DOWNLOAD PDF FILE JOHN DEERE R4030, R4038, R4045 SELF PROPELLED SPRAYER TM145819

R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests (SN.180001-)

DIAGNOSTIC TECHNICAL MANUAL R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests (SN.180001-) TM145819 01DEC18 (ENGLISH)

John Deere Des Moines Works

Introduction Diagnostic technical manuals are comprised of general information, checks, theory of operation, schematic and diagnostic procedures. Sections in a diagnostic technical manual The diagnostic technical manual is written for an experienced help quickly identify the likely cause of routine failures. technician.

Essential tools required to perform certain type of Component sections include images of the component or workareidentifiedinSection300,andarerecommendedforuse.connector and location on the equipment.

Foreword

Live with safety: Read the safety messages in the introduction of The diagnostic technical manual references component manuals this manual and the cautions presented throughout the text.andrepairtechnicalmanuals.Repairtechnicalmanualsare organized for various components requiring service instruction.

CAUTION: Both diagnostic and repair technical manuals are concise guides Thisisthesafety-alertsymbol.Whenthesymbolisshownonthe for specific equipment. They are on-the-job instructions equipment or in a manual, be alert to the potential for personal containing vital information to diagnose, analyze, test, and repair injury.the equipment.

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R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests

Contents

Section 210 - General InformationTrouble Codes (RCU)

Group 05 - SafetyGroupVLC-VehichleLoadCenterSoftwareDiagnostic Group 10 - General ReferencesTrouble Codes (CCU) Group 50 - Diagnostic PhilosophyGroupVTI-VirtualTerminalInterfaceSoftware Diagnostic Trouble Codes (GS)

Section 211 - Diagnostic Trouble CodesGroupVTV-VirtualTerminalSoftwareDiagnostic

GroupAIC-ArmrestInterfaceControlSoftwareTrouble Codes (GS) Diagnostic Trouble Codes (ARMC)GroupWDS-WirelessDataServerSoftware GroupATC-AutomaticTemperatureControlSoftwareDiagnostic Trouble Codes (WDS) Diagnostic Trouble Codes (ATC)GroupXMC-BrakesSystemControlSoftware GroupBH1-BoomHydraulicsControlUnit1SoftwareDiagnostic Trouble Codes (SBBC) Diagnostic Trouble Codes (BHC)GroupXSC-SteeringControlUnitSoftwareDiagnostic GroupBH2-BoomHydraulicsControlUnit2SoftwareTrouble Codes (SBBC) Diagnostic Trouble Codes (BHC)

Group CC1 - Chassis Control Unit 1 Software Section 212 - Observable Symptom and Diagnostic Trouble Codes (CCU)System Diagnostics

GroupCC2-ChassisControlUnit2SoftwareGroup 40 - Electrical Diagnostic Trouble Codes (CCU)Group 45 - Electronic Control Units GroupCLC-CabLoadCenterSoftwareDiagnosticGroup 50 - Drivetrain Trouble Codes (CAB)Group 60 - Steering and Brakes GroupCRU-RadioControlUnitSoftwareDiagnosticGroup 70 - Hydraulics and Pneumatics Trouble Codes (ITC)Group 80 - Solution System Group CSM - Cab Switch Module Software Diagnostic Group 90 - Heating, Ventilation, and Air Trouble Codes (ARMC)Conditioning GroupDRC-DryRateControlUnitSoftwareGroup 140 - Dry Application System - Electrical Diagnostic Trouble Codes (DRC)Group 145 - Dry Application System - Control Unit GroupECU-EngineControlUnitSoftwareDiagnosticGroup 170 - Dry Application System - Hydraulics Trouble Codes (ECU)

GroupEIC-EngineInterfaceSoftwareDiagnosticSection 220 - Engine

Trouble Codes (CCU)Group 05 - General Information GroupFCC-InstrumentClusterSoftwareDiagnosticGroup 10 - Engine Systems Trouble Codes (CAB)

Group GR6 - GPS Reviever Software Diagnostic Section 230 - Fuel, Air Intake, Exhaust and

Trouble Codes (ITC)

Cooling

GroupIR6-ImplementRecieverSoftwareDiagnosticGroup 05 - General Information Trouble Codes (ITC)Group10-Fuel,AirIntake,ExhaustandCooling Group ITC - StarFire Software Diagnostic Trouble Systems Codes (ITC) Group JDL - John Deere Link Software Diagnostic

Section 240 - Electrical

Trouble Codes (MTG) Group 05 - General Information Group JL2 - Modular Telematics Gateway Software Group 10 - Operational and Preliminary Checks Diagnostic Trouble Codes (MTG) Group Load Command Control Unit Software System Diagnostic Trouble Codes (LCC) Group 20B - Theory of Operation-Boom Group MHC - Multi-Function Control Unit Software Group 20C - Theory of Operation-Cab Diagnostic Trouble Codes (ARMC) Group 20D - Theory of Operation-CAN Bus Group MNA - Master Nozzle Spray Rate Control Unit Group 20E - Theory of Operation-Engine Software Diagnostic Trouble Codes (MNC) Group 20F - Theory of Operation-GreenStar Group MNB - Master Nozzle I/O Control Unit Software Diagnostic Trouble Codes (MNC) Electrical Group OIC - Cab Control Unit Software Diagnostic Group 20H - Theory of Operation-Lighting Trouble Codes (CAB) Group 20I - Theory of Operation-Power Train Group PDU - Primary Display Software Diagnostic Trouble Codes (PDU) Power Distribution Group RG3 - Row Guidance Software Diagnostic Trouble Codes (RG3) and AutoTrac Vision Group RLC - Roof Lighting Control Software Diagnostic Group 30A - Schematic-Application System Trouble Codes (RCU) Group 30B - Schematic-Boom Group SR1 - Spray Rate Control Unit 1 Software (01.12.2018) Group TM145819 30C - Schematic-Cab Diagnostic Trouble Codes (SRC)

Group 20A - Theory of Operation-Application

Group 20G - Theory of Operation-Hydraulic

Group 20J - Theory of Operation - Starting-ChargingGroup 20K - Theory of Operation - AutoTrac RowSense

R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests

Group30J-Schematic-Starting,ChargingandPowerSection 260D - Tread Adjust DistributionGroup 10 - Test Procedures and Adjustments Group30K-Schematic-AutoTracRowSenseandGroup 20 - Theory of Operation AutoTrac VisionGroup 30 - Schematic Group 50A - Diagnostics-Application System

Group 50B - Diagnostics-BoomSection 269 - Component Information Group 50C - Diagnostics-CabGroup 40 - Component Information Group 50D - Diagnostics-CAN Bus Group 50E - Diagnostics-Engine

Section 270A - Hydraulics

Group 50F - Diagnostics-GreenStarGroup 05 - General Information Group 50G - Diagnostics-Hydraulic ElectricalGroup 10 - Test Procedures and Adjustments Group 50H - Diagnostics-LightingGroup20A-TheoryofOperation-Application Group 50I - Diagnostics-Power TrainSystem Group 50J - Diagnostics-Starting, Charging and Power Group 20B - Theory of Operation-Basic Hydraulic Distribution System Group50K-Diagnostics-AutoTracRowSenseandGroup 20C - Theory of Operation-Boom AutoTrac VisionGroup 30A - Schematic-Application System Group 30B - Schematic-Basic Hydraulic System

Section 245 - Electronic Control UnitsGroup 30C - Schematic-Boom

Group 05 - General InformationGroup 50A - Diagnostics-Application System Group10A-ProgrammingElectronicControlUnitsGroup 50B - Diagnostics-Basic Hydraulic System Group 10B - Control Unit AddressesGroup 50C - Diagnostics-Boom Group 20 - Theory of Operation Group 30 - Schematic

Section 270B - Pneumatics

Group 50 - DiagnosticsGroup 10 - Test Procedures and Adjustments Group 20 - Theory of Operation

Section249-ElectricalComponentGroup 30 - Schematic InformationGroup 50 - Diagnostic Group 40A - Electrical Assemblies Group 40E - Lights

Group 40B - SensorsSection279-HydraulicsComponent

Information

Group 40F - FusesGroup 40A - Accumulators Group 40G - ChargingGroup 40B - Sensors or Gauges Group 40H - Monitoring DevicesGroup 40C - Cylinder, Actuator, or Piston Group 40K - RelaysGroup 40D - Check Valve Group 40M - MotorsGroup 40F - Filter Group 40R - ResistorsGroup 40G - Valve Block, Assembly, or Gearcase Group 40S - SwitchesGroup 40H - Oil Cooler Group 40V - DiodesGroup 40M - Motor Group 40X - Interconnects and Ground PointsGroup 40O - Orifice Group40Y-ElectronicallyActuatedMechanicalGroup 40P - Pump DevicesGroup 40R - Reservoir Group 40V - Valve

Section 250 - DrivetrainGroup 40X - Coupler or Diagnostic Receptacle Group 05 - General InformationGroup 40Y - Solenoid Valve Group 20 - Theory of Operation Group 30 - Schematic

Section 280 - Solution System

Group 50 - Diagnostic Tests and AdjustmentsGroup 10 - Test Procedures and Adjustments Group 20 - Theory of Operation

Section259-DrivetrainComponentGroup 30 - Schematic InformationGroup 50 - Diagnostics Group 40 - Drivetrain Component Information

Section 289 - Solution System Component Section 260A - SteeringInformation

Group 20 - Theory of OperationGroup 05 - General Information Group 30 - SchematicGroup 40A - Accumulators Group 50 - Diagnostic Tests and AdjustmentsGroup 40B - Sensors Group 40D - Check Valves

Section 260B - Park BrakeGroup 40F - Filters

Group 20 - Theory of OperationGroup 40G - Valve Block, Assembly, or Gearcase Group 30 - SchematicGroup 40M - Motors Group 50 - Diagnostic Tests and AdjustmentsGroup 40O - Orifices Group 40P - Pumps

Section 260C - Service BrakesGroup 40R - Reservoirs

Group 20 - Theory of OperationGroup 40V - Valves Group 30 - SchematicGroup 40X - Diagnostic Receptacle or Coupler Group 50 - Diagnostic Tests and AdjustmentsGroup 40Y - Solenoid Valve TM145819 (01.12.2018)

R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests

Section 290 - Heating, Ventilation, and Air Conditioning System

Group 05 - General Information Group 10 - Operational and Preliminary Checks Group 20 - Theory of Operation - HVAC Group 30 - Schematic - HVAC Group 50 - Diagnostics - HVAC

Section 300 - Special Tools Group 10 - Service Tools and Kits

Section 320 - AutoTrac RowSense and AutoTrac Vision Group 20 - Theory of Operation Group 30 - Schematic Group 50 - Diagnostic

Section 329 - AutoTrac RowSense and Vision - Electrical Component Information

Group 40A - Electrical Assemblies Group 40B - Sensors Group 40F - Fuses Group 40K - Relays Group 40X - Interconnects and Ground Points

Section 340 - Dry Spinner Spreader Electrical

Group 05 - General Information Group 20A - Application System Theory Operation Group 20B - CAN Bus Theory of Operation Group 20C - Lighting Theory of Operation Group 30A - Application System Schematic Group 30B - CAN Bus Schematic Group 30C - Lighting Schematic Group 50A - Application System Diagnostic

TM145819 (01.12.2018)

Group 50B - CAN Bus Diagnostic Group 50C - Lighting Diagnostic Group 50D - Diagnostic Tests and Adjustments

Section 345 - Dry Spinner Spreader Electronic Control Units

Group 05 - General Information Group 20 - Theory of Operation Group 30 - Schematic Group 50 - Diagnostic Group 50A - Diagnostic Tests and Adjustments Group 50B - DRC Addresses

Section 349 - Dry Spinner Spreader Electrical Component Information

Group 40A - Electrical Assemblies Group 40B - Sensors Group 40E - Lights Group 40M - Motors Group 40X - Interconnects and Ground Points Group 40Y - Electronically Actuated Mechanical Devices

Section 370 - Dry Spinner Spreader Hydraulic Group 05 - General Information Group 20 - Theory of Operation Group 30 - Schematic Group 50 - Diagnostic

of Section 379 - Dry Spinner Spreader -

Hydraulic Component Information Group 40M - Motors Group 40V - Valves Group 40Y - Solenoid Valve

R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests

Section 210 Contents

General Information Page

Page

Use Proper Tools...................................................210-05-13 Construct Dealer-Made Tools Safely.....................210-05-13 Decommissioning - Proper Recycling and Disposal 210-05-13 of Fluids and Components.............................

Live With Safety....................................................210-05-14

Group 05 - Safety Recognize Safety Information...............................210-05-1 Understand Signal Words......................................210-05-1 Follow Safety Instructions......................................210-05-1 Avoid High-Pressure Fluids...................................210-05-2 Park Machine Safely..............................................210-05-2 Wait Before Opening High-Pressure Fuel 210-05-2 System...........................................................

Clean Exhaust Filter Safely...................................210-05-3 Exhaust Filter Cleaning.........................................210-05-4 Service Accumulator Systems Safely....................210-05-4 Handle Fluids Safely-Avoid Fires..........................210-05-4 Prevent Battery Explosions...................................210-05-4 Prepare for Emergencies.......................................210-05-5

Group 10 - General References Trademarks........................................................... 210-10-1 Glossary of Terms.................................................210-10-2 Machine Specifications..........................................210-10-3 Dimensions-All Machines......................................210-10-6 Standard Machine Dimensions.............................210-10-7 Identification Numbers...........................................210-10-8 Sealants and Adhesives Cross-Reference Chart..210-10-10 Face Seal Fittings Assembly and Installation-All 210-10-10 Pressure Applications....................................

Metric Face Seal and O-Ring Stud End Fitting 210-10-11 Torque Chart-Standard Pressures.................

Protect Against High Pressure Spray....................210-05-5 Prevent Acid Burns................................................210-05-5 Wear Protective Clothing.......................................210-05-6

Metric Face Seal and O-Ring Stud End Fitting 210-10-12 Torque Chart-High Pressure Applications......

SAE Face Seal and O-Ring Stud End Fitting 210-10-13

Protect Against Noise............................................210-05-6 Handle Agricultural Chemicals Safely...................210-05-6 Service and Operate Chemical Sprayers Safely...210-05-7 Avoid Contact with Agricultural Chemicals............210-05-7

Torque Chart-Standard Pressures.................

SAE Face Seal and O-Ring Stud End Fitting 210-10-14 Torque Chart-High Pressure Applications......

Clean Vehicle of Hazardous Pesticides.................210-05-8 Support Machine Properly.....................................210-05-8 Service Machines Safely.......................................210-05-8 Practice Safe Maintenance....................................210-05-9

Four Bolt Flange Fittings Assembly and 210-10-14 Installation-All Pressure Applications.............

SAE Four Bolt Flange Cap Screw Torque Values- 210-10-15

Avoid Harmful Asbestos Dust................................210-05-9 Work In Ventilated Area.........................................210-05-9 Work in Clean Area...............................................210-05-10 Precautions for Welding........................................210-05-10 Remove Paint Before Welding or Heating.............210-05-10 Avoid Heating Near Pressurized Fluid Lines.........210-05-11 Service Tires Safely...............................................210-05-11 Service Cooling System Safely.............................210-05-12 Illuminate Work Area Safely..................................210-05-12 Replace Safety Signs............................................210-05-12 Use Proper Lifting Equipment................................210-05-12

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Standard Pressure Applications.....................

SAE Four Bolt Flange Cap Screw Torque Values- 210-10-16 High Pressure Applications............................

External Hexagon Port Plug Torque Chart............210-10-17 Unified Inch Bolt and Screw Torque Values..........210-10-18 Metric Bolt and Screw Torque Values....................210-10-19 Servicing and Connecting Snap to Connect STC 210-10-20 Fittings............................................................

Group 50 - Diagnostic Philosophy Basic Diagnostic Philosophy.................................210-50-1 Systematic Diagnostic Approach Overview...........210-50-3

R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests

For the full PDF version of this manual, Please click on the above download PDF button.

Safety

Group 05 Safety Recognize Safety Information

T81389-UN: Safety-alert symbol

This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

DX,ALERT-19-19980929

Understand Signal Words

DANGER ; The signal word DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING ; The signal word WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION ; The signal word CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION may also be used to alert against unsafe practices associated with events which could lead to personal injury.

TS187-19: Signal Words

A signal word—DANGER, WARNING, or CAUTION—is used withthesafety-alertsymbol.DANGERidentifiesthemostserious hazards. DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safetysigns.CAUTIONalsocallsattentiontosafetymessagesin this manual.

DX,SIGNAL-19-20161005

Follow Safety Instructions

Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition.

Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer.

Therecanbeadditionalsafetyinformationcontainedonpartsand components sourced from suppliers that isnot reproduced in this operator′s manual.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.

TS201-UN: Safety Messages

If you do not understand any part of this manual and need assistance, contact your John Deere dealer.

DX,READ-19-20090616

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R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests

Safety Replace worn or damaged hose assemblies immediately with

Avoid High-Pressure John Deere approved replacementFluids parts.

Escaping fluid under pressure can penetrate the skin causing

serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying

pressure.

Search for leaks with a piece of cardboard. Protect hands and

body from high-pressure fluids.

X9811-UN: High Pressure

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling

1-800-822-8262 or +1 309-748-5636.

Inspect hydraulic hoses periodically – at least once per year – DX,FLUID-19-20111012 for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.

Park Machine SafelyTS230-UN: Remove the Key Before working on the machine:

Lower all equipment to the ground.

Stop the engine and remove the key.

Disconnect the battery ground strap.

Hang a "DO NOT OPERATE" tag station.

in operator DX,PARK-19-19900604

Wait Before Opening High-Pressure TS1343-UN: High-Pressure Fuel Lines High-pressure fluid remaining in fuel lines can cause serious Fuel System injury. Only technicians familiar with this type of system should

perform repairs. Before disconnecting fuel lines, sensors, or any other components between the high-pressure fuel pump and nozzles on engines with High-Pressure Common Rail (HPCR) fuel system, confirm that the fuel pressure is relieved.

DX,WW,HPCR2-19-20140909

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R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests

Safety

Clean Exhaust Filter Safely

TS1695-UN: Stop

TS227-UN: Fire Safety

During exhaust filter cleaning operations, the engine may run at elevated idle and hot temperatures for an extended period of time. Exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.

Keep machine away from people, animals, or structures which may be susceptible to harm or damage from hot exhaust gases or components. Avoid potential fire or explosion hazards from flammable materials and vapors near the exhaust. Keep exhaust outlet away from people and anything that can melt, burn, or explode.

Closely monitor machine and surrounding area for smoldering debris during and after exhaust filter cleaning.

TS271-UN: Hand Over Flame

Adding fuel while an engine is running can create a fire or explosion hazard. Always stop engine before refueling machine and clean up any spilled fuel.

Always make sure that engine is stopped while hauling machine on a truck or trailer.

Contact with exhaust components while still hot can result in serious personal injury.

Avoid contact with these components until cooled to safe temperatures.

If service procedure requires engine to be running:

Only engage power-driven parts required by service procedure Ensure that other people are clear of operator station and machine TS1693-UN: Moving Parts

Keep hands, feet, and clothing away from power-driven parts.

Always disable movement (neutral), set the parking brake or mechanism and disconnect power to attachments or tools before leaving the operator’s station.

Shut off engine and remove key (if equipped) before leaving the machine unattended.

DX,EXHAUST,FILTER-19-20110112

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R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests

Safety

Exhaust Filter Cleaning

RG17488-UN: Safety—Hot Parts

Servicing machine or attachments during exhaust filter cleaning can result in serious personal injury. Avoid exposure and skin contact with hot exhaust gases and components.

During auto or manual/stationary exhaust filter cleaning operations, the engine will run at elevated idle and hot temperatures for an extended period of time. Exhaust gases and exhaustfiltercomponentsreachtemperatureshotenoughtoburn people, or ignite, or melt common materials.

DX,FILTER-19-20100120

Service Accumulator Systems Safely

TS281-UN: Hydraulic Accumulator

Escaping fluid or gas from pressurized hydraulic accumulator systems can cause serious injury. Extreme heat can cause the accumulator to burst, and pressurized lines can be accidentally cut. Do not weld or use a torch near a pressurized accumulator or pressurized line.

Relieve pressure from the hydraulic system before removing accumulator. Never attempt to relieve hydraulic system or accumulator pressure by loosening a fitting.

Accumulators cannot be repaired.

DX,WW,ACCLA-19-20030415

Handle Fluids Safely—Avoid Fires

TS227-UN: Avoid Fires

When you work around fuel, do not smoke or work near heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

DX,FLAME-19-19980929

Prevent Battery Explosions

TS204-UN: Battery Explosions

Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

DX,SPARKS-19-19930303

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R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests

Safety

Prepare for Emergencies

TS291-UN: First Aid Kit

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

DX,FIRE2-19-19930303

Protect Against High Pressure Spray

TS1343-UN: High Pressure Spray

Spray from high pressure nozzles can penetrate the skin and cause serious injury. Keep spray from contacting hands or body.

If an accident occurs, see a doctor immediately. Any high pressure spray injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar withthistypeofinjuryshouldreferenceaknowledgeablemedical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. DX,SPRAY-19-19920416

Prevent Acid Burns

TS203-UN: Acid Burns

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes.

Avoid the hazard by:

Filling batteries in a well-ventilated area.

Wearing eye protection and rubber gloves.

Avoiding breathing fumes when electrolyte is added.

Avoiding spilling or dripping electrolyte.

Use proper jump start procedure.

If you spill acid on yourself:

Flush your skin with water.

Apply baking soda or lime to help neutralize the acid.

Flush your eyes with water for 15—30 minutes. Get medical attention immediately.

If acid is swallowed:

Do not induce vomiting.

Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).

Get medical attention immediately.

DX,POISON-19-19930421

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R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests

Safety

Wear Protective Clothing

TS206-UN: Protective Clothing

Wear close fitting clothing and safety equipment appropriate to the job.

Prolonged exposure to loud noise can cause impairment or loss of hearing.

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

DX,WEAR-19-19900910

Protect Against Noise

TS207-UN: Noise Exposure

Prolonged exposure to loud noise can cause impairment or loss of hearing.

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

DX,NOISE-19-19930303

Handle Agricultural Chemicals Safely

can be harmful to your health or the environment if not used carefully.

Always follow all label directions for effective, safe, and legal use of agricultural chemicals.

Reduce risk of exposure and injury:

TS220-UN: Safety

A34471-UN: Safety

Chemicals used in agricultural applications such as fungicides, herbicides, insecticides, pesticides, rodenticides, and fertilizers

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210-05-6

Wear appropriate personal protective equipment as recommended by the manufacturer. In the absence of manufacturer′s instructions, follow these general guidelines: Chemicals labeled ′Danger′ : Most toxic. Generally require use of goggles, respirator, gloves, and skin protection.

Chemicals labeled ′Warning′ : Less toxic. Generally require use of goggles, gloves, and skin protections.

Chemicals labeled ′Caution′ : Least toxic. Generally require use of gloves and skin protection.

Avoid inhaling vapor, aerosol or dust.

Always have soap, water, and towel available when working with chemicals. If chemical contacts skin, hands, or face, wash immediately with soap and water. If chemical gets into eyes, flush immediately with water.

Wash hands and face after using chemicals and before eating, drinking, smoking, or urination.

Do not smoke or eat while applying chemicals.

After handling chemicals, always bathe or shower and change clothes. Wash clothing before wearing again.

Seek medical attention immediately if illness occurs during or shortly after use of chemicals.

R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests

Safety Keep chemicals in original containers. Do not transfer chemicals to unmarked containers or to containers used for food or drink.

Store chemicals in a secure, locked area away from human or livestock food. Keep children away.

Always dispose of containers properly. Triple rinse empty containers and puncture or crush containers and dispose of properly.

DX,WW,CHEM01-19-20100824

Service and Operate Chemical Sprayers Reduce risk of exposure and injury: Safely Wear appropriate personal protective equipment as

recommended by the manufacturer. (See ‘Handle agricultural chemicals safely’ found in the Safety Section.)

Fill, flush, calibrate, and decontaminate sprayer in an area where runoff will not reach ponds, lakes or streams, livestock areas, or gardens, or near other people.

Keep children away from the chemicals, chemical solutions, and rinsates.

If spray or chemical concentrate contacts skin, hands, or face, wash immediately with soap and water.

If spray or chemical concentrate gets into eyes, flush immediately with water.

TS272-UN: Safety

If nozzle clogs or system malfunctions, stop engine and relieve spray pressure from system.

Do not place nozzle tips or other components to the mouth to clear obstructions. Keep spare tips on hand for replacement.

Minimize risk of spray drift.

Use large nozzle tips operated at lower pressures Do not operate solution delivery system at pressures exceeding 345kPa (3.5 bar) (50 psi).

Donotspraywhenwindsexceed16km/h(10 mph).

Do not spray when wind is blowing towards a nearby sensitive crop, garden, or populated area.

Properly dispose of unused chemicals, flushing solution, and empty chemical containers.

Decontaminate equipment used in mixing, transferring, and applying chemicals after use.

TS220-UN: Safety

Chemicals used in agricultural sprayers can be harmful to your health or the environment if not used carefully.

Always follow all label directions for effective, safe, and legal use of agricultural chemicals.

DX,WW,CHEM02-19-20040405

Avoid Contact Chemicals

with

Agricultural

TS272-UN: Pesticide Use

TS220-UN: Harmful Pesticides

TM145819 (01.12.2018)

CAUTION: This enclosed cab does not protect against inhaling vapor, aerosol or dust.

210-05-7

R4030, R4038, R4045 Self-Propelled Sprayer Diagnosis and Tests

Safety 1. When operating in an environment where pesticides are present, wear a long-sleeved shirt, long-legged pants, shoes, and socks.

2. If pesticide use instructions require respiratory protection, wear an appropriate respirator inside the cab.

4. Before re-entering the cab, remove protective equipment and store either outside the cab in a closed box or some other type of sealable container or inside the cab in a 5. pesticide resistant container, such as a plastic bag.

Clean your shoes or boots to remove soil or other contaminated particles prior to entering the cab.

3. Wear personal protective equipment as required by the pesticide use instructions when leaving the enclosed cab:

DX,CABS1-19-20090325

into a treated area to work with contaminated application equipment such as nozzles which must be cleaned, changed or redirected to become involved with mixing and loading activities

Clean Vehicle of Hazardous Pesticides

When exposed to hazardous pesticides, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination.

1.Sweep or vacuum the floor of cab.

CAUTION: During application of hazardous pesticides, pesticide residue can build up on the inside or outside of the vehicle.

Clean vehicle according to use instructions of hazardous pesticides.

2.Clean headliners and inside cowlings of cab.

3.Wash entire exterior of vehicle.

4. Dispose of any wash water with hazardous concentrations of active or non-active ingredients according to published regulations or directives.

DX,CABS2-19-20010724

Support Machine Properly

TS229-UN: Support Properly

Always lower the attachment or implement to the ground before youworkonthemachine.Iftheworkrequiresthatthemachineor attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down.

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual.

When implements or attachments are used with a machine, always follow safety precautions listed in the implement or attachment operator′s manual.

DX,LOWER-19-20000224

Service Machines Safely

TS228-UN: Moving Parts

Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

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Safety

Practice Safe Maintenance

TS218-UN: Keep Area Clean

Understand service procedure before doing work. Keep area clean and dry.

Never lubricate, service, or adjust machine while it is moving.

Keep hands, feet, and clothing away from power-driven parts.

Disengage all power and operate controls to relieve pressure.

Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool.

Securely support any machine elements that must be raised for service work.

Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris.

On self-propelled equipment, disconnect battery ground cable () before making adjustments on electrical systems or welding on machine.

On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine.

Falling while cleaning or working at height can cause serious injury. Use a ladder or platform to easily reach each location. Use sturdy and secure footholds and handholds.

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Avoid Harmful Asbestos Dust

Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer.

Components in products that may contain asbestos fibers are brakepads, brakebandandlining assemblies, clutch plates, and somegaskets.Theasbestosusedinthesecomponentsisusually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated.

Avoid creating dust. Never use compressed air for cleaning.

Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos.

Keep bystanders away from the area.

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TS220-UN: Asbestos Dust

Work In Ventilated Area

TS220-UN: Engine exhaust fumes

Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

Ifyoudonothaveanexhaustpipeextension,openthedoorsand get outside air into the area.

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Safety

Work in Clean Area

T6642EJ-UN: Clean Work Area

Before starting a job:

Clean work area and machine.

Make sure you have all necessary tools to do your job.

Have the right parts on hand.

Read all instructions thoroughly; do not attempt shortcuts.

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Precautions for Welding Remove paint before welding or heating (see Safety Section in this manual for more information on paint removal and highpressure lines).

CAUTION: Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do all work outside or in a well ventilated area. Dispose of paint and solvent properly. If you sand or grind paint, avoid breathing the dust by wearing an approved respirator. If you use solvent or paint stripper, remove with soap and water before welding.

Remove solvent or paint stripper containers and other flammable material from area before welding. Allow fumes to disperse at least 15 minutes before welding or heating.

IMPORTANT: Welding on the engine is NOT ALLOWED. If welding must be performed on the machine, follow these precautions.

TS953-UN: Welding Precaution

1. Remove paint from the area to be welded and ground cable clamp location.

2. Disconnect the negative (-) battery cable(s) or open battery (-) switch if equipped.

3. Disconnect the positive (+) battery cable(s) or open battery (+) switch if equipped.

4. Clear or move any wiring harness sections away from the welding area.

5.Welding on engine components is not allowed.

IMPORTANT: High currents or electrostatic discharge into electronic components from welding may cause permanent damage.

6. Never connect the welder ground to any engine component or engine driven components that may be connected to the engine.

7.After welding, reverse steps 2—3.

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Remove Heating

Paint

Before Welding

or Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.

Remove paint before heating:

Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding.

If you sand or grind paint, avoid breathing the dust.

Wear an approved respirator.

If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

TS220-UN: Toxic Fumes

Avoid potentially toxic fumes and dust.

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Do not use a chlorinated solvent in areas where welding will take place.

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Safety Do all work in an area that is well ventilated to carry toxic fumes Dispose of paint and solvent properly. and dust away.

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Avoid Heating Near Pressurized Fluid TS953-UN: Flammable Spray Flammable spray can be generated by heating near pressurized Lines fluid lines, resulting in severe burns to yourself and bystanders.

Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can accidentally burst when heat goes beyond the immediate flame area.

DX,TORCH-19-20041210

Service Tires Safely

TS211-UN: Explosive Tire and Rim Parts

Explosive separation of a tire and rim parts can cause serious injury or death.

Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.

Wheninflatingtires,useaclip-onchuckandextensionhoselong enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

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Safety

Service Cooling System Safely

TS281-UN: Cooling System

Explosive release of fluids from pressurized cooling system can cause serious burns.

Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.

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Illuminate Work Area Safely

TS223-UN: Work Area Safely

Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

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Replace Safety Signs

TS201-UN: Safety Signs

Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement.

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Use Proper Lifting Equipment

TS226-UN: Proper Lifting Equipment

Lifting heavy components incorrectly can cause severe injury or machine damage.

Follow recommended procedure for removal and installation of components in the manual.

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Safety

Use Proper Tools

TS779-UN: Proper Tools

Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards.

Use power tools only to loosen threaded parts and fasteners.

Forlooseningandtighteninghardware,usethecorrectsizetools.

DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches.

Use only service parts meeting John Deere specifications.

DX,REPAIR-19-19990217

Construct Dealer-Made Tools Safely

LX1016749-UN: Construct Dealer-Made Tools Safely

Faulty or broken tools can result in serious injury. When constructing tools, use proper, quality materials, and good workmanship.

Do not weld tools unless you have the proper equipment and experience to perform the job.

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Decommissioning — Proper Recycling and Disposal of Fluids and Components

TS1133-UN: Recycle Waste

Safety and environmental stewardship measures must be taken into account when decommissioning a machine and/or component. These measures include the following:

Use appropriate tools and personal protective equipment such as clothing, gloves, face shields or glasses, during the removal or handling of objects and materials.

Follow instructions for specialized components.

Release stored energy by lowering suspended machine elements, relaxing springs, disconnecting the battery or other electrical power, and releasing pressure in hydraulic components, accumulators, and other similar systems.

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Minimize exposure to components which may have residue from agricultural chemicals, such as fertilizers and pesticides. Handle and dispose of these components appropriately.

Carefully drain engines, fuel tanks, radiators, hydraulic cylinders, reservoirs, and lines before recycling components. Use leak-proof containers when draining fluids. Do not use food or beverage containers.

Do not pour waste fluids onto the ground, down a drain, or into any water source.

Observe all national, state, and local laws, regulations, or ordinances governing the handling or disposal of waste fluids (example: oil, fuel, coolant, brake fluid); filters; batteries; and, other substances or parts. Burning of flammable fluids or components inotherthanspeciallydesignedincineratorsmaybe prohibited by law and could result in exposure to harmful fumes or ashes.

Service and dispose of air conditioning systems appropriately. Government regulations may require a certified service center to recover and recycle air conditioning refrigerants which could damage the atmosphere if allowed to escape.

Evaluate recycling options for tires, metal, plastic, glass, rubber, and electronic components which may be recyclable, in part or completely.

Contact your local environmental or recycling center, or your John Deere dealer for information on the proper way to recycle or dispose of waste.

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Safety

Live With Safety

TS231-19: Safety Systems

Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields.

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