JOHN DEERE 5075E TRACTOR MANUAL TM901819 - PDF Download

5055E, 5065E & 5075E Tractors Asia, Africa & Middle East Edition

TECHNICAL MANUAL 5055E, 5065E, 5075E (S.N. MY2014-) TM901819 17SEP14 (ENGLISH)

For complete service information also see: Alternators and Starting MotorsCTM77 PowerTech 2.9L Diesel EnginesCTM125

John Deere Agriculture

TM901819-TECHNICAL MANUAL

(g) by Belgreen v2.1

Table of contents FOREWORD Section 10 - GENERAL INFORMATION Group 05 - Safety Group 10 - General Specifications Group 20 - Fuel and Lubricants Group 25 - Serial Number Locations Group 30 - Features and Accessories Section 20 - ENGINE REPAIR Group 05 - Engine Group 10 - Cylinder Head and Valves Group 15 - Cylinder Block, Liners, Pistons & Rods Group 20 - Crankshaft, Main Bearings and Flywheel Group 25 - Camshaft and Timing Gear Train Group 30 - Lubrication System Group 35 - Cooling System Section 30 - FUEL AND AIR REPAIR Group 05 - Fuel System Group 10 - Air Intake and Exhaust System Group 15 - Speed Control Linkage Group 20 - Fuel Shut-Off Linkage Section 40 - ELECTRICAL REPAIR Group 05 - Battery, Starter and Alternator Group 10 - Electrical System Components Group 15 - Wiring Harness Section 50 - POWER TRAIN REPAIR Group 05 - Clutch Housing Group 10 - Clutch Assembly Group 15 - Transmission Group 20 - Rear PTO Drive Shaft Group 25 - Differential Group 30 - Final Drives Group 35 - Mechanical Front Wheel Drive – If Equipped Section 60 - STEERING AND BRAKE REPAIR Group 05 - Steering Repair Group 10 - Brake Repair Section 70 - HYDRAULIC REPAIR Group 05 - Hydraulic Pump and Filter Group 10 - MITA Rockshaft Group 11 - JD Rockshaft Group 15 - Selective Control Valve (SCV) MITA Rockshaft Group 16 - Selective Control Valve (SCV) JD Rockshaft Section 80 - MISCELLANEOUS REPAIR Group 05 - Front Axle Group 10 - Wheels Group 15 - 3-Point Hitch Section 90 - OPERATOR STATION REPAIR Group 05 - Seat and Support Group 10 - Roll-GardROLL-GARD is a trademark of Deere & Company.

Group 15 - Operator Platform Group 20 - Fenders Section 210 - OPERATIONAL CHECKOUT PROCEDURES Group 10 - Operational Checkout Procedures <- Go to Global Table of contents

TM901819-TECHNICAL MANUAL

TM901819-TECHNICAL MANUAL

(g) by Belgreen v2.1

Section 220 - ENGINE OPERATION, TEST AND ADJUSTMENTS Group 05 - Component Location Group 10 - Theory of Operation Group 15 - Diagnosis, Tests and Adjustments Section 230 - FUEL/AIR OPERATION, TEST AND ADJUSTMENTS Group 05 - Component Location Group 10 - Theory of Operation Group 15 - Diagnosis, Tests and Adjustments Section 240 - ELECTRICAL SYSTEM OPERATION, TESTS AND ADJUSTMENTS Group 05 - Component Location Group 10 - Theory of Operation Group 20 - Diagnosis, Test and Adjust Group 25 - Wiring Schematics Section 260 - POWER TRAIN OPERATION, TESTS AND ADJUSTMENTS Group 05 - Component Location Group 10 - Theory of Operation Group 15 - Diagnosis, Tests, and Adjustments Section 270 - STEERING AND BRAKE OPERATION, TEST & ADJUSTMENTS Group 05 - Component Location Group 10 - Theory of Operation Group 15 - Diagnosis, Tests and Adjustments Section 280 - HYDRAULIC SYSTEM OPERATION, TEST AND ADJUSTMENTS Group 05 - Component Location Group 10 - Theory of Operation Group 15 - Diagnosis Group 20 - Hydraulic Tests - Without SCV Group 25 - Hydraulic Tests—With SCV Group 30 - Hydraulic Tests - All Group 35 - Adjustments - MITA Rockshaft Group 40 - Adjustments - JDRockshaft Group 45 - Hydraulic Schematics

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TM901819-TECHNICAL MANUAL

<- Go to Global Table of contents

TM901819-TECHNICAL MANUAL

GENERAL INFORMATION

(g) by Belgreen v2.0

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION: This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.

Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

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Section 10 page 1

TM901819-TECHNICAL MANUAL

TM901819-TECHNICAL MANUAL

(g) by Belgreen v2.1

Section 10 - GENERAL INFORMATION Table of contents Group 05 - Safety ..................................................................................................................................... 1 Recognize Safety Information ............................................................................................................... 1 Understand Signal Words ..................................................................................................................... 1 Follow Safety Instructions ..................................................................................................................... 1 Handle Fluids Safely—Avoid Fires ......................................................................................................... 2 Fire Prevention ..................................................................................................................................... 2 Prevent Battery Explosions ................................................................................................................... 3 Prepare for Emergencies ...................................................................................................................... 3 Prevent Acid Burns ............................................................................................................................... 5 Service Cooling System Safely ............................................................................................................. 5 Avoid High-Pressure Fluids ................................................................................................................... 6 Park Machine Safely ............................................................................................................................. 6 Support Machine Properly .................................................................................................................... 7 Wear Protective Clothing ...................................................................................................................... 8 Work in Clean Area ............................................................................................................................... 8 Service Machines Safely ....................................................................................................................... 9 Work In Ventilated Area ........................................................................................................................ 9 Illuminate Work Area Safely ................................................................................................................. 9 Replace Safety Signs .......................................................................................................................... 10 Use Proper Lifting Equipment ............................................................................................................. 10 Service Tires Safely ............................................................................................................................ 12 Avoid Harmful Asbestos Dust ............................................................................................................. 12 Avoid Heating Near Pressurized Fluid Lines ........................................................................................ 14 Remove Paint Before Welding or Heating ........................................................................................... 14 Use Proper Tools ................................................................................................................................. 15 Dispose of Waste Properly .................................................................................................................. 15 Live With Safety ................................................................................................................................. 16 Keep Riders Off Machine .................................................................................................................... 16 Use Foldable ROPS and Seat Belt Properly ......................................................................................... 17 Use Seat Belt Properly ........................................................................................................................ 17 Avoid Backover Accidents .................................................................................................................. 18 Keep ROPS Installed Properly ............................................................................................................. 18 Clean Exhaust Filter Safely ................................................................................................................. 19 Tightening Wheel Retaining Bolts/Nuts .............................................................................................. 20 Service Front-Wheel Drive Tractor Safely ........................................................................................... 21 Group 10 - General Specifications ....................................................................................................... 22 John Deere 5055E Tractor - JD Asia .................................................................................................... 22 John Deere 5055E Tractor - South Africa and Middle East & North African Countries ......................... 24 John Deere 5055E Tractor - Central Africa .......................................................................................... 26 John Deere 5065E Tractor - JD Asia .................................................................................................... 28 John Deere 5065E Tractor - South Africa and Middle East & North African Countries ......................... 30 John Deere 5065E Tractor - Central Africa .......................................................................................... 32 John Deere 5075E Tractor - JD Asia .................................................................................................... 34 John Deere 5075E Tractor - South Africa and Middle East & North African Countries ......................... 36 John Deere 5075E Tractor - Central Africa .......................................................................................... 38 Repair Specifications .......................................................................................................................... 40 Ground Speeds ................................................................................................................................... 43 Service Recommendations for O-Ring Boss Fittings ........................................................................... 45 Service Recommendations for Flat Face O-Ring Seal Fittings ............................................................ 47 Metric Bolt and Cap Screw Torque Values .......................................................................................... 48

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TM901819-TECHNICAL MANUAL

TM901819-TECHNICAL MANUAL

(g) by Belgreen v2.1

Unified Inch Bolt and Cap Screw Torque Values ................................................................................. 49 Group 20 - Fuel and Lubricants ........................................................................................................... 50 Diesel Fuel .......................................................................................................................................... 50 Fuel Storage ....................................................................................................................................... 50 Do Not Use Galvanized Containers ..................................................................................................... 51 Fill Fuel Tank ...................................................................................................................................... 51 Diesel Engine Oil ................................................................................................................................ 53 Diesel Engine Coolant (engine with wet sleeve cylinder liners) .......................................................... 54 Transmission and Hydraulic Oil .......................................................................................................... 55 Grease (Specific Application) .............................................................................................................. 55 Grease ................................................................................................................................................ 56 Alternative and Synthetic Lubricants .................................................................................................. 56 Lubricant Storage ............................................................................................................................... 57 Group 25 - Serial Number Locations ................................................................................................... 58 Serial Numbers ................................................................................................................................... 58 Product Identification Number Location ............................................................................................. 58 Engine Serial Number Location .......................................................................................................... 58 Fuel Injection Pump Serial Number Location ...................................................................................... 58 Alternator Serial Number Location ..................................................................................................... 59 Power Steering Valve Serial Number Location .................................................................................... 59 Starter Serial Number Location .......................................................................................................... 60 Transmission Serial Number Location ................................................................................................ 60 Front Axle Serial Number Location- 2WD ........................................................................................... 61 Front Axle Serial Number Location — Carraro MFWD ......................................................................... 61 Front Axle Serial Number Location — DANA MFWD ............................................................................ 62 Group 30 - Features and Accessories ................................................................................................. 63 Features and Accessories ................................................................................................................... 63 Standard Features .............................................................................................................................. 64 Factory Installed Optional Kits ............................................................................................................ 65 Field Installed Optional Kits and Accessories ...................................................................................... 65

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TM901819-TECHNICAL MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.

Section 10 - GENERAL INFORMATION

Group 05: Safety

Group 05 - Safety Recognize Safety Information

Safety-alert symbol This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

Understand Signal Words

Signal Words A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards.

DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs.

CAUTION also calls attention to safety messages in this manual.

Follow Safety Instructions

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Section 10 page 1

TM901819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Safety Messages Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition.

Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer.

There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator′s manual.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.

If you do not understand any part of this manual and need assistance, contact your John Deere dealer.

Handle Fluids Safely—Avoid Fires

Avoid Fires When you work around fuel, do not smoke or work near heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

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Section 10 page 2

TM901819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Fire Prevention To reduce the risk of fire, your tractor should be regularly inspected and cleaned.

Birds and other animals may build nests or bring other flammable materials into the engine compartment or onto the exhaust system. The tractor should be inspected and cleaned prior to the first use each day.

A build up of grass, crop material and other debris may occur during normal operation. This is especially true when operating in very dry conditions or conditions where airborne crop material or crop dust is present. Any such build up must be removed to ensure proper machine function and to reduce the risk of fire. The tractor must be inspected and cleaned periodically throughout the day.

Regular and thorough cleaning of the tractor combined with other routine maintenance procedures listed in the Operator’s Manual greatly reduce the risk of fire and the chance of costly downtime.

Do not store fuel container where there is an open flame, spark, or pilot light such as within a water heater or other appliance.

Check fuel lines, tank, cap, and fittings frequently for damage, cracks or leaks. Replace if necessary.

Follow all operational and safety procedures posted on the machine and the Operator’s Manual. Be careful of hot engine and exhaust components during inspection and cleaning. Before carrying out any inspection or cleaning, always shut OFF the engine, place the transmission in PARK or set parking brake, and remove the key. Removal of the key will prevent others from starting the tractor during inspection and cleaning.

Prevent Battery Explosions

Battery Explosions Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

Prepare for Emergencies

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Section 10 page 3

TM901819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

First Aid Kit Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

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Section 10 page 4

TM901819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Prevent Acid Burns

Acid Burns Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes.

Avoid the hazard by: 1.Filling batteries in a well-ventilated area.

2.Wearing eye protection and rubber gloves.

3.Avoiding breathing fumes when electrolyte is added.

4.Avoiding spilling or dripping electrolyte.

5.Use proper jump start procedure.

If you spill acid on yourself: 1.Flush your skin with water.

2.Apply baking soda or lime to help neutralize the acid.

3.Flush your eyes with water for 15—30 minutes. Get medical attention immediately.

If acid is swallowed: 1.Do not induce vomiting.

2.Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).

3.Get medical attention immediately.

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Section 10 page 5

TM901819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Service Cooling System Safely

Cooling System Explosive release of fluids from pressurized cooling system can cause serious burns.

Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.

Avoid High-Pressure Fluids

High Pressure Inspect hydraulic hoses periodically – at least once per year – for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.

Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts.

Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1 309-748-5636.

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Section 10 page 6

TM901819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Park Machine Safely

Remove the Key Before working on the machine: Lower all equipment to the ground.

Stop the engine and remove the key.

Disconnect the battery ground strap.

Hang a "DO NOT OPERATE" tag in operator station.

Support Machine Properly

Support Properly Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the machine or attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down.

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual.

When implements or attachments are used with a machine, always follow safety precautions listed in the implement or attachment operator′s manual.

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Section 10 page 7

TM901819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Wear Protective Clothing

Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job.

Prolonged exposure to loud noise can cause impairment or loss of hearing.

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

Work in Clean Area

Clean Work Area

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Section 10 page 8

TM901819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Before starting a job: Clean work area and machine.

Make sure you have all necessary tools to do your job.

Have the right parts on hand.

Read all instructions thoroughly; do not attempt shortcuts.

Service Machines Safely

Moving Parts Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

Work In Ventilated Area

Engine exhaust fumes Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

If you do not have an exhaust pipe extension, open the doors and get outside air into the area.

Illuminate Work Area Safely

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Section 10 page 9

TM901819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Work Area Safely Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

Replace Safety Signs

Safety Signs Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement.

Use Proper Lifting Equipment

Proper Lifting Equipment <- Go to Section TOC

Section 10 page 10

TM901819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Lifting heavy components incorrectly can cause severe injury or machine damage.

Follow recommended procedure for removal and installation of components in the manual.

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Section 10 page 11

TM901819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Service Tires Safely

Explosive Tire and Rim Parts Explosive separation of a tire and rim parts can cause serious injury or death.

Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

Avoid Harmful Asbestos Dust

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Section 10 page 12

TM901819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Asbestos Dust Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer.

Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated.

Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos.

Keep bystanders away from the area.

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Section 10 page 13

TM901819-TECHNICAL MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.