ImportanceOfWeldingMachine,Welding Jigs,Weldingfixtures&WeldingHelmets
ImportanceOfWeldingMachine,WeldingJigs,Welding Fixtures&WeldingHelmets
Weldingisoneofthemostcommonmetaljoiningprocessesthatwe seeinourday-to-daylife Inthisblog wewilldiscussthemachines usedfortheweldingprocess,weldingjigsandfixturesaswellas weldinghelmets
WeldingMachines
Weknowthataweldingmachineisequipmentthathelpsinjoining metalstogether Theheatproducedbytheweldingmachinesmeltsthe metalswhichinturnwillhelpinjoiningthem
Onceitcoolsdown itformsafixedjoint Eventhoughtheprocessof weldingismostassociatedwithmetals variousothermaterialscan alsobejoined
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ngmachinesaremostlyusedforindustrialpurposesanddifferent typesofweldingmachinesareavailableaspertherequirements
TypesofWeldingMachines
Dependingontheapplication,weldingmachinesareavailablein varioustypes Theclassificationofweldingmachinesisdonebasedon theweldingtechnologyused
ArcWelding
ArcWeldingisoneofthemostcommontypesofwelding Arcwelding machinesmakeuseofelectricalenergywhichhelpstocreatean electricarcbetweentheelectrodeandthemetal Arcweldingcanbe classifiedintodifferenttypesdependingonthetypeofelectrodeused
ThedifferenttypesofarcweldingareManualarcwelding fusedcore arcwelding,metalarcgaswelding,Tungstengasarcweldingand Submergedgasarcwelding
TIGWelding
Inthistypeofwelding,theweldingprocessisdonewithouttheuseof fillermetal Hencetheweldiscreatedwithjustonemetal Ifyouwishto makeuseoffillermetal anextrarodtobeweldedcanbeaddedto variousmaterials
SinceTIGweldinggenerateszerowaste itisconsideredtobeoneof thecleanestwelds Thistypeofweldingisbestusedonautomobiles duetoitsthinandaccurateweldbead
MIGWelding
Insimpleterms MIGweldingisgasmetalarcwelding Herethe electrodeisarcedwiththemetaltobeweldedandthusitgetsmelted andmergedwiththemetalThespecialityofMIGweldingisthatthickas wellasthinmaterialscanbeweldedwiththismethodandhenceits suitableforavarietyofapplications
Butitsnecessarytomakesurethat youhaveaverygood3-phaseMIGweldingmachinethatcando poweradjustmentstoperformweldingbothonthinandthickmaterials Oneofthemainadvantagesoftheseweldingmachinesisitscapability todoweldingonamaterialwithawiderangeofthickness Alsothese machinesprovidebeautifulweldingfinishesandatthesametimethey areeasytocontrolaswell
ElectrodeWelding
Thisisoneoftheweldingtypesthat’susedfromoldertimes Electrode weldingissimpleandefficient Ithelpscreatestrongjointsandhence suitabletoweldthickmaterials
WeldingJigs
Weldingjigsaretoolsthathelpthewelderfixtheweldingmaterialinthe exactpositionrequiredforweldingsothatthematerialdoesnotmove, andtheweldingisdonequicklyandprecisely Usingweldingjigs the welderdoesnotrequireanyextrahelptoholdthematerialintact Dependingonthetypeofweldingandtheapplication,weldingjigsdiffer toensureutmostaccuracyandwelding perfection
WeldingJigsStructure
Weldingjigsareofdifferenttypesdependingonthetypeofwelding processusedandtheapplicationforwhichitisused Thebasic structureofweldingjigsremainsthesameirrespectiveofthewelding
AssemblyandLean
CleaningMachines
CleaningRobots
Cutting Notching Punching
EdgePreperation
GrindingMachines
IndustrialVacuumCleaners
Lifting
LiftingandManipulation Machines
MarkingSolutions
MetalForming
MetalJoiningandFastening
e Belowlistedarethebasicstructureofweldingjigs:
ngunit
Securingunit
Powerbroadcastmechanism
Guidemechanism
Jigbaseandbody
Advantages
Usingweldingjigswillhelpyouachievehigheraccuracyandreliability Weldingjigsarenormallydesignedwithenoughrigiditytowithstand theforceappliedduringtheweldingprocess
WeldingFixtures
Weldingfixturesareconstructedinsuchawaythatithelpstosupport andfindtheweldingcomponentssothatanydistortionsorwelding stressisavoided Dependingonthetypeofwelding,weldingfixtures differ
Aweldingfixturehelpsholdtheweldingcomponenttightlyandposition itinsuchawaythattheworkpiecedoesn’tkeepmovingandthereby weldingaccuracyandperfectionareachieved
Inordertopreventanydistortionsfromhappeningoncethewelding fixtureisremoved certainoperationsarecarriedouttorelievethe stressaftertheweldingisdoneandbeforeremovingthefixture completely
TypesofWeldingFixtures
Therearedifferenttypesofweldingfixturesdependingonthetypeof weldingdone Thedifferenttypesofweldingfixturesavailabletoday are:
GasWeldingFixtures
ArcWeldingFixtures
ResistanceWeldingFixtures
LaserWeldingFixtures
LookingtobuyWeldingFixtures?
Areyouonthelookouttobuyweldingfixturesthathelpwithyour variedweldingrequirements ContactYESMachinery,UAEforthebest andperfectweldingfixturesavailabletodayinthemarket
WeldingHelmets
Astheprocessofweldinginvolveslotoffumesandsparks special protectiveequipmentarerequiredtoensurethehealththesafetyofthe worker Withtheadventoftechnology certifiedhelmetsdesignedto speciallycontributetotherespiratoryorgansareavailable These helmetsarecapableofprotectingtheeyesandneckfromsparks,flash burnsultravioletandinfraredraysandheataswell
YESMachinery,UAEsellsoneofthetopbrandsofweldinghelmets fromSwitzerlandwhoarethepioneersinthisfieldofmanufacturing Auto-darkeninghelmetsandotherproductsthatcontributetoactive highandrespiratoryprotection Also thereareoptionsofcreating customizedproductsrequiredforspecificapplications
OnTheImportanceOfWeldingMachine Weldingjigs Weldingfixtures
article,wehavediscussedweldingmachines,weldingjigs, weldingfixturesandweldinghelmets-allofwhichcontributetothe easyjobofthewelder Makinguseoftheseproductswillnotonlymake theweldingjobeasier butalsocontributetotheperfectionand accuracyoftheworkpieceandatthesametimecontributingtothe healthandsafetyofthewelder Inordertoachievealloftheabove, certifiedproductsaretobepurchasedfromreputedbrands
