4

Tsi

Shank

a°

M12 M12 M16 M16

CF4 CF4 CF4 CF4

21.00 21.00 29.00 29.00

85.0 140.0 130.0 170.0

81.30 139.10 126.80 168.60

44.00 44.00 44.00 44.00

42.00 42.00 42.00 42.00

4.4 4.4 2.6 2

0.230 0.980 0.230 1.300

• For adaptation options, see pages 247

SHANK

246

ISCAR

SM...CF4

CDP...

PROFILING TOOLS

Milling Heads M12

Extensions M12...CF4

D20/.75 M12

Adapter D25/1.00 M16 M16...CF4 D25/1.00 M16

ERCM D32-... M16

ERCM D40-...

247

PROFILING TOOLS

L L1 L3

BT-ODP (FLEXFIT)

FLEXFIT Threaded Adaptation with Integral BT MAS-403 Tapered Shanks (ADB type)

Tsi

58-60 HRc

AT3 Taper

G2.5 BT 40=20,000RPM U<1.0 gmm G6.3 BT 50=12,000 RPM

D1 G

Designation BT40 ODP 6X 66 BT40 ODP 6X106 BT40 ODP 8X 66 BT40 ODP 8X106 BT40 ODP10X 66 BT40 ODP10X106 BT40 ODP12X 66 BT40 ODP12X106 BT40 ODP16X 66 BT40 ODP16X106 BT50 ODP 12X 94 BT50 ODP 12X144 BT50 ODP 12X194 BT50 ODP 12X244 BT50 ODP 16X 94 BT50 ODP 16X144 BT50 ODP 16X194 BT50 ODP 16X244

0.003 A

Tsi

40 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 50

M06 M06 M08 M08 M10 M10 M12 M12 M16 M16 M12 M12 M12 M12 M16 M16 M16 M16

9.80 9.80 13.00 13.00 18.00 18.00 21.00 21.00 29.00 29.00 23.00 23.00 23.00 23.00 29.00 29.00 29.00 29.00

13.00 23.00 15.00 23.00 20.00 28.00 24.00 31.00 28.60 34.00 30.00 40.00 40.00 46.00 34.00 40.00 55.00 60.00

66.00 106.00 66.00 106.00 66.00 106.00 66.00 106.00 66.00 106.00 94.00 144.00 194.00 244.00 94.00 144.00 194.00 244.00

39.0 79.0 30.0 79.0 30.0 79.0 39.0 79.0 39.0 79.0 56.0 106.0 156.0 206.0 56.0 106.0 156.0 206.0

30.00 70.00 30.00 70.00 30.00 70.00 30.00 70.00 35.00 70.00 50.00 100.00 150.00 200.00 50.00 100.00 150.00 200.00

M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M24 M24 M24 M24 M24 M24 M24 M24

0.980 0.139 0.990 1.090 1.028 1.242 1.050 1.230 1.064 1.320 3.846 4.255 4.570 5.120 3.745 4.188 5.240 5.600

• The coolant passages in the B-type flange are blocked with screws which can be removed when required.

C#-ODP (FLEXFIT)

FLEXFIT Threaded Connection Shanks with CAMFIX (ISO 26623-1) Exchangeable Tapered Shanks

• For adaptation options, see pages 227

248

ISCAR

0.003 A

58-60 HRc

10 D1 G6.3 SK 15,000 RPM

Designation C4 ODP 10X 53 C4 ODP 12X 53 C4 ODP 16X 53 C5 ODP 10X 53 C5 ODP 10X103 C5 ODP 12X 53 C5 ODP 12X103 C5 ODP 16X 53 C5 ODP 16X103 C6 ODP 10X 55 C6 ODP 10X105 C6 ODP 10X130 C6 ODP 12X 55 C6 ODP 12X105 C6 ODP 12X130 C6 ODP 16X 55 C6 ODP 16X105 C6 ODP 16X130

Tsi

L3 L1

Tsi

40 40 40 50 50 50 50 50 50 63 63 63 63 63 63 63 63 63

M10 M12 M16 M10 M10 M12 M12 M16 M16 M10 M10 M10 M12 M12 M12 M16 M16 M16

23.00 26.00 34.00 19.50 28.00 23.50 31.00 34.00 36.00 19.50 28.00 32.00 23.50 31.00 36.00 34.00 34.00 41.00

18.00 21.00 29.00 18.00 18.00 21.00 21.00 29.00 29.00 18.00 18.00 18.00 21.00 21.00 21.00 29.00 29.00 29.00

53.00 53.00 53.00 53.00 103.00 53.00 103.00 53.00 103.00 55.00 105.00 130.00 55.00 105.00 130.00 55.00 105.00 130.00

33.0 33.0 33.0 33.0 83.0 33.0 83.0 33.0 83.0 33.0 83.0 108.0 33.0 83.0 108.0 33.0 83.0 108.0

23.00 23.00 23.00 25.00 75.00 25.00 75.00 25.00 75.00 25.00 75.00 100.00 25.00 75.00 100.00 25.00 75.00 100.00

0.334 0.334 0.402 0.486 0.100 0.500 0.720 0.570 0.852 0.824 1.000 1.200 0.840 1.068 1.260 0.892 1.200 1.490

FLEXFIT Threaded Connection Shanks with Integral DIN69871 Form ADB Taper Adaptation

Designation DIN69871 40 DIN69871 40 DIN69871 40 DIN69871 40 DIN69871 40 DIN69871 40 DIN69871 40 DIN69871 40 DIN69871 40 DIN69871 40 DIN69871 50 DIN69871 50 DIN69871 50 DIN69871 50 DIN69871 50 DIN69871 50 DIN69871 50 DIN69871 50

Tsi

ODP 6X58 ODP 6X98 (1) ODP 8X58 (1) ODP 8X98 (1) ODP10X58 (1) ODP10X98 (1) ODP12X58 (1) ODP12X98 (1) ODP16X58 (1) ODP16X98 (1) ODP12X 78 (2) ODP12X128 (2) ODP12X178 (2) ODP12X228 (2) ODP16X 78 (2) ODP16X128 (2) ODP16X178 (2) ODP16X228 (2)

AT3 Taper

58-60 HRc

G2.5 SK 40=20,000 RPM U<1.0 gmm G6.3 SK 50=12,000 RPM

(1)

0.003 A

L1 L3

Tsi

40 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 50

M06 M06 M08 M08 M10 M10 M12 M12 M16 M16 M12 M12 M12 M12 M16 M16 M16 M16

9.80 9.80 13.10 13.10 18.00 18.00 21.00 21.00 29.00 29.00 23.00 23.00 23.00 23.00 29.00 29.00 29.00 29.00

13.00 23.00 15.00 23.00 20.00 28.00 24.00 31.00 28.60 34.00 30.00 40.00 40.00 46.00 34.00 40.00 55.00 55.00

58.00 98.00 58.00 98.00 58.00 98.00 58.00 98.00 58.00 98.00 78.00 128.00 178.00 228.00 78.00 128.00 178.00 228.00

38.9 78.9 38.9 78.9 38.9 78.9 38.9 78.9 38.9 78.9 58.9 108.9 158.9 208.9 58.9 108.9 158.9 208.9

30.00 70.00 30.00 70.00 30.00 70.00 30.00 70.00 35.00 70.00 50.00 100.00 150.00 200.00 50.00 100.00 150.00 200.00

M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M24 M24 M24 M24 M24 M24 M24 M24

0.820 0.910 0.820 0.920 0.838 1.000 0.880 1.070 0.908 1.148 2.740 3.142 3.380 4.140 2.954 3.200 4.080 4.642

PROFILING TOOLS

DIN69871-ODP

• For user guide, see page 462-468 (1) Balanced to G2.5/25,000 RPM (2) Balanced to G6.3/12,000 RPM

L L3

ER-ODP

FLEXFIT Threaded Adaptation with Integral ER Collet for ER Collet Chucks

0.003 A

Bar Max

58-60 HRc

D1 Tsi Coolant JET2

Designation ER32 ODP M 6X25 ER32 ODP M 6X50 ER32 ODP M 6X75 ER32 ODP M 8X25 ER32 ODP M 8X50 ER32 ODP M 8X75 ER25 ODP M10X10 ER25 ODP M10X25 ER32 ODP M10X25 ER32 ODP M10X50 ER32 ODP M12X25 ER32 ODP M12X50

Tsi

M06 M06 M06 M08 M08 M08 M10 M10 M10 M10 M12 M12

ER32 ER32 ER32 ER32 ER32 ER32 ER25 ER25 ER32 ER32 ER32 ER32

9.80 9.80 9.80 13.10 13.10 13.10 18.00 18.00 18.00 18.00 21.00 21.00

14.00 20.00 23.00 15.00 23.00 23.00 17.60 17.60 20.00 24.00 24.00 24.00

25.00 50.00 75.00 25.00 50.00 75.00 10.00 25.00 25.00 50.00 25.00 50.00

22.00 48.00 74.00 22.00 49.00 74.00 8.00 23.00 23.00 49.00 24.00 49.00

0.150 0.190 0.240 0.150 0.210 0.260 0.090 0.110 0.170 0.240 0.180 0.260

249

PROFILING TOOLS

FLEXFIT Threaded Adaptation with HSK DIN69893/A Tapered Shanks

0.003 A

10 D1

SS Tsi

G2.5 HSK A63=20,000RPM U<1.0 gmm G6.3 HSK A100=12,000RPM

Designation HSK A 63 ODP 6X109 HSK A 63 ODP 6X59 HSK A 63 ODP 8X109 HSK A 63 ODP 8X59 HSK A 63 ODP10X109 HSK A 63 ODP10X59 HSK A 63 ODP12X109 HSK A 63 ODP12X59 HSK A 63 ODP16X109 HSK A 63 ODP16X59 HSK A 100 ODP12X 87 HSK A 100 ODP12X137 HSK A 100 ODP12X187 HSK A 100 ODP12X237 HSK A 100 ODP16X 87 HSK A 100 ODP16X137 HSK A 100 ODP16X187 HSK A 100 ODP16X237

Tsi

63 63 63 63 63 63 63 63 63 63 100 100 100 100 100 100 100 100

M06 M06 M08 M08 M10 M10 M12 M12 M16 M16 M12 M12 M12 M12 M16 M16 M16 M16

9.80 9.80 13.10 13.10 18.00 18.00 21.00 21.00 29.00 29.00 23.00 23.00 23.00 23.00 29.00 29.00 29.00 29.00

23.00 11.50 23.00 15.00 28.00 20.00 31.00 24.00 34.00 34.60 30.00 30.00 40.00 46.00 31.50 41.50 55.00 55.00

109.00 59.00 109.00 59.00 109.00 59.00 109.00 59.00 109.00 59.00 87.00 137.00 187.00 237.00 87.00 137.00 187.00 237.00

83.0 33.0 83.0 33.0 83.0 33.0 83.0 33.0 83.0 33.0 58.0 108.0 158.0 208.0 58.0 108.0 158.0 208.0

75.00 25.00 75.00 25.00 75.00 25.00 75.00 25.00 75.00 25.00 50.00 100.00 150.00 200.00 50.00 100.00 150.00 200.00

0.740 0.660 0.772 0.680 0.870 0.700 0.925 0.708 1.050 0.790 2.225 2.580 2.860 3.400 2.200 2.684 3.578 4.070

• A cooling tube must be used with all coolant through HSK spindles (should be ordered separately).

Spare Parts Designation HSK A 63 ODP 6X109 HSK A 63 ODP 6X59 HSK A 63 ODP 8X109 HSK A 63 ODP 8X59 HSK A 63 ODP10X109 HSK A 63 ODP10X59 HSK A 63 ODP12X109 HSK A 63 ODP12X59 HSK A 63 ODP16X109 HSK A 63 ODP16X59 HSK A 100 ODP12X 87 HSK A 100 ODP12X137 HSK A 100 ODP12X187 HSK A 100 ODP12X237 HSK A 100 ODP16X 87 HSK A 100 ODP16X137 HSK A 100 ODP16X187 HSK A 100 ODP16X237 * Optional, should be ordered separately

250

58-60 HRc

L1 L3

HSK A-ODP (FLEXFIT)

ISCAR

COOLING TUBE HSK A 63* COOLING TUBE HSK A 63* COOLING TUBE HSK A 63* COOLING TUBE HSK A 63* COOLING TUBE HSK A 63* COOLING TUBE HSK A 63* COOLING TUBE HSK A 63* COOLING TUBE HSK A 63* COOLING TUBE HSK A 63* COOLING TUBE HSK A 63* COOLING TUBE HSK A100* COOLING TUBE HSK A100 COOLING TUBE HSK A100* COOLING TUBE HSK A100* COOLING TUBE HSK A100* COOLING TUBE HSK A100* COOLING TUBE HSK A100* COOLING TUBE HSK A100*

WRENCH COOL TUBE HSK 63* WRENCH COOL TUBE HSK 63* WRENCH COOL TUBE HSK 63* WRENCH COOL TUBE HSK 63* WRENCH COOL TUBE HSK 63* WRENCH COOL TUBE HSK 63* WRENCH COOL TUBE HSK 63* WRENCH COOL TUBE HSK 63* WRENCH COOL TUBE HSK 63* WRENCH COOL TUBE HSK 63* WRENCH COOL TUBE HSK100* WRENCH COOL TUBE HSK100 WRENCH COOL TUBE HSK100* WRENCH COOL TUBE HSK100* WRENCH COOL TUBE HSK100* WRENCH COOL TUBE HSK100* WRENCH COOL TUBE HSK100* WRENCH COOL TUBE HSK100*

0.003 A

58-60 HRc

L1 L3

FLEXFIT Threaded Adaptation with HSK DIN69893/E Tapered Shanks

10 G2.5

Tsi

25,000 RPM U<1.0 gmm

Designation HSK E 40 ODP10X 53 HSK E 40 ODP10X103 HSK E 40 ODP12X 53 HSK E 40 ODP12X103 HSK E 50 ODP10X 59 HSK E 50 ODP10X109 HSK E 50 ODP12X 59 HSK E 50 ODP12X109 HSK E 50 ODP16X 59 HSK E 50 ODP16X109 HSK E 63 ODP10X 59 HSK E 63 ODP10X109 HSK E 63 ODP12X 59 HSK E 63 ODP12X109 HSK E 63 ODP16X109

Tsi

40 40 40 40 50 50 50 50 50 50 63 63 63 63 63

M10 M10 M12 M12 M10 M10 M12 M12 M16 M16 M10 M10 M12 M12 M16

18.00 18.00 21.00 21.00 18.00 18.00 21.00 21.00 29.00 29.00 18.00 18.00 21.00 21.00 29.00

20.00 28.00 24.00 31.00 20.00 28.00 24.00 31.00 34.00 34.00 20.00 28.00 24.00 31.00 34.00

53.00 103.00 53.00 103.00 59.00 109.00 59.00 109.00 59.00 109.00 59.00 109.00 59.00 109.00 109.00

33.0 83.0 33.0 83.0 33.0 83.0 33.0 83.0 33.0 83.0 33.0 83.0 33.0 83.0 83.0

25.00 75.00 25.00 75.00 25.00 75.00 25.00 75.00 25.00 75.00 25.00 75.00 25.00 75.00 75.00

0.258 0.300 0.280 0.350 0.460 0.650 0.480 0.710 0.350 0.850 0.750 0.960 0.770 0.960 1.100

PROFILING TOOLS

HSK E-ODP (FLEXFIT)

• A cooling tube must be used with all coolant through HSK spindles (should be ordered separately).

Spare Parts Designation HSK E 40 ODP10X 53 HSK E 40 ODP10X103 HSK E 40 ODP12X 53 HSK E 40 ODP12X103 HSK E 50 ODP10X 59 HSK E 50 ODP10X109 HSK E 50 ODP12X 59 HSK E 50 ODP12X109 HSK E 50 ODP16X109 HSK E 63 ODP10X 59 HSK E 63 ODP10X109 HSK E 63 ODP12X 59 HSK E 63 ODP12X109 HSK E 63 ODP16X109

COOLING COOLING COOLING COOLING COOLING COOLING COOLING COOLING COOLING COOLING COOLING COOLING COOLING COOLING

TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE

HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK

A A A A A A A A A A A A A A

40* 40* 40* 40* 50* 50* 50* 50* 50* 63* 63* 63* 63* 63*

WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH

COOL COOL COOL COOL COOL COOL COOL COOL COOL COOL COOL COOL COOL COOL

TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE

HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK

40* 40* 40* 40* 50* 50* 50* 50* 50* 63* 63* 63* 63* 63*

* Optional, should be ordered separately

251

PROFILING TOOLS

USER GUIDE

Machining Recommendations • Excellent tool stability • Chips split into small pieces • Optimal chip flow with easy evacuation, even from deep cavities • High tooth load capability, up to 8 mm depth-of-cut, which will significantly reduce machining time • Small cutting forces, therefore the required machining power is low

• 4 indexing options when using the SHREDMILL insert and 8 indexing options when using the round one • Available are several chipformers and rake configurations, designed for a large variety of workpiece materials

12˚

RCMT 1607-FW Material Group Low carbon steel Low alloy steel High alloy steel Tool & die steel Stainless steel Grey cast iron S.G. iron Titanium Aluminum Hardened die steel Hardened die steel

Hardness (HB)

Typical Materials

Depth Ap (mm)

Vc (m/min)

125-180 170-220 200-260 280-370 150-270 200-250 180-250 450-500 75-130 38-42 HRc 48-52 HRc

C15, ST37, 1.0401 CK45,1.1231,16MnCr5 X20Cr13,1.4923 1.2379,1.2311 1.4404,316,321 GG25,GRADE220 GGG60,SNG600/3 TiAI4Mo4Sn4Si0.5 G-AISi12 1.2344,1.2379 1.2762,1.1545

4 4 4 3 5 5 4 3 -

150 150 150 150 150-180 110-150 50 120 -

Fz (mm/tooth) Recommended 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.2 -

33 33 33 33 3 3 3 3 -

20˚

RCMT 1607-FW-F20 Material Group Low carbon steel Low alloy steel High alloy steel Tool & die steel Stainless steel Grey cast iron S.G. iron Titanium Aluminum Hardened die steel Hardened die steel

Hardness (HB)

Typical Materials

Depth Ap (mm)

125-180 170-220 200-260 280-370 150-270 200-250 180-250 450-500 75-130 38-42 HRc 48-52 HRc

C15,ST37,1.0401 CK45,1.1231,16MnCr5 X20Cr13,1.4923 1.2379,1.2311 1.4306,304, 1.4404,316 GG25,GRADE220 GGG60,SNG600/3 TiAI4Mo4Sn4Si0.5 G-AISi12 1.2344,1.2379 1.2762,1.1545

3 6 6 -

Vc (m/min) Fz (mm/tooth) Recommended 150 100 850 -

0.3 0.1 0.4 -

3 33 33 3 -

0.15

20˚

RCMT 1607 FW-T20 Material Group Hardness (HB) Typical Materials Depth Ap (mm) 125-180 C15,ST37,1.0401 3 Low carbon steel 170-220 CK45,1.1231,16MnCr5 3 Low alloy steel 200-260 X20Cr13,1.4923 High alloy steel 280-370 1.2379,1.2311 Tool & die steel 150-270 1.4031, 420 6 Stainless steel 200-250 GG25,GRADE220 Grey cast iron 180-250 GGG60,SNG600/3 S.G. iron 450-500 TiAI4Mo4Sn4Si0.5 Titanium 75-130 G-AISi12 Aluminum 38-42 HRc 1.2344,1.2379 Hardened die steel 48-52 HRc 1.2762,1.1545 Hardened die steel

Vc (m/min) 150 150 120 -

Fz (mm/tooth) Recommended 0.3 0.3 0.2 -

3 3 33 -

RCCW 1607-FW Material Group Hardness (HB) Typical Materials 125-180 C15,ST37,1.0401 Low carbon steel 170-220 CK45,1.1231,16MnCr5 Low alloy steel 200-260 X20Cr13,1.4923 High alloy steel 280-370 1.2379,1.2311 Tool & die steel 150-270 1.4404,316,321 Stainless steel 200-250 GG25,GRADE220 Grey cast iron 180-250 GGG60,SNG600/3 S.G. iron 450-500 TiAI4Mo4Sn4Si0.5 Titanium 75-130 G-AISi12 Aluminum 38-42 HRc 1.2344,1.2379 Hardened die steel 48-52 HRc 1.2762,1.1545 Hardened die steel

252

ISCAR

Depth Ap (mm)

Vc (m/min)

4 4 4 4 4 -

150 150 150 150 120 -

Fz (mm/tooth) Recommended 0.3 0.3 0.3 0.3 0.2 -

3 33 33 33 3 -

Machining Recommendations

0.15 20˚

RCMW 1607-T-FW Material Group Hardness (HB) Typical Materials 125-180 C15,ST37,1.0401 Low carbon steel 170-220 CK45,1.1231,16MnCr5 Low alloy steel 200-260 X20Cr13,1.4923 High alloy steel 280-370 1.2379,1.2311 Tool & die steel 150-270 1.4404,316,321 Stainless steel 200-250 GG25,GRADE220 Grey cast iron 180-250 GGG60,SNG600/3 S.G. iron 450-500 TiAI4Mo4Sn4Si0.5 Titanium 75-130 G-AISi12 Alumnum 38-42 HRc 1.2344,1.2379 Hardened die steel 48-52 HRc 1.2762,1.1545 Hardened die steel

Depth Ap (mm)

Vc (m/min)

4 4 3 5 5 -

150 150 150 150-180 110-150 -

Fz (mm/tooth) Recommended 0.3 0.3 0.3 0.3 0.3 -

3 33 33 33 33 -

PROFILING TOOLS

USER GUIDE

0.1 15˚

RCMW 1607-T-FPW Material Group Hardness (HB) Typical Materials 125-180 C15,ST37,1.0401 Low carbon steel 170-220 CK45,1.1231,16MnCr5 Low alloy steel 200-260 X20Cr13,1.4923 High alloy steel 280-370 1.2379,1.2311 Tool & die steel 150-270 1.4404,316,321 Stainless steel 200-250 GG25,GRADE220 Grey cast iron 180-250 GGG60,SNG600/3 S.G. iron 450-500 TiAI4Mo4Sn4Si0.5 Titanium 75-130 G-AISi12 Aluminum 38-42 HRc 1.2344,1.2379 Hardened die steel 48-52 HRc 1.2762,1.1545 Hardened die steel

Depth Ap (mm)

Vc (m/min)

4 4 4 4 4 4

150 150 150 150 120 80

Fz (mm/tooth) Recommended 0.3 0.3 0.3 0.3 0.25 0.1

3 33 33 33 33 33

0.15 20˚

12˚

RCMT 1607MO Material Group Low carbon steel Low alloy steel High alloy steel Tool & die steel Stainless steel Grey cast iron S.G. iron Titanium Aluminum Hardened die steel Hardened die steel

Hardness (HB)

Typical Materials

Depth Ap (mm)

Vc (m/min)

125-180 170-220 200-260 280-370 150-270 200-250 180-250 450-500 75-130 38-42 HRc 48-52 HRc

C15,ST37,1.0401 CK45,1.1231,16MnCr5 X20Cr13,1.4923 1.2379,1.2311 1.4031, 420 GG25,GRADE220 GGG60,SNG600/3 TiAI4Mo4Sn4Si0.5 G-AISi12 1.2344,1.2379 1.2762,1.1545

4 4 4 6 -

180 180 180 120 -

Fz (mm/tooth) Recommended 0.3 0.3 0.3 0.3 -

3 33 33 33 -

0.3 20˚

RCMW 1607MO Material Group Hardness (HB) Typical Materials 125-180 C15,ST37,1.0401 Low carbon steel 170-220 CK45,1.1231,16MnCr5 Low alloy steel 200-260 X20Cr13,1.4923 High alloy steel 280-370 1.2379,1.2311 Tool & die steel 150-270 1.4404,316,321 Stainless steel 200-250 GG25,GRADE220 Grey cast iron 180-250 GGG60,SNG600/3 S.G. iron 450-500 TiAI4Mo4Sn4Si0.5 Titanium 75-130 G-AISi12 Aluminum 38-42 HRc 1.2344,1.2379 Hardened die steel 48-52 HRc 1.2762,1.1545 Hardened die steel

Depth Ap (mm)

Vc (m/min)

2 2 2 2 2 2 -

180 180 150 300 220 150 -

Fz (mm/tooth) Recommended 0.7 0.7 0.5 0.7 0.5 0.4 -

33 33 33 33 33 3 -

Most Recommended Second option

253

PROFILING TOOLS

USER GUIDE

Feed Limit Recommendations as a Function of Overhang and Depth of Cut Carbon and Alloy Steel

Stainless Steel

Insert Selection Guide Insert Designation

RCMT...FW

RCMT...FW-T20

RCMT...FW-F20

RCCT...MO

RCCW...MO

RC...1206 Workpiece

0.15

12°

Geometry Alloy steel Mold steel Grey cast iron Stainless steel Aluminum High temp. alloys Hardened mold steel (45 HRc max)

12°

20°

15°

Positive rake face Positive rake face Positive rake face Positive rake face Flat top face with with T-Land sharp edge a T-Land VVV

VVV

VVV(1)

VVV(2)

VVV

Applications Helical Interpolation (1) (2)

Recommended for martensitic stainless steel Recommended for austenitic stainless steel V Least recommended VV Second option VVV Most recommended

254

ISCAR

Shouldering

Contour

Ramping

Milling

Down

Plunging

Profiling

Pocket Milling

FAST FEED MILLING TOOLS

255

FAST FEED MILLING TOOLS

Fig. 1

FF EWX

17°

Fast Feed Endmills Carrying Double-Sided Inserts with 6 Cutting Edges

Fig. 2

H d

Designation FF EWX D16-2-030-C16-04 FF EWX D16-2-030-W16-04 FF EWX D16-2-050-W20-04 FF EWX D16-2-070-C20-04 FF EWX D16-2-080-W20-04 FF EWX D20-3-040-W20-04 FF EWX D20-3-050-C20-04 FF EWX D20-3-060-W20-04 FF EWX D20-3-100-C20-04 FF EWX D20-3-100-W20-04 FF EWX D25-3-050-W25-05 FF EWX D25-3-060-C25-05 FF EWX D25-3-080-W25-05 FF EWX D25-3-120-C25-05 FF EWX D25-3-120-W25-05 FF EWX D32-4-040-C25-05 FF EWX D32-4-060-W25-05 FF EWX D32-4-060-W32-05 FF EWX D32-4-070-C32-05 FF EWX D32-4-100-W25-05 FF EWX D32-4-100-W32-05 FF EWX D32-4-120-C32-05 FF EWX D32-4-150-W32-05 FF EWX D40-5-L50-C32-05 FF EWX D40-5-S50-C32-05 FF EWX D40-5-060-W32-05 FF EWX D40-5-200-W40-05 FF EWX D32-3-060-W32-07 FF EWX D32-3-070-C32-07 FF EWX D32-3-100-W32-07 FF EWX D32-3-120-C32-07 FF EWX D40-4-S50-C32-07

Rd°

D2 L

Shank(1)

Rd°

Fig.

16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00 32.00 32.00 32.00 32.00 40.00

8.60 8.60 8.60 8.60 8.60 12.60 12.60 12.60 12.60 12.60 15.00 15.00 15.00 15.00 15.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 30.00 30.00 30.00 30.00 19.00 19.00 19.00 19.00 27.00

0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50 1.50

2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 5 5 5 5 3 3 3 3 4

14.90 14.90 14.90 14.90 14.90 18.90 18.90 18.90 18.90 18.90 23.60 23.60 23.60 23.60 23.60 27.00 27.00 27.00 30.60 27.00 30.60 30.60 30.60 34.00 34.00 34.00 38.60 30.70 30.70 30.70 30.70 -

30.0 30.0 50.0 70.0 80.0 40.0 50.0 60.0 100.0 100.0 50.0 60.0 80.0 120.0 120.0 60.0 70.0 100.0 120.0 150.0 200.0 60.0 70.0 100.0 120.0 50.0

53.00 63.00 83.00 123.00 123.00 40.00 63.00 63.00 73.00 100.00 103.00 123.00 153.00 50.00 50.00 60.00 203.00 63.00 73.00 103.00 123.00 52.20

113.00 81.00 109.00 159.00 139.00 93.00 133.00 113.00 183.00 153.00 110.00 145.00 140.00 205.00 180.00 180.00 120.00 125.00 155.00 160.00 165.00 205.00 215.00 250.00 150.00 125.00 275.00 125.00 155.00 165.00 205.00 150.00

16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 40.00 32.00 32.00 32.00 32.00 32.00

C W W C W W C W C W W C W C W C W W C W W C W C C W W W C W C C

5.0 5.0 5.0 5.0 5.0 4.8 4.8 4.8 4.8 4.8 5.0 5.0 5.0 5.0 5.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 2.8 2.8 2.8 2.8 6.3 6.3 6.3 6.3 4.2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 2 2 1 2 2 2 1 1 1 2 2 2 2 2 1

0.151 0.103 0.185 0.281 0.220 0.189 0.282 0.226 0.373 0.308 0.345 0.471 0.437 0.654 0.561 0.634 0.435 0.640 0.814 0.597 0.836 1.059 1.079 1.403 0.854 0.720 2.170 0.600 0.760 0.780 0.990 0.842

• For machining recommendations and radius for programming, see table on page 446 • For user guide, see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: H600 WXCU (446)

Spare Parts Designation FF EWX D...-04 FF EWX D...-05 FF EWX D...-07

256

ISCAR

SR M2.5X6-T7-60 SR 10508600 SR 34-535-SN

T-7/51 T-9/51 BLD T15/S7

SW6-T-SH

Fast Feed Endmills with FLEXFIT Threaded Connection Carrying Double-Sided Inserts with 6 Cutting Edges

Designation FF EWX D20-3-M10-04 FF EWX D25-4-M12-04 FF EWX D25-3-M12-05 FF EWX D32-4-M16-05 FF EWX D35-4-M16-05 FF EWX D40-5-M16-05 FF EWX D32-3-M16-07 FF EWX D40-4-M16-07

Rd°

17°

ap L5

20.00 25.00 25.00 32.00 35.00 40.00 32.00 40.00

12.60 17.60 15.00 22.00 25.00 30.00 19.00 27.00

0.80 0.80 1.00 1.00 1.00 1.00 1.50 1.50

3 4 3 4 4 5 3 4

25.00 30.00 30.00 35.00 35.00 40.00 35.00 40.00

45.00 52.00 52.00 60.00 60.00 65.00 60.00 65.00

Ts Rd° M10 M12 M12 M16 M16 M16 M16 M16

4.8 3.3 5.0 4.0 3.5 2.8 6.3 4.2

T(1)

0.047 0.089 0.085 0.174 0.192 0.255 0.170 0.237

15.0 SR M2.5X6-T7-60 19.0 SR M2.5X6-T7-60 19.0 SR 10508600 25.0 SR 10508600 25.0 SR 10508600 25.0 SR 10508600 25.0 SR 34-535-SN 25.0 SR 34-535-SN

T-7/51 T-7/51 T-9/51 T-9/51 T-9/51 T-9/51 BLD T15/S7 BLD T15/S7

SW6-T-SH SW6-T-SH

• For machining recommendations and radius for programming, see table on page 446 • For user guide, see pages 462-468 (1) Clamping wrench size For inserts, see pages: H600 WXCU (446) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

FF EWX-MM

Fast Feed Endmills with MULTI-MASTER Threaded Connection Carrying Double-Sided Inserts with 6 Cutting Edges

Designation FF EWX D16-2-MMT10-04 FF EWX D20-3-MMT12-04 FF EWX D25-4-MMT15-04 FF EWX D25-3-MMT15-05

FAST FEED MILLING TOOLS

FF EWX-M

D3 Rd°

17°

ap max L5 L6

T(1)

Rd°

16.00 20.00 25.00 25.00

8.60 12.60 17.60 15.00

0.80 0.80 0.80 1.00

2 3 4 3

T10 T12 T15 T15

19.50 25.00 30.00 30.00

31.25 38.80 47.00 47.00

15.20 18.80 23.90 23.90

12.0 15.0 19.0 19.0

5.0 4.8 3.3 5.0

0.02 0.05 0.10 0.09

SR M2.5X6-T7-60 SR M2.5X6-T7-60 SR M2.5X6-T7-60 SR 10508600

T-7/51 T-7/51 T-7/51 T-9/51

• For machining recommendations and radius for programming, see table on page 446 • Do not apply lubricant to the MULTI-MASTER threaded connection. • For adaptation options, see page 227 • For user guide, see pages 462-468 (1) Width across flats (wrench should be ordered separately) For inserts, see pages: H600 WXCU (446) For holders, see pages: MM S-A (stepped shanks) (63) • MM S-A (straight shanks) (65) • MM S-A-C# (68) • MM S-A-HSK (68) • MM S-A-N (64) • MM S-A-SK (68) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER (67) • MM S-ER-H (67) • MM TS-A (64)

Rd°

Fig. 1

MF EWX

30°

Moderate Feed Endmills Carrying Double-Sided Inserts with 6 Cutting Edges

Fig. 2

Designation MF EWX D16-2-040-W20-04 MF EWX D20-3-050-C20-04 MF EWX D20-3-050-W20-04 MF EWX D25-3-060-W25-05 MF EWX D32-4-080-W32-05 MF EWX D32-3-080-C32-07 MF EWX D32-3-080-W32-07 MF EWX D40-4-090-C32-07

D2 L

Shank(1)

Rd°

Fig.

16.00 20.00 20.00 25.00 32.00 32.00 32.00 40.00

9.00 13.00 13.00 15.50 22.50 19.70 19.70 27.70

1.50 1.50 1.50 2.00 2.00 2.70 2.70 2.70

2 3 3 3 4 3 3 4

40.0 50.0 50.0 60.0 80.0 80.0 80.0 90.0

47.00 52.70 52.70 63.00 83.00 83.00 83.00 92.00

99.00 134.00 104.00 120.00 145.00 165.00 145.00 190.00

20.00 20.00 20.00 25.00 32.00 32.00 32.00 32.00

W C W W W C W C

14.90 18.90 18.90 23.60 30.60 30.70 30.70 36.80

3.8 2.4 2.4 3.0 1.9 3.0 3.0 2.0

2 2 2 2 2 2 2 1

0.164 0.240 0.182 0.329 0.700 0.800 0.700 1.159

• For machining recommendations and radius for programming, see table on page 446 • For user guide, see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: H600 WXCU (446)

Spare Parts Designation MF EWX D16-2-040-W20-04 MF EWX D20-3-050-C20-04 MF EWX D20-3-050-W20-04 MF EWX D25-3-060-W25-05 MF EWX D32-4-080-W32-05 MF EWX D32-3-080-C32-07 MF EWX D32-3-080-W32-07 MF EWX D40-4-090-C32-07

SR M2.5X6-T7-60 SR M2.5X6-T7-60 SR M2.5X6-T7-60 SR 10508600 SR 10508600 SR 34-535-SN SR 34-535-SN SR 34-535-SN

T-7/51 T-7/51 T-7/51 T-9/51 T-9/51 BLD T15/S7 BLD T15/S7 BLD T15/S7

SW6-T-SH SW6-T-SH SW6-T-SH

257

FAST FEED MILLING TOOLS

MF EWX-M

Moderate Feed Endmills with FLEXFIT Threaded Connection Carrying Double-Sided Inserts with 6 Cutting Edges

Designation MF EWX D20-3-M10-04 MF EWX D25-4-M12-04 MF EWX D25-3-M12-05 MF EWX D32-4-M16-05 MF EWX D32-3-M16-07

Rd°

D 30°

ap L5

T(1)

Rd°

20.00 25.00 25.00 32.00 32.00

13.00 18.00 15.50 22.50 19.70

1.50 1.50 2.00 2.00 2.70

3 4 3 4 3

28.00 32.00 30.00 35.00 35.00

48.00 54.00 52.00 60.00 60.00

M10 M12 M12 M16 M16

14.0 17.0 17.0 24.0 24.0

2.4 1.7 3.0 1.9 3.0

0.048 0.088 0.074 0.163 0.150

Spare Parts Designation MF EWX D20-3-M10-04 MF EWX D25-4-M12-04 MF EWX D25-3-M12-05 MF EWX D32-4-M16-05 MF EWX D32-3-M16-07

SR M2.5X6-T7-60 SR M2.5X6-T7-60 SR 10508600 SR 10508600 SR 34-535-SN

T-7/51 T-7/51 T-9/51 T-9/51 BLD T15/S7

FF EW

D1 D

Fast Feed Endmills with FF WOMT... Inserts

d Rd°

ap L1 H

Designation FF EW D25-050-W25-06-C FF EW D25-080-C25-06-C FF EW D25-080-W25-06-C FF EW D25-120-C24-06-C FF EW D32-060-W25-06-C FF EW D32-100-C32-06-C FF EW D32-100-W25-06-C FF EW D40-100-W32-09-C FF EW D40-150-W32-09-C FF EW D40-200-W32-09-C

SW6-T-SH

D3 L

25.00 25.00 25.00 25.00 32.00 32.00 32.00 40.00 40.00 40.00

1.30 1.30 1.30 1.30 1.30 1.30 1.30 2.00 2.00 2.00

11.00 11.00 11.00 11.00 18.00 18.00 18.00 19.20 19.20 19.20

2 2 2 2 3 3 3 3 3 3

53.0 83.0 83.0 121.4 63.0 103.0 103.0 100.0 150.0 200.0

97.0 147.0 197.0

118.00 180.00 148.00 220.00 128.00 230.00 168.00 167.50 217.50 267.50

30.40 30.40 50.00 50.00 50.00

25.00 25.00 25.00 24.00 25.00 32.00 25.00 32.00 32.00 32.00

Shank(1) Rd° Nxcm(2) W C W C W C W W W W

5.0 5.0 5.0 5.0 4.0 4.0 4.0 5.0 5.0 5.0

200 200 200 200 200 200 200 500 500 500

0.37 0.58 0.46 0.68 0.52 1.28 0.73 1.12 1.56 2.00

Insert FF FF FF FF FF FF FF FF FF FF

WO.. WO.. WO.. WO.. WO.. WO.. WO.. WO.. WO.. WO..

• For adaptation options, see page • For user guide, see pages 461-468 (1) C-Cylindrical, W-Weldon For inserts, see pages: FF WOMT/WOCT (445) Cutting forces are directed axially towards the spindle, enabling cutting at very high feeds with high stability and no vibrations. Ap=2 mm Max for FF WO_T 09T320T Ap=1.5 mm Max for FF WOMT 060212T

258

ISCAR

A cylinder at the bottom of the insert provides very rigid clamping, absorbing most of the forces usually exerted on the clamping screw.

06 06 06 06 06 06 06 09 09 09

Shank

Fast Feed Endmills with CLICKFIT Shanks

Rd°

ap L1 L7 L5

Designation FF EW D32-060-CF4-06-C FF EW D32-100-CF4-06-C

32.00 32.00

1.30 1.30

18.00 18.00

3 3

60.0 64.00 72.00 114.00 100.0 104.00 112.00 154.00

44.00 44.00

Rd° Shank Nxcm(1)

4.0 4.0

0.54 FF WO.. 06 0.74 FF WO.. 06

CF4 CF4

200 200

Insert

• For user guide, see pages 462-468 (1) Insert tightening torque For inserts, see pages: FF WOMT/WOCT (445)

Spare Parts Designation FF EW-CF

SR 34-506/M

T-9/51

FF EW-M

D1 D

Fast Feed Endmills with FLEXFIT Threaded Adaptation

FAST FEED MILLING TOOLS

D1 D

FF EW-CF

Rd°

ap L5

Designation FF EW D25-M12-06-C FF EW D32-M16-06-C FF EW D40-M16-06-C

Rd°

Nxcm(1)

Insert

25.00 32.00 40.00

11.00 18.00 26.00

2 3 4

1.30 1.30 1.30

M12 M16 M16

25.00 35.00 40.00

47.00 60.00 65.00

5.0 4.0 2.5

200 200 200

0.05 0.16 0.23

FF WO.. 06 FF WO.. 06 FF WO.. 06

• For user guide, see pages 462-468 (1) Insert tightening torque For inserts, see pages: FF WOMT/WOCT (445) For holders, see pages: C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

Spare Parts Designation FF EW-M

SR 34-506/M

T-9/51

259

FAST FEED MILLING TOOLS

D3 Da

FF FWX

Fast Feed Face Mills Carrying Double-Sided Inserts with 6 Cutting Edges

L 17°

D D1

Designation FF FWX D040-05-16-05 FF FWX D050-06-22-05 FF FWX D052-06-22-05 FF FWX D040-04-16-07 FF FWX D050-05-22-07 FF FWX D052-05-22-07 FF FWX D063-06-22-07 FF FWX D080-07-32-07 FF FWX D100-08-32-07 FF FWX D050-04-22-08 FF FWX D052-04-22-08 FF FWX D063-05-22-08 FF FWX D063-05-27-08 FF FWX D066-05-22-08 FF FWX D066-05-27-08 FF FWX D080-06-32-08 FF FWX D100-07-32-08 FF FWX D125-09-40-08 FF FWX D160-11-40-08

Rd°

Arbor(1)

Rd°

30.10 40.10 42.10 27.00 37.00 39.00 50.00 67.00 87.00 34.00 36.00 47.00 47.00 50.00 50.00 64.00 84.00 109.00 144.00

40.00 50.00 52.00 40.00 50.00 52.00 63.00 80.00 100.00 50.00 52.00 63.00 63.00 66.00 66.00 80.00 100.00 125.00 160.00

1.00 1.00 1.00 1.50 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00

5 6 6 4 5 5 6 7 8 4 4 5 5 5 5 6 7 9 11

35.00 40.00 40.00 35.00 40.00 40.00 40.00 55.00 50.00 45.00 45.00 45.00 50.00 45.00 50.00 55.00 50.00 55.00 55.00

38.00 48.00 48.00 38.00 48.00 48.00 61.00 76.00 78.00 48.00 48.00 61.00 61.00 61.00 61.00 76.00 78.00 90.00 95.00

16.00 22.00 22.00 16.00 22.00 22.00 22.00 32.00 32.00 22.00 22.00 22.00 27.00 22.00 27.00 32.00 32.00 40.00 40.00

A A A A A A A A B A A A A A A A B B C

2.8 2.0 1.9 4.2 2.9 2.8 2.1 1.6 1.2 4.8 4.5 3.3 3.3 3.1 3.1 2.3 1.7 1.3 1.0

0.193 0.354 0.367 0.180 0.330 0.350 0.580 1.383 1.472 0.343 0.372 0.611 0.650 0.670 0.724 1.254 1.410 2.378 3.442

• For machining recommendations and radius for programming, see table on page 446 • For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: H600 WXCU (446)

Spare Parts Designation FF FWX D040-05-16-05 FF FWX D050-06-22-05 FF FWX D052-06-22-05 FF FWX D040-04-16-07 FF FWX D050-05-22-07 FF FWX D052-05-22-07 FF FWX D063-06-22-07 FF FWX D080-07-32-07 FF FWX D100-08-32-07 FF FWX D050-04-22-08 FF FWX D052-04-22-08 FF FWX D063-05-22-08 FF FWX D063-05-27-08 FF FWX D066-05-22-08 FF FWX D066-05-27-08 FF FWX D080-06-32-08 FF FWX D100-07-32-08 FF FWX D125-09-40-08 FF FWX D160-11-40-08

260

ISCAR

SR 10508600 SR 10508600 SR 10508600 SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 14-591/H SR 14-591/H SR 14-591/H SR 14-591/H SR 14-591/H SR 14-591/H SR 14-591/H SR 14-591/H SR 14-591/H SR 14-591/H

T-9/51 T-9/51 T-9/51 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/M7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/M7 BLD T20/L7 BLD T20/L7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M8X25DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M8X25-D11.5 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M16X30 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M12X30DIN912 SR M10X25 DIN912 SR M12X30DIN912 SR M16X30 DIN912

MF FWX

Moderate Feed Face Mills Carrying Double-Sided Inserts with 6 Cutting Edges

Designation MF FWX D040-05-16-05 MF FWX D050-06-22-05 MF FWX D052-06-22-05 MF FWX D063-08-22-05 MF FWX D040-04-16-07 MF FWX D050-05-22-07 MF FWX D052-05-22-07 MF FWX D063-06-22-07 MF FWX D080-07-32-07 MF FWX D100-08-32-07 MF FWX D050-04-22-08 MF FWX D063-05-27-08 MF FWX D066-05-27-08 MF FWX D080-06-32-08 MF FWX D100-07-32-08 MF FWX D125-09-40-08 MF FWX D160-11-40-08

Rd°

30° D D1

Arbor(1)

Rd°

30.60 40.50 42.50 53.50 27.70 37.70 39.70 50.70 67.70 87.70 34.70 47.70 50.70 64.70 84.70 109.70 144.70

40.00 50.00 52.00 63.00 40.00 50.00 52.00 63.00 80.00 100.00 50.00 63.00 66.00 80.00 100.00 125.00 160.00

2.00 2.00 2.00 2.00 2.70 2.70 2.70 2.70 2.70 2.70 3.50 3.50 3.50 3.50 3.50 3.50 3.50

5 6 6 8 4 5 5 6 7 8 4 5 5 6 7 9 11

35.00 40.00 40.00 40.00 35.00 40.00 40.00 40.00 55.00 50.00 45.00 50.00 50.00 55.00 50.00 55.00 55.00

38.00 48.00 48.00 48.00 38.00 48.00 48.00 48.00 76.00 78.00 48.00 61.00 61.00 76.00 78.00 90.00 95.00

16.00 22.00 22.00 22.00 16.00 22.00 22.00 22.00 32.00 32.00 22.00 27.00 27.00 32.00 32.00 40.00 40.00

A A A A A A A A A B A A A A B B C

1.4 1.0 1.0 0.8 2.0 1.4 1.3 1.0 0.8 0.6 2.5 1.7 1.7 1.2 0.9 0.7 0.5

0.17 0.30 0.32 0.41 0.17 0.31 0.32 0.42 0.00 1.46 0.32 0.62 0.64 1.13 1.37 2.35 0.00

FAST FEED MILLING TOOLS

D3 Da

Spare Parts Designation MF FWX D040-05-16-05 MF FWX D050-06-22-05 MF FWX D052-06-22-05 MF FWX D063-08-22-05 MF FWX D040-04-16-07 MF FWX D050-05-22-07 MF FWX D052-05-22-07 MF FWX D063-06-22-07 MF FWX D080-07-32-07 MF FWX D100-08-32-07 MF FWX D050-04-22-08 MF FWX D063-05-27-08 MF FWX D066-05-27-08 MF FWX D080-06-32-08 MF FWX D100-07-32-08 MF FWX D125-09-40-08 MF FWX D160-11-40-08

SR 10508600 SR 10508600 SR 10508600 SR 10508600 SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 34-535-SN SR 14-591/H SR 14-591/H SR 14-591/H SR 14-591/H SR 14-591/H SR 14-591/H SR 14-591/H

T-9/51 T-9/51 T-9/51 T-9/51 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/M7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/M7 BLD T20/L7 BLD T20/L7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M8X25DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M8X25-D11.5 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M16X30 DIN912 SR M10X25 DIN912 SR M12X30DIN912 SR M12X30DIN912 SR M16X30 DIN912

261

FAST FEED MILLING TOOLS

D3 Da

MF FHX-R06

34° Face Mills Carrying Hexagonal Inserts with 12 Cutting Edges

L 34° D D4 D1

Designation MF FHX D063-06-22-R06 MF FHX D080-07-27-R06 MF FHX D080-07-32-R06 MF FHX D100-09-32-R06 MF FHX D125-11-40-R06 MF FHX D160-13-40-R06

Arbor(1)

63.00 80.00 80.00 100.00 125.00 160.00

65.40 82.40 82.40 102.40 127.40 162.40

53.40 70.40 70.40 90.40 115.40 150.40

6 7 7 9 11 13

3.00 3.00 3.00 3.00 3.00 3.00

40.00 50.00 50.00 50.00 50.00 55.00

48.00 60.00 66.00 78.00 92.00 95.00

22.00 27.00 32.00 32.00 40.00 40.00

A A A B B C

Y Y Y Y Y N

0.452 0.981 0.856 1.561 2.427 3.500

• Radius for programming according to D1 diameter is 5.4 mm • When machining next to shoulders, maximum width of cut should be 0.3xD • For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: H1200 HXCU 0606 (447)

Spare Parts Designation MF FHX D063-06-22-R06 MF FHX D080-07-27-R06 MF FHX D080-07-32-R06 MF FHX D100-09-32-R06 MF FHX D125-11-40-R06 MF FHX D160-13-40-R06

SR SR SR SR SR SR

14-591/H 14-591/H 14-591/H 14-591/H 14-591/H 14-591/H

BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/M7 BLD T20/M7 BLD T20/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M10X25 DIN912 SR M12X30DIN912 SR M16X30 DIN912

D3 Da

FTP-LN10

Fast Feed Shell Mill Carrying Tangentially Clamped Inserts with 4 Cutting Edges

12.5°

Designation FTP D040-4-16-R-LN10 FTP D050-5-22-R-LN10 FTP D052-5-22-R-LN10 FTP D063-6-27-R-LN10

Rd°

ap D D1

Arbor(1)

Rd°(2)

40.00 50.00 52.00 63.00

22.00 32.00 34.00 45.00

8.0 8.0 8.0 8.0

1.80 1.80 1.80 1.80

4 5 5 6

40.00 40.00 40.00 50.00

38.00 47.00 47.00 59.00

16.00 22.00 22.00 27.00

A A A A

2.0 1.4 1.4 1.0

0.205 0.322 0.345 0.698

• For application details, see below • Radius for programming R=3.4 mm (1) For adaptation options, see page 461 (2) Valid only when FTP LNHT 1006... inserts are used. For inserts, see pages: FTP LNHT 1006 (458) • HTP LN.. 1006 (457)

Slotting/Boring

Spot Facing

Side Plunging

Face Milling

Spare Parts Designation FTP D040-4-16-R-LN10 FTP D050-5-22-R-LN10 FTP D052-5-22-R-LN10 FTP D063-6-27-R-LN10

262

ISCAR

SR SR SR SR

34-550 34-550 34-550 34-550

BLD BLD BLD BLD

T10/S7 T10/S7 T10/S7 T10/S7

SW6-SD SW6-SD SW6-SD SW6-SD

SR M8X30DIN912 SR M10X25C SR M10X25C SR M12X30C

Fast Feed Face Mills

D D1

Designation FF FW D40-16-06-C FF FW D50-22-06-C FF FW D52-22-06-C FF FW D50-22-09-C FF FW D52-22-09-C FF FW D63-22-09-C FF FW D63-27-09-C FF FW D66-22-09-C FF FW D66-27-09-C FF FW D80-32-09-C FF FW D100-32-09-C

Rd°

Arbor(1)

40.00 50.00 52.00 50.00 52.00 63.00 63.00 66.00 66.00 80.00 100.00

26.00 36.00 38.00 29.20 31.20 42.20 42.20 45.20 45.20 59.20 79.20

1.30 1.30 1.30 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00

4 5 5 4 4 5 5 5 5 5 6

35.00 40.00 40.00 50.00 40.00 40.00 50.00 40.00 50.00 50.00 50.00

38.00 48.00 48.00 47.00 47.00 58.00 61.00 61.00 61.00 75.00 78.00

16.00 22.00 22.00 22.00 22.00 22.00 27.00 22.00 27.00 32.00 32.00

2.5 2.0 1.9 4.0 4.0 3.0 3.0 2.8 2.8 2.0 1.5

A A A A A A A A A A B

0.16 0.31 0.34 0.34 0.27 0.47 0.57 0.55 0.64 0.97 1.32

Insert FF FF FF FF FF FF FF FF FF FF FF

WO.. WO.. WO.. WO.. WO.. WO.. WO.. WO.. WO.. WO.. WO..

For adaptation options, see page 461 For inserts, see pages: FF WOMT/WOCT (445)

(1)

06 06 06 09 09 09 09 09 09 09 09

FAST FEED MILLING TOOLS

D3 Da

FF FW

BT50 SEM-C

ISO 3937 Extra Long Shell Mill Holders with Coolant Holes and BT MAS-403 Tapered Shanks

D1 L1

L2 L L3

Designation BT50 SEM 22x48x220C BT50 SEM 22x61x320C BT50 SEM 27x61x320C BT50 SEM 32x78x390C

22 22 27 32

48 61 61 78

19 19 21 24

182 282 282 352

220 320 320 390

260 360 370 440

M10 M10 M12 M16

If coolant through flange option is required, the plug screw must be removed from the flange cooling hole (use a 2 mm hex key).

Spare Parts Designation FF FW D40-16-06-C FF FW D50-22-06-C FF FW D52-22-06-C FF FW D50-22-09-C FF FW D52-22-09-C FF FW D63-22-09-C FF FW D63-27-09-C FF FW D66-22-09-C FF FW D66-27-09-C FF FW D80-32-09-C FF FW D100-32-09-C

SR 34-506/M SR 34-506/M SR 34-506/M SR 34-535 SR 34-535 SR 34-535 SR 34-535 SR 34-535 SR 34-535 SR 34-535 SR 34-535

T-9/51 T-9/51 T-9/51 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/M7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR M8X25DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR PS 118-0273 SR M10X25 DIN912 SR M10X25 DIN912 SR M12X30DIN912 SR M10X25 DIN912 SR M12X30DIN912 SR M16X30 DIN912

263

FAST FEED MILLING TOOLS 264

FF NM

Fast Feed Face Mills Carrying Octagonal ONHU/MU 0806... Inserts with 16 Cutting Edges

L 15° D4 D D1

Designation D FF NM D080-06-27-R08 80.00

7.5

Arbor(1)

88.00

64.50

2.00

50.00

8.00

27.00

0.841 SR 14-591/H

BLD T20/S7

For adaptation options, see page 461 For inserts, see pages: ONHU/ONMU-08-TN-MM (443) • ONHU/ONMU-08-TN/HL (443)

(1)

Ap[mm]

Recommended Application Range

2.5

2.0

1.5

Width of Cut (ae) = 56 mm 1.0

0.5

0 0

0.5

ISCAR

1.0

1.5

2.0

2.5

fz[mm/tooth]

Cutting Data Recommendation Material Steel AISI 4340/34CrNiMO6 Nodular cast iron GGG 50

Vc [m/min] 120-150 170

SW6-T

FFQ4 D-12

Fast Feed Face Mills Carrying Single-Sided Inserts with 4 Cutting Edges

D D1

Designation FFQ4 D040-3-16-12 FFQ4 D040-4-16-12 FFQ4 D050-4-22-12 FFQ4 D050-5-22-12 FFQ4 D063-6-22-12 FFQ4 D080-7-27-12 FFQ4 D100-8-32-12

Rd°

9°

ae(1)

Arbor

Rd°

18.00 18.00 28.00 28.00 41.00 58.00 78.00

40.00 40.00 50.00 50.00 63.00 80.00 100.00

1.50 1.50 1.50 1.50 1.50 1.50 1.50

10.0 10.0 10.0 10.0 10.0 10.0 10.0

3 4 4 5 6 7 8

45.00 45.00 50.00 50.00 50.00 50.00 50.00

38.00 38.00 48.00 48.00 48.00 76.00 78.00

16.00 16.00 22.00 22.00 22.00 27.00 32.00

A A A A A A B

4.3 4.3 2.7 2.7 1.8 1.2 0.9

0.36 0.25 0.38 0.37 0.49 1.05 1.34

• Radius for programming 3.1 mm • For user guide, see pages 462-468 Plunging width For inserts, see pages: FFQ4 SOMT 1205 (445)

(1)

Spare Parts Designation FFQ4 D040-3-16-12 FFQ4 D040-4-16-12 FFQ4 D050-4-22-12 FFQ4 D050-5-22-12 FFQ4 D063-6-22-12 FFQ4 D080-7-27-12 FFQ4 D100-8-32-12

SR SR SR SR SR SR SR

M4X0.7-L9.6 M4X0.7-L9.6 M4X0.7-L9.6 M4X0.7-L9.6 M4X0.7-L9.6 M4X0.7-L9.6 M4X0.7-L9.6

IP15 IP15 IP15 IP15 IP15 IP15 IP15

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

BLD BLD BLD BLD BLD BLD BLD

IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7

SR M10X35 DIN912

FAST FEED MILLING TOOLS

D3 Da

SR PS 118-0416 SR M10X35 DIN912 SR M10X35 DIN912 SR M10X35 DIN912 SR M12X30DIN912

Table - Average Cutting Data for FFQ4-12 Fast Feed Face Mills Feed fz [mm/tooth] Cutting Typical ISO Insert Carbide speed representstive class ISCAR Coolant Hardness, Vc, type grade Recommended Range Recommended Range AISI/ DIN/ Description mat. HB [m/min] SAE/ DIN W.-Nr. ISO group* ASTM 513 D.O.C. ap [mm]

Workpiece Material

Non-alloy steel

Low alloy steel

1-5

130-180

1020

1.0402

6-8

260-300

4340

1.6582

3135

1.5710

200-220

H13

1.2344

200

420

1.4021

200

304L

1.4306

High alloy 10-11 steel Ferritic/ martensitic 12-13 stainless steel

HRC 35-42**

Austenitic stainless steel

15-16 Grey cast iron Nodular cast 17-18 iron

250

Class 40 0.6025 (GG25)

200

Class 65-45-12

0.7050 (GGG50)

33-35

340

Inconel 718

2.4668

High temperature alloys 36-37

Hardened steel

HRC 35-40

HRC 45-49

AMS R56400

150-220 140-200 140-200 120-180 130-180 0.5-1.5 120-160 120-170 100-150

1.5 1.6 1.5 1.6 1.5 1.5 1.3 1.4

0.5-2.0 0.5-2.0 0.5-2.0 0.5-2.0 0.5-1.8 0.5-1.8 0.5-1.8 0.5-1.8

IC808

110-160

1.3

0.5-1.8

Dry

IC830

100-150

1.4

0.5-1.8

Dry/Wet

80-140 100-160 100-160 80-130

1.0 1.0 1.0 1.0

0.5-1.5 0.5-1.5 0.5-1.6 0.5-1.8

Wet

150-220

1.5

0.5-2.0

120-200

1.5

0.5-2.0

0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.9

0.5-1.0 0.4-1.0 0.5-1.0 0.5-1.0 0.5-1.0 0.4-1.0 0.5-1.0 0.5-1.0

Wet

0.5

0.4-0.5

Dry

IC830 IC808 IC5820 IC882

1.5

0.5-1.5

IC810 T/T20

IC810

1.5

0.5-1.5

IC830 IC808 IC5820 IC882 IC830 IC808 IC5820 IC882

1.5

0.5-1.5

23-35 25-40 23-35 20-30 20-45 20-30 20-30 20-30

IC808

0.5-1.5

50-75

3.7165 (Ti6Al4V)

HARDOX 450 plate

IC808 IC830 IC808 IC830 IC808 IC830 IC808 IC830

Dry Dry/Wet Dry Dry/Wet Dry Dry/Wet Dry Dry/Wet

Dry

* ISCAR material group in accordance with VDI 3323 standard ** Quenched and tempered For machining in unstable conditions, the recommended cutting data should be reduced by 20-30%.

265

FAST FEED MILLING TOOLS

D3 Da

FF SOF

Multifunction Fast Feed Milling Cutter for Octagonal and Square Insert Contours with Various Entry Angles

L 15° D4 D D1

Designation D4 D D1 FF SOF 8/16-D063-06-22R 52.60 63.00 68.40 FF SOF 8/16 D080-07-27R 69.60 80.00 85.40 FF SOF 8/16 D100-08-32R 89.60 100.00 105.40

Designation Arbor(1) B FF SOF 8/16-D063-06-22R B FF SOF 8/16 D080-07-27R B FF SOF 8/16 D100-08-32R

ap5

31º

16°

D2 D7 D8

ap6

1.20 40.00 49.50 69.20 2.20 40.40 56.60 66.80 70.40 2.70 40.90 6 1.20 40.00 66.50 86.20 2.20 40.40 73.60 83.80 87.40 2.70 40.90 7 1.20 50.00 86.50 106.20 2.20 50.40 93.60 103.80 107.40 2.70 50.90 8

0.482 1.039 1.464

• A- with ONMU 0505... insert • B- with S845 SNMU 1305... insert • C- with OXMT 0507R08-FF insert • Use only Torx Plus keys • For user guide, see pages 462-468 (1) For adaptation options, see page 461 For inserts, see pages: ONHU/ONMU-05 (432) • OXMT 0507 (433) • S845 SNMU/SNHU-13 (429)

Application Range According to Insert Type 2.5

Material: SAE 4340 ae: 0.7xD Vc: 150-170 m/min

ap (mm)

2 S845 SNMU 13...

1.5 1

ONMU 05... OXMT 05... FF

0.5 0

0.5

1 1.5 fz (mm/tooth)

Spare Parts Designation FF SOF 8/16-D063-06-22R FF SOF 8/16 D080-07-27R FF SOF 8/16 D100-08-32R

266

ISCAR

SR 11800745 SR 11800745 SR 11800745

BLD IP15/S7 BLD IP15/S7 BLD IP15/S7

SW6-T-SH SW6-T-SH SW6-T-SH

65.60 22.00 82.60 27.00 102.60 32.00

SR M10X25 DIN912 SR M12X30DIN912

PLUNGING CUTTERS

267

PLUNGING CUTTERS

HTP-LN06

Side Plungers Carrying Tangentially Clamped Inserts with 4 Cutting Edges

D ae H

Designation HTP D016-2-L120-C16-LN06 HTP D020-3-L150-C20-LN06 HTP D025-3-L150-C25-LN06 HTP D025-4-L130-C25-LN06

Shank(1)

16.00 20.00 25.00 25.00

4.5 5.0 5.0 5.0

2.50 2.50 2.50 2.50

2 3 3 4

32.00 40.00 50.00 50.00

120.00 150.00 150.00 130.00

16.00 20.00 25.00 25.00

C C C C

0.166 0.331 0.513 0.439

SR SR SR SR

14-560-HG 14-560-HG 14-560-HG 14-560-HG

T-8/53 T-8/53 T-8/53 T-8/53

SR 14-560-HG SR 14-560-HG SR 14-560-HG

T-8/53 T-8/53 T-8/53

• For user guide, see pages 272-276 (1) C-Cylindrical For inserts, see pages: HTP LN.. 0604 (456)

Ts D3

HTP-M-LN06

Side Plungers with FLEXFIT Threaded Connection Carrying Tangentially Clamped Inserts with 4 Cutting Edges

Designation HTP D16/.62-2-M08-LN06 HTP D20-3-M10-LN06 HTP D25/1.00-3-M12-LN06

T(1)

15.95 20.00 25.20

4.5 5.0 5.0

2.50 2.50 2.50

2 3 3

30.00 30.00 35.00

47.50 50.00 57.00

13.00 18.00 21.00

M08 M10 M12

10.0 15.0 17.0

0.030 0.058 0.095

• For user guide, see pages 272-276 (1) Clamping wrench size For inserts, see pages: HTP LN.. 0604 (456) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

Side Step as a Function of the Width of the Plunge

ae - Width of plunge (mm) 1 2 3 4 5

Cutter Diameter (mm) 16 20 25 L1 max - Step (effective diameter) 7.75 10.58 12.49 13.86 14.83

8.72 12.00 1428 16.00 17.32

9.80 13.56 16.25 18.33 20.00

The relationship between the maximal step L1 max and the width of plunge ae is given by the following formula: L1 max = 2x

D x (ae-ae2)

D: cutter diameter

268

ISCAR

Side Plungers Carrying Tangentially Clamped Inserts with 4 Cutting Edges

d ae H L

Designation HTP D025-2-L200-C25-LN10 HTP D032-3-L190-C25-LN10 HTP D032-3-L210-C32-LN10 HTP D032-3-L210-W32-LN10 HTP D040-4-L250-C32-LN10

Shank(1)

25.00 32.00 32.00 32.00 40.00

7.0 8.0 8.0 8.0 8.0

3.00 3.00 3.00 3.00 3.00

2 3 3 3 4

120.00 50.00 120.00 120.00 50.00

200.00 190.00 210.00 210.00 250.00

25.00 25.00 32.00 32.00 32.00

C C C W C

0.641 0.680 1.090 1.085 1.487

SR SR SR SR SR

34-550 34-550 34-550 34-550 34-550

BLD BLD BLD BLD BLD

T10/S7 T10/S7 T10/S7 T10/S7 T10/S7

SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD

BLD BLD BLD BLD

T10/S7 T10/S7 T10/S7 T10/S7

SW6-SD SW6-SD SW6-SD SW6-SD

• For user guide, see pages 272-276 (1) C-Cylindrical, W-Weldon For inserts, see pages: HTP LN.. 1006 (457)

Ts D3

HTP-M-LN10

Side Plungers with FLEXFIT Threaded Connection Carrying Tangentially Clamped Inserts with 4 Cutting Edges

Designation HTP D025-2-M12-LN10 HTP D032-3-M16-LN10 HTP D035-3-M16-LN10 HTP D042-4-M16-LN10

PLUNGING CUTTERS

HTP-LN10

T(1)

25.00 32.00 35.00 42.00

7.0 8.0 8.0 8.0

3.00 3.00 3.00 3.00

2 3 3 4

35.00 35.00 43.00 43.00

57.00 60.00 68.00 68.00

21.00 29.00 29.00 29.00

M12 M16 M16 M16

17.0 25.0 25.0 25.0

0.089 0.159 0.218 0.260

SR SR SR SR

34-550 34-550 34-550 34-550

• For user guide, see pages 272-276 (1) Clamping wrench size For inserts, see pages: HTP LN.. 1006 (457) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

D3 Da

HTP-R-LN10

Shell Mill Plungers Carrying Tangentially Clamped Inserts with 4 Cutting Edges

L 3 ae

Designation HTP D040-4-16-R-LN10 HTP D050-5-22-R-LN10 HTP D052-5-22-R-LN10

Arbor(1)

40.00 50.00 52.00

8.0 8.0 8.0

4 5 5

40.00 40.00 40.00

38.00 48.00 48.00

16.00 22.00 22.00

A A A

0.203 0.313 0.338

• For user guide, see pages 272-276 (1) For adaptation see page 461 For inserts, see pages: HTP LN.. 1006 (457)

Slot/Bore

Spot Facing

Shoulder

Face Milling

Spare Parts Designation HTP D040-4-16-R-LN10 HTP D050-5-22-R-LN10 HTP D052-5-22-R-LN10

SR 34-550 SR 34-550 SR 34-550

BLD T10/S7 BLD T10/S7 BLD T10/S7

SW6-SD SW6-SD SW6-SD

SR M8X30DIN912 SR M10X25C SR M10X25C

269

PLUNGING CUTTERS

D3 Da

HTP-R-LN16

Shell Mill Plungers Carrying Tangentially Clamped Inserts with 4 Cutting Edges

0.5 L

Designation HTP D050-04-22-R-LN16 HTP D052-04-22-R-LN16 HTP D063-05-27-R-LN16 HTP D066-05-27-R-LN16 HTP D080-06-27-R-LN16 HTP D080-06-32-R-LN16 HTP D100-07-32-R-LN16

Arbor(1)

50.00 52.00 63.00 66.00 80.00 80.00 100.00

13.0 13.0 14.0 14.0 14.0 14.0 14.0

3.00 3.00 3.00 3.00 3.00 3.00 3.00

4 4 5 5 6 6 7

50.00 50.00 50.00 50.00 50.00 50.00 50.00

48.00 48.00 59.00 62.00 65.00 72.00 78.00

22.00 22.00 27.00 27.00 27.00 32.00 32.00

A A A A A A B

0.372 0.384 0.527 0.605 0.822 0.890 1.285

• For user guide, see pages 272-276 (1) For adaptation see page 461 For inserts, see pages: HTP LN.. 1606 (458)

Slot / Bore

Face Milling

Shoulder

Spot Face

Rear Cutting Edge Reverse Unique ISCAR A Feature

Fz max = 0.3 mm/tooth

Spare Parts Designation HTP D050-04-22-R-LN16 HTP D052-04-22-R-LN16 HTP D063-05-27-R-LN16 HTP D066-05-27-R-LN16 HTP D080-06-27-R-LN16 HTP D080-06-32-R-LN16 HTP D100-07-32-R-LN16

SR SR SR SR SR SR SR

34-535 34-535 34-535 34-535 34-535 34-535 34-535

BLD BLD BLD BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR PS 118-0271C SR PS 118-0271C SR M12X30C SR M12X30C SR M12X30C SR M16X40C

High Productivity Center Cutting Plungers with PLHT 1305-PDX Inserts

Designation PH D40-H090-W32-13 PH D50-H100-W32-13 • For user guide, see pages 272-276 (1) W-Weldon For inserts, see pages: PLHT (456)

270

ISCAR

d L1 L7 L5

D3 L6

Zeff

Shank(1)

40.00 50.00

90.0 100.0

105.70 103.00

113.70 111.00

173.70 171.00

1 2

2 4

48.60 48.60

32.00 32.00

W W

0.97 SR 14-562XL T-10/51 1.00 SR 14-562XL T-10/51

Ts D3 ae

PLX-M

Side Plungers with FLEXFIT Threaded Adaptation Carrying XCMT 120408TR Inserts

Designation PLX D32-M16-12 PLX D40-M16-12

ae(1)

Rd°

32.00 40.00

11.0 11.0

9.00 9.00

35.00 35.00

60.00 60.00

3 4

M16 M16

30.40 29.00

8.6 6.8

0.163 0.228

SR 34-510/L11.7 SR 34-510/L11.7

BLD T15/S7 BLD T15/S7

SW6-T SW6-T

• No internal coolant • For user guide, see pages 272-276 (1) Maximum side plunge For inserts, see pages: XCMT-TR (456) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

Rd°

PLX

PLUNGING CUTTERS

Rd°

Side Shell Mill Plungers Carrying XCMT 120408TR Inserts

ap ae D

Designation PLX D52-22-12

ae(1)

Arbor(2)

Rd°

52.00

11.0

9.00

40.00

50.00

22.00

4.9

0.29

• With holes for internal coolant • For user guide, see pages 272-276 (1) Maximum side plunge 461 (2) For adaptation see page For inserts, see pages: XCMT-TR (456)

Plunging

Finishing Cut

Balanced cutting forces reduce bending force. F1

ae Spare Parts Designation PLX

SR 34-510/L11.7

BLD T15/S7

SW6-T

SR M10X25 DIN912

271

PLUNGING CUTTERS

USER GUIDE

Recommended Cutting Conditions for Side Plunging Plunging Cycle: Step 1- Plunge in (axially-Z direction) Step 2- Back stroke (rapid) at an angle b≥2° Step 3- Move to the next cycle

Control movement Rapid movement - Exit angle from the material

TANGPLUNGE - SIDE PLUNGING Workpiece Material ISO class DIN/ ISO 513

M K S H

Typical Representative Description

ISCAR mat. group*

AISI/SAE/ ASTM

DIN W.-Nr.

Non-alloy steel

1060

1.1221

Insert Carbide HTP grade Cutting Hardness, LN… for speed Vc, HB type inserts m/min 180-200

Low alloy steel

4340

1.6582

260-300

Low alloy steel

3135

1.571

HRC 35-40*

High alloy steel

H13

1.2344

200-220

Martensitic s.s.

420

1.4021

200

Austenitic s.s.

304L

1.4306

200

Grey cast iron

Class 40

0.6025 (GG25)

250

Nodular cast iron

80-130

…ER

IC830/ IC928 IC830/ IC330/ IC328 IC830/ IC330/ IC328

…ER

IC810/ IC910

…ER

IC328/ IC330

HRC 45 max …ETR

IC808/ IC908

Class 65-45-12 0.7050 (GGG50)

200

Ni-based HTSA

Inconel 718

2.4668

350

Ti alloys

Ti6Al4V (Grade 5)

3.7164

HRC 34-36

Hardened steel

4340

1.6582

Feed Fz, mm/t

Coolant

0.12-0.15

80-120

0.1-0.15

80-120

0.08-0.15

80-100

0.08-0.12

80-100

0.08-0.12

Air blow/wet

60-80

0.08-0.1

Wet (emulsion)

150-200

0.12-0.2

100-180

0.1-0.17

Air blow

20-25

0.07-0.1

35-40

0.07-0.1

Wet (emulsion)

70-100

0.08-0.1

Air blow

The table data refers to a cutter overhang of up to 4D (D-the diameter of a cutter) * ISCAR material group in accordance with VDI 3323 standard ** Quenched and tempered

Table 1: L1 as a Function of the Width of Cut and Cutter Diameter

272

ISCAR

Dxae-ae2

L1- Side step over ae- Width of plunge

ae Width of Plunge (mm) 1 3 5 6 7 8 9 10 11 12 13 14

• L1max = 2x

14.0 23.8 30.0 32.5 34.7 36.6 38.5 40.0 41.4 42.7 43.8 -

14.3 24.3 30.6 33.2 35.5 37.5 39.3 41.0 42.5 43.8 45.0 -

Cutter Diameter (mm) 63 66 L1max - Step (effective diameter) 15.75 26.8 34.0 37.0 39.6 41.9 43.10 46.0 47.8 49.5 51.0 52.4

16.1 27.5 34.9 37.9 40.6 43.0 45.3 47.3 49.2 50.9 52.5 53.9

100

17.8 30.4 38.7 42.1 45.2 48.0 50.5 52.9 55.1 57.1 59.0 60.8

19.9 34.1 43.6 47.5 51.0 54.3 57.2 60.0 62.6 65.0 67.3 69.4

Recommended Cutting Conditions for Slot Plunging

L- Width of Cut (mm)

L max

PLUNGING CUTTERS

USER GUIDE

TANGPLUNGE - SLOT PLUNGING Workpiece Material ISO class DIN/ ISO 513

Description

Typical Representative ISCAR mat. AISI/SAE/ group* ASTM DIN W.-Nr.

Hardness, HB

Insert HTP LN… type

Carbide Cutting grade for speed Vc, Feed Fz, inserts m/min mm/t Coolant

Non-alloy steel

1060

1.1221

180-200

Low alloy steel

4340

1.6582

260-300

IC830/ IC928

Low alloy steel

3135

1.571

HRC 35-40*

High alloy steel

H13

1.2344

200-220

80-120

0.1-0.15

80-120

0.1-0.12

Air

80-120

0.08-0.12

blow

80-100

0.08-0.1

80-100

0.08-0.1

Air blow/ wet

60-80

0.08-0.1

Wet (emulsion)

150-200

0.12-0.18

100-180

0.1-0.15

20-25

0.07-0.09

IC330

35-40

0.07-0.09

(emulsion)

IC808/ IC908

70-100

0.08-0.09

Air blow

…ER IC830/

Martensitic s.s.

420

1.4021

200

Austenitic s.s.

304L

1.4306

200

Grey cast iron

Class 40

0.6025 (GG25)

250

Nodular cast iron

Class 65-45-12

0.7050 (GGG50)

200

Ni-based HTSA

Inconel 718

2.4668

350

Ti alloys

Ti6Al4V (Grade 5)

3.7164

HRC 34-36

Hardened steel

4340

1.6582

HRC 45 max

IC330/ IC328 IC830/

M K S H

…ER

…ER …ETR

IC330/ IC328 IC810/ IC910 IC328/

Air blow Wet

The table data refers to a cutter overhang of up to 4D (D-the diameter of a cutter) * ISCAR material group in accordance with VDI 3323 standard ** Quenched and tempered

273

PLUNGING CUTTERS

USER GUIDE

Recommended Cutting Conditions for Face Milling

TANGPLUNGE - FACE MILLING Workpiece Material ISO class DIN/ ISO 513

Typical Representative ISCAR mat. AISI/SAE/ Description group* ASTM

DIN W.-Nr.

Carbide grade Cutting Hardness, Insert HTP for speed Vc, Feed Fz, HB LN… type inserts m/min mm/t

Non-alloy steel

1060

1.1221

180-200

80-120

0.1-0.2

Low alloy steel

4340

1.6582

260-300

80-120

0.1-0.18

Low alloy steel

3135

1.571

HRC 35-40*

80-120

0.1-0.15

High alloy steel

H13

1.2344

200-220

80-100

0.08-0.15

Martensitic s.s.

420

1.4021

200

80-100

0.08-0.15

Air blow/ wet

Austenitic s.s.

304L

1.4306

200

60-80

0.08-0.1

Wet (emulsion)

Grey cast iron

Class 40

0.6025 (GG25)

250

150-200

0.12-0.2

100-180

0.1-0.18

20-25

0.08-0.12

IC330

35-40

0.08-0.12

(emulsion)

IC808/ IC908

70-100

0.08-0.1

Air blow

IC830/ IC928 …ER IC830/ IC330/ IC328 IC830/

S H

Nodular cast iron

Class 65-45-12

0.7050 (GGG50)

200

Ni-based HTSA

Inconel 718

2.4668

350

Ti alloys

Ti6Al4V (Grade 5)

3.7164

HRC 34-36

Hardened steel

4340

1.6582

HRC 45 max

…ER

…ETR

IC330/ IC328 IC810/ IC910 IC328/

The table data refers to a cutter overhang of up to 4xD and the maximal width of cut Ae=0.7xD (D-the diameter of a cutter) The maximal depth of cut Ap is 2.5 mm for hardened steel and 3 mm for other material groups * ISCAR material group in accordance with VDI 3323 standard ** Quenched and tempered

274

ISCAR

Coolant

Air blow

Air blow Wet

Recommended Pattern for the Use of PH...- Type Plunger Tools Cutting conditions

1. First hole - drilling mode, see Sketch 1. 2. Second and following overlapping by a pitch of 0.5d < A < 0.8d, see Sketch 1. 3. For overlap between pass 1 and 2, see Sketch 2.

For alloy steel SAE 4340, P20, using carbide grade IC328 Vc = 150 m/min fz = 0.05 - 0.07 mm/flute

Sketch 1

Sketch 2

PLUNGING CUTTERS

USER GUIDE

Hmin = 1 mm

Second pass #9

#8 #2

#7 #3

#6 #4

First pass First pass

Second pass

Recommended Pattern for the PLX...- Type Plungers 1. Maximum width ae for each pass should not excede 11 mm, see Sketches #1 through #3. 2. Total width of penetration should not exceed A<0.7D, see Sketch #3. 3. ae for additional lateral side steps have an 11 mm maximum, see Sketch #4.

Cutting Conditions:

Sketch 1

Sketch 2

For alloy steel SAE 4340, P20. 30 to 32 Rc, using carbide grade IC328 Vc = 150 m/min fz = 0.12 - 0.15 mm/tooth

ae max1 = 11 mm

Sketch 3

ae max2 = 11 mm

Sketch 4

ae max = 11 mm A max = 0.7D

275

PLUNGING CUTTERS

USER GUIDE

When plunging starts from a pre-drilled hole, the initial diameter of the hole Di should be larger than the plunger diameter Dt.

Sketch 5 Di > Dt

ae max = 11 mm

Note: After each axial plunge stroke, move 45º from the horizontal, a distance of at least 0.5 mm. Only after this move can you move up and away for a rapid exit. See Sketch 6.

Sketch 6 0.5

The PLH...- type (trepanning) plungers have a hollow center. This requires a specific pattern so the column that remains after each plunge is removed completely and smoothly. The coordinates in Table 1 produce the pattern shown in Sketch 7. This provides the optimal results for the PLH D75-27-13 type plunger (outer diameter of 75 mm, inner diameter of 24 mm).

Sketch 7

C F

Y X

Table 1

ISCAR

Hole

A B C D E F G H

0.0000 0.0000 0.0000 37.125 37.125 37.125 24.750 12.375

0.0000 43.300 86.601 -21.650 21.650 64.951 0.0000 64.951

E A D

276

Y A

G D

SLOTTING CUTTERS

277

SLOTTING CUTTERS

USER GUIDE

Application Range MM TS- pages 280, 281

0.7-8

7.7-25

MM GRIT- pages 282, 283

0.76-10.0

ø 15.7-27.7 TRIB - pages 285, 286

1.2-6.5

32.2-80

ETS T-Slot - pages 287-293

3.0-22

21-63

FDN - pages 295-301

3-25

50-250

FST - page 309

12-16

ø 100-125

278

ISCAR

Application Range SDN - pages 302-309

3-25

63-250

SSB...R/L- pages 310

SLOTTING CUTTERS

USER GUIDE

12-24

ø 100-200 GM/SGSF/SGSA / TGSF - pages 312-316

TGSF 1.6-4

ø 50-160 SGSA 2.7-4.5

SGSF with Drive Flange 2.4-6.4

32-100

ø 50-425

SGSF 1.3-6.5

ø 50-425 SGSF with Drive Shank S; SW 1.5-6.4

GM-DG

50-125

2.7-4.35

ø 100-200

279

Interchangeable Solid Carbide T-Slot Milling Heads

8.0

Chx45° Tmax

Dimensions

D-0.05

W±0.02

Tmax

7.70 7.70 7.70 7.70 7.70 7.70 10.50 12.70 12.70 13.50 13.50

0.70 0.80 0.90 1.00 1.50 2.00 2.00 1.58 1.98 2.00 2.50

1.20 1.20 1.20 1.20 1.20 1.20 2.00 2.25 2.25 2.65 2.65

4 4 4 4 4 4 6 6 6 6 6

0.20 0.20 0.20 0.20 0.20 0.20 0.40 -

0.15 0.15 0.20 0.20

T05 T05 T05 T05 T05 T05 T04 T05 T05 T05 T05

MM MM MM MM MM MM

KEY KEY KEY KEY KEY KEY

6X4* 6X4* 6X4* 6X4* 6X4* 6X4* T-15/3* T-20/3* T-20/3* T-20/3* T-20/3*

• • • •

• For shanks, see pages 63-69 • For tightening torques and clamping instructions, see page 34 • Do not apply lubricant to the threaded connection • For user guide, see pages 320-328 * Optional, should be ordered separately

280

ISCAR

•

IC908

Hard Tough 1

IC928

IC328

SLOTTING CUTTERS

MM TS077-N... 15 4.5

MM TS-N

• • • • • •

Interchangeable Solid Carbide T-Slot Milling Heads with Various Corner Radii

r Tmax

D-0.05

W±0.02

Tmax

13.50 13.50 16.50 16.00 16.00 16.00 16.50 16.50 16.50 19.50 22.50 19.50 19.50 19.50 22.50 22.50 22.50 22.50 25.00 25.00 25.00 25.00 25.00 25.00

3.00 4.00 4.00 2.00 3.00 4.00 2.00 3.00 4.00 6.00 6.00 4.00 5.00 6.00 4.00 5.00 6.00 8.00 5.00 6.00 8.00 5.00 6.00 8.00

2.65 2.65 4.25 3.00 3.00 3.00 3.25 3.25 3.25 4.45 5.95 3.45 3.45 3.45 4.90 4.95 4.95 4.95 5.90 5.90 5.90 4.30 4.30 4.30

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

0.40 0.40 0.20 0.40 0.40 0.40 0.40 0.40 0.40 0.20 0.20 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40

T05 T05 T05 T06 T06 T06 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T10 T10 T10

IC328

Dimensions

T-20/3* T-20/3* T-20/3* T-20/3* T-25/3* T-25/3* T-20/3* T-25/3* T-25/3* T-25/3* T-25/3* T-30/3 L* T-30/3 L* T-30/3 L* T-40/3 L* T-40/3 L* T-40/3 L* T-40/3 L* T-50/3 L* T-50/3 L* T-50/3 L* T-50/3 L* T-50/3 L* T-50/3 L*

• • • • • • • • • • • • • • • • • • • • • • • •

SLOTTING CUTTERS

MM TS-H

• Inserts in 5 mm and wider feature chip splitting edges • For tightening torques and clamping instructions, see page 34 • Do not apply lubricant to the threaded connection • For shanks, see pages 63-69 • For user guide, see pages 320-328 * Optional, should be ordered separately

0.45 max. depth of cut

MM TS-DG

Double-Groove Internal Grooving Heads with Threaded Connection for Tube Sheets of Heat Exchangers

R0.3 Typx4

0.6

Designation MM TS155-04T10-8238 MM TS185-04T12-8239 MM TS245-04T15-8240

D4(1)

T(2)

15.88 19.05 25.40

15.50 18.50 24.50

T10 T12 T15

4 4 4

30.20 31.20 37.40

8.40 8.80 11.00

14.10 14.50 14.40

16.00 18.45 23.90

13.0 16.0 20.0

IC908

Dimensions

MM KEY 13X8* MM KEY 16X9* MM KEY 20*

• • •

• For shanks, see pages 63-69 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see page 34 • Do not apply lubricant to the threaded connection • For user guide, see pages 320-328 (1) For minimum tube outer diameter (2) Clamping wrench size * Optional, should be ordered separately

281

Dmin

Interchangeable Solid Carbide Small Diameter Groove Milling Heads

W r Tmax

Tmax W

Dimensions

(1) (1)

(1)

W±0.02

Tmax

D min(2)

15.70 15.70 15.70 15.70 15.70 15.70 15.70 15.70 15.70 15.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70

1.50 1.50 1.57 2.00 2.20 2.39 2.50 3.00 3.00 3.17 1.20 1.20 1.40 1.50 1.57 1.70 2.00 2.00 2.20 2.39 2.50 3.00 3.00 3.17

2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80 3.80

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

0.10 0.10 0.20 0.20 1.10 0.20 0.20 0.20 0.20 0.20 0.05 0.60 0.05 0.10 0.20 0.05 0.20 1.00 1.10 0.20 0.20 0.20 1.50 0.20

16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00

T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06 T06

IC528

SLOTTING CUTTERS

MM GRIT-16K/P,18K/P

MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM

EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR EGR

16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18* 16-18*

• Recommended for O-rings and retaining rings • MM EGR clamping key is supplied with each MM GRT... shank • Modification options on request • Do not apply lubricant to the threaded connection • Tightening torque: 1000 N x cm • For clamping instructions, see page 34 • For user guide, see pages 320-328 • For shanks, see pages 63-69 • K - For general steel machining • P - Positive geometry for soft and gummy materials (1) For circle clips according to DIN 471/472 and ANSI B27.7M (2) Minimum bore diameter * Optional, should be ordered separately

K-Type - For general steel machining. P-Type - Positive geometry for soft and gummy materials.

282

ISCAR

• • • • • • • • • • • • • • • • • • • • • • • •

Dmin

Interchangeable Solid Carbide Small Diameter Groove Milling Heads

W r Tmax

Tmax W

Tmax

W±0.02

Tmax

D min(2)

0.76 0.86 0.96 1.00 1.00 1.20 1.40 1.57 1.70 1.70 1.95 2.00 2.00 2.25 2.39 2.50 2.50 2.75 3.00 3.00 3.17 3.25 3.81 4.00 3.98 4.00 4.00 4.25 4.25 4.75 5.25 6.00 2.50 5.25 7.00 10.00

1.50 1.70 1.90 2.00 2.00 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 6.00 6.00 5.70 6.00

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6

0.00 0.00 0.00 0.05 0.05 0.05 0.05 0.00 0.10 0.10 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 2.00 0.20 1.20 0.20 0.20 3.00 0.20 0.20 3.50 0.20

T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T10 T10 T10 T10

IC528

Dimensions

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SLOTTING CUTTERS

W≤1.2 Ts

MM GRIT-22K/P,28K/P

• Recommended for O-rings and retaining rings • MM EGR 20-22 clamping keys are supplied with each MM GRT... shank • Tightening torque for MM GRIT 22: 1500 Nxcm, for MM GRIT 28: 2800 Nxcm • K - for general steel & cast iron machining P - for soft and gummy materials • Modification options on request • Do not apply lubricant to the threaded connection • For clamping instructions, see page 34 • For user guide, see pages 320-328 • For shanks, see pages 63-69 (1) For circle clips according to DIN471/472 and ANSI B27.7M (2) Minimum bore diameter * Optional, should be ordered separately

K-Type - For general steel and cast iron machining. P-Type - Positive geometry for soft and gummy materials.

283

Tmax

SD-SP

Interchangeable Solid Carbide T-Slot Milling Heads

Da D

W L

Dimensions

Designation SD D32-2.0-R0.2-SP11 SD D32-3.0-R0.4-SP11 SD D32-1.0-R0.2-SP15 SD D32-1.5-R0.2-SP15 SD D32-2.0-R0.2-SP15 SD D32-2.5-R0.4-SP15 SD D32-3.0-R0.4-SP15 SD D32-3.5-R0.4-SP15 SD D32-4.0-R0.4-SP15 SD D32-5.0-R0.4-SP15 SD D32-5.0-R1.6-SP15 SD D32-6.0-R0.4-SP15 SD D32-7.0-R0.4-SP15 SD D32-8.0-R0.4-SP15 SD D40-2.0-R0.2SP13 SD D40-3.0-R0.4SP13 SD D40-4.0-R0.4SP13 (1) SD D40-4.0-R0.4SP17 SD D40-5.0-R0.4SP17 SD D40-6.0-R0.4SP17 • For shanks, see pages 284, 285 (1) Maximum feed: 0.1 mm/tooth

Tmax

IC908

SLOTTING CUTTERS

31.70 31.70 31.70 31.70 31.70 31.70 31.70 31.70 31.70 31.70 31.70 31.70 31.70 31.25 39.70 39.70 39.70 39.70 39.70 39.70

2.00 3.00 1.00 1.50 2.00 2.50 3.00 3.50 4.00 5.00 5.00 6.00 7.00 8.00 2.00 3.00 4.00 4.00 5.00 6.00

10.00 10.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 7.75 13.00 13.00 13.00 11.00 11.00 11.00

8 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10

0.20 0.40 0.20 0.20 0.20 0.40 0.40 0.40 0.40 0.40 1.60 0.40 0.40 0.40 0.20 0.40 0.40 0.40 0.40 0.40

7.20 7.20 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 7.50 7.50 7.50 7.50 9.80 9.80

11.00 11.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 13.00 13.00 13.00 17.00 17.00 17.00

6.75 6.75 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 7.30 7.30 7.30 10.00 10.00 10.00

• • • • • • • • • • • • • • • • • • • •

• For user guide, see pages 320-328

SD S-A-SP

Stepped Cylindrical Shanks for Interchangeable Solid Carbide T-Slot Milling Heads

Designation SD S-A-L90-C12-SP11 SD S-A-L100-C16 SP13 SD S-A-L100-C16-SP15 SD S-A-L130-C16-SP15 SD S-A-L130-C16-SP15-C SD S-A-L150-C16-SP15-C SD S-A-L140-C20 SP17

L3 L

L1 h D2 Tsi

dh6

Tsi

Shank m.(1)

12.00 16.00 16.00 16.00 16.00 16.00 20.00

11.00 13.00 15.00 15.00 15.00 15.00 17.00

M4x0.5 M4x0.5 M5x0.5 M5x0.5 M5x0.5 M5x0.5 M6x0.5

10.50 13.00 16.00 16.00 16.00 16.00 20.20

12.7 16.6 18.2 18.2 18.2 18.2 23.8

90.00 100.00 100.00 130.00 130.00 150.00 140.00

94.00 104.00 105.00 135.00 135.00 155.00 146.00

S S S S C C S

0.079 0.151 0.157 0.204 0.356 0.415 0.334

• Apply lubricant to the clamping screw (1) S-steel C-solid carbide

Spare Parts Designation SD S-A-L90-C12-SP11 SD S-A-L100-C16 SP13 SD S-A-L100-C16-SP15 SD S-A-L130-C16-SP15 SD S-A-L130-C16-SP15-C SD S-A-L150-C16-SP15-C SD S-A-L140-C20 SP17

284

ISCAR

SR M4X0.5-SP11 HG SR M4X0.5-SP13-IP15-HG SR M5X0.5-SP15-IP20-HG SR M5X0.5-SP15-IP20-HG SR M5X0.5-SP15-IP20-HG SR M5X0.5-SP15-IP20-HG SR M6X0.5-SP17-IP20-HG

BLD T15/S7 BLD IP15/S7 BLD IP20/S7 BLD IP20/S7 BLD IP20/S7 BLD IP20/S7 BLD IP20/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

Tsi

Adapters for Connecting SD Solid Carbide T-Slot Milling Heads and MULTI-MASTER Shanks

L L3

Designation SD CAB T10-14/0.55-SP11 SD CAB T12-14/0.55-SP15

Tsi

T(1)

M4x0.5 M5x0.5

T10 T12

14.00 14.00

3.9 4.9

29.15 32.70

11.00 15.00

15.20 18.30

13.0 16.0

0.024 0.038

• Do not apply lubricant to the MULTI-MASTER threaded connection • Apply lubricant to the slotting head clamping screw (1) Clamping wrench size

Spare Parts Designation SD CAB T10-14/0.55-SP11 SD CAB T12-14/0.55-SP15

SR M4X0.5-SP11 HG SR M5X0.5-SP15-IP20-HG

BLD T15/S7 BLD IP20/S7

SW6-T-SH SW6-T-SH

SLOTTING CUTTERS

D 3 D2

SD CAB

MM KEY 13X8* MM KEY 16X9*

* Optional, should be ordered separately

TRIB 40... 50.. L1

TRIB

Grooving Shell Mills Carrying Triple-Edged Precision Ground Inserts

TRIB 32 L1 d

D f

Tmax

Designation TRIB 32-25W-3Z (1) TRIB 32-25W-3Z-B (1) TRIB 40-25W-4Z TRIB 40-25W-4Z-B TRIB 50-32W-6Z

W min

W max

Shank(3)

32.20 32.20 40.00 40.00 50.00

1.20 4.01 1.20 4.01 1.20

4.00 6.50 4.00 6.50 4.00

3 3 4 4 6

21.70 21.70 29.70 29.70 39.70

52.3 52.3 30.0 30.0 30.0

110.00 110.00 110.00 110.00 110.00

25.00 25.00 25.00 25.00 32.00

W W W W W

0.346 0.342 0.437 0.435 0.754

• W, Tmax, f, Refer to insert data • For inserts with W=4.01-6.50 mm, order tools with -B suffix (deeper pockets). For example: TRIB 50-32W-6Z-B (1) Minimum bore diameter = 33 mm (3) W-Weldon For inserts, see pages: TRI (422)

Dimensions Related to Inserts Insert TRI 16RK-1.2-0.05 TRI 16RK-1.4-0.1 TRI 16RK-1.5-0.1 TRI 16RK-1.7-0.1 TRI 16RK-1.95-0.15 TRI 16RK-2.0-0.2 TRI 16RK-2.25-0.15 TRI 16RK-2.75-0.15 TRI 16RK-3.0-0.2 TRI 16RK-3.25-0.15 TRI 16RK-4.0-0.2 TRI 16RK-4.25-0.15 TRI 16RK-5.0-0.2 TRI 16RK-5.25-0.15 TRI 16RK-6.0-0.2

Tmax

TRIB ...Z f

4.6 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8

0.5 0.5 0.5 0.5 0.5 0.5 0.75 1.39 1.39 1.39 2.43

TRIB ...Z-B f

0.95 2.15 2.15 3.15

Spare Parts Designation TRIB 32-25W-3Z TRIB 32-25W-3Z-B TRIB 40-25W-4Z TRIB 40-25W-4Z-B TRIB 50-32W-6Z

SR 16-236 08223 SR 16-236 SR 16-236 08223 SR 16-236 SR 16-236 08223

BLD BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7 T15/S7

SW6-T SW6-T SW6-T SW6-T SW6-T

285

SLOTTING CUTTERS

Tmax

W D

TRIB-SM

Grooving Shell Mills with Triple-Edged Precision Ground Inserts

D2 D

Designation TRIB 50-22SM TRIB 50-22SM TRIB 63-22SM TRIB 63-22SM TRIB 80-27SM TRIB 80-27SM

6Z 6Z-B 8Z 8Z-B 11Z 11Z-B

H L

W min

W max

Arbor(1)

50.00 50.00 63.00 63.00 80.00 80.00

1.20 4.00 1.20 4.01 1.20 4.01

4.00 6.50 4.00 6.50 4.00 6.50

6 6 8 8 11 11

39.70 39.70 52.70 52.70 69.70 69.70

39.70 39.70 40.00 40.00 69.70 69.70

22.00 22.00 22.00 22.00 27.00 27.00

39.00 39.00 39.00 39.00 49.00 49.00

B B B B B B

0.241 0.236 0.396 0.390 0.924 0.911

• W, Tmax, f, Refer to insert data • For inserts with W=4.01-6.50 mm, order tools with -B suffix (deeper pockets) for example: TRIB 63-22SM-8Z-B (1) For adaptation options, see page 328 For inserts, see pages: TRI (422)

Tmax

TRIB ...Z f

4.6 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8

0.5 0.5 0.5 0.5 0.5 0.5 0.75 1.39 1.39 1.39 2.43

TRIB ...Z-B f

0.95 2.15 2.15 3.15

Spare Parts Designation TRIB 50-22SM TRIB 50-22SM TRIB 63-22SM TRIB 63-22SM TRIB 80-27SM TRIB 80-27SM

286

ISCAR

6Z 6Z-B 8Z 8Z-B 11Z 11Z-B

SR 16-236 08223 SR 16-236 SR 16-236 08223 SR 16-236 SR 16-236 08223 SR 16-236

BLD BLD BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

ETS-LN08-M

Grooving and Slitting Cutters with FLEXFIT Threaded Adaptation

Designation ETS D032-03-LN08-M08 ETS D032-04-LN08-M08 ETS D032-05-LN08-M10 ETS D032-06-LN08-M10 ETS D040-03-LN08-M08 ETS D040-04-LN08-M08 ETS D040-05-LN08-M10 ETS D040-06-LN08-M10 ETS D050-03-LN08-M10 ETS D050-04-LN08-M10 ETS D050-05-LN08-M12 ETS D050-06-LN08-M12 ETS D063-03-LN08-M10 ETS D063-04-LN08-M10 ETS D063-05-LN08-M12 ETS D063-06-LN08-M12

Ts Tmax min

ap max

D 32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00

ap min

ap max

Tmax

Zeff

T(1)

3.00 4.00 5.00 6.00 3.00 4.00 5.00 6.00 3.00 4.00 5.00 6.00 3.00 4.00 5.00 6.00

3.00 4.50 5.50 6.50 3.00 4.50 5.50 6.50 3.00 4.50 5.50 6.50 3.00 4.50 5.50 6.50

9.30 9.30 7.00 7.00 13.00 13.00 11.00 11.00 15.50 15.50 14.50 14.50 22.00 22.00 21.00 21.00

4 4 4 4 6 6 6 6 8 8 8 8 10 10 10 10

2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5

13.00 13.00 18.00 18.00 13.00 13.00 18.00 18.00 18.00 18.00 21.00 21.00 18.00 18.00 21.00 21.00

M08 M08 M10 M10 M08 M08 M10 M10 M10 M10 M12 M12 M10 M10 M12 M12

13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00

30.50 30.50 33.00 33.00 30.50 30.50 33.00 33.00 33.00 33.00 35.00 35.00 33.00 33.00 35.00 35.00

10.0 10.0 10.0 9.0 9.0 10.0 9.0 9.0 16.0 16.0 11.0 11.0 16.0 16.0 11.0 11.0

(2) (3) (4) (5) (2) (3) (4) (5) (2) (3) (4) (5) (2) (3) (4) (5)

(2) (6) (7) (8) (2) (6) (7) (8) (2) (6) (7) (8) (2) (6) (7) (8)

SLOTTING CUTTERS

• For user guide, see pages 289-290 (1) Clamping wrench size (2) Use LNET 0818.. insert with SR 114-018-L2.50 screw (3) Use LNET 0826.. insert with SR 114-018-L3.40 screw (4) Use LNET 0830.. insert with SR 114-018-L4.40 screw (5) Use LNET 0835.. insert with SR 114-018-L5.30 (6) Use LNET 0828.. insert with SR 114-018-L3.40 screw (7) Use LNET 0832.. insert with SR 114-018-L4.40 screw (8) Use LNET 0837.. insert with SR 114-018-L5.30 For inserts, see pages: LNET 08 (423) For holders, see pages: BT-ODP (FLEXFIT) (248) • C#-ODP (FLEXFIT) (248) • CAB M-M (FLEXFIT) (245) • DIN69871-ODP (249) • ER-ODP (249) • HSK A-ODP (FLEXFIT) (250) • HSK E-ODP (FLEXFIT) (251) • RE MB-ODP (246) • S M (245) • S M-C-H (245) • S M-CF (246)

Cutter Designation ETS D...-03-..-LN08 ETS D...-04-..-LN08

Inserts

3 4 4.5

LNET 081804-TN-N LNET 082604-TN-N LNET 082804-TN-N

Spare Parts Designation ETS D032-03-LN08-M08 ETS D032-04-LN08-M08 ETS D032-05-LN08-M10 ETS D032-06-LN08-M10 ETS D040-03-LN08-M08 ETS D040-04-LN08-M08 ETS D040-05-LN08-M10 ETS D040-06-LN08-M10 ETS D050-03-LN08-M10 ETS D050-04-LN08-M10 ETS D050-05-LN08-M12 ETS D050-06-LN08-M12 ETS D063-03-LN08-M10 ETS D063-04-LN08-M10 ETS D063-05-LN08-M12 ETS D063-06-LN08-M12

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

114-018-L2.50 114-018-L3.40 114-018-L4.40 114-018-L5.30 114-018-L2.50 114-018-L3.40 114-018-L4.40 114-018-L5.30 114-018-L2.50 114-018-L3.40 114-018-L4.40 114-018-L5.30 114-018-L2.50 114-018-L3.40 114-018-L4.40 114-018-L5.30

T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L

T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5

MM KEY 16X9* MM KEY 16X9*

WRENCH ER11* WRENCH ER11*

* Optional, should be ordered separately

287

SLOTTING CUTTERS

Tmax

ETS-LN08

Grooving and Slitting Cutters

ap min max

Designation ETS D032-03-W16-LN08 ETS D032-04-W16-LN08 ETS D032-05-W16-LN08 ETS D032-06-W16-LN08 ETS D032-07-W16-LN08 ETS D040-03-W16-LN08 ETS D040-04-W16-LN08 ETS D040-05-W16-LN08 ETS D040-06-W16-LN08 ETS D040-07-W16-LN08 ETS D050-03-W20-LN08 ETS D050-04-W20-LN08 ETS D050-05-W20-LN08 ETS D050-06-W20-LN08 ETS D050-07-W20-LN08 ETS D063-03-W20-LN08 ETS D063-04-W20-LN08 ETS D063-05-W20-LN08 ETS D063-06-W20-LN08 ETS D063-07-W20-LN08

(1)

32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00 40.00 50.00 50.00 50.00 50.00 50.00 63.00 63.00 63.00 63.00 63.00

ap min

ap max

Tmax

Zeff

Shank(2)

3.00 4.00 5.00 6.00 7.00 3.00 4.00 5.00 6.00 7.00 3.00 4.00 5.00 6.00 7.00 3.00 4.00 5.00 6.00 7.00

3.00 4.50 (8) 5.50 (9) 6.50 (10) 8.00 (11) 3.00 (3) 4.50 (8) 5.50 (9) 6.50 (10) 8.00 (11) 3.00 (3) 4.50 (8) 5.50 (9) 6.50 (10) 8.00 (11) 3.00 (3) 4.50 (8) 5.50 (9) 6.50 (10) 8.00 (11)

7.90 7.90 7.90 7.90 7.90 11.90 11.90 11.90 11.90 11.70 14.90 14.90 14.90 14.90 14.70 21.40 21.40 21.40 21.40 21.20

4 4 4 4 4 6 6 6 6 6 8 8 8 8 8 10 10 10 10 10

2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5

16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00

W W W W W W W W W W W W W W W W W W W W

90.00 90.00 90.00 90.00 90.00 104.00 104.00 104.00 104.00 104.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00

0.136 0.136 0.139 0.141 0.145 0.162 0.159 0.162 0.169 0.173 0.263 0.269 0.276 0.285 0.292 0.282 0.290 0.305 0.321 0.335

(3) (4) (5) (6) (7) (3) (4) (5) (6) (7) (3) (4) (5) (6) (7) (3) (4) (5) (6) (7)

(3)

• Adjustable overhang design • For user guide, see pages 289-290 (1) For ap=7.5 use LNET 084204-TN-N insert with SR 114-018-L5.30-HG screw (2) W-Weldon (10) Use LNET 0837.. insert with SR 114-018-L5.30 (11) Use LNET 0845.. insert with SR 114-018-L5.30-HG (3) Use LNET 0818.. insert with SR 114-018-L2.50 screw (4) Use LNET 0826.. insert with SR 114-018-L3.40 screw (5) Use LNET 0830.. insert with SR 114-018-L4.40 screw (6) Use LNET 0835.. insert with SR 114-018-L5.30 (7) Use LNET 0840.. insert with SR 114-018-L5.30-HG (8) Use LNET 0828.. insert with SR 114-018-L3.40 screw (9) Use LNET 0832.. insert with SR 114-018-L4.40 screw For inserts, see pages: LNET 08 (423)

Cutter Designation ...D...-03-..-LN08 ...D...-04-..-LN08 ...D...-05-..-LN08 ...D...-06-..-LN 08 ...D...-07..-LN08

Insert

3 4 4.5 5 5.5 6 6.5 7 7.5 8.0

LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET

081804-TN-N 082604-TN-N 082804-TN-N 083004-TN-N 083204-TN-N 083504-TN-N 083704-TN-N 084004-TN-N 084204-TN-N 084504-TN-N

Spare Parts Designation ETS D032-03-W16-LN08 ETS D032-04-W16-LN08 ETS D032-05-W16-LN08 ETS D032-06-W16-LN08 ETS D032-07-W16-LN08 ETS D040-03-W16-LN08 ETS D040-04-W16-LN08 ETS D040-05-W16-LN08 ETS D040-06-W16-LN08 ETS D040-07-W16-LN08 ETS D050-03-W20-LN08 ETS D050-04-W20-LN08 ETS D050-05-W20-LN08 ETS D050-06-W20-LN08 ETS D050-07-W20-LN08 ETS D063-03-W20-LN08 ETS D063-04-W20-LN08 ETS D063-05-W20-LN08 ETS D063-06-W20-LN08 ETS D063-07-W20-LN08

288

ISCAR

SR 114-018-L2.50 SR 114-018-L3.40 SR 114-018-L4.40 SR 114-018-L5.30 SR 114-018-L5.30-HG SR 114-018-L2.50 SR 114-018-L3.40 SR 114-018-L4.40 SR 114-018-L5.30 SR 114-018-L5.30-HG SR 114-018-L2.50 SR 114-018-L3.40 SR 114-018-L4.40 SR 114-018-L5.30 SR 114-018-L5.30-HG SR 114-018-L2.50 SR 114-018-L3.40 SR 114-018-L4.40 SR 114-018-L5.30 SR 114-018-L5.30-HG

T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L

T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5

4 Indexing

L -type key is added to the cutter package. It has a ball shape on the end of its longer side.

ETS

SLOTTING CUTTERS

USER GUIDE

SDN

FDN

Feed Direction: Down (climb) milling is recommended.

LNET

Do not clamp insert with a broken corner in the outer bottom position.

2 Setting the Overhang ETS..- T-type Slotting Cutters L1 Overhang D Designation ETS ETS ETS ETS

D32 D40 D50 D63

32 40 50 63

Min 20 34 27 27

✗

Max 49 63 66 66

L1 Overhang

5 Tightening Torque 60-70 N x cm

6 Tightening

Use the short side for tightening and initial release

Use the long side for quick driving and release

Important note: To avoid indexing problems, insert clamping screws and keys should be replaced on a regular basis according to their wear.

3 Lubrication - Important!

For every indexing, lubricate screws before mounting. Grease should cover the screw’s thread and cone head.

7 Widht of cut -

fot ap=3 - 6.5mm - use the following table

ap 3.00 4.00 4.50 5.00 5.50 6.00 6.50

Insert LNET LNET LNET LNET LNET LNET LNET

081804-TN-N 082604-TN-N 082804-TN-N 083004-TN-N 083204-TN-N 083504-TN-N 083704-TN-N

Screw

Key

SR 114-018-L2.50 SR 114-018-L3.40 SR 114-018-L4.40 SR 114-018-L4.40

T-6/5 T-6/5-L

SR 114-018-L5.30

289

SLOTTING CUTTERS

USER GUIDE

8 Recommended Cutting Speed Workpiece Material Typical Example

ISO class DIN/ISO 513 P

Description

AISI/SAE/ ASTM

Non-alloy steel Alloy steel Alloy steel High alloy steel Martensitic s.s. Austenitic s.s.

1020 4340 3135 H13 420 304L

Austenitic s.s.

316L

Grey cast iron Nodular cast iron

High temp. alloys

DIN W.-Nr.

Hardness, HB

ISCAR mat. group**

Cutting speed Vc, m/min

Insert

Grade

1.0402 1.6582 1.5710 1.2344 1.4021 1.4306

130-180 260-300 HRC 35-40* 200-220 200 200

1 8 9 10 12 14

130-200 120-170 100-120 100-150 100-140 70-120

LN….08 LN….08 LN….08 LN….08 LN….08 LN….08

IC928 IC928 IC928 IC928 IC928 IC928

1.4404

140

80-120

LN….08

IC928

250 200

16 17

180-230 150-200

LN….08 LN….08

IC910 IC910

Air blow

HRC 40-45

35-45

LN….08

IC928

Wet (emulsion)

Class 40 0.6025 (GG25) Class 65-45-12 0.7050 (GGG50) AMS R56400

3.7165 (Ti6Al4V)

Coolant Air blow

Wet (emulsion)

* Quenched and tempered ** ISCAR material group in accordance with VDI 3323 standard

Recommended feed per tooth for ETS-LN08, ADN-LN08 and FDN-LN08 slotting cutters using LN.. 08... inserts For ap=3 - 6.5 mm

Depth of Cut T, mm 50 45

D=160

ap T

40 35

D=125

20 25 20 15

* For slotting cutters with ap less than 4 mm, reduce the recommended feed by 40%. * For slotting cutters with ap=4.0 mm-4.99 mm, reduce the recommended feed by 25%.

D=100 D=80/63

Example Material - Alloy steel SAE 4340 D = 125 mm T = 20 mm ap = 4 mm Fz = 0.2x0.75* = 0.15 mm/t

D=50 D=40

D=32

D T ap Fz

= = = =

125 mm 35 mm 6 mm 0.15 mm/t

Feed per Tooth (mm/t)

0.17

0.22

0.27

0.32

Non-alloy steel

1020 (DIN 1.0402)

0.15

0.2

0.25

0.3

Alloy steel

4340 (DIN 1.6582)

0.1

0.13

0.15

0.2

Alloy steel

3135 (DIN 1.5710)

0.1

0.13

0.16

0.22

High alloy steel

H13 (DIN 1.2344)

0.13

0.16

0.2

0.25

Martensitic s.s

420 (DIN 1.4021)

0.1

0.13

0.16

0.22

Austenitic s.s

316L (DIN 1.4404)

0.2

0.25

0.3

0.35

Grey cast iron

Class 40 (DIN 0.6025) (GG25)

0.15

0.2

0.25

0.3

Nodular cast iron

Class 65-45-12 (DIN 0.7050) (GGG50)

0.1

0.13

0.16

0.22

High temp. alloys

AMS R56400 (DIN 3.7165)

Description

AISI / SAE / ASTM ( DIN W.-Nr.) Workpiece material

ISCAR mat. group

290

ISCAR

M K S DIN/ ISO

T-Slot Endmills Carrying XNMU 1306 Square Inserts with 4 Rightand 4 Left-Hand Cutting Edges

Designation ETS D40-18-W32-XN13 ETS D48-22-W32-XN13

Zeff

W min

Shank(1)

40.00 48.00

2 4

1 2

21.00 27.00

22.00 28.00

18.00 22.00

47.00 58.00

120.00 130.00

32.00 32.00

W W

0.614 0.687

• For user guide, see pages 320-328. (1) W-Weldon For inserts, see pages: XNMU 13 (443)

Spare Parts Designation ETS-XN13

SR M4-L15-D4.5

BLD IP15/S7

SLOTTING CUTTERS

W D2

ETS-XN13

SW6-T-SH

ETS

Wmin

T-Slot Endmills

ap H

Designation ETS D21-9-W16-06 ETS D25-11-W16-06 ETS D25-11-W25-06 ETS D32-14-W32-10 ETS D32-14-W16-10 ETS D32-16-W32-A10 ETS D40-18-W32-10 ETS D48-22-W32-15

Zeff

W min

Insert

21.10 24.80 24.80 31.70 31.70 31.70 39.70 48.50

2 4 4 2 4 4 4 4

1 2 2 1 2 2 2 2

10.80 12.80 12.80 16.70 16.00 16.80 20.70 26.00

12.00 14.00 14.00 18.00 18.00 18.00 22.00 27.00

8.85 10.80 10.80 13.85 13.85 15.85 17.85 21.85

26.90 23.70 24.40 40.00 52.00 (1) 39.00 50.00 51.30

90.00 90.00 120.00 120.00 90.00 110.00 130.00 130.00

16.00 16.00 25.00 32.00 16.00 32.00 32.00 32.00

XOMT 0602..-HQ XOMT 0602..-HQ XOMT 0602..-HQ XPMT 1004..-HQ XPMT 1004..-HQ APKT 1003PD.. XPMT 1004..-HQ ADKT 1505PD..

0.111 0.116 0.358 0.536 0.135 0.480 0.617 0.732

• For user guide, see pages 320-328 (1) Adjustable overhang design. Hmin=19, Hmax=52 For inserts, see pages: ADKR 1505PDR/L-HM (390) • ADKT 1505..R/L-HM (393) • ADKT 1505PDR/L-HM (392) • ADKT 1505PDTR/L-RM (392) • APKT 1003PDTR/L-RM (385) • QOMT-HQ (424) • XOMT-HQ (425) • XPMT-HQ (426)

Spare Parts Designation ETS D21-9-W16-06 ETS D25-11-W16-06 ETS D25-11-W25-06 ETS D32-14-W32-10 ETS D32-14-W16-10 ETS D32-16-W32-A10 ETS D40-18-W32-10 ETS D48-22-W32-15

SR 34-508/L SR 34-508/L SR 34-508/L SR 14-544/S SR 14-506 SR 34-505/LHG SR 14-544/S SR 14-544/S

T-7/51 T-7/51 T-7/51 T-15/51 T-15/51 T-8/53 T-15/51 T-15/51

291

SLOTTING CUTTERS

ETS-XN13

T-Slot Endmills Carrying XNMU 1306 Square Inserts with 4 Rightand 4 Left-Hand Cutting Edges

Tool Diameter

Width of Cutter

63 80 100 125 160 200 250 3

4.5

5.5

6.5

8.5

10 10.5 12 13 14 14.6 16 18 18.9 20 25 25.6

Type of Insert LNET 081804 LNET 082604 LNET 082804 LNET 083004 LNET 083204 LNET 083504 LNET 083704 LNET 1240 LNET 1245 LNET 1248 LNET 1255 LNET 1257 LNET 12... XOMT 0602... QOMT 060208 XPMT 1004... QPMT 1004...

(1)

QPMT 1004... QPMT 1004... XPMT 1004...

(1)

QPMT 1004...

QDMT 1205... 1205

QDCT

LNKX 1506 Without seat With seat With adjustable cartridges (1)

292

Fully effective with adjustable cartridges

ISCAR

Face and Slot Milling Cutters Cutter Types for Right- and Left-Hand, Top and Bottom Milling Right-Hand Spindle Rotation

Left-Hand Spindle Rotation

FDN...-R

Full Side Flange Type (Pages 295-301)

SDN

SLOTTING CUTTERS

USER GUIDE

SDN

Full Side Disk Type (Pages 302-309)

FSB...-R

Half Side Bottom Flange Type

SSB...-R

SSB...-L

SSB...-R

Half Side Bottom Disk Type (Pages 310)

Half Side Top Disk Type (Pages310)

FST...-R

Half Side Top Flange Type (Page 309)

Ordering Examples Integral Pocket Cutter FDN D125-10-27-LN12 Cutter diameter: 125 mm Slot width: 10.00 mm

Adjustable Cutter with Cartridges FDN D100-0810-32-CALN12 Cutter diameter: 100 mm Slot width range: 8.00-10.5 mm

Pre-adjusted specific width (the cutter will be set to 9.52 mm). FDN D125-09.52-40-CALN12 Cutter diameter: 125 mm Slot width: 9.52 mm (The cutter can be adjusted to a width of 8.0-10.5 mm)

293

SLOTTING CUTTERS

USER GUIDE Single or Double-Face Milling Configuration Guide for FDN/SDN/SSB/FST/FSB... CALN15 Cutters

Number of(1) Cutting Edges

Bottom Flatness ap≤7 H (mm)

Bottom Flatness ap=14 H (mm)

Application

Half Side Tools Axial Depth of Cut ap (mm)

LNKX 1506...

4R+4L

Flat

0.65

Double Face MIlling

Stock=0-14

LNMT 1506...

4R+4L

Flat

0.65

LNAT 1506...

4R+4L

Flat

0.4-0.65

HT insert - N(2)

2R+2L

Flat

LNKX 1506...

Flat

0.65

LNMT 1506...

Flat

0.65

LNAT 1506...

Flat

0.4-0.65

HT insert-R(3)

Flat

LNKX 1506...

Flat

0.65

LNMT 1506...

Flat

0.65

Stock=0-14

LNAT 1506...

Flat

0.4-0.65

Stock=0-14(1)

HT insert - N(2)

Flat

Designation

Stock=0-14 ap

Stock=0-14(1)

Stock=0-14 Half Side Milling

Stock=0-14 Stock=0-14 Stock=0-14(1)

Stock=0-14(1) Half Side Milling

Stock=0-14

Stock=0-14(1)

Use of 8 cutting edges (4R+4L) is possible only when ap≤7 mm, otherwise 4 cutting edges (2R+2L) can be used.

(1)

Configuration Guide for Full Slot FDN/SDN... CALN15 Cutters Designation

Number of Cutting Edges

Bottom Slot Flatness H (mm)

Insert Radius R (mm)

2R+2L 2R+2L 2R+2L 2R+2L 2R+2L 2R+2L 2R+2L

0.65 0.65 0.55 0.45 0.40 0.65 Flat

0.8 0.8 1.6 2.5 3.2 4.0 0.8

LNKX 1506... LNMT 1506... LNAT 150616PN-N-HM LNAT 150625PN-N-NM LNAT 150632PN-N-NM LNAT 150640PN-N-NM HT insert-N(2) (1)

(2)

Max ap for radius inserts LNAT 150616..=12.80 LNAT 150625..=12.25 LNAT 150632..=11.60 LNAT 150640..=14.00

HT insert - N R.H./L.H

Page 418

294

ISCAR

Application

Half Side Tools Axial Depth of Cut W (mm) W=18.9-25.6 W=18.9-25.6 W=18.9-25.6 W=18.9-24.5 W=18.9-23.2 W=18.9-25.6 W=18.9-25.6

LNKX 1506... LNMT 1506... R.H./L.H.

(3)

Page 416,418

Page 417

HT insert - R R.H. only

FDN-LN08

Full Slot Shell Mill Cutters Carrying LNET 08... Tangentially Mounted Inserts

L H

Tmax

ap D

Designation FDN D063-03-16-LN08 FDN D063-04-16-LN08 FDN D063-05-16-LN08 FDN D063-06-16-LN08 FDN D080-03-22-LN08 FDN D080-04-22-LN08 FDN D080-05-22-LN08 FDN D080-06-22-LN08 FDN D100-03-27-LN08 FDN D100-04-27-LN08 FDN D100-05-27-LN08 FDN D100-06-27-LN08

D 63.00 63.00 63.00 63.00 80.00 80.00 80.00 80.00 100.00 100.00 100.00 100.00

ap min

ap max

Tmax

Zeff

Arbor(1)

3.00 4.00 5.00 6.00 3.00 4.00 5.00 6.00 3.00 4.00 5.00 6.00

3.00 4.50 5.50 6.50 3.00 4.50 5.50 6.50 3.00 4.50 5.50 6.50

14.50 14.50 14.50 14.50 22.50 22.50 22.50 22.50 26.00 26.00 26.00 26.00

8 8 8 8 10 10 10 10 12 12 12 12

4 4 4 4 5 5 5 5 6 6 6 6

38.40 38.40 38.40 38.40 45.00 45.00 45.00 45.00 55.00 55.00 55.00 55.00

16.00 16.00 16.00 16.00 22.00 22.00 22.00 22.00 27.00 27.00 27.00 27.00

25.00 25.00 25.00 25.00 28.00 28.00 28.00 28.00 28.50 28.50 28.50 28.50

35.00 35.00 35.00 35.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

A A A A A A A A B B B B

0.222 0.236 0.243 0.260 0.285 0.307 0.333 0.354 0.428 0.462 0.499 0.542

(2) (3) (4) (5) (2) (3) (4) (5) (2) (3) (4) (5)

(2) (6) (7) (8) (2) (6) (7) (8) (2) (6) (7) (8)

SLOTTING CUTTERS

For adaptation options, see page 328 (2) Use LNET 0818.. insert with SR 114-018-L2.50 screw (3) Use LNET 0826.. insert with SR 114-018-L3.40 screw (4) Use LNET 0830.. insert with SR 114-018-L4.40 screw (5) Use LNET 0835.. insert with SR 114-018-L5.30 screw (6) Use LNET 0828.. insert with SR 114-018-L3.40 screw (7) Use LNET 0832.. insert with SR 114-018-L4.40 screw (8) Use LNET 0837.. insert with SR 114-018-L5.30 screw For inserts, see pages: LNET 08 (423) (1)

Cutter Designation FDN D...-03-...LN08 FDN D...-04-...LN08 FDN D...-05-...LN08 FDN D...-06-...LN08

Inserts

3 4 4.5 5 5.5 6 6.5

LNET LNET LNET LNET LNET LNET LNET

081804-TN-N 082604-TN-N 082804-TN-N 083004-TN-N 083204-TN-N 083504-TN-N 083704-TN-N

Spare Parts Designation FDN D063-03-16-LN08 FDN D063-04-16-LN08 FDN D063-05-16-LN08 FDN D063-06-16-LN08 FDN D080-03-22-LN08 FDN D080-04-22-LN08 FDN D080-05-22-LN08 FDN D080-06-22-LN08 FDN D100-03-27-LN08 FDN D100-04-27-LN08 FDN D100-05-27-LN08 FDN D100-06-27-LN08

SR SR SR SR SR SR SR SR SR SR SR SR

114-018-L2.50 114-018-L3.40 114-018-L4.40 114-018-L5.30 114-018-L2.50 114-018-L3.40 114-018-L4.40 114-018-L5.30 114-018-L2.50 114-018-L3.40 114-018-L4.40 114-018-L5.30

T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5 T-6/5

T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L

SR M8X25DIN912 SR M8X25DIN912 SR M8X25DIN912 SR M8X25DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912 SR M10X25 DIN912

295

SLOTTING CUTTERS

D3 Da

FDN-LN12

Full Slot Cutters Carrying LNET 12... Tangentially Mounted Inserts

Tmax

ap D

Designation

Zeff

Tmax

Arbor(4)

FDN D080-07-22-LN12(1)

80.00

22.00

45.00

22.00

28.20

40.00

0.40

FDN D080-10-22-LN12(2)

80.00

22.00

45.00

22.00

28.20

40.00

0.40

FDN D100-07-27-LN12(1)

100.00

27.00

55.00

25.00

28.50

40.00

0.44

FDN D100-10-27-LN12(2)

100.00

27.00

55.00

25.00

28.50

40.00

0.61

FDN D125-07-32-LN12(1)

125.00

32.00

65.00

34.50

32.00

45.00

0.60

FDN D125-10-32-LN12(2)

125.00

32.00

65.00

34.50

32.00

45.00

1.30

FDN D160-10-40-LN12(2)

160.00

40.00

80.00

44.00

33.50

50.00

1.76

FDN D200-08-40-LN12(3)

200.00

40.00

92.00

51.50

49.50

50.00

2.63

FDN D200-10-40-LN12(2)

200.00

40.00

92.00

51.50

49.50

50.00

2.95

FDN D250-10-60-LN12(2)

250.00

40.00

132.00

56.50

62.50

63.00

5.91

Inserts

7.0 8.0 8.5 10.0 10.5 12.0 7.0 8.0 8.5 10.0 10.5 12.0 7.0 8.0 8.5 10.0 10.5 12.0 10.0 10.5 12.0

LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET

1240.. 1245... 1248.. 1255.. 1257.. 1265... 1240.. 1245.. 1248... 1255.. 1257.. 1265... 1240.. 1245.. 1248... 1255.. 1257.. 1265... 1255.. 1257.. 1265...

8.0 8.5 9.0 10.0

LNET LNET LNET LNET

1245.. 1248.. 1250... 1255..

10.0 10.5 12.0 10.0 10.5 12.0

LNET LNET LNET LNET LNET LNET

1255.. 1257.. 1265... 1255.. 1257.. 1265...

• Slot width depends on the selected insert width • Each tool is supplied with screws for the thinnest specified insert • Verify use of correct screw for the insert being used • For user guide, see 320-328 (1) For ap=7.0 use screw SR 14-500-L5.9 • For ap=8.0 use screw SR 14-500-L6.5 • For ap=8.5 use screw SR 14-500-L7.0 (2) For ap=10.0 and 10.5 use screw SR 14-500-L8.5 • For ap=12.0 use screw SR 14-500-L10.0 (3) For ap=8.0 and 8.5 use screw SR 14-500-L7.0 • For ap=9.0 use screw SR 14-500-L8.0 • For ap=10.0 use screw SR 14-500-L8.5 (4) For adaptation options, see page 328 For inserts, see pages: LNET 12-TN (423) • LNET 12-TN-MM (424)

Spare Parts Designation FDN D080-07-22-LN12 FDN D080-10-22-LN12 FDN D100-07-27-LN12 FDN D100-10-27-LN12 FDN D125-07-32-LN12 FDN D125-10-32-LN12 FDN D160-10-40-LN12 FDN D200-08-40-LN12 FDN D200-10-40-LN12 FDN D250-10-60-LN12

296

ISCAR

SR SR SR SR SR SR SR SR SR SR

14-500-L5.9 14-500-L8.5 14-500-L5.9 14-500-L8.5 14-500-L5.9 14-500-L8.5 14-500-L8.5 14-500-L7.0 14-500-L8.5 14-500-L8.5

RATCHET RATCHET RATCHET RATCHET RATCHET RATCHET RATCHET RATCHET RATCHET RATCHET

WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH

KEY KEY KEY KEY KEY KEY KEY KEY KEY KEY

T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE

Full Slot Flange-Type Slotting Cutters Tmax

Designation FDN D080-08-22-R06 FDN D100-08-27-R06 FDN D100-10-27-R06 FDN D125-10-32-R06 FDN D125-12-32-R10 FDN D125-16-32-R10 FDN D160-12-40-R10 FDN D160-16-40-R10 FDN D160-16-40-R12 FDN D160-18-40-R12 FDN D200-18-40-R12 FDN D200-20-40-R12 FDN D250-20-60-R12

Tmax

Zeff

Arbor(1)

80.00 100.00 100.00 125.00 125.00 125.00 160.00 160.00 160.00 160.00 200.00 200.00 250.00

8.00 8.00 10.00 10.00 12.00 16.00 12.00 16.00 16.00 18.00 18.00 20.00 20.00

22.70 26.40 26.50 35.50 35.50 34.00 46.90 46.50 46.90 47.00 54.00 62.00 60.00

14 16 16 20 14 14 16 16 14 12 16 16 18

7 8 8 10 7 7 8 8 7 6 8 8 9

45.00 55.00 55.00 65.00 65.00 65.00 80.00 80.00 80.00 80.00 92.00 92.00 130.00

22.00 27.00 27.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00 40.00 40.00 60.00

28.10 28.80 29.50 32.00 32.00 37.00 33.50 43.50 43.50 43.50 50.00 41.00 50.00

40.00 40.00 40.00 45.00 45.00 50.00 50.00 60.00 60.00 60.00 50.00 63.00 63.00

A B B B B B B B B B C E C

0.344 0.522 0.597 0.936 0.987 1.241 1.760 2.138 2.084 2.257 3.239 3.572 7.115

Insert X/QOMT 06.. X/QOMT 06.. X/QOMT 06.. X/QOMT 06.. X/QPMT 10.. X/QPMT 10.. X/QPMT 10.. X/QPMT 10.. QDMT 12../QDCT QDMT 12../QDCT QDMT 12../QDCT QDMT 12../QDCT QDMT 12../QDCT

12.. 12.. 12.. 12.. 12..

SLOTTING CUTTERS

D3 Da

FDN

• For user guide, see pages 320-328 (1) For adaptation options, see pages 328 For inserts, see pages: QDCT-PDN (427) • QDMT 1205..PDTN-M (427) • QOMT-HQ (424) • QPMT 100408PDTN (425) • XOMT-HQ (425) • XPMT-HQ (426)

Spare Parts Designation FDN D080-08-22-R06 FDN D100-08-27-R06 FDN D100-10-27-R06 FDN D125-10-32-R06 FDN D125-12-32-R10 FDN D125-16-32-R10 FDN D160-12-40-R10 FDN D160-16-40-R10 FDN D160-16-40-R12 FDN D160-18-40-R12 FDN D200-18-40-R12 FDN D200-20-40-R12 FDN D250-20-60-R12

SR 34-514 SR 34-514 SR 34-514 SR 34-514 SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544 SR 34-510 SR 34-510 SR 34-510 SR 34-510

T-7/51 T-7/51 T-7/51 T-7/51 T-15/51 T-15/51 T-15/51 T-15/51 BLD T15/M7 BLD T15/M7 BLD T15/L7 BLD T15/L7 BLD T15/L7

SW6-T SW6-T SW6-T SW6-T SW6-T

PN PN PN PN PN

3-4 3-4 3-4 3-4 3-4

SR M12X30DIN912

Shank

FDN-CF4

Full Slot Flange-Type Slotting Cutters with CLICKFIT Adaptation

L6 Tmax

Designation FDN D050-08-CF4-06 FDN D063-08-CF4-06

Tmax

Shank

50.00 63.00

8 10

8.00 8.00

13.90 18.90

90.00 90.00

48.00 48.00

32.00 33.00

44.00 44.00

CF4 CF4

0.436 0.508

SR 34-514 SR 34-514

T-7/51 T-7/51

• For user guide, see pages 320-328 For inserts, see pages: QOMT-HQ (424) • XOMT-HQ (425)

297

SLOTTING CUTTERS

D3 Da

FDN-CALN12

Full Slot Adjustable Slotting Cutters with Cartridges Carrying LNET 12 Inserts

Tmax

Designation

Z Zeff Da

D3 H

Tmax Hmin Hmax L min L max Kg

FDN D100-0608-27R-CALN12 100.00 6

27.00 55.00 26.00 28.4 29.5 40.0 41.1 0.48

FDN D100-0810-27R-CALN12 100.00 6

27.00 55.00 26.00 30.2 31.5 42.0 43.2 0.54

FDN D100-1014-27R-CALN12 100.00 6

27.00 55.00 26.00 32.0 34.0 44.5 46.5 0.47

FDN D125-0608-32R-CALN12 125.00 8

32.00 65.00 34.00 30.2 31.3 45.0 46.1 0.80

FDN D125-0810-32R-CALN12 125.00 8

32.00 65.00 34.00 32.0 33.3 47.0 48.2 1.36

FDN D125-1014-32R-CALN12 125.00 8

32.00 65.00 34.00 33.7 35.8 49.5 51.5 1.47

FDN D160-0608-40R-CALN12 160.00 12

40.00 80.00 44.00 29.6 30.7 45.0 46.1 1.29

FDN D160-0810-40R-CALN12 160.00 12

40.00 80.00 44.00 29.5 30.7 45.0 46.2 1.46

FDN D160-1014-40R-CALN12 160.00 12

40.00 80.00 44.00 31.2 33.2 47.5 49.5 2.15

FDN D200-0608-40R-CALN12 200.00 16

40.00 92.00 51.00

45.0 46.1 2.20

FDN D200-0810-40R-CALN12 200.00 16

40.00 92.00 51.00

45.0 46.2 2.20

FDN D200-1014-40R-CALN12 200.00 16

40.00 92.00 51.00

45.0 47.0 5.40

FDN D250-0608-60R-CALN12 250.00 20

60.00 132.00 56.00

48.0 49.1 5.32

FDN D250-0810-60R-CALN12 250.00 20

60.00 132.00 56.00

48.0 49.2 4.64

FDN D250-1014-60R-CALN12 250.00 20

60.00 132.00 56.00

48.0 50.0 6.23

Inserts LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET

1235... 1240... 1245... 1248... 1250... 1255... 1265... 1277... 1235... 1240... 1245... 1248... 1250... 1255...

LNET 1265... LNET 1277... LNET 1235... LNET 1240... LNET 1245... LNET 1248... LNET 1250... LNET 1255... LNET 1265... LNET 1277... LNET 1235... LNET 1240... LNET 1245... LNET 1248... LNET 1250... LNET 1255... LNET 1265... LNET 1277... LNET 1235... LNET 1240... LNET 1245... LNET 1248... LNET 1250... LNET 1255... LNET 1265...

Width Range of [ap] 6.0-6.5 6.5-7.2 7.0-8.2 8.0-8.7 8.4-9.2 8.9-10.5 10.5-12.2 11.9-14.6 6.0-6.5 6.5-7.2 7.0-8.2 8.0-8.7 8.4-9.2 8.9-10.5 10.5-12.2 11.9-14.6 6.0-6.5 6.5-7.2 7.0-8.2 8.0-8.7 8.4-9.2 8.9-10.5 10.5-12.2 11.9-14.6 6.0-6.5 6.5-7.2 7.0-8.2 8.0-8.7 8.4-9.2 8.9-10.5 10.5-12.2 11.9-14.6 6.0-6.5 6.5-7.2 7.0-8.2 8.0-8.7 8.4-9.2 8.9-10.5 10.5-12.2

LNET 1277...

• Slot width depends on the selected insert width; verify use of correct screw for the insert being used • For adaptation options, see page 328 • For cartridges see page 311 (1) For ap=6.0 use screw SR 14-500-L4.9 • For ap=6.5 use screw SR 14-500-L5.3 • For ap=7.0 use screw=SR 14-500-L5.9 (2) For ap=8.0 use screw SR 14-500-L6.7 • For ap=8.4 use screw SR 14-500-L7.0 • For ap=8.9 use screw SR 14-500-L7.5 (3) For ap=10.5 use screw SR 14-500-L9.0 • For ap=11.9 use screw SR 14-500-L9.0 For inserts, see pages: LNET 12-TN (423) • LNET 12-TN-MM (424)

Spare Parts Designation FDN D100-0608-27R-CALN12 FDN D100-0810-27R-CALN12 FDN D100-1014-27R-CALN12 FDN D125-1014-32R-CALN12 FDN D160-0608-40R-CALN12 FDN D160-0810-40R-CALN12 FDN D160-1014-40R-CALN12 FDN D250-0608-60R-CALN12 FDN D250-0810-60R-CALN12 FDN D250-1014-60R-CALN12

298

ISCAR

CA CA CA CA CA CA CA CA CA CA

0608-R-LNET12 0810-R-LNET12 1014-R-LNET12 1014-R-LNET12 0608-R-LNET12 0810-R-LNET12 1014-R-LNET12 0608-R-LNET12 0810-R-LNET12 1014-R-LNET12

CA CA CA CA CA CA CA CA CA CA

0608-L-LNET12 0810-L-LNET12 1014-L-LNET12 1014-L-LNET12 0608-L-LNET12 0810-L-LNET12 1014-L-LNET12 0608-L-LNET12 0810-L-LNET12 1014-L-LNET12

11.9-14.6

D= 200,250 D3 Da

Full Slot Flange Type Slotting Cutters with Cartridges Carrying Tangentially Mounted LN.. 1106.. Inserts

Tmax

ap D

Designation FDN D100-1419-27R-CALN11 FDN D125-1419-32R-CALN11 FDN D160-1419-40R-CALN11 FDN D200-1419-40R-CALN11 FDN D250-1419-60R-CALN11

ap min

ap max

Tmax

Zeff

Arbor(1)

14.00 14.00 14.00 14.00 14.00

19.50 19.50 19.50 19.50 19.50

27.00 34.00 44.00 54.00 58.00

40.00 40.00 50.00 50.00 50.00

23.40 28.20 28.90 -

100.00 125.00 160.00 200.00 250.00

55.00 65.00 80.00 92.00 132.00

27.00 32.00 40.00 40.00 60.00

6 8 10 14 16

3 4 5 7 8

B B B C C

0.830 1.179 2.139 3.389 5.854

• The cutter will be set to the minimum width range, unless a specific width is requested by the user • Half of the inserts are used on right-hand cartridges and half on left-hand cartridges • For cartridge details, see page 311 (1) For adaptation, see page 328 For inserts, see pages: LNAR 1106 (412) • LNHT 1106 PN-N HT (412) • LNHT 1106 PN-R HT (411) • LNKX/LNMT 1106 (411)

SLOTTING CUTTERS

D= 100,125, 160

FDN-CALN11

Spare Parts Designation FDN-CALN11

CA90 1419-R-LN11

CA90 1419-L-LN11

D3 Da

FDN-XN13

Full Slot Flange Type Slotting Cutters Carrying XNMU 1306 Square Inserts with 4 Right- and 4 Left-Hand Cutting Edges

Designation FDN D100-14-27-XN13 FDN D125-14-32-XN13 FDN D125-16-32-XN13 FDN D160-18-40-XN13 FDN D200-20-40-XN13

Tmax

ap D

Zeff

Tmax

Arbor(1)

100.00 125.00 125.00 160.00 200.00

14.00 14.00 16.00 18.00 20.00

10 12 12 14 16

10 12 6 7 8

26.00 33.00 33.00 45.00 53.00

55.00 65.00 65.00 80.00 92.00

27.00 32.00 32.00 40.00 40.00

26.50 30.50 30.50 44.00 -

40.00 45.00 45.00 60.00 63.00

B B B B C

0.609 1.037 1.126 2.240 3.812

• For user guide, see pages 320-328 (1) For adaptation options, see page 328 For inserts, see pages: XNMU 13 (443)

Spare Parts Designation FDN-XN13

SR M4-L15-D4.5

BLD IP15/S7

SW6-T-SH

D3 Da

FDN-CALN13

Full Slot Adjustable Slotting Cutters with Cartridges Carrying T490 LNHT 1306PNTR/L Inserts (17.5-23.0 mm width range)

Designation FDN D125-1723-32R-CALN13 FDN D160-1723-40R-CALN13 FDN D200-1723-40R-CALN13 FDN D250-1723-60R-CALN13

Tmax

ap D

ap min

ap max

Tmax

Zeff

Arbor(1)

17.50 17.50 17.50 17.50

23.00 23.00 23.00 23.00

30.00 39.00 53.00 59.00

126.00 161.00 201.00 251.00

65.00 80.00 92.00 132.00

32.00 40.00 40.00 60.00

8 10 14 16

4 5 7 8

39.25 49.25 49.25 49.25

B B C C

1.430 2.606 3.820 6.550

• Half of the inserts are used on right-hand cartridges and half on left-hand cartridges • For cartridge details, see page 312 • The cutter will be set to the minimum width range unless a specific width is requested by the user (1) For adaptation options, see page 328 For inserts, see pages: T490 LNMT/LNHT 1306 (409)

Spare Parts Designation FDN-CALN13

CA90 1723-L-T490-13

CA90 1723-R-T490-13

299

SLOTTING CUTTERS

D3 Da

FDN-CAPM15

Full Slot Adjustable Slotting Cutters with Cartridges Carrying LNAT 1506...PM Inserts (18.9-25.6 mm width range)

Tmax

ap D

Designation ap min(1) FDN D125-1925-32R-CAPM15 18.90 FDN D160-1925-40R-CAPM15 18.90 FDN D200-1925-40R-CAPM15 18.90 FDN D250-1925-60R-CAPM15 18.90

ap max

Tmax

Zeff

Arbor(2)

25.60 25.60 25.60 25.60

29.00 39.00 53.00 58.00

125.00 160.00 200.00 250.00

65.00 80.00 92.00 132.00

32.00 40.00 40.00 60.00

8 10 14 16

4 5 7 8

40.00 50.00 50.00 50.00

B B C C

1.416 2.588 3.790 6.554

• Use A type cartridges for inserts with 0.8-1.6 mm radii, B type cartridges for inserts with 2.5-3.2 mm radii and C type cartridges for inserts with 4.0 mm radius • For cartridge details, see page 311 (1) The cutter will be set to the minimum width range, unless a specific width is requested by the user (2) For adaptation options, see page 328 For inserts, see pages: LNAT 1506-PM (420)

Spare Parts Designation FDN-CAPM15 CA90 1928-L-PM15-A CA90 1928-R-PM15-A CA90 1928-L-PM15-B* CA90 1928-R-PM15-B*

CA90 1928-L-PM15-C* CA90 1928-R-PM15-C*

* Optional, should be ordered separately

D3 Da

FDN-CALN15

Full Slot Adjustable Slotting Cutters with Cartridges Carrying LN.. 1506... Inserts (18.9-25.6 mm width range)

Tmax

ap D

Designation ap min(1) FDN D125-1925-32R-CALN15 18.90 FDN D160-1925-40R-CALN15 18.90 FDN D200-1925-40R-CALN15 18.90 FDN D250-1925-60R-CALN15 18.90

ap max

Tmax

Zeff

Arbor(2)

25.60 25.60 25.60 25.60

30.00 40.00 54.00 59.00

8 10 14 16

4 5 7 8

125.00 160.00 200.00 250.00

65.00 80.00 92.00 132.00

32.00 40.00 40.00 60.00

B B C C

40.00 50.00 50.00 50.00

1.429 2.613 3.830 6.560

• Each cutter body can be changed into full slot, bottom or top milling configuration by mounting the cartridges accordingly • For cartridge details, see page 311 (1) The cutter will be set to the minimum width range unless a specific width is requested by the user (2) For adaptation options, see page 328 For inserts, see pages: LNKX 1506PN-N PL (416) • LNKX/LNMT 1506PNTN/PN-N MM (416) • LNMT/LNHT 1506...-N HT (418) • LNMW 1506 PNTN (416)

Spare Parts Designation FDN-CALN15

300

ISCAR

CA90 1928-R-LN15

CA90 1928-L-LN15

Flange Type Full Width Slotting Cutters Carrying Round and Octagonal Inserts

Tmax

D D1

Dimensions Designation

Zeff

FDN CM-D080-12-22-FE(1)

FDN CM-D100-12-27-FE(1)

FDN CM-D125-12-32-FE(1)

R90MT 1205

O45MT 050505

100

125

160

Width of Cutter 200

D 68.60 72.77 68.50 88.60 92.77 88.50 113.60 117.77 113.50

ap 12.15 11.70 12.85 12.15 11.70 12.85 12.15 11.70 12.85

Tmax 23.25 23.00 23.60 26.75 26.50 27.10 35.25 35.00 35.60

Arbor Style(1)

28.2

0.35

28.5

0.57

32.0

0.94

R90MT 43

Tool Diameter 80

D1 80.51 80.00 81.20 100.51 100.00 101.20 125.51 125.00 126.20

SLOTTING CUTTERS

D3 Da

FDN-CM

Type of Insert

250 11.7 12.1 12.8

R90MT 1205 O45MT 050505 R90MT 43

Without seat Fully effective cutter (2) For adaptation options, see page 328 For inserts, see pages: R90CW (449) (1)

Spare Parts Designation FDN-CM

SR 14-544/S

BLD T15/M7

SW6-T

301

SLOTTING CUTTERS

SDN

Full Slot Disk Type

Tool Diameter

Width of Cutter

63 80 100 125 160 200 250 3

4.5

5.5

6.5

8.5

10 10.5 12

14 14.6 16

18 18.9 19.5 20

25 25.6

Type of Insert LNET 081804 LNET 082604 LNET 082804 LNET 083004 LNET 083204 LNET 083504 LNET 083704 LNET 1235 LNET 1240 LNET 1245 LNET 1248 LNET 1250 LNET 1255 LNET 1257 LNET 1265 LNET 1277 LNET 12...CA XOMT 0602... QOMT 060208 XPMT 1004... QPMT 1004... QPMT 1004... QPMT 1004... XPMT 1004... QDMT 1205... QDCT 1205 LNKX 1106 CA LNKX 1506 CA

Without seat With seat With adjustable cartridges

302

ISCAR

Disk Type Grooving and Slitting Cutters

ap min max

Designation SDN D063-03-22-LN08 SDN D063-04-22-LN08 SDN D063-05-22-LN08 SDN D063-06-22-LN08 SDN D080-04-22-LN08 SDN D080-05-22-LN08 SDN D080-06-22-LN08 SDN D100-03-27-LN08 SDN D100-04-27-LN08 SDN D100-05-27-LN08 SDN D125-03-32-LN08 SDN D125-04-32-LN08 SDN D125-05-32-LN08 SDN D160-04-40-LN08

D 63.00 63.00 63.00 63.00 80.00 80.00 80.00 100.00 100.00 100.00 125.00 125.00 125.00 160.00

ap min

ap max

Tmax

Zeff

3.00 4.00 5.00 6.00 4.00 5.00 6.00 3.00 4.00 5.00 3.00 4.00 5.00 4.00

3.00 4.50 5.50 6.50 4.50 5.50 6.50 3.00 4.50 5.50 3.00 4.50 5.50 4.50

14.80 14.80 14.80 14.80 22.00 22.00 22.00 27.00 27.00 26.50 36.50 36.00 36.00 48.60

8 8 8 8 10 10 10 12 12 12 16 16 16 20

4 4 4 4 5 5 5 6 6 6 8 8 8 10

32.00 32.00 32.00 32.00 34.00 34.00 34.00 42.00 42.00 42.00 48.00 48.00 48.00 56.00

22.00 22.00 22.00 22.00 22.00 22.00 22.00 27.00 27.00 27.00 32.00 32.00 32.00 40.00

6.0 6.0 7.0 7.0 6.0 7.0 7.0 8.0 8.0 10.0 8.0 8.0 10.0 10.0

(1) (2) (3) (4) (2) (3) (4) (1) (2) (3) (1) (2) (3) (2)

(1) (5) (6) (7) (5) (6) (7) (1) (5) (6) (1) (5) (6) (5)

SLOTTING CUTTERS

Tmax

SDN-LN08

• For user guide, see pages 320-328 (1) Use LNET 0818.. insert with SR 114-018-L2.50 screw (2) Use LNET 0826.. insert with SR 114-018-L3.40 screw (3) Use LNET 0830.. insert with SR 114-018-L4.40 screw (4) Use LNET 0835.. insert with SR 114-018-L5.30 screw (5) Use LNET 0828.. insert with SR 114-018-L3.40 screw (6) Use LNET 0832.. insert with SR 114-018-L4.40 screw (7) Use LNET 0837.. insert with SR 114-018-L5.30 screw For inserts, see pages: LNET 08 (423)

SDN-LN08 Cutter Designation SDN D...-03...-LN08 SDN D...-04...-LN08 SDN D...-05...-LN08

ap 3.0 4.0 4.5 5.0 5.5

Insert LNET LNET LNET LNET LNET

081804-TN-N 082604-TN-N 082804-TN-N 083004-TN-N 083204-TN-N

Screw SR SR SR SR SR

114-018-L2.50 114-018-L3.40 114-018-L3.40 114-018-L4.40 114-018-L4.40

Key

Key 1

T-6/3-L T-6/3-L T-6/3-L T-6/3-L T-6/3-L

T-6/51 T-6/51 T-6/51 T-6/51 T-6/51

303

SLOTTING CUTTERS

SDN-LN12

Full Slot Disk Type Slotting Cutters Carrying LNET 12 Tangentially Mounted Inserts

D D3 Da

Tmax

Designation

Zeff

Tmax

SDN D080-07-27-LN12(1)

80.00

27.00

17.00

41.0

12.0

0.78

SDN D080-10-27-LN12(2)

80.00

27.00

17.00

41.0

12.0

0.21

SDN D100-07-32-LN12(1)

100.00

32.00

24.00

47.0

12.0

0.51

SDN D100-10-32-LN12(2)

100.00

32.00

24.00

47.0

12.0

0.50

SDN D125-07-40-LN12(1)

125.00

40.00

31.00

55.0

14.0

0.49

SDN D125-10-40-LN12(2)

125.00

40.00

31.00

55.0

14.0

0.60

SDN D160-10-40-LN12(2)

160.00

40.00

50.00

55.0

14.0

1.10

SDN D200-08-50-LN12(3)

200.00

50.00

62.50

70.0

12.0

1.75

SDN D200-10-50-LN12(2)

200.00

50.00

62.50

69.0

14.0

1.90

SDN D250-08-50-LN12(3)

250.00

60.00

84.00

87.0

12.0

3.06

SDN D250-08-60-LN12(3)

250.00

60.00

80.30

84.0

12.0

2.22

SDN D250-10-50-LN12(2)

250.00

60.00

87.00

84.0

14.0

2.13

SDN D250-10-60-LN12(2)

250.00

60.00

80.00

84.0

14.0

2.83

Inserts

7.0 8.0 8.5 10.0 10.5 12.0 7.0 8.0 8.5 10.0 10.5 12.0 7.0 8.0 8.5 10.0 10.5 12.0 10.0 10.5 12.0 8.0 8.5 9.0 10.0 10.0 10.5 12.0 8.0 8.5 9.0 10.0 8.0 8.5 9.0 10.0 10.0 10.5 12.0 10.0 10.5 12.0

LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET LNET

1240.. 1245.. 1248.. 1255.. 1257.. 1265.. 1240.. 1245.. 1248.. 1255.. 1257.. 1265.. 1240.. 1245.. 1248.. 1255.. 1257.. 1265.. 1255.. 1257.. 1265.. 1245.. 1248.. 1250.. 1255.. 1255.. 1257.. 1265.. 1245.. 1248.. 1250.. 1255.. 1245.. 1248.. 1250.. 1255.. 1255.. 1257.. 1265.. 1255.. 1257.. 1265..

• Each tool is supplied with screws for the thinnest specified insert; verify use of the correct screw for the insert being used • For more than one insert option, slot width depends on the selected insert width • Gang-mill assembly SDN and left-hand SSB cutters feature two keyways • To reduce vibration, it is recommended to assemble gang-mills with alternating keyway position. • For user guide, see pages 320-328 (1) For ap=7.0 use screw SR 14-500-L5.9 • For ap=8.0 use screw SR 14-500-L6.5 • For ap=8.5 use screw SR 14-500-L7.0 (2) For ap=10.0 and 10.5 use screw SR 14-500-L8.5 • For ap=12.0 use screw SR 14-500-L10.0 (3) For ap=8.0 and 8.5 use screw SR 14-500-L7.0 • For ap=9.0 use screw SR 14-500-L8.0 • For ap=10.0 use screw SR 14-500-L8.5 For inserts, see pages: LNET 12-TN (423) • LNET 12-TN-MM (424)

(1)

304

Designation

Insert

Screw

Key

SDN-LN12

LNET LNET LNET LNET LNET LNET LNET LNET

SR SR SR SR SR SR SR SR

T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE

ratchet

1240... 1245 D=80-125 1245 D=160-250 1248... 1250... 1255... 1257... 1265...

Should be ordered separately, not supplied with the tool

ISCAR

14-500-L5.9 14-500-L6.5 14-500-L7.0 14-500-L7.0 14-500-L8.0 14-500-L8.5 14-500-L8.5 14-500-L10

wrench key

D3 Da

Full Slot Disk Type Slotting Cutters with Cartridges Carrying LNET 12... Tangentially Mounted Inserts

Designation

Tmax

Zeff

Tmax

SDN D100-0608-27-CALN12

100.00

27.00

42.0

25.00

16.0

0.63

SDN D100-0810-27-CALN12

100.00

27.00

42.0

25.00

18.0

0.82

SDN D100-1014-27-CALN12

100.00

27.00

42.0

25.00

20.0

0.48

SDN D125-0608-40-CALN12

125.00

40.00

55.0

32.00

12.0

0.48

SDN D125-0810-40-CALN12

125.00

40.00

55.0

32.00

14.0

0.95

SDN D125-1014-40-CALN12

125.00

40.00

55.0

32.00

18.0

0.48

SDN D160-0608-40-CALN12

160.00

40.00

55.0

50.00

12.0

1.11

SDN D160-0810-40-CALN12

160.00

40.00

55.0

50.00

14.0

0.48

SDN D160-1014-40-CALN12

160.00

40.00

55.0

50.00

18.0

1.61

SDN D200-0608-50-CALN12

200.00

50.00

70.0

63.00

12.0

1.50

SDN D200-0810-50-CALN12

200.00

50.00

70.0

63.00

14.0

1.70

SDN D200-1014-50-CALN12

200.00

50.00

70.0

63.00

18.0

0.48

Inserts LNET 1235... LNET 1240... LNET 1245... LNET 1248... LNET 1250... LNET 1255... LNET 1265... LNET 1277... LNET 1235... LNET 1240... LNET 1245... LNET 1248... LNET 1250... LNET 1255... LNET 1265... LNET 1277... LNET 1235... LNET 1240... LNET 1245... LNET 1248... LNET 1250... LNET 1255... LNET 1265... LNET 1277... LNET 1235... LNET 1240... LNET 1245... LNET 1248... LNET 1250... LNET 1255... LNET 1255... LNET 1255...

Width of Range [ap] 6.0-6.5 6.5-7.2 7.0-8.2 8.0-8.7 8.4-9.2 8.9-10.5 10.5-12.2 11.9-14.6 6.0-6.5 6.5-7.2 7.0-8.2 8.0-8.7 8.4-9.2 8.9-10.5 10.5-12.2 11.9-14.6 6.0-6.5 6.5-7.2 7.0-8.2

SLOTTING CUTTERS

SDN-CALN12

8.0-8.7 8.4-9.2 8.9-10.5 10.5-12.2 11.9-14.6 6.0-6.5 6.5-7.2 7.0-8.2 8.0-8.7 8.4-9.2 8.9-10.5 10.5-12.2 11.9-14.6

• For user guide, see page 320-328 • For cartridge details, see page 311 (1) For ap=6.0 use screw SR 14-500-L4.9 • For ap=6.5 use screw SR 14-500-L5.3 • For ap=7.0 use screw SR 14-500-L5.9 (2) For ap=10.5 use screw SR 14-500-L9.0 • For ap=11.9 use screw SR 14-500-L9.0 (3) For ap=8.0 use screw SR 14-500-L6.7 • For ap=8.4 use screw SR 14-500-L7.0 • For ap=8.9 use screw SR 14-500-L7.5 For inserts, see pages: LNET 12-TN (423) • LNET 12-TN-MM (424)

Spare Parts Designation

SDN-CALN12

LNET 1235... LNET 1240... LNET 1245... LNET 1248... LNET 1250... LNET 1255... LNET 1265.. LNET 1277..

SR 14-500-L4.9 SR 14-500-L5.3 SR 14-500-L5.9 SR 14-500-L6.7 SR 14-500-L7.0 SR 14-500-L7.5 SR 14-500-L10 SR 14-500-L10

CA 0608 R/L-LNET12 CA 0608 R/L-LNET12 CA 0608 R/L-LNET12 CA 0810 R/L-LNET12 CA 0810 R/L-LNET12 CA 0810 R/L-LNET12 CA 1014 R/L-LNET12 CA 1014 R/L-LNET12

T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE T-15/51-BE

SR 14-500-L4.5 SR 14-500-L4.5 SR 14-500-L4.5 SR 14-500-L6.1 SR 14-500-L6.1 SR 14-500-L6.1 SR 14-500-L8.5 SR 14-500-L8.5

ratchet wrench key

305

SLOTTING CUTTERS

USER GUIDE

Inserts LNHT 1106...HT inserts should be used if a straight groove or shoulder are needed. When using the other inserts, the machined surface is grooved due to the butterfly insert shape.

Side Wall Flatness Depending on the Inserts Being Used Number of Cutting Edges

Side Flatness ap5 H (mm)

Side Flatness ap=10 H (mm)

Application

Half Side Tools Axial Depth of Cut ap (mm)

LNKX 1106...

4R+4L

Flat

0.45

Double Face MIlling

Stock=0-10

LNMT 1106...

4R+4L

Flat

0.45

Designation

HT insert - N(1)

2R+2L

Flat

LNKX 1106...

Flat

0.45

LNMT 1106...

Flat

0.45

Stock=0-10 ap

Stock=0-10

Half side Milling

Stock=0-10 Stock=0-10

HT insert-R(2)

Flat

LNKX 1106...

Flat

0.45

LNMT 1106...

Flat

0.45

HT insert - N(1)

Stock=0-10 Half side milling

Stock=0-10 Stock=0-10

ap Flat

Flat

Stock=0-10

Use of 8 cutting edges (4R+4L) is possible only when ap≤5 mm, otherwise 4 cutting edges (2R+2L) can be used

(1)

Configuration Guide for Full Slot FDN/SDN... CALN11 Cutters Designation

Number of Cutting Edges

Bottom Slot Insert Radius R (mm) Flatness H (mm)

Application

Half Side Tools Axial Depth of Cut W (mm)

LNHT 1106... LNKX 1106...

2R+2L

0.45

0.8

W=14-19.5

LNMT 1106...

2R+2L

0.45

0.8

W=14-19.5

HT insert-N(1)

2R+2L

Flat

0.8

W=14-19.5

LNHT insert - N R.H./L.H.

(1)

306

ISCAR

LNKX 1106... LNMT 1106... R.H./L.H.

(2)

LNHT insert - R R.H. only

Full Slot Disk Type Slotting Cutters Carrying XNMU 1306 Square Inserts with 4 Right- and 4 Left-Hand Cutting Edges

Designation SDN D100-14-32-XN13 SDN D125-14-40-XN13 SDN D125-16-40-XN13 SDN D160-16-40-XN13 SDN D200-20-50-XN13

H1 Tmax

Zeff

Tmax

100.00 125.00 125.00 160.00 200.00

10 12 12 14 16

10 12 6 7 8

14.00 14.00 16.00 16.00 20.00

23.00 33.00 33.00 50.50 59.00

47.00 55.00 55.00 55.00 69.00

32.00 40.00 40.00 40.00 50.00

18.0 18.0 20.0 20.0 26.0

0.418 0.666 0.789 1.435 2.605

SR SR SR SR SR

M4-L15-D4.5 M4-L15-D4.5 M4-L15-D4.5 M4-L15-D4.5 M4-L15-D4.5

BLD BLD BLD BLD BLD

IP15/S7 IP15/S7 IP15/S7 IP15/S7 IP15/S7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

• For user guide, see pages 320-328 For inserts, see pages: XNMU 13 (443)

D3 Da

SDN-CALN11

Full Slot Disk Type Slotting Cutters with Cartridges Carrying Tangentially Mounted LN.. 1106.. Inserts

SLOTTING CUTTERS

D3 Da

SDN-XN13

Tmax

Designation SDN D100-1419-27-CALN11 SDN D125-1419-40-CALN11 SDN D160-1419-40-CALN11 SDN D200-1419-50-CALN11 SDN D250-1419-60-CALN11

ap min(1)

ap max

Tmax

Zeff

14.00 14.00 14.00 14.00 14.00

19.50 19.50 19.50 19.50 19.50

26.80 31.50 48.00 61.00 78.00

100.00 125.00 160.00 200.00 250.00

42.00 56.00 56.00 70.00 85.00

27.00 40.00 40.00 50.00 60.00

6 8 10 14 16

3 4 5 7 8

20.0 20.0 22.0 22.0 26.0

0.576 0.903 1.514 2.380 3.888

• Each cutter body can be changed into full slot, bottom or top milling configuration by mounting the cartridges accordingly • Half of the inserts are used on right-hand cartridges and half on left-hand cartridges • Gang-mill assembly SDN and left-hand SSB cutters feature two keyways • To reduce vibration, it is recommended to assemble gang-mills with alternating keyway position. • For cartridge details, see page 311 (1) The cutter will be set to the minimum width range unless a specific width is requested by the user For inserts, see pages: LNAR 1106 (412) • LNHT 1106 PN-N HT (412) • LNHT 1106 PN-R HT (411) • LNKX/LNMT 1106 (411)

Spare Parts Designation SDN-CALN11

CA90 1419-R-LN11

CA90 1419-L-LN11

SDN-CALN13

Designation SDN D125-1723-40-CALN13 SDN D160-1723-40-CALN13 SDN D200-1723-50-CALN13 SDN D250-1723-50-CALN13 SDN D250-1723-60-CALN13

D3 Da

Tmax

Full Slot Adjustable Slotting Cutters with Cartridges Carrying T490 LNHT 1306PNTR/L Inserts (17.5-23.0 mm width range)

ap H1 D

ap min(1)

ap max

Tmax

Zeff

126.00 161.00 201.00 251.00 251.00

26.0 26.0 26.0 26.0 26.0

17.50 17.50 17.50 17.50 17.50

23.00 23.00 23.00 23.00 23.00

32.00 49.50 61.00 86.00 78.00

8 10 14 16 16

4 5 7 8 8

56.00 56.00 70.00 70.00 85.00

40.00 40.00 50.00 50.00 60.00

1.126 1.900 3.005 4.820 4.860

• Each cutter body can be changed into full slot, bottom or top milling configuration by mounting the cartridges accordingly • Half of the inserts are used on right-hand cartridges and half on left-hand cartridges • Gang-mill assembly SDN and left-hand SSB cutters feature two keyways • To reduce vibration, it is recommended to assemble gang-mills with alternating keyway position. • For cartridge details, see page 312 (1) The cutter will be set to the minimum width range unless a specific width is requested by the user For inserts, see pages: T490 LNMT/LNHT 1306 (409)

Nut Cartridge Screw T490 LNHT 1306...Insert Right Hand Cartridge

Insert Screw

Spare Parts Designation SDN-CALN13

CA90 1723-L-T490-13

CA90 1723-R-T490-13

307

SLOTTING CUTTERS

SDN-CAPM15

D3 Da

Tmax

Full Slot Adjustable Slotting Cutters with Cartridges Carrying LNAT 1506...PM Inserts (18.9-25.6 mm width range)

ap H1 D

Designation SDN D125-1925-40-CAPM15 SDN D160-1925-40-CAPM15 SDN D200-1925-50-CAPM15 SDN D250-1925-60-CAPM15

ap min(1)

ap max

Tmax

Zeff

125.00 160.00 200.00 250.00

26.0 26.0 26.0 26.0

18.90 18.90 18.90 18.90

25.60 25.60 25.60 25.60

32.50 48.50 61.50 79.00

8 10 14 16

4 5 7 8

56.00 56.00 70.00 85.00

40.00 40.00 50.00 60.00

1.300 1.888 3.300 5.200

• Each cutter can be changed into full slot, bottom or top milling configuration • Use A type cartridges for inserts with 0.8-1.6 mm radii, B type cartridges for inserts with 2.5-3.2 mm radii and C type cartridges for insertswith 4.0 mm radius • Each cutter features two keyways. • To reduce vibration, it is recommended to assemble gang-mills with alternating keyway position. • For cartridge details, see page 311 (1) The cutter will be set to the minimum width range unless a specific width is requested by the user For inserts, see pages: LNAT 1506-PM (420)

Spare Parts Designation SDN-CAPM15 CA90 1928-L-PM15-A CA90 1928-R-PM15-A CA90 1928-L-PM15-B*

CA90 1928-R-PM15-B*

CA90 1928-L-PM15-C* CA90 1928-R-PM15-C*

* Optional, should be ordered separately

D3 Da

SDN

Full Slot Disk Type Slotting Cutters

H1 Tmax D

Designation SDN D080-08-27-06 SDN D100-08-32-06 SDN D100-10-32-06 SDN D125-12-40-10 SDN D160-12-40-10 SDN D160-16-40-10 SDN D160-16-40-12 SDN D200-16-50-12 SDN D200-18-50-12 SDN D200-20-50-12

Zeff

Tmax

80.00 100.00 100.00 125.00 160.00 160.00 160.00 200.00 200.00 200.00

8.00 8.00 10.00 12.00 12.00 16.00 16.00 16.00 18.00 20.00

12 14 14 12 14 14 12 14 14 14

6 7 7 6 7 7 6 7 7 7

17.00 24.00 24.00 33.00 50.00 50.00 50.00 63.00 50.00 63.00

41.00 47.00 47.00 55.00 55.00 55.00 55.00 69.00 69.00 69.00

27.00 32.00 32.00 40.00 40.00 40.00 40.00 50.00 50.00 50.00

12.0 12.0 14.0 16.0 16.0 20.0 20.0 20.0 24.0 26.0

• For user guide, see pages 320-328 For inserts, see pages: QDCT-PDN (427) • QDMT 1205..PDTN-M (427) • QOMT-HQ (424) • QPMT 100408PDTN (425) • XOMT-HQ (425) • XPMT-HQ (426)

Spare Parts Designation SDN D080-08-27-06 SDN D100-08-32-06 SDN D100-10-32-06 SDN D125-12-40-10 SDN D160-12-40-10 SDN D160-16-40-10 SDN D160-16-40-12 SDN D200-16-50-12 SDN D200-18-50-12 SDN D200-20-50-12

308

ISCAR

SR 34-514 SR 34-514 SR 34-514 SR 14-544/S SR 14-544/S SR 14-544/S SR 34-510 SR 34-510 SR 34-510 SR 34-510

T-7/51 T-7/51 T-7/51 T-15/51 T-15/51 T-15/51 PN PN PN PN

3-4 3-4 3-4 3-4

BLD T15/M7 BLD T15/L7 BLD T15/L7 BLD T15/M7

SW6-T SW6-T SW6-T SW6-T

Full Slot Disk Type Slotting Cutters with Cartridges Carrying Tangentially Mounted LN.. 1506.. Inserts

Tmax

H1 D

Designation SDN D125-1925-40-CALN15 SDN D160-1925-40-CALN15 SDN D200-1925-50-CALN15 SDN D250-1925-60-CALN15

ap min(1)

ap max

Tmax

Zeff

18.90 18.90 18.90 18.90

25.60 25.60 25.60 25.60

34.00 52.00 65.00 82.00

8 10 14 16

4 5 7 8

125.00 160.00 200.00 250.00

56.00 56.00 70.00 85.00

40.00 40.00 50.00 60.00

26.0 26.0 26.0 26.0

1.136 1.913 3.031 4.803

• Each cutter body can be changed into full slot, bottom or top milling configuration by mounting the cartridges accordingly • Half of the inserts are used on right-hand cartridges and half on left-hand cartridges • Gang-mill assembly SDN and left-hand SSB cutters feature two keyways. • To reduce vibration, it is recommended to assemble gang-mills with alternating keyway position. • For cartridge details, see page 311 (1) The cutter will be set to the minimum width range unless a specific width is requested by the user For inserts, see pages: LNKX 1506PN-N PL (416) • LNKX/LNMT 1506PNTN/PN-N MM (416) • LNMT/LNHT 1506...-N HT (418) • LNMW 1506 PNTN (416)

SLOTTING CUTTERS

D3 Da

SDN-CALN15

SDN-CALN Spare Parts Designation SDN-CALN15

CA90 1928-R-LN15

CA90 1928-L-LN15

D3 Da

FST

Top-Side Cutting, Flanged Type Slotting Cutters

Tmax

Designation FST D100-12-27-R10 FST D125-12-32-R10

H L H5

Zeff

Tmax

Arbor(1)

100.00 125.00

9.00 9.00

11 13

25.00 34.00

55.00 65.00

27.00 32.00

17.50 20.00

12.00 12.00

40.00 45.00

B B

SR 14-544/S T-15/51 SR 14-544/S T-15/51

For adaptation options, see page 328 For inserts, see pages: ADKR 1505PDR/L-HM (390) • ADKT 1505..R/L-HM (393) • ADKT 1505PDR/L-HM (392) • ADKT 1505PDTR/L-RM (392) • QDCT-PDN (427) • QDMT 1205..PDTN-M (427) • QPMT 100408PDTN (425) • XPMT-HQ (426)

(1)

309

SLOTTING CUTTERS

SSB

Single-Side Cutting, Disk Type Slotting Cutters

H5 Tmax D

Designation SSB D100-12-32-R/L10 SSB D125-12-40-R/L10 SSB D160-16-40-R/L10

Tmax

9.00 9.00 9.00

100.00 125.00 160.00

9 11 13

26.00 35.00 52.00

47.00 55.00 55.00

32.00 40.00 40.00

12.00 12.00 16.00

16.0 16.0 20.0

SR 14-544/S SR 14-544/S SR 14-544/S

T-15/51 T-15/51 T-15/51

For inserts, see pages: QDCT-PDN (427) • QDMT 1205..PDTN-M (427) • QPMT 100408PDTN (425) • SPMT-HQ (426) • XPMT-HQ (426)

Tool Diameter 80

100

125

160

Width of Cutter 200

250

Type of Insert

17.5

25 QPMT 1004 XPMT 1004 SPMT 1004 (For R.H. cut only) LNKX 1506 LNMT 1506 LNHT 1506...HT

Without seat

S890 SSB-13

Half Side / Face Disk Milling Cutters Carrying HELIDO S890 SNMU 1305 Inserts

Tmax

ap H5

kg Designation D ap Z Tmax D3 Da H5 H1 S890 SSB D125-20-40-R/L13 125.00 9.00 14 33.00 56.00 40.00 20.00 24.0 1.196 SR 11800745 BLD IP15/S7

SW6-T-SH

For inserts, see pages: S890 SNMU 1305PN... (442)

SSB-LN15-R/L

Tmax

Single-Side Cutting, Disk Type Slotting Cutters

H1 ap H5 D

Designation SSB D080-22-27-LN15-R/L SSB D100-22-32-LN15-R/L SSB D125-22-40-LN15-R/L SSB D160-22-40-LN15-R/L SSB D200-24-50-LN15-R/L

Tmax

80.00 100.00 125.00 160.00 200.00

10 12 15 20 25

18.00 26.00 35.00 52.00 65.00

14.00 14.00 14.00 14.00 14.00

42.00 48.00 56.00 56.00 70.00

27.00 32.00 40.00 40.00 50.00

22.00 22.00 22.00 22.00 24.00

24.0 26.0 26.0 26.0 28.0

0.561 0.951 1.515 2.640 4.655

SR SR SR SR SR

34-535 34-535 34-535 34-535 34-535

BLD BLD BLD BLD BLD

T15/M7 T15/M7 T15/M7 T15/M7 T15/M7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

• Note: Left-hand cutters are designated by a yellow groove For inserts, see pages: LNAT 1506-W (419) • LNAT 1506..PN-N MM (419) • LNAW-15 (CBN) (415) • LNHW 1506 PNTN (ceramic) (418) • LNKX 1506 1.5X45 PN-N (417) • LNKX 1506PN-N PL (416) • LNKX/LNMT 1506PNTN/PN-N MM (416) • LNMT/LNHT 1506...-N HT (418) • LNMT/LNHT 1506PN-R HT (417) • LNMW 1506 PNTN (416)

Gang-Mill Assembly SDN and left-hand SSB cutters feature two keyways. It is recommended to assemble gang-mills with alternating keyway position. This practice reduces vibration. LNMT 1506PTNT-HT R.H./L.H.

310

ISCAR

LNKX 1506... LNMT 1506... R.H./L.H.

LNMT 1506PN-R-HT R.H. only

90º lead angle cutter For D=80 lead angle cutter a=6º For D≥100 lead angle cutter a=4.5º a° 14

SLOTTING CUTTERS

CA 08 10 R LN 12 CA - Cartridge Range of Adjustment Minimum Width of Cut Maximum Width of Cut R.H. / L.H. Type of Insert: LNET/R 12 Insert Size

Cartridge Locking Screw (1)

Nut

CA-R/L-LNET 12 cartridges Adjustable Cartridge for FDN/SDN-CALN 12 Full Slot Adjustable Slotting Cutters

Right-Hand Cartridge LNET 12... Insert Insert Locking Screw

Cartridge

Cartridge Locking Screw

Nut

CA 0608-R/L-LNET 12

SR 14-500-L4.5

NUT M4-2.2

CA 0810-R/L-LNET 12

SR 14-500-L6.1

NUT M4-2.2

CA 1014-R/L-LNET 12

SR 14-500-L8.5

NUT M4-2.2

Width of Cut Min. 6.00 6.50 7.00 8.00 8.40 8.90 10.5 11.9

Insert Max.

Insert Designation

6.50 7.20 8.20 8.70 9.20 10.5 12.2 14.6

LNET 1235... LNET 1240... LNET 1245.. LNET 1248.. LNET 1250.. LNET 1255.. LNET 1265.. LNET 1277..

Clamping Screw SR SR SR SR SR SR

14-500/L4.9 14-500/L5.3 14-500/L5.9 14-500/L6.7 14-500/L7.0 14-500/L7.5

SR 14-500/L9.0

Each insert size should be ordered with its appropriate screw. When changing insert size, a new screw has to be ordered Keys:Torx T-15/51-BE Ratchet wrench key (1) Tightening torque: 4.5 ÷ 5Nxm

Nut

Cartridge Screw-SR 14-2120 Key: BLD IP25/S7 SW6-T

CA90 1928-R/L-PM15

Adjustable Cartridge for SDN and FDN-CAPM15 Slotting Cutters

LNAT 1506...Insert

Right Hand Cartridge

Designation CA90 1928-R/L-PM15-A CA90 1928-R/L-PM15-B CA90 1928-R/L-PM15-C

ap min

ap max

18.90 18.90 18.90

25.60 25.60 25.60

(1) (2) (3)

Insert Screw-SR 34-535 Key: BLD T15/S7 SW6-T

SR 34-535 SR 34-535 SR 34-535

NUT M5-4.5 NUT M5-4.5 NUT M5-4.5

SR 14-2120 SR 14-2120 SR 14-2120

For inserts with 0.8-1.6 mm radii For inserts with 2.5-3.2 mm radii (3) For inserts with 4.0 mm radius (1) (2)

LNKX 1506 / LNKX 1106...Insert

Adjustable Cartridge for SDN and FDN-CALN11/CALN15

Designation CA90 1419-R/L-LN11 CA90 1928-R/L-LN15 (a)

Nut

Cartridge Screw (1)

CA90-R/L-LN11/15 cartridges

Right Hand Cartridge

ap min

ap max

14.00 18.90

19.50 25.60

Insert Screw

SR 34-550 SR 34-535

SR 14-2120/L11.2 SR 14-2120(a)

NUT M5-4.5 NUT M5-4.5

Tightening torque: 16 Nxm

311

SLOTTING CUTTERS

Nut Cartridge Screw-SR 14-2120 Key: BLD IP25/S7 SW6-T

CA90 1723-R/L-T490-13 Adjustable Cartridge for SDN and FDN-CALN13

T490 LNHT 1306...Insert Insert Screw-SR 34-535 Key: BLD T15/S7 SW6-T

Right Hand Cartridge

Designation CA90 1723-R/L-T490-13

ap min

ap max

17.50

23.00

Slitting Cutters with TANG-GRIP Inserts D D3

SR 14-2120

Drive Shank SW/S (SS)

Drive Flange R (CSI) W

TGSF

SR 34-535-SN

DaH7

Screw

Designation TGSF 50-1.6-8KR TGSF 63-1.6-10KR TGSF 76-1.6-22A TGSF 100-1.6-22A TGSF 125-1.6-27A TGSF 50-2-8KR TGSF 63-2-10KR TGSF 80-2-22KR TGSF 100-2-22KR TGSF 125-2-32KR TGSF 50-3-8K TGSF 63-3-10K TGSF 80-3-22K TGSF 100-3-22K (1) TGSF 125-3-32K TGSF 160-3-32K TGSF 63-4-10K TGSF 80-4-22K TGSF 100-4-22K (1) TGSF 125-4-32K TGSF 160-4-40K

a° d2

NUT M5-4.5

1.60 1.60 1.60 1.60 1.60 2.00 2.00 2.00 2.00 2.00 3.00 3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 4.00

50.00 63.00 76.00 100.00 125.00 50.00 63.00 80.00 100.00 125.00 50.00 63.00 80.00 100.00 125.00 160.00 63.00 80.00 100.00 125.00 160.00

5 6 8 10 12 5 6 8 11 13 4 5 7 8 10 12 5 7 8 10 12

1.30 1.30 1.30 1.30 1.30 1.65 1.65 1.65 1.65 1.65 2.50 2.50 2.50 2.50 2.50 2.50 3.30 3.30 3.30 3.30 3.30

28.00 32.00 39.00 39.00 64.00 28.00 32.00 40.00 40.00 55.00 -

8.00 10.00 22.00 22.00 27.00 8.00 10.00 22.00 22.00 32.00 8.00 10.00 22.00 22.00 32.00 32.00 10.00 22.00 22.00 32.00 40.00

Tmax

Tmax RPM max

a°

CSI

Insert

10.00 15.00 18.00 30.00 30.00 10.00 14.50 19.00 29.00 34.00 10.00 14.50 19.00 29.00 34.00 52.00 14.50 19.00 29.00 34.00 39.00

90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90

2.4 2.4 2.4 2.4 2.4 2.5 2.5 2.5 2.5 2.5 -

SW 25-28 SW 25-32 SW 25-28 SW 25-32 SW 32-40 SW 32-40 S 32-55 SW 25-28 SW 25-32 SW 32-40 SW 32-40 S 32-55 S 32-55 SW 25-32 SW 32-40 SW 32-40 S 32-55 S 40-80

R 22-46 R 22-46 R 32-55 R 32-55 R 22-46 R 22-46 R 32-55 R 40-80

TAG 1.6 TAG 1.6 TAG 1.6 TAG 1.6 TAG 1.6 TAG 2 TAG 2 TAG 2 TAG 2 TAG 2 TAG 3 TAG 3 TAG 3 TAG 3 TAG 3 TAG 3 TAG 4 TAG 4 TAG 4 TAG 4 TAG 4

1600 1200 1050 800 640 1600 1260 1000 800 640 6300 5000 3900 4770 3820 2980 5000 3900 4770 3820 2980

ETG 2-SH-T* ETG 1.4/1.6* ETG 1.4/1.6* ETG 1.4/1.6* ETG 1.4/1.6* ETG 2-SH-T* ETG 2* ETG 2* ETG 2* ETG 2* ETG 3-4-SH* ETG 3-4-SH* ETG 3-4-SH* ETG 3-4-SH* ETG 3-4-SH* ETG 3-4-SH* ETG 3-4-SH* ETG 3-4-SH* ETG 3-4-SH* ETG 3-4-SH* ETG 3-4-SH*

• ETG extractor should be ordered separately • For drive flange set dimensions, refer to Drive Flange R (1) Tmax=26 and D3=46 when used with drive flange * Optional, should be ordered separately For inserts, see pages: TAG N-A (312) • TAG N-C/W/M (313) • TAG N-J/JS/JT (313) • TAG N-UT (314) For holders, see pages: BT-SEMC (908) • C#-SEMC (890) • DIN2080-SEMC (916) • DIN69871-SEMC (856) • HSK A-SEMC (876) • R (drive flange set) (317) • SMH MB (757) • SW/S (317)

Insert Insertion

Insert Extraction

TAG N-A

10° R 7°

Single-Ended Inserts for Parting, Grooving and Slitting Aluminum

Designation TAG N2A TAG N3A TAG N4A

ISCAR

f groove

W±0.04

R±0.05

(mm/rev)

2.10 3.05 4.05

0.20 0.20 0.24

• • •

0.02-0.10 0.03-0.14 0.03-0.16

• For cutting speed recommendations and user guide, see pages 462-468 For tools, see pages: • TGSF (312)

312

Recommended Machining Data IC20

Dimensions

Single-Ended Inserts for Parting, Grooving and Slitting Bars, Hard Materials and Tough Applications

R 7º

Dimensions

Recommended Machining Data

4.00

0.05

0.40

4.00 4.00 4.80 5.05 6.30 7.00 8.00 9.50 9.50 12.70

0.05 0.05 0.05 0.05 0.10 0.10 0.10 0.10 0.10 0.10

0.24 0.24 0.30 0.25 0.35 0.50 0.50 0.50 0.50 0.85

• • • • • • • • • • • • • • • • • • •

•

• • • • •

•

IC807

0.16 0.16 0.20 0.16 0.35 0.20 0.20 0.20 0.24

IC20

0.05 0.05 0.05 0.04 0.05 0.05 0.05 0.05 0.05

IC30N

1.40 1.60 2.00 2.40 3.00 3.05 3.05 3.05 4.00

IC908

R±0.04

IC808

W tol(±)

IC928

IC5400

Hard Tough 1

IC830

Designation TAG N1.4C TAG N1.6C TAG N2C TAG N2.4C TAG N3CB (1) TAG N3C TAG N3M (2) TAG N3W TAG N4C TAG N4CB (1) TAG N4M (2) TAG N4W TAG N4.8C TAG N5C TAG N6.3C TAG N7W TAG N8C TAG N9.5C TAG N9.5W TAG N12.7W

•

• • • • • • •

• • • • • • • •

•

f groove

(mm/rev) 0.04-0.10 0.04-0.14 0.05-0.16 0.06-0.18 0.12-0.30 0.10-0.25 0.06-0.18 0.10-0.25 0.10-0.30

SLOTTING CUTTERS

TAG N-C/W/M

0.10-0.33 0.06-0.20 0.10-0.30 0.10-0.35 0.10-0.35 0.15-0.40 0.18-0.40 0.20-0.70 0.25-0.80 0.22-0.80 0.30-0.80

•

• Feed values for grade IC20 should be decreased by 50% • For cutting speed recommendations and user guide, see pages 462-468 (1) Larger corner radii for interrupted cut and high feed applications (2) Similar to C-type, but with a modified edge; Improved chip control at medium feeds For tools, see pages: • TGSF (312)

TAG N-J/JS/JT

Single-Ended Inserts for Parting, Grooving and Slitting Soft Materials

7º

Dimensions

Recommended Machining Data

0.050 0.050 0.020 0.050 0.050 0.020 0.050 0.050 0.050 0.050 0.050 0.050 0.050 0.050 0.050 0.050

• • • • • • • • • • • • • • •

•

• •

•

• •

•

• •

• • • • • • • • • • • • • • •

IC807

0.16 0.16 0.02 0.20 0.20 0.02 0.20 0.20 0.20 0.24 0.24 0.25 0.25 0.34 0.34 0.50

IC20

1.40 1.60 2.00 2.00 2.00 3.05 3.05 3.05 3.25 4.00 4.05 5.05 5.05 6.35 6.35 7.05

IC908

R±toler

IC808

IC5400

W±0.04

IC928

Hard Tough 1

IC830

Designation TAG N1.4J TAG N1.6J TAG N2JS (1) TAG N2J TAG N2JT TAG N3JS (1) TAG N3J TAG N3JT TAG N3.2JT TAG N4J TAG N4JT TAG N5J TAG N5JT TAG N6.3J TAG N6.3JT TAG N7JT

•

• • • • • • •

• •

f groove

(mm/rev) 0.03-0.10 0.03-0.12 0.03-0.08 0.04-0.12 0.04-0.10 0.04-0.10 0.04-0.16 0.05-0.18 0.05-0.18 0.04-0.18 0.06-0.20 0.05-0.20 0.06-0.22 0.06-0.22 0.08-0.25 0.10-0.28

• JT chipformer has the basic positive configuration of the J-type and a reinforced negative frontal edge; most suitable for soft materials at low to medium feeds. • For cutting speed recommendations and user guide, see pages 462-468 (1) Sharp corners cannot be used on TGSF slitting cutters For tools, see pages: • TGSF (312)

313

7°

Single-Sided Inserts for Parting, Grooving & Slitting at Low Feeds on Cr-Ni Alloys, Ductile Materials & Low Carbon Steel

Dimensions

R±0.04

2.00 3.00 4.00 5.00 6.00

0.20 0.30 0.30 0.30 0.85

IC908

W±0.04

IC808

Designation TAG N2UT TAG N3UT TAG N4UT TAG N5UT TAG N6UT

Recommended Machining Data

Hard Tough 1

IC830

SLOTTING CUTTERS

TAG N-UT

• •

•

f groove

(mm/rev) 0.03-0.10 0.04-0.12 0.05-0.15 0.05-0.18 0.06-0.22

• • •

• For cutting speed recommendations and user guide, see pages 462-468 For tools, see pages: • TGSF (312)

GM-DG

Slitting Cutters Carrying Self-Clamped Inserts

Shank Drive (SS)

Flange Drive R (CSI)

Screw

D3 A S/SW-Shank

Designation GM D100-3DG-22K GM D125-3DG-32K GM D160-3DG-32K GM D200-3DG-40K GM D100-4DG-22K GM D125-4DG-32K GM D200-4DG-40K

a°

Tmax

Tmax RPM max

a°

CSI

(1)

2.70

3.35 100.00

22.00

2.40

29.00

800

SW 32-40

R 22-46

(2)

2.70

3.35 125.00

32.00

2.40

34.00

640

S 32-55

R 32-55

2.70

3.35 160.00

32.00

2.40

39.00

500

S 32-55

R 32-55

2.70

3.35 200.00

40.00

2.40

59.00

400

S 40-80

R 40-80

3.36

4.35 100.00

22.00

3.20

29.00

800

SW 32-40

R 22-46

Single-ended:

3.36

4.35 125.00

32.00

3.20

34.00

640

S 32-55

R 32-55

3.36

4.35 200.00

40.00

3.20

59.00

400

S 40-80

R 40-80

GIM 4C/4/4J, GIMY.. Double ended:

W min W max

(1)

Inserts Single-ended: GIM 3C/3/3J/3.2, GIMY.. Double-ended: for Tmax=12.5mm

• D3 refers to SW/S drive shanks and R drive flange set • Maximum RPM may not be exceeded • For user guide, see pages 320-328 (1) Tmax=26 when used with drive flange, D3=46 when used with drive flange (2) Only one key slot For inserts, see pages: GIM-C (318) • GIM-J (317) • GIM-W (318) For holders, see pages: BT-SEMC (908) • C#-SEMC (890) • DIN2080-SEMC (916) • DIN69871-SEMC (856) • HSK A-SEMC (876) • R (drive flange set) (317) • SMH MB (757) • SW/S (317)

Spare Parts Designation GM-DG

EDG 44A*

* (Optional, should be ordered separately)

SGSF-W

Grooving and Slitting Cutters with Integral Weldon Shanks

Tmax

Lmin d A Lmax

Designation SGSF 32-1.6-W16 SGSF 32-2-W16 (1) SGSF 40-1.6-W16 SGSF 40-2-W16 (1)

W min

W max

Tmax

1.50 1.80 1.50 1.80

1.79 2.69 1.79 2.69

32.00 32.00 40.00 40.00

16.00 16.00 16.00 16.00

7.00 7.00 11.00 11.00

3 3 4 4

1.32 1.62 1.32 1.62

L min(2) L max(2) 20.0 20.0 34.0 34.0

• For user guide, see pages 320-328 (1) Standard GSFN 2.4 mm inserts are not suitable for this tool; for suitable tool, see specific pocket size. (2) Standard GSFN 2.4 mm inserts are not suitable for this tool; for suitable tool, see specific pocket size For inserts, see pages: GSFN (319) • GSFU (319)

314

ISCAR

49.0 49.0 63.0 63.0

L 100.00 100.00 100.00 100.00

Insert GSFN/U GSFN/U GSFN/U GSFN/U

1.6 2.0 1.6 2.0

0.135 0.159 0.158 0.160

ESG ESG ESG ESG

1.4-2 1.4-2 1.4-2 1.4-2

Slitting Cutters Carrying GSAN Self-Clamped Inserts

Tmax

Screw

A Flange Drive R (CSI)

Designation W min 2.70 SGSA 32-3 2.70 SGSA 40-3-6K 2.70 SGSA 50-3-8K 2.70 SGSA 80-3-22K-10Z-FP SGSA 100-3-22K-12Z-FP 2.70 SGSA 125-3-32K-16Z-FP 2.70 3.54 SGSA 32-4 3.54 SGSA 40-4-6K 3.54 SGSA 50-4-8K 3.54 SGSA 80-4-22K-10Z-FP SGSA 100-4-22K-12Z-FP 3.54

W max

Shank Drive (SS)

3.53 32.00 4 18.20 8.00 4.0 3.53 40.00 5 21.00 6.00 3.2 3.53 50.00 7 27.00 8.00 3.2 3.53 80.00 10 22.00 2.4 3.53 100.00 12 22.00 2.4 3.53 125.00 16 32.00 2.4 4.52 32.00 4 18.20 8.00 4.0 4.52 40.00 5 21.00 6.00 3.2 4.52 50.00 7 8.00 3.2 4.52 80.00 10 22.00 3.2 4.52 100.00 12 22.00 3.2

A 2.40 2.40 2.40 2.40 2.40 2.40 3.20 3.20 3.20 3.20 3.20

Tmax RPM max 5.50 8.00 10.50 16.00 20.00 25.00 5.50 8.00 10.50 16.00 20.00

2400 2000 1600 995 795 635 2400 2000 1600 995 795

SS SW 20 SW 25-23 SW 25-28 SW 32-40 SW 32-40 SW 32-55 SW 20 SW 25-23 SW 25-28 SW 32-40 SW 32-40

CSI

R R R

R R

22-46 22-46 32-55 22-46 22-46

Insert GSAN-3 GSAN-3 GSAN-3 GSAN-3 GSAN-3 GSAN-3 GSAN-4 GSAN-4 GSAN-4 GSAN-4 GSAN-4

ESG ESG ESG ESG ESG ESG ESG ESG ESG ESG ESG

2 2 2 2 2 2 2 2 2 2 2

SLOTTING CUTTERS

SGSA

• For H5, D5, D4 refer to SW/S drive shanks and R drive flange set • Maximum RPM may not be exceeded • For user guide, see pages 320-328 For inserts, see pages: GSAN (318) For holders, see pages: R (drive flange set) (317) • SW/S (317)

315

SLOTTING CUTTERS

Slitting Cutters Carrying Self-Clamped Inserts

KR type

D 76.00 100.00 125.00 50.00 63.00 76.00 100.00 125.00 50.00 63.00 76.00 80.00 100.00 100.00 125.00 125.00 80.00 100.00 125.00 160.00 50.00 63.00 80.00 100.00 125.00 125.00 160.00 160.00 200.00 250.00 50.00 63.00 80.00 100.00 125.00 160.00 200.00 250.00 350.00 425.00 80.00 100.00 125.00 160.00 200.00 250.00 125.00 160.00 200.00 250.00 315.00 350.00

1.34 1.34 1.34 1.79 1.79 1.79 1.79 1.79 2.69 2.69 2.69 2.69 2.69 2.69 2.69 2.69 2.42 2.42 2.42 2.42 3.53 3.53 3.53 3.53 3.53 3.53 3.53 3.53 3.54 3.53 4.52 4.52 4.52 4.52 4.52 4.52 4.52 4.52 4.52 4.52 5.50 5.50 5.50 5.50 5.50 5.50 6.50 6.50 6.50 6.50 6.50 6.50

18.00 25.00 25.00 10.00 14.00 18.00 30.00 29.00 10.00 15.00 18.00 20.00 30.00 29.00 32.00 34.00 20.00 26.00 34.00 52.00 10.00 15.00 19.00 29.00 34.00 34.00 52.00 39.00 59.00 84.00 10.00 15.00 19.00 26.00 34.00 39.00 59.00 84.00 119.00 140.00 19.00 29.00 34.00 39.00 59.00 84.00 34.00 39.00 59.00 84.00 117.00 119.00

8 10 12 5 6 8 10 12 5 6 8 8 10 10 12 12 6 6 8 10 4 5 6 6 8 8 10 10 14 18 4 5 6 6 8 10 14 18 38 38 6 6 8 10 14 18 8 10 14 18 22 26

A2 A

W min W max Tmax Z 1.34 1.34 1.34 1.50 1.50 1.50 1.50 1.50 1.80 1.80 1.80 1.80 1.80 1.80 1.80 1.80 2.38 2.38 2.38 2.38 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 4.53 4.53 4.53 4.53 4.53 4.53 5.51 5.51 5.51 5.51 5.51 5.51

K type W

a° D3

Drive Flange R (CSI) for K type

Designation SGSF 76-1.4-22A SGSF 100-1.4-22A SGSF 125-1.4-27A SGSF 50-1.6-8KR SGSF 63-1.6-10KR SGSF 76-1.6-22A SGSF 100-1.6-22A SGSF 125-1.6-27A SGSF 50-2-8KR (1) SGSF 63-2-10KR (1) SGSF 76-2-22A (1) SGSF 80-2-22KR (1) SGSF 100-2-22A (1) SGSF 100-2-22KR (1) SGSF 125-2-27A (1) SGSF 125-2-32KR (1) SGSF 80-2.4-22A SGSF 100-2.4-22K SGSF 125-2.4-32K (2) SGSF 160-2.4-32K SGSF 50-3-8K SGSF 63-3-10K SGSF 80-3-22K (3) SGSF 100-3-22K (4) SGSF 125-3-27K SGSF 125-3-32K (2) SGSF 160-3-32K SGSF 160-3-40K SGSF 200-3-40K SGSF 250-3-40K SGSF 50-4-8K SGSF 63-4-10K SGSF 80-4-22K (3) SGSF 100-4-22K (4) SGSF 125-4-32K (2) SGSF 160-4-40K SGSF 200-4-40K SGSF 250-4-40K SGSF 350-4M-50K-38Z SGSF 425-4M-50K-38Z SGSF 80-5-22K (3) SGSF 100-5-22K (4) SGSF 125-5-32K (2) SGSF 160-5-40K SGSF 200-5-40K SGSF 250-5-40K SGSF 125-6-32K (2) SGSF 160-6-40K SGSF 200-6-40K SGSF 250-6-40K SGSF 315-6-40K SGSF 350-6-50K

A type

Drive Shank SW/S (SS) for K+KR types

SGSF

A 1.10 1.10 1.10 1.24 1.24 1.24 1.24 1.24 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.90 1.90 1.90 1.90 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 4.00 4.00 4.00 4.00 4.00 4.00 5.20 5.20 5.20 5.20 5.20 5.20

RPM max

a° Key

Tmax

2.4 39.00 22.00 1050 112.5 A 2.4 49.00 22.00 800 90 A 2.4 74.00 27.00 640 75 A 2.4 28.00 8.00 1600 KR SW 25-28 2.4 32.00 10.00 1260 KR SW 25-32 2.4 39.00 22.00 1050 112.5 A 2.4 39.00 22.00 800 90 A 2.4 60.00 27.00 640 75 A 2.4 28.00 8.00 1600 KR SW 25-28 2.4 32.00 10.00 1260 KR SW 25-32 2.4 39.00 22.00 1050 112.5 A 2.4 40.00 22.00 1000 KR SW 32-40 2.4 39.00 22.00 800 90 A 2.4 40.00 22.00 800 KR SW 32-40 2.4 60.00 27.00 640 75 A 2.4 55.00 32.00 640 KR S 32-55 2.4 39.00 22.00 1000 90 A 2.4 46.00 22.00 800 90 K 2.4 55.00 32.00 640 K 2.4 55.00 32.00 500 90 K 2.4 28.00 8.00 1600 K SW 25-28 2.4 32.00 10.00 1260 K SW 25-32 2.4 40.00 22.00 1000 K SW 32-40 2.4 40.00 22.00 800 90 K SW 32-40 2.4 0.00 27.00 0 K 2.4 55.00 32.00 640 K S 32-55 2.4 55.00 32.00 500 90 K S 32-55 2.4 80.00 40.00 500 90 K S 40-80 2.4 80.00 40.00 400 90 K 2.4 80.00 40.00 320 90 K 3.2 28.00 8.00 1600 K SW 25-28 3.2 32.00 10.00 1260 K SW 25-32 3.2 40.00 22.00 1000 K SW 32-40 3.2 40.00 22.00 800 90 K SW 32-40 3.2 55.00 32.00 640 K S 32-55 3.2 80.00 40.00 500 90 K S 40-80 3.2 80.00 40.00 400 90 K 3.2 80.00 40.00 320 90 K 3.2 110.00 50.00 230 90 K 3.2 110.00 50.00 190 90 K 4.0 40.00 22.00 1000 90 K SW 32-40 5.0 40.00 22.00 800 90 K SW 32-40 4.0 55.00 32.00 640 90 K S 32-55 4.0 80.00 40.00 500 90 K S 40-80 4.0 80.00 40.00 400 90 K 4.0 80.00 40.00 320 90 K 5.2 55.00 32.00 640 90 K S 32-55 5.2 80.00 40.00 500 90 K S 40-80 5.2 80.00 40.00 400 90 K 5.2 80.00 40.00 320 90 K 5.2 80.00 40.00 250 90 K 5.2 110.00 50.00 230 90 K -

CSI

Insert

GSFU GSFU GSFU GSFU,GSFN GSFU,GSFN GSFU,GSFN GSFU,GSFN GSFU,GSFN GSFU,GSFN GSFU,GSFN GSFU,GSFN GSFU,GSFN GSFU,GSFN GSFU,GSFN GSFU,GSFN GSFU,GSFN GSFN R 22-46 GSFN R 32-55 GSFN R 32-55 GSFN GSFU,GSFN GSFU,GSFN R 22-46 GSFU,GSFN R 22-46 GSFU,GSFN GSFU,GSFN R 32-55 GSFU,GSFN R 32-55 GSFU,GSFN R 40-80 GSFU,GSFN R 40-80 GSFU,GSFN R 40-80 GSFU,GSFN GSFN GSFN R 22-46 GSFN R 22-46 GSFN R 32-55 GSFN R 40-80 GSFN R 40-80 GSFN R 40-80 GSFN R 50-110 GSFN R 50-110 GSFN R 22-46 GSFN R 22-46 GSFN R 32-55 GSFN R 40-80 GSFN R 40-80 GSFN R 40-80 GSFN R 32-55 GSFN R 40-80 GSFN R 40-80 GSFN R 40-80 GSFN R 40-80 GSFN R 50-110 GSFN

ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 1.4-2 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 11 ESG 1 ESG 1 ESG 1 ESG 1

• Only the K and KR type cutters feature 4 driving holes around the central hole; they can be driven by the R drive shanks • Refer to SW/S drive shanks and R driving flange set • Maximum RPM may not be exceeded • For user guide, see pages 320-328 (1) Standard GSFN 2.4 mm (.095") inserts are not suitable for this tool. For suitable tool, see specific pocket size (2) Tmax=16, D3=46 when used with drive flange (3) Tmax=26, D3=46 when used with drive flange (4) Tmax=26, D3=46 when used with drive flange. For inserts, see pages: GSFN (319) • GSFU (319) For holders, see pages: BT-SEMC (908) • C#-SEMC (890) • DIN2080-SEMC (916) • DIN69871-SEMC (856) • HSK A-SEMC (876) • R (drive flange set) (317) • SMH MB (757) • SW/S (317)

316

ISCAR

Drive Shanks for SELF-GRIP Slitting Cutters

Screw

D3 D5 d2

D5 d2

d D3

L SW :- : Type

Designation SW 20 SW 25-23 SW 25-28 SW 25-32 SW 32-40 S 32-55 S 40-80

SW20

S:- : Type

20.00 25.00 25.00 25.00 32.00 32.00 40.00

20.00 23.00 28.00 32.00 40.00 55.00 80.00

8.00 6.00 8.00 10.00 22.00 32.00 40.00

14.40 13.60 18.00 22.00 32.00 45.00 63.00

25.0 25.0 25.0 30.0 -

100.00 110.00 110.00 110.00 120.00 60.00 60.00

0.244 0.001 0.001 0.001 0.002 0.002 1.808

For tools, see pages: GM-DG (314) • SGSA (315) • SGSF (316) • TGSF (312)

SLOTTING CUTTERS

3 Typ.

SW/S

Spare Parts Designation SW 20 SW 25-23 SW 25-28 SW 25-32 SW 32-40 S 32-55 S 40-80

SR M5X20 DIN7991 SR 34-510 SR 76-961 SR 76-961

HW 3.0 T-15/5 T-15/5 T-15/5 T-15/5

SW 25-32 SW 32-40 S 32-55 S 40-80

SR 76-943 SR 76-944

BLD T20/M7

R (drive flange set)

Drive Flange Set for SELF-GRIP Slitting Cutters

Designation R 22-46 R 32-55 R 40-80 R 50-110

SW6-T

HW 6.0

CSI

22.00 32.00 40.00 50.00

46.00 55.00 80.00 110.00

32.00 45.00 63.00 80.00

5.00 6.00 11.00 14.00

10.00 10.00 12.00 14.00

R 22-46 R 32-55 R 40-80 R 50-110

PIN D5X15.6 PIN D6X15.6 PIN D11X16.5 PIN D14X19.9

R 22-46 R 32-55

For tools, see pages: GM-DG (314) • SGSA (315) • SGSF (316) • TGSF (312)

±0.1

GIM-J

Utility Single-Sided Inserts for Parting and Grooving Soft Materials, Tubes and Small Diameters

7°

15.3 Ref.

Dimensions

0.17 0.25 0.25

1.70 2.40 3.20

IC20

2.20 3.00 4.00

IC908

IC354

IC328

W±0.05

IC656

Designation GIM 2.2J GIM 3J GIM 4J

Recommended Machining Data

Hard Tough 1

(mm/rev)

•

• • •

0.06-0.13 0.08-0.15 0.08-0.18

f groove

• For cutting speed recommendations and user guide, see pages 462-468 For tools, see pages: • GM-DG (314)

317

7°

Parting and Grooving Single-Sided Inserts for Parting Bars, Hard Materials and Tough Applications

15.3 Ref.

Dimensions

3.00 4.00 5.00 6.00

0.22 0.25 0.40 0.40

2.40 3.40 4.00 4.80

•

• •

• • • •

IC20

IC908

W±0.05

IC354

Designation GIM 3C GIM 4C GIM 5C GIM 6C

Recommended Machining Data

Hard Tough 1

IC328

SLOTTING CUTTERS

±0.1

GIM-C

•

f groove

(mm/rev) 0.15-0.25 0.15-0.25 0.15-0.30 0.15-0.30

• •

• For cutting speed recommendations and user guide, see pages 462-468 For tools, see pages: • GM-DG (314)

±0.1

GIM-W

7°

Single-Sided Inserts with Central Ridged Chipformer and Reinforced Edge for Parting and Grooving Alloy Steel

15.3 Ref. M

W R

Dimensions

0.18 0.22 0.22 0.25

2.40 2.40 2.40 3.20

IC20

2.40 3.00 3.20 4.00

IC908

IC354

IC328

W±0.05

IC656

Designation GIM 2.4 GIM 3 GIM 3.2 GIM 4

Recommended Machining Data

Hard Tough 1

(mm/rev)

• •

• • •

• • • •

0.10-0.18 0.10-0.18 0.10-0.20 0.15-0.20

f groove

• For cutting speed recommendations and user guide, see pages 462-468 For tools, see pages: • GM-DG (314)

12°

GSAN

SELF-GRIP Slitting Inserts

7°

W r

Dimensions

For tools, see pages: SGSA (315)

318

ISCAR

IC328

IC908

Designation GSAN 3 GSAN 4

Hard Tough 1

3.00 4.00

0.20 0.24

• •

•

SELF-GRIP Slitting Inserts

7° W C

Dimensions

• • • • • • • • •

• •

•

• • • • • • • • • • •

•

• •

IC20

IC250

• • • • • • • • • • • • • • • •

IC908

IC928

r 0.16 0.20 0.20 0.20 0.25 0.20 0.22 0.30 0.30 0.25 0.25 1.52 0.26 1.50 0.20 0.50 0.50

IC308

IC328*

W 1.60 2.00 2.39 2.41 3.00 3.02 3.20 4.02 4.04 4.78 4.80 4.80 4.98 5.22 5.98 6.35 6.37

IC328

Designation GSFN 1.6 GSFN 2 GSFN 2.4J GSFN 2.4 GSFN 3J GSFN 3 GSFN 3.2 GSFN 4J GSFN 4 GSFN 4.8J GSFN 4.8 GSFN 4.8-1.52 GSFN 5 GSFN 5.2-1.5 GSFN 5.98 GSFN 6C GSFN 6

Hard Tough 1

• • • • • •

SLOTTING CUTTERS

GSFN

•

• Tolerance:W±0.05 For tools, see pages: SGSF (316) • SGSF-W (314)

GSFU

Slitting and Grooving Full Radius Inserts

7° W r

Dimensions

r 0.67 0.80 0.85 1.11 1.50

• • • •

IC20

W 1.34 1.61 1.73 2.16 3.02

IC250

IC328

Designation GSFU 1.4 GSFU 1.6 GSFU 1.7 GSFU 2.2 GSFU 3

Hard Tough 1

• • •

• Tolerance:W±0.05 For tools, see pages: SGSF (316) • SGSF-W (314)

GSHT

W GSHT-K

Dimensions

Designation GSHT 6K (1) GSHT 6 GSHT 7 GSHT 8 (1)

Hard Tough 1

5.40 6.35 7.00 8.00

0.00 0.50 0.50 0.50

• •

IC908

GSHT

IC928

W R

IC328

Slitting Inserts for Specially Tailored Heavy Duty Slitting Cutters

• •

To be used in combination with GSHT regular inserts (6-8 mm) for half-effective cutter configuration

Inserts for heavy duty applications for use on specially tailored cutters, diameter range: 250-1470 mm. Chamfered inserts, GSHT-6K, can be used in a half-effective configuration to reduce overload, eliminate chatter, and improve chip flow.

319

SLOTTING CUTTERS

USER GUIDE

Specially Tailored Inserts for Grooving

Possible Insert Width for Each Cutter’s Seat Size W±0.02 Range

Seat GSFN

1.50-1.79 1.80-2.69 2.70-3.53 3.54-4.52 4.53-5.50 5.51-6.50

1.6 2 3 4 5 6

1.1 1.6 2.4 3.2 4.1 5.2

GIPI

GSFP

Repeatability ±0.025

5 W

5 7˚

W R

7˚

W ± 0.02 W ± 0.02

Designation for Specially Tailored Inserts

GSFP

1.98

0.30

0.05

2.5T

IC328 Carbide Grade

. ±0.02 Rectified . ±0.1 Blank Width

320

ISCAR

Left-hand side or both sides

Right-hand side (If different)

Corner Specification

Additional Code Letters

Specially Tailored Inserts for Grooving Examples

Designation

R0.25 TYP.

E1 GSFP-4.00-0.25

4.0 R4.0

R1.65

3.30

3.95 1.98

GSFP-3.95-4.00

R0.05

R0.30

3.5

GSFP-1.98-0.3-0.05-3.5T

SLOTTING CUTTERS

USER GUIDE

5.28

4.10 R1.2

R0.0

E4A GSFP-5.28-1.20-0.00-25A4.10

25° 5.28

4.10 R1.2

R0.0

A–Chamfer E4B

Preceding digits: Chamfer angle to center line

GSFP-5.28-25A4.10-0.00-1.20 A–Followed by digits - representing the nominal width location of chamfer

25° 5.28 2.05

4.10 R0.2

R0.0

E5 GSFP-5.28A4.10-0.00-0.20-45A2.05

25°

45°

R0.15 4.4

60°

GIP-4.4-MT-0.15

– Metric thread 60º

MT – With corner radius  WT

– Whitworth thread 55º

WT – With corner radius  R0.15

90°

5.4

GSFP-5.4-90V0.15

V – V shape inclusive angle (Blank width 5.4 not rectified)

R0.35 TYP.

E9 1.82

29°

GSFP-4.40-29V1.82K-0.35

K – Frontal straight width of trapezoid (Width 4.40 rectified)

4.4 10° 50°

80° R0.1

5.4

40°

E10

V shape 80º at 10º slant angle

GIP-5.4-80V0.10-10RS

(Blank width 5.4 not recitifed)

E13

LA – Lead angle - Left-hand

15° R0.0 4.0

3.10 R0.10 TYP.

5°

GSFP-4.00-0.00-0.30-5LA

RA – Lead angle - Right-hand

R0.3

4.5 0.2 1.98

E14

– Depth of groove (nominal)

GIP-1.98-0.00-4.50T0.20B

– Break corners width of chamfers, 45º

GFP-1.98-0.00-4.50T0.20B

Note: Blank width > 2B+W

R0.00 TYP.

When ordering inserts, include carbide grade with designation.

321

SLOTTING CUTTERS

USER GUIDE

Machining Data for MULTI-MASTER Groove Milling Heads ISO

Material

Annealed

420

125

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

>= 0.55 %C

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/martensitic

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Low alloy steel and cast steel (less than 5% of alloying elements)

Quenched and tempered

Stainless steel and

Cast iron nodular (GGG)

Grey cast iron (GG) Malleable cast iron

alloyed

20 21

Cured

100

<=12% Si

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Duroplastics, fiber plastics

High temp. alloys Ni or Co based

Chilled cast iron Cast iron

322

ISCAR

Hard rubber Fe based

Hardened steel

Non-metallic

Titanium Ti alloys

130 230

Copper alloys

250

Ferritic Pearlitic

wrought alloy Aluminum-cast,

Pearlitic

Not cureable

Aluminum-

Material No.

< 0.25 %C

High alloyed steel, cast steel, and tool steel

Hardness HB

>= 0.25 %C Non-alloy steel and cast steel, free cutting steel

Condition

Tensile Strength [N/mm2]

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast

320

RM 400 Alpha+beta alloys cured

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Material No.

MM-TS Fee

Speed V m/min

MM-GRIT P-TYPE Feed mm/t Fz (min) Fz (max)

Fz (min)

110-140

0.08

0.20

110-160

0.05

0.15

100-120

0.08

0.18

100-150

0.05

0.15

Fz (max)

Speed V m/min

MM-GRIT K-TYPE Feed mm/t Fz (min) Fz (max)

Speed V m/min

70-100

0.08

0.15

80-100

0.05

0.15

70-100

0.08

0.15

80-100

0.05

0.15

60-80

0.08

0.15

60-80

0.05

0.15

100-120

0.08

0.15

110-150

0.05

0.15

90-120

0.08

0.15

100-120

0.05

0.15

80-110

0.08

0.15

70-110

0.05

0.15

70-100

0.05

0.12

70-100

0.05

0.15

60-80

0.05

0.18

60-80

0.05

0.15

55-70

0.08

0.15

55-70

0.05

0.15

0.06

0.12

100-130

0.03

0.15

100-130

0.03

0.10

100-130

100-120

0.08

0.15

100-130

0.03

0.15

100-130

0.03

0.10

80-120

0.05

0.10

90-120

0.03

0.12

90-120

0.03

0.10

160-220

0.10

0.20

160-220

0.03

0.12

120-200

0.10

0.15

120-200

0.03

0.12

100-140

0.10

0.20

80-100

0.10

0.15

180-250

0.10

0.20

180-250

0.03

0.15

160-220

0.10

0.15

160-220

0.03

0.15

800-1200

0.10

0.20

800-1200

0.05

0.15

800-1200

0.10

0.20

800-1200

0.05

0.15

600-1000

0.05

0.15

500-1000

0.05

0.15

200-400

0.05

0.15

30-40

0.02

0.12

25-35

0.05

0.12

25-40

0.02

0.12

25-35

0.05

0.12

25-40

0.01

0.12

25-35

0.05

0.12

25-40

0.01

0.12

40-60

0.05

0.12

25-40

0.01

0.12

40-60

0.05

0.12

40-60

0.05

0.12

40-60

0.05

0.10

40-60

0.05

0.10

SLOTTING CUTTERS

USER GUIDE

38 39 40 41

323

SLOTTING CUTTERS

USER GUIDE

Feed Direction Down (climb) milling is recommended. Up milling or plunging are possible. (In down milling or plunging, backlash should be eliminated.)

Defining Actual Feed

Chip thickness decrease as the depth of cut decreases. Therefore, recommended feed (fz) can be increased as shown in the table. T/D Increase recommended feed by

1/6

1/8

1/10

30%

45%

100%

fz D

1/20

T=D/3

15%

T=D/4 T=D/10 Vf

Chip Thickness as a Function of D.O.C. to Diameter Ratio

Chip Formation in Slot Milling Chip shape is a function of the depth of cut. Down milling starts with large chip section, and exits with reduced chip selection. Down milling is recommended for improved tool life under stable conditions.

Stacked Cutters(1) Milling Wider Slots with Two Stacked Cutters 1. In accordance with the required width of cut (W1+W2), choose the recommended SGSF cutter combination (A, B, or C) from the table on the next page. 2. The diameters and coupling holes must fit properly. 3. All cutters (with the exception of ø125 mm type) have two key slots enabling staggered stacking. 4. Maximum value of shim ∆S (see table below) refers to maximum size of ∆S1+∆S2 defined for a complete overlap of radii. When a projection is allowed at the bottom of the groove, ∆S1 and ∆S2 may be increased theoretically up to the corner size of the insert.

5. Pins of the driving flange set should be lengthened to ensure contact length of at least 8 mm into one flange and 3 mm into the other. 6. When coupling cutters W=6.35, a shim (S) of 0.16 mm minimum thickness must be used. 7. The tolerance of effective widths is up to±0.2 mm. Due to the accumulation of tolerances, a step of 0.1 mm may occur at the groove bottom.

Insert Width and Possible Modification See sketches on next page W

∆A max

∆S max

2.40 3.00 3.18 4.05 4.78 5.00 5.20 6.35

2.40 2.40 2.40 3.20 4.00 4.00 4.00 5.20

0.16 0.20 0.22 0.24 0.28 0.28 1.50 0.50

0.33 0.24 0.24 0.32 0.40 0.40 0.40 —(1)

— 0.10 0.17 0.19 0.11 0.22 — 0.13

∆A max - Maximum possible side ground for each cutter ∆S max - Maximum possible shim width for each cutter W, W1, W2 - Normal width of insert (1)

324

Only cutters with 160-250 diameter sizes can be stacked.

ISCAR

Milling Wider Slots with Stacked, Double Cutters

Stacked Cutters(1) Feed Range per Insert Size 0.25 0.20

1.4 1.6

2.4

The recommended values refer to C-type chipformer, for J-type reduce feed by 30%.

0.12-0.30

0.10-0.25

0.08-0.22

0.08-0.20

0.06-0.18

0.06-0.15

0.05

0.05-0.13

0.10

0.04-0.12

0.15

0.04-0.1

Feed per Tooth - fz (mm/tooth)

Requires modification of cutter. Note: Tables on this page and the next apply only to standard SELF-GRIP inserts which appear in this catalog. The number of options increases with the use of specially tailored inserts.

6.35

SLOTTING CUTTERS

USER GUIDE

Insert Width - W (mm)

A= A1+ A2 A1

S= S1+ S2

A A1

A2 W1

WB WB=0.5x(W1+W2+A1+A2)

W2 WC

WC=WB+( S1+ S2)

WA=WB-( A1+ A2) Single cutter, standard

A - Double cutters with modified body thicknesses stacked for smaller widths

B - Unmodified, stacked double cutters of nominal width

C - Stacked, double cutters with spacer for larger widths

Table 1: Effective Width of Cut

(1)

2.40 3.00 3.00 3.18 3.18 3.18 4.05 4.05 4.05 4.05 4.78 4.78 4.78 4.78 4.78 5.00 5.00 5.00 5.00 5.00 5.00 5.20 6.35 6.35 6.35 6.35 6.35 6.35

2.40 2.40 3.00 2.40 3.00 3.18 2.40 3.00 3.18 4.05 2.40 3.00 3.18 4.05 4.78 2.40 3.00 3.18 4.05 4.78 5.00 5.00 3.00 3.18 4.05 4.78 5.00 6.35

4.14 4.53 4.92 4.62 5.01 5.10 5.38 5.77 5.86 6.61 6.06 6.45 6.54 7.30 7.98 6.17 6.56 6.65 7.41 8.09 8.2 8.3 — — — — — —

— — — — — —

4.48 5.04 5.39 5.18 5.48 5.57 6.02 6.32 6.41 7.24 6.74 7.08 7.17 8.01 8.77 6.89 7.19 7.28 8.12 8.88 8.99 8.42

Wc(1)

— — 5.40 5.19 5.49 5.58 6.03 6.33 6.42 7.25 — 7.09 7.18 8.02 8.78 6.90 7.20 7.29 8.13 8.89 9.00 — 8.64-8.71 8.73-8.87 9.56-9.72 10.33-10.41 10.44-10.63 11.71-11.81

— — 5.43-5.60 — 5.52-5.76 5.61-5.92 — 6.36-6.62 6.45-6.78 7.28-7.63 — 7.12-7.30 7.21-7.46 8.05-8.32 8.81-9.00 6.93-7.12 7.23-7.52 7.32-7.68 8.16-8.54 8.92-9.22 9.03-9.44 —

Only cutters with 160-250 diameter sizes can be stacked.

Shim...

∆S1max ∆S 2max

1. The higher values in the width-of-cut range shown provide complete overlap of corner radii. ∆A max - Maximum possible side ground for each cutter ∆S max - Maximum possible shim width for each cutter W, W1, W2 - Normal width of insert

325

SLOTTING CUTTERS

USER GUIDE

Machining Data for Slitting with SELF-GRIP and TANGSLIT Cutters ISO

Material

Annealed

420

125

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

>= 0.55 %C

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/martensitic

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Low alloy steel and cast steel (less than 5% of alloying elements)

Quenched and tempered

Stainless steel and

Cast iron nodular (GGG)

Grey cast iron (GG) Malleable cast iron

alloyed

160

250

Ferritic

130

Pearlitic

230

20 21

<=12% Si

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Duroplastics, fiber plastics

Hard rubber

High temp. alloys Ni or Co based

Titanium Ti alloys Hardened steel Chilled cast iron Cast iron • For machining aluminum, use IC20; maximum cutting speed corresponds to the maximum RPM indicated on the cutter A - First choice B - Second choice • Recommendations are for normal machining conditions • If excessive wear occurs, select insert with higher hardness • If chipping or breakage occurs, select insert with more toughness (1) For workpiece materials list, see pages 1008-1043

ISCAR

Ferritic Pearlitic

Fe based

326

Non-metallic

260

100

Copper alloys

180

Pearlitic

Cured

wrought alloy Aluminum-cast,

Ferritic/pearlitic

Not cureable

Aluminum-

Material No.

< 0.25 %C

High alloyed steel, cast steel, and tool steel

Hardness HB

>= 0.25 %C Non-alloy steel and cast steel, free cutting steel

Condition

Tensile Strength [N/mm2]

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast

320

RM 400 Alpha+beta alloys cured

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Recommended Cutting Speed (m/min) Coated

Uncoated

Material No. 1

IC328

IC928

IC908

A 80-150

A 80-160

B 120-220

A 80-130

A 80-180

B 120-200

A 80-130

A 80-180

B 120-200

A 60-110

A 70-150

B 100-170

A 60-100

A 70-160

B 100-180

A 80-140

A 70-160

B 120-190

A 60-120

A 70-140

B 100-180 B 100-180

A 60-120

A 70-140

A 60-110

A 70-110

B 80-120

A 60-80

A 70-90

B 80-120

A 50-70

A 50-80

B 60-100

50-110

60-140

70-180

50-100

60-120

60-160

50-100

60-120

60-160

IC20

115-140

95-110

90-120

70-100

90-140

70-110

70-100

55-80

115-140

95-110

90-120

SLOTTING CUTTERS

USER GUIDE

70-100

250max

29 30 31

40-50

30-40

20-30

30-40

20-30

30-40

20-30

15-25

30-40

15-25

30-40

20-30

25-50

30-40

50-60

30-50

10-20

327

SLOTTING CUTTERS

USER GUIDE

Slot Milling Cutters Arbor Hole Styles and Dimensions

Style A

d a

8.4

5.6

10.4

6.5

12.4

7.0

14.4

8.1

Style B

10.9

6.5

12.4

7.0

14.4

8.0

16.4

8.0

66.7

16.4

9.0

101.6

25.7

14.0

101.6

177.8

25.7

14.0

66.7

16.4

9.0

101.6

25.7

14.0

d a E

Style C

d2 d a b

Style D

d a

b E

Style E d2 d a E

b ae

328

ISCAR

CUTTERS FOR ALUMINUM

329

CUTTERS FOR ALUMINUM

Rd°

HSM90S EAL-14

Long Reach Endmills Carrying HSM90S APCR 1405... Inserts for Machining Aluminum

Designation D ap Z HSM90S EAL-D32-2-C32-14 32.00 10.00 2 HSM90S EAL-D40-2-C32-14 40.00 10.00 2

80.00 200.00 32.00 45.00 220.00 32.00

RPM max Rd° 37500 37000

10.0 10.0

1.020 SR M5X0.8IP20-1S BLD IP20/M7 SW6-T-SH 1.248 SR M5X0.8IP20-1S BLD IP20/M7 SW6-T-SH

• Important: When machining at very high cutting speeds and the insert needs replacing, it is also recommended to replace the screw • Insert tightening torque: 6 (Nxm) For inserts, see pages: HSM90S APCR 1405 (399)

For inserts with a corner radius larger than 5.0 mm, the corner of the pocket must be modified according to the drawing.

R body= R insert +0.5 mm

D3 Da

Rd°

HSM90S FAL-14

90° Face Mills Carrying Super Positive and Polished Rake Inserts for Machining Aluminum at High Rotation Speeds

Designation HSM90S FAL-D050-2-22-14 HSM90S FAL-D050-3-22-14 HSM90S FAL-D063-3-27-14 HSM90S FAL-D080-4-27-14

ap D

Arbor(1)

Rd°

RPM max

50.00 50.00 63.00 80.00

2 3 3 4

10.00 10.00 10.00 10.00

57.00 57.00 57.00 57.00

47.00 47.00 58.00 60.00

22.00 22.00 27.00 27.00

A A A A

8.0 8.0 6.0 5.0

38000 38000 27000 25000

0.434 0.419 0.691 0.955

• Important: When machining at very high cutting speeds and the insert needs replacing, it is also recommended to replace the screw • Insert tightening torque: 6 (Nxm) (1) For adaptation options, see page 461 For inserts, see pages: HSM90S APCR 1405 (399)

For inserts with a corner radius larger than 5.0 mm, the corner of the pocket must be modified according to the drawing. R body= R insert +0.5 mm

Spare Parts Designation HSM90S FAL-D050-2-22-14 HSM90S FAL-D050-3-22-14 HSM90S FAL-D063-3-27-14 HSM90S FAL-D080-4-27-14

330

ISCAR

SR SR SR SR

M5X0.8IP20-1 M5X0.8IP20-1 M5X0.8IP20-1 M5X0.8IP20-1

BLD BLD BLD BLD

IP20/M7 IP20/M7 IP20/M7 IP20/M7

SW6-T-SH SW6-T-SH SW6-T-SH SW6-T-SH

SR SR SR SR

M10X40DIN912 M10X40DIN912 M12X35DIN912 M12X35DIN912

Long Reach Endmills Carrying HM90 APCR 1605 Inserts for Machining Aluminum

Designation HM90 EAL-D25-C24L180-16 HM90 EAL-D25-C25L125-16 HM90 EAL-D25-C25L200-16 HM90 EAL-D32-C31L220-16 HM90 EAL-D32-C32L150-16 HM90 EAL-D32-C32L200-16 HM90 EAL-D32C32L150-50-16 HM90 EAL-D40-C32L150-16 HM90 EAL-D40-C32L220-16 HM90 EAL-D40-C40L250-16 HM90 EAL-D50-C32L150-16

ap(1)

25.00 25.00 25.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 50.00

1 1 1 2 2 2 2 2 2 2 3

15.80 15.80 15.80 15.80 15.80 15.80 15.80 15.80 15.80 15.80 15.80

69.00 65.00 90.00 80.00 50.00 85.00 45.00 80.00 85.00

180.00 125.00 200.00 220.00 150.00 200.00 150.00 150.00 220.00 250.00 150.00

24.00 25.00 25.00 31.00 32.00 32.00 32.00 32.00 32.00 40.00 32.00

Shank(2) RPM max C C C C C C C C C C C

7000 7000 7000 45643 45643 45643 45643 36809 36809 36809 29000

Rd°

25.9 25.9 25.9 22.4 22.4 22.4 22.4 16.9 16.9 16.9 11.2

0.558 0.381 0.621 1.127 0.737 1.019 0.757 0.905 1.283 2.105 1.222

CUTTERS FOR ALUMINUM

Rd°

HM90 EAL-16

Spare Parts Designation HM90 EAL-D25-C24L180-16 HM90 EAL-D25-C25L125-16 HM90 EAL-D25-C25L200-16 HM90 EAL-D32-C31L220-16 HM90 EAL-D32-C32L150-16 HM90 EAL-D32-C32L200-16 HM90 EAL-D32C32L150-50-16 HM90 EAL-D40-C32L150-16 HM90 EAL-D40-C32L220-16 HM90 EAL-D40-C40L250-16 HM90 EAL-D50-C32L150-16

SR 14-592SM SR 14-592SM SR 14-592SM SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180

BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/S7 BLD T20/M7 BLD T20/M7 BLD T20/S7 BLD T20/M7 BLD T20/M7 BLD T20/S7

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

Rd°

HM90 EAL-CF4-16

Long Reach Endmills with CLICKFIT Adaptation Carrying HM90 APCR 1605... Inserts for Machining Aluminum

Designation HM90 EAL-D32-L90-CF4-16 HM90 EAL-D40-L90-CF4-16

Shank

L1 L7 L5

D3 L6

ap(1)

Shank

RPM max

Rd°

32.00 40.00

2 2

15.80 15.80

87.0 87.0

90.50 90.50

98.50 98.50

140.50 140.50

CF4 CF4

44.00 44.00

7000 7000

22.4 16.9

0.613 0.807

• Insert tightening torque: 600 Nxcm • HM90 APCR 1605..R-P inserts with corner radii 3.2 and 4.0 mm require pocket modification, corners larger than 4.5 mm should be used only on BR tools. • For user guide, see pages 462-468 (1) D.O.C. changes according to insert radius. ap 15.8 is the value for HM90 APCR 160520R-P For inserts, see pages: HM90 APCR 1605..R-P (400) After the tool has been dynamically balanced to the standard specified by the manufacturer of the machine spindle, it can be rotated at the RPM specified for the equivalent cylindrical or HSK tool sizes.

Spare Parts Designation HM90 EAL-D32-L90-CF4-16 HM90 EAL-D40-L90-CF4-16

SR 14-0180 SR 14-0180

BLD T20/S7 BLD T20/M7

SW6-T SW6-T

331

CUTTERS FOR ALUMINUM

Rd°

HM90 EAL-HSK63A-16

Long Reach Endmills with Integral HSK Adaptation Carrying HM90 APCR 1605... Inserts for Machining Aluminum

Shank G2.5

ap L1 L7

Designation HM90 EAL32-L65-HSK63A-16 HM90 EAL32-L100-HSK63A-16

Max. RPM U<1.0 gmm

RPM max

Rd°

Shank

ap(1)

32.00 32.00

62.0 97.0

65.00 100.00

91.00 126.00

2 2

45600 45600

22.0 22.0

HSK A 63 HSK A 63

15.80 15.80

0.87 1.06

• Insert tightening torque: 600 Nxcm • HM90 APCR 1605..R-P inserts with corner radii 3.2 and 4.0 mm require pocket modification, corners larger than 4.5 mm should be used only on BR tools • A cooling tube must be used with all internal coolant HSK spindles (should be ordered separately) • For user guide, see pages 462-468 (1) D.O.C. changes according to insert radius, ap 15.8 is the value for HM90 APCR 160520R-P. For inserts, see pages: HM90 APCR 1605..R-P (400)

Spare Parts Designation HM90 EAL-HSK63A-16

SR 14-0180

BLD T20/M7

SW6-T

D3 Da

Rd°

HM90 FAL-16

Face Mills Carrying HM90 APCR 1605... Inserts for Machining Aluminum

ap D

Designation HM90 FAL-D050-22-16 HM90 FAL-D063-27-16 HM90 FAL-D080-27-16 HM90 FAL-D100-32-16 HM90 FAL-D125-40-16

ap(1)

RPM max

Rd°

Rd°5(2)

Arbor(3)

50.00 63.00 80.00 100.00 125.00

3 3 3 4 5

15.80 15.80 15.80 15.80 15.80

45.00 50.00 50.00 55.00 63.00

47.00 58.00 60.00 70.00 84.00

22.00 27.00 27.00 32.00 40.00

30500 22990 18125 14500 11600

10.0 7.0 6.0 4.0 3.0

11.3 8.3 7.3 4.6 3.6

A A A B B

0.260 0.552 0.887 1.415 2.436

• Insert tightening torque: 600 Nxcm • HM90 APCR 1605..R-P inserts with corner radii 3.2 and 4.0 mm require pocket modification, corners larger than 4.5 mm should be used only on BR tools • For user guide, see pages 462-468 (1) D.O.C. changes according to insert radius. ap 15.8 is the value for HM90 APCR 160520R-P (2) Rd° with HM90 APCR 160520R-P insert (3) For adaptation options, see page 461 For inserts, see pages: HM90 APCR 1605..R-P (400)

Spare Parts Designation HM90 FAL-D050-22-16 HM90 FAL-D063-27-16 HM90 FAL-D080-27-16 HM90 FAL-D100-32-16 HM90 FAL-D125-40-16

332

ISCAR

SR SR SR SR SR

14-0180 14-0180 14-0180 14-0180 14-0180

BLD BLD BLD BLD BLD

T20/M7 T20/M7 T20/M7 T20/M7 T20/M7

SW6-T SW6-T SW6-T SW6-T SW6-T

SR M10X25 DIN912 SR M12X25 SR M12X25 SR M4X5 DIN916 SR M4X5 DIN916

Rd°

SM-16

Extended Flute Shell Mills Carrying HM90 APCR 1605... Inserts for Machining Aluminum

ap D

Designation SM D50-30-22-16 SM D63-30-22-16

ap(1)

Flute

Arbor(2)

Rd°

RPM max

50.00 63.00

30.00 30.00

2 2

4 4

55.00 55.00

47.00 60.00

22.00 22.00

A A

11.0 10.0

29000 22130

0.345 0.732

• The upper insert should always have a 0.4 mm corner radius • For corner radii larger than 2 mm, (on the lower insert) cutter's pocket should be modified • Insert tightening torque: 6 Nxm • HM90 APCR 1605..R-P inserts with corner radii larger than 4.5 mm should be used only on BR tools (1) D.O.C. changes according to insert radius. (2) For adaptation options, see page 461 For inserts, see pages: HM90 APCR 1605..R-P (400)

Spare Parts Designation SM-16

SR 14-0180

BLD T20/M7

SW6-T

• The upper insert (number 2) should always have a 0.4 mm corner radius • For corner radii larger than 2 mm, (on the lower insert) the cutter’s pocket should be modified

SR M10X30 DIN912

CUTTERS FOR ALUMINUM

D3 Da

Insert

HM90 APCR 1605...R-P

0.4-2.0

HM90 APCR 160504R-P 0.4

HM90 EAL...16/SM-16 Modification to Basic Body

R body=R insert+0.5

SM16: For indexable inserts with a corner radius larger than 2.0 mm, the basic body of the tool must be modified according to the drawing above (can be done by ISCAR). HM90 EAL..16: For indexable inserts with a corner radius larger than 3.2 mm, the basic body of the tool must be modified according to the drawing above (can be done by ISCAR).

333

CUTTERS FOR ALUMINUM

Rd°

HM90 EAL-16BR

Endmills Carrying HM90 APCR 1605... Inserts with Corner Radii Equal or Larger Than 5 mm for Machining Aluminum

Designation HM90 EAL-D25-C25L170-16BR HM90 EAL-D32-C32L200-16BR

Shank(1)

Rd°

RPM max

25.00 32.00

1 2

16.00 16.00

52.00 54.00

170.00 200.00

25.00 32.00

C C

26.0 22.0

7000 38750

0.560 1.070

• Note: HM90 APCR 1605..R-P inserts with corner radii smaller than 5 mm should not be used on BR tools • Insert tightening torque: 600 Nxcm (1) C-Cylindrical For inserts, see pages: HM90 APCR 1605..R-P (400)

Spare Parts Designation HM90 EAL-D25-C25L170-16BR HM90 EAL-D32-C32L200-16BR

SR 14-592SM SR 14-0180

BLD T20/M7 BLD T20/S7

D3 Da

HM90 FAL-16BR

Face Mills Carrying HM90 APCR 1605... Inserts with Corner Radii Equal or Larger Than 5 mm for Machining Aluminum

Designation HM90 FAL-D050-22-16BR

SW6-T SW6-T

Rd°

ap D

RPM max

Rd°

Arbor(1)

50.00

15.50

45.00

49.00

22.00

30500

11.0

0.272

• Note: HM90 APCR 1605..R-P inserts with corner radii smaller than 5 mm should not be used on BR tools • Insert tightening torque: 6Nxm (1) For adaptation options, see page 461 For inserts, see pages: HM90 APCR 1605..R-P (400)

Spare Parts Designation HM90 FAL-16BR

SR 14-0180

BLD T20/M7

SW6-T

SR M10X25 DIN912

Rd°

HM90 EAL-15

Designation HM90 EAL-D25-C25-L140-15 HM90 EAL-D32-C32-L150-15 HM90 EAL-D40-C32-L160-15

ISCAR

Shank(1)

RPM max

Rd°

25.00 32.00 40.00

2 3 3

13.50 13.50 13.50

60.00 70.00 70.00

140.00 150.00 160.00

25.00 32.00 32.00

C C C

37500 31250 26040

21.0 13.0 9.0

• Insert tightening torque: 350 Nxcm (1) C-Cylindrical For inserts, see pages: HM90 AXCR 1505 (399)

334

Long Reach Endmills Carrying HM90 AXCR 1505... Inserts for Machining Aluminum

0.436 SR 14-562 T-10/51 0.752 SR 14-562 T-10/51 0.989 SR 14-562 T-10/51

Long Reach Endmills with Integral HSK Adaptation Carrying HM90 AXCR 1505... Inserts for Machining Aluminum

Shank G2.5

Designation HM90 EAL25-L50-HSK63A-15 HM90 EAL25-L75-HSK63A-15 HM90 EAL32-L65-HSK63A-15 HM90 EAL32-L100-HSK63A-15 HM90 EAL40-L80-HSK63A-15 HM90 EAL40-L120-HSK63A-15

L1 L7

Max. RPM U<1.0 gmm

RPM max

Rd°

25.00 25.00 32.00 32.00 40.00 40.00

45.0 70.0 60.0 95.0 75.0 115.0

2 2 3 3 3 3

15.00 15.00 15.00 15.00 15.00 15.00

50.00 75.00 65.00 100.00 80.00 120.00

76.00 101.00 91.00 126.00 106.00 146.00

37500 31250 31250 31250 26040 26040

21.0 21.0 13.0 13.0 9.0 9.0

Shank HSK HSK HSK HSK HSK HSK

A A A A A A

63 63 63 63 63 63

0.747 0.825 0.897 1.091 1.189 1.516

SR 14-562 SR 14-562 SR 14-562 SR 14-562 SR 14-562 SR 14-562

T-10/51 T-10/51 T-10/51 T-10/51 T-10/51 T-10/51

• A cooling tube must be used with all internal coolant HSK spindles (should be ordered separately) • Insert tightening torque: 3.2 Nxm For inserts, see pages: HM90 AXCR 1505 (399)

D3 Da

HM90 FAL-15

Rd°

Face Mills Carrying HM90 AXCR 1505.. Inserts for Machining Aluminum

CUTTERS FOR ALUMINUM

Rd°

HM90 EAL-HSK63A-15

ap D

Designation HM90 FAL-D050-4-22-15

50.00

13.50

45.00

49.00

22.00

Arbor(1) RPM max A

23000

Rd°

6.5

0.302

For adaptation options, see page 461 For inserts, see pages: HM90 AXCR 1505 (399) For holders, see pages: BT-FC-SEM-C (906) • BT-SEM (905) • BT-SEM-C (906) • BT-SEMC (908) • C#-SEM (889) • C#-SEMC (890) • DIN2080-SEM (915) • DIN2080-SEMC (916) • DIN69871-SEM (854) • DIN69871-SEM-C (855) • DIN69871-SEMC (856) • HSK A-SEM (875) • HSK A-SEM-C (877) • HSK A-SEMC (876) • HSK E-SEM (874) • HSK FM-SEM (875) • SEM CF (CLICKFIT) (930) • SMH MB (757)

(1)

Spare Parts Designation HM90 FAL-15

SR 14-562

BLD T10/S7

SW6-SD

SR M10X25 DIN912

D3 Da

HM90 FAL-22

Rd°

Face Mills Carrying HM90 APCR 2206... Inserts for Machining Aluminum

ap D

Designation HM90 FAL-D050-22-22 HM90 FAL-D063-27-22 HM90 FAL-D080-27-22 HM90 FAL-D100-32-22 HM90 FAL-D125-40-22

Arbor(1)

Rd°

RPM max

50.00 63.00 80.00 100.00 125.00

20.50 20.50 20.50 20.50 20.50

2 3 3 4 5

55.00 50.00 50.00 50.00 50.00

49.00 62.00 70.00 81.26 85.26

22.00 27.00 27.00 32.00 40.00

A A A B B

10.0 7.0 5.0 4.0 3.0

21000 16000 14000 13000 11000

0.340 0.485 0.812 1.318 1.840

• D.O.C. changes according to insert radius • ap 20.5 is the value for HM90 APCR220650 • Insert tightening torque: 6 Nxm (1) For adaptation options, see page 461 For inserts, see pages: HM90 APCR 2206..R-P (401) • HM90 APCR 220605-CS (401)

Spare Parts Designation HM90 FAL-D050-22-22 HM90 FAL-D063-27-22 HM90 FAL-D080-27-22 HM90 FAL-D100-32-22 HM90 FAL-D125-40-22

SR SR SR SR SR

14-0180 14-0180 14-0180 14-0180 14-0180

BLD BLD BLD BLD BLD

T20/M7 T20/M7 T20/M7 T20/M7 T20/M7

SW6-T SW6-T SW6-T SW6-T SW6-T

SR 105-1184 SR M12X25 SR M12X25

HW 8.0

335

CUTTERS FOR ALUMINUM

APK-22

Extended Flute Endmills for Machining Aluminum

Rd°

H L

Designation APK D50-40-C32-22

Flute

Rd°

50.00

65.00

40.00

32.00

150.00

10.0

0.925

SR 14-592XLM

BLD T20/M7

SW6-T

D3 Da

Balancing Screws

F90LN-FR CA11

Adjustable 90° Face Mills (used mainly for PCD/CBN inserts)

ap D

Designation F90LN D050-03-16SFR F90LN D050-04-16SFR F90LN D063-04-22AFR F90LN D063-06-22AFR F90LN D080-05-27AFR F90LN D080-08-27AFR F90LN D100-06-32AFR F90LN D100-10-32AFR F90LN D125-08-40AFR F90LN D125-12-40AFR F90LN D160-14-40AFR

CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11

ap(1)

Arbor(2)

RPM max

50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00

3 4 4 6 5 8 6 10 8 12 14

40.00 40.00 45.00 45.00 45.00 45.00 55.00 55.00 63.00 63.00 63.00

5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00

38.00 38.00 60.40 60.40 77.00 77.00 97.00 97.00 122.00 122.00 157.00

16.00 16.00 22.00 22.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00

A A B B B B B B B B C

24700 24700 22000 22000 19000 19000 15500 15500 13800 13800 12200

0.398 0.392 0.293 0.298 0.482 0.488 0.888 0.947 1.718 1.745 0.003

• The tool bodies are made from aluminum (AFR) and the 50 mm tools are made from steel (SFR) (1) Please refer to PCD and CBN specific insert D.O.C. recomendations (2) For adaptation options, see page 461 For inserts, see pages: LNAR 1106 (412) • LNAR 1106 (PCD) (413) • LNAR 1106PN-R-S-W (PCD) (413) • LNAT 1106-W (412) • LNAW-11 (CBN) (414) • LNHT 1106 PN-N HT (412) • LNHT 1106 PN-R HT (411) • LNKX/LNMT 1106 (411)

F90LN-FR CA11

8 7

Spare Parts Cartridge Insert clamping screw Blade key Handle Balancing screw Balancing screw key Pocket axial adjustment screw Bushing for pocket axial adjustment screw Cartridge screw bushing Cartridge clamping nut Tool F90LN F90LN F90LN F90LN F90LN F90LN F90LN F90LN F90LN F90LN F90LN

336

ISCAR

CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11

Part Number

CA 90 AL-R-LN11 SR 34-550 BLD T10/S7 SW6-SD SR M6X10 DIN 913 TUFLOK HW 3.0 SR 11800875 SR TC-604 SR TC-873 NUT 11800872

1 2

Coolant Cover #8 D050-03-16SFR D050-04-16SFR D063-04-22AFR D063-06-22AFR D080-05-27AFR D080-08-27AFR D100-06-32AFR D100-10-32AFR D125-08-40AFR D125-12-40AFR D160-14-40AFR

Designation

COVER CC5 D050-CA11 COVER CC5 D050-CA11 COVER D063-CA11 COVER D063-CA11 COVER D080-CA11 COVER D080-CA11 COVER D100-CA11 COVER D100-CA11 COVER D125-CA11 COVER D125-CA11 COVER D160-CA11

3 4 5 6 7

Coolant Cover Screw #9 SR SR SR SR SR SR SR SR SR SR SR

M10-35C M10-35C M10-35C M10-35C M12-35C M12-35C M16-40C M16-40C M20-40C M20-40C M20-40C

Face Mills with Adjustable Cartridges for High Speed Machining of Aluminum Alloys, Cast Iron and Carbon Fiber

ap D

Designation SPM D050-04-22R-CA SPM D063-05-22R-CA SPM D063-08-22R-CA SPM D080-06-27R-CA SPM D080-10-27R-CA SPM D100-08-32R-CA SPM D100-14-32R-CA SPM D125-10-40R-CA SPM D125-18-40R-CA SPM D160-12-40R-CA SPM D160-24-40R-CA

RPM max

52.50 65.50 65.50 82.00 82.00 102.50 102.50 127.50 127.50 162.00 162.00

4 5 8 6 10 8 14 10 18 12 24

2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50

50.00 50.00 50.00 50.00 50.00 56.00 56.00 63.00 63.00 50.00 50.00

50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00 160.00

22.00 22.00 22.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00 40.00

44000 43000 43000 31000 31000 31000 31000 29500 29500 24500 24500

0.235 0.378 0.389 0.649 0.655 1.149 0.920 1.991 2.000 2.689 2.693

For inserts, see pages: CA-SPM (337)

Features • Lightweight body • Very few parts to assemble • User-friendly assembly and adjustment system • Easy axial edge positioning for up to 0.002 mm accuracy • Convenient balancing procedure • Very durable, without threaded screws in the cutter body • Several cartridge configurations available for various materials and applications

Coolant Sprinkler: Coolant Spacer -SPM-D (cutter dia.)

Cartridge Clamping Screws: SR M61378-5 Key: BLD T20/M7 Handle: SW-6T

CUTTERS FOR ALUMINUM

D3 Da

SPM-D-CA

Balancing Screws: SR M6x10 DiN 913 TUFLOK Key: HW 3.0

Height Adjustment Screws: SR M-61378 -4ADJ Key: HW 3.0

Spare Parts Designation SR

BLD T20/ SW6-T M7

SR M4-61378- SR M6X10 DIN913 ADJ TL180

PIN SPM61385

HW 3.0

BLD T20/ SW6-T M7

SR M4-61378- SR M6X10 DIN913 ADJ TL180

PIN SPM61385

HW 3.0

BLD T20/ SW6-T M7

SR M4-61378- SR M6X10 DIN913 ADJ TL180

PIN SPM61385

HW 3.0

BLD T20/ SW6-T M7

SR M4-61378- SR M6X10 DIN913 ADJ TL180

PIN SPM61385

HW 3.0

BLD T20/ SW6-T M7

SR M4-61378- SR M6X10 DIN913 ADJ TL180

PIN SPM61385

HW 3.0

BLD T20/ SW6-T M7

SR M4-61378- SR M6X10 DIN913 ADJ TL180

PIN SPM61385

HW 3.0

BLD T20/ SW6-T M7

SR M4-61378- SR M6X10 DIN913 ADJ TL180

PIN SPM61385

HW 3.0

BLD T20/ SR M20X40SW6-T M7 824624

SR M4-61378- SR M6X10 DIN913 ADJ TL180

PIN SPM61385

HW 3.0

BLD T20/ SR M20X40SW6-T M7 824624

SR M4-61378- SR M6X10 DIN913 ADJ TL180

PIN SPM61385

HW 3.0

BLD T20/ SW6-T M7

COOLANT SPACERSPM-D160

SR M4-61378- SR M6X10 DIN913 ADJ TL180

PIN SPM61385

HW 3.0

HW 14.0

BLD T20/ SW6-T M7

COOLANT SPACERSPM-D160

SR M4-61378- SR M6X10 DIN913 ADJ TL180

PIN SPM61385

HW 3.0

HW 14.0

SPM D050-04-22R-CA M5-61378 SPM D063-05-22R-CA M5-61378 SPM D063-08-22R-CA M5-61378 SPM D080-06-27R-CA M5-61378 SPM D080-10-27R-CA M5-61378 SPM D100-08-32R-CA M5-61378 SPM D100-14-32R-CA M5-61378 SPM D125-10-40R-CA M5-61378 SPM D125-18-40R-CA M5-61378 SPM D160-12-40R-CA M5-61378 SPM D160-24-40R-CA M5-61378

CA SPM-75RM W

CA-SPM

Cartridges for SPM-D-CA Face Mills

CA SPM-75RS0.4

0.2

75°

ap h 1.5 D

0.2x45º

CA SPM-75RW (Wiper)

ap h D

R 0.4

0.006+0.004 R 100 3.6

75°

0.2x45º

Designation CA-SPM-75RM CA-SPM-75RS0.4 CA-SPM-75RW (1)

Ra µ min

Ra µ max

ID5

Dimensions

19.20 19.20 19.20

5.00 5.00 5.00

6.00 6.00 4.20

2.50 2.50 -

0.40 1.00 0.15

0.80 3.20 0.40

• • •

The wiper cartridge should protrude axially by 0.006 - 0.01 mm and it is 0.2 mm shorter in the radial direction For tools, see pages: SPM-D-CA (337)

(1)

337

CUTTERS FOR ALUMINUM

TOOLS FOR ALUMINUM Following is a Reference List of Additional Inserts for Machining Aluminum Using General Use Milling Cutters Insert for Aluminum Designation

HP ANCR

HM90 ADCR 1505 PDFR-P ADCR 1505PDFR-P

HM90 APCR 100304 P/DP APCR 1003PDFR-P

HP ADCR 1906 HP ADCR 220704 PDFR-P

390

383 384

398 399

412 413

LNAR 1505 PN-N-P LNAR 1505 PN-R-S

418 419

410

OECR 060405AER-P

434

OFCR 07T3-AEN OFCR 07T3-AEN-P OFCR 07T3-RW-P

435 436

SEHT 1204AFN SEHT 1204AFN-P

SDMR 1205 PDR-HQ-M

ISCAR

380

LNAR 1106 PN-N-P LNAR 110604 PN-R-S

T490 LNAR 1306 PN-R-P T490 LNAR 1306 PN-R

338

Insert Page

Milling Cutters Designation

Tool Page

HP E90AN

12-13

HP F90AN

165

HP ANK

205

ADK

210

E90AC

HM90 F90A

178

HM90 E90AD

25, 26

219

APK

208

HM90 F90AP

170

HM90 E90A

19-21

HP E90AT

HP F90AT

185, 186

F90LN-R/L-N11

172

F90LN-R/L-N15

176

T490 ELN

T490 FLN

167, 171, 175, 180

T490 LNK

207, 208

T490 SM

213, 214

HOF

190

F45ST

196

F90SD

172

SE-FT

222

SDK

221, 222

439

427

Insert Page

Milling Cutters Designation

Tool Page

RCMT ...-FW-F20 RCCT 1206 MO

450

ERW, FRW

237, 239

MULTI-MASTER and Solid Carbide Endmills for Machining Aluminum

CUTTERS FOR ALUMINUM

Insert for Aluminum Designation

MM S... MM TS-A MM EA MM EA-CF MM EBA

61 62 54

MM GRT TS CAB

63-69

MM CAB MM S-ER...

Solid Carbide Endmills for Aluminum ECA-H3-CF ECA-B-2 ECA-B-3 ECA-F-2 ERC-E3 ECR-B3-R

129 130 134 135 132 133

339

CUTTERS FOR ALUMINUM

USER GUIDE

E90AL - Details of Application Note 1

Milling and Plunging, Stroke Pattern

The drilling and plunging strokes have to be at the same depth as the slotting stroke, otherwise the hole fills with chips that impair the next stroke.

A B

Note 2 ap max

In order to shorten swarf during plunging and drilling, it is recommended to use peck feeding.

Note 3

Maximum Plunging Capability Inserts

ap max.

HM90 AXCR 1505 HM90 APCR 1605...R-P (02R-40R) HM90 APCR 1605...R-P (50R-64R) HM90 APCR 2206...R-P (05R-50R) HM90 APCR 2206...R-P (64R)

4mm 7.7mm 6.0mm 5.8mm 4.7mm

The maximum recommended speed is 7,000 rpm. Higher speeds are possible after dynamic balancing to G2.5. Ordering example for balanced tools: E90AL D40-C40-L200-22-DB

Insert and Screw Set (5+5) for High Speed Machining Applications

In order to maintain high machining reliability we strongly recommend that when replacing the worn out insert, the clamping screw will be replaced as well. Available are packages that contain 5 HM90 APCR 1605..R-P IC28 or HM90 AXCR 1505..R-P IC28 inserts and 5 matching screws. These packages contain inserts with a weight tolerance of 0.02 gm. This tight tolerance ensures maintenance of the dynamic balance of the tool after insert indexing.

HSM90 SET APCR-P Set Designation HSM90 Set APCR HSM90 Set APCR HSM90 Set APCR HSM90 Set APCR HSM90 Set APCR HSM90 Set APCR HSM90 Set APCR HSM90 Set APCR HSM90 Set APCR HSM90 Set APCR HSM90 Set APCR HSM90 Set APCR HSM90 Set APCR HSM90 Set APCR

160502RP 160504RP 160505RP 160508RP 160516RP 160520RP 160520RP 160525RP 160530RP 160532RP 160540RP 160550RP 160560RP 160564RP

IC28 IC28 IC28 IC28 IC28 IC08 IC28 IC28 IC28 IC28 IC28 IC28 IC28 IC28

5 Included Inserts HM90 APCR 160502R-P HM90 APCR 160504R-P HM90 APCR 160505R-P HM90 APCR 160508R-P HM90 APCR 160516R-P HM90 APCR 160520R-P HM90 APCR 160520R-P HM90 APCR 160525R-P HM90 APCR 160530R-P HM90 APCR 160532R-P HM90 APCR 160540R-P HM90 APCR 160550R-P HM90 APCR 160560R-P HM90 APCR 160564R-P

IC28 IC28 IC28 IC28 IC28 IC08 IC28 IC28 IC28 IC28 IC28 IC28 IC28 IC28

5 Included Inserts HM90 AXCR 150504R-P HM90 AXCR 150508R-P HM90 AXCR 150520R-P HM90 AXCR 150530R-P HM90 AXCR 150532R-P

IC28 IC28 IC28 IC28 IC28

5 Included Screws SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180

5 Included Screws SR 14-562 SR 14-562 SR 14-562 SR 14-562 SR 14-562

HSM90 SET AXCR-P Set Designation HSM90 Set AXCR HSM90 Set AXCR HSM90 Set AXCR HSM90 Set AXCR HSM90 Set AXCR

340

ISCAR

150504RP 150508RP 150520RP 150530RP 150532RP

IC28 IC28 IC28 IC28 IC28

THREAD MILLING TOOLS

341

THREAD MILLING TOOLS

MTECS, MTECSH pages 346,347,350,351,353

MTEC, MTECB, MTECZ, MTECQ pages 343-345, 347-349,352-355

MT-...-MM

MM TRD

SD TRD

MTE

MTSRH pages 360

MTECI-A60 pages 355

MTF-MULTI (shell mill) page 360

MTSRH (shell mill) page 361

MTFL

page 356

342

PICTORIAL TOOL REFERENCE

ISCAR Thread

ISCAR

pages 358,359

pages 357,358

(shell mill) page 360

page 356

MTEC  Mill Thread Endmill Carbide

S - Short B - Coolant Bore

Shank Dia.

Cutting Dia.

No. C= D= E= F=

of Flutes 3 flutes 4 flutes 5 flutes 6 flutes

1.0

(ap) Length of Thread

ISO

Thread Pitch

IC908

Thread Standard

Carbide Grade

MTEC-ISO

Solid Carbide Internal Threading Endmills for ISO Thread Profile

D 15°

ap L

Application: General engineering NUT

Dimensions

P/4

P/8

Pitch

M Coarse

M Fine

Flute

Shank(1)

IC908

60˚

0.50 0.50 0.70 0.75 0.80 1.00 1.00 1.00 1.00 1.25 1.25 1.50 1.50 1.50 1.50 1.75 1.75 2.00 2.00 2.00 2.00 2.50 2.50 3.00 3.00

M3 M4 M5 M6 M6 M8 M8 M10 M10 M12 M12 M16 M16 M20 M20 M24 M24

≥5 ≥4 ≥5 ≥6 ≥6 ≥9 ≥10 ≥7 ≥7 ≥10 ≥10 ≥14 ≥20 ≥12 ≥12 ≥14 ≥14 ≥18 ≥26 ≥17 ≥17 ≥22 ≥22 ≥25 ≥25

6.00 6.00 6.00 6.00 6.00 6.00 8.00 6.00 6.00 6.00 6.00 10.00 16.00 8.00 8.00 8.00 8.00 12.00 20.00 10.00 10.00 14.00 14.00 16.00 16.00

3.80 2.20 3.10 4.50 3.60 6.00 8.00 4.00 4.00 5.00 5.00 10.00 16.00 7.00 7.00 8.00 8.00 12.00 20.00 10.00 10.00 14.00 14.00 16.00 16.00

3 3 3 3 3 3 4 3 3 3 3 4 6 3 3 3 3 4 6 3 3 4 4 3 3

10.30 5.30 7.40 10.00 9.20 12.50 16.50 10.50 14.50 14.40 19.40 21.80 33.80 17.30 24.80 20.10 28.90 27.00 41.00 27.00 39.00 33.80 48.80 40.50 58.50

58.00 58.00 58.00 58.00 58.00 58.00 64.00 58.00 58.00 58.00 58.00 73.00 105.00 64.00 76.00 64.00 76.00 84.00 105.00 73.00 105.00 84.00 105.00 105.00 120.00

C C C C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • • • • •

SCREW

Designation MTEC 06038C10 0.5ISO MTEC 06022C5 0.5ISO MTEC 06031C7 0.7ISO MTEC 06045C10 0.75ISO MTEC 06036C9 0.8ISO MTEC 0606C12 1.0ISO MTEC 0808D16 1.0ISO MTEC 0604C10 1.0ISO MTEC 0604C14 1.0ISO MTEC 0605C14 1.25ISO MTEC 0605C19 1.25ISO MTEC 1010D21 1.5ISO MTEC 1616F33 1.5ISO MTEC 0807C17 1.5ISO MTEC 0807C24 1.5ISO MTEC 0808C20 1.75ISO MTEC 0808C28 1.75ISO MTEC 1212D27 2.0ISO MTEC 2020F41 2.0ISO MTEC 1010C27 2.0ISO MTEC 1010C39 2.0ISO MTEC 1414D33 2.5ISO MTEC 1414D48 2.5ISO MTEC 1616C40 3.0ISO MTEC 1616C58 3.0ISO

THREAD MILLING TOOLS

ISCAR THREAD - Solid Carbide Endmills Designation Code Key

• For user guide, see pages 372-378 (1) C-Cylindrical

343

Solid Carbide Internal Threading Endmills with Coolant Holes for ISO Thread Profile

15° L

Application: General engineering

Dimensions

P/4

60˚

P/8

SCREW

Designation MTECB 06038C10 0.5ISO MTECB 06031C7 0.7ISO MTECB 06045C10 0.75ISO MTECB 1010D24 0.75ISO MTECB 06038C9 0.8ISO MTECB 0606C12 1.0ISO MTECB 0808D16 1.0ISO MTECB 1010D24 1.0ISO MTECB 06046C10 1.0ISO MTECB 06046C14 1.0ISO MTECB 0606C14 1.25ISO MTECB 0606C19 1.25ISO MTECB 1010D21 1.5ISO MTECB 1616F33 1.5ISO MTECB 1212D26 1.5ISO MTECB 08078C17 1.5ISO MTECB 08078C24 1.5ISO MTECB 1009C20 1.75ISO MTECB 1009C28 1.75ISO MTECB 1010C27 2.0ISO MTECB 12118D27 2.0ISO MTECB 12118D39 2.0ISO MTECB 1615E33 2.5ISO MTECB 1615E48 2.5ISO MTECB 2018D58 3.0ISO

Pitch 0.50 0.70 0.75 0.75 0.80 1.00 1.00 1.00 1.00 1.00 1.25 1.25 1.50 1.50 1.50 1.50 1.50 1.75 1.75 2.00 2.00 2.00 2.50 2.50 3.00

M Coarse M4 M5 M6 M6 M8 M8 M10 M10 M12 M12 M14 M16 M16 M20 M20 M24

• With internal coolant hole • For user guide, see pages 372-378 (1) C-Cylindrical

344

NUT

ISCAR

M Fine

Flute

Shank(1)

IC908

THREAD MILLING TOOLS

MTECB-ISO

≥5 ≥5 ≥6 ≥12 ≥6 ≥9 ≥10 ≥12 ≥7 ≥6 ≥10 ≥10 ≥14 ≥20 ≥16 ≥12 ≥12 ≥12 ≥12 ≥15 ≥17 ≥17 ≥22 ≥22 ≥25

6.00 6.00 6.00 10.00 6.00 6.00 8.00 10.00 6.00 6.00 6.00 6.00 10.00 16.00 12.00 8.00 8.00 10.00 10.00 10.00 12.00 12.00 16.00 16.00 20.00

3.80 3.10 4.50 10.00 3.80 6.00 8.00 10.00 4.60 4.60 6.00 6.00 10.00 16.00 12.00 7.80 7.80 9.00 9.00 10.00 11.80 11.80 15.00 15.00 18.00

3 3 3 4 3 3 4 4 3 3 3 3 4 6 4 3 3 3 3 3 4 4 5 5 4

10.30 7.40 10.10 24.40 9.20 12.50 16.50 24.50 10.50 14.50 14.40 19.40 21.80 33.80 26.30 17.00 24.80 20.10 28.90 27.00 27.00 39.00 33.80 48.80 58.50

58.00 58.00 58.00 73.00 58.00 58.00 64.00 73.00 58.00 58.00 58.00 58.00 73.00 105.00 84.00 64.00 76.00 73.00 73.00 73.00 84.00 105.00 105.00 105.00 120.00

C C C C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • • • • •

Solid Carbide Threading Endmills with Internal Coolant Holes and a Reduced Diameter Neck for Deep Internal ISO Profile

ap H

NUT

P P/4

Dimensions

Designation MTECQ 1212D38 1.0ISO MTECQ 1010D30 1.5ISO MTECQ 2020F56 2.0ISO MTECQ 2020D45 3.5ISO

Pitch

M Fine

Flute

Shank(1)

IC908

P/8 SCREW

60˚

1.00 1.50 2.00 3.50

≥14 ≥13 ≥24 ≥26

12.00 10.00 20.00 20.00

4 4 6 4

21.00 18.00 34.00 28.00

38.0 30.0 56.0 45.5

84.00 73.00 105.00 105.00

C C C C

• • • •

• For user guide, see pages 372-378 (1) C-Cylindrical

MTECZ-ISO

Solid Carbide Internal Threading Endmills with Coolant Holes Located in the Flutes

ap d

D 15° L

NUT

P P/4

60˚

THREAD MILLING TOOLS

MTECQ-ISO

Application: General engineering

Dimensions

Designation MTECZ 0808D16 1.0ISO MTECZ 06048C10 1.0ISO MTECZ 0606C14 1.25ISO MTECZ 0606C19 1.25ISO MTECZ 1010D21 1.5ISO MTECZ 1212D26 1.5ISO MTECZ 1616E33 1.5ISO MTECZ 08078C17 1.5ISO MTECZ 1009C28 1.75ISO MTECZ 1010C27 2.0ISO MTECZ 12118D27 2.0ISO

Pitch

M Coarse

M Fine

Flute

Shank(1)

IC908

P/8 SCREW

1.00 1.00 1.25 1.25 1.50 1.50 1.50 1.50 1.75 2.00 2.00

M6 M8 M8 M10 M12 M14 M16

≥10 ≥7 ≥10 ≥10 ≥14 ≥16 ≥20 ≥12 ≥12 ≥15 ≥17

8.00 6.00 6.00 6.00 10.00 12.00 16.00 8.00 10.00 10.00 12.00

8.00 4.80 6.00 6.00 10.00 12.00 16.00 7.80 9.00 10.00 11.80

4 3 3 3 4 4 5 3 3 3 4

16.50 10.50 14.40 19.40 21.80 26.30 33.80 17.00 28.90 27.00 27.00

64.00 58.00 58.00 58.00 73.00 84.00 101.00 64.00 73.00 73.00 84.00

C C C C C C C C C C C

• • • • • • • • • • •

• With internal coolant hole • For user guide, see pages 372-378 (1) C-Cylindrical

MTEC E-ISO

Solid Carbide External Threading Endmills for ISO Thread Profile

ap L

Application: General engineering

60˚

Dimensions

P/8 SCREW

Designation MTEC E 1010D16 MTEC E 1010D16 MTEC E 1010D15 MTEC E 1212D20 MTEC E 1212D20 MTEC E 1212D21

1.0ISO 1.25ISO 1.5ISO 1.5ISO 1.75ISO 2.0ISO

Pitch

Flute

Shank(1)

IC908

P P/4

NUT

1.00 1.25 1.50 1.50 1.75 2.00

10.00 10.00 10.00 12.00 12.00 12.00

4 4 4 4 4 4

16.50 16.90 15.80 20.30 20.10 21.00

73.00 73.00 73.00 84.00 84.00 84.00

C C C C C C

• • • • • •

• For user guide, see pages 372-378 (1) C-Cylindrical

345

Thread Size

D H

Application: General engineering NUT

Dimensions

P/4

60˚

Pitch

Flute

Shank(3)

IC908

THREAD MILLING TOOLS

Small Diameter Solid Carbide Threading Endmills for Internal ISO Profile

0.25 0.25 0.30 0.35 0.40 0.40 0.45 0.45 0.45 0.45 0.50 0.50 0.50 0.50 0.50 0.50 0.60 0.60 0.70 0.70 0.70 0.70 0.75 0.80 0.80 0.80 1.00 1.00 1.00 1.25 1.25 1.50 1.50 1.75 2.00 2.00 2.50

0.72 0.90 1.05 1.20 1.53 1.53 1.65 1.65 1.95 1.95 2.37 2.37 2.37 2.40 2.40 5.35 2.75 2.75 3.10 3.10 3.10 3.10 8.00 3.80 3.80 3.80 4.65 4.65 4.65 6.00 6.00 7.80 7.80 9.00 11.80 11.80 15.00

M1 M1.2 M1.4 M1.6 M2 M2 M2.2 M2.2 M2.5 M2.5 M3 M3 M3 M3 M3 M6 M3.5 M3.5 M4 M4 M4 M4 M10 M5 M5 M5 M6 M6 M6 M8 M8 M10 M10 M12 M16 M16 M20

3.00 3.00 3.00 3.00 3.00 6.00 3.00 6.00 6.00 6.00 6.00 6.00 6.00 3.00 3.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 10.00 12.00 12.00 16.00

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 4 3 3 3 3 3 3 3 3 3 3 3 4 4 5

2.5 3.0 4.0 4.8 6.0 4.5 7.0 5.0 5.5 7.5 6.5 9.5 9.5 12.5 15.5 20.0 10.5 7.5 12.5 12.5 16.7 9.0 25.0 12.5 16.0 16.0 14.0 20.0 20.0 18.0 24.0 23.0 31.5 26.0 35.0 50.0 43.0

39.00 39.00 39.00 39.00 39.00 58.00 39.00 58.00 58.00 58.00 58.00 58.00 105.00 39.00 39.00 58.00 58.00 58.00 58.00 105.00 58.00 58.00 64.00 58.00 58.00 105.00 58.00 58.00 105.00 58.00 58.00 64.00 64.00 73.00 84.00 105.00 100.00

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

P/8

SCREW

Designation MTECS 03007C2 0.25ISO MTECS 03009C3 0.25ISO MTECS 03011C4 0.3ISO (1) MTECS 03012C5 0.35ISO (1) MTECS 03016C6 0.4ISO (1) MTECS 06016C4 0.4ISO MTECS 03017C7 0.45ISO (1) MTECS 06017C5 0.45ISO MTECS 0602C5 0.45ISO MTECS 0602C7 0.45ISO MTECS 06024C6 0.5ISO MTECS 06024C9 0.5ISO MTECS 06024C9 0.5ISO-L MTECS 03024C12 0.5ISO MTECS 03024C15 0.5ISO MTECS 06054D20 0.5ISO MTECS 06028C10 0.6ISO MTECS 06028C7 0.6ISO MTECS 06031C12 0.7ISO MTECS 06031C120.7ISO-L MTECS 06031C16 0.7ISO MTECS 06031C9 0.7ISO MTECS 0808D25 0.75ISO MTECS 06038C12 0.8ISO MTECS 06038C16 0.8ISO MTECS 06038C160.8ISO-L MTECS 06047C14 1.0ISO MTECS 06047C20 1.0ISO MTECS 06047C201.0ISO-L MTECS 0606C18 1.25ISO MTECS 0606C24 1.25ISO MTECS 08078C23 1.5ISO MTECS 08078C31 1.5ISO MTECS 1009C26 1.75ISO MTECS 12118D35 2.0ISO MTECS 12118D50 2.0ISO MTECS 1615E43 2.5ISO

• For user guide, see pages 372-378 (1) Specially designed for the production of dental implants (3) C-Cylindrical

346

60°

MTECS-ISO

ISCAR

Small Diameter Short Left-Hand Cut Solid Carbide Internal ISO Profile Threading Endmills for Hardened Steel

60°

Left-hand tools (CNC code M04) • Application: General engineering NUT

60˚

Dimensions

Pitch

Flute

Shank(1)

IC903

P P/4

0.35 0.40 0.40 0.45 0.45 0.45 0.50 0.50 0.60 0.70 0.80 0.80 1.00 1.00 1.25 1.25 1.50 1.75 2.00

M1.6 M2 M2 M2.2 M2.5 M2.5 M3 M3 M3.5 M4 M5 M5 M6 M6 M8 M8 M10 M12 M16

3.00 3.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 10.00 12.00

1.20 1.55 1.55 1.65 1.95 1.95 2.35 2.35 2.75 3.10 3.80 3.80 4.65 4.65 5.95 5.95 7.80 9.00 11.80

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4

4.8 6.0 4.5 5.0 5.5 7.5 6.5 9.5 7.5 12.5 12.5 16.0 14.0 20.0 18.0 24.0 23.0 26.0 35.0

39.00 39.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 64.00 73.00 84.00

C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • •

P/8 SCREW

Designation MTECSH 03012C5 0.35ISO MTECSH 03016C6 0.4ISO MTECSH 06016C4 0.4ISO MTECSH 06017C5 0.45ISO MTECSH 0602C5 0.45ISO MTECSH 0602C7 0.45ISO MTECSH 06024C6 0.5ISO MTECSH 06024C9 0.5ISO MTECSH 06028C7 0.6ISO MTECSH 06031C12 0.7ISO MTECSH 06038C12 0.8ISO MTECSH 06038C16 0.8ISO MTECSH 06047C14 1.0ISO MTECSH 06047C20 1.0ISO MTECSH 0606C18 1.25ISO MTECSH 0606C24 1.25ISO MTECSH 08078C23 1.5ISO MTECSH 1009C26 1.75ISO MTECSH 12118D35 2.0ISO

THREAD MILLING TOOLS

MTECSH-ISO

• For user guide, see pages 372-378 (1) C-Cylindrical

MTECD-ISO

Small Diameter Short Left-Hand Cut Solid Carbide Endmills for Internal ISO Profile Drilling, Threading and Chamfering

60˚

Pitch d

D H

Left-hand tools (CNC code M04) • Application: General engineering • Coolant holes only in 1.0-2.0 pitch tools

NUT

Dimensions

P/8 SCREW

Designation MTECD 06032C11 0.7ISO MTECD 0604C14 0.8ISO MTECD 08047C14 1.0ISO MTECD 08061D18 1.25ISO MTECD 08078D23 1.5ISO MTECD 1009D26 1.75ISO MTECD 12118D35 2.0ISO

Pitch

Flute

Shank(1)

0.70 0.80 1.00 1.25 1.50 1.75 2.00

M4 M5 M6-M9 M8-M12 M10-M15 M12 M16-M23

6.00 6.00 8.00 8.00 8.00 10.00 12.00

3.15 4.00 4.70 6.10 7.80 9.00 11.80

3 3 3 4 4 4 4

11.6 14.4 14.0 18.0 23.0 26.0 35.0

58.00 58.00 64.00 64.00 64.00 73.00 84.00

0.2 0.3 0.4 0.5 0.6 0.6 0.6

0.7 0.8 1.0 1.3 1.5 1.8 2.0

C C C C C C C

IC908

P P/4

N N Y Y Y Y Y

• • • • • • •

• Thread hole, thread and chamfer are made by circular interpolation • For user guide, see pages 372-378 (1) C-Cylindrical

347

Solid Carbide Threading Endmills for Internal UN Thread Profile

D 15° L

NUT

Application: General engineering

Dimensions

P/4

60˚

P/8

Flute

Shank(1)

THFT(2)

IC908

THREAD MILLING TOOLS

MTEC-UN

6.00 6.00 6.00 6.00 8.00 6.00 8.00 12.00 6.00 10.00 6.00 12.00 16.00 8.00 10.00 16.00 10.00 12.00 16.00 16.00

3.20 4.00 6.00 5.00 7.00 4.50 7.00 12.00 5.00 10.00 6.00 12.00 15.00 8.00 10.00 16.00 10.00 12.00 15.00 16.00

3 3 3 3 3 3 3 5 3 4 3 4 5 3 3 5 3 3 3 3

6.80 11.30 14.50 14.30 20.00 12.10 20.00 27.30 14.80 26.10 16.70 30.00 37.20 22.50 26.50 41.30 28.90 34.30 38.10 42.90

58.00 58.00 58.00 58.00 64.00 58.00 64.00 84.00 58.00 73.00 58.00 84.00 105.00 64.00 73.00 105.00 73.00 84.00 105.00 105.00

C C C C C C C C C C C C C C C C C C C C

UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60 UN60

• • • • • • • • • • • • • • • • • • • •

SCREW

Designation MTEC 06032C6 32UN MTEC 0604C11 28UN MTEC 0606C14 28UN MTEC 0605C14 24UN MTEC 0807C21 24UN MTEC 06045C12 20UN MTEC 0807C21 20UN MTEC 1212E27 20UN MTEC 0605C14 18UN MTEC 1010D26 18UN MTEC 0606C16 16UN MTEC 1212D31 16UN MTEC 1615E37 14UN MTEC 0808C22 13UN MTEC 1010C26 12UN MTEC 1616E41 12UN MTEC 1010C28 11UN MTEC 1212C34 10UN MTEC 1615C38 9UN MTEC 1616C42 8UN

TPI

UNC

32.0 28.0 28.0 24.0 24.0 20.0 20.0 20.0 18.0 18.0 16.0 16.0 14.0 13.0 12.0 12.0 11.0 10.0 9.0 8.0

8 1/4 5/16 3/8 1/2 9/16 5/8 3/4 7/8 1.0

UNF

UNEF

10 12 7/16,1/2 7/16,1/2 5/16 3/8 9/16,5/8 7/16,1/2 3/4,1 9/16,5/8 1-1/8,1-5/8 3/4 7/8 1,1-1/2 -

• For user guide, see pages 372-378 (1) C-Cylindrical (2) Thread form type

MTECB-UN

Solid Carbide Threading Endmills with Coolant Holes for Internal UN Thread Profile

ap d

D 15° L

Application: General engineering NUT

Dimensions

P/4

P/8

TPI

UNC

UNF

UNEF

Flute

Shank(1)

IC908

60˚

32.0 32.0 28.0 24.0 24.0 20.0 20.0 18.0 18.0 16.0 16.0 14.0 13.0 11.0 10.0 8.0

8 5/16 3/8 1/2 5/8 3/4 1

10 1/4 5/16 7/16 1/2 9/16-5/8 3/4 7/8 -

12 7/16-1/2 9/16-5/8 1-1/8_1-5/8 -

6.00 6.00 6.00 8.00 8.00 8.00 10.00 6.00 12.00 8.00 12.00 16.00 10.00 12.00 16.00 20.00

3.20 6.00 5.00 6.60 8.00 8.00 10.00 5.60 11.30 6.70 12.00 16.00 9.20 11.40 14.40 19.50

3 3 3 3 4 3 4 3 4 3 4 5 3 3 4 4

6.80 16.00 11.30 14.30 20.60 21.00 22.30 14.80 26.10 16.70 31.00 37.20 22.50 28.90 34.30 42.90

58.00 58.00 58.00 64.00 64.00 64.00 73.00 58.00 84.00 64.00 84.00 105.00 73.00 84.00 105.00 105.00

C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • •

SCREW

Designation MTECB 06032C6 32UN MTECB 0606C14 32UN MTECB 0605C11 28UN MTECB 08066C14 24UN MTECB 0808D21 24UN MTECB 0808C21 20UN MTECB 1010D22 20UN MTECB 06056C14 18UN MTECB 12113D26 18UN MTECB 08067C16 16UN MTECB 1212D31 16UN MTECB 1616E37 14UN MTECB 10092C22 13UN MTECB 12114C28 11UN MTECB 16144D34 10UN MTECB 20195D42 8UN • For user guide, see pages 372-378 (1) C-Cylindrical

348

ISCAR

Solid Carbide Threading Endmills with Coolant Holes Located in the Flutes for Internal UN Thread Profile

ap d

D 15° L

Application: General engineering P P/4

60˚

NUT

Dimensions

Designation MTECZ 1010D22 20UN MTECZ 12113D26 18UN MTECZ 08067C16 16UN MTECZ 16144D34 10UN

TPI

UNC

20.0 18.0 16.0 10.0

3/8 3/4

UNF

UNEF

1/2 9/16-5/8 1_1/8-1_5/8 -

Flute

Shank(1)

IC908

P/8 SCREW

10.00 12.00 8.00 16.00

10.00 11.30 6.70 14.40

4 4 3 4

22.30 26.10 16.70 34.30

73.00 84.00 64.00 101.00

C C C C

• • • •

• With internal coolant hole • For user guide, see pages 372-378 (1) C-Cylindrical

THREAD MILLING TOOLS

MTECZ-UN

MTEC E-UN

Solid Carbide Threading Endmills with UN Form for External Threading

ap L

Application: General engineering

60˚

NUT

Dimensions

P/8 SCREW

Designation MTEC E 1010D16 24UN MTEC E 1212E21 20UN

TPI

Flute

Shank(1)

IC908

P P/4

24.0 20.0

10.00 12.00

4 5

16.40 21.00

73.00 84.00

C C

• •

• For user guide, see pages 372-378 (1) C-Cylindrical

349

Small Diameter Solid Carbide UN Profile Threading Endmills for Steel

60°

H L

Application: General engineering NUT

Dimensions

P/4

60˚

P/8

TPI

UNC

UNF

Flute

Shank(2)

80.0 72.0 56.0 56.0 48.0 40.0 40.0 40.0 40.0 36.0 32.0 32.0 32.0 32.0 32.0 32.0 28.0 28.0 24.0 24.0 20.0 20.0 20.0 20.0 18.0 18.0 18.0 16.0 16.0 14.0 13.0 11.0 11.0

2 2 3 4 4 5 4 6 6 8 8 1/4 1/4 1/4 5/16 5/16 3/8 3/8 7/16 1/2 5/8 5/8

0 1 3 3 4 6 8 10 10 10 10 1/4 1/4 5/16 5/16 7/16 5/8 -

3.00 3.00 6.00 6.00 6.00 3.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 6.00 6.00 6.00 8.00 6.00 6.00 12.00 8.00 8.00 8.00 10.00 12.00 12.00

1.15 1.45 1.65 1.65 1.90 2.10 2.10 2.45 2.10 3.30 2.55 2.55 3.20 3.20 3.70 3.70 5.00 5.00 6.60 6.60 4.75 4.75 4.75 8.00 6.00 6.00 12.00 6.70 6.70 7.70 9.20 11.40 11.40

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3

8.0 6.0 4.4 6.6 5.2 12.0 8.0 9.6 6.3 9.0 7.1 10.5 9.5 12.5 10.5 15.0 14.5 19.0 17.0 24.0 14.0 19.0 19.0 25.0 17.0 23.0 35.0 22.0 30.2 25.0 27.5 34.5 50.0

39.00 39.00 58.00 58.00 58.00 39.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 64.00 64.00 58.00 58.00 105.00 64.00 58.00 58.00 84.00 64.00 64.00 64.00 73.00 84.00 105.00

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SCREW

Designation MTECS 03012C8 80UN MTECS 03015C6 72UN (1) MTECS 06016C4 56UN MTECS 06016C6 56UN MTECS 06019C5 48UN MTECS 03021C12 40UN MTECS 06021C8 40UN MTECS 06024C9 40UN MTECS 06021C6 40UN MTECS 06033C9 36UN MTECS 06025C7 32UN MTECS 06025C10 32UN MTECS 06032C9 32UN MTECS 06032C12 32UN MTECS 06037C10 32UN MTECS 06037C15 32UN MTECS 0605C14 28UN MTECS 0605C19 28UN MTECS 08066C17 24UN MTECS 08066C24 24UN MTECS 06047C14 20UN MTECS 06047C19 20UN MTECS 06047C19 20UN-L MTECS 0808C25 20UN MTECS 0606C17 18UN MTECS 0606C23 18UN MTECS 1212D35 18UN MTECS 08067C22 16UN MTECS 08067C30 16UN MTECS 08077C25 14UN MTECS 10092C27 13UN MTECS 12114C34 11UN MTECS 12114C50 11UN

• For user guide, see pages 372-378 (1) Specially designed for the production of dental implants (2) C-Cylindrical

350

IC908

THREAD MILLING TOOLS

MTECS-UN

ISCAR

Small Diameter Short Left-Hand Cut Solid Carbide UN Profile Threading Endmills for Hardened Steel

60°

Left-hand tools (CNC code M04) • Application: General engineering P P/4

60˚

NUT

Dimensions

Designation MTECSH 06012C4 80UN MTECSH 06016C6 56UN MTECSH 06019C5 48UN MTECSH 06021C6 40UN MTECSH 06024C7 40UN MTECSH 06021C8 40UN MTECSH 06024C9 40UN MTECSH 06025C10 32UN MTECSH 06032C9 32UN MTECSH 06037C10 32UN MTECSH 06037C15 32UN MTECSH 06042C11 28UN MTECSH 0605C14 28UN MTECSH 06035C10 24UN MTECSH 08066C17 24UN MTECSH 08066C24 24UN MTECSH 06047C19 20UN MTECSH 0808C25 20UN MTECSH 0606C17 18UN MTECSH 0606C23 18UN MTECSH 08067C22 16UN MTECSH 08077C25 14UN MTECSH 10092C27 13UN MTECSH 12114C34 11UN

TPI

UNC

UNF

Flute

Shank(1)

IC903

P/8 SCREW

80.0 56.0 48.0 40.0 40.0 40.0 40.0 32.0 32.0 32.0 32.0 28.0 28.0 24.0 24.0 24.0 20.0 20.0 18.0 18.0 16.0 14.0 13.0 11.0

2 3 4 5 4 5 6 8 10,12 1/4 5/16 5/16 3/8 7/16 1/2 5/8

0 3 4 6 6 10 10 12 1/4 5/16 5/16 7/16 -

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 6.00 8.00 6.00 6.00 8.00 8.00 10.00 12.00

1.15 1.65 1.90 2.10 2.45 2.10 2.45 2.55 3.20 3.70 3.70 4.20 5.00 3.50 6.60 6.60 4.75 8.00 6.00 6.00 6.70 7.70 9.20 11.40

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 58.00 64.00 64.00 58.00 64.00 58.00 58.00 64.00 64.00 73.00 84.00

4.0 6.6 5.2 6.3 7.0 8.0 9.6 10.5 9.5 10.5 15.0 11.0 14.5 10.6 17.0 24.0 19.0 25.0 17.0 23.0 22.0 25.0 27.5 34.5

C C C C C C C C C C C C C C C C C C C C C C C C

• • • • • • • • • • • • • • • • • • • • • • • •

THREAD MILLING TOOLS

MTECSH-UN

• For user guide, see pages 372-378 (1) C-Cylindrical (2) Thread form type

Cutting Data for Hardened Steel ISO

Material

Hardness HRc

Cutting Speed m/min

1.5

45-50

60-70

0.04

Hardened Steels

Feed (mm/tooth) for Cutting Diameter (mm) 3 4 5 6 7 8 0.05

0.05

0.06

0.07

9 0.08

51-55

50-60

0.03

0.04

0.05

0.06

0.07

56-62

40-50

0.02

0.03

0.04

0.05

0.06

MTECS-W

Short Solid Carbide Threading Endmills for Internal or External BSP and BSF Thread Profiles

D H L

Application: General engineering fittings and pipe couplings

55˚

NUT

Dimensions

TPI

BSP

Flute

Shank(1)

IC908

28.0 19.0 14.0

G 1/8 G 1/4-3/8 G 1/2-7/8

8.00 10.00 12.00

7.80 10.00 12.00

3 4 4

19.5 30.0 37.0

64.00 73.00 84.00

C C C

• • •

R=0.137P

SCREW

Designation MTECS 08078C19 28W MTECS 1010D30 19W MTECS 1212D37 14W • For user guide, see pages 372-378 (1) C-Cylindrical

351

Solid Carbide Threading Endmills for Internal or External BSP Thread Profile

D 15° L

Application: General engineering fittings and pipe couplings P

55˚

NUT

Dimensions

R=0.137P

TPI

BSP

Flute

Shank(1)

IC908

THREAD MILLING TOOLS

MTEC-W

28.0 19.0 14.0 14.0 11.0 11.0

G1/8 G1/4,G3/8 G1/2,G7/8 G1/2,G7/8 G1,-G1-1/2 G1,G3

6.00 8.00 12.00 12.00 12.00 16.00

3 3 4 4 3 4

9.50 14.00 19.30 26.30 24.20 38.10

58.00 64.00 84.00 84.00 84.00 105.00

C C C C C C

• • • • • •

SCREW

Designation MTEC 0606C9 28W MTEC 0808C14 19W MTEC 1212D19 14W MTEC 1212D26 14W MTEC 1212C24 11W MTEC 1616D38 11W • For user guide, see pages 372-378 (1) C-Cylindrical

MTECB-W

Solid Carbide Internal or External Threading Endmills with Coolant Holes for BSP Thread Profile

ap d

D 15° L

Application: General engineering fittings and pipe couplings

With internal coolant hole

55˚

NUT

Dimensions

TPI

BSP

Flute

Shank(1)

IC908

28.0 19.0 14.0 11.0 11.0

G1/8 G1/4-3/8 G1/2-7/8 G>1 G>1

8.00 10.00 16.00 16.00 20.00

7.80 10.00 16.00 16.00 20.00

3 4 5 4 5

14.10 16.70 26.30 38.10 47.30

64.00 73.00 105.00 105.00 105.00

C C C C C

• • • • •

R=0.137P

SCREW

Designation MTECB 08078C14 28W MTECB 1010D16 19W MTECB 1616E26 14W MTECB 1616D38 11W MTECB 2020E47 11W • For user guide, see pages 372-378 (1) C-Cylindrical

MTECZ-BSF/BSP

15° L

Application: General engineering fittings and pipe couplings

Dimensions

NUT

TPI

BSP

Flute

Shank(1)

IC908

55˚

28.0 19.0 14.0

G1/8 G1/4-3/8 G1/2-7/8

8.00 10.00 16.00

7.80 10.00 16.00

3 4 5

14.10 16.70 26.30

64.00 73.00 101.00

C C C

• • •

R=0.137P SCREW

Designation MTECZ 08078C14 28W MTECZ 1010D16 19W MTECZ 1616E26 14W

• With internal coolant hole • For user guide, see pages 372-378 (1) C-Cylindrical

352

ISCAR

Solid Carbide Threading Endmills with Coolant Holes Located in the Flutes for Internal or External BSF/BSP Thread

Small Diameter Short Solid Carbide MJ-Type Profile Threading Endmills

60°

H L

Aerospace and automotive industries, for applications requiring high fatigue strength

Designation MTECS 06032C10 MTECS 06039C12 MTECS 06048C15 MTECS 08061C20 MTECS 10092C30

0.7MJ 0.8MJ 1.0MJ 1.25MJ 1.75MJ

Pitch

MJ size

Flute

Shank(1)

IC908

Dimensions

0.70 0.80 1.00 1.25 1.75

MJ4 MJ5 MJ6 MJ8 MJ12

6.00 6.00 6.00 8.00 10.00

3.20 3.90 4.80 6.10 9.20

3 3 3 3 3

10.0 12.5 15.0 20.0 30.0

58.00 58.00 58.00 64.00 73.00

C C C C C

• • • • •

• For user guide, see pages 372-378 (1) Without coolant holes

THREAD MILLING TOOLS

MTECS-MJ

MTECS-UNJ

60°

Small Diameter Short Solid Carbide UNJ-Type Profile Threading Endmills

Aerospace and automotive industries, for applications requiring high fatigue strength

Designation MTECS 06033C10 32UNJ MTECS 08051C16 28UNJ MTECS 08067C20 24UNJ MTECS 06049C16 20UNJ MTECS 0808C28 20UNJ MTECS 08061C20 18UNJ MTECS 08069C24 16UNJ MTECS 10094C27 13UNJ

TPI

UNJC

UNJF

Flute

Shank(1)

IC908

Dimensions

32.0 28.0 24.0 20.0 20.0 18.0 16.0 13.0

8 1/4 5/16 3/8 1/2

10 1/4 5/16, 3/8 7/16 -

6.00 8.00 8.00 6.00 8.00 8.00 8.00 10.00

3.30 5.10 6.70 4.90 8.00 6.15 6.90 9.40

3 3 3 3 3 3 3 3

10.5 16.0 20.0 16.0 28.0 20.0 24.0 27.5

58.00 64.00 64.00 58.00 64.00 64.00 64.00 73.00

C C C C C C C C

• • • • • • • •

• For user guide, see pages 372-378 (1) Without coolant holes

MTEC-BSPT

Solid Carbide Threading Endmills for External or Internal BSPT Thread Profile

D 15° L

Application: General engineering fittings and pipe couplings

90˚

R=0.137P Taper 1:16

Dimensions

NUT

TPI

BSPT

Flute

Shank(1)

IC908

P 27.5˚ 27.5˚

28.0 19.0 14.0 11.0

RC1/8 RC1/4,RC3/8 RC1/2,RC7/8 RC1,RC2

6.00 8.00 12.00 16.00

3 3 4 4

9.50 14.00 19.10 28.90

58.00 64.00 84.00 105.00

C C C C

• • • •

SCREW

Designation MTEC 0606C9 28BSPT MTEC 0808C14 19BSPT MTEC 1212D19 14BSPT MTEC 1616D28 11BSPT • For user guide, see pages 372-378 (1) C-Cylindrical

353

Solid Carbide Threading Endmills for External or Internal NPT Thread Profile

D 15° L

NUT

P 30˚

Application: Steam, gas and water pipes

Dimensions

30˚

90˚

TPI

NPT

Flute

Shank(1)

IC908

THREAD MILLING TOOLS

MTEC-NPT

27.0 18.0 14.0 11.5 8.0

1/16,1/8 1/4,3/8 1/2,3/4 1,2 ≥2-1/2

6.00 8.00 12.00 16.00 20.00

3 3 4 4 4

9.90 14.80 20.90 27.60 39.70

58.00 64.00 84.00 105.00 105.00

C C C C C

• • • • •

Taper 1:16

SCREW

Designation MTEC 0606C9 27NPT MTEC 0808C14 18NPT MTEC 1212D20 14NPT MTEC 1616D27 11.5NPT MTEC 2020D39 8NPT • For user guide, see pages 372-378 (1) C-Cylindrical

MTECB-NPT

Solid Carbide Threading Endmills with Coolant Holes for External or Internal NPT Thread Profile

D 15° L

NUT

Dimensions

30˚

90˚

TPI

NPT

Flute

Shank(1)

IC908

30˚

Application: Steam, gas and water pipes

27.0 18.0 14.0

1/8 1/4,3/8 1/2,3/4

8.00 10.00 16.00

7.60 10.00 15.50

3 4 4

10.80 16.20 22.70

64.00 73.00 105.00

C C C

• • •

Taper 1:16

SCREW

Designation MTECB 08076C10 27NPT MTECB 1010D16 18NPT MTECB 16155D22 14NPT • For user guide, see pages 372-378 (1) C-Cylindrical

MTEC-NPTF

Solid Carbide Threading Endmills for External or Internal NPTF Thread Profile

D 15° L

Application: Steam, gas and water pipes NUT

90˚

Dimensions

30˚

TPI

NPTF

Flute

Shank(1)

IC908

30˚

27.0 18.0 14.0

1/16,1/8 1/4,3/8 1/2,3/4

6.00 8.00 12.00

3 3 4

9.90 14.80 20.90

58.00 64.00 84.00

C C C

• • •

Taper 1:16

SCREW

Designation MTEC 0606C9 27NPTF MTEC 0808C14 18NPTF MTEC 1212D20 14NPTF • For user guide, see pages 372-378 (1) C-Cylindrical

354

ISCAR

Solid Carbide Threading Endmills with Coolant Holes Located in the Flutes for Internal or External NPTF Thread Profile

ap d

D 15° L

Application: General engineering fittings and pipe couplings P 30˚ 30˚

Dimensions

Taper 1:16 SCREW

Designation MTECZ 08076C10 27NPTF MTECZ 1010D16 18NPTF

TPI

NPTF

Flute

Shank(1)

IC908

90˚

NUT

27.0 18.0

1/8 1/4-3/8

8.00 10.00

7.60 10.00

3 4

10.80 16.20

64.00 73.00

C C

• •

• For user guide, see pages 372-378 (1) C-Cylindrical

THREAD MILLING TOOLS

MTECZ-NPTF

MTECI-A60

60° Partial Profile Solid Carbide Thread Mills for Internal and External Threads 60°

Application: General engineering

Dimensions

Pitch In

Pitch Ex

TPI Int

TPI Ext

Flute

0.35-0.60 0.50-1.00 0.50-1.00 0.50-0.80 0.50-0.80 1.00-1.75 1.00-1.75 1.00-1.75 2.0-3.0 2.0-3.0

0.4-0.8 0.4-0.8 0.8-1.5 0.8-1.5 0.8-1.5 1.75-2.5 1.75-2.5

72-40 48-24 48-24 56-28 56-28 28-14 28-14 28-14 13-8 13-8

64-32 64-32 32-16 32-16 32-16 15-10 15-10

(a) (a) (a) ≥6 ≥9 ≥10 ≥12 ≥14 ≥16 ≥20

3.00 6.00 6.00 6.00 8.00 8.00 10.00 12.00 12.00 16.00

1.90 3.20 4.00 5.00 8.00 8.00 10.00 12.00 12.00 16.00

3 3 3 4 4 4 4 5 5 5

5.2 39.00 9.5 39.00 12.5 58.00 20.0 58.00 28.0 64.00 30.0 64.00 35.0 73.00 39.0 84.00 40.0 84.00 50.0 101.00

IC908

SCREW

Designation MTECI 03019C5 A60 MTECI 06032C9 A60 MTECI 0604C12 A60 MTECI 0605D20 A60 MTECI 0808D28 A60 MTECI 0808D30 A60 MTECI 1010D35 A60 MTECI 1212E39 A60 MTECI 1212E40 A60 MTECI 1616E50 A60

Hard Tough 1

Shank(1) C C C C C C C C C C

N N N Y Y Y Y Y Y Y

• • • • • • •

IC902

NUT 60°

• • •

• (a)See table below • For user guide, see pages 372-378 (1) c-Cylindrical

Possible Thread Sizes

Designation MTECI 03012C3 MTECI 03014C4 MTECI 03019C5 MTECI 03024C7 MTECI 06032C9 MTECI 0604C12

A60 A60 A60 A60 A60 A60

M Coarse

M Fine

UN, UNC, UNS,UNF, UNEF

M1.6x0.35 M2x0.4, M2.2x0.45 M2.5x0.45 M3x0.5 M3.5x0.6 M4x0.7 M4.5x0.75 M5x0.8 M6x1.0

M1.6x0.25, M1.8x0.25, M2x0.25 M2x0.35, M2.2x0.35, M2.5x0.35, M3x0.35, M3.5x0.5 M4x0.5 M5x0.5, M5.5x0.5, M5x0.75

0-80UNF 1-64unc, 1-72unf, 2-56unc, 2-64unf 3-48UNC, 3-56UNF, 4-40UNC, 4-48UNF 5-40UNC, 5-44UNF, 6-32UNC, 6-40UNF 8-32UNC, 8-36UNF, 10-24UNC, 10-28UNS, 10-32UNF 10-36UNS, 10-40UNS, 10-48UNS, 12-24UNC, 12-28UNF

355

60 Y R

TRD22

MM TRD-M

Interchangeable Solid Carbide Milling Heads for 60° Partial Profile Thread Milling

Dimensions

Designation MM TRD16-M60-05P-3T06 MM TRD16-M60-15P-3T06 MM TRD22-M60-30P-4T08

Pmin

Pmax

Th(1)

D min

15.70 15.70 21.70

3 3 4

0.50 1.50 3.00

2.00 2.00 4.50

0.05 0.20

0.05 -

1.2 1.2 2.8

T06 T06 T08

M20 M22 M36

19.05 19.05 31.00

(2)

IC528

THREAD MILLING TOOLS

60 TRD16

Standard

• • •

ISO 68, DIN 13 MM EGR 16-18* ISO 68, DIN 13 MM EGR 16-18* ISO 68, DIN 13 MM EGR 20-22*

• For shanks, see pages 63-69 • For clamping instructions, see page 34 • Do not apply lubricant to the threaded connection. (1) Smallest possible thread * Optional, should be ordered separately (2) Flat

55 D

MM TRD-W

Interchangeable Solid Carbide Milling Heads for 55° Partial Profile Thread Milling

Ts Y

NUT

IC528

Dimensions

60°

SCREW

Designation D MM TRD22-W55-14P-4T08 21.70

0.20

2.4

TPI max TPI min 14

T08

G3/4

D min

Standard

•

24.20 DIN ISO 228, B.S. 84 MM EGR 20-22*

• For shanks, see pages 63-69 • For clamping instructions, see page 34 • Do not apply lubricant to the threaded connection. * Optional, should be ordered separately RE

SD TRD-M-SP

Interchangeable Solid Carbide Milling Heads for 60° Partial Profile Thread Milling

THFT

DCONMS

PDX OAL

CDX

Designation DC DMIN THFT(1) TPN(2) TPX(3) TPIN(4) TPIX(5) PDX RE D1 CDX OAL ZEFP DCONMS 31.70 46.00 VP60 4.00 6.00 4.00 6.00 3.7 0.30 8.40 4.70 7.70 8 15.00 SD TRD32-M60-6P-SP15 VP60 6.00 8.00 3.00 4.00 4.5 0.40 9.80 6.20 9.50 10 17.00 SD TRD40-M60-8P-SP17 39.70 57.00

IC908

Dimensions

• For shanks, see pages 284,285 • For user guide, see pages 372-378 (1) Thread form type (2) Thread pitch minimum (mm) (3) Thread pitch maximum (mm) (4) Threads per inch minimum (5) Threads per inch maximum

SD TRD-W-SP

Interchangeable Solid Carbide Milling Heads for 55° Partial Profile Thread Milling

THFT

DCONMS

PDX OAL

CDX

Designation SD TRD32-W55-4T-SP15 SD TRD40-W55-3T-SP17

DMIN

31.70 39.70

46.00 57.00

THFT(1) TPIN(2) TPIX(3) VP55 VP55

• For shanks, see pages 284,285 • For user guide, see pages 372-378 (1) Thread form type (2) Threads per inch minimum (3) Threads per inch maximum

356

ISCAR

4.00 3.00

6.00 4.00

PDX

CDX

OAL

ZEFP

DCONMS

IC908

Dimensions

3.7 4.5

8.40 9.80

4.70 6.20

7.70 9.50

8 10

0.50 0.80

15.00 17.00

• •

MT MULTIMASTER Thread Mill

Cutting Dia.

No. of Flutes

0.75

Cutting Length

ISO

MT-ISO-MM

Carbide Milling Heads with a Threaded Connection for Internal ISO Metric Thread

NUT

Application: General engineering

Dimensions

P/8 SCREW

Pitch

M Coarse

0.50 0.75 1.00 1.25 1.50 0.50 0.75 1.00 1.25 1.50 1.75 2.00 1.00 1.50 2.00 2.50 3.00 2.00 3.00 3.50

M Fine

Flute

IC908

60˚

Connection Size

Thread Profile ISO UN G (55°)

Pitch

* For thread milling heads with 12 mm diameter and larger

P P/4

MMT05/MMTT..*

≥14 ≥12 ≥12 ≥14 ≥14 ≥16 ≥16 ≥16 ≥16 ≥16 ≥16 ≥17 ≥22 ≥20 ≥19 ≥22 ≥25 ≥27 ≥27 ≥30

10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 15.40 16.00 20.00 20.00 20.00

4 4 4 4 4 4 5 5 4 4 4 4 6 6 5 5 3 6 4 4

7.50 6.00 6.00 5.00 6.00 9.00 9.00 9.00 8.80 9.00 8.80 10.00 12.00 12.00 12.00 12.50 12.00 14.00 12.00 14.00

12.75 12.75 12.75 12.75 12.75 14.30 14.30 14.30 14.30 17.05 14.30 17.05 19.00 20.85 20.85 20.85 20.85 21.00 21.00 21.00

T05 T05 T05 T05 T05 T06 T06 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T10 T10 T10

• • • • • • • • • • • • • • • • • • • •

M16 M20 M24

THREAD MILLING TOOLS

Identification Code

• For shanks, see pages 63-69 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see page 34 • For thread milling heads with 12 mm diameter and larger use Torx clamping keys • Do not apply lubricant to the threaded connection P

MT-UN-MM

Carbide Milling Heads with a Threaded Connection for Internal UN Thread Profile

NUT

P P/8

Application: General engineering

Dimensions

P/4

TPI

UNC

UNF

UNEF

Flute

IC908

60˚

32.0 28.0 24.0 20.0 18.0 16.0 24.0 20.0 18.0 16.0 14.0 18.0 14.0 12.0 10.0 9.0 8.0 12.0 8.0 7.0

3/4 7/8 1.0 1 -

1/2 1/2 9/16-5/8 3/4 5/8 3/4 7/8 5/8 7/8 1-1 1/2 ≥1

9/16-5/8 1 1/8-1 5/8 5/8- 11/16 3/4 - 1 ≥1 11/16 -

1 1/8 - 1 1/4

10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 15.30 16.00 16.00 20.00 20.00 20.00

4 4 4 4 4 4 4 4 4 4 4 5 5 5 4 3 3 6 4 4

6.40 5.50 5.30 5.10 5.60 6.40 8.50 8.90 8.50 8.00 9.00 11.30 12.70 12.70 12.70 11.30 12.70 12.70 12.70 14.50

12.75 12.75 12.75 12.75 12.75 12.75 14.30 14.30 14.30 14.30 14.30 19.00 20.85 20.85 20.85 20.85 20.85 21.00 21.00 21.00

T05 T05 T05 T05 T05 T05 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T08 T10 T10 T10

• • • • • • • • • • • • • • • • • • • •

SCREW

≥1 11/16 -

357

MT-W-MM

Carbide Milling Heads with a Threaded Connection for Internal and External 55° BSW Thread Profile

ap l1

NUT

55˚

Application: General engineering fittings and pipe couplings

Dimensions

R=0.137P

TPI

BSP

Flute

IC908

THREAD MILLING TOOLS

19.0 14.0 11.0 14.0 11.0

G1/4-3/8 G1/2-7/8 G≥1 G3/4-7/8 G≥1

10.00 16.00 16.00 20.00 20.00

4 4 4 6 6

5.30 12.70 11.60 14.60 13.90

12.75 19.00 19.00 21.00 21.00

T05 T08 T08 T10 T10

• • • • •

SCREW

Designation MT 10D6 19W-MMT05 MT16D12 14W-MMTT08 MT16D11 11W-MMTT08 MT20F15 14W-MMTT10 MT20F14 11W-MMTT10

MTE-MM

Indexable Threading Endmills with a MULTI-MASTER Shank Connection

Designation MTE D9.9-1-MMT05-12 MTE D13.7-1-MMT06-14 MTE D15.8-1-MMT08-14 MTE D20/D0.79-2-MMT10-14 MTE D20/D0.79-3-MMT10-14 MTE D21/D0.82-1-MMT10-21 MTE D30.4/D1.2-2-MMT15-21 MTE D30.4/D1.2-3-MMT15-21 MTE D27-1-MMT12-30

ap L5

Z(1)

Nxcm

9.90 13.70 15.80 20.00 20.00 21.00 30.40 30.40 27.00

12.00 14.00 14.00 14.00 14.00 21.00 21.00 21.00 30.00

1 1 1 2 3 1 2 3 1

16.20 17.00 17.00 18.00 24.00 25.00 25.00 34.00 38.20

T05 T06 T08 T10 T10 T10 T15 T15 T12

7.50 9.60 11.60 15.30 15.30 15.30 23.90 23.90 20.00

32.30 23.30 24.50 29.30 35.30 36.30 42.00 51.00 52.00

90 128 128 128 128 515 515 515 900

N Y Y Y Y Y Y Y Y

0.01 0.03 0.02 0.03 0.02 0.12 0.13 0.13 0.10

• Minimum bore should be one-third larger than D • For user guide, see pages 372-378 (1) Number of inserts For inserts, see pages: MT LNH#-ISO (Internal) (361) • MT LNH#-NPS (366) • MT LNH#-UN (Internal) (363) • MT LNH#-W (364) • MT LNHT-ABUT (367) • MT LNHT-BSPT (365) • MT LNHT-NPT (365) • MT LNHT-NPTF (365) • MT LNHU-ACME (Internal) (367) • MT LNHU-ISO (External) (362) • MT LNHU-PG (367) • MT LNHU-UN (External) (364) For holders, see pages: MM CAB (69) • MM GRT (shanks) (65) • MM S-A (stepped shanks) (63) • MM S-A (straight shanks) (65) • MM S-A-C# (68) • MM S-A-HSK (68) • MM S-A-N (64) • MM S-A-SK (68) • MM S-B (85° conical shanks) (65) • MM S-D (89° conical shanks) (66) • MM S-ER (67) • MM S-ER-H (67) • MM TS-A (64)

Spare Parts Designation MTE D9.9-1-MMT05-12 MTE D13.7-1-MMT06-14 MTE D15.8-1-MMT08-14 MTE D20/D0.79-2-MMT10-14 MTE D20/D0.79-3-MMT10-14 MTE D21/D0.82-1-MMT10-21 MTE D30.4/D1.2-2-MMT15-21 MTE D30.4/D1.2-3-MMT15-21 MTE D27-1-MMT12-30

358

ISCAR

SR M2.5-T8-MT SR M2.6-T8-MT SR M2.6-T8-MT SR M2.6-T8-MT SR M2.6-T8-MT SR M4-IP15-MT SR M4-IP15-MT SR M4-IP15-MT SR M4-IP15-MT-S

BLD T08/M7 BLD T08/M7 BLD T08/M7 BLD T08/M7 BLD T08/M7 BLD IP15/S7 BLD IP15/S7 BLD IP15/S7 BLD IP25/S7

SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW6-SD SW6-SD SW6-SD SW6-T

Indexable Threading Endmills

ap L1

Designation MTE D09.5-1-W20-12 MTE D09.9-1-W20-12 MTE D12.2-1-W20-14 MTE D14.5-1-W20-14 MTE D17.0-1-W20-14 MTE D18-1-W20-21 MTE D21-1-W20-21 MTE D25-1-W20-21 MTE D29-1-W25-30 MTE D31-1-W25-30 MTE D38-1-W32-30 MTE D48-1-W40-40 MTE D48-1-W40-40-B

Shank

Nxcm

12.00 12.00 14.00 14.00 14.00 21.00 21.00 21.00 30.00 30.00 30.00 40.00 40.00

9.50 9.90 12.00 14.50 17.00 18.00 21.00 25.00 29.00 31.00 38.00 48.00 48.00

20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 32.00 40.00 40.00

7.50 7.50 8.60 11.20 12.80 14.20 15.90 22.20 35.00 -

15.5 16.0 20.0 25.0 30.0 30.0 40.0 50.0 78.0 -

85.00 85.00 75.00 85.00 85.00 85.00 94.00 125.00 110.00 150.00 150.00 153.00 210.00

W W W W W W W W W W W W W

128 128 128 128 128 515 515 515 1020 1020 1020 1020 1020

0.16 0.16 0.15 0.16 0.23 0.20 0.23 0.24 0.32 0.60 0.90 1.30 1.50

SR M2.5-T8-MT SR M2.5-T8-MT SR M2.6-T8-MT SR M2.6-T8-MT SR M2.6-T8-MT SR M4-IP15-MT SR M4-IP15-MT SR M4-IP15-MT SR M5-IP25-MT SR M5-IP25-MT SR M5-IP25-MT SR M5-IP25-MT SR M5-IP25-MT

BLD T08/M7 BLD T08/M7 BLD T08/M7 BLD T08/M7 BLD T08/M7 BLD IP15/S7 BLD IP15/S7 BLD IP15/S7 BLD IP25/S7 BLD IP25/S7 BLD IP25/S7 BLD IP25/S7 BLD IP25/S7

SW4-SD SW4-SD SW4-SD SW4-SD SW4-SD SW6-SD SW6-SD SW6-SD SW6-T SW6-T SW6-T SW6-T SW6-T

• Minimum bore should be one-third larger than D • All endmills are equipped with a bore for internal coolant • For user guide, see pages 372-378 For inserts, see pages: MT LNH#-ISO (Internal) (361) • MT LNH#-NPS (366) • MT LNH#-UN (Internal) (363) • MT LNH#-W (364) • MT LNHT-ABUT (367) • MT LNHT-BSPT (365) • MT LNHT-NPT (365) • MT LNHT-NPTF (365) • MT LNHU-ACME (Internal) (367) • MT LNHU-ISO (External) (362) • MT LNHU-PG (367) • MT LNHU-UN (External) (364)

MTE D-C

Indexable Threading Endmills with Cylindrical Carbide Shanks

Designation MTE D09.9-1-C08C-12 MTE D13.7-1-C10C-14 MTE D13.7-1-C10C-14-B MTE D15.2-1-C12C-14 MTE D21-1-C16C-21 MTE D21-1-C16C-21-B MTE D27-1-C20C-30

THREAD MILLING TOOLS

MTE D

Shank

Nxcm

12.00 14.00 14.00 14.00 21.00 21.00 30.00

9.90 13.20 13.20 15.20 21.00 21.00 27.00

8.00 10.00 10.00 12.00 16.00 16.00 20.00

127.00 110.00 153.50 182.30 130.00 206.30 263.00

C C C C C C C

128 128 128 128 515 515 1020

0.10 0.12 0.17 0.30 0.35 0.50 1.20

• For holders with long overhang, reduce the cutting speed and feed rate, between 20 to 40% (depending on workpiece, material, pitch and overhang) • For user guide, see pages 372-378 For inserts, see pages: MT LNH#-ISO (Internal) (361) • MT LNH#-NPS (366) • MT LNH#-UN (Internal) (363) • MT LNH#-W (364) • MT LNHT-ABUT (367) • MT LNHT-BSPT (365) • MT LNHT-NPT (365) • MT LNHT-NPTF (365) • MT LNHU-ACME (Internal) (367) • MT LNHU-ISO (External) (362) • MT LNHU-PG (367) • MT LNHU-UN (External) (364)

Spare Parts Designation MTE D09.9-1-C08C-12 MTE D13.7-1-C10C-14 MTE D13.7-1-C10C-14-B MTE D15.2-1-C12C-14 MTE D21-1-C16C-21 MTE D21-1-C16C-21-B MTE D27-1-C20C-30

SR M2.5-T8-MT SR M2.6-T8-MT SR M2.6-T8-MT SR M2.6-T8-MT SR M4-IP15-MT SR M4-IP15-MT SR M5-IP25-MT-S

BLD T08/M7 BLD T08/M7 BLD T08/M7 BLD T08/M7 BLD IP15/S7 BLD IP15/S7 BLD IP25/S7

SW4-SD SW4-SD SW4-SD SW4-SD SW6-SD SW6-SD SW6-T

MTE D (Double Insert)

Double Insert Threading Endmills with Weldon Shanks

L1 L

Designation MTE D20.0-2-W20-14 MTE D30-2-W25-21 MTE D40-2-W32-30 MTE D50-2-W40-40

Shank

Nxcm

14.00 21.00 30.00 40.00

20.00 30.00 40.00 50.00

20.00 25.00 32.00 40.00

16.00 24.00 30.00 38.00

41.0 52.0 70.0 78.0

93.00 108.00 130.00 153.00

W W W W

128 515 1020 1020

0.20 0.40 0.70 0.80

SR M2.6-T8-MT SR M4-IP15-MT SR M5-IP25-MT SR M5-IP25-MT

BLD T08/M7 BLD IP15/S7 BLD IP25/S7 BLD IP25/S7

SW4-SD SW6-SD SW6-T SW6-T

359

THREAD MILLING TOOLS

D3 Da

MTF D(Shell Mill)

Thread Milling Multi-Insert Shell Mills L

ap D

Designation MTF D063-5-22-21 MTF D063-4-22-30 MTF D080-4-27-30 MTF D080-4-27-40 MTF D100-4-32-30 MTF D100-4-32-40

Nxcm

63.00 63.00 80.00 80.00 100.00 100.00

21.00 30.00 30.00 40.00 30.00 40.00

5 4 4 4 4 4

40.00 48.00 60.00 60.00 78.00 78.00

22.00 22.00 27.00 27.00 32.00 32.00

50.00 50.00 50.00 65.00 50.00 65.00

515 1020 1020 1020 1020 1020

0.70 0.60 1.22 1.22 1.29 1.22

• For user guide, see pages 372-378 For inserts, see pages: MT LNH#-ISO (Internal) (361) • MT LNH#-NPS (366) • MT LNH#-UN (Internal) (363) • MT LNH#-W (364) • MT LNHT-ABUT (367) • MT LNHT-BSPT (365) • MT LNHT-NPT (365) • MT LNHT-NPTF (365) • MT LNHU-ACME (Internal) (367) • MT LNHU-ISO (External) (362) • MT LNHU-PG (367) • MT LNHU-UN (External) (364)

Spare Parts Designation MTF D063-5-22-21 MTF D063-4-22-30 MTF D080-4-27-30 MTF D080-4-27-40 MTF D100-4-32-30 MTF D100-4-32-40

SR SR SR SR SR SR

M4-IP15-MT M5-IP25-MT M5-IP25-MT M5-IP25-MT M5-IP25-MT M5-IP25-MT

SR M10X25 DIN912 SR M10X25 DIN912 SR M12X25 SR M12X25 SR M16X30 DIN912 SR M16X30 DIN912

BLD BLD BLD BLD BLD BLD

IP15/S7 IP25/S7 IP25/S7 IP25/S7 IP25/S7 IP25/S7

SW6-SD SW6-T SW6-T SW6-T SW6-T SW6-T

D3 Da

MTFL

External Multi-Tooth Threading Shell Mills

L L1 ap D D1

Designation MTFL D20-3-22-21 MTFL D30-3-22-21 MTFL D45-3-27-21

20.00 30.00 45.00

58.00 68.00 83.00

47.00 52.00 58.00

22.00 22.00 27.00

65.00 65.00 70.00

25.0 25.0 25.0

21.00 21.00 21.00

3 3 4

0.32 0.30 1.59

• For user guide, see pages 372-378 For inserts, see pages: • MT LNH#-NPS (366) • MT LNH#-W (364) • MT LNHT-ABUT (367) • MT LNHT-BSPT (365) • MT LNHT-NPT (365) • MT LNHT-NPTF (365) • MT LNHU-ISO (External) (362) • MT LNHU-PG (367) • MT LNHU-UN (External) (364)

MTSRH (endmills)

Endmills with Coolant Holes for Helical Threading Inserts

ap L1

Designation MTSRH 23-2 MTSRH 32-5 MTSRH 45-6

Shank(1)

Insert

23.00 32.00 45.00

27.00 32.00 37.00

25.00 32.00 32.00

110.00 130.00 130.00

50.0 60.0 -

2 5 6

W W W

0.30 0.65 0.88

MTH 23 MTH 32 MTH 45

S23 S32 S45X

• Note: ISCAR can provide special contour inserts on request (1) W-Weldon For inserts, see pages: MTH-BSPT (int. & ext.) (370) • MTH-F (371) • MTH-ISO (external) (368) • MTH-ISO (internal) (368) • MTH-NPT (int. & ext.) (370) • MTH-NPTF (int. & ext.) (371) • MTH-UN (external) (369) • MTH-UN (internal) (369) • MTH-W (int. & ext.) (370)

MTH-F Special MTSRH with MTH-F Finishing Inserts

360

ISCAR

Special

K21 K22 K40

MTSRH (helical shell mill) Shell Mills with Coolant Holes for Helical Threading Inserts

Designation MTSRH 32-5M MTSRH 45-6M MTSRH 63-9

Insert

32.00 45.00 63.00

32.00 37.00 38.00

26.00 38.00 51.70

16.00 22.00 22.00

52.00 60.00 50.00

5 6 9

0.15 0.30 0.66

MTH 32 MTH 45 MTH 63

S32S S45S S63

K22 K40 K40

• Note: ISCAR can provide special contour inserts on request • For user guide, see pages 372-378 For inserts, see pages: MTH-BSPT (int. & ext.) (370) • MTH-F (371) • MTH-ISO (external) (368) • MTH-ISO (internal) (368) • MTH-NPT (int. & ext.) (370) • MTH-NPTF (int. & ext.) (371) • MTH-UN (external) (369) • MTH-UN (internal) (369) • MTH-W (int. & ext.) (370)

MTH-F Special

Special

THREAD MILLING TOOLS

D3 Da

MT LNHU MT LNHT

MT LNH#-ISO (Internal) Thread Milling Inserts for Internal ISO Metric Profile

NUT

Dimensions

P/4

P/8

Pitch

IC908

60˚

12.00 12.00 12.00 12.00 12.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 21.00 21.00 21.00 21.00 21.00 21.00 21.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

0.50 0.75 1.00 1.25 1.50 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.50 1.00 1.50 1.75 2.00 2.50 3.00 3.50 1.50 2.00 3.00 3.50 4.00 4.50 5.00 1.50 2.00 3.00 3.50 4.00 4.50 5.00 5.50 6.00

6.50 6.50 6.50 6.50 6.50 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 12.60 12.60 12.60 12.60 12.60 12.60 12.60 16.70 16.70 16.70 16.70 16.70 16.70 16.70 20.80 20.80 20.80 20.80 20.80 20.80 20.80 20.80 20.80

2.90 2.90 2.90 2.90 2.90 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 4.80 4.80 4.80 4.80 4.80 4.80 4.80 5.60 5.60 5.60 5.60 5.60 5.60 5.60 6.40 6.40 6.40 6.40 6.40 6.40 6.40 6.40 6.40

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SCREW

Designation MT LNHT 1202 I0.50ISO MT LNHT 1202 I0.75ISO MT LNHT 1202 I1.00ISO MT LNHT 1202 I1.25ISO MT LNHT 1202 I1.50ISO MT LNHU 1403 I0.50ISO MT LNHU 1403 I0.75ISO MT LNHU 1403 I1.00ISO MT LNHU 1403 I1.25ISO MT LNHU 1403 I1.50ISO MT LNHU 1403 I1.75ISO MT LNHU 1403 I2.00ISO MT LNHU 1403 I2.50ISO MT LNHU 2104 I1.00ISO MT LNHU 2104 I1.50ISO MT LNHU 2104 I1.75ISO MT LNHU 2104 I2.00ISO MT LNHU 2104 I2.50ISO MT LNHU 2104 I3.00ISO MT LNHU 2104 I3.50ISO MT LNHU 3005 I1.50ISO MT LNHU 3005 I2.00ISO MT LNHU 3005 I3.00ISO MT LNHU 3005 I3.50ISO MT LNHU 3005 I4.00ISO MT LNHU 3005 I4.50ISO MT LNHU 3005 I5.00ISO MT LNHU 4006 I1.50ISO MT LNHU 4006 I2.00ISO MT LNHU 4006 I3.00ISO MT LNHU 4006 I3.50ISO MT LNHU 4006 I4.00ISO MT LNHU 4006 I4.50ISO MT LNHU 4006 I5.00ISO MT LNHU 4006 I5.50ISO MT LNHU 4006 I6.00ISO

• For cutting speed recommendations, see pages 372-378 For tools, see pages: MTE D (359) • MTE D(Double Insert) (359) • MTE D-C (359) • MTE-MM (358) • MTF D(Shell Mill) (360)

361

Thread Milling Inserts for External ISO Metric Profile

NUT

Dimensions

P/4

60˚

P/8

Pitch

IC908

THREAD MILLING TOOLS

MT LNHU-ISO (External)

14.00 14.00 14.00 14.00 14.00 14.00 14.00 21.00 21.00 21.00 21.00 21.00 30.00 30.00 30.00 30.00 30.00 40.00 40.00 40.00 40.00 40.00

0.75 1.00 1.25 1.50 1.75 2.00 2.50 1.00 1.50 2.00 2.50 3.00 1.50 2.00 3.00 3.50 4.00 1.50 2.00 3.00 4.00 5.00

7.90 7.90 7.90 7.90 7.90 7.90 7.90 12.60 12.60 12.60 12.80 12.80 16.70 16.70 16.70 16.70 16.70 20.80 20.80 20.80 20.80 20.80

3.20 3.20 3.20 3.20 3.20 3.20 3.20 4.80 4.80 4.80 4.80 4.80 5.60 5.60 5.60 5.60 5.60 6.40 6.40 6.40 6.40 6.40

• • • • • • • • • • • • • • • • • • • • • •

SCREW

Designation MT LNHU 1403 MT LNHU 1403 MT LNHU 1403 MT LNHU 1403 MT LNHU 1403 MT LNHU 1403 MT LNHU 1403 MT LNHU 2104 MT LNHU 2104 MT LNHU 2104 MT LNHU 2104 MT LNHU 2104 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 4006 MT LNHU 4006 MT LNHU 4006 MT LNHU 4006 MT LNHU 4006

E0.75ISO E1.00ISO E1.25ISO E1.50ISO E1.75ISO E2.00ISO E2.50ISO E1.00ISO E1.50ISO E2.00ISO E2.50ISO E3.00ISO E1.50ISO E2.00ISO E3.00ISO E3.50ISO E4.00ISO E1.50ISO E2.00ISO E3.00ISO E4.00ISO E5.00ISO

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTE D (359) • MTE D(Double Insert) (359) • MTE D-C (359) • MTE-MM (358) • MTF D(Shell Mill) (360) • MTFL (360)

362

ISCAR

MT LNHU

MT LNHT

Thread Milling Inserts for American (UN, UNC, UNF, UNEF, UNS) Full Profile Threads for General Applications

NUT

Dimensions

P/4

P/8

TPI

IC908

60˚

32.0 28.0 24.0 20.0 18.0 16.0 32.0 28.0 27.0 24.0 20.0 18.0 16.0 14.0 12.0 11.0 10.0 24.0 20.0 18.0 16.0 14.0 12.0 10.0 8.0 7.0 20.0 18.0 16.0 14.0 12.0 10.0 8.0 6.0 5.0 16.0 14.0 12.0 10.0 6.0 4.5 4.0

12.00 12.00 12.00 12.00 12.00 12.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 21.00 21.00 21.00 21.00 21.00 21.00 21.00 21.00 21.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

6.50 6.50 6.50 6.50 6.50 6.50 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 12.60 12.60 12.60 12.60 12.60 12.60 12.60 12.60 12.60 16.70 16.70 16.70 16.70 16.70 16.70 16.70 16.70 16.70 20.80 20.80 20.80 20.80 20.80 20.80 20.80

2.90 2.90 2.90 2.90 2.90 2.90 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 5.60 5.60 5.60 5.60 5.60 5.60 5.60 5.60 5.60 6.40 6.40 6.40 6.40 6.40 6.40 6.40

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SCREW

Designation MT LNHT 1202 I32UN MT LNHT 1202 I28UN MT LNHT 1202 I24UN MT LNHT 1202 I20UN MT LNHT 1202 I18UN MT LNHT 1202 I16UN MT LNHU 1403 I32UN MT LNHU 1403 I28UN MT LNHU 1403 I27UN MT LNHU 1403 I24UN MT LNHU 1403 I20UN MT LNHU 1403 I18UN MT LNHU 1403 I16UN MT LNHU 1403 I14UN MT LNHU 1403 I12UN MT LNHU 1403 I11UN MT LNHU 1403 I10UN MT LNHU 2104 I24UN MT LNHU 2104 I20UN MT LNHU 2104 I18UN MT LNHU 2104 I16UN MT LNHU 2104 I14UN MT LNHU 2104 I12UN MT LNHU 2104 I10UN MT LNHU 2104 I8UN MT LNHU 2104 I7UN MT LNHU 3005 I20UN MT LNHU 3005 I18UN MT LNHU 3005 I16UN MT LNHU 3005 I14UN MT LNHU 3005 I12UN MT LNHU 3005 I10UN MT LNHU 3005 I8UN MT LNHU 3005 I6UN MT LNHU 3005 I5UN MT LNHU 4006 I8UN MT LNHU 4006 I14UN MT LNHU 4006 I12UN MT LNHU 4006 I10UN MT LNHU 4006 I6UN MT LNHU 4006 I4.5UN MT LNHU 4006 I4UN

THREAD MILLING TOOLS

MT LNH#-UN (Internal)

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTE D (359) • MTE D(Double Insert) (359) • MTE D-C (359) • MTE-MM (358) • MTF D(Shell Mill) (360)

363

External UN (UN, UNC,UNF,UNEF, UNS) Full Profile Thread Milling Inserts for General Industries

NUT

Dimensions

P/4

60˚

P/8

TPI

IC908

THREAD MILLING TOOLS

MT LNHU-UN (External)

32.0 28.0 24.0 20.0 18.0 16.0 14.0 12.0 24.0 20.0 18.0 16.0 14.0 12.0 10.0 20.0 18.0 16.0 14.0 12.0 10.0 8.0 6.0 16.0 14.0 12.0 10.0 8.0 6.0

14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 21.00 21.00 21.00 21.00 21.00 21.00 21.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 40.00 40.00 40.00 40.00 40.00 40.00

7.90 7.90 7.90 7.90 7.90 7.90 7.90 7.90 12.60 12.60 12.60 12.60 12.60 12.60 12.60 16.70 16.70 16.70 16.70 16.70 16.70 16.70 16.70 20.80 20.80 20.80 20.80 20.80 20.80

3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 4.80 4.80 4.80 4.80 4.80 4.80 4.80 5.60 5.60 5.60 5.60 5.60 5.60 5.60 5.60 6.40 6.40 6.40 6.40 6.40 6.40

• • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SCREW

Designation MT LNHU 1403 MT LNHU 1403 MT LNHU 1403 MT LNHU 1403 MT LNHU 1403 MT LNHU 1403 MT LNHU 1403 MT LNHU 1403 MT LNHU 2104 MT LNHU 2104 MT LNHU 2104 MT LNHU 2104 MT LNHU 2104 MT LNHU 2104 MT LNHU 2104 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 4006 MT LNHU 4006 MT LNHU 4006 MT LNHU 4006 MT LNHU 4006 MT LNHU 4006

E32UN E28UN E24UN E20UN E18UN E16UN E14UN E12UN E24UN E20UN E18UN E16UN E14UN E12UN E10UN E20UN E18UN E16UN E14UN E12UN E10UN E8UN E6UN E16UN E14UN E12UN E10UN E8UN E6UN

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTE D (359) • MTE D(Double Insert) (359) • MTE D-C (359) • MTE-MM (358) • MTF D(Shell Mill) (360) • MTFL (360)

MT LNHU

MT LNHT

MT LNH#-W

External & Internal Whitworth (BSW, BSF, BSP) Full Profile Thread Milling Inserts for Fittings and Pipe Couplings

55˚

NUT

Dimensions

R=0.137P

TPI

IC908

19.0 24.0 20.0 19.0 16.0 14.0 20.0 19.0 16.0 14.0 11.0 16.0 14.0 11.0 11.0 8.0

12.00 14.00 14.00 14.00 14.00 14.00 21.00 21.00 21.00 21.00 21.00 30.00 30.00 30.00 40.00 40.00

6.50 7.90 7.90 7.90 7.90 7.90 12.60 12.60 12.60 12.60 12.60 16.70 16.70 16.70 20.80 20.80

2.90 3.20 3.20 3.20 3.20 3.20 4.80 4.80 4.80 4.80 4.80 5.60 5.60 5.60 6.40 6.40

• • • • • • • • • • • • • • • •

SCREW

Designation MT LNHT 1202 19W MT LNHU 1403 24W MT LNHU 1403 20W MT LNHU 1403 19W MT LNHU 1403 16W MT LNHU 1403 14W MT LNHU 2104 20W MT LNHU 2104 19W MT LNHU 2104 16W MT LNHU 2104 14W MT LNHU 2104 11W MT LNHU 3005 16W MT LNHU 3005 14W MT LNHU 3005 11W MT LNHU 4006 11W MT LNHU 4006 8W

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTE D (359) • MTE D(Double Insert) (359) • MTE D-C (359) • MTE-MM (358) • MTF D(Shell Mill) (360) • MTFL (360)

364

ISCAR

External and Internal NPT Full Profile Thread Milling Inserts for Steam, Gas and Water Pipes

NUT

Dimensions

30˚

90˚

TPI

IC908

30˚

18.0 18.0 14.0 14.0 11.5 11.5 8.0 11.5 8.0

12.00 14.00 14.00 21.00 21.00 30.00 30.00 40.00 40.00

6.50 7.90 7.90 12.60 12.60 16.70 16.70 20.80 20.80

2.90 3.20 3.20 4.80 4.80 5.60 5.60 6.40 6.40

• • • • • • • • •

Taper 1:16

SCREW

Designation MT LNHT 1202 MT LNHT 1403 MT LNHT 1403 MT LNHT 2104 MT LNHT 2104 MT LNHT 3005 MT LNHT 3005 MT LNHT 4006 MT LNHT 4006

18NPT 18NPT 14NPT 14NPT 11.5NPT 11.5NPT 8NPT 11.5NPT 8NPT

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTE D (359) • MTE D(Double Insert) (359) • MTE D-C (359) • MTE-MM (358) • MTF D(Shell Mill) (360) • MTFL (360)

THREAD MILLING TOOLS

MT LNHT-NPT

MT LNHT-NPTF

External and Internal NPTF Full Profile Thread Milling Inserts for Steam, Gas and Water Pipes

NUT

90˚

Dimensions

30˚

TPI

IC908

30˚

18.0 18.0 14.0 14.0 11.5 11.5 8.0 11.5 8.0

12.00 14.00 14.00 21.00 21.00 30.00 30.00 40.00 40.00

6.50 7.90 7.90 12.80 12.60 16.70 16.70 20.80 20.80

2.90 3.20 3.20 4.80 4.80 5.60 5.60 6.40 6.40

• • • • • • • • •

Taper 1:16

SCREW

Designation MT LNHT 1202 MT LNHT 1403 MT LNHT 1403 MT LNHT 2104 MT LNHT 2104 MT LNHT 3005 MT LNHT 3005 MT LNHT 4006 MT LNHT 4006

18NPTF 18NPTF 14NPTF 14NPTF 11.5NPTF 11.5NPTF 8NPTF 11.5NPTF 8NPTF

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTE D (359) • MTE D(Double Insert) (359) • MTE D-C (359) • MTE-MM (358) • MTF D(Shell Mill) (360) • MTFL (360)

MT LNHT-BSPT

External and Internal Thread Milling Inserts for BSPT Full Profile

90˚

R=0.137P Taper 1:16

Dimensions

NUT

TPI

IC908

P 27.5˚ 27.5˚

19.0 19.0 14.0 14.0 11.0 11.0 11.0

12.00 14.00 14.00 21.00 21.00 30.00 40.00

6.50 7.90 7.90 12.60 12.60 16.70 20.80

2.90 3.20 3.20 4.80 4.80 5.60 6.40

• • • • • • •

SCREW

Designation MT LNHT 1202 MT LNHT 1403 MT LNHT 1403 MT LNHT 2104 MT LNHT 2104 MT LNHT 3005 MT LNHT 4006

19BSPT 19BSPT 14BSPT 14BSPT 11BSPT 11BSPT 11BSPT

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTE D (359) • MTE D(Double Insert) (359) • MTE D-C (359) • MTE-MM (358) • MTF D(Shell Mill) (360) • MTFL (360)

365

MT LNHU

MT LNHT

External and Internal NPS Full Profile Thread Milling Inserts for Mechanical Joining and Pipe Fittings

NUT

Dimensions

60°

TPI

IC908

THREAD MILLING TOOLS

MT LNH#-NPS

18.0 18.0 14.0 14.0 11.5 11.5 8.0 11.5 8.0

12.00 14.00 14.00 21.00 21.00 30.00 30.00 40.00 40.00

6.30 7.50 7.50 12.00 12.00 16.00 16.00 20.00 20.00

2.90 3.10 3.10 4.70 4.70 5.51 5.51 6.30 6.30

• • • • • • • • •

SCREW

Designation MT LNHT 1202 18NPS MT LNHU 1403 18NPS MT LNHU 1403 1SNPS MT LNHU 2104 14NPS MT LNHU 2104 11.5NPS MT LNHU 3005 11.5NPS MT LNHU 3005 8NPS MT LNHU 4006 11.5NPS MT LNHU 4006 8NPS

• The same insert for external & internal thread. • For cutting speed recommendations, see pages 372-373 For tools, see pages: MTE D (359) • MTE D(Double Insert) (359) • MTE D-C (359) • MTE-MM (358) • MTF D(Shell Mill) (360) • MTFL (360)

MT LNHU

MT LNHT

MT LNH#-NPSF

External and Internal NPSF Full Profile Thread Milling Inserts

NUT

Dimensions

TPI

IC908

60°

18.0 18.0 14.0 14.0 11.5 11.5 8.0 11.5 8.0

0.47 0.55 0.55 0.83 0.83 1.18 1.18 1.58 1.58

0.25 0.30 0.30 0.47 0.47 0.63 0.63 0.79 0.79

0.11 0.12 0.12 0.19 0.19 0.22 0.22 0.25 0.25

• • • • • • • • •

SCREW

Designation MT LNHT 1202 18NPSF MT LNHU 1403 18NPSF MT LNHU 1403 14NPSF MT LNHU 2104 14NPSF MT LNHU 2104 11.5NPSF MT LNHU 3005 11.5NPSF MT LNHU 3005 8NPSF MT LNHU 4006 11.5NPSF MT LNHU 4006 8NPSF

366

ISCAR

External & Internal Single-Sided American Buttress Thread Milling Inserts

NUT

P 45°

Dimensions

0.16316P

TPI

IC908

7°

16.0 12.0 10.0 8.0 16.0 12.0 10.0 8.0 6.0 4.0 4.0

21.00 21.00 21.00 21.00 30.00 30.00 30.00 30.00 30.00 30.00 40.00

12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00

4.70 4.70 4.70 4.70 5.50 5.50 5.50 5.50 5.50 5.50 6.30

• • • • • • • • • • •

SCREW

Designation MT LNHT 2104 MT LNHT 2104 MT LNHT 2104 MT LNHT 2104 MT LNHT 3005 MT LNHT 3005 MT LNHT 3005 MT LNHT 3005 MT LNHT 3005 MT LNHT 3005 MT LNHT 4006

16ABUT 12ABUT 10ABUT 8ABUT 16ABUT 12ABUT 10ABUT 8ABUT 6ABUT 4ABUT 4ABUT

THREAD MILLING TOOLS

MT LNHT-ABUT

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTE D (359) • MTE D(Double Insert) (359) • MTE D-C (359) • MTE-MM (358) • MTF D(Shell Mill) (360) • MTFL (360)

MT LNHU-ACME (Internal) Internal ACME Profile Thread Milling Inserts for Feed Screws

NUT

Dimensions

TPI

IC908

29°

12.0 10.0 12.0 10.0 8.0 6.0 5.0 4.0 4.0 3.5 3.0

21.00 21.00 30.00 30.00 30.00 30.00 30.00 30.00 40.00 40.00 40.00

12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00

4.70 4.70 5.50 5.50 5.50 5.50 5.50 5.50 6.30 6.30 6.30

• • • • • • • • • • •

SCREW

Designation MT LNHU 2104 MT LNHU 2104 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 3005 MT LNHU 4006 MT LNHU 4006 MT LNHU 4006

I12ACME I10ACME I12ACME I10ACME I8ACME I6ACME I5ACME I4ACME I4ACME I3.5ACME I3ACME

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTE D (359) • MTE D(Double Insert) (359) • MTE D-C (359) • MTE-MM (358) • MTF D(Shell Mill) (360)

MT LNHU-PG

External and Internal PG Full Profile Thread Milling Inserts (DIN 40430) for Electrical Connectors

Used for electrical connectors

Dimensions

NUT

TPI

IC908

80˚

18.0 18.0 16.0 16.0

14.00 21.00 21.00 30.00

PG9,11,13.5,16 PG16 PG21,29,36,42,48 PG36,42,48

7.90 12.60 12.60 16.70

3.20 4.80 4.80 5.60

• • • •

SCREW

Designation MT LNHU 1403 MT LNHU 2104 MT LNHU 2104 MT LNHU 3005

18PG 18PG 16PG 16PG

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTE D (359) • MTE D(Double Insert) (359) • MTE D-C (359) • MTE-MM (358) • MTF D(Shell Mill) (360) • MTFL (360)

367

Helical Thread Milling Inserts for ISO Metric Internal Threads

P P/4

60˚

NUT

Dimensions

P/8

Pitch

Int Thrd

IC908

THREAD MILLING TOOLS

P W

MTH-ISO (internal)

27.00 27.00 27.00 27.00 27.00 27.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 37.00 37.00 37.00 37.00 37.00 37.00 37.00 37.00 37.00 38.00 38.00 38.00 38.00 38.00

1.00 1.50 2.00 3.00 3.50 4.00 1.00 1.50 2.00 3.00 3.50 4.00 4.50 5.00 1.50 2.00 3.00 3.50 4.00 4.50 5.00 5.50 6.00 1.50 2.00 3.00 4.00 6.00

8.00 8.00 8.00 8.00 8.00 8.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90

3.50 3.50 3.50 3.50 3.50 3.50 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00

≥M26 ≥M27 ≥M28 ≥M30 ≥M33 ≥M36 ≥M34 ≥M35 ≥M36 ≥M38 ≥M40 ≥M44 ≥M48 ≥M50 ≥M50 ≥M56 ≥M56 ≥M56 ≥M64 ≥M70 ≥M70 ≥M75 ≥M75 ≥M78

• • • • • • • • • • • • • • • • • • • • • • • • • • • •

SCREW

Designation MTH 23 I 1.0 MTH 23 I 1.5 MTH 23 I 2.0 MTH 23 I 3.0 MTH 23 I 3.5 MTH 23 I 4.0 MTH 32 I 1.0 MTH 32 I 1.5 MTH 32 I 2.0 MTH 32 I 3.0 MTH 32 I 3.5 MTH 32 I 4.0 MTH 32 I 4.5 MTH 32 I 5.0 MTH 45 I 1.5 MTH 45 I 2.0 MTH 45 I 3.0 MTH 45 I 3.5 MTH 45 I 4.0 MTH 45 I 4.5 MTH 45 I 5.0 MTH 45 I 5.5 MTH 45 I 6.0 MTH 63 I 1.5 MTH 63 I 2.0 MTH 63 I 3.0 MTH 63 I 4.0 MTH 63 I 6.0

ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTSRH (endmills) (360) • MTSRH (helical shell mill) (361)

MTH-ISO (external)

Helical Thread Milling Inserts for ISO Metric External Threads

P P/4

Dimensions

P/8

Pitch

Ext Thrd

IC908

60˚

NUT

27.00 27.00 27.00 27.00 32.00 32.00 32.00 32.00 37.00 37.00

1.00 1.50 2.00 3.00 1.50 2.00 3.00 4.00 1.50 2.00

8.00 8.00 8.00 8.00 9.00 9.00 9.00 9.00 11.90 11.90

3.50 3.50 3.50 3.50 4.00 4.00 4.00 4.00 5.00 5.00

Ext. Ext. Ext. Ext. Ext. Ext. Ext. Ext. Ext. Ext.

• • • • • • • • • •

SCREW

Designation MTH 23 E 1.0 MTH 23 E 1.5 MTH 23 E 2.0 MTH 23 E 3.0 MTH 32 E 1.5 MTH 32 E 2.0 MTH 32 E 3.0 MTH 32 E 4.0 MTH 45 E 1.5 MTH 45 E 2.0

ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTSRH (endmills) (360) • MTSRH (helical shell mill) (361)

368

ISCAR

Helical Thread Milling Inserts for American Full Profile Internal Threads for General Applications

NUT

60°

P/8

Dimensions

TPI

Int Thrd

IC908

P P/4

32.0 24.0 20.0 18.0 16.0 14.0 12.0 10.0 8.0 7.0 20.0 18.0 16.0 12.0 8.0 6.0 5.0 16.0 12.0 8.0 6.0 4.5 4.0 16.0 12.0 8.0 6.0 4.0

27.00 27.00 27.00 27.00 27.00 27.00 27.00 27.00 27.00 27.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 37.00 37.00 37.00 37.00 37.00 37.00 38.00 38.00 38.00 38.00 38.00

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90

3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 4.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00

≥1" ≥1" ≥1" ≥1_1/16" ≥1_1/16" ≥1_1/8" ≥1_1/8" ≥1_1/8" ≥1_3/16" ≥1_1/4" ≥1_3/8" ≥1_3/8" ≥1_3/8" ≥1_7/16" ≥1_1/2" ≥1_5/8" ≥1_3/4" ≥2" ≥2" ≥2_1/4" ≥2_1/4" ≥2_1/4" ≥2_1/2" ≥2_3/4" ≥2_3/4" ≥3" ≥3" ≥3"

• • • • • • • • • • • • • • • • • • • • • • • • • • • •

SCREW

Designation MTH 23 I 32 UN MTH 23 I 24 UN MTH 23 I 20 UN MTH 23 I 18 UN MTH 23 I 16 UN MTH 23 I 14 UN MTH 23 I 12 UN MTH 23 I 10 UN MTH 23 I 8 UN MTH 23 I 7 UN MTH 32 I 20 UN MTH 32 I 18 UN MTH 32 I 16 UN MTH 32 I 12 UN MTH 32 I 8 UN MTH 32 I 6 UN MTH 32 I 5 UN MTH 45 I 16 UN MTH 45 I 12 UN MTH 45 I 8 UN MTH 45 I 6 UN MTH 45 I 4.5 UN MTH 45 I 4 UN MTH 63 I 16 UN MTH 63 I 12 UN MTH 63 I 8 UN MTH 63 I 6 UN MTH 63 I 4 UN

THREAD MILLING TOOLS

P W

MTH-UN (internal)

• Used for UN, UNC, UNF, UNEF and UNS thread profiles • For cutting speed recommendations, see pages 372-373 For tools, see pages: MTSRH (endmills) (360) • MTSRH (helical shell mill) (361)

P W

MTH-UN (external)

Helical Thread Milling Inserts for American Full Profile External Threads for General Applications

NUT

60°

P/8

Dimensions

TPI

Ext Thrd

IC908

P P/4

20.0 18.0 16.0 14.0 12.0 10.0 8.0 7.0 24.0 20.0 18.0 16.0 12.0 8.0 6.0

27.00 27.00 27.00 27.00 27.00 27.00 27.00 27.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00

3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 4.00 4.00 4.00 4.00 4.00 4.00 4.00

Ext. Ext. Ext. Ext. Ext. Ext. Ext. Ext. Ext. Ext. Ext. Ext. Ext. Ext. Ext.

• • • • • • • • • • • • • • •

SCREW

Designation MTH 23 E 20 UN MTH 23 E 18 UN MTH 23 E 16 UN MTH 23 E 14 UN MTH 23 E 12 UN MTH 23 E 10 UN MTH 23 E 8 UN MTH 23 E 7 UN MTH 32 E 24 UN MTH 32 E 20 UN MTH 32 E 18 UN MTH 32 E 16 UN MTH 32 E 12 UN MTH 32 E 8 UN MTH 32 E 6 UN

• Used for UN, UNC, UNF, UNEF and UNS thread profiles • For cutting speed recommendations, see pages 372-373 For tools, see pages: MTSRH (endmills) (360) • MTSRH (helical shell mill) (361)

369

External & Internal Whitworth (BSW, BSF, BSP) Helical Thread Milling Inserts for Fittings and Pipe Couplings

NUT

Dimensions

55°

Designation MTH 23 14 W MTH 23 11 W MTH 32 14 W MTH 32 11 W MTH 45 11 W MTH 63 11 W

TPI

Int Thrd

Ext Thrd

IC908

R=0.137P SCREW

14.0 11.0 14.0 11.0 11.0 11.0

27.00 27.00 32.00 32.00 37.00 38.00

8.00 8.00 9.00 9.00 11.90 11.90

3.50 3.50 4.00 4.00 5.00 5.00

≥G7/8" ≥G1" ≥G1_1/8" ≥G1_3/4" ≥G2_1/2"

>G1/2" >G1" ≥G1/2" >G1" >G1" >G1"

• • • • • •

Ext Thrd

IC908

THREAD MILLING TOOLS

P W

MTH-W (int. & ext.)

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTSRH (endmills) (360) • MTSRH (helical shell mill) (361)

MTH-BSPT (int. & ext.)

Helical External & Internal Thread Milling Inserts for BSPT Thread for Steam, Gas and Water Pipes

NUT

Dimensions

27.5° 27.5°

90°

R=0.137P Taper 1:16 SCREW

BSPT

Designation MTH 23 11 BSPT MTH 32 11 BSPT MTH 45 11 BSPT MTH 63 11 BSPT

TPI

Int Thrd

11.0 11.0 11.0 11.0

27.00 32.00 37.00 38.00

8.00 9.00 11.90 11.90

3.50 4.00 5.00 5.00

>1" BSPT >1_1/8" BSPT >1_3/4" BSPT >2_1/2 BSPT

>1" >1" >1" >1"

BSPT BSPT BSPT BSPT

• • • •

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTSRH (endmills) (360) • MTSRH (helical shell mill) (361)

MTH-NPT (int. & ext.)

External & Internal NPT Helical Thread Milling Inserts for Steam, Gas and Water Pipes

NUT

Dimensions

30° 30°

Taper 1:16 SCREW

Designation MTH 23 11.5 NPT MTH 32 11.5 NPT MTH 45 11.5 NPT MTH 45 8 NPT MTH 63 11.5 NPT MTH 63 8 NPT

TPI

Int Thrd

Ext Thrd

IC908

90°

11.5 11.5 11.5 8.0 11.5 8.0

27.00 32.00 37.00 37.00 38.00 38.00

8.00 9.00 11.90 11.90 11.90 11.90

3.50 4.00 5.00 5.00 5.00 5.00

1-2" NPT 1_1/4"-2" NPT 2" NPT 2_1/2"-3" NPT 2_1/2"-3" NPT

1-2" NPT 1-2" NPT 1-2" NPT 1-2" NPT -

• • • • • •

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTSRH (endmills) (360) • MTSRH (helical shell mill) (361)

370

ISCAR

External & Internal NPTF Helical Thread Milling Inserts for Steam, Gas and Water Pipes

Designation MTH 23 11.5 NPTF MTH 32 11.5 NPTF

TPI

Int Thrd

Ext Thrd

IC908

Dimensions

11.5 11.5

27.00 32.00

8.00 9.00

3.50 4.00

1"-2" NPTF 1_1/4"-2" NPTF

1"-2" NPTF 1"-2" NPTF

• •

• For cutting speed recommendations, see pages 372-373 For tools, see pages: MTSRH (endmills) (360) • MTSRH (helical shell mill) (361)

THREAD MILLING TOOLS

P W

MTH-NPTF (int. & ext.)

MTH-F

Helical Long Edge Finishing Inserts

Designation MTH 23F R0.2 MTH 23F R0.5 MTH 23F R1.0 MTH 32F R0.2 MTH 32F R0.5 MTH 32F R1.0 MTH 45F R0.2 MTH 45F R0.5 MTH 45F R1.0 MTH 45F R1.5 MTH 45F R2.0 MTH 63F R0.2 MTH 63F R0.5 MTH 63F R1.0 MTH 63F R1.5 MTH 63F R2.0

IC908

Dimensions

27.00 27.00 27.00 32.00 32.00 32.00 37.00 37.00 37.00 37.00 37.00 38.00 38.00 38.00 38.00 38.00

8.00 8.00 8.00 9.00 9.00 9.00 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90 11.90

3.50 3.50 3.50 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00

0.20 0.50 1.00 0.20 0.50 1.00 0.20 0.50 1.00 1.50 2.00 0.20 0.50 1.00 1.50 2.00

• • • • • • • • • • • • • • • •

For tools, see pages: MTSRH (endmills) (360) • MTSRH (helical shell mill) (361)

371

THREAD MILLING TOOLS

USER GUIDE

Machining Data for Indexable Insert Threading Tools ISO

Material < 0.25 %C Non-alloy steel and cast steel, free cutting steel

190

250

Low alloy steel and cast steel (less than 5% of alloying elements)

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

Quenched and tempered

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

11 12

Ferritic/martensitic

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Grey cast iron (GG)

wrought alloy Aluminum-cast, alloyed

=<12% Si

Copper alloys

Duroplastics, fiber plastics

Non-metallic

High temp. alloys Ni or Co based

Titanium Ti alloys Hardened steel Chilled cast iron Cast iron

ISCAR

28 29

Hard rubber Fe based

372

650

Aluminum-

125

850

Malleable cast iron

420

Annealed

Cast iron nodular (GGG)

Annealed Quenched and tempered

Stainless steel and

Material No.

≥ 0.25 %C

High alloyed steel, cast steel, and tool steel

Hardness HB

< 0.55 %C ≥ 0.55 %C

Condition

Tensile Strength [N/mm2]

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast

320

Alpha+beta alloys cured

RM 400

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Calculating RPM: No.

Indexable Cutting Speed m/min IC908

100-200

95-190

90-180

90-170

80-150

120-170

115-160

105-150

90-140

90-170

75-145

110-170

100-160

90-145

65-135

65-110

65-135

60-100

65-135

60-120

110-260

110-200

145-350

145-275

95-225

145-350

90-370

80-330

20-60

20-50

20-30

10-20

15-25

30-90

20-70

25-60

20-40

25-60

20-50

Example: V=120 m/min D=30mm n

= Vc x 1000 =120 x 1000 = πxD 3.14x30

1274 RPM

THREAD MILLING TOOLS

USER GUIDE

Feed Rate: 0.05-0.15 mm/t

373

THREAD MILLING TOOLS

USER GUIDE

Machining Data for Solid Carbide Threading Endmills

ISO

Material < 0.25 %C Non-alloy steel and cast steel, free cutting steel

190

250

Low alloy steel and cast steel (less than 5% of alloying elements)

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

Quenched and tempered

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

11 12

Ferritic/martensitic

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Grey cast iron (GG)

wrought alloy Aluminum-cast, alloyed

=<12% Si

Copper alloys

Duroplastics, fiber plastics

Non-metallic

High temp. alloys Ni or Co based

Titanium Ti alloys Hardened steel Chilled cast iron Cast iron

ISCAR

28 29

Hard rubber Fe based

374

650

Aluminum-

125

850

Malleable cast iron

420

Annealed

Cast iron nodular (GGG)

Annealed Quenched and tempered

Stainless steel and

Material No.

≥ 0.25 %C

High alloyed steel, cast steel, and tool steel

Hardness HB

< 0.55 %C ≥ 0.55 %C

Condition

Tensile Strength [N/mm2]

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast

320

Alpha+beta alloys cured

RM 400

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Cutting Diameter

Material No.

Cutting Speed (m/min) IC908

100-250

0.03

0.04

0.06

0.07

0.08

0.09

0.11

0.12

0.15

0.18

0.21

80-210

0.03

0.04

0.06

0.07

0.08

0.09

0.11

0.12

0.15

0.18

0.21

Feed (mm/tooth) 10 12

65-170

110-180

0.02

0.03

0.05

0.06

0.07

0.08

0.09

0.1

0.12

0.15

0.18

95-160

0.02

0.03

0.05

0.06

0.07

0.08

0.09

0.1

0.12

0.15

0.18

90-160

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.1

0.11

65-200

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.1

0.11

70-210

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.1

0.11

95-160

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.1

0.11

130-170

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.1

0.11

75-100

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.1

0.11

110-170

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.1

0.11

70-155

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.1

0.11

85-100

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.1

0.11

120-160

0.03

0.04

0.06

0.07

0.08

0.09

0.11

0.12

0.15

0.18

0.21

75-160

0.03

0.04

0.06

0.07

0.08

0.09

0.11

0.12

0.15

0.18

0.21

70-150

0.03

0.04

0.06

0.07

0.08

0.09

0.11

0.12

0.15

0.18

0.21

110-140

0.03

0.04

0.06

0.07

0.08

0.09

0.11

0.12

0.15

0.18

0.21

120-160

0.03

0.04

0.06

0.07

0.08

0.09

0.11

0.12

0.15

0.18

0.21

110-140

0.03

0.04

0.06

0.07

0.08

0.09

0.11

0.21

0.15

0.18

0.21

160-300

0.03

0.04

0.06

0.07

0.08

0.09

0.11

0.12

0.15

0.18

0.21

150-350

0.03

0.04

0.06

0.07

0.08

0.09

0.11

0.12

0.15

0.18

0.21

100-250

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.10

0.12

100-400

0.05

0.06

0.07

0.09

0.1

0.11

0.12

0.13

0.15

0.18

0.22

0.25

20-80

0.02

0.03

0.04

0.05

20-80

0.02

0.03

0.04

0.05

55-65

THREAD MILLING TOOLS

USER GUIDE

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

45-55

90-105

55-65

* For cutters with long cutting flute, reduce feed rate by 40%.

375

THREAD MILLING TOOLS

USER GUIDE

Thread Milling CNC Program for Internal Thread Right-hand thread (climb milling) from bottom up. Program is based on tool center. This method of programming needs no tool radius compensation value, other than an offset for wear.

A = Do – D 2

A = Radius of tool path Do = Major thread diameter D = Cutting diameter

Y+ M

ajo

General Program G90 G00 G01 G03 G03 G03 G01 G90

G00 G54 G43 H1X0 Y0 Z10 S... Z-(to thread depth) G91 G41 D1 X(A/2) Y-(A/2) Z0 F... X(A/2) Y(A/2) R(A/2) Z(1/8 pitch) X0 Y0 I-(A) J0 Z(pitch) X-(A/2) Y(A/2) R(A/2) Z(1/8 pitch) G40 X-(A/2) Y-(A/2) Z0 X0 Y0 Z0

X-

ea d D DO ia. A

X+ A/2 A/2

Tool Path Y-

Internal Thread Example: M 48x2.0 IN-RH (Thread depth 25 mm) Toolholder: MTSR0029 J30 (Cutting dia. 29 mm) Insert: MT30 I2.0ISO A=(Do-D)/2=(48-29)/2=9.5 A/2=4.75 (Tool compensation of radius=0) G90 G0 G54 G43 G17 H1X0 Y0 Z10 S1320 G0 Z-25 G01 G91 G41 D1X 4.75 Y-4.75 Z0 F41 G03 X4.75 Y4.75 R4.75 Z0.25 G03 X0 Y0 I-9.5 J0 Z2.0 G03 X-4.75 Y4.75 R4.75 Z0.25 G01 G40 X-4.75 Y-4.75 Z0 G90 G0 X0 Y0 Z0 M30 %

Internal Thread

Right-Hand Thread

External Thread

Left-Hand Thread

A thread milling operation is applicable for thread cutting in non-symmetrical parts utilizing the advantage of helical interpolation programs on modern machining centers.

376

ISCAR

Right-Hand Thread

Left-Hand Thread

MTECS Small Diameter, Short Solid Carbide Thread Mills Thread Milling - Recommended Procedure

Starting Point

Center Location

Tangential Arc Engagement

Thread Milling

Tangential Arc Exit

End Point

THREAD MILLING TOOLS

USER GUIDE

Cutting Data ISO

P M S K N

Materials Low & medium carbon steels High carbon steels Alloy steels, treated steels Cast steels Stainless steels Nickel alloys, titanium alloys. Cast iron Aluminum Synthetics, duroplastics, thermoplastics

Feed (mm/tooth) for Diameter (mm)

Cutting Speed, m/min

Ø1.5 Ø2

60-120

0.05

0.05 0.07 0.09 0.11 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.18

60-90

0.04

0.05 0.06 0.08 0.09 0.1

50-80

0.04

0.04 0.05 0.05 0.06 0.07 0.07 0.08 0.09 0.1

0.12 0.13 0.14

70-90

0.04

0.04 0.05 0.05 0.06 0.07 0.07 0.08 0.09 0.1

0.12 0.13 0.14

60-90

0.03

0.03 0.04 0.05 0.06 0.06 0.07 0.08 0.09 0.1

0.11 0.12 0.13

20-40

0.03

0.03 0.04 0.04 0.05 0.06 0.06 0.06 0.07 0.07 0.07 0.08 0.08

Ø3

Ø4

Ø5

Ø6

Ø7

Ø8

Ø9

Ø10 Ø12 Ø14 Ø15

0.12 0.13 0.14 0.14 0.16 0.17 0.18

40-80

0.05

0.05 0.07 0.09 0.11 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.18

80-150

0.05

0.05 0.07 0.09 0.11 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.18

50-200

0.1

0.11 0.12 0.14 0.16 0.18 0.19 0.19 0.19 0.19 0.19 0.2

0.2

377

THREAD MILLING TOOLS

USER GUIDE

MTECS Small Diameter, Short Solid Carbide Thread Mills The MTECS (Mill Thread Endmills Carbide Short) solid carbide thread mills are used for the production of small internal threads. These thread mills feature a short 3-tooth cutting zone with 3 flutes and a released neck between the cutting zone and the shank.

This unique tool design offers very precise profiles and a high performance IC908 submicron carbide grade with PVD titanium aluminum nitride coating. The very short profile exerts a low force which minimizes tool bending. This facilitates parallel and high thread precision for the entire length.

Compared to taps, the SOLIDTHREAD is more accurate, thread machining is substantially faster and there is no danger of a broken tap being stuck in the hole.

Thread Mill vs. Tap Features Thread surface quality Thread geometry Thread tolerance Machining time Machining load Range of thread diameters Right-/Left-hand threading Geometric shape

Solid Carbide Thread Mills

Taps

High Very accurate 4H, 5H, 6H with std. cutter Shorter or same as tap Very low Wide range of diameters Same cutter Full profile

Medium Medium 6H with standard tap, 4H with special tap Short High Specific tap for each thread size Specific tap for right- and left-hand Partial profile

Features • Minimum thread size: M1.4x0.3 (1.1 mm bore diameter) up to M20x2.50 • 2xD and 3xD threading lengths • High cutting speeds • Short cycle time • Low cutting forces due to the short contact profile resulting in accurate and parallel thread • Prevents oval threads near thin walls • No more dealing with broken taps • Reliable threading in blind holes • Excellent performance on hardened steel, high temperature alloys and titanium

378

ISCAR

MILLING INSERTS

379

Rd°

Inserts with a 7.7 mm Helical Edge and Various Corner Radii for General Use

Dimensions

Recommended Machining Data

1.50 1.40 1.30 1.60 1.30 1.00 0.70 0.20

0.20 0.40 0.50 0.20 0.50 0.80 1.20 1.60

8.70 8.70 8.70 8.70 8.70 8.70 8.70 8.70

2.60 2.60 2.60 2.60 2.60 2.60 2.60 2.60

• • • •

• • • • • • •

• •

•

• •

DT7150

7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70

IC910

4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50

IC810

IC30N

IC908

IC808

IC950

IC928

IC5400

Hard Tough 1

IC830

Designation HP ANCT 070202 PN-R HP ANCT 070204PN-R HP ANKT 0702 PN-R HP ANKT 070202PNTR HP ANKT 0702PNTR HP ANKT 070208PNTR HP ANKT 070212PNTR HP ANKT 070216PNTR

F W

IC328

MILLING INSERTS

HP ANKT/ANCT 0702..PN-R/ PNTR

• • • • •

•

• •

•

(mm)

(mm/t)

2.00-7.50 2.00-7.50 2.00-7.50 2.00-7.50 2.00-7.50 2.00-7.50 2.00-7.50 2.00-7.50

0.05-0.10 0.05-0.10 0.06-0.10 0.08-0.15 0.08-0.12 0.08-0.15 0.08-0.15 0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HP ANK-07 (205) • HP E90AN-07 (12) • HP E90AN-M-07 (12) • HP E90AN-MM-07 (13) • HP F90AN-07 (165)

Rd°

HP ANKW 070204PNTR Insert with a 7 mm Helical Edge and Flat Rake for Rough Machining and Hardened Steel

F W

Dimensions

8.70

7.70

2.60

0.40

1.20

4.50

IC910

Recommended Machining Data

IC928

Designation HP ANKW 070204PNTR

Hard Tough 1

ap (mm)

•

2.00-7.50

fz (mm/t) 0.08-0.15

• Reinforced flat rake for machining cast iron. For cutting speed recommendations, see pages 462-498 For tools, see pages: HP ANK-07 (205) • HP E90AN-07 (12) • HP E90AN-M-07 (12) • HP E90AN-MM-07 (13) • HP F90AN-07 (165)

Rd°

HP ANCR 0702PNFR

F W

Dimensions

8.70 8.70

7.70 7.70

2.60 2.60

0.40 0.40

1.20 1.20

4.50 4.50

•

IC908

IC928

(1)

IC28

Designation HP ANCR 070204PNFR HP ANCR 070204PNFR-P

•

• For cutting speed recommendations, see pages 462-498 (1) Polished rake For tools, see pages: HP ANK-07 (205) • HP E90AN-07 (12) • HP E90AN-M-07 (12) • HP E90AN-MM-07 (13) • HP F90AN-07 (165)

380

ISCAR

Recommended Machining Data

Hard Tough 1

IC328

Peripherally Ground Inserts with a Super Positive Chipformer for Machining Aluminum, Titanium and Magnesium

(mm)

(mm/t)

2.00-7.50 0.07-0.20 2.00-7.50 0.07-0.20

Inserts for Fast Feed Milling

Rd°

ap r

Recommended Machining Data

Designation HP ANKT 0702R12T-FF

4.40

1.20

2.60

8.55

0.70

1.9

IC830

Dimensions

fz (mm/t)

•

0.70-1.00

• Can be used on 12 mm and larger tools • For cutting speed recommendations, see pages 462-498 For tools, see pages: HP E90AN-07 (12) • HP E90AN-M-07 (12) • HP E90AN-MM-07 (13) • HP F90AN-07 (165)

MILLING INSERTS

HP ANKT 0702...-FF

ap R1.2

HM390 TCKT 0703

Triangular Inserts with 3 Helical Cutting Edges for 90° Shoulder Accuracy

ap l

Dimensions

Recommended Machining Data

IC830

IC5400

7.80 7.80

5.80 5.80

3.15 3.15

0.50 0.50

0.80 0.80

• •

•

• •

•

IC810

IC808

IC380

IC845

Hard Tough 1

IC330

Designation HM390 TCCT 0703PCR HM390 TCKT 0703PCTR

Rd°

(mm)

•

1.00-5.00 1.00-5.00

(mm/t) 0.08-0.15 0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HM390 E10-80-07 (104) • HM390 ETC-07 (13) • HM390 ETC-C#-07 (14) • HM390 ETC-MM (14) • HM390 FTC-07 (165)

HM390 TPKT 1003

Triangular Inserts with 3 Helical Cutting Edges for 90° Shoulder Accuracy

ap l

Dimensions

Recommended Machining Data

7.50 7.50 7.50

3.85 3.85 3.85

0.80 0.40 0.40

0.70 0.70 0.70

• •

•

• •

•

• •

IC810

10.90 10.90 10.90

IC30N

IC808

IC380

IC5400

IC830

IC845

Hard Tough 1

IC330

Designation HM390 TPKT 1003PDR HM390 TPKT 100304PDR HM390 TPKT 100304R-GW

• •

(mm)

(mm/t)

1.20-8.00 1.20-8.00 1.20-8.00

0.08-0.15 0.08-0.15 0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HM390 ETP-10 (17) • HM390 ETP-C#-10 (18) • HM390 ETP-M (18) • HM390 ETP-MM (18) • HM390 FTP-10 (169)

381

Triangular Inserts with 3 Helical Cutting Edges for 90° Shoulder Accuracy

ap l

Dimensions

-FW

Recommended Machining Data

6.08 5.85 6.00 5.80 5.85 6.24 5.85 5.85 5.85 5.75 6.42

0.80 0.80 0.80 0.80 0.80 0.80 1.60 2.40 3.20 4.00 1.40

1.70 1.70 2.20 1.70 1.40 1.40 1.00 0.60 0.60 0.60 1.40

• •

•

• • • • • • •

• • • •

•

IC810

11.40 11.40 11.40 11.40 11.40 11.40 11.40 11.40 11.40 11.40 12.30

IC30N

16.80 16.70 16.70 16.50 16.70 16.70 16.40 15.90 15.20 14.25 17.06

IC808

IC380

IC5400

IC830

IC845

IC330

Designation HM390 TDCT 1505PDR HM390 TDKR 150508PDRHM HM390 TDCR 1505PDFR-P (1) HM390 TDKT 1505PDR-GW HM390 TDKT 1505PDR HM390 TDKT 1505PDR-HS HM390 TDKT 150516-PDR HM390 TDKT 150524-PDR HM390 TDKT 150532-PDR (2) HM390 TDKT 150540-PDR (3) HM390 TDKT 1505PDR-FW (4)

Hard Tough 1

IC28

MILLING INSERTS

HM390 TDKT/CT 1505

•

• • •

(mm)

(mm/t)

1.50-12.00 1.50-13.00 1.50-13.00 1.50-13.00 1.50-13.00 1.50-13.00 1.50-12.50 1.50-12.00 1.50-12.00 1.50-11.00 1.50-11.00

0.08-0.15 0.08-0.15 0.08-0.20 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.10-0.15

• For cutting speed recommendations, see pages 462-498 (1) Peripherally ground flank and super positive polished rake surface for milling of aluminum, titanium and magnesium (2) Tools should be modified by rounding the pocket corners to R=2.0 mm (3) Tools should be modified by rounding the pocket corners to R=4.0 mm (4) Chip splitting cutting edge, enlarges tool diameter by 1 mm For tools, see pages: HM390 ETD-15 (24) • HM390 ETD-M (24) • HM390 FTD-15 (177)

HM390 TDKT 1907

Triangular Inserts with 3 Helical Cutting Edges for 90° Shoulder Accuracy

ap l

Dimensions

Recommended Machining Data

21.00

14.00

7.00

0.80

2.50

IC810

IC808

IC5400

IC830

IC845

Hard Tough 1

IC330

Designation HM390 TDKT 1907PDTR

•

(mm)

(mm/t)

2.00-16.00

0.10-0.20

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HM390 ETD-19 (26) • HM390 FTD-19 (180)

Rd°

HM90 APCT 1003

Inserts with a Sharp Cutting Edge for Semi-Finishing and Finishing

ap l F

Dimensions

6.96 6.80

0.20 0.80

11.66 11.46

3.53 3.53

1.90 1.40

10.10 9.50

•

IC808

IC380

IC928

IC328

IC28

Designation HM90 APCT 100302R-PDR HM90 APCT 100308-HP (1)

Recommended Machining Data

Hard Tough 1

ap (mm)

•

• •

4.00-8.00 4.00-8.00

• For cutting speed recommendations, see pages 462-498 (1) Sharp cutting edges, high positive rake angle, excellent for milling PH high temperature alloys For tools, see pages: HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

382

ISCAR

fz (mm/t) 0.06-0.12 0.06-0.12

Rd°

General Use Inserts with 2 Helical Cutting Edges for High 90° Shoulder Accuracy

Dimensions

1003PDR 1003PDR-SC 1003PDR-MM 1003PDTR-8M 100304PDR 100308R 100312PDR 100316PDR 100325PDR 100330PDR

Recommended Machining Data

Hard Tough 1

6.76 6.80 6.70 6.76 6.76 6.76 6.76 6.76 6.76

11.45 11.60 11.50 11.45 11.45 11.45 11.45 11.45 10.40

10.26 10.20 10.25 10.26 10.25 10.29 10.29 10.29 9.88

3.53 4.00 3.50 3.53 3.53 3.53 3.53 3.53 3.53

0.80 0.40 0.80 0.80 0.40 0.80 1.20 1.60 2.50

1.40 1.80 1.60 1.40 1.78 1.00 1.00 0.58 -

6.76

10.40

9.83

3.53

3.00

IC28 IC330 IC328 IC830 IC928 IC5400 IC950 IC380 IC808 IC908 IC810 IC910

Designation HM90 APKT HM90 APKT HM90 APKT HM90 APKT HM90 APKT HM90 APKT HM90 APKT HM90 APKT HM90 APKT HM90 APKT

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

(mm)

(mm/t)

4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00

0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.20 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15

4.00-8.00

0.08-0.15

MILLING INSERTS

HM90 APKT 1003

• For inserts with corner radii larger than 1.5 mm, the cutter body and seat should be modified • For cutting speed recommendations, see pages 462-498 For tools, see pages: BLPK (232) • HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170) HM90 APKT 1003PDR

HM90 APKT 1003 • Helical cutting edge with high 90˚ shoulder accuracy • Reduced mismatch - improved surface quality • For general use applications

HM90 APKT 1003PDTR-8M

HM90 APKT 1003PDR-SC

HM90 APKT 1003PDR-MM

HM90 APKT 1003 - 8M • Super reinforced helical cutting edge • For interrupted cuts and heavy machining • Use for long overhang and extended flute cutters with reduced chatter

• Cutting edge geometry with low axial angle • Reinforced cutting edge geometry, which provides better chipping resistance • Wide frontal wiper that leaves excellent surface finish on the workpiece • Used for unfavorable conditions and high feeds

• Larger axial effective angle up to the middle of the insert length • Reduced cutting forces, effective up to 5 mm – the middle of insert’s cutting edge length • Used for machining ductile high strength materials. Parts such as shafts, gears, crankshafts, connection rods, camshafts, etc.

HM90 APCR 100304PDFR-P/ DP

Dimensions

6.52 6.52

11.25 11.25

10.18 10.18

3.85 3.85

0.40 0.40

1.52 1.52

• •

IC908

IC08

IC28

Designation HM90 APCR 100304PDFR-P HM90 APCR 100304PDFRDP

Recommended Machining Data

Hard Tough 1

IC928

Inserts with Positive Helical Cutting Edges and Polished Rake for Machining Aluminum and High Temperature Alloys

•

(mm)

(mm/t)

4.00-8.00 0.07-0.25 4.00-8.00 0.07-0.25

• Super positive chipformer peripherally ground • P - Polished rake DP- Polished rake and flank • Used for machining aluminum, titanium and magnesium • Recommended for coarse pitch cutters • For cutting speed recommendations, see pages 462-498 For tools, see pages: HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

383

Rd°

4.4

Single R.H. PCD Tipped Insert for Milling Aluminum

Dimensions

(1)

6.76

11.20

2.00

3.50

0.40

1.52

ID5

Designation APKW 100304 PDR

Hard Tough 1

ID8

MILLING INSERTS

APKW 100304 PDR (PCD)

•

• Use ID5 for aluminum alloys with <12% silicon, use ID8 for aluminum alloys with >12% silicon • The inserts are supplied with spare screws (1) Important: use only on tools with diameters of 20 mm and larger For tools, see pages: HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

PCD Recommended Machining Conditions Grade D.O.C. (ap) mm Material N

ID5

ID8

<2.0 <2.0 <2.0 <2.0 <2.0 <2.0

Aluminum alloys <12% silicon Chipboard Fiberboard Plastics Copper Brass alloys Aluminum>12% silicon Aluminum<12% silicon Chipboard Fiberboard Plastics Plastics MMC

Vc m/min

Feed

Cutting

300-3000 2000-3000 500-1500 250-1000 300-3000 2000-3000

0.05-0.25 0.05-0.25 0.05-0.25 0.05-0.25 0.05-0.25 0.05-0.25

Sharp

Rd°

APCT 1003PDR-HM

Inserts with 2 Helical Precision Ground Cutting Edges for Finishing and High Accuracy

I r

25°

Dimensions

6.70 6.70 6.70

0.25 0.45 0.50

10.95 10.95 10.95

3.51 3.51 3.51

10.05 10.05 10.05

1.20 1.20 1.20

•

Recommended Machining Data

IC250

IC328

IC28

Designation APCT 100302R-HM APCT 100304R-HM APCT 1003PDR-HM

Hard Tough 1

ap (mm)

fz (mm/t)

•

4.00-8.00 4.00-8.00 4.00-8.00

0.06-0.12 0.07-0.12 0.07-0.15

• •

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 462-468 For tools, see pages: APK-FE (208) • HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

Rd°

APCR 1003PDFR-P

25°

Dimensions

Designation APCR 1003PDFR-P

Hard Tough 1

6.70

11.20

3.76

0.50

1.20

10.30

Recommended Machining Data

IC928

IC28

Super Positive Insert with a Polished Rake for Machining Aluminum

ap (mm)

•

4.00-8.00

fz (mm/t) 0.07-0.25

• Super positive rake sharp ground helical cutting edge, for finishing on aluminum, stainless steel and high temperature alloys • For cutting speed recommendations, see pages 462-498 For tools, see pages: APK-FE (208) • HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

384

ISCAR

Rd°

Super Positive Inserts for Aluminum, Stainless Steel and High Temperature Alloys

I r

25°

Dimensions

6.70

11.20

10.30

3.76

0.50

1.20

IC928

IC328

IC330

IC28

Designation APKR 1003PDR-HM

Recommended Machining Data

Hard Tough 1

ap (mm)

•

4.00-8.00

fz (mm/t) 0.07-0.15

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 462-468 For tools, see pages: APK-FE (208) • HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

MILLING INSERTS

APKR 1003PDR-HM

Rd°

APKT 1003PDR-HM

Inserts with 2 Helical Cutting Edges for General Use

I r

25°

Dimensions

3.55

10.05

0.50

1.20

IC20

10.95

IC910

6.70

IC30N

IC950

IC928

IC830

IC328

IC330

IC28

Designation APKT 1003PDR-HM

Recommended Machining Data

Hard Tough 1

ap (mm)

•

4.00-8.00

fz (mm/t) 0.08-0.15

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 462-468 For tools, see pages: APK-FE (208) • E90AC (29) • HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

Rd°

APKT 1003PDTR/L-RM Insert with Reinforced Helical Cutting Edge for Interrupted Cut and Heavy Machining

I r

Dimensions

Recommended Machining Data

6.70

11.00

9.80

3.47

0.50

1.20

IC4100

IC910

IC950

IC250

IC928

IC328

Hard Tough 1

IC28

Designation APKT 1003PDTR/L-RM

25°

ap (mm)

•

4.00-8.00

fz (mm/t) 0.10-0.20

• APKT...L should be used only on left-hand tools. • For cutting speed recommendations, see pages 462-498 For tools, see pages: APK-FE (208) • ETS (291) • HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

Rd°

APKT 1003PDTR-76

Inserts with 2 Helical Cutting Edges with Ribs Along Edge for Interrupted Cut

l r

Dimensions

6.70

11.00

9.80

3.47

0.50

1.20

IC910

IC950

IC928

IC830

IC328

IC330

Designation APKT 1003PDTR-76

Recommended Machining Data

Hard Tough 1

•

ap (mm)

fz (mm/t)

4.00-8.00 0.08-0.15

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 462-468 For tools, see pages: APK-FE (208) • E90AC (29) • HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

385

Rd°

Inserts with Various Corner Radii and a Reinforced Cutting Edge for Interrupted Cut and Heavy Machining

Dimensions

0.80 1.00 1.20 1.60 2.00 3.20 4.00

11.00 10.75 10.50 10.90 10.90 10.70 10.55

6.70 6.70 6.70 6.70 6.70 6.70 6.70

9.90 9.90 9.85 9.78 9.75 9.65 9.60

3.47 3.47 3.47 3.47 3.47 3.47 3.47

0.90 0.60 0.00 0.80 0.80 0.00 0.00

• •

•

• • • • • • •

•

IC910

IC950

IC928

IC328

IC330

Designation APKT 100308PDTR-RM APKT 100310PDR-RM APKT 100312TR-RM APKT 100316PDTR-RM APKT 100320PDTR-RM APKT 100332TR-RM APKT 100340TR-RM

Recommended Machining Data

Hard Tough 1

IC28

MILLING INSERTS

APKT 1003..TR-RM

•

• • • •

• •

ap (mm)

fz (mm/t)

4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00

0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.10-0.20

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 462-468 For tools, see pages: APK-FE (208) • HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170) APKT 100312TR Only

Rd°

APKT 1003..R

Inserts with Ground Large Corner Radii

Designation APKT 100325R APKT 100330R APKT 100340R

Recommended Machining Data

6.70 6.70 6.70

10.10 10.10 10.10

3.50 3.50 3.50

2.50 3.00 4.00

IC328

Dimensions

(mm)

(mm/t)

• • •

4.00-8.00 4.00-8.00 4.00-8.00

0.08-0.15 0.08-0.15 0.08-0.15

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 462-468 For tools, see pages: APK-FE (208) • HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

Rd°

HM90 APKW 1003PDR

Inserts with Reinforced Edge and Flat Rake for Hardened Steel and Milling at Heavy Interrupted Cut

Dimensions

6.76

11.47

3.50

0.80

1.40

10.25

IC910

IC908

Recommended Machining Data

IC928

Designation HM90 APKW 1003PDR

Hard Tough 1

ap (mm)

•

4.00-8.00

fz (mm/t) 0.08-0.15

• Reinforced cutting edge, resistant to edge breakage and chipping • Recommended for milling at unfavorable conditions and heavy interrupted cut • Different corner radii can be ground • For cutting speed recommendations, see pages 462-498 For tools, see pages: APK-FE (208) • HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

386

ISCAR

R820

ap l 0 M9

Wiper Insert

Recommended Machining Data

Designation HM90 APKT 1003PD-W

6.69

11.65

3.55

0.80

4.40

10.80

IC908

Dimensions

ap (mm)

fz (mm/t)

•

0.10-1.00

0.15-0.30

• Must be used together with HM90 APKT 1003PDR inserts • For cutting speed recommendations, see pages 462-498 For tools, see pages: HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

MILLING INSERTS

HM90 APKT 1003PD-W

r9.9

APKT 1003R8T-FF

Insert for Fast Feed Milling

Rd°

Dimensions

r(1)

6.60

10.80

1.00

4.5

3.50

1.90

IC808

Recommended Machining Data

IC830

Designation APKT 1003R8T-FF

Hard Tough 1

ap (mm)

•

0.50-1.00

fz (mm/t) 0.50-1.50

• The actual diameter of the tool is 0.1 mm larger than the nominal diameter when using this insert • Tool corner should be modified by rounding to R2.0 mm. • Should be used on tools of 12 mm diameter and up • At D.O.C. larger than ap max, regular insert feed should be applied • For cutting speed recommendations, see pages 462-498 (1) Radius for CNC programming is considered as 1.8 mm For tools, see pages: HM90 E90A-10 (19) • HM90 E90A-CF-10 (21) • HM90 E90A-M-10 (21) • HM90 E90A-MM-10 (21) • HM90 F90AP-10 (170)

Standard Tool

Tool with a Modified Corner

Tool corner should be 3° modified by rounding to R2 mm D+0.1

387

Rd°

Inserts with 2 Helical Cutting Edges for General Use

Dimensions

1505PDR 1505PDR-MM 150516-PDR 150520-PDR 150524-PDR 150532-PDR 150540-PDR 150550-PDR 150564-PDR

Recommended Machining Data

14.50 14.50 14.20 14.20 14.20 14.00 13.90 13.80 13.66

5.85 5.80 5.92 5.90 5.80 5.85 5.80 5.75 5.65

0.80 0.80 1.60 2.00 2.40 3.20 4.00 5.00 6.40

2.16 2.70 1.37 0.79 0.52 -

IC910

16.18 16.00 15.60 15.60 15.60 15.20 14.83 14.85 14.85

IC810

9.65 9.60 9.65 9.65 9.65 9.65 9.65 9.65 9.65

IC908

IC808

IC380

IC950

IC5400

IC928

IC830

Hard Tough 1

IC328

Designation HM90 ADKT HM90 ADKT HM90 ADKT HM90 ADKT HM90 ADKT HM90 ADKT HM90 ADKT HM90 ADKT HM90 ADKT

IC330

MILLING INSERTS

HM90 ADKT 1505

• • • • • • • • • • • • • • • • • • •

ap (mm) 5.00-12.00 5.00-12.00 5.00-12.00 5.00-12.00 5.00-12.00 5.00-12.00 5.00-12.00 5.00-12.00 5.00-12.00

• Inserts with corner radii larger than 0.8 mm should be used on ADK & SM tools only on the face of the cutter • For cutting speed recommendations, see pages 462-498 For tools, see pages: ADK (210) • F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178) • SM (219) HM90 ADKT 1505PDR-MM

• • • •

Cutting edge geometry with low axial angle Reinforced cutting edge geometry, which provides better chipping resistance Wide frontal wiper that leaves excellent surface finish on the workpiece Used for unfavorable conditions and high feeds

Rd°

HM90 ADCT 1505

General Use Inserts with 2 Helical Cutting Edges for High 90° Shoulder Accuracy

Dimensions

1505PDR-PL 150508R-T 150516R-T 150520R-T 150524R-T 150532R-T 150540R-T 150550R-T 150508 PDTR

9.65 9.65 9.65 9.65 9.65 9.65 9.65 9.65 9.50

16.18 16.18 16.18 16.18 16.18 16.18 16.18 16.18 15.70

14.50 14.50 14.50 14.50 14.50 14.50 14.50 14.50 14.00

5.85 5.85 5.85 5.85 5.85 5.85 5.85 5.85 6.40

0.80 0.80 1.60 2.00 2.40 3.20 4.00 5.00 0.80

2.16 2.16 1.37 0.79 0.52 4.10

•

• • • • • • •

IC808

IC380

IC830

Hard Tough 1

IC330

Designation HM90 ADCT HM90 ADCT HM90 ADCT HM90 ADCT HM90 ADCT HM90 ADCT HM90 ADCT HM90 ADCT HM90 ADCT

•

Recommended Machining Data

ap (mm)

fz (mm/t)

5.00-8.00 5.00-8.00 5.00-8.00 5.00-8.00 5.00-8.00 5.00-8.00 5.00-8.00 5.00-8.00 5.00-12.00

0.08-0.12 0.08-0.10 0.08-0.10 0.08-0.10 0.08-0.10 0.08-0.10 0.08-0.10 0.08-0.10 0.08-0.15

• Inserts with corner radii larger than 0.8 mm should be used on ADK & SM tools only on the face of the cutter • For a more economical insert refer to ADKT 1505PDR-HM in the ADKT 1505PDR family • For cutting speed recommendations, see pages 462-498 For tools, see pages: ADK (210) • F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178) • SM (219) HM90 ADCT 150508 PDTR • Sharp ground cutting edge with a special edge preparation • Ground all around, including clamping surfaces • Low axial angle edge geometry • Wide sharp-edged wiper for high surface finish • High perpendicularity and mismatch accuracy when using tool diameters of up to 50 mm

388

ISCAR

HM90 ADCT 1505..R-T HM90 ADCT 1505..PDR-PL • For machining titanium and super alloys • Designed for optimal machining • Excellent surface finish of stainless steel and high temperature alloys • Smoother cut • Sharp cutting edge and a positive rake geometry are • Reduces edge burrs optimized to avoid built-up edge • Reduces vibration and noise • Wiper bottom edge leaves an excellent surface finish • Helical axial positive edge geometry

Inserts with 2 Different Cutting Edge Configurations Designed for Chatter Dampening

Dimensions

9.30

15.70

14.00

6.40

0.80

4.20

IC380

Recommended Machining Data

IC830

Designation HM90 ADCT 1505PDR-CF

Hard Tough 1

ap (mm)

•

5.00-14.00

fz (mm/t) 0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: ADK (210) • F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178) • SM (219)

Edge helix angle is identified by different colors. Each cutting edge has a different axial angle, which is identified by either a yellow or black colored flank surface.

MILLING INSERTS

Rd°

HM90 ADCT 1505PDR-CF

The inserts should be mounted in alternating edge configuration order (yellow followed by black) on the cutter.

389

Rd°

Peripherally Ground Insert with a Super Positive Polished Rake for Machining Aluminum and High Temperature Alloys

Dimensions

9.55

16.30

15.30

6.90

0.80

4.00

IC08

Designation HM90 ADCR 1505PDFR-P

Recommended Machining Data

Hard Tough 1

IC28

MILLING INSERTS

HM90 ADCR 1505PDFR-P

ap (mm)

•

5.00-12.00

fz (mm/t) 0.15-0.25

• Super positive chipformer peripherally ground (P - Polished rake) • Used for machining aluminum, titanium and magnesium • For cutting speed recommendations, see pages 462-498 For tools, see pages: F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178)

Rd°

ADCR 1505PDFR

Super Positive Precision Inserts for Aluminum, Stainless Steel and High Temperature Alloys

l r

25°

Dimensions

(1)

9.50 9.50

15.95 15.95

14.50 14.50

5.64 5.64

0.80 0.80

1.60 1.60

•

IC928

IC28

Designation ADCR 1505PDFR ADCR 1505PDFR-P

Hard Tough 1

•

Recommended Machining Data

(mm)

(mm/t)

5.00-12.00 5.00-12.00

0.15-0.25 0.07-0.25

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 462-468 (1) Adjustable extension For tools, see pages: ADK (210) • F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178) • SM (219)

Rd°

ADKR 1505PDR/L-HM

Super Positive Inserts for Machining Aluminum, Stainless Steel and High Temperature Alloys

l r

Dimensions

IC928

9.60 9.92

15.95 16.30

14.00 14.20

6.00 5.63

0.80 0.40

1.60 1.60

• •

•

Recommended Machining Data

IC950

IC328

Hard Tough 1

IC28

Designation ADKR 1505PDR/L-HM (1) ADKR 150504PDR-HM

25°

(mm)

(mm/t)

•

5.00-12.00 5.00-12.00

0.07-0.15 0.07-0.15

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 462-468 (1) Adjustable extension For tools, see pages: ADK (210) • ETS (291) • F90AD-SFR (179) • FST (309) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178) • SM (219)

390

ISCAR

Peripherally Ground Inserts for Finishing and General Use

Rd°

25°

Dimensions

9.57

15.65

14.10

5.64

0.80

1.60

IC928

IC328

IC28

Designation ADCT 1505PDFR-HM

Recommended Machining Data

Hard Tough 1

ap (mm)

•

5.00-12.00

fz (mm/t) 0.06-0.12

For tools, see pages: ADK (210) • E90AC (29) • F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178) • SM (219)

r0.8

ap max

ADKW (CBN)

Single Corner R.H. Inserts with an IB85 PCBN Brazed Tip for Machining Hard Materials

W F

MILLING INSERTS

ADCT 1505PDFR-HM

Rd°

5.0

Recommended Machining Data

Dimensions

9.60 9.60

16.18 16.18

5.83 5.83

1.45 1.45

2.00 2.00

IB85

Designation ADKW 1505 PDER ADKW 1505 PDTR

(mm)

(mm/t)

• •

0.10-2.00 0.10-2.00

0.10-0.25 0.10-0.25

• This inserts are supplied with spare screws. • For cutting speed recommendations, see pages 462-498 For tools, see pages: F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178)

0.2x45°

0.15x45°

ADKW (PCD)

W F

r 0.8

Rd°

5.0

2.0

Single Corner R.H. PCD Tipped Inserts for Milling Aluminum

15º

S 1505-75RM PDR

150508PDR

Dimensions

9.60 9.60 9.60

16.18 16.18 16.18

5.83 5.83 5.83

2.00 2.00 2.00

2.00 2.00 1.52

Recommended Machining Data

ID5

Designation ADKW 1505-75RM PDR ADKW 150502X45 PDR ADKW 150508 PDR

Hard Tough 1

ID8

150502x45PDR

(mm)

•

• • •

0.10-2.00 0.10-2.00 0.10-2.00

(mm/t) 0.10-0.25 0.10-0.25 0.10-0.25

• The inserts are supplied with spare screws. • For cutting speed recommendations, see pages 462-498 For tools, see pages: F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178)

PCD Recommended Machining Conditions Grade DOC mm Material

ID5

ID8

<2.0 <2.0 <2.0 <2.0 <2.0 <2.0

Aluminum alloys <12% silicon Chipboard Fiberboard Plastics Copper Brass alloys Aluminum>12% silicon Aluminum<12% silicon Chipboard Fiberboard Plastics MMC

Vc m/min

Feed mm/tooth

300-3000 2000-3000 500-1500 250-1000 300-3000 2000-3000 200-600

0.05-0.25 0.05-0.25 0.05-0.25 0.05-0.25 0.05-0.25 0.05-0.25 0.05-0.25

Cutting Edge

Sharp

391

Inserts with 2 Helical Cutting Edges, for General Use

Rd°

l r

25°

Dimensions

1.60

IC20

0.80

IC910

5.64

IC30N

IC908

IC950

9.57 15.70 13.80

IC250

(1)

IC928

IC328

Designation ADKT 1505PDR/L-HM

Recommended Machining Data

Hard Tough 1

IC28

MILLING INSERTS

ADKT 1505PDR/L-HM

ap (mm)

•

5.00-12.00

fz (mm/t) 0.08-0.15

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 462-468 (1) Adjustable extension For tools, see pages: ADK (210) • E90AC (29) • ETS (291) • F90AD-SFR (179) • FST (309) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178) • SM (219)

ADMT 1505PDR-HS

Inserts with a Chip Splitting Serrated Cutting Edge for Roughing

Rd°

ap l

25° r

Dimensions

9.60

15.85

14.00

5.64

0.80

2.00

IC950

IC250

IC928

IC328

Designation ADMT 1505PDR-HS

Recommended Machining Data

Hard Tough 1

ap (mm)

•

5.00-12.00

fz (mm/t) 0.10-0.20

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 462-468 For tools, see pages: ADK (210) • F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178) • SM (219)

ADKT 1505PDTR/L-RM Insert with Reinforced Helical Cutting Edge, for Interrupted Cut and Heavy Machining

Rd°

l r

Dimensions

9.54

15.80

5.63

1.60

1.00

13.90

DT7150

IC520M

IC910

IC950

IC250

IC928

(1)

IC328

Designation ADKT 1505PDTR/L-RM

Recommended Machining Data

Hard Tough 1

ap (mm)

•

5.00-12.00

fz (mm/t) 0.10-0.20

• For cutting speed recommendations, see pages 462-498 (1) PDTL-Left-hand inserts are used only for special tools. For tools, see pages: ADK (210) • ETS (291) • F90AD-SFR (179) • FST (309) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178) • SM (219)

392

ISCAR

Insert with 2 Helical Cutting Edges with Ribs Along Edge for Interrupted Cut

Rd°

Dimensions

9.54

15.75

5.63

1.00

1.60

13.90

IC520M

IC910

IC950

IC928

IC830

IC328

IC330

Designation ADKT 1505PDTR-76

Recommended Machining Data

Hard Tough 1

ap (mm)

•

5.00-12.00

fz (mm/t) 0.08-0.15

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 462-468 For tools, see pages: ADK (210) • E90AC (29) • F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178) • SM (219)

MILLING INSERTS

ADKT 1505PDTR-76

ADKT 1505..R/L-HM

Inserts with 2 Helical Cutting Edges and Various Corner Radii for General Use

ap F

Rd°

Dimensions

(1)

•

• •

• • • • •

•

IC30N

• • • • • • •

•

IC520M

•

IC910

9.57 1.37 15.60 13.85 5.60 9.57 - 14.80 13.50 5.20 9.57 0.52 15.60 13.80 5.60 9.57 - 15.50 13.70 5.60 9.57 - 15.40 13.65 5.60 9.57 - 15.10 13.50 5.30 9.57 - 14.80 13.20 5.30

•

• •

•

• •

IC20

(1)

IC908

(1)

IC950

(1)

IC928

(1)

1.60 2.00 2.50 3.20 4.00 5.00 6.20

IC830

(1)

IC328

IC28

Designation ADKT 150516R/L-HM ADKT 150520R-HM ADKT 150524R/L-HM ADKT 150532R/L-HM ADKT 150540R/L-HM ADKT 150550R/L-HM ADKT 150564R/L-HM

Recommended Machining Data

Hard Tough 1

ap (mm)

fz (mm/t)

•

5.00-12.00 5.00-12.00 5.00-12.00 5.00-12.00 5.00-12.00 5.00-12.00 5.00-12.00

0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15

•

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages 462-468 (1) Adjustable extension For tools, see pages: ADK (210) • E90AC (29) • ETS (291) • F90AD-SFR (179) • FST (309) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178) • SM (219)

R12.7

ADKT 1505-FF

Inserts for Fast Feed Milling

Rd°

Dimensions

r(1)

IC928

9.90

15.90

1.50

6.6

6.20

2.70

3.50

•

Recommended Machining Data

IC808

IC330

Designation ADKT 1505R8T-FF

Hard Tough 1

(mm)

(mm/t)

•

0.50-1.00

0.50-1.50

• The cutting diameter of the tool is 0.5 mm larger than the nominal diameter when using this insert. • Tool corner should be modified to 2.0 mm. • At D.O.C. larger than apmax, regular insert feed should be applied. (1) Radii for CNC programming is considered as 3.5 mm For tools, see pages: F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178)

393

Wiper Insert for High Surface Finish

ap R820

Recommended Machining Data

Dimensions

Designation HM90 ADKT 1505PD-W

9.52

16.75

15.00

5.83

5.92

0.80

IC908

MILLING INSERTS

HM90 ADKT 1505PD-W

ap (mm)

fz (mm/t)

•

0.10-1.00

0.15-0.30

• Must be used together with HM90 ADKT 1505PDR inserts. • Use a single wiper insert per tool. • For cutting speed recommendations, see pages 462-498. For tools, see pages: F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178)

ADKT 1505PD-W

Wiper Insert for High Surface Finish

R820

Dimensions

9.57

16.30

14.63

5.60

6.53

1.00

IC928

Recommended Machining Data

IC328

Designation ADKT 1505PD-W

Hard Tough 1

ap (mm)

•

0.10-1.00

fz (mm/t) 0.15-0.30

• Must be used together with ADKT 1505PDR inserts. • For cutting speed recommendations, see pages 462-498. For tools, see pages: F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178)

Rd°

APKT 1604

Milling Inserts with a 16 mm Cutting Edge Length and Positive Rake Angle for General Use

ap l Ref

APKT 1604-76

5.25 5.70 5.30 5.30 5.30 5.20

1.70 1.80 0.00 0.00 0.00 0.00

15.30 15.30 15.25 15.20 15.15 15.15

394

ISCAR

• • •

•

• •

•

IC20

17.20 17.30 16.70 16.70 16.60 16.40

APKT 1604...-HM

Recommended Machining Data IC520M

9.45 9.45 9.45 9.45 9.45 9.45

IC910

0.80 0.80 1.60 2.40 3.10 4.80

IC30N

IC950

IC250

IC928

IC328

APKT 1604-HM

25˚

Hard Tough 1

• For cutting speed recommendations, see pages 462-498

Dimensions

Designation APKT 1604PDR/L-HM APKT 1604PDR-76 APKT 160416R-HM APKT 160424R-HM APKT 160432R/L-HM APKT 160448R-HM

-RM -76

• •

(mm)

(mm/t)

6.00-14.00 6.00-14.00 8.00-14.00 8.00-14.00 8.00-14.00 8.00-14.00

0.08-0.15 0.10-0.20 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15

Rd°

Super Positive and Polished Rake Insert for Machining Aluminum and High Temperature Alloys

ap l Ref

Recommended Machining Data

Designation APCR 1604PDFR-P

17.92

14.50

9.45

0.80

1.80

5.70

IC28

Dimensions

ap (mm)

fz (mm/t)

•

6.00-14.00

0.15-0.25

• For cutting speed recommendations, see pages 462-498

P290 ACKT

MILLING INSERTS

APCR 1604

Single-Sided Rectangular Inserts with Two Serrated Cutting Edges

Rd°

Dimensions

Recommended Machining Data

8.20 8.20 10.70 10.70 10.70 10.70 10.70

12.80 12.80 18.50 18.50 18.50 18.50 20.20

4.40 4.40 6.00 6.00 6.00 6.00 6.00

0.90 0.90 1.20 1.20 1.20 1.20 3.80

1.50 1.50 2.00 2.00 2.00 2.00 1.90

• • •

•

• •

•

IC810

IC808

r(5)

IC380

IC830

IC840

IC330

Hard Tough 1

IC28

Designation P290 ACKT 1204PDR-FW P290 ACKT 1204PDR-FWP P290 ACKT 1806PDR-FW P290 ACKT 1806PDR-FWE (1) P290 ACKT 1806PDR-FWE-P (2) P290 ACKT 1806PDR-FWP (3) P290 ACKT 1806PDR-FWR (4)

P290 ACKT 1806PDR-FWR

•

(mm)

(mm/t)

7.00-12.00 7.00-12.00 10.00-18.00 10.00-18.00 10.00-18.00 10.00-18.00 10.00-18.00

0.06-0.10 0.06-0.10 0.08-0.12 0.08-0.12 0.08-0.12 0.08-0.12 0.08-0.12

• For cutting speed recommendations, see pages 462-498 (1) A sharp edged insert, for long overhang applications or when machine power is limited (2) Polished rake, used for rough milling of aluminum and titanium (3) For titanium and austenitic stainless steel. (4) To be used only on the tool's first row for rough cutting when the required final corner radius should be up to 4 mm (5) Radius for programming For tools, see pages: BLPK (232) • P290 ACK (211) • P290 ACK-C#-18 (212) • P290 ACK-M (211) • P290 EPW (27) • P290 EPW-M (28) • P290 FPW (184) • P290 SM (212)

P290 ACCT

Single-Sided Rectangular Inserts with Two 12 and 18 mm Straight Cutting Edges

Rd°

Dimensions

8.20 8.20 10.80 10.80 10.80

13.00 13.00 19.40 19.40 19.40

4.80 4.80 6.50 6.50 6.50

0.90 0.40 0.80 0.80 1.20

0.10 0.15 0.15

•

• • •

•

IC810

IC808

IC830

Hard Tough 1

IC28

Designation P290 ACCT 1204PDR-TL P290 ACCT 1204PDR-HL P290 ACCT 1806PDR-HL P290 ACCT 1806PDR-HL-P P290 ACCT 1806PDR-TL

•

Recommended Machining Data

(mm)

(mm/t)

1.00-12.00 0.50-12.00 10.00-18.00 10.00-18.00 10.00-18.00

0.06-0.10 0.06-0.10 0.08-0.12 0.08-0.12 0.08-0.12

• HL - For finishing applications • HL-P - Polished rake, used for aluminum • TL- Reinforced straight cutting edges, designed for rough and semi-finish milling • For cutting speed recommendations, see pages 462-498 For tools, see pages: BLPK (232) • P290 ACK (211) • P290 ACK-C#-18 (212) • P290 ACK-M (211) • P290 EPW (27) • P290 EPW-M (28) • P290 FPW (184) • P290 SM (212)

395

Rd°

Milling Inserts for Unfavorable Conditions and Heavy Interrupted Cut on Hardened Steel

ap 2

Dimensions

9.59

16.15

14.15

5.83

0.80

2.45

IC910

Recommended Machining Data

IC908

Designation HM90 ADKW 1505PDR

Hard Tough 1

IC928

MILLING INSERTS

HM90 ADKW 1505PDR

ap (mm)

•

5.00-12.00

fz (mm/t) 0.08-0.15

• Reinforced cutting edge, resistant to edge breakage and chipping • Recommended for milling at unfavorable conditions and heavy interrupted cut • Different corner radii can be ground • For cutting speed recommendations, see pages 462-498 For tools, see pages: ADK (210) • F90AD-SFR (179) • HM90 E90AD-15 (25) • HM90 E90AD-CF-15 (25) • HM90 E90AD-M-15 (26) • HM90 F90A-15 (178) • SM (219)

Conventional

MILL2000

Helical cutting edge for a smooth cut Dovetail side shape gives better support, eliminates possible pullout from seat

Thick insert for improved strength and rigidity Positive rake angle for low cutting forces

Ground wiper controls surface finish at high feeds

3M AXKT 1304

High Durability Inserts for Heavy Milling

l r

Dimensions

• For cutting speed recommendations, see pages 462-498 For tools, see pages: 3M AXK-13 (209) • 3M AXK-CF-13 (210) • 3M E90AX (24) • 3M SM (219) PDR-MM

396

ISCAR

PDR

IC810

•

• •

•

• •

•

IC910

IC908

•

IC808

IC830

• •

IC950

IC328

•

IC928

IC330

Designation W l ap S r F 8.40 14.12 12.85 4.55 0.60 2.10 3M AXKT 1304PDR 3M AXKT 1304PDR-MM 8.40 14.12 12.85 4.55 0.60 2.10

Recommended Machining Data

Hard Tough 1

(mm)

(mm/t)

•

5.00-12.00 5.00-12.00

0.15-0.35 0.10-0.22

High Durability Inserts with a Variety of Corner Radii for Heavy Milling

Dimensions

8.40 8.40 8.40 8.40

0.80 1.20 1.60 2.40

14.12 13.50 13.50 13.50

13.00 12.80 12.80 12.75

4.54 4.42 4.36 4.18

1.40 1.20 0.80 -

IC928

Recommended Machining Data

IC328

Designation 3M AXKT 130408R-PDRMM 3M AXKT 130412R-PDRMM 3M AXKT 130416R-PDRMM 3M AXKT 130424R-PDRMM

Hard Tough 1

(mm)

• • •

• • • •

5.00-12.00 5.00-12.00 5.00-12.00 5.00-12.00

(mm/t) 0.10-0.22 0.15-0.30 0.15-0.30 0.15-0.30

MILLING INSERTS

3M AXKT 1304..R-PDRMM

• Reduce feed by 50% during engagement and exit from the workpiece; this practice will substantially increase insert life • Inserts with corner radii larger than 0.8 mm should be used on 3M SM-13 and 3M AXK tools only on the face of the cutter • For cutting speed recommendations, see pages 462-498. For tools, see pages: 3M AXK-13 (209) • 3M AXK-CF-13 (210) • 3M E90AX (24) • 3M SM (219)

3M AXKT 2006..R-PDR

High Durability Inserts, with a Variety of Corner Radii for Heavy Milling

Dimensions

13.50 13.50 13.50 13.50 13.50

1.20 1.60 2.40 3.20 4.00

21.05 21.80 22.00 22.00 21.90

21.10 20.00 20.10 20.10 20.00

6.75 6.62 6.55 6.46 6.26

2.20 2.00 1.55 0.90 -

IC928

Recommended Machining Data

IC328

Designation 3M AXKT 200612R-PDR 3M AXKT 200616R-PDR 3M AXKT 200624R-PDR 3M AXKT 200632R-PDR 3M AXKT 200640R-PDR

Hard Tough 1

ap (mm)

•

• • • • •

8.00-20.00 8.00-20.00 8.00-20.00 8.00-20.00 8.00-20.00

•

fz (mm/t) 0.15-0.30 0.15-0.30 0.15-0.30 0.15-0.30 0.15-0.30

• Reduce feed by 50% during engagement and exit from the workpiece. This practice will substantially increase insert life. • Inserts with corner radii larger than 0.8 mm should be used on 3M SM-20 tools only on the face of the cutter. • For cutting speed recommendations, see pages 462-498 For tools, see pages: 3M F90AX-20 (185) • 3M SM (219)

3M AXKT-2006

High Durability Inserts for Heavy Milling Applications

ap r r

Dimensions

Recommended Machining Data

IC328

IC830

IC928

IC950

IC808

IC908

IC810

IC910

IC4100

Hard Tough 1

IC330

Designation W l ap S r F 3M AXKT 2006PDTR-RM 13.50 22.40 20.70 6.80 1.00 3.34 13.50 22.50 20.20 6.80 1.00 3.05 3M AXKT 2006PDTR

•

• •

•

• •

•

(mm)

(mm/t)

8.00-20.00 0.20-0.40 8.00-20.00 0.15-0.30

• Reduce feed by 50% during engagement and exit from the workpiece; this practice will substantially increase insert life • For cutting speed recommendations, see pages 462-498 For tools, see pages: 3M F90AX-20 (185) • 3M SM (219) PDTR-RM

PDTR

397

Milling Inserts with 19 mm Cutting Edge for Machining Aluminum

Rd°

Recommended Machining Data

Dimensions

Designation HP ADCR 190604PDFR-P

0.40

22.50

19.50

7.40

3.50

IC28

MILLING INSERTS

HP ADCR 1906

•

(mm)

(mm/t)

5.00-18.00

0.15-0.25

• Super positive rake angle, polished sharp cutting edge • For aluminum and high temperature alloys • For cutting speed recommendations, see pages 462-498 For tools, see pages: HP E90AT-19 (28) • HP F90AT-19 (185)

HP ADKT 1906

Milling Inserts with 19 mm Cutting Edge for General Use

Rd°

Dimensions

22.40 22.40 22.40 22.30 22.20 21.80 20.40

19.20 19.20 19.20 19.20 19.20 19.20 19.20

0.80 1.00 1.20 1.60 2.40 3.10 4.00

6.85 6.85 6.85 6.85 6.85 6.85 6.85

2.90 2.70 2.40 2.00 1.30 0.50 0.50

•

• •

•

• • •

• •

•

IC910

IC908

IC950

IC928

IC328

Designation HP ADKT 190608PDTR HP ADKT 190610PDTR HP ADKT 190612PDTR HP ADKT 190616PDTR HP ADKT 190624PDTR HP ADKT 190631PDTR HP ADKT 190640PDTR

Recommended Machining Data

Hard Tough 1

•

• • •

• • • • •

• •

(mm)

(mm/t)

5.00-18.00 5.00-18.00 5.00-18.00 5.00-18.00 5.00-18.00 5.00-18.00 5.00-18.00

0.08-0.15 0.08-0.18 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.18 0.08-0.18

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HP E90AT-19 (28) • HP F90AT-19 (185)

HP ADKT/ADCT 2207

Inserts with Two 22 mm Long Cutting Edges for General High Shoulder Milling

Rd°

Dimensions

IC928

IC950

IC908

25.73 25.73

22.60 22.60

7.50 7.50

1.00 0.80

3.43 3.43

• •

•

• •

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HP E90AT-22 (28) • HP F90AT-22 (186) ADKT

For general applications

398

ISCAR

ADCT

For general finishing and high temp. alloys

IC910

IC328

Designation HP ADCT 2207PDR HP ADKT 2207PDTR

Recommended Machining Data

Hard Tough 1

(mm)

(mm/t)

•

5.00-22.00 5.00-22.00

0.07-0.15 0.10-0.20

Milling Inserts with a Very Positive and Polished Rake for Machining Aluminum

l Rd°

Recommended Machining Data

Designation HP ADCR 220704PDFR-P HP ADCR 220704PDFR-P HP ADCR 220720PDFR-P HP ADCR 220732PDFR-P HP ADCR 220750PDFR-P

LM LM LM LM

27.70 26.14 25.90 25.70 24.30

0.40 0.40 2.00 3.20 5.00

22.40 22.40 22.70 22.40 21.60

9.60 7.52 7.40 7.49 7.49

4.88 3.81 2.50 1.20 0.47

IC28

Dimensions

(mm)

(mm/t)

• • • • •

5.00-22.00 5.00-22.00 5.00-22.00 5.00-22.00 5.00-22.00

0.08-0.25 0.08-0.25 0.08-0.25 0.08-0.25 0.08-0.15

MILLING INSERTS

HP ADCR 2207

• LM insert provides high 90° shoulder accuracy, especially when using the 32-50 mm cutters • For cutting speed recommendations, see pages 462-498 For tools, see pages: HP E90AT-22 (28) • HP F90AT-22 (186)

HSM90S APCR 1405

Super Positive Inserts with a Polished Rake for Machining Aluminum at High Rotation Speed

Rd°

Recommended Machining Data

Designation HSM90S APCR HSM90S APCR HSM90S APCR HSM90S APCR HSM90S APCR HSM90S APCR HSM90S APCR

140508R-P 140516R-P 140520R-P 140530R-P 140532R-P 140540R-P 140550R-P

(1)

r(2)

12.50 12.50 12.50 12.50 12.50 12.50 12.50

0.80 1.60 2.00 3.00 3.20 4.00 5.00

10.00 10.00 10.00 10.00 10.00 10.00 10.00

25.00 25.00 25.00 25.00 25.00 25.00 25.00

6.05 6.00 5.95 5.85 5.80 5.70 5.50

IC28

Dimensions

(mm)

(mm/t)

• • • • • • •

1.20-10.00 2.00-10.00 2.50-10.00 3.50-10.00 3.50-10.00 4.50-10.00 5.50-10.00

0.10-0.30 0.10-0.30 0.10-0.30 0.10-0.30 0.10-0.30 0.10-0.30 0.10-0.30

• When machining at very high cutting speed and replacing the insert, it is also recommended to replace the screw • For cutting speed recommendations, see pages 462-498 (1) Tool's pocket should be modified by rounding its corners to R=2.5 mm (2) Measured on the cutter For tools, see pages: HSM90S EAL-14 (330) • HSM90S FAL-14 (330)

HM90 AXCR 1505

Super Positive Inserts with a Polished Rake for Machining Aluminum

Rd°

Recommended Machining Data

Designation HM90 AXCR HM90 AXCR HM90 AXCR HM90 AXCR HM90 AXCR HM90 AXCR HM90 AXCR HM90 AXCR

150502R-P 150504R-P 150508R-P 150520R-P 150525R-P 150530R-P 150532R-P 150540R-P

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00

14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00

19.20 19.20 19.20 19.20 19.20 19.20 19.20 19.20

0.20 0.40 0.80 2.00 2.50 3.00 3.20 4.00

IC28

Dimensions

(mm)

(mm/t)

• • • • • • • •

6.00-14.00 6.00-14.00 6.00-14.00 6.00-14.00 6.00-14.00 6.00-14.00 6.00-14.00 6.00-14.00

0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20

• Note: It is recommended to use the insert and screw set when machining at very high cutting speed. • For cutting speed recommendations, see pages 462-498 For tools, see pages: HM90 EAL-15 (334) • HM90 EAL-HSK63A-15 (335) • HM90 FAL-15 (335)

399

Rd°

ap r=0.2-4.0

Dimensions

Designation HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR

160502R-P 160504R-P 160505R-P 160508R-P 160516R-P 160520R-P 160525R-P 160530R-P 160532R-P 160540R-P 160550R-P 160560R-P 160564R-P

(1) (1) (1)

r=5.0-6.4

Hard Tough 1

r(2)

12.80 12.80 12.80 12.80 12.80 12.80 12.80 12.80 12.80 12.80 12.70 12.70 12.70

0.20 0.40 0.50 0.80 1.60 2.00 2.50 3.00 3.20 4.00 5.00 6.00 6.40

15.70 16.70 16.70 15.70 15.70 15.70 15.70 15.40 15.40 14.50 16.00 16.00 16.00

25.50 25.50 25.50 25.50 25.50 25.40 25.40 24.40 24.40 23.40 22.70 22.70 22.70

4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80

• • • • • • • • • • • • •

IC08

Super Positive Inserts with a Polished Rake for Machining Aluminum

IC28

MILLING INSERTS

HM90 APCR 1605..R-P

•

Recommended Machining Data

(mm)

(mm/t)

8.00-14.00 8.00-14.00 8.00-14.00 8.00-14.00 8.00-14.00 8.00-14.00 8.00-14.00 8.00-14.00 8.00-14.00 8.00-14.00 8.00-14.00 8.00-14.00 8.00-14.00

0.15-0.25 0.15-0.25 0.15-0.25 0.15-0.25 0.15-0.25 0.15-0.25 0.15-0.25 0.15-0.25 0.15-0.25 0.15-0.25 0.15-0.25 0.15-0.25 0.15-0.25

• Recommended to use the insert and screw set when machining at very high cutting speeds. • For cutting speed recommendations, see pages 462-498 (1) Use with HM90 ....16BR tools only. (2) Measured on the cutter For tools, see pages: HM90 EAL-16 (331) • HM90 EAL-16BR (334) • HM90 EAL-CF4-16 (331) • HM90 EAL-HSK63A-16 (332) • HM90 FAL-16 (332) • HM90 FAL-16BR (334) • SM-16 (333)

Insert and Screw Set (5+5) for High Speed Machining Applications In order to maintain high machining reliability we strongly recommend that when replacing the worn out insert, the clamping screw be replaced as well. Available are packages that contain 5 HM90 APCR 1605..R-P IC28 or HM90 AXCR 1505..R-P IC28 inserts and 5 matching screws. These packages contain inserts with a weight tolerance of 0.02 gm. This tight tolerance ensures maintenance of the dynamic balance of the tool after insert indexing.

160502RP 160504RP 160505RP 160508RP 160516RP 160520RP 160520RP 160525RP 160530RP 160532RP 160540RP 160550RP 160560RP 160564RP

IC28 IC28 IC28 IC28 IC28 IC08 IC28 IC28 IC28 IC28 IC28 IC28 IC28 IC28

5 Included Inserts HM90 AXCR 150504R-P HM90 AXCR 150508R-P HM90 AXCR 150520R-P HM90 AXCR 150530R-P HM90 AXCR 150532R-P

IC28 IC28 IC28 IC28 IC28

5 Included Screws SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180 SR 14-0180

HSM90 SET AXCR-P Set Designation HSM90 Set AXCR HSM90 Set AXCR HSM90 Set AXCR HSM90 Set AXCR HSM90 Set AXCR

400

ISCAR

150504RP 150508RP 150520RP 150530RP 150532RP

IC28 IC28 IC28 IC28 IC28

5 Included Screws SR 14-562 SR 14-562 SR 14-562 SR 14-562 SR 14-562

Rd°

HM90 APCR 2206..R-P

Super Positive Inserts with a Polished Rake for Machining Aluminum

r r

Recommended Machining Data

Dimensions

220605R-P 220608R-P 220616R-P 220623R-P 220632R-P 220640R-P 220650R-P 220664R-P

13.90 13.72 13.72 13.72 13.72 13.72 13.72 13.72

0.50 0.80 1.60 2.30 3.20 4.00 5.00 6.40

22.10 22.10 22.10 22.10 21.80 21.50 21.30 20.30

30.50 29.70 29.70 29.70 29.40 29.00 28.20 26.80

6.90 6.90 6.90 6.60 6.60 6.60 6.10 6.00

IC28

Designation HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR HM90 APCR

(mm)

(mm/t)

• • • • • • • •

8.00-20.00 8.00-20.00 8.00-20.00 8.00-20.00 8.00-20.00 8.00-20.00 8.00-20.00 8.00-20.00

0.07-0.12 0.07-0.12 0.15-0.25 0.15-0.25 0.15-0.25 0.20-0.30 0.20-0.30 0.20-0.30

MILLING INSERTS

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HM90 FAL-22 (335)

HM90 APCR 220605-CS Chip Splitting Insert for Rough Milling of Aluminum

Rd°

Recommended Machining Data

Dimensions

IC28

Designation HM90 APCR 220605-CS

14.60

0.50

22.00

30.90

6.90

•

(mm)

(mm/t)

8.00-20.00

0.25-0.35

• To avoid incorrect mounting of the inserts, insert one pin into each tool pocket in an alternating order. As there is only one cavity at the insert bottom, this will prevent incorrect insert orientation. • To be used only on even number flute tools, when the "1" and "2" digits appear in an alternating order. • For cutting speed recommendations, see pages 462-498 For tools, see pages: HM90 FAL-22 (335)

60°

TPMT

Triangular 11° Positive Inserts with a Positive Chipformer Exerting Low Cutting Forces for Internal Finish Turning

l d1 11°

Dimensions

Recommended Machining Data

3.00 3.00 3.00 4.30 4.30

• • • • •

•

• • • •

• • •

• • • •

•

IC907

0.20 0.40 0.80 0.40 0.80

IC807

2.38 2.38 2.38 3.18 3.18

IC806

6.35 6.35 6.35 9.52 9.52

IC20

11.00 11.00 11.00 16.50 16.50

IC520M

IC8150

IC8250

IC8350

IC50M

IC635

Hard Tough 1

IC830

Designation TPMT 110202 TPMT 110204 TPMT 110208 TPMT 160304 TPMT 160308

• •

(mm)(1)

(mm/rev)(1)

0.20-2.00 1.00-3.00 1.00-4.00 1.00-4.00 5.00-12.00

0.05-0.25 0.12-0.30 0.15-0.30 0.12-0.30 0.15-0.35

• For cutting speed recommendations, see pages 462-498 (1) For turning For tools, see pages: • E30 / T230 (30) • E60 / T260 (32)

401

PP-N l

11° Positive Triangular Milling Inserts for General Use

F F

Dimensions

3.18 3.18 3.18 3.18 3.50 4.76 4.76 4.76 4.76 4.76

1.40 1.40 1.40 1.47 1.45 1.40 1.45 1.80 1.80 1.88

• • • • •

• • •

•

• •

•

• •

•

• •

•

• •

•

IC20

16.50 16.50 16.50 16.50 16.50 22.00 22.00 22.00 22.00 22.00

IC520M

9.52 9.52 9.52 9.52 9.52 12.70 12.70 12.70 12.70 12.70

IC910

IC950

IC250

IC50M

IC928

Designation TPKN 1603PP-R-42 TPKN 1603PPFR TPKN 1603PPTR TPKN 1603PPTR-42 TPKR 1603PPTR-HS TPKN 2204PDFR TPKN 2204PDTR TPKN 2204PDTR-42 TPKR 2204PD-R-76 TPKR 2204PDTR-HS

Recommended Machining Data

Hard Tough 1

IC328

MILLING INSERTS

PP-R

TPKN/TPKR

(mm)

(mm/t)

3.00-10.00 3.00-10.00 3.00-10.00 3.00-10.00 3.00-10.00 3.00-15.00 3.00-15.00 3.00-15.00 3.00-15.00 3.00-15.00

0.10-0.15 0.10-0.15 0.10-0.15 0.10-0.15 0.12-0.20 0.10-0.15 0.10-0.15 0.10-0.15 0.10-0.15 0.12-0.20

• For cutting speed recommendations, see pages 462-498

H690 WNMU 0705

Trigonal Inserts with 6 Helical Cutting Edges for 90° Shoulders

Rd°

ap l s

Dimensions

(3)

7.30 7.30 7.30

7.00 7.00 7.00

11.50 11.50 11.50

5.90 5.90 5.90

0.80 0.80 0.80

1.20 1.20

•

• •

•

IC5100

IC810

IC808

IC5400

IC830

(2)

Recommended Machining Data

Hard Tough 1

IC330

Designation H690 WNMU 0705-PNTR (1) H690 WNMU 0705PNN-MM H690 WNMU 0705PNR-MM

•

ap (mm)

fz (mm/t)

1.00-7.00 1.00-7.00 1.00-7.00

0.10-0.35 0.10-0.25 0.10-0.28

• For cutting speed recommendations, see pages 462-498 (1) General use insert with 6 right-hand cutting edges for milling a variety of cast iron and steel grades. (2) 6 neutral cutting edges, for machining steel, can be used also for left-hand specially tailored milling tools. (3) 6 right-hand cutting edges, used mainly for milling steel For tools, see pages: H690 EWN (11) • H690 FWN (166)

PNN-MM

PNTR

PNR-MM

W 1

H490 ANKX/ANCX-09

Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

I 3

Dimensions

Recommended Machining Data

6.50 6.50 6.50 6.50 6.50

8.52 8.52 8.52 8.52 8.52

5.20 5.20 4.80 4.70 5.20

0.40 0.80 1.20 1.60 0.80

4.80 4.40 4.20 3.60 5.00

• •

• • • • •

• •

• • • • •

• • • •

IC5100

IC810

IC808

IC380

IC5400

IC830

Hard Tough 1

IC330

Designation H490 ANCX 090404PDR H490 ANCX 090408PDR H490 ANCX 090412PDR H490 ANCX 090416PDR H490 ANKX 090408PNTR

(mm)

(mm/t)

•

3.00-8.00 3.00-8.00 3.00-8.00 3.00-8.00 3.00-8.00

0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.10-0.18

• ANKX-Utility inserts, ANCX-Precision inserts • For cutting speed recommendations, see pages 462-498 For tools, see pages: H490 ANK-09C (205) • H490 E90AX-09 (15) • H490 E90AX-M (16) • H490 E90AX-MM (16) • H490 F90AX-09 (168) • H490 SM-09 (213)

402

ISCAR

3°30’

Double-Sided Rectangular Inserts with 4 Helical Cutting Edges for Fast Feed Milling at Small Depths of Cut

Rd°

F W

Dimensions

ap(1)

r(2)

6.20

2.30

1.00

8.50

4.30

1.00

1.20

5.00

IC808

IC830

Designation H490 ANKX 0904R12T-FF

Hard Tough 1

•

Recommended Machining Data

(mm)

(mm/t)

0.50-1.00

0.50-1.50

• The cutting diameter of the tool is 0.12 mm larger than the nominal diameter when using this insert • At D.O.C. larger than ap, regular insert feed sshould be applied • Enables ramping down at 1° maximum on 16 to 40 tool diameters • Corner radius for CNC programming is 1.2 mm (1) The ap range for fast feed (2) Radius corner for programming is 1.2 mm. For tools, see pages: H490 E90AX-09 (15) • H490 E90AX-M (16) • H490 E90AX-MM (16) • H490 F90AX-09 (168)

MILLING INSERTS

H490 ANKX 0904-FF

W 1

H490 ANKX/ANCX-12

Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

I 3

Dimensions

Recommended Machining Data

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

0.80 0.40 0.80 1.00 1.20 1.60 2.00 2.40 0.80 0.80

9.45 9.15 9.15 8.90 8.90 8.60 8.70 8.60 9.15 9.15

13.67 13.70 13.67 13.70 13.70 13.70 13.70 13.70 13.70 13.70

3.50 3.80 3.50 3.40 3.20 2.80 2.80 2.80 3.50 3.50

•

• • • • • • • • • •

IC5100

IC810

IC808

IC380

IC830

Hard Tough 1

IC330

Designation H490 ANCX 120508PDR H490 ANKX 120504PNTR H490 ANKX 120508PNTR H490 ANKX 120510PNTR H490 ANKX 120512PNTR H490 ANKX 120516PNTR H490 ANKX 120520PNTR H490 ANKX 120524PNTR H490 ANKX 1205PNTR-CS (1) H490 ANKX 1205PNTR-RM

• •

•

(mm)

(mm/t)

4.00-11.00 4.00-11.00 4.00-11.00 4.00-11.00 4.00-11.00 4.00-11.00 4.00-11.00 4.00-11.00 8.00-11.00 4.00-11.00

0.08-0.15 0.10-0.30 0.10-0.30 0.10-0.30 0.10-0.30 0.10-0.30 0.10-0.30 0.10-0.30 0.15-0.20 0.20-0.30

• ANKX-utility inserts, ANCX-precision inserts. • For cutting speed recommendations, see pages 462-498 (1) The maximum feed per tooth for chip splitting effect is up to 0.20 mm/t. For tools, see pages: H490 E90AX-12 (23) • H490 F90AX-12 (174)

403

4°

H490 ANKX/ANCX 1205-FF

Single-Sided Rectangular Inserts with 2 Helical Cutting Edges for Fast Feed Milling at Small Depths of Cut

Rd°

F W

Recommended Machining Data

Dimensions

Designation H490 ANKX 1205R15T-FF

13.50

6.40

10.20

3.50

1.50

2.50

6.00

2.00

5.1

IC830

MILLING INSERTS

(mm)

(mm/t)

•

0.50-2.00

1.00-2.00

• The cutting diameter of the tool is 0.5 mm larger than the nominal diameter when using this insert • Tool corner should be modified by rounding to R2.0 mm • The corner radius for CNC programming is 2.50 mm. • At D.O.C. larger than apmax, regular insert feed should be applied. • For cutting speed recommendations, see pages 462-498 For tools, see pages: H490 E90AX-12 (23) • H490 F90AX-12 (174)

Insert Mounting in a Standard Tool

4°

Tool with regular inserts

(D+0.5)

86°

4°

12 max

(D+0.5)

Tool with H490 ANKX 1205... FF inserts

Shoulder angle when H490 ANKX 1205...-FF inserts are used

W 1

H490 ANKX/ANCX-17

Double-Sided Rectangular Inserts with 4 Helical Cutting Edges

I 3

Dimensions

11.20 11.20 11.20 11.20 11.20 11.00 11.00 11.00 11.00

4.70 4.70 4.70 4.70 4.70 3.50 3.10 2.70 2.30

•

• • • • • • • • •

• •

•

ISCAR

• • • • • •

•

IC5100

10.40 10.40 10.40 10.40 10.40 10.50 10.50 10.50 10.50

DT7150

0.40 0.80 0.80 0.80 0.80 1.20 1.60 2.00 2.40

IC810

16.70 16.70 16.70 16.70 16.70 16.90 16.90 16.90 16.90

IC808

IC380

IC5400

IC830

IC845

• ANKX-utility inserts. ANCX-precision inserts • For cutting speed recommendations, see pages 462-498 (1) The maximum feed per tooth for chip splitting effect is up to 0.22 mm/t. For tools, see pages: H490 E90AX-17 (26) • H490 E90AX-C#-17 (27) • H490 F90AX-17 (182) • H490 SM-17 (218)

404

Recommended Machining Data

Hard Tough 1

IC330

Designation H490 ANKX 170604PNTR H490 ANCX 170608PDR H490 ANKX 1706PNTR-CS (1) H490 ANKX 1706PNTR-RM H490 ANKX 170608PNTR H490 ANKX 170612PNTR H490 ANKX 170616PNTR H490 ANKX 170620PNTR H490 ANKX 170624PNTR

•

(mm)

(mm/t)

5.00-15.00 5.00-15.00 5.00-15.00 5.00-15.00 5.00-15.00 5.00-15.00 5.00-15.00 5.00-15.00 5.00-15.00

0.15-0.30 0.10-0.18 0.15-0.22 0.20-0.40 0.15-0.30 0.15-0.30 0.15-0.30 0.15-0.30 0.15-0.30

3º30’

Single-Sided Rectangular Inserts with 2 Helical Cutting Edges, for Fast Feed Milling at Small Depths of Cut

Rd°

ae F

ap S

Recommended Machining Data

Designation H490 ANKX 1706R15T-FF

16.80

7.80

11.70

4.60

1.60

2.85

15.00

2.00

6.1

IC830

Dimensions

(mm)

(mm/t)

•

0.50-2.00

1.00-2.00

• The cutting diameter of the tool is 1.5 mm larger than the nominal diameter when using this insert • The corner radius for CNC programming is 2.85 mm • No tool radius modifications is required • At D.O.C. larger than apmax, regular insert feed should be applied • For cutting speed recommendations, see pages 462-498 For tools, see pages: H490 E90AX-17 (26) • H490 E90AX-C#-17 (27) • H490 F90AX-17 (182)

H690 TNKX 1005

ap l

Triangular Inserts with 6 Helical Cutting Edges for 90° Shoulder Accuracy

Dimensions

Recommended Machining Data

8.48

8.00

6.20

4.70

0.40

0.80

IC810

IC808

IC5400

IC830

Hard Tough 1

IC330

Designation H690 TNKX 100504PNTR

MILLING INSERTS

H490 ANKX 1706-FF

•

ap (mm)

fz (mm/t)

1.00-8.00 0.08-0.15

• For cutting speed recommendations, see pages 406 For tools, see pages: H690 E90AX-10 (22) • H690 F90AX-10 (171)

H690 TNCX/TNKX 1606

ap l 3

Dimensions

Recommended Machining Data

IC830

IC808

IC810

17.50 17.50

13.50 13.50

12.00 12.00

10.00 10.00

0.80 1.00

0.70 0.70

•

• •

IC5100

IC845

Hard Tough 1

IC330

Designation H690 TNCX 160608 PDR H690 TNKX 160610PNTR

Triangular Inserts with 6 Helical Cutting Edges for 90° Shoulders

ap (mm)

fz (mm/t)

•

1.20-13.50 1.20-13.50

0.15-0.30 0.15-0.30

• For cutting speed recommendations, see pages 406 For tools, see pages: H690 F90AX-16 (183)

405

MILLING INSERTS

USER GUIDE

Cutting Data The attached tables provide cutting data recommendations for H690 TNKX 100504PNTR inserts. For machining in unstable conditions, the recommended tooth load should be reduced by 20-30%.

Cutting Speed Recommendations for H690 TNKX 100504PNTR Inserts ISO Class DIN/ ISO 513

M K H

Workpiece Material Typical Representative

Vc, m/min, for Grades ISCAR Hardness, Mat. HB Group***

Description

AISI/SAE/ ASTM

DIN W.-Nr.

IC330

IC830

IC5400

IC808

IC810

Non-alloy steel

1020

1.044

130-180

150-180

150-200

Alloy steel

4340

1.6582

260-300

100-120

140-150

120-170

140-170

Alloy steel

4340

1.6582

HRC 35-42**

80-100

120-150

High alloy steel

H13

1.2344

200-220

100-120

140-170

Martensitic s.s.

420

1.4021

200

150-180

150-150

Austenitic s.s.

304L

1.4306

200

100-140

120-140

100-140

120-140

120-200

150-200

Austenitic s.s.

316L

1.4404

140

Grey cast iron

Class 40

0.6025 (GG25)

250

150-200

250-300

200

150-180

200-250

Nodular cast iron Class 65-45-12 0.7050 (GGG50) Hard steel

H11

1.2343

HRC 45-49

38.1

60-80

Cast iron

P20

1.2330

HRC 50-55

38.2

40-60

** Quenched and tempered *** ISCAR material group in accordance with VDI 3323 standard

Feed Recommendations for H690 TNKX 100504PNTR Inserts ISO Class DIN/ ISO 513

M K S H

Workpiece Material Typical Representative DIN W.-Nr.

Hardness, HB

ISCAR Mat. Group**

1.044

130-180

0.08-0.15 0.08-0.15

1.6582

260-300

0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15

4340

1.6582

HRC 35-42*

0.08-0.12 0.08-0.12

H13

1.2344

200-220

0.08-0.15 0.08-0.15

0.08-0.15 0.08-0.12

Martensitic s.s.

420

1.4021

200

0.08-0.15

0.08-0.15 0.08-0.12

Austenitic s.s.

304L

1.4306

200

0.08-0.12

0.08-0.12 0.08-0.12

0.08-0.12

Description

AISI/SAE/ ASTM

Non-alloy steel

1020

Alloy steel

4340

Alloy steel High alloy steel

ISCAR

IC808

IC5400

IC810

IC830

Austenitic s.s.

316L

1.4404

140

Class 40

0.6025 (GG25)

250

0.08-0.12 0.08-0.12

200

0.08-0.12 0.08-0.12

HRC 36

Nodular cast iron Class 65-45-12 0.7050 (GGG50) HTSA

Inconel 718

2.4668

Titanium alloys

AMS R56400

3.7165 (Ti6Al4V)

HRC 34

Hard steel

H11

1.2343

HRC 45-49

38.1

0.06-0.1

Cast iron

P20

1.2330

HRC 50-55

38.2

0.05-0.08

IC330

0.08-0.15 0.08-0.15

Grey cast iron

* Quenched and tempered ** ISCAR material group in accordance with VDI 3323 standard

406

Fz, mm/tooth, for Grades

0.08-0.12 0.08-0.12

Tangential Inserts with 2 Cutting Edges

Dimensions

2.70 2.70 2.70 2.70 2.70

5.75 5.75 5.75 5.75 5.75

5.00 5.00 5.00 5.00 5.00

5.85 5.85 5.85 5.85 5.85

1.20 1.00 1.00 1.00 1.00

0.20 0.40 0.80 1.00 0.40

•

• • • • •

IC810

IC808

IC5400

IC830

IC330

Designation T290 LNHT 050202TR T290 LNHT 050204TR T290 LNHT 050208TR T290 LNHT 050210TR T290 LNMT 050204TR

Recommended Machining Data

Hard Tough 1

ap (mm)

fz (mm/t)

•

2.00-5.00 2.00-5.00 2.00-5.00 2.00-5.00 2.00-5.00

0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07 0.04-0.08

•

MILLING INSERTS

T290 LNMT/LNHT 0502

• LNMT-utility inserts. LNHT-precision inserts • For cutting speed recommendations, see pages 462-498 For tools, see pages: E30 / T230 (30) • E45 / T245 (32) • E60 / T260 (32) • T290 ELN-05 (9) • T290 ELN-MM-05 (10)

T290 LNMT/LNHT 1004

Tangential Insert with 2 Cutting Edges l

F r

Dimensions

IC830

IC5400

IC808

IC810

4.10 4.10

10.40 10.40

10.00 10.00

8.90 8.90

1.30 1.30

0.50 0.50

•

• •

•

IC5100

IC330

Designation T290 LNHT 100405TR T290 LNMT 100405TR

Recommended Machining Data

Hard Tough 1

ap (mm)

fz (mm/t)

•

3.00-9.00 3.00-9.00

0.08-0.20 0.08-0.20

• LNMT-utility inserts, LNHT-precision inserts • For cutting speed recommendations, see pages 462-498 For tools, see pages: T290 ELN-10 (17) • T290 FLN-10 (168)

T290 LNMT 1506

Tangential Insert with 2 Cutting Edges l

F r

Dimensions

5.60

15.90

15.00

11.50

2.00

0.80

IC810

IC808

Recommended Machining Data

IC830

Designation T290 LNMT 150608TR

Hard Tough 1

ap (mm)

•

5.00-15.00

fz (mm/t) 0.10-0.22

• LNMT-utility inserts, LNHT-precision inserts. • For cutting speed recommendations, see pages 462-498 For tools, see pages: T290 FLN-15 (175)

407

Tangentially Clamped Inserts with 4 Helical Cutting Edges

Dimensions

4.24 4.24 4.24 4.24 4.24 4.24 4.24 4.24 4.24 4.24 4.24

8.59 8.59 8.59 8.59 8.59 8.59 8.59 8.59 8.59 8.59 8.59

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

0.40 0.40 0.80 0.80 1.20 1.20 1.60 1.60 0.40 0.40 0.40

7.43 7.51 7.43 7.16 6.87 6.87 6.74 7.29 7.43 7.51 7.51

• •

• • • • • • •

• • •

• • • • •

• • •

•

• • •

IC5100

r(4)

IC810

IC808

IC5400

IC830

Designation T490 LNMT 0804PNR T490 LNHT 080404PNR T490 LNMT 080408PNR T490 LNHT 080408PNR T490 LNHT 080412PNR T490 LNMT 080412PNR T490 LNHT 080416PNR T490 LNMT 080416PNR T490 LNMT 0804PNR-CS (1) T490 LNHT 080404PNR-RD (2) T490 LNHT080404PNR-PLS (3)

Recommended Machining Data

Hard Tough 1

IC330

MILLING INSERTS

T490 LNMT/LNHT 0804

•

(mm)

(mm/t)

1.50-5.00 1.50-5.00 1.50-5.00 1.50-5.00 1.50-5.00 1.50-5.00 1.50-5.00 1.50-5.00 2.50-7.00 1.50-5.00 1.50-5.00

0.10-0.18 0.08-0.15 0.10-0.18 0.08-0.15 0.08-0.15 0.08-0.18 0.08-0.15 0.10-0.18 0.10-0.15 0.08-0.15 0.08-0.15

• LNMT-utility inserts, LNHT-precision inserts • For cutting speed recommendations, see pages 462-498 (1) Chip splitting cutting edge (2) Used for ramping down applications on 16-20 mm tools (3) Positive rake angle for soft and gummy materials (4) Radius obtained on workpiece For tools, see pages: T490 ELN-08 (14) • T490 ELN-M (15) • T490 ELN-MM..-08 (15) • T490 FLN-08 (167) • T490 FLN-C#-08 (167) • T490 LNM-08 (206) • T490 LNM-M-08 (206) • T490 SM-08 (213)

T490 LNHT 0804PNR-RD Tool Diameter a - Rampdown 2° 1.85° 1.7°

T490 LNMT/LNHT 1106 Tangentially Clamped Inserts with 4 Helical Cutting Edges

Dimensions

r(3)

6.00 6.00 6.00 6.00 6.00

10.50 10.50 10.50 10.50 10.50

9.00 9.00 9.00 9.00 9.00

0.80 0.80 0.80 0.80 0.80

11.30 11.30 11.30 11.30 11.30

408

ISCAR

• •

• • •

•

IC810

IC808

IC830

• For cutting speed recommendations, see pages 462-498 (1) Positive rake angle for soft and gummy materials (2) Chip splitting insert (3) Radius obtained on workpiece For tools, see pages: T490 ELN-11 (22) • T490 FLN-11 (171)

Recommended Machining Data

Hard Tough 1

IC845

Designation T490 LNHT 1106PNTR T490 LNMT 1106PNTR T490 LNMT 1106PNR-PLS (1) T490 LNHT 1106PNR-PLS (1) T490 LNMT 1106PNTR-FW (2)

IC5500

16 18 20

•

• •

(mm)

(mm/t)

1.50-9.00 1.50-9.00 1.50-9.00 1.50-9.00 1.50-9.00

0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20

Rd°

Tangentially Clamped Inserts with 4 Helical Cutting Edges

ap S

Right-hand shown

Dimensions

12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50

0.80 0.80 0.80 0.80 0.80 0.80 0.80 1.20 1.60

13.05 13.05 13.05 13.05 13.05 13.05 13.05 13.00 12.88

1 1 1 1 1 1 1 1 1

6.65 13.75 12.50 1.60

12.88

6.65 6.65 6.65 6.65 6.65 6.65 6.65 6.65 6.65 6.65 6.65 6.60

12.50 12.66 12.37 12.45 12.60 12.60 12.45 12.36 12.30 12.28 12.28 13.10

1 1 1 1 2 2 2 2 2 2 2 1

13.80 13.74 13.81 13.75 13.63 13.63 13.63 13.63 13.63 13.63 13.63 14.20

12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 0.50

2.40 2.40 3.10 3.10 4.00 4.00 5.00 5.00 6.00 6.35 6.40 0.50

IC5100

13.74 13.81 13.74 13.81 13.81 13.81 13.75 13.81 13.81

DT7150

6.65 6.65 6.65 6.65 6.65 6.65 6.65 6.65 6.65

IC810

Fig.

IC808

IC380

r(8)

IC5500

IC5400

IC830

IC840

Hard Tough 1

IC330

Designation T490 LNMT 1306PNTR T490 LNHT 1306PNTR/L (1) T490 LNMT 1306PNTR-CS (2) T490 LNHT 1306PN-R-PL (3) T490 LNHT 1306PNR PLS (4) T490 LNHT 1306PNTR-RD (5) T490 LNMT 1306PNTR-RD (5) T490 LNHT 130612PNTR T490 LNHT 130616PNTR/L (1) T490 LNMT 130616PNTR T490 LNHT 130624PNTR/L (1) T490 LNMT 130624PNTR T490 LNHT 130631PNTR/L (1) T490 LNMT 130631PNTR T490 LNHT 130640PNTR (6) T490 LNMT 130640PNTR (6) T490 LNHT 130650PNTR (6) T490 LNMT 130650PNTR (6) T490 LNHT 130660PNTR (6) T490 LNHT 130664PNTR (6) T490 LNMT 130664PNTR (6) T490 LNAT 1306 PN-W (7)

Recommended Machining Data

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

(mm)

(mm/t)

4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00

0.10-0.25 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20

MILLING INSERTS

T490 LNMT/LNHT 1306

4.00-12.00 0.10-0.25 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 4.00-12.00 0.50-0.50

0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.25 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.25 0.10-0.20 0.10-0.20 0.12-0.18

• LNMT-utility inserts, LNHT-precision inserts • For cutting speed recommendations, see pages 462-498 (1) Left-hand insert used on left-hand cartridges or on special left-hand cutters (2) Chip splitting insert (3) Positive rake face, for stainless steel and high temperature alloys. (4) Positive rake angle for soft and gummy materials (5) Used for ramping down applications on tools larger than 32 mm (see table below). (6) With 2 cutting edges (7) A wiper insert (5.3 mm long), 2 cutting edges, for finishing only. (8) Radius obtained on workpiece For tools, see pages: FDN-CALN13 (299) • SDN-CALN13 (307) • T4..-SM Conical Shell Mills (217) • T490 CAP-13FT (215) • T490 ELN-13 (23) • T490 ELN-C#-13 (23) • T490 ELN-M (15) • T490 FLN-13 (175) • T490 LNK-13 (207) • T490 LNK-13-BT (208) • T490 LNK-13-C# (207) • T490 LNK-13-CF (207) • T490 LNK-13-INT (208) • T490 LNK-BT-FT (217) • T490 LNK-INT50-FT (216) • T490 LNK-M-13 (207) • T490 SM-13 (214) • T490 SM-13FT (214)

T490 LNHT 1306PNTR-RD Tool Diameter a - Rampdown 32 40 50 63 80 100 125

2.8° 2° 1.5° 1.1° 0.9° 0.7° 0.5°

Special chamfer for ramping down applications

409

Tangentially Clamped Inserts with 4 Serrated and Helical Cutting Edges

Right-hand shown

Recommended Machining Data

Dimensions

Designation T490 LNMT 1306PNTR-FW

IC830

MILLING INSERTS

T490 LNMT 1306PNTR-FW

r(1)

6.65

13.73

12.70

0.80

13.06

•

(mm)

(mm/t)

4.00-12.00

0.10-0.20

• Cannot be used for ramping down and on full slot cutters • For cutting speed recommendations, see pages 462-498 (1) Radius obtained on workpiece For tools, see pages: T4..-SM Conical Shell Mills (217) • T490 CAP-13FT (215) • T490 ELN-13 (23) • T490 ELN-C#-13 (23) • T490 ELN-M (15) • T490 FLN-13 (175) • T490 LNK-13 (207) • T490 LNK-13-BT (208) • T490 LNK-13-C# (207) • T490 LNK-13-CF (207) • T490 LNK-13-INT (208) • T490 LNK-BT-FT (217) • T490 LNK-INT50-FT (216) • T490 LNK-M-13 (207) • T490 SM-13 (214) • T490 SM-13FT (214)

T490 LNAR

Dimensions

IC330

Designation T490 LNAR 0804PN-R-P T490 LNAR 1306PN-R T490 LNAR 1306PN-R-P T490 LNAR 1607PN-R-P

Hard Tough 1

4.25 6.65 6.65 7.05

8.60 13.81 13.81 17.05

8.00 12.77 12.50 16.00

0.40 0.80 0.80 0.80

7.50 13.00 13.00 15.90

•

Recommended Machining Data

IC07

Tangentially Clamped Precision Ground Inserts with a Super Positive Rake for Machining Aluminum

• •

(mm)

(mm/t)

1.00-5.00 4.00-12.00 4.00-12.00 5.00-14.00

0.08-0.15 0.08-0.20 0.08-0.20 0.15-0.25

• For T490 ELN-13 on diameter 25 mm at ap=5, fz=0.15 at ap=10, fz=0.1 • For cutting speed recommendations, see pages 462-498 For tools, see pages: T4..-SM Conical Shell Mills (217) • T490 CAP-13FT (215) • T490 ELN-08 (14) • T490 ELN-13 (23) • T490 ELN-16 (26) • T490 ELN-C#-13 (23) • T490 ELN-M (15) • T490 ELN-MM..-08 (15) • T490 FLN-08 (167) • T490 FLN-13 (175) • T490 FLN-16 (180) • T490 FLN-C#-08 (167) • T490 LNK-13 (207) • T490 LNK-13-BT (208) • T490 LNK-13-C# (207) • T490 LNK-13-CF (207) • T490 LNK-13-INT (208) • T490 LNK-BT-FT (217) • T490 LNK-INT50-FT (216) • T490 LNK-M-13 (207) • T490 LNM-08 (206) • T490 LNM-M-08 (206) • T490 SM-08 (213) • T490 SM-13 (214) • T490 SM-13FT (214) • T490 SM-16 (218)

Tangentially Clamped Insert with 4 Helical Cutting Edges

Dimensions

7.00 7.00 7.00 7.00 7.00 7.00 7.00

17.05 17.05 17.05 17.05 17.05 17.05 17.05

16.00 16.00 16.00 16.00 16.00 16.00 16.00

0.80 1.20 1.60 2.40 3.20 0.80 0.80

15.90 15.83 15.70 15.40 15.10 15.83 15.83

• For cutting speed recommendations, see pages 462-498 (1) Chip splitting insert For tools, see pages: T490 ELN-16 (26) • T490 FLN-16 (180) • T490 SM-16 (218)

410

ISCAR

• •

IC810

IC808

IC830

(1)

Recommended Machining Data

Hard Tough 1

IC330

Designation T490 LNHT 160708PNR T490 LNHT 160712PNR T490 LNHT 160716PNR T490 LNHT 160724PNR T490 LNHT 160732PNR T490 LNMT 1607PN-R T490 LNMT 1607PN-R-CS

•

• • • • •

• • • •

• • • • • •

IC5100

T490 LNMT/LNHT 1607

•

(mm)

(mm/t)

5.00-15.00 5.00-15.00 5.00-15.00 5.00-15.00 5.00-15.00 5.00-15.00 5.00-15.00

0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.15-0.25 0.15-0.25

Tangentially Clamped Inserts with a Very Positive Chipformer and Reinforced Cutting Edge

ap r

Dimensions

11.00 11.00 11.00

0.80 0.80 0.80

5.00 5.00 5.00

•

• • •

•

• • •

IC4100

11.16 11.16 11.16

DT7150

6.00 6.00 6.00

IC910

ap(1)

IC908

IC808

IC950

IC928

IC328

Designation LNKX 1106PN-N MM LNKX 1106PNTN MM LNMT 1106PN-N MM

Recommended Machining Data

Hard Tough 1

(mm)

•

• • •

1.50-5.00 1.50-5.00 1.50-5.00

•

(mm/t) 0.15-0.20 0.17-0.25 0.17-0.25

MILLING INSERTS

LNKX/LNMT 1106

• Molded chipformer to produce positive cutting • Reduced cutting forces enable higher feed capability • LNKX... is peripherally ground for accuracy and improved surface finish • LNMT... is an economical utility insert • LNKX1106PNTN MM insert has a reinforced chamfered land • 4 R.H. and 4 L.H. cutting edges when used on F90LN... cutters • For cutting speed recommendations, see pages 462-498 (1) DOC when the insert is on the cutter For tools, see pages: F86LNX-11 (187) • F90LN-FR CA11 (336) • F90LN-N11 (172) • FDN-CALN11 (299) • SDN-CALN11 (307)

PN-N-MM

PNTN MM

LNHT 1106 PN-R HT

Tangentially Clamped Inserts with 4 Straight Right-Hand Cutting Edges

10° Ref.

Dimensions

ap(1)

5.97

11.16

11.00

0.80

10.00

IC910

IC908

Recommended Machining Data

IC928

Designation LNHT 1106PN-R HT

Hard Tough 1

(mm)

•

2.00-7.00

(mm/t) 0.15-0.25

• Right-hand insert with 4 cutting edges • Can machine a 90° shoulder according to the table below • For cutting speed recommendations, see pages 462-498 (1) ap max=10 mm for cast iron applications (for each pass), ap max=8 mm for steel applications For tools, see pages: F90LN-FR CA11 (336) • F90LN-N11 (172) • FDN-CALN11 (299) • SDN-CALN11 (307)

Mismatch as a function of cutting diameter

LNHT 11.. h=8 Dtool 40 50 63 80 100 125

W 0.12 0.06 0.03 0.04 0.01 0.02

411

Dimensions

Designation LNHT 1106PN-N HT

Hard Tough 1

ap(1)

5.97

11.16

11.00

0.80

10.00

IC808

Tangentially Clamped Inserts with Straight, Right- and Left-Hand Cutting Edges

IC928

MILLING INSERTS

LNHT 1106 PN-N HT

•

Recommended Machining Data

(mm)

(mm/t)

2.00-7.00

0.15-0.25

• 2 right- and 2 left-hand cutting edges • Can machine 90° shoulders, see table below • For cutting speed recommendations, see pages 462-498 (1) ap max=10 mm for cast iron applications (for each pass), ap max=8 mm for steel applications For tools, see pages: F90LN-FR CA11 (336) • F90LN-N11 (172) • FDN-CALN11 (299) • SDN-CALN11 (307)

Mismatch as a function of cutting diameter

LNHT 11.. h=8 W 0.12 0.06 0.03 0.04 0.01 0.02

Dtool 40 50 63 80 100 125

LNAR 1106

Tangentially Clamped Inserts with Positive Polished Rake

ap r

Dimensions

ap(1)

6.00 6.00

11.16 11.16

10.72 10.72

0.50 0.50

5.00 5.00

•

IC907

IC07

Designation LNAR 1106 PN-N LNAR 1106 PN-N-P

Hard Tough 1

•

Recommended Machining Data

(mm)

(mm/t)

1.50-5.00 1.50-5.00

0.15-0.20 0.15-0.20

• Polished rake and sharp cutting edge • Recommended for machining high silicon and cast aluminum, titanium and magnesium • 4 R.H. and 4 L.H. cutting edges • For cutting speed recommendations, see pages 462-498 (1) D.O.C. when the insert is on the cutter For tools, see pages: F90LN-FR CA11 (336) • F90LN-N11 (172) • FDN-CALN11 (299) • SDN-CALN11 (307)

LNAT 1106-W

R.H

Tangentially Clamped Wiper Inserts l L.H 4.9

Designation LNAT 1106PN-W

(1)

Recommended Machining Data

5.97

11.38

10.94

IC908

Dimensions

(mm)

(mm/t)

•

0.50-2.00

0.10-0.15

• When feed per revolution is less than 4 mm it is recommended to use only one wiper insert. When feed per revolution is greater than 4 mm, it is recommended to use two wiper inserts. • For cutting speed recommendations, see pages 462-498 (1) Wiper insert with two right- and two left-hand cutting edges, for 90° lead angle in F90LN cutters. For tools, see pages: F86LNX-11 (187) • F90LN-FR CA11 (336) • F90LN-N11 (172)

412

ISCAR

15°

ap 2.6

2.0 0.15x75°

0.4

1.75

PN-R-S

45° W

Single R.H. cutting edge PCD insert

Dimensions

a°

6.00 6.00 6.00

11.11 11.11 11.11

10.76 10.70 10.72

0.40 -

0.4 0.15

90 45 75

5.00 5.00 5.00

ID5

Hard Tough 1

ID8

Tangentially Clamped Milling Inserts with a Brazed PCD Tip for Machining Aluminum

Designation LNAR 110604PN-R-S LNAR 110604X45PN-R-S LNAR 110620X75PN-R-S

X75PN-R-S

• • •

Recommended Machining Data

(mm)

fz (mm/t)

0.10-2.00 0.10-0.25 0.10-2.00 0.10-0.25 0.10-2.00 0.10-0.25

MILLING INSERTS

X45PN-R-S

LNAR 1106 (PCD)

• The chamfered corner used for reduced chipping on the machined component edges • Use ID5 for aluminum alloys with <12% silicon • Use ID8 for aluminum alloys with >12% silicon. • The inserts are supplied with spare screws. • For D.O.C., cutting speed recommendations and grade data, see pages 462-468 For tools, see pages: F90LN-FR CA11 (336) • F90LN-N11 (172)

LNAR 1106PN-R-S-W (PCD) Tangentially Clamped Wiper Milling Inserts with a Brazed PCD Tip for Machining Aluminum

30º

A A

A single R.H. cutting edge PCD insert

Recommended Machining Data

Designation LNAR 1106PN-R-S-W

ID5

Dimensions

(mm/t)

5.98

11.26

10.75

•

0.10-0.25

• The chamfered corner is used for reduced chipping on the machined component edges. • The wiper insert should not be used with LNAR 110620x75PN-R-S inserts. • For D.O.C., cutting speed recommendations and grade data, see pages 462-468 For tools, see pages: F90LN-FR CA11 (336) • F90LN-N11 (172)

Regular Insert Wiper Insert

0.01 Ref Wiper Length 4.6 Ref D (cutter)

0.25 Ref

413

Tangentially Clamped Inserts with a PCBN Brazed Tip for Machining Hard Materials

ap r

lt W

Single R.H. cutting edge insert

Recommended Machining Data

Dimensions

Designation LNAW 1106PNTR-S LNAW 1106PN-R-S

6.00 6.00

11.80 11.90

0.80 0.80

11.17 11.17

5.00 5.00

1.20 1.20

2.8 2.8

IB85

MILLING INSERTS

LNAW-11 (CBN)

(mm)

(mm/t)

• •

0.05-2.00 0.05-2.00

0.10-0.25 0.10-0.25

• LNAW PN-R.. is 0.03 mm edge-honed for finishing applications, while the LNAW PNTR... has a chamfered edge for rough milling applications. • For D.O.C. and machining recommendations see table below • The inserts are supplied with spare screws. For tools, see pages: F90LN-FR CA11 (336) • F90LN-N11 (172)

CBN Recommended Machining Conditions Grade DOC mm <0.5

IB85

Material Grey cast iron

Vc Feed Cutting Vc Feed Cutting m/min mm/tooth Edge m/min mm/tooth Edge Chamfer

500-1500

0.1-0.3

500-1100

0.1-0.25

Chamfer

400-600

0.1-0.2

Hone

0.05-0.15

Chamfer

Hard steels > 45 HRc 80-180

0.1-0.25

Chamfer 80-220

Hard cast iron Ni hard 80-200

200-280 HBN

0.5-2.0 <0.5

IB55

CGI

Hone

Co based > 35 HRc 150-200

S H P

414

0.5-2.0

<0.5 <2 <2 <2

ISCAR

Ni based > 35 HRc

120-150

Fe based > 35 HRc

60-120

Cr based > 35 HRc

50-75 0.1-0.25

Chamfer

0.1-0.15

Chamfer

180-220

0.05-0.25

Chamfer 180-220 0.1-0.15

Chamfer

Ferrous powder metal 150-300

0.1-0.15

Chamfer 250-360 0.1-0.15

Chamfer

Bearing steel

Important: Up-Milling f Recommendead for Hardened Materials

v f

Tangentially Clamped Inserts with a PCBN Brazed Tip for Machining Hard Materials

ap lt F

Single R.H. cutting edge insert

Recommended Machining Data

Dimensions

6.00 6.00

14.00 13.90

0.80 0.80

15.00 15.00

5.00 5.00

1.60 1.60

3.8 3.8

IB85

Designation LNAW 1506PN-R-S LNAW 1506PNTR-S

(mm)

(mm/t)

• •

0.05-2.00 0.05-2.00

0.10-0.25 0.10-0.25

PNTR-S

<0.5

0.5-2.0 <0.5

0.5-2.0

<0.5 <2 <2 <2

Important: Up-Milling Recommended for Hardened Materials

CBN Recommended Machining Conditions Grade DOC Material mm Grey cast iron 200-280 HBN CGI Co based > 35 HRc Ni based > 35 HRc Fe based > 35 HRc Cr based > 35 HRc Hard steels > 45 HRc Hard cast iron Ni hard Bearing steel Ferrous powder metal

Vc m/min

IB85 Feed mm/tooth

500-1500

0.1-0.3

500-1100 400-600 150-200 120-150 60-120 50-75 80-180 80-200 180-220 150-300

0.1-0.25 0.1-0.2

Hone Chamfer Hone

0.05-0.15

Chamfer

0.1-0.25 0.1-0.15 0.05-0.25 0.1-0.15

Chamfer Chamfer Chamfer Chamfer

Cutting Edge

Vc m/min

IB55 Feed mm/tooth

Cutting Edge

80-220

0.1-0.25

Chamfer

180-220 250-360

0.1-0.15 0.1-0.15

Chamfer Chamfer

Chamfer

LNMT 1506PN-R-TS

10° Ref.

Tangentially Clamped Inserts with a Serrated Cutting Edge for Chip Splitting

l r

For R.H. tools

Recommended Machining Data

ap(1)

6.00

15.00

13.90

0.80

12.00

IC928

Dimensions

Designation LNMT 1506PN-R TS

MILLING INSERTS

LNAW-15 (CBN)

•

(mm)

(mm/t)

4.00-9.00

0.10-0.20

• Self balanced forces on rake face • Used for long overhang and extended flute cutters, reduces chattering • For cutting speed recommendations, see pages 462-498 (1) apmax=8 mm for steel and 12 mm for cast iron For tools, see pages: F90LN-N15 (176)

415

LNMT 10° Ref.

Tangentially Clamped Inserts with a Reinforced Negative Land for Unfavorable Conditions

ap r

Dimensions

15.00 15.00 15.00 15.00 15.00 15.00

13.88 13.88 13.88 13.95 13.95 13.95

0.80 0.80 1.20 0.80 0.80 1.60

7.00 7.00 7.00 7.00 7.00 7.00

•

• •

•

IC4100

6.00 6.00 6.00 6.00 6.00 6.00

DT7150

ap(1)

IC910

IC810

IC908

IC5400

IC928

Designation LNKX 1506PN-N MM LNKX 1506PNTN LNKX 150612-PNTN LNMT 1506PN-N MM LNMT 1506PNTN LNMT 150616PN-N MM

Recommended Machining Data

Hard Tough 1

IC328

MILLING INSERTS

LNKX/LNMT 1506PNTN/PN-N MM

•

(mm)

(mm/t)

2.00-7.00 2.00-7.00 2.00-7.00 2.00-7.00 2.00-7.00 2.00-7.00

0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20

• For cutting speed recommendations, see pages 462-498 (1) D.O.C. when the insert is on the cutter. For tools, see pages: F90LN-N15 (176) • FDN-CALN15 (300) • SDN-CALN15 (309) • SSB-LN15-R/L (310)

LNKX PNTN

LNKX/LNMT PN-N-MM

LNMT PNTN

An economical class insert

LNMW 1506 PNTN

10° Ref.

Tangentially Clamped Insert for Machining Grey and Nodular Cast Iron

ap r

Recommended Machining Data

Designation LNMW 1506 PNTN

ap(1)

6.00

15.00

13.98

0.80

7.00

IC910

Dimensions

•

(mm)

(mm/t)

2.00-7.00

0.20-0.30

• Flat rake, used for grey cast iron e.g. GG25 170-240 HBR • For cutting speed recommendations, see pages 462-498 (1) DOC when the insert is on the cutter. For tools, see pages: F90LN-N15 (176) • FDN-CALN15 (300) • SDN-CALN15 (309) • SSB-LN15-R/L (310)

LNKX 1506PN-N PL

Tangentially Clamped Inserts with a Positive Land for Alloyed and Stainless Steel and Cast Iron

ap r

Dimensions

ap(1)

6.00

15.00

13.88

0.80

7.00

DT7150

IC910

IC908

IC928

IC328

Designation LNKX 1506PN-N PL

•

• Positive land (PL), leaves sharp edges without chipping on cast iron components • High shear rake for steel and stainless steel • For cutting speed recommendations, see pages 462-498 (1) D.O.C. when the insert is on the cutter. For tools, see pages: F90LN-N15 (176) • FDN-CALN15 (300) • SDN-CALN15 (309) • SSB-LN15-R/L (310)

416

ISCAR

Recommended Machining Data

Hard Tough 1

(mm)

(mm/t)

2.00-7.00

0.10-0.15

Ch1.5

Tangentially Clamped Chamfered Insert for 90° Cutters

ap r

45°

Dimensions

6.00

15.00

13.88

0.80

7.00

IC910

IC908

IC928

IC328

Designation LNKX 1506 1.5X45PN-N

Recommended Machining Data

Hard Tough 1

•

(mm)

(mm/t)

1.50-5.00

0.15-0.20

• A chamfered insert, used only on 90° cutters for smooth engagement • Chatter reduction and elimination of chipping on material edge during exit • 4 R.H. and 4 L.H. cutting edges when used on F90LN.. cutters • For cutting speed recommendations, see pages 462-498 For tools, see pages: F90LN-N15 (176) • SSB-LN15-R/L (310)

MILLING INSERTS

LNKX 1506 1.5X45 PN-N

LNMT

LNMT/LNHT 1506PN-R HT

10° Ref.

Tangentially Clamped Inserts with 4 Straight Right-Hand Cutting Edges

ap l r

The radius is not tangent to the cutting edge on the LNMT insert.

Dimensions

ap(1)

6.00 6.00

15.00 15.00

13.94 13.93

0.80 0.80

12.00 12.00

IC4100

DT7150

IC910

IC908

IC928

Designation LNHT 1506PN-R HT LNMT 1506PN-R HT

Recommended Machining Data

Hard Tough 1

(mm)

• •

•

• •

•

3.00-12.00 3.00-12.00

(mm/t) 0.15-0.25 0.15-0.20

• A right-hand insert, with 4 cutting edges, for high 90° shoulders • LNMT-utility inserts, LNHT-precision inserts • For cutting speed recommendations, see pages 462-498 (1) ap max=9 mm for steel and 12 mm for cast iron For tools, see pages: F90LN-N15 (176) • SSB-LN15-R/L (310)

Mismatch as a function of tool diameter

LNMT 15.. h=8 Cutting Dia. 63 80 100 125

W 0.07 0.04 0.01 0.015

417

Tangentially Clamped Inserts with 4 Straight Cutting Edges: 2 L.H. and 2 R.H.

ap l r

Dimensions

ap(1)

6.00 6.00 6.00

15.00 15.00 15.00

14.03 14.03 14.03

0.80 0.80 0.80

14.00 14.00 14.00

•

IC910

Designation LNMT 1506PN-N HT LNMT 1506PNTN-HT LNHT 1506PNTN HT

Recommended Machining Data

Hard Tough 1

IC928

MILLING INSERTS

LNMT/LNHT 1506...-N HT

(mm)

(mm/t)

• •

3.00-12.00 3.00-12.00 3.00-12.00

0.15-0.25 0.15-0.25 0.15-0.25

• A neutral insert, with 2 L.H. and 2 R.H. cutting edges • Can machine a 90° shoulder according to the table below • For cutting speed recommendations, see pages 462-498 (1) ap max=9 mm for steel and 14 mm for cast iron For tools, see pages: F90LN-N15 (176) • FDN-CALN15 (300) • SDN-CALN15 (309) • SSB-LN15-R/L (310)

Mismatch as a function of tool diameter

LNMT 15.. h=8 Cutting Dia. 63 80 100 125

W 0.07 0.04 0.01 0.015

LNAR 1506

Tangentially Clamped Insert with a Positive Polished Land and sharp Cutting Edge

ap r

Recommended Machining Data

Designation LNAR 1506 PN-N-P

6.00

15.00

13.56

0.80

7.00

IC07

Dimensions

•

(mm)

(mm/t)

2.00-7.00

0.10-0.15

• Note: Do not use this insert on F86LNX tools • Recommended for machining high silicon aluminum, titanium and magnesium • 4 R.H. and 4 L.H. cutting edges when used on F90LN.. cutters • For cutting speed recommendations, see pages 462-498 For tools, see pages: F90LN-N15 (176)

LNHW 1506 PNTN (ceramic) Tangentially Clamped Ceramic Insert for High Speed Machining of Grey and Nodular Cast Iron

ap r

Recommended Machining Data

Designation LNHW 1506 PNTN

ap(1)

6.00

15.00

14.47

0.80

5.00

IS8

Dimensions

•

(mm)

(mm/t)

1.00-5.00

0.15-0.25

• Ceramic peripherally ground inserts for high speed machining of grey and nodular cast iron providing high surface finish • Feature 4 L.H. and 4 R.H. cutting edges when used on F90LN.. cutters • For cutting speed recommendations, see pages 462-498 (1) D.O.C. when the insert is on the cutter For tools, see pages: F90LN-N15 (176) • SSB-LN15-R/L (310)

418

ISCAR

Tangentially Clamped Insert with a Brazed PCD Tip for Machining Aluminum

ap r

2.0 4.5

Dimensions

6.00

15.06

14.00

0.40

5.00

ID5

ID8

Designation LNAR 150604PN-R-S

Recommended Machining Data

Hard Tough 1

•

(mm)

(mm/t)

0.05-2.00

0.10-0.25

• The insert features a single R.H. cutting edge • Use ID5 for aluminum alloys with less than 12% silicon and ID8 for aluminum alloys with more than 12% silicon • The inserts are supplied with spare screws. • For D.O.C., cutting speed recommendations and grade data, see pages 462-468 For tools, see pages: F90LN-N15 (176)

MILLING INSERTS

LNAR 1506 PN-R-S (PCD)

150640PN-N MM W

LNAT 1506..PN-N MM

r l

r4.0

ap r

Dimensions

(1)

6.00 6.00 6.00 6.00

15.00 15.00 15.00 14.98

1.39 0.60 0.53 2.06

13.88 13.88 13.88 13.96

1.60 2.50 3.20 4.00

7.00 7.00 7.00 7.00

IC910

MM MM MM MM

Hard Tough 1

IC928

Designation LNAT 150616PN-N LNAT 150625PN-N LNAT 150632PN-N LNAT 150640PN-N

r=4

Tangentially Clamped Precision Ground Inserts with Various Corner Radii for Corner Rounding

• • • •

• • •

Recommended Machining Data

(mm)

(mm/t)

4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00

0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15

• Precision ground inserts • Various corner radii for square shoulder applications requiring larger corner radii • For cutting speed recommendations, see pages 462-498 (1) Insert has 2 R.H. and 2 L.H. cutting edges. For tools, see pages: F90LN-N15 (176) • SSB-LN15-R/L (310)

LNAT 1506-W

Tangentially Clamped Wiper Inserts

R.H

4.8

l L.H W

Dimensions

IC910

5.97

15.18

13.85

•

Recommended Machining Data

IC4100

IC908

Designation LNAT 1506PN-W

Hard Tough 1

(mm)

(mm/t)

•

0.50-2.00

0.10-0.15

• Wiper insert with two right- and two left-hand wipers for 90° lead angle in F90LN cutters • When feed per revolution is less than 4 mm, it is recommended to use only one wiper insert. For feed per revolution greater than 4 mm, use two wiper inserts • For cutting speed recommendations, see pages 462-498 For tools, see pages: F90LN-N15 (176) • SSB-LN15-R/L (310)

419

Tangentially Clamped Inserts with 4 Cutting Edges for Slotting Cutters

l r

Dimensions

6.00 6.00 6.00 6.00 6.00

15.00 15.00 15.00 15.00 15.00

15.30 15.30 15.30 15.30 15.30

0.80 0.80 1.60 2.50 4.00

• • • • •

•

IC810

IC808

Designation LNAT 150608-N-MM-PM LNAT 150608-TN-PM LNAT 150616-TN-PM LNAT 150625-TN-PM LNAT 150640-TN-PM

Recommended Machining Data

Hard Tough 1

IC830

MILLING INSERTS

LNAT 1506-PM

(mm/t) 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25

• •

• For cutting speed recommendations, see pages 462-498 For tools, see pages: FDN-CAPM15 (300) • SDN-CAPM15 (308)

S W

LNKX 150608AN-N PL

Tangentially Clamped Inserts with a Positive Rake Angle for Cast Iron

ap 2.0

Dimensions

ap(1)

6.00

15.30

12.90

0.80

7.50

DT7150

IC910

IC908

IC328

Designation LNKX 150608AN-N PL

Recommended Machining Data

Hard Tough 1

•

(mm)

(mm/t)

2.00-7.00

0.10-0.20

• Positive land (PL) leaves sharp edges without chipping on cast iron components • High shear rake for light machining of steel, stainless steel and cast iron • For cutting speed recommendations, see pages 462-498 (1) D.O.C when the insert is on the cutter.

S W

LNKX/LNMT 150608ANTN MM

Tangentially Clamped Inserts with a Negative Land and Reinforced Chipformer for Unfavorable Cutting Conditions

ap 2.0

Dimensions

15.30 15.30

12.90 12.90

0.80 0.80

7.50 7.50

• •

•

• •

• Molded chipformer with reinforced negative land for unfavorable cutting conditions • Enables higher feed rates • 4 R.H. and 4 L.H. cutting edges when used on F45LN... cutters • For cutting speed recommendations, see pages 462-498 (1) D.O.C when the insert is on the cutter

420

ISCAR

IC4100

6.00 6.00

DT7150

ap(1)

IC910

IC908

IC950

IC928

IC328

Designation LNKX 150608ANTN MM LNMT 150608ANTN MM

Recommended Machining Data

Hard Tough 1

•

• •

(mm)

(mm/t)

2.00-7.00 0.30-0.40 2.00-7.00 0.30-0.40

W l

Tangentially Clamped Ceramic Inserts for High Speed Machining of Cast Iron

Recommended Machining Data

Dimensions

IS8

Designation LNHW 1506 ANTN

6.00

15.30

12.90

0.80

3.00

•

(mm)

(mm/t)

1.00-3.00

0.15-0.25

• Provides high surface finish • Feature 4 R.H. and 4 L.H. cutting edges when used on F45LN.. cutters • Important: Tightening torque 3.5-4 Nxm • For cutting speed recommendations, see pages 462-498

LNAT 1506AN-W

Tangentially Clamped Wiper Inserts for 45° Lead Angle on F45LN Cutters

MILLING INSERTS

LNHW 1506 ANTN (ceramic)

7.2

Dimensions

19.33

12.90

5.98

•

IC910

IC908

Designation LNAT 1506AN-W

Recommended Machining Data

Hard Tough 1

(mm)

(mm/t)

•

0.50-2.00

0.10-0.15

• The insert has one right- and one left-hand wiper • When feed per revolution is less than 7 mm, it is recommended to use only one wiper insert. When it is greater than 7 mm, use two wiper inserts. • For cutting speed recommendations, see pages 462-498

FIN LNAT 1607PN-R

Tangentially Clamped Peripherally Ground Inserts with 2 Positive Rake Cutting Edges for Finishing Applications

12.55

Dimensions

IC808

Recommended Machining Data

IC830

Designation FIN LNAT 1607 PN-R

Hard Tough 1

(mm/t)

7.00

16.10

9.50

0.30

•

0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: FIN LNK-BT (210) • FIN LNK-INT (210)

421

Tangentially Clamped Inserts with 4 Cutting Edges for 65° Cutters

ap 65° 2.5

Dimensions

(2)

12.00 12.00 12.00 12.00

25.39 25.39 25.39 25.39

19.80 19.80 19.80 19.80

19.00 19.00 19.00 19.00

•

• • •

•

IC5100

IC810

IC5400

IC830

Designation T465 LNHT 2212-ZN-R (1) T465 LNHT 2212-ZNTR T465 LNMT 2212-ZNTR T465 LNMT 2212ZNTR-CS

Recommended Machining Data

Hard Tough 1

IC330

MILLING INSERTS

T465 LNHT/LNMT 2212

• •

•

(mm)

(mm/t)

5.00-15.00 5.00-19.00 5.00-19.00 5.00-19.00

0.12-0.35 0.25-0.45 0.25-0.45 0.25-0.35

• LNMT - utility inserts, LNHT-precision inserts • For cutting speed recommendations, see pages 462-498 (1) For stainless steel and high temperature alloys (2) Chip splitting insert For tools, see pages: T465 FLN-22ST (189)

T490 LNMT/LNHT 2212 Tangentially Clamped Inserts with 4 Helical Cutting Edges

Dimensions

12.00 12.00

22.40 22.40

21.00 21.00

1.20 1.20

19.80 19.80

•

• •

IC5400

IC830

IC330

Designation T490 LNHT 2212-PNTR T490 LNMT 2212-PNTR

Recommended Machining Data

Hard Tough 1

•

(mm)

(mm/t)

3.00-21.00 3.00-21.00

0.15-0.35 0.15-0.35

• For cutting speed recommendations, see pages 462-498 For tools, see pages: T490 FLN-22ST (186)

15.9

TRI

Triple-Edged Groove Milling Inserts H

Tmax

Recommended Machining Data

Designation TRI 16RK-1.2-0.05 TRI 16RK-1.4-O.1 TRI 16RK-1.5-0.1 TRI 16RK-1.7-O.1 TRI 16RK-1.95-0.15 TRI 16RK-2.0-0.2 TRI 16RK-2.25-0.15 TRI 16RK-2.75-0.15 TRI 16RK-3.0-0.2 TRI 16RK-3.25-0.15 TRI 16RK-4.0-0.2 TRI 16RK-4.25-0.15 TRI 16RK-5.0-0.2 TRI 16RK-5.25-0.15 TRI 16RK-6.0-0.2

Tmax

IC908

Dimensions

(mm/t)

1.20 1.40 1.50 1.70 1.95 2.00 2.25 2.75 3.00 3.25 4.00 4.25 5.00 5.25 6.00

0.05 0.10 0.10 0.10 0.15 0.20 0.15 0.15 0.20 0.15 0.20 0.15 0.20 0.15 0.20

4.60 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80 4.80

0.50 0.50 0.50 0.50 0.50 0.50 0.75 1.39 1.39 1.39 2.43 0.95 2.15 2.15 3.15

• • • • • • • • • • • • • • •

0.02-0.08 0.02-0.10 0.03-0.12 0.03-0.12 0.04-0.15 0.04-0.15 0.04-0.15 0.04-0.20 0.04-0.20 0.04-0.20 0.05-0.25 0.05-0.25 0.05-0.30 0.05-0.30 0.05-0.30

• Inserts in width range of 6.0 to 6.5 mm can be supplied on request • For cutting speed recommendations, see pages 462-498 For tools, see pages: TRIB (285) • TRIB-SM (286)

422

ISCAR

Tangentially Clamped Inserts with 4 Cutting Edges for Slotting and Grooving Cutters

Dimensions

IC928

IC910

Designation LNET 081804-TN-N LNET 082604-TN-N LNET 082804-TN-N LNET 083004-TN-N LNET 083204-TN-N LNET 083504-TN-N LNET 083704-TN-N LNET 084004-TN-N LNET 084204-TN-N LNET 084504-TN-N

Hard Tough 1

8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40

6.85 6.85 6.85 6.85 6.85 6.85 6.85 6.85 6.85 6.85

1.80 2.60 2.80 3.00 3.20 3.50 3.70 4.00 4.20 4.50

0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40

• • • • • • • • • •

• • • •

•

Recommended Machining Data

(mm/t) 0.08-0.08 0.08-0.08 0.08-0.08 0.12-0.12 0.12-0.12 0.12-0.12 0.12-0.12 0.12-0.12 0.12-0.12 0.12-0.12

MILLING INSERTS

LNET 08

• The insert has 2 right- and 2 left-hand cutting edges • For cutting speed recommendations, see pages 462-498 For tools, see pages: ETS-LN08 (288) • ETS-LN08-M (287) • FDN-LN08 (295) • SDN-LN08 (303)

LNET 12-TN

Tangentially Clamped Inserts with 4 Cutting Edges for Slotting Cutters

Dimensions

3.50 3.50 4.00 4.00 4.50 4.50 4.75 4.75 5.00 5.00 5.50 5.50 5.50 5.75 6.50 7.70 7.70

0.40 0.80 0.40 0.80 0.40 0.80 0.40 0.80 0.40 0.80 0.40 0.80 1.60 0.80 0.40 0.40 0.80

9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52

12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70

IC910

IC928

W±0.01

IC328

Designation LNET 123504-TN LNET 123508-TN LNET 124004-TN LNET 124008-TN LNET 124504-TN LNET 124508-TN LNET 124804-TN LNET 124808-TN LNET 125004-TN LNET 125008-TN LNET 125504-TN LNET 125508-TN LNET 125516-TN LNET 125708-TN LNET 126504-TN LNET 127704-TN LNET 127708-TN

Hard Tough 1

•

• • • • • • • • • • • •

• • • • • • •

• • •

•

• • • • • • • • •

Recommended Machining Data

(mm/t) 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: FDN-CALN12 (298) • FDN-LN12 (296) • SDN-CALN12 (305) • SDN-LN12 (304)

423

W 2.5

Tangentially Clamped Inserts with 4 Cutting Edges for Milling Deep and Long Steel Slots

Recommended Machining Data

Dimensions

Designation LNET 123508-TN-MM LNET 124008-TN-MM LNET 124508-TN-MM LNET 124808-TN-MM LNET 125008-TN-MM LNET 125508-TN-MM LNET 126504-TN-MM LNET 126508-TN-MM LNET 127704-TN-MM LNET 127708-TN-MM

W±0.01

IC928

MILLING INSERTS

LNET 12-TN-MM

(mm/t)

3.50 4.00 4.50 4.77 5.00 5.50 6.50 6.50 7.70 7.70

9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52

12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70

• • • • • • • • • •

0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15

• Excellent chip evacuation • For cutting speed recommendations, see pages 462-498 For tools, see pages: FDN-CALN12 (298) • FDN-LN12 (296) • SDN-CALN12 (305) • SDN-LN12 (304)

Rd°

SOMT-HQ

Square Milling Inserts for General Use

Dimensions

Recommended Machining Data

•

IC910

0.40 0.40

IC30N

2.56 2.56

IC908

6.16 6.16

IC950

IC250

IC928

IC328

Hard Tough 1

IC28

Designation SOMT 060204-HQ SOMT 060204TR-HQ

(mm)

•

2.00-4.00 2.00-4.00

(mm/t) 0.07-0.10 0.08-0.12

• For cutting speed recommendations, see pages 462-498 For tools, see pages: E45X (30) • E90X (11) • E90XC (29) SOMT 060204-HQ

SOMT 0600204TR-HQ

QOMT-HQ

Insert with 4 Right- or Left-Hand Cutting Edges for General Use

Dimensions

ISCAR

Recommended Machining Data

IC950

6.16

2.56

0.80

•

IC910

IC928

Hard Tough 1

• For cutting speed recommendations, see pages 462-498 For tools, see pages: E45X (30) • E90X (11) • ETS (291) • FDN (297) • FDN-CF4 (297) • SDN (302)

424

IC328

Designation QOMT 060208TN-HQ

Rd°

(mm)

(mm/t)

•

2.00-4.00

0.08-0.12

Square Inserts for Milling, Drilling and Boring with 2 Right- and 2 Left-Hand Cutting Edges for General Use

Rd°

l r

Dimensions

Recommended Machining Data

0.40 0.40

•

IC910

2.56 2.56

IC908

6.16 6.16

IC950

IC250

IC928

IC328

Hard Tough 1

IC28

Designation XOMT 060204-HQ XOMT 060204T-HQ

(mm)

(mm/t)

•

2.00-4.00 2.00-4.00

0.07-0.10 0.10-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: E45X (30) • E90X (11) • E90XC (29) • ETS (291) • FDN (297) • FDN-CF4 (297) • SDN (302) XOMT 060204-HQ

MILLING INSERTS

XOMT-HQ

XOMT 060204T HQ

Rd°

QPMR 1004..-HQ-M

Super Positive Square Milling Inserts for Machining Aluminum, Stainless Steel and High Temperature Alloys r

Dimensions

IC328

10.35

4.48

0.40

•

Recommended Machining Data

IC928

IC28

Designation QPMR 100404PDN-HQ-M

Hard Tough 1

(mm)

(mm/t)

•

3.00-8.00

0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: E90SP (16) • F90SP-10 (169)

Rd°

QPMT 100408PDTN

Square Inserts with 4 Right- or Left-Hand Cutting Edges for General Use

Dimensions

IC928

IC950

10.35

4.12

0.70

•

IC910

IC328

Designation QPMT 100408PDTN-M

Recommended Machining Data

Hard Tough 1

(mm)

(mm/t)

•

3.00-8.00

0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: E90SP (16) • F90SP-10 (169) • FDN (297) • FST (309) • SDN (302) • SE-FT (222) • SM-FT (222) • SPK (209) • SSB (310)

425

Square Positive Inserts for Right-Hand Tools for General Use

Rd°

Dimensions

Recommended Machining Data

• •

•

• •

•

• •

•

IC5100

DT7150

IC910

•

• •

IC810

0.40 0.60 0.80 1.60

IC808

4.23 4.23 4.23 4.23

IC950

10.20 10.20 10.20 10.20

IC5400

IC928

IC830

IC328

Designation SPMT 100404R-HQ-M SPMT 100408R-HQ-M SPMT 100408TR-HQ-M SPMT 100416R-HQ-M

Hard Tough 1 IC330

MILLING INSERTS

SPMT-HQ

•

(mm)

(mm/t)

4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00

0.08-0.15 0.08-0.15 0.10-0.20 0.10-0.20

• For cutting speed recommendations, see pages 462-498 For tools, see pages: E90SP (16) • F90SP-10 (169) • SE-FT (222) • SM-FT (222) • SPK (209) • SSB (310) ...TR-HQ-M

...R-HQ-M

Rd°

XPMT-HQ

Square Inserts with 2 Right- or Left-Hand Cutting Edges for General Use

Dimensions

Recommended Machining Data

10.20 10.20

4.12 4.12

0.60 0.60

•

IC910

IC950

IC928

IC328

Hard Tough 1 IC28

Designation XPMT 100408-HQ XPMT 100408T-HQ

(mm)

•

4.00-8.00 4.00-8.00

(mm/t) 0.07-0.12 0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: E90AC (29) • E90SP (16) • ETS (291) • F90SP-10 (169) • FDN (297) • FST (309) • SDN (302) • SE-FT (222) • SM-FT (222) • SPK (209) • SSB (310) XPMT 100408T-HQ

SDMT-PDN-RM

General Use Inserts with Four Helical Cutting Edges for 90°Shoulder Milling

Dimensions

IC928

12.70

5.00

0.80

•

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F90SD-12 (172)

426

ISCAR

Hard Tough 1

IC328

Designation SDMT 1205PDN-RM-M

Recommended Machining Data

IC910

XPMT 100408-HQ

(mm)

(mm/t)

•

4.00-10.00

0.08-0.15

Super Positive Square Insert for Aluminum, Stainless Steel and High Temperature Alloys

Dimensions

Recommended Machining Data

12.70

5.10

1.00

•

IC928

IC328

Hard Tough 1

IC28

Designation SDMR 1205PDR-HQ-M

(mm)

(mm/t)

•

4.00-10.00

0.07-0.12

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F90SD-12 (172) • SDK BT-FT/B (222) • SDK Shell Mill-FT/A (221) • SE-FT (222)

QDCT-PDN

Precision Ground Inserts with 4 Right- or Left-Hand Cutting Edges for General Use

Recommended Machining Data

12.70 12.70 12.70

4.92 4.92 4.92

0.80 1.60 3.45

IC328

Dimensions

Designation QDCT 120508-PDN QDCT 120516-PDN QDCT 120532-PDN

MILLING INSERTS

SDMR-HQ

(mm)

(mm/t)

• • •

4.00-10.00 4.00-10.00 4.00-10.00

0.08-0.12 0.08-0.12 0.08-0.12

QDMT 1205..PDTN-M

Inserts with 4 Right- or Left-Hand Cutting Edges for General Use

• Inserts with corner radii larger than 0.8 mm should be used only on the face of the SDK cutter • For cutting speed recommendations, see pages 462-498 For tools, see pages: F90SD-12 (172) • FDN (297) • FST (309) • SDK BT-FT/B (222) • SDK Shell Mill-FT/A (221) • SDN (302) • SM-FT (222) • SSB (310)

2 r

Dimensions

Recommended Machining Data

IC950

IC908

12.70 12.70 12.70 12.70 12.70

5.00 5.00 5.00 5.00 5.00

0.80 1.60 2.00 2.40 3.20

• • • • •

IC910

IC928

Hard Tough 1

IC328

Designation QDMT 1205PDTN-M QDMT 120516PDTN-M QDMT 120520PDTN-M QDMT 120524PDTN-M QDMT 120532PDTN-M

(mm)

(mm/t)

• • • • •

4.00-10.00 4.00-10.00 4.00-10.00 4.00-10.00 4.00-10.00

0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15

427

Square Inserts with 8 Cutting Edges

ap S

Dimensions

2.60 2.60 2.60

2.00 2.00 2.00

0.50 0.50 0.50

8.30 8.30 8.30

3.00 3.00 3.00

•

• •

•

IC5100

IC810

IC808

IC5400

IC830

Designation IQ845 SYHU 0503ADN-ML (1) IQ845 SYHU 0503ADN-MM (2) IQ845 SYHU 0503ADTN (3)

Recommended Machining Data

Hard Tough 1

IC330

MILLING INSERTS

IQ845 SYHU-05

•

(mm)

(mm/t)

0.10-2.60 0.08-0.25 0.10-2.60 0.08-0.25 0.10-2.60 0.08-0.25

• For chipformer selection and cutting recommendations, see pages 462-468 (1) For soft non-alloy and low-alloy steel (2) For general applications (3) For cast iron For tools, see pages: IQ845 ESY-R05 (191) • IQ845 FSY-R05 (191)

IQ845 SYHU-07

Square Inserts with 8 Cutting Edges

ap S

Dimensions

13.80 13.80 13.80 13.80 13.80 13.80 13.80

4.20 4.20 4.20 4.20 4.20 4.20 4.20

• For chipformer selection and cutting recommendations, see pages 462-468 (1) For stainless steel and high temperature alloys (2) For general applications (3) For cast iron (4) For aluminum For tools, see pages: IQ845 FSY-C#-R07 (197) • IQ845 FSY-R07 (197)

428

ISCAR

•

• • • •

IC5100

0.80 0.80 0.80 0.80

IC810

3.40 3.40 3.40 3.40 3.40 3.40 3.40

IC808

4.60 4.60 4.60 4.60 4.60 4.60 4.60

IC5500

IC5400

IC830

IC840

IC330

0704ADN (1) 070400ADN (1) 0704ADN-MM (2) 070400N-MM (2) 0704ADTN (3) 070400ADTN (3) 0704ADN-P (4)

IC28

Designation IQ845 SYHU IQ845 SYHU IQ845 SYHU IQ845 SYHU IQ845 SYHU IQ845 SYHU IQ845 SYHU

Recommended Machining Data

Hard Tough 1

• •

• • •

• •

(mm)

(mm/t)

1.00-4.00 0.20-2.00 1.00-4.00 0.20-2.00 1.00-4.00 0.20-2.00 1.00-4.00

0.10-0.20 0.10-0.20 0.15-0.30 0.15-0.30 0.15-0.30 0.15-0.30 0.10-0.25

Square Double-Sided Inserts with 8 Cutting Edges

r/A

Dimensions

Recommended Machining Data

13.00 13.00 13.00 13.00 13.00 13.00

6.00 6.00 6.00 6.00 6.00 6.00

6.20 6.20 6.12 6.20 6.20 6.00

3.00 3.00 3.00 3.00 3.00 1.10

0.80 0.80 1.20 0.80 0.80 -

•

• •

(3)

IC5100

DT7150

IC810

IC808

IC5500

IC5400

IC830

Hard Tough 1

IC330

Designation S845 SNMU 1305ANTR (1) S845 SNMU 1305ANR-MM S845 SNMU 1305ANR-RM S845 SNHU 1305ANTR (1) S845 SNHU 1305ANR-MM S845 SNHU 1305ANR-PL (2)

45°

•

• •

•

(mm)

(mm/t)

2.00-6.00 2.00-6.00 2.00-6.00 2.00-6.00 2.00-6.00 2.00-6.00

0.20-0.40 0.20-0.40 0.20-0.40 0.15-0.30 0.15-0.30 0.15-0.30

MILLING INSERTS

S845 SNMU/SNHU-13

• S845 SNHU - Precision ground • S845 SNMU - Utility • For cutting speed recommendations, see pages 462-498 (1) For cast iron (2) For high temperature alloys and stainless steel (3) See drawing For tools, see pages: FF SOF (266) • SOE45 8/16 (30) • SOF45 (193)

For cast iron

ANR-MM

For general applications

ANR-PL

For stainless steel and high temperature alloys

S845 SNHU 1305-W

17.3

Double-Sided Wiper Inserts with 4 Cutting Edges

45° 22.5° F

5.35 S

Dimensions

IC808

Designation S845 SNHU 1305AN-N-W

Recommended Machining Data

Hard Tough 1

13.00

5.90

8.10

•

IC810

ANTR

(mm)

(mm/t)

•

0.80-3.00

0.10-0.20

• Wiper insert with 4 cutting edges: 2 right- and 2 left-hand to be used with S845 SNMU/SNHU 13.. inserts • For cutting speed recommendations, see pages 462-498 For tools, see pages: SOE45 8/16 (30) • SOF45 (193)

S845 SXMU/SXCU-16

Square Thick Inserts with 8 Helical Right-Hand Cutting Edges

A-A

ap S

Dimensions

IC4100

IC5100

DT7150

IC910

7.15 7.15 7.15

IC810

0.80 0.80 0.80

IC908

2.84 2.84 2.84

IC808

7.63 7.63 7.63

IC5400

IC928

IC830

IC328

IC330

Designation di S845 SXMU 1606ADTR-MM 16.20 16.20 S845 SXMU 1606ADTR-RM S845 SXCU 160608AD-RMM 16.20

Recommended Machining Data

Hard Tough 1

• • • • • • • • • • • • • • • •

(mm)

(mm/t)

3.00-7.00 0.30-0.50 3.00-7.00 0.30-0.50 3.00-7.00 0.20-0.35

• When a wiper insert is being used, recommended ap=0.8-3.0 mm, fz=0.1-0.25 mm/t . • For cutting speed recommendations, see pages 462-498 For tools, see pages: S845 F45SX-16 (198)

429

HELIDO Wiper Insert with a Single Cutting Edge

Recommended Machining Data

Dimensions

Designation S845 SXHU 1606AD-R-W

16.20

6.44

10.00

3.00

IC808

MILLING INSERTS

S845 SXHU 1606-W

(mm)

(mm/t)

•

0.80-3.00

0.20-0.35

• When a wiper insert is being used, recommended ap=0.8-3.0 mm, fz=0.1-0.25 mm/t • For cutting speed recommendations, see pages 462-498 For tools, see pages: S845 F45SX-16 (198)

S di

S845 SNMU/SNHU 1806 Square Inserts with 8 Helical Right-Hand Cutting Edges

ap F l

Dimensions

18.80 18.80 18.80 18.80 18.80

2.40 2.40 2.30 2.40 2.40

3.50 3.50 3.50 3.50 3.50

1.00 1.00 1.60 1.00 1.00

8.00 8.00 8.00 8.00 8.00

7.00 7.00 7.00 7.00 7.00

•

IC5100

IC810

IC808

IC5400

IC830

IC845

IC330

Designation S845 SNMU 1806ANR S845 SNMU 1806ANR-MM S845 SNMU 1806ANR-RM S845 SNHU 1806ANR S845 SNHU 1806ANR-MM

Recommended Machining Data

Hard Tough 1

• • •

•

• •

ap (mm)

fz (mm/t)

1.50-8.00 1.50-8.00 1.50-8.00 1.50-8.00 1.50-8.00

0.15-0.30 0.15-0.30 0.20-0.40 0.15-0.30 0.15-0.30

• For cutting speed recommendations, see pages 462-498 For tools, see pages: SOF45-R18 (199)

S845 SNHU 1806AN-N-W

Wiper Insert with 2 R.H. and 2 L.H. Cutting Edges

ap F

Recommended Machining Data

Designation S845 SNHU 1806AN-N-W • To be used with S845 SNM/HU 18... inserts For tools, see pages: SOF45-R18 (199)

430

ISCAR

18.80

7.00

10.00

8.00

IC810

Dimensions

(mm)

(mm/t)

•

0.50-2.00

0.10-0.25

Square Double-Sided Inserts with 8 Cutting Edges

65° 38° r

ap S

Dimensions

ap(1)

IC830

IC5400

IC808

IC810

13.00 13.00

5.50 5.50

8.00 8.00

2.00 2.00

0.50 0.50

•

• •

IC5100

IC330

Designation S865 SNMU 1305ZNTR S865 SNMU 1305ZNTR-MM

Recommended Machining Data

Hard Tough 1

•

(mm)

(mm/t)

2.00-6.00 0.15-0.25 2.00-6.00 0.15-0.25

• Recommended ap max on steel applications with coarse pitch cutters and on cast iron with fine pitch cutters may be increased up to 8 mm • For cutting speed recommendations, see pages 462-498 (1) Recommended ap for general applications is 6 mm For tools, see pages: S865 FSN-13 (188) ZNTR

MILLING INSERTS

6.15

S865 SNMU 1305ZNTR

ZNTR-MM

SDMT-PDR-HQ

General Use Inserts with Four Helical Cutting Edges for 90° Shoulder Milling

Dimensions

Recommended Machining Data

IC808

IC908

IC810

IC910

1.60

IC950

0.80

IC5400

5.00

IC928

IC830

IC328

IC330

Hard Tough 1

IC28

Designation l SDMT 1205PDR-HQ-M 12.70

•

(mm)

(mm/t)

4.00-10.00

0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F90SD-12 (172) • SDK BT-FT/B (222) • SDK Shell Mill-FT/A (221) • SM-FT (222)

431

Octagonal Double-Sided Inserts with 16 Cutting Edges

r/A

Dimensions

Recommended Machining Data

4.50 4.50 5.00 5.00 5.00 5.00

13.00 13.00 13.00 13.00 13.00 13.00

3.50 3.50 3.50 3.50 3.50 3.50

5.20 5.20 5.20 5.20 5.20 5.20

0.50 0.50 0.50 0.50

Ch A A

(4)

• • •

• • • •

•

(4)

• • •

•

IC5100

DT7150

IC810

IC808

IC5400

Hard Tough 1

IC830

Designation ONHU 050500-PL (1) ONHU 050500-R-HP ONHU 050505-TN (2) ONHU 050505-TN-MM (3) ONMU 050505-TN (2) ONMU 050505-TN-MM (3)

45° 22.5°

IC330

MILLING INSERTS

ONHU/ONMU-05

• •

•

(mm)

(mm/t)

1.50-3.00 1.50-3.00 1.50-3.00 1.50-3.00 1.50-3.00 1.50-3.00

0.15-0.20 0.20-0.25 0.15-0.30 0.20-0.30 0.20-0.30 0.20-0.30

• ONHU - Precision ground • ONMU - Utility • For cutting speed recommendations, see pages 462-498 (1) For stainless steel and high temperature alloys (2) For cast iron (3) For general applications (4) See drawing For tools, see pages: FF SOF (266) • SOE45 8/16 (30) • SOF45 (193)

For cast iron

TN-MM

For general applications

For stainless steel and high temperature alloys

ONHU 0505-W

Octagonal Double-Sided Wiper Insert with 4 or 8 Cutting Edges

45° 22.5°

Dimensions

13.00 13.00

4.90 4.90

4.70 4.50

r -

• To be used with ONMU/ONHU 05 inserts • For cutting speed recommendations, see pages 462-498 (1) Wiper insert with 4 right- and 4 left-hand cutting edges (2) Wiper insert with 8 right-hand cutting edges (3) See (A) in the drawing For tools, see pages: SOE45 8/16 (30) • SOF45 (193)

432

ISCAR

(mm)

•

• •

0.50-2.00 0.50-2.00

(3) (3)

Recommended Machining Data

IC810

(1) (2)

Hard Tough 1

IC808

Designation ONHU 0505AN-N-W ONHU 0505AN-R-W

(mm/t) 0.15-0.30 0.15-0.30

OXMT 050705-R-HP

OXMT 0507

Octagonal High Feed and 45° Inserts

di 15° l

Dimensions

Recommended Machining Data

1.20 2.70

14.50 15.10

0.80 1.24

7.00 7.00

5.00 4.30

•

IC808

Hard Tough 1

IC830

Designation OXMT 0507R08-FF (1) OXMT 050705-R-HP (2)

45°

•

(mm)

(mm/t)

0.50-1.20 0.50-2.50

0.50-1.80 0.12-0.30

• To be used without a seat • For cutting speed recommendations, see pages 462-498 (1) For high feed milling (2) 45° edges for austenitic stainless steel and high temperature alloys For tools, see pages: FF SOF (259) • S890 FSN-13 (173) • SOE45 8/16 (30) • SOF45 (193)

-FF

MILLING INSERTS

OXMT 0507R08-FF

-HP

ONMU/ONHU 0706

Octagonal Double-Sided Inserts with 16 Cutting Edges ap F l

Dimensions

Recommended Machining Data

18.80 18.80 18.80 18.80 18.80 18.80

1.50 1.50 1.50 1.50 1.50 1.20

7.00 7.00 7.00 7.00 7.00 7.00

5.00 5.00 5.00 5.00 5.00 5.00

6.50 6.50 6.50 6.50 6.50 6.50

1.00 1.00 1.00 1.00 1.00 1.60

• •

•

IC5100

IC810

IC808

IC5400

IC830

IC845

Hard Tough 1

IC330

Designation ONHU 070610-TL (1) ONHU 070610-TR (2) ONHU 070610-TR-MM ONMU 070610-TR (2) ONMU 070610-TR-MM ONMU 070616-RM (3)

• •

•

(mm)

(mm/t)

1.50-5.00 1.50-5.00 1.50-5.00 1.50-5.00 1.50-5.00 1.50-5.00

0.15-0.30 0.15-0.30 0.15-0.30 0.15-0.30 0.15-0.30 0.15-0.40

• For cutting speed recommendations, see pages 462-498 (1) For cast iron (left-hand) (2) For cast iron (3) Reinforced land for heavy machining For tools, see pages: SOF45-R18 (199)

ONHU 0706AN-R-W

Octagonal Double-Sided Wiper Inserts with 8 Right-Hand Cutting Edges ap F

Designation ONHU 0706AN-R-W

Recommended Machining Data

18.80

6.50

6.80

5.00

IC810

Dimensions

(mm)

(mm/t)

•

0.50-2.00

0.10-0.20

• To be used with ONM/HU 0706... inserts For tools, see pages: SOF45-R18 (199)

433

Octagonal Milling Inserts with Positive Rake and Sharp Cutting Edges

di 45° ap S

Dimensions

14.45 14.45

3.70 3.70

1.60 1.60

0.50 0.50

4.90 4.90

•

IC808

IC928

(1)

IC830

Designation OECR 060405AER OECR 060405AER-P

Recommended Machining Data

Hard Tough 1

IC28

MILLING INSERTS

OECR

•

(mm)

(mm/t)

1.00-3.70 1.00-3.70

0.12-0.20 0.08-0.20

• For cutting speed recommendations, see pages 462-498 (1) Polished rake used for aluminum and titanium For tools, see pages: HOE-R06 (189) • HOF-R06 (190)

OEMT 060405

Octagonal Milling Inserts for General Use

45° F

Dimensions

2.50

1.60

0.50

4.74

IC5100

14.27

IC810

IC808

IC5400

IC830

IC330

IC28

Designation OEMT 060405AER-76

Recommended Machining Data

Hard Tough 1

•

(mm)

(mm/t)

1.00-2.45 0.15-0.25

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HOE-R06 (189) • HOF-R06 (190)

OEMW-AETN

Octagonal Flat Rake Inserts for Cast Iron

ap S

Dimensions

14.27

2.45

1.05

0.50

4.74

ISCAR

IC808

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HOE-R06 (189) • HOF-R06 (190)

434

Hard Tough 1

IC928

Designation OEMW 060405-AETN

45° r

•

Recommended Machining Data

(mm)

(mm/t)

1.00-2.45

0.15-0.30

Rd°

Octagonal Milling Inserts for General Use

ap F

Dimensions

Recommended Machining Data

17.80 18.07 18.07

3.40 3.90 3.90

1.75 1.60 1.75

0.60 0.60 1.00

4.55 4.54 4.54

•

IC910

IC928

IC830

IC328

IC330

Hard Tough 1

IC28

Designation OFMT 07T3-AER-76 OFMT 07T3-AEN OFMT 07T3-AETN (1)

ECONOMICAL SOLUTION

• •

(mm)

(mm/t)

1.00-3.00 0.15-0.25 1.00-3.00 0.15-0.25 1.00-3.00 0.20-0.35

•

MILLING INSERTS

OFMT 07

• For cutting speed recommendations, see pages 462-498 (1) Reinforced cutting edge For tools, see pages: HOF-R07 (190)

OFMT 07...-AER-76

OFMT 07T3-AEN/AETN

For general use

For general use Reinforced cutting edge

Rd°

OFMW-AETN

Octagonal Milling Inserts for Heavy Duty Applications

di ap r

ECONOMICAL SOLUTION

Designation OFMW 07T3-AETN

Recommended Machining Data

18.07

4.00

1.00

4.54

IC908

Dimensions

(mm)

(mm/t)

•

1.00-3.00

0.20-0.35

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HOF-R07 (190)

Rd°

OFCR/OFCT-AEN/AETN

Octagonal Milling Inserts with Positive Rake and Sharp Cutting Edges

F di

ECONOMICAL SOLUTION

Dimensions

17.80 17.80 18.00

4.60 4.60 4.60

1.60 1.60 1.60

0.60 0.60 1.00

4.35 4.35 4.50

•

IC908

IC380

IC928

IC28

Designation OFCR 07T3-AEN (1) OFCR 07T3-AEN-P (2) OFCT 07T3 AETN-16 (3)

Recommended Machining Data

Hard Tough 1

•

• •

(mm)

(mm/t)

1.00-3.00 1.00-3.00 1.00-3.00

0.10-0.20 0.10-0.20 0.15-0.25

• For cutting speed recommendations, see pages 462-498 (1) For aluminum, titanium and stainless steel (2) For aluminum, titanium and stainless steel, polished rake. (3) For hardened and molded steel. For tools, see pages: HOF-R07 (190)

OFCR 07T3-AEN-P

OFCT 07T3-AETN-16

Aluminum, titanium and stainless steel

Hardened and molded steel

435

Octagonal Milling Inserts with Four Wiper Cutting Edges

OFCT 07T3-RW-16 OFCR 07T3-RW-P

Dimensions

Recommended Machining Data

18.35 18.45 18.90

7.00 6.80 7.20

4.50 4.60 5.30

0.80 0.60 1.60

IC910

IC908

Hard Tough 1

IC328

Designation OFCT 07T3-RW-16 OFCR 07T3-RW-P OFCT 07T3-AER

OFCT 07T3-AER

IC28

MILLING INSERTS

OFCR/OFCT-RW/AER (wiper)

ap (mm)

fz (mm/t)

•

0.50-1.00 0.50-1.00 0.50-1.00

0.10-0.15 0.10-0.15 0.10-0.15

•

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HOF-R07 (190)

A single wiper insert mounted on the HOF D..R07 cutter does the required job. The wiper insert protrudes less than 0.1 mm axially. Wiper inserts have only 4 cutting edges. There are 4 marks engraved on the wiper inserts. Pay attention when mounting the insert in the pocket that the marked cutting edges are parallel to the bottom of the cutter (see sketch). Maximum depth of cut when using the wiper insert is 2.5 mm. It is recommended to use wiper inserts in ap=0.5-1.0 mm to achieve the best results. The criterion for indexing the wiper insert should be the decreased quallity of the surface finish.

Inserts with 8 FEEDMILL Large Radii Segmented Cutting Edges for Fast Feed on HELIOCTO Cutters

OFMW-FF

Recommended machining conditions for finishing operations: Vc (finishing)= Vc (roughing) x 1.25 m/min fz=0.10-0.15 mm/t

ap max

Dimensions

2.20

20.40

8.00

•

• To be used without a seat • For cutting speed recommendations, see pages 462-498 For tools, see pages: HOF-R07 (190)

ap (mm) 2.5 D≥80 mm

2.0 1.5 1.0 D≤63 mm

0.5 0

436

ISCAR

0.5

1.0

1.5

2.0

2.5

3.0

3.5 fz (mm/tooth)

Recommended Machining Data

IC910

IC908

Hard Tough 1

IC928

Designation OFMW 0706R10-FF

(mm)

(mm/t)

•

1.00-2.20

0.40-1.50

Heavy Duty Octagonal Double-Sided Inserts with 16 Cutting Edges ap r

Dimensions

IC5400

IC808

26.30 26.30

9.60 9.60

7.00 7.00

9.30 9.30

1.60 1.60

•

IC5100

IC810

IC830

Designation ONMU 100816-N-HL ONMU 100816-N-RM

Recommended Machining Data

Hard Tough 1

•

(mm)

(mm/t)

2.00-7.00 2.00-7.00

0.25-0.40 0.25-0.40

• For cutting speed recommendations, see pages 462-498 For tools, see pages: SOF45-26 (200)

MILLING INSERTS

ONMU 1008

S di

S845 SNMU 2608

Heavy Duty Square Thick Inserts with 8 Helical Right-Hand Cutting Edges ap r

Dimensions

IC5400

IC808

26.30 26.30

2.60 2.60

1.60 1.60

11.00 11.00

10.90 10.90

•

IC810

IC830

Designation S845 SNMU 2608ANR-HL S845 SNMU 2608ANR-RM

Recommended Machining Data

Hard Tough 1

•

(mm)

(mm/t)

2.00-11.00 2.00-11.00

0.25-0.40 0.25-0.40

• For cutting speed recommendations, see pages 462-498 For tools, see pages: SOF45-26 (200)

SEKT-AF-R

Super Positive Square Milling Inserts for 45° Finishing and Medium Machining of Soft Materials

Dimensions

Recommended Machining Data

2.16

6.40

12.90

IC520M

5.16

IC30N

IC950

IC250

IC928

IC328

Hard Tough 1

IC28

Designation SEKT 1204AFR-HM

45° F

•

(mm)

(mm/t)

2.00-6.00

0.10-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F45ST (196)

437

Square Milling Inserts with Chip Splitting Serrated Cutting Edge for 45° Roughing

45° S

Dimensions

12.65

4.76

2.26

6.00

IC928

IC328

Designation SEMT 1204AF-R-HS

Recommended Machining Data

Hard Tough 1

ap (mm)

•

2.00-6.00

fz (mm/t) 0.20-0.30

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F45ST (196)

SEHW-AFTN

Precision Ground Sharp Cutting Edge Milling Inserts for General Use

45° S

Dimensions

12.70

4.76

2.20

6.50

IC520M

Designation SEHW 1204AFTN

Recommended Machining Data

Hard Tough 1

IC328

MILLING INSERTS

SEMT 1204AF-R-HS

ap (mm)

•

2.00-6.00

fz (mm/t) 0.12-0.20

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F45ST (196)

SEKT-AFTN

Square Screw-Clamped Inserts for Medium Machining

45° S

Designation SEKT 12T3AFTN

Recommended Machining Data

13.15

3.70

2.18

6.50

IC328

Dimensions

(mm)

(mm/t)

•

2.00-6.00

0.12-0.20

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F45ST (196)

SEMT 12..AFTN-76

Milling Inserts with Ribs Along Edges for Heavy Machining

45° F

Dimensions

12.70 13.15

4.76 3.70

2.20 2.20

6.50 6.50

• •

•

• Use optional TSE 12T3-N seat on F45ST cutters • For cutting speed recommendations, see pages 462-498 For tools, see pages: F45ST (196)

438

ISCAR

IC910

IC908

IC950

IC328

Designation SEMT 1204AFTN-76 SEMT 12T3AFTN-76

Recommended Machining Data

Hard Tough 1

(mm)

•

2.00-6.00 2.00-6.00

(mm/t) 0.12-0.20 0.12-0.20

Precision Ground Sharp Cutting Edged General Use Milling Inserts for 45° Milling Cutters

45° F

Dimensions

12.70 12.70

4.76 4.76

1.90 1.90

6.50 6.50

•

IC20

IC928

IC328

IC28

Designation SEHT 1204AFN SEHT 1204AFN-P

Recommended Machining Data

Hard Tough 1

(mm)

(mm/t)

•

2.00-6.00 2.00-6.00

0.12-0.20 0.12-0.20

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F45ST (196)

SEKN-AF..

MILLING INSERTS

SEHT-AFN

Flat Rake Face Milling Inserts for General Use 45° S

Dimensions

Recommended Machining Data

•

• • • •

•

• •

•

• •

•

IC20

6.50 6.50 6.50 6.50 6.50

IC520M

1.80 1.80 1.80 1.80 1.80

IC910

3.18 3.18 3.18 3.18 4.76

IC30N

12.70 12.70 12.70 12.70 15.88

IC950

IC250

IC50M

IC928

IC328

Hard Tough 1

IC28

Designation SEKN 1203AF-N SEKN 1203AFFN SEKN 1203AFTN SEKN 1203AFTN-42 SEKN 1504AFTN

•

(mm)

(mm/t)

2.00-6.00 2.00-6.00 2.00-6.00 2.00-6.00 2.00-6.00

0.12-0.20 0.12-0.20 0.12-0.20 0.12-0.20 0.12-0.20

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F45E (196)

SEKR-AF-N-42

Super Positive Square Milling Inserts for 45° Finishing and Medium Machining on Soft Materials

45°

Designation SEKR 1203AF-N-42

Recommended Machining Data

12.70

3.18

1.80

6.50

IC328

Dimensions

(mm)

(mm/t)

•

2.00-6.00

0.10-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F45E (196)

439

Square Milling Inserts with Ribs Along Edges for 45° Roughing Applications 45°

Dimensions

12.70 12.70 15.88

3.18 4.76 4.76

1.80 1.80 1.80

6.50 6.22 8.43

IC950

IC928

Designation SEKR 1203AFN-76 SEKR 1204AFN-76 SEKR 1504AFTN-76

Recommended Machining Data

Hard Tough 1

IC328

MILLING INSERTS

SEKR-AF..-76

• • •

•

ap (mm)

fz (mm/t)

2.00-6.00 2.00-6.00 2.00-6.00

0.12-0.20 0.08-0.15 0.12-0.17

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F45E (196)

SEKR-AFTR-HS

Square Milling Inserts with Chip Splitting Serrated Cutting Edge for 45° Roughing Applications

45°

Dimensions

12.70 12.65 15.88

3.18 4.76 4.76

1.80 1.80 1.80

6.50 6.27 8.30

IC520M

IC250

IC328

Designation SEKR 1203AFTR-HS SEKR 1204AFTR-HS SEKR 1504AFTR-HS

Recommended Machining Data

Hard Tough 1

• • •

•

ap (mm)

fz (mm/t)

2.00-6.00 2.00-6.00 2.00-6.00

0.15-0.25 0.15-0.25 0.15-0.25

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F45E (196)

S l

SEMT 1404

Positive Square Insert for General Soft and Clean Cutting

45°

ap F

Dimensions

14.20

4.95

2.75

5.50

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HOE-R06 (189) • HOF-R06 (190)

440

ISCAR

IC810

IC808

IC5400

IC830

IC330

Designation SEMT 140405ATR

Recommended Machining Data

Hard Tough 1

•

(mm)

(mm/t)

2.00-5.50

0.12-0.20

Flat Rake Milling Inserts for General Use

ap F

Dimensions

1.40 1.40 1.70 1.40 1.40 1.40

9.50 11.50 9.50 9.50 9.50 11.50

•

• •

• • • •

• •

•

IC20

3.18 4.76 3.18 3.18 3.18 4.76

IC520M

12.70 15.88 12.70 12.70 12.70 15.88

IC910

IC950

IC250

IC50M

IC328

Designation SPKN 1203EDFR SPKN 1504EDTR SPKN 1203EDTR/L SPKN 1203EDR-42 SPKN 1203EDTR-42 SPKN 1504EDTR-42

Recommended Machining Data

Hard Tough 1

• •

•

(mm)

(mm/t)

3.00-8.00 3.00-8.00 3.00-8.00 3.00-8.00 3.00-8.00 3.00-8.00

0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15

MILLING INSERTS

SPKN ED..

• For cutting speed recommendations, see pages 462-498

SPKR EDTR-HS

Square Positive Inserts with Chip Splitting Serrated Cutting Edges

ap 0.5 F

Dimensions

12.70 15.82

3.18 4.80

1.60 2.00

9.50 12.24

• •

IC520M

IC928

IC328

Designation SPKR 1203EDTR-HS SPKR 1504EDTR-HS

Hard Tough 1

•

Recommended Machining Data

(mm)

(mm/t)

3.00-9.00 3.00-9.00

0.10-0.20 0.10-0.20

• For cutting speed recommendations, see pages 462-498

SPKR ED..-76

Square Milling Inserts with Ribs Along Edges for 45° Roughing

ap F

SPKR-76

Dimensions

12.70 15.88

3.18 4.76

1.80 1.73

9.50 12.65

IC950

Recommended Machining Data

IC328

Designation SPKR 1203EDR/L-76 SPKR 1504EDTR-76

Hard Tough 1

(mm)

• •

3.00-9.00 3.00-9.00

(mm/t) 0.08-0.15 0.08-0.15

• For cutting speed recommendations, see pages 462-498

441

Inserts for General Use on 45° Endmills ap

45° F

Dimensions

9.52

3.18

5.60

0.90

IC20

IC520M

IC50M

Designation SDMT 0903AD-N

Recommended Machining Data

Hard Tough 1

IC635

MILLING INSERTS

SDMT-AD-N

ap (mm)

•

2.00-4.00

fz (mm/t) 0.12-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: E45 / T245 (32)

90°

SCMT-19

Square Inserts with a 7° Positive Flank for Semi-Roughing at Medium to High Feeds

7°

Dimensions

12.70 12.70

4.76 4.76

0.80 1.20

5.50 5.50

•

IC907

IC807

IC5005

IC20

IC830

Designation SCMT 120408-19 SCMT 120412-19

Recommended Machining Data

Hard Tough 1

•

• •

(mm)

(mm/t)

3.00-8.00 3.00-8.00

0.08-0.15 0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: IHPR (763)

S890 SNMU 1305PN... Square Double-Sided Inserts with 8 Cutting Edges

ap 88° r

Dimensions

13.00 13.00 13.00 13.00

5.60 5.70 5.60 5.15

9.00 9.00 9.00 5.00

1.80 1.80 1.80 10.40

0.80 0.80 0.80 0.80

•

• •

•

• For cutting speed recommendations, see pages 462-498 (1) General use, 8 right-hand cutting edges, for milling a variety of cast iron and steel workpiece materials. (2) 8 neutral cutting edges, used for machining cast iron. Can be used for left-hand specially tailored milling cutters. (3) 8 right-hand cutting edges, used mainly for milling steel (R.H. helix). (4) Wiper insert with 4 right-hand cutting edges that provides substantially improved surface finish (5) 1.2 & 2.0 corner radii - on request. For tools, see pages: S890 FSN-13 (173) • S890 SSB-13 (310) PNTR (1)

442

ISCAR

PNTN (2)

PNR-MM(3)

PN-R-W (4)

•

IC5100

r(5)

IC810

IC808

IC5400

IC830

IC330

Designation S890 SNMU 1305PNTR (1) S890 SNMU 1305PNTN (2) S890 SNMU 1305PNR-MM (3) S890 SNHU 1305PN-R-W (4)

Recommended Machining Data

Hard Tough 1

• •

(mm)

(mm/t)

2.00-9.00 2.00-9.00 2.00-9.00 0.50-2.00

0.10-0.20 0.10-0.20 0.18-0.30 0.10-0.20

Square Inserts with 4 Right- and 4 Left-Hand Cutting Edges r

Dimensions

•

IC5100

•

IC810

0.80 0.80 0.80

IC808

8.50 8.80 8.80

IC380

13.00 13.00 13.00

IC5400

IC830

IC845

IC330

Designation XNMU 130608PNN-MM XNMU 130608PNN-PL XNMU 130608PNTN

Recommended Machining Data

Hard Tough 1

(mm/t)

•

0.08-0.20 0.08-0.20 0.08-0.20

MILLING INSERTS

XNMU 13

• For cutting speed recommendations, see pages 462-498 For tools, see pages: ETS-XN13 (291) • FDN-XN13 (299) • SDN-XN13 (307)

ONHU/ONMU-08-TN/HL Octagonal Double-Sided Face Milling Inserts for Cast Iron and Rough Applications

45°

Dimensions

0.80 0.80 1.20

6.00 6.00 6.00

5.50 5.50 5.50

•

• • •

IC4100

20.20 20.20 20.20

IC5100

DT7150

IC910

IC810

IC908

Designation ONHU 080608-TN ONMU 080608-TN ONMU 080612-HL

Recommended Machining Data

Hard Tough 1

• •

•

• •

(mm)

(mm/t)(1)

2.00-5.50 2.00-5.50 2.00-5.50

0.20-0.30 0.20-0.30 0.25-0.40

• TN - For cast iron • HL - For rough applications and inhomogeneous surfaces • For cutting speed recommendations, see pages 462-498 (1) For FEEDMILL tools, see the feed conditions for the FF NM tools For tools, see pages: F45NM (192) • F45WG (192) • FF NM (264) TN

ONHU/ONMU-08-TN-MM

Octagonal Double-Sided Face Milling Inserts for General Steel Machining 45° r

Dimensions

Recommended Machining Data

•

IC910

•

• •

IC908

•

• •

IC808

ap 5.50 5.50

IC5400

S 6.00 6.00

IC928

r 0.80 0.80

IC830

di 20.20 20.20

IC328

Hard Tough 1

IC330

Designation ONHU 080608-TN-MM ONMU 080608-TN-MM

•

• •

•

(mm)

(mm/t) (1)

2.00-5.50 0.20-0.30 2.00-5.50 0.20-0.30

• For cutting speed recommendations, see pages 462-498 (1) For FEEDMILL tools, see the feed conditions for the FF NM tools For tools, see pages: F45NM (192) • F45WG (192) • FF NM (264)

443

16MILL Octagonal Double-Sided Ceramic Face Milling Inserts

di 45˚

22.5˚

Recommended Machining Data

Dimensions

Designation ONHQ 0806-TN

20.20

6.00

5.50

IS8

MILLING INSERTS

ONHQ-TN

(mm)

•

2.00-5.50

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F45NM (192) • F45WG (192)

S r

ONHU 0806-N-PL

Octagonal Inserts with Sharp Edge and Positive Land for Cast Iron 45° r

1.3

Designation ONHU 080600-N-PL

Recommended Machining Data

20.20

1.30

6.00

5.50

IC910

Dimensions

(mm)

(mm/t)

•

2.00-5.50

0.25-0.40

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F45NM (192) • F45WG (192)

ONHU/ONMU 080608 AN-NHP

16MILL Octagonal Double-Sided Face Milling Inserts for High Temperature Alloys, Stainless Steel and Steels

45°

Recommended Machining Data

Designation ONMU 080608 AN-N-HP

20.20

0.80

6.00

5.50

• For cutting speed recommendations, see pages 462-498 For tools, see pages: F45NM (192) • F45WG (192)

444

ISCAR

IC928

Dimensions

(mm)

(mm/t)

•

2.00-5.50

0.25-0.40

AN-R-W

Octagonal Double-Sided Wiper Inserts

di R

ap r

Recommended Machining Data

IC4100

Hard Tough 1

IC910

(1)

45˚

AN-14R-W

Dimensions

Designation ONHU 0806AN-14R-W ONHU 0806AN-N-W (2) ONHU 0806AN-R-W (3)

AN-N-W

20.15 20.30 20.40

0.50 0.50 0.40

5.50 6.00 6.00

3.50 3.50 3.50

13.20 7.40 7.20

• • •

•

(mm)

(mm/t)

1.50-3.50 1.50-3.50 1.50-3.50

0.08-0.25 0.08-0.25 0.08-0.25

MILLING INSERTS

ONHU 0806AN-W

• For cutting speed recommendations, see pages 462-498 (1) Wiper insert with 4 cutting edges, recommended for fine pitch cutters; cutter diameters >160 mm (2) Wiper insert with 4 cutting edges, 2 right- and 2 left-hand (3) Wiper insert with 4 cutting edges, recommended for fine pitch cutters; cutter diameters <125 mm For tools, see pages: F45NM (192) • F45WG (192)

FFQ4 SOMT 1205

Square Single-Sided Inserts with 4 Cutting Edges for Fast Feed Milling

Rd°

Dimensions

5.20 5.20 5.20

1.60 1.60 1.60

•

• •

•

• •

IC810

12.70 12.70 12.70

IC808

IC5820

IC830

IC882

Designation FFQ4 SOMT 120516HP FFQ4 SOMT 120516T FFQ4 SOMT 120516T20

Recommended Machining Data

Hard Tough 1

(mm)

(mm/t)

•

0.50-1.50 0.50-1.50 0.50-1.50

0.40-1.80 0.40-2.00 0.40-2.00

• T/T20- Type for steel, ferritic and martensitic stainless steel, cast iron and hardened steel • HP- Type for austenitic stainless steel and high temperature alloys • For cutting speed recommendations, see pages 462-498 For tools, see pages: FFQ4 D-12 (265)

FF WOMT/WOCT

Positive Rake Inserts for Fast Feed Machining at Small Depths of Cut

Rd°

Dimensions

r(1)

9.86 9.86 14.50 14.50

7.00 7.00 10.60 10.60

2.70 2.70 3.95 3.95

4.20 4.20 6.50 6.50

5.60 5.60 9.30 9.30

2.00 2.00 2.00 2.00

3.00 3.00 4.00 4.00

1.00 1.00 1.50 1.50

•

• • • •

• •

•

Recommended Machining Data

IC910

IC908

IC928

IC328

Designation FF WOCT 060212T FF WOMT 060212T-M FF WOCT 09T320T FF WOMT 09T320T

Hard Tough 1

(mm)

(mm/t)

•

0.30-1.00 0.30-1.00 0.70-1.50 0.70-1.50

0.30-1.00 0.70-1.50 0.30-1.00 0.70-2.00

• For cutting speed recommendations, see pages 462-498 (1) Insert radius for programming: r=3.0 for FF WO.. 060212 inserts, r=4.0 for FF WO.. 09T320 inserts For tools, see pages: FF EW (258) • FF EW-CF (259) • FF EW-M (259) • FF FW (263)

FF WOMT

For general applications

FF WOCT

For high temperature alloys and stainless steel

445

Double-Sided Inserts with 6 Cutting Edges for Fast Feed Machining

Rd°

Dimensions

(1)

040310HP 040310T (2) 05T312HP (1) 05T312T (2) 070515HP (1) 070515T (2) 080612HP (1) 080612T (2) 080616RM (3)

r(4)

6.25 6.25 8.33 8.33 11.14 11.14 13.65 13.65 13.65

4.13 4.13 5.50 5.50 7.16 7.16 8.80 8.80 8.80

3.10 3.10 4.20 4.20 5.90 5.90 6.80 6.80 6.80

0.96 0.96 1.20 1.20 1.50 1.50 1.20 1.20 1.60

•

• • • • • • • • •

• • •

IC810

IC808

IC830

Designation H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU

Hard Tough 1

IC380

IC330

MILLING INSERTS

H600 WXCU

• • •

•

• • • •

• •

• For cutting speed recommendations, see table below (1) For stainless steel and high temperature alloys (2) For alloy steel and cast iron, "I" mark on top rake face for identification (3) For interrupted cut and hard materials (4) For insert radius for programming see table below For tools, see pages: FF EWX (256) • FF EWX-M (257) • FF EWX-MM (257) • FF FWX (260) • MF EWX (257) • MF EWX-M (258) • MF FWX (261) HP

Cutting Recommendations for FF Tools Inserts H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU

Inserts H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU H600 WXCU

446

ISCAR

040310HP 040310T 05T312HP 05T312T 070515HP 070515T 080612HP 080612T 080616RM

ap (mm)

fz (mm/t)

0.5-0.8 0.5-0.8 0.7-1.0 0.7-1.0 1.0-1.5 1.0-1.5 1.5-2.0 1.5-2.0 1.5-2.0

0.34-0.68 0.68-1.03 0.34-0.68 0.68-1.03 0.34-0.86 0.68-1.37 0.34-0.86 0.68-1.37 0.68-1.37

Cutting Recommendations for FF Tools in plunging ae (mm) fz (mm/t) 040310HP 040310T 05T312HP 05T312T 070515HP 070515T 080612HP 080612T 080616RM

3.7 3.7 5 5 6.5 6.5 8 8 8

0.04-0.08 0.04-0.10 0.04-0.08 0.04-0.10 0.04-0.10 0.04-0.12 0.04-0.10 0.04-0.12 0.04-0.12

Radius for Programming on FF Tools 1.9 1.9 2.3 2.3 3.1 3.1 3.3 3.3 3.7

Cutting Recommendations for MF Tools ap (mm)

fz (mm/t)

0.5-1.5 0.5-1.5 0.8-2.0 0.8-2.0 1-2.7 1-2.7 1.8-3.5 1.8-3.5 1.8-3.5

0.2-0.4 0.4-0.6 0.2-0.4 0.4-0.6 0.2-0.5 0.4-0.8 0.2-0.5 0.4-0.8 0.4-0.8

Cutting Recommendations for MF Tools in plunging ae (mm) fz (mm/t) 3.5 3.5 4.75 4.75 6.15 6.15 7.65 7.65 7.65

0.04-0.08 0.04-0.10 0.04-0.08 0.04-0.10 0.04-0.10 0.04-0.12 0.04-0.10 0.04-0.12 0.04-0.12

Radius for Programming on MF Tools 2.6 2.6 3.3 3.3 4.1 4.1 4.8 4.8 5.2

Double-Sided Hexagonal Inserts with 12 Cutting Edges r

Dimensions

Recommended Machining Data

3.00 3.00

6.43 6.43

1.06 1.06

1.60 1.60

14.88 14.88

7.15 7.15

•

IC810

IC808

IC5500

IC830

IC840

Hard Tough 1

IC845

Designation H1200 HXCU 0606-HPR H1200 HXCU 0606-TR

ap (mm)

•

• •

•

0.20-3.00 0.20-3.00

fz (mm/t) 0.08-0.40 0.25-0.65

• TR-for steel and cast iron, HPR-for stainless steel and high temperature alloys For tools, see pages: MF FHX-R06 (262) TR

MILLING INSERTS

H1200 HXCU 0606

HPR

RXCW 07/ 08

RXCW

RXCW 10

Rd°

Precision Ground Flat Rake Round Milling Inserts

15°

Dimensions

Txa°

7.00 7.00 8.00 8.00 10.00 10.00

2.40 2.40 2.40 2.40 3.97 3.97

0.10X22° 0.10X22° 0.15X22°

IC908

IC928

Recommended Machining Data

IC328

Designation RXCW 0702 RXCW 0702-T RXCW 0802 RXCW 0802-T RXCW 10T3 RXCW 10T3-T

Hard Tough 1

(mm)

•

• • • • • •

1.00-2.50 1.00-2.50 1.00-2.50 1.00-2.50 1.00-5.00 1.00-5.00

(mm/t) 0.05-0.20 0.05-0.20 0.05-0.20 0.05-0.20 0.10-0.25 0.10-0.25

• For cutting speed recommendations, see pages 462-498 For tools, see pages: ER (236) • ER-M (237) RXCW

RXCW-T

447

RXCR 10

Rd°

Precision Ground Positive Rake Round Milling Inserts

15°

Dimensions

5.00 7.00 8.00 10.00

1.50 2.40 2.40 3.97

• • •

IC908

IC928

Designation RXCR 05T1 RXCR 0702 RXCR 0802 RXCR 10T3

Recommended Machining Data

Hard Tough 1

IC328

MILLING INSERTS

RXCR 05/07/ 08

RXCR

• •

(mm)

(mm/t)

1.00-2.00 1.00-2.00 1.00-2.00 1.00-5.00

0.05-0.10 0.05-0.10 0.05-0.10 0.10-0.25

• For cutting speed recommendations, see pages 462-498 For tools, see pages: ER (236) • ER-M (237) RXCR

RXCR-T

Rd°

RXMT 10

Positive Rake Round Milling Inserts for Rough Operations

Dimensions

IC328

IC950

Designation RXMT 10T3-RM

Recommended Machining Data

Hard Tough 1

(mm)

10.00

3.97

•

1.00-5.00

fz (mm/t)

0.10-0.25

• Star-shaped bottom for indexing and to prevent insert rotation • For cutting speed recommendations, see pages 462-498 For tools, see pages: ER (236) • ER-M (237)

RXMT 1607

Round Milling Inserts

Rd°

di S

Designation RXMT 1607N RXMT 1607NPL

16.05 16.05

7.00 7.00

• For cutting speed recommendations, see pages 462-498 For tools, see pages: SOE45 8/16 (30) • SOF45 (193) RXMT...N

448

ISCAR

RXMT...NPL

Recommended Machining Data

IC830

Dimensions

(mm)

(mm/t)

• •

0.50-8.00 0.50-8.00

0.08-0.30 0.08-0.30

Round Flat Rake Inserts for Profile Milling

R90CW..-T

Designation R90CW 1205-T R90CW 43-T

Recommended Machining Data

12.00 12.70

5.00 5.40

IC908

Dimensions

(mm)

(mm/t)

• •

2.00-6.00 2.00-6.00

0.12-0.20 0.12-0.20

• For cutting speed recommendations, see pages 462-498 For tools, see pages: ER-M (237) • FDN-CM (301)

REMT-76

Round Milling Inserts with Ribs on the Rake Face

2 3

7 6

MILLING INSERTS

R90CW

4 5

Designation REMT 1505-LM-76

Recommended Machining Data

15.87

5.24

IC830

Dimensions

(mm)

(mm/t)

•

3.00-7.00

0.12-0.20

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HOE-R06 (189) • HOF-R06 (190)

7°

RCMW/RCCW-MO

Round Flat Rake Milling Inserts

Rd°

S P

Dimensions

12.00 16.00 20.00

4.00 5.00 6.00

6.40 7.90 9.40

•

IC908

IC928

Designation RCCW 1206MO RCMW 1607MO RCMW 2009MO

Hard Tough 1

• •

Recommended Machining Data

(mm)

(mm/t)

2.50-5.00 3.00-6.00 4.00-8.00

0.15-0.40 0.20-0.75 0.20-0.75

• For cutting speed recommendations, see pages 462-498 For tools, see pages: ERW (237) • ERW-M (238) • FRW (239)

449

Round Positive Rake Milling Inserts

Dimensions

12.00 16.00 20.00

4.00 5.00 6.00

6.40 7.90 9.40

Recommended Machining Data

IC908

Hard Tough 1

IC928

Designation RCCT 1206MO RCMT 1607MO RCMT 2009MO

Rd°

IC328

MILLING INSERTS

7°

RCMT/RCCT-MO

(mm)

•

• • •

2.50-5.00 3.00-6.00 4.00-8.00

(mm/t) 0.15-0.40 0.15-0.40 0.15-0.40

• RCMT - Positive rake and reinforced cutting edge • RCCT - Positive rake and sharp cutting edge • Both used mainly on stainless steel • For cutting speed recommendations, see pages 462-498 For tools, see pages: ERW (237) • ERW-M (238) • FRW (239) RCCT

RCMT

7˚

RCMT/RCMW/RCCW-FW

Fully Effective Serrated Inserts with Four Indexing Orientation Options

Rd°

S P

Dimensions

3.20 3.20 4.00 4.00 4.00 5.00 5.00 5.00 5.00

4.80 4.80 6.40 6.40 6.40 7.90 7.90 7.90 7.90

16.00

5.00

7.90

20.00 20.00 20.00 20.00

6.00 6.00 6.00 6.00

9.40 9.40 9.40 9.40

• •

•

• • • • • • • • • • •

• For cutting speed recommendations, see pages 462-498 (1) For alloyed and stainless steel and exotic materials. (2) For austenitic stainless steel, exotic materials and aluminum. (3) For martensitic stainless steel (4) For hardened steel (5) For tool and die steel and for cast iron For tools, see pages: ERW (237) • ERW-M (238) • FRW (239) RCMW ...-T-FPW

450

ISCAR

RCMW ...-T-FW

RCMT ...-FW-T20

RCMT ...-FW-F20

RCMT 1206-FW RCMT 1607-FW RCMT 2009-FW

IC910

10.00 10.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00

IC908

IC808

IC928

IC830

Designation RCMT 1004-FW (1) RCMT 1004-FW-F20 (2) RCMT 1206-FW (1) RCMT 1206-FW-F20 (2) RCMT 1206-FW-T20 (3) RCMT 1607-FW (1) RCMT 1607-FW-F20 (2) RCMT 1607-FW-T20 (3) RCMW 1607-T-FPW (4) RCMW 1607-T-FW (5) RCMT 2009-FW (1) RCMT 2009-FW-F20 (2) RCMT 2009-FW-T20 (3) RCMW 2009-T-FW (5)

Recommended Machining Data

Hard Tough 1

• •

• • • • • •

•

(mm)

(mm/t)

2.00-4.00 2.00-4.00 2.50-5.00 2.50-5.00 2.50-5.00 3.00-6.00 3.00-6.00 3.00-6.00 3.00-6.00

0.15-0.30 0.15-0.30 0.20-0.35 0.20-0.35 0.20-0.35 0.20-0.35 0.20-0.35 0.20-0.35 0.20-0.35

3.00-6.00

0.20-0.35

4.00-8.00 4.00-8.00 4.00-8.00 4.00-8.00

0.20-0.35 0.20-0.35 0.20-0.35 0.20-0.35

Round Milling Inserts

1 8

Dimensions

Recommended Machining Data

IC928

Hard Tough 1

IC328

Designation RFMT 1905-LM-76

(mm)

19.74

5.48

•

3.00-8.00

fz (mm/t)

0.15-0.25

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HOF-R07 (190)

H400 RNHU

Double-Sided Inserts with Four 5, 6 and 8 mm Radii Cutting Edges for Profile Milling

r W

5.00 5.00 5.00 6.00 6.00 6.00 8.00 8.00 8.00

9.20 9.20 9.20 11.00 11.00 11.00 14.70 14.70 14.70

9.30 9.30 9.30 11.20 11.20 11.20 13.90 13.90 13.90

7.50 7.50 7.50 8.70 8.70 8.70 12.00 12.00 12.00

4.70 4.05 4.05 5.20 4.75 4.75 7.80 7.80 7.80

IC808

IC830

Hard Tough 1

IC330

1004-AX 1004-HP 1004-ML 1205-AX 1205-HP 1205-ML 1606-AX 1606-HP 1606-ML

Rd°

Dimensions

Designation H400 RNHU H400 RNHU H400 RNHU H400 RNHU H400 RNHU H400 RNHU H400 RNHU H400 RNHU H400 RNHU

MILLING INSERTS

Rd°

RFMT 1905-76

•

• • • • • • • • •

•

• • • • •

Recommended Machining Data

(mm)

(mm/t)

1.00-5.00 1.00-5.00 1.00-5.00 2.00-6.00 2.00-6.00 2.00-6.00 3.00-8.00 3.00-8.00 3.00-8.00

0.10-0.30 0.10-0.30 0.10-0.30 0.15-0.30 0.15-0.30 0.15-0.30 0.15-0.40 0.15-0.40 0.15-0.40

• For cutting speed recommendations, see pages 462-498 For tools, see pages: H400 ER-10 (240) • H400 ER-12 (240) • H400 ER-M (241) • H400 FR-10 (241) • H400 FR-12 (242) • H400 FR-16 (243) ML

451

Double-Sided Inserts with Six 6 mm Radius Cutting Edges for Profile Milling

Rd°

r S

Dimensions

12.20 12.20

6.00 6.00

5.90 5.90

• •

Recommended Machining Data

IC808

Designation H606 RXCU 1206-AXMP (1) H606 RXCU 1206-AXT (2)

Hard Tough 1

IC830

MILLING INSERTS

H606 RXCU 1206

ap (mm)

fz (mm/t)

• •

2.00-6.00 2.00-6.00

0.10-0.40 0.10-0.40

• For cutting speed recommendations, see pages 462-498 (1) For stainless steel and high temperature alloys (2) For steel and cast iron applications For tools, see pages: H606 ER-M (244) • H606 FR-12 (244)

AXMP

AXT

Rd°

HBR-QF

20°

220° Spherical Profile Inserts for Roughing and Semi-Finishing, Up and Down Ramping and Undercutting

ap D

Dimensions

10.00 12.00 16.00 20.00 25.00

6.70 9.77 10.30 13.40 16.70

5.00 6.00 8.00 10.00 12.50

2.30 2.60 3.37 4.65 5.40

• • •

IC908

Recommended Machining Data

IC928

Hard Tough 1

IC328

Designation HBR D100-QF HBR D120-QF HBR D160-QF HBR D200-QF HBR D250-QF

ap (mm)

•

• • • • •

1.50-5.00 2.00-6.00 2.50-8.00 3.00-10.00 4.00-12.50

fz (mm/t) 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HCM D10 (228) • HCM D12 (228) • HCM D16 (229) • HCM D20 (229) • HCM D25 (230) • HCM-M (230) • HCM-MM (230)

HBF-QF

20°

220° Spherical Profile Inserts for Accurate Finishing, Up and Down Ramping and Undercutting

Rd°

ap D

Dimensions

12.00 16.00 20.00 25.00

8.00 10.30 13.40 17.00

6.00 8.00 10.00 12.50

2.60 3.37 4.65 5.40

(mm)

•

• • • •

2.00-6.00 2.50-8.00 3.00-10.00 4.00-12.50

• •

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HCM D12 (228) • HCM D16 (229) • HCM D20 (229) • HCM D25 (230) • HCM-M (230) • HCM-MM (230)

452

ISCAR

Recommended Machining Data

IC908

Hard Tough 1

IC928

Designation HBF D120-QF HBF D160-QF HBF D200-QF HBF D250-QF

(mm/t) 0.03-0.80 0.03-0.80 0.03-0.80 0.03-0.80

Ball Nose Inserts with 2 Straight Tangent Cutting Edges (Fully Effective) for Cavity Profiling and Shouldering

Dimensions

(1)

10.00 12.00 12.00 15.88 16.00 20.00 25.00

7.00 9.00 9.80 11.00 11.30 14.70 18.40

5.00 6.00 6.00 7.94 8.00 10.00 12.50

2.30 2.60 2.60 3.37 3.37 4.65 5.40

• •

•

IC908

IC928

Hard Tough 1

IC328

Designation HCR D100-QF HCR D120-QF HCR D120-QP HCR D160/.62-FW HCR D160-QF HCR D200-QF HCR D250-QF

-FW

• • • • • •

Recommended Machining Data

ap (mm)

fz (mm/t)

1.50-5.00 2.00-8.50 2.00-8.50 2.50-11.00 2.50-11.00 3.00-14.00 4.00-17.50

0.08-0.15 0.08-0.15 0.08-0.15 0.10-0.15 0.08-0.15 0.08-0.15 0.08-0.15

MILLING INSERTS

HCR

• QF - For general use applications • QP - Positive chipformer for low cutting forces. Recommended for machining aluminum, titanium and other exotic materials • For cutting speed recommendations, see pages 462-498 (1) Serrated edged chip splitting insert For tools, see pages: HCM D10 (228) • HCM D12 (228) • HCM D16 (229) • HCM D20 (229) • HCM D25 (230) • HCM-M (230) • HCM-MM (230)

HCD-QF

90° V-Shaped Inserts with 2 Cutting Edges for Chamfering, Countersinking and Spot Drilling

a°

ap W

Recommended Machining Data

Designation HCD D120-090-QF HCD D124-090-QF HCD D160-090-QF HCD D205-090-QF HCD D250-090-QF

a°

12.00 12.40 16.00 20.50 25.00

5.00 5.10 7.50 9.50 12.00

45 45 45 45 45

2.60 2.60 3.37 4.65 5.40

4.00 4.00 4.50 6.00 7.00

IC908

Dimensions

(mm)

(mm/t)

• • • • •

1.50-4.00 1.50-4.00 2.00-6.00 2.50-7.00 3.00-9.00

0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HCM D12 (228) • HCM D16 (229) • HCM D20 (229) • HCM D25 (230) • HCM-M (230) • HCM-MM (230)

453

Inserts with 2 Cutting Edges (Fully Effective) for Shouldering, Slotting, Drilling and Countersinking

ap r

Dimensions

Designation HCC D120-R0.5-QF HCC D120-R1.0-QF HCC D120-R2.0-QF HCC D160-R0.5-QF HCC D160-R1.0-QF HCC D160-R2.0-QF HCC D200-R0.5-QF HCC D200-R1.0-QF HCC D200-R2.0-QF HCC D200-R3.0-QF HCC D250-R1.0-QF HCC D250-R2.0-QF HCC D250-R3.0-QF HCC D250-R4.0-QF

Recommended Machining Data

12.00 12.00 12.00 16.00 16.00 16.00 20.00 20.00 20.00

8.10 8.10 8.10 10.30 10.30 10.30 12.80 12.80 12.80

0.50 1.00 2.00 0.50 1.00 2.00 0.50 1.00 2.00

2.60 2.60 2.60 3.37 3.37 3.37 4.65 4.65 4.65

20.00

12.80

3.00

4.65

25.00 25.00 25.00 25.00

14.70 14.70 14.70 14.70

1.00 2.00 3.00 4.00

5.40 5.40 5.40 5.40

IC908

MILLING INSERTS

HCC-QF

• • • • • • • • • • • • • •

(mm)

(mm/t)

3.50-7.50 3.50-7.50 3.50-7.50 5.00-10.00 5.00-10.00 5.00-10.00 6.00-12.00 6.00-12.00 6.00-12.00

0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15

6.00-12.00

0.08-0.15

7.50-15.50 7.50-15.50 7.50-15.50 7.50-15.50

0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HCE (9) • HCE-MM (9)

HTR-QF

Toroidal Inserts with a Variety of Corner Radii for Machining Fillets and Next to Steep Walls

7°

ap r

Designation HTR D120-R1.0-QF HTR D120-R2.0-QF HTR D120-R3.0-QF HTR D160-R1.0-QF HTR D160-R1.5-QF HTR D160-R2.0-QF HTR D160-R3.0-QF HTR D200-R2.0-QF HTR D200-R3.0-QF HTR D200-R4.0-QF

12.00 12.00 12.00 16.00 16.00 16.00 16.00 20.00 20.00

5.00 5.00 5.00 5.00 5.00 5.00 5.00 8.00 7.50

1.00 2.00 3.00 1.00 1.50 2.00 3.00 2.00 3.00

2.60 2.60 2.60 3.37 3.37 3.37 3.37 4.65 4.65

20.00

8.00

4.00

4.65

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HCE (9) • HCE-MM (9)

454

ISCAR

Recommended Machining Data

IC908

Dimensions

• • • • • • • • • •

(mm)

(mm/t)

0.70-3.50 0.70-3.50 0.70-3.50 1.00-5.00 1.00-5.00 1.00-5.00 1.00-5.00 1.20-6.00 1.20-6.00

0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15

1.20-6.00

0.08-0.15

MFW W

QCS

Round Segment Double-Sided Inserts for Ball Nose Milling Cutters

Dimensions

Recommended Machining Data

8.00 8.00 8.00 10.00 10.00 10.00 12.50 12.50 12.50 15.00 15.00 16.00 16.00 16.00 20.00 20.00 25.00 25.00

13.10 13.10 13.10 16.40 16.40 16.40 20.50 20.50 20.50 24.50 24.50 26.30 26.30 26.30 32.70 32.70 40.90 40.90

6.10 6.10 6.10 7.60 7.60 7.60 8.90 8.90 8.90 10.75 10.75 11.00 11.00 11.00 14.20 14.20 17.80 17.80

2.55 2.55 2.55 3.40 3.40 3.40 3.80 3.80 3.80 4.60 4.60 4.60 4.60 4.60 5.50 5.50 7.40 7.40

•

• • •

•

• •

•

• • •

IC808

IC830

r(1)

IC330

Hard Tough 1

IC882

Designation BLR D160-MFW BLR D160-QCS BLR D160-QT BLR D200-MFW BLR D200-QCS BLR D200-QT BLR D250-MFW BLR D250-QCS BLR D250-QT BLR D300-QCS BLR D300-QT BLR D320-MFW BLR D320-QCS BLR D320-QT BLR D400-MFW BLR D400-QCS BLR D500-MFW BLR D500-QCS

Rd°

•

(mm/t) 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.25 0.08-0.25 0.08-0.25 0.08-0.25 0.08-0.25 0.08-0.25 0.08-0.25

MILLING INSERTS

BLR

• -MFW - Serrated cutting edge for roughing operations • -QCS - Chip splitting cutting edge for semi-finish and finish applications • -QT - Round edge for finishing applications • For cutting speed recommendations, see pages 462-498 (1) Radius generated on workpiece For tools, see pages: BLP Endmills (231) • BLP Shell Mill (232) • BLP-M (231) • BLPK (232)

BCR

Ball Nose Inserts with a Straight Cutting Edge Tangent to a Round Corner

Rd°

l r S

Dimensions

(1) (1) (1)

6.00 8.00 10.00 12.50 15.00 16.00 16.00 20.00 20.00 25.00

10.60 12.70 17.00 20.00 27.30 28.00 28.00 35.40 35.40 44.00

5.80 7.70 9.60 11.80 14.70 15.00 15.10 18.80 18.80 24.00

2.80 4.40 4.70 5.70 7.00 7.00 7.00 9.40 9.74 11.70

2.10 3.30 3.60 4.20 5.30 5.30 5.30 6.30 7.00 9.00

•

• •

•

IC908

r(2)

IC928

Hard Tough 1

IC328

Designation BCR D120-QT BCR D160-QT BCR D200-QT BCR D250-QT BCR D300-QT BCR D320-CS BCR D320-QT BCR D400-CS BCR D400-QT BCR D500-CS

• • • • • • • •

Recommended Machining Data

(mm)

(mm/t)

1.20-4.20 1.60-5.60 2.00-7.00 2.50-8.75 3.00-10.50 3.20-11.20 3.20-11.20 4.00-14.00 4.00-14.00 5.00-17.50

0.20-0.25 0.20-0.25 0.20-0.25 0.20-0.25 0.20-0.25 0.20-0.25 0.20-0.25 0.20-0.25 0.20-0.25 0.20-0.25

• For cutting speed recommendations, see pages 462-498 (1) Not recommended for stainless steel and high temperature alloys (2) Radius generated on workpiece For tools, see pages: BCM (233) • BCM-M (233) • BCM-MM (234)

455

73° Rhombic, 7° Positive Flank Inserts for Plungers

Rd°

l r

Recommended Machining Data

Dimensions

Designation XCMT 120408TR

ae(min)

ae(max)

9.50

12.20

5.00

0.80

6.00

11.00

IC908

MILLING INSERTS

73°

XCMT-TR

fz (mm/t)

•

0.11-0.30

• For cutting speed recommendations, see pages 462-498 For tools, see pages: PLX (271) • PLX-M (271)

PLHT

Tangentially Clamped Inserts with 4 Cutting Edges for Plungers

3.94

Dimensions

IC328

IC908

Designation PLHT 1305-PDX

Recommended Machining Data

Hard Tough 1

(mm/t)

5.45

13.70

9.95

•

0.12-0.12

• For cutting speed recommendations, see pages 462-498

HTP LN.. 0604

Tangentially Clamped Inserts with 4 Cutting Edges for Plungers

Dimensions

ae(min)

ae(max)(2)

4.06 4.06 4.06 4.06

6.50 6.50 6.50 6.50

6.77 6.77 6.77 6.84

0.80 0.80 0.80 0.60

1.00 1.00 1.00 1.00

5.00 5.00 5.00 5.00

• •

• • •

•

• For cutting speed recommendations, see pages 462-498 (1) Mounting this insert increases tool diameter by 0.2 mm (2) For a cutter diameter smaller than 20 mm, ae max=4.5 mm; for a cutter diameter of 20 mm and larger, ae max=5 mm For tools, see pages: HTP-LN06 (268) • HTP-M-LN06 (268)

456

ISCAR

IC07

IC810

IC808

IC830

IC330

Designation HTP LNAR 0604 FR-P HTP LNHT 0604 ER HTP LNHT 0604 ETR HTP LNMT 0604 ER (1)

Recommended Machining Data

Hard Tough 1

fz (mm/t)

•

0.05-0.15 0.08-0.12 0.08-0.12 0.08-0.15

Tangentially Clamped Inserts with 4 Cutting Edges for Plungers

I r

Dimensions

ae(min)

ae(max)(2)

IC830

IC808

IC810

6.50 6.50 6.50 6.50

10.50 10.50 10.50 10.50

10.13 9.93 9.93 9.96

1.00 1.00 1.00 1.00

2.00 2.00 2.00 2.00

8.00 8.00 8.00 8.00

• • •

•

IC07

IC330

Designation HTP LNAR 1006 FR-P HTP LNHT 1006 ER HTP LNHT 1006 ETR HTP LNMT 1006 ER (1)

Recommended Machining Data

Hard Tough 1

fz (mm/t)

•

0.05-0.15 0.10-0.15 0.12-0.20 0.08-0.15

MILLING INSERTS

HTP LN.. 1006

• For cutting speed recommendations, see pages 462-498 (1) Mounting this insert increases tool diameter by 0.1 mm (2) For a cutter diameter smaller than 32 mm, ae max=7.0mm; for a cutter diameter 32 mm and larger, ae max=8.0mm For tools, see pages: FTP-LN10 (262) • HTP-LN10 (269) • HTP-M-LN10 (269) • HTP-R-LN10 (269)

ER- For general applications

ETR

ETR- First priority for hardened steel

457

Tangentially Clamped Inserts with 4 Cutting Edges for Plunging and Fast Feed Facing

Rd°

Dimensions

IC808

Designation FTP LNHT 1006 ER FTP LNHT 1006 ETR

Hard Tough 1

IC830

MILLING INSERTS

FTP LNHT 1006

6.50 6.50

10.50 10.50

9.78 9.80

1.80 1.80

3.40 3.40

• •

•

Recommended Machining Data

(mm/t) 0.50-1.20 0.50-1.20

• For cutting speed recommendations, see pages 462-498 For tools, see pages: FTP-LN10 (262) ER

ER- Used for general applications

ETR

ETR- First priority for hardened steel

HTP LN.. 1606

Tangentially Clamped Inserts with 4 Cutting Edges for Plungers

45° l

45ER

Dimensions

6.50 6.50 6.50 6.50 6.50

16.50 16.50 16.50 16.50 16.50

12.28 12.07 12.03 12.04 12.04

1.20 1.20 1.20 1.20

1.2x45° -

• For cutting speed recommendations, see pages 462-498 For tools, see pages: HTP-R-LN16 (270) ER

ER- For general applications

458

ISCAR

ETR

ETR- First priority for hardened steel

ae(min) ae(max) 6.00 6.00 6.00 6.00 6.00

14.00 14.00 14.00 14.00 14.00

•

• • •

• •

IC07

IC910

IC810

IC908

IC928

IC328

Designation HTP LNAR 1606 FR-P HTP LNHT 1606 ER HTP LNHT 1606 ETR HTP LNHT 16061.2X45ER HTP LNMT 1606 ETR

Recommended Machining Data

Hard Tough 1

•

(mm/t) 0.05-0.15 0.10-0.20 0.10-0.20 0.10-0.20 0.08-0.15

Toroidal Bull Nose Peripherally Ground Inserts with 4 Cutting Edges

Rd°

Dimensions

a°

ae(min)

ae(max)

7.00 7.00 7.00 7.00

0.80 0.50 1.00 1.50

4.00 3.60 3.60 3.60

80 80 80 80

1.00 1.00 1.00 1.00

4.50 4.50 4.50 4.50

IC908

(1)

IC808

Designation CNMT 070308-MM CNHT 070305 CNHT 070310 CNHT 070315

Recommended Machining Data

Hard Tough 1

(mm)

(mm/t)

• • •

0.80-4.00 0.10-1.50 0.10-1.50 0.10-1.50

0.12-0.30 0.10-0.25 0.10-0.25 0.10-0.25

•

MILLING INSERTS

a°

CNHT/MT 07

• For cutting speed recommendations, see pages 462-498 (1) Do not use on E93CN tools For tools, see pages: E90CN (10) • E90CN-M (10) • E93CN (234) • E93CN-M (235) • E93CN-MM (235)

Machining Recommendations Finishing

Plunging

ap f mm/t

Light

Medium

Heavy

0.1 0.25

0.5 0.15

1-1.5 0.1

Machining Small Corner Radii

ap ae f mm/t

Light ae

CNHT 1 ENHT 1 f mm/t 0.12

Medium

Heavy

3 4 0.1

4.5 8.5 0.08

Machining Long Unsupported Parts Light

Medium

Heavy

0.1 0.1 0.25

0.5 0.5 0.15

1-2 1-2 0.1

Light

Medium

Heavy

2 0.1 0.25

4 0.2 0.15

6 0.3 0.1

ap ae f mm/t

Light

Medium

Heavy

0.1 0.1 0.25

0.5 0.5 0.15

2 0.5 0.1

Undercut

ap ae f mm/t

459

Rd°

Toroidal Bull Nose Peripherally Ground Inserts with 4 Cutting Edges r

Recommended Machining Data

Dimensions

Designation ENHT 100408 ENHT 100410 ENHT 100415 ENHT 100420 ENHT 100425 ENHT 100430

a°

ae(min)

ae(max)

10.50 10.50 10.50 10.50 10.50 10.50

0.80 1.00 1.50 2.00 2.50 3.00

4.20 4.20 4.20 4.20 4.20 4.20

75 75 75 75 75 75

1.00 1.00 1.00 1.00 1.00 1.00

8.50 8.50 8.50 8.50 8.50 8.50

IC908

MILLING INSERTS

a°

ENHT

(mm)

(mm/t)

• • • • • •

0.10-1.50 0.10-1.50 0.10-1.50 0.10-1.50 0.10-1.50 0.10-1.50

0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25

• For cutting speed recommendations, see pages 462-498 For tools, see pages: E93CN (234) • E93CN-M (235) • F93CN (236)

Machining Recommendations Finishing

Plunging

ap f mm/t

Light

Medium

Heavy

0.1 0.25

0.5 0.15

1-1.5 0.1

Machining Small Corner Radii

ap ae f mm/t

ae f mm/t

460

ISCAR

CNHT 1 ENHT 1 f mm/t 0.12

Medium

Heavy

3 4 0.1

4.5 8.5 0.08

Machining Long Unsupported Parts Light

Medium

Heavy

0.1 0.1 0.25

0.5 0.5 0.15

1-2 1-2 0.1

Light

Medium

Heavy

2 0.1 0.25

4 0.2 0.15

6 0.3 0.1

Undercut

Light ae

ap ae f mm/t

Light

Medium

Heavy

0.1 0.1 0.25

0.5 0.5 0.15

2 0.5 0.1

Endmill Shank Styles Shank Diameter (d) Cylindrical

min.

Recommended

10 16 20 25 32 40

1.5xd 1.5xd 1.5xd 1.5xd 1.5xd 1.5xd

12 16 20 25 32 40 50

45 48 50 56 60 70 80

16 20 25 32 40

39 — 53 54 75

CM 2 CM 3 CM 4

64.0 81.0 102.5

Weldon

MILLING INSERTS

USER GUIDE

Combined Shank (Clarkson)

Morse

Bridgeport l

101.6

Face Mill Arbor Hole Styles Style A E

16 22 27

19 20 23

13.5 18 38

—

8.4 10.4 12.4

5.6 6.5 7.0

22 27 32 40

20 25 25 33

31 38 46 56

—

10.9 12.4 14.4 16.4

6.5 7.0 8.0 9.0

40 60

33 38

65 —

66.7 101.6

— —

16.4 25.7

9.0 14.0

—

101.6

177.8

25.7

14.0

Da a

d1 Da a

Style B E

Style C

Da a

b E

Style D

Da a

b E

461

MILLING INSERTS

USER GUIDE

Cutting Speed Recommendations for Indexable Milling Cutters

ISO

Material

Condition Annealed

420

125

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

>= 0.55 %C

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/martensitic.

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

<=12% Si

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Low alloy steel and cast steel (less than 5% of alloying elements)

Quenched and tempered

Stainless steel and

Grey cast iron (GG)

Cast iron nodular (GGG) Malleable cast iron Aluminumwrought alloy Aluminum-cast,

alloyed

Copper alloys

Duroplastics, fiber plastics

Non metallic

High temp. alloys Ni or Co based

Titanium Ti alloys

Hardened steel Chilled cast iron Cast iron

462

ISCAR

Hard rubber Fe based

Material No.

< 0.25 %C

High alloyed steel, cast steel, and tool steel

Hardness HB

>= 0.25 %C Non-alloy steel and cast steel, free cutting steel

Tensile Strength [N/mm2]

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast

320

RM 400 Alpha+beta alloys cured

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

UNCOATED IC08

COATED

No.

IC28

IC328/ 330

IC4050

IC300

IC928/ 830

IC5400

IC950

80 110

140 - 180

170 - 280

210 - 220

180 - 230

225 - 285

210 - 350

IC908/ 808 210 - 270

70 - 90

125 - 150

120 - 200

160 - 180

160 - 190

200 - 235

150 - 250

185 - 225

60 - 70

100 - 120

100 - 160

130 - 180

130 - 160

160 - 200

120 - 200

150 - 180

50 - 70

90 - 110

80 - 120

130 - 180

120 - 140

150 - 175

100 - 150

135 - 165

50 - 60

80 - 100

140 - 320

110 - 140

100 - 130

125 - 160

170 - 400

120 - 150

70 - 100

120 - 160

120 - 240

130 - 180

160 - 210

200 - 260

150 - 300

180 - 240

50 - 80

90 - 140

100 - 200

100 - 140

120 - 180

150 - 225

125 - 250

135 - 210

50 - 70

80 - 120

80 - 160

100 - 140

100 - 160

125 - 200

100 - 200

120 - 180

40 - 70

70 - 110

70 - 140

110 - 140

90 - 140

110 - 175

90 - 175

105 - 165

40 - 50

60 - 80

60 - 120

100 - 140

80 - 100

100 - 125

75 - 150

90 - 120

30 - 70

55 - 120

60 - 100

70 - 160

85 - 200

75 - 130

80 - 180

60 - 110

100 - 180

60 - 130

120 - 220

60 - 80

40 - 100

100 - 140

50 - 120

120 - 170

110 - 190

50 - 70

40 - 80

80 - 120

50 - 100

100 - 150

100 - 160

70 - 140

90 - 220

90 - 170

60 - 120

90 - 180

70 - 150

70 - 140

130 - 240

150 - 240

160 - 300

120 - 190

110 - 200

100 - 250

140 - 250

80 - 200

180 - 330

160 - 300

220 - 410

130 - 240

160 - 290

150 - 260

200 - 360

120 - 210

MILLING INSERTS

USER GUIDE

120 - 200

70 - 180

480 - 640

800 - 900

1180 - 1220

400 - 560

700 - 800

1070 - 1210

50 - 640

800 - 900

1180 - 1220 1070 - 1210

400 - 560

750 - 850

240 - 320

400 - 450

470 - 490

240 - 320

500 - 550

580 - 620

240 - 320

500 - 550

580 - 620

160 - 240

350 - 380

400 - 440

29 30 31

20 - 30

10 - 20

30 - 40

30 - 50

35 - 50

20 - 20

10 - 20

25 - 35

30 - 40

30 - 45

10 - 20

20 - 50

20 - 30

25 - 35

10 - 20

20 - 50

20 - 25

20 - 30

25 - 30

30 - 40

20 - 50

40 - 60

50 - 70

50 - 75

20 - 40

20 - 30

30 - 60

30 - 70

35 - 75

20 - 40

20 - 30

30 - 60

30 - 70

35 - 75

55 - 65

45 - 55

90 - 105

55 - 65

463

MILLING INSERTS

USER GUIDE

Cutting Speed Recommendations for Indexable Milling Cutters

ISO

Material

Condition

Non-alloy steel and cast steel, free cutting steel

Annealed

420

125

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

>= 0.55 %C

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

1000

300

Low alloy steel and cast steel (less than 5% of alloying elements)

Quenched and tempered

1200

350

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/martensitic.

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

18 19

Grey cast iron (GG) Cast iron nodular (GGG) Malleable cast iron Aluminumwrought alloy Aluminum-cast,

alloyed

230

Not cureable

Cured

100

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Duroplastics, fiber plastics

Hard rubber Fe based

High temp. alloys Ni or Co based

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast Titanium Ti alloys Hardened steel Chilled cast iron Cast iron

464

130

Not cureable

Non metallic

Ferritic Pearlitic

<=12% Si

Copper alloys

Material No.

< 0.25 %C

Stainless steel and

Hardness HB

>= 0.25 %C

High alloyed steel, cast steel, and tool steel

Tensile Strength [N/mm2]

ISCAR

320 RM 400

Alpha+beta alloys cured

35 36

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

COATED IC380

IC910/ 810

180 - 240

210 - 350

150 - 200

150 - 250

120 - 160

120 - 200

110 - 150

100 - 150

100 - 135

170 - 250

160 - 220

150 - 220

140 - 190

125 - 250

120 - 160

100 - 200

110 - 150

90 - 175

80 - 110

75 - 150

120 - 160

75 - 130

CERAMIC

IC4100/ 5100 a-TEC

DT7150 DO-TEC

IS8

MILLING INSERTS

USER GUIDE

120 - 180 100 - 170 90 - 140 200 - 320

200 - 350

140 - 270

350 - 800

130 - 330

180 - 330

125 - 230

250 - 600

125 - 300

150 - 250

200 - 330

400 - 900

120 - 240

130 - 220

160 - 330

250 - 600

220 - 400

200 - 350

180 - 350

360 - 540

200 - 350

180 - 330

160 - 330

300 - 440

30 - 45 25 - 40 20 - 30 20 - 25 40 - 65 30 - 65 30 - 65 45 - 55 40 - 50 75 - 90 45 - 55

465

MILLING INSERTS

USER GUIDE PCD Recommended Machining Conditions Grade

D.O.C. mm

ID5

ID8

Material

Vc m/min

Feed mm/tooth

<2.0

Aluminum alloys <12% silicon

300-3000

0.05-0.25

<2.0

Chipboard Fiberboard Plastics

2000-3000

0.05-0.25

<2.0

Copper Brass alloys

500-1500

0.05-0.25

<2.0

Aluminum>12% silicon

250-1000

0.05-0.25

<2.0

Aluminum<12% silicon

300-3000

0.05-0.25

<2.0

Chipboard Fiberboard Plastics MMC

2000-3000 200-600

0.05-0.25 0.05-0.25

Cutting Edge

Sharp

CBN Recommended Machining Conditions Grade D.O.C. mm

Grey cast iron HB 200-280

0.5-2.0 <0.5

500-1500

0.1-0.3

Chamfer Hone

Material

<0.5

Vc m/min

IB85 Feed mm/tooth

Cutting Edge

500-1100

0.1-0.25

Chamfer

Compacted graphite iron GCI

400-600

0.1-0.2

Hone

Co based > 35 HRc Ni based > 35 HRc Fe based > 35 HRc Cr based > 35 HRc

150-200 120-150 60-120 50-75

0.05-0.15

Chamfer

80-180

0.1-0.25

Chamfer

Vc m/min

IB55 Feed mm/tooth

Cutting Edge

80-220

0.1-0.25

Chamfer

0.5-2.0

<0.5 <2

Hardened steels > 45 HRc Hardened cast iron

80-200

0.1-0.15

Chamfer

Bearing steel

180-220

0.05-0.25

Chamfer

180-220

0.1-0.15

Chamfer

Ferrous powder metal

150-300

0.1-0.15

Chamfer

250-360

0.1-0.15

Chamfer

Recommended Cutting Conditions for ADKT 1505R8T-FF Inserts Workpiece Material

ISO class DIN/ISO 513

Typical

Representative

AISI/SAE/ ASTM

DIN W.-Nr.

1020

1.0402

4340

1.6582

3135

1.571

HRC 35-42**

H13

1.2344

200-220

420

1.4021

200

1.4306

200

Description

ISCAR Mat. Group*

Non-alloy

steel

D.O.C. Hardness, Carbide Ap HB grade [mm] 130-180 260-300

Low alloy

steel

High alloy steel Martensitic

stainless steel

304L

K S

Austenitic

stainless steel

316L

1.4404

140

ISCAR

IC928

1-1.5

100-150

0.8-1.5

IC808

1.5-2

100-170

0.7-1.3

IC928

1-1.5

100-150

0.8-1.5

IC808

1.5-2

IC928

0.5-1.1

IC808

0.5-0.7

IC928

0.7-1.5

100-150

0.6-1.1

0.5-1.5

80-120

0.4-0.8

0.5-1

80-100

0.3-0.7

0.5-1

80-100

0.3-0.6

0.5-1 80-120

0.4-1 0.2-0.7

IC808 IC928 IC330 IC928 IC330 IC928

Air

IC330

Grey cast iron

Class 40

0.6025 (GG25)

250

IC928

1-1.5

150-220

1-1.5

Nodular cast iron

Class 65-45-12

0.7050 (GGG50)

200

IC928

1-1.5

100-160

1-1.5

High temperature

Inconel 718

2.4668

340

IC928

0.5-1

20-30

0.1-0.2

Wet

alloys

AMS R56400

3.7165 (Ti6Al4V)

HRC 40-45

IC928

0.5-1

22-45

0.4-0.6

(emilsion)

* ISCAR material grpoup in accordance with VDI 3323 standard ** Quenched and tempered The data refer to W.O.C. no more than 0.7×D and a cutter overhang to 2×D, where D - the cutter diameter

466

Cutting Feed speed per tooth Vc, fz, [m/min] [mm/tooth] Coolant

Air

GRADES for APPLICATIONS and MATERIALS ISO P 1 - 11

Material groups

Steel Hard

IC808 (908)

12 - 13

ISO M

ISO K

ISO N

ISO S

ISO H

15 - 20

21 - 28

31 - 37

38 - 41

Hard Steel & Hardened Cast Iron

Stainless Steel Austenitic Stainless Steel & Duplex Ferritic & (FerriticMartensitic Austenitic)

Cast Iron

Nonferrous

High Temp. Alloys

IC808 (908)

IS8

ID5

IC808 (908)

IB55

IC08

IB85

IC4050

IC380

IC4100 (5100)

IC30N

ID8

IC5400

MILLING Indexable Coolant

IC380

IC830 (928)

DT7150

IC07

IC928 (830)

IC830 (928)

IC330 (328)

IC810 (910)

IC08

IC328 (330)

IC330 (328)

IC28

Tough

MILLING INSERTS

USER GUIDE

IC808 (908)

First choice

Milling Calculations

Nn Vf D

hm Vf

Calculations π*D*N 1000min [m/min] Vc*1000 [rev/min] π*D

Cutting speed

Vc =

Spindle speed

Table speed Feed per tooth

Vf = fz*Z*N [mm/min] Vn fz = N*Z [mm/tooth]

Feed per revolution

fN = fz*Z [mm/rev]

Metal removal rate Machining time Specific cutting force

Kc = Kc1*hm-mc

√

b [mm] D

( sink*180*b*fz ) Average chip thickness in hm = [mm] shoulder milling for b/D>0.1 π*D*arcsin ( b/D) ( ap*b*Vf*kc ) Machining power P = 6 107 h [kW] * * See page 1006

hm mc(1) k P h P= P Pc PM

[m/min] [mm] [RPM] [mm/min] [mm/tooth] [mm/rev] [cm3/min] [mm] [mm] [min] [mm] [N/mm2] [N/mm2] [mm] [degrees] [kW] Pc + PM -

Cutting speed Tool diameter Spindle speed Feed speed Feed per tooth Number of teeth Feed per revolution Metal removal rate Depth of cut Width of cut Machining time Machining length Specific cutting force Specific cutting force for 1 mm2 chip section Average chip thickness Chip thickness factor Cutting edge angle Machining power Machine efficiency Total Machining Power Net Power =Cutting Power Motor Power (while not cutting)

Q = ap*b*Vf [cm3/min] 1000 L Th = w [min] Vf

Average chip thickness in hm ≈fz* shoulder milling for b/D≤0.1

(1)

Vc D N Vf fz Z fN Q ap b Th Lw Kc Kc1(1)

VALUES

FOR

MOTOR POWER PM

Max. Machine Power (kW) 5.5 7.5 11.0 15.0 18.0 22.0

Motor Power Pm

(kW)

0.4 0.4-0.6 1.0 1.5 2.2 2.5

Motor Power Pm has a value of approximately 7 to 12% of Maximum Machine Power

467

MILLING INSERTS

USER GUIDE

Tightening Torque by Screw

Screw SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

468

Tightening Overall TORX Torque Length Recess [mm] [Nxm] [lbfxin]

M2 M2 M2.2 M2.2 M2.2 M2.2 M2.2 M2.5 M2.5 M2.5 M2.5 M2.5 M2.5 M2.5 M2.5 M2.5 M2.5 M2.5 M2.5 M2.5 M2.5 M2.5 M2.5 M3 M3 M3 M3 M3 M3 M3 M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 M4 M4 M4 M4 M4 M4

4.8 4.8 4.6 3.8 5.2 5.3 6.5 2.5 3.4 4.4 5.3 4.6 5.2 5.2 5.5 5.5 5.5 7.5 7.5 6 6.4 6.4 5.3 6.8 6.5 7.4 8 8 8.1 8.2 8.1 8.7 6.5 10.7 8.7 10 11 11.5 7.9 8.2 9.7 11.3 10.5 11.5

T6 T6 T7 T7 T7 T7 T7 T6 T6 T6 T6 T7 T6 T7 T8 T8 T8 T8 T8 T7 T8 T8 T8 T8 T9 T9 T9 T9 T9 T9 IP15 T10 T10 T10 T10 T10 T15 T10 T15 T15 T15 T15 IP15 T15

0.6 0.6 0.9 0.9 0.9 0.9 0.9 0.6 0.6 0.6 0.6 0.9 0.9 0.9 1.2 1.2 1.2 1.2 1.2 0.9 1.2 1.2 1.2 1.2 2 2 2 2 2 2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 4.8 4.8 5.3 5.3 4.8 4.8

5.3 5.3 8 8 8 8 8 5.3 5.3 5.3 5.3 8 8 8 10.6 10.6 10.6 10.6 10.6 8 10.6 10.6 10.6 10.6 17.7 17.7 17.7 17.7 17.7 17.7 28.3 28.3 28.3 28.3 28.3 28.3 28.3 28.3 42.5 42.5 47 47 42.5 42,5

SR 34-535-SN

11.5

T15

4.8 (3.2*)

42.5 (28.3*)

SR 34-535/L9.5-SN

9.5

T15

4.8 (3.2*)

42.5 (28.3*)

M4x0.5 M4 M4 M4

12 10.5 14.1

T15 T20 T20 T20

4.8 6 6 6

42.5 53 53 53

SR SR SR SR

34-533/L 34-533/L/HG 34-508 34-508/S-HG 34-508/L 14-548 14-505 114-018-L2.50 114-018-L3.40 114-018-L4.40 114-018-L5.30 10503833 10503457 34-514 34-513 34-505 34-505/HG 34-505/L 34-505/LHG M2.5x6-T7-60 14-560 14-560-HG 14-560/S 10508082-HG 34-506 34-506/M 34-506/L 14-513 10508600 14-551 10504970 14-562 14-562/S 14-562XL 14-571 14-571/L 14-601 34-550 14-541 14-506 16-236 16-236/P M4x0.7IP15 34-535

Thread

14-500 -L 14-536 14-536/S 14-536/M

ISCAR

Screw SR SR SR SR SR

14-544 14-544/S 34-501 11800745 34-510

SR 34-510/L… SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

M4-L15-D4.5 14-592M 14-592SM 14-592XLM 34-523 14-0180 M5x0.8IP20-1 14-590 10505427 14-591 14-591/H 14-591/L 34-511 14-519 14-542 16-212 10503750 10507547 34-516 34-515

Thread

Tightening Overall TORX Torque Length Recess [mm] [Nxm] [lbfxin]

M4 M4 M4 M4 M4

12 9.3 7.4 12.5 14.4

T15 T15 T15 IP15 T15

4.8 4.8 4.8 4.8 4.8

42.5 42.5 42.5 42.5 42.5

10...11.7

T15

4.8

42.5

M4 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M6 M6 M7x1 M8x1

15 8.7 9 10.4 9.5 10.4 10.8 11.2 12 13.5 13.5 16.2 14 17 18.3 12.5 18 22.5 15.5 17.2

IP15 T20 T20 T20 T20 T20 IP20 T20 IP20 T20 T20 T20 T20 T20 T20 T20 T25 IP25 T25 T25

4.8 9 9 9 9 6 6 9 9 9 9 9 9 9 9 9 12 9 12 12

42.5 80 80 80 80 53 53 80 80 80 80 80 80 80 80 80 106 80 106 106

8.2

IP7

1.2

10.6

SR 10502813-HG-M 4-48 UNF SR 10502813HGSM

4-48 UNF

IP7

1.2

10.6

SR 11800866

12-28 UNF-RH/LH

IP15

NF 1/4-28 NF

13.3

IP20

1/4-48 UNF

18.7

IP25

SR 118-069 SR 1/4-28xIP25

Complete Machining Solutions HOLE MAKING TOOLS

START

TABLE OF CONTENTS 470

TABLE OF CONTENTS INDEXABLE DRILLS ..........................................

472

SUMOCHAM .....................................................................

472

COMBICHAM ....................................................................

488

CHAMIQDRILL ..................................................................

505

CHAMDRILL ......................................................................

511

DR-TWIST .........................................................................

520

DR-DH Semi-Standard Deep Drills ....................................

538

CHAMFERING DRILLS ......................................................

543

MULTIFUNCTION TOOLS ..................................................

550

SOLID CARBIDE DRILLS...................................

557

DEEP HOLE DRILLING ......................................

598

GUNDRILLS ......................................................

648

HIGH PRECISION REAMING .............................

675

TAPS .................................................................

703

ITS BORE ..........................................................

739

ISCAR

INDEXABLE DRILLS

471

INDEXABLE DRILLS

DCN A-1.5D

Indexable Head Drills with Coolant Holes and One Flat Shank, Drilling Depth 1.5xD

Designation DCN 060-009-12A-1.5D DCN 065-010-12A-1.5D DCN 070-011-12A-1.5D DCN 075-011-12A-1.5D DCN 080-012-12A-1.5D DCN 085-013-12A-1.5D DCN 090-014-12A-1.5D DCN 095-014-12A-1.5D DCN 100-015-16A-1.5D DCN 105-016-16A-1.5D DCN 110-017-16A-1.5D DCN 115-017-16A-1.5D DCN 120-018-16A-1.5D DCN 125-019-16A-1.5D DCN 130-020-16A-1.5D DCN 135-020-16A-1.5D DCN 140-021-16A-1.5D DCN 145-022-16A-1.5D DCN 150-023-20A-1.5D DCN 160-024-20A-1.5D DCN 170-026-20A-1.5D DCN 180-027-25A-1.5D DCN 190-029-25A-1.5D DCN 200-030-25A-1.5D DCN 210-032-25A-1.5D DCN 220-033-25A-1.5D DCN 230-035-32A-1.5D DCN 240-036-32A-1.5D DCN 250-038-32A-1.5D DCN 260-039-32A-1.5D DCN 270-041-32A-1.5D DCN 280-042-32A-1.5D DCN 290-044-32A-1.5D DCN 300-045-32A-1.5D DCN 310-047-32A-1.5D DCN 320-048-32A-1.5D

L4 dh6 D3

Dk7 L

D min(1)

D max

Po. Size

6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 14.00 14.50 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00 25.00 26.00 27.00 28.00 29.00 30.00 31.00 32.00

6.40 6.90 7.40 7.90 8.40 8.90 9.40 9.90 10.40 10.90 11.40 11.90 12.40 12.90 13.40 13.90 14.40 14.90 15.90 16.90 17.90 18.90 19.90 20.90 21.90 22.90 23.90 24.90 25.90 26.90 27.90 28.90 29.90 30.90 31.90 32.90

9.0 10.0 11.0 11.0 12.0 13.0 14.0 14.0 15.0 16.0 17.0 17.0 18.0 19.0 20.0 20.0 21.0 22.0 23.0 24.0 26.0 27.0 29.0 30.0 32.0 33.0 35.0 36.0 38.0 39.0 41.0 42.0 44.0 45.0 47.0 48.0

12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00

16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00

23.0 24.1 25.1 25.9 27.9 28.2 29.3 30.1 31.2 32.0 33.1 33.9 35.0 35.8 37.1 37.9 41.1 41.9 46.2 49.3 52.4 55.5 58.5 61.6 64.7 67.8 70.9 73.9 77.0 80.1 83.1 86.2 89.3 92.4 95.5 98.5

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

6.0 6.5 7.0 7.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0

• For user guide and cutting conditions, see pages 490 (1) Do not mount smaller drilling heads other than the specified range of the drill body For inserts, see pages: FCP (486) • HCP-IQ (483) • ICK (484) • ICK-2M (485) • ICM (484) • ICP (484) • ICP-2M (485) • ICG (487)

472

ISCAR

K DCN 6-9.99-Y K DCN 6-9.99-Y K DCN 6-9.99 K DCN 6-9.99 K DCN 6-9.99 K DCN 6-9.99 K DCN 6-9.99 K DCN 6-9.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 18-21.99 K DCN 18-21.99 K DCN 18-21.99 K DCN 18-21.99 K DCN 22-26.99 K DCN 22-26.99 K DCN 22-26.99 K DCN 22-26.99 K DCN 22-26.99 K DCN 27-32.99 K DCN 27-32.99 K DCN 27-32.99 K DCN 27-32.99 K DCN 27-32.99 K DCN 27-32.99

Indexable Head Drills with Coolant Holes and a Cylindrical Shank, Drilling Depth 1.5xD

Designation DCN 060-009-12R-1.5D DCN 065-010-12R-1.5D DCN 070-011-12R-1.5D DCN 075-011-12R-1.5D DCN 080-012-12R-1.5D DCN 085-013-12R-1.5D DCN 090-014-12R-1.5D DCN 095-014-12R-1.5D DCN 100-015-16R-1.5D DCN 105-016-16R-1.5D DCN 110-017-16R-1.5D DCN 115-017-16R-1.5D DCN 120-018-16R-1.5D DCN 125-019-16R-1.5D DCN 130-020-16R-1.5D DCN 135-020-16R-1.5D DCN 140-021-16R-1.5D DCN 145-022-16R-1.5D DCN 150-023-20R-1.5D DCN 160-024-20R-1.5D DCN 170-026-20R-1.5D DCN 180-027-25R-1.5D DCN 190-029-25R-1.5D DCN 200-030-25R-1.5D DCN 210-032-25R-1.5D DCN 220-033-25R-1.5D DCN 230-035-32R-1.5D DCN 240-036-32R-1.5D DCN 250-038-32R-1.5D DCN 260-039-32R-1.5D DCN 270-041-32R-1.5D DCN 280-042-32R-1.5D DCN 290-044-32R-1.5D DCN 300-045-32R-1.5D DCN 310-047-32R-1.5D DCN 320-048-32R-1.5D

L4 dh6 D3

Dk7 L

D min(1)

D max

Po. Size

9.0 10.0 11.0 11.0 12.0 13.0 14.0 14.0 15.0 16.0 17.0 17.0 18.0 19.0 20.0 20.0 21.0 22.0 23.0 24.0 26.0 27.0 29.0 30.0 32.0 33.0 35.0 36.0 38.0 39.0 41.0 42.0 44.0 45.0 47.0 48.0

23.0 24.1 25.1 25.9 27.9 28.2 29.3 30.1 31.2 32.0 33.1 33.9 35.0 35.8 37.1 37.9 41.1 41.9 46.2 49.3 52.4 55.5 58.5 61.6 64.7 67.8 70.9 74.0 77.0 80.1 83.1 86.2 89.3 92.4 95.5 98.5

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

6.0 6.5 7.0 7.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0

INDEXABLE DRILLS

DCN R-1.5D

473

INDEXABLE DRILLS

DCN A-3D

Designation DCN 060-018-12A-3D DCN 065-020-12A-3D DCN 070-021-12A-3D DCN 075-023-12A-3D DCN 080-024-12A-3D DCN 085-025-12A-3D DCN 090-027-12A-3D DCN 095-029-12A-3D DCN 100-030-16A-3D DCN 105-032-16A-3D DCN 110-033-16A-3D DCN 115-035-16A-3D DCN 120-036-16A-3D DCN 125-037-16A-3D DCN 130-039-16A-3D DCN 135-041-16A-3D DCN 140-042-16A-3D DCN 145-044-16A-3D DCN 150-045-20A-3D DCN 160-048-20A-3D DCN 170-051-20A-3D DCN 180-054-25A-3D DCN 190-057-25A-3D DCN 200-060-25A-3D DCN 210-063-25A-3D DCN 220-066-25A-3D DCN 230-069-32A-3D DCN 240-072-32A-3D DCN 250-075-32A-3D DCN 260-078-32A-3D DCN 270-081-32A-3D DCN 280-084-32A-3D DCN 290-087-32A-3D DCN 300-090-32A-3D DCN 310-093-32A-3D DCN 320-096-32A-3D

Indexable Head Drills with Coolant Holes and One Flat Shank, Drilling Depth 3xD

dh6

Dk7

D min(1)

D max

Po. Size

18.0 20.0 21.0 23.0 24.0 25.0 27.0 29.0 30.0 32.0 33.0 35.0 36.0 37.0 39.0 41.0 42.0 44.0 45.0 48.0 51.0 54.0 57.0 60.0 63.0 66.0 69.0 72.0 75.0 78.0 81.0 84.0 87.0 90.0 93.0 96.0

32.0 33.8 35.6 37.1 39.4 40.9 42.8 44.3 46.2 47.7 49.6 51.1 53.0 54.5 56.6 58.1 62.1 63.6 68.7 73.3 77.9 82.5 87.0 91.6 96.2 100.8 105.4 110.0 114.5 119.0 123.7 128.2 132.8 137.4 142.0 146.5

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

6.0 6.5 7.0 7.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0

• For user guide and cutting conditions, see pages 490 (1) Do not mount smaller drilling heads other than the specified range of the drill body For inserts, see pages: HCP-IQ (483) • ICP (484) • ICM (484) • ICK (484) • ICP-2M (485) • ICK-2M (485) • FCP (486) • ICG (487)

474

ISCAR

Designation DCN 060-018-12R-3D DCN 065-020-12R-3D DCN 070-021-12R-3D DCN 075-023-12R-3D DCN 080-024-12R-3D DCN 085-025-12R-3D DCN 090-027-12R-3D DCN 095-029-12R-3D DCN 100-030-16R-3D DCN 105-032-16R-3D DCN 110-033-16R-3D DCN 115-035-16R-3D DCN 120-036-16R-3D DCN 125-037-16R-3D DCN 130-039-16R-3D DCN 135-041-16R-3D DCN 140-042-16R-3D DCN 145-044-16R-3D DCN 150-045-20R-3D DCN 160-048-20R-3D DCN 170-051-20R-3D DCN 180-054-25R-3D DCN 190-057-25R-3D DCN 200-060-25R-3D DCN 210-063-25R-3D DCN 220-066-25R-3D DCN 230-069-32R-3D DCN 240-072-32R-3D DCN 250-075-32R-3D DCN 260-078-32R-3D DCN 270-081-32R-3D DCN 280-084-32R-3D DCN 290-087-32R-3D DCN 300-090-32R-3D DCN 310-093-32R-3D DCN 320-096-32R-3D

Indexable Head Drills with Coolant Holes and a Cylindrical Shank, Drilling Depth 3xD

dh6

Dk7

D min(1)

D max

Po. Size

18.0 20.0 21.0 23.0 24.0 25.0 27.0 29.0 30.0 32.0 33.0 35.0 36.0 37.0 39.0 41.0 42.0 44.0 45.0 48.0 51.0 54.0 57.0 60.0 63.0 66.0 69.0 72.0 75.0 78.0 81.0 84.0 87.0 90.0 93.0 96.0

32.0 33.8 35.6 37.1 39.4 40.9 42.8 44.3 46.2 47.7 49.6 51.1 53.0 54.5 56.6 58.1 62.1 63.6 68.7 73.3 77.9 82.5 87.0 91.6 96.2 100.8 105.4 110.0 114.5 119.0 123.7 128.2 132.8 137.4 142.0 146.5

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

6.0 6.5 7.0 7.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0

INDEXABLE DRILLS

DCN R-3D

475

INDEXABLE DRILLS

DCNS-3D

Designation DCNS 075-022-080B-3D DCNS 080-024-080B-3D DCNS 085-025-090B-3D DCNS 090-027-090B-3D DCNS 095-029-100B-3D DCNS 100-030-100B-3D DCNS 105-032-110B-3D DCNS 110-033-110B-3D DCNS 115-035-120B-3D DCNS 120-036-120B-3D DCNS 125-037-130B-3D DCNS 130-039-130B-3D DCNS 135-041-140B-3D DCNS 140-042-140B-3D DCNS 145-044-150B-3D DCNS 150-045-150B-3D DCNS 160-048-160B-3D DCNS 170-051-170B-3D DCNS 180-054-180B-3D DCNS 190-057-190B-3D DCNS 200-060-200B-3D DCNS 210-063-210B-3D DCNS 220-066-220B-3D DCNS 230-069-230B-3D DCNS 240-072-240B-3D DCNS 250-075-250B-3D

Indexable Head Drills without a Flange and One Flat Shank, Drilling Depth 3xD, Suitable for Chamfering Holders

dh6

Dk7 L

D min(1)

D max

Po. Size

7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 14.00 14.50 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00 25.00

7.90 8.40 8.90 9.40 9.90 10.40 10.90 11.40 11.90 12.40 12.90 13.40 13.90 14.40 14.90 15.90 16.90 17.90 18.90 19.90 20.90 21.90 22.90 23.90 24.90 25.90

22.5 24.0 25.5 27.0 28.5 30.0 31.5 33.0 34.5 36.0 37.5 39.0 40.5 42.0 43.5 45.0 48.0 51.0 54.0 57.0 60.0 63.0 66.0 69.0 72.0 75.0

8.00 8.00 9.00 9.00 10.00 10.00 11.00 11.00 12.00 12.00 13.00 13.00 14.00 14.00 15.00 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00 25.00

34.2 34.7 36.9 38.8 40.3 45.2 46.7 48.6 50.1 52.0 53.5 55.6 57.1 59.2 60.7 62.7 69.7 71.9 75.5 78.6 88.1 90.7 94.3 97.8 101.4 105.0

36.0 36.0 36.0 36.0 36.0 41.0 41.0 41.0 41.0 41.0 46.0 47.0 43.0 44.0 45.0 45.0 48.0 48.0 48.0 54.0 54.0 60.0 60.0 60.0 60.0 60.0

7.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0

476

ISCAR

K DCN 6-9.99 K DCN 6-9.99 K DCN 6-9.99 K DCN 6-9.99 K DCN 6-9.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 18-21.99 K DCN 18-21.99 K DCN 18-21.99 K DCN 18-21.99 K DCN 22-26.99 K DCN 22-26.99 K DCN 22-26.99 K DCN 22-26.99

Designation DCNS 075-037-080B-5D DCNS 080-040-080B-5D DCNS 085-042-090B-5D DCNS 090-045-090B-5D DCNS 095-048-100B-5D DCNS 100-050-100B-5D DCNS 105-053-110B-5D DCNS 110-055-110B-5D DCNS 115-058-120B-5D DCNS 120-060-120B-5D DCNS 125-062-130B-5D DCNS 130-065-130B-5D DCNS 135-068-140B-5D DCNS 140-070-140B-5D DCNS 145-073-150B-5D DCNS 150-075-150B-5D DCNS 160-080-160B-5D DCNS 170-085-170B-5D DCNS 180-090-180B-5D DCNS 190-095-190B-5D DCNS 200-100-200B-5D DCNS 210-105-210B-5D DCNS 220-110-220B-5D DCNS 230-115-230B-5D DCNS 240-120-240B-5D DCNS 250-125-250B-5D

Indexable Head Drills without a Flange and One Flat Shank, Drilling Depth 5xD, Suitable for Chamfering Holders

dh6

Dk7 L

D min(1)

D max

Po. Size

7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 14.00 14.50 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00 25.00

7.90 8.40 8.90 9.40 9.90 10.40 10.90 11.40 11.90 12.40 12.90 13.40 13.90 14.40 14.90 15.90 16.90 17.90 18.90 19.90 20.90 21.90 22.90 23.90 24.90 25.90

37.5 40.0 42.5 45.0 47.5 50.0 52.5 55.0 57.5 60.0 62.5 65.0 67.5 70.0 72.5 75.0 80.0 85.0 90.0 95.0 100.0 105.0 110.0 115.0 120.0 125.0

8.00 8.00 9.00 9.00 10.00 10.00 11.00 11.00 12.00 12.00 13.00 13.00 14.00 14.00 15.00 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00 25.00

49.2 56.4 53.9 56.8 59.3 65.2 67.7 70.6 73.1 76.0 78.5 81.6 84.1 87.2 89.7 92.7 101.7 105.9 111.5 116.6 128.1 132.7 138.3 143.8 149.4 155.0

36.0 36.0 36.0 36.0 36.0 41.0 41.0 41.0 41.0 41.0 46.0 47.0 43.0 44.0 45.0 45.0 48.0 48.0 48.0 54.0 54.0 60.0 60.0 60.0 60.0 60.0

7.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0

INDEXABLE DRILLS

DCNS-5D

477

INDEXABLE DRILLS

DCN A-5D

Indexable Head Drills with Coolant Holes and One Flat Shank, Drilling Depth 5xD

Designation DCN 060-030-12A-5D DCN 065-033-12A-5D DCN 070-035-12A-5D DCN 075-038-12A-5D DCN 080-040-12A-5D DCN 085-042-12A-5D DCN 090-045-12A-5D DCN 095-048-12A-5D DCN 100-050-16A-5D DCN 105-053-16A-5D DCN 110-055-16A-5D DCN 115-058-16A-5D DCN 120-060-16A-5D DCN 125-062-16A-5D DCN 130-065-16A-5D DCN 135-068-16A-5D DCN 140-070-16A-5D DCN 145-073-16A-5D DCN 150-075-20A-5D DCN 160-080-20A-5D DCN 170-085-20A-5D DCN 180-090-25A-5D DCN 190-095-25A-5D DCN 200-100-25A-5D DCN 210-105-25A-5D DCN 220-110-25A-5D DCN 230-115-32A-5D DCN 240-120-32A-5D DCN 250-125-32A-5D DCN 260-130-32A-5D DCN 270-135-32A-5D DCN 280-140-32A-5D DCN 290-145-32A-5D DCN 300-150-32A-5D DCN 310-155-32A-5D DCN 320-160-32A-5D

L4 dh6 D3

Dk7 L

D min(1)

D max

Po. Size

30.0 33.0 35.0 38.0 40.0 42.5 45.0 48.0 50.0 53.0 55.0 58.0 60.0 62.0 65.0 68.0 70.0 73.0 75.0 80.0 85.0 90.0 95.0 100.0 105.0 110.0 115.0 120.0 125.0 130.0 135.0 140.0 145.0 150.0 155.0 160.0

44.0 46.8 49.6 52.1 55.4 57.9 60.8 63.3 66.2 68.7 71.6 74.1 77.0 79.5 82.6 85.1 90.2 92.7 98.7 105.3 111.9 118.5 125.0 131.6 138.2 144.8 151.4 158.0 164.5 171.0 177.7 184.2 190.8 197.4 204.0 210.5

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

6.0 6.5 7.0 7.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0

478

ISCAR

Indexable Head Drills with Coolant Holes and Cylindrical Shanks, Drilling Depth 5xD

Designation DCN 060-030-12R-5D DCN 065-033-12R-5D DCN 070-035-12R-5D DCN 075-038-12R-5D DCN 080-040-12R-5D DCN 085-042-12R-5D DCN 090-045-12R-5D DCN 095-048-12R-5D DCN 100-050-16R-5D DCN 105-053-16R-5D DCN 110-055-16R-5D DCN 115-058-16R-5D DCN 120-060-16R-5D DCN 125-062-16R-5D DCN 130-065-16R-5D DCN 135-068-16R-5D DCN 140-070-16R-5D DCN 145-073-16R-5D DCN 150-075-20R-5D DCN 160-080-20R-5D DCN 170-085-20R-5D DCN 180-090-25R-5D DCN 190-095-25R-5D DCN 200-100-25R-5D DCN 210-105-25R-5D DCN 220-110-25R-5D DCN 230-115-32R-5D DCN 240-120-32R-5D DCN 250-125-32R-5D DCN 260-130-32R-5D DCN 270-135-32R-5D DCN 280-140-32R-5D DCN 290-145-32R-5D DCN 300-150-32R-5D DCN 310-155-32R-5D DCN 320-160-32R-5D

L4 dh6 D3

Dk7 L

D min(1)

D max

Po. Size

30.0 33.0 35.0 38.0 40.0 42.0 45.0 48.0 50.0 53.0 55.0 58.0 60.0 62.0 65.0 68.0 70.0 73.0 75.0 80.0 85.0 90.0 95.0 100.0 105.0 110.0 115.0 120.0 125.0 130.0 135.0 140.0 145.0 150.0 155.0 160.0

44.0 46.8 49.6 52.1 55.4 57.9 60.8 63.3 66.2 68.7 71.6 74.1 77.0 79.5 82.6 85.1 90.2 92.7 98.7 105.3 111.9 118.5 125.0 131.6 138.2 144.8 151.4 158.0 164.5 171.0 177.7 184.2 190.8 197.4 204.0 210.5

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

6.0 6.5 7.0 7.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0

INDEXABLE DRILLS

DCN R-5D

479

INDEXABLE DRILLS

DCN A-8D

Indexable Head Drills with Coolant Holes and One Flat Shank, Drilling Depth 8xD

Designation DCN 060-048-12A-8D DCN 065-052-12A-8D DCN 070-056-12A-8D DCN 075-060-12A-8D DCN 080-064-12A-8D DCN 085-068-12A-8D DCN 090-072-12A-8D DCN 095-076-12A-8D DCN 100-080-16A-8D DCN 105-084-16A-8D DCN 110-088-16A-8D DCN 115-092-16A-8D DCN 120-096-16A-8D DCN 125-100-16A-8D DCN 130-104-16A-8D DCN 135-108-16A-8D DCN 140-112-16A-8D DCN 145-116-16A-8D DCN 150-120-20A-8D DCN 160-128-20A-8D DCN 170-136-20A-8D DCN 180-144-25A-8D DCN 190-152-25A-8D DCN 200-160-25A-8D DCN 210-168-25A-8D DCN 220-176-25A-8D DCN 230-184-32A-8D DCN 240-192-32A-8D DCN 250-200-32A-8D DCN 260-208-32A-8D DCN 270-216-32A-8D DCN 280-224-32A-8D DCN 290-232-32A-8D DCN 300-240-32A-8D DCN 310-248-32A-8D DCN 320-256-32A-8D

dh6 D3

Dk7 L

D min(1)

D max

Po. Size

48.0 52.0 56.0 60.0 64.0 68.0 72.0 76.0 80.0 84.0 88.0 92.0 96.0 100.0 104.0 108.0 112.0 116.0 120.0 128.0 136.0 144.0 152.0 160.0 168.0 176.0 184.0 192.0 200.0 208.0 216.0 224.0 232.0 240.0 248.0 256.0

62.0 66.3 70.6 74.6 79.4 83.4 87.8 91.8 96.2 100.2 104.6 108.6 113.0 117.0 121.6 125.6 132.1 136.2 143.7 153.3 162.9 172.5 182.0 191.6 201.2 210.8 220.4 230.0 239.5 249.3 258.6 268.2 277.8 287.4 297.0 306.5

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

6.0 6.5 7.0 7.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0

• Prior to using the 8xD drill, it is recommended to drill a pre-hole by using a DCN 1.5xD drill or a centering drill. It is not required if HCP drilling head is used • For user guide and cutting conditions, see pages 490 (1) Do not mount smaller drilling heads other than the specified range of the drill body For inserts, see pages: FCP (486) • HCP-IQ (483) • ICK (484) • ICK-2M (485) • ICM (484) • ICP (484) • ICP-2M (485) • ICG (487)

480

ISCAR

Indexable Head Drills with Coolant Holes and a Cylindrical Shank, Drilling Depth 8xD

Designation DCN 060-048-12R-8D DCN 065-052-12R-8D DCN 070-056-12R-8D DCN 075-060-12R-8D DCN 080-064-12R-8D DCN 085-068-12R-8D DCN 090-072-12R-8D DCN 095-076-12R-8D DCN 100-080-16R-8D DCN 105-084-16R-8D DCN 110-088-16R-8D DCN 115-092-16R-8D DCN 120-096-16R-8D DCN 125-100-16R-8D DCN 130-104-16R-8D DCN 135-108-16R-8D DCN 140-112-16R-8D DCN 145-116-16R-8D DCN 150-120-20R-8D DCN 160-128-20R-8D DCN 170-136-20R-8D DCN 180-144-25R-8D DCN 190-152-25R-8D DCN 200-160-25R-8D DCN 210-168-25R-8D DCN 220-176-25R-8D DCN 230-184-32R-8D DCN 240-192-32R-8D DCN 250-200-32R-8D DCN 260-208-32R-8D DCN 270-216-32R-8D DCN 280-224-32R-8D DCN 290-232-32R-8D DCN 300-240-32R-8D DCN 310-248-32R-8D DCN 320-256-32R-8D

dh6 D3

Dk7 L

D min(1)

D max

Po. Size

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

6.0 6.5 7.0 7.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0

INDEXABLE DRILLS

DCN R-8D

481

INDEXABLE DRILLS

DCN R-12D

Designation DCN 080-096-12R-12D DCN 085-102-12R-12D DCN 090-108-12R-12D DCN 095-114-12R-12D DCN 100-120-16R-12D DCN 105-126-16R-12D DCN 110-132-16R-12D DCN 115-138-16R-12D DCN 120-144-16R-12D DCN 125-150-16R-12D DCN 130-156-16R-12D DCN 135-162-16R-12D DCN 140-168-16R-12D DCN 145-174-16R-12D DCN 150-180-20R-12D DCN 160-192-20R-12D DCN 170-204-20R-12D DCN 180-216-25R-12D DCN 190-228-25R-12D DCN 200-240-25R-12D DCN 210-252-25R-12D DCN 220-264-25R-12D DCN 230-276-32R-12D DCN 240-288-32R-12D DCN 250-300-32R-12D DCN 260-312-32R-12D DCN 270-324-32R-12D DCN 280-336-32R-12D DCN 290-348-32R-12D DCN 300-360-32R-12D DCN 310-372-32R-12D DCN 320-384-32R-12D

Indexable Head Drills with Coolant Holes and a Cylindrical Shank, Drilling Depth 12xD

Dk7

dh6 D3 L

D min(1)

D max

Po. Size

8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 14.00 14.50 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00 25.00 26.00 27.00 28.00 29.00 30.00 31.00 32.00

8.40 8.90 9.40 9.90 10.40 10.90 11.40 11.90 12.40 12.90 13.40 13.90 14.40 14.90 15.90 16.90 17.90 18.90 19.90 20.90 21.90 22.90 23.90 24.90 25.90 26.90 27.90 28.90 29.90 30.90 31.90 32.90

96.0 102.0 108.0 114.0 120.0 126.0 132.0 138.0 144.0 150.0 156.0 162.0 168.0 174.0 180.0 192.0 204.0 216.0 228.0 240.0 252.0 264.0 276.0 288.0 300.0 312.0 324.0 336.0 348.0 360.0 372.0 384.0

12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00

16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00

111.4 117.4 123.8 129.8 136.2 142.2 148.6 154.6 161.0 167.0 173.6 179.0 188.0 194.0 210.0 217.3 230.9 244.5 258.0 271.6 285.2 298.8 302.4 326.0 339.5 353.1 366.7 380.2 393.8 407.4 421.0 434.5

45.0 45.0 45.0 45.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0

K DCN 6-9.99 K DCN 6-9.99 K DCN 6-9.99 K DCN 6-9.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 18-21.99 K DCN 18-21.99 K DCN 18-21.99 K DCN 18-21.99 K DCN 22-26.99 K DCN 22-26.99 K DCN 22-26.99 K DCN 22-26.99 K DCN 27-32.99 K DCN 27-32.99 K DCN 27-32.99 K DCN 27-32.99 K DCN 27-32.99 K DCN 27-32.99 K DCN 27-32.99

• Prior to using the 12xD drill, it is recommended to drill a pre-hole by using a DCN 1.5xD drill or a centering drill. The HCP drilling head may eliminate the need for a pre-hole • For user guide and cutting conditions, see pages 490 (1) Do not mount smaller drilling heads other than the specified range of the drill body For inserts, see pages: FCP (486) • HCP-IQ (483) • ICK (484) • ICK-2M (485) • ICM (484) • ICP (484) • ICP-2M (485) • ICG (487)

1.5xD 3xD

5xD

8xD

Standard Tools

482

ISCAR

12xD

Exchangeable DCN Drill Self-Centering Heads for Alloy Steel and Cast Iron

h1 S

Designation

HCP…-IQ

D(1)

Po. Size

IC908

Dimensions

6.00-6.40 6.50-6.90 7.30-7.90 8.00-8.90 9.00-9.90 10.00-10.90 11.00-11.90 12.00-12.90 13.00-13.90 14.00-14.90 15.00-15.90 16.00-16.90 17.00-17.90 18.00-18.90 19.00-19.90 20.00-20.90 21.00-21.90 22.00-22.90 23.00-23.90 24.00-24.90 25.00-25.90 26.00-26.90 27.00-27.90 28.00-28.90 29.00-29.90 30.00-30.90 31.00-31.90 32.00-32.90

4.00 4.30 4.60 5.40 5.80 6.20 6.60 7.00 7.60 8.15 8.73 9.30 9.90 10.50 11.00 11.60 12.18 12.76 13.33 13.90 14.50 15.07 15.65 16.22 16.80 17.38 17.96 18.54

2.4 2.6 2.8 3.2 3.6 3.5 3.9 3.8 4.1 4.5 4.9 5.4 5.3 5.8 6.3 6.8 7.2 7.6 7.9 8.3 8.5 9.1 9.5 9.8 10.2 10.5 11 11.2

0.5 0.5 0.6 0.7 0.8 0.8 0.9 0.9 1.0 1.1 1.2 1.1 1.5 1.4 1.3 1.0 1.2 1.2 1.3 1.4 1.1 1.0 1.1 1.1 1.1 1.2 1.2 1.3

6.0 6.5 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0

• • • • • • • • • • • • • • • • • • • • • • • • • • • •

INDEXABLE DRILLS

30°

HCP-IQ

The 6.0-25.9 mm drilling heads are available in increments of 0.1 mm, and in increments of 0.5 mm for 26 mm and larger size drilling heads. • Ordering example for the HCP 10.3 mm drilling head: HCP 103-IQ For tools, see pages: DCN A-1.5D (472) • DCN R-1.5D (473) • DCN A-3D (474) • DCN R-3D (475) • DCNS-3D (476) • DCN A-5D (478) • DCN R-5D (479) • DCNS-5D (477) • DCN A-8D (480) • DCN R-8D (481) • DCN R-12D (482) • MNC (488) • MNCNT-T2 (655)

(1)

483

Exchangeable DCN Drill Heads

140º

Designation

ICP ... ICM ... ICK ...

D(1)

Pocket Size

6.0-6.4 6.5-6.9 7.0-7.9 8.0-8.9 9.0-9.9 10.0-10.9 11.0-11.9 12.0-12.9 13.0-13.9 14.0-14.9 15.0-15.9 16.0-16.9 17.0-17.9 18.0-18.9 19.0-19.9 20.0-20.9 21.0-21.9 22.0-22.9 23.0-23.9 24.0-24.9 25.0-25.9 26.00-26.9 27.00-27.9 28.00-28.9 29.00-29.9 30.00-30.9 31.00-31.9 32.00-32.9

4.00 4.30 4.60 5.40 5.80 6.20 6.60 7.00 7.60 8.15 8.73 9.30 9.90 10.50 11.00 11.60 12.20 12.80 13.40 14.00 14.50 15.30 16.20 17.00 17.90 18.70 19.60 20.40

6.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0

• • • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • •

ICP for use on carbon and alloy steel (ISO P). The drill head has a honed cutting edge ICM for use on stainless and high temperature alloys (ISO M). The drill head features a T-land on the cutting edge ICK for use on cast iron (ISO K). The drill head is produced with a ground chamfer and a honed cutting edge IC907 is available for several ICM and ICK drilling heads (1) Drilling heads are available in increments of 0.1 mm For tools, see pages: DCN A-1.5D (472) • DCN R-1.5D (473) • DCN A-3D (474) • DCN R-3D (475) • DCNS-3D (476) • DCN A-5D (478) • DCN R-5D (479) • DCNS-5D (477) • DCN A-8D (480) • DCN R-8D (481) • DCN R-12D (482) • MNC (488) • MNCNT-T2 (655)

484

ISCAR

IC907

IC908

INDEXABLE DRILLS

ICP\ICM\ICK

• • • • • • • • • • • • • • • • • • •

Double Margin Drilling Heads for DCN Drills for High Surface Finish

140º

Designation

ICP-2M... ICK-2M...

D(1)

Pocket Size

IC908

Dimensions

6.0-6.4 6.5-6.9 7.00-7.90 8.00-8.90 9.00-9.90 10.00-10.90 11.00-11.90 12.00-12.90 13.00-13.90 14.00-14.90 15.00-15.90 16.00-16.90 17.00-17.90 18.00-18.90 19.00-19.90 20.00-20.90 21.00-21.90 22.00-22.90 23.00-23.90 24.00-24.90 25.00-25.90

4.00 4.30 4.60 5.40 5.80 6.20 6.60 7.00 7.60 8.15 8.73 9.30 9.90 10.50 11.00 11.60 12.20 12.80 13.40 14.00 14.50

6.0 6.5 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0

• • • • • • • • • • • • • • • • • • • • •

• ICP for use on carbon and alloy steel (ISO P). The drill head has a honed cutting edge • ICK for use on cast iron (ISO K). The drill head is produced with a ground chamfer and a honed cutting edge • Can provide high surface finish of up to 1.6 Ra; hole cylindricity and straightness of up to 0.05 mm • Ordering example for the ICP 13.3 mm drilling head: ICP 133-2M IC908 (1) Drilling heads are available in increments of 0.1 mm

INDEXABLE DRILLS

ICP-2M\ICK-2M

Additional Margin

For tools, see pages: DCN A-1.5D (472) • DCN R-1.5D (473) • DCN A-3D (474) • DCN R-3D (475) • DCNS-3D (476) • DCN A-5D (478) • DCN R-5D (479) • DCNS-5D (477) • DCN A-8D (480) • DCN R-8D (481) • DCN R-12D (482) • MNCNT-T2 (655)

485

Exchangeable Flat Bottom DCN Drill Heads for Steel and Cast Iron (ISO P and ISO K Materials)

D2 D

Dimensions

Designation

FCP…

D(1)

Po. Size

IC908

INDEXABLE DRILLS

30°

FCP

6.00-6.40 6.50-6.90 7.00-7.40 7.50-7.90 8.00-8.90 9.00-9.90 10.00-10.90 11.00-11.90 12.00-12.90 13.00-13.90 14.00-14.90 15.00-15.90 16.00-16.90 17.00-17.90 18.00-18.90 19.00-19.90 20.00-20.90 21.00-21.90 22.00-22.90 23.00-23.90 24.00-24.90 25.00-25.90 26.00-26.90 27.00-27.90 28.00-28.90 29.00-29.90 30.00-30.90 31.00-31.90 32.00-32.90

1.15 1.54 1.54 1.54 2.44 2.55 2.89 2.98 3.13 3.52 3.81 4.24 4.06 4.14 4.16 4.25 6.56 6.92 7.13 7.42 7.45 7.54 8.00 8.10 8.80 9.00 9.10 9.10 9.80

2.80 3.00 3.30 3.70 4.00 4.20 4.40 4.60 4.80 5.10 5.50 5.93 6.30 6.60 6.88 7.20 8.20 8.60 8.90 9.30 9.70 10.10 9.70 11.00 11.00 12.00 12.00 12.00 13.00

0.21 0.28 0.28 0.28 0.39 0.41 0.47 0.54 0.56 0.58 0.61 0.65 0.69 0.70 0.72 0.74 1.07 1.09 1.11 1.13 1.16 1.20 1.30 1.40 1.50 1.50 1.50 1.50 1.60

0.4 0.4 0.4 0.4 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

6.0 6.5 7.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0

• • • • • • • • • • • • • • • • • • • • • • • • • • • • •

(1) The drilling heads are available in increments of 0.1 mm for the 8.0-25.9 diameters and in increments of 0.5 mm for the 26.0 mm and larger • Ordering example for FCP 10.3 mm drilling head: FCP 103 For tools, see pages: DCN A-1.5D (472) • DCN A-3D (474) • DCN A-5D (478) • DCN A-8D (480) • DCN R-1.5D (473) • DCN R-12D (482) • DCN R-3D (475) • DCN R-5D (479) • DCN R-8D (481) • DCNS-3D (476) • DCNS-5D (477)

486

ISCAR

Exchangeable Chip Splitting Drill Heads for Stainless and Alloyed Steel

130°

Designation ICG 120 ICG 125 ICG 130 ICG 135 ICG 140 ICG 142 ICG 145 ICG 150 ICG 155 ICG 160 ICG 163 ICG 165 ICG 170 ICG 175 ICG 177 ICG 180 ICG 185 ICG 190 ICG 193 ICG 195 ICG 200 ICG 203 ICG 205 ICG 210 ICG 215 ICG 220 ICG 225 ICG 230 ICG 235 ICG 240 ICG 245 ICG 250 ICG 253 ICG 257 ICG 259

Po. Size

IC908

Dimensions

12.00 12.50 13.00 13.50 14.00 14.20 14.50 15.00 15.50 16.00 16.30 16.50 17.00 17.50 17.70 18.00 18.50 19.00 19.30 19.50 20.00 20.30 20.50 21.00 21.50 22.00 22.50 23.00 23.50 24.00 24.50 25.00 25.30 25.70 25.90

6.70 6.70 7.30 7.30 7.85 7.85 7.85 8.43 8.43 9.00 9.00 9.00 9.60 9.60 9.60 10.20 10.20 10.70 10.70 10.70 11.20 11.20 11.20 11.78 11.78 12.36 12.36 12.93 12.93 13.50 13.50 14.10 14.10 14.10 14.10

12.0 12.0 13.0 13.0 14.0 14.0 14.0 15.0 15.0 16.0 16.0 16.0 17.0 17.0 17.0 18.0 18.0 19.0 19.0 19.0 20.0 20.0 20.0 21.0 21.0 22.0 22.0 23.0 23.0 24.0 24.0 25.0 25.0 25.0 25.0

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

INDEXABLE DRILLS

ICG

487

INDEXABLE DRILLS

Large Diameter Indexable Drills with a Pilot Drilling Head and One Flat Shank, Drilling Depth 5xD

Designation MNC 260-130 MNC 265-132 MNC 270-135 MNC 280-140 MNC 290-145 MNC 295-148 MNC 300-150 MNC 310-155 MNC 320-160 MNC 330-165 MNC 340-170 MNC 350-175 MNC 360-180 MNC 370-185 MNC 375-188 MNC 380-190 MNC 390-195 MNC 400-200 MNC 405-203 MNC 410-205 MNC 420-210 MNC 430-215 MNC 440-220 MNC 450-225 MNC 460-230 MNC 470-235 MNC 480-240 MNC 490-245 MNC 500-250

MNC

A32-150-06-5D A32-155-06-5D A32-160-06-5D A32-170-06-5D A32-160-07-5D A32-165-07-5D A32-165-07-5D A32-175-07-5D A32-185-07-5D A32-175-09-5D A32-180-09-5D A32-189-09-5D A32-190-10-5D A32-200-10-5D A32-205-10-5D A40-209-10-5D A40-215-10-5D A40-225-10-5D A40-235-10-5D A40-239-10-5D A40-249-10-5D A40-259-10-5D A40-210-12-5D A40-219-12-5D A40-229-12-5D A40-239-12-5D A40-249-12-5D A40-259-12-5D A40-269-12-5D

D D2

dh6 D3

Insert(1)

26.00 26.50 27.00 28.00 29.00 29.50 30.00 31.00 32.00 33.00 34.00 35.00 36.00 37.00 37.50 38.00 39.00 40.00 40.50 41.00 42.00 43.00 44.00 45.00 46.00 47.00 48.00 49.00 50.00

15.00 15.50 16.00 17.00 16.00 16.50 16.50 17.50 18.50 17.50 18.00 18.90 19.00 20.00 20.50 20.90 21.50 22.50 23.50 23.90 24.90 25.90 21.00 21.90 22.90 23.90 24.90 25.90 26.90

130.0 132.0 135.0 140.0 145.0 148.0 150.0 155.0 160.0 165.0 170.0 175.0 180.0 185.0 188.0 190.0 195.0 200.0 203.0 205.0 210.0 215.0 220.0 225.0 230.0 235.0 240.0 245.0 250.0

164.0 164.0 167.0 171.0 177.0 180.0 183.0 190.0 195.0 200.0 205.0 210.0 215.0 220.0 223.0 227.0 233.0 240.0 243.0 245.0 250.0 258.0 259.0 264.0 269.0 275.0 279.0 286.0 291.0

60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0

2.95 3.05 3.10 3.25 3.10 3.20 3.20 3.35 3.50 3.65 3.70 3.85 3.85 4.00 4.10 4.15 4.25 4.40 4.55 4.65 4.75 5.00 5.15 5.35 5.50 5.65 7.75 6.00 6.10

32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00

SOGX 060304-W SOGX 060304-W SOGX 060304-W SOGX 060304-W SOGX 070305-W SOGX 070305-W SOGX 070305-W SOGX 070305-W SOGX 070305-W SOGT 09T306-W SOGT 09T306-W SOGT 09T306-W SOGT 100408-W SOGT 100408-W SOGT 100408-W SOGT 100408-W SOGT 100408-W SOGT 100408-W SOGT 100408-W SOGT 100408-W SOGT 100408-W SOGT 100408-W SOGT 120408-W SOGT 120408-W SOGT 120408-W SOGT 120408-W SOGT 120408-W SOGT 120408-W SOGT 120408-W

Insert 1(2) ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP ICP

• Hole tolerance: D+0.10/-0.05 in average conditions. However, it can be higher or lower according to machine and tooling conditions • Intermediate sizes are available on request • For user guide and cutting conditions, see pages 490, 498 (1) Outer insert (2) Central insert For inserts, see pages: HCP-IQ (483) • ICP (484) • SOGT-W (489) • SOGX-W (489) • ICG (487)

Spare Parts Designation MNC 260-130 MNC 265-132 MNC 270-135 MNC 280-140 MNC 290-145 MNC 295-148 MNC 300-150 MNC 310-155 MNC 320-160 MNC 330-165 MNC 340-170 MNC 350-175 MNC 360-180 MNC 370-185 MNC 375-188 MNC 380-190 MNC 390-195 MNC 400-200 MNC 405-203 MNC 410-205 MNC 420-210 MNC 430-215 MNC 440-220 MNC 450-225 MNC 460-230 MNC 470-235 MNC 480-240 MNC 490-245 MNC 500-250

488

ISCAR

SR 34-508/L SR 34-508/L SR 34-508/L SR 34-508/L SR 14-560 SR 14-560 SR 14-560 SR 14-560 SR 14-560 SR 34-506 SR 34-506 SR 34-506 SR 14-571 SR 14-571 SR 14-571 SR 14-571 SR 14-571 SR 14-571 SR 14-571 SR 14-571 SR 14-571 SR 14-571 SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S SR 14-544/S

T-7/51 T-7/51 T-7/51 T-7/51 T-8/53 T-8/53 T-8/53 T-8/53 T-8/53 BLD T09/M7-SW4 BLD T09/M7-SW4 BLD T09/M7-SW4 BLD T10/S7 BLD T10/S7 BLD T10/S7 BLD T10/S7 BLD T10/S7 BLD T10/S7 BLD T10/S7 BLD T10/S7 BLD T10/S7 BLD T10/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/S7

SW4-SD SW4-SD SW4-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD SW6-SD

K K K K K K K K K K K K K K K K K K K K K K K K K K K K K

MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC MNC

MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI MULTI

150 155 160 170 160 165 165 175 185 175 180 189 190 200 205 209 215 225 235 239 249 259 210 219 229 239 249 259 269

Precision Ground Inserts for MNC Drills with DT General Use Chipformer and a Wiper

Designation SOGX 050204-W SOGX 060304-W SOGX 070305-W

IC808

Dimensions

5.40 6.20 7.70

2.40 3.20 3.60

0.40 0.40 0.50

• • •

For tools, see pages: MNC (488)

INDEXABLE DRILLS

SOGX-W

SOGT-W

Precision Ground Inserts for MNC Drills with DT General Use Chipformer and a Wiper

Designation SOGT 09T306-W SOGT 100408-W SOGT 120408-W

IC808

Dimensions

9.00 9.80 12.70

3.81 4.30 4.76

0.60 0.80 0.80

• • •

For tools, see pages: MNC (488)

489

INDEXABLE DRILLS

USER GUIDE

Drilling Heads Ground gash

• SUMOCHAM features four different standard drill head geometries, designed for optimal performance and high reliability when used on various materials. • ICP for use on carbon and alloy steel (ISO P). The drill head has a honed cutting edge. • ICK for use on cast iron (ISO K). The drill head is produced with a ground chamfer and a honed cutting edge. • ICM for use on stainless and high temperature alloys (ISO M). The drill head features a T-land on the cutting edge. • The ICP, ICK and ICM drilling heads are available in 0.1 mm drilling diameter increments.

Ground flute

The drill head has ground flutes for smooth, uninterrupted chip flow and a ground gash for improved penetration. To prevent the insert from being pulled out during the drilling process, there is an axial stopper in the pocket. It is effective even after the clamping force has been lost (which may happen when the drill’s pocket wears out).

General Recommendations • SUMOCHAM drills can be used in any type of adaptation. However, concentric adaptation such as spring collets and hydraulic chucks are advantageous for better runout. When machining high temperature alloys or applying very high machining loads, it is advisable to use strong gripping adapters such as endmill holders, power or hydraulic chucks. • Dry drilling should not be performed under any circumstances. • Semi-synthetic or emulsion lubricants are recommended in order to extend tool life. • It is essential to use internal coolant in all SUMOCHAM applications. In the event of low coolant pressure or when used in a stationary application, adding an external coolant can improve tool life. • When only external coolant can be applied, it is recommended to drill into maximum depth of 2xD hole depth to diameter ratio. • When using M.Q.L. coolant, there is no need for special accessories. For smooth M.Q.L. coolant flow there is a spherical cavity on the rear side of the drill shank.

• There is a special plug with an internal thread for a coolant connection used on stationary machines that can be pressed into the cavity on the back end of the drill.

490

ISCAR

Shank Diameter 12 16 20 25 32

Plug

Internal Thread

DL-12 DL-16 DL-20 DL-25 DL-32

G 1/16 G 1/16 G 1/8 G 1/8 G 1/8

• Following is the recommended coolant flow rate and pressure.

• When drilling stainless steel or high temperature alloys using the ICM drilling head, it is highly recommended to apply high pressure oil or 7-10% mineral or vegetable based oil emulsion. Coolant Flow Rate (liter/min)

Minimum Coolant Pressure (bar)

rate

Drill Diameter D (mm)

• For optimal performance, it is recommended to adjust runout of outer points or chisel with a maximum of 0.02 mm. Large runout will influence drill performance tool life and hole quality. • No setup time is needed after indexing the SUMOCHAM drill head.

1 Pre-hole 0.5xD deep for centering

• SUMOCHAM drills can be used either on milling centers or lathe machines. • When using SUMOCHAM drill in stationary (lathe) applications, we recommend using the ISCAR GYRO device or eccenter sleeve to reduce misalignment. Misalignment will cause poor performance of the SUMOCHAM drill or even tool breakage.

2 Slow rotation and feed while entering to the pre-hole

0.5xD

INDEXABLE DRILLS

USER GUIDE

3 Maintain for 2-3 seconds and activate the cooling system

4 Continue drilling at recommended cutting conditions

0.5xD

• Prior to using 8xD or 12xD drills, it is recommended to drill a 0.5xD pre-hole using a short or centering drill. Enter the pre-hole at slow speed and feed until 2-5 mm from its bottom. Start the cooling system and increase rotation to recommended drilling speed. Hold for 2-3 seconds, then, continue at the recommended drilling feed.

491

INDEXABLE DRILLS

USER GUIDE

PreHole Adjustment PreHole Hole

ICP

ICK

HCP

FCP

ICP PreHole

ICK PreHole

HCP PreHole

FCP PreHole

ICP ICP

ICP

ICP PreHole

ICK PreHole

HCP PreHole

FCP PreHole

ICK ICK

ICK

ICP PreHole

ICK PreHole

HCP PreHole

FCP PreHole

HCP

ICP PreHole

ICK PreHole

HCP PreHole

FCP PreHole

FCP

HCP

FCP

Coolant Recommendations

Drilling Head Mounting Procedure

3 Up to (2xD)

4 Maximum Runout, Misalignment Max 0.02 mm

Max 0.02 mm

K DCN MULTI The optional K DCN MULTI key enables clamping all currently available SUMOCHAM drilling heads in a 6-26.9 mm diameter range.

492

ISCAR

New drilling head Indication of Drill Head Wear (1) (2)

Worn-out drilling head Power Restriction

Wear Limit

0.2-0.3 0.2-0.3

0.2-0.3

minal + 0.15 mm

0.2-0.3

nominal

P (1)

P (1) Px1.25 (2)

Px1.25

(2)

(1)

Px1.25 (2) Px1.25 (2)

minal - 0.03 mm

(1) (2)

INDEXABLE DRILLS

USER GUIDE

New drilling head Worn-out drilling head (1) New drilling head

(1) New drilling head (1) New (2) drilling head Worn-out drilling head (2) New drilling head drilling(2)head Worn-out Worn-out drilling head (2) Worn-out drilling headFinish Declines Surface (1)

Diameter Change Ø > D nominal + 0.15 mm Ø > D nominal + 0.15 Ø >mm D nominal + 0.15 mm Ø > D nominal + 0.15 mm D nominal D nominal D nominal D nominal Ø < D nominal - 0.03 mm Ø < D nominal - 0.03 Ø mm < D nominal - 0.03 mm Ø < D nominal - 0.03 mm

Ra Ra

Vibration Noise Drastically Increases

Drilling Limitations

✘✘✘

✘✘✘ ✘✘✘

493

INDEXABLE DRILLS

USER GUIDE

Material Groups

ISO

Material

Non-alloy steel and cast steel, free cutting steel

Annealed

420

125

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

>= 0.55 %C

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

Quenched and tempered

1000

300

High alloyed steel, cast steel, and tool steel Grey cast iron (GG)

Nodular cast iron (GGG)

Malleable cast iron • When using external coolant supply only, reduce cutting speed by 10%. • Use internal coolant supply when machining austenitic stainless steel.

ISCAR

Material No.

< 0.25 %C

Low alloy steel and cast steel (less than 5% of alloying elements)

494

Hardness HB

>= 0.25 %C

Condition

Tensile Strength [N/mm2]

1200

350

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Recommended Machining Conditions

D=6-7.9

D=8-9.9

SUMOCHAM Feed vs. Drill Diameter D=10-11.9 D=12-13.9 D=14-15.9 mm/rev

D=16-19.9

D=20-25.9 D=26-32.9

Mtl. No.

V m/min

80-110-140

80-105-130

0.09

0.12

0.15

0.18

0.20

0.25

0.30

80-100-120

0.11

0.17

0.21

0.24

0.27

0.35

0.40

70-90-110

0.13

0.22

0.28

0.30

0.35

0.45

0.50

(1)

50-70-90

80-100-120

70-90-110

50-70-90

40-55-70

50-70-90

40-60-80

90-125-160

80-110-140

90-135-180

80-110-140

90-125-160

80-110-140

0.09

0.12

0.14

0.16

0.18

0.23

0.25

0.30

0.12

0.18

0.21

0.24

0.26

0.31

0.35

0.40

0.15

0.25

0.28

0.32

0.35

0.40

0.45

0.50

0.09 0.11 0.12

0.12 0.16 0.20

0.12 0.17 0.22

0.15 0.20 0.25

0.18 0.23 0.28

0.20 0.25 0.30

0.22 0.27 0.33

0.25 0.30 0.35

0.12

0.15

0.20

0.25

0.30

0.35

0.40

0.15

0.22

0.27

0.32

0.37

0.45

0.47

0.50

0.18

0.30

0.35

0.40

0.45

0.55

0.60

INDEXABLE DRILLS

USER GUIDE

Recommended cutting data For workpiece materials list, see pages 1008-1043. As a starting value, the middle of the recommended machining range should be used. Then, according to the wear results, conditions can be changed to optimize performance. The data refers to IC908 No need to reduce the cutting parameters while using 8XD and up holders

495

INDEXABLE DRILLS

USER GUIDE

Material Groups

ISO

Condition

Tensile Strength [N/mm2]

Hardness HB

Material No.

Annealed

420

125

>= 0.25 %C

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

>= 0.55 %C

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

Material < 0.25 %C Non-alloy steel and cast steel, free cutting steel

Low alloy steel and cast steel (less than 5% of alloying elements)

Quenched and tempered

High alloyed steel, cast steel, and tool steel

Ferritic/martensitic

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Stainless steel and

Grey cast iron (GG)

Nodular cast iron (GGG) Malleable cast iron Aluminumwrought alloy Aluminum-cast,

alloyed

160

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

<=12% Si

Copper alloys

Duroplastics, fiber plastics

Non-metallic

Hard rubber Fe based

High temp. alloys

Ferritic Pearlitic

Ni or Co based

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast

320

RM 400

RM 1050

Titanium Ti alloys Alpha+beta alloys cured

• When using external coolant supply only, reduce cutting speed by 10% • Use internal coolant supply when machining austenitic stainless steel • When using more than 5XD drill ratio, reduce cutting parameters by 10%

496

Hardened

55 HRC

Hardened

60 HRC

Hardened steel

ISCAR

Recommended Machining Conditions

Mtl. No.(1)

V m/min

1 2 3 4 5 6 7 8 9 10

80-110-140

(1)

D=20-25.9

D=26-32.9

0.09

0.12

0.15

0.18

0.20

0.25

0.30

0.17

0.21

0.24

0.27

0.35

0.40

70-90-110

0.13

0.22

0.28

0.30

0.35

0.45

0.50

50-70-90 80-100-120

0.09

70-90-110

0.12

50-70-90

0.15

40-55-70 50-70-90 40-60-80

40-55-70

30-50-70

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

90-125-160

D=16-19.9

0.11

D=10-11.9

80-100-120

40-55-70

D=8-9.9

80-105-130

D=6-7.9

SUMOCHAM Feed vs. Drill Diameter D=12-13.9 D=14-15.9 mm/rev

80-110-140 90-135-180 80-110-140 90-125-160

0.12

0.14

0.16

0.18

0.23

0.25

0.30

0.18

0.21

0.24

0.26

0.31

0.35

0.40

0.25

0.28

0.32

0.35

0.40

0.45

0.50

0.09

0.12

0.15

0.18

0.20

0.22

0.25

0.11

0.16

0.17

0.20

0.23

0.25

0.27

0.30

0.12

0.20

0.22

0.25

0.28

0.30

0.33

0.35

0.08

0.10

0.12

0.14

0.16

0.18

0.20

0.09

0.12

0.15

0.17

0.20

0.21

0.24

0.27

0.10

0.15

0.18

0.20

0.24

0.26

0.30

0.35

0.08

0.10

0.12

0.14

0.16

0.18

0.20

0.09

0.12

0.15

0.17

0.20

0.21

0.24

0.27

0.10

0.15

0.18

0.20

0.24

0.26

0.30

0.35

0.12

0.15

0.20

0.25

0.30

0.35

0.40

0.15

0.22

0.27

0.32

0.37

0.45

0.47

0.50

0.18

0.30

0.35

0.40

0.45

0.55

0.60

INDEXABLE DRILLS

USER GUIDE

80-110-140

90-155-220

80-120-160

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0.27

0.32

0.37

0.42

0.50

0.57

0.67

0.35

0.40

0.45

0.50

0.60

0.70

0.75

90-155-220

30-45-60

20-35-50

0.05

0.06

0.08

0.10

0.12

0.14

0.16

0.06

0.08

0.10

0.12

0.15

0.16

0.18

0.20

0.07

0.11

0.13

0.15

0.18

0.20

0.22

0.25

0.05

0.06

0.08

0.10

0.12

0.14

0.16

0.18

0.06

0.09

0.11

0.14

0.16

0.18

0.20

0.22

0.07

0.12

0.15

0.18

0.20

0.22

0.25

0.27

0.05

0.06

0.08

0.10

0.12

0.14

0.16

0.18

0.06

0.09

0.11

0.14

0.16

0.18

0.20

0.22

0.07

0.12

0.15

0.18

0.20

0.22

0.25

0.27

497

INDEXABLE DRILLS

USER GUIDE

Machining Data for MNC drills

ISO

Material

Non-alloy steel and cast steel, free cutting steel

Annealed

420

125

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

Low alloy steel and cast steel (less than 5% of alloying elements)

Annealed

600

200

930

275

1000

300

350

200

Quenched and tempered

1100

325

Ferritic/martensitic

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

Nodular cast iron (GGG)

Aluminum-cast, alloyed

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Cured

100

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

<=12% Si

Copper alloys

Non-metallic Fe based High temp. alloys Ni or Co based

Titanium Ti alloys Hardened steel Chilled cast iron Cast iron • Grades: first choice IC808 (1) For workpiece materials list, see pages 1008-1043

ISCAR

Pearlitic

Not cureable

wrought alloy

498

680

Aluminum-

220 300

1200

Malleable cast iron

750 1000

Annealed

Grey cast iron (GG)

Annealed Quenched and tempered

Quenched and tempered

Stainless steel and

Material No.

< 0.25 %C

High alloyed steel, cast steel, and tool steel

Hardness HB

>= 0.25 %C >= 0.55 %C

Condition

Tensile Strength [N/mm2]

Duroplastics, fiber plastics

Hard rubber

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast

320 RM 400

Alpha+beta alloys cured

35 36

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Feed vs. Drill Diameter F [mm/rev] Mat. No. 1 2

Cutting Speed Vc [m/min] Vc min

Vc max

120

200

3 4

26< ØD <28

29< ØD <32

33< ØD <35

36< ØD <43

44< ØD <50

f min

f max

f min

f max

f min

f max

f min

f max

f min

f max

0.25

0.35

0.25

0.35

0.25

0.40

0.25

0.40

0.28

0.45

130

190

120

180

0.25

0.33

0.25

0.33

0.25

0.38

0.25

0.38

0.26

0.43

100

160

0.25

0.33

0.25

0.33

0.25

0.36

0.25

0.36

0.26

0.41

140

0.12

0.24

0.12

0.24

0.16

0.25

0.18

0.25

0.18

0.30

140

0.12

0.24

0.12

0.24

0.16

0.25

0.18

0.25

0.18

0.30

150

250

0.25

0.40

0.25

0.45

0.3

0.50

0.3

0.50

0.35

0.55

160

260

0.3

0.50

0.3

0.50

0.35

0.55

0.35

0.55

0.4

0.60

0.1

0.16

0.1

0.18

0.15

0.20

0.15

0.22

0.16

0.24

0.1

0.16

0.12

0.18

0.14

0.2

0.14

0.2

0.16

0.22

5 6 7 8

INDEXABLE DRILLS

USER GUIDE

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

499

INDEXABLE DRILLS

USER GUIDE

Troubleshooting

Cutting Edge Chipping 1. Check the stability of the machine spindle, tool and workpiece clamping rigidity. 2. Reduce feed rate, increase speed. 3. If the drill vibrates, reduce cutting speed and increase feed rate. 4. When drilling rough, hard or sloped surfaces (up to 7°), reduce the feed rate by 30-50% when entering and exiting. 5. Check cooling lubricant and increase coolant pressure. In case of external coolant supply, improve jet direction and add cooling jets.

Chisel Area Chipping 1. Reduce feed rate. 2. Increase coolant pressure. 3. Check the adaptation. Use hydraulic clamping chuck, MAXIN power chuck or side lock systems. 4. Increase workpiece chucking force.

Excessive Flank Wear 1. Check that the correct geometry is used. 2. Reduce cutting speed. 3. Increase internal coolant pressure.

Excessive Flute Land Wear 1. Check that the correct geometry is used. 2. Check the runout and make sure it is within 0.02 mm T.I.R. (radial and axial). 3. Reduce cutting speed. 4. When drilling rough, hard or sloped surfaces (up to 7°), reduce the feed rate by 30-50% when entering and exiting. 5. Increase coolant pressure. 6. Check the chisel point runout and make sure it is within 0.02 mm T.I.R. 7. Increase workpiece chucking force stability and rigidity. 8. If there is low pocket gripping force - replace drill body.

Built-Up Edge 1. Increase cutting speed/feed. 2. Increase coolant pressure.

Deviation of Hole Tolerance

Ø > D nominal + 0.15mm D nominal Ø < D nominal - 0.03mm

500

ISCAR

1. Check the runout and make sure it is within 0.02 mm T.I.R. (radial and axial cutting points). 2. Reduce feed rate. 3. Check the chisel point runout and make sure that it is within 0.02 mm T.I.R. 4. Wrong cutting edge. Replace head. 5. Increase workpiece chucking force. 6. Check the adaptation. Use hydraulic clamping chuck, MAXIN power chuck or side clamping systems. 7. Increase internal coolant pressure.

Troubleshooting Surface Finish Too Rough 1. Check the runout and make sure it is within 0.02 mm T.I.R. (radial and axial). 2. Adjust the feed for improved chip formation. 3. In case of chip jamming - increase the coolant flow and/or reduce the cutting speed. 4. Increase the coolant pressure. 5. Check the chisel point runout and make sure it is within 0.02 mm T.I.R. 6. Use pecking cycle. 7. Use double margin geometry.

INDEXABLE DRILLS

USER GUIDE

Hole Not Straight: • Use 2M geometry. • Drill a pre-hole for centering (check recommendations for pre-hole operation). • Increase coolant pressure; improve jet direction in case of external coolant supply. • Increase the feed.

Inaccurate Hole Position 1. Check the runout and make sure it is within 0.02 mm T.I.R. (radial and axial). 2. Check the stability of the machine spindle, tool and workpiece clamping rigidity. 3. When drilling rough, hard or sloped surfaces (up to 7°), reduce the feed rate by 30%-50% when entering. 4. Drill a pre-hole with a 140° point angle for centering. 5. Check the chisel point runout and make sure it is within 0.02 mm T.I.R.

Burrs on Exit 1. Reduce the feed rate by 30%-50% when exiting. 2. Replace the worn head. 3. Check the adaptation. Use hydraulic clamping chuck, maxin power chuck or side clamping systems.

Applications for DCNS Drills

For better stability in rough applications and interrupted cuts

Can be used on multi-spindle applications for close spacing between adjacent drills Replaces solid carbide drills without changing any holding components

When using SUMOUNICHAM, the drill’s projection can be adjusted

Shorter projection compared to SUMOCHAM, when required Moderate Helix

High Helix

501

INDEXABLE DRILLS

USER GUIDE

Regrinding Instructions for ICM Geometry After Each Grinding Operation Rotate the Drill 180° and Repeat the Grinding Procedure

Primary Clearance

Secondary Clearance

Chisel

T D Range 0.05 0.07 0.08 0.1 0.12

Edge Preparation

502

ISCAR

8-11.99 12-15.99 16-19.99 20-25.99 26-32.99

Regrinding Instructions for ICP Geometry After Each Grinding Operation Rotate the Drill 180° and Repeat the Grinding Procedure

INDEXABLE DRILLS

USER GUIDE

Primary Clearance

Secondary Clearance

Chisel

Edge Preparation

503

INDEXABLE DRILLS

USER GUIDE

Regrinding Instructions for ICK Geometry After Each Grinding Operation Rotate the Drill 180° and Repeat the Grinding Procedure

Primary Clearance

Secondary Clearance

Chisel

Edge Preparation

504

ISCAR

Indexable Head Drills with Coolant Holes and One Flat Shank, Drilling Depth 1.5xD

Dh6

Dk7

L L1

Designation DFN 330-050-32A-1.5D-IQ DFN 340-051-32A-1.5D-IQ DFN 350-053-32A-1.5D-IQ DFN 360-054-32A-1.5D-IQ DFN 370-056-32A-1.5D-IQ DFN 380-057-32A-1.5D-IQ DFN 390-059-32A-1.5D-IQ

D min(1)

D max

Po. Size

33.00 34.00 35.00 36.00 37.00 38.00 39.00

33.90 34.90 35.90 36.90 37.90 38.90 40.00

50.0 51.0 53.0 54.0 56.0 57.0 59.0

32.00 32.00 32.00 32.00 32.00 32.00 32.00

42.00 42.00 42.00 42.00 42.00 42.00 42.00

87.5 90.2 92.8 95.5 98.1 100.8 103.4

60.0 60.0 60.0 60.0 60.0 60.0 60.0

33.0 34.0 35.0 36.0 37.0 38.0 39.0

K K K K K K K

DFN DFN DFN DFN DFN DFN DFN

30-40 30-40 30-40 30-40 30-40 30-40 30-40

K K K K K K K

DFN DFN DFN DFN DFN DFN DFN

30-40 30-40 30-40 30-40 30-40 30-40 30-40

K K K K K K K

DFN DFN DFN DFN DFN DFN DFN

30-40 30-40 30-40 30-40 30-40 30-40 30-40

• For user guide and cutting conditions, see pages 507 (1) Do not mount smaller drilling heads other than the specified range of the drill body For inserts, see pages: HFP-IQ (506)

INDEXABLE DRILLS

DFN A-1.5D-IQ

DFN A-3D-IQ

Indexable Head Drills with Coolant Holes and One Flat Shank, Drilling Depth 3xD

Dk7

dh6 L L4

Designation DFN 330-099-32A-3D-IQ DFN 340-102-32A-3D-IQ DFN 350-105-32A-3D-IQ DFN 360-108-32A-3D-IQ DFN 370-111-32A-3D-IQ DFN 380-114-32A-3D-IQ DFN 390-117-32A-3D-IQ

D min(1)

D max

Po. Size

33.00 34.00 35.00 36.00 37.00 38.00 39.00

33.90 34.90 35.90 36.90 37.90 38.90 40.00

99.0 102.0 105.0 108.0 111.0 114.0 117.0

32.00 32.00 32.00 32.00 32.00 32.00 32.00

42.00 42.00 42.00 42.00 42.00 42.00 42.00

137.0 141.2 145.3 149.5 153.6 157.8 161.9

60.0 60.0 60.0 60.0 60.0 60.0 60.0

33.0 34.0 35.0 36.0 37.0 38.0 39.0

• For user guide and cutting conditions, see pages 507 (1) Do not mount smaller drilling heads other than the specified range of the drill body For inserts, see pages: HFP-IQ (506)

DFN A-5D-IQ

Indexable Head Drills with Coolant Holes and One Flat Shank, Drilling Depth 5xD

Dk7

dh6 L L4

Designation DFN 330-165-32A-5D-IQ DFN 340-170-32A-5D-IQ DFN 350-175-32A-5D-IQ DFN 360-180-32A-5D-IQ DFN 370-185-32A-5D-IQ DFN 380-190-32A-5D-IQ DFN 390-195-32A-5D-IQ

D min(1)

D max

Po. Size

33.00 34.00 35.00 36.00 37.00 38.00 39.00

33.90 34.90 35.90 36.90 37.90 38.90 40.00

165.0 170.0 175.0 180.0 185.0 190.0 195.0

32.00 32.00 32.00 32.00 32.00 32.00 32.00

42.00 42.00 42.00 42.00 42.00 42.00 42.00

203.0 209.2 215.3 221.5 227.6 233.8 239.9

60.0 60.0 60.0 60.0 60.0 60.0 60.0

33.0 34.0 35.0 36.0 37.0 38.0 39.0

• For user guide and cutting conditions, see pages 507 (1) Do not mount smaller drilling heads other than the specified range of the drill body For inserts, see pages: HFP-IQ (506)

505

INDEXABLE DRILLS

DFN A-8D-IQ

Indexable Head Drills with Coolant Holes and One Flat Shank, Drilling Depth 8xD

Designation DFN 330-264-32A-8D-IQ DFN 340-272-32A-8D-IQ DFN 350-280-32A-8D-IQ DFN 360-288-32A-8D-IQ DFN 370-296-32A-8D-IQ DFN 380-304-32A-8D-IQ DFN 390-312-32A-8D-IQ

Dk7

dh6

D min(1)

D max

Po. Size

33.00 34.00 35.00 36.00 37.00 38.00 39.00

33.90 34.90 35.90 36.90 37.90 38.90 40.00

264.0 272.0 280.0 288.0 296.0 304.0 312.0

32.00 32.00 32.00 32.00 32.00 32.00 32.00

42.00 42.00 42.00 42.00 42.00 42.00 42.00

302.0 311.2 320.3 329.5 338.6 347.8 356.9

60.0 60.0 60.0 60.0 60.0 60.0 60.0

33.0 34.0 35.0 36.0 37.0 38.0 39.0

K K K K K K K

DFN DFN DFN DFN DFN DFN DFN

30-40 30-40 30-40 30-40 30-40 30-40 30-40

• For user guide and cutting conditions, see pages 507 (1) Do not mount smaller drilling heads other than the specified range of the drill body For inserts, see pages: HFP-IQ (506)

60°

1.0

HFP-IQ

Exchangeable DFN Drill Heads for Carbon and Alloy Steel (ISO P) and Cast Iron (ISO K)

h1 S

Designation HFP 330-IQ HFP 333-IQ HFP 335-IQ HFP 339-IQ HFP 340-IQ HFP 343-IQ HFP 345-IQ HFP 350-IQ HFP 355-IQ HFP 360-IQ HFP 365-IQ HFP 370-IQ HFP 375-IQ HFP 380-IQ HFP 385-IQ HFP 390-IQ HFP 395-IQ HFP 400-IQ

Po. Size

IC908

Dimensions

33.00 33.30 33.50 33.90 34.00 34.30 34.50 35.00 35.50 36.00 36.50 37.00 37.50 38.00 38.50 39.00 39.50 40.00

18.50 18.50 18.50 18.50 19.70 19.70 19.70 19.70 19.70 20.80 20.80 20.80 20.80 22.00 22.00 22.00 22.00 23.00

11.2 11.2 11.2 11.2 12.1 12.1 12.1 12.1 12.1 12.7 12.7 12.8 12.8 13.8 13.8 13.6 13.6 14.4

33.0 33.0 33.0 33.0 34.0 34.0 34.0 35.0 35.0 36.0 36.0 37.0 37.0 38.0 38.0 39.0 39.0 39.0

• • • • • • • • • • • • • • • • • •

• Intermediate sizes can be supplied on request For tools, see pages: DFN A-1.5D-IQ (505) • DFN A-3D-IQ (505) • DFN A-5D-IQ (505) • DFN A-8D-IQ (506)

506

ISCAR

Insert Clamping Instructions

! 1

Exiting inclined surface

Entering inclined surface Up to 7°

Boring

Up to 7°, reduce feed by 50-70% during exiting

INDEXABLE DRILLS

USER GUIDE

Not possible

Cross hole Maximum cross hole diameter must be ¼ of drill diameter

Stacked plates Requires a rigid clamping

Chamber Reduce feed by 50-70%, maximum depth 3XD

Convex

Concave

The radius of the penetration surface must be 4X the CHAMIQDRILL head ØD. Short pre-hole is needed

Spot facing operation is needed before drilling

507

INDEXABLE DRILLS

USER GUIDE

P (1) 0.2-0.3

Cutting Condition Recommendations

Indication of Drill Head Wear Wear Limit

CHAMIQDRILL Feed vs. Drill Diameter

0.2-0.3

D=33.0-40.0

Mtl. No.

V m/min

1 2 3 4 5 6 7 8 9

80-110-140

50-70-90

40-60-80

15 16 17 18 19 20

90-125-160

mm/rev

(1) (2)

80-105-130

0.30

80-100-120

0.40

70-90-110

0.50

Diameter Change Ø > D nominal + 0.15 mm

50-70-90 80-100-120 70-90-110

D nominal

0.30

Ø < D nominal - 0.03 mm

0.40

50-70-90

0.50

40-55-70

0.25

P (1)

0.30 0.2-0.3 0.35

80-110-140 90-135-180 80-110-140 90-125-160

Power Restriction P (1)

0.40

0.2-0.3

0.60

80-110-140

Flow Rate vs. Pressure and Drill Diameter Drill Diameter (mm) Pressure (bar) Flow Rate (liter/min) 20 60 33 20 60 34 Ø > D nominal + 0.15 mm 20 60 35 20 60 36 D nominal 20 60 37 Ø < D nominal - 0.03 20 38 Ø >mm D nominal + 0.15 mm 70 20 70 39 20 D nominal 70 40 Ø < D nominal - 0.03 mm

ISCAR

Px1.25 (2)

0.50

(1)

508

Px1.25 (2)

(2)

New drilling New drilling head head (2) Worn-out drilling head Worn-out drilling head (1)

Surface Finish Declines (1) (2)

New drilling head Worn-out drilling head Ra

New drilling head Worn-out drilling head

Achievable Hole Tolerances 5xD Drills Alloy and Carbon Steel and Cast Iron

400 mm Modular Drills Alloy and Carbon Steel and Cast Iron

Hole Geometrical Feature

What Should You Expect

Hole Geometrical Feature

What Should You Expect

Ø Diameter tolerance

+0.06 mm

Ø Diameter tolerance

+0.06 mm

Circularity Hole axis straightness (/100mm)

Surface finish

0.035 0.03-0.10 0.6-3.2Ra

Circularity Hole axis straightness (/100mm)

Surface finish

0.035 0.03-0.15 0.6-3.2Ra

INDEXABLE DRILLS

USER GUIDE

Troubleshooting Cutting Edge Chipping 1. Check the stability of the machine spindle, tool and workpiece clamping rigidity. 2. Reduce feed rate, increase speed. 3. If the drill vibrates, reduce cutting speed and increase feed rate. 4. When drilling rough, hard or sloped surfaces (up to 7°), reduce the feed rate by 50-70% when entering and exiting. 5. Check cooling lubricant and increase coolant pressure. In case of external coolant supply, improve jet direction and add cooling jets.

Chisel Area Chipping 1. Reduce feed rate. 2. Increase coolant pressure. 3. Increase workpiece chucking force.

Excessive Flank Wear 1. Reduce cutting speed. 2. Increase internal coolant pressure.

Excessive Land Wear 1. Check the runout and make sure it is within 0.03 mm T.I.R. (radial and axial). 2. Reduce cutting speed. 3. When drilling rough, hard or sloped surfaces (up to 7°), reduce the feed rate by 50%70% when entering and exiting. 4. Increase coolant pressure. 5. Check the chisel point runout and make sure it is within 0.03 mm T.I.R. 6. Increase workpiece chucking force stability and rigidity.

509

INDEXABLE DRILLS

USER GUIDE

Troubleshooting

Built-Up Edge 1. Increase cutting speed/feed. 2. Increase coolant pressure.

Deviation of Hole Tolerance Ø > D nominal + 0.15mm D nominal Ø < D nominal - 0.03mm

1. Check the runout and make sure it is within 0.03 mm T.I.R. (radial and axial cutting points). 2. Reduce feed rate. 3. Check the chisel point runout and make sure it is within 0.03 mm T.I.R. 4. Worn cutting edge. Replace head. 5. Increase workpiece chucking force. 6. Increase internal coolant pressure.

Surface Finish Too Rough Ra

1. Check the runout and make sure it is within 0.03 mm T.I.R. (radial and axial). 2. Adjust the feed for improved chip formation. 3. In case of chip jamming - increase the coolant flow and/or reduce the cutting speed. 4. Increase the coolant pressure. 5. Check the chisel point runout and make sure it is within 0.03 mm T.I.R. 6. Use pecking cycle. 7. Replace the drilling head

Hole Not Straight • Drill a pre-hole for centering (check recommendations for pre-hole operation). • Increase coolant pressure; improve jet direction in case of external coolant supply. • Increase the feed.

Inaccurate Hole Position 1. Check the runout and make sure it is within 0.03 mm T.I.R. (radial and axial). 2. Check the stability of the machine spindle, tool and workpiece clamping rigidity. 3. When drilling rough, hard or sloped surfaces (up to 7°), reduce the feed rate by 50%-70% when entering. 4. Drill a pre-hole with a 140° point angle for centering. 5. Check the chisel point runout and make sure it is within 0.03 mm T.I.R.

Burrs on Exit 1. Reduce the feed rate by 50%-70% when exiting. 2. Replace the worn head.

510

ISCAR

D = 7.5 - 21.9

Indexable Head Drills with One Flat Shank, Drilling Depth 3xD

dh6 D3

D = 22 - 25.9

Designation DCM 075-022-12A-3D DCM 080-024-12A-3D DCM 085-025-12A-3D DCM 090-027-12A-3D DCM 095-028-12A-3D DCM 100-030-16A-3D DCM 105-031-16A-3D DCM 110-033-16A-3D DCM 115-034-16A-3D DCM 120-036-16A-3D DCM 125-037-16A-3D DCM 130-039-16A-3D DCM 135-040-16A-3D DCM 140-042-16A-3D DCM 145-043-16A-3D DCM 150-045-20A-3D DCM 160-048-20A-3D DCM 170-051-20A-3D DCM 180-054-25A-3D DCM 190-057-25A-3D DCM 200-060-25A-3D DCM 210-063-25A-3D DCM 220-066-25A-3D DCM 230-069-25A-3D DCM 240-072-25A-3D DCM 250-075-25A-3D

D min(1)

D max

Po. Size

7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 14.00 14.50 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00 25.00

7.90 8.40 8.90 9.40 9.90 10.40 10.90 11.40 11.90 12.40 12.90 13.40 13.90 14.40 14.90 15.90 16.90 17.90 18.90 19.90 20.90 21.90 22.90 23.90 24.90 25.90

22.0 24.0 25.0 27.0 28.0 30.0 31.0 33.0 34.0 36.0 37.0 39.0 40.0 42.0 43.0 45.0 48.0 51.0 54.0 57.0 60.0 63.0 66.0 69.0 72.0 75.0

12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00

16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00

33.1 35.0 37.0 39.1 41.1 44.0 46.0 48.1 50.0 52.2 53.8 56.5 58.5 61.2 64.8 65.7 70.0 73.5 78.3 82.3 87.0 90.8 95.1 99.5 103.6 109.0

45.0 45.0 45.0 45.0 45.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0

8.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0

K DCM- 8 K DCM- 8 K DCM- 8 K DCM- 9 K DCM- 9 K DCM-10 K DCM-10 K DCM-11 K DCM-11 K DCM-12 K DCM-12 K DCM-13 K DCM-13 K DCM-14 K DCM-14 K DCM-15 K DCM-16 K DCM-17 K DCM-18 K DCM-19 K DCM-20 K DCM-21 K DCM-22 K DCM-23 K DCM-24 K DCM-25

INDEXABLE DRILLS

DCM-3D (7.5-25.9 mm)

• Drill tolerance: k7 • For user guide and cutting conditions, see page 514 (1) Do not mount smaller drilling heads other than the specified range of the drill body For inserts, see pages: IDI-SG (513) • IDI-SK (513)

DCM-3.5D (7.5-20.9 mm)

Designation DCM 075-026-8B-3.5D DCM 080-028-8B-3.5D DCM 085-029-9B-3.5D DCM 090-031-9B-3.5D DCM 095-033-10B-3.5D DCM 100-033-10B-3.5D DCM 105-034-11B-3.5D DCM 110-036-11B-3.5D DCM 115-038-12B-3.5D DCM 120-042-12B-3.5D DCM 125-042-13B-3.5D DCM 130-042-13B-3.5D DCM 135-044-14B-3.5D DCM 140-048-14B-3.5D DCM 145-050-15B-3.5D DCM 150-052-15B-3.5D DCM 160-052-16B-3.5D DCM 170-055-17B-3.5D DCM 180-060-18B-3.5D DCM 190-062-19B-3.5D DCM 200-066-20B-3.5D

Indexable Head Drills without a Flange and One Flat Shank, Drilling Depth 3.5xD, Suitable for Chamfering Holders

dh6

D L

D min(1)

D max

Po. Size

7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 14.00 14.50 15.00 16.00 17.00 18.00 19.00 20.00

7.90 8.40 8.90 9.40 9.90 10.40 10.90 11.40 11.90 12.40 12.90 13.40 13.90 14.40 14.90 15.90 16.90 17.90 18.90 19.90 20.90

26.0 28.0 29.0 31.0 33.0 33.0 34.0 36.0 38.0 42.0 42.0 42.0 44.0 48.0 50.0 52.0 52.0 55.0 60.0 62.5 66.0

8.00 8.00 9.00 9.00 10.00 10.00 11.00 11.00 12.00 12.00 13.00 13.00 14.00 14.00 15.00 15.00 16.00 17.00 18.00 19.00 20.00

33.7 35.9 36.9 39.1 40.3 43.0 44.8 46.9 48.6 50.8 52.6 54.5 56.2 59.2 60.9 63.1 67.0 73.6 78.3 81.8 84.6

43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 45.0 45.0 45.0 45.0 45.0 48.0 48.0 48.0 54.0 54.0

8.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0

K DCM- 8 K DCM- 8 K DCM- 8 K DCM- 9 K DCM- 9 K DCM-10 K DCM-10 K DCM-11 K DCM-11 K DCM-12 K DCM-12 K DCM-13 K DCM-13 K DCM-14 K DCM-14 K DCM-15 K DCM-16 K DCM-17 K DCM-18 K DCM-19 K DCM-20

• Drill tolerance: k7 • For user guide and cutting conditions, see pages 514, 518 (1) Do not mount smaller drilling heads other than the specified range of the drill body For inserts, see pages: IDI-SG (513) • IDI-SK (513)

511

INDEXABLE DRILLS

DCM-5D (7.5-25.9 mm)

D = 7.5-21.9

Indexable Head Drills with One Flat Shank, Drilling Depth 5xD

L D = 22-25.9

Designation DCM 075-037-12A-5D DCM 080-040-12A-5D DCM 085-042-12A-5D DCM 090-045-12A-5D DCM 095-047-12A-5D DCM 100-050-16A-5D DCM 105-052-16A-5D DCM 110-055-16A-5D DCM 115-057-16A-5D DCM 120-060-16A-5D DCM 125-062-16A-5D DCM 130-065-16A-5D DCM 135-067-16A-5D DCM 140-070-16A-5D DCM 145-072-16A-5D DCM 150-075-20A-5D DCM 160-080-20A-5D DCM 170-085-20A-5D DCM 180-090-25A-5D DCM 190-095-25A-5D DCM 200-100-25A-5D DCM 210-105-25A-5D DCM 220-110-25A-5D DCM 230-115-25A-5D DCM 240-120-25A-5D DCM 250-125-25A-5D

L4 dh6 D3

D min(1)

D max

Po. Size

7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 14.00 14.50 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00 25.00

7.90 8.40 8.90 9.40 9.90 10.40 10.90 11.40 11.90 12.40 12.90 13.40 13.90 14.40 14.90 15.90 16.90 17.90 18.90 19.90 20.90 21.90 22.90 23.90 24.90 25.90

37.0 40.0 42.0 45.0 47.0 50.0 52.0 55.0 57.0 60.0 62.0 65.0 67.0 70.0 72.0 75.0 80.0 85.0 90.0 95.0 100.0 105.0 110.0 115.0 120.0 125.0

12.00 12.00 12.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00

16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00

48.1 51.0 54.0 57.1 60.1 64.0 67.0 70.1 73.0 76.2 79.2 82.5 85.5 89.2 92.2 95.7 102.0 107.5 114.3 120.3 127.0 132.8 139.1 145.5 151.6 159.0

45.0 45.0 45.0 45.0 45.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0

8.0 8.0 8.0 9.0 9.0 10.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 14.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0

L1 L

DCM-8D (10-25.9 mm)

D = 10-20.9

dh6 D3

Indexable Head Drills with One Flat Shank, Drilling Depth 8xD

L1 L D = 21-25.9

Designation DCM 100-080-16A-8D DCM 110-088-16A-8D DCM 120-096-16A-8D DCM 130-104-16A-8D DCM 140-112-16A-8D DCM 150-120-20A-8D DCM 160-128-20A-8D DCM 170-136-20A-8D DCM 180-144-25A-8D DCM 190-152-25A-8D DCM 200-160-25A-8D DCM 210-168-25A-8D DCM 220-176-25A-8D DCM 230-184-25A-8D DCM 240-192-25A-8D DCM 250-200-25A-8D

ISCAR

dh6 D3

D min(1)

D max

Po. Size

10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00 25.00

10.90 11.90 12.90 13.90 14.90 15.90 16.90 17.90 18.90 19.90 20.90 21.90 22.90 23.90 24.90 25.90

80.0 88.0 96.0 104.0 112.0 120.0 128.0 136.0 144.0 152.0 160.0 168.0 176.0 184.0 192.0 200.0

16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00

20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00

94.0 103.2 112.3 121.5 131.2 140.7 150.0 158.5 168.3 177.3 187.2 196.2 205.2 215.1 224.5 233.7

48.0 48.0 48.0 48.0 48.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0

10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0

512

K K K K K K K K K K K K K K K K

DCM-10 DCM-11 DCM-12 DCM-13 DCM-14 DCM-15 DCM-16 DCM-17 DCM-18 DCM-19 DCM-20 DCM-21 DCM-22 DCM-23 DCM-24 DCM-25

SG-for General Use and SK- for Cast Iron

140°

6.8-21.9

22.0-25.9

Designation

IDI-SG... IDI-SK...

D Range (1)

Pocket Size

IC908

Dimensions

6.8 7.5-7.9 8.0-8.9 9.0-9.9 10-10.9 11-11.9 12-12.9 13-13.9 14-14.9 15-15.9 16-16.9 17-17.9 18-18.9 19-19.9 20-20.9 21-21.9 22-22.9 23-23.9 24-24.9 25-25.9

4.1 4.1 4.1 4.3 5.3 5.5 5.8 6.0 6.8 7.4 7.9 7.4 8.3 8.5 9.3 9.5 10.3 10.4 10.8 11.0

6.8 8.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0

• • • • • • • • • • • • • • • • • • • •

INDEXABLE DRILLS

IDI-SG/IDI-SK

The drilling bits are available in increments of 0.1 mm Ordering example for the IDI 10.0 mm drilling head: IDI 100-SG IC908 (1)

For tools, see pages: DCM (511-512)

513

INDEXABLE DRILLS

USER GUIDE

Drilling Head Mounting Procedure CHAMDRILL DCM Drilling Head

2 OIL

Torque [N*cm]

CHAMDRILL Unlocking Change in Torque Typical Unlocking Torque Range

No. of Indexes

Dia. 17-25.9 mm Dia. 11-16 mm Dia. 7.5-10.5 mm The number of indexing changes according to machine/clamping rigidity, machining conditions, workpiece material, coolant, cooling pressure and correct usage.

Coolant

In stationary drill applications both internal and external coolant supply is recommended.

514

ISCAR

Recommended Coolant Pressure and Flow Rate Coolant Flow Rate (liter/min)

Minimum Coolant Pressure (bar)

flow rate

8XD

5XD

3XD

INDEXABLE DRILLS

USER GUIDE

3 6.8

6.8

Drill Diameter D (mm)

16 20 Drill Diameter D (mm)

* For special drills more than 8xD, it is recommended to use higher coolant pressure: 15–70 bar.

To guarantee chip evacuation, the coolant must always flow through the tool. If the machine is not equipped with coolant through the spindle, we recommend using a coolant inducer. External coolant supply can

be used if hole depth is less than 1xD and reduced cutting data is applied. The diagram shows the coolant flow rates for different drills and pressures.

Coolant Mix Recommended emulsion mix is 6-8%. When drilling in stainless and high strength steels, wa mix of 10% is recommended.

Dry Drilling It is possible to drill without coolant in cast iron. Oil mist through the drill is then required (for 2xD max).

When using the IDI drilling head, high pressure oil or 7-15% mineral or vegetable based oil emulsion is highly recommended for drilling stainless steel and high temperature alloys.

Drilling Limitations

Regrinding of drill head is not recommended; it may cause drill malfunction.

Centering Hole Data for DCM 8xD We strongly recommend the use of DCN 1.5D drill of the same diameter to drill a centering pre-hole. The use of the centering pre-hole improves hole location, accuracy, roundness, straightness and surface finish and reliability. Use internal coolant with at least 15 bar pressure. 5

Power/Force Requirements Power/Force Requirements

Net Power

kW 8 6 4 2 0

Diameter (mm)

Material: SAE 4340 Speed: 100 m/min Feed: 0.2 mm/rev Values change for different materials and drilling conditions.

515

INDEXABLE DRILLS

USER GUIDE

Material Groups

ISO

Material

Non-alloy steel and cast steel, free cutting steel

Annealed

420

125

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

>= 0.55 %C

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

Quenched and tempered

1000

300

1200

350

Low alloy steel and cast steel (less than 5% of alloying elements)

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/martensitic

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

<=12% Si

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Grey cast iron (GG) Nodular cast iron (GGG) Malleable cast iron Aluminumwrought alloy Aluminum-cast,

alloyed

Copper alloys

Duroplastics, fiber plastics

Non-metallic

High temp. alloys Ni or Co based

Titanium Ti alloys

Hardened steel Chilled cast iron Cast iron

• When using external coolant supply only, reduce cutting speed by 10% • When using more than 5XD drill ratio, reduce cutting parameters by 10%

516

ISCAR

Hard rubber Fe based

Material No.

< 0.25 %C

Stainless steel and

Hardness HB

>= 0.25 %C

High alloyed steel, cast steel, and tool steel

Condition

Tensile Strength [N/mm2]

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast

320

Alpha+beta alloys cured

RM 400

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Recommended Machining Conditions

Mat.No.

Cutting Speed Vc m/min

50-130

100-120

90-110

90-120

Feed vs. Drill Diameter mm/rev D=6.8-10.9

D=11-12.9

D=13-14.9

D=15-16.9

D=17-20.9

D=21-25.9

0.12-0.2

0.15-0.25

0.2-0.3

0.25-0.35

0.25-0.45

0.12-0.2

0.15-0.25

0.2-0.3

0.25-0.35

0.3-0.4

0.3-0.45

0.12-0.2

0.12-0.22

0.15-0.25

0.2-0.28

0.25-0.33

0.25-0.35

20-50

0.08-0.14

0.12-0.22

0.12-0.15

0.14-0.20

0.16-0.24

0.15-0.28

20-50

0.08-0.14

0.12-0.22

0.12-0.15

0.14-0.20

0.16-0.24

0.15-0.28

90-140

0.2-0.3

0.25-0.35

0.3-0.4

0.35-0.45

0.4-0.5

0.4-0.6

0.2-0.35

0.25-0.4

0.3-0.45

0.35-0.5

0.4-0.6

0.4-0.65

0.05-0.1

0.08-0.13

0.1-0.15

0.12-0.18

0.12-0.2

0.12-0.22

20-50

0.06-0.12

0.09-0.15

0.12-0.18

0.15-0.2

0.15-0.23

0.15-0.25

20-50

0.06-0.12

0.09-0.15

0.12-0.18

0.15-0.2

0.15-0.23

0.15-0.25

70-90

80-130

70-110

60-90

40-70

50-80

40-70

12 13

80-130

100-180

18 19

INDEXABLE DRILLS

USER GUIDE

90-160

20 21 22 23

90-160

24 25

80-120

26 27 28

90-160

29 30 31

30-50

32 33 34

20-40

35 36 37 38 39 40 41 As a starting value, the middle of the recommended machining range should be used. Then, according to the wear results, conditions can be changed to optimize performance. The data refers to IC908. For IC1008, cutting speed should be increased by 15%.

517

INDEXABLE DRILLS

USER GUIDE

Applications for DCM 3.5D

For better stability in rough applications and interrupted cuts

Replaces solid carbide drils without changing any holding components

When using UNICHAMDRILL, the drill’s projection can be adjusted

Can be used on multi-spindle applications for close spacing between adjacent drills

Shorter projection compared to CHAMDRILL when required Moderate Helix

High Helix

Troubleshooting Cutting Edge Chipping 1. Check the stability of the machine spindle, tool and workpiece clamping rigidity. 2. Reduce feed rate, increase speed. 3. If the drill vibrates, reduce cutting speed and increase feed rate. 4. When drilling rough, hard or sloped surfaces (up to 6°), reduce the feed rate by 30-50% when entering and exiting. 5. Check cooling lubricant and increase coolant pressure. In case of external coolant supply, improve jet direction and add cooling jets.

Excessive Flank Wear 1. Check that the correct geometry is used. 2. Reduce cutting speed. 3. Increase internal coolant pressure.

Excessive Flute Land Wear 1. Check that the correct geometry is used. 2. Check the runout and make sure it is within 0.02 mm T.I.R. (radial and axial). 3. Reduce cutting speed. 4. When drilling rough, hard or sloped surfaces (up to 6°), reduce the feed rate by 30-50% when entering and exiting. 5. Increase coolant pressure. 6. Check the chisel point runout and make sure it is within 0.02 mm T.I.R. 7. Increase workpiece chucking force stability and rigidity. 8. If there is low pocket gripping force - replace drill body.

518

ISCAR

Troubleshooting

Built-Up Edge 1. Increase cutting speed. 2. Increase coolant pressure.

Deviation of Hole Tolerance

Ø > D nominal + 0.15mm D nominal Ø < D nominal - 0.03mm

INDEXABLE DRILLS

USER GUIDE

Surface Finish Too Rough

1. Check the runout and make sure it is within 0.02 mm T.I.R. (radial and axial). 2. Adjust the feed for improved chip formation. 3. In case of chip jamming - increase the coolant flow and/or reduce the cutting speed. 4. Increase the coolant pressure. 5. Check the chisel point runout and make sure it is within 0.02 mm T.I.R. 6. Use pecking cycle.

Insufficient Pocket Gripping Torque 1. Check unlocking gripping torque with TK DCM torque key. If there is no click indication - replace drill head. 2. Increase coolant pressure.

Inaccurate Hole Position 1. Check the runout and make sure it is within 0.02 mm T.I.R. (radial and axial). 2. Check the stability of the machine spindle, tool and workpiece clamping rigidity. 3. When drilling rough, hard or sloped surfaces (up to 6°), reduce the feed rate by 30-50% when entering. 4. Drill a pre-hole with a 140° point angle for centering. 5. Check the chisel point runout and make sure it is within 0.02 mm T.I.R.

Burrs on Exit 1. Reduce the feed rate by 30-50% when exiting. 2. Replace the worn head. 3. Check the adaptation. Use hydraulic clamping chuck, MAXIN power chuck or side clamping systems.

519

INDEXABLE DRILLS

DR-2D-N

D= 14-60 mm

Indexable Square Insert Drills with Coolant Holes, Drilling Depth 2xD

dh6 D3

D= 12-13.5 mm

Designation DR120-024-16-04-2D-N DR125-025-16-04-2D-N DR130-026-16-04-2D-N DR135-027-16-04-2D-N DR140-028-20-05-2D-N DR145-029-20-05-2D-N DR150-030-20-05-2D-N DR155-031-20-05-2D-N DR160-032-20-05-2D-N DR165-033-20-05-2D-N DR170-034-20-05-2D-N DR175-035-20-05-2D-N DR180-036-25-06-2D-N DR185-037-25-06-2D-N DR190-038-25-06-2D-N DR195-039-25-06-2D-N DR200-040-25-06-2D-N DR205-041-25-06-2D-N DR210-042-25-07-2D-N DR215-043-25-07-2D-N DR220-044-25-07-2D-N DR225-045-25-07-2D-N DR230-046-25-07-2D-N DR235-047-25-07-2D-N DR240-048-25-07-2D-N DR025-050-32-09-2D-N DR026-052-32-09-2D-N DR027-054-32-09-2D-N DR028-056-32-09-2D-N DR029-058-32-09-2D-N DR030-060-32-09-2D-N DR031-062-32-09-2D-N DR032-064-32-09-2D-N DR033-066-32-09-2D-N DR034-068-32-09-2D-N DR035-070-32-12-2D-N DR036-072-32-12-2D-N DR037-074-32-12-2D-N DR038-076-32-12-2D-N DR039-078-32-12-2D-N DR040-080-40-12-2D-N DR041-082-40-12-2D-N DR042-084-40-12-2D-N DR043-086-40-12-2D-N DR044-088-40-12-2D-N DR045-090-40-16-2D-N DR046-092-40-16-2D-N DR047-094-40-16-2D-N DR048-096-40-16-2D-N DR049-098-40-16-2D-N DR050-100-40-16-2D-N DR051-102-40-16-2D-N DR052-104-40-16-2D-N DR053-106-40-16-2D-N DR054-108-40-16-2D-N DR055-110-40-16-2D-N DR056-112-40-16-2D-N DR057-114-40-16-2D-N DR058-116-40-16-2D-N DR059-118-40-16-2D-N DR060-120-40-16-2D-N

D max(1)

Insert

12.00 12.50 13.00 13.50 14.00 14.50 15.00 15.50 16.00 16.50 17.00 17.50 18.00 18.50 19.00 19.50 20.00 20.50 21.00 21.50 22.00 22.50 23.00 23.50 24.00 25.00 26.00 27.00 28.00 29.00 30.00 31.00 32.00 33.00 34.00 35.00 36.00 37.00 38.00 39.00 40.00 41.00 42.00 43.00 44.00 45.00 46.00 47.00 48.00 49.00 50.00 51.00 52.00 53.00 54.00 55.00 56.00 57.00 58.00 59.00 60.00

12.40 12.90 13.40 13.90 16.80 17.10 17.40 17.60 17.80 18.10 18.30 18.50 20.30 20.50 20.80 21.00 21.30 21.60 24.50 24.70 25.00 25.20 25.50 25.70 26.00 29.50 30.00 30.50 31.00 31.50 32.00 32.50 33.00 34.00 34.50 40.50 41.00 41.50 42.00 42.50 43.00 43.50 44.00 44.50 45.00 51.00 51.50 52.00 52.50 53.00 54.00 54.50 55.00 55.50 56.00 56.50 57.00 57.50 58.00 59.00 60.00

24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0 33.0 34.0 35.0 36.0 37.0 38.0 39.0 40.0 41.0 42.0 43.0 44.0 45.0 46.0 47.0 48.0 50.0 52.0 54.0 56.0 58.0 60.0 62.0 64.0 66.0 68.0 70.0 72.0 74.0 76.0 78.0 80.0 82.0 84.0 86.0 88.0 90.0 92.0 94.0 96.0 98.0 100.0 102.0 104.0 106.0 108.0 110.0 112.0 114.0 116.0 118.0 120.0

42.0 43.0 44.0 45.0 46.0 47.0 48.0 49.0 50.0 51.0 52.0 53.0 56.0 57.0 58.0 59.0 60.0 61.0 62.0 63.0 64.0 65.0 66.0 67.0 68.0 82.0 84.0 86.0 88.0 90.0 92.0 94.0 96.0 98.0 100.0 106.0 108.0 110.0 112.0 114.0 116.0 118.0 120.0 122.0 124.0 126.0 128.0 130.0 132.0 134.0 136.0 138.0 140.0 142.0 144.0 146.0 148.0 150.0 152.0 154.0 156.0

48.0 48.0 48.0 48.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0

16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00

G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2-1 G1/2-1 G1/2-1 G1/2-1 G1/2-1 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14 G3/4-14

AOMT 04 AOMT 04 AOMT 04 AOMT 04 SOMX 05 SOMX 05 SOMX 05 SOMX 05 SOMX 05 SOMX 05 SOMX 05 SOMX 05 SOMX 06 SOMX 06 SOMX 06 SOMX 06 SOMX 06 SOMX 06 SOMX 07 SOMX 07 SOMX 07 SOMX 07 SOMX 07 SOMX 07 SOMX 07 SOMT 09 SOMT 09 SOMT 09 SOMT 09 SOMT 09 SOMT 09 SOMT 09 SOMT 09 SOMT 09 SOMT 09 SOMT 12 SOMT 12 SOMT 12 SOMT 12 SOMT 12 SOMT 12 SOMT 12 SOMT 12 SOMT 12 SOMT 12 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16

• Hole tolerance D+0.15/-0.05 in average conditions. However it can be higher or lower according to machine and tooling conditions • For eccenter sleeves, see page 537 • For user guide and cutting conditions, see page 529 (1) The hole diameter can be enlarged by shifting the drill center along the lathe X-axis, or by using eccentric sleeves in drill rotating applications For inserts, see pages: AOMT (527) • SOGX/T-AL (528) • SOMT-DT (528) • SOMT-GF (528) • SOMT-HD (528) • SOMX-DT (527) • SOMX-GF (527) • SOMX-HD (527)

520

ISCAR

D= 14-60 mm

Indexable Square Insert Drills with Coolant Holes, Drilling Depth 2xD

INDEXABLE DRILLS

DR-2D-N (continued)

dh6 D3

D= 12-13.5 mm

Spare Parts Designation DR(120-135)....-04-2D-N DR(140-175)....-05-2D-N DR(180-205)....-06-2D-N DR(210-240)....-07-2D-N DR(025-034)....-09-2D-N DR(035-044)....-12-2D-N DR(044-060)....-16-2D-N

SR SR SR SR SR SR SR

34-533 34-533/L 34-508/L 14-560 34-506 14-544/S 76-961

T-6/5 T-6/5 T-7/51 T-8/51 BLD T09/M7-SW4 BLD T15/S7 BLD T15/M7

SW4-SD SW6-SD SW6-T

521

INDEXABLE DRILLS

DR-3D-N

D = 14-38 mm

Indexable Square Insert Drills with Coolant Holes, Drilling Depth 3xD

Th dh6 D3

D = 12-13.5 mm

Designation DR120-036-16-04-3D-N DR125-038-16-04-3D-N DR130-039-16-04-3D-N DR135-041-16-04-3D-N DR140-042-20-05-3D-N DR145-044-20-05-3D-N DR150-045-20-05-3D-N DR155-047-20-05-3D-N DR160-048-20-05-3D-N DR165-050-20-05-3D-N DR170-051-20-05-3D-N DR175-053-20-05-3D-N DR180-054-25-06-3D-N DR185-056-25-06-3D-N DR190-057-25-06-3D-N DR195-059-25-06-3D-N DR200-060-25-06-3D-N DR205-062-25-06-3D-N DR210-063-25-07-3D-N DR215-065-25-07-3D-N DR220-066-25-07-3D-N DR225-068-25-07-3D-N DR230-069-25-07-3D-N DR235-071-25-07-3D-N DR240-072-25-07-3D-N DR025-075-32-09-3D-N DR026-078-32-09-3D-N DR027-081-32-09-3D-N DR028-084-32-09-3D-N DR029-087-32-09-3D-N DR030-090-32-09-3D-N DR031-093-32-09-3D-N DR032-096-32-09-3D-N DR033-099-32-09-3D-N DR034-102-32-09-3D-N DR035-105-32-12-3D-N DR036-108-32-12-3D-N DR037-111-32-12-3D-N DR038-114-32-12-3D-N

D max(1)

Insert

36.0 38.0 39.0 41.0 42.0 43.5 45.0 46.5 48.0 49.5 51.0 52.5 54.0 55.5 57.0 58.5 60.0 61.5 63.0 64.5 66.0 67.5 69.0 70.5 72.0 75.0 78.0 81.0 84.0 87.0 90.0 93.0 96.0 99.0 102.0 105.0 108.0 111.0 114.0

54.0 55.5 57.0 58.5 60.0 61.5 63.0 64.5 66.0 67.5 69.0 70.5 74.0 75.5 77.0 78.5 80.0 81.5 83.0 84.5 86.0 87.5 89.0 90.5 92.0 107.0 110.0 113.0 116.0 119.0 122.0 125.0 128.0 131.0 134.0 141.0 144.0 147.0 150.0

48.0 48.0 48.0 48.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0

• Hole tolerance D+0.25/-0.05 in average conditions. However it can be higher or lower according to machine and tooling conditions • For eccenter sleeves, see page 537 • For user guide and cutting conditions, see page 529 (1) The hole diameter can be enlarged by shifting the drill center along the lathe X-axis, or by using eccentric sleeves in drill rotating applications For inserts, see pages: AOMT (527) • SOGX/T-AL (528) • SOMT-DT (528) • SOMT-GF (528) • SOMT-HD (528) • SOMX-DT (527) • SOMX-GF (527) • SOMX-HD (527)

Spare Parts Designation DR(120-135)....-04-3D-N DR(140-175)....-05-3D-N DR(180-205)....-06-3D-N DR(210-240)....-07-3D-N DR(025-034)....-09-3D-N DR(035-038)....-12-3D-N

522

ISCAR

SR SR SR SR SR SR

34-533 34-533/L 34-508/L 14-560 34-506 14-544/S

T-6/5 T-6/5 T-7/51 T-8/51 BLD T09/M7-SW4 BLD T15/S7

SW4-SD SW6-SD

D= 14-60 mm

Indexable Square Insert Drills with Coolant Holes, Drilling Depth 4xD

Th dh6 D3

D= 12-13.5 mm

Designation DR120-048-16-04-4D-N DR125-050-16-04-4D-N DR130-052-16-04-4D-N DR135-054-16-04-4D-N DR140-056-20-05-4D-N DR145-058-20-05-4D-N DR150-060-20-05-4D-N DR155-062-20-05-4D-N DR160-064-20-05-4D-N DR165-066-20-05-4D-N DR170-068-20-05-4D-N DR175-070-20-05-4D-N DR180-072-25-06-4D-N DR185-074-25-06-4D-N DR190-076-25-06-4D-N DR195-078-25-06-4D-N DR200-080-25-06-4D-N DR205-082-25-06-4D-N DR210-084-25-07-4D-N DR215-086-25-07-4D-N DR220-088-25-07-4D-N DR225-090-25-07-4D-N DR230-092-25-07-4D-N DR235-094-25-07-4D-N DR240-096-25-07-4D-N DR025-100-32-09-4D-N DR026-104-32-09-4D-N DR027-108-32-09-4D-N DR028-112-32-09-4D-N DR029-116-32-09-4D-N DR030-120-32-09-4D-N DR031-124-32-09-4D-N DR032-128-32-09-4D-N DR033-132-32-09-4D-N DR034-136-32-09-4D-N DR035-140-32-12-4D-N DR036-144-32-12-4D-N DR037-148-32-12-4D-N DR038-152-32-12-4D-N DR039-156-32-12-4D-N DR040-160-40-12-4D-N DR041-164-40-12-4D-N DR042-168-40-12-4D-N DR043-172-40-12-4D-N DR044-176-40-12-4D-N DR045-180-40-16-4D-N DR046-184-40-16-4D-N DR047-188-40-16-4D-N DR048-192-40-16-4D-N DR049-196-40-16-4D-N DR050-200-40-16-4D-N DR051-204-40-16-4D-N DR052-208-40-16-4D-N DR053-212-40-16-4D-N DR054-216-40-16-4D-N DR055-220-40-16-4D-N DR056-224-40-16-4D-N DR057-228-40-16-4D-N DR058-232-40-16-4D-N DR059-236-40-16-4D-N DR060-240-40-16-4D-N

D max(1)

Insert

48.0 50.0 52.0 54.0 56.0 58.0 60.0 62.0 64.0 66.0 68.0 70.0 72.0 74.0 76.0 78.0 80.0 82.0 84.0 86.0 88.0 90.0 92.0 94.0 96.0 100.0 104.0 108.0 112.0 116.0 120.0 124.0 128.0 132.0 136.0 140.0 144.0 148.0 152.0 156.0 160.0 164.0 168.0 172.0 176.0 180.0 184.0 188.0 192.0 196.0 200.0 204.0 208.0 212.0 216.0 220.0 224.0 228.0 232.0 236.0 240.0

66.0 68.0 70.0 72.0 74.0 76.0 78.0 80.0 82.0 84.0 86.0 88.0 92.0 94.0 96.0 98.0 100.0 102.0 104.0 106.0 108.0 110.0 112.0 114.0 116.0 132.0 136.0 140.0 144.0 148.0 152.0 156.0 160.0 164.0 168.0 176.0 180.0 184.0 188.0 192.0 196.0 200.0 204.0 208.0 212.0 215.0 219.0 223.0 227.0 231.0 235.0 239.0 243.0 247.0 251.0 255.0 259.0 263.0 267.0 271.0 275.0

G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G 1/2"-14 G 1/2"-14 G 1/2"-14 G 1/2"-14 G 1/2"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14 G 3/4"-14

INDEXABLE DRILLS

DR-4D-N

• Hole tolerance D+0.35/-0.05 in average conditions. However it can be higher or lower according to machine and tooling conditions • For eccenter sleeves, see page 537 • For user guide and cutting conditions, see page 529 (1) The hole diameter can be enlarged by shifting the drill center along the lathe X-axis, or by using eccentric sleeves in drill rotating applications For inserts, see pages: AOMT (527) • SOGX/T-AL (528) • SOMT-DT (528) • SOMT-GF (528) • SOMT-HD (528) • SOMX-DT (527) • SOMX-GF (527) • SOMX-HD (527)

523

INDEXABLE DRILLS

DR-4D-N (continued)

D= 14-60 mm

Indexable Square Insert Drills with Coolant Holes, Drilling Depth 4xD

Th dh6 D3

D= 12-13.5 mm

Spare Parts Designation DR(120-135)....-04-4D-N DR(140-175)....-05-4D-N DR(180-205)....-06-4D-N DR(210-240)....-07-4D-N DR(025-034)....-09-4D-N DR(035-044)....-12-4D-N DR(045-060)....-16-4D-N

SR SR SR SR SR SR SR

34-533 34-533/L 34-508/L 14-560 34-506 14-544/S 76-961

T-6/5 T-6/5 T-7/51 T-8/51 BLD T09/M7-SW4 BLD T15/S7 BLD T15/M7

DR-5D-N

Indexable Square Insert Drills with Coolant Holes, Drilling Depth 5xD

Designation DR140-070-20-05-5D-N DR150-075-20-05-5D-N DR160-080-20-05-5D-N DR170-085-20-05-5D-N DR180-090-25-06-5D-N DR190-095-25-06-5D-N DR200-100-25-06-5D-N DR210-105-25-07-5D-N DR220-110-25-07-5D-N DR230-115-25-07-5D-N DR240-120-25-07-5D-N

SW4-SD SW6-SD SW6-T

Th dh6 D3

D max(1)

14.00 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00

16.10 16.80 17.35 17.98 19.73 20.35 20.98 23.63 24.25 24.88 25.50

70.0 75.0 80.0 85.0 90.0 95.0 100.0 105.0 110.0 115.0 120.0

88.0 93.0 98.0 103.0 110.0 115.0 120.0 125.0 130.0 135.0 140.0

50.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0

20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 (2) 25.00 (2) 25.00 (2) 25.00 (2)

25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00

G1/4" G1/4" G1/4" G1/4" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8"

• Hole tolerance D+0.35/-0.05 in average conditions. However it can be higher or lower according to machine and tooling conditions • For eccenter sleeves, see page 537 • For user guide and cutting conditions, see page 529 (1) The hole diameter can be enlarged by shifting the drill center along the lathe X-axis, or by using eccentric sleeves in drill rotating applications (2) One flat shank For inserts, see pages: SOGX/T-AL (528) • SOMX-DT (527) • SOMX-GF (527) • SOMX-HD (527)

Spare Parts Designation DR140-070-20-05-5D-N DR150-075-20-05-5D-N DR160-080-20-05-5D-N DR170-085-20-05-5D-N DR180-090-25-06-5D-N DR190-095-25-06-5D-N DR200-100-25-06-5D-N DR210-105-25-07-5D-N DR220-110-25-07-5D-N DR230-115-25-07-5D-N DR240-120-25-07-5D-N

524

ISCAR

SR 34-533/L SR 34-533/L SR 34-533/L SR 34-533/L SR 34-508/L SR 34-508/L SR 34-508/L SR 14-560 SR 14-560 SR 14-560 SR 14-560

T-6/5 T-6/5 T-6/5 T-6/5 T-7/51 T-7/51 T-7/51 T-8/53 T-8/53 T-8/53 T-8/53

Insert SOMX SOMX SOMX SOMX SOMX SOMX SOMX SOMX SOMX SOMX SOMX

05 05 05 05 06 06 06 07 07 07 07

Rear Port

Indexable Insert Drills for Non-Rotating Applications with Coolant Holes and One Flat Shank, Drilling Depth 4xD

Designation DR140-056-20-05-4D-T DR160-064-20-05-4D-T DR180-072-25-06-4D-T DR210-084-25-07-4D-T DR250-100-32-09-4D-T DR280-112-32-09-4D-T DR310-124-32-09-4D-T DR320-128-32-09-4D-T DR330-132-32-12-4D-T DR350-140-32-12-4D-T DR400-160-40-12-4D-T DR450-180-40-16-4D-T DR520-208-40-16-4D-T DR560-224-40-16-4D-T DR580-232-40-16-4D-T DR590-236-40-16-4D-T

Flange Port Th1 L4

L1 D

Th dh6 D3

D max(1)

14.00 16.00 18.00 21.00 25.00 28.00 31.00 32.00 33.00 35.00 40.00 45.00 52.00 56.00 58.00 59.00

15.90 17.90 20.90 24.90 27.90 30.90 31.90 32.90 34.90 39.90 44.90 51.90 55.90 57.90 58.90 60.00

56.0 64.0 72.0 84.0 100.0 112.0 124.0 128.0 132.0 140.0 160.0 180.0 208.0 224.0 232.0 236.0

77.0 82.0 94.0 109.0 133.0 144.0 157.0 161.0 169.0 177.0 197.0 215.0 243.0 259.0 267.0 271.0

50.0 50.0 56.0 56.0 58.0 58.0 58.0 58.0 58.0 58.0 68.0 68.0 68.0 68.0 68.0 68.0

20.00 20.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00 40.00 40.00

27.70 27.70 32.00 32.00 42.00 42.00 42.00 42.00 50.00 50.00 50.00 60.00 60.00 60.00 60.00 60.00

Th NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT

1/4-18 1/4-18 3/8-18 3/8-18 1/2-14 1/2-14 1/2-14 1/2-14 1/2-14 1/2-14 3/4-14 3/4-14 3/4-14 3/4-14 3/4-14 3/4-14

Th1

Insert

NPT 1/16-27 NPT 1/16-27 NPT 1/16-27 NPT 1/16-27 NPT 1/16-27 NPT 1/16-27 NPT 1/16-27 NPT 1/16-27 NPT 1/16-27 NPT 1/16-27 NPT 1/4-18 NPT 1/4-18 NPT 1/4-18 NPT 1/4-18 NPT 1/4-18 NPT 1/4-18

SOMX 05 SOMX 05 SOMX 06 SOMX 07 SOMT 09 SOMT 09 SOMT 09 SOMT 09 SOMT 12 SOMT 12 SOMT 12 SOMT 16 SOMT 16 SOMT 16 SOMT 16 SOMT 16

INDEXABLE DRILLS

DR-4D-T

• Hole tolerance D+0.35/-0.05 in average conditions. However it can be higher or lower according to machine and tooling conditions • For eccenter sleeves, see page 537 • For user guide and cutting conditions, see page 529 (1) The hole diameter can be enlarged by shifting the drill center along the lathe X-axis, or by using eccentric sleeves in drill rotating applications For inserts, see pages: SOGX/T-AL (528) • SOMT-DT (528) • SOMT-GF (528) • SOMT-HD (528) • SOMX-DT (527) • SOMX-GF (527) • SOMX-HD (527)

Spare Parts Designation DR140-056-20-05-4D-T DR160-064-20-05-4D-T DR180-072-25-06-4D-T DR210-084-25-07-4D-T DR250-100-32-09-4D-T DR280-112-32-09-4D-T DR310-124-32-09-4D-T DR320-128-32-09-4D-T DR330-132-32-12-4D-T DR350-140-32-12-4D-T DR400-160-40-12-4D-T DR450-180-40-16-4D-T DR520-208-40-16-4D-T DR560-224-40-16-4D-T DR580-232-40-16-4D-T DR590-236-40-16-4D-T

SR 34-533/L SR 34-533/L SR 34-508/L SR 14-560 SR 34-506 SR 34-506 SR 34-506 SR 34-506 SR 14-544/S SR 14-544/S SR 14-544/S SR 76-961 SR 76-961 SR 76-961 SR 76-961 SR 76-961

T-6/5 T-6/5 T-7/51 T-8/53 BLD T09/M7-SW4 BLD T09/M7-SW4 BLD T09/M7-SW4 BLD T09/M7-SW4 BLD T15/S7 BLD T15/S7 BLD T15/S7 BLD T15/M7 BLD T15/M7 BLD T15/M7 BLD T15/M7 BLD T15/M7

SW4-SD SW4-SD SW4-SD SW4-SD SW6-SD SW6-SD SW6-SD SW6-T SW6-T SW6-T SW6-T SW6-T

PLG 1/16PTF PLG 1/16PTF PLG 1/16PTF PLG 1/16PTF PLG 1/16PTF PLG 1/16PTF PLG 1/16PTF PLG 1/16PTF PLG 1/16PTF PLG 1/16PTF PLG 3/4PTF PLG 3/4PTF PLG 3/4PTF PLG 3/4PTF PLG 3/4PTF PLG 3/4PTF

PLG 1/4PTF Z C PLG 1/4PTF Z C PLG 3/8PTF PLG 3/8PTF PLG 1/2PTF PLG 1/2PTF PLG 1/2PTF PLG 1/2PTF PLG 1/2PTF PLG 1/2PTF PLG 1/4PTF Z C PLG 1/4PTF Z C PLG 1/4PTF Z C PLG 1/4PTF Z C PLG 1/4PTF Z C PLG 1/4PTF Z C

525

INDEXABLE DRILLS

DR-CA

DR Large Diameter Drills (57-80 mm) with Cartridges and One Flat Shank

d D3

D L

Designation

Dimensions D5(1) Shim Plate L d D3 L1 L4

DR057>062-15550-10/11CA

57 58 59 60 61 62

155 155 155 155 155 155

50 50 50 50 50 50

75 75 75 75 75 75

201 201 201 201 201 201

80 80 80 80 80 80

DR063>066-16550-10/11CA

63 64 65 66

165 165 165 165

50 50 50 50

75 75 75 75

215 215 215 215

80 80 80 80

DR067>073-18350-11/12CA

67 68 69 70 71 72 73

183 183 183 183 183 183 183

50 50 50 50 50 50 50

75 75 75 75 75 75 75

240 240 240 240 240 240 240

80 80 80 80 80 80 80

DR074>080-20050-12/14CA

74 75 76 77 78 79 80

200 200 200 200 200 200 200

50 50 50 50 50 50 50

75 75 75 75 75 75 75

250 250 250 250 250 250 250

80 80 80 80 80 80 80

Cartridges

Inserts

Internal: On internal cartridge: ISP-10-D058 CA57>62-IN-10/10 Ext.-SOMT 100408-DT ISP-10-D059 Int.-SOMT 100408-DT ISP-10-D060 External: On external cartridge: ISP-10-D061 ISP-10-D062 CA57>62-EX-10/11 Ext.-SOMT 110408-DT Int.-SOMT 100408-DT Internal: CA63>66-IN-10/10 ISP-10-D064 ISP-10-D065 ISP-10-D066 External: CA63>66-EX-10/11

Insert Clamping Screw

Key Blade & Handle

On internal cartridge: Ext.&Int.-SR 14-571

On internal cartridge: Ext.&Int.-BLD T10/S7

On external cartridge: Ext.-SR 14-544/S Int.-SR 14-571

On external cartridge: Ext.-BLD T15/S7 Int.-BLD T10/S7

On internal cartridge: On internal cartridge: Ext.-SOMT 100408-DT Ext.&Int.-SR 14-571 Int.-SOMT 100408-DT

On internal cartridge: Ext.&Int.-BLD T10/S7

On external cartridge: On external cartridge: Int.-SOMT 100408-DT Ext.-SR 14-544/S Ext.-SOMT 110408-DT Int.-SR 14-571

On external cartridge: Ext.-BLD T15/S7 Int.-BLD T10/S7

Internal: On internal cartridge: ISP-11-D068 CA67>73-IN-11/11 Ext.-SOMT 110408-DT ISP-11-D069 Int.-SOMT 110408-DT ISP-11-D070 External: On external cartridge: ISP-11-D071 ISP-11-D072 CA67>73-EX-11/12 Ext.-SOMT 120408-DT Int.-SOMT 110408-DT ISP-11-D073

On internal cartridge: Ext.-SR 14-544/S Int.-SR 14-544/S

On internal cartridge: Ext.&Int.-BLD T15/S7

On external cartridge: Ext.-SR 14-544/S Int.-SR 14-544/S

On external cartridge: Ext.&Int.-BLD T15/S7

Internal: On internal cartridge: ISP-12-D075 CA74>80-IN-12/12 Ext.-SOMT 120408-DT ISP-12-D076 Int.-SOMT 120408-DT ISP-12-D077 ISP-12-D078 External: On external cartridge: ISP-12-D079 CA74>80-EX-12/14 Ext.-SOMT 140512-DT ISP-12-D080 Int.-SOMT 120408-DT

On internal cartridge: On internal cartridge: Ext.&Int.-SR 14-544/S Ext.&Int.-BLD T15/S7 On external cartridge: Ext.-SO 50090I Int.-SR 14-544/S

On external cartridge: Ext.-BLD T20/S7 Int.-BLD T15/S7

• Hole tolerance: D±0.5 in average conditions. However, it can be higher or lower according to machine and tooling conditions • For user guide and cutting conditions, see page 534 (1) Max. dia. on lathe, with the thickest shim plate For inserts, see pages: SOMT-DT (528) • SOMT-GF (528) • SOMT-HD (528)

Side Coolant Hole Plug: PLUG R1/4 SPC (Key: HW6.0) Cartridge Clamping Screw and Washer For DR061-066 Screw: SR M5x16 DIN912 Key: HW4.0 Washer: WASHER FLAT M5 DIN125A For DR067-080 Screw: SR M6x20 DIN912 Key: HW5.0 Washer: WASHER FLAT M6 DIN125B

Drill Assembly

Internal Cartridge

Shim Plate Screw SR M3x5.5 (Key: T-10/51)

Shim Plate External Cartridge

526

ISCAR

Shim Plate

5.0

178° di

Dimensions

4.00 4.00

1.60 1.60

0.40 0.40

IC1008

Designation AOMT 040204-90DT AOMT 040204-90HD

Hard Tough 1

•

IC908

IC808

Inserts for DR Drills

• •

•

• Used on 12-13.5 mm DR drills

INDEXABLE DRILLS

AOMT

SOMX-DT

Inserts for DR Drills with a DT General Use Chipformer

Dimensions

• • •

• • • •

IC9080

R 0.40 0.40 0.50 1.20

IC8080

S 2.40 3.20 3.60 5.56

IC908

di 5.40 6.20 7.70 16.00

IC808

Designation SOMX 050204-DT SOMX 060304-DT SOMX 070305-DT SOMX 160512-DT

Hard Tough 1

• • •

• DT - a general use chipformer for medium to high feed rates

SOMX-GF

Inserts with a GF Chipformer for Soft Materials Used on DR Drills

di S

Designation SOMX 050204-GF SOMX 060304-GF SOMX 070305-GF

IC908

Dimensions

5.40 6.20 7.70

2.40 3.20 3.60

0.40 0.40 0.50

• • •

• GF - a narrow chipformer for use on soft materials at low to medium feed rates

SOMX-HD

Inserts for DR Drills for Carbon Steel and Soft Materials

Designation SOMX 050204-HD SOMX 060304-HD SOMX 070305-HD

IC808

Dimensions

5.40 6.20 7.70

2.40 3.20 3.60

0.40 0.40 0.50

• • •

527

Inserts for DR Drills for Carbon Steel and Soft Materials

Dimensions

Designation SOMT 09T306-HD SOMT 100408-HD SOMT 110408-HD SOMT 120408-HD SOMT 160512-HD

IC808

INDEXABLE DRILLS

SOMT-HD

9.00 9.80 11.50 12.70 16.00

3.81 4.30 4.80 4.76 5.56

0.60 0.80 0.80 0.80 1.20

• • • • •

SOGX/T-AL

Inserts for DR Drills for Aluminum di S

Designation SOGX 050204-AL SOGX 060304-AL SOGX 070305-AL SOGT 09T306-AL

IC08

Dimensions

5.40 6.20 7.70 9.00

2.40 3.20 3.60 3.81

0.40 0.40 0.50 0.60

• • • •

• Sharp cutting edge with polished rake for aluminum

SOMT-GF

Inserts for DR Drills for Soft Materials at Low-to-Medium Feeds

Dimensions

3.81 4.76 5.56

0.60 0.80 1.20

IC908

di 9.00 12.70 16.00

IC328

Designation SOMT 09T306-GF SOMT 120408-GF SOMT 160512-GF

Hard Tough 1

•

• • •

SOMT-DT

Inserts for DR Drills for General Applications at Medium-to-High Feeds

Dimensions

528

ISCAR

• • • • • • •

• •

IC9080

•

IC8080

R 0.40 0.60 0.80 0.80 0.80 1.20 1.20

IC908

S 1.96 3.81 4.30 4.80 4.76 5.20 5.56

IC808

di 6.00 9.00 9.80 11.50 12.70 14.30 16.00

IC328

Designation SOMT 060204-DT SOMT 09T306-DT SOMT 100408-DT SOMT 110408-DT SOMT 120408-DT SOMT 140512-DT SOMT 160512-DT

Hard Tough 1

• • •

Insert Positioning Machining Conditions Cooling Methods Directing the coolant through the tool is essential for reliable machining. This method prevents chip pile up, insert damage or breakage, and damage to the workpiece surface.

Rotating Drills

Internal Coolant

External Coolant

Apply standard cutting data.

Drilling depth is limited to 1.5xD. For larger depths, a pecking cycle is recommended.

How to Select Cutting Parameters Step 1 - Prior to Drilling

• Use charts on pages 532-533 to select feed and speed according to workpiece material. • For the first grade choice. In general we recommend selecting IC808.

SOMT/SOMX

Optimizing Chip Shape Chip control is one of the most important factors for tool performance in order to facilitate chip evacuation and avoid tool damage. Cutting conditions must be adjusted to achieve optimal chip shape.

INDEXABLE DRILLS

USER GUIDE

For best results: 1. Check adapter rigidity. 2. Minimize drill runout in relation to spindle center line. 3. Use recommended cutting conditions.

Step 2 - Initial Test Hole Drilling • Evaluate chip evacuation. If not satisfactory, adjust feed and speed, using example photos below. • If chip evacuation is still a problem, i.e. chips are too long, change the chipbreaker to GF as shown below.

Too Tight may cause insert damage

Optimal Shape

Too Long may cause tool damage

How To Achieve Optimal Chip Shape Too Long

Too Tight Increase speed within recommended limits. If not satisfactory, decrease feed.

Optimal Shape

If machining at high speed, first reduce speed. If unsatisfactory, increase feed, but do not exceed upper limit.

529

Setup of Non-Rotating Drills Drill Positioning on Turret Lathe

xis

* The peripheral insert cutting edge should be parallel to the machine X-axis.

INDEXABLE DRILLS

USER GUIDE

xis

Diameter Change by Center Shift DR-12

DR-06

D Nominal

D Max. on Lathe

16 17 18 19 20 21 22

19.5 20.0 20.5 21.0 21.5 22.0 23.0

DR-09

Two Correct Options B

The drill can be mounted on the X axis or on a 180º rotation

D Nominal

D Max. on Lathe

23 24 25 26 27 28 29 30 31 32 33 34 35

28.5 29.0 29.5 30.0 30.5 31.0 31.5 32.0 32.5 33.3 34.0 34.5 35.0

For better chip evacuation it is recommended to apply option A peripheral insert position.

D Nominal

D Max. on Lathe

34 35 36 37 38 39 40 41 42 43 44

39.5 40.0 40.5 41.0 41.5 42.0 42.5 43.0 43.5 44.0 44.5

D Nominal

D Max. on Lathe

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

51.0 51.5 52.0 52.5 53.0 54.0 54.5 55.0 55.5 56.0 56.5 57.0 57.5 58.0 59.0 60.0

Applicable only when using SOMT inserts

Y axis X axis

Machining Conditions Optimizing Chip Shape for DR Drills SOMT...DT

Change hole diameter by shifting drill’s center along lathe x-axis

Shifting Direction

SOMT...DT

Cutting Conditions: Material: SAE 1060 V=120 m/min f=0.14 mm/rev

A general-use chipformer for medium to high feed rates.

Chip Formation Examples SOMT...GF

A narrow chipformer for use on soft materials, at low to medium feed rates.

530

ISCAR

SOMT...GF

Setup of Non-Rotating Drills Make sure the center line of the drill is aligned with the spindle center line. It is recommended to verify the setup according to the instructions shown below.

DR-06

D-0

.3 (

) D+

INDEXABLE DRILLS

USER GUIDE

1 (m

Under regular conditions it is possible to adjust the center line of the drill (X axis of the machine), in order to change hole diameter size.

1. Drill a hole 6 mm deep with the drill center line aligned with the spindle center line. 2. Check the existing core. If there is no core, check the alignment of the Y-axis of the drill and spindle. Correct by checking the adapter or adjusting the Y-axis.

3. Check that the hole diameter equals the drill diameter +0.0- +0.2 mm. If not, adjust the X-axis. 4. Note: In some operations, part of the core may break. If this occurs, use finger contact to verify if any core remains.

Warning: As the drill goes all the way through a workpiece, it ejects a disc. For worker safety, guards should be used.

Machining Conditions Drilling Insert Grades: Application Ranges DR

Harder, Wear Resistant

IC9080

IC8080

IC808 IC908 IC328 Tougher, Breakage Resistant

100

220

Cutting Speed (m/mm)

Grades for Applications and Materials ISO P

Material

1-11

Groups Main

Steel

Applications

ISO M 12-13 14 Stainless Stainless Steel Steel Ferritic Austenitic & Duplex & martensitic (Ferritic-Austenitic)

ISO K 15-20

ISO N 21-28

ISO S 31-37

ISO H 38-41

Cast Iron

Nonferrous

High Temp

Hard Steel

Harder

IC907 IC907 IC808(908) IC808(908) IC808(908) DRILLING (¹)

Tougher

Use for an outer insert on DR drills

IC907

IC903

IC8080(1)(9080) IC808(908) IC808(908) IC808(908)

IC808 (908)

Default recommendation

531

INDEXABLE DRILLS

USER GUIDE

Machining Data for DR Drills

ISO

Condition

Tensile Strength [N/mm2]

Hardness HB

Material No.

Annealed

420

125

>= 0.25 %C

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

>= 0.55 %C

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

1000

300

1200

350

Material < 0.25 %C Non-alloy steel and cast steel, free cutting steel

Low alloy steel and cast steel (less than 5% of alloying elements)

Quenched and tempered

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/martensitic

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

High alloyed steel, cast steel, and tool steel Stainless steel and

Grey cast iron (GG)

Nodular cast iron (GGG) Malleable cast iron Aluminumwrought alloy Aluminum-cast,

alloyed

Cured

100

<=12% Si

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Copper alloys

Duroplastics, fiber plastics

Non-metallic Fe based

High temp. alloys Ni or Co based

Titanium Ti alloys

Hardened steel Chilled cast iron Cast iron

• • • • • (1)

532

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast

320

RM 400 Alpha+beta alloys cured

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Grades: first choice IC808, IC8080 This table refers to 2/3xD drill ratio usage. For 4xD ratio decrease cutting data by 15% Chipformer should be selected based on our geometry range recommendations When using external coolant supply only, reduce cutting speed by 10% Use internal coolant supply when machining austenitic stainless steel For workpiece materials list, see pages 1008-1043

ISCAR

Hard rubber

Cutting Speed Mat. No. 1 2 3 4 5

Vc m/min IC80w8/908 external

Vc m/min IC8080/9080 external

200-300

260-390

150-200

190-260

150-220

190-290

6 7 8

(1)

160-230

DR-05

DR-04

DT/HD

0.04-0.08 0.02-0.06

120-180

Feed vs. Drill Diameter mm/rev DR-11/12 DR-06 DR-09/10 DR-07

DR-14/16

GF/DT/ AL/HD

GF/DT/ HD

0.06-0.10

0.07-0.12

0.08-0.12

0.10-0.15

0.12-0.16

0.14-0.17

0.10-0.15

0.10-0.16

0.12-0.18

0.14-0.22

0.15-0.25

0.16-0.26

0.04-0.08

0.05-0.10

0.08-0.15

0.06-0.10

0.07-0.12

0.08-0.12

0.10-0.14

0.12-0.15

0.14-0.16

0.10-0.14

0.10-0.15

0.10-0.16

0.14-0.20

0.14-0.22

0.15-0.24

0.04-0.08

0.05-0.10

0.08-0.15

GF/DT/ HD

INDEXABLE DRILLS

USER GUIDE

9 10

120-190

160-250

0.06-0.10

0.08-0.12

0.10-0.15

0.14-0.17

100-160

210-310

0.10-0.14

0.12-0.18

0.14-0.20

0.16-0.24

160-240

210-310

0.04-0.08

0.06-0.10

0.06-0.12

0.08-0.12

0.10-0.14

0.12-0.20

160-240

210-310

0.04-0.08

0.06-0.10

0.06-0.12

0.08-0.12

0.10-0.14

0.12-0.20

150-250

190-320 0.08-0.16

0.10-0.22

0.15-0.25

0.18-0.30

0.20-0.34

120-180

160-230

150-300

190-390

0.08-0.24

0.12-0.25

0.20-0.30

0.2-0.35

0.28-0.45

20-50

30-60 0.03-0.07

0.04-0.08

0.05-0.09

0.07-0.10

0.08-0.12

0.10-0.14

0.04-0.08

0.05-0.08

0.06-0.09

0.07-0.10

0.08-0.12

0.10-0.14

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

50-60

60-80

20-50

30-60

41 Central insert should always be IC808/IC908 • This table refers to 2/3xD drill lengths. For 4xD and 5XD drills, decrease cutting data by 15% • When using only external coolant supply, reduce cutting speed by 10% • Use internal coolant supply when machining austenitic stainless steel

(1)

533

INDEXABLE DRILLS 534

USER GUIDE

Machining Conditions for Large Diameter DR-TWIST Drills 60-66 dia.

67-73 dia.

74-80 dia.

Low Carbon Steel (<0.3% C)

180-250

0.08-0.12

0.09-0.14

Carbon Steel (>0.3% C)

160-220

0.12-0.18

0.14-0.21

Low Alloy Steel (<HB300)

150-220

0.10-0.18

0.12-0.21

High Alloy Steel (>HB300)

130-180

0.10-0.15

0.12-0.17

Stainless Steel

170-240

0.08-0.15

0.09-0.17

Cast Iron

180-250

0.15-0.22

0.17-0.25

Ductile Cast Iron

130-200

0.10-0.20

0.12-0.23

Aluminum

330-380

0.15-0.25

0.17-0.29

Ti Alloy (Ti 6AI)

30-60

0.12-0.16

0.14-0.18

Material

ISCAR

Feed (mm/rev)

Vc (m/min)

Machining Conditions Machine Power and Feed Force Requirements Power required, in relation to drill diameter

Required Machine Power Material: SAE 4140 Cutting speed: 100 m/min

Power Pe (kW)

For different cutting speeds, use factor as follows:

Machine Power P=

=Machine efficiency

·C

Vc [m/min]

100

150

200

1.0

1.5

2.0

INDEXABLE DRILLS

USER GUIDE

Drill Diameter D (mm)

f=0.25 f=0.18 f=0.1

Feed force (thrust force) required, in relation to drill diameter

Feed Force (kN)

Required Feed Force Material: SAE 4140

Drill Diameter D (mm)

f=0.25 f=0.18 f=0.1

Internal Coolant Pressure Selecting Coolant Pressure and Flow Rate Coolant Flow Rate (liter/min) 60

Minimum Coolant Pressure (bar) ﬂow rate

7-13 X D

4.5 X D 3XD

2XD

Drill Diameter D (mm)

Harder, Wear Resistant

Drill Diameter D (mm)

* For special drills more than 4xD, it is recommended to use high coolant pressure 15–70 bar

535

INDEXABLE DRILLS

USER GUIDE

Troubleshooting Irregular Conditions for DR Drills If surface slope exceeds 5º, reduce feed by 50% during penetration or exit. It is preferred to pre-face the surface to eliminate slope.

1. Drilling into a pre-hole reduces feed to eliminate deflection(1) of the drill body. 2. Drilling an interrupted cut reduces feed during crossing to eliminate deflection(1) of the drill body. 3. Insufficient stability of workpiece requires additional support. Reduce feed. (1)

Regular Conditions for DR Drills

Deflection may be observed by a mark on the drill body. Note: For irregular applications, , use DR drills with XOMT inserts as a first priority.

Stacked Plates

Drilling operation is not recommended, but may be done by specially designed drills in 16-60 mm range. Apply standard cutting data. Note: For irregular applications, use DR drills with XOMT inserts as a first priority.

Indexable Insert Drills - Troubleshooting DR Chips Chip Jamming due to Long Chips

Solutions 1. Increase feed. If drilling a very soft material, reduce feed and increase speed. 2. Choose a geometry with a tighter chipbreaker for lower feeds (GF). 3. Long chips that rotate around the drill are problematic. If chip formation can not be improved by changing the machining conditions, use a pecking cycle.

Chipping Along Cutting Edge

Solutions

1. Reduce entrance feed. 2. Choose a tougher grade. 3. Choose a geometry with open chip breaking for higher feeds. (SOMT, WOLH) 4. Reduce feed.* 5. Reduce cutting speed. 6. Increase coolant pressure.

Machine Troubleshooting Vibrations

Solutions 1. Check mounting of drill. 2. Check mounting of workpiece. 3. Increase feed. If drilling a very soft material, reduce feed and increase speed.* 4. Reduce cutting speed. * Use GF chipformer

536

ISCAR

Chip Jamming despite Short Chips

Solutions 1. Increase coolant pressure/volume. 2. Reduce cutting speed.

Chipping of Center Insert

Solutions

1. Check mounting of drill. 2. Check mounting of workpiece. 3. Reduce entrance feed. 4. Reduce cutting speed. 5. Check drill runout (should be 0.05 mm maximum).

Insufficient Torque

Solutions 1. Reduce feed.* 2. Choose a geometry with a looser chipformer.

Excessive Flank Wear

Solutions 1. Reduce cutting speed. 2. Increase coolant pressure/volume. 3. Choose a better wear resistant grade.

Insufficient Power

Solutions 1. Reduce cutting speed. 2. Reduce feed.* 3. Choose a geometry with a looser chipformer.

Drilling Eccenter Sleeves Used for Enlarging or Reducing DR Nominal Drilling Diameters by Shifting the Drill Off-Center

3 typ.x2 (1)

D3 d2 L

Designation ECCENTER SLEEVE ECCENTER SLEEVE ECCENTER SLEEVE ECCENTER SLEEVE

20X25 25X32 32X40 40X50

20.00 25.00 32.00 40.00

25.00 32.00 40.00 50.00

40.00 50.00 65.00 75.00

44.00 46.00 55.00 77.00

INDEXABLE DRILLS

USER GUIDE

• (1) Holes for inserting a pin, used to facilitate radial adjustment of the sleeve (pin not supplied) For tools, see pages: DR-3D-N (522) • DR-4D-N (523) • GD-DH (649)

Eccenter Sleeve Operating Instructions

Operation on a Lathe 0.0

Adapter

Tool’s axis

-4 8

+0.4

0.2

+4 0

+16

0 .2

+0.2

-0.2 M

Eccenter Sleeve

Turret axis

Dnom+0.2

Dnom Tool and turret axes coincide

.2 +0 0

-0 .2

DR-Drill

+0.4

+0.2

LATHE

X.001”

+1 2

On a lathe the eccenter sleeve can shift the drill’s axis to coincide with the spindle axis. The eccentric sleeve enables alignment of the drill’s axis with the spindle axis within a 0.2 mm range (turn the sleeve counterclockwise to raise it).

On a milling machine the drill’s nominal diameter can be changed by shifting the drill’s axis out of the tool spindle.

Radial adjustment pin (not supplied) 90

Adapter

D + 0.4mm +0.4 0

+0.

MILL

+0.4 0

-0.2

L M

DR-Drill

-0.2

Eccenter Sleeve

Operation on a Milling Machine

0.2m

To enlarge the diameter, turn the sleeve clockwise.

D-

D-0.2

D+0.4

Recommended Feed When Using Eccenter Sleeves

Hole Diameter 29.8 mm

Recommended Feed Rate 100% 90%

-0.2

.4 +0

+0 .2

Drill Diameter = 30 mm 0

Hole Diameter 30 mm

-4 8

X.001”

+16

80% 70% 60% 50% 40%

+1 2

M L

2xD

3xD

4xD

5xD

Length to Dia. Ratio

Drill Diameter = 30 mm Hole Diameter 30.4 mm

+0.4 .2 +0

+0.2

Drill Diameter = 30 mm

The adjustment markings should be located perpendicular to the flat circumference of the DR flange. To facilitate the rotation of the sleeve, a metal rod or a screw key may be inserted into a hole on the eccentric sleeve flange. Unlock adapter screw before adjusting sleeve.

-0

537

INDEXABLE DRILLS

USER GUIDE

DR-DH Deep Drills for Milling Centers and Lathe Machines DR-DH are drills for a drilling depth-to-diameter ratio of 7XD and up, to be used on standard horizontal milling centers, turning, and multi-task machines. Use of supplementary machine and setup can be avoided. These drills can be used with the existing adaptations, not requiring any special coolant pressure or extra pump capacity. DR-DH drills are available as semi-standard items in the diameter range of 25.4 to 69.5 mm.

Features • High feed drilling: up to 0.35 mm/rev for high productivity • Excellent surface quality: Ra = 0.6 – 2.0 [µm] • Good hole cylindricity: 50-80 [µm] • Hole tolerance: IT10 • Large drilling depth: L=7xD and higher – up to 800 mm • Carries standard SOMX/SOMT indexable inserts with 4 cutting edges • No dedicated machine or extra setup needed • Standard coolant pressure as used in general drilling • Standard indexable, double-ended guide pads • Used for steel (ISO P) and cast iron (ISO K) materials

ISCAR offers two drill versions:

Single Flute DR-DH-31.65-0350NC-2FS • Very rigid tool • Designed for easily to cut materials such as cast iron and low alloyed steel • Patented chip gullet design

Double Flute DR-DH-31.65-0350NC-2FD • Double chip gullet for improved chip flow • Designed for drilling gummy materials such as non-alloyed steel and high temperature alloys

Designation Metric

DR-DH-31.65-0350NC-2 F D Family

Inch

Drilling depth (mm)

Dia. (mm)

Shank dia.

Shank Type

F=Cartridge R= No cartridge

No. of Pads

D=Double flute S=Single flute

D R - D H - 1.500-12.00NC - 2 F D

538

ISCAR

The DR-DH drills will be supplied upon request. For a quotation, please contact ISCAR headquarters, providing all necessary hole and drill details (See following requested information form).

Requested Information Form for Deep Hole Drill Design

Company name _______________________________ _______________________________

Address

Contact person _______________________________

Telephone no. _____________________________

INDEXABLE DRILLS

USER GUIDE

_____________________________

Date

Customer no. _____________________________

WORKPIECE Product name___________________________________________________________ Hole diameter Hole depth_____________________________________ No. of holes _______________________ Tolerance (of hole) Surface finish (Rz, Ra...) __________________________ Straightness (mm/100)______________________________

Material Material (DIN, AISI, JIS...) Hardness (HB, HS, HRC...) Condition

 Annealed

 Quenched

 Tempered

 Cast

 Other

MACHINE Machine supplier name Machine type/model

 NC lathe

Machining center

 Horizontal

Rigidity

 Good

 Normal

 Poor

Spindle power (kW)

__________________  Rotating workpiece (WR)

 Rotating tool (TR)

Tool and/or workpiece  Tool and rotation (TR/WR) workpiece

 Vertical

TYPE OF COOLANT Water based Oil based

 Soluble  Emulsio  Coolant Pressure (bar) _______________

_________________% Coolant Volume (L/min) ____________________

Hole Data Need a pre-hole drill quotation 

Pre-drilled hole size _________________% (mm/inch)

539

INDEXABLE DRILLS

USER GUIDE

Bore Type 1

Please sketch your drilling application

GENERAL PRODUCTION INFORMATION Quantity of parts per year__________________________________________________________________________________ Grade, tool life, etc _______________________________________________________________________________________ Cutting data Perfomance expectation

Vc=________mm/min

N=________RPM

F=_______mm/min

f=________mm/rev

Description of present system in use ________________________________________________________________ _________________________________________________________________________________________________________ _________________________________________________________________________________________________________ _________________________________________________________________________________________________________ _________________________________________________________________________________________________________

Please fill in and return to your ISCAR representative.

540

ISCAR

User Guide 1. A short pre-hole 20 mm long (minimum) with H8 hole tolerance should be prepared to guide the long drill (a standard DR drill or an endmill can be used).

Option No.1 1.1- Penetration with an endmill

2.1- Enlargement with the endmill

INDEXABLE DRILLS

USER GUIDE

Hole Tolerance H8

Option No.2 1.2- Penetration by drilling

2.2- DRG-MF boring

3- Deep hole drilling with DR-DH

DR-DH

2. The DR-DH drill should enter into the pre-hole at slow rotation speed and with coolant supply.

DR-DH Insert Mounting Configuration vs. Drill Diameter DR-DH ø##.#[mm] 25.4-28.5 28.6-30.0 30.1-33.0 33.1-37.5 37.6-40.5 40.6-42.9 43.0-47.5 47.6-51.0 51.1-54.0 54.1-57.4 57.5-61.0 61.1-63.0 63.1-69.5

Spare Parts

Central Insert

Intermediate Insert

Peripheral Insert

Guiding Pad

SOMX 050204… SOMX 050204… SOMX 060304… SOMX 060304… SOMX 070305… SOMX 070305… SOMT 09T306… SOMT 100408… SOMT 100408… SOMT 100408… SOMT 110408… SOMT 110408… SOMT 120408…

SOMX 050204… SOMX 060304… SOMX 060304… SOMX 070305… SOMX 070305… SOMT 09T306… SOMT 09T306… SOMT 100408… SOMT 110408… SOMT 110408… SOMT 110408… SOMT 120408… SOMT 120408…

SOMX 050204… SOMX 050204… SOMX 060304… SOMX 060304… SOMX 070305… SOMX 070305… SOMT 09T306… SOMT 100408… SOMT 100408… SOMT 110408… SOMT 110408… SOMT 110408… SOMT 120408…

GPS-06-20-075 GPS-07-20-120 GPS-07-20-120 GPS-08-25-155 GPS-08-25-155 GPS-08-25-155 GPS-08-25-155 GPS-10-30-200 GPS-10-30-200 GPS-10-30-200 GPS-14-40-250 GPS-14-40-250 GPS-14-40-250

Insert

Screw

Key

SOMX 050204... SR 34-533/L

T-6/51

SOMX 060304... SR 34-508/L

T-7/51

SOMX 070305... SR 14-560

T-8/51

SOMT 09T306... SR 34-506

T-9/51

SOMT 100408... SR 14-571

T-10/51

SOMT 110408... SR 14-544/S

T-15/51

SOMT 120408... SR 14-544/S

T-15/51

Guiding Pad GPS-06-20-075 GPS-06-20-085 GPS-06-20-100 GPS-14-40-250 GPS-07-20-120 GPS-10-30-200

Clamping Screw SR SR SR SR SR SR

Key

11201753-1 T-7 11201753-1 T-7 11201753-1 T-7 11201752-2 T-15 11201753-4 T-9 11201753-6 T-15

541

INDEXABLE DRILLS

USER GUIDE

• DR-DH drills can be used with any type of adaptation. However, concentric adapters such as hydraulic chucks are advantageous for better runout. When machining high temperature alloys or applying very high machining loads, it is advisable to use strong gripping adapters such as: side lock adapters, power / hydraulic chucks • In case of chip formation or chip evacuation problems, the following sequence is recommended: 1. Reduce cutting speed by 10% 2. Increase internal coolant pressure 3. Apply a pecking cycle 4. Interrupted cut will have a direct influence on hole accuracy, quality and drill life. (Sometimes even tool breakage can occur).

Double-ended Pad Worn support pads provide poor surface finish in a drilled hole. In this case, pads should be rotated or replaced. Rotate when wear shows on the back side of the pad

DR-DH Machining Recommendations

ISO

Condition

Tensile Strength Rm [N/mm2]

Hardness HB

Mtl. No.

0.1 - 0.25 %C

Annealed

420

125

0.25 - 0.25 %C

Annealed

650

190

Quenched and tempered

850

250

Annealed

750

220

Quenched and tempered

1000

300

0.15-0.30

600

200

0.15-0.30

930

275

0.15-0.30

Material

Non-alloy steel,

0.25 - 0.25 %C

cast steel, free cutting steel

0.55 - 0.80 %C 0.55 - 0.80 %C

Low alloy steel

Annealed

and cast steel (less than 5% alloying elements) High alloy steel, cast steel and tool steel

Grey cast iron (GG)

Nodular cast iron (GGG) Malleable cast iron

542

ISCAR

Quenched and tempered

Cutting Speed vc m/min 100-150

Feed mm/rev 0.10-0.25 0.10-0.25 0.15-0.30

80-150

0.15-0.30

1000

300

1200

350

Annealed

680

200

80-150

0.10-0.25

Quenched and tempered

1100

325

70-120

0.10-0.25

Ferritic/pearlitic

180

Pearlitic

260

70-120

0.15-0.30 0.15-0.30

0.18-0.35 180-300

0.18-0.35

Ferritic

160

0.15-0.30

Pearlitic

250

0.15-0.30

Ferritic

130

Pearlitic

230

150-250

0.15-0.35 0.15-0.35

Indexable Head Drills with Chamfering Inserts Mainly for Pre-Thread Holes

45°

D min max

d L L5

Designation DCT 068-021-14B-M8 (1) DCT 085-026-14B-M10 DCT 102-030-14B-M12 DCT 120-035-16B-M14 DCT 140-039-18B-M16 DCT 175-042-20B-M20 DCT 210-048-25B-M24

D min(2) Dnominal(3) D max D2 6.80 8.30 10.00 12.00 14.00 17.30 21.00

6.80 8.50 10.20 12.00 14.00 17.50 21.00

7.40 8.90 10.90 12.90 14.90 17.90 21.90

13.90 14.00 14.00 16.00 18.00 21.00 25.50

14.00 14.00 14.00 16.00 18.00 20.00 25.00

20.9 26.3 30.0 34.9 39.0 42.0 48.2

24.50 29.00 31.90 36.90 41.00 43.80 50.50

41.9 46.5 52.0 58.0 60.0 63.0 69.0

45.0 45.0 45.0 48.0 48.0 50.0 56.0

Po. Size Th(4) 6.8 8.0 10.0 12.0 14.0 17.0 21.0

M8 M10 M12 M14 M16 M20 M24

SR SR SR SR SR SR SR

34-508 34-508 34-508 34-508 34-508 34-508 34-508

T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51

K DCM- 8 K DCM- 8 K DCM-10 K DCM-12 K DCM-14 K DCM-17 K DCM-21

• Hole tolerance: D+0.05 in average conditions. However, it can be higher or lower according to machine and tooling conditions. • For user guide and cutting conditions, see page 544 (1) Reduce recommended feed for DCT 6.8 mm drills by 10% (2) Do not mount smaller drilling heads other than the specified range of the drill body (3) Pre-thread hole diameter (4) Used for standard thread size For inserts, see pages: AOMT-Chamfering (543) • IDI-SG (513) • IDI-SK (513)

INDEXABLE DRILLS

0.18xD

DCT (M8-M24)

AOMT 060204-45DT l

a° w

w l

S±0.025

Dimensions

(1) (1)

a°

5.66 5.66 2.80 4.00

4.50 4.50 4.00 4.00

1.96 1.96 1.59 1.59

45.5 45.5 45.5 30.5

• •

IC908

Designation AOMT 060204-45HD AOMT 060204-45DT AOMT 030204-N-45DT AOMT 030204-N-30DT

Hard Tough 1

IC508

Chamfering Inserts

IC1008

a°

AOMT-Chamfering

•

• •

• The cutting speed is dependend on the drilling insert being used (1) For low carbon steel

543

INDEXABLE DRILLS

USER GUIDE

• Pre-Thread DCT Drills There are two main applications for pre-thread hole drilling: Drilling pre-thread blind and through holes: Drilling with a 45° chamfer

Drilling and counter boring

6 mm max

Pre-Thread DCT Metric Threads Recommended Diameters Drill Designation

Dia. Range

DCT 068-021-14B-M8

6.80-7.49

DCT 085-026-14B-M10

8.30-8.99

DCT 102-030-14B-M12

10.0-10.99

DCT 120-035-16B-M14

12.0-12.99

DCT 140-039-18B-M16

14.0-14.99

DCT 175-042-20B-M20

17.3-17.99

DCT 210-048-25B-M24

21.0-21.99

M Helicoil Thread

Head Dia.

8.60

8.40

TR12X2 TR14X4

10.20 10.50

M10

10.50

TR14X2 TR16X4

12.20 12.30

M12

12.50

TR18X4

14.30

M14

14.99

TR22X5

17.30

M Thread

Head Dia.

MF Head

Head Dia.

TR Thread

Head Dia.

6.8

7.49

8.5

TR10X1.5

M12

10.2

M14

12.0

M16

14.0

7.20 7.00 8.99 8.80 10.00 10.99 10.80 10.50 12.00 12.99 12.80 12.50 14.00 14.99 14.50

TR10X3

M10

MF8X0.75 MF8X1 MF10X1 MF10X1.25 MF11X1 MF12X1 MF12X1.25 MF12X1.5 MF13X1 MF14X1 MF14X1.25 MF14X1.5 MF14X1 MF16X1 MF16X1.5

M20

17.5 MF20X2 MF22X1

17.99 21.00

Head Dia.

UNC Helicoil Thread

M24

21.0

Inch Threads

Drill DCT DCT DCT DCT DCT

Designation 085-026-14B-M10 102-030-14B-M12 120-035-16B-M14 140-039-18B-M16 175-042-20B-M20

Dia. Range

UNF Head Thread Dia.

UNC Thread

8.30-8.99 UNF3/8-24 8.5 10.0-10.99 UNC1/2-13 10.8 12.0-12.99 UNC9/16-12 12.3 14.0-14.99 UNF5/8-18 14.5 17.3-17.99 UNF3/4-16 17.5

UNC5/16-18

Head BSW Head Dia. Thread Dia.

BSF Thread

Head Dia.

8.4 BSW1/2-12 10.5

BSF1/2-16 10.99 BSF9/16-16 12.50

Inch Threads

Drill DCT DCT DCT DCT DCT

544

ISCAR

Designation 085-026-14B-M10 102-030-14B-M12 120-035-16B-M14 140-039-18B-M16 175-042-20B-M20

Dia. Range

NPT Thread

8.30-8.99 NPT1/8-27 10.0-10.99 12.0-12.99 14.0-14.99 NPT3/8-18 17.3-17.99 NPT1/2-14

Head Dia.

BSF Thread

Head BSP Head Dia. Thread Dia.

UNEF Thread

Head Dia.

UNJF Helicoil Thread

Head Dia.

G1/8-28

UNEF3/8-32

8.7

UNJF3/8-24

8.6

UNEF5/8-24 UNEF3/4-20

14.8 17.8

UNJF5/8-18

14.5

8.5

8.8

BSF1/2-16 10.99 BSF9/16-16 12.50 14.5 17.5

Indexable Head Drills with Chamfering Insert Mainly for Pre-Thread Holes

DCONMS DF

DC k7 PL

Designation DCNT 068-021-12A-M8 DCNT 085-026-12A-M10 DCNT 102-030-16A-M12 DCNT 120-035-16A-M14 DCNT 140-039-16A-M16 DCNT 175-042-20A-M20 DCNT 210-048-25A-M24

h(1)

M8 M10 M12 M14 M16 M20 M24

Dnominal

(2)

6.80 8.50 10.20 12.00 14.00 17.50 21.00

DCN

(3)

6.5 8.5 10.0 12.0 14.0 17.0 21.0

SDL_1

DCX

(4)

6.90 8.90 10.40 12.40 14.40 17.90 21.90

LTA

DC_2

SDL_1

LTA

DCONMS

SSC(5)

13.50 15.50 17.00 19.00 21.00 24.00 28.00

21.00 26.00 30.00 35.00 39.00 42.00 48.00

1.24 1.55 1.86 2.18 2.55 3.18 3.82

43.8 48.5 52.1 58.8 66.5 68.8 76.2

12.00 12.00 16.00 16.00 16.00 20.00 25.00

45.0 45.0 48.0 48.0 48.0 50.0 56.0

6.5 8.0 10.0 12.0 14.0 17.0 21.0

• Hole tolerance: D+0.05 in average conditions. However, it can be higher or lower according to machine and tooling conditions • Do not mount smaller drilling heads other than the specified range of the drill body. • For user guide and cutting conditions, see page 544 (1) Used for standard thread size (2) Pre-thread hole diameter (3) Cutting diameter minimum (4) Cutting diameter maximum (5) Pocket size

INDEXABLE DRILLS

DC_2

DCNT (M8-M24)

Spare Parts Designation DCNT 068-021-12A-M8 DCNT 085-026-12A-M10 DCNT 102-030-16A-M12 DCNT 120-035-16A-M14 DCNT 140-039-16A-M16 DCNT 175-042-20A-M20 DCNT 210-048-25A-M24

SR SR SR SR SR SR SR

34-508 34-508 34-508 34-508 34-508 34-508 34-508

1. Drilling pre-thread blind holes:

T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-7/51

K DCN 6-9.99-Y K DCN 6-9.99 K DCN 10-13.99 K DCN 10-13.99 K DCN 14-17.99 K DCN 14-17.99 K DCN 18-21.99

2. Drilling pre-thread through holes:

Drilling with a 45° chamfer

Pre-Thread Recommended Hole Diameters with DCNT Drills Dia. Range

M Thread

Head Dia.

6.5-6.99

6.8

DCNT 085-026-12A-M10

8.5-8.99

M10

8.5

DCNT 102-030-16A-M12

10.0-10.99

M12

10.2

Drill Designation DCNT 068-021-12A-M8

DCNT 120-035-16A-M14

12.0-12.99

M14

12.0

DCNT 140-039-16A-M16

14.0-14.99

M16

14.0

DCNT 175-042-20A-M20 DCNT 210-048-25A-M24

17.0-17.99 21.0-21.99

M20 M24

17.5 21.0

Dia. Range

UNF Thread

Head Dia.

UNF3/8-24

8.5

Drill Designation DCNT 068-021-12A-M8 DCNT 085-026-12A-M10 DCNT 102-030-16A-M12 DCNT 120-035-16A-M14 DCNT 140-039-16A-M16 DCNT 175-042-20A-M20 DCNT 210-048-25A-M24

6.5-6.99 8.5-8.99 10.0-10.99 12.0-12.99 14.0-14.99 17.0-17.99 21.0-21.99

Drill Designation DCNT 068-021-12A-M8 DCNT 085-026-12A-M10 DCNT 102-030-16A-M12 DCNT 120-035-16A-M14 DCNT 140-039-16A-M16 DCNT 175-042-20A-M20 DCNT 210-048-25A-M24

Dia. Range 6.5-6.99 8.5-8.99 10.0-10.99 12.0-12.99 14.0-14.99 17.0-17.99 21.0-21.99

UNF5/8-18 UNF3/4-16

MF Head

Head Dia.

MF10x1 MF10x1.25 MF11x1 MF12x1 MF12x1.25 MF12x1.5 MF13x1 MF14x1 MF14x1.25 MF14x1.5 MF14x1 MF16x1 MF16x1.5 MF20x2 MF22x1

8.99 8.8 10.0 10.99 10.8 10.5 12.0 12.99 12.8 12.5 14.0 14.99 14.5 17.99 21.0

TR Thread

Head Dia.

TR10x1.5

8.6

TR12x2

10.2 10.5

TR14x4 TR14x2

12.2

TR16x4

12.3

TR18x4

14.3

TR22x5

17.3

UNC Thread

Head Dia.

BSW Thread

Head Dia.

UNC1/2-13 UNC9/16-12

10.8 12.3

BSW1/2-12

M Helicoil Thread

Head Dia.

M10

10.5

M12

12.5

M14

14.99

BSF Thread

Head Dia.

10.5

BSF1/2-16 BSF9/16-16

10.99 12.5

14.5 17.5

NPT Thread

Head Dia.

BSP Thread

Head Dia.

UNEF Thread

Head Dia.

UNJF Helicoil Thread

Head Dia.

NPT1/8-27

8.5

G1/8-28

8.8

UNEF3/8-32

8.7

UNJF3/8-24

8.6

NPT3/8-18 NPT1/2-14

14.5 17.5

UNEF5/8-24 UNEF3/4-20

14.8 17.8

UNJF5/8-18

14.5

545

INDEXABLE DRILLS

RING DCM

45˚

Chamfering Ring Mounted on the CHAMDRILL Drills for Drilling and Chamfering in One Operation

Designation RING DCM 100 RING DCM 105 RING DCM 110 RING DCM 115 RING DCM 120 RING DCM 125 RING DCM 130 RING DCM 135 RING DCM 140 RING DCM 145 RING DCM 150 RING DCM 160 RING DCM 170 RING DCM 180 RING DCM 200

SS(1) DCM DCM DCM DCM DCM DCM DCM DCM DCM DCM DCM DCM DCM DCM DCM

100 105 110 115 120 125 130 135 140 145 150 160 170 180 200

D min

D max

D3(2)

10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 14.00 14.50 15.00 16.00 17.00 18.00 20.00

10.40 10.90 11.40 11.90 12.40 12.90 13.40 13.90 14.40 14.90 15.90 16.90 17.90 18.90 20.90

32.00 32.00 35.00 35.00 37.50 37.50 39.00 39.00 41.00 41.00 43.00 45.00 47.00 48.00 52.00

14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 15.5 15.5 16.5 17.0 17.5 18.0 18.5

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0

• RING DCM can be mounted only on DCM 3XD and DCM 5XD drills • For mounting instructions, see page 537 (1) Drill size (2) D3=D ring For inserts, see pages: XOGX-DT (546)

Spare Parts Designation RING DCM 100 RING DCM 105 RING DCM 110 RING DCM 115 RING DCM 120 RING DCM 125 RING DCM 130 RING DCM 135 RING DCM 140 RING DCM 145 RING DCM 150 RING DCM 160 RING DCM 170 RING DCM 180 RING DCM 200 (a) (b)

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S 14-544/S

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7

SR M5X15 TORX 25(b) SR M5X15 TORX 25(b) SR M5X15 TORX 25(b) SR M5X15 TORX 25(b) SR M5X15 TORX 25(b) SR M5X15 TORX 25(b) SR M5X15 TORX 25(b) SR M5X15 TORX 25(b) SR M5X15 TORX 25(b) SR M5X15 TORX 25(b) SR M5X15 TORX 25(b) SR M6X20 DIN912(a) SR M6X20 DIN912(a) SR M6X20 DIN912(a) SR M6X20 DIN912(a)

BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD

T25/S7 T25/S7 T25/S7 T25/S7 T25/S7 T25/S7 T25/S7 T25/S7 T25/S7 T25/S7 T25/S7 HEX HEX HEX HEX

BIT BIT BIT BIT

HW5 HW5 HW5 HW5

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

Maximum tightening torque 10(Nm), [88(lb.inch)] Maximum tightening torque 10(Nm), [88(lb.inch)]

XOGX-DT

Inserts Used on Chamfering Rings

45º

Designation XOGX 090700-45DT

546

ISCAR

IC528

Dimensions

9.00

7.00

12.00

•

4 3

INDEXABLE DRILLS

USER GUIDE

5 Mounting Instructions 1. Insert the chamfer ring on the drill body and slide to the desired position(1). 2. Rotate the ring clockwise until the stopper engages the flute edge. 3. Tighten the ring screw according to the maximum tightening torque indicated on page 546. 4. Mount the chamfer insert. 5. Mount the CHAMDRILL head.

NO SETUP TIME! Min. 1 mm

Chamfer Ring Position Range Drill Diameter 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 16 17 18 19 20

Drill Body 3xD L (min-max)

Drill Body 5xD L (min-max)

8-16 8-18 8-19 8-21 8-22 8-24 8-25 8-27 9-29 9-30 9-31 9-33 11-35 11-38 11-42 11-45

15-36 17-39 18-41 20-44 21-46 23-49 24-51 26-54 28-57 29-60 30-60 32-65 34-69 34-74 41-80 44-85

Maximum Chamfer Size

Min. 1 mm 1.5

2.0

User Guide Recommendations for better stability: 1. Use 3xD drill instead of 5xD, if possible. 2. Mount the chamfer ring as close as possible to the drill shank. 3. For better chamfering insert life, apply a coolant to the chamfering insert, in addition to the internal and/or external coolant. 4. A wider gap “X” between the drill and the head size is preferred (i.e. for head 14.6 mm, use body of 14 mm rather than of 14.5 mm). A slightly larger “X” dimension can dramatically increase the chamfering insert life. (1) The “L” dimension shown is relative to the common 1 mm chamfer. 5 For other sizes, adjust “L” accordingly.

1mm(1) L

X (maximize)

547

INDEXABLE DRILLS

CHAMRING

a˚

Drill Holders for Drilling and Chamfering in One Operation

DCNS 3D D D L L min max min max

Designation

CHAMRING 090-WN20-06 CHAMRING 100-WN32-09 CHAMRING 110-WN32-09 CHAMRING 120-WN32-09 CHAMRING 130-WN32-09 CHAMRING 140-WN32-09 CHAMRING 150-WN32-09 CHAMRING CHAMRING CHAMRING CHAMRING CHAMRING CHAMRING CHAMRING CHAMRING CHAMRING CHAMRING

160-WN32-09 170-WN32-09 180-WN32-09 190-WN32-09 200-WN32-09 210-WN40-09 220-WN40-09 230-WN40-09 240-WN40-09 250-WN40-09

L4 Whistle notch shank

D2 D max min

d2 d

L max min

CHAMRING 080-WN20-06

DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC... DC...

075 080 085 090 095 100 105 110 115 120 125 130 135 140 145 150 160 170 180 190 200 210 220 230 240 250

7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 16 17 18 19 20 21 22 23 24 25

7.9 8.4 8.9 9.4 9.9 10.4 10.9 11.4 11.9 12.4 12.9 13.4 13.9 14.4 14.9 15.9 16.9 17.9 18.9 19.9 20.9 21.9 22.9 23.9 24.9 25.9

12.6 13.5 12.6 13 12.9 14.5 15.7 16.2 15.1 16.5 16.1 17.5 17.7 18.1 19.2 19.7 19.5 21.4 24.2 28.5 38.9 33.2 36.5 39.9 43.4 46.9

24 24.6 26.2 29.2 27.8 31.8 33.3 35.3 36.7 37.7 39.6 41.5 42.9 45 44.6 47.4 55.36 54.9 65.2 62.3 73.5 69.1 71.3 75.6 79 82.6

DCM 3.5D DCNS 5D L L L L min max min max 12.4 14 15.1 15.6 17.2 14.3 14.4 18 15.6 19.2 19.3 21.4 19.5 21.5 20.1 25.2 26.3 28.4 31 32.3 36.6

21.9 23 26.6 27.1 29.2 28.3 29.4 31 33.1 35.2 37.3 38.4 39.5 41.5 42.1 43.7 49.3 52.4 57 63.3 67.1

17.3 24.7 18.5 22.9 26 31.7 31.2 34.1 33.8 36.6 39.7 42.7 41.4 44.8 44 47.6 57 55.9 60 67 79 76 81 83 91 97

38 45 43 46.8 47 51.8 54.2 57.3 59.4 61.6 64.8 68 70.3 73.1 73.9 80.7 87.5 88.5 93 100 113 110 114.5 121.5 127 133

18.8 47.4 50 20

XCGT 06...

19.8 47.4 50 20

XCGT 06...

24.9 67.3 60 32

XCGT 09...

25.9 67.3 60 32

XCGT 09...

26.9 67.3 60 32

XCGT 09...

27.9 67.3 60 32

XCGT 09...

28.4 67.3 60 32

XCGT 09...

29.4 67.3 60 32

XCGT 09...

16 17 18 19 20 21 22 23 24 25

38 38 38 38 38 50 50 50 50 50

30.4 31.4 32.4 33.4 34.4 35.4 36.4 37.4 38.4 39.4

XCGT XCGT XCGT XCGT XCGT XCGT XCGT XCGT XCGT XCGT

67.3 67.3 67.3 75 75 84.4 84.4 84.4 84.4 84.4

L4 d2

60 60 60 60 60 68 68 68 68 68

32 32 32 32 32 40 40 40 40 40

Inserts

09... 09... 09... 09... 09... 09... 09... 09... 09... 09...

• It is recommended to apply external coolant on the chamfering inserts • Reduce the recommended feed and speed by 50% when machining maximum chamfer size • Lmin & Lmax dimensions are based on the 45° chamfering insert • Chamfering angle (a°) depends on the chamfering insert being used For inserts, see pages: XCGT-DT (549)

For UNICHAMDRILLS, see pages: DCM-3.5D (7.5-20.9 mm 3.5xD) (511) , DCNS-3D (476), DCNS-5D (477) Assembly Instructions • Insert the UNICHAMDRILL into the CHAMRING prior to clamping the chamfering inserts • Adjust the UNICHAMDRILL protrusion by using the rear screw, then correct adjustment using the side clamping screw • Attach the chamfering inserts • • • •

Adjustment of UNICHAMDRILL Protrusion Loosen the chamfering inserts clamping screws Loosen the side clamping screw Adjust the UNICHAMDRILL protrusion by using the rear screw, then correct adjustment using the side clamping screw Re-tighten the chamfering inserts

Spare Parts

Designation CHAMRING 8-9 CHAMRING 10-20 CHAMRING 21-25

548

ISCAR

SR M6X6DIN916 SR M10X10DIN916 SR M16X16 DIN1835-B

HW 3.0 HW 5.0 HW 8.0

SR M6X1S SR M10X1.5S SR M12X1.75S

HW 3.0 HW 5.0 HW 6.0

SR 14-560 SR 14-544/S SR 14-544/S

T-8/53 BLD T15/S7 BLD T15/S7

SW6-SD SW6-SD

a˚

Inserts used on Chamfering Drill Holders for Chamfering and Drilling in One Operation

Designation XCGT 060300-30DT XCGT 060300-45DT XCGT 060300-60DT XCGT 090300-30DT XCGT 090300-45DT XCGT 090300-60DT

a°

6.20 6.20 6.20 8.50 8.50 8.50

12.30 12.30 12.30 16.00 16.00 16.00

2.80 2.80 2.80 3.30 3.30 3.30

30 45 60 30 45 60

L D

SCDT

IC508

Dimensions

• • • • • •

INDEXABLE DRILLS

XCGT-DT

D2 m7 140°

dh6

Pre-Thread Solid Carbide Drills with Coolant Holes

45°

Designation SCDT 025-009-060-M3 SCDT 033-011-060-M4 SCDT 042-014-060-M5 SCDT 050-017-080-M6 SCDT 068-021-100-M8 SCDT 085-026-120-M10

Th(1)

IC908

Dimensions

M3 M4 M5 M6 M8 M10

2.50 3.30 4.20 5.00 6.80 8.50

4.00 4.50 5.50 6.60 9.00 11.00

62.0 62.0 66.0 79.0 89.0 102.0

8.8 11.4 13.6 16.5 21.0 25.5

20.0 24.0 28.0 34.0 47.0 55.0

6.00 6.00 6.00 8.00 10.00 12.00

36.0 36.0 36.0 40.0 40.0 40.0

• • • • • •

• For user guide and cutting conditions, see pages 581, 590, 596 (1) Used for standard thread size

549

INDEXABLE DRILLS 550

MULTIFUNCTION TOOLS

ISCAR

DRG-MF

Multifunction Drilling, Boring, Facing, External Turning and Internal Grooving Tools

d L

±0.05

Right-hand shown

±0.05

Designation DRG-MF-10R/L-2.25D-12A-05 DRG-MF-12R/L-2.25D-16A-06 DRG-MF-14R/L-2.25D-16A-07 DRG-MF-16R/L-2.25D-20A-08 DRG-MF-20R/L-2.25D-25A-10 DRG-MF-25R/L-2.25D-32A-13 DRG-MF-32R/L-2.25D-40A-17

D min

10.00 12.00 14.00 16.00 20.00 25.00 32.00

12.00 14.50 16.50 19.00 23.50 29.00 36.50

7.1 8.5 9.5 11.1 13.2 16.5 20.5

22.5 27.0 31.5 36.0 45.0 56.5 72.0

27.5 33.0 38.5 44.0 55.0 69.0 86.0

42.0 45.0 45.0 50.0 56.0 61.0 74.0

12.00 16.00 16.00 20.00 25.00 32.00 40.00

G 1/16 G 1/8 G 1/8 G 1/8 G 1/8 G 1/8 G 1/8

Insert XCMT XCMT XCMT XCMT XCMT XCMT XCMT

05... 06... 07... 08... 10... 13... 17...

SR 20038/HG-P SR 22052/HG-P SR 25064/HG-P SR 30070/HG-P SR 35088I/HG-P SR 45A100I/HG SR 45A100I/HG

IP-6/5 IP-7/5 IP-8/5 IP-9/151 IP-10/151 IP-20/51 IP-20/51

• In non-rotating applications hole diameter can be adjusted within the specified range by shifting drill's center line along machine's X-axis • The tools feature internal coolant holes For inserts, see pages: XCMT-MF (551) • XCMT-MG (551)

83.5˚

XCMT 040104R-MF

Inserts for DR-MF Multifunction Tools with Two Cutting Edges for Hard Materials and Interrupted Cut

95°

di 7˚

95°

83.5˚

XCMT-MF

95º 7˚

INDEXABLE DRILLS

Th D

Designation XCMT 040104R/L-MF XCMT 050204-MF XCMT 060204-MF XCMT 070304-MF XCMT 080304-MF XCMT 10T304-MF XCMT 10T308-MF XCMT 130404-MF XCMT 130408-MF XCMT 170508-MF

IC908

Dimensions

4.40 5.60 6.40 7.50 8.40 10.50 10.50 13.40 13.40 17.40

1.70 2.10 2.38 3.18 3.18 3.97 3.97 4.76 4.76 5.56

0.40 0.40 0.40 0.40 0.40 0.40 0.80 0.40 0.80 0.80

• • • • • • • • • •

For tools, see pages: DRG-MF (551)

XCMT-MG

Two Cutting Edged Internal Grooving Inserts for DR-MF Multifunction Tools

Tmax-r

R W

7°

Recommended Machining Data

Designation XCMT 05R-15718015MG XCMT 06R-17820018MG XCMT 07R-19620015MG XCMT 05R-201802-MG XCMT 06R-202002-MG XCMT 08R-22125015MG XCMT 10R-23930015MG XCMT 07R-252002-MG XCMT 08R-252502-MG XCMT 10R-303003-MG XCMT 13R-31835020MG XCMT 13R-353503-MG XCMT 17R-404004-MG

W±0.02

Tmax-r

1.57 1.78 1.96 2.00 2.00 2.21 2.39 2.50 2.50 3.00 3.18 3.50 4.00

1.80 1.80 1.80 1.80 2.00 2.00 2.00 2.00 2.50 3.00 3.50 3.50 4.00

0.15 0.18 0.15 0.20 0.20 0.15 0.15 0.20 0.20 0.30 0.20 0.30 0.40

2.28 2.28 2.28 2.28 2.65 3.41 3.41 3.41 3.50 4.34 5.18 5.25 6.00

IC808G

Dimensions

(mm/rev)

• • • • • • • • • • • • •

0.03-0.07 0.04-0.08 0.05-0.10 0.05-0.10 0.05-0.10 0.06-0.11 0.07-0.12 0.07-0.12 0.07-0.12 0.14-0.18 0.14-0.18 0.14-0.20 0.15-0.21

0.03-0.06 0.04-0.07 0.04-0.07 0.04-0.07 0.04-0.07 0.04-0.08 0.05-0.10 0.05-0.10 0.05-0.10 0.06-0.12 0.06-0.12 0.07-0.14 0.08-0.15

f turn

f groove

For tools, see pages: DRG-MF (551)

Typical Applications

External

DRG-MF

Internal

External

Internal

551

INDEXABLE DRILLS

USER GUIDE

User guide for DRG-MF Optimization of Chip Shape

Coolant Pressure • Apply above 6 Bar in 2.25xD tools (optimal pressure is above 10 Bar).

Radial Adjustment (off-center drilling) • Radial adjustment is depending on drill diameter

• Apply high speed machining on low carbon steel • Produce thin chips, as most problems are caused by thick chips • Regulate chips produced by machining medium to high carbon steel • If too tight, either increase speed and reduce feed, or reduce speed and increase feed • If too long, reduce speed and increase feed Tool DRG-MF-10 DRG-MF-12 DRG-MF-14 DRG-MF-16 DRG-MF-20 DRG-MF-25 DRG-MF-32

Troubleshooting Problem

Drill Dia.

Dmin

Dmax

10 12 14 16 20 25 32

9.82 11.82 13.80 15.76 19.80 24.80 31.80

10.60 12.60 14.60 16.50 20.60 25.80 33.00

Solution

Chipping caused by built-up edge

Increase cutting speed. Reduce feed. Check tool and workpiece rigidity. Reduce tool and workpiece overhang.

Excessive flank wear

Reduce cutting speed. Use a harder grade (special). Increase coolant flow. Check cutting edge height.

Edge deformation

Reduce cutting speed. Use a harder grade (special). Increase coolant flow. Reduce feed.

Poor surface quality

Reduce feed. Increase coolant flow. Check tool and workpiece rigidity.Increase cutting speed.

Long chips

Increase feed. Reduce cutting speed. Increase coolant flow.

Tight chips

Reduce feed.

Vibrations

Check tool and workpiece rigidity. Reduce tool and workpiece overhang. Reduce cutting speed. Increase feed. Check cutting edge height. Reduce feed and increase cutting speed on very soft materials.

User Guide for Turn-Mill Machines Insert Positioning

Setup

For drilling, cutting edge should be positioned in the center of tool body. Cutting edge for drilling

Core Ø

Correct

✓

✗

✓ Correct

Wrong

Cutting edge for drilling

Ø/2

Check formation of core and its size after drilling 3 mm to 6 mm depth. The diameter of the core should be within 0.15-0.45 mm. Adjust Y-axis of the tool body by using the new adjustable clamping unit (if it is available) or rotate the tool body 180° and secure it into a turret. Check the core again. Important: If a core does not appear, this can cause breakage of insert and vibration when drilling or turning. If the size of the core is over the recommended size, it will cause overload and vibration.

Angular error

552

ISCAR

Warning: As the drill goes all the way through a workpiece, it ejects a disc. For worker safety, guards should be used.

Recommended Cutting Conditions for XCMT-MF Inserts Cutting speed (Vc) Cutting speed: Vc (m/min) for IC908

Material No. VDI 3323

Hardness (BHN)

Drilling

Turning & Boring

Low carbon steel (<0.25% C)

~150

130-240

150-270

Carbon steel (≥0.25% C)

150-250

90-160

100-180

Low alloy steel

~180

120-210

140-230

Medium alloy steel

200-250

70-140

80-160

High alloy steel

8, 9

250-350

50-100

60-120

Martensitic stainless steel

200

110-180

130-200

Austenitic stainless steel

200

90-160

100-180

Grey cast iron

17, 18

180-220

110-180

120-200

Ductile cast iron

15, 16

200-240

90-160

100-180

Aluminum alloy

21-24

60-130

100-500

150-600

Copper alloy

26-28

90-100

100-400

100-500

Workpiece Materials

INDEXABLE DRILLS

USER GUIDE

Recommended Cutting Conditions Insert XCMT 040104 XCMT 050204

XCMT 060204

XCMT 070304

XCMT 0803..

XCMT 10T304 XCMT 10T308 XCMT 130404 XCMT 130408 XCMT 170508

Machining Type External Turning

Cutting Conditions

ap (mm)

f (mm/rev)

0.6 (0.2-1.8)

0.05 (0.02-0.15)

Drilling

0.06 (0.02-0.10)

External Turning

0.8 (0.2-2.5)

0.08 (0.02-0.15)

Face Turning

0.6 (0.2-1.7)

0.06 (0.02-0.13)

Drilling

0.05 (0.02-0.10)

External Turning

1.0 (0.2-3.0)

0.10 (0.03-0.20)

Face Turning

0.8 (0.2-2.5)

0.07 (0.03-0.15)

Drilling

0.05 (0.02-0.10)

External Turning

1.3 (0.3-3.5)

0.12 (0.03-0.20)

Face Turning

1.0 (0.25-3.0)

0.10 (0.03-0.18)

Drilling

0.06 (0.03-0.12)

Face Turning

1.5 (0.35-4.0)

0.14 (0.06-0.25)

External Turning

1.2 (0.3-3.5)

0.12 (0.06-0.24)

Drilling

External Turning

0.08 (0.05-0.16)

1.8 (0.5-3.5)

0.12 (0.06-0.30)

Drilling

0.08 (0.03-0.15)

External Turning

1.8 (0.5-3.5)

0.20 (0.10-0.40)

Drilling

0.08 (0.03-0.15)

External Turning

2.0 (0.6-4.3)

0.15 (0.07-0.32)

Drilling

0.08 (0.03-0.15)

External Turning

2.0 (0.6-4.3)

0.20 (0.10-0.40)

Drilling

0.08 (0.03-0.15)

External Turning

3.0 (0.7-5.3)

0.22 (0.10-0.40)

Drilling

0.08 (0.03-0.15)

Cutting parameters are for 2.25xD steel shank Internal coolant supply is recommended

553

INDEXABLE DRILLS

USER GUIDE

Chip Control Range for DRG-MF Drilling Material: SAE 4140 (220BHN), V=120 m/min

Feed (mm/rev) 0.30

0.20

0.15

0.10 0.08 0.06 0.04 0.02

25 32 Diameter of tool (mm)

Turning

D.O.C. (mm) 5.5

Material: SAE 1045 (220BHN), V=150 m/min

4.5 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.2 0.02 0.05

554

ISCAR

0.1

0.15

0.2

0.25

0.3

0.35

XCMT 050204

XCMT 060204

XCMT 070304

XCMT 080304

XCMT 100304

XCMT 130304

XCMT 170304

0.4 Feed (mm/rev)

Multifunction Solid Carbide Tools for Drilling, Facing, Int. and Ext. Turning on Swiss and Small CNC Machines

dh6

Right-hand shown

R+0.05

Designation PICCO R-MF 6-3 L06 PICCO R/L-MF 6-4 L08 PICCO R/L-MF 6-4 L12 PICCO R/L-MF 6-5 L10 PICCO R/L-MF 6-5 L15 PICCO R/L-MF 6-6 L12 PICCO R/L-MF 6-6 L18 PICCO R/L-MF 8-7 L14 PICCO R/L-MF 8-7 L21 PICCO R/L-MF 8-8 L16 PICCO R/L-MF 8-8 L24

IC908

Dimensions

3.00 4.00 4.00 5.00 5.00 6.00 6.00 7.00 7.00 8.00 8.00

6.0 8.0 12.0 10.0 15.0 12.0 18.0 14.0 21.0 16.0 24.0

28.0 30.0 34.0 32.0 41.0 34.0 43.0 41.0 55.0 43.0 58.5

6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00

0.10 0.10 0.20 0.10 0.30 0.10 0.30 0.10 0.30 0.10 0.30

• • • • • • • • • • •

INDEXABLE DRILLS

L2 L

PICCO-MF

• Dmin can be 0.1 mm smaller by shifting tool center • Applications: Drilling; face turning; internal chamfering; internal turning\ boring; internal profiling; external chamfering; external turning

PICCO-MFT

Solid Carbide Tools for Drilling, Facing, Int. and Ext. Turning and Threading on Swiss and Small CNC Machines

y t

a D

dh6

R+0.05

60°

Right-hand shown

Designation PICCO R/L-MFT60 6-4 L08 PICCO R-MFT60 6-4 L12 PICCO R/L-MFT60 6-5 L10 PICCO R/L-MFT60 6-5 L15 PICCO R/L-MFT60 6-6 L18 PICCO R-MFT60 6-6 L12 PICCO R/L-MFT60 8-7 L14 PICCO R-MFT60 8-7 L21 PICCO R/L-MFT60 8-8 L16 PICCO R/L-MFT60 8-8 L24

(1) (1)

(1)

D min

Pmin

Pmax

IC908

Dimensions

4.00 4.00 5.00 5.00 6.00 6.00 7.00 7.00 8.00 8.00

0.50 0.50 0.50 0.50 0.50 0.50 0.75 0.75 0.90 0.90

0.75 0.75 1.00 1.00 1.00 1.00 1.25 1.25 1.50 1.50

0.46 0.46 0.61 0.61 0.61 0.61 0.76 0.76 0.92 0.92

3.90 3.90 4.90 4.90 5.90 5.90 6.90 6.90 7.90 7.90

0.06 0.06 0.06 0.06 0.06 0.06 0.09 0.09 0.11 0.11

8.0 12.0 10.0 15.0 18.0 12.0 14.0 21.0 16.0 24.0

7.3 11.6 9.0 14.4 17.3 11.0 13.0 20.0 15.0 23.0

30.0 34.0 32.0 37.0 43.0 34.0 41.0 55.0 43.0 57.0

1.3 1.2 1.4 1.4 1.4 1.4 1.5 1.5 1.5 1.5

6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00

0.10 0.20 0.10 0.30 0.30 0.10 0.10 0.30 0.10 0.30

• • • • • • • • • •

• Applications: Drilling; face turning; internal chamfering; internal turning\boring; internal profiling; external chamfering; external turning; internal and external 60° threading (right- and left-hand) (1) Available on request

555

INDEXABLE DRILLS

USER GUIDE PICCO-MF Recommended Cutting Conditions Cutting speed (Vc) Material No. VDI 3323

Workpiece Materials

Hardness (BHN)

Cutting Speed: Vc (m/min) for IC908 Drilling

Turning & Boring

Low carbon steel (<0.25% C)

~150

40-100

40-180

Carbon steel (≥0.25% C)

150-250

40-100

40-180

Low alloy steel

~180

40-80

40-140

Medium alloy steel

200-250

40-80

40-140

High alloy steel

8, 9

250-350

40-60

40-120

Martensitic stainless steel

200

20-60

40-140

Austenitic stainless steel

200

20-60

40-140

Grey cast iron

15,16

180-220

40-140

Ductile cast iron

17,18

200-240

40-150

Aluminum alloy

21-24

60-130

50-200

150-320

Copper alloy

26-28

90-100

50-200

150-320

Feed (f) and depth of cut (ap) 2xD Tool Diameter (mm) 3-4

5-6

7-8

Machining Type External Turning Face Turning Drilling External Turning Face Turning Drilling External Turning Face Turning Drilling

Cutting Conditions ap (mm) 0.8 (0.2-2.5) 0.6 (0.02-1.7) 1.0 (0.2-3.0) 0.8 (0.2-2.5) 1.3 (0.3-3.5) 1.0 (0.25-0.3) -

f (mm/rev) 0.04 0.03 0.02 0.04 0.03 0.03 0.04 0.04 0.04

(0.01-0.08) (0.01-0.06) (0.01-0.06) (0.01-0.08) (0.01-0.06) (0.01-0.08) (0.01-0.08) (0.01-0.07) (0.01-0.10)

Feed (f) and depth of cut (ap) 4xD Tool Diameter (mm) 3-4

5-6

7-8

556

ISCAR

Machining Type External Turning Face Turning Drilling External Turning Face Turning Drilling External Turning Face Turning Drilling

Cutting Conditions ap (mm) 0.8 (0.2-2.5) 0.6 (0.02-1.7) 1.0 (0.2-3.0) 0.8 (0.2-2.5) 1.3 (0.3-3.5) 1.0 (0.25-0.3) -

f (mm/rev) 0.03 0.02 0.02 0.03 0.02 0.02 0.03 0.02 0.03

(0.01-0.07) (0.01-0.04) (0.01-0.05) (0.01-0.07) (0.01-0.04) (0.01-0.06) (0.01-0.07) (0.01-0.04) (0.01-0.08)

SOLID CARBIDE DRILLS

557

SOLID CARBIDE DRILLS

Identification System

SCD SCCD

126

060

140

(1)

Cutting Diameter

Solid Carbide Drill

Effective Drilling Depth

Shank Diameter

(1) 3 Flute Shank Type A

Cylindrical

Coolant

If not specified - external coolant C

Internal coolant

Cutting Geometry

Cutting geometry for steel Cutting geometry for aluminum Cutting geometry for general use

L/D

Cutting Edge Configurations AP

558

ISCAR

ACG

ACP

SCCD

SCD... AH

DIN 6537 Solid Carbide Drills Without Coolant Holes, Drilling Depth 4xD

140°

L1 (Ref)

Dm6 dh6

Designation SCD 008-003-030 SCD 009-003-030 SCD 010-004-030 SCD 011-004-030 SCD 012-004-030 SCD 013-005-030 SCD 014-005-030 SCD 015-006-030 SCD 016-006-030 SCD 017-006-030 SCD 018-007-030 SCD 019-007-030 SCD 020-008-030 SCD 021-008-030 SCD 022-008-030 SCD 023-009-030 SCD 024-009-030 SCD 025-010-030 SCD 026-010-030 SCD 027-010-030 SCD 028-011-030 SCD 029-011-030

AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4 AP4

Th(1)

IC908

Dimensions

0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 2.10 2.20 2.30 2.40 2.50 2.60 2.70 2.80 2.90

3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00

3.2 3.6 4.0 4.4 4.8 5.2 5.6 6.0 6.4 6.8 7.2 7.6 8.0 8.4 8.8 9.2 9.6 10.0 10.4 10.8 11.2 11.6

4.8 5.4 6.0 6.6 7.2 7.8 8.4 9.0 9.6 10.2 10.8 11.4 12.0 12.6 13.2 13.8 14.4 15.0 15.6 16.2 16.8 17.4

8.8 9.4 10.0 10.6 11.2 11.8 12.4 13.0 13.6 14.2 14.8 15.4 16.0 16.6 17.2 17.8 18.4 19.0 19.6 20.2 20.8 21.4

46.0 46.0 46.0 46.0 46.0 46.0 46.0 46.0 46.0 46.0 46.0 46.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

M1.4 M2 M3 M3.5

• • • • • • • • • • • • • • • • • • • • • •

SOLID CARBIDE DRILLS

SCD-AP4 (4xD)

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592 (1) Used for standard thread size

SCD-AP6 (6xD)

DIN 6537 Solid Carbide Drills Without Coolant Holes, Drilling Depth 6xD

L1(Ref)

Dm6

140° dh6

Designation SCD 008-004-030 SCD 009-005-030 SCD 010-006-030 SCD 011-006-030 SCD 012-007-030 SCD 013-007-030 SCD 014-008-030 SCD 015-009-030 SCD 016-009-030 SCD 017-010-030 SCD 018-010-030 SCD 019-011-030 SCD 020-012-030 SCD 021-012-030 SCD 022-013-030 SCD 023-013-030 SCD 024-014-030 SCD 025-015-030 SCD 026-015-030 SCD 027-016-030 SCD 028-016-030 SCD 029-017-030

AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6 AP6

Th(1)

IC908

Dimensions

0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 2.10 2.20 2.30 2.40 2.50 2.60 2.70 2.80 2.90

3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00

4.8 5.4 6.0 6.6 7.2 7.8 8.4 9.0 9.6 10.2 10.8 11.4 12.0 12.6 13.2 13.8 14.4 15.0 15.6 16.2 16.8 17.4

6.4 7.2 8.0 8.8 9.6 10.4 11.2 12.0 12.8 13.6 14.4 15.2 16.0 16.8 17.6 18.4 19.2 20.0 20.8 21.6 22.4 23.2

10.7 11.5 12.2 13.0 13.7 14.5 15.2 16.0 16.7 17.5 18.2 18.9 19.7 20.4 21.1 21.8 22.5 23.2 23.9 24.5 25.2 25.7

46.0 46.0 46.0 46.0 46.0 46.0 46.0 46.0 46.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

M1.4 M2 M3 M3.5

• • • • • • • • • • • • • • • • • • • • • •

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592 (1) Used for standard thread size

559

DIN 6537 Solid Carbide Drills Without Coolant Holes, Drilling Depth 3xD

140°

DCm7

DCONMS h6 LU LCF

OAL

Dimensions

Designation SCD 030-014-060 SCD 031-014-060 SCD 032-014-060 SCD 033-014-060 SCD 034-014-060 SCD 035-014-060 SCD 036-014-060 SCD 037-014-060 SCD 038-017-060 SCD 039-017-060 SCD 040-017-060 SCD 041-017-060 SCD 042-017-060 SCD 043-017-060 SCD 044-017-060 SCD 045-017-060 SCD 046-017-060 SCD 047-017-060 SCD 048-020-060 SCD 049-020-060 SCD 050-020-060 SCD 051-020-060 SCD 052-020-060 SCD 053-020-060 SCD 054-020-060 SCD 055-020-060 SCD 056-020-060 SCD 057-020-060 SCD 058-020-060 SCD 059-020-060 SCD 060-020-060 SCD 061-024-080 SCD 062-024-080 SCD 063-024-080 SCD 064-024-080 SCD 065-024-080 SCD 066-024-080 SCD 067-024-080 SCD 068-024-080 SCD 069-024-080 SCD 070-024-080 SCD 071-029-080 SCD 072-029-080 SCD 073-029-080 SCD 074-029-080 SCD 075-029-080 SCD 076-029-080 SCD 077-029-080 SCD 078-029-080 SCD 079-029-080 SCD 080-029-080 SCD 081-035-100 SCD 082-035-100 SCD 083-035-100 SCD 084-035-100 SCD 085-035-100 SCD 086-035-100 SCD 087-035-100 SCD 088-035-100 SCD 089-035-100

AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N

DCONMS

OAL

LCF

3.00 3.10 3.20 3.30 3.40 3.50 3.60 3.70 3.80 3.90 4.00 4.10 4.20 4.30 4.40 4.50 4.60 4.70 4.80 4.90 5.00 5.10 5.20 5.30 5.40 5.50 5.60 5.70 5.80 5.90 6.00 6.10 6.20 6.30 6.40 6.50 6.60 6.70 6.80 6.90 7.00 7.10 7.20 7.30 7.40 7.50 7.60 7.70 7.80 7.90 8.00 8.10 8.20 8.30 8.40 8.50 8.60 8.70 8.80 8.90

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

62.00 62.00 62.00 62.00 62.00 62.00 62.00 62.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 79.00 89.00 89.00 89.00 89.00 89.00 89.00 89.00 89.00 89.00

14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0

20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 34.0 34.0 34.0 34.0 34.0 34.0 34.0 34.0 34.0 34.0 41.0 41.0 41.0 41.0 41.0 41.0 41.0 41.0 41.0 41.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0

0.50 0.50 0.50 0.50 0.50 0.60 0.60 0.60 0.60 0.60 0.60 0.70 0.70 0.70 0.70 0.70 0.70 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.90 0.90 0.90 0.90 0.90 0.90 1.00 1.00 1.00 1.00 1.00 1.00 1.10 1.10 1.10 1.10 1.10 1.10 1.10 1.20 1.20 1.20 1.20 1.20 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.40 1.40 1.40 1.40

34.0 34.0 34.0 34.0 34.0 34.0 34.0 34.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0

M4 M5 M6 M7 M8 M9 M10 -

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592

560

IC908

SOLID CARBIDE DRILLS

SCD-AP3N (3xD)

ISCAR

DIN 6537 Solid Carbide Drills Without Coolant Holes, Drilling Depth 3xD

140°

DCm7

DCONMS h6 LU LCF

OAL

Designation SCD 090-035-100 SCD 091-035-100 SCD 092-035-100 SCD 093-035-100 SCD 094-035-100 SCD 095-035-100 SCD 096-035-100 SCD 097-035-100 SCD 098-035-100 SCD 099-035-100 SCD 100-035-100 SCD 101-040-120 SCD 102-040-120 SCD 103-040-120 SCD 104-040-120 SCD 105-040-120 SCD 106-040-120 SCD 107-040-120 SCD 108-040-120 SCD 109-040-120 SCD 110-040-120 SCD 111-040-120 SCD 112-040-120 SCD 113-040-120 SCD 114-040-120 SCD 115-040-120 SCD 116-040-120 SCD 117-040-120 SCD 118-040-120 SCD 119-040-120 SCD 120-040-120

AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N AP3N

DCONMS

OAL

LCF

IC908

Dimensions

9.00 9.10 9.20 9.30 9.40 9.50 9.60 9.70 9.80 9.90 10.00 10.10 10.20 10.30 10.40 10.50 10.60 10.70 10.80 10.90 11.00 11.10 11.20 11.30 11.40 11.50 11.60 11.70 11.80 11.90 12.00

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00

89.00 89.00 89.00 89.00 89.00 89.00 89.00 89.00 89.00 89.00 89.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00 101.00

35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0

47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0

1.40 1.40 1.40 1.50 1.50 1.50 1.50 1.50 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.70 1.70 1.70 1.70 1.70 1.70 1.80 1.80 1.80 1.80 1.80 1.90 1.90 1.90 1.90

40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

M11 M12 M14

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SOLID CARBIDE DRILLS

SCD-AP3N (3xD) (continued)

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592

561

DIN 6537 Solid Carbide Drills Without Coolant Holes, Drilling Depth 3xD

Dm7

dh6

140˚

Dimensions

Designation SCD 121-043-140 SCD 122-043-140 SCD 123-043-140 SCD 124-043-140 SCD 125-043-140 SCD 126-043-140 SCD 127-043-140 SCD 128-043-140 SCD 129-043-140 SCD 130-043-140 SCD 131-043-140 SCD 132-043-140 SCD 133-043-140 SCD 134-043-140 SCD 135-043-140 SCD 136-043-140 SCD 137-043-140 SCD 138-043-140 SCD 139-043-140 SCD 140-043-140 SCD 141-045-160 SCD 142-045-160 SCD 143-045-160 SCD 144-045-160 SCD 145-045-160 SCD 146-045-160 SCD 147-045-160 SCD 148-045-160 SCD 149-045-160 SCD 150-045-160 SCD 151-045-160 SCD 152-045-160 SCD 153-045-160 SCD 154-045-160 SCD 155-045-160 SCD 156-045-160 SCD 157-045-160 SCD 158-045-160 SCD 159-045-160 SCD 160-045-160 SCD 161-051-180 SCD 162-051-180 SCD 164-051-180 SCD 165-051-180 SCD 166-051-180 SCD 167-051-180 SCD 168-051-180 SCD 169-051-180 SCD 170-051-180 SCD 171-051-180 SCD 172-051-180 SCD 173-051-180 SCD 174-051-180 SCD 175-051-180 SCD 176-051-180 SCD 177-051-180 SCD 178-051-180 SCD 179-051-180

AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3

Th(1)

12.10 12.20 12.30 12.40 12.50 12.60 12.70 12.80 12.90 13.00 13.10 13.20 13.30 13.40 13.50 13.60 13.70 13.80 13.90 14.00 14.10 14.20 14.30 14.40 14.50 14.60 14.70 14.80 14.90 15.00 15.10 15.20 15.30 15.40 15.50 15.60 15.70 15.80 15.90 16.00 16.10 16.20 16.40 16.50 16.60 16.70 16.80 16.90 17.00 17.10 17.20 17.30 17.40 17.50 17.60 17.70 17.80 17.90

14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00

43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0

60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 65.0 73.0 73.0 73.0 73.0 73.0 73.0 73.0 73.0 73.0 73.0 73.0 73.0 73.0 73.0 73.0 73.0 73.0 73.0

107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 107.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 123.0 123.0 123.0 123.0 123.0 123.0 123.0 123.0 123.0 123.0 123.0 123.0 123.0 123.0 123.0 123.0 123.0 123.0

M16 M18 M20 -

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592 (1) Used for standard thread size.

562

IC908

SOLID CARBIDE DRILLS

SCD-AP3 (3xD)

ISCAR

DIN 6537 Solid Carbide Drills Without Coolant Holes, Drilling Depth 3xD

Dm7

L dh6

140˚

Designation SCD 180-051-180 SCD 181-055-200 SCD 182-055-200 SCD 183-055-200 SCD 184-055-200 SCD 185-055-200 SCD 186-055-200 SCD 187-055-200 SCD 188-055-200 SCD 189-055-200 SCD 190-055-200 SCD 191-055-200 SCD 192-055-200 SCD 193-055-200 SCD 194-055-200 SCD 195-055-200 SCD 196-055-200 SCD 197-055-200 SCD 198-055-200 SCD 199-055-200 SCD 200-055-200

AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3 AP3

Th(1)

IC908

Dimensions

18.00 18.10 18.20 18.30 18.40 18.50 18.60 18.70 18.80 18.90 19.00 19.10 19.20 19.30 19.40 19.50 19.60 19.70 19.80 19.90 20.00

18.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00

51.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0

73.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0

123.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0 131.0

M22 -

• • • • • • • • • • • • • • • • • • • • •

SOLID CARBIDE DRILLS

SCD-AP3 (3xD) (continued)

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592 (1) Used for standard thread size.

563

140° DC m7

DIN 6537 Solid Carbide Drills with Coolant Holes, Drilling Depth 3xD

DCONMS h6 LU LCF

LS OAL

Dimensions

ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N

DCONMS

OAL

LCF

IC908

SOLID CARBIDE DRILLS

SCD-ACP3N (3XD)

M4 M5 M6 M7 M8 M9 M10 -

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592

564

ISCAR

140° DC m7

DIN 6537 Solid Carbide Drills with Coolant Holes, Drilling Depth 3xD

DCONMS h6 LU LCF

LS OAL

ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N ACP3N

DCONMS

OAL

LCF

IC908

Dimensions

9.00 9.10 9.20 9.30 9.40 9.50 9.60 9.70 9.80 9.90 10.00 10.10 10.20 10.30 10.40 10.50 10.60 10.70 10.80 10.90 11.00 11.10 11.20 11.30 11.40 11.50 11.60 11.70 11.80 11.90 12.00

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00

89.00 89.00 89.00 89.00 89.00 89.00 89.00 89.00 89.00 89.00 89.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00

35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0

47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0

1.40 1.40 1.40 1.50 1.50 1.50 1.50 1.50 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.70 1.70 1.70 1.70 1.70 1.70 1.80 1.80 1.80 1.80 1.80 1.90 1.90 1.90 1.90

40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

M11 M12 M14

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SOLID CARBIDE DRILLS

SCD-ACP3N (3XD) (continued)

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592

565

SIG DC m7

DIN 6537 Solid Carbide Drills Without Coolant Holes, Drilling Depth 5xD

DCONMS h6 LU LCF

Dimensions

Designation SCD 030-023-060 SCD 031-023-060 SCD 032-023-060 SCD 033-023-060 SCD 034-023-060 SCD 035-023-060 SCD 036-023-060 SCD 037-023-060 SCD 038-029-060 SCD 039-029-060 SCD 040-029-060 SCD 041-029-060 SCD 042-029-060 SCD 043-029-060 SCD 044-029-060 SCD 045-029-060 SCD 046-029-060 SCD 047-029-060 SCD 048-035-060 SCD 049-035-060 SCD 050-035-060 SCD 051-035-060 SCD 052-035-060 SCD 053-035-060 SCD 054-035-060 SCD 055-035-060 SCD 056-035-060 SCD 057-035-060 SCD 058-035-060 SCD 059-035-060 SCD 060-035-060 SCD 061-043-080 SCD 062-043-080 SCD 063-043-080 SCD 064-043-080 SCD 065-043-080 SCD 066-043-080 SCD 067-043-080 SCD 068-043-080 SCD 069-043-080 SCD 070-043-080 SCD 071-043-080 SCD 072-043-080 SCD 073-043-080 SCD 074-043-080 SCD 075-043-080 SCD 076-043-080 SCD 077-043-080 SCD 078-043-080 SCD 079-043-080 SCD 080-043-080 SCD 081-049-100 SCD 082-049-100 SCD 083-049-100 SCD 084-049-100 SCD 085-049-100 SCD 086-049-100 SCD 087-049-100 SCD 088-049-100 SCD 089-049-100

AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N

DCONMS

OAL

LCF

66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 74.00 74.00 74.00 74.00 74.00 74.00 74.00 74.00 74.00 74.00 74.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 91.00 103.00 103.00 103.00 103.00 103.00 103.00 103.00 103.00 103.00

23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0

28.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0

M4 M5 M6 M7 M8 M9 M10 -

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592

566

LS OAL

IC908

SOLID CARBIDE DRILLS

SCD-AP5N (5xD)

ISCAR

SIG DC m7

DIN 6537 Solid Carbide Drills Without Coolant Holes, Drilling Depth 5xD

DCONMS h6 LU LCF

LS OAL

Designation SCD 090-049-100 SCD 091-049-100 SCD 092-049-100 SCD 093-049-100 SCD 094-049-100 SCD 095-049-100 SCD 096-049-100 SCD 097-049-100 SCD 098-049-100 SCD 099-049-100 SCD 100-049-100 SCD 101-056-120 SCD 102-056-120 SCD 103-056-120 SCD 104-056-120 SCD 105-056-120 SCD 106-056-120 SCD 107-056-120 SCD 108-056-120 SCD 109-056-120 SCD 110-056-120 SCD 111-056-120 SCD 112-056-120 SCD 113-056-120 SCD 114-056-120 SCD 115-056-120 SCD 116-056-120 SCD 117-056-120 SCD 118-056-120 SCD 119-056-120 SCD 120-056-120

AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N AP5N

DCONMS

OAL

LCF

IC908

Dimensions

9.00 9.10 9.20 9.30 9.40 9.50 9.60 9.70 9.80 9.90 10.00 10.10 10.20 10.30 10.40 10.50 10.60 10.70 10.80 10.90 11.00 11.10 11.20 11.30 11.40 11.50 11.60 11.70 11.80 11.90 12.00

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00

103.00 103.00 103.00 103.00 103.00 103.00 103.00 103.00 103.00 103.00 103.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00 118.00

49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0

61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0

1.40 1.40 1.40 1.50 1.50 1.50 1.50 1.50 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.70 1.70 1.70 1.70 1.70 1.70 1.80 1.80 1.80 1.80 1.80 1.90 1.90 1.90 1.90

40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

M11 M12 M14

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SOLID CARBIDE DRILLS

SCD-AP5N (5xD) (continued)

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592

567

Solid Carbide Drills Without Coolant Holes, Drilling Depth 5xD

dh6

140˚

Dimensions

Designation SCD 121-060-140 SCD 122-060-140 SCD 123-060-140 SCD 124-060-140 SCD 125-060-140 SCD 126-060-140 SCD 127-060-140 SCD 128-060-140 SCD 129-060-140 SCD 130-060-140 SCD 131-060-140 SCD 132-060-140 SCD 133-060-140 SCD 134-060-140 SCD 135-060-140 SCD 136-060-140 SCD 137-060-140 SCD 138-060-140 SCD 139-060-140 SCD 140-060-140 SCD 141-063-160 SCD 142-063-160 SCD 143-063-160 SCD 144-063-160 SCD 145-063-160 SCD 146-063-160 SCD 147-063-160 SCD 148-063-160 SCD 149-063-160 SCD 150-063-160 SCD 151-063-160 SCD 152-063-160 SCD 153-063-160 SCD 154-063-160 SCD 155-063-160 SCD 156-063-160 SCD 157-063-160 SCD 158-063-160 SCD 159-063-160 SCD 160-063-160 SCD 161-071-180 SCD 162-071-180 SCD 163-071-180 SCD 164-071-180 SCD 165-071-180 SCD 166-071-180 SCD 167-071-180 SCD 168-071-180 SCD 169-071-180 SCD 170-071-180 SCD 171-071-180 SCD 172-071-180 SCD 173-071-180 SCD 174-071-180 SCD 175-071-180 SCD 176-071-180 SCD 177-071-180 SCD 178-071-180

AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5

Th(1)

12.10 12.20 12.30 12.40 12.50 12.60 12.70 12.80 12.90 13.00 13.10 13.20 13.30 13.40 13.50 13.60 13.70 13.80 13.90 14.00 14.10 14.20 14.30 14.40 14.50 14.60 14.70 14.80 14.90 15.00 15.10 15.20 15.30 15.40 15.50 15.60 15.70 15.80 15.90 16.00 16.10 16.20 16.30 16.40 16.50 16.60 16.70 16.80 16.90 17.00 17.10 17.20 17.30 17.40 17.50 17.60 17.70 17.80

60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0

77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0

124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0

M16 M18 M20 -

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592 (1) Used for standard thread size

568

Dm7

IC908

SOLID CARBIDE DRILLS

SCD-AP5 (5xD)

ISCAR

Solid Carbide Drills Without Coolant Holes, Drilling Depth 5xD

Dm7

dh6

140˚

Designation SCD 179-071-180 SCD 180-071-180 SCD 181-077-200 SCD 182-077-200 SCD 183-077-200 SCD 184-077-200 SCD 185-077-200 SCD 186-077-200 SCD 187-077-200 SCD 188-077-200 SCD 189-077-200 SCD 190-077-200 SCD 191-077-200 SCD 192-077-200 SCD 193-077-200 SCD 194-077-200 SCD 195-077-200 SCD 196-077-200 SCD 197-077-200 SCD 198-077-200 SCD 199-077-200 SCD 200-077-200

AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5

Th(1)

IC908

Dimensions

17.90 18.00 18.10 18.20 18.30 18.40 18.50 18.60 18.70 18.80 18.90 19.00 19.10 19.20 19.30 19.40 19.50 19.60 19.70 19.80 19.90 20.00

18.00 18.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00

71.0 71.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0

93.0 93.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0

143.0 143.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0

M22 -

• • • • • • • • • • • • • • • • • • • • • •

SOLID CARBIDE DRILLS

SCD-AP5 (5xD) (continued)

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592 (1) Used for standard thread size

569

SIG DC m7

DIN 6537 Solid Carbide Drills with Coolant Holes, Drilling Depth 5xD

DCONMS h6 LU OAL

Dimensions

ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N

DCONMS

OAL

LCF

M4 M5 M6 M7 M8 M9 M10 -

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592

570

LCF

IC908

SOLID CARBIDE DRILLS

SCD-ACP5N (5xD)

ISCAR

SIG DC m7

DIN 6537 Solid Carbide Drills with Coolant Holes, Drilling Depth 5xD

DCONMS h6 LU LS

LCF OAL

ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N ACP5N

DCONMS

OAL

LCF

IC908

Dimensions

9.00 9.10 9.20 9.30 9.40 9.50 9.60 9.70 9.80 9.90 10.00 10.10 10.20 10.30 10.40 10.50 10.60 10.70 10.80 10.90 11.00 11.10 11.20 11.30 11.40 11.50 11.60 11.70 11.80 11.90 12.00

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00

49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0

61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0

1.40 1.40 1.40 1.50 1.50 1.50 1.50 1.50 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.70 1.70 1.70 1.70 1.70 1.70 1.80 1.80 1.80 1.80 1.80 1.90 1.90 1.90 1.90

40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

M11 M12 M14

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SOLID CARBIDE DRILLS

SCD-ACP5N (5xD) (continued)

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592

571

Solid Carbide Drills with Coolant Holes, Drilling Depth 5xD

dh6

140˚

Dimensions

Designation SCD 030-023-060 SCD 031-023-060 SCD 032-023-060 SCD 033-023-060 SCD 034-023-060 SCD 035-023-060 SCD 037-023-060 SCD 038-029-060 SCD 039-029-060 SCD 040-029-060 SCD 041-029-060 SCD 048-035-060 SCD 049-035-060 SCD 050-035-060 SCD 051-035-060 SCD 053-035-060 SCD 054-035-060 SCD 055-035-060 SCD 056-035-060 SCD 057-035-060 SCD 059-035-060 SCD 060-035-060 SCD 061-043-080 SCD 063-043-080 SCD 064-043-080 SCD 065-043-080 SCD 066-043-080 SCD 068-043-080 SCD 069-043-080 SCD 070-043-080 SCD 071-043-080 SCD 072-043-080 SCD 075-043-080 SCD 076-043-080 SCD 077-043-080 SCD 078-043-080 SCD 079-043-080 SCD 080-043-080 SCD 081-049-100 SCD 082-049-100 SCD 083-049-100 SCD 084-049-100 SCD 085-049-100 SCD 086-049-100 SCD 087-049-100 SCD 088-049-100 SCD 090-049-100 SCD 091-049-100 SCD 092-049-100 SCD 095-049-100 SCD 097-049-100 SCD 098-049-100 SCD 099-049-100 SCD 100-049-100 SCD 101-056-120 SCD 102-056-120 SCD 103-056-120 SCD 104-056-120

ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5

Th(1)

3.00 3.10 3.20 3.30 3.40 3.50 3.70 3.80 3.90 4.00 4.10 4.80 4.90 5.00 5.10 5.30 5.40 5.50 5.60 5.70 5.90 6.00 6.10 6.30 6.40 6.50 6.60 6.80 6.90 7.00 7.10 7.20 7.50 7.60 7.70 7.80 7.90 8.00 8.10 8.20 8.30 8.40 8.50 8.60 8.70 8.80 9.00 9.10 9.20 9.50 9.70 9.80 9.90 10.00 10.10 10.20 10.30 10.40

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00

23.0 23.0 23.0 23.0 23.0 23.0 23.0 29.0 29.0 29.0 29.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 56.0 56.0 56.0 56.0

28.0 28.0 28.0 28.0 28.0 28.0 28.0 36.0 36.0 36.0 36.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 71.0 71.0 71.0 71.0

66.0 66.0 66.0 66.0 66.0 66.0 66.0 74.0 74.0 74.0 74.0 82.0 82.0 82.0 82.0 82.0 82.0 82.0 82.0 82.0 82.0 82.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 118.0 118.0 118.0 118.0

M4 M6 M7 M8 M10 M11 M12 -

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592 (1) Used for standard thread size.

572

Dm7

IC908

SOLID CARBIDE DRILLS

SCD-ACP5 (5xD)

ISCAR

Solid Carbide Drills with Coolant Holes, Drilling Depth 5xD

Dm7 dh6

140˚

Designation SCD 105-056-120 SCD 110-056-120 SCD 112-056-120 SCD 113-056-120 SCD 114-056-120 SCD 115-056-120 SCD 116-056-120 SCD 117-056-120 SCD 118-056-120 SCD 120-056-120 SCD 121-060-140 SCD 122-060-140 SCD 123-060-140 SCD 124-060-140 SCD 125-060-140 SCD 126-060-140 SCD 127-060-140 SCD 128-060-140 SCD 129-060-140 SCD 130-060-140 SCD 131-060-140 SCD 132-060-140 SCD 133-060-140 SCD 134-060-140 SCD 135-060-140 SCD 136-060-140 SCD 137-060-140 SCD 138-060-140 SCD 139-060-140 SCD 140-060-140 SCD 141-063-160 SCD 142-063-160 SCD 143-063-160 SCD 144-063-160 SCD 145-063-160 SCD 146-063-160 SCD 147-063-160 SCD 148-063-160 SCD 149-063-160 SCD 150-063-160 SCD 151-063-160 SCD 152-063-160 SCD 153-063-160 SCD 154-063-160 SCD 155-063-160 SCD 156-063-160 SCD 157-063-160 SCD 158-063-160 SCD 159-063-160 SCD 160-063-160 SCD 161-071-180 SCD 162-071-180 SCD 163-071-180 SCD 164-071-180 SCD 165-071-180 SCD 166-071-180 SCD 167-071-180 SCD 168-071-180 SCD 169-071-180

Th(1)

IC908

Dimensions

10.50 11.00 11.20 11.30 11.40 11.50 11.60 11.70 11.80 12.00 12.10 12.20 12.30 12.40 12.50 12.60 12.70 12.80 12.90 13.00 13.10 13.20 13.30 13.40 13.50 13.60 13.70 13.80 13.90 14.00 14.10 14.20 14.30 14.40 14.50 14.60 14.70 14.80 14.90 15.00 15.10 15.20 15.30 15.40 15.50 15.60 15.70 15.80 15.90 16.00 16.10 16.20 16.30 16.40 16.50 16.60 16.70 16.80 16.90

12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00

56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0

71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0

118.0 118.0 118.0 118.0 118.0 118.0 118.0 118.0 118.0 118.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0

M14 M14 M16 M18 -

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SOLID CARBIDE DRILLS

SCD-ACP5 (5xD) (continued)

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592 (1) Used for standard thread size.

573

Solid Carbide Drills with Coolant Holes, Drilling Depth 5xD

dh6

140˚

Dimensions

Designation SCD 170-071-180 SCD 171-071-180 SCD 172-071-180 SCD 173-071-180 SCD 174-071-180 SCD 175-071-180 SCD 176-071-180 SCD 177-071-180 SCD 178-071-180 SCD 179-071-180 SCD 180-071-180 SCD 181-077-200 SCD 182-077-200 SCD 183-077-200 SCD 184-077-200 SCD 185-077-200 SCD 186-077-200 SCD 187-077-200 SCD 188-077-200 SCD 189-077-200 SCD 191-077-200 SCD 192-077-200 SCD 193-077-200 SCD 194-077-200 SCD 195-077-200 SCD 196-077-200 SCD 197-077-200 SCD 198-077-200 SCD 199-077-200 SCD 200-077-200

ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5 ACP5

Th(1)

17.00 17.10 17.20 17.30 17.40 17.50 17.60 17.70 17.80 17.90 18.00 18.10 18.20 18.30 18.40 18.50 18.60 18.70 18.80 18.90 19.10 19.20 19.30 19.40 19.50 19.60 19.70 19.80 19.90 20.00

18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00

71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0

93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 93.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0

143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 143.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0 153.0

M22 -

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592 (1) Used for standard thread size.

574

Dm7

IC908

SOLID CARBIDE DRILLS

SCD-ACP5 (5xD) (continued)

ISCAR

DIN 6537 Three Flute Solid Carbide Drills Without Coolant Holes, Drilling Depth 5xD

Dm7

150º

dh6

Designation SCCD 030-023-060 SCCD 031-023-060 SCCD 032-023-060 SCCD 033-023-060 SCCD 035-023-060 SCCD 037-023-060 SCCD 038-029-060 SCCD 040-029-060 SCCD 041-029-060 SCCD 042-029-060 SCCD 043-029-060 SCCD 045-029-060 SCCD 046-029-060 SCCD 047-029-060 SCCD 050-035-060 SCCD 051-035-060 SCCD 052-035-060 SCCD 055-035-060 SCCD 056-035-060 SCCD 057-035-060 SCCD 058-035-060 SCCD 059-035-060 SCCD 060-035-060 SCCD 061-043-080 SCCD 063-043-080 SCCD 064-043-080 SCCD 065-043-080 SCCD 066-043-080 SCCD 067-043-080 SCCD 068-043-080 SCCD 069-043-080 SCCD 070-043-080 SCCD 071-043-080 SCCD 074-043-080 SCCD 075-043-080 SCCD 076-043-080 SCCD 078-043-080 SCCD 079-043-080 SCCD 080-043-080 SCCD 081-049-100 SCCD 082-049-100 SCCD 083-049-100 SCCD 084-049-100 SCCD 085-049-100 SCCD 086-049-100 SCCD 087-049-100 SCCD 088-049-100 SCCD 090-049-100 SCCD 091-049-100 SCCD 093-049-100 SCCD 095-049-100 SCCD 096-049-100 SCCD 097-049-100 SCCD 098-049-100 SCCD 100-049-100 SCCD 101-056-120 SCCD 102-056-120 SCCD 103-056-120

Th(1)

IC908

Dimensions

3.00 3.10 3.20 3.30 3.50 3.70 3.80 4.00 4.10 4.20 4.30 4.50 4.60 4.70 5.00 5.10 5.20 5.50 5.60 5.70 5.80 5.90 6.00 6.10 6.30 6.40 6.50 6.60 6.70 6.80 6.90 7.00 7.10 7.40 7.50 7.60 7.80 7.90 8.00 8.10 8.20 8.30 8.40 8.50 8.60 8.70 8.80 9.00 9.10 9.30 9.50 9.60 9.70 9.80 10.00 10.10 10.20 10.30

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00

23.0 23.0 23.0 23.0 23.0 23.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 49.0 56.0 56.0 56.0

28.0 28.0 28.0 28.0 28.0 28.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 47.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 61.0 71.0 71.0 71.0

66.0 66.0 66.0 66.0 66.0 66.0 74.0 74.0 74.0 74.0 74.0 74.0 74.0 74.0 82.0 82.0 82.0 82.0 82.0 82.0 82.0 82.0 82.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 91.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 118.0 118.0 118.0

M4 M5 M6 M7 M8 M9 M10 M11 M12 -

0.40 0.42 0.43 0.44 0.47 0.50 0.51 0.54 0.55 0.56 0.58 0.60 0.62 0.63 0.67 0.68 0.70 0.74 0.75 0.76 0.78 0.79 0.80 0.82 0.84 0.86 0.87 0.88 0.90 0.91 0.92 0.94 0.95 0.99 1.00 1.02 1.05 1.06 1.07 1.09 1.10 1.11 1.13 1.14 1.15 1.17 1.18 1.21 1.22 1.25 1.27 1.29 1.30 1.31 1.34 1.35 1.37 1.38

SOLID CARBIDE DRILLS

SCCD-AP5

• For user guide and cutting conditions, see pages 581, 588 • For regrinding instructions, see page 592 (1) Used for standard thread size.

575

DIN 6537 Three Flute Solid Carbide Drills Without Coolant Holes, Drilling Depth 5xD

Dm7

150º

dh6

Dimensions

Designation SCCD 105-056-120 SCCD 107-056-120 SCCD 108-056-120 SCCD 110-056-120 SCCD 111-056-120 SCCD 112-056-120 SCCD 115-056-120 SCCD 117-056-120 SCCD 118-056-120 SCCD 120-056-120 SCCD 121-060-140 SCCD 125-060-140 SCCD 127-060-140 SCCD 128-060-140 SCCD 130-060-140 SCCD 131-060-140 SCCD 135-060-140 SCCD 138-060-140 SCCD 140-060-140 SCCD 142-063-160 SCCD 145-063-160 SCCD 150-063-160 SCCD 151-063-160 SCCD 155-063-160 SCCD 158-063-160 SCCD 160-063-160 SCCD 165-071-180 SCCD 169-071-180 SCCD 170-071-180 SCCD 175-071-180 SCCD 177-071-180 SCCD 180-071-180 SCCD 185-077-200 SCCD 190-077-200 SCCD 195-077-200 SCCD 200-077-200

AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5 AP5

Th(1)

IC908

SOLID CARBIDE DRILLS

SCCD-AP5 (continued)

10.50 10.70 10.80 11.00 11.10 11.20 11.50 11.70 11.80 12.00 12.10 12.50 12.70 12.80 13.00 13.10 13.50 13.80 14.00 14.20 14.50 15.00 15.10 15.50 15.80 16.00 16.50 16.90 17.00 17.50 17.70 18.00 18.50 19.00 19.50 20.00

12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 18.00 18.00 18.00 18.00 18.00 18.00 20.00 20.00 20.00 20.00

56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 71.0 71.0 71.0 71.0 71.0 71.0 77.0 77.0 77.0 77.0

71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 71.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 77.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 93.0 93.0 93.0 93.0 93.0 93.0 101.0 101.0 101.0 101.0

118.0 118.0 118.0 118.0 118.0 118.0 118.0 118.0 118.0 118.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 124.0 133.0 133.0 133.0 133.0 133.0 133.0 133.0 143.0 143.0 143.0 143.0 143.0 143.0 153.0 153.0 153.0 153.0

M14 M16 M18 M20 M22 -

1.41 1.43 1.45 1.47 1.49 1.50 1.54 1.57 1.58 1.61 1.62 1.67 1.70 1.71 1.74 1.76 1.81 1.85 1.88 1.90 1.94 2.01 2.02 2.08 2.12 2.14 2.21 2.26 2.28 2.34 2.37 2.41 2.48 2.55 2.61 2.68

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• For user guide and cutting conditions, see pages 581, 588 • For regrinding instructions, see page 592 (1) Used for standard thread size.

576

ISCAR

Solid Carbide Drills for Hard Materials, Drilling Depth 5xD

Dm7

L4 dh6

Dm7

Designation SCD 030-015-060 SCD 033-017-060 SCD 040-020-060 SCD 042-021-060 SCD 044-022-060 SCD 045-023-060 SCD 050-025-060 SCD 053-027-060 SCD 055-028-060 SCD 060-030-060 SCD 068-034-080 SCD 070-035-080 SCD 075-038-080 SCD 078-039-080 SCD 080-040-080 SCD 085-043-100 SCD 088-044-100 SCD 090-045-100 SCD 095-048-100 SCD 100-050-100 SCD 105-053-120 SCD 110-055-120 SCD 115-058-120

AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5 AH5

Th(1)

IC903

Dimensions

3.00 3.30 4.00 4.20 4.40 4.50 5.00 5.30 5.50 6.00 6.80 7.00 7.50 7.80 8.00 8.50 8.80 9.00 9.50 10.00 10.50 11.00 11.50

15.0 16.5 20.0 21.0 22.0 22.5 25.0 26.5 27.5 30.0 34.0 35.0 37.5 42.0 40.0 42.5 44.0 45.0 47.5 50.0 52.5 55.0 57.5

26.0 26.0 29.0 32.0 32.0 32.0 37.0 39.0 39.0 43.0 49.0 49.0 52.0 55.0 55.0 59.0 63.0 63.0 66.0 70.0 71.0 74.0 77.0

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00

35.0 35.0 32.0 46.0 46.0 46.0 41.0 37.0 37.0 37.0 39.0 39.0 34.0 34.0 34.0 46.0 46.0 46.0 39.0 39.0 45.0 45.0 40.0

66.0 66.0 66.0 82.0 82.0 82.0 82.0 82.0 82.0 82.0 91.0 91.0 91.0 91.0 91.0 112.0 112.0 112.0 112.0 112.0 122.0 122.0 122.0

M4 M5 M6 M7 M8 M9 M10 M11 -

• • • • • • • • • • • • • • • • • • • • • • •

SOLID CARBIDE DRILLS

SCD-AH5 (5xD)

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 594 (1) Used for standard thread size

Recommended Machining Conditions for SCD...AH5 Solid Drills Cutting Speed ISO

Feed vs. Drill Diameter (mm/rev)

Material

Hardness

Material No.

Vc (m/min)

Ø3-5

Ø5.1-8

Ø8.1-12

Hardened steel

50-55 HRc

25-40

0.04-0.07

0.05-0.08

0.06-0.10

Hardened steel

56-60 HRc

15-25

0.03-0.06

0.04-0.07

0.05-0.08

Hardened steel

61-70 HRc

10-15

0.02-0.04

0.03-0.05

Materials over 50 HRc must be used with external cooling while machining. Use of semi-synthetic or emulsion with more than 6% oil concentration is highly recommended to extend tool life and hole quality.

577

DIN 6537 Solid Carbide Drills with Coolant Holes, Drilling Depth 8xD

Dm7 dh6

140˚

Dimensions

Designation SCD 030-029-060 SCD 031-029-060 SCD 032-029-060 SCD 033-029-060 SCD 034-029-060 SCD 035-029-060 SCD 036-029-060 SCD 037-029-060 SCD 038-036-060 SCD 039-036-060 SCD 040-036-060 SCD 041-036-060 SCD 042-036-060 SCD 043-036-060 SCD 044-036-060 SCD 045-036-060 SCD 046-036-060 SCD 047-036-060 SCD 049-048-060 SCD 051-048-060 SCD 064-064-080 SCD 066-064-080 SCD 069-064-080 SCD 071-064-080 SCD 072-064-080 SCD 074-064-080 SCD 084-080-100 SCD 086-080-100 SCD 089-080-100 SCD 092-080-100 SCD 096-080-100

ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8 ACG8

Th(1)

3.00 3.10 3.20 3.30 3.40 3.50 3.60 3.70 3.80 3.90 4.00 4.10 4.20 4.30 4.40 4.50 4.60 4.70 4.90 5.10 6.40 6.60 6.90 7.10 7.20 7.40 8.40 8.60 8.90 9.20 9.60

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00

29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 48.0 48.0 64.0 64.0 64.0 64.0 64.0 64.0 80.0 80.0 80.0 80.0 80.0

34.0 34.0 34.0 34.0 34.0 34.0 34.0 34.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 57.0 57.0 76.0 76.0 76.0 76.0 76.0 76.0 95.0 95.0 95.0 95.0 95.0

72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 81.0 81.0 81.0 81.0 81.0 81.0 81.0 81.0 81.0 81.0 95.0 95.0 114.0 114.0 114.0 114.0 114.0 114.0 142.0 142.0 142.0 142.0 142.0

M4 M5 -

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 593 (1) Used for standard thread size.

578

IC908

SOLID CARBIDE DRILLS

SCD-ACG8 (8xD)

ISCAR

Solid Carbide Drills with Coolant Holes, Drilling Depth 8xD

Dm7 dh6

140˚

Designation SCD 048-048-060 SCD 049-048-060 SCD 050-048-060 SCD 051-048-060 SCD 052-048-060 SCD 053-048-060 SCD 054-048-060 SCD 055-048-060 SCD 056-048-060 SCD 057-048-060 SCD 058-048-060 SCD 059-048-060 SCD 060-048-060 SCD 061-064-080 SCD 062-064-080 SCD 063-064-080 SCD 064-064-080 SCD 065-064-080 SCD 066-064-080 SCD 067-064-080 SCD 068-064-080 SCD 069-064-080 SCD 070-064-080 SCD 071-064-080 SCD 072-064-080 SCD 073-064-080 SCD 074-064-080 SCD 075-064-080 SCD 076-064-080 SCD 077-064-080 SCD 078-064-080 SCD 079-064-080 SCD 080-064-080 SCD 081-080-100 SCD 082-080-100 SCD 083-080-100 SCD 084-080-100 SCD 085-080-100 SCD 086-080-100 SCD 087-080-100 SCD 088-080-100 SCD 089-080-100 SCD 090-080-100 SCD 091-080-100 SCD 092-080-100 SCD 093-080-100 SCD 094-080-100 SCD 095-080-100 SCD 096-080-100 SCD 097-080-100 SCD 098-080-100 SCD 099-080-100 SCD 100-080-100

ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8 ACP8

Th(1)

IC908

Dimensions

4.80 4.90 5.00 5.10 5.20 5.30 5.40 5.50 5.60 5.70 5.80 5.90 6.00 6.10 6.20 6.30 6.40 6.50 6.60 6.70 6.80 6.90 7.00 7.10 7.20 7.30 7.40 7.50 7.60 7.70 7.80 7.90 8.00 8.10 8.20 8.30 8.40 8.50 8.60 8.70 8.80 8.90 9.00 9.10 9.20 9.30 9.40 9.50 9.60 9.70 9.80 9.90 10.00

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 48.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 64.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0

57.0 57.0 57.0 57.0 57.0 57.0 57.0 57.0 57.0 57.0 57.0 57.0 57.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0

95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 114.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0

M6 M7 M8 M9 M10 M11 -

SOLID CARBIDE DRILLS

SCD-ACP8 (8xD)

• For user guide and cutting conditions, see page 581 • For regrinding instructions, see page 592 (1) Used for standard thread size.

579

Dh8

Solid Carbide Drills with Coolant Holes, Drilling Depth 20xD

L4 MQL

140º L

dh6

Dimensions

Designation SCD 050-100-050ACP20 SCD 060-120-060ACP20 SCD 070-140-070ACP20 SCD 080-160-080ACP20 SCD 090-180-090ACP20 SCD 100-200-100ACP20

L5(1)

IC908

SOLID CARBIDE DRILLS

SCD-ACP20 (20xD)

5.00 6.00 7.00 8.00 9.00 10.00

100.0 120.0 140.0 160.0 180.0 200.0

165.0 190.0 210.0 230.0 265.0 285.0

115.0 140.0 160.0 180.0 205.0 225.0

50.0 50.0 50.0 50.0 60.0 60.0

40.00 40.00 55.00 55.00 55.00 55.00

5.00 6.00 7.00 8.00 9.00 10.00

• • • • • •

• For user guide and cutting conditions, see page 581 (1) 50% of the four margin leading portion may be used for regrinding

SCD-ACP-CS (20xD)

Solid Carbide Drills with Coolant Holes for Automotive Crankshaft Applications, Drilling Depth 20-22xD

Dh8

dh6

MQL

140º L

Designation SCD 050-103-060ACP-CS SCD 054-107-060ACP-CS SCD 060-120-060ACP-CS

L5(1)

IC908

Dimensions

5.00 5.40 6.00

103.0 107.0 120.0

118.0 127.0 140.0

156.0 165.0 178.0

6.00 6.00 6.00

38.0 38.0 38.0

40.00 40.00 40.00

• • •

• For user guide and cutting conditions, see page 581 (1) Up to 50% of this length may be used to regrind

580

ISCAR

Recommended Drilling Procedure for Deep Hole Drilling (20XD) 1. Drill a pilot hole 1-2*D deep with a short drill. The pilot drill should be 0.03-0.05 mm larger than the long drill and its point angle should also be larger (over 140°). 2. Enter the pre-hole using low speed and feed until it engages the material. 3. Increase cutting speed and feed to recommended conditions – no pecking is required! 4. After having reached the required depth, reduce speed by more than 50% while retracting from the hole.

Recommended Drilling Conditions for Solid Carbide 20xD Drills Carbon Steel Alloy Steel Cast Iron Ductile Cast Iron Stainless Steel (30 HRc) (45 HRc) (GG25) (GG45) Drill Dia. (mm) V(m/min) f(mm/rev) V(m/min) f(mm/rev) V(m/min) f(mm/rev) V(m/min) f(mm/rev) V(m/min) f(mm/rev) 5 6 7-8 9-10

60-120 60-120 60-120 60-120

0.12-0.25 0.14-0.25 0.16-0.30 0.16-0.30

50-100 50-100 50-100 50-100

0.1-0.20 0.14-0.25 0.16-0.30 0.10-0.20

30-60 30-60 30-60 30-60

0.08-0.15 0.10-0.18 0.10-0.20 0.08-0.115

60-120 60-120 60-120 60-120

0.15-0.30 0.14-0.25 0.16-0.30 0.20-0.35

40-80 40-80 40-80 40-80

SOLID CARBIDE DRILLS

USER GUIDE

0.15-0.25 0.14-0.25 0.16-0.30 0.20-0.35

General Recommendations • It is mostly recommended to use an external coolant jet at a minimum pressure of 10 to15 bar during drilling for prolonged tool life and to facilitate chip evacuation. • When machining alloy and stainless steel, it is mostly recommended to use ER JET 2 collet to prolong tool life and prevent built-up edge. • Semi-synthetic or emulsion lubricants should be used to extend tool life. • Drilling stainless steel or high temperature alloys requires high oil pressure and 7-15% mineral or vegetable based oil emulsion for prolonged tool life. Dry machining may badly affect hole quality and drill tool life. • In case of chip evacuation problems or when poor surface finish is obtained, it is most recommended to use pecking cycle. • For optimal performance, it is recommended to use the 3 flute, 5xD solid carbide drills in rotating or stationary applications with a maximum of 0.02 mm runout. Larger runout will reduce drill performance and badly affect hole quality. • The solid drills can be clamped into any of ISCAR’s tooling systems such as: 1. Collet chucks 2. Thermal shrink chucks 3. ISCAR MAXIN power chucks • It is recommended to use the solid drills in SHORTIN adapters with AA super precision collets to obtain a high level of hole quality and prolonged drill tool life. Balanceable adapters should be used for applications above 10,000 RPM in order to minimize vibrations and gain a reliable and prolonged cutting edge life. • Interrupted cut applications reduce hole accuracy, quality and drill life. Advantages The drills provide higher hole cylindricity, roundness, straightness, concentricity and surface finish when compared to 2 flute solid carbide drills. The 3 flute solid carbide drills with a 150˚ point head can serve as centering drills for CHAMDRILL/ SUMOCHAM or CHAMGUN if necessary.

• See pages 590-591 for troubleshooting guide for common problems. • Solid carbide drills can be used on a wide range of materials and different cutting conditions with high reliability and performance repeatability. This can reduce tool inventory and logistic costs. 3 Flute Solid Carbide Drills Three flute drills are used extensively on nonferrous metals because of their excellent performance on these materials. These solid carbide drills were designed with a special cutting edge geometry that can be used on a broad spectrum of materials including steel, stainless steel, high temperature alloys, cast iron and nonferrous materials. Their dimensions are according to DIN 6537 standard. The SCCD drills are manufactured in m7 diameter tolerance, with cylindrical shanks according to DIN 6535 HA standard, 30° spiral flute helix, 150° head point angle and a reinforced web taper. The drills can be used on surface applications of up to 20° sloped entry/exit. (In this case, the drill should be held in a thermal shrink collet or a MAXIN power chuck). The 3 flute solid carbide drills cannot be used on radial drill adjustment diameter devices such as our FITBORE adapter.

20º max

3 Flute Centering Drill

150º

Followed by a CHAMDRILL SUMOCHAM/CHAMGUN

140°

581

SOLID CARBIDE DRILLS

USER GUIDE

3 Flute Solid Carbide Drills

1 3 flute drill, drilling a pre-hole

(drill diameter +0.02 mm)

2 x D min

• The solid carbide drills can be re-sharpened and re-coated at least 10 times (see re-grinding instructions on page 595). • The 3 flute drills feature high dynamic stability and reduced vibrations, which enable high speed drilling on nonferrous materials. (It is recommended to use balanceable adapters when exceeding 10,000 RPM). • 3 flute, solid carbide drills can be used with minimal quantity lubrication or emulsion spray (MMS or MQL systems) or even dry machining for nonferrous materials. • The 3 flute solid carbide drill has a unique

•

• Primary Clearance Chisel Secondary Cutting Lip Primary Cutting Lip

582

Gundrill penetration through the pre-hole

ISCAR

Wiper Gash

•

cutting edge and gash geometry, producing an optimal chip on all kinds of materials, providing excellent chip evacuation. Excellent performance on low carbon steel or other gummy materials, when compared to any other 3 flute solid carbide drills which are usually not recommended to be used on such materials. Higher cutting edge life, when compared to 2 flute solid carbide drills without internal coolant holes. (The load is divided among three cutting edges, versus two). When compared to 2 flute solid carbide drills: Prolonged cutting edge life increases productivity, due to decrease in drill change and setup time. Less torque per cutting edge, therefore, can be used at higher feed rates or used to reduce torque on machines with limited torque The 3 flute solid carbide drills can be used on any CNC machining center, lathe machine, or drilling machine (which usually provides better and more stable conditions).

Coolant Pressure and Volume Recommendations Required Coolant Pressure Optimum pressure Good pressure Minimum pressure

Coolant Volume V[l/min]

Coolant Pressure p[bar]

Required Coolant Volume Optimum volume Good volume Minimum volume

0.0 3

Required coolant pressure and volume for SCD drills with internal coolant spiral nozzles.

Tool Diameter d(mm)

SOLID CARBIDE DRILLS

USER GUIDE

Force and Power Characteristics Feed Force

Net Power Consumption (kW)

(kN)

3.0

2.5

2.0

1.5

1.0

0.5

0.0

0.0 2

Drill Diameter D (mm)

Drill Diameter D (mm) f=0.30 mm/rev f=0.25 mm/rev f=0.20 mm/rev

f=0.30 mm/rev f=0.25 mm/rev f=0.20 mm/rev

Material: Speed:

SAE 4340 100 m/min

Values may change for different materials and drilling conditions.

Tool Life

Stability The stability of the application volume is important in order to obtain the very best tool life and hole accuracy. Check the condition of the machine spindle, fixture and fixturing of the component to secure maximum stability and rigidity. Unstable conditions can cause tool breakage.

Drills should not be used with flank wear exceeding 0.2-0.3 mm.

0.2-0.3 mm

Max 0.02 mm

Stationary Drill

Rotating Drill

Correct Direction External Coolant

Incorrect Direction External Coolant

583

SOLID CARBIDE DRILLS

USER GUIDE

Machining Data for Solid Carbide Drills D=0.8-2.9 mm ISO

Material

Non-alloy steel and cast steel, free cutting steel

420

125

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

Low alloy steel and cast steel (less than 5% of alloying elements)

Stainless steel Grey cast iron (GG) Nodular cast iron (GGG) Malleable cast iron Aluminumwrought alloy

alloyed

4 5

Annealed

600

200

930

275

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/martensitic

680

200

Martensitic

820

240

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

100

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Duroplastics, fiber plastics

Hard rubber Fe based

High temp. alloys Ni or Co based

Annealed

200

Cured

280

Annealed

250

Cured

350

320

Cast Titanium Ti alloys Hardened steel Chilled cast iron Cast iron

• For drill with lengh to diameter ratio larger than 6xD, reduce feed by 20% • If the RPM exceeds 10,000, a dynamic balance should be done to the system • Maximal radial and axial runout should not exceed 0.01 mm (1)For workpiece materials list, see pages 1008-1043

584

220 300

Cured

Non-metallic

750 1000

Not cureable

<=12% Si

Copper alloys

Annealed Quenched and tempered

Quenched and tempered

cast steel

Aluminum-cast,

Annealed

Stainless steel and

Material No.

< 0.25 %C

High alloyed steel, cast steel, and tool steel

Hardness HB

>= 0.25 %C >= 0.55 %C

Condition

Tensile Strength [N/mm2]

ISCAR

Alpha+beta alloys cured

RM 400

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Mtl. No.(1)

Feed (mm/rev) vs. Drill Diameter

Cutting Speed Vc (m/min)

Ø0.8-1.4

Ø1.5-1.9

Ø2-2.4

Ø2.5-2.9

50-100

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

40-100

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

40-85

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

40-85

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

40-85

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

40-75

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

40-60

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

40-60

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

40-60

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

30-50

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

30-50

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

20-35

0.03-0.06

0.04-0.08

0.05-0.10

0.06-0.10

20-35

0.03-0.06

0.04-0.08

0.05-0.10

0.06-0.10

20-35

0.03-0.06

0.04-0.08

0.05-0.10

0.06-0.10

40-80

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

40-70

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

40-95

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

50-95

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

40-80

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

40-80

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

80-150

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

80-150

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

80-150

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

80-150

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

80-150

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

80-150

0.03-0.10

0.05-0.15

0.07-0.17

0.08-0.20

50-150

0.05-0.12

0.07-0.15

0.08-0.18

0.09-0.18

60-160

0.05-0.15

0.07-0.18

0.08-0.20

0.09-0.22

10-20

0.02-0.04

0.03-0.06

0.04-0.07

0.04-0.08

10-20

0.02-0.04

0.03-0.06

0.04-0.07

0.04-0.08

10-20

0.02-0.04

0.03-0.06

0.04-0.07

0.04-0.08

10-20

0.02-0.04

0.03-0.06

0.04-0.07

0.04-0.08

10-20

0.02-0.04

0.03-0.06

0.04-0.07

0.04-0.08

10-20

0.02-0.03

0.03-0.04

10-20

0.02-0.03

0.03-0.04

10-20

0.01-0.02

0.02-0.03

10-20

0.01-0.02

0.02-0.03

10-20

0.01-0.02

0.02-0.03

10-20

0.01-0.02

0.02-0.03

SOLID CARBIDE DRILLS

USER GUIDE

29 30

As a starting value, the middle of the recommended machining range should be used. Then, (according to wear results), conditions can be changed in order to optimize performance.

585

SOLID CARBIDE DRILLS

USER GUIDE

Machining Data for Solid Carbide Drills - IC908 D=3.0-20.0 mm ISO

Material

Non-alloy steel and cast steel, free cutting steel

420

125

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

3 4

Low alloy steel and cast steel (less than 5% of alloying elements)

Annealed

600

200

930

275

Quenched and tempered

1000

300

350

200

Quenched and tempered

1100

325

Ferritic/martensitic

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

18 19

Nodular cast iron (GGG)

wrought alloy Aluminum-cast, alloyed

<=12% Si

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Copper alloys

Duroplastics, fiber plastics

Non-metallic

Hard rubber Fe based

High temp. alloys Ni or Co based

Annealed

200

Cured

280

Annealed

250

Cured

350

320

Cast Titanium Ti alloys Hardened steel Chilled cast iron Cast iron

• When using external coolant supply only, reduce cutting speed by 10% • Use internal coolant supply when machining austenitic stainless steel (1)For workpiece materials list, see pages 1008-1043

586

220 300

680

Aluminum-

750 1000

1200

Malleable cast iron

Annealed Quenched and tempered

Annealed

Grey cast iron (GG)

Annealed

Stainless steel and

Material No.

< 0.25 %C

High alloyed steel, cast steel, and tool steel

Hardness HB

>= 0.25 %C >= 0.55 %C

Condition

Tensile Strength [N/mm2]

ISCAR

RM 400 Alpha+beta alloys cured

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Feed (mm/rev) vs. Drill Diameter

Mtl. No.(1)

Cutting Speed Vc m/min

Ø3-5

Ø5.1-8

Ø8.1-12

Ø12.1-16

Ø16.1-20

80-120

0.10-0.18

0.15-0.25

0.2-0.30

0.20-0.35

0.25-0.40

80-110

0.10-0.18

0.15-0.25

0.2-0.30

0.20-0.35

0.25-0.40

70-100

0.10-0.20

0.15-0.28

0.2-0.35

0.20-0.38

0.25-0.42

70-90

0.10-0.18

0.15-0.25

0.2-0.30

0.20-0.35

0.25-0.40

60-80

0.10-0.18

0.15-0.25

0.2-0.30

0.20-0.35

0.25-0.40

3 4 5 6 7 9

50-70

0.10-0.20

0.15-0.28

0.2-0.35

0.20-0.38

0.25-0.42

60-80

0.10-0.20

0.15-0.28

0.18-0.35

0.20-0.38

0.25-0.42

50-70

0.10-0.15

0.12-0.20

0.14-0.25

0.16-0.30

0.18-0.32

25-75

0.04-0.10

0.05-0.15

0.05-0.18

0.08-0.20

0.10-0.20

25-75

0.04-0.10

0.05-0.15

0.05-0.18

0.08-0.20

0.10-0.20

25-75

0.04-0.10

0.05-0.15

0.05-0.18

0.08-0.20

0.10-0.20

85-105

0.15-0.25

0.20-0.35

0.25-0.45

0.30-0.50

0.35-0.55

75-90

0.15-0.25

0.20-0.35

0.25-0.45

0.30-0.50

0.35-0.55

65-80

0.12-0.20

0.15-0.25

0.20-0.35

0.25-0.40

0.30-0.45

0.10-0.25

0.15-0.35

0.25-0.45

0.30-0.50

0.35-0.55

70-300

0.07-0.18

0.12-0.25

0.20-0.35

0.25-0.45

0.30-0.50

15-35

0.02-0.07

0.04-0.10

0.06-0.12

0.08-0.15

0.08-0.18

40-70

0.06-0.10

0.08-0.12

0.10-0.14

0.12-0.16

0.14-0.18

SOLID CARBIDE DRILLS

USER GUIDE

17 18 19 20 21 22

70-300

23 24

70-200

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 As a starting value, the middle of the recommended machining range should be used. Then, (according to wear results), conditions can be changed in order to optimize performance.

587

SOLID CARBIDE DRILLS

USER GUIDE

Cutting Recommendations for 3 Flute Solid Carbide Drills

ISO

Material

Non-alloy steel and cast steel, free cutting steel

Condition

420

125

650

190

< 0.55 %C

Quenched and tempered

850

250

>= 0.55 %C

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/martensitic

680

200

Martensitic

820

240

Austenitic

600

Quenched and tempered

cast steel Stainless steel

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Grey cast iron (GG) Nodular cast iron (GGG) Malleable cast iron Aluminumwrought alloy

alloyed

<=12% Si

Copper alloys

Non-metallic Fe based

High temp. alloys Ni or Co based

Titanium Ti alloys

Hardened steel Chilled cast iron Cast iron

588

ISCAR

Annealed Annealed

Low alloy steel and cast steel (less than 5% of alloying elements)

Aluminum-cast,

Material No.

< 0.25 %C

Stainless steel and

Hardness HB

>= 0.25 %C

High alloyed steel, cast steel, and tool steel

Tensile Strength [N/mm2]

Duroplastics, fiber plastics

Hard rubber

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast

320

RM 400 Alpha+beta alloys cured

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Mtl. No.(1)

Cutting speed vc m/min

60-120

70-100

70-110

70-90

60-120

70-110

60-90

Feed (mm/rev) vs. Drill Diameter 3-5

5.1-8

8.1-12

12.1-16

16.1-20

0.08-0.15

0.12-0.2

0.15-0.22

0.18-0.3

0.24-0.38

0.08-0.16

0.12-0.23

0.15-0.28

0.2-0.34

0.25-0.40

0.08-0.15

0.12-0.2

0.15-0.22

0.16-0.28

0.2-0.32

50-80

0.08-0.16

0.12-0.23

0.15-0.28

0.15-0.31

0.2-0.34

60-120

0.08-0.16

0.12-0.23

0.15-0.28

0.15-0.31

0.2-0.34

40-70

0.08-0.12

0.1-0.16

0.11-0.2

0.13-0.24

0.15-0.26

25-80

0.03-0.08

0.04-0.12

0.04-0.15

0.065-0.16

0.08-0.18

25-80

0.03-0.08

0.04-0.12

0.04-0.15

0.065-0.16

0.08-0.18

60-110

0.1-0.2

0.14-0.24

0.18-0.32

0.22-0.38

0.26-0.4

80-150

90-115

0.12-0.24

0.16-0.28

0.2-0.36

0.24-0.45

0.28-0.48

90-115

0.14-0.25

0.18-0.35

0.25-0.45

0.3-0.5

0.35-0.55

0.1-0.18

0.12-0.25

0.2-0.34

0.24-0.42

0.26-0.5

0.03-0.06

0.04-0.08

0.05-0.1

0.06-0.12

0.08-0.15

0.03-0.06

0.04-0.08

0.05-0.1

0.06-0.12

0.08-0.15

12 13

SOLID CARBIDE DRILLS

USER GUIDE

21 22 23

100-300

24 25

100-200

26 27 28

80-180

29 30 31 32

15-40

33 34

15-25(1)

35 36 37 38 39

15-40 20-50

40 41 (1)For

workpiece materials list, see pages 1008-1043

589

SOLID CARBIDE DRILLS

USER GUIDE

Troubleshooting Problem

Cause

Solution

• Poor clamping of the chuck • Unsuitable cutting conditions • Chisel runout

• Check the clamping. Use hydraulic clamping chuck, maxin power chuck or a shrink system.

• Check or replace the clamping adaptation.

• Workpiece movement

• Increase workpiece chucking force.

• Poor clamping of the chuck • Unsuitable cutting conditions

• Check the clamping. Use hydraulic clamping chuck, maxin power chuck or a shrink system.

• Decrease feed, increase coolant pressure.

Chipping on the chisel edge

• Insufficient coolant

Chipping on the cutting edges / built-up edge

• Rough application • Insufficient coolant

Excessive wear on the cutting corners

• Increase cutting speed, reduce feed rate. • Check cooling lubricant. Increase coolant pressure. In the case of external coolant supply, improve jet direction and add cooling jets. • Reduce feed rate by 30-50% during entry and exiting. • Check cooling lubricant. Increase coolant pressure. In the case of external coolant supply, improve jet direction and add coolant jets. • Check if the runout is within 0.02 mm T.I.R. (radial & axial)

• Large runout • Unsuitable cutting conditions • Rough application

• Reduce feed rate by 30-50% during entry and exit.

• Poor clamping of the chuck

• Check the clamping. Use hydraulic clamping chuck, maxin power chuck or a shrink system.

• Workpiece movement

• Increase workpiece chucking force. • Check cooling lubricant. Increase coolant pressure. In the case of external coolant supply, improve jet direction and add coolant jets. • Check drill type, drilling depth, cooling system and workpiece material.

• Insufficient coolant • Wrong drill • Unsuitable cutting conditions

• Reduce cutting speed, increase feed.

• Increase feed. When spot drilling, reduce feed.

Chipping on the lands

• Unsuitable cutting conditions • Poor clamping of the chuck • Large runout Hole diameter out of tolerance

Hole not straight

590

ISCAR

• Worn out center point (chisel) • Insufficient chip evacuation • Poor clamping of the chuck • Workpiece rigidity • Worn out drill center point (chisel) • Unsuitable cutting conditions

• If hole size is too large, increase cutting speed or reduce feed. If hole size is too small, reduce cutting speed or increase feed. • Check the clamping. Use hydraulic clamping chuck, maxin power chuck or a shrink system. • Make sure that the drill’s runout is within 0.02 mm (radial & axial). • Regrind cutting edge or replace the drill. • Use pecking cycle. • Check the clamping. Use hydraulic clamping chuck, maxin power chuck or a shrink system. • Increase workpiece chucking force. • Regrind cutting edge. • Increase feed. When spot drilling, reduce feed.

Troubleshooting Problem

Cause

Solution

• Poor clamping of the chuck • Workpiece movement

• Check the clamping. Use hydraulic clamping chuck, maxin power chuck or a shrink system. • Increase workpiece chucking force. • Check drill type and drilling depth, cooling system and workpiece material. • Check cooling lubricant. Increase coolant pressure. In the case of external coolant supply, improve jet direction and add cooling jets.

• Wrong drill • Insufficient coolant • Unsuitable cutting conditions • Worn out drill center point (chisel)

• Insufficient chip evacuation

• Reduce feed. • Regrind cutting edge.

SOLID CARBIDE DRILLS

USER GUIDE

• Use pecking cycle.

Drill breakage

• Poor clamping of the chuck • Workpiece movement • Wrong drill • Insufficient coolant

Chipping on the cutting corners

Problem

• Check the clamping and adaptation. Use hydraulic clamping chuck, maxin power chuck or a shrink system. • Increase workpiece chucking force. • Check drill type and drilling depth, cooling system and workpiece material. Possibly use longer drill. • Check cooling lubricant. Increase coolant pressure. In the case of external coolant supply, improve jet direction and add cooling jets.

• Unsuitable cutting conditions

• Check cutting parameters, and possibly reduce feed.

• Worn out or broken cutting corner

• Replace drill or regrind cutting edge.

Cause

Solution

• Unsuitable cutting conditions

• Reduce feed by 30-50% during exit.

• Worn out drill

• Replace drill.

• Unsuitable cutting conditions

• Adjust feed to improve chip flow.

Burrs on exit Ra

• Large runout • Chip jamming

• Apply pecking procedure.

Rough surface finish • Large runout • Poor stability • Rough application Deviation of hole position

• Make sure that the drill’s runout is within 0.02 mm (radial & axial). • Reduce cutting speed. • Increase coolant pressure.

• Make sure that the drill runout is within 0.02 mm (radial & axial). • Check and improve drill and workpiece clamping rigidity. • When drilling hard materials or sloped surfaces, reduce feed by 30-50% during entrance. • Use a short pilot drill with 140° point angle.

591

SOLID CARBIDE DRILLS

USER GUIDE

Regrinding Instructions for AP and ACP Geometries For each grinding operation, rotate the drill 180° and repeat the grinding procedure.

1 a°

D Range

7 10

0.8-6.0 >6.1

Primary Clearance

Secondary Clearance

a°

D Range

100 105 95

3.0-4.8 4.9-10 10.1-20

D Range

0.02 0.03 0.04

0.8-6.0 6.1-18.0 18.1>UP

Chisel

Edge Preparation

Grinding Wheel Recommended Specifications: 1. Diameter grinding wheel: GA2 2. Grinding wheel bond: synthetic resin

592

ISCAR

3. Grit size: 325/400 mesh (45/38µ) 4. Diamond concentration: C-75 (3.3 carat/cm3) 5. Cutting fluid emulsion 3%

Regrinding Instructions for AG and ACG Geometries For each Grinding operation, rotate the drill 180° and repeat the grinding procedure.

1 a°

D Range

7 10

0.8-6.0 >6.1

SOLID CARBIDE DRILLS

USER GUIDE

Primary Clearance

Secondary Clearance

a° D Range 100 105 95

3.0-4.8 4.9-10 10.1-20

Chisel

D Range

0.02 0.03 0.04

0.8-6.0 6.1-18.0 18.1>UP

Edge Preparation

Grinding Wheel Recommended Specifications: 1. Diameter grinding wheel: GA2 2. Grinding wheel bond: synthetic resin

3. Grit size: 325/400 mesh (45/38µ) 4. Diamond concentration: C-75 (3.3 carat/cm3) 5. Cutting fluid emulsion 3%

593

SOLID CARBIDE DRILLS

USER GUIDE Regrinding Instructions for AH Geometry

For each grinding operation, rotate the drill 180° and repeat the grinding procedure.

Primary Clearance

Secondary Clearance

Chisel

Edge Preparation

Grinding Wheel Recommended Specifications: 1. Diameter grinding wheel: GA2 2. Grinding wheel bond: synthetic resin

594

ISCAR

3. Grit size: 325/400 mesh (45/38µ) 4. Diamond concentration: C-75 (3.3 carat/cm3) 5. Cutting fluid emulsion 3%

Regrinding Instructions for 3 Flute SCCD Drills

For each grinding operation, rotate the drill 120° and repeat the grinding procedure.

1 0.02 Shank

SOLID CARBIDE DRILLS

USER GUIDE

Primary Clearance

2 R D Range 0.2 0.3 0.4 0.6 0.8

Chisel

3-5.3 5.4-7 7.1-12 12.1-16 16.1-20

ØDx0.1 Edge Preparation

D Range

0.025 3.0-6.0 0.03 6.1-18.0 0.04 18.1-20.0

Grinding Wheel Recommended Specifications: 1. 2. 3. 4. 5.

Diameter grinding wheel: GA2 Grinding wheel bond: synthetic resin Grit size: 325/400 mesh (45/38µ) Diamond concentration: C-75 (3.3 carat/cm3) Cutting fluid emulsion 3%

595

SOLID CARBIDE DRILLS

USER GUIDE

Regrinding Instructions for SCDT Pre-Thread Solid Drills For each grinding operation, rotate the drill 180° and repeat the grinding procedure. p ra re e

1 a°

D Range

7 10

0.8-6.0 >6.1

Primary Clearance

Secondary Clearance

3 a° D Range Chisel

100 105 95

3.0-4.8 4.9-10 10.1-20

4 R D Range Edge Preparation

Grinding Wheel Recommended Specifications: 1. Diameter grinding wheel: GA2 2. Grinding wheel bond: synthetic resin

596

ISCAR

0.02 0.8-6.0 0.03 6.1-18.0 0.04 18.1>UP

3. Grit size: 325/400 mesh (45/38µ) 4. Diamond concentration: C-75 (3.3 carat/cm3) 5. Cutting fluid emulsion 3%

General - Calculations Spindle Speed (min-1)

Power Requirement (kW)

vc •1000 π•D

n= Cutting Speed vc =

Pc= Torque

(m/min) π•D•n 1000

(Nm)

f • kc D2 • sin k•km Mc= 1000 •8

Table Feed (mm/min)

Feed Force (approx.) (N) Ff = 0.63 • D •f•kc•sin k•kf 2

vf = f • n

Machining Time (min/piece)

Material Removal Rate (cm3/min) Q=

Q • kc • sin k 60.000 • η

vf • π • D2 4000

Tc = Machining Cost

L+h vf ($/piece)

CMh Cc= 60 •Tc

Example

n= vc • 1000 = 200 •1000 =2894 min-1 π•D π • 22 vf = f • n=0.15 • 2894=434 mm/min 2 2 Q= vf • π • D = 434 • 3.14 • (22) =165 cm3/min 4000 4000

Q 60.000 • η

• kc • sin k=

2 Mc= f • kc D • sin k= • 8 1000

Ff=0.63 •

= =

L CMh η k sin k k sin k

= = = = = = =

Feed/rev mm/rev Material specific cutting force N/mm2 Distance from drill point to workpiece mm before feeding Depth of hole mm Cost/machine hour $/h Machine efficiency % 90º 180° bottom drills 1 DR... 70º 140° point angle drills 0.94 SCD.., DCM.., DCN..

} }

Drill Geometry Coeficient km kf

DCM 1 1

DCN 0.85 0.85

SCD 0.85 0.85

kc Values

Drill DR 220-044-25-07-2D-N (Ø22 mm) k=90º; sin k=1 Material No. 4 kc=2200 N/mm2 CMh=50 $/h η=0.75 vc=200 m/min f=0.15 mm/rev L=25 mm h=10 mm km=1 kf=1

Pc=

f kc

SOLID CARBIDE DRILLS

USER GUIDE

165 60.000 • 0.75

• 2200 • 1 =8.06 kW

0.15 • 2200 222 • 8 • 1• 1=20 Nm 1000

D 22 • f • kc • sin k= 0.63 • •0.15 • 2200 •1• 1=2286 N 2 2

Tc = L+h = 25+10 = 0.08 min/piece 434 vf Cc= CMh •Tc = 50 • 0.08 =0.067 $/piece 60 60

Material Group 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 27 28 31 32 33 34 35 36 37 38 39 40 41

kc Value 2000 2100 2150 2200 2200 2100 2100 2100 2100 2500 3250 2300 2800 2600 1100 1300 1100 1800 900 1000 500 800 800 700 700 1700 3000 3100 3300 3300 3200 1700 1700 4600 4700 4600 4500

For material groups, see pages 1008-1043

GYRO Auxiliary Devices for Lathe Machines Designed to Correct Misalignment on Stationary Operation T.I.R. max. 0.02

• Drills can be used on sloped surfaces up to 6°. When drilling sloped surfaces of more than 6°, reduce feed by 30-50% during penetration of up to 5 mm depth; or use a spot or pre-hole drill to avoid drill deviation or poor drill performance.

Angular Adj. 1°

Radial Adj. D2.0

597

DEEP HOLE DRILLING 598

DEEP HOLE DRILLING

ISCAR

Diameter Range

DSD-E0

8.00-14.79

DSD-E1

12.60-20.00

DSD-E3

12.60-65.00

Hole Tolerance

Surface Finish

Fixture

Page

602

2µm

Brazed Tips

602

DEEP HOLE DRILLING

SINGLE TUBE SYSTEM - EXTERNAL THREAD Drilling Head

603 IT9

DSD-EC

38.00-232.99

DSD-EF-FT

16.00-28.00

DSD-EF-FB

25.00-65.00

Counterbore Head

Diameter Range

DSC-E1

18.91-65.00

604

3µm

Indexable Inserts

604

605

Hole Tolerance

Surface Finish

Fixture

Page

605 IT7

1µm

Brazed Tips

DST-E1

18.91-65.00

606

DSC-EA

25.00-39.99

606 IT8

DSC-EC

40.00-99.99

2µm

Indexable Inserts 607

599

DEEP HOLE DRILLING

SINGLE TUBE SYSTEM - INTERNAL THREAD Drilling Head

Diameter Range

DSD-I1

14.51-65.00

DSD-IF-FT

16.00-28.00

Hole Tolerance

25.00-65.00

DSD-IC

38.00-245.99

Counterbore Head

Diameter Range

DSC-I1

14.51-65.00

Fixture

Page

Brazed Tips

607

608 IT9

DSD-IF-FB

Surface Finish

3µm Indexable Inserts

608

609

Hole Tolerance

Surface Finish

Fixture

Page 610

IT7

1µm

Brazed Tips

DST-I1

14.51-65.00

611

DSC-IA

25.00-39.99

611 IT8

DSC-IC

2µm

Indexable Inserts

40.00-110.99

612

DOUBLE TUBE SYSTEM Drilling Head

Diameter Range

DDD-E3

18.41-65.00

DDD-EF-FT

18.41-28.00

Hole Tolerance

Surface Finish

Fixture

Page

2µm

Brazed Tips

612

613 IT9

DDD-EF-FB

25.00-65.00

DDD-EC

38.00-168.99

Counterbore Head

Diameter Range

DDC-E1

18.41-65.00

3µm

600

ISCAR

18.41-65.00

613

614

Hole Tolerance

Surface Finish

Fixture

Page

614 IT7

DDT-E1

Indexable Inserts

1µm

Brazed Tips 615

DEEP HOLE DRILLING

DEEP HOLE DRILLING Index Single Tube System

Double Tube System

Single Tube System (STS) –

Double Tube System (DTS) -

Cooling fluid is induced through the gap between the drill and the hole. Conveying the chips through the tube requires the use of dedicated machines.

Cooling fluid is induced between the coaxial tubes, conveying the chips through the inner tube and can be applied on standard machines.

Deep Drilling Heads Identification System

XXX.XX

Hole Diameter -

Insert Adjustable Insert Cartridge Fast Feed Brazed, 1 tip, 1 thread start 1 - Brazed, 1 tip 2 - Brazed, 2 tips 3 - Brazed, 3 tips

E - External Thread I - Internal Thread

D - Drill C - Counterbore with Through Hole T - Counterbore without Through Hole

Chipbreaker (letters) -orInsert Chamfer Angle (for boring) (numbers) Only for Brazed Heads

I A C F 0

S - Single Tube D - Double Tube

P M K N

Steel Stainless Cast Iron Aluminum

Grade

D - Deep Drilling/Counterbore I - Inch - Deep Drilling/Counterbore S - Special - Deep Drilling/Counterbore

0 - Uncoated 1 - TiAlN Coating Z - TiCrAlN Coating

601

DEEP HOLE DRILLING

DSD-E0

Deep Single Tube Drills with External Single Thread Connection and a Brazed Single Tip

min max

Eh1 L

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head

Designation DSD-E0 8.00-8.99 NOM 0 DSD-E0 8.00-8.99 NOM 2 DSD-E0 9.00-9.99 NOM 0 DSD-E0 9.00-9.99 NOM 2 DSD-E0 10.00-10.99 NOM 0 DSD-E0 10.00-10.99 NOM 2 DSD-E0 11.00-11.99 NOM 0 DSD-E0 11.00-11.99 NOM 2 DSD-E0 12.00-13.49 NOM 0 DSD-E0 12.00-13.49 NOM 2 DSD-E0 13.50-14.79 NOM 0 DSD-E0 13.50-14.79 NOM 2

D min

D max

Eh1

Ts(1)

8.00 8.00 9.00 9.00 10.00 10.00 11.00 11.00 12.00 12.00 13.50 13.50

8.99 8.99 9.99 9.99 10.99 10.99 11.99 11.99 13.49 13.49 14.79 14.79

35.00 35.00 35.00 35.00 35.20 35.20 35.20 35.20 35.30 35.30 35.40 35.40

6.00 6.00 7.20 7.20 7.60 7.60 8.60 8.60 9.10 9.10 10.80 10.80

2.00 2.00 2.00 2.00 2.20 2.20 2.20 2.20 2.30 2.30 2.40 2.40

TS001 TS001 TS002 TS002 TS003 TS003 TS004 TS004 TS005 TS005 TS006 TS006

• The drill tip is supplied in a grade that is suitable to machine the material group indicated in the drill head designation: P-Steel, M-Stainless Steel, K-Cast Iron. • For user guide and quotation form, see pages 630-647 • Ordering example: DSD-E0 11.30 DT-PO (1) Tube designation For holders, see pages: TS*** (625)

DSD-E1

min D max

Deep Single Tube Drills with External 2 and 4 Start Thread and a Single Brazed Tip

Eh1 L

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Designation DSD-E1 12.60-13.60 DSD-E1 12.60-13.60 DSD-E1 13.61-14.60 DSD-E1 13.61-14.60 DSD-E1 14.61-15.59 DSD-E1 14.61-15.59 DSD-E1 15.60-16.70 DSD-E1 15.60-16.70 DSD-E1 16.71-17.70 DSD-E1 16.71-17.70 DSD-E1 17.71-18.90 DSD-E1 17.71-18.90 DSD-E1 18.91-20.00 DSD-E1 18.91-20.00

NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM

0 2 0 2 0 2 0 2 0 2 0 2 0 2

D min

D max

Eh1

Threads(1)

Ts(2)

12.60 12.60 13.61 13.61 14.61 14.61 15.60 15.60 16.71 16.71 17.71 17.71 18.91 18.91

13.60 13.60 14.60 14.60 15.59 15.59 16.70 16.70 17.70 17.70 18.90 18.90 20.00 20.00

42.50 42.50 42.70 42.70 42.70 42.70 42.70 42.70 43.20 43.20 43.60 43.60 43.60 43.60

9.60 9.60 10.60 10.60 11.60 11.60 11.60 11.60 13.60 13.60 14.50 14.50 15.50 15.50

2.30 2.30 2.40 2.40 3.00 3.00 2.40 2.40 3.00 3.00 3.30 3.30 3.30 3.30

2 2 2 2 2 2 4 4 4 4 4 4 4 4

TS-I01 TS-I01 TS-I02 TS-I02 TS-I03 TS-I03 TS-I0 TS-I0 TS-I1 TS-I1 TS-I2 TS-I2 TS-I3 TS-I3

• The drill tip is supplied in a grade that is suitable to machine the material group indicated in the drill head designation: P-Steel, M-Stainless Steel, K-Cast Iron. • For user guide and quotation form, see pages 630-647 • Ordering example: DSD-E1 14.50 DT-PO (1) No. of thread starts (2) Tube designation For holders, see pages: TS-I** (626)

602

ISCAR

min D max

Deep Single Tube Drills with External 2 and 4 Start Thread and 3 Brazed Tips

Eh1 L

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Designation DSD-E3 12.60-13.10 DSD-E3 12.60-13.10 DSD-E3 13.11-13.60 DSD-E3 13.11-13.60 DSD-E3 13.61-14.10 DSD-E3 13.61-14.10 DSD-E3 14.11-14.60 DSD-E3 14.11-14.60 DSD-E3 14.61-15.10 DSD-E3 14.61-15.10 DSD-E3 15.11-15.59 DSD-E3 15.11-15.59 DSD-E3 15.60-16.20 DSD-E3 15.60-16.20 DSD-E3 16.21-16.70 DSD-E3 16.21-16.70 DSD-E3 16.71-17.20 DSD-E3 16.71-17.20 DSD-E3 17.21-17.70 DSD-E3 17.21-17.70 DSD-E3 17.71-18.40 DSD-E3 17.71-18.40 DSD-E3 18.41-18.90 DSD-E3 18.41-18.90 DSD-E3 18.91-20.00 DSD-E3 18.91-20.00 DSD-E3 20.01-21.80 DSD-E3 20.01-21.80 DSD-E3 21.81-24.10 DSD-E3 21.81-24.10 DSD-E3 24.11-26.40 DSD-E3 24.11-26.40 DSD-E3 26.41-28.70 DSD-E3 26.41-28.70 DSD-E3 28.71-31.00 DSD-E3 28.71-31.00 DSD-E3 31.01-33.30 DSD-E3 31.01-33.30 DSD-E3 33.31-36.20 DSD-E3 33.31-36.20 DSD-E3 36.21-39.60 DSD-E3 36.21-39.60 DSD-E3 39.61-43.00 DSD-E3 39.61-43.00 DSD-E3 43.01-47.00 DSD-E3 43.01-47.00 DSD-E3 47.01-51.70 DSD-E3 47.01-51.70 DSD-E3 51.71-56.20 DSD-E3 51.71-56.20 DSD-E3 56.21-60.60 DSD-E3 56.21-60.60 DSD-E3 60.61-65.00 DSD-E3 60.61-65.00

NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 2 NOM 0 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2 NOM 0 NOM 2

D min

D max

Eh1

Threads(1)

Ts(2)

12.60 12.60 13.11 13.11 13.61 13.61 14.11 14.11 14.61 14.61 15.11 15.11 15.60 15.60 16.21 16.21 16.71 16.71 17.21 17.21 17.71 17.71 18.41 18.41 18.91 18.91 20.01 20.01 21.81 21.81 24.11 24.11 26.41 26.41 28.71 28.71 31.01 31.01 33.31 33.31 36.21 36.21 39.61 39.61 43.01 43.01 47.01 47.01 51.71 51.71 56.21 56.21 60.61 60.61

13.10 13.10 13.60 13.60 14.10 14.10 14.60 14.60 15.10 15.10 15.59 15.59 16.20 16.20 16.70 16.70 17.20 17.20 17.70 17.70 18.40 18.40 18.90 18.90 20.00 20.00 21.80 21.80 24.10 24.10 26.40 26.40 28.70 28.70 31.00 31.00 33.30 33.30 36.20 36.20 39.60 39.60 43.00 43.00 47.00 47.00 51.70 51.70 56.20 56.20 60.60 60.60 65.00 65.00

43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 47.00 47.00 47.00 47.00 47.00 47.00 52.50 52.60 56.00 56.00 57.50 57.50 57.50 57.50 63.50 63.50 63.50 63.50 63.50 63.50 73.50 73.50 73.50 73.50 75.00 75.00 75.00 75.00 82.00 82.00 84.00 84.00 84.00 84.00

9.60 9.60 9.60 9.60 10.60 10.60 10.60 10.60 11.60 11.60 11.60 11.60 12.60 12.60 12.60 12.60 13.60 13.60 13.60 13.60 14.50 14.50 14.50 14.50 15.50 15.50 16.00 16.00 18.00 18.00 19.50 19.50 21.00 21.00 23.50 23.50 25.50 25.50 28.00 28.00 30.00 30.00 33.00 33.00 36.00 36.00 39.00 39.00 43.00 43.00 47.00 47.00 47.00 47.00

1.10 1.10 1.10 1.10 1.20 1.20 1.20 1.20 1.30 1.30 1.30 1.30 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.80 2.80 2.90 2.90 2.90 2.90 3.20 3.20 3.20 3.20 3.50 3.50 3.70 3.70 4.00 4.00 4.30 4.30 4.50 4.50 4.80 4.80 5.60 5.60 5.40 5.40 6.10 6.10 6.50 6.50 6.60 6.60 7.00 7.00

2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

TS-I01 TS-I01 TS-I01 TS-I01 TS-I02 TS-I02 TS-I02 TS-I02 TS-I03 TS-I03 TS-I03 TS-I03 TS-I0 TS-I0 TS-I0 TS-I0 TS-I1 TS-I1 TS-I1 TS-I1 TS-I2 TS-I2 TS-I2 TS-I2 TS-I3 TS-I3 TS-I4 TS-I4 TS-I5 TS-I5 TS-I6 TS-I6 TS-I7 TS-I7 TS-I8 TS-I8 TS-I9 TS-I9 TS-I10 TS-I10 TS-I11 TS-I11 TS-I12 TS-I12 TS-I13 TS-I13 TS-I14 TS-I14 TS-I15 TS-I15 TS-I16 TS-I16 TS-I17 TS-I17

DEEP HOLE DRILLING

DSD-E3

• The drill tip is supplied in a grade that is suitable to machine the material group indicated in the drill head designation: ISO P, K, M, N materials • For user guide and quotation form, see pages 630-647 • Ordering example: DSD-E343.30 DT-PO (1) Number of thread starts (2) Tube designation For holders, see pages: TS-I** (626)

603

DEEP HOLE DRILLING

DSD-EC

38.00 - 106.99

Deep Single Tube Drills with External 4 Start Threads and Cartridges

169 - 232.99

107 -168.99

D L

Designation DSD-EC 38.00-39.60 DSD-EC 39.61-43.00 DSD-EC 43.01-47.00 DSD-EC 47.01-51.70 DSD-EC 51.71-56.20 DSD-EC 56.21-60.60 DSD-EC 60.61-64.99 DSD-EC 65.00-66.99 DSD-EC 67.00-72.99 DSD-EC 73.00-79.99 DSD-EC 80.00-86.99 DSD-EC 87.00-99.99 DSD-EC 100.00-106.99 DSD-EC 107.00-111.99 DSD-EC 112.00-123.99 DSD-EC 124.00-135.99 DSD-EC 136.00-147.99 DSD-EC 148.00-159.99 DSD-EC 160.00-168.99 DSD-EC 169.00-171.99 DSD-EC 172.00-183.99 DSD-EC 184.00-195.99 DSD-EC 196.00-207.99 DSD-EC 208.00-219.99 DSD-EC 220.00-231.99 DSD-EC 232.00-232.99

D min

D max

Ts(1)

38.00 39.61 43.01 47.01 51.71 56.21 60.61 65.00 67.00 73.00 80.00 87.00 100.00 107.00 112.00 124.00 136.00 148.00 160.00 169.00 172.00 184.00 196.00 208.00 220.00 232.00

36.90 43.00 47.00 51.70 56.20 60.60 64.99 66.99 72.99 79.99 86.99 99.99 106.99 111.99 123.99 135.99 147.99 159.99 168.99 171.99 183.99 195.99 207.99 219.99 231.99 232.99

85.00 85.00 95.00 95.00 100.00 110.00 110.00 150.00 150.00 150.00 180.00 180.00 180.00 180.00 205.00 205.00 205.00 225.00 225.00 230.00 230.00 250.00 250.00 250.00 270.00 270.00

30.00 33.00 36.00 39.00 43.00 47.00 51.00 52.00 58.00 63.00 70.00 77.00 89.00 89.00 101.00 113.00 125.00 137.00 149.00 149.00 161.00 173.00 185.00 197.00 208.00 220.00

TS-I11 TS-I12 TS-I13 TS-I14 TS-I15 TS-I16 TS-I17 TS-I18 TS-I19 TS-I20 TS-I21 TS-I22 TS-I23 TS-I23 TS-I24 TS-I25 TS-I26 TS-I27 TS-I28 TS-I28 TS-I29 TS-I30 TS-I31 TS-I32 TS-I33 TS-I34

• Important: The specified drilling range using the original outer cartridge and pad may be enlarged by using optional outer cartridges and pads as specified on page • For quotation form and user guide, see pages 630-647 • For spare parts, see page 618 • Ordering example: DSD-EC 067.30 (1) Tube designation For inserts, see pages: NPMX 0802 RG (619) • NPMX 0803 RB/RG (621) • TPMX (619) For holders, see pages: TS-I** (626)

T (Wrench Size)

DSD-EF-FT

Deep Single Tube Drills with External 4 Start Thread Connection Carrying Triangular Inserts

Eh1

Designation DSD-EF 16.00-16.70-FT DSD-EF 16.71-17.70-FT DSD-EF 17.71-18.90-FT DSD-EF 18.91-20.00-FT DSD-EF 20.01-21.80-FT DSD-EF 21.81-21.99-FT DSD-EF 22.00-24.10-FT DSD-EF 24.11-25.00-FT DSD-EF 25.01-26.40-FT DSD-EF 26.41-28.00-FT

D min

D max

Eh1

Ts(1)

16.00 16.71 17.71 18.91 20.01 21.81 22.00 24.11 25.01 26.41

16.70 17.70 18.90 20.00 21.80 21.99 24.10 25.00 26.40 28.00

55.00 55.00 56.00 56.00 60.00 63.50 65.50 65.50 67.50 67.50

2.20 2.20 3.00 3.00 3.20 3.20 3.40 3.40 3.60 3.60

12.60 13.60 14.50 15.50 16.00 18.00 18.00 19.50 19.50 21.00

TS-I0 TS-I1 TS-I2 TS-I3 TS-I4 TS-I5 TS-I5 TS-I6 TS-I6 TS-I7

• Note: Each item in the attached catalog page represents a diameter range • For spare parts, insert information and user guide, see pages 616, 630-647 • Inserts and guide pads should be ordered separately • Ordering example: DSD-EF 016.50-FT (1) Tube designation For inserts, see pages: TOGT (650) For holders, see pages: TS-I** (626)

604

ISCAR

Deep Single Tube Drills with External 4 Start Thread for High Feed

D Eh1 L

Designation DSD-EF 25.00-26.40-FB DSD-EF 26.41-28.70-FB DSD-EF 28.71-31.00-FB DSD-EF 31.01-33.30-FB DSD-EF 33.31-36.20-FB DSD-EF 36.21-39.60-FB DSD-EF 39.61-43.00-FB DSD-EF 43.01-47.00-FB DSD-EF 47.01-51.70-FB DSD-EF 51.71-56.20-FB DSD-EF 56.21-60.60-FB DSD-EF 60.61-65.00-FB

D min

D max

Eh1

Ts(1)

25.00 26.41 28.71 31.01 33.31 36.21 39.61 43.01 47.01 51.71 56.21 60.61

26.40 28.70 31.00 33.30 36.20 39.60 43.00 47.00 51.70 56.20 60.60 65.00

70.00 70.00 75.00 78.00 80.00 90.00 95.00 100.00 100.00 110.00 115.00 115.00

3.00 3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 5.00 5.00

19.50 21.00 23.50 25.50 28.00 30.00 33.00 36.00 39.00 43.00 47.00 51.00

19.0 21.0 24.0 26.0 28.0 30.0 32.0 36.0 38.0 46.0 50.0 54.0

TS-I6 TS-I7 TS-I8 TS-I9 TS-I10 TS-I11 TS-I12 TS-I13 TS-I14 TS-I15 TS-I16 TS-I17

• For spare parts and insert information, see page 616 • For user guide and quotation form, see pages 630-647 • Inserts and guide pads should be ordered separately • Ordering example: DSD-EF 043.10-FB (1) Tube designation

DEEP HOLE DRILLING

T Wrench size

DSD-EF-FB

For inserts, see pages: NPHT-RG (622) • NPMT-L2/R2 (621) For holders, see pages: TS-I** (626)

DSC-E1

min D max

Deep Single Tube Counterborer with Through Hole, External 4 Start Thread and a Brazed Tip

aº Ew1

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Designation DSC-E1 18.91-20.00 DSC-E1 18.91-20.00 DSC-E1 20.01-21.80 DSC-E1 20.01-21.80 DSC-E1 21.81-24.10 DSC-E1 21.81-24.10 DSC-E1 24.11-26.40 DSC-E1 24.11-26.40 DSC-E1 26.41-28.70 DSC-E1 26.41-28.70 DSC-E1 28.71-31.00 DSC-E1 28.71-31.00 DSC-E1 31.01-33.30 DSC-E1 31.01-33.30 DSC-E1 33.31-36.20 DSC-E1 33.31-36.20 DSC-E1 36.21-39.60 DSC-E1 36.21-39.60 DSC-E1 39.61-43.00 DSC-E1 39.61-43.00 DSC-E1 43.01-47.00 DSC-E1 43.01-47.00 DSC-E1 47.01-51.70 DSC-E1 47.01-51.70 DSC-E1 51.71-56.20 DSC-E1 51.71-56.20 DSC-E1 56.21-60.60 DSC-E1 56.21-60.60 DSC-E1 60.61-65.00 DSC-E1 60.61-65.00

NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM

0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2

D min

D max

a°

Ew1

Ts(1)

18.91 18.91 20.01 20.01 21.81 21.81 24.11 24.11 26.41 26.41 28.71 28.71 31.01 31.01 33.31 33.31 36.21 36.21 39.61 39.61 43.01 43.01 47.01 47.01 51.71 51.71 56.21 56.21 60.61 60.61

20.00 20.00 21.80 21.80 24.10 24.10 26.40 26.40 28.70 28.70 31.00 31.00 33.30 33.30 36.20 36.20 39.60 39.60 43.00 43.00 47.00 47.00 51.70 51.70 56.20 56.20 60.60 60.60 65.00 65.00

20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45

1.0 1.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

57.00 57.00 65.00 65.00 65.00 65.00 65.00 65.00 65.00 65.00 70.00 70.00 70.00 70.00 70.00 70.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 93.00 93.00 93.00 93.00 93.00 93.00

15.50 15.50 16.00 16.00 18.00 18.00 19.50 19.50 21.00 21.00 23.50 23.50 25.50 25.50 28.00 28.00 30.00 30.00 33.00 33.00 36.00 36.00 39.00 39.00 43.00 43.00 47.00 47.00 51.00 51.00

TS-I3 TS-I3 TS-I4 TS-I4 TS-I5 TS-I5 TS-I6 TS-I6 TS-I7 TS-I7 TS-I8 TS-I8 TS-I9 TS-I9 TS-I10 TS-I10 TS-I11 TS-I11 TS-I12 TS-I12 TS-I13 TS-I13 TS-I14 TS-I14 TS-I15 TS-I15 TS-I16 TS-I16 TS-I17 TS-I17

• The drill tip is supplied in a grade that is suitable to machine the material group which is indicated in the drill head designation: P-Steel, M-Stainless Steel, K-Cast Iron • For quotation form and user guide, see pages 630-647 • Ordering example: DSC-E1 42.20 45-P0 (1) Tube designation For holders, see pages: TS-I** (626)

605

DEEP HOLE DRILLING

DST-E1

Deep Single Tube Counterborer with Through Hole, External 4 Start Thread and a Brazed Tip

D min max

aº Ew1

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Designation DST-E1 18.91-20.00 DST-E1 18.91-20.00 DST-E1 20.01-21.80 DST-E1 20.01-21.80 DST-E1 21.81-24.10 DST-E1 21.81-24.10 DST-E1 24.11-26.40 DST-E1 24.11-26.40 DST-E1 26.41-28.70 DST-E1 26.41-28.70 DST-E1 28.71-31.00 DST-E1 28.71-31.00 DST-E1 31.01-33.30 DST-E1 31.01-33.30 DST-E1 33.31-36.20 DST-E1 33.31-36.20 DST-E1 36.21-39.60 DST-E1 36.21-39.60 DST-E1 39.61-43.00 DST-E1 39.61-43.00 DST-E1 43.01-47.00 DST-E1 43.01-47.00 DST-E1 47.01-51.70 DST-E1 47.01-51.70 DST-E1 51.71-56.20 DST-E1 51.71-56.20 DST-E1 56.21-60.60 DST-E1 56.21-60.60 DST-E1 60.61-65.00 DST-E1 60.61-65.00

NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM

0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2

D min

D max

a°

Ew1

Ts(1)

18.91 18.91 20.01 20.01 21.81 21.81 24.11 24.11 26.41 26.41 28.71 28.71 31.01 31.01 33.31 33.31 36.21 36.21 39.61 39.61 43.01 43.01 47.01 47.01 51.71 51.71 56.21 56.21 60.61 60.61

20.00 20.00 21.80 21.80 24.10 24.10 26.40 26.40 28.70 28.70 31.00 31.00 33.30 33.30 36.20 36.20 39.60 39.60 43.00 43.00 47.00 47.00 51.70 51.70 56.20 56.20 60.60 60.60 65.00 65.00

20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45

1.0 1.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

57.00 57.00 65.00 65.00 65.00 65.00 65.00 65.00 65.00 65.00 70.00 70.00 70.00 70.00 70.00 70.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 93.00 93.00 93.00 93.00 93.00 93.00

15.50 15.50 16.00 16.00 18.00 18.00 19.50 19.50 21.00 21.00 23.50 23.50 25.50 25.50 28.00 28.00 30.00 30.00 33.00 33.00 36.00 36.00 39.00 39.00 43.00 43.00 47.00 47.00 51.00 51.00

TS-I3 TS-I3 TS-I4 TS-I4 TS-I5 TS-I5 TS-I6 TS-I6 TS-I7 TS-I7 TS-I8 TS-I8 TS-I9 TS-I9 TS-I10 TS-I10 TS-I11 TS-I11 TS-I12 TS-I12 TS-I13 TS-I13 TS-I14 TS-I14 TS-I15 TS-I15 TS-I16 TS-I16 TS-I17 TS-I17

• The drill tip is supplied in a grade that is suitable to machine the material group which is indicated in the drill head designation: P-Steel, M-Stainless Steel, K-Cast Iron • For quotation form and user guide, see pages 630-647 • Ordering example: DST-E1 42.20 45-P0 (1) Tube designation For holders, see pages: TS-I** (626)

DSC-EA

Designation DSC-EA 25.00-26.40 DSC-EA 26.41-28.70 DSC-EA 28.71-31.00 DSC-EA 31.01-33.30 DSC-EA 33.31-36.20 DSC-EA 36.21-39.60 DSC-EA 39.61-39.99

Deep Single Tube Counterborer with Through Hole, External 4 Start Thread and Adjustable Diameter

Ew1

D min

D max

Ew1

Ts(1)

25.00 26.41 28.71 31.01 33.31 36.21 39.61

26.40 28.70 31.00 33.30 36.20 39.60 39.99

3.5 3.5 3.5 3.5 3.5 3.5 3.5

70.00 70.00 75.00 75.00 75.00 90.00 90.00

19.50 21.00 23.50 25.50 28.00 30.00 33.00

TS-I6 TS-I7 TS-I8 TS-I9 TS-I10 TS-I11 TS-I12

• For spare parts and insert information, see page 616 • For user guide and quotation form, see pages 630-647 • Ordering example: DSC-EA 033.20 (1) Tube designation For inserts, see pages: XPMT-45 (620) For holders, see pages: TS-I** (626)

606

ISCAR

Deep Single Tube Counterborer with Through Hole, External 4 Start Thread and a Cartridge

Designation DSC-EC 40.00-43.00 DSC-EC 43.01-47.00 DSC-EC 47.01-51.70 DSC-EC 51.71-56.20 DSC-EC 56.21-60.60 DSC-EC 60.61-65.00 DSC-EC 65.00-66.99 DSC-EC 67.00-72.99 DSC-EC 73.00-79.99 DSC-EC 80.00-86.99 DSC-EC 87.00-99.99

D L

CAOD

Ew1

CAORC

Ew2

D min

D max

Ew1

Ew2

Ts(1)

40.00 43.01 47.01 51.71 56.21 60.61 65.00 67.00 73.00 80.00 87.00

43.00 47.00 51.70 56.20 60.60 65.00 66.99 72.99 79.99 86.99 99.99

6.4 6.4 6.4 6.4 7.2 7.2 7.2 10.4 10.4 10.4 10.4

4.0 4.0 4.0 4.0 4.8 4.8 4.8 6.4 6.4 6.4 6.4

90.00 95.00 100.00 100.00 105.00 110.00 150.00 150.00 150.00 180.00 180.00

33.00 36.00 39.00 43.00 47.00 51.00 52.00 58.00 63.00 70.00 77.00

TS-I12 TS-I13 TS-I14 TS-I15 TS-I16 TS-I17 TS-I18 TS-I19 TS-I20 TS-I21 TS-I22

• CAOD - Rough boring cartridge (for large D.O.C.), supplied with the cartridge, unless ordered differently and insert information, see page 617 • For quotation form and user guide, see pages 630-647 (1) Tube designation For inserts, see pages: TPMX (619) • XPMT-45 (620) For holders, see pages: TS-I** (626)

DSD-I1

• CAORC - Precision boring cartridge • For spare parts

min D max

Deep Single Tube Drills with Internal Single Start Thread and a Brazed Tip

DEEP HOLE DRILLING

DSC-EC

Eh1

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Designation DSD-I1 14.51-15.00 DSD-I1 14.51-15.00 DSD-I1 15.01-15.50 DSD-I1 15.01-15.50 DSD-I1 15.51-16.00 DSD-I1 15.51-16.00 DSD-I1 16.01-16.50 DSD-I1 16.01-16.50 DSD-I1 16.51-17.25 DSD-I1 16.51-17.25 DSD-I1 17.26-18.00 DSD-I1 17.26-18.00 DSD-I1 18.01-19.00 DSD-I1 18.01-19.00 DSD-I1 19.01-19.99 DSD-I1 19.01-19.99 DSD-I1 20.00-21.99 DSD-I1 20.00-21.99 DSD-I1 22.00-24.99 DSD-I1 22.00-24.99 DSD-I1 25.00-26.99 DSD-I1 25.00-26.99 DSD-I1 27.00-29.99 DSD-I1 27.00-29.99 DSD-I1 30.00-31.99 DSD-I1 30.00-31.99 DSD-I1 32.00-33.99 DSD-I1 32.00-33.99 DSD-I1 34.00-36.99 DSD-I1 34.00-36.99 DSD-I1 37.00-39.99 DSD-I1 37.00-39.99 DSD-I1 40.00-43.99 DSD-I1 40.00-43.99 DSD-I1 44.00-46.99 DSD-I1 44.00-46.99 DSD-I1 47.00-51.99 DSD-I1 47.00-51.99 DSD-I1 52.00-56.99 DSD-I1 52.00-56.99 DSD-I1 57.00-60.99 DSD-I1 57.00-60.99 DSD-I1 61.00-65.00 DSD-I1 61.00-65.00

NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM

0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2

D min

D max

Eh1

Ts(1)

14.51 14.51 15.01 15.01 15.51 15.51 16.01 16.01 16.51 16.51 17.26 17.26 18.01 18.01 19.01 19.01 20.00 20.00 22.00 22.00 25.00 25.00 27.00 27.00 30.00 30.00 32.00 32.00 34.00 34.00 37.00 37.00 40.00 40.00 44.00 44.00 47.00 47.00 52.00 52.00 57.00 57.00 61.00 61.00

15.00 15.00 15.50 15.50 16.00 16.00 16.50 16.50 17.25 17.25 18.00 18.00 19.00 19.00 19.99 19.99 21.99 21.99 24.99 24.99 26.99 26.99 29.99 29.99 31.99 31.99 33.99 33.99 36.99 36.99 39.99 39.99 43.99 43.99 46.99 46.99 51.99 51.99 56.99 56.99 60.99 60.99 65.00 65.00

52.00 52.00 52.30 52.30 52.30 52.30 52.40 52.40 52.70 52.70 52.70 52.70 52.80 52.80 52.90 52.90 62.10 62.10 62.40 62.40 69.70 69.70 70.00 70.00 75.40 75.40 85.60 85.60 86.00 86.00 86.20 86.20 86.60 86.60 97.00 97.00 97.40 97.40 97.70 97.70 98.20 98.20 98.70 98.70

22.00 22.00 22.80 22.80 22.80 22.80 22.80 22.80 22.80 22.80 22.80 22.80 22.80 22.80 22.80 22.80 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

11.50 11.50 11.80 11.80 12.40 12.40 12.70 12.70 13.40 13.40 13.70 13.70 14.40 14.40 15.40 15.40 16.50 16.50 19.00 19.00 20.00 20.00 22.00 22.00 24.00 24.00 26.00 26.00 27.00 27.00 30.00 30.00 33.00 33.00 37.00 37.00 41.00 41.00 44.00 44.00 49.00 49.00 53.00 53.00

2.20 2.20 2.30 2.30 2.30 2.30 2.40 2.40 2.70 2.70 2.70 2.70 2.80 2.80 2.90 2.90 3.10 3.10 3.40 3.40 3.70 3.70 4.00 4.00 4.40 4.40 4.60 4.60 5.00 5.00 5.20 5.20 5.10 5.10 5.50 5.50 5.90 5.90 6.20 6.20 6.70 6.70 7.20 7.20

TS-O0 TS-O0 TS-O1 TS-O1 TS-O2 TS-O2 TS-O3 TS-O3 TS-O4 TS-O4 TS-O5 TS-O5 TS-O6 TS-O6 TS-O7 TS-O7 TS-O8 TS-O8 TS-O9 TS-O9 TS-O10 TS-O10 TS-O11 TS-O11 TS-O12 TS-O12 TS-O13 TS-O13 TS-O14 TS-O14 TS-O15 TS-O15 TS-O16 TS-O16 TS-O17 TS-O17 TS-O18 TS-O18 TS-O19 TS-O19 TS-O20 TS-O20 TS-O21 TS-O21

• The drill tip is supplied in a grade that is suitable to machine the material group indicated in the drill head designation: P-Steel, M-Stainless Steel, K-Cast Iron • For quotation form and user guide, see pages 630-647 • Ordering example: DSD-I1 38.20 DT-P0 (1) Tube designation For holders, see pages: TS-O** (627)

607

DEEP HOLE DRILLING

T (Wrench Size)

DSD-IF-FT

Deep Single Tube Drills with Internal Single Start Thread Carrying Triangular Inserts

Eh1

Designation DSD-IF 16.01-16.50-FT DSD-IF 16.51-17.25-FT DSD-IF 17.26-18.00-FT DSD-IF 18.01-19.00-FT DSD-IF 19.01-19.99-FT DSD-IF 20.00-21.99-FT DSD-IF 22.00-24.99-FT DSD-IF 25.00-26.99-FT DSD-IF 27.00-28.00-FT

D min

D max

Eh1

Ts(1)

16.00 16.51 17.26 18.01 19.01 20.00 22.00 25.00 27.00

16.50 17.25 18.00 19.00 19.99 21.99 24.99 26.99 28.00

53.50 53.50 53.50 53.50 53.50 58.00 60.00 65.00 65.00

2.20 2.20 2.20 3.00 3.20 3.20 3.40 3.60 3.60

12.70 13.40 13.70 14.40 15.40 16.50 19.00 20.00 22.00

TS-03 TS-04 TS-05 TS-06 TS-07 TS-08 TS-09 TS-10 TS-11

• Note: Each item in the attached catalog page represents a diameter range • For spare parts, insert information and user guide, see pages 616, 630-647 • Inserts and guide pads should be ordered separately • Ordering example: DSD-IF 018.50-FT (1) Tube designation For inserts, see pages: TOGT (650)

T Wrench size

DSD-IF-FB

Deep Single Tube Drills with Internal Single Start Thread

D Eh1

Designation DSD-IF 25.00-26.99-FB DSD-IF 27.00-29.00-FB DSD-IF 29.01-29.99-FB DSD-IF 30.00-31.99-FB DSD-IF 32.00-33.99-FB DSD-IF 34.00-36.99-FB DSD-IF 37.00-39.99-FB DSD-IF 40.00-43.99-FB DSD-IF 44.00-46.99-FB DSD-IF 47.00-51.99-FB DSD-IF 52.00-56.99-FB DSD-IF 57.00-60.99-FB DSD-IF 61.00-65.00-FB

D min

D max

Eh1

Ts(1)

25.00 27.00 29.01 30.00 32.00 34.00 37.00 40.00 44.00 47.00 52.00 57.00 61.00

26.99 29.00 29.99 31.99 33.99 36.99 39.99 43.99 46.99 51.99 56.99 60.99 65.00

70.00 70.00 70.00 75.00 75.00 90.00 95.00 100.00 105.00 105.00 110.00 115.00 115.00

3.00 3.00 3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 5.00 5.00

20.00 22.00 22.00 24.00 26.00 27.00 30.00 33.00 37.00 41.00 44.00 49.00 53.00

TS-010 TS-011 TS-011 TS-012 TS-013 TS-014 TS-015 TS-016 TS-017 TS-018 TS-019 TS-020 TS-021

Wrench Size Diameter Dc (mm) 25.00 -26.40 26.41 -28.70 28.71 -31.00 31.01 -33.30 33.31 -36.20 36.21 -39.60 39.61 -43.00 43.01 -47.00 47.01 -51.70 51.71 -56.20 56.21 -60.60 60.61-65.00

608

ISCAR

Wrench size T (mm) 19 21 24 26 28 30 32 36 38 46 50 54

Deep Single Tube Drills with Internal Single Start Thread and Cartridges

169-245.99

d2 L

Designation DSD-IC 38.00-39.99 DSD-IC 40.00-43.99 DSD-IC 44.00-46.99 DSD-IC 47.00-51.99 DSD-IC 52.00-56.99 DSD-IC 57.00-60.99 DSD-IC 61.00-67.99 DSD-IC 68.00-74.99 DSD-IC 75.00-80.99 DSD-IC 81.00-90.99 DSD-IC 91.00-98.99 DSD-IC 99.00-106.99 DSD-IC 107.00-110.99 DSD-IC 111.00-122.99 DSD-IC 123.00-134.99 DSD-IC 135.00-148.99 DSD-IC 149.00-161.99 DSD-IC 162.00-168.99 DSD-IC 169.00-173.99 DSD-IC 174.00-185.99 DSD-IC 186.00-197.99 DSD-IC 198.00-209.99 DSD-IC 210.00-221.99 DSD-IC 222.00-233.99 DSD-IC 234.00-245.99

107-168.99

D min

D max

Ts(1)

38.00 40.00 44.00 47.00 52.00 57.00 61.00 68.00 75.00 81.00 91.00 99.00 107.00 111.00 123.00 135.00 149.00 162.00 169.00 174.00 186.00 198.00 210.00 222.00 234.00

39.99 43.99 46.99 51.99 56.99 60.99 67.99 74.99 80.99 90.99 98.99 106.99 110.99 122.99 134.99 148.99 161.99 168.99 173.99 185.99 197.99 209.99 221.99 233.99 245.99

80.00 80.00 90.00 90.00 100.00 110.00 110.00 120.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 190.00 190.00 190.00 190.00 190.00 190.00 190.00 190.00

40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00

30.00 33.00 37.00 41.00 44.00 49.00 53.00 59.00 65.00 71.00 79.00 90.00 90.00 102.00 114.00 126.00 139.00 151.00 151.00 163.00 175.00 187.00 199.00 211.00 223.00

TS-O15 TS-O16 TS-O17 TS-O18 TS-O19 TS-O20 TS-O21 TS-O22 TS-O23 TS-O24 TS-O25 TS-O26 TS-O26 TS-O27 TS-O28 TS-O29 TS-O30 TS-O31 TS-O31 TS-O32 TS-O33 TS-O34 TS-O35 TS-O36 TS-O37

DEEP HOLE DRILLING

38.00-106.99

DSD-IC

• Important: The specified drilling range using the original outer cartridge and pad may be enlarged by using optional outer cartridges and pads as specified on page • For spare parts and insert information, see page 618 • For user guide and quotation form, see pages 630-647 (1) Tube designation For inserts, see pages: NPMX 0802 RG (619) • NPMX 0803 RB/RG (621) • TPMX (619)

609

DEEP HOLE DRILLING

DSC-I1

Deep Single Tube Counterborer with Through Hole, Internal Single Start Thread and a Brazed Tip

min D max

aº Ew1

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Designation DSC-I1 14.51-15.00 DSC-I1 14.51-15.00 DSC-I1 15.01-15.50 DSC-I1 15.01-15.50 DSC-I1 15.51-16.00 DSC-I1 15.51-16.00 DSC-I1 16.01-16.50 DSC-I1 16.01-16.50 DSC-I1 16.51-17.25 DSC-I1 16.51-17.25 DSC-I1 17.26-18.00 DSC-I1 17.26-18.00 DSC-I1 18.01-19.00 DSC-I1 18.01-19.00 DSC-I1 19.01-19.99 DSC-I1 19.01-19.99 DSC-I1 20.00-21.99 DSC-I1 20.00-21.99 DSC-I1 22.00-24.99 DSC-I1 22.00-24.99 DSC-I1 25.00-26.99 DSC-I1 25.00-26.99 DSC-I1 27.00-29.99 DSC-I1 27.00-29.99 DSC-I1 30.00-31.99 DSC-I1 30.00-31.99 DSC-I1 32.00-33.99 DSC-I1 32.00-33.99 DSC-I1 34.00-36.99 DSC-I1 34.00-36.99 DSC-I1 37.00-39.99 DSC-I1 37.00-39.99 DSC-I1 40.00-43.99 DSC-I1 40.00-43.99 DSC-I1 44.00-46.99 DSC-I1 44.00-46.99 DSC-I1 47.00-51.99 DSC-I1 47.00-51.99 DSC-I1 52.00-56.99 DSC-I1 52.00-56.99 DSC-I1 57.00-60.99 DSC-I1 57.00-60.99 DSC-I1 61.00-65.00 DSC-I1 61.00-65.00

NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM

0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2

D min

D max

a°

Ew1

Ts(1)

20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45

3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 57.00 57.00 57.00 57.00 67.00 67.00 67.00 67.00 67.00 67.00 67.00 67.00 80.00 80.00 80.00 80.00 80.00 80.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00

23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

• The drill tip is supplied in a grade that is suitable to machine the material group indicated in the drill head designation: P-Steel, M-Stainless Steel, K-Cast Iron • For quotation form and user guide, see pages 630-647 • Ordering example: DSC-I1 25.10 45-P0 (1) Tube designation For holders, see pages: TS-O** (627)

610

ISCAR

min D max

Deep Single Tube Counterborer Without a Through Hole, Internal Single Start Thread and a Brazed Tip

aº L2

Ew1

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Designation DST-I1 14.51-15.00 DST-I1 14.51-15.00 DST-I1 15.01-15.50 DST-I1 15.01-15.50 DST-I1 15.51-16.00 DST-I1 15.51-16.00 DST-I1 16.01-16.50 DST-I1 16.01-16.50 DST-I1 16.51-17.25 DST-I1 16.51-17.25 DST-I1 17.26-18.00 DST-I1 17.26-18.00 DST-I1 18.01-19.00 DST-I1 18.01-19.00 DST-I1 19.01-19.99 DST-I1 19.01-19.99 DST-I1 20.00-21.99 DST-I1 20.00-21.99 DST-I1 22.00-24.99 DST-I1 22.00-24.99 DST-I1 25.00-26.99 DST-I1 25.00-26.99 DST-I1 27.00-29.99 DST-I1 27.00-29.99 DST-I1 30.00-31.99 DST-I1 30.00-31.99 DST-I1 32.00-33.99 DST-I1 32.00-33.99 DST-I1 34.00-36.99 DST-I1 34.00-36.99 DST-I1 37.00-39.99 DST-I1 37.00-39.99 DST-I1 40.00-43.99 DST-I1 40.00-43.99 DST-I1 44.00-46.99 DST-I1 44.00-46.99 DST-I1 47.00-51.99 DST-I1 47.00-51.99 DST-I1 52.00-56.99 DST-I1 52.00-56.99 DST-I1 57.00-60.99 DST-I1 57.00-60.99 DST-I1 61.00-65.00 DST-I1 61.00-65.00

NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM

0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2

D min

D max

a°

Ew1

Ts(1)

3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

TS-00 TS-00 TS-01 TS-01 TS-02 TS-02 TS-03 TS-03 TS-04 TS-04 TS-05 TS-05 TS-06 TS-06 TS-07 TS-07 TS-08 TS-08 TS-09 TS-09 TS-010 TS-010 TS-011 TS-011 TS-012 TS-012 TS-013 TS-013 TS-014 TS-014 TS-015 TS-015 TS-016 TS-016 TS-017 TS-017 TS-018 TS-018 TS-019 TS-019 TS-020 TS-020 TS-021 TS-021

DEEP HOLE DRILLING

DST-I1

DSC-IA

Deep Single Tube Counterbore with a Through Hole, Internal Single Start Thread Adjustable Diameter

Designation DSC-IA 25.00-26.99 DSC-IA 27.00-29.99 DSC-IA 30.00-31.99 DSC-IA 32.00-33.99 DSC-IA 34.00-36.99 DSC-IA 37.00-39.99

Ew1 L

D min

D max

Ew1

Ts(1)

25.00 27.00 30.00 32.00 34.00 37.00

26.99 29.99 31.99 33.99 36.99 39.99

2.8 2.8 2.8 2.8 2.8 2.8

110.00 110.00 110.00 110.00 135.00 135.00

25.00 25.00 25.00 25.00 40.00 40.00

20.00 22.00 24.00 26.00 27.00 30.00

TS-O10 TS-O11 TS-O12 TS-O13 TS-O14 TS-O15

• For spare parts and insert information, see page 617 Tube designation

• For user guide and quotation form, see pages 630-647 • Ordering example: DSC-IA 30.35

(1)

For inserts, see pages: XPMT-45 (620) For holders, see pages: TS-O** (627)

611

DEEP HOLE DRILLING

DSC-IC

Deep Single Tube Counterborer with a Through Hole, Internal Single Start Thread and a Cartridge

Designation DSC-IC 40.00-43.99 DSC-IC 44.00-46.99 DSC-IC 47.00-51.99 DSC-IC 52.00-56.99 DSC-IC 57.00-60.99 DSC-IC 61.00-67.99 DSC-IC 68.00-74.99 DSC-IC 75.00-80.99 DSC-IC 81.00-90.99 DSC-IC 91.00-98.99 DSC-IC 99.00-110.99

CAOD

Ew1

CAORC

Ew2

D min

D max

Ew1

Ew2

Ts(1)

40.00 44.00 47.00 52.00 57.00 61.00 68.00 75.00 81.00 91.00 99.00

43.99 46.99 51.99 56.99 60.99 67.99 74.99 80.99 90.99 98.99 110.99

6.4 6.4 6.4 7.2 7.2 7.2 10.4 10.4 10.4 10.4 10.4

4.0 4.0 4.0 4.8 4.8 4.8 6.4 6.4 6.4 6.4 6.4

135.00 135.00 145.00 145.00 170.00 170.00 170.00 205.00 205.00 215.00 225.00

40.00 40.00 40.00 40.00 40.00 40.00 40.00 70.00 70.00 70.00 70.00

33.00 37.00 41.00 44.00 49.00 53.00 59.00 65.00 71.00 79.00 90.00

TS-O16 TS-O17 TS-O18 TS-O19 TS-O20 TS-O21 TS-O22 TS-O23 TS-024 TS-O25 TS-O26

• 10OD - Rough boring cartridge (for large D.O.C.) supplied with the cartridge, unless ordered differently • CAORC - Precision boring cartridge • For spare parts and insert information, see page 617 • For user guide and quotation form, see pages 630-647 • Ordering example: DSC-IC 091.10 (1) Tube designation For inserts, see pages: TPMX (619) • XPMT-45 (620) For holders, see pages: TS-O** (627)

DDD-E3

D min max

Deep Double Tube Drills with External 4 Start Thread and Brazed Tips

Eh1 L

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Ordering example: DDD-E3 47.10 OT-P0

Designation DDD-E3 18.41-20.00 DDD-E3 18.41-20.00 DDD-E3 20.01-21.80 DDD-E3 20.01-21.80 DDD-E3 21.81-24.10 DDD-E3 21.81-24.10 DDD-E3 24.11-26.40 DDD-E3 24.11-26.40 DDD-E3 26.41-28.70 DDD-E3 26.41-28.70 DDD-E3 28.71-31.00 DDD-E3 28.71-31.00 DDD-E3 31.01-33.30 DDD-E3 31.01-33.30 DDD-E3 33.31-36.20 DDD-E3 33.31-36.20 DDD-E3 36.21-39.60 DDD-E3 36.21-39.60 DDD-E3 39.61-43.00 DDD-E3 39.61-43.00 DDD-E3 43.01-47.00 DDD-E3 43.01-47.00 DDD-E3 47.01-51.70 DDD-E3 47.01-51.70 DDD-E3 51.71-56.20 DDD-E3 51.71-56.20 DDD-E3 56.21-65.00 DDD-E3 56.21-65.00

NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM

0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2

D min

D max

Eh1

Ts(1)

Tsi(2)

18.41 18.41 20.01 20.01 21.81 21.81 24.11 24.11 26.41 26.41 28.71 28.71 31.01 31.01 33.31 33.31 36.21 36.21 39.61 39.61 43.01 43.01 47.01 47.01 51.71 51.71 56.21 56.21

20.00 20.00 21.80 21.80 24.10 24.10 26.40 26.40 28.70 28.70 31.00 31.00 33.30 33.30 36.20 36.20 39.60 39.60 43.00 43.00 47.00 47.00 51.70 51.70 56.20 56.20 65.00 65.00

50.00 50.00 56.00 56.00 56.00 56.00 57.50 57.50 60.50 60.50 63.50 63.50 63.50 63.50 70.50 70.50 73.50 73.50 73.50 73.50 75.00 75.00 79.00 79.00 82.00 82.00 84.00 84.00

16.00 16.00 18.00 18.00 19.50 19.50 21.00 21.00 23.50 23.50 25.50 25.50 28.00 28.00 30.00 30.00 33.00 33.00 36.00 36.00 39.00 39.00 43.00 43.00 47.00 47.00 51.00 51.00

2.90 2.90 3.20 3.20 3.20 3.20 3.50 3.50 3.70 3.70 4.00 4.00 4.10 4.10 4.50 4.50 4.80 4.80 5.30 5.30 5.50 5.50 6.10 6.10 6.50 6.50 6.60 6.60

TDO-I0 TDO-I0 TDO-I1 TDO-I1 TDO-I2 TDO-I2 TDO-I3 TDO-I3 TDO-I4 TDO-I4 TDO-I5 TDO-I5 TDO-I6 TDO-I6 TDO-I7 TDO-I7 TDO-I8 TDO-I8 TDO-I9 TDO-I9 TDO-I10 TDO-I10 TDO-I11 TDO-I11 TDO-I12 TDO-I12 TDO-I13 TDO-I13

TDI-N0 TDI-N0 TDI-N1 TDI-N1 TDI-N2 TDI-N2 TDI-N3 TDI-N3 TDI-N4 TDI-N4 TDI-N5 TDI-N5 TDI-N6 TDI-N6 TDI-N7 TDI-N7 TDI-N8 TDI-N8 TDI-N9 TDI-N9 TDI-N10 TDI-N10 TDI-N11 TDI-N11 TDI-N12 TDI-N12 TDI-N13 TDI-N13

• The drill tip is supplied in a grade that is suitable to machine the material group indicated in the drill head designation: ISO P, K, M, N materials • NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head. • Ordering example: DDD-E3 47.10 OT-P0 • For quotation form and user guide, see pages 630-647 (1) Outer tube designation (2) Inner tube designation For holders, see pages: TDO-I (D18.41-65.00) (629)

612

ISCAR

DDD-EF-FT

Deep Double Tube Drills with External 4 Start Thread Carrying Triangular Inserts

Eh1

Designation DDD-EF 18.40-20.00-FT DDD-EF 20.01-21.80-FT DDD-EF 21.81-21.99-FT DDD-EF 22.00-24.10-FT DDD-EF 24.11-25.00-FT DDD-EF 25.01-26.40-FT DDD-EF 26.01-28.00-FT

D min

D max

Eh1

Ts(1)

Tsi(2)

18.41 20.01 21.81 22.00 24.11 25.01 26.41

20.00 21.80 21.99 24.10 25.00 26.40 28.00

61.00 63.50 63.50 65.50 65.50 67.50 70.50

3.00 3.20 3.20 3.40 3.40 3.60 3.60

16.00 18.00 19.50 19.50 21.00 21.00 23.50

TDO-I0 TDO-I1 TDO-I2 TDO-I2 TDO-I3 TDO-I3 TDO-I4

TDI-N0 TDI-N1 TDI-N2 TDI-N2 TDI-N3 TDI-N3 TDI-N4

• Note: Each item in the attached catalog page represents a diameter range. • For spare parts, insert information and user guide, see pages 616, 630-647 • Inserts and guide pads should be ordered separately • Ordering example: DDD-EF 018.50-FT (1) Outer tube designation (2) Inner tube designation For inserts, see pages: TOGT (650) For holders, see pages: TDO-I (D18.41-65.00) (629)

DEEP HOLE DRILLING

T (Wrench Size)

T Wrench size

DDD-EF-FB

Deep Double Tube Drills with External 4 Start Thread for High Feed

D Eh1 L

Designation DDD-EF 25.00-26.40-FB DDD-EF 26.41-28.70-FB DDD-EF 28.71-31.00-FB DDD-EF 31.01-33.30-FB DDD-EF 33.31-36.20-FB DDD-EF 36.21-39.60-FB DDD-EF 39.61-43.00-FB DDD-EF 43.01-47.00-FB DDD-EF 47.01-51.70-FB DDD-EF 51.71-56.20-FB DDD-EF 56.21-60.60-FB DDD-EF 60.61-65.00-FB

D min

D max

Eh1

Ts(1)

Tsi(2)

25.00 26.41 28.71 31.01 33.31 36.21 39.61 43.01 47.01 51.71 56.21 60.61

26.40 28.70 31.00 33.30 36.20 39.60 43.00 47.00 51.70 56.20 60.60 65.00

70.00 75.00 75.00 80.00 90.00 95.00 100.00 100.00 110.00 115.00 115.00 115.00

3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00

21.00 23.50 25.50 28.00 30.00 33.00 36.00 39.00 43.00 47.00 51.00 51.00

19.0 21.0 24.0 26.0 28.0 30.0 32.0 36.0 38.0 46.0 50.0 54.0

TDO-I3 TDO-I4 TDO-I5 TDO-I6 TDO-I7 TDO-I8 TDO-I9 TDO-I10 TDO-I11 TDO-I12 TDO-I13 TDO-I13

TDI-N3 TDI-N4 TDI-N5 TDI-N6 TDI-N7 TDI-N8 TDI-N9 TDI-N10 TDI-N11 TDI-N12 TDI-N13 TDI-N13

• For spare parts and insert information, see page 616 • For user guide and quotation form see pages 630-647 • Inserts and guide pads should be ordered separately • Ordering example: DDD-EF 043.00-FB (1) Outer tube designation (2) Inner tube designation For inserts, see pages: NPHT-RG (622) • NPMT-L2/R2 (621) For holders, see pages: TDO-I (D18.41-65.00) (629)

613

DEEP HOLE DRILLING

38 -106.99

DDD-EC

Deep Double Tube Drills with External 4 Start Thread and Cartridges

107- 168.99

D L

Designation DDD-EC 38.00-39.60 DDD-EC 39.61-43.00 DDD-EC 43.01-47.00 DDD-EC 47.01-51.70 DDD-EC 51.71-56.20 DDD-EC 56.21-65.00 DDD-EC 65.00-66.99 DDD-EC 67.00-72.99 DDD-EC 73.00-79.99 DDD-EC 80.00-86.99 DDD-EC 87.00-99.99 DDD-EC 100.00-106.99 DDD-EC 107.00-111.99 DDD-EC 112.00-123.99 DDD-EC 124.00-135.99 DDD-EC 136.00-147.99 DDD-EC 148.00-159.99 DDD-EC 160.00-168.99

D min

D max

Ts(1)

Tsi(2)

38.00 39.61 43.01 47.01 51.71 56.21 65.00 67.00 73.00 80.00 87.00 100.00 107.00 112.00 124.00 136.00 148.00 160.00

39.60 43.00 47.00 51.70 56.20 65.00 66.99 72.99 79.99 86.99 99.99 106.99 111.99 123.99 135.99 147.99 159.99 168.99

85.00 85.00 95.00 100.00 100.00 110.00 150.00 150.00 150.00 180.00 180.00 180.00 180.00 205.00 205.00 205.00 225.00 225.00

33.00 36.00 39.00 43.00 47.00 51.00 52.00 58.00 63.00 70.00 77.00 89.00 89.00 101.00 113.00 125.00 137.00 149.00

TDO-I8 TDO-I9 TDO-I10 TDO-I11 TDO-I12 TDO-I13 TDO-I14 TDO-I15 TDO-I16 TDO-I17 TDO-I18 TDO-I19 TDO-I20 TDO-I21 TDO-I22 TDO-I23 TDO-I24 TDO-I25

TDI-N8 TDI-N9 TDI-N10 TDI-N11 TDI-N12 TDI-N13 TDI-N14 TDI-N15 TDI-N16 TDI-N17 TDI-N18 TDI-N19 TDI-N20 TDI-N21 TDI-N22 TDI-N23 TDI-N24 TDI-N25

• Important: The specified drilling range using the original outer cartridge and pad may be enlarged by using optional outer cartridges and pads as specified on page • For spare parts and insert information, see page 618 • For user guide and quotation form see pages 630-647 • Ordering example: DDD-EC 148.00 (1) Outer tube designation (2) Inner tube designation For inserts, see pages: NPMX 0803 RB/RG (621) • TPMX (619) For holders, see pages: TDO-I (D18.41-65.00) (629) • TDO-I (D65.00-171.99) (629)

DDC-E1

D min max

Deep Double Tube Counterborer with a Through Hole, External 4 Start Thread and a Brazed Tip

aº

Ew1

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Designation DDC-E1 18.41-20.00 DDC-E1 18.41-20.00 DDC-E1 20.01-21.80 DDC-E1 20.01-21.80 DDC-E1 21.81-24.10 DDC-E1 21.81-24.10 DDC-E1 24.11-26.40 DDC-E1 24.11-26.40 DDC-E1 26.41-28.70 DDC-E1 26.41-28.70 DDC-E1 28.71-31.00 DDC-E1 28.71-31.00 DDC-E1 31.01-33.30 DDC-E1 31.01-33.30 DDC-E1 33.31-36.20 DDC-E1 33.31-36.20 DDC-E1 36.21-39.60 DDC-E1 36.21-39.60 DDC-E1 39.61-43.00 DDC-E1 39.61-43.00 DDC-E1 43.01-47.00 DDC-E1 43.01-47.00 DDC-E1 47.01-51.70 DDC-E1 47.01-51.70 DDC-E1 51.71-56.20 DDC-E1 51.71-56.20 DDC-E1 56.21-65.00 DDC-E1 56.21-65.00

NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM

0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2

D min

D max

a°

Ew1

Ts(1)

Tsi(2)

18.41 18.41 20.01 20.01 21.81 21.81 24.11 24.11 26.41 26.41 28.71 28.71 31.01 31.01 33.31 33.31 36.21 36.21 39.61 39.61 43.01 43.01 47.01 47.01 51.71 51.71 56.21 56.21

20.00 20.00 21.80 21.80 24.10 24.10 26.40 26.40 28.70 28.70 31.00 31.00 33.30 33.30 36.20 36.20 39.60 39.60 43.00 43.00 47.00 47.00 51.70 51.70 56.20 56.20 65.00 65.00

20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45

1.0 1.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

57.00 57.00 65.00 65.00 65.00 65.00 65.00 65.00 65.00 65.00 70.00 70.00 70.00 70.00 70.00 70.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 93.00 93.00 93.00 93.00

16.00 16.00 18.00 18.00 19.50 19.50 21.00 21.00 23.50 23.50 25.50 25.50 28.00 28.00 30.00 30.00 33.00 33.00 36.00 36.00 39.00 39.00 43.00 43.00 47.00 47.00 51.00 51.00

• The drill tip is supplied in a grade that is suitable to machine the material group which is indicated in the drill head designation: P-Steel, M-Stainless Steel, K-Cast Iron • For quotation form and user guide, see pages 630-647 • Ordering example: DDC-E1 36.00 20-P0 (1) Outer tube designation (2) Inner tube designation For holders, see pages: TDO-I (D18.41-65.00) (629)

614

ISCAR

Deep Double Tube Counterborer Without a Through Hole, External 4 Start Thread and a Brazed Tip

D min max

aº

Ew1

NOM 0 refers to non-coated drill head, NOM 2 refers to coated drill head.

Designation DDT-E1 18.41-20.00 DDT-E1 18.41-20.00 DDT-E1 20.01-21.80 DDT-E1 20.01-21.80 DDT-E1 21.81-24.10 DDT-E1 21.81-24.10 DDT-E1 24.11-26.40 DDT-E1 24.11-26.40 DDT-E1 26.41-28.70 DDT-E1 26.41-28.70 DDT-E1 28.71-31.00 DDT-E1 28.71-31.00 DDT-E1 31.01-33.30 DDT-E1 31.01-33.30 DDT-E1 33.31-36.20 DDT-E1 33.31-36.20 DDT-E1 36.21-39.60 DDT-E1 36.21-39.60 DDT-E1 39.61-43.00 DDT-E1 39.61-43.00 DDT-E1 43.01-47.00 DDT-E1 43.01-47.00 DDT-E1 47.01-51.70 DDT-E1 47.01-51.70 DDT-E1 51.71-56.20 DDT-E1 51.71-56.20 DDT-E1 56.21-65.00 DDT-E1 56.21-65.00

NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM NOM

0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2

D min

D max

a°

Ew1

Ts(1)

Tsi(2)

18.41 18.41 20.01 20.01 21.81 21.81 24.11 24.11 26.41 26.41 28.71 28.71 31.01 31.01 33.31 33.31 36.21 36.21 39.61 39.61 43.01 43.01 47.01 47.01 51.71 51.71 56.21 56.21

20.00 20.00 21.80 21.80 24.10 24.10 26.40 26.40 28.70 28.70 31.00 31.00 33.30 33.30 36.20 36.20 39.60 39.60 43.00 43.00 47.00 47.00 51.70 51.70 56.20 56.20 65.00 65.00

20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45 20/45

1.0 1.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

57.00 57.00 65.00 65.00 65.00 65.00 65.00 65.00 65.00 65.00 70.00 70.00 70.00 70.00 70.00 70.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 82.00 93.00 93.00 93.00 93.00

16.00 16.00 18.00 18.00 19.50 19.50 21.00 21.00 23.50 23.50 25.50 25.50 28.00 28.00 30.00 30.00 33.00 33.00 36.00 36.00 39.00 39.00 43.00 43.00 47.00 47.00 51.00 51.00

DEEP HOLE DRILLING

DDT-E1

• The drill tip is supplied in a grade that is suitable to machine the material group indicated in the drill head designation: P-Steel, M-Stainless Steel, K-Cast Iron • For quotation form and user guide, see pages 630-647 • Order example: DDT-E1 036.00 20-PO (1) Outer tube designation (2) Inner tube designation For holders, see pages: TDO-I (D18.41-65.00) (629)

615

DEEP HOLE DRILLING

TUBES & SPARE PARTS DDD-EF-FT / DSD-EF-FT / DSD-IF-FT Diameter Range

Insert

Insert Clamping Screw

Key

Solid Carbide Guide Pad

16.00-18.00

TOGT 080305-DT

SR-14-560/S

T-8

GPS-06-20-075

18.01-20.00

TOGT 090305-DT

SR-14-560/S

T-8

20.01-20.99

TOGT 100305-DT

21.00-21.99

TOGT 100305-DT

22.00-25.00 25.01-28.00

Guide Pad Clamping Screw

Key

SR34-508

T-7

GPS-06-20-085 GPS-06-20-085

SR-34-506

T-8

TOGT 110405-DT

SR-14-571/S

T-15

GPS-06-20-100

TOGT 120405-DT

SR-14-506

T-15

GPS-06-20-120

GPS-06-20-100

DSD-EF-FB / DDD-EF-FB / DSD-IF-FB

Insert Insert

Screw

Key

Insert

Guide Pad

Screw

Insert

Key

Screw

Key

Drill Diameter 25.00 - 28.00 NPHT 06003RG SR 11201753-2 T-7/5 NPMT 05503R2 SR 11201753-2 T-7/5 NPMT 05503L2 SR 11201753-2 T-7/5 GPS06 SR 11201753-1 T-7/5 28.01 - 29.99 NPHT 06003RG SR 11201753-2 T-7/5 NPMT 05503R2 SR 11201753-2 T-7/5 NPMT 06504L2 SR 11201753-2 T-8/5 GPS06 SR 11201753-1 T-7/5 30.00 - 35.00 NPHT 07504RG SR 11201753-3 T-8/5 NPMT 06504R2 SR 11201753-3 T-8/5 NPMT 06504L2 SR 11201753-3 T-8/5 GPS07 SR 11201753-4 T-9/5 35.01 - 38.00 NPHT 07504RG SR 11201753-3 T-8/5 NPMT 06504R2 SR 11201753-3 T-8/5 NPMT 0804L2 SR 11201753-3 T-8/5 GPS07 SR 11201753-4 T-9/5 38.01 - 39.00 NPHT 09004RG SR 11201753-3 T-8/5 NPMT 06504R2 SR 11201753-3 T-8/5 NPMT 0804L2 SR 11201753-3 T-8/5 GPS07 SR 11201753-4 T-9/5 39.01 - 41.00 NPHT 09004RG SR 11201753-3 T-8/5 NPMT 06504R2 SR 11201753-3 T-8/5 NPMT 0804L2 SR 11201753-3 T-8/5 GPS08 SR 11201753-4 T-9/5 41.01 - 44.00 NPHT 09004RG SR 11201753-3 T-8/5 NPMT 0804R2 SR 11201753-3 T-8/5 NPMT 0804L2 SR 11201753-3 T-8/5 GPS08 SR 11201753-4 T-9/5 44.01 - 45.00 NPHT 09004RG SR 11201753-3 T-8/5 NPMT 0804R2 SR 11201753-3 T-8/5 NPMT 09504L2 SR 11201753-3 T-8/5 GPS08 SR 11201753-4 T-9/5 45.01 - 47.00 NPHT 09004RG SR 11201753-3 T-8/5 NPMT 0804R2 SR 11201753-3 T-8/5 NPMT 09504L2 SR 11201753-3 T-8/5 GPS10 SR 11201753-6 T-15/5 47.01 - 51.00 NPHT 11004RG SR 11201753-3 T-8/5 NPMT 0804R2 SR 11201753-3 T-8/5 NPMT 09504L2 SR 11201753-3 T-8/5 GPS10 SR 11201753-6 T-15/5 51.01 - 54.00 NPHT 11004RG SR 11201753-3 T-8/5 NPMT 09504R2 SR 11201753-3 T-8/5 NPMT 09504L2 SR 11201753-3 T-8/5 GPS10 SR 11201753-6 T-15/5 54.01 - 57.00 NPHT 11004RG SR 11201753-3 T-8/5 NPMT 09504R2 SR 11201753-3 T-8/5 NPMT 12504L2 SR 11201753-3 T-8/5 GPS10 SR 11201753-6 T-15/5 57.01 - 60.00 NPHT 11004RG SR 11201753-3 T-8/5 NPMT 09504R2 SR 11201753-3 T-8/5 NPMT 12504L2 SR 11201753-3 T-8/5 GPS12 SR 11201753-6 T-15/5 60.01 - 64.00 NPHT 13004RG SR 11201753-3 T-8/5 NPMT 09504R2 SR 11201753-3 T-8/5 NPMT 12504L2 SR 11201753-3 T-8/5 GPS12 SR 11201753-6 T-15/5 64.01 - 65.00 NPHT 13004RG SR 11201753-3 T-8/5 NPMT 12504R2 SR 11201753-3 T-8/5 NPMT 12504L2 SR 11201753-3 T-8/5 GPS12 SR 11201753-6 T-15/5

R b L

Tool Diameter

FINEBEAM

Dimensions (mm)

Solid Carbide

Min

Max

Description

25.00

29.99

GPS-06-20-120

30.00

39.00

3.5

GPS-07-20-120

39.01

45.00

15.5

4.5

GPS-08-25-155

45.01

57.00

4.5

GPS-10-30-200

57.01

65.00

5.5

GPS-12-35-250

DSC-EA Pg. 625

Diameter 25.00-27.99 28.00-29.99 30.00-37.99 38.00-39.99

616

ISCAR

Pg. 624

Pg. 620

Guide Pads (3 pcs)

Guide Pad Protectors (3 pcs)

Close Tolerance Insert

GPS-06-20-120 GPS-06-20-120 GPS-07-20-120 GPS-08-25-155

GPP-04 GPP-04 GPP-05 GPP-06

XPMT16002-45 XPMT16002-45 XPMT16002-45 XPMT16002-45

Insert Clamping Screw SR SR SR SR

11201754-4 11201754-4 11201754-4 11201754-4

DSC-EC

Diameter 40.00-45.99 46.00-51.99 52.00-56.99 57.00-59.99 60.00-66.99 67.00-80.99 81.00-90.99 91.00-99.99 100.00-122.99

Pg. 623

Pg. 622

Pg. 625

Pg. 624

Pg. 619

Close Tolerance Cartridge

Normal Tolerance Cartridge

Guide Pads (3 pcs)

Sub Guide Pad (1 pc)

Guide Pad Protectors (3 pcs)

Close Tolerance Insert

Normal Tolerance Insert

CAORC-0845 CAORC-0845 CAORC-103 CAORC-103 CAORC-103 CAORC-142 CAORC-142 CAORC-142 CAORC-142

CAOD-0845 CAOD-0845 CAOD-103 CAOD-103 CAOD-103 CAOD-142 CAOD-142 CAOD-142 CAOD-142

GPS-08-25-155 GPS-10-35-200 GPS-10-35-200 GPS-10-35-200 GPS-14-40-250 GPS-14-40-250 GPS-14-40-250 GPS-14-40-250 GPS-18-40-300

SGP-02 SGP-02 SGP-02 SGP-02 SGP-03 SGP-03 SGP-03 SGP-03 SGP-04

GPP-06 GPP-07 GPP-07 GPP-07 GPP-08 GPP-08 GPP-08 GPP-08 GPP-09

TPMX TPMX TPMX TPMX TPMX TPMX TPMX TPMX TPMX

1403LG 1403LG 1704LG 1704LG 1704LG 2405LG 2405LG 2405LG 2405LG

TPMX TPMX TPMX TPMX TPMX TPMX TPMX TPMX TPMX

1403RG 1403RG 1704RG 1704RG 1704RG 2405RG 2405RG 2405RG 2405RG

DEEP HOLE DRILLING

TUBES & SPARE PARTS

DSC-IA

Diameter 25.00-27.99 28.00-29.99 30.00-37.99 38.00-39.99

Pg. 625

Pg. 624

Pg. 620

Guide Pads (3 pcs)

Resin Guide Pads (3 pcs)

Close Tolerance Insert

GPS-06-20-120 GPS-06-20-120 GPS-07-20-120 GPS-08-25-155

RGP01 RGP02 RGP02 RGP03

XPMT XPMT XPMT XPMT

Insert Clamping Screw

16002-45 16002-45 16002-45 16002-45

SR SR SR SR

11201754-4 11201754-4 11201754-4 11201754-4

DSC-IC

Diameter 40.00-45.99 46.00-51.99 52.00-56.99 57.00-59.99 60.00-66.99 67.00-80.99 81.00-90.99 91.00-99.99 100.00-122.99

Pg. 623

Pg. 622

Pg. 625

Pg. 624

Pg. 619

Close Tolerance Cartridge

Normal Tolerance Cartridge

Guide Pads (3 pcs)

Resin Guide Pads (3 pcs)

Close Tolerance Insert

Normal Tolerance Insert

CAORC-0845 CAORC-0845 CAORC-103 CAORC-103 CAORC-103 CAORC-142 CAORC-142 CAORC-142 CAORC-142

CAOD-0845 CAOD-0845 CAOD-103 CAOD-103 CAOD-103 CAOD-142 CAOD-142 CAOD-142 CAOD-142

GPS-08-25-155 GPS-10-35-200 GPS-10-35-200 GPS-10-35-200 GPS-14-40-250 GPS-14-40-250 GPS-14-40-250 GPS-14-40-250 GPS-18-40-300

RGP03 RGP03 RGP03 RGP03 RGP04 RGP04 RGP05 RGP06 RGP06

TPMX TPMX TPMX TPMX TPMX TPMX TPMX TPMX TPMX

1403LG 1403LG 1704LG 1704LG 1704LG 2405LG 2405LG 2405LG 2405LG

TPMX TPMX TPMX TPMX TPMX TPMX TPMX TPMX TPMX

1403RG 1403RG 1704RG 1704RG 1704RG 2405RG 2405RG 2405RG 2405RG

617

DEEP HOLE DRILLING 618

TUBES & SPARE PARTS DSD-EC / DDD-EC / DSD-IC Diameter 38.00 - 39.99 40.00-44.99

Pg. 622

Inner/ Peripheral Qty. Central Qty.

48.00-51.99 52.00-54.99

CAID-080 CAID-080 CAID-080 CAOD-0845 1 CAID-0845 CAOD-0845 1 CAID-0845 CAOD-103 1 CAID-0845

55.00-57.99

CAOD-103

58.00-59.99 60.00-63.99 64.00-67.99 68.00-77.99 78.00-84.99 85.00-91.99 92.00-98.99 99.00-106.99

CAOD-103 CAOD-103 CAOD-142 CAOD-103 CAOD-142 CAOD-170 CAOD-142 CAOD-170

45.00-47.99

Pg. 625

CAOD-080 1 CAOD-0845 1

2 2 1 1 2 2

Guide Pad GPS-08-25-155 GPS-08-25-155

Pg. 624

Pg. 625

Pg. 621

Guide Pad Sub Guide Peripheral Qty. Protectors Qty. Pad Qty. Insert 2 2

GPP-06 GPP-06

2 2

SGP-02 SGP-02

Qty.

1 1

NPMX 0803RG TPMX 1403RG

1 1

Inner/ Central Insert Qty. NPMX 0803RG NPMX 0803RG NPMX 0803RG TPMX 1403RG TPMX 1403RG TPMX 1403RG

2 2 1 1 2 2

GPS-10-35-200

GPP-07

SGP-02

TPMX 1403RG

GPS-10-35-200 GPS-10-35-200

2 2

GPP-07 GPP-07

2 2

SGP-02 SGP-02

1 1

TPMX 1403RG TPMX 1704RG

1 1

CAID-0845 1 CAID-103 1

GPS-10-35-200

GPP-07

SGP-02

TPMX 1704RG

TPMX 1403RG TPMX 1704RG

1 1

1 1 1 1 1 1 1

CAID-103 CAID-103 CAID-103 CAID-142 CAID-142 CAID-142 CAID-170

2 2 2 2 2 2 2

GPS-10-35-200 GPS-14-40-250 GPS-14-40-250 GPS-14-40-250 GPS-14-40-250 GPS-14-40-250 GPS-14-40-250

2 2 2 2 2 2 2

GPP-07 GPP-08 GPP-08 GPP-08 GPP-08 GPP-08 GPP-08

2 2 2 2 2 2 2

SGP-02 SGP-02 SGP-03 SGP-03 SGP-03 SGP-03 SGP-03

1 1 1 1 1 1 1

TPMX TPMX TPMX TPMX TPMX TPMX TPMX

1704RG 1704RG 2405RG 1704RG 2405RG 2807RG 2405RG

1 1 1 1 1 1 1

TPMX TPMX TPMX TPMX TPMX TPMX TPMX

1704RG 1704RG 1704RG 2405RG 2405RG 2405RG 2807RG

2 2 2 2 2 2 2

CAID-170

GPS-18-40-300

GPP-09

SGP-04

TPMX 2807RG

107.00-117.99 CAOD-142

CAID-103 CAID-142

3 1

GPS-18-40-300

GPP-09

SGP-04

TPMX 2405RG

TPMX 1704RG TPMX 2405RG

3 1

118.00-135.99 CAOD-142

CAID-142

GPS-18-40-300

GPP-09

SGP-04

TPMX 2405RG

136.00-144.99 CAOD-142

CAID-142 CAID-170

3 1

GPS-18-40-300

GPP-09

SGP-04

TPMX 2405RG

TPMX 2405RG TPMX 2807RG

3 1

145.00-150.99 CAOD-142

CAID-142 CAID-170

2 2

GPS-18-40-300

GPP-09

SGP-04

TPMX 2405RG

TPMX 2405RG TPMX 2807RG

2 2

151.00-156.99 CAOD-170

CAID-142 CAID-170

2 2

GPS-18-40-300

GPP-09

SGP-04

TPMX 2807RG

TPMX 2405RG TPMX 2807RG

2 2

157.00-162.99 CAOD-170

CAID-142 CAID-170

1 3

GPS-18-40-300

GPP-09

SGP-04

TPMX 2807RG

TPMX 2405RG TPMX 2807RG

1 3

163.00-168.99 CAOD-170

CAID-170

GPS-18-40-300

GPP-09

SGP-04

TPMX 2807RG

169.00-188.99 CAOD-142

CAID-142

GPS-18-40-300

GPP-09

SGP-04

TPMX 2405RG

189.00-196.99 CAOD-142

CAID-142 CAID-170

5 1

GPS-18-40-300

GPP-09

SGP-04

TPMX 2405RG

TPMX 2405RG TPMX 2807RG

5 1

197.00-202.99 CAOD-142

CAID-142 CAID-170

4 2

GPS-18-40-300

GPP-09

SGP-04

TPMX 2405RG

TPMX 2405RG TPMX 2807RG

4 2

203.00-208.99 CAOD-142

CAID-142 CAID-170

3 3

GPS-18-40-300

GPP-09

SGP-04

TPMX 2405RG

TPMX 2405RG TPMX 2807RG

3 3

209.00-214.99 CAOD-170

CAID-142 CAID-170

3 3

GPS-18-40-300

GPP-09

SGP-04

TPMX 2807RG

TPMX 2405RG TPMX 2807RG

3 3

215.00-220.99 CAOD-170

CAID-142 CAID-170

2 4

GPS-18-40-300

GPP-09

SGP-04

TPMX 2807RG

TPMX 2405RG TPMX 2807RG

2 4

221.00-226.99 CAOD-170

CAID-142 CAID-170

1 5

GPS-18-40-300

GPP-09

SGP-04

TPMX 2807RG

TPMX 2405RG TPMX 2807RG

1 5

ISCAR

Inserts for Drilling Heads DSD-EC / DDD-EC / DSD-IC / DSC-EC / DSC-IC

Dimensions

NPMX 0802 RG

IC520

R 0.80 0.80 0.40 0.80 0.80 0.80 0.80 1.20 1.20 1.20 1.20 1.60 1.60 0.80 1.60

IC908

S 3.50 3.50 3.50 4.00 4.00 4.00 4.00 5.50 5.50 5.50 5.50 7.50 7.50 7.50 7.50

IC508

di 8.45 8.45 8.45 10.30 10.30 10.30 10.30 14.20 14.20 14.20 14.20 17.00 17.00 17.00 17.00

IC9025

Designation TPMX 1403R/LG TPMX 1403R-DT TPMX 1403RB TPMX 1704R/LBG TPMX 1704R/LG TPMX 1704R-DT TPMX 1704RBG TPMX 2405R/LBG TPMX 2405R/LG TPMX 2405R-DT TPMX 2405RBG TPMX 2807R/LG TPMX 2807R-DT TPMX 2807RB TPMX 2807RBG

Hard Tough 1

•

• • •

•

• • • • •

•

• • •

• • • • • • • • • • • • •

• • • • •

•

DEEP HOLE DRILLING

TPMX

•

Inserts for Drilling Heads DSD-EC / DDD-EC / DSD-IC

Designation NPMX 0802RG

IC908

Dimensions

6.50

2.38

0.80

8.50

•

XPMT-UB

Inserts for Drilling Heads DSD-EA / DSD-IA

W S

Dimensions

S 2.80 3.05 3.55 3.40

•

IC908

W 9.50 11.00 13.00 14.50

IC9025

Designation XPMT 16002UB XPMT 18003UB XPMT 21003UB XPMT 25003UB

Hard Tough 1

• • • •

619

Insert for Drilling Heads DSC-EC / DSC-IC / DSC-EA

Designation XPMT 16002-45

IC520M

Dimensions

9.50

2.80

•

For tools, see pages: DSC-IA (611)

Dimensions

Designation NPMT 05504R1 NPMT 06504R1 NPMT 07504R1 NPMT 09504R1

Hard Tough 1

5.50 6.50 7.50 9.50

4.00 4.00 4.00 4.00

10.00 10.00 10.00 10.00

5.20 6.20 7.20 9.20

0.60 0.80 0.60 0.80

NPMT-R1/2-DT

Inserts for Drilling Heads DSD-EI / DDD-EI

ISCAR

• •

•

Dimensions

620

• •

Hard Tough 1

IC9025

Designation NPGT 05504R1-DT NPMT 05504R1-DT NPMT 06504R2-DT NPMT 07504R2-DT NPMT 09504R2-DT

IC520

5.50 5.50 6.50 7.50 9.50

4.00 4.00 4.00 4.00 4.00

10.00 10.00 10.00 10.00 10.00

5.20 5.20 6.20 7.20 9.20

0.40 0.40 0.40 0.40 0.40

• • • •

• •

IC520

Inserts for Drilling Heads DSD-EI / DDD-EA

IC908

NPMT-R1

IC908

DEEP HOLE DRILLING

XPMT-45

• • •

Inserts for Drilling Heads DSD-EC / DDD-EC / DSD-IC

Dimensions

IC9025

IC908

IC520

Designation NPMX 0803RB NPMX 0803RG

Hard Tough 1

8.00 8.00

3.18 3.18

0.40 0.80

8.36 8.36

• •

DEEP HOLE DRILLING

NPMX 0803 RB/RG

NPMT-L2/R2

Inserts for Drilling Heads DSD-EF-FB / DDD-EF-FB

Dimensions

IC9025

IC908

IC520

Designation NPMT 05503R/L2 NPMT 06504R/L2 NPMT 0804R/L2 NPMT 09504R/L2 NPMT 12504R/L2

Hard Tough 1

5.50 6.50 8.00 9.50 12.50

0.30 0.80 0.80 0.80 0.80

3.00 4.00 4.00 4.00 4.00

8.00 10.00 10.00 10.00 10.00

• • • •

• • • • •

For tools, see pages: DDD-EF-FB (613) • DSD-EF-FB (605) • DSD-IF-FB (608)

NPMT-L/R-DT

Inserts for Drilling Heads DSD-EF-FB / DDD-EF-FB

Designation NPMT 06504LS-DT NPMT 0804R-DT NPMT 09504L2-DT NPMT 09504R-DT NPMT 12504LS-DT NPMT 12504R-DT

IC908

Dimensions

6.50 8.00 9.50 9.50 12.50 12.50

0.40 0.40 0.40 0.40 0.40 0.40

4.00 4.00 4.00 4.00 4.00 4.00

10.00 10.00 10.00 10.00 10.00 10.00

• • • • • •

621

Peripheral Precision Inserts for Drilling Heads DSD-EF-FB / DDD-EF-FB / DSD-IF-FB

Dimensions

IC520

Designation NPHT 06003RG NPHT 07504RG NPHT 09004RG NPHT 11004RG NPHT 13004RG

Hard Tough 1 IC908

DEEP HOLE DRILLING

NPHT-RG

6.00 7.50 9.00 11.00 13.00

0.30 0.40 0.40 0.40 0.40

3.00 4.00 4.00 4.00 4.00

8.00 10.00 10.00 10.00 10.00

• • • • •

For tools, see pages: DDD-EF-FB (613) • DSD-EF-FB (605) • DSD-IF-FB (608)

CAOD

Boring Head Peripheral Cartridge

Designation CAOD-080 CAOD-0845 CAOD-085 CAOD-103 CAOD-142 CAOD-170

Adjustment Screw

Key

Locking Screw

SR 11201755-7 SR 11201755-6 SR 11201755-6 SR 11201755-8 SR 11201755-9 SR 11201755-11

H1.5 H2.0 H2.0 H2.5 H2.5 H3.0

SR SR SR SR SR SR

11201756-11 11201756-10 11201756-10 11201756-12 11201756-15 11201756-15

Key HW HW HW HW HW HW

2.0 2.5 2.5 3.0 4.0 4.0

Insert

Insert Clamping Screw

NPMX 0803RG TPMX 1403RG TPMX 1403RG TPMX 1704RG TPMX 2405RG TPMX 2807RG

SR 11201753-2 SR 11201753-3 SR 11201753-3 SR 11201753-7 SR 11201753-9 SR 11201753-10

CAID

Boring Head Inner Cartridge

Designation CAID-080 CAID-0845 CAID-085 CAID-103 CAID-142 CAID-170

622

ISCAR

Key HW HW HW HW HW HW

1.5 2.0 2.0 2.5 2.5 2.5

Locking Screw SR SR SR SR SR SR

11201753-5 11201753-5 11201753-5 11201752-1 11201756-7 11201756-7

Key

Insert

Insert Clamping Screw

T-9/51 T-15/51 T-15/51 T-15/51 HW 3.0 HW 3.0

NPMX 0803RG TPMX 1403RG TPMX 1403RG TPMX 1704RG TPMX 2405RG TPMX 2807RG

SR 11201753-2 SR 11201753-3 SR 11201753-3 SR 11201753-7 SR 11201753-9 SR 11201753-10

Boring Head Central Cartridge

Designation CAORC-0845 CAORC-103 CAORC-142

Adjustment Screw

Key

Locking Screw

Key

Insert

Insert Clamping Screw

SR 11201755-6 SR 11201755-10 SR 11201755-11

HW 2.0 HW 2.5 HW 2.5

SR 11201756-10 SR 11201756-12 SR 11201756-15

HW 2.5 HW 3.0 HW 4.0

TPMX 1403LG TPMX 1704LG TPMX 2405LG

SR 11201753-3 SR 11201753-7 SR 11201753-9

DEEP HOLE DRILLING

CAORC

CAOD Cartridges and Pads for Diameter Enlargement Outer Cartridge Enlargement

Original Outer Cartridge CAOD-080 CAOD-085 CAOD-103 CAOD-142 CAOD-170

+1 mm CAOD-080+1 CAOD-085+1 CAOD-103+1 CAOD-142+1 CAOD-170+1

Cartridges for the Specified Enlargement Increments +2 mm +3 mm +4 mm CAOD-080+2 CAOD-085+2 CAOD-103+2 CAOD-142+2 CAOD-170+2

GP Cartridges and Pads for Diameter Enlargement

CAOD-085+3 CAOD-103+3 CAOD-142+3 CAOD-170+3

+5 mm

CAOD-103+4 CAOD-142+4 CAOD-170+4

CAOD-142+5 CAOD-170+5

Guide Pad

Enlargement Guide Pad

Original Guide Pad GPB-08 GPB-10 GPB-14 GPB-18

Guide Pads for the Specified Enlargement Increments +1 mm GPB-08+1 GPB-10+1 GPB-14+1 GPB-18+1

+2 mm GPB-08+2 GPB-10+2 GPB-14+2 GPB-18+2

+3 mm GPB-08+3 GPB-10+3 GPB-14+3 GPB-18+3

+4 mm

+5 mm

GPB-10+4 GPB-14+4 GPB-18+4

GPB-14+5 GPB-18+5

623

DEEP HOLE DRILLING

RGP

Boring Head Enlargement Resin Pads

b h

Designation RGP01 RGP02 RGP03 RGP04 RGP05 RGP06

40.00 45.00 50.00 70.00 80.00 100.00

10.0 12.0 15.0 20.0 30.0 35.0

4.0 5.0 5.8 7.5 12.5 15.5

Lock Screw SR SR SR SR SR SR

Wrench

11201756-2 11201756-3 11201756-4 11201756-5 11201756-6 11201756-6

HW HW HW HW HW HW

• Select an outer cartridge and pad for the required enlarged diameter.

SGP

Boring Head Sub-Guide Pads h

Designation SGP-01 SGP-02 SGP-03 SGP-04

10.00 10.00 10.00 20.00

6.0 8.0 10.0 14.0

3.0 4.5 5.0 7.0

Clamping Screw SR SR SR SR

Key

11201753-1 11201753-4 11201753-4 11201752-2

T-7/51 T-9/51 T-9/51 T-15/51

• Select an outer cartridge and pad for the required enlarged diameter.

GPP

Boring Head Guide Pad Protectors L

Designation GPP-01 GPP-02 GPP-03 GPP-04 GPP-05 GPP-06 GPP-07 GPP-08 GPP-09

Clamping Screw

Key

6.00 6.00 6.00 8.00 8.00 8.00 10.00 14.00 18.00

6.0 6.0 6.0 8.0 8.0 8.0 10.0 14.0 18.0

3.3 3.8 3.9 4.4 3.5 4.5 6.0 7.5 9.0

SR 11201753-1 SR 11201753-1 SR 11201753-1 SR 11201753-4 SR 11201753-4 SR 11201753-4 SR 11201753-8 SR 11201752-2 SR 11201756-15

T-7/51 T-7/51 T-7/51 T-9/51 T-9/51 T-9/51 T-15/51 T-15/51 HW 3.0

• Select an outer cartridge and pad for the required enlarged diameter.

624

ISCAR

2.0 2.0 2.5 3.0 4.0 4.0

b L

Dimensions

IC950

Hard Tough 1

Designation GPS-05-18-060 GPS-06-20-075 GPS-06-20-085 GPS-06-20-100 GPS-06-20-120 GPS-07-20-120 GPS-08-25-155 GPS-10-30-200 GPS-10-35-200 GPS-12-35-250 GPS-14-40-250 GPS-18-40-300

5.0 6.0 6.0 6.0 6.0 7.0 8.0 10.0 10.0 12.0 14.0 18.0

6.00 7.50 8.50 10.00 12.00 12.00 15.50 20.00 20.00 25.00 25.00 30.00

18.00 20.00 20.00 20.00 20.00 20.00 25.00 30.00 35.00 35.00 40.00 40.00

2.5 3.0 3.0 3.0 3.0 3.5 4.5 4.5 6.0 5.5 7.5 9.0

GP/GPB

• • • • • • • • • • • •

• • • • • • • • •

Deep Drilling Head Guide Pads

Designation GP-03CD GPB-06-20-075 GPB-06-20-085 GPB-06-20-100 GPB-06-20-120 GPB-07-20-120 GP-04CD GPB-08-25-155 GPB-10-30-200 GPB-10-35-200 GPB-12-35-250 GPB-14-40-250 GPB-18-40-300

IC908

Deep Drilling Head Solid Carbide Guide Pads

DEEP HOLE DRILLING

GPS

6.0 6.0 6.0 6.0 6.0 7.0 8.0 8.0 10.0 10.0 12.0 14.0 18.0

20.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 30.00 35.00 35.00 40.00 40.00

3.9 3.0 3.0 3.0 3.0 3.5 4.4 4.5 4.5 6.0 5.5 7.5 9.0

Clamping Screw SR 11201753-1 SR 11201753-1 SR 11201753-1 SR 11201753-1 SR 11201753-1 SR 11201753-4 SR 11201753-4 SR 11201753-4 SR 11201753-6 SR 11201753-8 SR 11201753-6 SR 11201752-2 SR 11201756-7S

Key

T-7/51 T-7/51 T-7/51 T-7/51 T-7/51 T-9/51 T-9/51 T-9/51 T-15/51 T-15/51 T-15/51 T-15/51 HW 3.0

• Select an outer cartridge and pad for the required enlarged diameter. • Pads without grade identification are made from steel with brazed carbide tips.

TS***

d d2

Drill Tubes - STS System - Inner Single Start Thread Connection

Designation TS001 L=(0-1749)MM TS001 L=(1750-2600)MM TS002 L=(0-1749)MM TS002 L=(1750-2600)MM TS003 L=(0-1749)MM TS003 L=(1750-2600)MM TS004 L=(0-1749)MM TS004 L=(1750-2600)MM TS005 L=(0-1749)MM TS005 L=(1750-2600)MM TS006 L=(0-1749)MM TS006 L=(1750-2600)MM

L min max

d Range

L min

L max

8.00-8.99 8.00-8.99 9.00-9.99 9.00-9.99 10.00-10.99 10.00-10.99 11.00-11.99 11.00-11.99 12.00-13.49 12.00-13.49 13.50-14.79 13.50-14.79

7.10 7.10 8.30 8.30 9.00 9.00 10.00 10.00 11.00 11.00 12.00 12.00

6.00 6.00 7.20 7.20 7.60 7.60 8.60 8.60 9.10 9.10 10.80 10.80

16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00

0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0

1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0

• Indicate overall length (L) when ordering. • Ordering example: TS004-L1500

625

DEEP HOLE DRILLING 626

TS-I**

Drill Tubes - STS System - Inner 4 Start Thread Connection

Designation TS-I01 L=(0-1749)MM TS-I01 L=(1750-2600)MM TS-I02 L=(0-1749)MM TS-I02 L=(1750-2600)MM TS-I03 L=(0-1749)MM TS-I03 L=(1750-2600)MM TS-I0 L=(0-1749)MM TS-I0 L=(1750-2600)MM TS-I1 L=(0-1749)MM TS-I1 L=(1750-2600)MM TS-I2 L=(0-1749)MM TS-I2 L=(1750-2600)MM TS-I3 L=(0-1749)MM TS-I3 L=(1750-2600)MM TS-I4 L=(0-1749)MM TS-I4 L=(1750-2600)MM TS-I5 L=(0-1749)MM TS-I5 L=(1750-2600)MM TS-I6 L=(0-1749)MM TS-I6 L=(1750-2600)MM TS-I7 L=(0-1749)MM TS-I7 L=(1750-2600)MM TS-I8 L=(0-1749)MM TS-I8 L=(1750-2600)MM TS-I9 L=(0-1749)MM TS-I9 L=(1750-2600)MM TS-I10 L=(0-1749)MM TS-I10 L=(1750-2600)MM TS-I11 L=(0-1749)MM TS-I11 L=(1750-2600)MM TS-I12 L=(0-1749)MM TS-I12 L=(1750-2600)MM TS-I13 L=(0-1749)MM TS-I13 L=(1750-2600)MM TS-I14 L=(0-1749)MM TS-I14 L=(1750-2600)MM TS-I15 L=(0-1749)MM TS-I15 L=(1750-2600)MM TS-I16 L=(0-1749)MM TS-I16 L=(1750-2600)MM TS-I17 L=(0-1749)MM TS-I17 L=(1750-2600)MM TS-I18 L=(0-1749)MM TS-I18 L=(1750-2600)MM TS-I19 L=(0-1749)MM TS-I19 L=(1750-2600)MM TS-I20 L=(0-1749)MM TS-I20 L=(1750-2600)MM TS-I21 L=(0-1749)MM TS-I21 L=(1750-2600)MM TS-I22 L=(0-1749)MM TS-I22 L=(1750-2600)MM TS-I23 L=(0-1749)MM TS-I23 L=(1750-2600)MM TS-I24 L=(0-1749)MM TS-I24 L=(1750-2600)MM TS-I25 L=(0-1749)MM TS-I25 L=(1750-2600)MM TS-I26 L=(0-1749)MM TS-I26 L=(1750-2600)MM TS-I27 L=(0-1749)MM TS-I27 L=(1750-2600)MM TS-I28 L=(0-1749)MM TS-I28 L=(1750-2600)MM TS-I29 L=(0-1749)MM TS-I29 L=(1750-2600)MM TS-I30 L=(0-1749)MM

ISCAR

d L2

min

L max

d Range

L min

L max

12.60-13.60 12.60-13.60 13.61-14.60 13.61-14.60 14.61-15.59 14.61-15.59 15.60-16.70 15.60-16.70 16.71-17.70 16.71-17.70 17.71-18.90 17.71-18.90 18.91-20.00 18.91-20.00 20.01-21.80 20.01-21.80 21.81-24.10 21.81-24.10 24.11-26.40 24.11-26.40 26.41-28.70 26.41-28.70 28.71-31.00 28.71-31.00 31.01-33.30 31.01-33.30 33.31-36.20 33.31-36.20 36.21-39.60 36.21-39.60 39.61-43.00 39.61-43.00 43.01-47.00 43.01-47.00 47.01-51.70 47.01-51.70 51.71-56.20 51.71-56.20 56.21-60.60 56.21-60.60 60.61-64.99 60.61-64.99 65.00-66.99 65.00-66.99 67.00-72.99 67.00-72.99 73.00-79.99 73.00-79.99 80.00-86.99 80.00-86.99 87.00-99.99 87.00-99.99 100.00-111.99 100.00-111.99 112.00-123.99 112.00-123.99 124.00-135.99 124.00-135.99 136.00-147.99 136.00-147.99 148.00-159.99 148.00-159.99 160.00-171.99 160.00-171.99 172.00-183.99 172.00-183.99 184.00-195.99

11.00 11.00 12.00 12.00 13.00 13.00 14.00 14.00 15.00 15.00 16.00 16.00 17.00 17.00 18.00 18.00 20.00 20.00 22.00 22.00 24.00 24.00 26.00 26.00 28.00 28.00 30.00 30.00 33.00 33.00 36.00 36.00 39.00 39.00 43.00 43.00 47.00 47.00 51.00 51.00 56.00 56.00 56.00 56.00 62.00 62.00 68.00 68.00 75.00 75.00 82.00 82.00 94.00 94.00 106.00 106.00 118.00 118.00 130.00 130.00 142.00 142.00 154.00 154.00 166.00 166.00 178.00

9.60 9.60 10.60 10.60 11.60 11.60 12.60 12.60 13.60 13.60 14.50 14.50 15.50 15.50 16.00 16.00 18.00 18.00 19.50 19.50 21.00 21.00 23.50 23.50 25.50 25.50 28.00 28.00 30.00 30.00 33.00 33.00 36.00 36.00 39.00 39.00 43.00 43.00 47.00 47.00 51.00 51.00 52.00 52.00 58.00 58.00 63.00 63.00 70.00 70.00 77.00 77.00 89.00 89.00 101.00 101.00 113.00 113.00 125.00 125.00 137.00 137.00 149.00 149.00 161.00 161.00 173.00

22.00 22.00 22.00 22.00 22.00 22.00 21.00 21.00 21.00 21.00 22.00 22.00 22.00 22.00 27.50 27.50 30.00 30.00 30.00 30.00 30.00 30.00 33.00 33.00 33.00 33.00 33.00 33.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 44.00 44.00 44.00 44.00 44.00 44.00 75.00 75.00 75.00 75.00 75.00 75.00 97.00 97.00 97.00 97.00 97.00 97.00 118.00 118.00 118.00 118.00 118.00 118.00 139.00 139.00 139.00 139.00 139.00 139.00 144.00

0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0

1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0

Drill Tubes - STS System - Inner 4 Start Thread Connection

Designation TS-I30 L=(1750-2600)MM TS-I31 L=(0-1749)MM TS-I31 L=(1750-2600)MM TS-I32 L=(0-1749)MM TS-I32 L=(1750-2600)MM TS-I33 L=(0-1749)MM TS-I33 L=(1750-2600)MM TS-I34 L=(0-1749)MM TS-I34 L=(1750-2600)MM

d L2

min

L max

d Range

L min

L max

184.00-195.99 196.00-207.99 196.00-207.99 208.00-219.99 208.00-219.99 220.00-231.99 220.00-231.99 232.00-243.99 232.00-243.99

178.00 190.00 190.00 202.00 202.00 214.00 214.00 226.00 226.00

173.00 185.00 185.00 197.00 197.00 208.00 208.00 220.00 220.00

144.00 144.00 144.00 144.00 144.00 164.00 164.00 164.00 164.00

1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0

2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0

• Indicate overall length (L) when ordering. • Ordering example: TS-I12-L2000 For tools, see pages: DSD-EF-FB (605) • DSD-EF-FT (604)

TS-O**

Designation TS-O0 L=(0-660)MM TS-O0 L=(661-1100)MM TS-O1 L=(0-660)MM TS-O1 L=(661-1100)MM TS-O2 L=(0-660)MM TS-O2 L=(661-1100)MM TS-O3 L=(0-660)MM TS-O3 L=(661-1100)MM TS-O4 L=(0-660)MM TS-O4 L=(661-1100)MM TS-O5 L=(0-1749)MM TS-O5 L=(1750-2600)MM TS-O6 L=(0-1749)MM TS-O6 L=(1750-2600)MM TS-O7 L=(0-1749)MM TS-O7 L=(1750-2600)MM TS-O8 L=(0-1749)MM TS-O8 L=(1750-2600)MM TS-O9 L=(0-1749)MM TS-O9 L=(1750-2600)MM TS-O10 L=(0-1749)MM TS-O10 L=(1750-2600)MM TS-O11 L=(0-1749)MM TS-O11 L=(1750-2600)MM TS-O12 L=(0-1749)MM TS-O12 L=(1750-2600)MM TS-O13 L=(0-1749)MM

Drill Tubes - STS System - Outer Single Start Thread Connection

DEEP HOLE DRILLING

TS-I** (continued)

min max

d Range

L min

L max

14.50-15.00 14.50-15.00 15.01-15.50 15.01-15.50 15.51-16.00 15.51-16.00 16.01-16.50 16.01-16.50 16.51-17.25 16.51-17.25 17.26-18.00 17.26-18.00 18.01-19.00 18.01-19.00 19.01-19.99 19.01-19.99 20.00-21.99 20.00-21.99 22.00-24.99 22.00-24.99 25.00-26.99 25.00-26.99 27.00-29.99 27.00-29.99 30.00-31.99 30.00-31.99 32.00-33.99

12.00 12.00 12.00 12.00 13.00 13.00 13.00 13.00 14.00 14.00 14.00 14.00 15.00 15.00 16.50 16.50 18.00 18.00 20.00 20.00 22.00 22.00 24.00 24.00 26.00 26.00 30.00

11.50 11.50 11.80 11.80 12.40 12.40 12.70 12.70 13.40 13.40 13.70 13.70 14.40 14.40 15.40 15.40 16.50 16.50 19.00 19.00 20.00 20.00 22.00 22.00 24.00 24.00 27.00

23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 26.00 26.00 26.00 26.00 26.00 26.00 26.00 26.00 26.00 26.00 26.00

0.0 661.0 0.0 661.0 0.0 661.0 0.0 661.0 0.0 661.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0

660.0 1100.0 660.0 1100.0 660.0 1100.0 660.0 1100.0 660.0 1100.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0

• Indicate overall length (L) when ordering. • Ordering example: TS-036-L1100 For tools, see pages: DSD-IF-FB (608) • DSD-IF-FT (608).

627

DEEP HOLE DRILLING

TS-O** (continued)

Designation TS-O13 L=(1750-2600)MM TS-O14 L=(0-1749)MM TS-O14 L=(1750-2600)MM TS-O15 L=(0-1749)MM TS-O15 L=(1750-2600)MM TS-O16 L=(0-1749)MM TS-O16 L=(1750-2600)MM TS-O17 L=(0-1749)MM TS-O17 L=(1750-2600)MM TS-O18 L=(0-1749)MM TS-O18 L=(1750-2600)MM TS-O19 L=(0-1749)MM TS-O19 L=(1750-2600)MM TS-O20 L=(0-1749)MM TS-O20 L=(1750-2600)MM TS-O21 L=(0-1749)MM TS-O21 L=(1750-2600)MM TS-O22 L=(0-1749)MM TS-O22 L=(1750-2600)MM TS-O23 L=(0-1749)MM TS-O23 L=(1750-2600)MM TS-O24 L=(0-1749)MM TS-O24 L=(1750-2600)MM TS-O25 L=(0-1749)MM TS-O25 L=(1750-2600)MM TS-O26 L=(0-1749)MM TS-O26 L=(1750-2600)MM TS-O27 L=(0-1749)MM TS-O27 L=(1750-2600)MM TS-O28 L=(0-1749)MM TS-O28 L=(1750-2600)MM TS-O29 L=(0-1749)MM TS-O29 L=(1750-2600)MM TS-O30 L=(0-1749)MM TS-O30 L=(1750-2600)MM TS-O31 L=(0-1749)MM TS-O31 L=(1750-2600)MM TS-O32 L=(0-1749)MM TS-O32 L=(1750-2600)MM TS-O33 L=(0-1749)MM

ISCAR

min max

d Range

L min

L max

32.00-33.99 34.00-36.99 34.00-36.99 37.00-39.99 37.00-39.99 40.00-43.99 40.00-43.99 44.00-46.99 44.00-46.99 47.00-51.99 47.00-51.99 52.00-56.99 52.00-56.99 57.00-60.99 57.00-60.99 61.00-67.99 61.00-67.99 68.00-74.99 68.00-74.99 75.00-80.99 75.00-80.99 81.00-90.99 81.00-90.99 91.00-98.99 91.00-98.99 99.00-110.99 99.00-110.99 111.00-122.99 111.00-122.99 123.00-134.99 123.00-134.99 135.00-148.99 135.00-148.99 149.00-161.99 149.00-161.99 162.00-173.99 162.00-173.99 174.00-185.99 174.00-185.99 186.00-197.99

30.00 30.00 30.00 33.00 33.00 36.00 36.00 39.00 39.00 43.00 43.00 47.00 47.00 51.00 51.00 56.00 56.00 62.00 62.00 68.00 68.00 75.00 75.00 82.00 82.00 94.00 94.00 106.00 106.00 118.00 118.00 130.00 130.00 142.00 142.00 154.00 154.00 166.00 166.00 178.00

27.00 27.00 27.00 30.00 30.00 33.00 33.00 37.00 37.00 41.00 41.00 44.00 44.00 49.00 49.00 53.00 53.00 59.00 59.00 65.00 65.00 71.00 71.00 79.00 79.00 90.00 90.00 102.00 102.00 114.00 114.00 126.00 126.00 139.00 139.00 151.00 151.00 163.00 163.00 175.00

26.00 41.00 41.00 41.00 41.00 41.00 41.00 41.00 41.00 41.00 41.00 41.00 41.00 41.00 41.00 41.00 41.00 41.00 41.00 71.00 71.00 71.00 71.00 71.00 71.00 71.00 71.00 71.00 71.00 71.00 71.00 71.00 71.00 71.00 71.00 86.00 86.00 86.00 86.00 86.00

1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0 1750.0 0.0

2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0 2600.0 1749.0

• Indicate overall length (L) when ordering. • Ordering example: TS-036-L1100 For tools, see pages: DSD-IF-FB (608) • DSD-IF-FT (608).

628

Drill Tubes - STS System - Outer Single Start Thread Connection

Double-Tube Drill System with 4 Start Thread Connection Outer Tubes

D3 Outer Tube L2

min max

Inner Tube

min

L max

Designation TDO-I0 L=(0-630)MM TDO-I0 L=(631-1070)MM TDO-I1 L=(0-630)MM TDO-I1 L=(631-1070)MM TDO-I2 L=(0-630)MM TDO-I2 L=(631-1070)MM TDO-I3 L=(0-630)MM TDO-I3 L=(631-1070)MM TDO-I4 L=(0-630)MM TDO-I4 L=(631-1070)MM TDO-I5 L=(0-630)MM TDO-I5 L=(631-1070)MM TDO-I6 L=(0-630)MM TDO-I6 L=(631-1070)MM TDO-I7 L=(0-630)MM TDO-I7 L=(631-1070)MM TDO-I8 L=(0-630)MM TDO-I8 L=(631-1070)MM TDO-I9 L=(0-630)MM TDO-I9 L=(631-1070)MM TDO-I10 L=(0-630)MM TDO-I10 L=(631-1070)MM TDO-I11 L=(0-630)MM TDO-I11 L=(631-1070)MM TDO-I12 L=(0-630)MM TDO-I12 L=(631-1070)MM TDO-I13 L=(0-630)MM TDO-I13 L=(631-1070)MM

d Range

Int Tube

L min

L max

18.41-20.00 18.41-20.00 20.01-21.80 20.01-21.80 21.81-24.10 21.81-24.10 24.11-26.40 24.11-26.40 26.41-28.70 26.41-28.70 28.71-31.00 28.71-31.00 31.01-33.30 31.01-33.30 33.31-36.20 33.31-36.20 36.21-39.60 36.21-39.60 39.61-43.00 39.61-43.00 43.01-47.00 43.01-47.00 47.01-51.70 47.01-51.70 51.71-56.20 51.71-56.20 56.21-65.00 56.21-65.00

18.00 18.00 19.50 19.50 21.50 21.50 23.50 23.50 26.00 26.00 28.00 28.00 30.50 30.50 33.00 33.00 35.50 35.50 39.00 39.00 42.50 42.50 46.50 46.50 51.00 51.00 55.50 55.50

16.00 16.00 18.00 18.00 19.50 19.50 21.00 21.00 23.50 23.50 25.50 25.50 28.00 28.00 30.00 30.00 33.00 33.00 36.00 36.00 39.00 39.00 43.00 43.00 47.00 47.00 51.00 51.00

27.50 27.50 30.00 30.00 30.00 30.00 30.00 30.00 33.00 33.00 33.00 33.00 33.00 33.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 44.00 44.00 44.00 44.00 44.00 44.00

12.00 12.00 14.00 14.00 15.00 15.00 16.00 16.00 18.00 18.00 20.00 20.00 22.00 22.00 24.00 24.00 26.00 26.00 29.00 29.00 32.00 32.00 35.00 35.00 39.00 39.00 43.00 43.00

10.00 10.00 12.00 12.00 13.00 13.00 14.00 14.00 16.00 16.00 18.00 18.00 20.00 20.00 22.00 22.00 24.00 24.00 27.00 27.00 30.00 30.00 32.00 32.00 36.00 36.00 40.00 40.00

0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0

630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0

DEEP HOLE DRILLING

TDO-I (D18.41-65.00)

• Please indicate overall length (L) when ordering • Ordering example: TDO-I13-L1100 • For 18.41-65.00 diameter range, the inner tube should be 30 mm longer than the outer tube For tools, see pages: DDD-EF-FB (613) • DDD-EF-FT (613)

L2 Outer Tube

D3 d2

TDO-I (D65.00-171.99)

Double-Tube Drill System with 4 Start Thread Connection Outer Tubes

min max

Inner Tube

L min max

Designation TDO-I14 L=(0-660)MM TDO-I14 L=(661-1100)MM TDO-I15 L=(0-660)MM TDO-I15 L=(661-1100)MM TDO-I16 L=(0-630)MM TDO-I16 L=(631-1070)MM TDO-I17 L=(0-630)MM TDO-I17 L=(631-1070)MM TDO-I18 L=(0-630)MM TDO-I18 L=(631-1070)MM TDO-I19 L=(0-630)MM TDO-I19 L=(631-1070)MM TDO-I20 L=(0-630)MM TDO-I20 L=(631-1070)MM TDO-I21 L=(0-630)MM TDO-I21 L=(631-1070)MM TDO-I22 L=(0-630)MM TDO-I22 L=(631-1070)MM TDO-I23 L=(0-630)MM TDO-I23 L=(631-1070)MM TDO-I24 L=(0-630)MM TDO-I24 L=(631-1070)MM

d Range

Int Tube

L min

L max

65.00-66.99 65.00-66.99 67.00-72.99 67.00-72.99 73.00-79.99 73.00-79.99 80.00-86.99 80.00-86.99 87.00-99.99 87.00-99.99 100.00-111.99 100.00-111.99 112.00-123.99 112.00-123.99 124.00-135.99 124.00-135.99 136.00-147.99 136.00-147.99 148.00-159.99 148.00-159.99 160.00-171.99 160.00-171.99

56.00 56.00 62.00 62.00 68.00 68.00 75.00 75.00 82.00 82.00 94.00 94.00 106.00 106.00 118.00 118.00 130.00 130.00 142.00 142.00 154.00 154.00

52.00 52.00 58.00 58.00 63.00 63.00 70.00 70.00 77.00 77.00 89.00 89.00 101.00 101.00 113.00 113.00 125.00 125.00 137.00 137.00 149.00 149.00

75.00 75.00 75.00 75.00 75.00 75.00 97.00 97.00 97.00 97.00 97.00 97.00 118.00 118.00 118.00 118.00 118.00 118.00 139.00 139.00 139.00 139.00

TDI-N14 TDI-N14 TDI-N15 TDI-N15 TDI-N16 TDI-N16 TDI-N17 TDI-N17 TDI-N18 TDI-N18 TDI-N19 TDI-N19 TDI-N20 TDI-N20 TDI-N21 TDI-N21 TDI-N22 TDI-N22 TDI-N23 TDI-N23 TDI-N24 TDI-N24

40.00 40.00 44.00 44.00 48.00 48.00 54.00 54.00 60.00 60.00 70.00 70.00 80.00 80.00 80.00 80.00 90.00 90.00 100.00 100.00 120.00 120.00

0.0 661.0 0.0 661.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0 0.0 631.0

660.0 1100.0 660.0 1100.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0 630.0 1070.0

• Indicate overall length (L) when ordering • Ordering example: TDO-I18-L1150 • For 65.00-123.99 diameter range, the inner tube should be 190 mm longer than the outer tube. • For 124.00-183.99 diameter range, the inner tube should be 220 mm longer than the outer tube.

629

DEEP HOLE DRILLING

USER GUIDE

Drill Setup Rotating Drill

Stationary Drill

• Can be applied on symmetrical and non-symmetrical workpieces • Drill to bushing center misalignment should not exceed 0.02 mm

• Applied on symmetrical workpieces • Improved hole straightness and bushing wear • Drill to bushing center misalignment should not exceed 0.02 mm

Bushing

Rotating Workpiece

Stationary Workpiece

Rotating Drill

Bushing Stationary Drill

Max. 0.02 mm

Max. 0.02 m

Drill Bushing and Workpiece Tolerance Relative Positioning Pre-drilled Hole A large pre-drilled hole (larger than D-a) ensures precise hole size and center location. Guidance bushing tolerance (G6)

0.5 X A max

Drill head tolerance (h6)

Hole tolerance

Recommended Coolant Pressure and Volume ≤ 50 mm

Coolant Pressure Kgf/cm2

Machine Power

Coolant Volume L/min

kw 140

100

500

120

400

100

300

200

100 10

80 60

20 50 Coolant Volume L/min

Coolant Pressure Kgf/cm2

1600

1400

1200

5000

1000

4000

800

600

400

2000

250

1000

150

200

250

300

350

Diameter mm

630

ISCAR

150

200

250

300 350 Diameter mm

1800

100

Machine Thrust Force

100

Carbon Steel (HB200) v=100m, f=0.25mm/rev

50 Diameter mm

Recommended Coolant Pressure and Volume > 50 mm

Alloy Steel (HB300) v=100m/min, f=0.25mm/rev

7000 6000

Alloy Steel (HB300) v=100m/min, f=0.25mm/rev

Carbon Steel (HB200) v=100m, f=0.25mm/rev

3000

100

150

200

250

300 350 Diameter mm

Technical Information Cartridge Style Drill Head Diameter Setting The drill head diameter is set and inspected with a master insert in our final inspection. However, the inserts in the market have a tolerance fluctuation so each time you index the insert, the diameter must be adjusted as per the following method. Note: When a corner change is made on the insert, it must be adjusted to the correct size or damage can be caused to the head body or workpiece material.

1. Remove the inner cartridge to avoid interference with the guide screw.

DEEP HOLE DRILLING

USER GUIDE

2. The dimensional guide pad must be slid forward to measure the diameter. 2.1 Loosen the lock screw and slide the guide pad forward. 2.2 Re-tighten the lock screw at the measuring position.

3. Measure the diameter with a micrometer. We recommend setting the tool diameter at h8 tolerance to the cutting diameter. If the diameter is incorrect, go to step 4 below. If it’s correct, go to step 5 below.

4. Adjust the outer cartridge 4.1 First loosen the lock screw of the outer cartridge and then tighten it slightly.

4.2

Proceed to adjust the diameter, using the 2 adjustment screws and measure with a micrometer.

4.3 4.4

When set to the size, re-tighten the lock screw. Recheck the diameter with a micrometer. If it is still out of tolerance, repeat the procedure from steps 1-4.

Note: Please make sure to tighten the lock screw firmly before use. If loose, the cartridge may move and cause serious problems during machining.

5. Slide the dimensional guide pad back to the original position and tighten the lock screw. 6. Replace the inner cartridge and tighten the lock screw. Note: Please check that all lock screws are firmly tightened, as they may come loose if vibration occurs during drilling.

631

DEEP HOLE DRILLING

USER GUIDE

Diameter Setting The drill head diameter is set and inspected with a master insert in our final inspection. However, the inserts in the market have a tolerance fluctuation so each time you change or index the insert, the diameter must be adjusted as per the following method. Note: When a corner change is made on the insert, it must be adjusted to the correct size or damage can be caused to the head body or a work piece material.

1. The dimensional guide pad must be slid forward to measure the diameter. 1.1 Loosen the lock screw and slide the guide pad forward. 1.2 Retighten the lock screw at the measuring position.

2. Measure the diameter with a micrometer. We recommend setting the tool diameter at h8 tolerance to the cutting diameter. Note: If the diameter is incorrect, go to step 3. If it’s correct, go below step 4

3. Adjust the outer cartridge 3.1 First loosen the lock screw of the outer cartridge and then tighten it slightly.

3.2 Proceed to adjust the diameter, using the 2 adjustment screws and measure with a micrometer.

3.3 3.4

When set to the size, re-tighten the lock screw. Recheck the diameter with a micrometer. If it is still out of tolerance, repeat the procedure from step 3.1.

Note: Please make sure to tighten the lock screw firmly before using. If loose, the cartridge may move and cause serious problems during machining.

Slide the dimensional guide pad back to the original position and tighten the lock screw.

Please check all the lock screws are firmly tightened as they may come loose if vibration occurs during drilling.

632

ISCAR

Drill diameter is adjusted with an adjust ball for diameter ø25 - ø39.99mm with the following method.

DEEP HOLE DRILLING

USER GUIDE

1. Slide the dimensional guide pad forward and then retighten the lock screw at the measuring position.

Dimensional guide pad

Head body

Adjust ball Insert 2. Tighten the adjust screw.

Adjust screw Wrench Drill Dia. øDc

3. As the adjust screw moves forward, insert moves peripheral direction.

4. Measure the diameter with a micrometer. If the diameter is larger than expected, loosen the adjust screw and insert screw, then retighen the insert screw. Repeat the procedure from step 2 Drill

Dia.

øDc

633

DEEP HOLE DRILLING

USER GUIDE Technical Information NC Cycle Use the NC cycle as instructed below to optimize tool performance more safely.

1. Start NC operation cycle.

2. Oil pressure head moves until it touches the workpiece Set the starting point of the main axis of the tool so that the guide pad remains inside the guide bush when the oil pressure head moves forward.

3. Move tool workpiece

Move the tool 3 to 5 mm from the edge of the workpiece.

If the available NC machine can support this approach, the operation process may start from this point 3 ˜ 5 mm

4. Start cutting • Start coolant supply • Start rotating (tool / workpiece / tool & workpiece) • Start feeding

5. Stop cutting • Stop feeding • Stop rotating (tool / workpiece / tool & workpiece) • Stop coolant supply Stop rotation when the outer tip is at the edge of the workpiece.

6. Tool main axis back to starting point

7. Oil pressure head back to starting point

634

ISCAR

Technical Information Notes for Guide Bushing Installation Many of the problems in BTA drilling are caused by incorrect use of the guide bushing. The shape, type and tolerance greatly affect cutting accuracy and tool life. Please note the following when using one in your application. Resin Seal Type

Guide Bushing Tolerance

Resin Seal

C0.3 ˜ 0.5 Up to 1 mm

DEEP HOLE DRILLING

USER GUIDE

DG6 Dh6

Up to 1.5 mm

Workpiece

Guide Bushing

Oil Pressure Head

Taper Cone Type

C0.3 ˜ 0.5 Up to 2 mm

Workpiece

Gap

Guide Bushing

Tool Diameter D (mm)

G6 Tolerance (mm)

8.00 - 10.00

+0.005 ~ +0.014

10.01 - 18.00

+0.006 ~ +0.017

18.01 - 30.00

+0.007 ~ +0.020

30.01 - 50.00

+0.009 ~ +0.025

50.01 - 80.00

+0.010~ +0.029

80.01 - 120.00

+0.012 ~ +0.034

120.01 - 180.00

+0.014 ~ +0.039

180.01 - 245.99

+0.015 ~ +0.044

Oil Pressure Head

Flat-edge Type

30˜ 60° 0.5˜ 1.0 mm

C0.3 ˜ 0.5 Workpiece

Guide Bushing

Oil Pressure Head

Recommended for Ø65 mm and less

635

DEEP HOLE DRILLING

USER GUIDE Technical Information Cutting Fluid Management Successful deep hole drilling can be achieved not only by tooling but also by an optimized combination of the tool, the machine and the cutting fluid. The cutting fluid is one of the essential components to obtain safe, stable and cost efficient deep hole drilling. Therefore, it is very important to choose and use the cutting fluid correctly. Cutting Fluid The cutting fluid plays a large role in lubrication of the tool, cooling of cutting edges and chips and evacuation of chips in deep hole drilling. It also contributes to improved tool life, surface finish and cutting accuracy when being fed continuously during cutting. Lubrication Lubrication of cutting edges and guide pads is necessary in deep hole drilling. To get efficient lubrication, it is recommended to use EP (Extreme Pressure) additives that contain sulfur or chlorine.

Heat dissipation The coolability of cutting fluid depends on thermal characteristics such as thermal conductivity and specific heat. The cutting fluid of good coolability increases tool life, but a water-soluble type is not preferred in deep hole drilling because of a lesser lubrication effect. If water-soluble fluid is used, the concentration is recommended to be 10% (dilution rate 1/10) or more. Cooling of chips is important as well as cooling of cutting edges and guide pads in deep hole drilling. Temperature control is also important to maintain long tool life, stable cutting conditions and cutting accuracy. Chip evacuation Cutting fluid has an important role in deep hole drilling as it evacuates chips through to the back end of boring bar (for STS) or inner tube (for DTS), whereas it finishes its role as soon as the chips are separated from the workpiece in general cutting. It is also important to control the flow and the pressure of cutting fluid.

STS (Single Tube System)

DTS (Double Tube System)

Coolant Unit The coolant unit is also important to obtain the optimal effect of the cutting fluid, which has an important role in deep hole drilling. Supply cutting fluid continuously at constant pressure and flow. Fluid pressure and flow are recommended to be continuously variable and monitored with a pressure gauge and a flow gauge. Screw pumps with an inverter are suitable. Maintain constant temperature The cutting fluid is heated by factors such as: • Cutting edge • Friction of guide pad • Contact duration of heated chips and cutting fluid • Pump Maintenance of the constant cutting fluid temperature is

important for stable cutting conditions, chip formation and cutting accuracy. The temperature should be lower than 40°C (100°F) for EP additives to provide sufficient lubrication. Therefore the cutting fluid temperature should be kept at 30-40°C (90-100°F) throughout the cutting operation. Filtration A lot of particles are contained in cutting fluid after finishing cutting and chip evacuation; thus filtration is necessary to remove them. The filter size should be selected to catch particles but not EP additives. The size depends on the cutting fluid, but generally it is suggested to be around 10-20 μm. For iron-based workpieces, a magnetic separator will be helpful, which decreases filter maintenance frequency.

Flow chart of cutting fluid in deep hole drilling Pressure Gauge

Flow Gauge Pump

M Chip Drill Head Workpiece

ISCAR

P Filter

Drill Tube

Chiller

Oil Pressure Head Chip Box

636

Dirty Tank

Clean Tank

Deep Hole Drilling Systems Problem

The drill breaks or insert chips

Poor surface finish

Possible Cause

Solution

Chip evacuation problems

Check that the coolant passages are clear and that the Venturi slots are not damaged Check center alignment of drill to workpiece

Center misalignment of drill to workpiece

Check workpiece and drill clamping rigidity

Workpiece or drill clamping rigidity problem

Improve workpiece or drill clamping

Inadequate coolant oil

Check the coolant oil and replace if necessary Increase the cutting speed

Cutting speed too low

Excessive leakage of the coolant

Insufficient coolant flow at the cutting zone, despite correct fluid supply Chips jam in the front end of the drill

Chips block the fluid passages

Clear the chips

The drill was incorrectly assembled, or the Venturi slots of the internal tube are located in the wrong direction

Check all connections and the direction of the internal tube

Chips block the fluid passages

Clear the chips

Worn bushing or sealing device

Check the bushing and seal and replace if necessary Replace the internal tube Replace the internal tube to one with a correct length

Venturi slots are too wide (worn) Internal tube shorter than the external tube Insufficient coolant flow

DEEP HOLE DRILLING

USER GUIDE

Adjust the fluid flow by raising the pressure; check the filter and fluid quality

Connection Adapters

Oil Pressure Heads

Various kinds of rotating and non-rotating drill connectors are available upon request.

Oil pressure heads are available on request.

Special Heads Special form heads for trepanning or any other special contours can be produced on request.

637

DEEP HOLE DRILLING

USER GUIDE

Recommended Machining Conditions

ISO

Material < 0.25 %C Non-alloy steel and cast steel, free cutting steel

190

250

Annealed

750

220

Quenched and tempered

1000

300

Annealed Low alloy steel and cast steel (less than 5% of alloying elements)

Quenched and tempered

600

200

930

275

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/martensitic

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Nodular cast iron (GGG)

wrought alloy

160

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

alloyed

Ferritic Pearlitic

<=12% Si Aluminum-cast,

Copper alloys

Duroplastics, fiber plastics

Non-metallic

Hard rubber Fe based

High temp. alloys Ni or Co based

Annealed

200

Cured

280

Annealed

250

Cured

350

320

Cast Titanium Ti alloys

Hardened steel Chilled cast iron Cast iron

638

650

Aluminum-

(1)

125

850

Malleable cast iron

420

Annealed

Grey cast iron (GG)

Annealed

Quenched and tempered

Stainless steel and

Material No. (1)

< 0.55 %C

High alloyed steel, cast steel, and tool steel

Hardness HB

>= 0.25 %C

>= 0.55 %C

Condition

Tensile Strength [N/mm2]

For material groups see, G6-41

ISCAR

RM 400 Alpha+beta alloys cured

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Ground Brazed Solid Drill Heads DSD-E0, DSD-E1, DSD-E3, DDD-E3, DSD-I1 Dia. Range

8.00-20.00

15.60-20.00

Vc (m/min) 70-120

20.01-31.00

31.01-43.00

Adjustable Solid Drill Heads DSD-IA, DSD-EA 43.01-65.00

Feed Rate f (mm/rev) 0.05-0.13

0.08-0.15

0.1-0.17

Dia. Range Vc (m/min)

0.13-0.2

0.16-0.3

60-120

16.01-21.99

22.00-28.50

Feed Rate f (mm/rev) 0.08-0.13

0.1-0.15

70-120

0.05-0.13

0.08-0.15

0.1-0.17

0.13-0.2

0.16-0.3

60-120

0.08-0.13

0.1-0.15

40-70

0.05-0.13

0.08-0.15

0.1-0.17

0.13-0.2

0.16-0.3

60-120

0.08-0.13

0.1-0.15

70-120

0.05-0.13

0.08-0.15

0.1-0.17

0.13-0.2

0.16-0.3

60-120

0.08-0.13

0.1-0.15

55-100

0.05-0.1

0.08-0.12

0.1-0.15

0.13-0.17

0.15-0.28

50-100

0.08-0.11

0.1-0.13

70-100

0.05-0.13

0.08-0.15

0.1-0.17

0.13-0.2

0.16-0.3

50-100

0.08-0.11

0.1-0.15

55-100

0.05-0.1

0.08-0.12

0.1-0.15

0.13-0.17

0.15-0.28

50-100

0.08-0.11

0.1-0.13

55-100

0.05-0.1

0.08-0.12

0.1-0.15

0.13-0.17

0.15-0.28

50-100

0.08-0.11

0.1-0.13

55-100

0.05-0.1

0.08-0.12

0.1-0.15

0.13-0.17

0.15-0.28

50-100

0.08-0.11

0.1-0.13

50-85

0.05-0.13

0.08-0.15

0.1-0.17

0.13-0.2

0.16-0.3

60-120

0.08-0.13

0.1-0.15

55-100

0.05-0.1

0.08-0.12

0.1-0.15

0.13-0.17

0.15-0.28

50-100

0.08-0.11

0.1-0.13

60-100

0.05-0.13

0.08-0.15

0.1-0.28

0.13-0.3

0.16-0.35

40-80

0.08-0.13

0.1-0.15

60-100

0.05-0.13

0.08-0.15

0.1-0.28

0.13-0.3

0.16-0.35

40-80

0.08-0.13

0.1-0.15

60-100

0.05-0.12

0.08-0.25

0.1-0.28

0.15-0.33

30-60

0.05-0.11

0.08-0.14

80-100

0.05-0.13

0.08-0.15

0.1-0.17

0.13-0.2

0.16-0.3

70-100

0.08-0.13

0.1-0.15

80-100

0.05-0.13

0.08-0.15

0.1-0.17

0.13-0.2

0.16-0.3

70-100

0.08-0.13

0.1-0.15

60-100

0.05-0.13

0.06-0.13

0.08-0.18

0.1-0.2

0.15-0.25

50-90

0.06-0.12

0.08-0.16

60-100

0.05-0.13

0.06-0.13

0.08-0.18

0.1-0.2

0.15-0.25

50-80

0.06-0.12

0.08-0.16

50-100

0.05-0.13

0.06-0.13

0.08-0.18

0.1-0.2

0.15-0.25

50-90

0.06-0.12

0.08-0.16

50-100

0.05-0.13

0.06-0.13

0.08-0.18

0.1-0.2

0.15-0.25

50-90

0.06-0.12

0.08-0.16

65-130

0.05-0.13

0.08-0.15

0.1-0.2

0.15-0.25

0.16-0.3

60-120

0.08-0.13

0.1-0.18

65-100

0.05-0.13

0.08-0.15

0.1-0.2

0.15-0.25

0.16-0.3

60-90

0.08-0.13

0.1-0.18

65-130

0.05-0.13

0.08-0.15

0.1-0.2

0.15-0.25

0.16-0.3

60-120

0.08-0.13

0.1-0.18

65-130

0.05-0.13

0.08-0.15

0.1-0.2

0.15-0.25

0.16-0.3

60-120

0.08-0.13

0.1-0.18

65-130

0.05-0.13

0.08-0.15

0.1-0.2

0.15-0.25

0.16-0.3

60-120

0.08-0.13

0.1-0.18

65-130

0.05-0.13

0.08-0.15

0.1-0.2

0.15-0.25

0.16-0.3

60-120

0.08-0.13

0.1-0.18

65-130

0.05-0.13

0.08-0.15

0.1-0.2

0.15-0.25

0.16-0.3

60-120

0.08-0.13

0.1-0.18

65-130

0.05-0.13

0.08-0.15

0.1-0.2

0.15-0.25

0.16-0.3

60-120

0.08-0.13

0.1-0.18

10-50

0.05-0.12

0.06-0.12

0.08-0.15

0.12-0.18

0.15-0.25

20-50

0.06-0.11

0.08-0.14

10-50

0.05-0.12

0.06-0.12

0.08-0.15

0.12-0.18

0.15-0.25

20-50

0.06-0.11

0.08-0.14

10-50

0.05-0.12

0.06-0.12

0.08-0.15

0.12-0.18

0.15-0.25

20-50

0.06-0.11

0.08-0.14

10-50

0.05-0.12

0.06-0.12

0.08-0.15

0.12-0.18

0.15-0.25

20-50

0.06-0.11

0.08-0.14

10-50

0.05-0.12

0.06-0.12

0.08-0.15

0.12-0.18

0.15-0.25

20-50

0.06-0.11

0.08-0.14

30-50

0.05-0.1

0.08-0.12

0.1-0.15

0.12-02

20-50

0.05-0.09

0.08-0.11

30-50

0.05-0.1

0.08-0.12

0.1-0.15

0.12-0.2

20-50

0.05-0.09

0.08-0.11

DEEP HOLE DRILLING

USER GUIDE

639

DEEP HOLE DRILLING

USER GUIDE

Recommended Machining Conditions

ISO

Material < 0.25 %C Non-alloy steel and cast steel, free cutting steel

650

190

250

Annealed

750

220

Quenched and tempered

1000

300

Annealed Low alloy steel and cast steel (less than 5% of alloying elements)

Quenched and tempered

600

200

930

275

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/martensitic

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Nodular cast iron (GGG)

Aluminumwrought alloy <=12% Si Aluminum-cast, alloyed

N Copper alloys

Duroplastics, fiber plastics

Non-metallic

High temp. alloys Ni or Co based

Titanium Ti alloys

Hardened steel Chilled cast iron Cast iron

ISCAR

Hard rubber Fe based

640

125

850

Malleable cast iron

420

Annealed

Grey cast iron (GG)

Annealed

Quenched and tempered

Stainless steel and

Material No. (1)

< 0.55 %C

High alloyed steel, cast steel, and tool steel

Hardness HB

>= 0.25 %C

>= 0.55 %C

Condition

Tensile Strength [N/mm2]

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast

320

RM 400 Alpha+beta alloys cured

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Adjustable Counterboring Heads DSD-EF-FB, DDD-EF-FB, DSD-IF-FB (Width of Cut, mm) Dia. Range Vc (m/min)

25.00 - 43.00

43.01 - 65.00

Feed Rate f (mm/rev)

Adjustable Solid Drill Heads DSD-EC, DDD-EC, DSD-IC Dia. Range

38.0039.99

Vc (m/min)

40.0051.99

52.0063.99

64.0084.99

85.00-

Feed Rate f (mm/rev)

70-130

0.1-0.3

0.12-0.35

60-120

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

70-130

0.1-0.3

0.12-0.35

60-120

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

70-130

0.1-0.3

0.12-0.35

60-120

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

70-130

0.1-0.3

0.12-0.35

60-120

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

70-130

0.1-0.3

0.12-0.35

60-120

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

70-120

0.1-0.3

0.12-0.35

60-100

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

60-120

0.1-0.3

0.12-0.35

60-100

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

60-120

0.1-0.3

0.12-0.35

50-100

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

60-120

0.1-0.3

0.12-0.35

50-100

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

70-130

0.1-0.3

0.12-0.35

60-120

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

70-130

0.1-0.3

0.12-0.35

60-120

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

70-130

0.1-0.3

0.12-0.35

60-110

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

70-130

0.1-0.3

0.12-0.35

60-110

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

70-130

0.1-0.3

0.12-0.35

60-110

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

50-110

0.1-0.25

0.12-0.35

60-100

0.08-0.13

0.1-0.15

0.13-0.18

0.15-0.2

0.18-0.23

50-110

0.1-0.25

0.12-0.35

60-100

0.08-0.13

0.1-0.15

0.13-0.18

0.15-0.2

0.18-0.23

60-110

0.1-0.25

0.12-0.35

60-100

0.08-0.13

0.1-0.15

0.13-0.18

0.15-0.2

0.18-0.23

60-110

0.1-0.25

0.12-0.35

60-100

0.08-0.13

0.1-0.15

0.13-0.18

0.15-0.2

0.18-0.23

70-110

0.1-0.25

0.12-0.35

60-100

0.08-0.13

0.1-0.15

0.13-0.18

0.15-0.2

0.18-0.23

70-110

0.1-0.25

0.12-0.35

60-100

0.08-0.13

0.1-0.15

0.13-0.18

0.15-0.2

0.18-0.23

65-130

0.1-0.25

0.12-0.35

60-130

0.08-0.2

0.1-0.25

0.13-0.28

0.15-0.3

0.18-0.33

65-130

0.08-0.23

0.12-0.27

60-130

0.08-0.2

0.1-0.25

0.13-0.28

0.15-0.3

0.18-0.33

65-130

0.08-0.23

0.12-0.27

60-130

0.08-0.2

0.1-0.25

0.13-0.28

0.15-0.3

0.18-0.33

65-130

0.08-0.23

0.12-0.27

60-130

0.08-0.2

0.1-0.25

0.13-0.28

0.15-0.3

0.18-0.33

65-130

0.08-0.23

0.12-0.27

60-130

0.08-0.2

0.1-0.25

0.13-0.28

0.15-0.3

0.18-0.33

65-130

0.08-0.23

0.12-0.27

60-130

0.08-0.2

0.1-0.25

0.13-0.28

0.15-0.3

0.18-0.33

65-130

0.08-0.23

0.12-0.27

60-130

0.08-0.2

0.1-0.25

0.13-0.28

0.15-0.3

0.18-0.33

65-130

0.08-0.23

0.12-0.27

60-130

0.08-0.2

0.1-0.25

0.13-0.28

0.15-0.3

0.18-0.33

20-50

0.08-0.23

0.12-0.27

20-65

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

20-50

0.08-0.23

0.12-0.27

20-65

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

20-50

0.08-0.23

0.12-0.27

20-65

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

20-50

0.08-0.23

0.12-0.27

20-65

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

20-50

0.08-0.23

0.12-0.27

20-65

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

30-60

0.08-0.23

0.12-0.27

30-100

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

30-60

0.08-0.23

0.12-0.27

30-100

0.08-0.15

0.1-0.2

0.13-0.23

0.15-0.25

0.18-0.3

DEEP HOLE DRILLING

USER GUIDE

641

DEEP HOLE DRILLING

USER GUIDE

Recommended Machining Conditions

ISO

Material

Non-alloy steel and cast steel, free cutting steel

Annealed

420

125

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

>= 0.55 %C

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

1000

300

1200

350

Low alloy steel and cast steel (less than 5% of alloying elements)

Quenched and tempered

cast steel Stainless steel

240

Austenitic

600

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

Not cureable

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Copper alloys

Non-metallic Fe based

High temp. alloys Ni or Co based

ISCAR

200

820

260

alloyed

642

680

Martensitic

Ferritic

<=12% Si

Cast iron

Ferritic/martensitic

Pearlitic

Aluminum-cast,

Chilled cast iron

wrought alloy

325

Aluminum-

Hardened steel

200

180

Nodular cast iron (GGG)

Titanium Ti alloys

680 1100

180

Malleable cast iron

Annealed Quenched and tempered

Ferritic/pearlitic

Grey cast iron (GG)

Material No. (1)

< 0.25 %C

Stainless steel and

Hardness HB

>= 0.25 %C

High alloyed steel, cast steel, and tool steel

Condition

Tensile Strength [N/mm2]

Duroplastics, fiber plastics

Hard rubber

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast

320

Alpha+beta alloys cured

RM 400

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Adjustable Counterboring Heads DSC-EA, DSC-EC, DSC-I1, DST-I1, DSC-IA, DSC-IC, DDC-E1, DDT-E1 (Width of Cut, mm) Dia. Range Vc (m/min)

1-3

3-8

8-23

Feed Rate f (mm/rev)

Trepanning Heads

Ground Brazed Counterboring Heads DSC-E1, DST-E1, DSC-I1, DST-I1, DDC-E1 (Width of Cut, mm)

Dia. Range

120-400

Dia. Range

Vc (m/min)

Feed Rate f (mm/rev)

Vc (m/min)

1-3

3-5

Feed Rate f (mm/rev)

60-140

0.1-0.3

0.15-0.3

0.1-0.3

80-100

0.12-0.3

60-140

0.1-0.3

0.15-0.3

60-120

0.1-0.3

0.15-0.3

0.1-0.3

80-100

0.12-0.3

60-120

0.1-0.3

0.15-0.3

60-120

0.1-0.3

0.15-0.3

0.1-0.3

80-100

0.12-0.3

60-120

0.1-0.3

0.15-0.3

50-100

0.1-0.3

0.15-0.3

0.1-0.3

80-100

0.12-0.3

50-100

0.1-0.3

0.15-0.3

50-100

0.1-0.3

0.15-0.3

0.1-0.3

80-100

0.12-0.3

50-100

0.1-0.3

0.15-0.3

60-130

0.1-0.3

0.15-0.3

0.1-0.3

70-100

0.12-0.3

60-130

0.1-0.3

0.15-0.3

60-120

0.1-0.3

0.15-0.3

0.1-0.3

70-100

0.12-0.3

60-120

0.1-0.3

0.15-0.3

60-100

0.1-0.3

0.15-0.3

0.1-0.3

60-100

0.12-0.3

60-100

0.1-0.3

0.15-0.3

60-100

0.1-0.3

0.15-0.3

0.1-0.3

60-100

0.12-0.3

60-100

0.1-0.3

0.15-0.3

50-100

0.1-0.3

0.15-0.3

0.1-0.3

70-100

0.12-0.3

50-100

0.1-0.3

0.15-0.3

60-100

0.1-0.3

0.15-0.3

0.1-0.3

60-100

0.12-0.3

60-100

0.1-0.3

0.15-0.3

60-100

0.1-0.3

0.15-0.3

0.1-0.3

50-90

0.12-0.3

60-100

0.1-0.3

0.15-0.3

60-100

0.1-0.3

0.15-0.3

0.1-0.3

50-90

0.12-0.3

60-100

0.1-0.3

0.15-0.3

60-100

0.1-0.3

0.15-0.3

0.1-0.3

50-90

0.12-0.3

60-100

0.1-0.3

0.15-0.3

60-120

0.1-0.3

0.15-0.3

0.1-0.3

80-100

0.12-0.3

60-120

0.1-0.3

0.15-0.3

50-120

0.1-0.3

0.15-0.3

0.1-0.3

60-100

0.12-0.3

50-120

0.1-0.3

0.15-0.3

60-120

0.1-0.3

0.15-0.3

0.1-0.3

50-100

0.12-0.3

60-120

0.1-0.3

0.15-0.3

60-120

0.1-0.3

0.15-0.3

0.1-0.3

50-100

0.12-0.3

60-120

0.1-0.3

0.15-0.3

60-120

0.1-0.3

0.15-0.3

0.1-0.3

80-100

0.12-0.3

60-120

0.1-0.3

0.15-0.3

60-120

0.1-0.3

0.15-0.3

0.1-0.3

80-100

0.12-0.3

60-120

0.1-0.3

0.15-0.3

70-200

0.1-0.4

0.15-0.3

0.1-0.3

65-130

0.1-0.3

70-200

0.1-0.4

0.15-0.3

60-200

0.1-0.4

65-130

0.1-0.3

60-200

0.1-0.4

60-200

0.1-0.4

65-130

0.1-0.3

60-200

0.1-0.4

60-200

0.1-0.4

65-130

0.1-0.3

60-200

0.1-0.4

60-200

0.1-0.4

65-130

0.1-0.3

60-200

0.1-0.4

60-200

0.1-0.4

65-130

0.1-0.3

60-200

0.1-0.4

60-200

0.1-0.4

65-130

0.1-0.3

60-200

0.1-0.4

60-200

0.1-0.4

65-130

0.1-0.3

60-200

0.1-0.4

40-80

0.1-0.3

0.15-0.3

0.1-0.3

20-65

0.1-0.2

40-80

0.1-0.3

0.15-0.3

40-80

0.1-0.3

0.15-0.3

0.1-0.3

20-65

0.1-0.2

40-80

0.1-0.3

0.15-0.3

40-80

0.1-0.3

0.15-0.3

0.1-0.3

20-65

0.1-0.2

40-80

0.1-0.3

0.15-0.3

40-80

0.1-0.3

0.15-0.3

0.1-0.3

20-65

0.1-0.2

40-80

0.1-0.3

0.15-0.3

40-80

0.1-0.3

0.15-0.3

0.1-0.3

20-65

0.1-0.2

40-80

0.1-0.3

0.15-0.3

60-100

0.1-0.3

0.15-0.3

0.1-0.3

30-100

0.1-0.2

60-100

0.1-0.3

0.15-0.3

60-100

0.1-0.3

0.15-0.3

0.1-0.3

30-100

0.1-0.2

60-100

0.1-0.3

0.15-0.3

DEEP HOLE DRILLING

USER GUIDE

643

DEEP HOLE DRILLING

USER GUIDE

ISO

Material

Non-alloy steel and cast steel, free cutting steel

< 0.25 %C

Annealed

420

125

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

>= 0.55 %C

Annealed

750

220

Quenched and tempered

1000

300

Annealed

600

200

930

275

1000

300

1200

350

Low alloy steel and cast steel (less than 5% of alloying elements)

Quenched and tempered

Stainless steel Stainless steel Grey cast iron (GG)

Nodular cast iron (GGG) Malleable cast iron Aluminumwrought alloy Aluminum-cast,

alloyed

<=12% Si

680

200

1100

325

Ferritic/martensitic

680

200

Martensitic

820

240

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

Not cureable

75 90

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

Duroplastics, fiber plastics

Non-metallic

Hard rubber Fe based

High temp. alloys Ni or Co based

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast Titanium Ti alloys

644

Annealed Quenched and tempered

Cured

Copper alloys

Hardness HB

>= 0.25 %C

High alloyed steel, cast steel, and tool steel

Condition

Tensile Strength [N/mm2]

ISCAR

320 RM 400

Alpha+beta alloys cured

RM 1050

Machining Recommendations for TRIDEEP Drills TRIDEEP BTA Drilling Heads Feed Rate (mm/rev) Material No.

Cutting Speed (m/min)

Drill Dia. Dc (mm) 16.00-28.00

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

90-130 90-130 90-130 70-130 70-130 70-120 60-120 60-120 60-120 70-130 70-130 80-130 80-130 80-130 50-110 50-110 60-110 60-110 70-110 70-110 65-130 65-130 65-130 65-130 65-130 65-130 65-130 65-130 65-130 65-130 20-50 20-50 20-50 20-50 20-50 30-60 30-60

0.15-0.20 0.15-0.20 0.15-0.20 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25 0.06-0.10 0.06-0.10 0.06-0.10 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.10-0.20 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18 0.08-0.18

DEEP HOLE DRILLING

USER GUIDE

645

DEEP HOLE DRILLING

USER GUIDE

Requested Information Form for Deep Hole Drill Design Company name

Telephone no.

Address

Date

Contact person

Customer no.

WORKPIECE Product name:

Hole diameter:

Hole depth:

No. of holes:

Surface finish (Rz, Ra...):

Tolerance (of hole):

Deviation (mm/100):

Straightness (mm/100):

MATERIAL Material (DIN, AISI, JIS...): Hardness (HB, HS, HRC...): Condition:

 Annealed

 Quenched

 Tempered

 Cast

 Other

MACHINE Machine supplier name: Machine type/model: Rigidity:

 NC lathe

 Good

 Machining center  Normal

 Other

 Poor

Spindle power (kW): Tool and/or workpiece rotation (TR/WR):  Tool and workpiece

 Rotating workpiece (WR)

 Rotating tool (TR)

TYPE OF COOLANT Water based: Oil based:

 Soluble 

 Emulsion

Coolant Pressure (bar):

Coolant Volume (L/min):

TOOL Drill Head Drill diameter:

(mm/inch)

Thread:

 Inner

 Outer

Brazed:



Indexable:

 Adjustable

 Direct mount

Coating:

 Coated

Solid drilling:



Counterboring:

Pre-drilled hole size:  Full ball R

Trepanning:

 Y

 Flat bottom R

ISCAR

 Corner R

 Other

 N (mm/inch)

Please fill in and return to your ISCAR representative.

646



(mm/inch)

Bottom finishing:

Tube outer diameter:

 Uncoated

Core size diameter:

(mm/inch)

Requested Information Form for Deep Hole Drill Design (continued) TUBE Outside diameter:

(mm/inch)

Total Length:

(mm/inch)

Internal Thread: External Thread:

4  Starts

Tube Thread:

1  End

Inner Tube Length: Inner Tube Slit:

2  Starts 

1  Starts

Both ends

(mm/inch) 1

 End



Both ends

DEEP HOLE DRILLING

USER GUIDE

Drilling System & Boring Conditions Single Tube System:



Blind Hole Drilling: 

Cross Hole Drilling:



Through Hole Drilling: 

Double Tube System: 

Please sketch your drilling application

GENERAL PRODUCTION INFORMATION Quantity of parts per year: Grade, tool life, etc.: Perfomance expectation: Vc=

mm/min

RPM

mm/min

mm/rev

Cutting data:

Description of present system in use:

Please fill in and return to your ISCAR representative.

647

GUNDRILLS 648

GUNDRILLS

ISCAR

Gundrills Carrying Triangular Inserts with 3 Chip Splitting Cutting Edges and a Wiper for High Hole Surface Quality

Designation GD-DH 14.00-15D-M25-07 GD-DH 14.00-20D-M25-07 GD-DH 14.00-25D-M25-07 GD-DH 14.50-15D-M25-07 GD-DH 14.50-20D-M25-07 GD-DH 14.50-25D-M25-07 GD-DH 15.00-15D-M25-07 GD-DH 15.00-20D-M25-07 GD-DH 15.00-25D-M25-07 GD-DH 16.00-10D-M25-08 GD-DH 16.00-15D-M25-08 GD-DH 16.00-25D-M25-08 GD-DH 16.50-10D-M25-08 GD-DH 16.50-15D-M25-08 GD-DH 16.50-25D-M25-08 GD-DH 17.00-10D-M25-08 GD-DH 17.00-15D-M25-08 GD-DH 17.00-25D-M25-08 GD-DH 17.50-25D-M25-08 GD-DH 18.00-10D-M25-08 GD-DH 18.00-15D-M25-08 GD-DH 18.00-25D-M25-08 GD-DH 18.50-15D-M25-09 GD-DH 18.50-25D-M25-09 GD-DH 19.00-10D-M25-09 GD-DH 19.00-15D-M25-09 GD-DH 19.00-25D-M25-09 GD-DH 19.50-15D-M25-09 GD-DH 19.50-25D-M25-09 GD-DH 20.00-10D-M32-09 GD-DH 20.00-15D-M32-09 GD-DH 20.00-25D-M32-09 GD-DH 21.00-10D-M32-10 GD-DH 21.00-15D-M32-10 GD-DH 21.00-25D-M32-10 GD-DH 22.00-10D-M32-11 GD-DH 22.00-15D-M32-11 GD-DH 22.00-25D-M32-11 GD-DH 23.00-10D-M32-11 GD-DH 23.00-15D-M32-11 GD-DH 23.00-25D-M32-11 GD-DH 24.00-10D-M32-11 GD-DH 24.00-15D-M32-11 GD-DH 24.00-25D-M32-11 GD-DH 25.00-10D-M32-11 GD-DH 25.00-15D-M32-11 GD-DH 25.00-25D-M32-11 GD-DH 26.00-10D-M40-12 GD-DH 26.00-15D-M40-12 GD-DH 26.00-25D-M40-12 GD-DH 27.00-10D-M40-12 GD-DH 27.00-15D-M40-12 GD-DH 27.00-25D-M40-12 GD-DH 28.00-10D-M40-12 GD-DH 28.00-15D-M40-12 GD-DH 28.00-25D-M40-12

dh6

D-0.07 L Eh1

Eh1

14.00 14.00 14.00 14.50 14.50 14.50 15.00 15.00 15.00 16.00 16.00 16.00 16.50 16.50 16.50 17.00 17.00 17.00 17.50 18.00 18.00 18.00 18.50 18.50 19.00 19.00 19.00 19.50 19.50 20.00 20.00 20.00 21.00 21.00 21.00 22.00 22.00 22.00 23.00 23.00 23.00 24.00 24.00 24.00 25.00 25.00 25.00 26.00 26.00 26.00 27.00 27.00 27.00 28.00 28.00 28.00

225.0 300.0 375.0 225.0 300.0 375.0 240.0 320.0 400.0 170.0 255.0 425.0 170.0 255.0 425.0 180.0 270.0 450.0 450.0 190.0 285.0 475.0 285.0 475.0 200.0 300.0 500.0 300.0 500.0 210.0 315.0 525.0 220.0 330.0 550.0 230.0 345.0 575.0 240.0 360.0 600.0 250.0 375.0 625.0 260.0 390.0 650.0 270.0 405.0 675.0 280.0 420.0 700.0 280.0 420.0 700.0

25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

13.50 13.50 13.50 14.00 14.00 14.00 14.50 14.50 14.50 15.50 15.50 15.50 15.50 15.50 15.50 16.20 16.20 16.20 16.20 16.20 17.20 17.20 17.20 17.20 18.20 18.20 18.20 18.20 18.20 19.00 19.00 19.00 20.00 20.00 20.00 21.00 21.00 21.00 22.00 22.00 22.00 23.00 23.00 23.00 24.00 24.00 24.00 25.00 25.00 25.00 26.00 26.00 26.00 27.00 27.00 27.00

261.0 336.0 411.0 262.0 337.0 412.0 278.0 358.0 438.0 209.0 294.0 464.0 209.0 294.0 464.0 220.0 310.0 490.0 490.0 232.0 327.0 517.0 327.0 517.0 243.0 343.0 543.0 343.0 543.0 255.0 360.0 570.0 266.0 376.0 596.0 278.0 393.0 623.0 289.0 409.0 649.0 301.0 426.0 676.0 312.0 442.0 702.0 324.0 459.0 729.0 335.0 475.0 755.0 337.0 477.0 757.0

1.95 1.95 1.95 1.95 1.95 1.95 1.95 1.95 1.95 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.20 3.20 3.20 3.20 3.20 3.20 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60

56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 70.0 70.0 70.0 70.0 70.0 70.0 70.0 70.0 70.0

Insert TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT TOGT

07.. 07.. 07.. 07.. 07.. 07.. 07.. 07.. 07.. 08.. 08.. 08.. 08.. 08.. 08.. 08.. 08.. 08.. 08.. 08.. 08.. 08.. 09.. 09.. 09.. 09.. 09.. 09.. 09.. 09.. 09.. 09.. 10.. 10.. 10.. 11.. 11.. 11.. 11.. 11.. 11.. 11.. 11.. 11.. 11.. 11.. 11.. 12.. 12.. 12.. 12.. 12.. 12.. 12.. 12.. 12..

GUNDRILLS

GD-DH

• Note: Gundrills can be supplied with up to 2400 mm length on request. • Inserts and guide pads should be ordered separately. • For user guide and cutting conditions, see page 650. For inserts, see pages: TOGT (650)

Spare Parts Diameter Range 14.00-15.99 16.00-18.00 18.01-20.00 20.01-20.99 21.00-21.99 22.00-25.00 25.01-28.00

Insert TOGT TOGT TOGT TOGT TOGT TOGT TOGT

070304-DT 080305-DT 090305-DT 100305-DT 100305-DT 110405-DT 120405-DT

Insert Clamping Screw Key Solid Carbide Guide Pad SR-14-560/S SR-14-560/S SR-14-560/S

T-8 T-8 T-8

SR-34-506

T-8

SR-14-571/S SR-14-506

T-15 T-15

GPS-05-18-060 GPS-06-20-075 GPS-06-20-085 GPS-06-20-085 GPS-06-20-100 GPS-06-20-100 GPS-06-20-120

Guide Pad Clamping Screw

Key

SR34-508

T-7

649

Fig. 2

Deep Drilling Inserts with 3 Chip Splitting Cutting Edges, Positive Rake Chipbreaker and a Wiper

di Wiper

Eh1

Dimensions

Designation TOGT 070304-DT TOGT 080305-DT TOGT 090305-DT TOGT 100305-DT TOGT 110405-DT TOGT 120405-DT

Eh1

Fig.

IC908

GUNDRILLS

R Fig. 1

TOGT

7.69 8.55 8.32 9.23 10.40 11.59

0.40 0.50 0.50 0.50 0.50 0.50

1.95 2.20 3.00 3.20 3.40 3.60

2.30 2.80 3.00 3.30 3.80 4.30

1 1 2 2 2 2

• • • • • •

For tools, see pages: DDD-EF-FT (613) • DSD-EF-FT (604) • DSD-IF-FT (608) • GD-DH (649)

USER GUIDE R b L

Following is a table of all the available pads with their new designations, the tools they are used on and priority recommendations for use: 1st 2nd option option 3rd option (brazed)

Solid Carbide

Min

Max

Description

IC950

TRIDEEP

Dimensions (mm)

IC908

Tool Diameter

14.00

15.99

2.5

16.00 18.01 21.01 25.01

18.00 21.00 25.00 28.00

6 6 6 6

20 20 20 20

7.5 8.5 10 12

3 3 3 3

GPS-05-18-060 GPS-06-20-075 GPS-06-20-085 GPS-06-20-100 GPS-06-20-120

• • • • •

• • • •

Wide Flute Angle

Description GPB-06-20-075 GPB-06-20-085 GPB-06-20-100 GPB-06-20-120

CDZAP CDZAP CDZAP CDZAP

Brazed Body

• Smooth chip evacuation

Large Oil Hole • Efficient lubrication • Longer life of inserts and guide pads

Steel Body Tool

Flange

• Extremely high rigidity • Simple direct mounting setup

• Superior rigidity for higher speeds and feeds

Drilling Process on Machining Centers and Lathe Machines +0.05

1. Drill a 15 mm pilot hole D +0.03 flat bottom 2. Set the TRIDEEP drill into the pilot hole 1 (10 mm depth).Vc=5-10 m/min f=0.5-1.0 mm/rev 3. Initial cutting at a 25 mm DOC (80% feed rate), verify activated coolant (Vc=100%). 3 4. In case of through hole, drill the full hole to a depth of +5 mm 5. Retract with slow rotation (5-10 m/min)

650

ISCAR

2 10

4 25

Inquiry Form

D2 0

dh6

D-0.07 L Eh1

1. Tool

GUNDRILLS

USER GUIDE

Sketch of drilling application

Quantity............................................................................ Nominal diameter and tolerance ...................................... Please fill in dimensions on the sketch below.

Driver Driver: for standard drivers please use codes from page 654 ................................................................  Code No.  Special, please attach sketch and specifications.

2. Workpiece (If possible, attach a drawing)

2.1 Material Material description (DIN material number or any other standard): ......................................................................................... Hardness and Properties: .........................................................................................

Note: It may be necessary to change several of the parameters that you indicated, based on our experience with your application.

3.2 Cutting Data:

2.2 Hole Type  Blind Hole  Drilling into Pre-hole  Angled Entry  Drilling into Solid  Boring  Angled Exit Drilling Depth mm Hole Tolerance

2.3 Application: Workpiece:  Stationary  Rotating Tool:  Stationary  Rotating

Cutting Speed Vc .............. m/min .................................. Revolutions Nmin ......... RPM, Nmax ......... RPM Feed Fmin..................... mm/rev, Fmax............. mm/rev.......... Feed Rate VF ................. mm/min .................................

Coolant:  Oil  Soluble Oil  Other Coolant Pressure: ................. Bar .................................

3. Machine 3.1 Technical Data Machine Type.................................................................... Power ...................................... kW ...............................

Specially Tailored TRIDEEP Code Key GD - DH ##.## - #### - ## Dia.

Drilling Shank length Type

651

GUNDRILLS

USER GUIDE

ISO

Condition

Tensile Strength [N/mm2]

Hardness HB

Annealed

420

125

>= 0.25 %C

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

Material < 0.25 %C Non-alloy steel and cast steel, free cutting steel

>= 0.55 %C

Low alloy steel and cast steel (less than 5% of alloying elements)

High alloyed steel, cast steel, and tool steel Stainless steel

Stainless steel Grey cast iron (GG)

Nodular cast iron (GGG)

Malleable cast iron Aluminumwrought alloy

300

Annealed

600

200

930

275

Quenched and tempered

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/martensitic

680

200

Martensitic

820

240

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Not cureable

Cured

100 75

Cured

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Copper alloys

Brass

Electrolitic copper

100

Duroplastics, fiber plastics

Non-metallic

Hard rubber Fe based

High temp. alloys Ni or Co based

Annealed

200

Cured

280

Annealed

250

Cured

350

Cast Titanium Ti alloys

652

220

Not cureable

alloyed

750 1000

<=12% Si Aluminum-cast,

Annealed Quenched and tempered

ISCAR

320 RM 400

Alpha+beta alloys cured

RM 1050

Machining Recommendations for TRIDEEP Drills TRIDEEP Gundrills

TRIDEEP BTA Drilling Heads

Feed Rate (mm/rev) Material No.

Cutting Speed (m/min)

Drill Dia. Dc (mm) 16.00-28.00

Feed Rate (mm/rev) Cutting Speed (m/min)

Drill Dia. Dc (mm) 16.00-28.00

80-140

0.10-0.20

90-130

0.15-0.20

80-140

0.10-0.20

90-130

0.15-0.20

80-140

0.10-0.20

90-130

0.15-0.20

80-140

0.10-0.20

70-130

0.10-0.25

80-140

0.10-0.20

70-130

0.10-0.25

80-120

0.10-0.20

70-120

0.10-0.25

80-120

0.10-0.20

60-120

0.10-0.25

80-120

0.10-0.20

60-120

0.10-0.25

80-120

0.10-0.20

60-120

0.10-0.25

80-120

0.10-0.20

70-130

0.10-0.25

80-120

0.10-0.20

70-130

0.10-0.25

80-140

0.08-0.10

80-130

0.06-0.10

80-140

0.08-0.10

80-130

0.06-0.10

80-140

0.08-0.10

80-130

0.06-0.10

80-140

0.10-0.30

50-110

0.10-0.20

80-140

0.10-0.30

50-110

0.10-0.20

80-140

0.10-0.30

60-110

0.10-0.20

80-140

0.10-0.30

60-110

0.10-0.20

80-140

0.10-0.30

70-110

0.10-0.20

80-140

0.10-0.30

70-110

0.10-0.20

65-130

0.10-0.20

65-130

0.10-0.20

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

65-130

0.08-0.18

20-50

0.08-0.18

20-50

0.08-0.18

20-50

0.08-0.18

20-50

0.08-0.18

20-50

0.08-0.18

20-50

0.08-0.18

20-50

0.08-0.18

20-50

0.08-0.18

20-50

0.08-0.18

20-50

0.08-0.18

30-60

0.08-0.18

30-60

0.08-0.18

30-60

0.08-0.18

30-60

0.08-0.18

GUNDRILLS

USER GUIDE

653

GUNDRILLS

USER GUIDE

Standard Gundrill Drivers for Machining Centers, Lathes, etc. Drivers

Standard Drivers for Gundrill Machines

Drivers are available for dedicated and CNC machines, for any specified diameter and length. Below are the driver codes and technical data. Driver Type

Cylindrical DIN1835A DIN6535HA

Drawing

øD x L

L D

Weldon DIN1835B DIN6535HB

Driver Code

.75x2.03”

20x50

25x56

1.00x2.28”

1.25x2.28”

32x60

40x70

.75x2.03”

20x50

25x56

1.00x2.28”

100

1.25x2.28”

101

32x60

40x70

20x50

25x56

32x60

40x70

Whistle Notch DIN1835E

Driver Type

Drawing

øD x L

DIN228AK

DIN228BK

Central Clamping Surface 15°

L D L

Frontal Clamping Surface 15°

Driver Code

CM1 CM2 CM3 CM4 CM1 CM2 CM3 CM4 .750x2.75” 25x70 1.00x2.75” 1.25x2.75” 1.50x2.75”

45 46 47 48 49 50 51 52 56 57 58 59 60

16x50

25x100 M16x1.5

36x120 M24x1.5

25x112 M16x1.5

36x135 M24x1.5

25x70

32x70

.75x2.75”

20x70

1.00x2.75” 1.00x3.94” 1.25x2.75” 1.25x3.94” 1.50x2.75” 1.50x3.94”

80 81 82 83 84 85

28x126 Tr 28x2

36x162 Tr 36x2

25x50

35x60

Cylindrical with Thread

VDI Design

Central Clamping Hexagonal

Central Clamping Tapered

Frontal Clamping Surface 2°

Trapezoidal Thread

Spraymist Driver

654

ISCAR

GDV Driver

11.5

Dk7

Indexable SUMCHAM Inserts and Modular Shank Gundrills

Th L

Designation MNCNT 100-400-MF16X1-T2 MNCNT 100-800-MF16X1-T2 MNCNT 105-400-MF16X1-T2 MNCNT 105-800-MF16X1-T2 MNCNT 110-400-MF16X1-T2 MNCNT 110-800-MF16X1-T2 MNCNT 115-400-MF16X1-T2 MNCNT 115-800-MF16X1-T2 MNCNT 120-400-MF16X1-T2 MNCNT 120-800-MF16X1-T2 MNCNT 125-400-MF16X1-T2 MNCNT 125-800-MF16X1-T2 MNCNT 130-400-MF16X1-T2 MNCNT 130-800-MF16X1-T2 MNCNT 135-400-MF16X1-T2 MNCNT 135-800-MF16X1-T2 MNCNT 140-400-MF16X1-T2 MNCNT 140-800-MF16X1-T2 MNCNT 145-400-MF16X1-T2 MNCNT 145-800-MF16X1-T2 MNCNT 150-400-MF16X1-T2 MNCNT 150-800-MF16X1-T2 MNCNT 160-400-MF20X1-T2 MNCNT 160-800-MF20X1-T2 MNCNT 170-400-MF20X1-T2 MNCNT 170-800-MF20X1-T2 MNCNT 180-400-MF20X1-T2 MNCNT 180-800-MF20X1-T2 MNCNT 190-400-MF20X1-T2 MNCNT 190-800-MF20X1-T2 MNCNT 200-400-MF20X1-T2 MNCNT 200-800-MF20X1-T2 MNCNT 210-400-MF20X1-T2 MNCNT 210-800-MF20X1-T2 MNCNT 220-400-MF20X1-T2 MNCNT 220-800-MF20X1-T2 MNCNT 230-400-MF20X1-T2 MNCNT 230-800-MF20X1-T2 MNCNT 240-400-MF20X1-T2 MNCNT 240-800-MF20X1-T2 MNCNT 250-400-MF20X1-T2 MNCNT 250-800-MF20X1-T2

D min(1)

D max

Po. Size

10.00 10.00 10.50 10.50 11.00 11.00 11.50 11.50 12.00 12.00 12.50 12.50 13.00 13.00 13.50 13.50 14.00 14.00 14.50 14.50 15.00 15.00 16.00 16.00 17.00 17.00 18.00 18.00 19.00 19.00 20.00 20.00 21.00 21.00 22.00 22.00 23.00 23.00 24.00 24.00 25.00 25.00

10.49 10.49 10.99 10.99 11.49 11.49 11.99 11.99 12.49 12.49 12.99 12.99 13.49 13.49 13.99 13.99 14.49 14.49 14.99 14.99 15.99 15.99 16.99 16.99 17.99 17.99 18.99 18.99 19.99 19.99 20.99 20.99 21.99 21.99 22.99 22.99 23.99 23.99 24.99 24.99 25.99 25.99

9.70 9.70 10.20 10.20 10.70 10.70 11.20 11.20 11.70 11.70 12.20 12.20 12.70 12.70 13.20 13.20 13.70 13.70 14.20 14.20 14.70 14.70 15.50 15.50 16.50 16.50 17.50 17.50 18.50 18.50 19.50 19.50 20.50 20.50 21.50 21.50 22.50 22.50 23.50 23.50 24.50 24.50

9.60 9.60 10.10 10.10 10.60 10.60 11.10 11.10 11.60 11.60 12.10 12.10 12.60 12.60 13.10 13.10 13.60 13.60 14.10 14.10 14.60 14.60 15.40 15.40 16.40 16.40 17.40 17.40 18.40 18.40 19.40 19.40 20.40 20.40 21.40 21.40 22.40 22.40 23.40 23.40 24.50 24.50

10.0 10.0 10.0 10.0 11.0 11.0 11.0 11.0 12.0 12.0 12.0 12.0 13.0 13.0 13.0 13.0 14.0 14.0 14.0 14.0 15.0 15.0 16.0 16.0 17.0 17.0 18.0 18.0 19.0 19.0 20.0 20.0 21.0 21.0 22.0 22.0 23.0 23.0 24.0 24.0 25.0 25.0

400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0 400.0 800.0

430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0 430.0 830.0

MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00

16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0

K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K

DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN

10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 10-13.99 14-17.99 14-17.99 14-17.99 14-17.99 14-17.99 14-17.99 14-17.99 14-17.99 14-17.99 18-21.99 18-21.99 18-21.99 18-21.99 18-21.99 18-21.99 18-21.99 18-21.99 22-26.99 22-26.99 22-26.99 22-26.99 22-26.99 22-26.99 22-26.99 22-26.99

GUNDRILLS

MNCNT-T2

• For user guide and cutting conditions, see page 656 (1) Do not mount smaller drilling heads than the specified range of the drill body For inserts, see pages: HCP-IQ (483) • ICK (484) • ICK-2M (485) • ICP (484) • ICP-2M (485) For holders, see pages: GDV (656)

655

GUNDRILLS

Weldon (W) Type L4

GDV

Shanks for SUMOGUN Modular Gundrills with Threaded Connection

Designation GDV56-MF16X1-I-WN.75" GDV99-MF16X1-I-W.75" GDV10-MF16X1-M-C20 GDV22-MF16X1-M-W20 GDV80-MF16X1-I-WN1.00" GDV11-MF20X1-M-C25 GDV23-MF20X1-M-W25 GDV57-MF20X1-M-WN25 GDV100-MF20X1-I-W1.00" GDV58-MF20X1-I-WN1.00" GDV101-MF20X1-I-W1.25" GDV97-MF20X1-I-C1.25" GDV12-MF20X1-M-C32 GDV24-MF20X1-M-W32 GDV13-MF20X1-M-C40 GDV25-MF20X1-M-W40

656

ISCAR

Whistle Notch 15° (S) Type

Whistle Notch (WN) Type

dg6

Shank(1)

MF16X1 MF16X1 MF16X1 MF16X1 MF16X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1 MF20X1

19.05 19.05 20.00 20.00 25.40 25.00 25.00 25.00 25.40 25.40 31.75 31.75 32.00 32.00 40.00 40.00

S W C W WN C W S W S W C C W C W

69.8 69.8 50.0 50.0 69.8 56.0 56.0 70.0 57.9 69.8 57.9 57.9 60.0 60.0 70.0 70.0

W-Weldon, C-Cylindrical, S-Whistle notch 15°, WN-Whistle notch For tools, see pages: MNCNT-T2 (655)

(1)

Cylindrical (C) Type

Drill Penetration Instructions on Milling or Turning Machines: Note: The following procedure (1-4) is recommended for up to 400 mm hole depths using MNCNT …-400… drills For hole depths between 400 up to 800 mm, use MNCNT …-800… drill only after reaching 400 mm depth with an MNCNT …-400… drill.

2. Slow rotation and feed while entering to the pre-hole

1. Pre-hole 1xD deep for centering

1xD

1. Drill a pilot hole 0.5xD deep with a short drill in the same diameter as of the SUMOGUN drill. 2. Enter the pre-hole at slow speed, feed and 50 RPM until 1-2 mm before reaching the bottom. 3. Activate the cooling system and increase rotation speed to recommended drilling speed, maintain for 2-3 seconds, then continue at recommended drilling feed. No pecking is required. Apply maximum possible coolant flow rate. 4. After having reached the required depth, reduce speed to 50-100 RPM while exiting from the hole.

3. Maintain for 2-3 seconds and activate the cooling system

1xD

GUNDRILLS

USER GUIDE

4. Continue drilling at recommended cutting conditions

1xD SUMOGUN

Pressure and Coolant Flow Rate for SUMOGUN Bar

L/min

120 110 100 90 80 70 60 50 40 30 20 10

300 275 250 225 200 175 150 125 100 75 50 25 Ø 10

SUMOGUN Drilling Range

Q l/min

P bar

26 mm Drilling Diameter

GUNDRILL Machines Milling and Turning Machines

Gundrill Lubrication and Cooling

Guidelines for Optimal Gundrill Performance • Coolant pressure and flow It is recommended to use a strong coolant flow for efficient chip flushing and cooling of the cutting edge • Filtration It is recommended to use a filter under 20 µm. Note: Improper filtration may result in interrupted flow of the lubricating oil. This creates a sticky surface on the bearing pads and leads to premature wear of the tool and overloading the coolant pump and spindle seals. • Temperature of the coolant The coolant temperature should be between 20 and 22º C. Note: Above 50º C the viscosity of the coolant is reduced by 50% and becomes ineffective.

The best performance is obtained by using oil. On equipment that uses water-soluble fluids (i.e. machining centers and CNC machines) a concentration between 10% and 15% is recommended.

657

GUNDRILLS

USER GUIDE

Concentricity

Straightness

mm 1.6

mm 0.20

1.0

0.16

0.6

0.10 400

250

800 mm

500

Drilling Depth

750 mm

Drilling Depth

Rotating workpiece – stationary tool

Stationary workpiece – rotating tool

Chip Box L

Drill Bushing

Sealed Housing

Sealing Disk

Driver

Support Bushing

Adjustment Adapter

L = 20xD 1- The support bushing should be according to tube diameter (D3) (see page 658) Bushing

Based on modified DIN 179 specify the “d” diameter of the drill head. Carbide bushing is delivered only on request. d = Drill diameter +0.02

Guide Bushing A guide bushing is an essential component for a proper gundrill operation. The function of the guide bushing is to direct the SUMOGUN into the material during penetration. The diameter of the guide bushing should be within 20 microns larger than the diameter of the drill. Dedicated gundrill machines are equipped with a guide bushing system.

Support Bushing

Sealing Disk

D3 indicate the tube diameter

Indicate the dimensions needed for your requirements

D D3

658

Support Bushing Ext. Ø Length “D1” “L”

Ext. Ø “D”

9.6 - 16,399 9.6 - 25,999 9.6 - 25,999

20 30 45

ISCAR

26 38 50

20 26 26

Length “L1” 12 16 16

Sealing Disk Ext. Ø “D”

Thick. “ B”

9.6 to 15,559 15,6 to 25,999

32 40

4 4

Recommended Machining Conditions

Material Groups

ISO

Material

Condition

Non-alloy steel and cast steel, free cutting steel

Hardness HB

Mtl. No.

< 0.25 %C

Annealed

420

125

> = 0.25 %C

Annealed

650

190

Quenched and tempered

850

250

Annealed

750

220

Quenched and tempered

1000

300

< 0.55 %C > = 0.55 %C

600

200

930

275

1000

300

1200

350

Annealed

680

200

Quenched and tempered

1100

325

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Ferritic

130

Pearlitic

230

Annealed Low alloy steel and cast steel (less than 5% alloying elements)

Quenched and tempered

High alloy steel, cast steel and tool steel Grey cast iron (GG)

Tensile Strength Rm [N/mm2]

Nodular cast iron (GGG) Malleable cast iron

GUNDRILLS

USER GUIDE

Recommended Machining Conditions for SUMOGUN SUMOGUN Feed vs. Drill Diameter D=10-11.9

D=12-13.9

D=14-15.9

D=16-19.9

D=20-25.9

Mtl. No.

Vc m/min

60-90-110

60-80-100

0.10

0.11

0.13

0.14

60-80-100

0.14

0.16

0.18

0.19

0.20

50-70-90

0.18

0.20

0.24

0.25

0.27

40-50-70

50-70-100

50-70-90

40-50-70

30-40-50

40-50-70

30-40-60

60-80-100

60-90-100

60-100-120

60-90-110

70-100-120

60-90-110

mm/rev

0.10

0.12

0.13

0.14

0.15

0.17

0.18

0.20

0.18

0.20

0.22

0.24

0.26

0.09

0.10

0.11

0.14

0.15

0.16

0.17

0.18

0.20

0.22

0.24

0.16

0.18

0.20

0.22

0.25

0.28

Recommended cutting data

659

GUNDRILLS

USER GUIDE

SUMOGUN Inquiry Form Tube

Dk7

Th Connector

SUMOCHAM Drilling Head

GDV Driver

Sketch of drilling application

1. Tool Quantity............................................................................ Nominal diameter and tolerance ...................................... Please fill in dimensions on the sketch below.

Driver Driver: for standard drivers please use codes from page 656..................................................................  Code No.  Special, please attach sketch and specifications.

2. Workpiece (If possible, please attach a drawing) 2.1 Material Material description (DIN material number or any other standard): ......................................................................................... Hardness and Properties: .........................................................................................  Short Chips  Long Chips

Note: It may be necessary to change several of the parameters that you indicated, based on our experience with your application.

2.2 Hole Type

3.2 Cutting Data:

 Blind Hole   Angled Entry   Boring  Drilling Depth mm

Drilling into Pre-hole Drilling into Solid Angled Exit Hole Tolerance

2.3 Application: Workpiece: Tool:

Machine Type.................................................................... Power: ...................................... kW ...............................

Coolant:

Stationary : Rotating Stationary : Rotating

 Oil  Soluble Oil Other Coolant Pressure ................. Bar .................................

3. Machine 3.1 Technical Data

Specially Tailored SUMOGUN Code Key Machine Type For GUNDRILL machines For other machine tools (1)

D Required

L Drilling Length

L1 Total Length

Driver (1) Code

MNGDT 1500-1000-MF##X1-T2 D L1 Driver Code D L1 Driver Code

15.00

920

1000

MNCNT 1500- 920-MF##X1-T2 D L Driver Code

15.00

920

1000

Designation

see page 656

Drilling Head Mounting Procedure

660

ISCAR

When using a gundrill on a lathe machine, a short solid carbide centering drill should be used prior to the gundrill. Once the gundrill enters the pre-drilled hole, it is self-guided.

GUNDRILLS

USER GUIDE

Never try to penetrate the workpiece by using a gundrill

Drilling a pre-hole (drill diameter +0.02 mm)

Gundrill penetration through the pre-hole

A shallow pre-hole can’t lead the unbalanced gundrill

2 x D min

Drill Penetration Instructions 1 Rotate the drill counterclockwise prior to

and during hole penetration

2 Stop the drill rotation and start

the coolant

3 Rotate the drill clockwise

prior to drilling operation

The Influence of Tool vs. Workpiece Rotation Rotating tool

Worst

Rotating workpiece

Medium

The maximum misalignment between the drill bushing and the workpiece center line should not exceed 0.02 mm (.0008”).

Rotating tool & workpiece

Best

Rotating Workpiece

Bushing Stationary Drill

Max. 0.02 mm .0008"

661

GUNDRILLS

USER GUIDE

Single Flute Gundrill

Carbide Tipped Gundrill Range

ISCAR's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the working end where it is most needed. Chips are evacuated along the V-shaped external flute. Drilling Head The carbide head is tapered on its length to reduce friction. The taper angle depends on the type of material to be drilled. For high precision drilling, the taper should be reduced to a minimum. Note that when the head is resharpened, the diameter of the drill changes, affecting the hole tolerance.

Drill Diameter

Max. Flute Length

2.50 to 3.09 3.10 to 5.99 6.00 to 11.39 11.40 to 40.00

1100 2500 3000 3500

Overall length=flute length+driver length (see page 666)

Driver

Shank The cross-section of the shank is V-shaped with coolant holes. It is made of hardened steel that is highly resistant to twisting. This cross-section provides the optimal conditions for twist resistance, coolant flow and chip evacuation.

Shank

Driver The driver ensures the connection between the gundrill and the machine tool, (see page 664 for detailed driver information). Drilling Head

Advantages • • • • •

Drilling precision of IT7 to IT9 tolerances can be reached Excellent straightness and concentricity Maintains high precision hole center alignment Surface roughness of R0.4 - R1.6 is easily obtained Reboring operations are often unnecessary

ISCAR’s advanced gundrill technology provides superior geometric and dimensional quality for both deep and shallow drilling. The drills are available in the range of 2.5 to 40 mm.

Single Flute Solid Carbide Gundrills Another type of gundrill is made with integral tip and shank, made of solid carbide with either a steel or a carbide driver. These drills are designed for conventional machines, machining centers and lathes. This style of gundrill is available from 0.9-16 mm and can be used on various types of materials. It provides superior rigidity and optimal coolant flow rates. As a result of its rigidity, up to 100% higher feed rate can be reached. When using the small diameter drills, it is crucial to adhere closely to the recommended drilling parameters.

Solid Carbide Gundrill Range (with or without brazed steel driver) Drill Diameter

Max. Flute Length

0.9 to 16.00

300 mm

Standard Gundrill Head Sharpening Angles

Subject to the required tolerance, cutting performance and desired chip shape, the following standard sharpening angles are recommended (shown in figures 1 and 2).

30˚

20˚

15˚

12˚

40˚

30˚

20°

30˚

35˚

20˚

Standard sharpening for 0.9 to 4 mm drill diameters

25˚

ISCAR

15°

0.25xD

Standard sharpening for 4 to 32 mm drill diameters

0,3/0,5

20°

12°

20° 25°

D/4 ±0,05

Note: For special or semi-standard gundrills, special geometries will be offered to match the application.

662

12°

25°

0.25xD

12˚

30˚

Ø Dh5

Standard sharpening for 32 to 40 mm drill diameters

Standard Gundrill Head Profiles Drilling capacity and finish of the drilled hole are dependent on the geometrical shape of the drill head. Both the profile and the sharpening must be matched to the workpiece material. The profile is defined when the General Sketch

tool is manufactured. Although regrinding may change the cutting geometry, the profile should remain the same.

Profile G (Universal)

All cross section profile parameters such as: P, La and must be precisely matched to the workpiece material properties.

Standard form for most material types, particularly for materials with a tendency to shrink. Recommended for high precision bore tolerance and straightness. Maintains precise exit hole size. Recommended when extra burnishing is required.

GUNDRILLS

USER GUIDE

Profile A

Suitable for cast iron (usually coated) and aluminum alloys. Can be used for cross drilling, angular entry or exit and for interrupted cut. Large coolant gaps between pads.

P ØD La

Profile B

Excellent size control, for high precision hole tolerance. Used for cast iron and aluminum alloys.

Profile E

General use, for alloys and stainless steel. This profile eliminates the problem of the tool sticking in the hole after the outer corner dulls. Especially suitable for crankshaft and other forged materials. Recommended for accurate hole straightness.

Profile C

Used for angled entry or exit. Large back taper, for shrinking materials such as types of alloys and stainless steel. Large coolant gaps between pads.

Profile H

Recommended for all nonferrous and cast iron materials up 5 mm diameter. Sometimes used for wood and plastic with larger back taper.

Profile D

Suitable for cast iron only. Very effective in grey cast iron (usually coated).

Profile I

Used for aluminum and brass for best hole finish. For intersecting holes and interrupted cut or when extra outer diameter support and burnishing is required.

663

GUNDRILLS

USER GUIDE

Standard Gundrill Drivers for Machining Centers, Lathes, etc.

BRAZED GUNDRILL F = CYLINDRICAL TUBE

Driver Type

Cylindrical DIN1835A DIN6535HA

Drawing

DXL

L D

Weldon DIN1835B DIN6535HB

Whistle Notch DIN1835E

Whistle Notch DIN6535HE

664

ISCAR

4x28 5x28 6x36 8x36 10x40 12x45 .50x1.78” 14x45 16x48 18x48 .75x2.03” 20x50 25x56 1.00x2.28” 1.25x2.28” 32x60 40x70 50x80 63x90 6x36 8x36 10x40 12x45 .50x1.78” 16x48 18x48 .75x2.03” 20x50 25x56 1.00x2.28” 1.25x2.28” 32x60 40x70 50x80 63x90 6x36 8x36 10x40 12x45 16x48 18x48 20x50 25x56 32x60 40x70 6x36 8x36 10x40 12x45 16x48 18x48 20x50

Max. Equal or less More Driver cutting than max. than max. code diameter cutting diameter diameter N°1 N°2 N°3 N°4 N°5 N°6 N°94 N°7 N°8 N°9 N°95 N°10 N°11 N°96 N°97 N°12 N°13 N°14 N°15 N°16 N°17 N°18 N°19 N°98 N°20 N°21 N°99 N°22 N°23 N°100 N°101 N°24 N°25 N°26 N°27 N°28 N°29 N°30 N°31 N°32 N°33 N°34 N°35 N°36 N°37 N°38 N°39 N°40 N°41 N°42 N°43 N°44

2.749 3.249 4.249 5.749 7.299 8.999 9.699 10.999 12.399 14.399 14.899 15.899 19.509 19.509 25.609 25.609 32.609 40 40 2.749 3.249 7.299 8.999 9.699 12.399 14.399 14.899 15.899 19.509 19.509 25.609 25.609 32.609 40 40 2.749 3.249 7.299 8.999 12.399 14.399 15.899 19.509 25.609 32.609 2.749 3.249 7.299 8.999 12.399 14.399 15.899

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

20 20 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 20 20 20 20 20 20 20 25 25 25 20 20 20 20 20 20 20

SOLID CARBIDE GUNDRILL F = Straightening extension 18 15 14 14 15 15 15 15 15 15 15

15 15 15 15 15 15 15 15 15

15 15 15 15 15

15 15 15 15 15 15 15

Standard Drivers for Gundrill Machines F

BRAZED GUNDRILL F = CYLINDRICAL TUBE

Driver Type

Drawing

DXL

DIN228AK

DIN228BK

Central Clamping Surface 15°

Frontal Clamping Surface 15°

Cylindrical with Thread

VDI Design

Central Clamping Hexagonal

Frontal Clamping Surface 2°

Spraymist Driver

CM1 CM2 CM3 CM4 CM1 CM2 CM3 CM4 6x30 10x40 16x45 .750x2.75” 25x70 1.00x2.75” 1.25x2.75” 1.50x2.75”

N°45 N°46 N°47 N°48 N°49 N°50 N°51 N°52 N°53 N°54 N°55 N°56 N°57 N°58 N°59 N°60

9.599 14.599 21.499 29.499 9.599 14.599 21.499 29.499 2.749 7.299 12.399 14.899 19.509 19.509 25.609 32.609

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

20 20 25 25 20 20 25 25 20 20 20 20 25 25 25 25

16x50

N°61

12.399

10x50 M6X0.5 10x60 M6X0.5 .50x1.97” M6x0.5 16x80 M10X1 25x100 M16x1.5 36x120 M24x1.5 10x68 M6x0.5 16x90 M10x1 25x112 M16x1.5 36x135 M24x1.5

N°62 N°63 N°64 N°65 N°66 N°67 N°68 N°69 N°70 N°71

7.299 7.299 8.999 12.399 19.509 30.609 6.749 10.799 19.509 30.609

10 10 10 10 10 10 10 10 10 10

20 20 20 20 25 25 20 20 25 25

25x70

N°72

19.509

32x70

N°73

25.609

.50x1.50” 16x70 .75x2.75” 20x70 .50x1.50” .75x2.75” 1.00x2.75” 1.00x3.94” 1.25x2.75” 1.25x3.94” 1.50x2.75” 1.50x3.94” 16x112 Tr 16x1.5 20x126 Tr 20x2 28x126 Tr 28x2 36x162 Tr 36x2 16x40 25x50 35x60

N°74 N°75 N°76 N°77 N°78 N°79 N°80 N°81 N°82 N°83 N°84 N°85 N°86 N°87 N°88 N°89 N°90 N°91 N°92

8.599 12.099 14.099 16.099 9.699 14.899 19.509 19.509 25.609 25.609 32.609 32.609 13.599 17.099 25.599 32.599 12.399 19.509 26.599

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

20 20 20 20 20 20 25 25 25 25 25 25 20 20 25 25 20 25 25

SOLID CARBIDE GUNDRILL F = Straightening extension

20 15

15 15 15

Central Clamping Tapered

Trapezoidal Thread

Max. Equal or less More Driver cutting than max. than max. code diameter cutting diameter diameter

GUNDRILLS

USER GUIDE

L D

15 15 15

Drivers Drivers are available for dedicated and CNC machines for any specified diameter and length. Below are the driver codes and technical data.

665

GUNDRILLS

USER GUIDE

Standard Gundrill Length Calculations Example

Drilling of a ø10x500 depth hole on a gundrill machine with ø25x70 mm driver code No. 57 (See page 664) D=10 W=500 LA=70 B=250 (or per experience) L=N+W+B+F+LA L=(35-10)+500+250+13+70=858 (OAL) Ls=N+W+B=770 (flute length)

Standard Gundrill Carbide Head Length

Ordering Code For example: D and Ls are available as standard STGD-10000-0858-57-IC08

Diameter Range

Head Length

2.50-3.80 3.80-4.05 4.05-5.05 5.05-6.55 6.55-11.05 11.05-18.35 18.35-21.35 21.35-23.35 23.35-26.35 26.35-32.00

20 23 25 30 35 40 45 50 55 65

D= H= N= W= B= = = F= LA = LS = L =

Cutting diameter Carbide length Regrinding area = H-D Hole depth Chip evacuation area For typical gundrill machines, 250 mm For machining centers, 2xD (minimum 15 mm) 10 mm. Driver length Flute length Overall length

Note: regrindable length=H-D

Pressure and Coolant Flow Rate for Gundrills Bar

L/min

120 110 100 90 80 70 60 50 40 30 20 10 Ø

L/D>100

L/D<100

L/D>100 L/D<100 2

120 110 100 90 80 70 60 50 40 30 20 10 40 mm

Q l/min

P bar

Drilling Diameter

Gundrill Lubrication and Cooling The best performance is obtained by using oil. On equipment that uses water-soluble fluids (i.e. machining centers and CNC machines), a concentration between 10% and 15% is recommended.

Guidelines for Optimal Gundrill Performance • It is recommended to use a strong coolant flow for efficient chip flushing and cooling of the cutting edge • It is recommended to use a filter under 20 µm Note: Improper filtration may result in interrupted flow of lubricating oil. This creates a sticky surface on the bearing pads and leads to premature wear of thetool and overloading the coolant pump and spindle seals • Temperature of the coolant should be between 20 and 22º C Note: Above 50º C the viscosity of the coolant is reduced by 50% and becomes ineffective.

666

ISCAR

Drilling Tolerances Obtainable In Deep Hole Drilling Deep Drilling Tolerances

When operating under optimal conditions, even better tolerances can be achieved.

Gundrill configurations when used under recommended conditions can produce holes with tolerances of IT8-IT9.

Nonferrous materials Aluminum Tool steel Cast iron Machinability High alloy steel>800N/mm2 of Hardened steel Metals Low alloy steel<800N/mm2 Carbon steel Sintered steel IT Drilling quality Tolerance range under normal conditions

GUNDRILLS

USER GUIDE

Tolerance range under optimal conditions

Surface Quality Surface quality of 0.2 Ra can be achieved when using gundrills under recommended conditions.

Indexable Drills Reaming Honing Deep drilling Degree of roughness (Ra roughness index)

m in

N12

N11

N10

50 2000

25 1000

12.5 500

6.30 250

3.20 125

1.60 63

0.80 32

0.40 16

0.20 8

0.10 4

0.05 2

0.025 1

Tolerance range under normal conditions

Tolerance range under optimal conditions

Concentricity and Straightness

Circularity

The resulting quality depends on different factors such as: • Drilling depth and diameter • Type of machining and cutting parameters • Quality and uniformity of the workpiece material • Machine tool conditions • Gundrill support

The geometric quality of bores obtained from deep hole drill bits is clearly higher than that obtained with the use of twist drills. It is possible to obtain precision with deviations of less than 4µm.

Concentricity

Straightness

mm 1.0

0.84

0.05

0,66

0.04

0.5

0.03

0.33

0.02

0.16

0.01 500

1000 mm

Drilling Depth

250

500

750 mm

Drilling Depth

Stationary workpiece – rotating tool Rotating workpiece – stationary tool

667

GUNDRILLS

USER GUIDE Delivery Schedule Based on Drill Dimensions for Carbide Tipped Gundrills Single Flute Carbide Tipped Gundrill Designations

New Tools

4-6 weeks delivery for any kind of solid cabide gundrill

Standard(1) Brazed Drill (Carbide Tipped): Ordering Example:

Standard(1) Solid Carbide Drills

STGD – 05500 – 0500 - 57 - IC08

Ordering Example:

(The only available carbide grade) Drill Overall Driver Diameter Length Type

STCGD – 05500 – 0200 – 05 Drill Diameter

Ø2.5 to Ø20 each 0.1 mm and Ø20 to Ø32 each 1 mm Standard geometry suitable in any material Standard driver from the table (page 664) 1-2 weeks delivery”

Semi-Standard(1) Brazed Drill (Carbide Tipped): Ordering Example:

Single Flute Solid Carbide Gundrill Designation

Overall Length

Semi-Standard(1) Solid Carbide Drills Ordering Example:

CGD

– 05520 – 0200 – 05 Drill Diameter

Overall Length

– 05520 – 0500 – 57 – ER – IC908

(carbide grade)(2) Drill Diameter

Overall Length

Driver E=Head Profile Type R=Rough (P-Polished) Diameter out of standard range Standard geometry AND/OR head profile from page 71 AND/OR coating Standard driver from the table (page 664) 3-4 weeks delivery Ordering Example: Drill Diameter

Overall Length

CPIC08

Driver C=Drill Profile Type P=Polished (R=Rough) IC08=Carbide Grade(2)

Special (1) Solid Carbide Gundrills Ordering Example:

SPCGD - 05520 - 0500 - 02051 - 01 Dril Diameter

Overall Length

Offer No. or Drawing No.

Version No.

Repair of a solid carbide drill is not possible

Special(1) Gundrill Carbide Tipped:

SPGD – 05520 – 0500 – 02051

Driver Type

– 01

Offer No. Version or Drawing No. No. Any special specification (special geometry, special driver, etc.) 3-4 weeks delivery

Special(1) Two Flute Carbide Tipped Gundrill Designations Ordering Example:

GD2L - 05520 - 0500 - 02051 - 01 Drill Diameter

Overall Length

Offer No. or Drawing No.

Version No.

Repair (Replacement of the Carbide Tip) Repair of Standard(1) Drills Ordering Example:

RSTGD – 05520 – 0500 – IC08 (The only available carbide grade) Drill Overall Diameter Length

Repair of Semi-Standard(1) Ordering Example:

RGD

- 05520 - 0500 - GR - IC508

(carbide grade)(2) Drill Diameter

Repair of

Overall Length

Special(1)

Ordering Example:

G=Drill Profile R=Rough (P=Polished)

Drills

Overall Length

Offer No. or Drawing No.

Standard Geometry Resharpening of Carbide Tipped or Solid Gundrills (See page 662) Ordering Example:

stgrind - 05520

RSPGD - 05520 - 0500 - 02051 - 01 Drill Diameter

1. Standard gundrills: delivery within 1-2 weeks from order (shipment time not included). Semi-standard gundrills: delivery within 2-4 weeks from order (shipment time not included) Special gundrills: delivery within 8-10 weeks from order (shipment time not included) 2. Available carbide grades: IC08 – uncoated grade used as a substrate for the following coated grades: IC908 (TIAlN); IC508 (TiCN+TiN); IC308 (TiCN); IC208 (TiN)

Version No.

Drill Diameter

Special Geometry Resharpening Ordering Example:

SPGRIND-

668

ISCAR

05520 - 02051 - 01 Drill Diameter

Offer No.

Version No.

Gundrill Inquiry Form 1. Tool

2. Workpiece

(If possible, please attach a drawing) 2.1 Material Material description (DIN material number or any other standard): ......................................................................................... Hardness and Properties: .........................................................................................  Short Chips  Long Chips

L LA

Driver For standard drivers please use codes from page 664..................................................................  Code No.  Special, please attach sketch and specifications. Grind:  special (fill in the dimensions and angles below).

2.2 Hole Type  Blind Hole  Angled Entry  Drilling into Solid Drilling Depth mm 2.3 Application: Workpiece Tool

GUNDRILLS

USER GUIDE

 Drilling into Pre-hole  Boring  Angled Exit Hole Tolerance

 Stationary  Rotating  Stationary  Rotating

3. Machine

3.2 Cutting Data: Cutting Speed Vc .............. m/min .................................. Revolutions Nmin ......... RPM, Nmax ......... RPM Feed Fmin..................... mm/rev, Fmax............. mm/rev.......... Feed Rate VF ................. mm/min .................................

1 2 1

as Inter nal Cuttnig Edge

exter nal Cuttnig Edge

α1= ................

αF1= ................

................

α2= ................

bF1= ................

................

α3= ................

as= ..................



3.1 Technical Data Machine Type.................................................................... Power ...................................... kW ...............................

Coolant:  Oil  Soluble Oil  Other Coolant Pressure ................. Bar .................................

Sketch of drilling application

..................

Standard (see page 662)

Coating:  TiN  TiCN  TiN+TiCN  TiAIN  Other  IC208 (TiN)  IC308 (TiCN)  IC508 (TiCN+TiN)  IC908 (TiAlN)

Type: Please circle the required type. See page 663. A

Note: It may be necessary to change several of the parameters that you indicated based on our experience with your application.

669

GUNDRILLS

USER GUIDE

Typical Gundrill Applications Main Drilling Methods Figure 1

Guide Barrel

User Guide The gundrill is not a self-centering tool. Therefore an external means must be used to guide it to the point of entry into the workpiece. It is recommended that the machine tool be equipped with a means for guiding the gundrill, preferably during the entire drilling process. An alternative method is a pre-drilled guide hole (figure 2), which is common for machining centers. Once the drill has been fully engaged into this hole, it continues to be self-guided. The guide pads contribute to the high degree of calibration and provide burnishing of the drilled hole.

Figure 2

Pre-Drilled Guide Hole

Typical Gundrill Applications Chip Evacuation and Coolant Flow Figure 3

Boring with chip evacuation and coolant flowing opposite the boring direction

Figure 5

Boring with chip evacuation in the boring direction

670

ISCAR

Figure 4

Drilling of solid material with chip evacuation and coolant flow opposite the drilling direction

Figure 6

Boring with a staged tool Chip evacuation and coolant flow in the boring direction

Deep Hole Machine Accessories

Drill Bushing

Sealed Housing

Sealing Disk

Support Bushing

Driver

Adjustment Adapter

Bushing

Guide Bushings

Based on modified DIN 179 specify the “d” diameter of the drill. Carbide bushing is delivered only on request.

As the gundrill is not a self-centering tool and its radial rigidity is low (due to diameter to length ratio), a guide bushing is an essential component for a proper gundrill operation. The function of the guide bushing is to direct the gundrill into the material during penetration. The diameter of the guide bushing should be within 20 microns larger than the diameter of the drill. Dedicated gundrill machines are equipped with a guide bushing system.

d = Drill diameter +0.02

Sealing Disk

GUNDRILLS

USER GUIDE

Supplied with a single sealing disk or a protection sheet. Indicate the dimensions needed for your requirements.

Tool Ø “d”

Sealing Disk Ext. Ø “D”

Thick. “ B”

2 to 6 3,1 to 15,559 15,6 to 25,999 26 to 40

20 32 40 90

3 4 4 4

Sealing Disk with Protection Tool Ø “d1” Ext. Ø “D” Thick. “ B” 2,9 - 5,249 5,25 - 14,449 14,45 - 25,999 26 - 41

Support Bushing Indicate the “d” diameter of the drill

1,9 - 16,399 1,9 - 25,999 1,9 - 34

7 11 12 12

Support Bushing with “V” Form Indicate the “d” diameter of the drill

Tool Ø “d1”

20 32 40 90

Support Bushing Ext. Ø Length Ext. Ø “D” “D1” “L” 20 30 45

26 38 50

20 26 26

120º

Length “L1” 12 16 16

Support Bushing with “V” Form Ext. Ø Length Length “ “D1” “ L” L1”

Tool Ø “d1”

Ext. Ø “D”

1,9 - 16,399 1,9 - 23,799

20 30

26 38

20 26

12 16

671

GUNDRILLS

USER GUIDE

ISO

Material

Non-alloy steel and cast steel, free cutting steel

Annealed

420

125

Annealed

650

190

< 0.55 %C

Quenched and tempered

850

250

Low alloy steel and cast steel (less than 5% of alloying elements)

600

200

930

275

1000

300

8 9

200

Quenched and tempered

1100

325

Ferritic/martensitic

680

200

cast steel

Martensitic

820

240

Stainless steel

Austenitic

600

180

Ferritic/pearlitic

180

Pearlitic

260

Ferritic

160

Pearlitic

250

Nodular cast iron (GGG)

Aluminum-cast,

Ferritic

130

Pearlitic

230

Not cureable

Cured

100

Not cureable

Cured

alloyed

>12% Si

High temperature

130

>1% Pb

Free cutting

110

Brass

Electrolitic copper

100

<=12% Si

Copper alloys

Duroplastics, fiber plastics

Non-metallic

Hard rubber Fe based

High temp. alloys Ni or Co based

Annealed

200

Cured

280

Annealed

250

Cured

350

320

Cast Titanium Ti alloys Hardened steel Chilled cast iron Cast iron

672

Annealed

350

wrought alloy

(1)For

300

680

Aluminum-

220

1200

Malleable cast iron

750 1000

Annealed

Grey cast iron (GG)

Annealed Quenched and tempered

Quenched and tempered

Stainless steel and

Material No.

< 0.25 %C

High alloyed steel, cast steel, and tool steel

Hardness HB

>= 0.25 %C >= 0.55 %C

Condition

Tensile Strength [N/mm2]

workpiece materials list, see pages 1008-1043

ISCAR

RM 400 Alpha+beta alloys cured

RM 1050

Hardened

55 HRC

Hardened

60 HRC

Cast

400

Hardened

55 HRC

Gundrill Recommended Machining Conditions Mtl. No.

Cutting Speed vc m/min

70-110

80-110

70-100

70-110

Feed vs. mm/rev Drill Diameter mm 2.0-9.79

9.8-11.69

11.7-13.19

13.2-16.19

16.2-40

0.01-0.03

0.03-0.05

0.035-0.06

0.04-0.07

0.02-0.10

0.01-0.03

0.03-0.05

0.035-0.06

0.04-0.07

0.02-0.10

70-90

80-110

70-110

60-90

50-80

50-70

0.01-0.03

0.025-0.04

0.03-0.045

0.035-0.05

0.12-0.10

40-70

0.01-0.03

0.025-0.04

0.03-0.045

0.035-0.05

0.12-0.10

40-80

0.01-0.03

0.025-0.04

0.03-0.045

0.035-0.05

0.02-0.10

70-100

80-110

0.01-0.40

0.04-0.1

0.05-0.12

0.06-0.14

0.05-0.20

90-115

0.02-0.04

0.03-0.17

0.03-0.18

0.035-0.19

0.03-0.15

0.02-0.04

0.02-0.13

0.03-0.16

0.04-0.18

0.03-0.15

0.01-0.03

0.025-0.03

0.03-0.035

0.03-0.04

0.02-0.10

0.025-0.03

0.03-0.035

0.03-0.04

GUNDRILLS

USER GUIDE

11 12 13

21 22 23

80-160

24 25

80-120

26 27 28

80-180

29 30 31 32 33 34 35 36

25-60

37 38 39 40

20-50 0.01-0.03

0.02-0.10

673

Gundrill Troubleshooting Guide Possible Causes

Hole Problems Oversize Undersize Rough surface finish Runout Conical entrance Curved hole axis

Poor clamping Insufficient coolant flow Low coolant pressure Incorrect coolant type Feed fluctuations Too high feed Too low feed Spindle speed too high Spindle speed too low Material structure Material shrinking due to heat Workpiece thin wall section Misalignment Undersized hole Rough cutting edge finish Built up edge Worn out edge Interrupted chip flow Too small flute clearance Incorrect drill profile Incorrect head angles Vibrations Oversized bushing A gap between bushing and workpiece Bushing undersize Loss of coolant pressure High coolant pressure Overheating coolant Insufficent coolant Head inside angle excessive wear Head outside angle excessive wear Too short carbide head Tool heal drag Worn supporting pads

GUNDRILLS

USER GUIDE

+ +

+ + + + + + + + + + + + + +

+ + + + + + + + + + + + + + + + + + + +

+ +

+ + + +

+ + + + + + + + + +

+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +

Drill Problems Breakage Chipping Poor drill life Excessive margin wear Excessive corner wear Excessive flank wear Drill heat Flute bending Damaged wear pad Built-up edge Cratering

674

ISCAR

+ + +

+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +

+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +

+ + + + + + + + + + + + + + + + + + + + +

+ + + + + + + + + + +

+ + + + + + + + + + + + + +

REAMERS

HIGH PRECISION REAMING

675

REAMERS

Holder Designation Code Key

Reamer (1) (2)

BNT6

Bayonet Tool Size

Functional Length

C- cylindrical, W-Weldon, M-Morse No letter - Steel (default), C-Carbide, W- Heavy metal

Shank Diameter

Bayonet Screw

(1)

(2)

Shank Type

Shank Material

Head Diameter

Bayonet Size

Clamping Key CSI

RM-BNT (Shanks)

Shanks for BAYO T-REAM Interchangeable Head Reamers

min

Dr max L/D

Designation Head Diameter 11.501-13.500 RM-BN5-SR Designation L/D 13.501-16.000 RM-BN6-SR 1.5 RM-BNT5-1.5D-16C 16.001-20.000 RM-BN7-SR 1.5 RM-BNT6-1.5D-16C 20.001-25.400 RM-BN8-SR 1.5 RM-BNT7-1.5D-20C 25.401-32.000 RM-BN9-SR 1.5 RM-BNT8-1.5D-20C 1.5 RM-BNT9-1.5D-25C 1.5 RM-BNT9-1.5D-32C 3.0 RM-BNT5-3D-16C 3.0 RM-BNT6-3D-16C 3.0 RM-BNT7-3D-20C 3.0 RM-BNT8-3D-20C 3.0 RM-BNT9-3D-25C 3.0 RM-BNT9-3D-32C 5.0 RM-BNT5-5D-16C 5.0 RM-BNT6-5D-16C 5.0 RM-BNT7-5D-20C 5.0 RM-BNT8-5D-20C 5.0 RM-BNT9-5D-32C 8.0 RM-BNT5-8D-16C 8.0 RM-BNT6-8D-16C 8.0 RM-BNT7-8D-20C Holder Designation Code Key 8.0 RM-BNT8-8D-20C 8.0 RM-BNT9-8D-32C (1)

RM Connection size -

BNT6

Bayonet Size BN5 D BN6 11.501 BN7 13.501 BN8 16.001 BN9 20.001 25.401 25.401 11.501 13.501 16.001 20.001 25.401 25.401 11.501 13.501 16.001 20.001 25.401 11.501 13.501 16.001 20.001 25.401 r(min)

M5 D L1 M6 13.500 29.8 M7 16.000 33.5 M8 20.000 40.7 M9 25.400 51.0 32.000 60.9 32.000 60.9 13.500 50.0 16.000 57.5 20.000 70.7 25.400 87.9 32.000 107.1 32.000 107.1 13.500 77.2 16.000 89.5 20.000 110.7 25.400 137.9 32.000 171.1 13.500 117.7 16.000 137.5 20.000 170.7 25.400 212.9 32.000 267.1 r(max)

For inserts, see pages: RM-BN-H7LB (677) • RM-BN-H7SA (677)

Reamer

(1) (2)

Bayonet Tool Size

Functional Length

C- cylindrical, W-Weldon, M-Morse No letter - Steel (default), C-Carbide, W- Heavy metal

Bayonet Screw

Designation RM-BN5-K L2 L5 RM-BN6-K 77.75 9.50 RM-BN7-K 81.50 9.50 RM-BN8-K 90.70 10.70 RM-BN9-K

101.00 116.90 120.90 98.00 105.50 120.70 137.90 163.10 167.10 125.20 137.50 160.70 187.90 231.10 165.70 185.50 220.70 262.90 327.10

12.90 12.90 12.90 9.50 9.50 10.70 12.90 12.90 12.90 9.50 9.50 10.70 12.90 12.90 9.50 9.50 10.70 12.90 12.90

Shank Diameter

d 16.00 16.00 20.00 20.00 25.00 32.00 16.00 16.00 20.00 20.00 25.00 32.00 16.00 16.00 20.00 20.00 32.00 16.00 16.00 20.00 20.00 32.00

11.501-13.500 CSI(1) 13.501-16.000 BN5 RM-BN5-SR 16.001-20.000 BN6 RM-BN6-SR 20.001-25.400 BN7 RM-BN7-SR 25.401-32.000 BN8 RM-BN8-SR BN9 RM-BN9-SR BN9 RM-BN9-SR BN5 RM-BN5-SR BN6 RM-BN6-SR BN7 RM-BN7-SR BN8 RM-BN8-SR BN9 RM-BN9-SR BN9 RM-BN9-SR BN5 RM-BN5-SR BN6 RM-BN6-SR BN7 RM-BN7-SR BN8 RM-BN8-SR BN9 RM-BN9-SR BN5 RM-BN5-SR BN6 RM-BN6-SR BN7 RM-BN7-SR BN8 RM-BN8-SR BN9 (1) RM-BN9-SR

BN5 BN6 RM-BN5-K BN7 RM-BN6-K BN8 RM-BN7-K BN9 RM-BN8-K RM-BN9-K RM-BN9-K RM-BN5-K RM-BN6-K RM-BN7-K RM-BN8-K RM-BN9-K RM-BN9-K RM-BN5-K RM-BN6-K RM-BN7-K RM-BN8-K RM-BN9-K RM-BN5-K RM-BN6-K RM-BN7-K RM-BN8-K RM-BN9-K (2)

Shank Type

Shank Material

Head Diameter

Bayonet Size

11.501-13.500 13.501-16.000 16.001-20.000 20.001-25.400 25.401-32.000

BN5 BN6 BN7 BN8 BN9

Clamping Key

Designation RM-BN5-SR RM-BN6-SR RM-BN7-SR RM-BN8-SR RM-BN9-SR

676

ISCAR

Head Diameter

Bayonet Size

11.501-13.500 13.501-16.000 16.001-20.000 20.001-25.400 25.401-32.000

BN5 BN6 BN7 BN8 BN9

M5 M6 M7 M8 M9

Designation RM-BN5-K RM-BN6-K RM-BN7-K RM-BN8-K RM-BN9-K

Quick Change Left-Hand Flute Interchangeable Solid Carbide Reaming Heads for High Speed Reaming of Through Holes

Ha°

CSI

1.07 Dr 25°

Dimensions

(1) (1) (1) (1) (1) (1) (1)

Flute

Ha°

11.501 12.000 13.000 13.500 13.501 14.000 15.000 16.000 16.001 17.000 18.000 19.000 20.000 20.001 21.000 22.000 23.000 24.000 25.000 26.000 27.000 28.000 29.000 30.000 31.000 32.000

9.50 9.50 9.50 9.50 9.50 9.50 9.50 9.50 10.70 10.70 10.70 10.70 10.70 12.90 12.90 12.90 12.90 12.90 12.90 12.90 12.90 12.90 12.90 12.90 12.90 12.90

6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8

20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0

IC908

CSI BN5 BN5 BN5 BN5 BN6 BN6 BN6 BN6 BN7 BN7 BN7 BN7 BN7 BN8 BN8 BN8 BN8 BN8 BN8 BN9 BN9 BN9 BN9 BN9 BN9 BN9

IC08

Designation RM-BN5-11.501-H7LB RM-BN5-12.000-H7LB RM-BN5-13.000-H7LB RM-BN5-13.500-H7LB RM-BN6-13.501-H7LB RM-BN6-14.000-H7LB RM-BN6-15.000-H7LB RM-BN6-16.000-H7LB RM-BN7-16.001-H7LB RM-BN7-17.000-H7LB RM-BN7-18.000-H7LB RM-BN7-19.000-H7LB RM-BN7-20.000-H7LB RM-BN8-20.001-H7LB RM-BN8-21.000-H7LB RM-BN8-22.000-H7LB RM-BN8-23.000-H7LB RM-BN8-24.000-H7LB RM-BN8-25.000-H7LB RM-BN9-26.000-H7LB RM-BN9-27.000-H7LB RM-BN9-28.000-H7LB RM-BN9-29.000-H7LB RM-BN9-30.000-H7LB RM-BN9-31.000-H7LB RM-BN9-32.000-H7LB

Hard Tough 1

• • • • • • • • • • • • • • • • • • •

REAMERS

RM-BN-H7LB

• • • • • • • • • • • • • • • • • • • • • • • • • •

• For user guide, see pages 678-681 (1) The uncoated fine grain IC08 is available on request For tools, see pages: RM-BNT (Shanks) (676)

V V

RM-BN-H7SA

0.5

Quick Change Straight Flute Interchangeable Solid Carbide Reaming Heads for High Speed Reaming of Blind Holes

CSI

45°

(1) (1) (1) (1) (1) (1) (1)

CSI

Flute

BN5 BN5 BN5 BN5 BN6 BN6 BN6 BN6 BN7 BN7 BN7 BN7 BN7 BN8 BN8 BN8 BN8 BN8 BN8 BN9 BN9 BN9 BN9 BN9 BN9 BN9

11.501 12.000 13.000 13.500 13.501 14.000 15.000 16.000 16.001 17.000 18.000 19.000 20.000 20.001 21.000 22.000 23.000 24.000 25.000 26.000 27.000 28.000 29.000 30.000 31.000 32.000

9.50 9.50 9.50 9.50 9.50 9.50 9.50 9.50 10.70 10.70 10.70 10.70 10.70 12.90 12.90 12.90 12.90 12.90 12.90 12.90 12.90 12.90 12.90 12.90 12.90 12.90

6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8

• • • • • • • • • • • • • • • • • •

IC908

Designation RM-BN5-11.501-H7SA RM-BN5-12.000-H7SA RM-BN5-13.000-H7SA RM-BN5-13.500-H7SA RM-BN6-13.501-H7SA RM-BN6-14.000-H7SA RM-BN6-15.000-H7SA RM-BN6-16.000-H7SA RM-BN7-16.001-H7SA RM-BN7-17.000-H7SA RM-BN7-18.000-H7SA RM-BN7-19.000-H7SA RM-BN7-20.000-H7SA RM-BN8-20.001-H7SA RM-BN8-21.000-H7SA RM-BN8-22.000-H7SA RM-BN8-23.000-H7SA RM-BN8-24.000-H7SA RM-BN8-25.000-H7SA RM-BN9-26.000-H7SA RM-BN9-27.000-H7SA RM-BN9-28.000-H7SA RM-BN9-29.000-H7SA RM-BN9-30.000-H7SA RM-BN9-31.000-H7SA RM-BN9-32.000-H7SA

Tough 1 Hard IC08

Dimensions

• • • • • • • • • • • • • • • • • • • • • • • • • •

• For user guide, see pages 678-681 (1) The uncoated fine grain IC08 is available on request For tools, see pages: RM-BNT (Shanks) (676)

677

REAMERS

USER GUIDE

The BAYO T-REAM Line is Available in 5 Sizes Each size has its own diameter range and holder. For example: The same RM-BN7 holder can hold any head between Ø16.001–20.0 mm

Key

RM-BN9 Ø25.4-32.0 mm

678

ISCAR

RM-BN8 Ø20.0-25.4 mm

Reamer Head

RM-BN7 Ø16.0-20.0 mm

Bayonet Screw

RM-BN6 Ø13.5-16 mm

Holder

RM-BN5 Ø11.5-13.5 mm

Through Hole

Blind Hole

Left-Hand Flute The left-hand spiral is designed especially for through hole reaming. Due to this design, the chips are being pushed forward immediately after formation.

Straight Flute The coolant flow assists the chip evacuation process. It directs the just-formed chips backwards. The chips pass through the straight flutes and are thrown out of the hole, without causing any damage to the reamer or hole surface.

ATTENTION: Cutting tools can break during use. To avoid injury always use safety precautions such as gloves, shields and eye protection.

Indexing • Release the reaming head with the key, turning in a counterclockwise direction until it rotates freely • Rotate another one turn by hand • Remove the reamer head from the tool; the clamping screw should remain inside!!! • Clean the pocket of the toolholder (Fig. 1) • Clean the cone on the new reamer head • Clamp the reaming head on the screw; note, BN8 and BN9 can be assembled only in a specific position relative to the screw (rotate the head until locating the correct position) (Fig. 3) • Manually rotate the reaming head. In the beginning it should rotate without the screw and then (after 1/6 of a turn) it should engage with the screw. Rotate until it sits firmly in the pocket. If the screw rotates together with the reaming head from the beginning, remove the reaming head and open the screw another one turn. • Tighten with the special key (Fig. 4) • Make sure that there is no face gap between the toolholder and the reaming head (Fig. 5)

Assembly Instructions (BN5-BN9) First Assembly • Clean the toolholder pocket (Fig. 1) • Clean the reamer head clamping cone • Insert the clamping screw into the holder and rotate it 2-3 turns in a clockwise direction (Fig. 2) • Clamp the reaming head on the screw; note, BN8 and BN9 can be assembled only in a specific position relative to the screw (rotate the head until locating the correct position) (Fig. 3) • Manually rotate the reaming head until it sits firmly in the pocket • Tighten with the special key (Fig. 4) • Make sure there is no face gap between the toolholder and the reaming head (Fig. 5)

REAMERS

USER GUIDE

BN9: 21-23 Nxm BN8: 17-20 N*m BN7: 13-15 N*m BN6: 8-10 N*m BN5: 7-8 Nxm

Lead Code / Parameter A B C D E F G X

° 45° 25° 45° 30° 45° 90° 75°

a [mm]

g°

b [mm]

0.5 ‫־‬ 1.07 ‫־‬ 0.5 8° 0.5 4° 0.2 ‫־‬ ‫־‬ ‫־‬ 0.15 ‫־‬ Specially Tailored (undesignated)

‫־‬ ‫־‬ 0.75 1.85 ‫־‬ ‫־‬ ‫־‬

b a

β°

γ°

When choosing a reamer, it is important to select a lead geometry that covers the reaming allowance.

Reaming Allowance

Complementary Grades (on request):

Reaming allowance is the stock material which should be removed by reaming. It is recommended to leave different reaming allowances depending on the workpiece material and the pre-hole quality. Pre-hole should be smooth and straight, without deep scratches on it.

IC30N cermet tipped, recommended for reaming the following materials: non-alloyed (mild) steel, low alloyed steel (<5% of alloying elements), free cutting steel, tempered steel (tensile strength <1100 N/ mm2) and nodular iron (GGG40, GGG60, etc.) ID5 (PCD) recommended for high speed reaming of aluminum (special cases). RN01 (DLC coating) recommended for reaming the following materials: aluminum alloys (cast, wrought, etc.), brass, bronze and other nonferrous materials.

∆ - Reaming allowance ∆=

DR -

DP ØDR Reaming

ØDP Pre-hole

Hole Ø mm

Material < 9.5 9.5 - 11.5 11.5 - 13.5 13.5 - 16 16 - 32 >32 Steel and Cast Iron 0.07-0.10 0.07-0.15 0.10-0.20 0.10-0.30 0.10-0.30 0.20-0.40 mm/Ø Aluminum and Brass 0.07-0.10 0.10-0.15 0.15-0.25 0.20-0.30 0.20-0.40 0.20-0.50 mm/Ø

679

REAMERS

USER GUIDE

Recommeded Cutting Conditions for BAYO T-REAM High Speed Reaming Heads Through Hole ISO Material

Condition Annealed Annealed

Non-alloyed steel, cast steel, free cutting steel

Low alloyed steel, cast steel (less than 5% alloying elements) High alloyed steel, cast steel, and tool steel

Stainless steel

Quenched & tempered Annealed Quenched & tempered Annealed Quenched & tempered

Annealed Quenched & tempered Ferritic / martensitic Martensitic

Stainless steel Grey iron (GG)

Nodular iron (GGG)

Malleable iron, Nodular iron ferritic / pearlitic Aluminum wrought alloy Aluminum - cast, alloyed

Copper alloys Brass, bronze

Non-metallic

Austentic Ferritic Pearlitic Pearlitic / ferritic Pearlitic / martensitic Ferritic Pearlitic Not cureable

alloys

IC908 SA Vc = 60 - 120

IC908 LB IC30N LA IC908 LB IC908 SA Vc = 80 - 200 Vc = 90 - 240 Vc = 60 - 120 Vc = 60 - 120 BN4 - BN6 fz = 0.08 - 0.21 BN4 - BN6 fz = 0.08 - 0.21 BN4 - BN6 fz = 0.06 - 0.18 BN4 - BN6 fz = 0.05 - 0.15

BN7 - BN9 fz = 0.12 - 0.27 BN7 - BN9 fz = 0.12 - 0.27 BN7 - BN9 fz = 0.09 - 0.21 BN7 - BN9 fz = 0.07 - 0.16

IC908 LB IC908 SA IC908 LB Vc = 20 - 60 Vc = 20 - 60 Vc = 20 - 60 BN4 - BN6 fz = 0.05 - 0.13 BN4 - BN6 fz = 0.04 - 0.11 BN4 - BN6 fz = 0.04 - 0.11 BN7 - BN9 fz = 0.07 - 0.17 BN7 - BN9 fz = 0.06 - 0.14 BN7 - BN9 fz = 0.05 - 0.14 IC908 LB IC908 SA IC908 LB Vc = 20 - 40 Vc = 20 - 40 Vc = 20 - 40 BN4 - BN6 fz = 0.05 - 0.13 BN4 - BN6 fz = 0.04 - 0.11 BN4 - BN6 fz = 0.04 - 0.11 BN7 - BN9 fz = 0.07 - 0.17 BN7 - BN9 fz = 0.06 - 0.14 BN7 - BN9 fz = 0.05 - 0.14

11 12 13 14 15 16 17 18 19 20

Cured High temperature

24 25 26

Annealed Cured Annealed Cured Cast

IC908 LB Vc = 60 - 120

Second Choice

6 7 8

Duroplastics, fiber plastics

IC30N LA Vc = 90 - 240

First Choice

BN7 - BN9 fz = 0.12 - 0.27 BN7 - BN9 fz = 0.12 - 0.27 BN7 - BN9 fz = 0.09 - 0.21 BN7 - BN9 fz = 0.07 - 0.16

Not cureable

Brass Electrolitic copper

IC908 LB Vc = 80 - 200

Interrupted Through Hole

Second Choice

BN4 - BN6 fz = 0.08 - 0.21 BN4 - BN6 fz = 0.08 - 0.21 BN4 - BN6 fz = 0.06 - 0.18 BN4 - BN6 fz = 0.05 - 0.15

21 22

Free cutting

First Choice

4 5

Cured

Hard rubber

* High temp.

Material No.(1) 1 2 3

27 28 29 30 31 32 33 34 35

IC908 LB Vc = 120 - 220

IC908 SA Vc = 120 - 220

IC908 LB Vc = 80 - 200

IC908 SA Vc = 20 - 60 BN4 - BN6 fz = 0.03 - 0.09 BN7 - BN9 fz = 0.04 - 0.11 IC908 SA Vc = 20 - 40 BN4 - BN6 fz = 0.03 - 0.09 BN7 - BN9 fz = 0.04 - 0.11 IC908 SA Vc = 80 - 200

BN4 - BN6 fz = 0.08 - 0.18 BN4 - BN6 fz = 0.08 - 0.16 BN4 - BN6 fz = 0.05 - 0.13 BN4 - BN6 fz = 0.05 - 0.13 BN7 - BN9 fz = 0.10 - 0.24 BN7 - BN9 fz = 0.10 - 0.22 BN7 - BN9 fz = 0.07 - 0.17 BN7 - BN9 fz = 0.07 - 0.17 IC908 SA or LB IC30N LA IC908 LB IC908 SA Vc = 160 - 280 Vc = 160 - 300 Vc = 150 - 250 Vc = 150 - 250 BN4 - BN6 fz = 0.11 - 0.20 BN4 - BN6 fz = 0.11 - 0.20 BN4 - BN6 fz = 0.06 - 0.15 BN7 - BN9 fz = 0.11 - 0.24 BN7 - BN9 fz = 0.11 - 0.24 BN7 - BN9 fz = 0.08 - 0.19 IC908 SA or LB IC30N LA or SA IC908 LB Vc = 100 - 220 Vc = 100 - 240 Vc = 100 - 220 BN4 - BN6 fz = 0.11 - 0.20 BN4 - BN6 fz = 0.11 - 0.20 BN4 - BN6 fz = 0.06 - 0.15 BN7 - BN9 fz = 0.11 - 0.24 BN7 - BN9 fz = 0.11 - 0.24 BN7 - BN9 fz = 0.08 - 0.20 RN01 LB or SG ID5 SG RN01 LB Vc = 150 - 400

Vc = 200 - 500

Vc = 150 - 350

BN4 - BN6 fz = 0.08 - 0.16 BN4 - BN6 fz = 0.08 - 0.2 BN4 - BN6 fz = 0.08 - 0.16 BN7 - BN9 fz = 0.10 - 0.20 BN7 - BN9 fz = 0.11 - 0.24 BN7 - BN9 fz = 0.10 - 0.20 IC30N SA or SG IC08 SG or SA IC08 SG or SA Vc = 180 - 240 Vc = 30 - 100 Vc = 30 - 100 BN4 - BN6 fz = 0.05 - 0.16 BN4 - BN6 fz = 0.04 - 0.13 BN4 - BN6 fz = 0.04 - 0.13 BN7 - BN9 fz = 0.04 - 0.20 BN7 - BN9 fz = 0.05 - 0.16 BN7 - BN9 fz = 0.05 - 0.16 IC908 SA IC908 LB IC908 SA Vc = 25 - 80 Vc = 25 - 80 Vc = 25 - 80 BN4 - BN6 fz = 0.05 - 0.10 BN4 - BN6 fz = 0.05 - 0.12 BN4 - BN6 fz = 0.05 - 0.10 BN7 - BN9 fz = 0.10 - 0.20 BN7 - BN9 fz = 0.10 - 0.23 BN7 - BN9 fz = 0.10 - 0.20 IC908

Vc = 15 - 50

IC908

Vc = 15 - 50

IC908

Vc = 15 - 50

BN4 - BN6 fz = 0.06 - 0.15 BN7 - BN9 fz = 0.08 - 0.19 IC908 SA Vc = 100 - 220 BN4 - BN6 fz = 0.06 - 0.15 BN7 - BN9 fz = 0.08 - 0.19 ID5 SG Vc = 200 - 500 BN4 - BN6 fz = 0.08 - 0.2 BN7 - BN9 fz = 0.11 - 0.24

IC908 LB Vc = 25 - 80 BN4 - BN6 fz = 0.05 - 0.12 BN7 - BN9 fz = 0.10 - 0.23 IC908

Vc = 15 - 50

BN4 - BN6 fz = 0.04 - 0.10 BN4 - BN6 fz = 0.04 - 0.10 BN4 - BN6 fz = 0.03 - 0.08 BN4 - BN6 fz = 0.03 - 0.08 BN7 - BN9 fz = 0.05 - 0.13 BN7 - BN9 fz = 0.05 - 0.13 BN7 - BN9 fz = 0.04 - 0.11 BN7 - BN9 fz = 0.04 - 0.11

Hardened steel

Hardened Hardened Cast Hardened

38 39 40 41

IC908 LB IC908 SA IC908 LB IC908 SA Vc = 25 - 50 Vc = 25 - 50 Vc = 25 - 50 Vc = 25 - 50 BN4 - BN6 fz = 0.06 - 0.15 BN4 - BN6 fz = 0.05 - 0.13 BN4 - BN6 fz = 0.06 - 0.15 BN4 - BN6 fz = 0.05 - 0.13 BN7 - BN9 fz = 0.10 - 0.20 BN7 - BN9 fz = 0.10 - 0.20 BN7 - BN9 fz = 0.10 - 0.20 BN7 - BN9 fz = 0.10 - 0.20

* Standard edge geometries are not suitable for reaming titanium and high temperature alloys. In order to choose a proper geometry, please ask for our recommendations. • The given cutting data recommendations refer to the short holders (3xD effective reaming overhang). For longer holders, the cutting speed should be reduced proportionally. • For relatively large leading angles (spot-facing geometries), the feed should be reduced up to 30%. • All the given cutting data recommendations refer to the machines with spindle through coolant supply. (1)For workpiece materials list, see pages 1008-1043

680

ISCAR

Blind Hole Material No. 1 2 3

First Choice IC908 SA Vc = 60-160

Interrupted Blind Hole

Second Choice IC30N SA Vc = 90 - 200

First Choice IC908 SA Vc = 60 - 120

BN4 - BN6 fz = 0.06 - 0.18 BN4 - BN6 fz = 0.06 - 0.18

BN4 - BN6

fz = 0.05 - 0.15

4 5

BN7 - BN9 fz = 0.08 - 0.20 BN7 - BN9 fz = 0.08 - 0.21

BN7 - BN9

fz = 0.07 - 0.16

6 7 8

IC908 SA IC30N SA Vc = 60-160 Vc = 90 - 200 BN4 - BN6 fz = 0.06 - 0.18 BN4 - BN6 fz = 0.06 - 0.18

IC908 SA Vc = 60 - 120 BN4 - BN6 fz = 0.05 - 0.15

BN7 - BN9 fz = 0.08 - 0.20 BN7 - BN9 fz = 0.08 - 0.21

BN7 - BN9

IC908 SA Vc = 20 - 60 BN4 - BN6 fz = 0.04 - 0.10 BN7 - BN9 fz = 0.05 - 0.13 IC908 SA Vc = 20 - 40 BN4 - BN6 fz = 0.04 - 0.10 BN7 - BN9 fz = 0.05 - 0.13

11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35

38 39 40 41

fz = 0.07 - 0.16

fz = 0.07 - 0.20

BN4 - BN6

fz = 0.05 - 0.17

BN7 - BN9

fz = 0.07 - 0.20

BN4 - BN6 BN7 - BN9

BN4 - BN6

fz = 0.03 - 0.08

BN7 - BN9

fz = 0.05 - 0.10

Vc = 8 - 20

BN4 - BN6 BN7 - BN9

Vc = 150 - 400

Vc = 200 - 400

Vc = 150 - 300

BN4 - BN6 fz = 0.08 - 0.16 BN7 - BN9 fz = 0.11 - 0.20 IC30N SG or SA Vc = 180 - 240 BN4 - BN6 fz = 0.05 - 0.16 BN7 - BN9 fz = 0.05 - 0.21 IC908 SA Vc = 25 - 80 BN4 - BN6 fz = 0.05 - 0.10 BN7 - BN9 fz = 0.10 - 0.20

BN4 - BN6 fz = 0.08 - 0.16 BN7 - BN9 fz = 0.11 - 0.24 IC08 SG or SA Vc = 30 - 100 BN4 - BN6 fz = 0.04 - 0.13 BN7 - BN9 fz = 0.05 - 0.16

BN4 - BN6 fz = 0.07 - 0.15 BN7 - BN9 fz = 0.11 - 0.20 IC08 SG or SA Vc = 30 - 100 BN4 - BN6 fz = 0.04 - 0.13 BN7 - BN9 fz = 0.05 - 0.16 IC908 SA Vc = 25 - 80 BN4 - BN6 fz = 0.05 - 0.10 BN7 - BN9 fz = 0.10 - 0.20 IC908

Vc = 15 - 50

fz = 0.03 - 0.08 fz = 0.05 - 0.10

Vc = 4 - 8

BN4 - BN6 BN7 - BN9

BN4 - BN6 fz = 0.06 - 0.16 BN7 - BN9 fz = 0.08 - 0.18 IC908 SA Vc = 100 - 220 BN4 - BN6 fz = 0.05 - 0.15 BN7 - BN9 fz = 0.08 - 0.20 RN01 SG or SA

BN7 - BN9

BN4 - BN6 fz = 0.05 - 0.13 BN7 - BN9 fz = 0.08 - 0.18 IC908 SA Vc = 160 - 240

BN4 - BN6 fz = 0.06 - 0.18 BN7 - BN9 fz = 0.08 - 0.24 IC30N SA Vc = 100 - 240 BN4 - BN6 fz = 0.06 - 0.18 BN7 - BN9 fz = 0.08 - 0.23 ID5 SG or SA

IC908

fz = 0.05 - 0.17

Vc = 6 - 10

IC908 SA Vc = 60 - 120

BN4 - BN6 fz = 0.06 - 0.18 BN7 - BN9 fz = 0.08 - 0.23 IC908 SA Vc = 100 - 220 BN4 - BN6 fz = 0.06 - 0.18 BN7 - BN9 fz = 0.08 - 0.23 RN01 SG or SA

BN4 - BN6

Vc = 6 - 10

SA Vc = 20 - 60 BN4 - BN6 fz = 0.03 - 0.08 BN7 - BN9 fz = 0.04 - 0.10 IC908 SA Vc = 20 - 40 BN4 - BN6 fz = 0.03 - 0.08 BN7 - BN9 fz = 0.05 - 0.10

IC30N SA Vc = 160 - 280

Through Hole - LB Blind Hole - SA Vc = 6 - 10

IC908

IC908 SA Vc = 80 - 200 BN4 - BN6 fz = 0.06 - 0.18 BN7 - BN9 fz = 0.08 - 0.23 IC908 SA Vc = 160 - 280

IC08

Second Choice

REAMERS

USER GUIDE

fz = 0.08 - 0.16 fz = 0.10 - 0.20

Vc = 9 - 20 fz = 0.06 - 0.16 fz = 0.08 - 0.20

Vc = 10 - 20 BN4 - BN6 BN7 - BN9 ID5

fz = 0.05 - 0.15 fz = 0.08 - 0.15

SG or SA

Vc = 200 - 400 BN4 - BN6 BN7 - BN9

fz = 0.08 - 0.16 fz = 0.11- 0.24

Vc = 10 - 30 BN4 - BN6 BN7 - BN9

fz = 0.05 - 0.12 fz = 0.08 - 0.15

Vc = 30 - 100 BN4 - BN6 BN7 - BN9

fz = 0.04 - 0.13 fz = 0.05 - 0.16

Vc = 10 - 20 BN4 - BN6

fz = 0.05 - 0.12

BN7 - BN9

fz = 0.08 - 0.16

S* Vc = 15 - 50

BN4 - BN6 fz = 0.03 - 0.08

BN4 - BN6

fz = 0.03 - 0.08

BN7 - BN9 fz = 0.04 - 0.11

BN7 - BN9

fz = 0.04 - 0.11

IC908 SA Vc = 25 - 50 BN4 - BN6 fz = 0.05 - 0.13 BN7 - BN9 fz = 0.10 - 0.20

IC908

SA Vc = 25 - 50 BN4 - BN6 fz = 0.05 - 0.13 BN7 - BN9 fz = 0.10 - 0.20

Legend: Grade Cutting speed [m/min] BAYO T-REAM head size

IC908

Cutting geometry

BN4-BN6

fz = 0.04 - 0.15

Feed [mm/tooth]

BN7-BN9

fz = 0.05 - 0.20

Vc = 10 - 20

681

REAMERS

Ch x 60°

59705IC

UOP Solid Carbide Reamers with Straight Flutes, Unequal Pitch and Coolant Holes for High Speed Reaming of Blind Holes

Designation 59705IC0400 59705IC0450 59705IC0500 59705IC0550 59705IC0600 59705IC0650 59705IC0700 59705IC0750 59705IC0800 59705IC0850 59705IC0900 59705IC0950 59705IC1000 59705IC1050 59705IC1100 59705IC1150 59705IC1200

Dr H7

dh6 L5 L3

Flute

4.000 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000

12.00 12.00 12.00 12.00 12.00 15.00 15.00 15.00 15.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00

0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5 0.5 0.5 0.5 0.5

17.0 17.0 17.0 17.0 17.0 20.0 20.0 20.0 20.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0

3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.00 9.50 10.00 10.50 11.00

40.0 40.0 40.0 40.0 40.0 65.0 65.0 65.0 65.0 61.0 61.0 61.0 61.0 85.0 85.0 85.0 85.0

68.0 76.0 76.0 76.0 76.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 130.0 130.0 130.0 130.0

4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 6

6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00

• KMX is a hard submicron IC07 carbide substrate with an ultra-thin silicon based PVD coating, obtained by High Density Plasma (HDP) technology • Hole tolerance: H7 manufacturing tolerance according to DIN 1420

RM-SHR-H7S-CS

DIN 8093 Solid Carbide Reamers with Straight Flutes and a Cylindrical Shank for Blind Holes

d L5

Designation RM-SHR-0300-H7S-CS-C RM-SHR-0320-H7S-CS-C RM-SHR-0350-H7S-CS-C RM-SHR-0400-H7S-CS-C RM-SHR-0450-H7S-CS-C RM-SHR-0500-H7S-CS-C RM-SHR-0550-H7S-CS-C RM-SHR-0600-H7S-CS-C RM-SHR-0650-H7S-CS-C RM-SHR-0700-H7S-CS-C RM-SHR-0800-H7S-CS-C RM-SHR-0850-H7S-CS-CH RM-SHR-0900-H7S-CS-CH RM-SHR-1000-H7S-CS-CH RM-SHR-1100-H7S-CS-CH RM-SHR-1200-H7S-CS-CH RM-SHR-1300-H7S-CS-CH RM-SHR-1400-H7S-CS-CH RM-SHR-1500-H7S-CS-CH RM-SHR-1600-H7S-CS-CH

Flute

IC07

Dimensions

3.000 3.200 3.500 4.000 4.500 5.000 5.500 6.000 6.500 7.000 8.000 8.500 9.000 10.000 11.000 12.000 13.000 14.000 15.000 16.000

61.0 70.0 70.0 75.0 80.0 86.0 93.0 93.0 101.0 109.0 117.0 117.0 125.0 133.0 142.0 151.0 151.0 160.0 162.0 170.0

30.0 33.0 33.0 44.0 46.0 53.0 56.0 56.0 63.0 69.0 75.0 75.0 81.0 87.0 96.0 105.0 105.0 110.0 112.0 120.0

15.00 18.00 18.00 19.00 21.00 23.00 26.00 26.00 28.00 31.00 33.00 33.00 36.00 38.00 41.00 44.00 44.00 47.00 50.00 52.00

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8

3.00 3.20 3.50 4.00 4.50 5.00 5.60 5.60 6.30 7.10 8.00 8.00 9.00 10.00 10.00 10.00 10.00 12.50 12.50 12.50

• • • • • • • • • • • • • • • • • • • •

• -C: Solid carbide • -CH: Brazed solid carbide head with DIN 1809 tang • Hole tolerance: H7 manufacturing tolerance according to DIN 1420 • Reamers above 5 mm diameter have the tang back-end design • Available grades: IC07 (uncoated), optional: IC907 (TiAlN PVD coated) • Special diameters are available on request • For user guide and cutting conditions, see pages 687-690

682

ISCAR

Solid Carbide Reamers with Helical Flutes, Unequal Pitch and Coolant Grooves for High Speed Reaming of Through Holes

Designation 598050100KMX 598050150KMX 598050200KMX 598050250KMX 598050300KMX 598050350KMX 59805SC0400KMX 59805SC0450KMX 59805SC0500KMX 59805SC0550KMX 59805SC0600KMX 59805SC0650KMX 59805SC0700KMX 59805SC0750KMX 59805SC0800KMX 59805SC0850KMX 59805SC0900KMX 59805SC0950KMX 59805SC1000KMX 59805SC1050KMX 59805SC1100KMX 59805SC1150KMX 59805SC1200KMX

Dr H7

dh6 L5

Flute

1.000 1.500 2.000 2.500 3.000 3.500 4.000 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000

6.00 7.00 9.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 15.00 15.00 15.00 15.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00

0.2 0.35 0.45 0.55 0.70 0.70 0.70 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.95 0.95 0.95 0.95 1.05 1.05 1.05 1.05

0.80 1.10 1.50 1.90 2.20 2.60 3.00 3.40 3.80 4.10 4.50 5.20 5.60 6.00 6.40 6.80 7.20 7.60 8.00 8.40 8.80 9.20 9.60

21.0 21.0 21.0 31.0 31.0 40.0 40.0 40.0 40.0 40.0 40.0 65.0 65.0 65.0 65.0 61.0 61.0 61.0 61.0 85.0 85.0 85.0 85.0

50.0 50.0 50.0 60.0 60.0 68.0 68.0 76.0 76.0 76.0 76.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 101.0 130.0 130.0 130.0 130.0

3 3 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 6

4.00 4.00 4.00 4.00 4.00 4.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00

N N N N N N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y

REAMERS

Ch x 60°

59805

RM-SHR-H7N-CS

DIN 8093 Solid Carbide Reamers with Spiral Flutes and a Cylindrical Shank for Through Holes

Dr L5

Designation RM-SHR-0300-H7N-CS-C RM-SHR-0320-H7N-CS-C RM-SHR-0350-H7N-CS-C RM-SHR-0400-H7N-CS-C RM-SHR-0450-H7N-CS-C RM-SHR-0500-H7N-CS-C RM-SHR-0550-H7N-CS-C RM-SHR-0600-H7N-CS-C RM-SHR-0650-H7N-CS-C RM-SHR-0700-H7N-CS-C 07 RM-SHR-0750-H7N-CS-C 07 RM-SHR-0800-H7N-CS-C RM-SHR-0850-H7N-CS-CH RM-SHR-0900-H7N-CS-CH RM-SHR-0950-H7N-CS-CH RM-SHR-1000-H7N-CS-CH RM-SHR-1050-H7N-CS-CH RM-SHR-1100-H7N-CS-CH RM-SHR-1200-H7N-CS-CH RM-SHR-1300-H7N-CS-CH RM-SHR-1400-H7N-CS-CH RM-SHR-1500-H7N-CS-CH RM-SHR-1600-H7N-CS-CH

Flute

IC07

Dimensions

3.000 3.200 3.500 4.000 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 12.000 13.000 14.000 15.000 16.000

15.00 18.00 18.00 19.00 21.00 23.00 26.00 26.00 28.00 31.00 31.00 33.00 33.00 36.00 36.00 38.00 38.00 41.00 44.00 44.00 47.00 50.00 52.00

30.0 33.0 33.0 44.0 46.0 53.0 56.0 56.0 63.0 69.0 69.0 75.0 75.0 81.0 81.0 87.0 87.0 96.0 105.0 105.0 110.0 112.0 120.0

61.0 70.0 70.0 75.0 80.0 86.0 93.0 93.0 101.0 109.0 109.0 117.0 117.0 125.0 125.0 133.0 133.0 142.0 151.0 151.0 160.0 162.0 170.0

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8

3.00 3.20 3.50 4.00 4.50 5.00 5.60 5.60 6.30 7.10 7.10 8.00 8.00 9.00 9.00 10.00 10.00 10.00 10.00 10.00 12.50 12.50 12.50

• • • • • • • • • • • • • • • • • • • • • • •

683

DIN 8094 Solid Carbide Reamers with Straight Flutes and a Morse Taper Shank for Blind Holes

Dr L5

Dimensions

Designation RM-SHR-0500-H7S-MT1-CH RM-SHR-0600-H7S-MT1-CH RM-SHR-0700-H7S-MT1-CH 07 RM-SHR-0800-H7S-MT1-CH RM-SHR-0900-H7S-MT1-CH RM-SHR-1000-H7S-MT1-CH RM-SHR-1100-H7S-MT1-CH RM-SHR-1200-H7S-MT1-CH RM-SHR-1300-H7S-MT1-CH RM-SHR-1400-H7S-MT1-CH RM-SHR-1500-H7S-MT2-CH RM-SHR-1600-H7S-MT2-CH RM-SHR-1700-H7S-MT2-CB RM-SHR-1800-H7S-MT2-CB RM-SHR-1900-H7S-MT2-CB RM-SHR-2000-H7S-MT2-CB RM-SHR-2200-H7S-MT2-CB RM-SHR-2400-H7S-MT3-CB RM-SHR-2500-H7S-MT3-CB RM-SHR-2600-H7S-MT3-CB RM-SHR-2800-H7S-MT3-CB RM-SHR-3000-H7S-MT3-CB RM-SHR-3200-H7S-MT4-CB RM-SHR-3400-H7S-MT4-CB RM-SHR-3600-H7S-MT4-CB RM-SHR-4000-H7S-MT4-CB

Flute

5.000 6.000 7.000 8.000 9.000 10.000 11.000 12.000 13.000 14.000 15.000 16.000 17.000 18.000 19.000 20.000 22.000 24.000 25.000 26.000 28.000 30.000 32.000 34.000 36.000 40.000

133.0 138.0 150.0 156.0 162.0 168.0 175.0 182.0 182.0 189.0 204.0 210.0 214.0 219.0 223.0 228.0 237.0 268.0 268.0 273.0 277.0 281.0 317.0 321.0 325.0 329.0

67.5 72.5 84.5 90.5 96.5 102.5 109.5 116.5 116.5 123.5 124.0 130.0 134.0 139.0 143.0 148.0 157.0 169.0 169.0 174.0 178.0 182.0 193.0 197.0 201.0 205.0

23.00 26.00 31.00 33.00 36.00 38.00 41.00 44.00 44.00 47.00 50.00 52.00 54.00 56.00 58.00 60.00 64.00 68.00 68.00 70.00 71.00 73.00 77.00 78.00 79.00 81.00

4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8

MT1 MT1 MT1 MT1 MT1 MT1 MT1 MT1 MT1 MT1 MT2 MT2 MT2 MT2 MT2 MT2 MT2 MT3 MT3 MT3 MT3 MT3 MT4 MT4 MT4 MT4

IC07

REAMERS

RM-SHR-H7S-MT

• • • • • • • • • • • • • • • • • • • • • • • • • •

• Available only upon request • -CH: Brazed solid carbide head • -CB: Brazed solid carbide tips • Hole tolerance: H7 manufacturing tolerance according to DIN 1420 • Available grades: IC07 (uncoated), optional: IC907 (TiAlN PVD coated) • For user guide and cutting conditions, see pages 687-690

684

ISCAR

REAMERS

RM-SHR-H7N-MT

DIN 8093 Solid Carbide Reamers with Spiral Flutes and a Morse Taper Shank for Through Holes

Dr L5

Designation RM-SHR-0500-H7N-MT1-CH RM-SHR-0600-H7N-MT1-CH RM-SHR-0700-H7N-MT1-CH 07 RM-SHR-0800-H7N-MT1-CH RM-SHR-0900-H7N-MT1-CH RM-SHR-1000-H7N-MT1-CH RM-SHR-1100-H7N-MT1-CH RM-SHR-1200-H7N-MT1-CH RM-SHR-1300-H7N-MT1-CH RM-SHR-1400-H7N-MT1-CH RM-SHR-1500-H7N-MT2-CH RM-SHR-1600-H7N-MT2-CH RM-SHR-1800-H7N-MT2-CB RM-SHR-1900-H7N-MT2-CB RM-SHR-2000-H7N-MT2-CB RM-SHR-2200-H7N-MT2-CB RM-SHR-2400-H7N-MT3-CB RM-SHR-2500-H7N-MT3-CB RM-SHR-2600-H7N-MT3-CB RM-SHR-2800-H7N-MT3-CB RM-SHR-3000-H7N-MT3-CB RM-SHR-3200-H7N-MT4-CB RM-SHR-3400-H7N-MT4-CB RM-SHR-3500-H7N-MT4-CB RM-SHR-3600-H7N-MT4-CB RM-SHR-3800-H7N-MT4-CB RM-SHR-4000-H7N-MT4-CB

Flute

IC07

Dimensions

5.000 6.000 7.000 8.000 9.000 10.000 11.000 12.000 13.000 14.000 15.000 16.000 18.000 19.000 20.000 22.000 24.000 25.000 26.000 28.000 30.000 32.000 34.000 35.000 36.000 38.000 40.000

133.0 138.0 150.0 156.0 162.0 168.0 175.0 182.0 182.0 189.0 204.0 210.0 219.0 223.0 228.0 237.0 268.0 268.0 273.0 277.0 281.0 317.0 321.0 321.0 325.0 329.0 329.0

67.5 72.5 84.5 90.5 96.5 102.5 109.5 116.5 116.5 123.5 124.0 130.0 139.0 143.0 148.0 157.0 169.0 169.0 174.0 178.0 182.0 193.0 197.0 197.0 201.0 205.0 205.0

23.00 26.00 31.00 33.00 36.00 38.00 41.00 44.00 44.00 47.00 50.00 52.00 56.00 58.00 60.00 64.00 68.00 68.00 70.00 71.00 73.00 77.00 78.00 78.00 79.00 81.00 81.00

4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8

MT1 TM1 MT1 MT1 MT1 MT1 MT1 MT1 MT1 MT1 MT2 MT2 MT2 MT2 MT2 MT2 MT3 MT3 MT3 MT3 MT3 MT4 MT4 MT4 MT4 MT4 MT4

• • • • • • • • • • • • • • • • • • • • • • • • • • •

685

DIN 8054 Brazed Carbide Tip Shell Reamers with Straight Flutes

Tsi

DrH7

1:30 conical connection with brazed tips

Dimensions

Designation RM-SR25.000H7S-13 RM-SR30.000H7S-13 RM-SR34.000H7S-13 RM-SR35.000H7S-13 RM-SR36.000H7S-16 RM-SR37.000H7S-16 RM-SR38.000H7S-16 RM-SR40.000H7S-16 RM-SR42.000H7S-16 RM-SR44.000H7S-16 RM-SR45.000H7S-16 RM-SR48.000H7S-19 RM-SR50.000H7S-19 RM-SR55.000H7S-22 RM-SR58.000H7S-22 RM-SR60.000H7S-22 RM-SR70.000H7S-27

Tsi

Flute

IC07

REAMERS

RM-SR-H7S

25.000 30.000 34.000 35.000 36.000 37.000 38.000 40.000 42.000 44.000 45.000 48.000 50.000 55.000 58.000 60.000 70.000

45.00 45.00 45.00 45.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 56.00 56.00 63.00 63.00 63.00 71.00

30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00

13 13 13 13 16 16 16 16 16 16 16 19 19 22 22 22 27

6 6 8 8 8 8 8 8 8 8 8 10 10 10 10 10 12

• • • • • • • • • • • • • • • • •

• Available only upon request • Right-hand, H7 manufacturing tolerance according to DIN 1420 • For user guide and cutting conditions, see pages 687-690 For tools, see pages: RM-SRH-Q-MT (686)

RM-SRH-Q-MT

DIN 217 Shell Reamer Shanks with a Morse Taper Connection

Driving Ring

Extracting Nut

1:30 conical connection with an extraction nut, driving ring and a key.

Designation RM-SRH Q13-MT3 RM-SRH Q16-MT3 RM-SRH Q19-MT3 RM-SRH Q19-MT4 RM-SRH Q22-MT3 RM-SRH Q22-MT4 RM-SRH Q27-MT4 RM-SRH Q27-MT5 • Available only upon request (1) Minimum insert diameter (2) Maximum insert diameter For inserts, see pages: RM-SR-H7S (686)

686

ISCAR

Ts 13 16 19 19 22 22 27 27

min(1)

25.00 36.00 48.00 48.00 55.00 55.00 65.00 65.00

max(2)

35.00 45.00 52.00 52.00 62.00 62.00 75.00 75.00

250.0 261.0 298.0 273.0 312.0 312.0 359.0 327.0

151.0 162.0 174.0 174.0 188.0 188.0 203.0 203.0

45.00 50.00 56.00 56.00 63.00 63.00 71.00 71.00

MT3 MT3 MT3 MT4 MT3 MT4 MT4 MT5

Machining Conditions for Solid Carbide Reamers

Material

Tensile Strength or Brinell Reamer Hardness N/mm2 bzw. HB Diameter mm up to 1000

Steel 1000-1400

400-500

Cast steel 500-700

Titanium Titanium alloy

500-1300

up to 220 HB

Grey cast iron over 220 HB

Spheroidal graphite Cast iron Malleable cast iron Aluminum alloy

Copper Brass Red bronze Cast bronze Thermoset polymers

over 80 HB

Reaming Allowance Relative to Diameter

Feed mm/rev

up to 10

0.04-0.10

0.15-0.25

10-25

0.10-0.25

0.20-0.35

25-40

0.25-0.40

0.30-0.50

up to 10

0.04-0.10

0.12-0.20

10-25

0.10-0.25

0.15-0.30

25-40

0.25-0.40

0.20-0.40

up to 10

0.05-0.10

0.15-0.25

10-25

0.10-0.25

0.20-0.40

25-40

0.25-0.40

0.30-0.50

up to 10

0.04-0.10

0.12-0.20

10-25

0.10-0.25

0.15-0.30

25-40

0.25-0.40

0.20-0.40

up to 10

0.06-0.12

0.12-0.20

10-25

0.10-0.25

0.15-0.30

25-40

0.25-0.40

0.20-0.40

up to 10

0.06-0.12

0.20-0.30

10-25

0.10-0.30

0.30-0.45

25-40

0.30-0.50

0.40-0.70

up to 10

0.06-0.12

0.15-0.25

10-25

0.10-0.30

0.20-0.35

25-40

0.30-0.50

up to 10

0.06-0.12

0.15-0.25

10-25

0.10-0.25

0.20-0.40

25-40

0.25-0.40

0.30-0.60

up to 10

0.06-0.12

0.20-0.30

10-25

0.10-0.30

0.30-0.50

25-40

0.30-0.50

0.40-0.70

up to 10

0.10-0.20

0.30-0.60

10-25

0.20-0.40

0.40-0.80

25-40

0.40-0.60

0.50-1.00

up to 10

0.06-0.12

0.20-0.30

10-25

0.10-0.30

0.30-0.50

25-40

0.30-0.50

0.40-0.70

up to 10

0.10-0.25

0.30-0.60

10-25

0.20-0.40

0.40-0.80

25-40

0.40-0.60

0.50-1.00

Cutting Speed m/min

REAMERS

USER GUIDE

6-20

6-15

10-20

6-15

10-25

10-20

8-15 Si<7% 10-30 Si<7% 30-60 20-60

15-50

15-30

687

REAMERS

USER GUIDE

Reamer Manufacturing Tolerances Nominal Diameter of Reamer D1 in mm Over

688

ISCAR

Reamer Manufacturing Tolerances DIN 1420 Admissible maximum and minimum reamer dimensions of nominal diameter d1 in µm for drilling tolerance range Up to A9 A11 B8 B9 B10 B11 C8 C9 C10 C11

100

120

140

160

180

+291 +282 +295 +284 +310 +297 +326 +310 +344 +325 +362 +340 +372 +350 +402 +376 +422 +396 +453 +422 +483 +452 +545 +510 +605 +570 +665 +630

+321 +300 +333 +306 +356 +324 +383 +344 +410 +364 +446 +390 +456 +400 +501 +434 +521 +454 +567 +490 +597 +520 +672 +584 +732 +644 +792 +704

+151 +146 +155 +148 +168 +160 +172 +162 +188 +176 +203 +189 +213 +199 +229 +212 +239 +222 +265 +246 +285 +266 +313 +290 +333 +310 +363 +340

+161 +152 +165 +154 +180 +167 +186 +170 +204 +185 +222 +200 +232 +210 +252 +226 +262 +236 +293 +262 +313 +282 +345 +310 +365 +330 +395 +360

+174 +160 +180 +163 +199 +178 +209 +184 +231 +201 +255 +220 +265 +230 +292 +250 +302 +260 +339 +290 +359 +310 +396 +340 +416 +360 +446 +390

+191 +170 +203 +176 +226 +194 +243 +204 +270 +224 +206 +250 +316 +260 +351 +284 +361 +294 +407 +330 +427 +350 +472 +384 +492 +404 +522 +434

Over

Up to

D10

D11

120

180

+ 31 + 26 + 45 + 38 + 58 + 50 + 72 + 62 + 93 + 81 +113 + 99 +139 +122 +165 +146 +198 +175

+ 41 + 32 + 55 + 44 + 70 + 57 + 86 + 70 +109 + 90 +132 +110 +162 +136 +193 +162 +230 +195

+ 54 + 40 + 70 + 53 + 89 + 68 +109 + 84 +136 +106 +165 +130 +202 +160 +239 +190 +281 +225

+ 71 + 50 + 93 + 66 +116 + 84 +143 +104 +175 +129 +216 +160 +261 +194 +307 +230 +357 +269

+ 22 + 18 + 30 + 25 + 37 + 31 + 47 + 40 + 57 + 49 + 71 + 62 + 5 + 74 +101 + 88 +119 +105

+ 25 + 20 + 35 + 28 + 43 + 35 + 54 + 44 + 68 + 56 + 83 + 69 + 99 + 82 +117 + 98 +138 +115

+ 35 + 26 + 45 + 34 + 55 + 42 + 68 + 52 + 84 + 65 + 102 + 80 +122 + 96 +145 +114 +170 +135

F6 + + + + + + + + + + + + + + + + + +

11 8 16 13 20 16 25 21 31 26 38 32 46 39 54 46 64 55

+ 71 + 66 + 85 + 78 + 98 + 90 +117 +107 +138 +126 +153 +139 +163 +149 +179 +162 +189 +172 +215 +196 +225 +206 +253 +230 +263 +240 +283 +260

F7 + + + + + + + + + + + + + + + + + +

14 10 20 15 25 19 31 24 37 29 46 37 55 44 65 52 77 63

+ 81 + 72 + 95 + 84 +110 + 97 +131 +115 +154 +135 +172 +150 +182 +160 +202 +176 +212 +186 +243 +212 +253 +222 +285 +250 +295 +260 +315 +280

F8 + + + + + + + + + + + + + + + + + +

17 12 25 18 31 23 38 28 48 36 58 44 69 52 81 62 96 73

+ 94 + 80 +110 + 93 +129 +108 +154 +129 +181 +151 +205 +170 +215 +180 +242 +200 +252 +210 +289 +240 +299 +250 +336 +280 +346 +290 +366 +310

F9 + 27 + 18 + 35 + 24 + 43 + 30 + 52 + 36 + 64 + 45 + 77 + 55 + 92 + 66 +109 + 78 + 128 + 93

+111 + 90 +133 +106 +156 +124 +188 +149 +220 +174 +256 +200 +266 +210 +301 +234 +311 +244 +357 +280 +367 +290 +412 +324 +422 +334 +442 +354

G6 + + + + + + + + + + + + + + + + + +

7 4 10 7 12 8 15 11 18 13 22 16 26 19 30 22 35 26

G7 + + + + + + + + + + + + + + + + + +

10 6 14 9 17 11 21 14 24 16 30 21 35 24 41 28 48 34

Reamer Manufacturing Tolerances (continued) Reamer Manufacturing Tolerances DIN 1420 Nominal Diameter of Admissible maximum and minimum reamer dimensions of nominal diameter d1 in µm for drilling Reamer D1 in mm tolerance range Over Up to R6 R7 S6 S7 T6 U6 U7 U10 X10 X11 Z10 Z11 1

-11 -14 -14 -17 -18 -22 -22 -26 -22 -26 -26 -31 -26 -31 -32 -38 -32 -38 -38 -45 -40 -47 -48 -56 -51 -59 -60 -69 -62 -71

-12 -16 -13 -18 -16 -22 -19 -26 -19 -26 -24 -32 -24 -32 -29 -38 -29 -38 -35 -46 -37 -48 -44 -57 -47 -60 -54 -68 -56 -70

-15 -18 -18 -21 -22 -26 -27 -31 -27 -31 -33 -38 -33 -38 -41 -47 -41 -47 -50 -57 -56 -63 -68 -76 -76 -84 -89 -98 -97 -106

-16 -20 -17 -22 -20 -26 -24 -31 -24 -31 -31 -39 -31 -39 -38 -47 -38 -47 -47 -58 -53 -64 -64 -77 -72 -85 -83 -97 -91 -105

-19 -22 -22 -25 -27 -31 -32 -36 -32 -36 -39 -44 -39 -44 -46 -52 -52 -58 -63 -70 -72 -79 -88 -96 -101 -109 -119 -128 -131 -140

-19 -22 -22 -25 -27 -31 -32 -36 -32 -36 -39 -44 -46 -51 -58 -64 -68 -74 -84 -91 -99 -106 -121 -129 -141 -149 -167 -176 -187 -196

-20 -24 -21 -26 -25 -31 -29 -36 -29 -36 -37 -45 -44 -52 -55 -64 -65 -74 -81 -92 -96 -107 -117 -130 -139 -150 -161 -175 -181 -195

-24 -38 -31 -48 -37 -58 -44 -69 -44 -69 -54 -84 -61 -69 -75 -110 -85 -120 -105 -147 -120 -162 -145 -194 -165 -214 -194 -250 -214 -270

-26 -40 -36 -53 -43 -64 -51 -76 - 56 - 81 - 67 - 97 - 77 -107 - 95 -130 -112 -147 -140 -182 -164 -206 -199 -248 -231 -280 -272 -328 -304 -360

-29 -50 -40 -67 -48 -80 -57 -96 -62 -101 -74 -120 -84 -130 -104 -160 -121 -177 -151 -218 -175 -242 -211 -288 -243 -320 -286 -374 -318 -406

-32 -46 -43 -60 -51 -72 -61 -86 -71 -96 -86 -116 -101 -131 -127 -162 -151 -186 -190 -232 -228 -170 -179 -328 -331 -380 -389 -445 -439 -495

100

120

140

160

Over

Up to

H10

H11

H12

JS6

JS7

JS8

JS9

120

180

+5 +2 +6 +3 +7 +3 +9 +5 +11 +6 +13 +7 +16 +9 +18 +10 +21 +12

+8 +4 +10 +5 +12 +6 +15 +8 +17 +9 +21 +12 +25 +14 +29 +16 +34 +20

+11 +6 +15 +8 +18 +10 +22 +12 +28 +16 +33 +19 +39 +22 +45 +26 +53 +30

+21 +12 +25 +14 +30 +17 +36 +20 +44 +25 +52 +30 +62 +36 +73 +42 +85 +50

+34 +20 +40 +23 +49 +28 +59 +34 +71 +41 +85 +50 +102 +60 +119 +70 +136 +80

+51 +30 +63 +30 +76 +44 +93 +54 +110 +64 +136 +80 +161 +94 +187 +110 +212 +124

+85 +50 +102 +60 +127 +74 +153 +90 +178 +104 +212 +124 +255 +150 +297 +174 +360 +200

+1 -2 +3 0 +3 -1 +4 0 +6 +1 +7 +1 +10 +3 +12 +4 +14 +5

+2 -2 +4 -1 +5 -1 +7 0 +8 0 +10 +1 +13 +2 +16 +3 +20 +6

+3 -2 +7 0 +8 0 +10 0 +15 +3 +18 +4 +21 +4 +25 +6 +31 +8

+2 -1 +2 -1 +3 -1 +3 -1 +4 -1 +5 -1 +6 -1 +7 -1 +8 -1

+3 -1 +4 -1 +5 -1 +6 -1 +7 -1 +8 -1 +10 -1 +12 -1 +16 0

+4 -1 +6 -1 +7 -1 +9 -1 +11 -1 +13 -1 +16 -1 +18 -1 +72 -1

+8 -1 +10 -1 +12 -1 +15 -1 +18 -1 +21 -1 +25 -1 +30 -1 +35 0

Over

Up to

N10

N11

120

180

-1 -4 0 -3 0 -4 0 -4 0 -5 0 -6 +1 -6 0 -8 0 -9

-2 -6 +1 -4 +2 -4 +3 -4 +2 -6 +3 -6 +4 -7 +4 -9 +6 -8

-3 -8 +2 -5 +2 -6 +3 -7 +5 -7 +6 -8 +7 -10 +7 -12 +10 -13

-3 -6 -3 -6 -5 -9 -6 -10 -6 -11 -7 -13 -8 -15 -10 -18 -12 -21

-4 -8 -2 -7 -3 -9 -3 -10 -4 -12 -4 -13 -5 -16 -6 -19 -6 -20

-5 -10 -1 -8 -3 -11 -3 -13 -1 -13 -1 -15 -2 -19 -3 -22 -2 -25

-5 -8 -7 -10 -9 -13 -11 -15 -13 -18 -15 -21 -17 -24 -20 -28 -24 -33

-6 -10 -6 -11 -7 -13 -8 -15 -11 -19 -12 -21 -14 -25 -16 -29 -18 -32

-7 -12 -5 -12 -7 -15 -8 -18 -8 -20 -9 -23 -11 -28 -13 -32 -14 -37

-8 -17 -5 -16 -6 -19 -7 -23 -8 -27 -10 -32 -12 -38 -14 -45 -15 -50

-10 -24 -8 -25 -9 -30 -11 -36 -13 -43 -15 -50 -18 -60 -21 -70 -24 -80

-13 -34 -12 -39 -14 -46 -17 -56 -20 -66 -24 -80 -29 -96 -33 -110 -38 -126

-7 -10 -11 -14 -14 -18 -17 -21 -20 -25 -24 -30 -29 -36 -34 -42 -40 -49

-8 -12 -10 -15 -12 -18 -14 -21 -18 -26 -21 -30 -26 -37 -30 -43 -34 +48

REAMERS

USER GUIDE

-35 -56 -47 -56 -47 -74 -56 -88 -67 -106 -77 -116 -108 -154 -136 -192 -160 -216 -201 -268 -239 -306 -291 -368 -343 -420 -403 -491 -453 -541

689

REAMERS

USER GUIDE

Cutting Speed

Coolant/Lubrication

The cutting speed has the highest influence on the surface quality of the reamed hole and on the life of the tool. Increasing the cutting speed beyond the optimum will cause increased tool wear due to the increased cutting temperature. The increased speed also causes an increase in the builtup edge (material that is welded to the cutting edge). The built-up edge damages the surface finish and shortens the life of the tool. In order to achieve high surface quality and longer tool life, the cutting speed for reaming should be kept relatively low.

The high degree of friction between the tool and the wall being reamed demands the use of a fluid for lubrication and cooling. Using lubrication is more critical for maintaining tolerances than using a coolant. General cutting oils and emulsions may be used. It should be noted that in some cases emulsions will yield a better surface finish than cutting oils. Emulsions are thinner fluids that are able to reach and more uniformly lubricate the cutting edges better than viscous cutting oils (especially when performing deep applications). In order to determine the most suitable lubricant for a particular application, tests should be run on the material to be cut, on a case-to-case basis.

Feed Rate The feed rate directly influences the wear on the cutting edge. As the feed rate is increased, the cutting forces increase almost proportionally. The feed, however, has less influence on the machined surface quality and tool wear than the cutting speed (i.e. the feed can be varied in a relatively wide range without having a material influence on the quality of the machined hole and the respective tool life). It is therefore recommended to select the highest possible feed in order to shorten reaming times without significantly reducing the tool life.

Reaming Allowance The reaming allowance (the amount of material to be reamed) also influences the tool life. In order to achieve high tool life, the reaming allowance should be kept to a reasonable minimum considering the process to be performed. If the reaming allowance is too small, it may result in a high dimensional variation (inability to maintain the required tolerances) and a decrease in the machined surface quality. When reaming materials that have surface defects or have been welded or flame cut, the reaming allowance should be increased so these factors do not appear in the reamed surface.

690

ISCAR

Reaming Prerequisites In order to achieve high tolerances for reaming applications, there are certain requirements that must be considered. 1. Condition of the tool If the tool is reground, both an exact concentricity and high quality grinding are indispensable. 2. Workpiece material Axis shifting and warping (i.e. incorrect hole positioning) can only be corrected to a certain degree when reaming. A critical factor is the initial opening in the workpiece. This opening must be even, or if the prepared hole is countersunk, a cone countersink must be used. Failure to properly prepare the initial opening can result in irregular countersinking that leads to the reamer being pushed out of its proper alignment. Ideally, pre-machining should be performed in a chuck to avoid alignment defects. 3. Through holes For best results, the holes to be reamed should extend completely through the workpiece material. This allows for easy exit of both the cutting fluid and the reamed material. Negative flute reamers are advantageous in through hole reaming. 4. Blind holes Use straight flute reamers for blind holes.

High Speed Reaming System with Internal Coolant Holes. The INDEXH-REAM standard line covers reaming applications of 8-32 mm hole diameters. The indexable cutting insert has two cutting corners

with 4 lead angle options and 3 rake angle variations, covering most workpiece material types. The INDEXH-REAM single indexable insert with carbide pads provides a combination of economical and high precision results on a very wide range of materials.

REAMERS

USER GUIDE

Important Lead type of the tool (pads) should be compatible with the lead type of the insert. Using an improper insert will damage the tool and the reamed part. The guiding pads are precisely ground for a specific diameter, and therefore, can only be used for reaming on appropriate hole sizes. The adjustment mechanism is designed for a specific diameter setting and for wear compensation (a few microns only). The same tool can not be used for reaming different diameters. Guiding Pad Line Guiding Pad Line

20µm ( 0.75µin)

691

REAMERS

Tool Designation Code Key RM

SET

12.000(1)

Reamer

Single-Edged Tool

Hole Diameter

Hole Tolerance

C16

Hole Type B

Blind

Through Lead Type

(2)

A, B, C, D (see page 696) Note: A, C, D - optional Shank Type

(1) (2)

Cylindrical

Weldon

Flat

To be ordered for each specific diameter and tolerance Tool lead type - according to insert’s lead type

Reamer Length S-Short

RM-SET-T-B

Single-Edged Indexable Reamers for Through Holes

d L5

Designation RM-SET8.000H6T-B-C16S RM-SET9.000H6T-B-C16S RM-SET10.000H6T-B-C16S RM-SET11.000H6T-B-C16S RM-SET12.000H6T-B-C16S RM-SET13.000H6T-B-C16S RM-SET14.000H6T-B-C16S RM-SET15.000H6T-B-C16S RM-SET16.000H6T-B-C20S RM-SET17.000H6T-B-C20S RM-SET18.000H6T-B-C20S RM-SET19.000H6T-B-C20S RM-SET20.000H6T-B-C25S RM-SET21.000H6T-B-C25S RM-SET22.000H6T-B-C25S RM-SET23.000H6T-B-C25S RM-SET24.000H6T-B-C25S RM-SET25.000H6T-B-C25S RM-SET26.000H6T-B-C25S RM-SET27.000H6T-B-C25S RM-SET28.000H6T-B-C25S RM-SET29.000H6T-B-C25S RM-SET30.000H6T-B-C25S RM-SET31.000H6T-B-C25S RM-SET32.000H6T-B-C25S

L6(1)

Po. Size(2)

8.000 9.000 10.000 11.000 12.000 13.000 14.000 15.000 16.000 17.000 18.000 19.000 20.000 21.000 22.000 23.000 24.000 25.000 26.000 27.000 28.000 29.000 30.000 31.000 32.000

15.50 15.50 15.50 15.50 17.00 17.00 17.00 17.00 17.00 17.00 17.00 17.00 17.00 17.00 17.00 17.00 17.00 17.00 22.50 22.50 22.50 22.50 22.50 22.50 22.50

30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00

75.0 75.0 75.0 75.0 85.0 85.0 85.0 85.0 110.0 110.0 110.0 110.0 110.0 110.0 130.0 130.0 130.0 130.0 160.0 160.0 160.0 160.0 160.0 160.0 160.0

45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 50.0 50.0 50.0 50.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0 56.0

123.5 123.5 123.5 123.5 135.0 135.0 135.0 135.0 165.0 165.0 165.0 165.0 171.0 171.0 191.0 191.0 191.0 191.0 221.0 221.0 221.0 221.0 221.0 221.0 221.0

16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00

1.0 1.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0

• For spare parts, see page 693 • For user guide and cutting conditions, see pages 695-702 (1) Pad length (2) Insert size For inserts, see pages: RM-SEI-B (694).

692

ISCAR

Single-Edged Indexable Reamers for Blind Holes

L2 L4 d

Dr L5

Designation RM-SET8.000H6B-B-C16S RM-SET9.000H6B-B-C16S RM-SET10.000H6B-B-C16S RM-SET11.000H6B-B-C16S RM-SET12.000H6B-B-C16S RM-SET13.000H6B-B-C16S RM-SET14.000H6B-B-C16S RM-SET15.000H6B-B-C16S RM-SET16.000H6B-B-C20S RM-SET17.000H6B-B-C20S RM-SET18.000H6B-B-C20S RM-SET19.000H6B-B-C20S RM-SET20.000H6B-B-C25S RM-SET21.000H6B-B-C25S RM-SET22.000H6B-B-C25S RM-SET23.000H6B-B-C25S RM-SET24.000H6B-B-C25S RM-SET25.000H6B-B-C25S RM-SET26.000H6B-B-C25S RM-SET27.000H6B-B-C25S RM-SET28.000H6B-B-C25S RM-SET29.000H6B-B-C25S RM-SET30.000H6B-B-C25S RM-SET31.000H6B-B-C25S RM-SET32.000H6B-B-C25S