John Deere 5065M, 5075M, 5085M, 5095M, 5105M, 5105ML, 5095MH Manual TM102519

John Deere Agriculture

5065M, 5075M (IT4/Stage IIIB), 5085M, 5095M, 5105M, 5105ML & 5095MH Tractors (Tier 3/Stage IIIA) Tractors Diagnostic Technical Manual

DIAGNOSIS AND TESTS SERVICE MANUAL Covered models: 5065M, 5075M, 5085M, 5095M, 5105M, 5105ML, 5095MH, 5095M

TM102519, April 2012

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen v2.0

Table of contents FOREWORD Section 210 - GENERAL Group 05 - Safety Group 15 - General References Section 211 - DIAGNOSTIC TROUBLE CODES Group CCU - CCU Code Diagnostics Group ECU - ECU Code Diagnostics Group HCU - HCU Code Diagnostics Group ICC - ICC Code Diagnostics Group PTR - PTR Code Diagnostics Section 212 - OBSERVABLE SYMPTOMS Group 20 - Engine Symptoms Group 30 - Fuel and Air Symptoms Group 40 - Electrical Symptoms Group 45 - Control Unit Symptoms Group 51 - SyncShuttle Plus Transmission Symptoms Group 53 - SyncReverser Transmission Symptoms Group 55 - PowrReverser/PowrReverser Plus Transmission Symptoms Group 56 - Drive Systems Symptoms Group 60 - Steering and Brake Symptoms Group 70 - Hydraulic Symptoms Group 90 - Operator Station Symptoms Section 213 - SYSTEM DIAGNOSIS Group 20 - Engine System Diagnosis Group 30 - Fuel and Air System Diagnosis Group 40 - Electrical System Diagnosis Group 45 - Control Unit System Diagnosis Group 51 - SyncShuttle Plus Transmission System Diagnosis Group 53 - SyncReverser Transmission System Diagnosis Group 55 - PowrReverser/PowrReverser Plus Transmission System Diagnosis Group 56 - Drive Systems Diagnosis Group 60 - Steering and Brake System Diagnosis Group 70 - Hydraulic System Diagnosis Group 90 - Operator Station System Diagnosis Section 220 - ENGINES Group 05 - General Information Group 10 - Test Procedures and Adjustments Group 15 - Cooling System Group 20 - Engine Theory of Operation Section 230 - FUEL AND AIR Group 05 - General Information Group 20 - Fuel and Air Theory of Operation Section 240 - ELECTRICAL SYSTEM Group 05 - General Electrical References Group 30 - Connector Information Group 35 - Harness Information Group SE01 - SE01, SE02 - Power, Starting, PTM Fuel Injection Group SE03 - SE03 - Accessory Power and SE04 - Horn Group SE05 - SE05 - Light Switch, Headlights, and Signal Lights Group SE05A - SE05A - Cab Work Lighting Group SE05B - SE05B - Open Operator Station Work Lighting Group SE06 - SE06 - Turn Signal Switch and Warning Lights <- Go to Global Table of contents

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen v2.0

Group SE07 - SE07 - Light Switch, Headlights, Signal, License & Clearance Lights Group SE07A - SE07A - Cab Work Lighting (with Work Light Switches) Group SE07B - SE07B - Open Operator Station Work Lighting Group SE08 - SE08 - Warning Light Switch and Turn Signal Lighting Group SE09 - SE09, SE10, SE12 Junction Block Power, Trailer Connector, Loader Lights Group SE11 - SE11 - Trailer Connector (with Implement Flood Light Connector) Group SE13 - SE13, SE14, SE15 - Backup Alarm, Mid-Mount SCV, Power Outlets Group SE16 - SE16 - Heating, SE17 - Air Conditioner, SE19 - Wipers Group SE20 - SE20, SE21 - Wipers (Single Speed) Group SE22 - SE22 - Dome Light, Radio, and SE23 - Air Seat Group SE24 - SE24A, SE24B - Standard\Deluxe Instrument Cluster Control (ICC) Unit Group SE25 - SE25 - Diff. Lock/Seat Switch/Rear PTO Switch/Wheel Speed Sensor/Ground Drive PTO Switch Group SE27 - SE27, SE28 - Mechanical Front-Wheel Drive (MFWD), Brake Switch Group SE29 - SE26 - EH System Relay, and SE29 - EH Control (EHC) Unit Group SE29A - SE29A - Power Train Reverser (PTR) Control Unit Functions Group SE29B - SE29B - Chassis Control Unit (CCU) Functions Group SE29C - SE29C - Hitch Control Unit (HCU) Functions Group SE30 - SE30, SE31 - 4045 and 5030 Engine Control Unit (ECU) Group SE32 - SE32 - Controller Area Network Terminators/Service ADVISOR Connector Section 245 - CONTROL UNITS Group 05 - General References Group CCU - CCU - Chassis Control Unit Group ECU - ECU - Engine Control Unit Group HCU - HCU - Hitch Control Unit Group ICC - ICC - Instrument Cluster Control Group PTR - PTR - Power Train Reverser Section 250 - TRANSMISSION Group 10 - Preliminary and Operational Checks Group 15 - Tests and Adjustments Group 20 - Theory of Operation Section 256 - DRIVE SYSTEMS Group 10 - Preliminary and Operational Checks Group 15 - Tests and Adjustments Group 20 - Theory of Operation Section 260 - STEERING AND BRAKES Group 10 - Preliminary and Operational Checks Group 15 - Test and Adjustments Group 20 - Theory of Operation Section 270 - HYDRAULICS Group 10 - Preliminary and Operational Checks Group 15 - Tests and Adjustments Group 20 - Theory of Operation Section 290 - OPERATOR STATION Group 10 - Preliminary and Operational Checks Group 15 - Tests and Adjustments Group 20 - Theory of Operation Section 299 - SERVICE TOOLS AND INSTALLING TEST EQUIPMENT Group 05 - Dealer Fabricated Tools Group 10 - Service Tools and Kits Group 50 - Transmission — Install Test Equipment Group 56 - Drive Systems — Install Test Equipment Group 60 - Steering and Brakes — Install Test Equipment

<- Go to Global Table of contents

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen v2.0

Group 70 - Hydraulics — Install Test Equipment Group 90 - Operator Station — Install Test Equipment

<- Go to Global Table of contents

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Click on the above PDF button & download the full information.

<- Go to Global Table of contents

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

GENERAL

(g) by Belgreen v2.0

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION: This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.

Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specification, wear tolerances, and torque values.

Technical manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic types of failures and their causes.

<- Go to Section TOC

Section 210 page 1

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen v2.0

Section 210 - GENERAL Table of contents Group 05 - Safety ..................................................................................................................................... 1 Recognize Safety Information ............................................................................................................... 1 Understand Signal Words ..................................................................................................................... 1 Handle Fuel Safely—Avoid Fires ........................................................................................................... 1 Park Machine Safely ............................................................................................................................. 2 Support Machine Properly .................................................................................................................... 2 Wear Protective Clothing ...................................................................................................................... 4 Replace Safety Signs ............................................................................................................................ 4 Use Proper Lifting Equipment ............................................................................................................... 5 Remove Paint Before Welding or Heating ............................................................................................. 5 Practice Safe Maintenance ................................................................................................................... 6 Use Proper Tools ................................................................................................................................... 6 Dispose of Waste Properly .................................................................................................................... 7 Handle Starting Fluid Safely ................................................................................................................. 7 Work In Ventilated Area ........................................................................................................................ 8 Work in Clean Area ............................................................................................................................... 8 Avoid Harmful Asbestos Dust ............................................................................................................... 9 Avoid High-Pressure Fluids ................................................................................................................... 9 Service Cooling System Safely ........................................................................................................... 10 Stay Clear of Rotating Drivelines ........................................................................................................ 11 Protect Against High Pressure Spray .................................................................................................. 12 Clean Vehicle of Hazardous Pesticides ............................................................................................... 12 Illuminate Work Area Safely ............................................................................................................... 13 Live With Safety ................................................................................................................................. 13 Service Machines Safely ..................................................................................................................... 13 Prevent Acid Burns ............................................................................................................................. 15 Follow Safety Instructions ................................................................................................................... 15 Service Tires Safely ............................................................................................................................ 17 Keep ROPS Installed Properly ............................................................................................................. 17 Construct Dealer-Made Tools Safely ................................................................................................... 18 Prevent Battery Explosions ................................................................................................................. 18 Avoid Heating Near Pressurized Fluid Lines ........................................................................................ 20 Group 15 - General References ............................................................................................................ 21 Features and Accessories ................................................................................................................... 21 Metric Bolt and Screw Torque Values ................................................................................................. 24 Unified Inch Bolt and Screw Torque Values ........................................................................................ 25 Glossary of Terms ............................................................................................................................... 26 JIC Hydraulic Symbols ......................................................................................................................... 29 Wiring Diagram and Schematic Information ....................................................................................... 32 Electrical Schematic Symbols ............................................................................................................. 33 Reading Wiring Schematics and Diagrams ......................................................................................... 35 Visually Inspect Electrical System ...................................................................................................... 39 Electrical Procedure ............................................................................................................................ 40 Using a Probe Light ............................................................................................................................ 43 Circuit Types ....................................................................................................................................... 45 Circuit Malfunctions ............................................................................................................................ 47 Relay Circuit Types ............................................................................................................................. 50 Using a Digital Multimeter .................................................................................................................. 63 Troubleshooting Unresolved Electrical/Electronic Problems ............................................................... 65

<- Go to Global Table of contents

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Group 05 - Safety Recognize Safety Information

Safety-alert symbol This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

Understand Signal Words

Signal Words A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards.

DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs.

CAUTION also calls attention to safety messages in this manual.

Handle Fuel Safely—Avoid Fires

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Section 210 page 1

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Avoid Fires Handle fuel with care: it is highly flammable. Do not refuel the machine while smoking or when near open flame or sparks.

Always stop engine before refueling machine. Fill fuel tank outdoors.

Prevent fires by keeping machine clean of accumulated trash, grease, and debris. Always clean up spilled fuel.

Use only an approved fuel container for transporting flammable liquids.

Never fill fuel container in pickup truck with plastic bed liner. Always place fuel container on ground before refueling. Touch fuel container with fuel dispenser nozzle before removing can lid. Keep fuel dispenser nozzle in contact with fuel container inlet when filling.

Do not store fuel container where there is an open flame, spark, or pilot light such as within a water heater or other appliance.

Park Machine Safely

Remove the Key Before working on the machine: Lower all equipment to the ground.

Stop the engine and remove the key.

Disconnect the battery ground strap.

Hang a "DO NOT OPERATE" tag in operator station.

Support Machine Properly <- Go to Section TOC

Section 210 page 2

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Support Properly Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the machine or attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down.

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual.

When implements or attachments are used with a machine, always follow safety precautions listed in the implement or attachment operator′s manual.

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Section 210 page 3

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Wear Protective Clothing

Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

Replace Safety Signs

Safety Signs Replace missing or damaged safety signs. Use this operator’s manual for correct safety sign placement.

There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator′s manual. <- Go to Section TOC

Section 210 page 4

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Use Proper Lifting Equipment

Proper Lifting Equipment Lifting heavy components incorrectly can cause severe injury or machine damage.

Follow recommended procedure for removal and installation of components in the manual.

Remove Paint Before Welding or Heating

Toxic Fumes Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.

Remove paint before heating: Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding.

If you sand or grind paint, avoid breathing the dust. Wear an approved respirator.

If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

Do not use a chlorinated solvent in areas where welding will take place.

Do all work in an area that is well ventilated to carry toxic fumes and dust away.

Dispose of paint and solvent properly.

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Section 210 page 5

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Practice Safe Maintenance

Keep Area Clean Understand service procedure before doing work. Keep area clean and dry.

Never lubricate, service, or adjust machine while it is moving. Keep hands, feet , and clothing from power-driven parts.

Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool.

Securely support any machine elements that must be raised for service work.

Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris.

On self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine.

On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine.

Use Proper Tools

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Section 210 page 6

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Proper Tools Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards.

Use power tools only to loosen threaded parts and fasteners.

For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners.

Avoid bodily injury caused by slipping wrenches.

Use only service parts meeting John Deere specifications.

Dispose of Waste Properly

Recycle Waste Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries.

Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

Do not pour waste onto the ground, down a drain, or into any water source.

Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants.

Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer.

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Section 210 page 7

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Handle Starting Fluid Safely

Store Safely Starting fluid is highly flammable.

Keep all sparks and flame away when using it. Keep starting fluid away from batteries and cables.

To prevent accidental discharge when storing the pressurized can, keep the cap on the container, and store in a cool, protected location.

Do not incinerate or puncture a starting fluid container.

Work In Ventilated Area

Engine exhaust fumes Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

If you do not have an exhaust pipe extension, open the doors and get outside air into the area.

Work in Clean Area

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Section 210 page 8

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Clean Work Area Before starting a job: Clean work area and machine.

Make sure you have all necessary tools to do your job.

Have the right parts on hand.

Read all instructions thoroughly; do not attempt shortcuts.

Avoid Harmful Asbestos Dust

Asbestos Dust Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer.

Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated.

Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos.

Keep bystanders away from the area.

Avoid High-Pressure Fluids

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Section 210 page 9

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

High Pressure Inspect hydraulic hoses periodically – at least once per year – for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.

Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts.

Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1 309-748-5636.

Service Cooling System Safely

Cooling System Explosive release of fluids from pressurized cooling system can cause serious burns.

Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.

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Section 210 page 10

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Stay Clear of Rotating Drivelines

Rotating Drivelines

Drivelines Entanglement in rotating driveline can cause serious injury or death.

Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely.

Wear close fitting clothing. Stop the engine and be sure that PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.

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Section 210 page 11

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Do not install any adapter device between the tractor and the primary implement PTO drive shaft that will allow a 1000 rpm tractor shaft to power a 540 rpm implement at speeds higher than 540 rpm.

Do not install any adapter device that results in a portion of the rotating implement shaft, tractor shaft, or the adapter to be unguarded. The tractor master shield shall overlap the end of the splined shaft and the added adaptor device as outlined in the table.

Stay Clear of Rotating Drivelines PTO Type

Diameter

Splines

n ± 5 mm (0.20 in.)

1

35 mm (1.378 in.)

6

85 mm (3.35 in.)

2

35 mm (1.378 in.)

21

85 mm (3.35 in.)

3

45 mm (1.772 in.)

20

100 mm (4.00 in.)

Protect Against High Pressure Spray

High Pressure Spray Spray from high pressure nozzles can penetrate the skin and cause serious injury. Keep spray from contacting hands or body. If an accident occurs, see a doctor immediately. Any high pressure spray injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.

Clean Vehicle of Hazardous Pesticides CAUTION: During application of hazardous pesticides, pesticide residue can build up on the inside or outside of the vehicle.

Clean vehicle according to use instructions of hazardous pesticides.

When exposed to hazardous pesticides, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination.

[1] - Sweep or vacuum the floor of cab.

[2] - Clean headliners and inside cowlings of cab.

[3] - Wash entire exterior of vehicle. <- Go to Section TOC

Section 210 page 12

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

[4] - Dispose of any wash water with hazardous concentrations of active or non-active ingredients according to published regulations or directives.

Illuminate Work Area Safely

Work Area Safely Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

Live With Safety

Safety Systems Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields.

Service Machines Safely

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Section 210 page 13

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Moving Parts Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

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Section 210 page 14

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Prevent Acid Burns

Acid Burns Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes.

Avoid the hazard by: 1.Filling batteries in a well-ventilated area.

2.Wearing eye protection and rubber gloves.

3.Avoiding breathing fumes when electrolyte is added.

4.Avoiding spilling or dripping electrolyte.

5.Use proper jump start procedure.

If you spill acid on yourself: 1.Flush your skin with water.

2.Apply baking soda or lime to help neutralize the acid.

3.Flush your eyes with water for 15—30 minutes. Get medical attention immediately.

If acid is swallowed: 1.Do not induce vomiting.

2.Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).

3.Get medical attention immediately.

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Section 210 page 15

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Follow Safety Instructions

Follow Safety Instructions Carefully read all safety messages in this instruction. Read the product operators manual for operating instructions and safety messages. Do not let anyone operate without instruction. (A copy of the operators manual may also be available from the Service ADVISOR ™ application.)

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Section 210 page 16

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Service Tires Safely

Explosive Tire and Rim Parts

CAUTION: Explosive separation of a tire and rim parts can cause serious injury or death.

Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure.

Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion.

Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

Keep ROPS Installed Properly

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Section 210 page 17

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Roll-Over Protective Structure Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any reason. Tighten mounting bolts to proper torque.

The protection offered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident, or is in any way altered by welding, bending, drilling, or cutting. A damaged ROPS should be replaced, not reused.

The seat is part of the ROPS safety zone. Replace only with John Deere seat approved for your tractor.

Any alteration of the ROPS must be approved by the manufacturer.

Construct Dealer-Made Tools Safely

Construct Dealer-Made Tools Safely Faulty or broken tools can result in serious injury. When constructing tools, use proper, quality materials, and good workmanship.

Do not weld tools unless you have the proper equipment and experience to perform the job.

Prevent Battery Explosions

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Section 210 page 18

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 05: Safety

Battery Explosions Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

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Section 210 page 19

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 15: General References

Avoid Heating Near Pressurized Fluid Lines

Flammable Spray Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.

Pressurized lines can accidentally burst when heat goes beyond the immediate flame area.

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Section 210 page 20

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 15: General References

Group 15 - General References Features and Accessories The information covered in this block pertains to the features of the machines covered in this Technical Manual. It can be used in addition to the normal advertising literature or may help in determining which specific feature requires service. →NOTE: Design, features, accessories, and specifications are subject to change without notification.

Features marked ”X” are available for that particular model number vehicle. Features marked ”—” are NOT available for that particular model number vehicle.

Features and Accessories Features and Accessories 5065M 5075M 5085M

5095

5095MH 5105M 5105ML

4-Cylinder Engine

——X

MX

XXX

5-Cylinder Engine

X X —

— — —

—

— — —

Tier 0

— — —

— — —

—

— — —

Tier 1

X X X

—

— — —

Tier 2

— — X

—

— — —

Tier 3

— — X

X

X X X

Mechanical Fuel Injection System

X X —

X

X — —

Mechanical Fuel Injection System with Aneroid

— — —

X

— — —

Electronic Fuel Injection System

— — X

Electronic Fuel Injection System with HPCR

X X —

Mechanical Throttle Control

X X X

Electronic Throttle Control

X X X

Turbocharged

X X X

Charge Air Cooler (CAC)

— — X

Fan Drive (Fixed)

— — —

Fan Drive (Viscous)

X X X

Fuel Filter (Single)

— — —

Fuel Filter (Dual)

— — —

Fuel Filter (Triple)

— — —

Fuel Cooler

X X X

Air Cleaner (Axial) Air Cleaner (Radial) Air Conditioner Condenser Hydraulic/Transmission Oil Cooler

[ Europe only ]

[ Europe only ]

— — X — X X X X — X — —

X X X

—

X X X

X

— — X

X

X X —

X

Cold Weather Start Aid (Air Intake Heater)

X

Cold Weather Start Aid (Glow Plug)

— X X — X X X — — — X X X X X X X X X X X X X X — — — X X X — — — — — — — — — X X X X X X X X X X X X — — —

— Traction Clutch (Dry)

—

—

—

—

—

—

—

Traction Clutch (Wet)

X

X

X

X

X

X

X

12x4 SyncShuttle Plus™ Transmission (30 km/h)

X

X

X

X

X

—

X

12x4 SyncShuttle Plus™ Transmission (40 km/h)

X

X

X

X

X

—

X

16x16 SyncReverser™ Transmission (30 km/h)

X

X

X

X

—

—

X

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Section 210 page 21

[ North America only ]

[ North America only ]

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 15: General References X

X

[ North America only ]

—

—

X

X

X

X

X

X

X

X

X

X

X

X

X

X

32x16 PowrReverser Plus™ Transmission (30 km/h)

X

X

X

X

—

X

—

32x16 PowrReverser Plus™ Transmission (40 km/h)

X

X

X

X

—

X

—

Creeper

X

X

X

X

X

X

—

Greased Rear Axle (Standard)

X

X

X

X

—

X

X

Non-greased Rear Axle (Paddy Seal)

X

X

X

X

—

X

X

Hi-Crop Rear Axle

—

—

—

—

X

—

—

Steering Valve with Anti-Cavitation and Surge Relief Valve Assembly

—

—

X

X

—

—

—

Secondary Service Brakes

—

—

X

X

[ Europe only ]

—

—

—

Electrohydraulic MFWD

X

X

X

X

X

X

X

Mechanical MFWD

—

—

—

—

—

—

—

Fixed MFWD Gear Ratio

X

X

X

X

X

X

X

Changeable MFWD Gear Ratio

—

—

X

X

—

—

—

Electrohydraulic Differential Lock

X

X

X

X

—

X

X

—

X

—

—

X

—

—

X

—

X

X

—

X

X

—

X

—

—

X

—

—

X

—

X

X

X

X

X

X

X

X

X

X

X

X

X

X

—

X

X

X

X

—

—

—

X

X

[ North America only ]

X

X

—

16x16 SyncReverser™ Transmission (40 km/h)

X

X

16x16 PowrReverser™ Transmission (30 km/h)

X

16x16 PowrReverser™ Transmission (40 km/h)

[ North America only ]

[ Europe only ]

[ Europe only ]

[ Europe only ]

[ Europe only ]

Mechanical Differential Lock Electrohydraulic Rear Power Take-Off (PTO) Mechanical Rear Power Take-Off (PTO) Single (540) Speed PTO Dual (540/540E) Speed PTO

X

Triple (540/540E/1000) Speed PTO

—

Triple (540/540E/Ground Drive) Speed PTO

X —

[ Europe only ]

[ Europe only ]

[ Europe only ]

[ North America only ]

Reversible PTO Output Shaft

X

X

Front PTO

—

—

—

—

—

—

—

Closed Center Hydraulics

—

—

—

—

—

—

—

Open Center Hydraulics

X

X

X

X

X

X

X

Small Hydraulic Pump {Steering–23.6 lpm (6.24 gpm); Implement–55.2 lpm (14.6 gpm)} Large Hydraulic Pump {Steering–23.6 lpm (6.24 gpm); Implement–69.6 lpm (18.4 gpm)}

X

X

—

—

—

—

—

—

—

X

X

X

X

X

—

—

X

X

[ Europe only ]

[ Europe only ]

—

—

—

—

—

—

—

—

—

—

X

X

X

X

X

X

—

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

—

X

X

X

X

X

X

—

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

—

X

X

X

X

X

X

X

Lift Cylinders—50 mm (1.97 in.)

X

X

X

X

[ North America only ]

X

—

—

Lift Cylinders—56 mm (2.2 in.)

X

X

X

X

X

X

X

Hydraulic Trailer Brakes Pneumatic Trailer Brakes Electrohydraulic Rear 3-Point Hitch Mechanical Rear 3-Point Hitch Dual Mid-Mount SCV Triple Mid-Mount SCV Single Rear SCV Dual Rear SCV Triple Rear SCV Standard 3-Point Hitch Heavy 3-Point Hitch

<- Go to Section TOC

Section 210 page 22

[ North America only ]

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 15: General References

Fixed Lower Link Ends

X

X

X

X

X X X

Flexible (Telescopic) Lower Link Ends

X

X

X

X

X X X

Hook Type Lower Link Ends

—

—

X

X

— — —

Swinging Drawbar

X

X

X

X

Heavy Duty Swinging Drawbar

X

X

X

X

Pickup Hitch

—

—

—

—

Trailer Hitch—Manual

—

—

X

X

Trailer Hitch—Auto

—

— —

—

Trailer Hitch—CUNA

—

—

—

—

X

X

—

—

—

—

—

—

Electrohydraulic Front 3-Point Hitch Mechanical Front 3-Point Hitch

[ Europe only ]

[ Europe only ]

[ Europe only ]

X X X X X X — — — — — —

[ Europe only ]

[ Europe only ]

[ Europe only ]

— — — — — — — — — — — —

Greased MFWD Front Axle (Standard)

X

X

X

X

X

X

X

Non-greased MFWD Front Axle (Paddy Seal)

X

X

X

X

X

X

X

2WD Front Axle

X

X

X

X

—

—

X

Mechanical Suspension Seat

X

X

X

X

X

X

X

Air Suspension Seat

X

X

X

X

X

X

—

Cab

X

X

X

X

X

X

—

OOS (Fixed)

X

X

X

X

[ North America only ]

X

X

X

Deluxe OOS (Isolated)

X

X

X

X

X

X

—

Center Auxiliary Fuel Tank

X

X

X

X

X

X

X

Air Conditioning

X

X

X

X

X

X

—

<- Go to Section TOC

Section 210 page 23

[ North America only ]

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 15: General References

Metric Bolt and Screw Torque Values

Metric Bolt and Screw Metric Torque Values Class 4.8

Class 8.8 or 9.8

Class 10.9

Class 12.9

Lubricated

Lubricated

Lubricated

Lubricated

means coated withDry

means coated withDry

means coated withDry

means coated withDry

[ “Lubricated”

Bolt or Screw Size

M6

[ “Lubricated”

a lubricant such as[ “Dry” means engine oil,plain or zinc fasteners withplated without phosphate and oilany lubrication, or coatings, or M20M6 to M18 and largerfasteners with fasteners with JDMJDM F13B, F13E or F13C, F13F or F13JF13H zinc flake zinc flake coating.coating. ] ]

[ “Lubricated”

a lubricant such as[ “Dry” means engine oil,plain or zinc fasteners withplated without phosphate and oilany lubrication, or coatings, or M20M6 to M18 and largerfasteners with fasteners with JDMJDM F13B, F13E or F13C, F13F or F13JF13H zinc flake zinc flake coating.coating. ] ]

[ “Lubricated”

a lubricant such as[ “Dry” means engine oil,plain or zinc fasteners withplated without phosphate and oilany lubrication, or coatings, or M20M6 to M18 and largerfasteners with fasteners with JDMJDM F13B, F13E or F13C, F13F or F13JF13H zinc flake zinc flake coating.coating. ] ]

a lubricant such as[ “Dry” means engine oil,plain or zinc fasteners withplated without phosphate and oilany lubrication, or coatings, or M20M6 to M18 and largerfasteners with fasteners with JDMJDM F13B, F13E or F13C, F13F or F13JF13H zinc flake zinc flake coating.coating. ] ]

N ˙

lb.-in.

N ˙

lb.-in.

N ˙

lb.-in.

N ˙

lb.-in.

N˙m

lb.-in.

N ˙

lb.-in.

N ˙

lb.-in.

N ˙

lb.-in.

m

42

m6

53

m

79

m

100

13

115

m

146

m

137

m

172

N˙m

lb.-ft.

16.5

lb.-ft.

15.5

lb.-ft.

19.5

lb.-ft.

32

23.5

N ˙

29.5

N ˙

27.5

N ˙

35

4.7

8.9

11.3

M8 11.5 102 14.5 128 22 194 27.5

243

N˙m lb.-ft. N˙m lb.-ft. N˙m

lb.-ft.

M10 23 204 29 21 43 32 55

40

m

63

46

40 80

m

59

37 75

m

55

47 95

70

N˙m lb.-ft.

M12 40 29.5 50 37 75 55 95

70 110 80 140 105 130 95 165 120

M14 63 46 80 59 120 88 150

110 175 130 220 165 205 150 260 190

M16 100 74 125 92 190 140 240

175 275 200 350 255 320 235 400 300

M18 135 100 170 125 265 195 330

245 375 275 475 350 440 325 560 410

M20 190 140 245 180 375 275 475

350 530 390 675 500 625 460 790 580

M22 265 195 330 245 510 375 650

480 725 535 920 680 850 625 1080 800

M24 330 245 425 315 650 480 820

600 920 680 1150 850 1080 800 1350 1000

M27 490 360 625 460 950 700 1200

885 1350 1000 1700 1250 1580 1160 2000 1475

M30 660 490 850 625 1290 950 1630

1200 1850 1350 2300 1700 2140 1580 2700 2000

M33 900 665 1150 850 1750 1300 2200

1625 2500 1850 3150 2325 2900 2150 3700 2730

M36 1150 850 1450 1075 2250 1650 2850

2100 3200 2350 4050 3000 3750 2770 4750 3500

Torque values listed are for general use only, based on the strength of the bolt or screw. DO NOT use these values if a different torque value or tightening procedure is given for a specific application. For stainless steel fasteners or for nuts on U-bolts, see the tightening instructions for the specific application. Tighten plastic insert or crimped steel type lock nuts by turning the nut to the dry torque shown in the chart, unless different instructions are given for the specific application.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class. Replace fasteners with the same or higher property class.

If higher property class fasteners are used, tighten these to the strength of the original.

Make sure fastener threads are clean and that you properly start thread engagement.

When possible, lubricate plain or zinc plated fasteners other than lock nuts, wheel bolts or wheel nuts, unless different instructions are given for the specific application.

<- Go to Section TOC

Section 210 page 24

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 15: General References

Unified Inch Bolt and Screw Torque Values

Unified Inch Bolt and Screw Unified Inch Bolt and Screw Torque Values SAE Grade 2 SAE Grade 1

Bolt or Screw Size

1/4

Lubricated

[ “Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in. and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. ]

[ Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for hex cap screws over 6 in. (152 mm) long, and for all other types of bolts and screws of any length. ]

SAE Grade 5, 5.1 or 5.2

SAE Grade 8 or 8.2

Lubricated

Lubricated

Lubricated

[ “Lubricated”

[ “Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B, F13E or F13H zinc flake coating. ]

[ “Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in. and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. ]

Dry

[ “Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in. and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. ]

Drymeans coated withDry

[ “Dry” meansa lubricant such as[ “Dry” means plain or zinc platedengine oil,plain or zinc without anyfasteners withplated without lubrication, or 1/4phosphate and oilany lubrication, or to 3/4 in. fastenerscoatings, or 7/8 in.1/4 to 3/4 in. with JDM F13B,and largerfasteners with F13E or F13H zincfasteners with JDMJDM F13B, F13E or flake coating. ]F13C, F13F or F13JF13H zinc flake zinc flake coating.coating. ] ]

Dry

[ “Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B, F13E or F13H zinc flake coating. ]

N ˙

lb.-in.

N ˙

lb.-in.

N ˙

lb.-in.

N ˙

lb.-in.

N ˙

lb.-in.

N ˙

lb.-in.

N ˙

lb.-in.

N˙m

lb.-in.

m

33

m

42

m6

53

m

66

m

84

m

106

m

120

17

150

13.5

lb.-ft.

N˙m

lb.-ft.

20.5

35

26

3.7

4.7

7.5

9.5

12

19.5

172

25

221

N ˙

N ˙

lb.-ft.

N˙m

lb.-ft.

m

3/8 13.5 120 17.5 155 22 194 27 240

m

26

44

32.5

28 49

36

63

46

N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.

35

7/16 22 194 28 20.5 35 26 44 32.5

56

41

70

52

80

59

100

74

5/16

7.7

68

9.8

86

12

106

15.5

137

N˙m lb.-ft.

1/2 34 25 42 31 53 39 67 49

85 63 110 80 120 88 155 115

9/16 48 35.5 60 45 76 56 95 70

125 92 155 115 175 130 220 165

5/8 67 49 85 63 105 77 135 100

170 125 215 160 240 175 305 225

3/4 120 88 150 110 190 140 240 175

300 220 380 280 425 315 540 400

7/8 190 140 240 175 190 140 240 175

490 360 615 455 690 510 870 640

1 285 210 360 265 285 210 360 265

730 540 920 680 1030 760 1300 960

1-1/8 400 300 510 375 400 300 510 375

910 670 1150 850 1450 1075 1850 1350

1-1/4 570 420 725 535 570 420 725 535

1280 945 1630 1200 2050 1500 2600 1920

1-3/8 750 550 950 700 750 550 950 700

1700 1250 2140 1580 2700 2000 3400 2500

1-1/2 990 730 1250 930 990 730 1250 930

2250 1650 2850 2100 3600 2650 4550 3350

Torque values listed are for general use only, based on the strength of the bolt or screw. DO NOT use these values if a different torque value or tightening procedure is given for a specific application. For plastic insert or crimped steel type lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the tightening instructions for the specific application. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.

Replace fasteners with the same or higher grade. If higher grade fasteners are used, tighten these to the strength of the original. Make sure fastener threads are clean and that you properly start thread engagement. When possible, lubricate plain or zinc plated fasteners other than lock nuts, wheel bolts or wheel nuts, unless different instructions are given for the specific application.

<- Go to Section TOC

Section 210 page 25

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 15: General References

Glossary of Terms Glossary of Terms—A through D ITEM

ABBREVIATION

DESCRIPTION

Accessory

ACC

Secondary electrical system

Air Conditioning

A/C

System used for cooling the air in the cab

Alternating Current

AC

Electrical current that reverses its direction at regularly recurring intervals

Battery

Bat

A device used to furnish electrical current

Brakes

BR

Abbreviation

Charge Air Cooler

CAC

A device used for cooling compressed intake air

Controller Area Network

CAN

A communication system linking on-board electronics

Chassis Control Unit

CCU

Computerized system for tractor monitoring

Circuit

CCT

A complete path of an electrical current

Clockwise

CW

Direction in which the hands of a clock rotate

Cold Cranking Amperes

CCA

Battery′s measured capability to perform during cold-weather operation

Component Technical Manual

CTM

Technical manual developed for the servicing of major components

Counterclockwise

CCW

Direction opposite the rotation of the hands of a clock

Diagnostic Receptacle

DR

A connection where hydraulic pressure can be measured

Digital Multimeter

DMM

An electrical multi-functional measuring device

Direct Current

DC

Electrical current flowing in one direction only

Glossary of Terms—E through L ITEM

ABBREVIATION DESCRIPTION

Electro-Hydraulic

EH

Hydraulic valve function that is controlled electrically

Electro-Hydraulic Controller

EHC

Electronic device used to house various computerized system functions (CCU, HCU, and PTR)

Electronic Components Relay

ELX

Relay powering most of the electronic components

Engagement Override Valve

EOV

Abbreviation

Engine Control Unit

ECU

Electronic device used to house computerized system that controls engine functions

Excess Flow (SCV/Hitch Flow)

EF

Reference—SCV/Hitch flow

Excess Flow Load Sense (SCV/Hitch Flow) EFL

Reference—SCV/Hitch load sense

Forward

FWD

Direction of movement

Forward-Neutral-Reverse

FNR

Abbreviation

Gallons per Minute

gpm

Amount of fluid displaced over a period of one minute

Ground Drive Power Take-Off

GD PTO

Abbreviation

Heating, Ventilating and Air Conditioning

HVAC

Abbreviation

<- Go to Section TOC

Section 210 page 26

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 15: General References

ITEM

ABBREVIATION

High-Intensity Discharge Light

HID Abbreviation

Hitch Control Unit

HCU

Computerized system used to control hitch functions

Housing

Hsg

Abbreviation

High Pressure Common Rail

HPCR

Abbreviation

Hydraulic Trailer Brake

HTB

Abbreviation

Instrument Cluster Controller

ICC

Computerized system used to control instrument cluster functions

Ignition

IGN

Control for starting and stopping the tractor

Inside Diameter

ID

Abbreviation

International Standards Organization

ISO

Standards organization

Joint Industry Council Organization

JIC

Standards organization

Left-Hand

LH or L-H

Abbreviation

Liquid Crystal Display

LCD

A technology used for displaying information

DESCRIPTION

Glossary of Terms—M through R ITEM

ABBREVIATION DESCRIPTION

Manifold Air Pressure

MAP

Air Pressure measured at engine air intake

Mechanical

Mech or MECH

Abbreviation

Negative

Neg (—)

Electrical Ground Circuit

Number

No.

Abbreviation

O-Ring Face Seal

ORFS or ORS

A type of seal used in hydraulic connections

Outside Diameter

OD

Abbreviation

Open Operator Station

OOS

Abbreviation

Performance Monitor

Perf Mon or PrF

Abbreviation

Positive

Pos (+)

Charged part of an electrical circuit

Potentiometer

POT

A device used to vary electrical voltage

PowrReverser ™

PR

16 forward and 16 reverse mechanically shifted transmission; 4-speed gearbox, 4-speed range box, and 2 directional clutch pack option box with electro-hydraulic shuttle shift = 16x16 PR

PowrReverser Plus ™

PR Plus

16 forward and 16 reverse mechanically shifted transmission; 4-speed gearbox, 4-speed range box, 1 directional clutch pack and 2-speed clutch pack option box with electro-hydraulic shuttle shift = 32x16 High and Low PR

Power Take-Off

PTO

Abbreviation

PowerTech E ™

PTE

Electronically controlled fuel injection

PowerTech M ™

PTM

Mechanically controlled fuel injection

Power Train Reverser

PTR

Computerized system used to control power reverse transmission functions

Pressure Control Valve

PCV

Valve used to control pressure within a system

Pressure Regulating Valve

PRV

A device used to regulate pressure in a system

<- Go to Section TOC

Section 210 page 27

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL

Group 15: General References

ITEM

ABBREVIATION DESCRIPTION

Product Identification Number

PINSerial number relating to tractor identification

Pulse-Width-Modulation

PWM

Method of controlling electrical signals

Pump Load Sense

PLD

Reference—Pump load sense

Reverse

Rev

Direction of movement

Revolutions per Minute

rpm

Abbreviation

Right-Hand

RH or R-H

Abbreviation

Rockshaft

RS

Abbreviation

Glossary of Terms—S through W ITEM

ABBREVIATION DESCRIPTION

Selective Control Valve

SCV

Device used to control remote hydraulic functions

Shuttle

Not Applicable

Transmission shift changing from one direction to another

Slow Moving Vehicle

SMV

Warning sign on the rear of the tractor

Society of Automotive Engineers

SAE

Engineering Standards Organization

Specification

Spec

Abbreviation

Switch

SW

Abbreviation

SyncShuttle Plus ™

SS

12 forward and 4 reverse mechanically shifted transmission; 3-speed forward and 1-speed reverse gearbox, and 4-speed range box, with mechanically synchronized reverse shuttle shift = 12x4 SS

SyncReverser ™

SR

16 forward and 16 reverse mechanically shifted transmission; 4-speed gearbox, 4-speed range box, and 2 directional clutch pack option box with electro-hydraulic shuttle shift = 16x16 SR

Tachometer

Tach

Abbreviation

Tail Light

TL

Abbreviation

Temperature

Temp

Abbreviation

Three-Point Hitch

3PT

Abbreviation

Transmission

Trans

Abbreviation

Transient Voltage Protection

TVP

An electrical device used to protect a circuit from voltage surge

Voltage (Volts)

V

Abbreviation

Voltage Detector

V Det

Abbreviation

Warning Lamp

WL

Abbreviation

Without

W/O

Abbreviation

Wide-Open Throttle

WOT

Full throttle

<- Go to Section TOC

Section 210 page 28

TM102519-DIAGNOSIS AND TESTS SERVICE MANUAL

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