JOHN DEERE 370 EXCAVATOR LOGGER TM1827 PDF MANUAL

200LC, 330LC and 370 Excavator Logger Diagnostic Manual Supplement

OPERATION AND TEST MANUAL models 200LC, 330LC, 370 TM1827 21 FEB 05 (ENGLISH)

For complete service information also see: 330LC and 370 Excavator Logger Repair Supplement (SN. 081001-)

TM1911

330LC and 370 Excavator Logger Operation and Tests Supplement (SN. 081001-)

TM1910

200LC, 330LC and 370 Excavator Logger Repair Supplement

TM1847

330LC and 370 Excavator Repair

TM1670

330LC and 370 Excavator Diagnostic

TM1669

200LC Excavator Repair

TM1664

200LC Excavator Operation and Tests

TM1663

PowerTech 8.1 L Diesel Engines Base Engine

CTM86

Alternators and Starting Motors

CTM77

PowerTech 6.8L and 8.1L, 6068 and 6081 Diesel Engines (Level 3 Electronic Fuel Systems with Bosch In-Line Pump) PowerTech 4.5L & 6.8L Diesel Engines Tier 1/Stage I, Tier 2/Stage II, Tier 3/Stage IIIA, Tier 3/Stage IIA Tier 3/Stage III, (Base Engine)

CTM134

John Deere Construction and Forestry

CTM104

Pinted by Belgreen

tm1827-OPERATION AND TEST MANUAL

(g) by Belgreen v2.5

Table of contents FOREWORD Section 9000 - GENERAL INFORMATION Group 01 - Safety Group 02 - General Specifications Group 03 - Torque Values Group 04 - Fuels and Lubricants Section 9005 - OPERATIONAL CHECKOUT PROCEDURE Group 10 - Operational Checkout Procedure Section 9015 - ELECTRICAL SYSTEM Group 10 - System Diagrams Group 15 - Sub-System Diagnostics Section 9025 - HYDRAULIC SYSTEM Group 05 - Theory of Operation Group 15 - Diagnostic Information Group 25 - Tests Section 9031 - AIR CONDITIONING SYSTEM Group 05 - Theory of Operation Group 10 - System Operational Checks Group 15 - Diagnostic Information Group 20 - Adjustments Group 25 - Tests

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tm1827-OPERATION AND TEST MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.

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tm1827-OPERATION AND TEST MANUAL

GENERAL INFORMATION

(g) by Belgreen v2.0

Foreword This supplement provides information for John Deere Excavator loggers. For complete information, this supplement is used with the following Excavator Operation and Test and Repair manuals.

Excavator Manuals 330LC and 370 Excavator Operation and Tests

TM166

330LC and 370 Excavator Repair

9

200LC Excavator Operation and Tests

TM167

200LC Excavator Repair

0 TM166 3 TM166 4

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Section 9000 page 1

tm1827-OPERATION AND TEST MANUAL

tm1827-OPERATION AND TEST MANUAL

(g) by Belgreen v2.5

Section 9000 - GENERAL INFORMATION Table of contents Group 01 - Safety ..................................................................................................................................... 1 Follow Safe Procedures ......................................................................................................................... 1 Prepare for Emergencies ...................................................................................................................... 1 Handle Fluids Safely-Avoid Fires ........................................................................................................... 1 Prevent Battery Explosions ................................................................................................................... 2 Handle Chemical Products Safely ......................................................................................................... 2 Prevent Acid Burns ............................................................................................................................... 4 Avoid High-Pressure Fluids ................................................................................................................... 4 Warn Others of Service Work ............................................................................................................... 6 Park Machine Safely ............................................................................................................................. 6 Support Machine Properly .................................................................................................................... 7 Operate Only from Operator′s Seat ...................................................................................................... 7 Stay Clear of Moving Parts ................................................................................................................... 7 Avoid Power Lines ................................................................................................................................ 8 Use Handholds and Steps ..................................................................................................................... 8 Keep Riders Off Machine ...................................................................................................................... 9 Move and Operate Machine Safely ....................................................................................................... 9 Wear Protective Clothing .................................................................................................................... 10 Protect Against Flying Debris ............................................................................................................. 10 Protect Against Noise ......................................................................................................................... 10 Illuminate Work Area Safely ............................................................................................................... 11 Service Machines Safely ..................................................................................................................... 11 Remove Paint Before Welding or Heating ........................................................................................... 12 Avoid Heating Near Pressurized Fluid Lines ........................................................................................ 13 Beware of Exhaust Fumes .................................................................................................................. 13 Use Proper Lifting Equipment ............................................................................................................. 13 Service Cooling System Safely ........................................................................................................... 14 Dispose of Waste Properly .................................................................................................................. 14 Work in a Clean Area .......................................................................................................................... 15 Use Tools Properly .............................................................................................................................. 15 Replace Safety Signs .......................................................................................................................... 15 Live With Safety ................................................................................................................................. 15 Group 02 - General Specifications ....................................................................................................... 17 200LC Log Loader Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab With 1219 mm (48 in.) Riser-Specifications ......................................................................................... 17 330LC Log Loader Live Heel Grapple With 3100 mm (10 Ft 2 in.) Track Gauge, Rear Entry Cab With 1830 mm (72 in.) Riser, and Heavy Duty Belly Pan-Specifications .............................................. 19 330LC Log Loader Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Rear Entry Cab With 1219 mm (48 in.) Riser-Specifications ......................................................................................... 21 330LC Log Loader Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab With 1219 mm (48 in.) Riser-Specifications ......................................................................................... 23 330LC Road Builder With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab-Specifications ....... 25 200LC Log Loader Live Heel Grapple Working Ranges ....................................................................... 27 330LC Log Loader Live Heel Grapple Working Ranges ....................................................................... 28 200LC Excavator Logger Engine Specifications .................................................................................. 28 200LC Excavator Logger Drain and Refill Capacities .......................................................................... 29 330LC/370 Excavator Logger Engine Specifications ........................................................................... 29 330LC and 370 Drain and Refill Capacities ......................................................................................... 29 Lift Capacity-200LC Logger Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab With 1219 mm (48 in.) Riser ................................................................................................ 31

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tm1827-OPERATION AND TEST MANUAL

tm1827-OPERATION AND TEST MANUAL

(g) by Belgreen v2.5

Lift Capacity-330LC Logger Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Rear Entry Cab With 1219 mm (48 in.) Riser ................................................................................................ 32 Lift Capacity-330LC Logger Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab With 1219 mm (48 in.) Riser ................................................................................................ 33 Lift Capacity-330LC Logger Live Heel Grapple With 3100 mm (10 Ft 2 in.) Track Gauge and Rear Entry Cab With 1830 mm (72 in.) Riser ................................................................................................ 34 Lift Capacity-330LC Logger Butt-N-Top Grapple With 3100 mm (10 Ft 2 in.) Track Gauge and Rear Entry Cab With 1830 mm (72 in.) Riser ....................................................................................... 35 Lift Capacity-330LC Logger Road Builder With 2591 mm (8 Ft 6 in.) Track Gauge, 2.3 Cubic Yard Bucket, Hydraulic Thumb and Guarding Package ........................................................................ 36 Lift Capacity-370 Logger Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Rear Entry Cab With 1219 mm (48 in.) Riser ........................................................................................................ 37 Lift Capacity-370 Logger Live Heel Grapple With 3100 mm (10 Ft 2 in.) Track Gauge and Rear Entry Cab With 1830 mm (72 in.) Riser ................................................................................................ 38 Lift Capacity-370 Logger Butt-N-Top Grapple With 3100 mm (10 Ft 2 in.) Track Gauge and Rear Entry Cab With 1830 mm (72 in.) Riser ................................................................................................ 39 Lift Capacity-370 Logger Road Builder With 2591 mm (8 Ft 6 in.) Track Gauge, 2.3 Cubic Yard Bucket, Hydraulic Thumb and Guarding Package ..................................................................................... 40 Group 03 - Torque Values ..................................................................................................................... 41 Unified Inch Bolt and Cap Screw Torque Values ................................................................................. 41 Metric Bolt and Cap Screw Torque Values .......................................................................................... 42 Additional Metric Cap Screw Torque Values ....................................................................................... 43 Check Oil Lines and Fittings ............................................................................................................... 44 Service Recommendations for O-Ring Boss Fittings ........................................................................... 46 Service Recommendations for Flat Face O-Ring Seal Fittings ............................................................ 48 Service Recommendations for 37° Flare and 30° Cone Seat Connectors ........................................... 49 Service Recommendations For Flared Connections-Straight or Tapered Threads .............................. 50 Service Recommendations For Inch Series Four Bolt Flange Fittings ................................................. 52 Service Recommendations for Metric Series Four Bolt Flange Fitting ................................................. 53 Group 04 - Fuels and Lubricants ......................................................................................................... 54 Diesel Fuel .......................................................................................................................................... 54 Lubricity Of Diesel Fuels ..................................................................................................................... 54 Low Sulfur Diesel Fuel Conditioner ..................................................................................................... 54 Diesel Fuel Storage ............................................................................................................................. 54 Fuel Tank ............................................................................................................................................ 55 Do Not Use Galvanized Containers ..................................................................................................... 55 Diesel Engine and Pump Gearbox Oils ................................................................................................ 55 Hydraulic Oil ....................................................................................................................................... 56 Swing Gearbox And Propel Gearbox Oils ............................................................................................ 57 Track Roller, Front Idler, and Carrier Roller Oil ................................................................................... 57 Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease ........................ 57 Oil Filters ............................................................................................................................................ 58 Lubricant Storage ............................................................................................................................... 58 Alternative and Synthetic Lubricants .................................................................................................. 58 Mixing of Lubricants ........................................................................................................................... 58

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tm1827-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Group 01 - Safety Follow Safe Procedures

Safety-Alert Symbol Unsafe work practices are dangerous. Understand service procedure before doing work; do not attempt shortcuts.

Prepare for Emergencies

First Aid Kit Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

Handle Fluids Safely-Avoid Fires

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Section 9000 page 1

tm1827-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Handle Fluids Safely-Avoid Fires Handle fuel with care; it is highly flammable. Do not refuel the machine while smoking or when near open flame or sparks.

Always stop engine before refueling machine. Fill fuel tank outdoors.

Fire Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

Prevent Battery Explosions

Battery Explosions Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

Handle Chemical Products Safely

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Section 9000 page 2

tm1827-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Handle Chemical Products Safely Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with your machine include such items as lubricants, coolants, paints, and adhesives.

A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques.

Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment.

See your authorized dealer for MSDS′s on chemical products used with your machine.

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Section 9000 page 3

tm1827-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Prevent Acid Burns

Acid Burns Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes.

Avoid the hazard by: 1.Filling batteries in a well-ventilated area.

2.Wearing eye protection and rubber gloves.

3.Avoiding breathing fumes when electrolyte is added.

4.Avoiding spilling or dripping electrolyte.

5.Use proper jump start procedure.

If you spill acid on yourself: 1.Flush your skin with water.

2.Apply baking soda or lime to help neutralize the acid.

3.Flush your eyes with water for 15-30 minutes. Get medical attention immediately.

If acid is swallowed: 1.Do not induce vomiting.

2.Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).

3.Get medical attention immediately.

Avoid High-Pressure Fluids

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Section 9000 page 4

tm1827-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

High-Pressure Fluids Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.

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Section 9000 page 5

tm1827-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Warn Others of Service Work

Warn Others of Service Work Unexpected machine movement can cause serious injury.

Before performing any work on the machine, attach a ′Do Not Operate′ tag on the right control lever.

Park Machine Safely

Park Machine Before working on the machine: Park machine on a level surface.

Lower the bucket and blade to the ground.

Run engine at slow idle speed without load for 5 minutes. <- Go to Section TOC

Section 9000 page 6

tm1827-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Turn key switch to OFF. Remove key from switch.

Pull pilot control shut-off lever to locked position.

Allow engine to cool.

Support Machine Properly

Support Properly Always lower the attachment or implement to the ground before you work on the machine. If you must work on a lifted machine or attachment, securely support the machine or attachment.

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual.

Operate Only from Operator′s Seat

Operate Only from Operator′s Seat Avoid possible injury or machine damage. Do not start engine by shorting across starter terminals.

NEVER start engine while standing on ground. Start engine only from operator′s seat.

Stay Clear of Moving Parts

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Section 9000 page 7

tm1827-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Stay Clear of Moving Parts Entanglements in moving parts can cause serious injury.

To prevent accidents, use care when working around rotating parts.

Avoid Power Lines

Avoid Power Lines Serious injury or death can result from contact with electric lines.

Never move any part of the machine or load closer to electric line than 3 m (10 ft) plus twice the line insulator length.

Use Handholds and Steps

Use Handholds and Steps Falling is one of the major causes of personal injury. <- Go to Section TOC

Section 9000 page 8

tm1827-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

When you get on and off the machine, always maintain a three point contact with the steps and handrails and face the machine. Do not use any controls as handholds.

Never jump on or off the machine. Never mount or dismount a moving machine.

Be careful of slippery conditions on platforms, steps, and handrails when leaving the machine.

Keep Riders Off Machine

Keep Riders Off Only allow the operator on the machine. Keep riders off.

Riders on machine are subject to injury such as being struck by foreign objects and being thrown off the machine. Riders also obstruct the operator′s view resulting in the machine being operated in an unsafe manner.

Move and Operate Machine Safely

Move and Operate Machine Safely Bystanders can be run over. Know the location of bystanders before moving, swinging, or operating the machine.

Always keep the travel alarm in working condition. It warns people when the machine starts to move.

Use a signal person when moving, swinging, or operating the machine in congested areas. Coordinate hand signals before starting the machine.

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Section 9000 page 9

tm1827-OPERATION AND TEST MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.