JOHN DEERE TRACTORS 6170M DIAGNOSTIC AND TEST MANUAL TM405719

John Deere Agriculture

6105M, 6115M, 6125M, 6130M, 6140M, 6150M and 6170M Tractors (Worldwide)

DIAGNOSIS AND TESTS SERVICE MANUAL Covered models: 6105M, 6115M, 6125M, 6130M, 6140M, 6150M, 6170M

TM405719, May 2013

TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen v2.0

Table of contents FOREWORD INFORMATION ON ENGINE VERSION Section 210 - GENERAL INFORMATION Group 05 - Safety Measures Group 10 - General References Section 211 - DIAGNOSTIC TROUBLE CODES (DTC) Group AIC - AIC Control Software Group BLC - BLC Control Software Group CCU - CCU Control Software Group CRU - CRU Control Software Group ECU_(Level - ECU Level 23 Control Software Group ECU_(Level - Level 16 ECU Control Software Group EIC - EIC Control Software Group FCC - FCC Control Software Group HCC - HCC Control Software Group OIC - OIC Control Software Group PDU - PDU Control Software Group PTF - PTF Control Software Group PTQ - PTQ Control Software Group PTR - PTR Control Software Group RPT - RPT Control Software Group SFA - SFA Control Software Group SMB - SMB Control Software Group TEC - TEC Control Software Group TEI - TEI Control Software Group TIQ - TIQ Control Software Group VTV - VTV Control Software Section 212 - OBSERVABLE SYMPTOMS AND SYSTEM DIAGNOSIS Group 20 - Engine Group 30 - Fuel, Air Intake, and Cooling Systems Group 40 - Electrical System Group 45 - Electronic Control Units Group 50A - Drive Train (without Transmission) Group 50B - SyncroPlus™ Transmission Group 50C - PowrReverser™ Transmission Group 50D - PowrQuad™ Transmission Group 60A - Steering Group 60B - Brakes Group 70 - Hydraulic System Group 80A - Machine-Specific Systems Group 80B - Suspension Systems Group 90 - Operator′s Cab Section 220 - ENGINE Group 20 - Exhaust Aftertreatment, Theory of Operation Group 50 - Tests and Adjustments Section 230 - FUEL, AIR INTAKE, AND COOLING SYSTEMS Group 05 - General Information Group 20A - Fuel System, Theory of Operation Group 20B - Air Intake System, Theory of Operation Group 20C - Cooling System, Theory of Operation Group 20E - Cold-Weather Starting System, Theory of Operation Group 50 - Fuel, Air Intake and Cooling Systems - Tests and Adjustments <- Go to Global Table of contents

TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen v2.0

Section 239 - FUEL, AIR INTAKE AND COOLING SYSTEMS - COMPONENT INFORMATION Group 40A - Fuel System, Component Information Group 40C - Cooling System, Component Information Group 40D - Charge Air Circuit, Component Information Group 40E - Cold-Weather Starting System, Component Information Section 240 - ELECTRICAL SYSTEM Group 05 - Summary of References Group 50AA - 50AA - Starting Motor and Charging Circuit Group 50AB - 50AB - External Cold-Weather Starting Aids Group 50BA - 50BA - Lights/Turn-Signal Lights Group 50CA - 50CA - Operator′s Seat Group 50CB - 50CB - Acoustic Alarms Group 50CC - 50CC - Windshield and Rear Window Wipers Group 50CD - 50CD - Heater/Ventilation/Air-Conditioning System Group 50CE - 50CE - Sockets Group 50CF - 50CF - Radio Group 50CH - 50CH - Accessories (General Information) Group 50EA - 50EA - TEC Control Software and Implement CAN Bus Group 50FA - 50FA - Electronic Engine Control Group 50FB - 50FB - Immobilizer Group 50FC - 50FC - Fuel System Group 50GA - 50GA - Transmission Group 50GE - 50GE - Front and Rear PTOs Group 50GG - 50GG - Brakes Group 50HA - 50HA - Rear Hitch Group 50HD - 50HD - Suspended Front-Wheel Drive Axle Group 50IA - 50IA - Display Group 50JA - 50JA - CAN Bus Systems Group 50X - 50X - Ground Connections Section 245 - ELECTRONIC CONTROL UNITS Group 05 - Electronic Control Units - General Information Group 10B - Electronic Control Units - Interactive Tests and Calibrations Group 10C - Electronic Control Units - Information on Programming Group 20 - Electronic Control Units - Theory of Operation Group 30 - Electronic Control Units - Diagnostic Schematics Group 40 - Electronic Control Units - Component Information Group 50 - Electronic Control Units - Tests and Adjustments Group Immobilize - Immobilizer Control Unit Group AIC - AIC Control Software Group BLC - BLC Control Software Group CCU - CCU Control Software Group ECU_(Level - ECU Control Software (Level 23 ECU) Group ECU_(Level - ECU Control Software (Level 16 ECU) Group EIC - EIC Control Software Group FCC - FCC Control Software Group HCC - HCC Control Software Group OIC - OIC Control Software Group PDU - PDU Control Software Group PTF - PTF Control Software Group PTQ - PTQ Control Software Group PTR - PTR Control Software Group RPT - RPT Control Software Group SFA - SFA Control Software

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TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen v2.0

Group SMB - SMB Control Software Group TEC - TEC Control Software Group TEI - TEI Control Software Group TIQ - TIQ Control Software Group VTV - VTV Control Software Section 249 - ELECTRICAL CONNECTORS, WIRING HARNESSES AND COMPONENTS Group 40 - Summary of Electrical Components and Harnesses Group 40A - Electrical Components - Assemblies Group 40B - Electrical Components - Sensors Group 40E - Electrical Components - Miscellaneous Devices and Equipment Group 40F - Electrical Components - Protective Equipment Group 40G - Electrical Components - Power Supply and Alternator Group 40H - Electrical Components - Monitoring and Signalling Devices Group 40K - Electrical Components - Relays Group 40M - Electrical Components - Electrical Motors Group 40R - Electrical Components - Resistors Group 40S - Electrical Components - Switches Group 40V - Electrical Components - Diodes Group 40W - Electrical Components - Wiring Harnesses Group 40XA - Connectors from X0001 to X0099 Group 40XB - Connectors from X0100 to X0199 Group 40XC - Connectors from X0200 to X0299 Group 40XD - Connectors from X0300 to X0399 Group 40XE - Connectors from X0400 to X0499 Group 40XF - Connectors from X0500 to X0599 Group 40XG - Connectors from X0600 to X0699 Group 40XH - Connectors from X0700 to X0799 Group 40XI - Connectors from X0800 to X0899 Group 40XJ - Connectors from X0900 to X0999 Group 40XK - Connectors from X1000 to X1099 Group 40XL - Connectors from X1100 to X1199 Group 40XM - Connectors from X1200 to X1299 Group 40XW - Connectors and Contacts Group 40XX - Ground Points Group 40Y - Electrical Components - Solenoid Valves and Solenoids Group 40Z - Electrical Components - Other Section 250A - DRIVE TRAIN (WITHOUT TRANSMISSION) Group 10 - Drive Train (without Transmission) - Operational Checks Group 20 - Drive Train (without Transmission) - Theory of Operation Group 50 - Drive Train (without Transmission) - Tests and Adjustments Section 250C - POWRQUAD™ TRANSMISSION Group 05 - PowrQuad™ Transmission - General Information Group 10 - PowrQuad™ Transmission - Operational Checks Group 20 - PowrQuad™ Transmission - Theory of Operation Group 30 - PowrQuad™ Transmission - Schematics Group 50 - PowrQuad™ Transmission - Tests and Adjustments Section 250E - POWRREVERSER™ TRANSMISSION Group 05 - PowrReverser™ Transmission - General Information Group 10 - PowrReverser™ Transmission - Operational Checks Group 20 - PowrReverser™ Transmission - Theory of Operation Group 30 - PowrReverser™ Transmission - Schematics Group 50 - PowrReverser™ Transmission - Tests and Adjustments Section 250F - SYNCROPLUS™ TRANSMISSION

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TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen v2.0

Group 05 - SyncroPlus™ Transmission - General Information Group 10 - SyncroPlus™ Transmission - Operational Checks Group 20 - SyncroPlus™ Transmission - Theory of Operation Group 30 - SyncroPlus™ Transmission - Schematics Group 50 - SyncroPlus™ Transmission - Tests and Adjustments Section 259 - DRIVE TRAIN - COMPONENT INFORMATION Group 40A - Drive Train (without Transmission) - Component Information Group 40C - PowrQuad™ Transmission - Component Information Section 260A - STEERING Group 05 - Steering - General Information Group 10 - Steering - Operational Checks Group 20 - Steering - Theory of Operation Group 50 - Steering - Tests and Adjustments Section 260B - BRAKES Group 05 - Brakes - General Information Group 10 - Brakes - Operational Checks Group 20 - Brakes - Theory of Operation Group 30 - Brakes - Schematics Group 50 - Brakes - Tests and Adjustments Section 269 - STEERING AND BRAKES - COMPONENT INFORMATION Group 40A - Steering - Component Information Group 40B - Brakes - Component Information Section 270 - HYDRAULIC SYSTEM Group 05 - Hydraulic System - General Information Group 10 - Hydraulic System - Operational Checks Group 20 - Hydraulic System - Theory of Operation Group 20A - Oil Filter, Additional Oil Reservoir, Charge Pump and Hydraulic Pump - Theory of Operation Group 20B - Rear Hitch - Theory of Operation Group 20C - Front Hitch - Theory of Operation Group 20D - Selective Control Valves (SCVs) - Theory of Operation Group 20E - Independent Control Valves (ICVs) - Theory of Operation Group 30 - Hydraulic System - Schematics Group 50 - Hydraulic System - Tests and Adjustments Section 279 - HYDRAULIC SYSTEM - COMPONENT INFORMATION Group 40 - Hydraulic System - Component Information Section 280A - MACHINE-SPECIFIC SYSTEMS Group 10 - Machine-Specific Systems - Operational Checks Group 50 - Machine-Specific Systems - Tests and Adjustments Section 280B - SUSPENSION SYSTEMS Group 10 - Suspension Systems - Operational Checks Group 20 - Suspended Front-Wheel Drive Axle - Theory of Operation Group 30 - Suspended Front-Wheel Drive Axle - Schematics Group 50 - Suspended Front-Wheel Drive Axle - Tests and Adjustments Section 289 - SUSPENSION SYSTEMS - COMPONENT INFORMATION Group 40 - Suspended Front-Wheel Drive Axle - Component Information Section 290 - OPERATOR′S CAB Group 10 - Operator′s Cab - Operational Checks Group 20 - Operator′s Cab - Theory of Operation Group 50 - Operator′s Cab - Tests and Adjustments Section 299 - OPERATOR′S CAB - COMPONENT INFORMATION Group 40 - Air Conditioning System - Component Information Section 300 - SPECIAL TOOLS

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TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.

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TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

GENERAL INFORMATION

(g) by Belgreen v2.0

Information on Engine Version Regional differences in emissions regulations result in the employment of different methods of treating exhaust gases (for details, see relevant engine CTM).

The seventh digit of engine serial number (A) identifies the emissions level of the tractor.

Engine Serial Number Plate

Tractors with Tier 4 / Level IIIB to 97/68/EC (with exhaust cleaning system) Engine types: 4-cylinder engines with serial number CD4045R XXXXXX 6-cylinder engines with serial number CD6068R XXXXXX Electronic Engine Control: Level 23 ECU

Tractors with Tier 2 / Level II to 97/68/EC (without exhaust cleaning system) Engine types: 4-cylinder engines with serial number CD4045G XXXXXX 6-cylinder engines with serial number CD6068G XXXXXX Electronic Engine Control: Level 16 ECU

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Section 210 page 1

TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen v2.0

Section 210 - GENERAL INFORMATION Table of contents Group 05 - Safety Measures ................................................................................................................... 1 General Information - Safety - Summary of References ....................................................................... 1 Recognize Safety Information ............................................................................................................... 1 Understand Signal Words ..................................................................................................................... 2 Follow Safety Instructions ..................................................................................................................... 2 Prevent Machine Runaway ................................................................................................................... 3 Operating the Tractor Safely ................................................................................................................ 4 Operating the Loader Tractor Safely .................................................................................................... 5 Passenger Seat ..................................................................................................................................... 6 Use Safety Lights and Devices ............................................................................................................. 6 Towing Trailers/Implements Safely (Mass) ........................................................................................... 8 Use Caution On Slopes and Uneven Terrain ......................................................................................... 8 Freeing a Mired Machine ...................................................................................................................... 9 Avoid Backover Accidents .................................................................................................................. 10 Handle Fluids Safely—Avoid Fires ....................................................................................................... 10 Handling Batteries Safely ................................................................................................................... 12 Prepare for Emergencies .................................................................................................................... 13 Avoid High-Pressure Fluids ................................................................................................................. 13 Service Cooling System Safely ........................................................................................................... 14 Remove Paint Before Welding or Heating ........................................................................................... 14 Avoid Heating Near Pressurized Fluid Lines ........................................................................................ 16 Work In Ventilated Area ...................................................................................................................... 16 Avoid Contact with Agricultural Chemicals ......................................................................................... 16 Handle Agricultural Chemicals Safely ................................................................................................. 18 Stay Clear of Rotating Drivelines ........................................................................................................ 19 Wear Protective Clothing .................................................................................................................... 21 Protect Against Noise ......................................................................................................................... 21 Practice Safe Maintenance ................................................................................................................. 23 Avoid Hot Exhaust .............................................................................................................................. 23 Exhaust Filter Cleaning ....................................................................................................................... 24 Clean Exhaust Filter Safely ................................................................................................................. 25 Read Operator Manuals for ISOBUS Implements ................................................................................ 26 Use Steps and Handholds Correctly ................................................................................................... 27 Use Seat Belt Properly ........................................................................................................................ 27 Park Machine Safely ........................................................................................................................... 27 Use Proper Lifting Equipment ............................................................................................................. 28 Construct Dealer-Made Tools Safely ................................................................................................... 28 Support Machine Properly .................................................................................................................. 29 Work in Clean Area ............................................................................................................................. 29 Illuminate Work Area Safely ............................................................................................................... 30 Service Machines Safely ..................................................................................................................... 30 Service Accumulator Systems Safely .................................................................................................. 31 Service Tires Safely ............................................................................................................................ 31 Use Proper Tools ................................................................................................................................. 32 Service Front-Wheel Drive Tractor Safely ........................................................................................... 33 Avoid Eye Contact With Radar ............................................................................................................ 33 Keep ROPS Installed Properly ............................................................................................................. 33 Replace Safety Signs .......................................................................................................................... 34 Replace Safety Signs .......................................................................................................................... 34 Dispose of Waste Properly .................................................................................................................. 35

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TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

(g) by Belgreen v2.0

Live With Safety ................................................................................................................................. 35 Safety Measures on Electronic Control Units ...................................................................................... 36 Servicing Electronic Control Units ....................................................................................................... 36 Welding Near Electronic Control Units ................................................................................................ 38 Keep Electronic Control Unit Connectors Clean .................................................................................. 38 Safety Instructions for Replacing a Halogen Bulb ............................................................................... 39 Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units .............................................. 40 Group 10 - General References ............................................................................................................ 43 General Information - General References, Summary of References ................................................. 43 Trademarks ........................................................................................................................................ 44 Hydraulic Designators ........................................................................................................................ 45 Electrical Designators ......................................................................................................................... 45 General Information - Inch Bolt and Cap Screws, Torque Values ........................................................ 46 General Information - Metric Bolt and Cap Screws, Torque Values ..................................................... 47 General Information - Hydraulic System Inch Fittings, Torque Values ................................................ 48 General Information - Hydraulic System Metric Fittings, Torque Values ............................................. 49 General Information - Electrical System, Component Identification Table .......................................... 50 General Information - Electrical System, How to Read a Diagnostic Schematic ................................. 51 General Information - Electrical System, Lead Numbers and Color Codes ......................................... 53 General Information - Electrical System, Symbols in Schematic, Wiring and Harness Diagrams ....... 54 General Information - Electrical System, Check the Connectors ........................................................ 56 General Information - Electrical System, Approach to Tabular Diagnostic Procedures ....................... 58 General Information - Electrical System, Troubleshooting Unsolved Problems .................................. 59 General Information - Electrical System, Worksheet for Circuit/Harness Test .................................... 60 General Information - Electrical System, Visual Check ....................................................................... 61 Types of fault ...................................................................................................................................... 62 General Information - Electrical System, Seven-Step Test Procedure ................................................ 66 General Information - Hydraulic System, Symbols in Circuit Diagrams .............................................. 67 General - Regions and Country Versions ............................................................................................ 72

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TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL INFORMATION

Group 05: Safety Measures

Group 05 - Safety Measures General Information - Safety - Summary of References General Information - Safety - Summary of References Recognize Safety Information Understand Signal Words Follow Safety Instructions Prevent Machine Runaway Operating the Tractor Safely Operating the Loader Tractor Safely Passenger Seat Use Safety Lights And Devices Towing Trailers/Implements Safely (Mass) Use Caution on Slopes and Uneven Terrain Freeing a Mired Machine Avoid Backover Accidents Handle Fuel Safely—Avoid Fires Handling Batteries Safely Prepare for Emergencies Avoid High-Pressure Fluids Service Cooling System Safely Remove Paint Before Welding or Heating Avoid Heating Near Pressurized Fluid Lines Work In Ventilated Area Avoid Contact with Agricultural Chemicals Handle Agricultural Chemicals Safely Stay Clear of Rotating Drivelines Wear Protective Clothing Protect Against Noise Practice Safe Maintenance Stay Away from the Hot Exhaust System Exhaust Filter Cleaning Clean Exhaust Filter Safely Read Operator Manuals for ISOBUS Devices Use Seat Belt Properly Park Machine Safely Use Proper Lifting Equipment Construct Dealer-Made Tools Safely Support Machine Properly Work in Clean Area Illuminate Work Area Safely Service Machines Safely Service Accumulator Systems Safely Servicing Tires Safely Use Proper Tools Service Front-Wheel Drive Tractor Safely Avoid Eye Contact with Radar Keep ROPS Installed Properly Replace Safety Signs Replace Safety Decals Dispose of Waste Properly Live With Safety Safety Measures on Electronic Control Units Servicing Electronic Control Units Welding Near Electronic Control Units Keep Electronic Control Unit Connectors Clean.

Safety Instructions for Replacing a Halogen Bulb Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units

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Section 210 page 1

TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

Section 210 - GENERAL INFORMATION

Group 05: Safety Measures

Recognize Safety Information

Safety-alert symbol This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

Understand Signal Words

Signal Words A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards.

DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs.

CAUTION also calls attention to safety messages in this manual.

Follow Safety Instructions

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Section 210 page 2

TM405719-DIAGNOSIS AND TESTS SERVICE MANUAL

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