JOHN DEERE 5090R TRACTOR DIAGNOSTIC TECHNICAL MANUAL TM143419 PDF FILE

5090R, 5100R, 5115R, 5115RH and 5125R (FT4/ Stage IIIB) Tractors Diagnostic

DIAGNOSTIC TECHNICAL MANUAL 5R Series Tractors TM143419 01DEC18 (ENGLISH)

John Deere Augusta Works

Introduction Diagnostic technical manuals are comprised of general information, checks, theory of operation, schematic and diagnostic procedures. Sections in a diagnostic technical manual The diagnostic technical manual is written for an experienced help quickly identify the likely cause of routine failures. technician.

Essential tools required to perform certain type of Component sections include images of the component or workareidentifiedinSection300,andarerecommendedforuse.connector and location on the equipment.

Foreword

Live with safety: Read the safety messages in the introduction of The diagnostic technical manual references component manuals this manual and the cautions presented throughout the text.andrepairtechnicalmanuals.Repairtechnicalmanualsare organized for various components requiring service instruction.

CAUTION: Both diagnostic and repair technical manuals are concise guides Thisisthesafety-alertsymbol.Whenthesymbolisshownonthe for specific equipment. They are on-the-job instructions equipment or in a manual, be alert to the potential for personal containing vital information to diagnose, analyze, test, and repair injury.the equipment.

DX,DIAGTM,IFC-19-20111208

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5R Series Tractors

Contents Section 210 - General Information

Section 230 - Fuel, Air Intake, Exhaust and

Group 05 - Safety Cooling Group 10 - General ReferencesGroup 05 - General References Group 15 - Technical Specific ReferencesGroup10-Calibrations,PreliminaryandOperational Group 20 - Understanding Tractor Serial NumberChecks Group 20 - Theory of Operation

Section 211 - Diagnostic Trouble CodesGroup 30 - Schematics

Group AIC - AIC Code DiagnosticsGroup 40 - Components and Connectors Group CCU - CCU Code DiagnosticsGroup 50 - Tests and Adjustments Group CLC - CLC Code Diagnostics

Group CSM - CSM Code DiagnosticsSection240A-ElectricalGeneraland Group ECU - ECU Code DiagnosticsTheory of Operation Group EIC - EIC Code DiagnosticsGroup 05 - General References Group FCC - FCC Code Diagnostics Group HCC - HCC Code Diagnostics

Section 240B - Electrical Schematics Group HV1 - HV1 Code Diagnostics Group 05 - General References Group JDL - JDL Code Diagnostics

Group MFC - MFC Code Diagnostics Power Outlets Group OIC - OIC Code Diagnostics Group SE02 - SE02 - Front PTO Group PDU - PDU Code Diagnostics Group SE03 - SE03 - Front Axle Suspension Group PTF - PTF Code Diagnostics Group SE04 - SE04 - Cab Control Unit Group PTU - PTU Code Diagnostics Group SE05 - SE05 - Front Implement Connector Group RPT - RPT Code Diagnostics Group SE06 - SE06 - Mid-SCV Grapple Group SB1 - SB1 Code Diagnostics Group SE07 - SE07 - HVAC Group SB2 - SB2 Code Diagnostics Group SE08 - SE08 - EH Secondary Brake Group SB3 - SB3 Code Diagnostics Group SBK - SBK Code Diagnostics Washer Group SBL - SBL Code Diagnostics Group SE10 - SE10 - Radio Group SBM - SBM Code Diagnostics Group SE11 - SE11 - Air Seat Group SCC - SCC Code Diagnostics Group SE12 - SE12 - Primary Display Group SMB - SMB Code Diagnostics Group SE13 - SE13 - Rear Control Unit Group SFA - SFA Code Diagnostics Group SE14 - SE14 - 4045 FT4 ECU Group TIU - TIU Code Diagnostics Group SE15 - SE15 - 4045 IT4 ECU Group VLC - VLC Code Diagnostics Group SE17 - SE17 - Fuel Heater IT4 Group VTV - VTV Code Diagnostics Group SE19 - SE19 - CAN Terminators Group XMC - XMC Code Diagnostics Group SE20 - SE20 - JDLink Group XSC - XSC Code Diagnostics Group SE21 - SE21 - Armrest Control Unit

Group SE01 - SE01 - Keyswitch, Starter, Alternator, &

Group SE09 - SE09 - Rear Windshield Wiper And

Section 212 - Observable Symptoms and Section 240C - Electrical Components and System DiagnosticsConnectors Group 05 - General References Group 05 - General References Group 20 - Engine Diagnostics Group 40A - Fuses and Relays Group 30 - Fuel, Air Intake, Exhaust, and Cooling Group 40B - Ground Points Diagnostics Group 40C - Interconnects Group 40 - Electrical Diagnostics Group 40D - Wiring Harnesses Group 45 - Electronic Control Unit Diagnostics

Group 50 - Drive Systems and Transmission Power Outlets Diagnostics Group SE02 - SE02 - Front PTO Group 60 - Steering and Brakes Diagnostics Group SE03 - SE03 - Front Axle Suspension Group 70 - Hydraulic Diagnostics - Open Center Group SE04 - SE04 - Cab Control Unit System Group SE05 - SE05 - Front Implement Connector Group 71 - Hydraulic Diagnostics - Closed Center GroupTM143419 SE06 - SE06 - Mid-SCV Grapple (01.12.2018) System

Group SE01 - SE01 - Keyswitch, Starter, Alternator, &

5R Series Tractors

Section 240D - Electrical Tests and Group50A-DriveSystemsTestsandAdjustments AdjustmentsGroup 50B - Transmission Tests and Adjustments Group 05 - General References

Group 50 - Tests and AdjustmentsSection 260 - Steering and Brakes Group 05 - General References

Section 245 - Electronic Control UnitsGroup10A-BrakeCalibrations,PreliminaryChecks

Group 05 - General Referencesand Operational Checks Group 10 - Calibrations, Preliminary Checks and Group 10B - Steering Calibrations, Preliminary Checks Operational Checksand Operational Checks Group 20 - Theory of OperationGroup 20A - Brake Theory of Operation Group 30 - SchematicsGroup 20B - Steering Theory of Operation Group 40 - Component and Connector InformationGroup 30A - Brake Schematics Group 50 - Tests and AdjustmentsGroup 30B - Steering Schematics Group AIC - Armrest Interface Control (AIC)Group40A-BrakeComponentandConnector Group CCU - Chassis Control Unit (CCU)Information Group CLC - Cab Load Center (CLC)Group40B-SteeringComponentandConnector Group CSM - Cab Switch Module (CSM)Information Group ECUFT4 - Engine Control (ECU) FT4Group 50A - Brake Tests and Adjustments Group ECUIT4 - Engine Control (ECU) IT4Group 50B - Steering Tests and Adjustments Group EIC - Engine Interface Control (EIC)

Group FCC - Front Console Control (FCC)Section270-Hydraulics-OpenCenter Group HCC - Hitch Control (HCC)System

Group HV1 - Hitch Valve Control (HV1)Group 05 - General References Group JDL - JDLink (JDL)Group10-Calibrations,PreliminaryandOperational Group MFC - Multi Function Control (MFC)Checks Group OIC - Operator Interface Control (OIC)Group20A-Electro-HydraulicHitchTheoryof Group PDU - Primary Display Unit (PDU)Operation Group PTF - Front PTO (PTF)Group20B-DualMid-MountSCVTheoryof Group PTU - Power Transmission Utility (PTU)Operation Group RPT - Rear PTO (RPT)Group20C-TripleMid-MountSCVTheoryof Group SB1 - SCV I Control (SB1)Operation Group SB2 - SCV II Control (SB2)Group 20D - Dual Rear SCV Theory of Operation Group SB3 - SCV III Control (SB3)Group 20E - Triple Rear SCV Theory of Operation Group SBK - Mid-SCV I Control (SBK)Group 20F - Power Beyond Theory of Operation Group SBL - Mid-SCV II Control (SBL)Group20G-QuickDisconnectCouplerTheoryof Group SBM - Mid-SCV III Control (SBM)Operation Group SCC - SCV Control (SCC)Group 30 - Schematics Group SFA - SFA Control (SFA)Group 40 - Components and Connectors Group SMB - SCV Sequence Control (SMB)Group 50 - Tests and Adjustments Group TIU - Utility Transmission Shift Control (TIU)

Group VLC - Vehicle Load Center (VLC)Section271-Hydraulics-ClosedCenter Group VTV - Virtual Terminal Vehicle (VTV)System

Group XMC - AutoTrac Main Control (XMC)Group 05 - General References Group XSC - AutoTrac Supervisor Control (XSC)Group10-Calibrations,PreliminaryandOperational Checks

Section 250 - Drive Systems and Group20A-HydraulicPump-TheoryofOperation Transmissions Group 20B - Electro-Hydraulic Hitch - Theory of

Group 05 - General ReferencesOperation Group 10 - Calibrations, Preliminary and Operational Group 20C - Mechanical Mid-Mount SCV - Theory of Checks Operation Group 20A - Creeper Theory of OperationGroup20D-EHMid-MountSCV-Theoryof Group 20B - Differential Theory of OperationOperation Group 20C - Differential Lock Theory of OperationGroup20E-MechanicalRearSCV-Theoryof Group 20D - Final Drive Theory of OperationOperation Group 20E - Front PTO Theory Of OperationGroup 20F - EH Rear SCV - Theory of Operation Group 20F - Rear PTO Theory of OperationGroup 30 - Schematics Group 20G - MFWD Theory of OperationGroup 40 - Components and Connectors Group20H-SuspendedFrontAxleTheoryofGroup 50 - Tests and Adjustments Operation

Group 20I - Park Lock Theory OperationSection 290 - Cab/Open Operator`s Station

Group 20J - Transmission Theory of OperationGroup 05 - General References Group 30A - Drive Systems SchematicsGroup10-Calibrations,PreliminaryandOperational Group 30B - Transmission SchematicsChecks Group40A-DriveSystemsComponentandConnectorGroup 20A - HVAC Theory of Operation InformationGroup 20B - Seat Theory of Operation Group40B-TransmissionComponentandConnectorGroup 30 - Schematics InformationGroup 40 - Components and Connectors

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For the full PDF version of this manual, Please click on the above download PDF button.

Section 210 Contents

General Information Page

Page

Group 05 - Safety Work In Ventilated Area.........................................210-05-1 Recognize Safety Information...............................210-05-1 Avoid Backover Accidents.....................................210-05-1 Prevent Machine Runaway....................................210-05-2 Avoid Contact with Agricultural Chemicals............210-05-2 Clean Vehicle of Hazardous Pesticides.................210-05-2 Use a Safety Chain................................................210-05-3 Work in Clean Area...............................................210-05-3 Decommissioning - Proper Recycling and Disposal 210-05-3 of Fluids and Components.............................

Avoid Harmful Asbestos Dust................................210-05-4 Use Electronic Display Properly............................210-05-4 Avoid Hot Exhaust.................................................210-05-4 Clean Exhaust Filter Safely...................................210-05-5 Exhaust Filter Cleaning.........................................210-05-6 Handle Fuel Safely-Avoid Fires.............................210-05-6 Prepare for Emergencies.......................................210-05-6 In Case of Fire.......................................................210-05-6 Handle Fluids Safely-Avoid Fires..........................210-05-7 Avoid High-Pressure Fluids...................................210-05-7

Handle Agricultural Chemicals Safely...................210-05-18 Service Cooling System Safely.............................210-05-19 Wait Before Opening High-Pressure Fuel 210-05-19 System...........................................................

Service Front-Wheel Drive Tractor Safely.............210-05-19 Use Steps and Handholds Correctly.....................210-05-20 Handle Electronic Components and Brackets 210-05-20 Safely.............................................................

Transport Tractor Safely........................................210-05-20 Deliver Safely........................................................210-05-20 Servicing Electronic Control Units.........................210-05-21

Use Foldable ROPS and Seat Belt Properly.........210-05-7 Avoid Static Electricity Risk When Refueling.........210-05-8 Install All Guards...................................................210-05-8 Use Proper Lifting Equipment................................210-05-9 Illuminate Work Area Safely..................................210-05-9 Live With Safety.....................................................210-05-9 Service Machines Safely.......................................210-05-9 Support Machine Properly.....................................210-05-10 Protect Against Noise............................................210-05-10 Remove Paint Before Welding or Heating.............210-05-10 Park Machine Safely..............................................210-05-11 Stay Clear of Rotating Drivelines...........................210-05-12 Follow Safety Instructions......................................210-05-12 Use Proper Tools...................................................210-05-13 Service Tires Safely...............................................210-05-13 Keep ROPS Installed Properly..............................210-05-13 Stay Clear of Rotating Drivelines...........................210-05-14 Construct Dealer-Made Tools Safely.....................210-05-14

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Practice Safe Maintenance...................................210-05-15 Understand Signal Words.....................................210-05-15 Replace Safety Signs............................................210-05-15 Protect Against High Pressure Spray....................210-05-16 Store Attachments Safely......................................210-05-16 Avoid Heating Near Pressurized Fluid Lines.........210-05-16 Wear Protective Clothing.......................................210-05-16 Precautions for Welding........................................210-05-17 Service Accumulator Systems Safely....................210-05-17 Handling Batteries Safely......................................210-05-17

210-1

Welding Near Electronic Control Units..................210-05-21 Keep Electronic Control Unit Connectors Clean...210-05-22 Group 10 - General References General Information - Summary of References.....210-10-1 Regions and Country Versions..............................210-10-2 How to Use This Manual.......................................210-10-2 Information Available in Sections, Groups and 210-10-2 Subgroups......................................................

General Troubleshooting Information....................210-10-3 Systematic Diagnostic Approach Overview...........210-10-4 Trademarks........................................................... 210-10-8 Glossary of Terms.................................................210-10-9 Group 15 - Technical Specific References Features and Accessories.....................................210-15-1 Metric Bolt and Screw Torque Values....................210-15-3 Unified Inch Bolt and Screw Torque Values..........210-15-4 Group 20 - Understanding Tractor Serial Number Record Product Identification Number..................210-20-2

5R Series Tractors

Safety

Group 05 Safety Work In Ventilated Area

TS220-UN: Engine exhaust fumes

Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

Ifyoudonothaveanexhaustpipeextension,openthedoorsand get outside air into the area.

DX,AIR-19-19990217

Recognize Safety Information

T81389-UN: Safety-alert symbol

This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

DX,ALERT-19-19980929

Avoid Backover Accidents

PC10857XW-UN: Avoid Backover Accidents

Before moving machine, be sure that all persons are clear of machine path. Turn around and look directly for best visibility. Use a signal person when backing if view is obstructed or when in close quarters.

Do not rely on a camera to determine if personnel or obstacles are behind the machine. The system can be limited by many factors including maintenance practices, environmental conditions, and operating range.

DX,AVOID,BACKOVER,ACCIDENTS-19-20100830

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5R Series Tractors

Safety

Prevent Machine Runaway

TS177-UN: Machinery Runaway

Avoid possible injury or death from machinery runaway.

Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed.

NEVER start engine while standing on ground. Start engine only from operator’s seat, with transmission in neutral or park.

DX,BYPAS1-19-19980929

Avoid Contact Chemicals

with

Agricultural

TS272-UN: Pesticide Use

CAUTION: This enclosed cab does not protect against inhaling vapor, aerosol or dust.

1. When operating in an environment where pesticides are present, wear a long-sleeved shirt, long-legged pants, shoes, and socks.

2. If pesticide use instructions require respiratory protection, wear an appropriate respirator inside the cab.

3. Wear personal protective equipment as required by the pesticide use instructions when leaving the enclosed cab:

into a treated area to work with contaminated application equipment such as nozzles which must be cleaned, changed or redirected to become involved with mixing and loading activities

TS220-UN: Harmful Pesticides

4. Before re-entering the cab, remove protective equipment and store either outside the cab in a closed box or some other type of sealable container or inside the cab in a pesticide resistant container, such as a plastic bag.

5. Clean your shoes or boots to remove soil or other contaminated particles prior to entering the cab.

DX,CABS1-19-20090325

Clean Vehicle of Hazardous Pesticides

When exposed to hazardous pesticides, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination.

1.Sweep or vacuum the floor of cab.

CAUTION: During application of hazardous pesticides, pesticide residue can build up on the inside or outside of the vehicle. Clean vehicle according to use instructions of hazardous pesticides.

2.Clean headliners and inside cowlings of cab.

3.Wash entire exterior of vehicle.

4. Dispose of any wash water with hazardous concentrations of active or non-active ingredients according to published regulations or directives.

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Safety

Use a Safety Chain

TS217-UN: Safety Chain

A safety chain will help control drawn equipment should it accidentally separate from the drawbar.

Using the appropriate adapter parts, attach the chain to the tractor drawbar support or other specified anchor location.

Provide only enough slack in the chain to permit turning.

See your John Deere dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine.

Do not use safety chain for towing.

DX,CHAIN-19-19930303

Work in Clean Area

T6642EJ-UN: Clean Work Area

Before starting a job:

Clean work area and machine.

Make sure you have all necessary tools to do your job.

Have the right parts on hand.

Read all instructions thoroughly; do not attempt shortcuts.

DX,CLEAN-19-19900604

Decommissioning — Proper Recycling and Disposal of Fluids and Components

TS1133-UN: Recycle Waste

Safety and environmental stewardship measures must be taken into account when decommissioning a machine and/or component. These measures include the following:

Use appropriate tools and personal protective equipment such as clothing, gloves, face shields or glasses, during the removal or handling of objects and materials.

Follow instructions for specialized components.

Release stored energy by lowering suspended machine elements, relaxing springs, disconnecting the battery or other electrical power, and releasing pressure in hydraulic components, accumulators, and other similar systems.

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Minimize exposure to components which may have residue from agricultural chemicals, such as fertilizers and pesticides. Handle and dispose of these components appropriately.

Carefully drain engines, fuel tanks, radiators, hydraulic cylinders, reservoirs, and lines before recycling components. Use leak-proof containers when draining fluids. Do not use food or beverage containers.

Do not pour waste fluids onto the ground, down a drain, or into any water source.

Observe all national, state, and local laws, regulations, or ordinances governing the handling or disposal of waste fluids (example: oil, fuel, coolant, brake fluid); filters; batteries; and, other substances or parts. Burning of flammable fluids or components inotherthanspeciallydesignedincineratorsmaybe prohibited by law and could result in exposure to harmful fumes or ashes.

Service and dispose of air conditioning systems appropriately. Government regulations may require a certified service center to recover and recycle air conditioning refrigerants which could damage the atmosphere if allowed to escape.

Evaluate recycling options for tires, metal, plastic, glass, rubber, and electronic components which may be recyclable, in part or completely.

Contact your local environmental or recycling center, or your John Deere dealer for information on the proper way to recycle or dispose of waste.

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5R Series Tractors

Safety Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer.

Avoid Harmful Asbestos Dust

Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and somegaskets.Theasbestosusedinthesecomponentsisusually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated.

Avoid creating dust. Never use compressed air for cleaning.

Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos.

Keep bystanders away from the area.

DX,DUST-19-19910315

TS220-UN: Asbestos Dust

Use Electronic Display Properly

Do not change settings or access any functions that require prolonged use of the display controls while machine is moving. Stop the machine in a safe location and place in park position before attempting such operations.

Never set the volume so high that you cannot hear outside traffic and emergency vehicles.

Electronic displays are secondary devices intended to aid the operator in performing field operations, increase comfort and provide entertainment. Displays offer a wide range of functionality, are used in many different machine system applications and can be used with other secondary devices such as handheld electronic devices.

To promote safe operation, certain functions of displays may be disabled unless the machine movement is restricted and/or has been placed in the park position. Overriding this safety feature may violate applicable law and can result in damage, serious

A secondary device is any device that is not required to operate your machine for its primary use. The operator is always responsible for safe operation and control of the machine.

To prevent injury while operating the machine:injury, or death.

Only use available display functionality when conditions permit you to do so safely and in accordance with instructions provided.

Always observe safe driving rules, state, or local laws and traffic

Position the display according to the installation instructions. Ensure that the device is secured and regulations any secondary device. doeswhen not using obstruct the driver’s view or interfere with the machine operating controls.

Do not become distracted by the display. Stay alert.

Pay attention to the machine and surrounding environment.

Avoid Hot Exhaust

DX,ELEC,DISPLAY-19-20150113

RG17488-UN: Safety—Hot Parts

Servicing machine or attachments with engine running can result in serious personal injury. Avoid exposure and skin contact with hot exhaust gases and components.

Exhaust parts and streams become very hot during operation.

Exhaust gases and components reach temperatures hot enough to burn people, ignite, or melt common materials.

DX,EXHAUST-19-20090820

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5R Series Tractors

Safety

Clean Exhaust Filter Safely

TS1695-UN: Stop

TS227-UN: Fire Safety

During exhaust filter cleaning operations, the engine may run at elevated idle and hot temperatures for an extended period of time. Exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.

Keep machine away from people, animals, or structures which may be susceptible to harm or damage from hot exhaust gases or components. Avoid potential fire or explosion hazards from flammable materials and vapors near the exhaust. Keep exhaust outlet away from people and anything that can melt, burn, or explode.

Closely monitor machine and surrounding area for smoldering

TS271-UN: Hand Over Flame

debris during and after exhaust filter cleaning.

Adding fuel while an engine is running can create a fire or explosion hazard. Always stop engine before refueling machine and clean up any spilled fuel.

Always make sure that engine is stopped while hauling machine on a truck or trailer.

Contact with exhaust components while still hot can result in serious personal injury.

Avoid contact with these components until cooled to safe temperatures.

If service procedure requires engine to be running:

Only engage power-driven parts required by service procedure Ensure that other people are clear of operator station and machine TS1693-UN: Moving Parts

Keep hands, feet, and clothing away from power-driven parts.

Always disable movement (neutral), set the parking brake or mechanism and disconnect power to attachments or tools before leaving the operator’s station.

Shut off engine and remove key (if equipped) before leaving the machine unattended.

DX,EXHAUST,FILTER-19-20110112

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5R Series Tractors

Safety

Exhaust Filter Cleaning

RG17488-UN: Safety—Hot Parts

Servicing machine or attachments during exhaust filter cleaning can result in serious personal injury. Avoid exposure and skin contact with hot exhaust gases and components.

During auto or manual/stationary exhaust filter cleaning operations, the engine will run at elevated idle and hot temperatures for an extended period of time. Exhaust gases and exhaustfiltercomponentsreachtemperatureshotenoughtoburn people, or ignite, or melt common materials.

DX,FILTER-19-20100120

Handle Fuel Safely—Avoid Fires

Handle fuel with care: it is highly flammable. Do not refuel the machine while smoking or when near open flame or sparks.

Always stop engine before refueling machine. Fill fuel tank outdoors.

Prevent fires by keeping machine clean of accumulated trash, grease, and debris. Always clean up spilled fuel.

Use only an approved fuel container for transporting flammable liquids.

Never fill fuel container in pickup truck with plastic bed liner.

Always place fuel container on ground before refueling. Touch fuel container with fuel dispenser nozzle before removing can lid.

Keep fuel dispenser nozzle in contact with fuel container inlet when filling.

TS202-UN: Avoid Fires

Do not store fuel container where there is an open flame, spark, or pilot light such as within a water heater or other appliance.

Prepare for Emergencies

TS291-UN: First Aid Kit

DX,FIRE1-19-20111012

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

DX,FIRE2-19-19930303

In Case of Fire

TS227-UN: Flames

CAUTION: Avoid personal injury.

Stop machine immediately at the first sign of fire. Fire may be identified by the smell of smoke or sight of flames. Because fire grows and spreads rapidly, get off the machine immediately and movesafelyawayfromthefire.Donotreturntothemachine!The number one priority is safety.

Call the fire department. A portable fire extinguisher can put out a small fire or contain it until the fire department arrives; but portable extinguishers have limitations. Always put the safety of theoperatorandbystandersfirst.Ifattemptingtoextinguishafire,

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5R Series Tractors

Safety keep your back to the wind with an unobstructed escape path so 1. Pull the pin. Hold the extinguisher with the nozzle pointing you can move away quickly if the fire cannot be extinguished.away from you, and release the locking mechanism.

Readthefireextinguisherinstructionsandbecomefamiliarwith2.Aim low. Point the extinguisher at the base of the fire. their location, and operation before a fire starts. Local 3.Squeeze theparts, lever slowly and evenly. fire departments or fire equipment distributors may offer fire extinguisher training and recommendations.4.Sweep the nozzle from side-to-side.

If your extinguisher does not have instructions, follow these DX,FIRE4-19-20130822 general guidelines:

Handle Fluids Safely—Avoid FiresTS227-UN: Avoid Fires When you work around fuel, do not smoke or work near heaters

or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate

or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

DX,FLAME-19-19980929

Replace worn or damaged hose assemblies immediately with

Avoid High-Pressure John Deere approved replacementFluids parts.

Escaping fluid under pressure can penetrate the skin causing

serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying

pressure.

Search for leaks with a piece of cardboard. Protect hands and

body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling

X9811-UN: High Pressure

1-800-822-8262 or +1 309-748-5636.

Inspect hydraulic hoses periodically – at least once per year – DX,FLUID-19-20111012 for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.

Use Foldable ROPS and Seat Belt Properly

Avoid crushing injury or death during rollover.

TS1729-UN: Fasten Your Seat Belt

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If this machine is equipped with a foldable rollover protective structure (ROPS), keep the ROPS in the fully extended and locked position. USE a seat belt when you operate with a ROPS in the fully extended position.

Hold the latch and pull the seat belt across the body.

Insert the latch into the buckle. Listen for a click.

Tug on the seat belt to make sure that the belt is securely fastened.

Snug the seat belt across the hips.

If this machine is operated with the ROPS folded (for example, to enter a low building), drive with extreme caution. DO NOT USE a seat belt with the ROPS folded.

5R Series Tractors

Safety DX,FOLDROPS-19-20130822

Return the ROPS to the raised, fully extended position as soon as the machine is operated under normal conditions.

Avoid Static Refueling

Electricity Risk When

RG21992-UN: Static Discharge (Fuel Nozzle)

The removal of sulfur and other compounds in Ultra-Low Sulfur Diesel (ULSD) fuel decreases its conductivity and increases its ability to store a static charge.

Refineries may have treated the fuel with a static dissipating additive. However, there are many factors that can reduce the effectiveness of the additive over time.

Static charges can build up in ULSD fuel while it is flowing through fuel delivery systems. Static electricity discharge when combustiblevaporsarepresentcouldresultinafireorexplosion.

Therefore, it is important to ensure that the entire system used to refuel your machine (fuel supply tank, transfer pump, transfer hose, nozzle, and others) is properly grounded and bonded.

Consult with your fuel or fuel system supplier to ensure that the deliverysystemisincompliancewithfuelingstandardsforproper grounding and bonding practices.

DX,FUEL,STATIC,ELEC-19-20130712

RG22142-UN: Explosion

Install All Guards

TS677-UN: SafetyFan

Rotating cooling system fans, belts, pulleys, and drives can cause serious injury.

Keep all guards in place at all times during engine operation.

Wear close-fitting clothes. Stop the engine and be sure fans, belts, pulleys, and drives are stopped before making adjustments, connections, or cleaning near fans and their drive components.

DX,GUARDS-19-20090818

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5R Series Tractors

Safety

Use Proper Lifting Equipment

TS226-UN: Proper Lifting Equipment

Lifting heavy components incorrectly can cause severe injury or machine damage.

Follow recommended procedure for removal and installation of components in the manual.

DX,LIFT-19-19900604

Illuminate Work Area Safely

TS223-UN: Work Area Safely

Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

DX,LIGHT-19-19900604

Live With Safety

TS231-19: Safety Systems

Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields.

DX,LIVE-19-19920925

Service Machines Safely

TS228-UN: Moving Parts

Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

DX,LOOSE-19-19900604

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5R Series Tractors

Safety

Support Machine Properly

TS229-UN: Support Properly

Always lower the attachment or implement to the ground before youworkonthemachine.Iftheworkrequiresthatthemachineor attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down.

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual.

When implements or attachments are used with a machine, always follow safety precautions listed in the implement or attachment operator′s manual.

DX,LOWER-19-20000224

Protect Against Noise

TS207-UN: Noise Exposure

There are many variables that affect the sound level range, including machine configuration, condition and maintenance level of the machine, ground surface, operating environmental, duty cycles, ambient noise, and attachments.

Exposure to loud noise can cause impairment or loss of hearing.

Always wear hearing protection. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

DX,NOISE-19-20171003

Remove Heating

Paint

Before Welding

or Remove paint before heating: Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding.

If you sand or grind paint, avoid breathing the dust.

Wear an approved respirator.

If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

Do not use a chlorinated solvent in areas where welding will take place.

TS220-UN: Toxic Fumes

Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint welding, soldering, or using a torch.

TM143419 (01.12.2018)

is heated by

Do all work in an area that is well ventilated to carry toxic fumes and dust away.

Dispose of paint and solvent properly.

DX,PAINT-19-20020724

210-05-10

5R Series Tractors

Safety

Park Machine Safely

TS230-UN: Remove the Key

Before working on the machine:

Lower all equipment to the ground.

Stop the engine and remove the key.

Disconnect the battery ground strap.

Hang a "DO NOT OPERATE" tag station.

in operator DX,PARK-19-19900604

TM143419 (01.12.2018)

210-05-11

5R Series Tractors

Safety

Stay Clear of Rotating Drivelines

Entanglement in rotating driveline can cause serious injury or death.

Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely.

Only use power take-off driveshafts with adequate guards and shields.

Wear close fitting clothing. Stop the engine and be sure that PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.

Do not install any adapter device between the tractor and the primary implement PTO driveshaft that will allow a 1000 rpm tractorshafttopowera540rpmimplementatspeedshigherthan 540 rpm.

TS1644-UN: Rotating Drivelines

Do not install any adapter device that results in a portion of the rotating implement shaft, tractor shaft, or the adapter to be unguarded. The tractor master shield shall overlap the end of the splined shaft and the added adaptor device as outlined in the table.

The angle at which the primary implement PTO driveshaft can be inclined may be reduced depending on the shape and size of the tractor master shield and the shape and size of the guard of the primary implement PTO driveshaft.

Do not raise implements high enough to damage the tractor master shield or guard of primary implement PTO driveshaft.

Detach the PTO driveline shaft if it is necessary to increase implement height. (See Attching/Detaching PTO Driveline) When using Type 3/4 PTO, inclination and turning angles may be reduced depending on type of PTO master shield and coupling rails.

H96219-UN: Drivelines

Follow Safety Instructions

PTO Type

Diameter

Splines

n ± 5 mm (0.20 in.)

1

35 mm (1.378 in.)

6

85 mm (3.35 in.)

2

35 mm (1.378 in.)

2

85 mm (3.35 in.)

3

45 mm (1.772 in.)

1

100 mm (4.00

4

57.5 mm (2.264

2

in.)

in.)

0

(4.00 in.)

2

100

mm

DX,PTO-19-20170228

2 TS201-UN: Follow Safety Instructions

Carefully read all safety messages in this instruction. Read the product operators manual for operating instructions and safety messages. Do not let anyone operate without instruction. (A copy of the operators manual may also be available from the Service ADVISOR™ application.)

Service ADVISOR is a trademark of Deere & Company

DX,READ,INS-19-20090623

TM143419 (01.12.2018)

210-05-12

5R Series Tractors

Safety

Use Proper Tools

TS779-UN: Proper Tools

Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards.

Use power tools only to loosen threaded parts and fasteners.

Forlooseningandtighteninghardware,usethecorrectsizetools.

DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches.

Use only service parts meeting John Deere specifications.

DX,REPAIR-19-19990217

Service Tires Safely

TS211-UN: Explosive Tire and Rim Parts

CAUTION: Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure.

Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion.

Welding can structurally weaken or deform the wheel.

Wheninflatingtires,useaclip-onchuckandextensionhoselong enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

DX,RIM1-19-20081027

Keep ROPS Installed Properly

TS212-UN: Roll-Over Protective Structure

Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any reason. Tighten mounting bolts to proper torque.

The protection offered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident, or is in any way altered by welding, bending, drilling, or cutting. A damaged ROPS should be replaced, not reused.

The seat is part of the ROPS safety zone. Replace only with John Deere seat approved for your tractor.

Any alteration of the ROPS must be approved by the manufacturer.

DX,ROPS3-19-20111012

TM143419 (01.12.2018)

210-05-13

5R Series Tractors

Safety Entanglement in rotating driveline can cause serious injury or death.

Stay Clear of Rotating Drivelines

Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely.

Only use power take-off driveshafts with adequate guards and shields.

Wear close fitting clothing. Stop the engine and be sure that PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.

Do not install any adapter device between the tractor and the primary implement PTO driveshaft that will allow a 1000 rpm tractorshafttopowera540rpmimplementatspeedshigherthan 540 rpm.

Do not install any adapter device that results in a portion of the rotating implement shaft, tractor shaft, or the adapter to be unguarded. The tractor master shield shall overlap the end of the splined shaft and the added adaptor device as outlined in the table.

TS1644-UN: Rotating Drivelines

The angle at which the primary implement PTO driveshaft can be inclined may be reduced depending on the shape and size of the tractor master shield and the shape and size of the guard of the primary implement PTO driveshaft.

Do not raise implements high enough to damage the tractor master shield or guard of primary implement PTO driveshaft.

Detach the PTO driveline shaft if it is necessary to increase implement height. (See Attching/Detaching PTO Driveline) When using Type 3/4 PTO, inclination and turning angles may be reduced depending on type of PTO master shield and coupling rails.

H96219-UN: Drivelines

PTO Type

Diameter

Splines

n ± 5 mm (0.20 in.)

1

35 mm (1.378 in.)

6

85 mm (3.35 in.)

2

35 mm (1.378 in.)

2

85 mm (3.35 in.)

3

45 mm (1.772 in.)

1

100 mm (4.00

4

57.5 mm (2.264

2

in.)

in.)

0

(4.00 in.)

2

Construct Dealer-Made Tools Safely

100

mm

DX,PTO-19-20170228

2 LX1016749-UN: Construct Dealer-Made Tools Safely

Faulty or broken tools can result in serious injury. When constructing tools, use proper, quality materials, and good workmanship.

Do not weld tools unless you have the proper equipment and experience to perform the job.

DX,SAFE,TOOLS-19-19971010

TM143419 (01.12.2018)

210-05-14

5R Series Tractors

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