John Deere MX5, MX6, MX7 Rotary Cutter Operator's Manual OMW49246 - PDF File Download

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MX5, MX6 and MX7 Rotary Cutters

OPERATOR’S MANUAL MX5, MX6 and MX7 Rotary Cutters OMW49246 Issue J2 (ENGLISH)

CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

The State of California requires the above two warnings.

John Deere Welland Works

(This manual replaces OMW46364 Issue C0)

LITHO IN U.S.A.

!OMW49246__J2!

If this product contains a gasoline engine:

Introduction

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Foreword

MX5 Rotary Cutter

READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage.

This manual and safety signs on your machine may also be available in other languages. (See your John Deere dealer to order.)

THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.

MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.

RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction the implement will travel when going forward.

WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Specification section. Accurately record

all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.

WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer.

This warranty provides you the assurance that John Deere will back its products where defects appear within the warranty period. In some circumstances, John Deere also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied.

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Introduction

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MX6 Rotary Cutter

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Introduction

Look For Supplemental Information Occasionally new or revised information will become available after manuals are printed. To get this up-to-date information into your hands, publication supplements are prepared and supplied to the field in the machine literature package.

Supplements can be supplied in the following forms and are usually identified with one of these titles: • Direction(s) Sheet • Installation Instructions • Publications Supplement

any supplemental information has been provided. If supplied, review this information to determine which operating procedures are impacted or modified by the revised instructions. Pay close attention to "CAUTION" and "IMPORTANT" statements as they address your safety, the safety of others, and safe operation of the machine.

When Operator’s Manuals are revised, the supplemental information is incorporated directly into the manual, thereby eliminating the supplement.

Before your initial review of the Operator’s Manual, look through the machine literature package to see if

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Introduction

Dealer’s Record Owner’s Name Address City State/Prov

Date Sold Model Serial Number Zip/Mail Code

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Predelivery After the cutter has been completely set up, inspect it to be sure it is in good running condition before delivering it to the customer. The following checklist is a reminder of important points to inspect. Check off each item as it is found satisfactory or after proper adjustment has been made.

All safety shields and guards are in place. ❒ ❒

Fill gear cases with oil. (See Assembly section.)

Check gear case for leaks. ❒ Check gear case levels and lubrication points. (See ❒ Lubrication and Maintenance section.)

All moving parts work freely. ❒ All hardware tight. ❒ Decals intact and legible. ❒

❒ Check machine for damage. Touch up any scratches.

CAUTION: To help prevent personal injury from rotating blades or thrown objects, never walk or stand behind the cutter during operation or run-in. ❒ Operate cutter for about one minute and check for excessive vibration or unusual gear case noises. ❒ This cutter has been inspected and checked. To the best of my knowledge, it is ready for delivery to the customer.

(Date Set Up)________________________ (Signature)_________________________

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Introduction

Delivery The following checklist is a reminder of very important information which should be conveyed to the customer at the time the cutter is delivered. Check off each item as it is fully explained to the customer. ❒ John Deere warranty. ❒ Safe and correct operation and service. ❒ Daily and periodic inspections. ❒ Servicing machine regularly and correctly.

Recommended transporting information. (See ❒ Transporting section.) ❒ Review equipment protection feature (i.e. slip clutch). ❒ Review cutter operation. (See Operating the Cutter section.) ❒ Make customer aware of all optional equipment offered for this machine. (See Attachments section.)

❒ Explain proper cutting procedures.

Recommended lubricants. (See Lubrication and ❒ Maintenance section.)

❒ Explain correct ASAE standard dimensions for PTO hookup.

❒ Review service intervals and lubrication points. (See Lubrication and Maintenance section.)

❒ Give the Operator’s Manual to the customer and encourage customer to read entire manual.

Review all adjustments. (See Service section.) ❒

❒ Advise customer of safety precautions that must be observed while using this cutter. ❒ Advise the customer to set front and rear wheels accordingly, on tractors having adjustable tread width.

(See Preparing the Tractor section.) ❒ Review information on how to prepare the cutter.

(See Preparing the Cutter section.) ❒ Review recommended procedures for attaching to or detaching from tractor. (See Attaching and Detaching section.)

Recommended machine storage. (See Storage ❒ section.)

Have customer record machine serial number in the ❒ Specifications section.

John Deere parts and service. ❒ Remove and file this page. ❒ (Date Delivered)_________________________ (Signature)_________________________

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Introduction

After-Sale It is suggested the following items be checked sometime during the first season of operation.

❒ Check with the customer as to the performance of the machine.

❒ Go over entire machine for loose or missing hardware.

❒ If possible, run the cutter to see if it is functioning properly.

❒ All safety shields are in place. ❒ Tractor-to-cutter connection.

❒ Review the entire Operator’s Manual with the customer and stress the importance of proper and regular lubrication and safety precautions.

❒ Decals intact and legible.

(Date Checked)_________________________

❒ Check for broken or damaged parts.

(Signature)_________________________

❒ Acquaint the customer with any special attachments that will help do a better job.

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For the full PDF version of this manual, Please click on the above download PDF button.

Introduction

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Contents Page

Page

Safety................................05-1OperatingtheCutterforBestPerformance.....35-6 CuttingTechnique.......................35-6 SafetySigns...........................10-1TurningCutter..........................35-7 PreparingtheTractor Attachments Selecting Tractor Size . . . . . . . . . . . . . . . . . . . . 15-1 Front Safety Shield PositioningTractorDrawbar................15-1 Chain...............................40-1 SelectingTractorPTOSpeed...............15-2 Rubber..............................40-1 AdjustingTractorHitch....................15-2RearChainSafetyShield..................40-2 CheckingBallast,WheelSpacing,andTire SecondTailwheelSupportandHub(MX7).....40-2 Inflation..............................15-2BushingKitforQuickCouplerHitch..........40-2 Determining Front Ballast. . . . . . . . . . . . . . . . . . 15-3 Category 2 Hitch Conversion Kit (MX5 andMX6)............................40-3 Preparing the Cutter Prestarting Checklist. . . . . . . . . . . . . . . . . . . . . . 20-1 Lubrication and Maintenance Preparing Hitch Pins. . . . . . . . . . . . . . . . . . . . . . 20-2 Lubricating and Maintaining Machine Safely. . . . 45-1 InstallingHitchPinBushingsforQuick Grease................................45-2 CouplerHitch.........................20-2GearCaseOil..........................45-2 InstallingCategory2HitchPin AlternativeandSyntheticLubricants..........45-3 ConversionKit(MX5andMX6)............20-3MixingofLubricants......................45-3 LubricantStorage........................45-3 AttachingandDetaching PerformLubricationandMaintenance........45-4 AttachingCuttertoTractor ObserveLubricationSymbols...............45-4 QuickCoupler.........................25-1 LubricationandMaintenance Three-PointHitch......................25-2 Every8HoursorDaily..................45-4 MainPTODriveline Every24Hours........................45-6 AssemblingTelescopingMembers--MX5 Every50Hours........................45-7 andMX6...........................25-3Annually.............................45-9 AssemblingTelescopingMembers--MX7....25-3 AsRequired.........................45-10 Attaching.............................25-4 Detaching Cutter From Tractor. . . . . . . . . . . . . . 25-5 Troubleshooting Blades................................50-1 Transporting SlipClutch.............................50-2 PreparingCutterForTransport..............30-1 GearCase.............................50-3 FollowSafeTransportProcedures...........30-2 PTODriveline...........................50-4 MakingTurns...........................30-2 General...............................50-5 KeepRidersOffMachine..................30-2Operating..............................50-6 OperatingtheCutter Service Preparing Cutter for Operation . . . . . . . . . . . . . . 35-1 Detailed Service Information—Use TM1828 . . . . 55-1 AdjustingCuttingHeight/TailwheelPosition....35-1 PracticeSafeServiceProcedures...........55-1 KeepRidersOffMachine..................35-4 FollowSafeOperatingProcedures...........35-5 Continuedonnextpage All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

COPYRIGHT  2002 DEERE & COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright  2000

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Contents Page

KeepServiceAreaClean..................55-2 Disassembling and Inspecting Slip Clutch MX5andMX6.........................55-3 MX7................................55-5 AssemblingSlipClutch....................55-7 Removing and Installing PTO Driveline MX5andMX6.........................55-8 MX7................................55-9 Blades CheckingWear.......................55-10 Replacing...........................55-11 DirectionofRotation...................55-12 ReplacingSkidShoes...................55-12 Storage StoringCutter...........................60-1 Removing Cutter from Storage . . . . . . . . . . . . . . 60-1 Assembly Perform Predelivery Service Safely . . . . . . . . . . 65-1 Remove Shipping Dunnage and Parts . . . . . . . . 65-1 Check Blade Hardware Torque. . . . . . . . . . . . . . 65-2 FillGearCase..........................65-3 Install Front Safety Shield (If Equipped) Chain...............................65-4 Rubber..............................65-5 Install Rear Safety Shield (Chain). . . . . . . . . . . . 65-6 Install Tailwheel— MX5 and MX6 . . . . . . . . . . . . 65-7 Install Axle Support(s), Spindle(s) and Tailwheel(s)—MX7.....................65-7 InstallHitch............................65-10 Install PTO Driveline MX5andMX6........................65-10 MX7...............................65-12 Specifications Machine Specifications. . . . . . . . . . . . . . . . . . . . 70-1 RecordSerialNumbers...................70-2 Bolt and Cap Screw Torque Values Metric...............................70-3 UnifiedInch...........................70-4 Crime Prevention Tips HelpPreventCrime......................75-1 Record Ag Identification Numbers . . . . . . . . . . . 75-1 KeepProofofOwnership..................75-1 ParkIndoorsOutofSight..................75-1 WhenParkingOutdoors...................75-2 ReduceVandalism.......................75-2 Report Thefts Immediately . . . . . . . . . . . . . . . . . 75-3

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Safety Recognize Safety Information This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

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Follow recommended precautions and safe operating practices.

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Understand Signal Words A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards.

TS187 –19–30SEP88

DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.

Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

TS201 –UN–23AUG88

Follow Safety Instructions

Keep your machine in proper working condition.

Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.

If you do not understand any part of this manual and need assistance, contact your John Deere dealer.

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05-1

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Safety

Perform Predelivery Service Safely Understand the predelivery procedure before doing the work.

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During the assembly, test, and adjustment procedures, it may be necessary to operate drives. Stay clear of machine elements when raising or lowering machine and during operation of drivelines.

Practice good communication with other service technicians. Be aware of their actions and alert them to potential hazards.

Never lubricate, service, or adjust machine while it is running. Keep hands, feet, and clothing away from power-driven or hydraulically operated parts. If it is necessary to inspect the machine while it is in operation, be alert to moving parts in the immediate area.

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Protect Bystanders Never operate the cutter near people. Debris can be thrown hundreds of feet.

TS265 –UN–23AUG88

Use both front and rear safety shields to reduce the possibility of objects being thrown by the blades.

DO NOT allow children to operate tractor or cutter.

Operate the cutter from tractor seat only.

05-2

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Safety

Stay Clear of Rotating Blades

TS273 –UN–23AUG88

Rotating blades can cut or dismember, causing personal injury or death. Keep hands and feet from under cutter deck.

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Operate Tractor and Cutter Safely All rotary cutters are potentially dangerous machines. This rotary cutter has been designed to minimize the chance of accidents but there is no substitute for a careful operator.

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Flywheel effect of blade holder will drive tractors with transmission drive PTO’s forward, even when tractor clutch is disengaged. Travel slowly near ditches, trees, or large objects. To stop, slow engine speed and apply brakes before disengaging clutch.

Become familiar with all controls.

Keep deck free from debris.

Back Up Safely Do not operate the cutter in reverse unless necessary.

First, look carefully behind the cutter.

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Be very careful when you back the tractor with the PTO engaged. Material can be discharged from the front of the cutter. This increases risk of injury to the operator from thrown objects.

05-3

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Safety

Leaving Cutter Unattended

1. Lower the cutter to the ground.

2. Disengage PTO. 3. Engage tractor parking brake or place transmission in “PARK”.

4. Shut off tractor engine and remove key.

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Before leaving cutter unattended;

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Keep Riders Off Machine Keep riders off.

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Riders are subject to injury such as being struck by foreign objects and being thrown off of the machine.

Riders also obstruct the operator’s view resulting in the machine being operated in an unsafe manner.

Prepare for Emergencies Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

05-4

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Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

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Safety

Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job.

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Prolonged exposure to loud noise can cause impairment or loss of hearing.

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

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Handle Chemical Products Safely

TS1132 –UN–26NOV90

Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives.

A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques.

Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment.

(See your John Deere dealer for MSDS’s on chemical products used with John Deere equipment.)

DX,MSDS,NA

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Safety

Stay Clear of Rotating Drivelines Entanglement in rotating driveline can cause serious injury or death.

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Keep tractor master shield and driveline shields in place at all times. Do not operate without driveline guards that turn freely on driveline.

Wear close fitting clothing. Stop the engine and be sure PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.

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Use Safety Lights and Devices Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights.

TS951 –UN–12APR90

Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking. Keep lighting and marking visible and in good working order. Replace or repair lighting and marking that has been damaged or lost. An implement safety lighting kit is available from your John Deere dealer.

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Safety

Transport Cutter Safely Always disengage PTO.

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Slow moving vehicle (SMV) emblem and reflectors must be clean, in good condition and visible from the rear.

Beware of oncoming traffic and roadside obstructions.

Transport Cutter in fully raised position.

When possible, lock rockshaft control lever in raised position to help prevent accidental lowering.

Travel slowly over rough terrain.

Overall width of Cutters are approximately:

W14593 –UN–05OCT88

MX5; 1.62 m (5 ft 3 in.)

•MX6; 1.91 m (6 ft 3 in.)

•MX7; 2.24 m (7 ft 3 in.)

•

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Avoid Serious Injury or Death from Accidental Lowering of Cutter

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The blades and blade holder may rotate for several minutes after PTO is shut off. Look and listen for rotating driveline to stop before working on the cutter.

Always support cutter with safety stands or blocks prior to servicing or performing maintenance under the cutter. Do not position safety stands under axle or wheel supports because these components can rotate.

05-7

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Safety

Practice Safe Maintenance Understand service procedure before doing work. Keep area clean and dry.

Never lubricate, service, or adjust machine while it is moving. Keep hands, feet , and clothing from power-driven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool.

Securely support any machine elements that must be raised for service work.

Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts.

Remove any buildup of grease, oil, or debris.

TS218 –UN–23AUG88

On self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine.

On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine.

DX,SERV

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Safety

Remove Paint Before Welding or Heating Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.

TS220 –UN–23AUG88

Remove paint before heating: • Remove paint a minimum of 101 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding.

• If you sand or grind paint, avoid breathing the dust.

Wear an approved respirator.

• If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

Do not use a chlorinated solvent in areas where welding will take place.

Do all work in an area that is well ventilated to carry toxic fumes and dust away.

Dispose of paint and solvent properly.

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Store Attachments Safely Stored attachments such as dual wheels, cage wheels, and loaders can fall and cause serious injury or death.

TS226 –UN–23AUG88

Securely store attachments and implements to prevent falling. Keep playing children and bystanders away from storage area.

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Safety

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Safety Features

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For the full PDF version of this manual, Please click on the above download PDF button.