John Deere 710D Backhoe Loader Technical Service Manual TM1538

710D Backhoe Loader Repair

REPAIR TECHNICAL MANUAL Backhoe Loader models 710D TM1538 22 FEB 05 (ENGLISH)

For complete service information also see: 710D Backhoe Loader Diagnostic

TM1537

North American 3029 , 4039, 4045, 6059 and 6068 Diesel Engines

CTM8

Alternators and Starting Motors

CTM77

Radial Piston Pumps

CTM7

TeamMate II 1200, 1400,and 1600 Series Inboard Planetary Axles

CTM43

Series 300 - 3179,4239,6359,4276,6414 Diesel Engines

CTM4

PowerTech 4.5L & 6.8L Diesel Engines Tier 1/Stage I, Tier 2/Stage II, Tier 3/Stage IIIA, Tier 3/Stage IIA Tier 3/Stage III, (Base Engine)

CTM104

John Deere Construction and Forestry Pinted by Belgreen

710D Backhoe Loader Repair

(g) by Belgreen v2.1

Table of contents FOREWORD HELP!! HELP!! HELP!! HELP!!

Section 00 - GENERAL INFORMATION Group 0001 - Safety Information Group 0002 - General Specifications Group 0003 - Torque Values Group 0004 - Fuels and Lubricants Section 01 - WHEELS Group 0110 - Powered Wheels and Fasteners Group 0120 - Non-Powered Wheels and Fastenings Section 02 - AXLES AND SUSPENSION SYSTEMS Group 0200 - Removal and Installation Group 0225 - Input Drive Shafts and U-Joints Group 0230 - Non-Powered Wheel Axles Group 0240 - Powered Wheel Axles Group 0260 - Hydraulic System Group 0299 - Dealer Fabricated Tools Section 03 - TRANSMISSION Group 0300A - Removal and Installation (S.N. -872328) Group 0300B - Removal and Installation (S.N. 872329- ) Group 0350A - Gear, Shafts, Bearings, and Power Shift Clutch (S.N. -872328) Group 0350B - Gear, Shafts, Bearings, and Power Shift Clutch (S.N. 872329- ) Group 0360A - Hydraulic System (S.N. -872328) Group 0360B - Hydraulic System (S.N. 872329- ) Group 0399 - Dealer Fabricated Tools Section 04 - ENGINE Group 0400A - Removal and Installation (S.N. -872328) Group 0400B - Removal and Installation (S.N. 872329- ) Group 0499 - Dealer Fabricated Tools Section 05 - ENGINE AUXILIARY SYSTEMS Group 0505 - Cold Weather Starting Aids Group 0510 - Engine Cooling System Group 0515 - Speed Controls Group 0520 - Intake System Group 0560 - External Fuel Supply System Section 06 - TORQUE CONVERTER Group 0651 - Turbine, Gears and Shaft Section 09 - STEERING SYSTEM Group 0960 - Hydraulic System Section 10 - SERVICE BRAKES Group 1011 - Brake Elements Group 1060 - Hydraulic System Section 11 - PARK BRAKE Group 1111 - Active Elements Group 1160 - Hydraulic System Group 1199 - Dealer Fabricated Tools Section 16 - ELECTRICAL SYSTEM Group 1671 - Batteries, Support and Cables Group 1672 - Alternator, Regulator and Charging System Wiring Group 1673 - Lighting System Group 1674 - Wiring Harness and Switches Group 1675 - System Controls <- Go to Global Table of contents

710D Backhoe Loader Repair

710D Backhoe Loader Repair

(g) by Belgreen v2.1

Group 1676 - Instruments and Indicators Group 1677 - Motors and Actuators Section 17 - FRAME, CHASSIS OR SUPPORTING STRUCTURE Group 1740 - Frame Installation Group 1749 - Chassis Weights Section 18 - OPERATOR’S STATION Group 1800 - Removal and Installation Group 1810 - Operator Enclosure Group 1821 - Seat and Seat Belt Group 1830 - Heating and Air Conditioning Group 1899 - Dealer Fabricated Tools Section 19 - SHEET METAL AND STYLING Group 1910 - Hood and Engine Side Shields Group 1913 - Steps and Miscellaneous Guards Group 1921 - Grille and Grille Housing Group 1927 - Fenders Section 20 - SAFETY, CONVENIENCE, AND MISCELLANEOUS Group 2001 - Radio Group 2004 - Horn and Warning Devices Section 21 - MAIN HYDRAULIC SYSTEM Group 2160 - Hydraulic System Group 2199 - Dealer Fabricated Tools Section 31 - LOADER Group 3100 - Remove and Install Group 3102 - Loader Bucket Group 3115 - Controls Linkage Group 3140 - Frames Group 3160 - Hydraulic System Section 33 - BACKHOE Group 3302 - Bucket Group 3315 - Control Linkage Group 3340 - Frames Group 3360 - Hydraulic System

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710D Backhoe Loader Repair

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710D Backhoe Loader Repair

710D Backhoe Loader Repair

(g) by Belgreen v2.1

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.

Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

See DB1990 Service Publications Catalog to order a complete Technical Manual (TM) or a Technical Manual Section (TMS). A complete repair manual includes the following sections:

Section 00 General Information Section 01 Wheels Section 02 Axles and Suspension System Section 03 Transmission Section 04 Engine Section 05 Engine Auxiliary Systems Section 06 Torque Converter Section 09 Steering System Section 10 Service Brakes Section 11 Park Brake Section 16 Electrical System Section 17 Frame, Chassis or Supporting Structure Section 18 Operator’s Station Section 19 Sheet Metal and Styling Section 20 Safety, Convenience and Miscellaneous Section 21 Main Hydraulic System Section 31 Loader Section 33 Backhoe

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710D Backhoe Loader Repair

710D Backhoe Loader Repair

(g) by Belgreen v2.1

HELP!! HELP!! HELP!! HELP!!

We need your help to continually improve our technical publications. Please FAX or mail your comments, ideas and improvements.

Send To Address SEND TO:

John Deere Dubuque Works P.O. Box 538 Attn: Publications Supervisor, Dept. 303 Dubuque, Iowa 52004-0538

FAX NUMBER: 319-589-5800

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710D Backhoe Loader Repair

GENERAL INFORMATION

(g) by Belgreen v2.0

Dealer Acct. No.

THANK YOU!

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Section 00 page 2

710D Backhoe Loader Repair

710D Backhoe Loader Repair

(g) by Belgreen v2.1

Section 00 - GENERAL INFORMATION Table of contents Group 0001 - Safety Information ........................................................................................................... 1 Handle Fluids Safely-Avoid Fires ........................................................................................................... 1 Prevent Battery Explosions ................................................................................................................... 1 Prepare for Emergencies ...................................................................................................................... 1 Prevent Acid Burns ............................................................................................................................... 3 Handle Chemical Products Safely ......................................................................................................... 3 Avoid High-Pressure Fluids ................................................................................................................... 4 Park Machine Safely ............................................................................................................................. 4 Support Machine Properly .................................................................................................................... 5 Wear Protective Clothing ...................................................................................................................... 6 Work in Clean Area ............................................................................................................................... 6 Service Machines Safely ....................................................................................................................... 7 Work In Ventilated Area ........................................................................................................................ 7 Illuminate Work Area Safely ................................................................................................................. 7 Replace Safety Signs ............................................................................................................................ 8 Use Proper Lifting Equipment ............................................................................................................... 8 Remove Paint Before Welding or Heating ............................................................................................. 9 Avoid Heating Near Pressurized Fluid Lines ........................................................................................ 10 Keep ROPS Installed Properly ............................................................................................................. 10 Service Tires Safely ............................................................................................................................ 11 Avoid Harmful Asbestos Dust ............................................................................................................. 11 Practice Safe Maintenance ................................................................................................................. 13 Use Proper Tools ................................................................................................................................. 13 Dispose of Waste Properly .................................................................................................................. 14 Live With Safety ................................................................................................................................. 14 Group 0002 - General Specifications .................................................................................................. 16 710D Backhoe Loader Specifications .................................................................................................. 16 710D Backhoe Loader Dimensions ..................................................................................................... 17 710D Backhoe Loader Engine Specifications (S.N. -830204) .............................................................. 17 710D Backhoe Loader Engine Specifications (S.N. 830205- ) ............................................................. 17 710D Backhoe Loader Specifications (S.N. -872328) .......................................................................... 19 710D Backhoe Loader Specifications (S.N. 872329- ) ......................................................................... 20 Other Information - 710D Backhoe Loader ......................................................................................... 20 710D Backhoe Buckets ....................................................................................................................... 21 710D Drain and Refill Capacities ........................................................................................................ 22 710D Backhoe Loader Lifting Capacities ............................................................................................ 23 Group 0003 - Torque Values ................................................................................................................. 26 Specifications ..................................................................................................................................... 26 Hardware Torque Specifications ......................................................................................................... 26 ROPS Torque Specifications ................................................................................................................ 26 Checking Wheel Fastener Torque ....................................................................................................... 26 Check Oil Lines And Fittings ............................................................................................................... 27 Unified Inch Bolt and Cap Screw Torque Values ................................................................................. 29 Metric Bolt and Cap Screw Torque Values .......................................................................................... 30 Additional Metric Cap Screw Torque Values ....................................................................................... 31 Service Recommendations for Flat Face O-Ring Seal Fittings ............................................................ 33 Service Recommendations for O-Ring Boss Fittings ........................................................................... 34 Service Recommendations for 37° Flare and 30° Cone Seat Connectors ........................................... 36 Service Recommendations For Inch Series Four Bolt Flange Fittings ................................................. 37 Service Recommendations for Metric Series Four Bolt Flange Fitting ................................................. 38 <- Go to Global Table of contents

710D Backhoe Loader Repair

710D Backhoe Loader Repair

(g) by Belgreen v2.1

Group 0004 - Fuels and Lubricants ..................................................................................................... 39 Fuel Specifications .............................................................................................................................. 39 Diesel Fuel .......................................................................................................................................... 39 Do Not Use Galvanized Containers ..................................................................................................... 39 Fuel Tank ............................................................................................................................................ 40 Diesel Engine Oil ................................................................................................................................ 40 Transmission Oil, Hydraulic System Oil and Differential Oil ................................................................ 41 Mechanical Front Wheel Drive Oil ....................................................................................................... 41 Grease ................................................................................................................................................ 42 Grease for Extendible Dipperstick ...................................................................................................... 43 Alternative and Synthetic Lubricants .................................................................................................. 43 Mixing of Lubricants ........................................................................................................................... 43 Diesel Engine Coolant ......................................................................................................................... 43

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710D Backhoe Loader Repair

Section 00 - GENERAL INFORMATION

Group 0001: Safety Information

Group 0001 - Safety Information Handle Fluids Safely-Avoid Fires

Avoid Fires When you work around fuel, do not smoke or work near heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

Prevent Battery Explosions

Battery Explosions Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

Prepare for Emergencies

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Section 00 page 1

710D Backhoe Loader Repair