JOHN DEERE TRACTORS 6115D TM607319 PDF MANUAL

John Deere Agriculture

6105D, 6115D, 6130D and 6140D (Interim Tier IV / Stage IIIB) Tractors Diagnosis and Tests Service Manual

DIAGNOSIS AND TESTS SERVICE MANUAL 6105D, 6115D, 6130D, 6140D (SN 050001 100000)

TM607319, February 2013

TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen

Table of contents FOREWORD Section 210 - GENERAL INFORMATION Group 05A - Safety Group 05B - General References Group 05C - Technical Specific References Section 211 - DIAGNOSTIC TROUBLE CODES Group CCU - CCU Code Diagnostics Group ECU - ECU Code Diagnostics Group EIC - EIC Code Diagnostics Group ICC - ICC Code Diagnostics Group PTR - PTR Code Diagnostics Section 212 - OBSERVABLE SYMPTOMS AND SYSTEM DIAGNOSTICS Group 05B - General References Group 20 - Engine Diagnostics Group 30 - Fuel, Air Intake, Exhaust and Cooling Diagnostics Group 40 - Electrical Diagnostics Group 45 - Electronic Control Unit Diagnostics Group 50 - Drive Systems and Transmission Diagnostics Group 60 - Steering and Brakes Diagnostics Group 70 - Hydraulic Diagnostics Group 90 - Cab/Open Operator’s Station Diagnostics Section 220 - ENGINE Group 05B - General References Group 10AA - Engine Calibrations, Preliminary Checks and Operational Checks Group 20AA - Engine Theory of Operation Group 30AA - Engine Schematics Group 40AA - Engine Component and Connector Information Group 50AA - Engine Tests and Adjustments Section 230 - FUEL, AIR INTAKE, EXHAUST AND COOLING Group 05B - General References Group 10AA - Fuel, Air Intake, Exhaust and Cooling Calibrations, Preliminary Checks and Operational Checks Group 20AA - Fuel, Air Intake, Exhaust and Cooling Theory of Operation Group 30AA - Fuel, Air Intake, Exhaust and Cooling Schematics Group 40AA - Fuel, Air Intake, Exhaust and Cooling Component and Connector Information Group 50AA - Fuel, Air Intake, Exhaust and Cooling Tests and Adjustments Section 240A - ELECTRICAL GENERAL AND THEORY OF OPERATION Group 05B - General References Group 20AA - Theory of Operation Section 240B - ELECTRICAL SCHEMATICS Group 05B - General References Group 30AA - Key Switch, Starter and Alternator Schematic (SE1) Group 30AD - Neutral Start (9/9 PR) Schematic (SE2C) Group 30BA - Accessory Power Schematic (SE3) Group 30CA - Horn Schematic (SE4) Group 30DA - Light Switch and Headlights Schematic (SE5A) Group 30DB - Cab Work Lighting Schematic (SE5B) Group 30DC - OOS Work Lighting Schematic (SE5C)

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TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen

Group 30DD - Turn Signal Switch and Hazard Warning Lights Schematic (SE6) Group 30EA - Light Switch and Headlights Schematic (with License and Clearance Lights) (SE7A) Group 30EB - Cab Work Lighting Schematic (with License and Clearance Lights) (SE7B) Group 30EC - OOS Work Lighting Schematic (with License and Clearance Lights) (SE7B) Group 30ED - Turn Signal Switch and Hazard Warning Lights Schematic (with License and Clearance Lights) (SE8) Group 30FA - Power Source Schematic (SE9) Group 30GA - Trailer Connector Schematic (SE10) Group 30GB - Trailer Connector Schematic (with Implement Flood Light Connector) (SE11) Group 30HA - Back-Up Alarm Schematic (SE13A) Group 30HB - Beacon Light Schematic (SE13B) Group 30IA - Mid-Mount SCV Schematic (SE14) Group 30JA - Power Outlets Schematic (with Square Terminals) (SE15A) Group 30JB - Power Outlets Schematic (with Round Terminals) (SE15B) Group 30KA - Heater Schematic (SE16) Group 30KB - Air Conditioning Schematic (SE17) Group 30LA - Front Windshield Wiper and Washer Schematic (SE19) Group 30LC - Rear Windshield Wiper and Washer Schematic (SE21) Group 30MA - Dome Light, Door Switch and Radio Schematic (SE22) Group 30NA - Air Seat Schematic (SE23) Group 30OA - Instrument Cluster Control (ICC) Schematic (SE24) Group 30PA - Seat Switch and Rear PTO Switch Schematic (SE25) Group 30QA - ELX Relay and Fuses Schematic (SE26) Group 30RA - Mechanical Front-Wheel Drive (MFWD) Schematic (SE27) Group 30SA - Brake Switch Schematic (SE28) Group 30TA - Electrohydraulic Control Unit (EHC) Schematic (SE29) Group 30UA - Engine Control Unit (ECU) Schematic (4045 Engine) (SE30) Group 30VA - Controller Area Network Schematic (SE32) Section 240C - ELECTRICAL COMPONENTS AND CONNECTORS Group 05B - General References Group 40AA - Key Switch, Starter and Alternator Components and Connectors (SE1) Group 40AD - Neutral Start (9/9 PR) Components and Connectors (SE2C) Group 40CA - Horn Components and Connectors (SE4) Group 40DA - Light Switch and Headlights Components and Connectors (SE5A) Group 40DB - Cab Work Lighting Components and Connectors (SE5B) Group 40DC - OOS Work Lighting Components and Connectors (SE5C) Group 40DD - Turn Signal Switch and Hazard Warning Lights Components and Connectors (SE6) Group 40EA - Light Switch and Headlights Components and Connectors (with License and Clearance Lights) (SE7A) Group 40EB - Cab Work Lighting Components and Connectors (with License and Clearance Lights) (SE7B) Group 40ED - Turn Signal Switch and Hazard Warning Lights Components and Connectors (with License and Clearance Lights) (SE8) Group 40FA - Power Source Components and Connectors (SE9) Group 40GA - Trailer Connector Components and Connectors (SE10) Group 40GB - Trailer Connector Components and Connectors (with Implement Flood Light Connector) (SE11) Group 40HA - Back-Up Alarm Components and Connectors (SE13A)

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TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen

Group 40HB - Beacon Light Components and Connectors (SE13B) Group 40IA - Mid-Mount SCV Components and Connectors (SE14) Group 40JA - Power Outlets Components and Connectors (with Square Terminals) (SE15A) Group 40JB - Power Outlets Components and Connectors (with Round Terminals) (SE15B) Group 40KA - Heater Components and Connectors (SE16) Group 40KB - Air Conditioning Components and Connectors (SE17) Group 40LA - Front Windshield Wiper and Washer Components and Connectors (SE19) Group 40LC - Rear Windshield Wiper and Washer Components and Connectors (SE21) Group 40MA - Dome Light, Door Switch and Radio Components and Connectors (SE22) Group 40NA - Air Seat Components and Connectors (SE23) Group 40OA - Instrument Cluster Control (ICC) Components and Connectors (SE24) Group 40PA - Seat Switch and Rear PTO Switch Components and Connectors (SE25) Group 40RA - Mechanical Front-Wheel Drive (MFWD) Components and Connectors (SE27) Group 40SA - Brake Switch Components and Connectors (SE28) Group 40TA - Electrohydraulic Control Unit (EHC) Components and Connectors (SE29) Group 40UA - Engine Control Unit (ECU) Components and Connectors (4045 Engine) (SE30) Group 40VA - Controller Area Network Components and Connectors (SE32) Group 40ZA - Fuses and Relays Group 40ZB - Ground Points Group 40ZC - Interconnects Group 40ZD - Wiring Harnesses Section 240D - ELECTRICAL TESTS AND ADJUSTMENTS Group 05B - General References Group 50AA - Tests and Adjustments Section 245 - ELECTRONIC CONTROL UNITS Group 05B - General References Group 10AA - Electronic Control Unit Calibrations, Preliminary Checks and Operational Checks Group 20AA - Electronic Control Unit Theory of Operation Group 30AA - Electronic Control Unit Schematics Group 40AA - Electronic Control Unit Component and Connector Information Group 50AA - Electronic Control Unit Tests and Adjustments Group CCU - Chassis Control Unit (CCU) Group ECU - Engine Control Unit (ECU) Group EIC - Engine Interface Control Unit (EIC) Group ICC - Instrument Cluster Control Unit (ICC) Group PTR - Power Train Reverser (PTR) Section 250 - DRIVE SYSTEMS AND TRANSMISSIONS Group 05B - General References Group 10AA - Drive Systems and Transmission Calibrations, Preliminary Checks and Operational Checks Group 20AA - Drive Systems and Transmission Theory of Operation Group 30AA - Drive Systems and Transmission Schematics Group 40AA - Drive Systems and Transmission Component and Connector Information Group 50AA - Drive Systems and Transmission Tests and Adjustments Section 260 - STEERING AND BRAKES Group 05B - General References Group 10AA - Brake Calibrations, Preliminary Checks and Operational Checks Group 10BA - Steering Calibrations, Preliminary Checks and Operational Checks Group 20AA - Brakes Theory of Operation Group 20BA - Steering Theory of Operation

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TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen

Group 30AA - Brake Schematics Group 30BA - Steering Schematics Group 40AA - Brake Component and Connector Information Group 40BA - Steering Component and Connector Information Group 50AA - Brake Tests and Adjustments Group 50BA - Steering Tests and Adjustments Section 270 - HYDRAULICS Group 05B - General References Group 10AA - Hydraulic Calibrations, Preliminary Checks and Operational Checks Group 20AA - Hydraulic Theory of Operation Group 20BA - Mechanical Hitch Theory of Operation Group 20CA - Mid-Mount SCV Theory of Operation Group 20DA - Rear SCV Theory of Operation Group 20EA - Hydraulic Trailer Brake Theory of Operation Group 30AA - Hydraulic Schematics Group 40AA - Hydraulic Component and Connector Information Group 50AA - Hydraulic Tests and Adjustments Section 290 - CAB/OPEN OPERATOR’S STATION Group 05B - General References Group 10AA - Calibrations, Preliminary Checks and Operational Checks Group 20AA - Theory of Operation Group 30AA - Schematics Group 40AA - Component and Connector Information Group 50AA - Tests and Adjustments Section 299 - SPECIAL TOOLS Group 05B - General References Group 05C - Dealer Fabricated and Service Tools

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TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

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TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

GENERAL INFORMATION

(g) by Belgreen

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION: This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction.

At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

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TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen

Section 210 - GENERAL INFORMATION Table of contents Group 05A - Safety .................................................................................................................... 1 Work In Ventilated Area ......................................................................................................... 1 Recognize Safety Information ................................................................................................ 1 Avoid Backover Accidents ...................................................................................................... 2 Prevent Machine Runaway ..................................................................................................... 2 Avoid Contact with Agricultural Chemicals ............................................................................. 3 Clean Vehicle of Hazardous Pesticides ................................................................................... 4 Use a Safety Chain ................................................................................................................. 4 Work in Clean Area ................................................................................................................ 5 Dispose of Waste Properly ..................................................................................................... 6 Avoid Harmful Asbestos Dust ................................................................................................. 6 Avoid Hot Exhaust .................................................................................................................. 7 Clean Exhaust Filter Safely .................................................................................................... 9 Handle Fuel Safely—Avoid Fires ........................................................................................... 11 Prepare for Emergencies ...................................................................................................... 12 Handle Fluids Safely—Avoid Fires ........................................................................................ 12 Avoid High-Pressure Fluids ................................................................................................... 14 Install All Guards .................................................................................................................. 14 Use Proper Lifting Equipment ............................................................................................... 15 Illuminate Work Area Safely ................................................................................................. 15 Live With Safety ................................................................................................................... 16 Service Machines Safely ....................................................................................................... 16 Support Machine Properly .................................................................................................... 17 Remove Paint Before Welding or Heating ............................................................................ 18 Park Machine Safely ............................................................................................................. 18 Stay Clear of Rotating Drivelines ......................................................................................... 20 Follow Safety Instructions .................................................................................................... 22 Use Proper Tools .................................................................................................................. 22 Service Tires Safely .............................................................................................................. 23 Keep ROPS Installed Properly ............................................................................................... 24 Construct Dealer-Made Tools Safely .................................................................................... 25 Practice Safe Maintenance ................................................................................................... 25 Understand Signal Words ..................................................................................................... 27 Replace Safety Signs ............................................................................................................ 27 Avoid Heating Near Pressurized Fluid Lines ......................................................................... 28 Wear Protective Clothing ..................................................................................................... 28 Handling Batteries Safely ..................................................................................................... 30 Handle Agricultural Chemicals Safely .................................................................................. 33 Service Cooling System Safely ............................................................................................. 34 Use Steps and Handholds Correctly ..................................................................................... 34 Transport Tractor Safely ...................................................................................................... 35 Group 05B - General References ........................................................................................... 37 General Information - Summary of References .................................................................... 37 How to Use This Manual ....................................................................................................... 37 General Troubleshooting Information ................................................................................... 38 Deliver Safely ....................................................................................................................... 39

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TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen

Glossary of Terms ................................................................................................................ 41 Information Available in Sections, Groups and Subgroups ................................................... 44 Trademarks .......................................................................................................................... 45 Group 05C - Technical Specific References ......................................................................... 47 Features and Accessories ..................................................................................................... 47 Metric Bolt and Screw Torque Values ................................................................................... 49 Unified Inch Bolt and Screw Torque Values .......................................................................... 50

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TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL INFORMATION

Group 05A: Safety

Group 05A - Safety Work In Ventilated Area

Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

If you do not have an exhaust pipe extension, open the doors and get outside air into the area.

Recognize Safety Information

This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices. <- Go to Section TOC

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Avoid Backover Accidents

Before moving machine, be sure that all persons are clear of machine path. Turn around and look directly for best visibility. Use a signal person when backing if view is obstructed or when in close quarters.

Do not rely on a camera to determine if personnel or obstacles are behind the machine. The system can be limited by many factors including maintenance practices, environmental conditions, and operating range.

Prevent Machine Runaway

Avoid possible injury or death from machinery runaway.

Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed.

NEVER start engine while standing on ground. Start engine only from operator’s seat, with transmission in neutral or park. <- Go to Section TOC

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Avoid Contact with Agricultural Chemicals

CAUTION: This enclosed cab does not protect against inhaling vapor, aerosol or dust.

[1] - When operating in an environment where pesticides are present, wear a long-sleeved shirt, long-legged pants, shoes, and socks.

[2] - If pesticide use instructions require respiratory protection, wear an appropriate respirator inside the cab.

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

[3] - Wear personal protective equipment as required by the pesticide use instructions when leaving the enclosed cab: into a treated area to work with contaminated application equipment such as nozzles which must be cleaned, changed or redirected to become involved with mixing and loading activities [4] - Before re-entering the cab, remove protective equipment and store either outside the cab in a closed box or some other type of sealable container or inside the cab in a pesticide resistant container, such as a plastic bag.

[5] - Clean your shoes or boots to remove soil or other contaminated particles prior to entering the cab.

Clean Vehicle of Hazardous Pesticides CAUTION: During application of hazardous pesticides, pesticide residue can build up on the inside or outside of the vehicle. Clean vehicle according to use instructions of hazardous pesticides.

When exposed to hazardous pesticides, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination.

[1] - Sweep or vacuum the floor of cab.

[2] - Clean headliners and inside cowlings of cab.

[3] - Wash entire exterior of vehicle.

[4] - Dispose of any wash water with hazardous concentrations of active or non-active ingredients according to published regulations or directives.

Use a Safety Chain

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

A safety chain will help control drawn equipment should it accidentally separate from the drawbar.

Using the appropriate adapter parts, attach the chain to the tractor drawbar support or other specified anchor location. Provide only enough slack in the chain to permit turning.

See your John Deere dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine. Do not use safety chain for towing.

Work in Clean Area

Before starting a job: Clean work area and machine.

Make sure you have all necessary tools to do your job.

Have the right parts on hand. <- Go to Section TOC

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Read all instructions thoroughly; do not attempt shortcuts.

Dispose of Waste Properly

Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries.

Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

Do not pour waste onto the ground, down a drain, or into any water source.

Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere.

Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants.

Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer.

Avoid Harmful Asbestos Dust

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer.

Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated.

Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos.

Keep bystanders away from the area.

Avoid Hot Exhaust

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Servicing machine or attachments with engine running can result in serious personal injury.

Avoid exposure and skin contact with hot exhaust gases and components.

Exhaust parts and streams become very hot during operation. Exhaust gases and components reach temperatures hot enough to burn people, ignite, or melt common materials.

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Clean Exhaust Filter Safely

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

During exhaust filter cleaning operations, the engine may run at elevated idle and hot temperatures for an extended period of time. Exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.

Keep machine away from people, animals, or structures which may be susceptible to harm or damage from hot exhaust gases or components. Avoid potential fire or explosion hazards from flammable materials and vapors near the exhaust. Keep exhaust outlet away from <- Go to Section TOC

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Group 05A: Safety

people and anything that can melt, burn, or explode.

Closely monitor machine and surrounding area for smoldering debris during and after exhaust filter cleaning.

Adding fuel while an engine is running can create a fire or explosion hazard. Always stop engine before refueling machine and clean up any spilled fuel.

Always make sure that engine is stopped while hauling machine on a truck or trailer.

Contact with exhaust components while still hot can result in serious personal injury.

Avoid contact with these components until cooled to safe temperatures.

If service procedure requires engine to be running: Only engage power-driven parts required by service procedure Ensure that other people are clear of operator station and machine Keep hands, feet, and clothing away from power-driven parts.

Always disable movement (neutral), set the parking brake or mechanism and disconnect power to attachments or tools before leaving the operator’s station.

Shut off engine and remove key (if equipped) before leaving the machine unattended.

Handle Fuel Safely—Avoid Fires

Handle fuel with care: it is highly flammable. Do not refuel the machine while smoking or when near open flame or sparks.

Always stop engine before refueling machine. Fill fuel tank outdoors. <- Go to Section TOC

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Prevent fires by keeping machine clean of accumulated trash, grease, and debris. Always clean up spilled fuel.

Use only an approved fuel container for transporting flammable liquids.

Never fill fuel container in pickup truck with plastic bed liner. Always place fuel container on ground before refueling. Touch fuel container with fuel dispenser nozzle before removing can lid. Keep fuel dispenser nozzle in contact with fuel container inlet when filling.

Do not store fuel container where there is an open flame, spark, or pilot light such as within a water heater or other appliance.

Prepare for Emergencies

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

Handle Fluids Safely—Avoid Fires

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

When you work around fuel, do not smoke or work near heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Avoid High-Pressure Fluids

Inspect hydraulic hoses periodically – at least once per year – for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.

Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts.

Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1 309-748-5636.

Install All Guards

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Rotating cooling system fans, belts, pulleys, and drives can cause serious injury.

Keep all guards in place at all times during engine operation.

Wear close-fitting clothes. Stop the engine and be sure fans, belts, pulleys, and drives are stopped before making adjustments, connections, or cleaning near fans and their drive components.

Use Proper Lifting Equipment

Lifting heavy components incorrectly can cause severe injury or machine damage.

Follow recommended procedure for removal and installation of components in the manual.

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Illuminate Work Area Safely

Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

Live With Safety

Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields.

Service Machines Safely

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

Support Machine Properly

Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the machine or attachment be lifted, provide secure support for them.

If left in a raised position, hydraulically supported devices can settle or leak down.

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual. <- Go to Section TOC

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

When implements or attachments are used with a machine, always follow safety precautions listed in the implement or attachment operator′s manual.

Remove Paint Before Welding or Heating

Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.

Remove paint before heating: Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding.

If you sand or grind paint, avoid breathing the dust. Wear an approved respirator.

If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

Do not use a chlorinated solvent in areas where welding will take place.

Do all work in an area that is well ventilated to carry toxic fumes and dust away.

Dispose of paint and solvent properly.

Park Machine Safely

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Before working on the machine: Lower all equipment to the ground.

Stop the engine and remove the key.

Disconnect the battery ground strap.

Hang a "DO NOT OPERATE" tag in operator station.

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Stay Clear of Rotating Drivelines

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Section 210 - GENERAL INFORMATION

Group 05A: Safety

Entanglement in rotating driveline can cause serious injury or death.

Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely.

Wear close fitting clothing. Stop the engine and be sure that PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.

Do not install any adapter device between the tractor and the primary implement PTO drive shaft that will allow a 1000 rpm tractor shaft to power a 540 rpm implement at speeds higher than 540 rpm.

Do not install any adapter device that results in a portion of the rotating implement shaft, tractor shaft, or the adapter to be unguarded. The tractor master shield shall overlap the end

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TM607319-DIAGNOSIS AND TESTS SERVICE MANUAL

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