JOHN DEERE 3754D LOG LOADER TM10423 TECHNICAL MANUAL

3754D Log Loader Repair

REPAIR TECHNICAL MANUAL Log Loader models 3754D TM10423 10 MAR 16 (ENGLISH)

For complete service information also see: JDLink (MTG) Technical Manual

TM11451

3754D Log Loader Diagnostic

9

PowerTech 9.0L OEM Diesel Engines 6090 Tier 3 / Stage IIIA Emissions Certified Base Engine Repair

TM10335

PowerTech 6090 Diesel Engine Level 14 ElectronicFuel System with the Denso High Pressure Common Rail (HPCR) Level 14 ECU Super Caddy Oil Cleanup Procedure

CTM400 CTM385 CTM310

John Deere Construction and Forestry

Pinted by Belgreen

3754D Log Loader Repair

(g) by Belgreen v2.5

Table of contents FOREWORD Section 00 - GENERAL INFORMATION Group 0001 - Safety Group 0003 - Torque Values Section 01 - TRACKS Group 0130 - Track System Section 02 - AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS Group 0250 - Axle Shaft, Bearings, and Reduction Gears Group 0260 - Hydraulic System Section 04 - ENGINE Group 0400 - Removal and Installation Section 05 - ENGINE AUXILIARY SYSTEM Group 0510 - Cooling System Group 0520 - Intake System Group 0560 - External Fuel Supply System Section 07 - DAMPENER DRIVE (FLEX COUPLING) Group 0752 - Elements Section 17 - FRAME OR SUPPORTING STRUCTURE Group 1740 - Frame Installation Group 1749 - Chassis Weights Section 18 - OPERATOR′S STATION Group 1800 - Removal and Installation Group 1810 - Operator Enclosure Group 1821 - Seat and Seat Belt Group 1830 - Heating and Air Conditioning Section 33 - EXCAVATOR Group 3340 - Frames Group 3360 - Hydraulic System Section 43 - SWING OR PIVOTING SYSTEM Group 4350 - Mechanical Drive Elements Group 4360 - Hydraulic System Section 99 - DEALER FABRICATED TOOLS Group 9900 - Dealer Fabricated Tools

<- Go to Global Table of contents

3754D Log Loader Repair

For the full PDF version of this manual, Please click on the above download PDF button.

<- Go to Global Table of contents

3754D Log Loader Repair

GENERAL INFORMATION

(g) by Belgreen v2.0

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION:

This is the safety-alert symbol. When this symbol is seen on the machine or in this manual, be alert for the potential of personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.

Operation and test sections help to quickly identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

<- Go to Section TOC

Section 00 page 1

3754D Log Loader Repair

3754D Log Loader Repair

(g) by Belgreen v2.5

Section 00 - GENERAL INFORMATION Table of contents Group 0001 - Safety ................................................................................................................................. 1 Recognize Safety Information ............................................................................................................... 1 Follow Safety Instructions ..................................................................................................................... 1 Operate Only If Qualified ...................................................................................................................... 1 Wear Protective Equipment .................................................................................................................. 3 Avoid Unauthorized Machine Modifications .......................................................................................... 3 Inspect Machine ................................................................................................................................... 3 Stay Clear of Moving Parts ................................................................................................................... 4 Avoid High-Pressure Fluids ................................................................................................................... 4 Avoid High-Pressure Oils ...................................................................................................................... 5 Beware of Exhaust Fumes .................................................................................................................... 5 Prevent Fires ........................................................................................................................................ 6 In Case of Machine Fire ........................................................................................................................ 7 Clean Debris From Machine .................................................................................................................. 7 Prevent Battery Explosions ................................................................................................................... 7 Handle Chemical Products Safely ......................................................................................................... 8 Dispose of Waste Properly .................................................................................................................... 8 Prepare for Emergencies ...................................................................................................................... 9 Control Pattern ..................................................................................................................................... 9 Use Steps and Handholds Correctly ..................................................................................................... 9 Start Only From Operator′s Seat ........................................................................................................... 9 Use and Maintain Seat Belt ................................................................................................................ 10 Prevent Unintended Machine Movement ............................................................................................ 10 Operate Machine Safely ..................................................................................................................... 10 Avoid Work Site Hazards .................................................................................................................... 11 Keep Riders Off Machine .................................................................................................................... 12 Use Care When Swinging Machine ..................................................................................................... 12 Travel Safely ....................................................................................................................................... 12 Operate Booms With Care .................................................................................................................. 13 Avoid Power Lines .............................................................................................................................. 13 Avoid Backover Accidents .................................................................................................................. 14 Avoid Machine Tip Over ...................................................................................................................... 14 Operating On Slopes ........................................................................................................................... 15 Add and Operate Attachments Safely ................................................................................................ 15 Inspect and Maintain Operator Protective Structures and Guards ...................................................... 16 Park and Prepare for Service Safely ................................................................................................... 16 Service Machines Safely ..................................................................................................................... 17 Service Cooling System Safely ........................................................................................................... 17 Service Accumulator Systems Safely .................................................................................................. 17 Prevent Acid Burns ............................................................................................................................. 19 Remove Paint Before Welding or Heating ........................................................................................... 19 Make Welding Repairs Safely ............................................................................................................. 20 Drive Metal Pins Safely ....................................................................................................................... 20 Group 0003 - Torque Values ................................................................................................................. 22 Metric Bolt and Cap Screw Torque Values .......................................................................................... 22 Additional Metric Cap Screw Torque Values ....................................................................................... 23 Unified Inch Bolt and Screw Torque Values ........................................................................................ 25 Service Recommendations for 37° Flare and 30° Cone Seat Connectors ........................................... 26 Service Recommendations for O-Ring Boss Fittings ........................................................................... 27 O-Ring Boss Fittings In Aluminum Housing Service Recommendations .............................................. 29

<- Go to Global Table of contents

3754D Log Loader Repair

3754D Log Loader Repair

(g) by Belgreen v2.5

Service Recommendations For Flared Connections—Straight or Tapered Threads ............................ 31 Service Recommendations For Flat Face O-Ring Seal Fittings ............................................................ 33 ORing Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations ....................................................................................................................... 34 O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations ....................................................................................................................... 36 O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations ....................................................................................................................... 38 Service Recommendations for Metric Series Four Bolt Flange Fitting ................................................. 40 Service Recommendations For Inch Series Four Bolt Flange Fittings ................................................. 41 Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations ............................ 42 Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings ........................................ 43 Service Recommendations For O-Ring Boss Fittings With Shoulder ................................................... 45 Metric 24° O-Ring Seal DIN 20078 Service Recommendations ........................................................... 48

<- Go to Global Table of contents

3754D Log Loader Repair

Section 00 - GENERAL INFORMATION

Group 0001: Safety

Group 0001 - Safety Recognize Safety Information

Safety Alert Symbols

Safety Alert Symbols This is the safety alert symbol. When this symbol is noticed on the machine or in this manual, be alert for the potential of personal injury.

Follow the precautions and safe operating practices highlighted by this symbol.

A signal word — DANGER, WARNING, or CAUTION — is used with the safety alert symbol. DANGER identifies the most serious hazards.

On the machine, DANGER signs are red in color, WARNING signs are orange, and CAUTION signs are yellow. DANGER and WARNING signs are located near specific hazards. General precautions are on CAUTION labels.

Follow Safety Instructions

Follow Safety Instructions Read the safety messages in this manual and on the machine. Follow these warnings and instructions carefully. Review them frequently.

Be sure all operators of this machine understand every safety message. Replace operator′s manual and safety labels immediately if missing or damaged.

Operate Only If Qualified Do not operate this machine unless the operator′s manual has been read carefully, and you have been qualified by supervised <- Go to Section TOC

Section 00 page 1

3754D Log Loader Repair

Section 00 - GENERAL INFORMATION

Group 0001: Safety

training and instruction.

Operator should be familiar with the job site and surroundings before operating. Try all controls and machine functions with the machine in an open area before starting to work.

Know and observe all safety rules that may apply to every work situation and work site.

<- Go to Section TOC

Section 00 page 2

3754D Log Loader Repair

Section 00 - GENERAL INFORMATION

Group 0001: Safety

Wear Protective Equipment

Protective Equipment Guard against injury from flying pieces of metal or debris; wear goggles or safety glasses.

Wear close fitting clothing and safety equipment appropriate to the job.

Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protection such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

Avoid Unauthorized Machine Modifications John Deere recommends using only genuine John Deere replacement parts to ensure machine performance. Never substitute genuine John Deere parts with alternate parts not intended for the application as these can create hazardous situations or hazardous performance. Non-John Deere parts, or any damage or malfunctions resulting from their use, are not covered by any John Deere warranty.

Modifications of this machine, or addition of unapproved products or attachments, may affect machine stability or reliability, and may create a hazard for the operator or others near the machine. The installer of any modification which may affect the electronic controls of this machine is responsible for establishing that the modification does not adversely affect the machine or its performance.

Always contact an authorized dealer before making machine modifications that change the intended use, weight or balance of the machine, or that alter machine controls, performance, or reliability.

Inspect Machine

<- Go to Section TOC

Section 00 page 3

3754D Log Loader Repair

For the full PDF version of this manual, Please click on the above download PDF button.