JOHN DEERE 2305 TRACTOR TECHNICAL MANUAL TM2289 - PDF

JOHN DEERE

WORLDWIDE COMMERCIAL & CONSUMER EQUIPMENT DIVISION

February 2011

Compact Utility Tractor 2305 TM2289 FEBRUARY 2011

TECHNICAL MANUAL

North American Version Litho In U.s.a.

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INTRODUCTION Manual Description

T h i s t e c h n i c a l m a n u a l i s w r i t t e n f o Safety r an experienced technician and contains sections that are specifically for this product. It is a part of a total product support program.

T h e m a n u a l i s o r g a n i z e d s o t h a t a l lSpecifications t h e i n f o r mand a t i Information on on a particular system is kept together. The order of grouping is as follows: •Table

of

Contents

•Specifications

and

•Identification

Numbers

•Tools

and

Information

Materials

•Component

Location

•Schematics

and

•Theory

of

•Operation •

Harnesses

Operation and

and

•

Repair

•

Other

Electrical Power Train

Diagnostics

Diagnostics

•Tests

Engine

Adjustments

Hydraulics Steering

Note: Depending on the particular section or system being covered, not all of the above groups may be used.

Brakes

The bleed tabs for the pages of each section will align the sections listed on this page. Page numbering is c o n s e c u t i v e f r o m t h e b e g i n n i n g o f Miscellaneous the Safety section through the last section.

with

We appreciate your input on this manual. If you find any errors or want to comment on the layout of the manual please contact us.

All information, illustrations and specifications in this manual are based on the latest information at the time of publication. The right is reserved to make changes at any time without notice.

COPYRIGHT© 2011 Deere & Co. John Deere Ag & Turf Division All rights reserved Previous Editions COPYRIGHT© 2005, 2008

Introduction

SAFETY Handle Fluids Safely - Avoid Fires

Safety

Be Prepared For Emergencies

Recognize Safety Information

MIF

This is the safety-alert symbol.

When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow

recommended

p r e c a u t i Signal o n s Words and safe Understand

MIF

A G, or CAUTION - is s e sr iv gi cn ianl g w o r d - D A N G E R , W A R N I N• W hen you work around fuel, used with the safety-alert symbol. DANGER identifies the d o not smoke or work near p mroasct t isce rei so. u s h a z a r d s . heaters or other fire hazards.

DANGER or WARNING safety signs are located near •Store flammable fluids away specific hazards. General precautions are listed on C A U T I O N s a f e t y s i g n s . C A U T I O N af rl so om cfai lr les ha at zt e t on o t a rn dt si o. nD o safety messages in this manual. incinerate or puncture pressurized containers.

Replace Safety Signs

•Make of

sure

trash,

debris.

•Do not can

machine

grease,

store

ignite

oily

and

is

clean

and rags;

they

burn

spontaneously.

Use Care In Handling and Servicing Batteries •Be prepared if a fire starts.

•Keep a first extinguisher •Keep

aid kit handy.

emergency

and

numbers

doctors, ambulance MIF sd ee rpvai rc tem , hospital, and t e l e p h o neen. t n e a r y o u r Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement.

Safety

-

1

fire for

fire

MIF

SAFETY

such as earmuffs or earplugs to pr objectionable or uncomfortable lo •Keep sparks, lighted matches, and open flame away n ge xe pq l uo i dp em. e n t s a f e l y r e q u i r f r o m t h e t o p o f b a t t e r y . B a t t e r y Ogpaesr ac tai n operator. Do not wear radio or mu • N e v e r c h e c k b a t t e r y c h a r g e b y op pl ae cr iant g i n ag m m ea tc ahl i no eb . j e c t across the posts. Use a volt-meter or hydrometer.

•Do not charge a frozen battery; it may explode. Warm

Prevent Battery Explosions

battery

to

16°C

Use Care Around High-pressure Fluid Lines

(60°F).

Avoid High-Pressure Fluids

Prevent Acid Burns •Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes.

Avoid acid burns by: 1.Filling

batteries

in

2.Wearing

eye

3.Avoiding

breathing

4.Avoiding

spilling

5.Use

proper

a

well-ventilated

protection

jump

or

and

fumes

rubber

when

area.

gloves.

electrolyte

is

added.

dripping

start

MIF

electrolyte.

Escaping fluid under pressure p r o c e d ucr ae u. s i n g s e r i o u s i n j u r y .

can

Avoid injury from escaping fluid u the engine and relieving pressure 1.Flush your skin with water. disconnecting or connecting hydra 2 . A p p l y b a k i n g s o d a o r l i m e t o hT ei lgph tneenu ta rl al l ci zo en nt e h ce t a i oc ni d s . before app ks. with a piece of ca 3 . F l u s h y o u r e y e s w i t h w a t e r f o r S 1e 0a r -c h 1 5f o mr i nl e u at e If you spill acid on yourself:

4.Get

medical

attention

If acid is swallowed:

i m m e d i aa tnedl yb. o d y f r o m h i g h p r e s s u r e f l u i d If an accident occurs, see a docto

injected into the skin must be sur of e r wm ihl ok u. r s o r g a n g r e n e m a y r e s u l t . t i st et ny peeg g o sf , i n 2.Then drink milk of magnesia, bh ea o rj u vr ey g seht oa u b ll d e referenc m e d i c a l s o u r c e .

S u c h i n f ormation oil.

Company Medical Department in M 3.Get medical attention immediately.

1.Drink

large

amounts

of

water

Avoid Heating Near Pressurized Fluid Lines

Wear Protective Clothing

MIF MIF

Flammable spray can be generated by heating near Wear close fitting clothing and safety equipment pressurized flui appropriate to the job.and bystanders. Do not heat by welding, so Prolonged exposure to loud noise can cause impairment or a torch loss of hearing. Wear a suitable hearing protective heat goes beyond the immediate flame area.

Safety

-

2

device

materia

SAFETY 9.Disconnect the negative servicing the machine.

Service Machines Safely

10.Hang

a

“DO

NOT

(-)

OPERATE”

batt tag

i

Support Machine Properly and Use Proper Lifting Equipment

MIF

Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jewelry to prevent and entanglement in moving parts.

electrical

MIF

If you must work securely support

Use Proper Tools

shorts

on a lifted machi the machine or a

U s e t o o l s a p p r o p r i a t e t o t h e w o rDko. n Moa tk es su hp ipf ot r tt o to hl se amnadc h i n e o n c i n p r o c e d u r e s c a n c r e a t e s a f e t y h a oz ra rpdrso. p Us s teh p s ble under c a to w mear y t co roul m o n l y t o l o o s e n t h r e a d e d p a r t s a nwdo rf ka sut n ed n e r s a. F moar c lhoi o n se e tnhi n a tg i s s u p p a n d t i g h t e n i n g h a r d w a r e , u s e t hFeo lc l oo rwr e rcet c so im ze m et o no d lesd. D p rOo c e d u r e s i n N O T u s e U . S . m e a s u r e m e n t t o o l sL o i ca vf ya sct oe m n ep rosn. e n t s i n c o r r e c i fnt i m n ge t hr e Avoid bodily injury caused by slipping wrenches. Use only s e r v i c e p a r t s m e e t i n g J o h n D e e ri en j supr ey c oi fr i cma at ci oh ni n s .e d a m a g e . F o l l o w procedure for removal and installa manual.

Park Machine Safely Work In Clean Area Before starting a job: 1.Clean

work

area

and

machine.

2.Make

sure

necessary MIF

job. on

Before working on the machine:

you

tools

3.Have

the

to

have

all

do

your

right

parts

hand.

Using High Pressure Washers

4.Read all instructions s u r f a cDe i, r e n co tt i n og n p a r se lsos pu er .i z e d w a t e r a t e l e tc h o r po ou ng eh nl yt s; do or c n oo n t naet ct te omr p o m s ,t b e a r i n g 2.Disengage PTO and stop attachments. si nh joerct tci uo tns . p u m p s o r o t h e r s e n s i t i v e 3 . L o w e r a t t a c h m e n t s t o t h e g r o umn ad y. c a u s e p r o d u c t m a l f u n c t i o n s . R spray at a 45 to 90 degree angle.

4.Lock park brake.

1.Stop

machine

5.Stop

engine.

6.Remove

on

a

level

key.

7.Wait for engine and all moving leave the operator’s station.

8.Close

fuel

shut-off

valve,

if

parts

your

Safety

to

stop

machine

-

3

is

before

you

equipped.

SAFETY Illuminate Work Area Safely

Avoid Harmful Asbestos Dust

b tr esaat fhe i l ny g. U sdeu sa t that I l l u m i n a t e y o u r w o r k a r e a a d e q uAa vt oe il dy b u m ai n y s i db when portable safety light for working e e o r ugne dn ee rr at theed an machine. Make sure the bulb is h en c ldol si n eg d b y a w i r ec oc m a gpeo. n e n t s a ri n o s i g nf i b T h e h o t f i l a m e n t o f a n a c c i d e n t ac lol n y tb o ikne gn b au sl b e cs at n t ee r s .

Inhaled asbestos fibers may spilled fuel or oil. cause lung cancer.

Components

Work In Ventilated Area

in

products

that

may contain asbestos fibers a a rn ed bl ir na ikne g p aa sds se, mbbr lai ke es , bcal nu dt c h plates,

and

some

gaskets.

The asbestos used in these c ud a l il n y fs oo umned i no m a pr oe ns ei nn tos r i ss e ua sl e way.

Normal

hazardous

as

handling long

is

not

as

a i r b o Tires r n e Safely Service d u s t c n o t g e on ne tr aa it ne idn. g a s b e s t o s i s E n g i n e e x h a u s t f u m e s c a n c a u s e A sv ioci kd n ce rs es a ot ri n dg e d a tu hs .t . I fN ietv ei sr necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe use compressed air for extension.

MIF

I f y o u d o n o t h a v e a n e x h a u s t p icpl e e aenxi tnegn. s i o n , o p e n t h e doors and get outside air into the area.

A m vaot iedr i ba rl ucs ohni n t ag i no irn g g r ai ns d b ie ns g tos.

When servicing, wear an

Warning: California Proposition 65 Warning

approved respirator. A Gasoline engine exhaust from this product contains c h e m i c a l s k n o w n t o t h e S t a t e o fs p C ea cl ii faol r n i a t o c a u s e c a n c e r , MIF a ce um uhm a e tr o i sc l e a n b i r t h d e f e c t s , o r o t h e r r e p r o d u cv t a recm ra esi v cb o m nl .e d en d e s t o s .

I f n o t p li o e n ss et p t it os n a o D i e s e l e n g i n e e x h a u s t a n d s o m eE ovx fa t ss i cv o i ptaluryea n rtef oaf toi irl e a n d a se r ii ol au bs l e i n, j au pr y o r ad m e ai st h . known to the State of California to cause cancer, birth ohroa w ao t.t e a r t ot n h te tm t eor ui a e mt p o am n lt a t i r e u n defects, and other reproductive D rnm c o n t a i n i n g a s b e s t o s .

K e eq u i p nmdeenr ts aa nwda ye xf p em r i et nhecepe t o p e r f o b ro a ry es at a .

Always maintain the correct tire p

Remove Paint Before Welding or Heating

tires above the recommended pres A v o i d p o t e n t i a l l y t o x i c f u m e s a nad wdhueset l. aH na dz atri dr e o uas s sf u mb e sl y . T h e h e a em c a n b e g e n e r a t e d w h e n p a i n t i s i hn e a t e d b y w e l d i n g , air pressure resulting in a tire s o l d e r i n g , o r u s i n g a t o r c h . D o as lt lr uwcot rukr ao l ul yt s w i de ea ko er n i no ra dwe ef o l lr m t h e ventilated area. Dispose of paint and solvent properly.

Remove paint before welding or W hh ee an t i ni ng f: l a I ft i ynogu t si ra en sd, ou rs e a c l i p - o n n ge aern a on u gahp p t or o av lel d ow you to g r i n d p a i n t , a v o i d b r e a t h i n g t h eh o d su es t l . o W r e s p i r a t o r . I f y o u u s e s o l v e n t o r N pOaTi ni tn sf tr roi np tp eo rf , or re m o vo ev re t h e t i r e a s s t r i p p e r w i t h s o a p a n d w a t e r b e if fo raev awi e l al d b il n e .g . R e m o v e solvent or paint stripper containers and other flammable Check wheels for low pressure, cut material from area. Allow fumes to disperse at least 15 m. s o r m i s s i n g l u g b o l t s a n d n u t s m i n u t e s b e f o r e w e l d i n g o r h e a t i rni g

Safety

-

4

SAFETY Avoid Injury From Rotating Blades, Augers and PTO Shafts

Handle Chemical Products Safely

MIF

Direct exposure to hazardous chem injury. Potentially hazardous chem i ng c. l S uh du ets u c h i t e m K e e p h a n d s a n d f e e t a w a y w h i l e Dme ae cr e h ie nq e u i i sp m r uennnt i n c o o l a n t s , p a i n t s , a n d a d o f f p o w e r t o s e r v i c e , l u b r i c a t e o r r e m o v e m o w e r b l a d e s ,h e s i v e s .

MIF

augers

or

PTO

shafts.

A Material Safety Data Sheet (MSD details on chemical products: phys safety procedures, and emergency Check the MSDS before you start a hazardous chemical. That way you the risks are and how to do the jo procedures and recommended equi

Service Cooling System Safely

Live With Safety

MIF

Explosive release of fluids from pressurized cooling system can cause serious burns.

Shut

off

remove

machine. filler

cap

Dispose Of Waste Properly

Only when

cool

enough MIF Improperly disposing of waste can threaten the tS on tw orl u cn lhm wsni ett h b ap re e tc o ho al foni g d sys t.. P o t e n t i a l l y h a r m f u l w a s t e u s e d l o y o o n c a r e v i o e a n d Before returning machine to stop to w e rr e d se t o su ea mkse a ss u or e i l , mf au ce hl ,i n e cu mcehr , i tm r ei lt ihe vJ eo hp nr eDs e su e e bq eu f oi p r em e n t i n c l u c o o l a n t , b r a k e f l u i d , f i l t e r s , a n di s b a t t fe ur n i ec st .i oUns i en gl e a k ppr rooopf e r l y , n toavi innegr sc owm hp e lne tder layi . n i n g f l u i d s e . sDpoe cni oa tl l u rc eo m y s e f o ot d h eo r safety b e v e r a g e c o n t a i n e r s t h a t m a y m si sy ls et ae d s o m e o n e i ms.

I n s t a l l n t ao l l guards d r i n k i n g f r o m t h e m . D o n o t p o u ra nwda ss thei eol n d ts o. t h e g r o u n d , down a drain, or into any water source. Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer.

Safety

-

5

SAFETY Using Instrument Panel Right Side Panel F A B C

D

E

MX45425

MX17203

•If your tractor is equipped with t A -Warning Flasher/Turn Signal Indicator Light - This o st e t iho enn htahr en el is gs h , tt hs ewr i et cwh i li ls b e a i n d i c a t o r l i g h t w i l l t u r n o n a n d pf rl a h cw f i rpeows ai tl li ounn, dt ehre t h e h o o d a s s t u r n e d t o t h e w a r n i n g f l a s h e r l i tgoh tt sh eO N i s f sl ay ss h t ee m o wp : o s i t i o n h e a d l i g h t s , t a i l l i g h t s , a n d w a r n it nh g r ,l i sgehet sb eOl N o r t h e t u r n s i g n a l s w i t c h i s m o v ae . dI f t P o T tOh es hr ui gt sh to fhf a n d d u r ti u n rg n u s e , c h e c position. temperature light. If light is on, p B - Fuel Gauge - Shows approxim a tu et l yo f hf osww im f uc ek l t i hs e i n sh t cu hc ,h l o park brak Allow engine to cool. Check coolan the fuel tank. t hi tf n sa r y o. nC l e a n d e b r i s C - E n g i n e O i l P r e s s u r e L i g h t - cT o h oi sl a l ni g w ei lcl e ts u rn cooling fins. Sit on seat and start when the ignition key is in the O N pp oo ss ii tt ii oo nn . aI n h e s te inl g on f dP Tt O l idnoee si s n o t e not running. If this light turns o n w h i l e t h e e n g i n e i s r J o h n D e e r e D e a l e r f o r s eu rnv ni ci ne g . , engine oil pressure is too low. Stop engine.

D - Alternator/Battery Charging Light - This light will turn Left Side Panel on when the ignition key is in the ON position and the engine is not running. If this light turns on while the engine is running, the alternator output is too low. Move the throttle A lever to the full throttle position. Stop the engine if light remains on.

E - Engine Coolant Temperature Light - This light will B turn on when the engine coolant is approaching a dangerously hot temperature. If this light turns on during operation, remove load on machine immediately. Reduce e n g i n e t o i d l e s p e e d a n d c h e c k f o r s o mC e t h i n g b l o c k i n g a i r flow to the radiator and check engine coolant level. If light stays on after cleaning grille, stop engine.

MX15484

A - Tachometer - Shows engine spe shown in 100’s. Example: If indicat 100 = 2000 RPM). Note the special With the indicator pointing at the proper engine speed for the 540 R (P TO).

•Slow

idle

•Rated •Fast

Safety

-

6

speed.

speed.

idle

.

.

speed.

. .

. .

.

. .

.

. .

.

. .

.

. .

.

. .

.

. .

.

. .

.

. .

.

. .

.

. .

.

.

SAFETY B -Warning Flasher/Turn Signal Indicator Light - This indicator light will turn on and flash when the light switch is turned to the warning flasher lights ON position, the headlights, taillights, and warning flasher lights ON position or the turn signal switch is moved to the left hand turn position.

C - Hour Meter - Shows total number of accumulated running hours at rated speed. Use the hour meter as a guide when servicing various components of this machine.

Safety

-

7

SPECIFICATIONS & INFORMATION TABLE OF CONTENTS Table of Contents Specifications

&

Information

General Specifications...................................11 Metric Fastener Torque Values....................11 Metric Fastener Torque Va l u e sRecommendations...................14 —Grade 7...12 Seal Service Inch Fastener Torque Values.......................1 3 Face

Seal

Fittings

with

Inch Stud Ends T .. .1o.4and .r . q. Lubricants......................................17 .u. .e. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .

Fuels Face Seal Fittings with Metric Stud Ends T .. .1o.5.r . q. .u. .e. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .

O-Ring Face Seal Fittings...................... ......16 O -Ring Boss F . . i. t. .t . i . n. .g. .s . . . . . . 1. 6. . . . . . . . . . . . . . . . . .

Gasket Sealant Coolant............................................................20 Application.................

Serial Number Locations...............................20 .........17 Diesel

Fuel

Specifications............. ...............17 D iesel Fuel L . . u. .b. .r . i . c. .i .t . y. .. .. .. .. 1. .7. . . . . . . . . . . . . .

Diesel Fuel Storage...................... ................18 E ngine O . . .i .l .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1. .8. . . . . . .

Alternative Lubricants..................

.................18 Synthetic L u b r i c a n t s . . . . .S. p. .e . c. i. f. i. c. a. .t .i .o n s & I n f o r m a t i o n T a b l e o f C o n t e n t s ...................18 Lubricant

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