DIAGNOSTIC TECHNICAL MANUAL - JOHN DEERE S430 COMBINES TM805219

Series S430 and S440 Combines Diagnostic

DIAGNOSTIC TECHNICAL MANUAL Series S430 and S440 Combines TM805219 01DEC18 (ENGLISH)

John Deere Horizontina

Introduction Foreword routine failures quickly.

Operation and tests sections help you identify the majority of

This manual is written for an experienced technician. Essential Information is organized in groups for the various components tools required in performing certain service work are identified in requiring service instruction. At the beginning of each group are this manual and are recommended for use.summarylistingsofallapplicableessentialtools,service equipment and tools, other materials needed to do the job, Live with safety: Read the safety messages in the introduction of service parts kits, specifications, wear tolerances, and torque this manual and the cautions presented throughout the text of the values. manual.

Technical Manuals are concise guides for specific machines.

They are on-the-job guides containing only the vital information CAUTION:needed for diagnosis, analysis, testing, and repair.

This is the safety-alert symbol. When you see this symbol on the Fundamental service information is available from other sources machine or in this manual, be alert to the potential for personal covering basic theory of operation, fundamentals of injury. troubleshooting, general maintenance, and basic type of failures and their causes.

Technical manuals are divided in two parts: repair and operation DX,TMIFC-19-20140415 and tests. Repair sections tell how to repair the components.

TM805219 (01.12.2018)

Series S430 and S440 Combines

Contents

Section 210 - GeneralGroup40H-Fuel,AirIntake,ExhaustandCooling-V

Group 05 - SafetyComponents Group 10 - Combine and Component Identification

Group 15 - General SpecificationsSection 240 - Electrical System

Group 20 - Diagnostic and Testing ProceduresGroup 5A - General Information Group 10A - Calibration Procedures

Section 211 - Diagnostic Trouble CodesGroup 10B - Tests and Adjustments

Group 05 - Accessing Diagnostic Codes and Group 20A - Cab/Operator`s Station - Theory of

Addresses Operation

Group AIC - Armrest ControllerGroup20B-AgManagementSolutions-Theoryof Group AYM - Ag Leader Moisture SensorOperation Group CAB - CAB Control UnitGroup 20C - Lighting - Theory of Operation Group E00 - CPM - Compact Power ModuleGroup 20D - Engine/Fuel - Theory of Operation Group E01 - I/O Extender Control UnitGroup20E-Starting/Charging/PowerDistributionGroupECU-EngineControlUnit-Tier0/TierIIITheory of Operation Engines Group 20F - Feeder House and Header Functions Group GLM - Grain Loss Monitor Control UnitTheory of Operation Group HC1 - Harvester Control UnitGroup20H-Threshing/Separating/Cleaning-Theoryof Group HC3 - Harvester Control UnitOperation Group HHC - Harvest Machine ControlGroup20I-GrainTank/Unloading-Theoryof Group HIM - Instrument ClusterOperation Group ITC - Vehicle NavigationGroup20J-ResidueSystem-TheoryofOperation Group MHC - Multi-Function Lever Control UnitGroup20K-Transmission/GroundDriveSystemsGroup PDU - Primary Display UnitTheory of Operation Group SCL - Steering Control UnitGroup20L-HydraulicOil/Pressure-Theoryof Group VTI - Virtual TerminalOperation Group VTV - Virtual TerminalGroup 20M - Brakes - Theory of Operation Group XMC - Brakes System ControllerGroup20N-AirCompressorSystem-Theoryof Group XSC - Steering ControllerOperation Group 30A - Cab/Operators Station - Schematics

Section 212 - Observable SymptomsGroup30B-AgManagementSolutions-

Group 230 - Air Intake and Cooling SystemsSchematics Group 240 - Electrical SystemGroup 30C - Lighting - Schematics Group 245 - Electrical Control UnitsGroup 30D - Engine/Fuel - Schematics Group 250 - DrivesGroup30E-Starting/Charging/PowerDistributionGroup 260 - Steering and BrakesSchematics Group 270 - Hydraulic SystemGroup30F-FeederHouseandHeaderFunctionsGroup 290 - Cab/Open Operator StationSchematics Group 30H - Threshing/Separating/Cleaning -

Section 220 - Engine SystemSchematics

Group 20 - Engine SystemsGroup 30I - Grain Tank/Unloading - Schematics Group 30J - Residue System - Schematics

Cooling Schematics

Section 230 - Air Intake, Exhaust and Group 30K - Transmission/Ground Drive Systems -

Group 20 - Theory of OperationGroup 30L - Hydraulic Oil/Pressure - Schematics Group 30 - SchematicsGroup 30M - Brakes - Schematics Group 50 - DiagnosticsGroup 30N - Air Compressor System - Schematics Group 50A - Cab/Operator`s Station - Diagnostics

Section 239 - Air Intake, Exhaust and Group 50B - Ag Management Solutions Cooling - ComponentsDiagnostics Group 50C - Lighting - Diagnostics

Group 40A - Fuel, Air Intake, Exhaust and Cooling - A Group 50D - Engine/Fuel - Diagnostics Components Group 40B - Fuel, Air Intake, Exhaust and Cooling - D Diagnostics Components Group 40C - Fuel, Air Intake, Exhaust and Cooling - F Diagnostics Components Group 40D - Fuel, Air Intake, Exhaust and Cooling - H Diagnostics Components Group 50I - Grain Tank/Unloading - Diagnostics Group 40E - Fuel, Air Intake, Exhaust and Cooling - P Group 50J - Residue System - Diagnostics Components Group 40F - Fuel, Air Intake, Exhaust and Cooling - R Diagnostics Components Group 50L - Hydraulic Oil/Pressure - Diagnostics Group 40G - Fuel, Air Intake, Exhaust and Cooling - S Group 50M - Brakes - Diagnostics Components Group 50N - Air Compressor System - Diagnostics TM805219 (01.12.2018)

Group 50E - Starting/Charging/Power Distribution Group 50F - Feeder House and Header Functions Group 50H - Threshing/Separating/Cleaning -

Group 50K - Transmission/Ground Drive Systems -

Series S430 and S440 Combines

Section 245 - Electrical Control UnitsGroup 50 - Diagnostics Group 05 - Electrical Control Units - Summary of

References Section 269 - Steering and Brakes Group 10A - Accessing Diagnostic Trouble Codes and Components

Addresses Group 05 - Steering and Brakes - Components Group 10B - Diagnostic Addresses by Control UnitSummary of References Group 20 - Theory of Operation

Group 30 - SchematicsSection 270 - Hydraulic System

Group 50 - DiagnosticsGroup 10A - Preliminary and Operational Checks Group 10B - Hydraulic Specification

Section249-ElectricalConnector-Group 20 - Theory of Operation ComponentsGroup 30 - Schematics Group 40 - General InformationGroup 50 - Diagnostics Group 40W - Wiring Harnesses

Group 40X - Connectors - XSection279-HydraulicSystemGroup 40XA - Connectors - XAComponents

Group 40XB - Connectors - XBGroup05-Hydraulic-Components-Summaryof Group 40XE - Connectors - XEReferences Group 40XF - Connectors - XFGroup 40A - Hydraulic - A Components Group 40XG - Connectors - XGGroup 40B - Hydraulic - B Components Group 40XH - Connectors - XHGroup 40C - Hydraulic - C Components Group 40XK - Connectors - XKGroup 40D - Hydraulic - D Components Group 40XM - Connectors - XMGroup 40F - Hydraulic - F Components Group 40XR - Connectors - XRGroup 40G - Hydraulic - G Components Group 40XS - Connectors - XSGroup 40H - Hydraulic - H Components Group 40XW - Connectors - XWGroup 40M - Hydraulic - M Components Group 40XX - Connectors - XXGroup 40O - Hydraulic - O Components Group 40XY - Connectors - XYGroup 40P - Hydraulic - P Components Group 40R - Hydraulic - R Components

Section 250 - DrivesGroup 40S - Hydraulic - S Components

Group 10A - Preliminary & Operational ChecksGroup 40V - Hydraulic - V Components Group 10B - Hydraulic SpecificationsGroup 40X - Hydraulic - X Components Group 20 - Theory of OperationGroup 40Y - Hydraulic - Y Components Group 30 - Schematics

Group 50 - DiagnosticsSection 290 - Cab-Open Operator`s Station Group 10D - Specifications

Section 259 - Drives - ComponentsGroup 20 - Theory of Operation Group05-Drives-Components-SummaryofGroup 30 - Schematics ReferencesGroup 50 - Diagnostics

Section 260 - Steering and BrakesSection299-Cab-Operator`sStationGroup 10A - Preliminary & Operational ChecksComponents Group 20 - Theory of OperationComponents Group 30 - Schematics

TM805219 (01.12.2018)

Group 10B - Hydraulic SpecificationsGroup40A-Cab/OpenOperatorStation

Series S430 and S440 Combines

Section 210 Contents

General Page

Page

Identification Numbers...........................................210-10-1 Identification Plates...............................................210-10-1 Machine Identification Plate Location....................210-10-1 Engine Serial Number...........................................210-10-1 Hydrostatic Drive Unit Pump.................................210-10-1 Hydrostatic Drive Unit Motor.................................210-10-2 Two Speed Four-Wheel Drive Motor.....................210-10-2 Rotor Drive Gearcase............................................210-10-2 Transmission......................................................... 210-10-2 Feeder House Reverser........................................210-10-3

Group 05 - Safety Recognize Safety Information...............................210-05-1 Handle Fluids Safely-Avoid Fires..........................210-05-1 Prepare for Emergencies.......................................210-05-1 Prevent Battery Explosions...................................210-05-2 Prevent Acid Burns................................................210-05-2 Handle Chemical Products Safely.........................210-05-2 Handle Starting Fluid Safely..................................210-05-3 Avoid High-Pressure Fluids...................................210-05-3 Park Machine Safely..............................................210-05-3 Support Machine Properly.....................................210-05-4

Hydraulic Designators...........................................210-10-3 Hydraulic Circuit Symbols.....................................210-10-4

Wear Protective Clothing.......................................210-05-4 Protect Against Noise............................................210-05-4 Work in Clean Area...............................................210-05-4 Work In Ventilated Area.........................................210-05-5 Precautions for Welding........................................210-05-5 Illuminate Work Area Safely..................................210-05-5 Service Machines Safely.......................................210-05-6 Construct Dealer-Made Tools Safely.....................210-05-6 Service Cooling System Safely.............................210-05-6 Service Accumulator Systems Safely....................210-05-6 Wait Before Opening High-Pressure Fuel 210-05-7 System...........................................................

Replace Safety Signs............................................210-05-7 Use Proper Lifting Equipment................................210-05-7

Group 15 - General Specifications CARB Non-road Emissions Control Warranty 210-15-2 Statement-Compression Ignition....................

EPA Non-road Emissions Control Warranty 210-15-8 Statement-Compression Ignition....................

Engine................................................................... 210-15-9 Electrical System...................................................210-15-9 Transmission and Brakes......................................210-15-9 Feeding................................................................. 210-15-9 Separator............................................................... 210-15-10 Discharge.............................................................. 210-15-10 Elevators and Cleaning Fan..................................210-15-10 Unloading.............................................................. 210-15-10 Turning Radius......................................................210-15-11

Remove Paint Before Welding or Heating.............210-05-8 Avoid Heating Near Pressurized Fluid Lines.........210-05-8 Service Tires Safely...............................................210-05-9 Avoid Harmful Asbestos Dust................................210-05-9 Practice Safe Maintenance....................................210-05-10 Use Proper Tools...................................................210-05-10 Decommissioning - Proper Recycling and Disposal 210-05-10 of Fluids and Components.............................

Live With Safety.....................................................210-05-11

Weight................................................................... 210-15-11 Capacities.............................................................. 210-15-11 Dimensions S430 and S440..................................210-15-12 Unified Inch Bolt and Screw Torque Values..........210-15-15 Metric Bolt and Screw Torque Values....................210-15-16 Group 20 - Diagnostic and Testing Procedures Troubleshooting..................................................... 210-20-1

Group 10 - Combine and Component Identification

TM805219 (01.12.2018)

210-1

Series S430 and S440 Combines

Safety

Group 05 Safety Recognize Safety Information

T81389-UN: Safety-alert symbol

This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

DX,ALERT-19-19980929

Handle Fluids Safely—Avoid Fires

TS227-UN: Avoid Fires

When you work around fuel, do not smoke or work near heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

DX,FLAME-19-19980929

Prepare for Emergencies

TS291-UN: First Aid Kit

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

DX,FIRE2-19-19930303

TM805219 (01.12.2018)

210-05-1

Series S430 and S440 Combines

Safety

Prevent Battery Explosions

TS204-UN: Battery Explosions

Keepsparks,lightedmatches,andopenflameawayfromthetop of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

DX,SPARKS-19-19930303

Prevent Acid Burns

TS203-UN: Acid Burns

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes.

Avoid the hazard by:

Filling batteries in a well-ventilated area.

Wearing eye protection and rubber gloves.

Avoiding breathing fumes when electrolyte is added.

Avoiding spilling or dripping electrolyte.

Use proper jump start procedure.

If you spill acid on yourself:

Flush your skin with water.

Apply baking soda or lime to help neutralize the acid.

Flush your eyes with water for 15—30 minutes. Get medical attention immediately.

If acid is swallowed:

Do not induce vomiting.

Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).

Get medical attention immediately.

DX,POISON-19-19930421

Handle Chemical Products Safely

TS1132-UN: Material Safety Data Sheet

Direct exposure to hazardous chemicals can cause serious injury.

Potentially hazardous chemicals used with John Deere equipmentincludesuchitemsaslubricants,coolants,paints,and adhesives.

A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques.

Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment.

(See your John Deere dealer for MSDS’s on chemical products used with John Deere equipment.)

DX,MSDS,NA-19-19930303

TM805219 (01.12.2018)

210-05-2

Series S430 and S440 Combines

Safety

Handle Starting Fluid Safely

TS1356-UN: Store Safely

Starting fluid is highly flammable.

Keep all sparks and flame away when using it. Keep starting fluid away from batteries and cables.

To prevent accidental discharge when storing the pressurized can, keep the cap on the container, and store in a cool, protected location.

Do not incinerate or puncture a starting fluid container.

Do not use starting fluid on an engine equipped with glow plugs or an air intake heater.

DX,FIRE3-19-20140314

Replace worn or damaged hose assemblies immediately with

Avoid High-Pressure John Deere approved replacementFluids parts.

Escaping fluid under pressure can penetrate the skin causing

serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying

pressure.

Search for leaks with a piece of cardboard. Protect hands and

body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling

X9811-UN: High Pressure

1-800-822-8262 or +1 309-748-5636.

Inspect hydraulic hoses periodically – at least once per year – DX,FLUID-19-20111012 for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.

Park Machine SafelyTS230-UN: Remove the Key Before working on the machine:

Lower all equipment to the ground.

Stop the engine and remove the key.

Disconnect the battery ground strap.

Hang a "DO NOT OPERATE" tag station.

in operator DX,PARK-19-19900604

TM805219 (01.12.2018)

210-05-3

Series S430 and S440 Combines

For the full PDF version of this manual, Please click on the above download PDF button

Safety

Support Machine Properly

TS229-UN: Support Properly

Always lower the attachment or implement to the ground before youworkonthemachine.Iftheworkrequiresthatthemachineor attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down.

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual.

When implements or attachments are used with a machine, always follow safety precautions listed in the implement or attachment operator′s manual.

DX,LOWER-19-20000224

Wear Protective Clothing

TS206-UN: Protective Clothing

Wear close fitting clothing and safety equipment appropriate to the job.

Prolonged exposure to loud noise can cause impairment or loss of hearing.

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

DX,WEAR-19-19900910

Protect Against Noise

TS207-UN: Noise Exposure

Prolonged exposure to loud noise can cause impairment or loss of hearing.

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

DX,NOISE-19-19930303

Work in Clean Area

T6642EJ-UN: Clean Work Area

Before starting a job:

Clean work area and machine.

Make sure you have all necessary tools to do your job.

Have the right parts on hand.

Read all instructions thoroughly; do not attempt shortcuts.

DX,CLEAN-19-19900604

TM805219 (01.12.2018)

210-05-4

Series S430 and S440 Combines

Safety

Work In Ventilated Area

TS220-UN: Engine exhaust fumes

Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

Ifyoudonothaveanexhaustpipeextension,openthedoorsand get outside air into the area.

DX,AIR-19-19990217

Precautions for Welding Remove paint before welding or heating (see Safety Section in this manual for more information on paint removal and highpressure lines).

CAUTION: Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do all work outside or in a well ventilated area. Dispose of paint and solvent properly. If you sand or grind paint, avoid breathing the dust by wearing an approved respirator. If you use solvent or paint stripper, remove with soap and water before welding.

Remove solvent or paint stripper containers and other flammable material from area before welding. Allow fumes to disperse at least 15 minutes before welding or heating.

TS953-UN: Welding Precaution

IMPORTANT: Welding on the engine is NOT ALLOWED. If welding must be performed on the machine, follow these precautions.

(+) switch if equipped.

4. Clear or move any wiring harness sections away from the welding area.

1. Remove paint from the area to be welded and ground cable clamp location.

2. Disconnect the negative (-) battery cable(s) or open battery (-) switch if equipped.

3. Disconnect the positive (+) battery cable(s) or open battery

5.Welding on engine components is not allowed.

IMPORTANT: High currents or electrostatic discharge into electronic components from welding may cause permanent damage.

6. Never connect the welder ground to any engine component or engine driven components that may be connected to the engine.

7.After welding, reverse steps 2—3.

DX,WELDING,PRECAUTIONS-19-20101206

Illuminate Work Area Safely

TS223-UN: Work Area Safely

Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

DX,LIGHT-19-19900604

TM805219 (01.12.2018)

210-05-5

Series S430 and S440 Combines

Safety

Service Machines Safely

TS228-UN: Moving Parts

Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

DX,LOOSE-19-19900604

Construct Dealer-Made Tools Safely

LX1016749-UN: Construct Dealer-Made Tools Safely

Faulty or broken tools can result in serious injury. When constructing tools, use proper, quality materials, and good workmanship.

Do not weld tools unless you have the proper equipment and experience to perform the job.

DX,SAFE,TOOLS-19-19971010

Service Cooling System Safely

TS281-UN: Cooling System

Explosive release of fluids from pressurized cooling system can cause serious burns.

Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.

DX,RCAP-19-19900604

Service Accumulator Systems Safely

TS281-UN: Hydraulic Accumulator

Escaping fluid or gas from systems with pressurized accumulators that are used in air conditioning, hydraulic, and air brake systems can cause serious injury. Extreme heat can cause the accumulator to burst, and pressurized lines can be accidentally cut. Do not weld or use a torch near a pressurized accumulator or pressurized line.

Relieve pressure from the pressurized system before removing accumulator.

Relieve pressure from the hydraulic system before removing accumulator. Never attempt to relieve hydraulic system or accumulator pressure by loosening a fitting.

Accumulators cannot be repaired.

DX,WW,ACCLA2-19-20030822

TM805219 (01.12.2018)

210-05-6

Series S430 and S440 Combines

Safety

Wait Before Opening High-Pressure TS1343-UN: High-Pressure Fuel Lines High-pressure fluid remaining in fuel lines can cause serious Fuel System injury. Only technicians familiar with this type of system should

perform repairs. Before disconnecting fuel lines, sensors, or any other components between the high-pressure fuel pump and nozzles on engines with High-Pressure Common Rail (HPCR) fuel system, confirm that the fuel pressure is relieved.

DX,WW,HPCR2-19-20140909

Replace Safety Signs

TS201-UN: Safety Signs

Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement.

DX,SIGNS1-19-19900604

Use Proper Lifting Equipment

TS226-UN: Proper Lifting Equipment

Lifting heavy components incorrectly can cause severe injury or machine damage.

Follow recommended procedure for removal and installation of components in the manual.

DX,LIFT-19-19900604

TM805219 (01.12.2018)

210-05-7

Series S430 and S440 Combines

Safety

Remove Heating

Paint

Before Welding

or Remove paint before heating: Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding.

If you sand or grind paint, avoid breathing the dust.

Wear an approved respirator.

If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

Do not use a chlorinated solvent in areas where welding will take place.

TS220-UN: Toxic Fumes

Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint welding, soldering, or using a torch.

is heated by

Do all work in an area that is well ventilated to carry toxic fumes and dust away.

Dispose of paint and solvent properly.

DX,PAINT-19-20020724

Avoid Heating Near Pressurized Fluid Flammable spray can be generated by heating near pressurized Lines fluid lines, resulting in severe burns to yourself and bystanders.

TS953-UN: Flammable Spray

Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can accidentally burst when heat goes beyond the immediate flame area.

DX,TORCH-19-20041210

TM805219 (01.12.2018)

210-05-8

Series S430 and S440 Combines

Safety

Service Tires Safely

TS211-UN: Explosive Tire and Rim Parts

Explosive separation of a tire and rim parts can cause serious injury or death.

Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.

Wheninflatingtires,useaclip-onchuckandextensionhoselong enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

DX,RIM-19-19900824

Avoid Harmful Asbestos Dust

Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer.

Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and somegaskets.Theasbestosusedinthesecomponentsisusually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated.

Avoid creating dust. Never use compressed air for cleaning.

Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos.

Keep bystanders away from the area.

DX,DUST-19-19910315

TS220-UN: Asbestos Dust

TM805219 (01.12.2018)

210-05-9

Series S430 and S440 Combines

Safety

Practice Safe Maintenance

TS218-UN: Keep Area Clean

Understand service procedure before doing work. Keep area clean and dry.

Never lubricate, service, or adjust machine while it is moving.

Keep hands, feet, and clothing away from power-driven parts.

Disengage all power and operate controls to relieve pressure.

Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool.

Securely support any machine elements that must be raised for service work.

Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris.

On self-propelled equipment, disconnect battery ground cable () before making adjustments on electrical systems or welding on machine.

On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine.

Falling while cleaning or working at height can cause serious injury. Use a ladder or platform to easily reach each location. Use sturdy and secure footholds and handholds.

DX,SERV-19-20170228

Use Proper Tools

TS779-UN: Proper Tools

Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards.

Use power tools only to loosen threaded parts and fasteners.

Forlooseningandtighteninghardware,usethecorrectsizetools.

DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches.

Use only service parts meeting John Deere specifications.

DX,REPAIR-19-19990217

and environmental stewardship measures must be taken Decommissioning — Proper Recycling Safety into account when decommissioning a machine and/or and Disposal of Fluids and Components component. These measures include the following:

Use appropriate tools and personal protective equipment such as clothing, gloves, face shields or glasses, during the removal or handling of objects and materials.

Follow instructions for specialized components.

Release stored energy by lowering suspended machine elements, relaxing springs, disconnecting the battery or other electrical power, and releasing pressure in hydraulic components, accumulators, and other similar systems.

Minimize exposure to components which may have residue from agricultural chemicals, such as fertilizers and pesticides. Handle and dispose of these components appropriately.

TS1133-UN: Recycle Waste

TM805219 (01.12.2018)

210-05-10

Series S430 and S440 Combines

Safety Carefully drain engines, fuel tanks, radiators, hydraulic cylinders, reservoirs, and lines before recycling components. Use leak-proof containers when draining fluids. Do not use food or beverage containers.

Do not pour waste fluids onto the ground, down a drain, or into any water source.

Observe all national, state, and local laws, regulations, or ordinances governing the handling or disposal of waste fluids (example: oil, fuel, coolant, brake fluid); filters; batteries; and, other substances or parts. Burning of flammable fluids or components in other than specially designed incinerators may be prohibited by law and could result in exposure to harmful fumes or ashes.

Live With Safety

Service and dispose of air conditioning systems appropriately. Government regulations may require a certified service center to recover and recycle air conditioning refrigerants which could damage the atmosphere if allowed to escape.

Evaluate recycling options for tires, metal, plastic, glass, rubber, and electronic components which may be recyclable, in part or completely.

Contact your local environmental or recycling center, or your John Deere dealer for information on the proper way to recycle or dispose of waste.

DX,DRAIN-19-20150601

TS231-19: Safety Systems

Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields.

DX,LIVE-19-19920925

TM805219 (01.12.2018)

210-05-11

Series S430 and S440 Combines

Combine and Component Identification

Group 10 Combine and Component Identification product support program. Also, they are needed for law enforcement to trace your machine if it is ever stolen.

ACCURATELY record these characters in the spaces provided in Your machine has these various identification plates. The letters each of the following photographs. and numbers stamped on these plates identify a component or FM44310,0000AED-19-20121018 assembly. ALL of these characters are needed when ordering parts or identifying a machine or component for any John Deere

Identification Numbers

Identification Plates

H93772-UN: Sample Identification Plate

Each combine has identification plates similar to the one shown.

The letters and numbers stamped on these plates identify a component or assembly.

ALL of these characters are needed when ordering parts or identifying a combine or component for any John Deere product support program. Also, they are needed for law enforcement to trace the combine if it is ever stolen.

HX05709,000603C-19-20090417

Machine Identification Plate Location

BM002576-UN: Identification Plate Location

Located on right-hand side of the machine, below of cab.

BL04947,000118E-19-20160826

Engine Serial Number

BM002577-UN: Engine Serial Number Identification Plate Location

Located on rear side of engine behind secondary fuel filter.

BL04947,000118F-19-20160620

Hydrostatic Drive Unit Pump

TM805219 (01.12.2018)

210-10-1

Series S430 and S440 Combines

Combine and Component Identification BM002578-UN: Hydrostatic Drive Unit Pump Identification Plate Location

On side of hydrostatic drive pump.

BL04947,0001190-19-20160620

Hydrostatic Drive Unit Motor

BM002579-UN: Hydrostatic Drive Unit Motor Identification Plate

On hydrostatic drive motor.

BL04947,0001191-19-20160620

Two Speed Four-Wheel Drive Motor

Rotor Drive Gearcase

BM002580-UN: Two Speed Four-Wheel Drive Motor Identification Plate Location

On top side of four-wheel drive motor.

BL04947,0001192-19-20160620

BM002581-UN: Rotor Drive Gearcase Identification Plate Location

On left-hand side of rotor drive gearcase.

BL04947,0001193-19-20160620

Transmission TM805219 (01.12.2018)

210-10-2

Series S430 and S440 Combines

For the full PDF version of this manual, Please click on the above download PDF button

Combine and Component Identification BM002582-UN: Transmission

On side of transmission.

BL04947,0001194-19-20160620

Feeder House Reverser

H99432-UN: Feeder House Reverser Identification Plate Location

Located on top side of feeder house reverser.

BL04947,0001195-19-20160620

G-Valve Block, Assembly, or Gearcase Hydraulic Designators H-Cooler J-Miscellaneous Component The hydraulic designators are used to identify components on M-Motor hydraulic schematics in this manual. In the legend, the O-Orifice designators are shown in alphanumeric order with a brief P-Pump description.Inthecomponentidentificationgroup,designatorsR-Reservoir or Tank are used in conjunction with a description and photograph or S-Switch image. V-Valve ThehydraulicdesignatorsbeginwithaletterthatdescribestheW-Mechanical Assembly device:X-Diagnostic Receptacle or Coupler Y-Solenoid Valve A-AccumulatorZ-Port with Plug B-Sensor or Gauge C-Cylinder, Actuator, or Piston D-Check Valve F-Filter

TM805219 (01.12.2018)

210-10-3

DX,HYD,DES-19-20110425

Series S430 and S440 Combines

Combine and Component Identification

Hydraulic Circuit Symbols

TM805219 (01.12.2018)

TS700-19: Hydraulic Circuit Symbols

210-10-4

DX,HYSYM-19-19900824

Series S430 and S440 Combines

General Specifications

Group 15 General Specifications

TM805219 (01.12.2018)

210-15-1

Series S430 and S440 Combines

General Specifications

CARB Non-road Emissions Control Warranty Statement—Compression Ignition Emissions Control Warranty Statement 2016 through 2018

DXLOGOV1-UN: Logo

CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS To determine if the John Deere engine qualifies for the additional warranties set forth below, look for the ‘Emission Control Information” label located on the engine. If the engine is operated in the United States or Canada and the engine label states: ‘This engine complies with US EPA regulations for nonroad and stationary diesel engines”, or ‘This engine complies with US EPA regulations for stationary emergency diesel engines”, refer to the ‘U.S. and Canada Emission Control Warranty Statement.” If the engine is operated in California, and the engine label states: ‘This engine complies with US EPA and CARB regulations for nonroad diesel engines” also refer to the ‘California Emissions Control Warranty Statement.”

Warranties stated on this certificate refer only to emissions-related parts and components of your engine. The complete engine warranty, less emission-related parts and components, is provided separately. If you have any questions about your warranty rights and responsibilities, you should contact John Deere at 1-319-292-5400.

CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT: The California Air Resources Board (CARB) is pleased to explain the emission-control system warranty on 2016 through 2018 off-road diesel engines. In California, new offroad engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. John Deere must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your engine.

Your emission control system may include parts such as the fuel injection system and the air induction system. Also included may be hoses, belts, connectors and other emission-related assemblies.

John Deere warrants to the ultimate purchaser and each subsequent purchaser that this off-road diesel engine was designed, built, and equipped so as to conform at the time of sale with all applicable regulations adopted by CARB and is free from defects in materials and workmanship which would cause the failure of a warranted part to be identical in all material respects to the part as described in John Deere′s application for certification for a period of five years from the date the engine is delivered to an ultimate purchaser or 3,000 hours of operation, whichever occurs first for all engines rated at 19 kW and greater. In the absence of a device to measure hours of use, the engine shall be warranted for a period of five years.

EMISSIONS WARRANTY EXCLUSIONS: John Deere may deny warranty claims for failures caused by the use of an add-on or modified part which has not been exempted by the CARB. A modified part is an aftermarket part intended to replace an original emission-related part which is not functionally identical in all respects and which in any way affects emissions. An add-on part is any aftermarket part which is not a modified part or a replacement part.

In no event will John Deere, any authorized engine distributor, dealer, or repair facility, or any company affiliated with John Deere be liable for incidental or consequential damage.

JOHN DEERE′S WARRANTY RESPONSIBILITY: Where a warrantable condition exists, John Deere will repair or replace, as it elects, your off-road diesel engine at no cost to you, including diagnosis, parts or labor. Warranty coverage is subject to the limitations and exclusions set forth herein. The off-road diesel engine is warranted for a period of five years from the date the engine is delivered to an ultimate purchaser or 3,000 hours of operation, whichever occurs first. The following are emissions-related parts: Air Induction System EmissionIntake control labels Particulate Controls manifold

Turbocharger

AdvancedCharge Oxides of air Nitrogen (NOx) Controls Any device used to

cooler

capture particulate emissions SCR systems and urea containers/dispensing systems used in the Any device FuelItems injection Miscellaneous used in Above Systems regeneration of the system capturing system Enclosures and Exhaust Gas Recirculation manifolding EGR valve Smoke Puff Limiters Catalyst or Thermal Reactor Fuel Metering system

NOx absorbers and catalysts Electronic control units, sensors, actuators, wiring harnesses, hoses, connectors, clamps, fittings, gasket, mounting hardware

Positive Crankcase Ventilation (PCV) System

Systems

Catalytic converter Exhaust manifold

TM805219 (01.12.2018)

PCV valve Oil filler cap

210-15-2

Series S430 and S440 Combines

General Specifications Any warranted emissions-related part scheduled for replacement as required maintenance is warranted by John Deere for the period of time prior to the first scheduled replacement point for the part. Any warranted emissions-related part not scheduled for replacement as required maintenance or scheduled only for regular inspection is warranted by John Deere for the stated warranty period.

OWNER′S WARRANTY RESPONSIBILITIES: As the off-road diesel engine owner you are responsible for the performance of the required maintenance listed in your Operator’s Manual. John Deere recommends that the owner retain all receipts covering maintenance on the off-road diesel engine, but John Deere cannot deny warranty solely for the lack of receipts or for the owner’s failure to ensure the performance of all scheduled maintenance. However, as the off-road diesel engine owner, you should be aware that John Deere may deny you warranty coverage if your off-road diesel engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

The off-road diesel engine is designed to operate on diesel fuel as specified in the Fuels, Lubricants and Coolants section in the Operators Manual. Use of any other fuel may result in the engine no longer operating in compliance with applicable emissions requirements.

The owner is responsible for initiating the warranty process, and should present the machine to the nearest authorized John Deere dealer as soon as a problem is suspected.

The warranty repairs should be completed by the authorized John Deere dealer as quickly as possible.

Emissions regulations require the customer to bring the unit to an authorized servicing dealer when warranty service is required. As a result, John Deere is NOT liable for travel or mileage on emissions warranty service calls.

Emission_CI_CARB (13Jun14)

RG26035-UN: Emissions Control Warranty Statement 2016 through 2018

TM805219 (01.12.2018)

210-15-3

Series S430 and S440 Combines

General Specifications

RG26036-UN: Emissions Control Warranty Statement 2016 through 2018

Emissions Control Warranty Statement 2019 through 2021

DXLOGOV1-UN: Logo

CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS To determine if the John Deere engine qualifies for the additional warranties set forth below, look for the ‘Emission Control Information” label located on the engine. If the engine is operated in the United States or Canada and the engine label states: ‘This engine complies with US EPA regulations for nonroad and stationary diesel engines”, or ‘This engine complies with US EPA regulations for stationary emergency diesel engines”, refer to the ‘U.S. and Canada Emission Control Warranty Statement.” If the engine is operated in California, and the engine label states: ‘This engine complies with US EPA and CARB regulations for nonroad diesel engines” also refer to the ‘California Emissions Control Warranty Statement.”

Warranties stated on this certificate refer only to emissions-related parts and components of your engine. The complete engine warranty, less emission-related parts and components, is provided separately. If you have any questions about your warranty rights and responsibilities, you should contact John Deere at 1-319-292-5400.

TM805219 (01.12.2018)

210-15-4

Series S430 and S440 Combines

General Specifications CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT: The California Air Resources Board (CARB) is pleased to explain the emission-control system warranty on 2019 through 2021 off-road diesel engines. In California, new offroad engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. John Deere must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your engine.

Your emission control system may include parts such as the fuel injection system and the air induction system. Also included may be hoses, belts, connectors and other emission-related assemblies.

John Deere warrants to the ultimate purchaser and each subsequent purchaser that this off-road diesel engine was designed, built, and equipped so as to conform at the time of sale with all applicable regulations adopted by CARB and is free from defects in materials and workmanship which would cause the failure of a warranted part to be identical in all material respects to the part as described in John Deere′s application for certification for a period of five years from the date the engine is delivered to an ultimate purchaser or 3,000 hours of operation, whichever occurs first for all engines rated at 19 kW and greater. In the absence of a device to measure hours of use, the engine shall be warranted for a period of five years.

EMISSIONS WARRANTY EXCLUSIONS: John Deere may deny warranty claims for failures caused by the use of an add-on or modified part which has not been exempted by the CARB. A modified part is an aftermarket part intended to replace an original emission-related part which is not functionally identical in all respects and which in any way affects emissions. An add-on part is any aftermarket part which is not a modified part or a replacement part.

In no event will John Deere, any authorized engine distributor, dealer, or repair facility, or any company affiliated with John Deere be liable for incidental or consequential damage.

JOHN DEERE′S WARRANTY RESPONSIBILITY: Where a warrantable condition exists, John Deere will repair or replace, as it elects, your off-road diesel engine at no cost to you, including diagnosis, parts or labor. Warranty coverage is subject to the limitations and exclusions set forth herein. The off-road diesel engine is warranted for a period of five years from the date the engine is delivered to an ultimate purchaser or 3,000 hours of operation, whichever occurs first. The following are emissions-related parts: Air Induction System EmissionIntake control labels manifold Particulate Controls

Turbocharger Charge air cooler

Any device used to Advanced Oxides of Nitrogen (NOx) Controls

capture particulate emissions Any device SCR systems and urea containers/dispensing systems used in the FuelItems injection Miscellaneous used in Above Systems regeneration of the system capturing system Enclosures and Exhaust Gas Recirculation manifolding EGR valve Smoke Puff Limiters Catalyst or Thermal Reactor Fuel Metering system

NOx absorbers and catalysts Electronic control units, sensors, actuators, wiring harnesses, hoses, connectors, clamps, fittings, gasket, mounting hardware

Positive Crankcase Ventilation (PCV) System

Systems

Catalytic converter Exhaust manifold

PCV valve Oil filler cap

Any warranted emissions-related part scheduled for replacement as required maintenance is warranted by John Deere for the period of time prior to the first scheduled replacement point for the part. Any warranted emissions-related part not scheduled for replacement as required maintenance or scheduled only for regular inspection is warranted by John Deere for the stated warranty period.

OWNER′S WARRANTY RESPONSIBILITIES: As the off-road diesel engine owner you are responsible for the performance of the required maintenance listed in your Operator’s Manual. John Deere recommends that the owner retain all receipts covering maintenance on the off-road diesel engine, but John Deere cannot deny warranty solely for the lack of receipts or for the owner’s failure to ensure the performance of all scheduled maintenance. However, as the off-road diesel engine owner, you should be aware that John Deere may deny you warranty coverage if your off-road diesel engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

The off-road diesel engine is designed to operate on diesel fuel as specified in the Fuels, Lubricants and Coolants section in the Operators Manual. Use of any other fuel may result in the engine no longer operating in compliance with applicable emissions requirements.

The owner is responsible for initiating the warranty process, and should present the machine to the nearest authorized John Deere dealer as soon as a problem is suspected.

The warranty repairs should be completed by the authorized John Deere dealer as quickly as possible.

Emissions regulations require the customer to bring the unit to an authorized servicing dealer when warranty service is required. As a result, John Deere is NOT liable for travel or mileage on emissions warranty service calls.

Emission_CI_CARB (01Feb17)

TM805219 (01.12.2018)

210-15-5

Series S430 and S440 Combines

General Specifications

RG29280-UN: Emissions Control Warranty Statement 2019 through 2021

TM805219 (01.12.2018)

210-15-6

Series S430 and S440 Combines

General Specifications

RG29281-UN: Emissions Control Warranty Statement 2019 through 2021

TM805219 (01.12.2018)

DX,EMISSIONS,CARB-19-20170203

210-15-7

Series S430 and S440 Combines

For the full PDF version of this manual, Please click on the above download PDF button

General Specifications

EPA Non-road Emissions Control John Deere may deny warranty claims for malfunctions or failures caused by: Non-performance of maintenance requirements Warranty Statement—Compression listed in the Operator’s Manual Ignition The use of the engine/equipment in a manner for which it was not designed Abuse, neglect, improper maintenance or unapproved modifications or alterations Accidents for which it does not have responsibility or by acts of God

The off-road diesel engine is designed to operate on diesel fuel as specified in the Fuels, Lubricants and Coolants section in the Operators Manual. Use of any other fuel can harm the emissions control system of the engine/equipment and is not approved for use.

To the extent permitted by law John Deere is not liable for damage to other engine components caused by a failure of an emission-related part, unless otherwise covered by standard warranty.

DXLOGOV1-UN: Logo

U.S. AND CANADA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS To determine if the John Deere engine qualifies for the additional warranties set forth below, look for the "Emissions Control Information" label located on the engine. If the engine is operated in the United States or Canada and the Emissions Control information label states: "This engine complies with US EPA regulations for nonroad and stationary diesel engines”, or ‘This engine conforms to US EPA nonroad compression-ignition regulations”, refer to the "U.S. and Canada Emission Control Warranty Statement." If the engine is operated in California, and the label states: "This engine complies with US EPA and CARB regulations for nonroad diesel engines”, or ‘This engine conforms to US EPA and California nonroad compression-ignition emission regulations”, also refer to the "California Emission Control Warranty Statement.”

Warranties stated on this certificate refer only to emissions-related parts and components of your engine. The complete engine warranty, less emissions-related parts and components, is provided separately. If you have any questions about your warranty rights and responsibilities, you should contact John Deere at 1-319-292-5400.

JOHN DEERE′S WARRANTY RESPONSIBILITY John Deere warrants to the ultimate purchaser and each subsequent purchaser that this off-road diesel engine including all parts of its emission-control system was designed, built and equipped so as to conform at the time of the sale with Section 213 of the Clean Air Act and is free from defects in materials and workmanship which would cause the engine to fail to conform with applicable US EPA regulations for a period of five years from the date the engine is placed into service or 3,000 hours of operation, whichever first occurs.

Where a warrantable condition exists, John Deere will repair or replace, as it elects, any part or component with a defect in materials or workmanship that would increase the engine’s emissions of any regulated pollutant within the stated warranty period at no cost to you, including expenses related to diagnosing and repairing or replacing emission-related parts. Warranty coverage is subject to the limitations and exclusions set forth herein. Emission- related components include engine parts developed to control emissions related to the following: Air-Induction SystemAftertreatment Devices Fuel SystemCrankcase Ventilation Valves Ignition SystemSensors Exhaust Gas Recirculation SystemsEngine Electronic Control Units

THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISIONS OF MATERIAL AND SERVICES AS SPECIFIED HEREIN. WHERE PERMITTED BY LAW, NEITHER JOHN DEERE NOR ANY AUTHORIZED JOHN DEERE ENGINE DISTRIBUTOR, DEALER, OR REPAIR FACILITY OR ANY COMPANY AFFILIATED WITH JOHN DEERE WILL BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Emission_CI_EPA (18Dec09)

TS1721-UN: EPA Non-road Emissions Control Warranty Statement DX,EMISSIONS,EPA-19-20121212

EMISSION WARRANTY EXCLUSIONS

TM805219 (01.12.2018)

210-15-8

Series S430 and S440 Combines

General Specifications

Engine

Make..............John Deere Model..............6068HCQ10 Engine Slow Idle (Separator Off)..............1300 rpm

NOTE:

Mid Speed (Separator Off)..............1850 rpm

Operating speed specifications and design subject to change without notice.

NOTE:

Full Load Rated Speed..............2400 rpm

Fast Idle (Separator Off)..............2400 rpm

Speeds shown are average and can vary from machine to machine.

Type..............six-cylinder, in line, valve-in-head, air-to-air aftercooled diesel turbocharged Rated Power..............175 kW (235 hp. 238 cv) Rated Speed..............2400 rpm Peak Power..............191 kW (256 hp. 260 cv) Peak Power Speed (Rated Speed -200 rpm)..............2200 rpm Displacement..............6.8 L (415 cu. in.)

Firing Order..............1-5-3-6-2-4 Air Cleaner..............Dry-type with safety element

Engine S430 Tier 3—Stage IIIA Emission Control Make..............John Deere

Engine S440—Non-Emissions Certified Make..............John Deere

Model..............6068HCQ13 Engine

Model..............6068HCQ11 Engine

Slow Idle (Separator Off)..............1300 rpm

Slow Idle (Separator Off)..............1300 rpm

Mid Speed (Separator Off)..............1850 rpm

Mid Speed (Separator Off)..............1850 rpm

Fast Idle (Separator Off)..............2400 rpm

Fast Idle (Separator Off)..............2400 rpm

Full Load Rated Speed..............2400 rpm Type..............six-cylinder, in line, valve-in-head, air-to-air aftercooled diesel turbocharged Rated Power..............148 kW (198 hp. 201 cv) Rated Speed..............2400 rpm

Full Load Rated Speed..............2400 rpm Type..............six-cylinder, in line, valve-in-head, air-to-air aftercooled diesel turbocharged Rated Power..............175 kW (235 hp. 238 cv) Rated Speed..............2400 rpm

Peak Power..............156 kW (209 hp. 212 cv)

Peak Power..............191 kW (256 hp. 260 cv)

Peak Power Speed (Rated Speed -200 rpm)..............2200 rpm

Peak Power Speed (Rated Speed -200 rpm)..............2200 rpm

Displacement..............6.8 L (415 cu. in.)

Displacement..............6.8 L (415 cu. in.)

Firing Order..............1-5-3-6-2-4

Firing Order..............1-5-3-6-2-4

Air Cleaner..............Dry-type with safety element

Air Cleaner..............Dry-type with safety element

CP00596,00010CF-19-20170111

Engine S440 Tier 3—Stage IIIA Emission Control

Electrical System S430 and S440

Electrical System

Battery Voltage..............12 Volts

NOTE:

Battery Terminal Grounded..............Negative

Specifications and design subject to change without notice.

Battery Quantity..............1 Alternator..............120 amp CP00596,00010D0-19-20170111

Transmission and Brakes

Transmission S430 and S440 Speeds (Mechanical Shift Machines)..............Three Speeds

NOTE:

Brake Type..............Hydraulic Shoe

Specifications and design subject to change without notice.

BL04947,0001183-19-20160620

Feeding NOTE:

TM805219 (01.12.2018)

Operating speed specifications and design subject to change without notice.

NOTE:

210-15-9

Series S430 and S440 Combines

General Specifications Feeder House Lower Shaft Fixed Speed..............495 rpm

Speeds shown are average and can vary from machine to machine.

Feed Accelerator (Standard Speed)..............440/880 rpm Feed Accelerator (Optional Slow Speed)..............313/783 rpm Feed Accelerator Number of Wings..............20 Feeder House Power Fixed Speed..............65 kW

Feeding S430 and S440

BL04947,0001184-19-20160620

Separator

Separator S430 and S440 Main Countershaft Speed..............1450 rpm

NOTE:

Separator Speed High Range..............380—1210 rpm Threshing Elements..............Corn/Small Grain: 15 Rice - 15 Threshing Tines

Operating speed specifications and design subject to change without notice.

NOTE:

Separator Tines..............18 Number of Grates..............3 Number of Concaves..............3

Speeds shown are average and can vary from machine to machine.

BL04947,0001185-19-20160620

Discharge

Discharge S430 and S440 Discharge Beater Speed..............852 rpm

NOTE:

Chopper (Two Speeds)..............852/1692 rpm (High Speed kit 2030 rpm) Discharge Beater Number of Wings..............10

Operating speed specifications and design subject to change without notice.

NOTE:

BL04947,0001186-19-20160620

Speeds shown are average and can vary from machine to machine.

Elevators and Cleaning Fan

S430 and S440

NOTE:

Cleaning Fan Speeds Standard Speed..............620 - 1350 rpm

Operating speed specifications and design subject to change without notice.

NOTE:

Elevator Speeds Clean Grain Elevator..............431 rpm Clean Grain Loading Auger..............328 rpm Tailings Elevator, Lower Auger..............402 rpm Tailings Elevator, Upper Auger..............402 rpm Shoe Drive..............291 rpm BL04947,0001187-19-20160620

Speeds shown are average and can vary from machine to machine.

Unloading NOTE: Operating speed specifications and design subject change without notice.

NOTE:

Speeds shown are average and can vary from machine to machine. to

Unloading S430 Unloading System Countershaft..............975 rpm Unloading Outer Auger..............635 rpm

TM805219 (01.12.2018)

210-15-10

Series S430 and S440 Combines

General Specifications Grain Tank Horizontal Augers..............635 rpm

Unloading System Countershaft..............975 rpm

Unloading Rate..............55 L/sec. (1.5 bu./sec.)

Unloading Outer Auger..............454 rpm Grain Tank Horizontal Augers..............454 rpm Unloading Rate..............65 L/sec. (1.8 bu./sec.)

Unloading S440

BL04947,0001188-19-20160620

Turning Radius

S430 and S440 Rear Wheel Tread Width..............3.3 m (10 ft)

NOTE:

Turning Radius (Non-Powered Axles)..............3.68 m (12 ft)

Specifications and design subject to change without notice.

Turning Radius (Powered Axles)..............3.76 m (12.3 ft) BL04947,0001189-19-20160620

Weight NOTE: The machine weight is to empty grain tank, and without NOTE: platform.

Specifications are based on published information at the time of publication.S430..............10 600 kg S440..............11 800 kg

Specifications and design subject to change without notice.

Capacities

BL04947,000118A-19-20160620

Engine Crankcase w/ filter..............19 L (20 qt) [It is vital to maintain engine oil at correct levels. Always verify that oil level is at correct location on dipstick when servicing.]

Transmission..............7 L (7.4 qt)

NOTE:

Final Drives..............4.6 L (4.8 qt)

Specifications and design subject to change without notice.

Standard-Duty Feeder House Reverser Gearcase w/o cooler..............1 L (1.75 pt.)

Rotor Gearcase..............1.6 L (1.7 qt) Hydraulic/Hydrostatic Reservoir..............75 L (79 qt) [Is 50 L in the reservoir and 25 L in the system.]

S430 and S440

Grain Tank Size S430..............5500 L (156 bu) S440..............6500 L (184.5 bu)

Fuel Tank..............460 L (121.5 gal)

BL04947,000118B-19-20160620

Cooling System w/ heater..............29.1 L (31 qt)

TM805219 (01.12.2018)

210-15-11

Series S430 and S440 Combines

General Specifications

Dimensions S430 and S440 NOTE: The maximum dimensions available were considered.

NOTE: Dimensions are approximate and subject to change without notice.

BM002810-UN: Dimension

Dimension

S430

S440

A

7.68 m (25.5

7.68 m (25.5

B

ft)

ft)

C

(14.7 ft) 3.30

(14.7 ft) 3.30

m (10.8 ft)

m (10.8 ft)

TM805219 (01.12.2018)

4.49

m

210-15-12

4.49

m

Series S430 and S440 Combines

General Specifications

BM002811-UN: Dimensions

Dimension

S430

S440

D

6.71 m (22 ft)

6.71 m (22 ft)

E

4.49 m (14.7

4.49 m (14.7

F

ft)

ft)

G

(13.3 ft) 0.77

(13.3 ft) 0.77

m (2.5 ft)

m (2.5 ft)

4.05

m

4.05

m

BM002812-UN: Dimensions

Dimension H

TM805219 (01.12.2018)

210-15-13

S430

S440

5.05 m5.38 m (16.6 ft)(17.6 ft)

Series S430 and S440 Combines

General Specifications Dimension

S430

S440

4.34 m4.53 m (14.2 ft)(14.9 ft)

I J L [Dimension is measured 1.22 m (4 ft) from the grain spill point. This represents the unloading auger when centered over the grain cart.]

M [Due to different tire configurations, row spacings, axle configurations, wheel offsets, axle positions and spindles types, machine widths will vary.

Measurements given in chart are for minimum and maximum widths. For more detailed width information, see your John Deere dealer.]

N [Due to the different tire configurations, row spacings, axle configurations, wheel offsets, axle positions and spindles types, machine widths will vary.

Measurements given in chart are for minimum and maximum widths. For more detailed width information, see your John Deere dealer.]

4.08 m4.30 m (13.4 ft)(14.1 ft) 4.02 m4.31 m (13.2 ft)(14.1 ft) 4.1 m (13.4 ft) 3.16 m (10.4 ft)

BL04947,000118C-19-20160620

TM805219 (01.12.2018)

210-15-14

Series S430 and S440 Combines

General Specifications

Unified Inch Bolt and Screw Torque Values

TS1671-UN: Unified Inch Bolt and Screw

SAE Grade 2 [Grade 2 applies for hex cap screws (not hex bolts) up to 6 in.

(152 mm) long. Grade 1 applies for hex SAE Grade 1SAE Grade 5, 5.1 or 5.2SAE Grade 8 or 8.2 cap screws over 6 in. (152 mm) long, and for all other types of bolts and screws of any length.]

Bolt orLubricatedDry [‘Dry”LubricatedDry [‘Dry”LubricatedDry [‘Dry”LubricatedDry [‘Dry” Screw[‘Lubricated” meansmeans plain or[‘Lubricated” meansmeans plain or[‘Lubricated” meansmeans plain or[‘Lubricated” meansmeans plain or Sizecoated with a lubricantzinc platedcoated with a lubricantzinc platedcoated with a lubricantzinc platedcoated with a lubricantzinc plated such as engine oil,without anysuch as engine oil,without anysuch as engine oil,without anysuch as engine oil,without any fasteners withlubrication, orfasteners withlubrication, orfasteners withlubrication, orfasteners withlubrication, or phosphate and oil1/4 to 3/4 in.phosphate and oil1/4 to 3/4 in.phosphate and oil1/4 to 3/4 in.phosphate and oil1/4 to 3/4 in. coatings, or 7/8 in. andfasteners withcoatings, or 7/8 in. andfasteners withcoatings, or 7/8 in. andfasteners withcoatings, or 7/8 in. andfasteners with larger fasteners withJDM F13B,larger fasteners withJDM F13B,larger fasteners withJDM F13B,larger fasteners withJDM F13B, JDM F13C, F13F orF13E or F13HJDM F13C, F13F orF13E or F13HJDM F13C, F13F orF13E or F13HJDM F13C, F13F orF13E or F13H F13J zinc flakezinc flakeF13J zinc flakezinc flakeF13J zinc flakezinc flakeF13J zinc flakezinc flake coating.] coating.] coating.] coating.] coating.] coating.] coating.] coating.]

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-ft.

N˙m

lb.-ft.

5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26 N˙m lb.-ft. N˙m lb.-ft.

3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46 N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.

7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74 N˙m lb.-ft.

1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115 9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165 5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225 3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400 7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640 1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960 1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350 1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920 1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500 1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350 Torque values listed are for general use only, based on the strength of the bolt or screw.

Replace fasteners with the same or higher grade. If higher grade fasteners are DO NOT use these values if a different torque value or tightening procedure is given for a used, tighten these to the strength of the original. Make sure fastener threads are specific application. For plastic insert or crimped steel type lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the tightening instructions for the specific application. or zinc plated fasteners other than lock nuts, wheel bolts or wheel nuts, unless Shear bolts are designed to fail under predetermined loads. Always replace shear bolts different instructions are given for the specific application. with identical grade.

clean and that you properly start thread engagement. When possible, lubricate plain

DX,TORQ1-19-20110112

TM805219 (01.12.2018)

210-15-15

Series S430 and S440 Combines

General Specifications

Metric Bolt and Screw Torque Values

TS1670-UN: Metric Bolt and Screw

Class 4.8Class 8.8 or 9.8Class 10.9Class 12.9 LubricatedDry [‘Dry”LubricatedDry [‘Dry”LubricatedDry [‘Dry”LubricatedDry [‘Dry” [‘Lubricated” meansmeans plain or[‘Lubricated” meansmeans plain or[‘Lubricated” meansmeans plain or[‘Lubricated” meansmeans plain or Boltcoated with a lubricantzinc platedcoated with a lubricantzinc platedcoated with a lubricantzinc platedcoated with a lubricantzinc plated orsuch as engine oil,without anysuch as engine oil,without anysuch as engine oil,without anysuch as engine oil,without any Screwfasteners withlubrication, orfasteners withlubrication, orfasteners withlubrication, orfasteners withlubrication, or Sizephosphate and oilM6 to M18phosphate and oilM6 to M18phosphate and oilM6 to M18phosphate and oilM6 to M18 coatings, or M20 andfasteners withcoatings, or M20 andfasteners withcoatings, or M20 andfasteners withcoatings, or M20 andfasteners with larger fasteners withJDM F13B,larger fasteners withJDM F13B,larger fasteners withJDM F13B,larger fasteners withJDM F13B, JDM F13C, F13F orF13E or F13HJDM F13C, F13F orF13E or F13HJDM F13C, F13F orF13E or F13HJDM F13C, F13F orF13E or F13H F13J zinc flakezinc flakeF13J zinc flakezinc flakeF13J zinc flakezinc flakeF13J zinc flakezinc flake coating.] coating.] coating.] coating.] coating.] coating.] coating.] coating.]

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

N˙m

lb.-in.

M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172 N˙m lb.-ft.

N˙m

lb.-ft.

N˙m

lb.-ft.

N˙m

lb.-ft.

M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35 N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.

M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70 N˙m lb.-ft.

M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120 M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190 M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300 M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410 M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580 M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800 M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000 M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500 Torque values listed are for general use only, based on the strength of the bolt or

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with screw. DO NOT use these values if a different torque value or tightening identical property class. Replace fasteners with the same or higher property class. If higher procedure is given for a specific application. For stainless steel fasteners or for property class fasteners are used, tighten these to the strength of the original. Make sure nuts on U-bolts, see the tightening instructions for the specific application. fastener threads are clean and that you properly start thread engagement. When possible, Tighten plastic insert or crimped steel type lock nuts by turning the nut to the dry lubricate plain or zinc plated fasteners other than lock nuts, wheel bolts or wheel nuts, unless torque shown in the chart, unless different instructions are given for the specific different instructions are given for the specific application. application.

DX,TORQ2-19-20110112

TM805219 (01.12.2018)

210-15-16

Series S430 and S440 Combines

Diagnostic and Testing Procedures

Group 20 Diagnostic and Testing Procedures Troubleshooting

4.

Understand the operation of the system that you have selected.

5

Today′s systems interact or are dependent on many other systems to provide our product′s unique capabilities.

Be careful of normal abnormal operation usually caused by improperoperation,impropersettings,conditions,andsoon.

Avoid mistakes caused by improperly operating something or skipping a required step for proper operation. Refer to the Operator′s Manual or Diagnostic Theory of Operation for help.

Run the diagnostic routine for the system that you selected.

.

Do all the things that the diagnostic routine asksyou to do in the order they are presented.

To prevent unnecessary loss of time and productivity, please use the following procedure as a guideline to handling machine issues.

1. Identify the system or systems that are not functioning properly.

Many failures can present multiple symptoms.

Identify all of the systems that are currently experiencing problems.

Talk to the customer and or the operator, they may have some insight to what is going wrong.

Find out if any ′do-it-yourself′ service was performed.

Customer additions to the machine or attempted self service can sometimes be the primary cause of the problem.

6

2. Pick the most critical system that is not working and diagnose it first.

.

Diagnosing and resolving the most critical system failure first may solve problems occurring with other systems.

7

3. Use Service ADVISOR as your diagnostic support and information delivery tool for the system you have selected.

Make sure you are using the latest data. Choose the correct machine model and serial number range if applicable.

TM805219 (01.12.2018)

.

210-20-1

Confirm that proper operation of the system has been fully restored.

Confirm the proper operation of the other systems that were not working properly.

Iftherearestillproblems,gobacktostep2andpickthenext most critical system and run the list again.

HX05709,0006024-19-20090112

Series S430 and S440 Combines

Section 211 Contents

Diagnostic Trouble Codes Page

Page

Group 05 - Accessing Diagnostic Codes and Addresses 1 - Instructions For Accessing Diagnostic Trouble 211-05-1 Codes And Addresses Using The Secondary Display Unit..................................................

Group AIC - Armrest Controller AIC 000168.03 - Armrest Battery Supply Voltage 211-AIC-1 High ............................................................. .

AIC 000168.04 - Armrest Battery Supply Voltage 211-AIC-1 Below 9 VDC................................................

AIC 000168.12 - Control Unit is in Boot...............211-AIC-1 AIC 000629.12 - Control Unit CAB Has Reset 211-AIC-1 Itself Due To A Watchdog Timer Timeout.....

AYM 000234.11 - Application Firmware Not 211-AYM-1 Loaded.........................................................

AYM 000629.12 - Interface Module Software 211-AYM-1 Reset............................................................

AYM 003509.18 - Interface Module Supply 211-AYM-2 Voltage Is Less Than 8 VDC........................

AYM 516818.09 - Automatic Yield Calibration 211-AYM-2 Problem........................................................

AYM 516822.03 - Grain Tank Force Sensor 211-AYM-3 Problem........................................................

AYM 516822.04 - Grain Tank Force Sensor 211-AYM-3 Problem........................................................

AYM 516822.09 - Grain Tank Force Sensor 211-AYM-3

AIC 000639.12 - CAN Bus 1 Message Buffer 211-AIC-1 Overflow ...................................................... .

Problem........................................................

AIC 000639.14 - CAN Bus 1 Message Is Not 211-AIC-1 Arriving On Time Or Missing........................

AIC 002140.09 - All The Multi-Function Lever 211-AIC-1 Switches FWD, REV, and NEU Read Open.............................................................

AYM 516822.12 - Grain Tank Force Sensor 211-AYM-3 Problem........................................................

AIC 003509.03 - Sensor Supply 1 (cc# 8273) 211-AIC-2 Voltage Is Above 5.2 VDC............................

AIC 003509.04 - Sensor Supply 1 (cc# 8273) 211-AIC-3 Voltage Is Below 4.8 VDC............................

Problem........................................................

AYM 516824.09 - Grain Tank Force Sensor 211-AYM-3 Problem........................................................

AYM 516824.03 - Grain Tank Force Sensor 211-AYM-3 Problem........................................................

AYM 516824.04 - Grain Tank Force Sensor 211-AYM-3

AYM 516824.12 - Grain Tank Force Sensor 211-AYM-3 Problem........................................................

AYM 516826.03 - Grain Tank Force Sensor 211-AYM-4

AIC 003509.06 - Sensor Supply 1 Grounded......211-AIC-4 AIC 003510.03 - Sensor Supply 2 (cc# 8263) 211-AIC-5 Voltage Is Above 5.2 VDC............................

AIC 003510.04 - Sensor Supply 2 (cc #8263) 211-AIC-6 Voltage Is Below 4.8 VDC............................

AIC 003510.06 - Sensor Supply 2 Grounded......211-AIC-7 AIC 516316.03 - High Side Supply 1 (cc# 8272) Is 211-AIC-8 ON When Not Commanded By Control Unit ARMC .......................................................... .

AIC 516316.06 - High Side Supply 1 (cc# 8272) 211-AIC-9 Over Current Fault........................................

AIC 516317.06 - Sensor Supply 2 (cc# 8263) Is 211-AIC-10 Over Current.................................................

AIC 516657.02 - Header Engage System 211-AIC-11 Problem ....................................................... .

AIC 516658.02 - Separator Engage System 211-AIC-12 Problem ....................................................... .

AIC 520870.02 - Non-Volatile Memory Zone 1 211-AIC-12 Checksum Error...........................................

AIC 520871.02 - Non-Volatile Memory Zone 2 211-AIC-12 Checksum Error...........................................

AIC 520872.02 - Non-Volatile Memory Zone 3 211-AIC-12 Checksum Error...........................................

AIC 522769.09 - No Data Received From SCM 211-AIC-12 On LIN1........................................................

AIC 523746.03 - Wakeup Power System 211-AIC-13 Problem ....................................................... .

AIC 523746.04 - Wakeup Power System 211-AIC-14 Problem ....................................................... .

AIC 523746.06 - System Wakeup Power (cc# 211-AIC-15 0006) OFF-When Commanded ONSensor By GroupIsAYM Ag Leader Moisture Control Unit ARMC.......................................

TM805219 (01.12.2018)

211-1

Problem........................................................

AYM 516826.04 - Grain Tank Force Sensor 211-AYM-4 Problem........................................................

AYM 516826.09 - Grain Tank Force Sensor 211-AYM-4 Problem........................................................

AYM 516826.12 - Grain Tank Force Sensor 211-AYM-4 Problem........................................................

AYM 520961.11 - Mass Flow Sensor Not 211-AYM-5 Detected.......................................................

AYM 520961.19 - Mass Flow Sensor CAN Bus 211-AYM-6 Not Functioning............................................

AYM 521240.05 - Temperature Sensor Current 211-AYM-7 Too Low........................................................

AYM 521240.06 - Temperature Sensor Current 211-AYM-8 Too High.......................................................

AYM 521241.16 - Elevator Mount Unit Not 211-AYM-9 Emptying......................................................

AYM 521241.18 - Elevator Mount Unit Not 211-AYM-10 Filling............................................................

AYM 522100.05 - Moisture Sensor Auger Motor 211-AYM-11 Current Too Low...........................................

AYM 522100.06 - Moisture Sensor Auger Motor 211-AYM-12 Current Too High..........................................

AYM 522102.12 - Moisture Sensor Not 211-AYM-13 Detected.......................................................

AYM 523112.12 - Memory Full............................211-AYM-13 AYM 523185.07 - Mass Flow Sensor Strain 211-AYM-13 Gauge Failure..............................................

AYM 523185.12 - Mass Flow Sensor Failure......211-AYM-14 Series S430 and S440 Combines AYM 523188.16 - Grain Moisture High................211-AYM-14

Page

Page

Recording .................................................... .

Shorted to Low Source.................................

AYM 523316.18 - Advanced Sensor Power (cc# 211-AYM-15 0922) Too Low - Less Than 10 VDC............

Group E01 - I/O Extender Control Unit E01 000628.12 - Control Unit CPM2 Being 211-E01-1 Reprogramming...........................................

AYM 523665.03 - Moisture Sensor Negative 211-AYM-16 Voltage Too High..........................................

E01 523648.04 - Voltage Below Normal, or 211-E01-1 Shorted to Low Source.................................

AYM 523665.04 - Moisture Sensor Negative 211-AYM-17 Voltage Too Low...........................................

AYM 523666.03 - Moisture Sensor Positive 211-AYM-18 Voltage Too High..........................................

AYM 523666.04 - Moisture Sensor Positive 211-AYM-19 Voltage Too Low...........................................

Group ECU - Engine Control Unit - Tier 0/ Tier III Engines ECU 000029.03 - Analog Throttle Sensor Voltage 211-ECU-1 Out Of Range High.......................................

Group CAB - CAB Control Unit CAB 000096.17 - Fuel Level Low........................211-CAB-1 CAB 000158.00 - Alternator Regulator Failed.....211-CAB-1 CAB 000158.01 - Low Battery Voltage................211-CAB-1 CAB 000158.18 - Alternator Not Charging..........211-CAB-1 CAB 000190.01 - Engine Speed 200 RPM Below 211-CAB-1 Expected Harvesting Speed.........................

CAB 000190.17 - Harvesting At Low Engine 211-CAB-1 Speed .......................................................... .

CAB 000677.03 - Starter Relay Signal (cc# 8007) 211-CAB-2 Is ON When Commanded OFF....................

CAB 000677.05 - Starter Relay Signal (cc# 8007) 211-CAB-3 Is Open Circuit..............................................

CAB 000677.06 - Starter Relay Signal (cc# 8007) 211-CAB-4 Is OFF When Commanded ON....................

CAB 001504.08 - Operator Presence Switch 211-CAB-4 Fault ............................................................ .

CAB 001865.11 - Key Switch Input Problem.......211-CAB-4 CAB 001869.00 - Unloading Auger Swung Out 211-CAB-4 When Road Mode Is Active..........................

Out Of Range Low.......................................

ECU 000094.17 - Fuel Pressure Low..................211-ECU-1 ECU 000094.18 - Fuel Pressure Very Low.........211-ECU-1 ECU 000097.03 - Water-in-Fuel Sensor Voltage 211-ECU-1 Out Of Range High.......................................

ECU 000097.04 - Water-in-Fuel Sensor Voltage 211-ECU-2 Out Of Range Low.......................................

ECU 000097.16 - Water In Fuel Detected...........211-ECU-2 ECU 000100.01 - Oil Pressure Extremely Low...211-ECU-2 ECU 000100.03 - Oil Pressure Sensor Voltage 211-ECU-2 Out Of Range High.......................................

ECU 000100.04 - Oil Pressure Sensor Voltage 211-ECU-2 Out Of Range Low.......................................

ECU 000100.18 - Oil Pressure Very Low............211-ECU-2 ECU 000100.31 - Oil Pressure Detected At Zero 211-ECU-2 Engine Speed...............................................

CAB 523307.00 - Engine Starter Was Not 211-CAB-4 Activated Because The Header Engage Switch Is On.................................................

CAB 523307.01 - Engine Starter Was Not 211-CAB-5 Activated Because The Separator Engage Switch Is On.................................................

CAB 523307.02 - Engine Starter Was Not 211-CAB-5 Activated Because The Multi-Function Lever Is Out Of Neutral..........................................

CAB 523307.03 - Engine Starter Was Not 211-CAB-5 Activated Because The Engine Is Already Running ....................................................... .

CAB 523307.04 - Engine Starter Was Not 211-CAB-5 Activated Because The Unloading Auger Switch Is Pressed.........................................

CAB 523307.05 - Engine Starter Was Not 211-CAB-5 Activated Because of High Voltage System Fault ............................................................ .

CAB 523638.07 - Road Mode Is Not Allowed To 211-CAB-5 Engage Because The Separator Is Engaged ...................................................... .

CAB 523638.11 - Field Mode Not Activated........211-CAB-6 CAB 523643.07 - Multi-Function Lever Forward, 211-CAB-6 Reverse, Or Neutral Gate Switch Problem...

CAB 523961.07 - Multi-Function Lever Was 211-CAB-6 Moved Out Of Neutral With The Park Brake Still Engaged................................................

Group E00 - CPM - Compact Power Module E00 000628.12 - Control Unit CPM2 Being 211-E00-1 Reprogramming............................................

E00 523648.04 - Voltage Below Normal, or 211-E00-1 TM805219 (01.12.2018)

ECU 000029.04 - Analog Throttle Sensor Voltage 211-ECU-1 Out Of Range Low.......................................

ECU 000091.09 - CAN Bus Message Containing 211-ECU-1 Throttle Input Not Valid Or Not Received.....

ECU 000094.03 - Fuel Pressure Sensor Voltage 211-ECU-1 Out Of Range High.......................................

ECU 000094.04 - Fuel Pressure Sensor Voltage 211-ECU-1

211-2

ECU 000102.02 - Predicted Boost Pressure And 211-ECU-2 Measured Boost Pressure Mismatch...........

ECU 000102.03 - Boot Pressure Voltage Out Of 211-ECU-2 Range High..................................................

ECU 000102.04 - Boost Pressure Voltage Out Of 211-ECU-3 Range Low...................................................

ECU 000103.00 - Turbocharger Speed Extremely 211-ECU-3 High..............................................................

ECU 000103.05 - Turbocharger Speed Sensor 211-ECU-3 Open............................................................

ECU 000103.08 - Turbocharger Speed Sensor 211-ECU-3 Speed Incorrect............................................

ECU 000103.31 - Turbocharger Speed Sensor 211-ECU-3 Input Missing................................................

ECU 000105.00 - Intake Manifold Air Temperature 211-ECU-3 Extremely High.............................................

ECU 000105.03 - Intake Manifold Air Temperature 211-ECU-3 Sensor Voltage Out Of Range High.............

ECU 000105.04 - Intake Manifold Air Temperature 211-ECU-3 Sensor Voltage Out Of Range Low..............

ECU 000105.15 - Intake Manifold Air Temperature 211-ECU-3 High..............................................................

ECU 000105.16 - Intake Manifold Air Temperature 211-ECU-4 Very High......................................................

ECU 000107.00 - Engine Air Filter Plugged........211-ECU-4 ECU 000108.02 - Barometric Pressure Invalid...211-ECU-4 ECU 000110.00 - Engine Coolant Temperature 211-ECU-4 Series S430 and S440 Combines Extremely High.............................................

For the full PDF version of this manual, Please click on the above download PDF button