JOHN DEERE 210CW WHEELED EXCAVATOR TM2287 PDF MANUAL

180CW and 210CW Wheeled Excavator Repair

REPAIR TECHNICAL MANUAL Wheeled models 180CW, 210CW TM2287 02JUL13 (ENGLISH)

For complete service information also see: 180CW and 210CW Wheeled Excavator Diagnostic TM2286 Alternators and Starting MotorsCTM77 Super Caddy Oil Cleanup ProcedureCTM310 JDG10274 Ultrasonic Undercarriage Measurement GaugeCTM10001

John Deere Construction and Forestry

180CW and 210CW Wheeled Excavator Repair

(g) by Belgreen v2.1

Table of contents FOREWORD TECHNICAL INFORMATION FEEDBACK FORM Section 00 - GENERAL INFORMATION Group 01 - Safety Group 03 - Torque Values Section 01 - WHEELS Group 0110 - Wheels and Fasteners Section 02 - AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS Group 0201 - Drive Axle Housing and Support Group 0210 - Differential or Bevel Drive Group 0250 - Axle Shaft, Bearings, and Reduction Gears Section 03 - TRANSMISSION Group 0300 - Removal and Installation Group 0350 - Gears, Shafts, Bearings, and Power Shift Clutch Group 0360 - Hydraulic System Section 04 - ENGINE Group 0400 - Removal and Installation Section 05 - ENGINE AUXILIARY SYSTEM Group 0510 - Cooling System Group 0515 - Speed Controls Group 0560 - External Fuel Supply System Section 07 - DAMPENER DRIVE Group 0700 - Removal and Installation Section 09 - STEERING SYSTEM Group 0900 - Removal and Installation Group 0960 - Steering Hydraulic System Section 10 - SERVICE BRAKES Group 1011 - Service Brake Active Elements Group 1060 - Service Brakes Hydraulics Section 17 - FRAME OR SUPPORTING STRUCTURE Group 1740 - Frame Installation Group 1749 - Chassis Weights Section 18 - OPERATOR′S STATION Group 1800 - Removal and Installation Group 1810 - Operator Enclosure Group 1821 - Seat and Seat Belt Group 1830 - Heating and Air Conditioning Section 33 - EXCAVATOR Group 3302 - Buckets Group 3340 - Frames Group 3360 - Hydraulic System Section 43 - SWING OR PIVOTING SYSTEM Group 4350 - Mechanical Drive Elements Group 4360 - Hydraulic System Section 99 - DEALER FABRICATED TOOLS Group 9900 - Dealer Fabricated Tools

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180CW and 210CW Wheeled Excavator Repair

For the full PDF version of this manual, Please click on the above download PDF button.

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180CW and 210CW Wheeled Excavator Repair

180CW and 210CW Wheeled Excavator Repair

(g) by Belgreen v2.1

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION: This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.

Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

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180CW and 210CW Wheeled Excavator Repair

GENERAL INFORMATION

(g) by Belgreen v2.0

Technical Information Feedback Form We need your help to continually improve our technical publications. Please copy this page and FAX or mail your comments, ideas and improvements.

Technical Manual Fax SEND TO:

John Deere Dubuque Works 18600 South John Deere Road Attn: Publications, Dept. 324 Dubuque, IA 52004-0538 USA

FAX NUMBER:

1-563-589-5800 (USA)

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THANK YOU!

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Section 00 page 1

180CW and 210CW Wheeled Excavator Repair

180CW and 210CW Wheeled Excavator Repair

(g) by Belgreen v2.1

Section 00 - GENERAL INFORMATION Table of contents Group 01 - Safety ..................................................................................................................................... 1 Recognize Safety Information ............................................................................................................... 1 Follow Safety Instructions ..................................................................................................................... 1 Operate Only If Qualified ...................................................................................................................... 1 Wear Protective Equipment .................................................................................................................. 3 Avoid Unauthorized Machine Modifications .......................................................................................... 3 Add Cab Guarding for Special Uses ...................................................................................................... 3 Inspect Machine ................................................................................................................................... 3 Stay Clear of Moving Parts ................................................................................................................... 4 Avoid High-Pressure Oils ...................................................................................................................... 4 Beware of Exhaust Fumes .................................................................................................................... 5 Prevent Fires ........................................................................................................................................ 5 Prevent Battery Explosions ................................................................................................................... 6 Handle Chemical Products Safely ......................................................................................................... 7 Dispose of Waste Properly .................................................................................................................... 7 Prepare for Emergencies ...................................................................................................................... 7 Use Steps and Handholds Correctly ..................................................................................................... 8 Start Only From Operator′s Seat ........................................................................................................... 8 Use and Maintain Seat Belt .................................................................................................................. 9 Prevent Unintended Machine Movement .............................................................................................. 9 Avoid Work Site Hazards ...................................................................................................................... 9 Keep Riders Off Machine .................................................................................................................... 11 Avoid Backover Accidents .................................................................................................................. 11 Avoid Machine Tip Over ...................................................................................................................... 11 Use Special Care When Lifting Objects ............................................................................................... 12 Add and Operate Attachments Safely ................................................................................................ 12 Park and Prepare for Service Safely ................................................................................................... 13 Service Cooling System Safely ........................................................................................................... 14 Remove Paint Before Welding or Heating ........................................................................................... 14 Make Welding Repairs Safely ............................................................................................................. 15 Drive Metal Pins Safely ....................................................................................................................... 15 Group 03 - Torque Values ..................................................................................................................... 16 Unified Inch Bolt and Screw Torque Values ........................................................................................ 16 Metric Bolt and Screw Torque Values ................................................................................................. 17 Additional Metric Cap Screw Torque Values ....................................................................................... 18 Check Oil Lines And Fittings ............................................................................................................... 19 Service Recommendations for O-Ring Boss Fittings ........................................................................... 21 Service Recommendations For Flat Face O-Ring Seal Fittings ............................................................ 23 Service Recommendations for 37° Flare and 30° Cone Seat Connectors ........................................... 24 Service Recommendations For Flared Connections—Straight or Tapered Threads ............................ 25 Service Recommendations For Inch Series Four Bolt Flange Fittings ................................................. 27 Service Recommendations for Metric Series Four Bolt Flange Fitting ................................................. 28

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180CW and 210CW Wheeled Excavator Repair

Section 00 - GENERAL INFORMATION

Group 01: Safety

Group 01 - Safety Recognize Safety Information

Safety Alert Symbols

Safety Alert Symbols This is the safety alert symbol. When this symbol is noticed on the machine or in this manual, be alert for the potential of personal injury.

Follow the precautions and safe operating practices highlighted by this symbol.

A signal word — DANGER, WARNING, or CAUTION — is used with the safety alert symbol. DANGER identifies the most serious hazards.

On the machine, DANGER signs are red in color, WARNING signs are orange, and CAUTION signs are yellow. DANGER and WARNING signs are located near specific hazards. General precautions are on CAUTION labels.

Follow Safety Instructions Read the safety messages in this manual and on the machine. Follow these warnings and instructions carefully. Review them frequently.

Keep safety signs in good condition.

Be sure new equipment components and repair parts include the current safety signs.

Be sure all operators of this machine understand every safety message. Replace operator′s manual and safety signs immediately if missing or damaged. Replacement safety signs are available from your authorized dealer.

Operate Only If Qualified Do not operate this machine unless the operator′s manual has been read carefully, and you have been qualified by supervised training and instruction.

Operator should be familiar with the job site and surroundings before operating. Try all controls and machine functions with the machine in an open area before starting to work. <- Go to Section TOC

Section 00 page 1

180CW and 210CW Wheeled Excavator Repair

Section 00 - GENERAL INFORMATION

Group 01: Safety

Know and observe all safety rules that may apply to every work situation and work site.

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Section 00 page 2

180CW and 210CW Wheeled Excavator Repair

Section 00 - GENERAL INFORMATION

Group 01: Safety

Wear Protective Equipment

Protective Equipment Guard against injury from flying pieces of metal or debris; wear goggles or safety glasses.

Wear close fitting clothing and safety equipment appropriate to the job.

Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protection such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

Avoid Unauthorized Machine Modifications Modifications of this machine, or addition of unapproved products or attachments, may affect machine stability or reliability, and may create a hazard for the operator or others near the machine.

Always contact an authorized dealer before making machine modifications that change the intended use, weight or balance of the machine, or that alter machine controls, performance or reliability.

Add Cab Guarding for Special Uses Special work situations or machine attachments may create an environment with falling or flying objects. Working near an overhead bank, doing demolition work, using a hydraulic hammer, or working in a wooded area, for example, may require added guarding to protect the operator.

FOPS (falling object protective structures) and special screens or guarding should be installed when falling or flying objects may enter or damage the machine. Contact your authorized dealer for information on devices intended to provide protection in special work situations.

Inspect Machine

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Section 00 page 3

180CW and 210CW Wheeled Excavator Repair

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