John Deere 5090R, 5100R, 5115R, 5115RH, 5125R Tractor Manual TM143519 - DOWNLOAD PDF

5090R, 5100R, 5115R, 5115RH and 5125R (FT4/ Stage IIIB) Tractors Repair

REPAIR TECHNICAL MANUAL 5R Series Tractors TM143519 01DEC18 (ENGLISH)

John Deere Augusta Works

Introduction Diagnostic technical manuals are comprised of general information, checks, theory of operation, schematic and diagnostic procedures. Sections in a diagnostic technical manual The diagnostic technical manual is written for an experienced help quickly identify the likely cause of routine failures. technician.

Essential tools required to perform certain type of Component sections include images of the component or workareidentifiedinSection300,andarerecommendedforuse.connector and location on the equipment.

Foreword

Live with safety: Read the safety messages in the introduction of The diagnostic technical manual references component manuals this manual and the cautions presented throughout the text.andrepairtechnicalmanuals.Repairtechnicalmanualsare organized for various components requiring service instruction.

CAUTION: Both diagnostic and repair technical manuals are concise guides Thisisthesafety-alertsymbol.Whenthesymbolisshownonthe for specific equipment. They are on-the-job instructions equipment or in a manual, be alert to the potential for personal containing vital information to diagnose, analyze, test, and repair injury.the equipment.

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Contents Group 05 - Steering Group 10 - Brakes

Section 10 - General Information Group 05 - Safety Group 10 - General Specifications Group 15 - Fuels and Lubricants Group 20 - Serial Number Locations

Section 70 - Hydraulics - Open Center Group 05 - Pumps and Filters

Group 15 - Hitch Valve Group 20 - Rear Selective Control Valves Group 25 - Mid-Mount Selective Control Valves

Section 20 - Engine Group 05 - Engine

Section 30 - Fuel, Air Intake, Exhaust, and Cooling Group 05 - Fuel System Group 10 - Air Intake System Group 15 - Exhaust System Group 20 - Cooling System

Group 05 - Separation Group 10 - PPST Transmission Group 15 - Clutch Assembly Group 20 - Differential Group 25 - Control Valves Group 30 - Final Drive Group 35 - Rear PTO Group 40 - Front PTO Group 45 - Mechanical Front-Wheel Drive Group 50 - Suspended Front Axle Group 55 - Creeper Assembly Group 60 - Transmission Lube Pump

Group 10 - Rear SCVs Group 25 - Mid-Mount SCV Valves Group 10 - Hydraulic Controls

Group 15 - Rear Hitch Group 20 Hitch Section 80- -Front Miscellaneous

Group 05B - Ground Points Group 05C - Connectors Group 05D - Wiring Harnesses Group 05E - Electrical Components

- Drive Systems

Group 05 - Pumps and Filters

Section 72 - Hydraulics - Common

Section 40 - Electrical Group 05A - Fuses and Relays

Section 50 Transmissions

Section 71 - Hydraulics - Closed Center

Group 10 - Rear Hitches

and

Group 15 - Fenders Group 20 - Hood Group 25 - Step Assemblies Group 30 - Wheels

Section 90 - Cab and Open Operator`s Station Group 05 - Seat and Support

Group 10A - Control Console Group 10B - CommandARM™ Group 20 - Cab Components Group 30 - Air Conditioning System Group 35 - Heating System

Section 99- -Dealer Special Tools Tools Group 05 Fabricated Group 10 - Service Tools

Section 60 - Steering and Brakes

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Section 10 Contents

General Information Page

Page

Group 05 - Safety Work In Ventilated Area.........................................10-05-1 Recognize Safety Information...............................10-05-1 Avoid Backover Accidents.....................................10-05-1 Prevent Machine Runaway....................................10-05-2 Avoid Contact with Agricultural Chemicals............10-05-2 Clean Vehicle of Hazardous Pesticides.................10-05-2 Use a Safety Chain................................................10-05-3 Work in Clean Area...............................................10-05-3 Decommissioning - Proper Recycling and Disposal 10-05-3 of Fluids and Components.............................

Avoid Harmful Asbestos Dust................................10-05-4 Use Electronic Display Properly............................10-05-4 Avoid Hot Exhaust.................................................10-05-4

Deliver Safely........................................................10-05-20 Servicing Electronic Control Units.........................10-05-21 Welding Near Electronic Control Units..................10-05-21 Keep Electronic Control Unit Connectors Clean...10-05-22 Group 10 - General Specifications Regions and Country Versions..............................10-10-1 Features and Accessories.....................................10-10-2

Clean Exhaust Filter Safely...................................10-05-5 Exhaust Filter Cleaning.........................................10-05-6 Handle Fuel Safely-Avoid Fires.............................10-05-6

Machine General Specifications............................10-10-4 Drain and Refill Capacities....................................10-10-4 Service Recommendations for O-Ring Boss 10-10-5 Fittings............................................................

Prepare for Emergencies.......................................10-05-6 In Case of Fire.......................................................10-05-6

Service Recommendations For Flat Face O-Ring 10-10-6 Seal Fittings...................................................

Metric Bolt and Screw Torque Values....................10-10-7

Handle Fluids Safely-Avoid Fires..........................10-05-7 Avoid High-Pressure Fluids...................................10-05-7 Use Foldable ROPS and Seat Belt Properly.........10-05-7 Avoid Static Electricity Risk When Refueling.........10-05-8 Install All Guards...................................................10-05-8 Use Proper Lifting Equipment................................10-05-9

Unified Inch Bolt and Screw Torque Values..........10-10-8 Glossary of Terms.................................................10-10-9 Trademarks........................................................... 10-10-10 Group 15 - Fuels and Lubricants

Illuminate Work Area Safely..................................10-05-9 Live With Safety.....................................................10-05-9 Service Machines Safely.......................................10-05-9

Alternative and Synthetic Lubricants.....................10-15-1 Transmission and Hydraulic Oil.............................10-15-1

Support Machine Properly.....................................10-05-10 Protect Against Noise............................................10-05-10 Remove Paint Before Welding or Heating.............10-05-10 Park Machine Safely..............................................10-05-11 Stay Clear of Rotating Drivelines...........................10-05-12 Follow Safety Instructions......................................10-05-12 Use Proper Tools...................................................10-05-13 Service Tires Safely...............................................10-05-13 Keep ROPS Installed Properly..............................10-05-13 Stay Clear of Rotating Drivelines...........................10-05-14 Construct Dealer-Made Tools Safely.....................10-05-14 Practice Safe Maintenance....................................10-05-15 Understand Signal Words......................................10-05-15 Replace Safety Signs............................................10-05-15 Protect Against High Pressure Spray....................10-05-16 Store Attachments Safely......................................10-05-16 Avoid Heating Near Pressurized Fluid Lines.........10-05-16 Wear Protective Clothing.......................................10-05-16 Precautions for Welding........................................10-05-17 Service Accumulator Systems Safely....................10-05-17 Handling Batteries Safely......................................10-05-17 Handle Agricultural Chemicals Safely...................10-05-18

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Service Cooling System Safely.............................10-05-19 Wait Before Opening High-Pressure Fuel 10-05-19 System...........................................................

Service Front-Wheel Drive Tractor Safely.............10-05-19 Use Steps and Handholds Correctly.....................10-05-20 Handle Electronic Components and Brackets 10-05-20 Safely.............................................................

Transport Tractor Safely........................................10-05-20

10-1

Diesel Engine Coolant (engine with wet sleeve 10-15-2 cylinder liners)................................................

Operating in Warm Temperature Climates............10-15-2 John Deere COOL-GARD™ II Coolant Extender..10-15-3 Water Quality for Mixing with Coolant 10-15-4 Concentrate....................................................

Testing Coolant Freeze Point................................10-15-4 Diesel Exhaust Fluid (DEF) - Use in Selective 10-15-5 Catalytic Reduction (SCR) Equipped Engines..........................................................

Disposal of Diesel Exhaust Fluid (DEF)................10-15-5 Refilling Diesel Exhaust Fluid (DEF) Tank.............10-15-5 Storing Diesel Exhaust Fluid (DEF).......................10-15-6 Testing Diesel Exhaust Fluid (DEF).......................10-15-6 Diesel Engine Oil Service Interval for Operation at 10-15-6 High Altitude...................................................

Diesel Engine Oil - Interim Tier 4, Final Tier 4, 10-15-7 Stage IIIB, and Stage IV.................................

Engine Oil and Filter Service Intervals - Interim 10-15-8 Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines..........................................................

John Deere Break-In Plus™ Engine Oil - Interim 10-15-8 Tier 4, Final Tier 4, Stage IIIB, and Stage IV..

Oil Filters...............................................................10-15-8

5R Series Tractors

Page

Page

Fuel Filters.............................................................10-15-9 Diesel Fuel.............................................................10-15-10 Handling and Storing Diesel Fuel..........................10-15-10 Lubricity of Diesel Fuel..........................................10-15-11

Transmission, Steering, Brake, Hydraulic, and 10-15-15 Gear Case Oil................................................

Oilscan™ and CoolScan™....................................10-15-15

Testing Diesel Fuel................................................10-15-11 BioDiesel Fuel.......................................................10-15-12 Minimizing the Effect of Cold Weather on Diesel 10-15-13 Engines..........................................................

Supplemental Diesel Fuel Additives......................10-15-13

Serial Numbers......................................................10-20-1

Grease................................................................... 10-15-14 Mixing of Lubricants...............................................10-15-14

Product Identification Number...............................10-20-2 Engine Serial Number...........................................10-20-3 Transmission Serial Number.................................10-20-4 Suspended Front Axle Serial Number...................10-20-4 Mechanical Front Wheel Drive (MFWD) Serial 10-20-4 Number..........................................................

Cab Serial Number................................................10-20-5

Lubricant Storage..................................................10-15-14

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Group 20 - Serial Number Locations

10-2

5R Series Tractors

Safety

Group 05 Safety Work In Ventilated Area

TS220-UN: Engine exhaust fumes

Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

Ifyoudonothaveanexhaustpipeextension,openthedoorsand get outside air into the area.

DX,AIR-19-19990217

Recognize Safety Information

T81389-UN: Safety-alert symbol

This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

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Avoid Backover Accidents

PC10857XW-UN: Avoid Backover Accidents

Before moving machine, be sure that all persons are clear of machine path. Turn around and look directly for best visibility. Use a signal person when backing if view is obstructed or when in close quarters.

Do not rely on a camera to determine if personnel or obstacles are behind the machine. The system can be limited by many factors including maintenance practices, environmental conditions, and operating range.

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Safety

Prevent Machine Runaway

TS177-UN: Machinery Runaway

Avoid possible injury or death from machinery runaway.

Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed.

NEVER start engine while standing on ground. Start engine only from operator’s seat, with transmission in neutral or park.

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Avoid Contact Chemicals

with

Agricultural

TS272-UN: Pesticide Use

CAUTION: This enclosed cab does not protect against inhaling vapor, aerosol or dust.

1. When operating in an environment where pesticides are present, wear a long-sleeved shirt, long-legged pants, shoes, and socks.

2. If pesticide use instructions require respiratory protection, wear an appropriate respirator inside the cab.

3. Wear personal protective equipment as required by the pesticide use instructions when leaving the enclosed cab:

into a treated area to work with contaminated application equipment such as nozzles which must be cleaned, changed or redirected to become involved with mixing and loading activities

TS220-UN: Harmful Pesticides

4. Before re-entering the cab, remove protective equipment and store either outside the cab in a closed box or some other type of sealable container or inside the cab in a pesticide resistant container, such as a plastic bag.

5. Clean your shoes or boots to remove soil or other contaminated particles prior to entering the cab.

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Clean Vehicle of Hazardous Pesticides

When exposed to hazardous pesticides, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination.

1.Sweep or vacuum the floor of cab.

CAUTION: During application of hazardous pesticides, pesticide residue can build up on the inside or outside of the vehicle. Clean vehicle according to use instructions of hazardous pesticides.

2.Clean headliners and inside cowlings of cab.

3.Wash entire exterior of vehicle.

4. Dispose of any wash water with hazardous concentrations of active or non-active ingredients according to published regulations or directives.

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Safety

Use a Safety Chain

TS217-UN: Safety Chain

A safety chain will help control drawn equipment should it accidentally separate from the drawbar.

Using the appropriate adapter parts, attach the chain to the tractor drawbar support or other specified anchor location.

Provide only enough slack in the chain to permit turning.

See your John Deere dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine.

Do not use safety chain for towing.

DX,CHAIN-19-19930303

Work in Clean Area

T6642EJ-UN: Clean Work Area

Before starting a job:

Clean work area and machine.

Make sure you have all necessary tools to do your job.

Have the right parts on hand.

Read all instructions thoroughly; do not attempt shortcuts.

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Decommissioning — Proper Recycling and Disposal of Fluids and Components

TS1133-UN: Recycle Waste

Safety and environmental stewardship measures must be taken into account when decommissioning a machine and/or component. These measures include the following:

Use appropriate tools and personal protective equipment such as clothing, gloves, face shields or glasses, during the removal or handling of objects and materials.

Follow instructions for specialized components.

Release stored energy by lowering suspended machine elements, relaxing springs, disconnecting the battery or other electrical power, and releasing pressure in hydraulic components, accumulators, and other similar systems.

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Minimize exposure to components which may have residue from agricultural chemicals, such as fertilizers and pesticides. Handle and dispose of these components appropriately.

Carefully drain engines, fuel tanks, radiators, hydraulic cylinders, reservoirs, and lines before recycling components. Use leak-proof containers when draining fluids. Do not use food or beverage containers.

Do not pour waste fluids onto the ground, down a drain, or into any water source.

Observe all national, state, and local laws, regulations, or ordinances governing the handling or disposal of waste fluids (example: oil, fuel, coolant, brake fluid); filters; batteries; and, other substances or parts. Burning of flammable fluids or components in other than specially designed incinerators may be prohibited by law and could result in exposure to harmful fumes or ashes.

Service and dispose of air conditioning systems appropriately. Government regulations may require a certified service center to recover and recycle air conditioning refrigerants which could damage the atmosphere if allowed to escape.

Evaluate recycling options for tires, metal, plastic, glass, rubber, and electronic components which may be recyclable, in part or completely.

Contact your local environmental or recycling center, or your John Deere dealer for information on the proper way to recycle or dispose of waste.

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5R Series Tractors

For the full PDF version of this manual, Please click on the above download PDF button.

Safety

Avoid Harmful Asbestos Dust

Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer.

Components in products that may contain asbestos fibers are brakepads, brakebandandlining assemblies, clutch plates, and somegaskets.Theasbestosusedinthesecomponentsisusually found not in a resin or sealed in some way. Normal handling is

hazardous as long as airborne dust containing asbestos is not generated.

Avoid creating dust. Never use compressed air for cleaning.

Avoid When brushing or grinding material containing asbestos. servicing, wear an approved respirator. A special vacuum

TS220-UN: Asbestos Dust

Use Electronic Display Properly

cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos.

Keep bystanders away from the area.

Do not change settings or access any functions DX,DUST-19-19910315 that require prolonged use of the display controls while machine is moving. Stop the machine in a safe location and place in park position before attempting such operations.

Never set the volume so high that you cannot hear outside traffic and emergency vehicles.

Electronic displays are secondary devices intended to aid the operator in performing field operations, increase comfort and provide entertainment. Displays offer a wide range of functionality, are used in many different machine system applications and can be used with other secondary devices such as handheld electronic devices.

To promote safe operation, certain functions of displays may be A secondary device is any device that is not required to operatedisabled unless the machine movement is restricted and/or has your machine for its primary use. The operator is always been placed in the park position. Overriding this safety feature responsible for safe operation and control of the machine. may violate applicable law and can result in damage, serious To prevent injury while operating the machine:injury, or death.

Only use available display functionality when conditions permit

Position the display according to the installationyou to do so safely and in accordance with instructions provided. instructions. Ensure that the device is secured Always observe safe driving rules, state, or local laws and traffic regulations secondary device. and when doesusing notany obstruct the driver’s view or DX,ELEC,DISPLAY-19-20150113 interfere with the machine operating controls.

Do not become distracted by the display. Stay alert. Pay attention to the machine and surrounding environment.

Avoid Hot Exhaust

RG17488-UN: Safety—Hot Parts

Servicing machine or attachments with engine running can result in serious personal injury. Avoid exposure and skin contact with hot exhaust gases and components.

Exhaust parts and streams become very hot during operation.

Exhaust gases and components reach temperatures hot enough to burn people, ignite, or melt common materials.

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5R Series Tractors

Safety

Clean Exhaust Filter Safely

TS1695-UN: Stop

TS227-UN: Fire Safety

During exhaust filter cleaning operations, the engine may run at elevated idle and hot temperatures for an extended period of time. Exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.

Keep machine away from people, animals, or structures which may be susceptible to harm or damage from hot exhaust gases or components. Avoid potential fire or explosion hazards from flammable materials and vapors near the exhaust. Keep exhaust outlet away from people and anything that can melt, burn, or explode.

Closely monitor machine and surrounding area for smoldering

TS271-UN: Hand Over Flame

debris during and after exhaust filter cleaning.

Adding fuel while an engine is running can create a fire or explosion hazard. Always stop engine before refueling machine and clean up any spilled fuel.

Always make sure that engine is stopped while hauling machine on a truck or trailer.

Contact with exhaust components while still hot can result in serious personal injury.

Avoid contact with these components until cooled to safe temperatures.

If service procedure requires engine to be running:

Only engage power-driven parts required by service procedure Ensure that other people are clear of operator station and machine TS1693-UN: Moving Parts

Keep hands, feet, and clothing away from power-driven parts.

Always disable movement (neutral), set the parking brake or mechanism and disconnect power to attachments or tools before leaving the operator’s station.

Shut off engine and remove key (if equipped) before leaving the machine unattended.

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Safety

Exhaust Filter Cleaning

RG17488-UN: Safety—Hot Parts

Servicing machine or attachments during exhaust filter cleaning can result in serious personal injury. Avoid exposure and skin contact with hot exhaust gases and components.

During auto or manual/stationary exhaust filter cleaning operations, the engine will run at elevated idle and hot temperatures for an extended period of time. Exhaust gases and exhaustfiltercomponentsreachtemperatureshotenoughtoburn people, or ignite, or melt common materials.

DX,FILTER-19-20100120

Handle Fuel Safely—Avoid Fires

Handle fuel with care: it is highly flammable. Do not refuel the machine while smoking or when near open flame or sparks.

Always stop engine before refueling machine. Fill fuel tank outdoors.

Prevent fires by keeping machine clean of accumulated trash, grease, and debris. Always clean up spilled fuel.

Use only an approved fuel container for transporting flammable liquids.

Never fill fuel container in pickup truck with plastic bed liner.

Always place fuel container on ground before refueling. Touch fuel container with fuel dispenser nozzle before removing canlid.

Keep fuel dispenser nozzle in contact with fuel container inlet when filling.

TS202-UN: Avoid Fires

Do not store fuel container where there is an open flame, spark, or pilot light such as within a water heater or other appliance.

Prepare for Emergencies

TS291-UN: First Aid Kit

DX,FIRE1-19-20111012

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

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In Case of Fire

TS227-UN: Flames

CAUTION: Avoid personal injury.

Stop machine immediately at the first sign of fire. Fire may be identified by the smell of smoke or sight of flames. Because fire grows and spreads rapidly, get off the machine immediately and movesafelyawayfromthefire.Donotreturntothemachine!The number one priority is safety.

Call the fire department. A portable fire extinguisher can put out a small fire or contain it until the fire department arrives; but portable extinguishers have limitations. Always put the safety of theoperatorandbystandersfirst.Ifattemptingtoextinguishafire,

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Safety keep your back to the wind with an unobstructed escape path so 1. Pull the pin. Hold the extinguisher with the nozzle pointing you can move away quickly if the fire cannot be extinguished.away from you, and release the locking mechanism.

Readthefireextinguisherinstructionsandbecomefamiliarwith2.Aim low. Point the extinguisher at the base of the fire. their location, and operation before a fire starts. Local 3.Squeeze theparts, lever slowly and evenly. fire departments or fire equipment distributors may offer fire extinguisher training and recommendations.4.Sweep the nozzle from side-to-side.

If your extinguisher does not have instructions, follow these DX,FIRE4-19-20130822 general guidelines:

Handle Fluids Safely—Avoid FiresTS227-UN: Avoid Fires When you work around fuel, do not smoke or work near heaters

or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate

or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

DX,FLAME-19-19980929

Replace worn or damaged hose assemblies immediately with

Avoid High-Pressure John Deere approved replacement Fluids parts.

Escaping fluid under pressure can penetrate the skin causing

serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying

pressure.

Search for leaks with a piece of cardboard. Protect hands and

body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling

X9811-UN: High Pressure

1-800-822-8262 or +1 309-748-5636.

Inspect hydraulic hoses periodically – at least once per year – DX,FLUID-19-20111012 for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.

Use Foldable ROPS and Seat Belt Properly

Avoid crushing injury or death during rollover.

TS1729-UN: Fasten Your Seat Belt

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If this machine is equipped with a foldable rollover protective structure (ROPS), keep the ROPS in the fully extended and locked position. USE a seat belt when you operate with a ROPS in the fully extended position.

Hold the latch and pull the seat belt across the body.

Insert the latch into the buckle. Listen for a click.

Tug on the seat belt to make sure that the belt is securely fastened.

Snug the seat belt across the hips.

If this machine is operated with the ROPS folded (for example, to enter a low building), drive with extreme caution. DO NOT USE a seat belt with the ROPS folded.

5R Series Tractors

Safety DX,FOLDROPS-19-20130822

Return the ROPS to the raised, fully extended position as soon as the machine is operated under normal conditions.

Avoid Static Electricity Risk When Refueling

RG21992-UN: Static Discharge (Fuel Nozzle)

The removal of sulfur and other compounds in Ultra-Low Sulfur Diesel (ULSD) fuel decreases its conductivity and increases its ability to store a static charge.

Refineries may have treated the fuel with a static dissipating additive. However, there are many factors that can reduce the effectiveness of the additive over time.

Static charges can build up in ULSD fuel while it is flowing through fuel delivery systems. Static electricity discharge when combustiblevaporsarepresentcouldresultinafireorexplosion.

Therefore, it is important to ensure that the entire system used to refuel your machine (fuel supply tank, transfer pump, transfer hose, nozzle, and others) is properly grounded and bonded.

Consult with your fuel or fuel system supplier to ensure that the deliverysystemisincompliancewithfuelingstandardsforproper grounding and bonding practices.

DX,FUEL,STATIC,ELEC-19-20130712

RG22142-UN: Explosion

Install All Guards

TS677-UN: SafetyFan

Rotating cooling system fans, belts, pulleys, and drives can cause serious injury.

Keep all guards in place at all times during engine operation.

Wear close-fitting clothes. Stop the engine and be sure fans, belts, pulleys, and drives are stopped before making adjustments, connections, or cleaning near fans and their drive components.

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5R Series Tractors

Safety

Use Proper Lifting Equipment

TS226-UN: Proper Lifting Equipment

Lifting heavy components incorrectly can cause severe injury or machine damage.

Follow recommended procedure for removal and installation of components in the manual.

DX,LIFT-19-19900604

Illuminate Work Area Safely

TS223-UN: Work Area Safely

Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

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Live With Safety

TS231-19: Safety Systems

Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields.

DX,LIVE-19-19920925

Service Machines Safely

TS228-UN: Moving Parts

Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

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Safety

Support Machine Properly

TS229-UN: Support Properly

Always lower the attachment or implement to the ground before youworkonthemachine.Iftheworkrequiresthatthemachineor attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down.

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual.

When implements or attachments are used with a machine, always follow safety precautions listed in the implement or attachment operator′s manual.

DX,LOWER-19-20000224

Protect Against Noise

TS207-UN: Noise Exposure

There are many variables that affect the sound level range, includingmachineconfiguration,conditionandmaintenancelevel of the machine, ground surface, operating environmental, duty cycles, ambient noise, and attachments.

Exposure to loud noise can cause impairment or loss of hearing.

Always wear hearing protection. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

DX,NOISE-19-20171003

Remov e Heatin g

Paint

Before Welding

or Remove paint before heating: Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding.

If you sand or grind paint, avoid breathing the dust.

Wear an approved respirator.

If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

Do not use a chlorinated solvent in areas where welding will take place.

TS220-UN: Toxic Fumes

Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint welding, soldering, or using a torch.

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is heated by

Do all work in an area that is well ventilated to carry toxic fumes and dust away.

Dispose of paint and solvent properly.

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Safety

Park Machine Safely

TS230-UN: Remove the Key

Before working on the machine:

Lower all equipment to the ground.

Stop the engine and remove the key.

Disconnect the battery ground strap.

Hang a "DO NOT OPERATE" tag station.

in operator DX,PARK-19-19900604

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Safety Entanglement in rotating driveline can cause serious injury or death.

Stay Clear of Rotating Drivelines

Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely.

Only use power take-off driveshafts with adequate guards and shields.

Wear close fitting clothing. Stop the engine and be sure that PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.

Do not install any adapter device between the tractor and the primary implement PTO driveshaft that will allow a 1000 rpm tractorshafttopowera540rpmimplementatspeedshigherthan 540 rpm.

Do not install any adapter device that results in a portion of the rotating implement shaft, tractor shaft, or the adapter to be unguarded. The tractor master shield shall overlap the end of the splined shaft and the added adaptor device as outlined in the table.

TS1644-UN: Rotating Drivelines

The angle at which the primary implement PTO driveshaft can be inclined may be reduced depending on the shape and size of the tractor master shield and the shape and size of the guard of the primary implement PTO driveshaft.

Do not raise implements high enough to damage the tractor master shield or guard of primary implement PTO driveshaft.

Detach the PTO driveline shaft if it is necessary to increase implement height. (See Attching/Detaching PTO Driveline) When using Type 3/4 PTO, inclination and turning angles may be reduced depending on type of PTO master shield and coupling rails.

H96219-UN: Drivelines

PTO Type

Diameter

Splines

n ± 5 mm (0.20 in.)

1

35 mm (1.378 in.)

6

85 mm (3.35 in.)

2

35 mm (1.378 in.)

2

85 mm (3.35 in.)

3

45 mm (1.772 in.)

1

100 mm (4.00

4

57.5 mm (2.264

2

in.)

in.)

0

(4.00 in.)

2

100

mm

DX,PTO-19-20170228

2

Follow Safety Instructions

TS201-UN: Follow Safety Instructions

Carefully read all safety messages in this instruction. Read the product operators manual for operating instructions and safety messages.Donotletanyoneoperatewithoutinstruction.(Acopy of the operators manual may also be available from the Service ADVISOR™ application.)

Service ADVISOR is a trademark of Deere & Company

DX,READ,INS-19-20090623

TM143519 (01.12.2018)

10-05-12

5R Series Tractors

Safety

Use Proper Tools

TS779-UN: Proper Tools

Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards.

Use power tools only to loosen threaded parts and fasteners.

For loosening and tightening hardware, use the correct size tools.

DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches.

Use only service parts meeting John Deere specifications.

DX,REPAIR-19-19990217

Service Tires Safely

TS211-UN: Explosive Tire and Rim Parts

CAUTION: Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure.

Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion.

Welding can structurally weaken or deform the wheel.

Wheninflatingtires,useaclip-onchuckandextensionhoselong enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

DX,RIM1-19-20081027

Keep ROPS Installed Properly

TS212-UN: Roll-Over Protective Structure

Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any reason. Tighten mounting bolts to proper torque.

The protection offered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident, or is in any way altered by welding, bending, drilling, or cutting. A damaged ROPS should be replaced, not reused.

The seat is part of the ROPS safety zone. Replace only with John Deere seat approved for your tractor.

Any alteration of the ROPS must be approved by the manufacturer.

DX,ROPS3-19-20111012

TM143519 (01.12.2018)

10-05-13

5R Series Tractors

Safety Entanglement in rotating driveline can cause serious injury or death.

Stay Clear of Rotating Drivelines

Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely.

Only use power take-off driveshafts with adequate guards and shields.

Wear close fitting clothing. Stop the engine and be sure that PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.

Do not install any adapter device between the tractor and the primary implement PTO driveshaft that will allow a 1000 rpm tractorshafttopowera540rpmimplementatspeedshigherthan 540 rpm.

Do not install any adapter device that results in a portion of the rotating implement shaft, tractor shaft, or the adapter to be unguarded. The tractor master shield shall overlap the end of the splined shaft and the added adaptor device as outlined in the table.

TS1644-UN: Rotating Drivelines

The angle at which the primary implement PTO driveshaft can be inclined may be reduced depending on the shape and size of the tractor master shield and the shape and size of the guard of the primary implement PTO driveshaft.

Do not raise implements high enough to damage the tractor master shield or guard of primary implement PTO driveshaft.

Detach the PTO driveline shaft if it is necessary to increase implement height. (See Attching/Detaching PTO Driveline) When using Type 3/4 PTO, inclination and turning angles may be reduced depending on type of PTO master shield and coupling rails.

H96219-UN: Drivelines

PTO Type

Diameter

Splines

n ± 5 mm (0.20 in.)

1

35 mm (1.378 in.)

6

85 mm (3.35 in.)

2

35 mm (1.378 in.)

2

85 mm (3.35 in.)

3

45 mm (1.772 in.)

1

100 mm (4.00

4

57.5 mm (2.264

2

in.)

in.)

0

(4.00 in.)

2

Construct Dealer-Made Tools Safely

100

mm

DX,PTO-19-20170228

2 LX1016749-UN: Construct Dealer-Made Tools Safely

Faulty or broken tools can result in serious injury. When constructing tools, use proper, quality materials, and good workmanship.

Do not weld tools unless you have the proper equipment and experience to perform the job.

DX,SAFE,TOOLS-19-19971010

TM143519 (01.12.2018)

10-05-14

5R Series Tractors

Safety

Practice Safe Maintenance

TS218-UN: Keep Area Clean

Understand service procedure before doing work. Keep area clean and dry.

Never lubricate, service, or adjust machine while it is moving.

Keep hands, feet, and clothing away from power-driven parts.

Disengage all power and operate controls to relieve pressure.

Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool.

Securely support any machine elements that must be raised for service work.

Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris.

On self-propelled equipment, disconnect battery ground cable () before making adjustments on electrical systems or welding on machine.

On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine.

Falling while cleaning or working at height can cause serious injury. Use a ladder or platform to easily reach each location. Use sturdy and secure footholds and handholds.

DX,SERV-19-20170228

Understand Signal Words

DANGER ; The signal word DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING ; The signal word WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION ; The signal word CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION may also be used to alert against unsafe practices associated with events which could lead to personal injury.

TS187-19: Signal Words

A signal word—DANGER, WARNING, or CAUTION—is used withthesafety-alertsymbol.DANGERidentifiesthemostserious hazards. DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safetysigns.CAUTIONalsocallsattentiontosafetymessagesin this manual.

DX,SIGNAL-19-20161005

Replace Safety Signs

TS201-UN: Safety Signs

Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement.

DX,SIGNS1-19-19900604

TM143519 (01.12.2018)

10-05-15

5R Series Tractors

Safety

Protect Against High Pressure Spray

TS1343-UN: High Pressure Spray

Spray from high pressure nozzles can penetrate the skin and cause serious injury. Keep spray from contacting hands or body.

If an accident occurs, see a doctor immediately. Any high pressure spray injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar withthistypeofinjuryshouldreferenceaknowledgeablemedical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. DX,SPRAY-19-19920416

Store Attachments Safely

TS219-UN: Stored Attachments

Stored attachments such as dual wheels, cage wheels, and loaders can fall and cause serious injury or death.

Securely store attachments and implements to prevent falling.

Keep playing children and bystanders away from storage area.

DX,STORE-19-19930303

Avoid Heating Near Pressurized Fluid TS953-UN: Flammable Spray Flammable spray can be generated by heating near pressurized Lines fluid lines, resulting in severe burns to yourself and bystanders.

Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can accidentally burst when heat goes beyond the immediate flame area.

DX,TORCH-19-20041210

Wear Protective Clothing

TS206-UN: Protective Clothing

Wear close fitting clothing and safety equipment appropriate to the job.

Prolonged exposure to loud noise can cause impairment or loss of hearing.

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

DX,WEAR-19-19900910

TM143519 (01.12.2018)

10-05-16

5R Series Tractors

Safety

Precautions for Welding Remove paint before welding or heating (see Safety Section in this manual for more information on paint removal and highpressure lines).

CAUTION: Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do all work outside or in a well ventilated area. Dispose of paint and solvent properly. If you sand or grind paint, avoid breathing the dust by wearing an approved respirator. If you use solvent or paint stripper, remove with soap and water before welding.

Remove solvent or paint stripper containers and other flammable material from area before welding. Allow fumes to disperse at least 15 minutes before welding or heating.

IMPORTANT: Welding on the engine is NOT ALLOWED. If welding must be performed on the machine, follow these precautions.

IMPORTANT: High currents or electrostatic discharge into electronic components from welding may cause permanent damage.

TS953-UN: Welding Precaution

1. Remove paint from the area to be welded and ground cable clamp location.

2. Disconnect the negative (-) battery cable(s) or open battery (-) switch if equipped.

3. Disconnect the positive (+) battery cable(s) or open battery (+) switch if equipped.

4. Clear or move any wiring harness sections away from the welding area.

5.Welding on engine components is not allowed.

6. Never connect the welder ground to any engine component or engine driven components that may be connected to the engine.

7.After welding, reverse steps 2—3.

DX,WELDING,PRECAUTIONS-19-20101206

Service Accumulator Systems Safely

TS281-UN: Hydraulic Accumulator

Escaping fluid or gas from systems with pressurized accumulators that are used in air conditioning, hydraulic, and air brake systems can cause serious injury. Extreme heat can cause the accumulator to burst, and pressurized lines can be accidentally cut. Do not weld or use a torch near a pressurized accumulator or pressurized line.

Relieve pressure from the pressurized system before removing accumulator.

Relieve pressure from the hydraulic system before removing accumulator. Never attempt to relieve hydraulic system or accumulator pressure by loosening a fitting.

Accumulators cannot be repaired.

DX,WW,ACCLA2-19-20030822

Handling Batteries Safely

TS204-UN: Caution

TM143519 (01.12.2018)

10-05-17

5R Series Tractors

Safety Always remove grounded (-) battery clamp first and replace grounded clamp last.

Sulfuric acid in battery electrolyte is poisonous and strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes.

Avoid hazards by:

Filling batteries in a well-ventilated area Wearing eye protection and rubber gloves Avoiding use of air pressure to clean batteries Avoiding breathing fumes when electrolyte is added Avoiding spilling or dripping electrolyte Using correct battery booster or charger procedure.

If acid is spilled on skin or in eyes:

Flush skin with water.

Apply baking soda or lime to help neutralize the acid.

Flush eyes with water for 15—30 minutes. Get medical attention immediately.

If acid is swallowed:

Do not induce vomiting.

Drink large amounts of water or milk, but do not exceed 2 L (2 qt.).

Get medical attention immediately.

TS203-UN: Caution

WARNING: Battery posts, terminals, and related accessories Battery gas can explode. Keep sparks and flames away from contain lead and lead compounds, chemicals known to the State batteries. Use a flashlight to check battery electrolyte level.ofCaliforniatocausecancerandreproductiveharm.Wash hands after handling.

Never check battery charge by placing a metal object across the DX,WW,BATTERIES-19-20101202 posts. Use a voltmeter or hydrometer.

Handle Agricultural Chemicals Safelycanbeharmfultoyourhealthortheenvironmentifnotused carefully.

Always follow all label directions for effective, safe, and legal use of agricultural chemicals.

Reduce risk of exposure and injury:

TS220-UN: Safety

A34471-UN: Safety

Chemicals used in agricultural applications such as fungicides, herbicides, insecticides, pesticides, rodenticides, and fertilizers

TM143519 (01.12.2018)

10-05-18

Wear appropriate personal protective equipment as recommended by the manufacturer. In the absence of manufacturer′s instructions, follow these general guidelines: Chemicals labeled ′Danger′ : Most toxic. Generally require use of goggles, respirator, gloves, and skin protection.

Chemicals labeled ′Warning′ : Less toxic. Generally require use of goggles, gloves, and skin protections.

Chemicals labeled ′Caution′ : Least toxic. Generally require use of gloves and skin protection.

Avoid inhaling vapor, aerosol or dust.

Always have soap, water, and towel available when working with chemicals. If chemical contacts skin, hands, or face, wash immediately with soap and water. If chemical gets into eyes, flush immediately with water.

Wash hands and face after using chemicals and before eating, drinking, smoking, or urination.

Do not smoke or eat while applying chemicals.

After handling chemicals, always bathe or shower and change clothes. Wash clothing before wearing again.

5R Series Tractors

Safety Seek medical attention immediately if illness occurs during or shortly after use of chemicals.

Keep chemicals in original containers. Do not transfer chemicals to unmarked containers or to containers used for food or drink.

Store chemicals in a secure, locked area away from human or livestock food. Keep children away.

Service Cooling System Safely

Always dispose of containers properly. Triple rinse empty containers and puncture or crush containers and dispose of properly.

DX,WW,CHEM01-19-20100824

TS281-UN: Cooling System

Explosive release of fluids from pressurized cooling system can cause serious burns.

Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.

DX,WW,COOLING-19-20090819

Wait Before Opening High-Pressure TS1343-UN: High-Pressure Fuel Lines High-pressure fluid remaining in fuel lines can cause serious Fuel System injury. Only technicians familiar with this type of system should

perform repairs. Before disconnecting fuel lines, sensors, or any other components between the high-pressure fuel pump and nozzles on engines with High-Pressure Common Rail (HPCR) fuel system, confirm that the fuel pressure is relieved.

DX,WW,HPCR2-19-20140909

Service Safely

Front-Wheel

Drive

Tractor L124515-UN: SafetyTractor Rolling Forward

When servicing front-wheel drive tractor with the rear wheels supported off the ground and rotating wheels by engine power, always support front wheels in a similar manner. Loss of electrical power or transmission hydraulic system pressure will engage the front driving wheels, pulling the rear wheels off the support if front wheels are not raised. Under these conditions, front drive wheels can engage even with switch in disengaged position.

DX,WW,MFWD-19-20090819

TM143519 (01.12.2018)

10-05-19

5R Series Tractors

Safety

Use Steps and Handholds Correctly

T133468-UN: Use Handholds and Steps

Prevent falls by facing the machine when getting on and off.

Maintain 3-point contact with steps,handholds, and handrails.

Use extra care when mud, snow, or moisture present slippery conditions. Keep steps clean and free of grease or oil. Never jump when exiting machine. Never mount or dismount a moving machine.

DX,WW,MOUNT-19-20111012

Handle Electronic Brackets Safely

Components and TS249-UN: falling hazard

Falling while installing or removing electronic components mounted on equipment can cause serious injury. Use a ladder or platform to easily reach each mounting location. Use sturdy and secure footholds and handholds. Do not install or remove components in wet or icy conditions.

If installing or servicing a RTK base station on a tower or other tall structure, use a certified climber.

If installing or servicing a global positioning receiver mast used on an implement, use proper lifting techniques and wear proper protective equipment. The mast is heavy and can be awkward to handle. Two people are required when mounting locations are not accessible from the ground or from a service platform.

DX,WW,RECEIVER-19-20100824

Transport Tractor Safely

RXA0103709-UN: Transport Tractor Safely

A disabled tractor is best transported on a flatbed carrier. Use chains to secure the tractor to the carrier. The axles and tractor frame are suitable attachment points.

Before transporting the tractor on a low-loader truck or flatbed rail wagon, make sure that the hood is secured over the tractor engine and that doors, roof hatch (if equipped) and windows are properly closed.

Never tow a tractor at a speed greater than 10 km/h (6 mph). An operator must steer and brake the tractor under tow.

DX,WW,TRANSPORT-19-20090819

Deliver Safely

TS949-UN: Safety Lighting and Markings

TS217-UN: Safety Chain

TM143519 (01.12.2018)

Thebestmethodfordeliveringtractors,self-propelledequipment, and most implements or attachments is on a flatbed truck or trailer. Secure loads with tie down chains, straps, and binders.

10-05-20

5R Series Tractors

Safety Be aware of height and width restrictions to avoid collision with Before transporting, attach a properly sized safety tow chain overpasses,bridgeabutments,orotherroadusers.Checkwithbetween the implement and tractor. local authorities regarding oversized load transport restrictions Stopping distance increases with speed and weight of towed and requirements. loads, and when transporting on slopes. Observe these When towing, remember that towed loads can swerve, upset or recommended maximum road speeds, or local speed limits that cause loss of control when towed with an oversized towing unit.may be lower: Never tow an implement behind a truck or other motor vehicle.

The ability to maintain control and brake the implement and If towed equipment does not have brakes, do not vehicle mass is compromised. The ability to properly attach the transport at speeds above 32 km/h (20 mph) and do implement hitch and safety chain to the motor vehicle may be not tow loads that weigh more than 1.5 times the marginal.Withmostmotorvehiclesitisnotpossibletoproperlyweight of the tractor. operate the warning, tail and turn signal lights on the implement, If the towed equipment has brakes, do not transport and in most cases the implement tires are not rated for highway at speeds above 40 km/h (25 mph) and do not tow

speeds.

loads more than 4.5 times the weight of the tractor.

Tow drawn implements only with a properly sized and weighted tractor equipped with a stationary drawbar. (See tractor operator′s Use additional caution and reduce speed when towing under manual for ballast requirements.)adverse surface conditions, when turning, and when on inclines.

Integral and semi-integral implements should be attached to a Attach the implement lighting harness to the tractor and make tractor with a three-point hitch as specified in the implement sure that the warning and taillights on both the tractor and operator′smanual.Thetractorshouldhavethepropersizerearimplement are on and functioning properly. tires and the sway blocks should be in the down position. Do not Make sure that the SMV and other markings on the implement transport unless the tractor front end is ballasted to the weight are clean and visible. levels specified in the tractor operator′s manual for the correct DX,DELIVER-19-20010419 implement code.

Servicing Electronic Control Units3.Thewiringharnessterminalsandconnectorsforelectronic control units are repairable.

Control units are not repairable; replace only if indicated in IMPORTANT: IMPORTANT: the diagnostic procedure.

1. Do not open control unit and do not clean with a high- 4. If an electronic control unit is not programmed identical DX,WW,ECU01-19-20151002 2. Since control units are the components LEAST likely to fail, pressure Moisture, dirt, and other contaminants to the original control unit, misleading diagnostic isolate failure beforespray. replacing by completing the diagnostic can cause permanent damage.messages and poor performance will occur. procedure.

Welding Near toElectronic Control Units programmed identical the original control unit.

Before putting back into service, verify that the control unit is IMPORTANT: 1. Do not jump-start engines with arc welding equipment.

Currents and voltages are too high and may cause permanent damage.

Disconnect the negative (-) battery cable(s).

2

Disconnect the positive (+) battery cable(s).

.

Connect the positive and negative cables together. Do not attach to vehicle frame.

Clear or move any wiring harness sections away from welding area.

Connect welder ground close to welding point and away from control units.

After welding, reverse Steps 1—5.

3 .

4 TS953-UN: Welding Graphic

.

5

DX,WW,ECU02-19-20090814

.

6 .

TM143519 (01.12.2018)

10-05-21

5R Series Tractors

Safety

Keep Electronic Connectors Clean

Control

Unit

3. Observe the locking mechanism of the connector when disconnecting and reconnecting.

4. Do not pull on wires to disconnect.

5. Before reconnecting:

IMPORTANT: 1. Keep terminals clean and free of foreign debris.

Moisture, dirt and other contaminants may cause the terminals to erode over time and not make a good electrical connection.

If a connector is not in use, put on the proper dust cap or an appropriate seal to protect it from foreign debris and moisture.

Look for bent terminals; do not force connectors into each other.

Replace any terminal where corrosion exists.

Clean the connector of any foreign debris.

Dry the connector of any moisture.

6. When reconnecting, make sure seals around the connector pairs are functional.

DX,WW,ECU03-19-20090611

IMPORTANT: 2. Do not probe through the wire insulation or through the back of the connector. Do not insert items such as paper clips or wires into connector terminals.

Make measurements on a connector terminal using JDG10466 Flex Probe Kit in SERVICEGARD.

TM143519 (01.12.2018)

10-05-22

5R Series Tractors

General Specifications

Group 10 General Specifications Regions and Country Versions RXA0150915-UN: Region Map

LEGEND:

R1-Asia and Sub-Saharan Africa R1A-Far East, Sri Lanka and Pakistan R1B-China R1C-India R1D-Sub-Saharan Africa R2-Europe, North Africa, Mid East, CIS R2AEuropean Union (EU 28+) R2B-North Africa and North Middle East (NANME) R2C-Common Wealth of Independent States (CIS) R3-Central and South America R3A-Latin America (JDLA) R3B-Brazil R3C-Mexico R3D-Argentina R4-North America R4A-USA and Canada R4B-Oceania (Australia and New Zealand) Regions 1, 2 and 3 equipment is traditionally manufactured with Economic Commission for Europe (ECE) features or systems.

Region 4 equipment is traditionally manufactured with Society of Automotive Engineers (SAE) features or systems.

Drive and signal lighting, traffic signs, safety signs, and braking features are some of the systems that differ between ECE and SAE. For example, Text-Free (pictorial only) safety signs are used for ECE while Text with Picture safety signs are used on SAE. Use information above, if equipment information is identified by regions, countries, trade federations, industry standards, or governmental regulations.

NOTE: Australia and New Zealand (R4B) are available as either region 4 and/or region 2 configurations, only using text-free safety signs.

PB32103,00004BF-19-20170608

TM143519 (01.12.2018)

10-10-1

5R Series Tractors

General Specifications

Features and Accessories

Electrohydraulic MFWDXXXX

The information covered in this block pertains to the features of the machines covered in this Technical Manual. It can be used in addition to the normal advertising literature or may help in determining which specific feature requires service.

Wet PTO ClutchXXXX

Electrohydraulic Rear Power Take-Off (PTO)XXXX Dual (540/540E) Speed PTOXXXX Front PTOXXXX Front Loader CompatibleXXXX Front 3-Point HitchXXXX

NOTE:

Mechanical Rear 3-Point HitchXXXX Electronic Rear 3-Point HitchXXXX

Design, features, accessories, and specifications are subject to change without notification.

Wagon Hitch AutomaticXXXX Pickup Hitch MechanicalXXXX

Features marked ”X” are available for that particular model number vehicle. Features marked ”—” are NOT available for that particular model number vehicle. Not all features are available on all vehicles or markets. Some features are dependent on other features being installed on the vehicle. For example, air conditioning and heating can only be on a cab equipped vehicle.

Features and Accessories (European and European Export Version) 5090R 5100R 5115R 5125R Standard Cab with Right Hand Console ControlsXXXX

Drawbar Pickup HitchXXXX 2 Mechanical Stackable Rear SCVsXXXX 3 Mechanical Deluxe Stackable Rear SCVsXXXX 2 Proportional EH Stackable Rear SCVsXXXX 3 Proportional EH Deluxe Stackable Rear SCVsXXXX Less Mid SCVXXXX 2 Standard Stackable Mid SCV with Mechanical Joystick X X X X Control 3 Deluxe Mid SCV with Mechanical Joystick ControlXXXX 3 Deluxe Mid EH SCV with Electronic Joystick ControlXXXX

Standard Cab with CommandARMXXXX

Pneumatic Trailer BrakeXXXX

Premium Panorama Roof Cab with Right Hand Console X X X X Controls Premium Panorama Roof Cab with Command Arm X X X X (Requires PFC hydraulics and EH SCVs)

Hydraulic Trailer BrakeXXXX Features and Accessories (North America and North America Export Version) 5090R 5100R 5115R 5125R

Narrow CabXXXX Standard Cab with Right Hand Console ControlsXXXX

Air Conditioning and HeaterXXXX

Standard Cab with CommandARMXXXX

Standard Cloth Air Suspension SeatXXXX

Premium Panorama Roof Cab with Right Hand Console

Premium Cloth Air Suspension SeatXXXX

X X X X Controls Premium Panorama Roof Cab with Command ArmXXXX

Less Instructional SeatXXXX Instructional Seat with SeatbeltXXXX

Narrow CabXXXX

16F/16R CommandQuad Manual (40k)XXXX

Air Conditioning and HeaterXXXX

16F/16R CommandQuad (40k)XXXX

Standard Cloth Air Suspension SeatXXXX

32F/16R Command8 (40K)XXXX

Premium Cloth Air Suspension SeatXXXX

32F/16R Command8 (40K) w/ CreeperXXXX

Instructional Seat With SeatbeltXXXX

4 Cylinder IT4 EngineXXXX

16F/16R CommandQuad Manual (40k)XXXX

4 Valve High Pressure Common Rail Fuel InjectionXXXX

16F/16R CommandQuad Manual (40k) w/ CreeperXXXX

Turbocharger with IntercoolerXXXX

32F/16R Command8 (40K)XXXX

Turbocharger with WastegateXXXX

4 Cylinder FT4XXXX

Water SeparatorXXXX

4 Valve High Pressure Common Rail Fuel InjectionXXXX

Fuel FilterXXXX

Turbocharger with IntercoolerXXXX

Air CleanerXXXX

Water SeparatorXXXX

Air Conditioner Condenser (Cab)XXXX

Fuel FilterXXXX

Engine Oil CoolerXXXX

Air CleanerXXXX

Transmission Hydraulic Oil CoolerXXXX

Air Conditioner Condenser (Cab)XXXX

Cold Weather Start Aid (Air Intake Heater)XXXX

Engine Oil CoolerXXXX

Cold Weather Start Aid (Glow Plug)XXXX

Transmission Hydraulic Oil CoolerXXXX

Engine Coolant HeaterXXXX

Cold Weather Start Aid (Air Intake Heater)XXXX

Wet Traction ClutchXXXX

Cold Weather Start Aid (Glow Plug)XXXX

Creeper X X X X

Engine Coolant HeaterXXXX

Open Center HydraulicsXXXX

Wet Traction ClutchXXXX

Close Center HydraulicXXXX

Creeper X X X X

Tandem Gear Pump 25.6 GPM (96.7 LPM)XXXX

Open Center HydraulicsXXXX

Steering Pump 6.3 GPM (23.7 LPM)XXXX

Close Center HydraulicsXXXX

Implement Pump 19.3 GPM (73.0 LPM)XXXX

Tandem Gear Pump 25.6 GPM (96.7 LPM)XXXX

Flanged Rear Axle Planetary Final DrivesXXXX

Steering Pump 6.3 GPM (23.7 LPM)XXXX

MFWD Front AxleXXXX

Implement Pump 19.3 GPM (73.0 LPM)XXXX

MFWD Front Axle with SuspensionXXXX

Flanged Rear Axle Planetary Final DrivesXXXX

Electrohydraulic Differential LockXXXX

TM143519 (01.12.2018)

10-10-2

5R Series Tractors

General Specifications MFWD Front Axle

X

X

X

X

2 Mechanical Stackable Rear SCVs

X

X

X

X

Electrohydraulic Differential Lock

X

X

X

X

3 Mechanical Deluxe Stackable Rear SCVs

X

X

X

X

Electrohydraulic MFWD

X

X

X

X

2 Proportional EH Stackable Rear SCVs

X

X

X

X

Electrohydraulic Rear Power Take-Off (PTO)

X

X

X

X

3 Proportional EH Deluxe Stackable Rear SCVs

X

X

X

X

Wet PTO Clutch

X

X

X

X

Less Mid SCV

X

X

X

X

Dual (540/540E) Speed PTO

X

X

X

X

X

X

X

X

Triple (540/540E/1000) Speed PTO

X

X

X

X

Front Loader Compatible

X

X

X

X

2 Standard Stackable Mid SCV with Mechanical Joystick Control 3 Deluxe Mid SCV with Mechanical Joystick Control

X

X

X

X

Mechanical Rear 3-Point Hitch

X

X

X

X

3 Deluxe Mid EH SCV with Electronic Joystick Control

X

X

X

X

Electronic Rear 3-Point Hitch

X

X

X

X

TM143519 (01.12.2018)

10-10-3

PB32103,00004CA-19-20170612

5R Series Tractors

General Specifications

Machine General Specifications

5090R 5100R 5115R 5125R Charge and Lube - Variable Vane Pump

5090R 5100R 5115R 5125R

Engine Power at 2200 rpm (Factory observed per 97/68/EC ISO industry standard) (± 3 %) PTO Power at 2200 rpm (Factory observed per SAE industry standard) (± 5%) ENGINE

Maximum Pressure-Steering

14.0 cc/rev 0.85 in 3 /rev 45.0 cc/rev 2.75 in 3 /rev 85.0 cc/rev 5.19 in 3 /rev 117.0 L/min 30.9 gal/min 30.7 L/min 8.1 gal/min 217.2 L/min 57.4 gal/min 17500-18100 kPa 175-181 bar 2538-2625 psi

Maximum Pressure-Implement

19500-20500 kPa 195-205 bar 2828-2975 psi

Transmission Pump Displacement (Fixed)

POWER 67.575 kW86.2 kW93.2 kW 100.6 115.6 kW 90.5 hphphp125 hp 57.876.5 kW83.5 65.3 kW kW 102.6 kW 87.6 hp 77.5 hphp112 hp

Implement Pump Displacement (Variable) Charge Pump Displacement (Variable) Implement Pump Flow (Variable) Transmission Pump Flow (Fixed)

Type Aspiration Cylinders

Diesel Turbocharged and Air to Air After cooled In-line 4

Displacement

4.5 L 276 in³

Low Idle Speed High Idle Speed

900 ±10 rpm

Fuel Injection

2350 ±10 rpm Electronically Controlled

ELECTRICAL SYSTEM

Charge Pump Flow (Variable)

Open Center Hydraulic Specifications Pump Types

Battery Voltage Battery Cold Cranking Amps

12 Volts

Reserve Capacity (minutes)

950 Amps

Battery BCI Group Size

180 min

Steering Pump Displacement Implement Pump Displacement

31

Alternator Capacity

Steering Pump Flow

200 Amps

POWER TAKE-OFF (PTO) PTO Speed Options • 540 rpm

Engine Speed

• 540E rpm

2100

• 1000 rpm

1645

Implement Pump Flow

Maximum Pressure-Steering

2103 HYDRAULIC SYSTEM Closed Center Hydraulic Specifications Pump Type

Gear 9.50 cc/rev 0.58 in 3 /rev 29.8 cc/rev 1.82 in 3 /rev 23.6 L/min 6.2 gal/min 73.0 L/min 19.3 gal/min 17500-18100 kPa 175-181 bar 2538-2625 psi 19500-20500 kPa 195-205 bar 2828-2973 psi

Maximum Pressure-Implement Implement - Variable Axial Piston Transmission - Gear PB32103,00004BC-19-20170612

Drain and Refill Capacities

FUEL TANK Transmission-Hydraulic System (PFC) MECHANICAL FRONT-WHEEL DRIVE (MFWD) AXLE

FUEL TANK Fuel Tank Capacity COOLING SYSTEM

143.9 L (38 gal)

Cooling System CRANKCASE WITH FILTER

16.1 L (4.5 gal)

Engine Crankcase with Filter TRANSMISSION-HYDRAULIC SYSTEM

11.6 L (2.6 gal)

Transmission-Hydraulic System (CC)

47.5 L (12.5 gal)

44.5 L (11.75 gal)

Differential Housing

5.0 L (1.3 gal)

AIR CONDITIONING (FREON) Wheel Hub (Each)

0.8 L (0.2 gal)

DIESEL EXHAUST Freon Gas Capacity FLUID (DEF)

1.25 kg

DEF Tank Capacity

11.4 L (2.9 gal) PB32103,00004C7-19-20170612

TM143519 (01.12.2018)

10-10-4

5R Series Tractors

General Specifications

Service Recommendations for O-Ring Boss Fittings Straight Fitting

T6520AB-UN: Angle Fitting

1

Back-off lock nut (A) and back-up washer (B) completely to head-end (C) of fitting.

.

Turn fitting into threaded boss until back-up washer contacts face of boss.

Turn fitting head-end counterclockwise to proper index (maximum of one turn).

2 .

3 .

4

NOTE: Do not allow hoses to twist when tightening fittings.

Hold fitting head-end with a wrench and tighten locknut and back-up washer to proper torque value.

.

STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART Thread SizeN˙mlb-ft

T6243AE-UN: Straight Fitting

1

Inspect O-ring boss seat for dirt or defects.

.

Lubricate O-ring with petroleum jelly. Place electrical tape over threads to protect O-ring. Slide O-ring over tape and into O-ring groove of fitting. Remove tape.

2 .

Tighten fitting to torque value shown on chart.

3 Angle Fitting .

3/8-24 UNF

8

6

7/16-20 UNF

12

9

1/2-20 UNF

16

12

9/16-18 UNF

24

18

3/4-16 UNF

46

34

7/8-14 UNF

62

46

1-1/16-12 UN

10

75

1-3/16-12 UN

2

90

1-5/16-12 UN

12

10

1-5/8-12 UN

2

5

1-7/8-12 UN

14

14

2

0

19

16

0

0

NOTE: Torque tolerance is ± 10%.

21 7 DP51502,0002450-19-20160527

TM143519 (01.12.2018)

10-10-5

5R Series Tractors

General Specifications

ServiceRecommendationsForFlatFace O-Ring Seal Fittings 1

Inspect the fitting sealing surfaces and O-ring. They must be free of dirt or defects.

.

Lubricate O-rings and install into grove using petroleum jelly to hold in place.

Index angle fittings and tighten by hand pressing joint together to insure O-ring remains in place.

2 .

3

4. Tighten fitting or nut to torque value shown on the chart. Do not allow hoses to twist when tightening fittings, use backup wrench on straight hose couplings.

IMPORTANT: Tighten fittings to 150% of listed torque value if indexing is necessary or if fitting is attached to an actuating devise.

Tighten fittings to 50% of listed torque value if used in aluminum housing.

FLAT FACE O-RING SEAL FITTING TORQUE* Nomial Tube O.D.Thread SizeSwivel NutBulkhead Nut mm in. in.

.

N˙m lb-ft N˙m lb-ft 6.35 0.250 9/16-18 16 12

12

9

9.52 0.375 11/16-16 24 18

24

18

12.70 0.500 13/16-16 50 37

46

34

15.88 0.625 1-14 69 51

62

46

19.050.7501 3/16-1210275

10

75

22.220.8751 3/16-1210275

2

75

25.401.0001 7/16-12142105

10

10

31.751.2501 11/16-12190140

2

5

38.10 1.500 2-12 217 160

14

14

*Torque tolerance is +15 -20% unless otherwise specified.

2

0

19 16 Stud End O-ring Seal Torque for Straight and Adjustable Fittings* 0 0 ThreadStraight HexLocknut HexStraight Fitting or Locknut Size Size Size Toque 21 Inch Inch Inch N˙m lb-ft 7 3/8-24 5/8 9/16 12

9

7/16-20 5/8 5/8 21

15

1/2-20 3/4 11/16 26

19

9/16-18 3/4 3/4 34

25

3/4-16 7/8 15/16 73

55

7/8-141 1/161 1/16104

76

1 1/16-121 1/41 3/8176

13

1 3/16-121 3/81 1/2230

0

1 5/16-121 1/21 5/8285

17

*Torque tolerance is +15 -20% unless otherwise specified.

0 21

DP51502,0002451-19-20160527

0

TM143519 (01.12.2018)

10-10-6

5R Series Tractors

General Specifications

Metric Bolt and Screw Torque Values

TS1670-UN: Metric Bolt and Screw

Class 4.8Class 8.8 or 9.8Class 10.9Class 12.9 LubricatedDry [‘Dry”LubricatedDry [‘Dry”LubricatedDry [‘Dry”LubricatedDry [‘Dry” [‘Lubricated” meansmeans plain or[‘Lubricated” meansmeans plain or[‘Lubricated” meansmeans plain or[‘Lubricated” meansmeans plain or Boltcoated with a lubricantzinc platedcoated with a lubricantzinc platedcoated with a lubricantzinc platedcoated with a lubricantzinc plated orsuch as engine oil,without anysuch as engine oil,without anysuch as engine oil,without anysuch as engine oil,without any Screwfasteners withlubrication, orfasteners withlubrication, orfasteners withlubrication, orfasteners withlubrication, or Sizephosphate and oilM6 to M18phosphate and oilM6 to M18phosphate and oilM6 to M18phosphate and oilM6 to M18 coatings, or M20 andfasteners withcoatings, or M20 andfasteners withcoatings, or M20 andfasteners withcoatings, or M20 andfasteners with larger fasteners withJDM F13B,larger fasteners withJDM F13B,larger fasteners withJDM F13B,larger fasteners withJDM F13B, JDM F13C, F13F orF13E or F13HJDM F13C, F13F orF13E or F13HJDM F13C, F13F orF13E or F13HJDM F13C, F13F orF13E or F13H F13J zinc flakezinc flakeF13J zinc flakezinc flakeF13J zinc flakezinc flakeF13J zinc flakezinc flake coating.] coating.] coating.] coating.] coating.] coating.] coating.] coating.]

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172 N˙m lb.-ft.

N˙m

lb.-ft.

N˙m

lb.-ft.

N˙m

lb.-ft.

M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35 N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.

M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70 N˙m lb.-ft.

M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120 M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190 M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300 M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410 M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580 M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800 M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000 M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500 Torque values listed are for general use only, based on the strength of the bolt or

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with screw. DO NOT use these values if a different torque value or tightening identical property class. Replace fasteners with the same or higher property class. If higher procedure is given for a specific application. For stainless steel fasteners or for property class fasteners are used, tighten these to the strength of the original. Make sure nuts on U-bolts, see the tightening instructions for the specific application. fastener threads are clean and that you properly start thread engagement. When possible, Tighten plastic insert or crimped steel type lock nuts by turning the nut to the dry lubricate plain or zinc plated fasteners other than lock nuts, wheel bolts or wheel nuts, unless torque shown in the chart, unless different instructions are given for the specific different instructions are given for the specific application. application.

DX,TORQ2-19-20110112

TM143519 (01.12.2018)

10-10-7

5R Series Tractors

General Specifications

Unified Inch Bolt and Screw Torque Values

TS1671-UN: Unified Inch Bolt and Screw

SAE Grade 2 [Grade 2 applies for hex cap screws (not hex bolts) up to 6 in.

(152 mm) long. Grade 1 applies for hex SAE Grade 1SAE Grade 5, 5.1 or 5.2SAE Grade 8 or 8.2 cap screws over 6 in. (152 mm) long, and for all other types of bolts and screws of any length.]

Bolt orLubricatedDry [‘Dry”LubricatedDry [‘Dry”LubricatedDry [‘Dry”LubricatedDry [‘Dry” Screw[‘Lubricated” meansmeans plain or[‘Lubricated” meansmeans plain or[‘Lubricated” meansmeans plain or[‘Lubricated” meansmeans plain or Sizecoated with a lubricantzinc platedcoated with a lubricantzinc platedcoated with a lubricantzinc platedcoated with a lubricantzinc plated such as engine oil,without anysuch as engine oil,without anysuch as engine oil,without anysuch as engine oil,without any fasteners withlubrication, orfasteners withlubrication, orfasteners withlubrication, orfasteners withlubrication, or phosphate and oil1/4 to 3/4 in.phosphate and oil1/4 to 3/4 in.phosphate and oil1/4 to 3/4 in.phosphate and oil1/4 to 3/4 in. coatings, or 7/8 in. andfasteners withcoatings, or 7/8 in. andfasteners withcoatings, or 7/8 in. andfasteners withcoatings, or 7/8 in. andfasteners with larger fasteners withJDM F13B,larger fasteners withJDM F13B,larger fasteners withJDM F13B,larger fasteners withJDM F13B, JDM F13C, F13F orF13E or F13HJDM F13C, F13F orF13E or F13HJDM F13C, F13F orF13E or F13HJDM F13C, F13F orF13E or F13H F13J zinc flakezinc flakeF13J zinc flakezinc flakeF13J zinc flakezinc flakeF13J zinc flakezinc flake coating.] coating.] coating.] coating.] coating.] coating.] coating.] coating.]

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-ft.

N˙m

lb.-ft.

5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26 N˙m lb.-ft. N˙m lb.-ft.

3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46 N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.

7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74 N˙m lb.-ft.

1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115 9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165 5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225 3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400 7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640 1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960 1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350 1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920 1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500 1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350 Torque values listed are for general use only, based on the strength of the bolt or screw.

Replace fasteners with the same or higher grade. If higher grade fasteners are DO NOT use these values if a different torque value or tightening procedure is given for a used, tighten these to the strength of the original. Make sure fastener threads are specific application. For plastic insert or crimped steel type lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the tightening instructions for the specific application. or zinc plated fasteners other than lock nuts, wheel bolts or wheel nuts, unless Shear bolts are designed to fail under predetermined loads. Always replace shear bolts different instructions are given for the specific application. with identical grade.

clean and that you properly start thread engagement. When possible, lubricate plain

DX,TORQ1-19-20110112

TM143519 (01.12.2018)

10-10-8

5R Series Tractors

General Specifications

Glossary of Terms

ITEM

ABBREVIATIONDESCRIPTION

NegativeNeg (—)Electrical Ground Circuit ITEM

ABBREVIATIONDESCRIPTION

Number No. Abbreviation

Air Conditioning

A/C

System used for cooling the air in the cab

Alternating Current

AC

Electrical current that reverses its direction at regularly recurring intervals Secondary electrical system

Accessory Armrest Interface Control Agricultural Management System AutoTrac Universal

ACC AIC

Electronic Control Unit

AMS

Used with automatic guidance system

ATU

Automatic guidance system

Battery

Bat

A device used to furnish electrical current

Controller Area Network

CAN

A communication system linking on-board electronics

Cold Cranking Amperes

CCA

Chassis Control Unit

CCU

Battery′s measured capability to perform during cold-weather operation Electronic Control Unit

Closed Center Hydraulics

CC

Electronic Control Unit

Cab Switch Module

CSM

Electronic Control Unit

Diagnostic Receptacle

DR

Engine Control Unit

ECU

Economic Commission for Europe

ECE

Electro-Hydraulic Engine Interface Control Electronic Components Relay Front Console Control Forward-NeutralReverse Forward Gallons per Minute GreenStar™ Display Heating, Ventilating, and Air Conditioning Hitch Control Unit Hitch Valve Control Inside Diameter Ignition International Standards Organization JDLink Control Unit Joint Industry Council Organization Left-Hand

EH EIC ELX FCC FNR FWD gpm GSD HVAC HCC HV1 ID IGN

Direction in which the hands of a clock rotate Electrical current flowing in one direction only A connection where hydraulic pressure can be measured Electronic Control Unit Abbreviation Hydraulic valve function that is controlled electrically Electronic Control Unit Relay powering most of the electronic components Electronic Control Unit

Society of Automotive EngineersSAEEngineering Standards Organization SCV I ControlSB1Electronic Control Unit SCV II ControlSB2Electronic Control Unit SCV III ControlSB3Electronic Control Unit Mid-SCV I ControlSBKElectronic Control Unit

Abbreviation

Specification Spec Abbreviation

Electronic Control Unit

Tachometer Tach Abbreviation

Electronic Control Unit

Temperature Temp Abbreviation

Abbreviation

Transmission Interface UtilityTIUElectronic Control Unit

Control for starting and stopping the machine

Device used to control remote hydraulic

SCV Sequence ControlSMBElectronic Control Unit Slow Moving VehicleSMVWarning sign on the rear of the machine

Transmission Trans Abbreviation Voltage (Volts)VAbbreviation Vehicle Load CenterVLCElectronic Control Unit

Electronic Control Unit

A technology used for displaying information Abbreviation

MFWD

Rear PTO ControlRPTElectronic Control Unit

Selective Control ValveSCVfunctions

Abbreviation

Mech

Roll-Over Protective Structure ROPS Abbreviation Revolutions per MinuterpmAbbreviation

Amount of fluid displaced over a period of one minute Abbreviation

LH

Mechanical Front Wheel Drive Multi Function Control

Right-Hand RH Abbreviation

SCV ControlSCCElectronic Control Unit

Direction of movement

Virtual Terminal VehicleVTVElectronic Control Unit Without W/O Abbreviation

Standards organization

LCD

ReverseRevDirection of movement

Mid-SCV III ControlSBMElectronic Control Unit

Abbreviation

JIC

Mechanical

PowerTech™ EPTEElectronically controlled fuel injection

Mid-SCV II ControlSBLElectronic Control Unit

JDL

Liquid Crystal Display

Partial Power Shift Transmission PPST Abbreviation

Power Transmission UtilityPTUElectronic Control Unit

Standards organization ISO

Product IdentificationSerial number relating to machine Number PIN identification PositivePos (+)Charged part of an electrical circuit

Power Take-OffPTOAbbreviation

CLC

DC

Pressure Flow Compensated Hydraulics PFC Abbreviation

Front PTO ControlPTFElectronic Control Unit

Cab Load Center

Direct Current

Original Equipment Manufacturer OEM Abbreviation Operator Interface ControlOICElectronic Control Unit A type of seal used in hydraulic O-ring Face SealORFS or ORSconnections Primary Display UnitPDUElectronic Control Unit

Direction opposite the rotation of the hands of a clock

CCW

CW

Outside DiameterODAbbreviation

Abbreviation

Counterclockwise

Clockwise

Open Center HydraulicsOCAbbreviation

Wide-Open ThrottleWOTFull throttle Autotrac Main ControlXMCElectronic Control Unit Autotrac Supervisor ControlXSCElectronic Control Unit Vehicle where only one pair of wheels is

A mechanically powered front axle

Two-Wheel Drive2WDpowered

Electronic Control Unit

MFC PB32103,00004C0-19-20170608

TM143519 (01.12.2018)

10-10-9

5R Series Tractors

General Specifications

Trademarks

GreenStar™Trademark of Deere & Company Hy-

Trademark of VDA, the German Association of the Automotive AdBlue® Industry AutoClutch™Trademark of Deere & Company AutoTrac™Trademark of Deere & Company Bio Hy-Gard™Trademark of Deere & Company Bluetooth®Trademark of Bluetooth SIG Break-In Plus™Trademark of Deere & Company

Gard™Trademark

of

Deere

&

iTEC™Trademark

of

Deere

&

Company

Deere

&

Company

JDLink™Trademark

of

Company

Oilscan™Trademark of Deere & Company Plus50™Trademark

of

Deere

&

Company

PowerTech™Trademark of Deere & Company QuikTatch™Trademark

of

Deere

&

Company

Command8™Trademark of Deere & Company

SeedStar™Trademark of Deere & Company Service Trademark of Deere & Company ADVISOR™ SERVICEGARD™Trademark of Deere & Company

Cool-Gard™Trademark of Deere & Company

StarFire™Trademark of Deere & Company

CoolScan™Trademark of Deere & Company

Teflon®Trademark of DuPont Co.

CommandQuad™Trademark of Deere & Company

FieldCruise™Trademark of Deere & Company Field Office™Trademark of Deere & Company PB32103,00004C1-19-20170608

Grease-Gard™Trademark of Deere & Company

TM143519 (01.12.2018)

10-10-10

5R Series Tractors

Fuels and Lubricants

Group 15 Fuels and Lubricants Alternative andin this Synthetic Lubricants requirements as shown manual.

Synthetic lubricants may be used if they meet the performance

Conditions in certain geographical areas may require lubricant The temperature limits and service intervals shown in this manual recommendations different from those printed in this manual.apply to both conventional and synthetic lubricants.

Some John Deere brand coolants and lubricants may not be Re-refined base stock products may be used if the finished available in your location.lubricant meets the performance requirements.

DX,ALTER-19-20110411

Consult your John Deere dealer to obtain information and recommendations.

Transmission and Hydraulic OilTS1739-UN: Oils for Air Temperature Ranges Use oil viscosity based on the expected air temperature range

during the period between oil changes.

The following oils are preferred:

John Deere Hy-Gard™ John Deere Low Viscosity Hy-Gard™ Other oils may be used if they meet one of the following:

John Deere Standard JDM J20C John Deere Standard JDM J20D Use John Deere Bio Hy-Gard™ II oil when a biodegradable fluid is required. [Bio Hy-Gard II meets or exceeds the minimum biodegradability of 80% within 21 days according to CECL-33-T-82 test method. Bio Hy-Gard II should not be mixed with mineral oils, because this reduces the biodegradability and

makes proper oil recycling impossible.]

Hy-Gard is a trademark of Deere & Company Bio Hy-Gard is a trademark of Deere & Company

TM143519 (01.12.2018)

DX,ANTI-19-20160825

10-15-1

5R Series Tractors

Fuels and Lubricants

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Coolant concentrate meeting ASTM D6210 requirements in a 40—60% mixture of concentrate with quality water If coolant meeting one of these specifications is unavailable, use a coolant concentrate or pre-mix coolant that has a minimum of the following chemicalcylinder and physical Provides liner properties: cavitation protection

Preferred Coolants The following pre-mix engine coolants are preferred:

according to either the John Deere Cavitation Test Method or a fleet study run at or above 60% load capacity Is formulated with a nitrite-free additive package Protects the cooling system metals (cast iron, aluminum alloys, and copper alloys such as brass) from corrosion

John Deere COOL-GARD™II John Deere COOL-GARD II PG COOL-GARD II pre-mix coolant is available in several concentrations with different freeze protection limits as shown in the following table.

COOL-GARD II pre-mix

Freeze Protection Limit

COOL-GARD II 20/80

-9 °C (16 °F)

COOL-GARD II 30/70

-16 °C (3 °F)

COOL-GARD II 50/50

-37 °C (-34 °F)

COOL-GARD II 55/45

-45 °C (-49 °F)

COOL-GARD II PG 60/40

-49 °C (-56 °F)

glycol base engine IIcoolant COOL-GARD 60/40 concentrate.

Water Quality Water quality is important to the performance of the cooling system. Distilled, deionized, or demineralized water is recommended for mixing with ethylene glycol and propylene

-52 °C (-62 °F)

Not all COOL-GARD II pre-mix products are available in all

Coolant Drain Intervals countries.

Use COOL-GARD II PG when a non-toxic coolant formulation is required. Drain and flush the cooling system and refill with fresh coolant at the indicated interval, which varies with the coolant used.

When COOL-GARD II or COOL-GARD II PG is used, the drain

Additional Recommended Coolantsinterval is 6 years or 6000 hours of operation.

If a coolant other than COOL-GARD II or COOL-GARD II PG The following engine coolant is also recommended:isused,reducethedrainintervalto2yearsor2000hoursof John Deere COOL-GARD II Concentrate in a 40— operation.

60% mixture of concentrate with quality water.

IMPORTANT: Do not use cooling system sealing additives or antifreeze that contains sealing additives.

IMPORTANT: When mixing coolant concentrate with water, do not use Do not mix ethylene glycol and propylene glycol base less than 40% or greater than 60% concentration of coolant. coolants.

Less than 40% gives inadequate additives for corrosion protection. Greater than 60% can result in coolant gelation Do not use coolants that contain nitrites. and cooling system problems.

COOL-GARD is a trademark of Deere & Company DX,COOL3-19-20130515

Other Coolants Other ethylene glycol or propylene glycol base coolants may be used if they meet the following specification:

Pre-mix coolant requirements

Operatin g Climates

in

meeting

Warm

ASTM

D6210

Temperature IMPORTANT:

Water may be used as coolantin emergency situations only.

Foaming, hot surface aluminum and iron corrosion, scaling, John Deere engines are designed to operate using recommended andcavitationoccurwhenwaterisusedasthecoolant,even engine coolants. when coolant conditioners are added.

Always use a recommended engine coolant, even when Drain cooling system and refill with recommended engine operating in geographical areas where freeze protection is not coolant as soon as possible. required.

DX,COOL6-19-20130515

TM143519 (01.12.2018)

10-15-2

5R Series Tractors

Fuels and Lubricants

John Deere COOL-GARD™ II Coolant Extender

containing coolants.

COOL-GARD II Coolant Extender is a chemically matched additive system for use with all COOL-GARD II coolants. COOLGARD II Coolant Extender is not intended for use with nitrite-

Some coolant additives gradually deplete during engine operation. For COOL-GARD™ II pre-mix and COOL-GARD II IMPORTANT: Concentrate, replenish coolant additives between drain intervals Do not add a supplemental coolant additive when the by adding COOL-GARD II Coolant Extender.coolingsystemisdrainedandrefilledwithanyofthe following: COOL-GARD II Coolant Extender should not be added unless indicated by COOL-GARD II Test Strips. These test strips provide

asimple,effectivemethodtocheckthefreezepoint,additiveJohn Deere COOL-GARD II levels, and pH of your engine coolant.John Deere COOL-GARD II PG Test the coolant solution at intervals of 12 months and whenever excessive coolant is lost through leaks or overheating.

IMPORTANT: corrosion of cooling system components.

Do not use COOL-GARD II Test Strips with COOL-GARD II PG. Add the recommended concentration of COOL-GARD II Coolant Extender. DO NOT add more than the recommended amount.

COOL-GARD is a trademark of Deere & Company

The use of non-recommended supplemental coolant additives can result in additive drop-out, gelation of the coolant, or

DX,COOL16-19-20130515

TM143519 (01.12.2018)

10-15-3

5R Series Tractors

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