BIO MEDICAL WASTE INCINERATOR MANUFACTURER

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EmailAddress water@watermanaustralia.com  Home » BlogsonWaterTreatmentPlant&Machinery » BiomedicalWasteIncineratorSystem(Solid-Liquid WasteIncineratorSystem) BiomedicalWasteIncineratorSystem(Solid-LiquidWaste IncineratorSystem) WATERMANENGINEERSAUSTRALIA Overview BIOMEDICALWASTEINCINERATORSYSTEM(SOLIDLIQUIDWASTEINCINERATORSYSTEM) 

Overview

EveryIndustrymaybedifferentsurely,buthaveonethingincommon,thatiswaste.

Disposingwasteeffectivelyforindustriesisasharedchallenge Industrialwastevariesinmanywayslikein size,content,andcalorificvalue Disposalmethodsvarywiththetypeofwastestobedisposedoffortheirsafe andsecuredisposal

Incinerationisthemostcost-effectiveandpromisingwaytodisposeofyourindustrialwaste.

Theterm‘incinerate’meanstoburnsomethinguntilnothingremainsbutsterileash Highlevelsofheatare keptinsidethefurnacesuchthatthewasteisburntfasterandmoreeffectively

‘Fluegases’areproducedfromthisprocessofwasteburning InaDoublechamberincinerator,thesegases arealsoincineratedinthesecondchamberfollowedbyawetscrubber,cycloneseparators,andchimney.The fluegasesarecleanedofimpuritiesbeforedispersingthemintheatmosphere.

Thus,Dual-chambersystemsarerunbyincineratingmaterialsinaprimarychamberandthenincinerating thegasesforafewsecondsinasecondarychamber Afterward,emissionsfromthissystemarecleanerand saferfortheenvironment

PrimaryChamber

Allwasteisloadedandincineratedfirstlyintheprimarychamberandthenvolatilizationoccurs Inthis starved-airchamber,thelowairtofuelratiodriedupandenhancedthevolatilizationofthewasteandmost ofthecarbonfumes Thetemperaturerangeoftheprimarychamberis800+/-50degreesCelsius

SecondaryChamber

Volatilemattersfromwastearethentakenuptothesecondarychamber Thenexcessairisaddedtothe volatilegasesformedintheprimarychambertoperformcombustion Thetemperaturehereiscomparatively higherthanintheprimaryones.Volatilematteriscompletelyoxidizedinthischamberduetosufficient residence,hightemperature,andcentpercentexcessair.Afterbeingtreatedfromhere,gasesfinallyenterthe dropletseparatorwhereinthemoistureisnullifiedfromthem Thisreducedthefluegastemperaturesmaking itsafetobedisposedofintheatmosphere Thetemperaturerangeofthesecondarychamberis1000+/-50 degreesCelsius

Figure1:Atypicalflowdiagramofanincineratorassembly

TertiaryChamber

Anoptionalchambermanycountriesprefertousetotallydependingontheircost,amountofwaste,and natureofwaste ThereisthecompulsionoftwochambersinsomecountrieslikeAustralia,Europe,theUSA, Canadatopreventtheformationofharmfulchemicals Inmanycountries,thisisalawthatallthefluegas muststayinthissecondarychamberforatleast2secondsat850degreesCelsius.

CombustionProcess

Incinerationistheprocessofburninginfectiousmedicalwastetorenderitharmlessandreduceitbyupto 90%.Properincinerationcanconvertspecificwastesintogasesandincombustiblesolidresiduesthatare comparativelylessharmful.Adual-chamberincineratorworkedwithintheoptimaltemperaturerangeof650 to1000degreesCelsius,whichresultsinloweremissionlevels Incinerationgasesarereleasedintothe atmosphere

MedicalWasteIncinerator

Medicalwasteisusuallyasolidwastethatisgeneratedinthediagnosis,treatment,orimmunizationofhuman beingsoranimals,inresearchpertainingtoorintheproductionortestingofbiologicals AccordingtoWHO, medicalwasteisclassifiedintosharps,infectious,pathological,radioactive,pharmaceuticals,andothersuch things

Hospitalmedicalwasteorbiomedicalwastehasthepossibilitytoaffecthumansinnon-infectiousmethods. Chemicals,bothmedicalandindustrial,canalsobeincluded Somehazardouswastecanalsobean infectiouswaste,dependingonitsusageandexposuretohumanoranimaltissuepriortodisposal

Oldmedicationscanbedangerousbecausetheycontainmercury Mercuryindentalamalgams,dental amalgamssometimesreferredtoas‘silverfilling;isasilver-colouredmaterialusedtofillteeththathave cavities.Amalgamhaslongbeenoneofthemostpopulartoothfillingmaterials.Ifthedentalamalgamis incinerated,mercurymaybeemittedintotheairfromtheincineratorstacks Mercurycompoundsincertain preservatives,fixatives,and,reagentsusedinhospitals

BiomedicalWasteIncineratorSystem

BiomedicalWasteIncineratorSystem

WFSIncineratorisabiomedicalwasteincineratormachinethatwasdevelopedonthebasisofJapanese technology,itfeaturesuniqueandadvancedadvantageswithcompactsize,highburningeffect,reasonable burningtechnology,ahighrankofnon-harm,etc Itisanefficientchoiceforwastetreatmentinhospitals, hotels,andothersuchareasinthelocalities

BioMedicalWasteIncineratorSystemTechnicalBenefits

3D Video guide

Technical Drawing

English Manual

Advanced Engineer’s Control

Long­lasting

Highly enclosed operation

Suitable for treating many kinds of MSW

Avoid secondary pollution

Simple operation

Gasified incineration is beneficial for burning many kinds of waste

Both gas­ motivated and oil­ motivated are all can be customized according to the customer’s needs.

Gasified incineration can burn all the daily waste.

Gasified incineration, mixed incineration ensures low emission standards of dust, dioxin, etc.

Completely enclosed operation is recommended for treating infectious waste to avoid secondary pollution

Compact structure and less land business

Figure2:SchematicDiagramofHospitalWasteIncinerator
BiomedicalWasteIncineratorAdvantages
MainFeaturesforBiomedicalWasteIncineratorSystem
BioMedicalWasteIncineratorSystemApplications

BioMedicalWasteIncineratorSystemApplications

Hospital medical waste: Bandage, Paper/ syringes/ needles/ injection/ drop bottle Drugs, infectious materials.

Infectious diseases animal body/ fur/ hair, extensively used in pet carcasses disposal: cattle, fish, chicken, duck, etc

Municipal or Domestic daily home waste

Disposable plastic waste

Other industrial waste.

EmissionStandards

Thefollowingtableshowstheincineratorfluegasemissionstandards:

ChemicalWasteIncinerators

WasteIncineratorscanbeusedtomanagethewasteofmanyotherchemicalindustrieslike:

Petrochemical

Pharmaceutical

Insecticides

Dyes Intermediate Industries

Static – Liquid/ Gaseous Injection, Fluid Bed Incinerator

Non­static Rotary Kiln

ApplicationsofChemicalWasteIncinerators

Sr No. Pollutant Name Measuring Unit Statistics 1 Carbon Monoxide mg/m 100 2 Sulfur Dioxide mg/m 400 3 Hydrogen Fluoride mg/m 9 0 4 Hydrochloric Acid mg/m 100 5 Nitrous Oxide mg/m 500 6 The blackness of flue gas Ringelmann class I 7 Smoke & Dust mg/m 100
Low melting distillation bottoms Organic Liquid Waste Waste Waters Gaseous Waste High Fluorine containing waste 3 3 3 3 3 3

Figure3:Atypicalliquidgaseousinjection

MeritsandDemeritsofLiquidWasteIncinerators

Merits Demerits

No secondary Combustion Chamber

Simple Construction

No moving parts

Suitable for gaseous waste

Low maintenance required

Accepts a wide range of liquid / Gaseous Waste

For only customizable liquid waste

Not suitable for slurries of large size solid particles

FluidizedBedIncinerators

ApplicationsofFluidizedBedIncinerators

Distillation Bottom Tars

Organic liquid and semi­solid waste

Sludge with high moisture content

Organic sludge

Pharmaceutical Sludge

Aqueous Waste containing sodium sulfate and sodium

Granular, Powdery waste

RotaryKilnIncinerators

Inthekiln,temperaturestypicallyrangebetween850and1300degreesCelsius Theslowrotationofthedrum allowsfora30-90-minuteresidenceduration.IntheKiln,solidsludgecontainerized,orpumpablewasteis introducedattheinclineddrum’supperend

Theoxidationofcombustiongasesisfinalizedinthesecondcombustionchamberafterthekiln Liquidwastes andauxiliaryfuelscanbeinjectedalongsidesecondaryairtomaintainaminimumresidencedurationoftwo secondsandtemperaturesbetween900and1300degreesCelsius,therebyremovingtheleftoverremaining organicmatters.

Figure4:SchematicDiagramofFluidized-bedincinerators Figure5:SchematicDiagramofRotaryKilnIncinerators

Merits

Suitable for all kinds of wastes

Feed capability for Drums & bulk containers

Can be operated at high temperatures

Residence time adjusted by varying kiln speed

Waste feeding­ without much preparation

Demerits

Expensive for low feed rates

Subject to high wear & tear

Relatively low thermal efficiency

carryover

Air leakage possible without good sealing

Feedingsystemofsolidandliquidwasteincinerators:

Thefeedingsystemforliquidwasteandsolidwasteisentirelydifferent Hospitalwasteisusuallysolidwaste andequipmentusedforthemisaccordingly Thefeedingsystemisusuallybasedonchambersystems

Inthecaseofchemicalwastes,thewasteisinliquidformsothefeedingsystemvarieshere,anddepending onthenatureofwaste,thesystemvariesaccordinglyasrepresentedintheabovefigures.

BiomedicalWasteIncineratorSystemFrequentlyAsked Questions

1)Whatisincinerationofbiomedicalwaste?

Hospitals,veterinaryclinics,andmedicalresearchinstitutesallproducegarbage,whichisburnedduring medicalwasteincineration Bothcontagious(“redbag”)medicalwastesandnon-infectious,normal householdwastesareincludedinthesewastes

2)Howismedicalwasteincinerated?

OnewayoftreatingHCWbeforefinaldisposalisincineratingitathightemperatures Pathogensareremoved, andwastevolumeisdecreased Ifahigh-qualityincineratorandanexperiencedoperatorareavailable,itis moreefficientthanopen-airburningandgenerallypreferred

3)Howdoestheincinerationprocesswork?

Burningofwastetakesplaceinasingle,oxygenatedcombustionchamber Extremelyhightemperaturesof 1,800–2,200degreesFahrenheitareusedtoburnmaterials Wasteshouldtotallyburnawayatthose temperatures,leavingjustfumesandashbehind

4)Whatarethetypesofincineration?

Controlledair,surplusair,androtatingkilnarethethreeprimarytypesofincineratorsemployed

5)Whatissolidwasteincineration?

Incinerationistheprocessofburninggarbageatahightemperature(rapidoxidation).Itisaprocessthat eliminatesorganiccomponentsinwastematerialsandisalsoreferredtoascontrolled-flamecombustionor calcination Forthisburningprocess,newwaysthatproduceenergyarebeingexplored

6)Whatarethetypesofbiomedicalwaste?

Infectious,hazardous,radioactive,andnormalmedicalwastearethefourmaincategories.

7)Whatisincinerationofliquidwaste?

WasteLiquidIncinerationSystemisusedtosafelyandeffectivelytreatavarietyofliquidwastesthatare dischargedfromdifferentproductionprocessesinthepetrochemical,finechemical,pharmaceutical, agrochemical,pulp,andotherindustries Thistechnologyhasawiderangeofpotentialuses

8)Whatistheadvantageofsolidwasteincinerator?

Thefollowingbenefitsoftrashincineration:Volumereductioniscrucialforbulkysolidsorgarbagethat includesalotofmoistureorflammablematerial.Particularlyforbiologicalwaste,materialsthathavebeen pathologicallycontaminated,poisonousorganicchemicals,andcombustiblecarcinogens,detoxificationis necessary

9)Whatarethedisadvantagesofincineratingsolidwastes?

Wasteincinerationcreatesand/orreleasesdangerouschemicalsandpollutants,including:Airpollutantslike particulatematter,whichcauselungandheartailments,regardlessofwhatisburned(mixedmunicipalsolid waste,plastic,outputsfrom“chemicalrecycling”)

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