JOHN DEERE 9630 4WD ARTICULATED TRACTORS TM2267 PDF MANUAL

John Deere Construction and Forestry

9230, 9330, 9430, 9530, and 9630 Tractors Repair

REPAIR MANUAL 4WD Articulated models 9230, 9330, 9430, 9530, 9630

TM2267, September 2013

TM2267-REPAIR MANUAL

(g) by Belgreen

Table of contents

FOREWORD DEALER PREDELIVERY INFORMATION FORM Section 10 - GENERAL INFORMATION Group 05 - Safety Group 10 - General Information Section 20 - ENGINE Group 00 - Component Removal and Installation Group 05 - Engine Repair Section 30 - FUEL, AIR, AND COOLING SYSTEMS Group 05 - Diesel Fuel System Group 10 - Air Intake and Exhaust Systems Group 15 - Engine Cooling System Group 20 - Oil Coolers Section 40 - ELECTRICAL Group 05 - Connectors Group 10 - Wiring Harness Routings Group 15 - Charging Circuit Group 20 - Starting Circuit Group 25 - Relays, Fuses, Solenoids, and Switches Group 30 - Monitoring Systems and Sensors Group 35 - Armrest Control Group 40 - Implement and Accessory Connectors Group 45 - Convenience and Accessory Components Section 50 - 18-SPEED POWER SHIFT TRANSMISSION Group 00 - Component Removal and Installation Group 05 - In Tractor Repair Group 10 - Transmission Repair Group 15 - Transmission Cleanup Section 55 - MECHANICAL SHIFT TRANSMISSION (MST) Group 00 - Component Removal and Installation Group 05 - Transmission Oil Filter Relief Valve Housing Group 10 - Transmission Control Valve Housing Group 15 - Transmission Pump Group 20 - Transmission Front Cover Group 25 - Hi-Lo Clutch and Brake Group 30 - Hi-Lo Planetary Group 35 - Spacer Housing Group 40 - Traction Clutch Group 45 - Transmission Gear Drives Group 50 - Transmission Cleanup Group 55 - Shift Levers and Linkage Section 56 - DRIVE SYSTEMS Group 00 - Component Removal and Installation Group 05 - Engine Coupler Group 10 - Drive Shafts Group 15 - PTO Clutch Group 20 - PTO Clutch Valve Group 25 - PTO Drop Box Section 57 - AXLES <- Go to Global Table of contents

TM2267-REPAIR MANUAL

TM2267-REPAIR MANUAL

(g) by Belgreen

Group 00 - Component Removal and Installation Group 03 - Repair Preparation Group 05 - Input Housing Group 10 - Differential Group 15 - Final Drives Group 20 - Brakes Section 58 - DOUBLE REDUCTION AXLES Group 00 - Component Removal and Installation Group 03 - Repair Preparation Group 05 - Input Housing Group 10 - Differential Group 15 - Final Drives Group 20 - Brakes Section 60 - STEERING AND BRAKES Group 05 - Steering Column Group 10 - Steering Control Valve Group 15 - Steering Cylinders Group 20 - Brakes Group 40 - Secondary Steering (Western European Tractors) Section 70 - HYDRAULICS Group 00 - Component Removal and Installation Group 05 - Hydraulic System Repair Group 10 - Hydraulic Pump Group 15 - Axle Lubrication Pumps Group 20 - Filter Housings and Control Valves Group 30 - Hitch Valve, Selective Control Valves, and Couplers — Early Tractors Group 32 - Hitch Valve, Selective Control Valves, and Couplers—CAN Controlled Group 35 - High-Flow Selective Control Valve—Scraper Group 40 - Hitch Section 80 - MISCELLANEOUS Group 05 - Hood and Side Panels Group 10 - Heavy-Duty Wheels Section 90 - OPERATOR STATION Group 00 - Component Removal and Installation Group 05 - Heating, Ventilating, and Air Conditioning (HVAC) Group 10 - Air Conditioning System Group 20 - Air Suspension Seat Group 25 - ACTIVE SEAT™ Group 30 - Armrest Group 35 - Cab Door and Windshield Section 95 - HINGE AND GUDGEON Group 05 - Hinge Group 10 - Gudgeon Section 99 - DEALER TOOLS Group 05 - Fabricated Tools Group 10 - Essential and Recommended Tools

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TM2267-REPAIR MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.

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TM2267-REPAIR MANUAL

TM2267-REPAIR MANUAL

(g) by Belgreen

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION: This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction.

At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

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TM2267-REPAIR MANUAL

GENERAL INFORMATION

(g) by Belgreen

Dealer Predelivery Information Form The John Deere Predelivery Form, when properly filled out and signed by dealer, verifies predelivery and delivery services were satisfactorily performed.

Because of the shipping factors involved, plus extra finishing touches necessary to promote customer satisfaction, there are certain predelivery services that must be performed by the dealer. These services are listed on the predelivery form with the tractor.

Perform all services listed and check each job off as it is completed. Fill form out completely and sign it.

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TM2267-REPAIR MANUAL

TM2267-REPAIR MANUAL

(g) by Belgreen

Section 10 - GENERAL INFORMATION Table of contents Group 05 - Safety ...................................................................................................................... 1 Recognize Safety Information ................................................................................................ 1 Follow Safety Instructions ...................................................................................................... 1 Practice Safe Maintenance ..................................................................................................... 2 Protect Against High Pressure Spray ...................................................................................... 4 Handle Fluids Safely—Avoid Fires .......................................................................................... 4 Prevent Battery Explosions .................................................................................................... 5 Prepare for Emergencies ........................................................................................................ 6 Prevent Acid Burns ................................................................................................................. 7 Handle Chemical Products Safely ........................................................................................... 8 Avoid High-Pressure Fluids ..................................................................................................... 9 Park Machine Safely ............................................................................................................... 9 Support Machine Properly .................................................................................................... 10 Wear Protective Clothing ..................................................................................................... 11 Work in Clean Area .............................................................................................................. 11 Service Machines Safely ....................................................................................................... 12 Work In Ventilated Area ....................................................................................................... 13 Illuminate Work Area Safely ................................................................................................. 13 Replace Safety Signs ............................................................................................................ 14 Use Proper Lifting Equipment ............................................................................................... 14 Service Tires Safely .............................................................................................................. 15 Avoid Harmful Asbestos Dust ............................................................................................... 17 Avoid Heating Near Pressurized Fluid Lines ......................................................................... 17 Remove Paint Before Welding or Heating ............................................................................ 18 Use Proper Tools .................................................................................................................. 19 Construct Dealer-Made Tools Safely .................................................................................... 20 Dispose of Waste Properly ................................................................................................... 20 Live With Safety ................................................................................................................... 21 Service Tires Safely .............................................................................................................. 22 Protect Against Noise ........................................................................................................... 23 Keep ROPS Installed Properly ............................................................................................... 23 Service Accumulator Systems Safely ................................................................................... 24 Servicing Electronic Control Units ........................................................................................ 26 Welding Near Electronic Control Units ................................................................................. 27 Wait Before Opening High-Pressure Fuel System ................................................................. 28 Group 10 - General Information ............................................................................................ 29 List of References ................................................................................................................ 29 Trademarks .......................................................................................................................... 30 Sealants and Adhesives Cross-Reference Chart ................................................................... 33 Metric Bolt and Screw Torque Values ................................................................................... 35 Unified Inch Bolt and Screw Torque Values .......................................................................... 37 Face Seal Fittings Assembly and Installation—All Pressure Applications .............................. 39 Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures .............. 41 Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications ....................................................................................................................................... 43

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TM2267-REPAIR MANUAL

TM2267-REPAIR MANUAL

(g) by Belgreen

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures .................. 45 SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications ....... 47 Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications ...................

49 SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications ..............

50 SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications .....................

51 External Hexagon Port Plug Torque Chart ............................................................................

52 Prevent Hydraulic System Contamination ............................................................................

53 Check Oil Lines and Fittings .................................................................................................

54 Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems ....................................................................................................... 56 Identify Zinc-Flake Coated Fasteners ................................................................................... 56 Use Torque Wrench Adapter ................................................................................................ 58 Servicing and Connecting Snap to Connect STC™ Fittings .................................................. 60 Glossary of Terms ................................................................................................................ 63

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TM2267-REPAIR MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Group 05 - Safety Recognize Safety Information

Safety-alert symbol This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

Follow Safety Instructions

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Section 10 page 1

TM2267-REPAIR MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Safety Messages Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.

If you do not understand any part of this manual and need assistance, contact your John Deere dealer.

Practice Safe Maintenance

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Section 10 page 2

TM2267-REPAIR MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Keep Area Clean Understand service procedure before doing work. Keep area clean and dry.

Never lubricate, service, or adjust machine while it is moving. Keep hands, feet , and clothing from power-driven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool.

Securely support any machine elements that must be raised for service work.

Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris.

On self-propelled equipment, disconnect battery ground cable (-) before making adjustments <- Go to Section TOC

Section 10 page 3

TM2267-REPAIR MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

on electrical systems or welding on machine.

On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine.

Protect Against High Pressure Spray

High Pressure Spray Spray from high pressure nozzles can penetrate the skin and cause serious injury. Keep spray from contacting hands or body.

If an accident occurs, see a doctor immediately. Any high pressure spray injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.

Handle Fluids Safely—Avoid Fires

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Section 10 page 4

TM2267-REPAIR MANUAL

Section 10 - GENERAL INFORMATION

Group 05: Safety

Avoid Fires When you work around fuel, do not smoke or work near heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

Prevent Battery Explosions

Battery Explosions <- Go to Section TOC

Section 10 page 5

TM2267-REPAIR MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.