CASE IH OPTUM 300 CVX TIER 4B (FINAL) Tractor Service Repair Manual (PIN ZFEM50001 and above) by 9i2eodkdksmmnv

OPTUM® 270 CVX [ZFEM50001 - ZGEM50841]

Middle East Africa

OPTUM® 270 CVX - [ZGEM50842 ZGEM51829] Middle East Africa

OPTUM® 270 CVX [ZGEM51830 - ] Middle East Africa

OPTUM® 300 CVX - [ZFEM50001 ZGEM50841] Middle East Africa

OPTUM® 300 CVX [ZGEM50842 - ZGEM51829] Middle East Africa

OPTUM® 300 CVX - [ZGEM51830 ] Middle East Africa

F4DFE617M*B001

F4DFE617L*B002

Link Product / Engine

Product Market Product Engine

48193160 30/1 1/2017

Rear

19] rear

Front Power

Brakes and controls

Hydraulic service

10] Parking brake parking lock Emergency brake T railer brake hydraulic

T railer

. . . .

33.6 [33.200] Brake cooling . . . . . . . . . . . . .

33.7 [33.350] Brake System (ABS) . . . . . . . . . .

. . . . . . . . . . . . . . . . 33.8 Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic systems Reservoir , cooler , and filters V ariable displacement pump Priority valves Remote control valves Auxiliary hydraulic pump 14] hitch control valve 16] hitch cylinder hitch hydraulic adjustment Front hitch controls and lines 48193160 30/1 1/2017

Powered rear axle Rear bevel gear set and dif ferential Planetary and final drives Power T ake-Of f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [31.104]

control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1

Power T f (PT

T f (PT control

T f (PT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

brakes

control

brake pneumatic control [33.204] Front axle brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Hitches, drawbars, and implement couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

[37.100] Drawbars and towing hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1

[37.106] Automatic pickup hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2

[37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.3

Frames and ballasting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [39.100]

Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

[44.51

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front hitch cylinders and lines

Steering .

Steering control T rods Hydraulic control components Cylinders Autoguidance steering

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1 [39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front

Rear wheels

Cab climate control . . . . . . . . . . . . . . . . . . . . . .

Heating V entilation Air conditioning Electrical systems Front axle control system [55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 55.2 [55.100] Harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 55.3 Engine control system Alternator 48193160 30/1 1/2017

wheels

[44.520]

. . . .

44.2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . .

. . . . . . . . .

Battery

T ransmission

1 T ransmission

[55.022] T ransmission

. . .

. .

55.13 [55.023] T ransmission

and

. .

[55.048] Rear

[55.049]

[55.510]

and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.28 [55.408] W arning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.29 [55.550] T ire Pressure Monitoring System (TPMS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.30 [55.350] Anti-lock Brake System (ABS) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.31 F AUL T CODES Platform, cab, bodywork, and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab 48193160 30/1 1/2017

Selective Catalytic Reduction (SCR) electrical system Electronic modules Cab transmission controls

control system

speed sensors

pressure sensors

temperature sensors

. . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

position sensors

switches

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14

Power T ake-Of f (PT control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15

Front Power T f (PT control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16 Cab brake controls Parking brake electrical system Cab controls Remote control valve electric control Cab V and (HV AC) controls V and (HV AC) control system Steering control system Rear hitch electronic control system Front hitch electronic control system Satellite navigation systems External lighting

Cab platform harnesses

48193160 30/1 1/2017

Cab windshield and windows Engine hood and panels

48193160 30/1 1/2017 1

INTRODUCTION

Foreword - How use and navigate through this manual

This manual has been produced a new technical information This new system designed deliver technical information electronically through web delivery and paper A coding system called SAP has been developed link the technical information other Product Support functions, e.g., W arranty .

T echnical information written support the maintenance and service the functions systems a When a customer has a concern their machine usually because a function system their chine not working not working ficiently , not responding correctly their When you refer the technical information this manual resolve that you will find all the information classified using the SAP coding, according the functions systems that machine. Once you have located the technical information for that function you will then find all the electrical hydraulic and sub assemblies for that function Y will also find all the types information that have been written for that function system: the technical data the functional data (how the diagnostic data (fault codes and and the service data install

integrating SAP coding into technical you will able search and retrieve just the right piece technical information you need resolve that concern his This made possible attaching 3 categories each piece technical information during the authoring process.

The first category the the second category the Information T ype and the third category the Product:

• LOCA TION the component function the machine, that the piece technical information going describe Fuel

• INFORMA TION TYPE the piece technical information that has been written for a particular component tion the machine Capacity would a type T echnical Data describing the amount fuel held the fuel

• PRODUCT the model for which the piece technical information written.

Every piece technical information will have those three categories attached Y will able use any nation those categories find the right piece technical information you need resolve that concern their

That information could be:

• the procedure for how remove the cylinder head

• a table specifications for a hydraulic pump

• a fault code

• a troubleshooting table

• a special tool

INTRODUCTION

48193160 30/1 1/2017 3

Manual content

This manual divided into Sections. Each Section then divided into Chapters. Contents pages are included the beginning the then inside every Section and inside every Chapter alphabetical Index included the end each Chapter Page number references are included for every piece technical information listed the Chapter Contents Chapter

Each Chapter divided into four Information types:

• T echnical Data (specifications) for all the electrical hydraulic assemblies sub -

• Functional Data (how works) for all the mechanical, electrical hydraulic devices, components, assemblies sub

• Diagnostic Data (fault electrical and hydraulic troubleshooting) for all the electrical hydraulic assemblies sub

• Service Data (remove install) for all the electrical hydraulic assemblies sub

Sections

INTRODUCTION

PRODUCT T ractors V ehicles with working arms: skid forage Seeding, planting, floating, spraying SECTION Mounted equipment and Maintenance X X X X X Machine completion and equipment X X X X X Engine X X X X Main gearbox and drive X X X X Clutch X X X T ransmission X X X X Four wheel drive (4WD) system X X X X Front axle system X X X X Rear axle system X X X X Hydrostatic drive X X X X Power T ake f (PT X X Brakes and controls X X X X Hydraulic systems X X X X Pneumatic system X X X X drawbars and implement couplings X X X Frames and ballasting X X X X X Steering X X X X Wheels X X X X Steering clutches T racks and track suspension X X X Cab climate control X X X X Electrical systems X X X X X Grape harvester shaking Attachments / headers X Product feeding X 48193160 30/1 1/2017 4

Sections are grouped according the main functions a systems the Each Section identified a number The Sections included the manual will depend the type and function the machine that the manual written for . Each Section has a Contents page listed alphabetic / numeric order . This table illustrates which Sections could included a manual for a particular

INTRODUCTION Metering system X Pressing Bale formation X Chemical applicators X - Chopping X Threshing X T ying / W rapping / T wisting X Bale wagons Ejection X Lubrication system X X X X X Separation X Residue handling X Cleaning X Soil preparation / Finishing - Secondary cleaning / Destemmer Seeding X Spraying X Planting X Crop storage / Unloading X Front loader and bucket X X T elescopic single arm X X dippers and buckets X X Dozer blade and arm X X Accessories X X X X X T ools X X X X X bodywork and decals X X X X 48193160 30/1 1/2017 5

Contents Engine[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 Fuel tanks Air cleaners and lines [10.254] Intake and exhaust manifolds and muf fler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Engine cooling system [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.310] Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.8 48193160 30/1 1/2017

. . . . . . . . . . . . . . . . . . . . . . .

EngineEngine and crankcase - 001 OPTUM® 270 CVX - [ZFEM50001ZGEM50841], OPTUM® 270 CVX[ZGEM50842ZGEM51829], OPTUM® 270 CVX - [ZGEM51830 - OPTUM® 300 CVX - [ZFEM50001ZGEM50841], OPTUM® 300 CVX - [ZGEM50842ZGEM51829], OPTUM® 300 CVX - [ZGEM51830 - ] 48193160 30/1 1/2017 10.1 [10.001] / 1

Engine - Remove

Prior operation:

Separate the front axle and front frame from the see Front frame - Remove (39.100)

Prior operation: Remove the left hand fuel see Fuel tank - Remove

Prior operation: Remove the selective catalytic reduction (SRC) muf fler , see Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500)

Prior operation: Remove the engine see Hood - Remove

W ARNING

Heavy objects!

Lift and handle all heavy components using lifting equipment with adequate capacity . Always support units parts with suitable slings hooks. Make sure the work area clear all bystanders.

Failure comply could result death serious injury . W0398A

W ARNING

A void injury!

Handle all parts carefully . not place your hands fingers between parts. Use Personal Protective Equipment (PPE) indicated this manual, including protective goggles, gloves, and safety footwear

Failure comply could result death serious injury . W0208A

Remove the starter motor

Engine Engine and crankcase

BAIL15TR00891AA 1 48193160 30/1 1/2017 10.1 [10.001] / 3

BAIL15TR00892AA 2 Disconnect the positive

BAIL15TR00877AA 3 Disconnect the ground

BAIL15TR00893AA

BAIL15TR00878AA 5

Engine Engine and crankcase

Remove the positive cable cover

4 • Disconnect the grid heater relay electrical connector (1) . • Cut the cable ties (2)

48193160 30/1 1/2017 10.1 [10.001] / 4

• Detach the wiring harness retaining bracket (1) .

• Detach the fuse box (2)

BAIL15TR00879AA 6

Disconnect the alternator positive

BAIL15TR00880AA 7

• Disconnect the compressor coolant hose (1) .

• Detach the oil cooler pipe retaining bracket (2)

• Disconnect the oil cooler pipe (3) .

BAIL15TR00881AA 8

Disconnect the coolant pipe connectors (1)

Detach the coolant pipe retaining brackets (2) .

BAIL15TR00882AA 9

Engine Engine and crankcase

48193160 30/1 1/2017 10.1 [10.001] / 5

10. Disconnect the coolant hose from the rear the der

BAIL15TR00883AA

1 Disconnect the alternator electrical connector

BAIL15TR00884AA 1 1

Disconnect the air intake sensor electrical connector

Remove the left - hand oil cooler pipe: Disconnect the hydraulic pipe (1) . Detach the hydraulic pipe retaining bracket (2)

BAIL15TR00885AA

BAIL15TR00886AA

Engine Engine and crankcase

48193160 30/1 1/2017 10.1 [10.001] / 6

16.

Remove the air compressor outlet pipe:

Disconnect the air compressor banjo connector (1) .

Disconnect the - line connector (2)

Detach the pipe retaining bracket (3) .

BAIL15TR00887AA

Disconnect the ground connections (1)

Disconnect the steering motor hoses (2) . Detach the steering pipe retaining bracket (3)

BAIL15TR00888AA

Disconnect the water fuel sensor electrical tor

BAIL15TR00889AA

Disconnect the fuel line from the water

BAIL15TR00890AA

Engine Engine and crankcase

48193160 30/1 1/2017 10.1 [10.001] / 7

Disconnect the grid heater relay electrical nectors (1)

Detach the grid heater relay bracket (2) .

Remove the fuel lines:

• Disconnect the line connectors (1) .

• Detach the fuel lines form the clips (2)

• Cut the cable tie (3) .

BAIL15TR00898AA

BAIL15TR00899AA

20. Disconnect the flywheel speed sensor electrical nector

BAIL15TR00900AA

Disconnect the engine wiring harness line electrical connector .

BAIL15TR00896AA

Engine Engine and crankcase

48193160 30/1 1/2017 10.1 [10.001] / 8

22.

Disconnect the A / C compressor return pipe (1) .

Disconnect the A / C high pressure pipe - line connector (2) .

Detach the A / C pipe retaining bracket (3)

Cut the cable tie (1)

Disconnect the A / C compressor clutch electrical connector (2)

24. Disconnect the viscous fan electrical connector .

BAIL15TR00897AA

BAIL15TR01 177AA

BAIL15TR01 178AA

Disconnect the coolant expansion tank electrical nectors.

BAIL15TR00894AA

Engine Engine and crankcase

48193160 30/1 1/2017 10.1 [10.001] / 9

26.

Disconnect the x sensor module electrical tor

BAIL15TR00895AA

Disconnect the D IESEL E XHAUST F LUID (DEF) / A D B LUE ® dosing module lines (1) .

NOTE: Seal all openings with clean blanking

Disconnect the DEF / A D B LUE ® dosing module electrical connector (2)

NOTICE: A void DEF / A D B LUE ® contamination the trical connector disconnecting the DEF / A D B LUE ® nectors

• Detach the wiring harness (1) .

28.

• Cut the cable tie (2)

• Disconnect the line electrical connector (3) .

BAIL15TR01273AA

BAIL15TR00904AA

Disconnect the Diesel Oxidation Catalyst (DOC) temperature sensor electrical connector

BAIL15TR00905AA

Engine Engine and crankcase

48193160 30/1 1/2017 10.1 [10.001] /

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Detach the reservoir mounting

BAIL15TR00965AA

• Disconnect the coolant expansion tank hoses (1)

• Disconnect the air filter outlet pipe (2) .

BAIL15TR00966AA 32. Detach the x module.

BAIL15TR00969AA Remove the air filter frame retaining

BAIL15TR00967AA

Engine Engine and crankcase

48193160 30/1 1/2017 10.1 [10.001] / 1 1

34. Using suitable lifting equipment, remove the air filter and

BAIL15TR00968AA

• Disconnect the air compressor banjo connector (1)

• Disconnect the air compressor coolant hose (2) .

BAIL15TR00970AA

Disconnect the engine breather outlet

Remove the air intake

BAIL15TR00972AA

BAIL15TR00971AA

Engine Engine and crankcase

48193160 30/1 1/2017 10.1 [10.001] /

BAIL15TR00973AA

BAIL15TR00975AA

BAIL15TR00976AA

Engine Engine and crankcase

Disconnect the turbo outlet

Remove the engine upper frame rear retaining

BAIL15TR00974AA 40. Remove the engine upper frame front retaining nuts.

W ARNING A void injury! The component heavy . Removal / installation requires two persons a lifting device. Failure comply could result death serious injury . 141A

suitable lifting remove the engine upper frame and

Using

48193160 30/1 1/2017 10.1 [10.001] /

42. Remove the front frame:

Detach the viscous fan wiring harness (1)

Remove the front frame retaining bolts (2) .