JOHN DEERE X584 LAWN TRACTORS TM138819 TECHNICAL MANUAL

Select Series Tractors X570, X580, X584 MultiTerrain (SN. 110001-)

TECHNICAL MANUAL Select Series models X584, X580 TM138819 16 FEB 16 (ENGLISH)

John Deere Commercial and Consumer Equipment Lawn and Garden Pinted by Belgreen

TM138819-TECHNICAL MANUAL

(g) by Belgreen v2.5

Table of contents FOREWORD Section 10 - GENERAL INFORMATION Group 10 - Safety Group 20 - General Specifications Group 30 - O-Ring Seal Service Recommendations Group 40 - Fuels and Lubricants Group 50 - Machine Specifications Section 20 - ENGINE REPAIR Group 10 - Engine Section 30 - ELECTRICAL REPAIR Group 10 - Battery and Starting Motor Group 20 - Wiring Harnesses Section 40 - POWER TRAIN REPAIR Group 10 - Power Train Section 50 - STEERING AND BRAKE REPAIR Group 10 - Steering Group 20 - Brakes Section 60 - HYDRAULIC REPAIR Group 10 - Hydraulics Section 70 - ATTACHMENT REPAIR Group 10 - Attachments Section 80 - OPERATOR’S STATION REPAIR Group 10 - Operator’s Station Section 90 - MISCELLANEOUS REPAIR Group 10 - Miscellaneous Section 220 - ENGINE OPERATION, TESTS, AND ADJUSTMENTS Group 10 - Component Location Group 20 - Theory of Operation Group 30 - Diagnosis Group 40 - Tests and Adjustments Section 230 - ELECTRICAL OPERATION, TESTS, AND ADJUSTMENTS Group 10 - Component Location Group 20 - Theory of Operation Group 30 - Schematics Group 40 - Diagnosis Group 50 - Tests and Adjustments Group 60 - Connectors Group 70 - DTCs, ICC Group 80 - Electronic Control Units Section 240 - POWER TRAIN OPERATION, TESTS, AND ADJUSTMENTS Group 10 - Component Location Group 20 - Theory of Operation Group 30 - Diagnosis Group 40 - Tests and Adjustments Section 250 - STEERING AND BRAKE OPERATION, TESTS, AND ADJUSTMENTS Group 10 - Component Location Group 20 - Theory of Operation Group 30 - Diagnosis Group 40 - Tests and Adjustments Section 260 - HYDRAULIC SYSTEM OPERATION, TESTS, AND ADJUSTMENTS Group 10 - Component Location Group 20 - Theory of Operation <- Go to Global Table of contents

TM138819-TECHNICAL MANUAL

TM138819-TECHNICAL MANUAL

(g) by Belgreen v2.5

Group 30 - Schematics Group 40 - Diagnosis Group 50 - Tests and Adjustments Section 270 - ATTACHMENT OPERATION, TESTS, AND ADJUSTMENTS Group 10 - Component Location Group 20 - Diagnosis Group 30 - Tests and Adjustments Section 299 - SERVICE TOOLS AND KITS Group 10 - Service Tools

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TM138819-TECHNICAL MANUAL

GENERAL INFORMATION

(g) by Belgreen v2.0

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION:

This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.

Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

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Section 10 page 1

TM138819-TECHNICAL MANUAL

TM138819-TECHNICAL MANUAL

(g) by Belgreen v2.5

Section 10 - GENERAL INFORMATION Table of contents Group 10 - Safety ..................................................................................................................................... 1 Recognize Safety Information ............................................................................................................... 1 Understand Signal Words ..................................................................................................................... 1 Replace Safety Signs ............................................................................................................................ 1 Handle Fluids Safely—Avoid Fires ......................................................................................................... 2 Prepare for Emergencies ...................................................................................................................... 2 Prevent Battery Explosions ................................................................................................................... 3 Prevent Acid Burns ............................................................................................................................... 4 Wear Protective Clothing ...................................................................................................................... 5 Avoid High-Pressure Fluids ................................................................................................................... 5 Avoid Heating Near Pressurized Fluid Lines .......................................................................................... 7 Service Machines Safely ....................................................................................................................... 7 Use Proper Tools ................................................................................................................................... 7 Park Machine Safely ............................................................................................................................. 8 Support Machine Properly .................................................................................................................... 8 Use Proper Lifting Equipment ............................................................................................................... 9 Work in Clean Area ............................................................................................................................... 9 Protect Against High Pressure Spray .................................................................................................. 10 Illuminate Work Area Safely ............................................................................................................... 10 Work In Ventilated Area ...................................................................................................................... 11 Remove Paint Before Welding or Heating ........................................................................................... 11 Avoid Harmful Asbestos Dust ............................................................................................................. 12 Follow Tire Recommendations ............................................................................................................ 12 Dispose of Waste Properly .................................................................................................................. 13 Handle Chemical Products Safely ....................................................................................................... 13 Live With Safety ................................................................................................................................. 14 Group 20 - General Specifications ....................................................................................................... 15 Metric Bolt and Screw Torque Values ................................................................................................. 15 Metric Cap Screw Torque Values—Grade 7 ........................................................................................ 16 Unified Inch Bolt and Screw Torque Values ........................................................................................ 17 Gasket Sealant Application ................................................................................................................. 17 Group 30 - O-Ring Seal Service Recommendations .......................................................................... 19 Face Seal Fittings With Inch Stud Ends Torque ................................................................................... 19 Face Seal Fittings With Metric Stud Ends Torque ............................................................................... 20 Service Recommendations For Flat Face O-Ring Seal Fittings ............................................................ 21 Service Recommendations for O-Ring Boss Fittings ........................................................................... 22 Group 40 - Fuels and Lubricants ......................................................................................................... 24 Gasoline .............................................................................................................................................. 24 Gasoline Storage ................................................................................................................................ 24 Engine Oil ........................................................................................................................................... 24 Engine Break-In Oil ............................................................................................................................. 25 Alternative Lubricants ........................................................................................................................ 26 Synthetic Lubricants ........................................................................................................................... 26 Lubricant Storage ............................................................................................................................... 26 Mixing of Lubricants ........................................................................................................................... 26 Grease ................................................................................................................................................ 26 Mower Spindle Grease ........................................................................................................................ 27 Transaxle Oil ....................................................................................................................................... 27 Group 50 - Machine Specifications ...................................................................................................... 29 Record Identification Numbers ........................................................................................................... 29

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TM138819-TECHNICAL MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.

Section 10 - GENERAL INFORMATION

Group 10: Safety

Group 10 - Safety Recognize Safety Information

Safety-alert symbol This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

Understand Signal Words

Signal Words A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards.

DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs.

CAUTION also calls attention to safety messages in this manual.

Replace Safety Signs

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Section 10 page 1

TM138819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 10: Safety

Safety Signs Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement.

Handle Fluids Safely—Avoid Fires

Avoid Fires When you work around fuel, do not smoke or work near heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

Prepare for Emergencies

First Aid Kit

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Section 10 page 2

TM138819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 10: Safety

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

Prevent Battery Explosions

Battery Explosions Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

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Section 10 page 3

TM138819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 10: Safety

Prevent Acid Burns

Acid Burns Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes.

Avoid the hazard by: 1.Filling batteries in a well-ventilated area.

2.Wearing eye protection and rubber gloves.

3.Avoiding breathing fumes when electrolyte is added.

4.Avoiding spilling or dripping electrolyte.

5.Use proper jump start procedure.

If you spill acid on yourself: 1.Flush your skin with water.

2.Apply baking soda or lime to help neutralize the acid.

3.Flush your eyes with water for 15—30 minutes. Get medical attention immediately.

If acid is swallowed: 1.Do not induce vomiting.

2.Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).

3.Get medical attention immediately.

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Section 10 page 4

TM138819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 10: Safety

Wear Protective Clothing

Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job.

Prolonged exposure to loud noise can cause impairment or loss of hearing.

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

Avoid High-Pressure Fluids

High Pressure Inspect hydraulic hoses periodically – at least once per year – for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.

Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts.

Escaping fluid under pressure can penetrate the skin causing serious injury. <- Go to Section TOC

Section 10 page 5

TM138819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 10: Safety

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1 309-748-5636.

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Section 10 page 6

TM138819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 10: Safety

Avoid Heating Near Pressurized Fluid Lines

Flammable Spray Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.

Pressurized lines can accidentally burst when heat goes beyond the immediate flame area.

Service Machines Safely

Moving Parts Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

Use Proper Tools

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Section 10 page 7

TM138819-TECHNICAL MANUAL

Section 10 - GENERAL INFORMATION

Group 10: Safety

Proper Tools Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards.

Use power tools only to loosen threaded parts and fasteners.

For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners.

Avoid bodily injury caused by slipping wrenches.

Use only service parts meeting John Deere specifications.

Park Machine Safely

Remove the Key Before working on the machine: Lower all equipment to the ground.

Stop the engine and remove the key.

Disconnect the battery ground strap.

Hang a "DO NOT OPERATE" tag in operator station.

Support Machine Properly

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Section 10 page 8

TM138819-TECHNICAL MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.