OPERATION AND TEST MANUAL - JOHN DEERE 300GLC EXCAVATOR TM13263X19 PDF DOWNLOAD

300GLC Excavator Diagnostic

OPERATION AND TEST MANUAL 300GLC (PIN: 1FF300GX__F710002) TM13263X19 01SEP15 (ENGLISH)

For complete service information also see: 300GLC Excavator (PIN: 1FF300GX_ _F710002-; )

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CTM120019

John Deere Construction and Forestry

300GLC Excavator Diagnostic

(g) by Belgreen v2.1

Table of contents FOREWORD MANUAL IDENTIFICATION—READ THIS FIRST! TECHNICAL INFORMATION FEEDBACK FORM Section 9000 - GENERAL INFORMATION Group 01 - Safety Section 9001 - DIAGNOSTICS Group 10 - Main Controller (MCZ) Diagnostic Trouble Codes Group 20 - Engine Control Unit (ECU) Diagnostic Trouble Codes Group 30 - Monitor Controller (DSZ) Diagnostic Trouble Codes Group 40 - Information Controller (ICZ) Diagnostic Trouble Codes Group 50 - Air Conditioner Controller (ACF) Diagnostic Trouble Codes Section 9005 - OPERATIONAL CHECKOUT PROCEDURE Group 10 - Operational Checkout Procedure Section 9010 - ENGINE Group 05 - Theory of Operation Group 15 - Diagnostic Information Group 20 - Adjustments Group 25 - Tests Section 9015 - ELECTRICAL SYSTEM Group 05 - System Information Group 10 - System Diagrams Group 15 - Sub-System Diagnostics Group 16 - Monitor Operation Group 20 - References Section 9020 - POWER TRAIN Group 05 - Theory of Operation Group 15 - Diagnostic Information Section 9025 - HYDRAULIC SYSTEM Group 05 - Theory of Operation Group 15 - Diagnostic Information Group 25 - Tests Section 9031 - HEATING AND AIR CONDITIONING Group 05 - Theory of Operation Group 15 - Diagnostic Information Group 25 - Tests Section 9900 - DEALER FABRICATED TOOLS Group 99 - Dealer Fabricated Tools

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300GLC Excavator Diagnostic

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300GLC Excavator Diagnostic

300GLC Excavator Diagnostic

(g) by Belgreen v2.1

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION: This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.

Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

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300GLC Excavator Diagnostic

300GLC Excavator Diagnostic

(g) by Belgreen v2.1

Manual Identification—READ THIS FIRST! IMPORTANT: Use only supporting manuals designated for your specific machine. If incorrect manual is chosen, improper service may occur. Verify product identification number (PIN) when choosing the correct manual.

Choosing the Correct Supporting Manuals John Deere excavators are available in different machine configurations based on the various markets into which they are sold.

Different supporting manuals exist for different machine configurations.

When necessary, product identification numbers are listed on the front covers of excavator manuals. These numbers are used to identify the correct supporting manual for your machine.

Product Identification Number

PIN Plate Location

Example of PIN Plate LEGEND: 1 PIN Plate 2 17-Character PIN The product identification number (PIN) plate (1) is located on the front, right corner of the cab. Each machine has a 17character PIN (2) shown on PIN plate. <- Go to Global Table of contents

300GLC Excavator Diagnostic

300GLC Excavator Diagnostic

(g) by Belgreen v2.1

The PIN identifies the producing factory, machine model number, machine option, year of manufacture, engine emission level, and machine serial number.

The following is an example for a machine that meets Final Tier 4 and Stage IV emission levels: PIN Identification Table 17-Character PIN Examples 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

1

F

F

3

0

0

G

X

_

_

F

7

1

0

0

0

2

(1—3) World Code: Identifies location where machine is manufactured.

(1—3) World Code 1FF ..........

World Code (manufacturing location)

1DW ..........

Davenport Works

1T8 ..........

Thibodaux Works

1T0 ..........

Dubuque Works

1FF ..........

Deere—Hitachi (Kernersville, NC, USA)

1F9 ..........

Deere—Hitachi (Indaiatuba, São Paulo, Brazil)

(4—8) Machine Model Identifier: Identifies model number.

(4—8) Machine Model Identifier 300G ..........

Machine Model Identifier

(7—8) Machine Option Code X ..........

Machine Option Code X ..........

Base Machine

R ..........

HYEX Military Excavators

(9) Check Letter: Random character assigned by the factory. This is not used in machine identification.

(9) Check Letter _ ..........

Check Letter (variable)

(10) Manufacturing Year Code: Identifies year of machine manufacture.

(10) Manufacturing Year Code _ ..........

Manufacturing Year Code (variable) D ..........

2013

E ..........

2014

F ..........

2015

G ..........

2016

(11) Engine Emission Code: Represents engine emission certification.

(11) Engine Emission Code F ..........

Engine Emission Code C ..........

Tier 2 and Stage II

D ..........

Tier 3 and Stage III A

E ..........

Interim Tier 4 and Stage III B

F ..........

Final Tier 4 and Stage IV

(12—17) Machine Serial Number: Identifies machine serial number. This character will change from one machine to another.

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300GLC Excavator Diagnostic

300GLC Excavator Diagnostic

(g) by Belgreen v2.1

(12—17) Machine Serial Number 710002 ..........

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Machine Serial Number

300GLC Excavator Diagnostic

GENERAL INFORMATION

(g) by Belgreen v2.0

Technical Information Feedback Form We need your help to continually improve our technical publications. Please copy this page and FAX or mail your comments, ideas and improvements.

Technical Manual Fax SEND TO:

John Deere Dubuque Works 18600 South John Deere Road Attn: Publications, Dept. 324 Dubuque, IA 52004-0538 USA

FAX NUMBER:

1-563-589-5800 (USA)

Publication Number:

Page Number:

Ideas, Comments:

Name:

Phone:

Email Address:

THANK YOU!

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Section 9000 page 1

300GLC Excavator Diagnostic

300GLC Excavator Diagnostic

(g) by Belgreen v2.1

Section 9000 - GENERAL INFORMATION Table of contents Group 01 - Safety ..................................................................................................................................... 1 Recognize Safety Information ............................................................................................................... 1 Follow Safety Instructions ..................................................................................................................... 1 Operate Only If Qualified ...................................................................................................................... 2 Wear Protective Equipment .................................................................................................................. 3 Avoid Unauthorized Machine Modifications .......................................................................................... 3 Control Pattern Selector—If Equipped .................................................................................................. 3 Add Cab Guarding for Special Uses ...................................................................................................... 4 Inspect Machine ................................................................................................................................... 4 Stay Clear of Moving Parts ................................................................................................................... 4 Avoid High-Pressure Fluids ................................................................................................................... 5 Avoid High-Pressure Oils ...................................................................................................................... 5 Work In Ventilated Area ........................................................................................................................ 6 Avoid Static Electricity Risk When Refueling ........................................................................................ 6 Prevent Fires ........................................................................................................................................ 7 In Case of Machine Fire ........................................................................................................................ 8 Prevent Battery Explosions ................................................................................................................... 9 Handle Chemical Products Safely ......................................................................................................... 9 Dispose of Waste Properly .................................................................................................................. 10 Exhaust Filter Ash Handling and Disposal .......................................................................................... 11 Prepare for Emergencies .................................................................................................................... 11 Clean Debris from Machine ................................................................................................................ 11 Use Steps and Handholds Correctly ................................................................................................... 12 Start Only From Operator′s Seat ......................................................................................................... 12 Use and Maintain Seat Belt ................................................................................................................ 12 Prevent Unintended Machine Movement ............................................................................................ 13 Avoid Work Site Hazards .................................................................................................................... 14 Keep Riders Off Machine .................................................................................................................... 15 Avoid Backover Accidents .................................................................................................................. 15 Inspect and Maintain ROPS ................................................................................................................. 15 Avoid Machine Tip Over ...................................................................................................................... 16 Use Special Care When Lifting Objects ............................................................................................... 17 Travel Safely ....................................................................................................................................... 17 Add and Operate Attachments Safely ................................................................................................ 18 Park and Prepare for Service Safely ................................................................................................... 18 Service Cooling System Safely ........................................................................................................... 19 Remove Paint Before Welding or Heating ........................................................................................... 19 Make Welding Repairs Safely ............................................................................................................. 20 Drive Metal Pins Safely ....................................................................................................................... 20 Clean Exhaust Filter Safely ................................................................................................................. 21

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300GLC Excavator Diagnostic

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Group 01 - Safety Recognize Safety Information

Safety alert Symbols

Safety Alert Symbols This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert for the potential of personal injury.

Follow the precautions and safe operating practices highlighted by this symbol.

A signal word — DANGER, WARNING, or CAUTION — is used with the safety alert symbol. DANGER identifies the most serious hazards.

On your machine, DANGER signs are red in color, WARNING signs are orange, and CAUTION signs are yellow. DANGER and WARNING signs are located near specific hazards. General precautions are on CAUTION labels.

Follow Safety Instructions

Safety Messages <- Go to Section TOC

Section 9000 page 1

300GLC Excavator Diagnostic