JOHN DEERE 700H CRAWLER DOZER TM1858 MANUAL

700H Crawler Dozer Diagnostic

OPERATION AND TEST MANUAL Dozer models 700H TM1858 22 DEC 15 (ENGLISH)

For complete service information also see: 700H Crawler Dozer RepairTM1859 Alternators and Starting MotorsCTM77 PowerTech 4.5L & 6.8L Diesel Engines Level 12 Electronic Fuel System WithCTM331 Stanadyne DE10 Pump Super Caddy Oil Cleanup ProcedureCTM310 4000S WinchesCTM166 120 Series Hydraulic CylindersCTM120519 PowerTech 4.5L & 6.8L Diesel Engines Tier 1/Stage I, Tier 2/Stage II, Tier 3/Stage IIIA, Tier 3/Stage IIA TierCTM104 3/Stage III, (Base Engine) Ultrasonic Undercarriage Measurement Gauge CTM10001

John Deere Construction and Forestry

700H Crawler Dozer Diagnostic

(g) by Belgreen v2.1

Table of contents FOREWORD TECHNICAL INFORMATION FEEDBACK FORM Section 9000 - GENERAL INFORMATION Group 01 - Safety Group 02 - General Specifications Group 03 - Torque Values Group 04 - Fuels and Lubricants Section 9005 - OPERATIONAL CHECKOUT PROCEDURE Group 10 - System Operational Checks Section 9010 - ENGINE Group 05 - Theory Of Operation Group 15 - System Diagnostic Information Group 20 - Adjustments Group 25 - Tests Section 9015 - ELECTRICAL SYSTEM Group 05 - System Information Group 10 - System Diagrams Group 15 - Sub-System Diagnostics Group 20 - References Section 9025 - HYDRAULIC SYSTEM Group 05 - Theory of Operation Group 15 - Diagnostic Information Group 20 - Adjustments Group 25 - Tests Section 9026 - HYDROSTATIC SYSTEM Group 05 - Theory of Operation Group 15 - Diagnostic Information Group 20 - Adjustments Group 25 - Test Section 9031 - HEATING AND AIR CONDITIONING Group 05 - Theory of Operation Group 15 - Diagnostic Information Group 20 - Adjustments Group 25 - Test

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700H Crawler Dozer Diagnostic

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700H Crawler Dozer Diagnostic

700H Crawler Dozer Diagnostic

(g) by Belgreen v2.1

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION: This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.

Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

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700H Crawler Dozer Diagnostic

GENERAL INFORMATION

(g) by Belgreen v2.0

Technical Information Feedback Form We need your help to continually improve our technical publications. Please copy this page and FAX or mail your comments, ideas and improvements.

Technical Manual Fax SEND TO:

John Deere Dubuque Works 18600 South John Deere Road Attn: Publications, Dept. 324 Dubuque, IA 52004-0538 USA

FAX NUMBER:

1-563-589-5800 (USA)

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Section 9000 page 1

700H Crawler Dozer Diagnostic

700H Crawler Dozer Diagnostic

(g) by Belgreen v2.1

Section 9000 - GENERAL INFORMATION Table of contents Group 01 - Safety ..................................................................................................................................... 1 Recognize Safety Information ............................................................................................................... 1 Follow Safety Instructions ..................................................................................................................... 1 Operate Only If Qualified ...................................................................................................................... 2 Wear Protective Equipment .................................................................................................................. 3 Avoid Unauthorized Machine Modifications .......................................................................................... 3 Inspect Machine ................................................................................................................................... 3 Stay Clear of Moving Parts ................................................................................................................... 4 Avoid High-Pressure Fluids ................................................................................................................... 4 Beware of Exhaust Fumes .................................................................................................................... 5 Prevent Fires ........................................................................................................................................ 5 Prevent Battery Explosions ................................................................................................................... 6 Handle Chemical Products Safely ......................................................................................................... 7 Dispose of Waste Properly .................................................................................................................... 7 Prepare for Emergencies ...................................................................................................................... 7 Add Cab Guarding For Special Uses ..................................................................................................... 8 Start Only From Operator′s Seat ........................................................................................................... 8 Prevent Unintended Machine Movement .............................................................................................. 9 Avoid Work Site Hazards ...................................................................................................................... 9 Keep Riders Off Machine .................................................................................................................... 10 Avoid Backover Accidents .................................................................................................................. 11 Avoid Machine Tip Over ...................................................................................................................... 11 Park And Prepare For Service Safely .................................................................................................. 12 Service Cooling System Safely ........................................................................................................... 13 Remove Paint Before Welding or Heating ........................................................................................... 14 Make Welding Repairs Safely ............................................................................................................. 15 Drive Metal Pins Safely ....................................................................................................................... 15 Group 02 - General Specifications ....................................................................................................... 16 700H Crawler Dozer Dimensions ........................................................................................................ 16 700H Crawler Dozer Specification ...................................................................................................... 18 700H Crawler Dozer Weights .............................................................................................................. 18 700H Other Information ...................................................................................................................... 18 700H Dozer Drain and Refill Capacities .............................................................................................. 19 4000S Winch ...................................................................................................................................... 19 Group 03 - Torque Values ..................................................................................................................... 20 Hardware Torque Specifications ......................................................................................................... 20 Keeping ROPS Installed Properly ........................................................................................................ 20 Checking Track Shoe Cap Screw Torque ............................................................................................ 20 Unified Inch Bolt and Screw Torque Values ........................................................................................ 22 Metric Bolt and Screw Torque Values ................................................................................................. 23 Additional Metric Cap Screw Torque Values ....................................................................................... 24 Check Oil Lines And Fittings ............................................................................................................... 25 O-Ring Groove Connections ................................................................................................................ 27 Service Recommendations For Flat Face O-Ring Seal Fittings ............................................................ 28 Service Recommendations for O-Ring Boss Fittings ........................................................................... 29 Service Recommendations for Inch Series Four Bolt Flange Fittings .................................................. 31 Service Recommendations for Metric Series Four Bolt Flange Fitting ................................................. 33 Group 04 - Fuels and Lubricants ......................................................................................................... 34 Diesel Fuel .......................................................................................................................................... 34 Low Sulfur Diesel Fuel Conditioner ..................................................................................................... 34

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700H Crawler Dozer Diagnostic

700H Crawler Dozer Diagnostic

(g) by Belgreen v2.1

Diesel Fuel Storage ............................................................................................................................. 35 Fuel Tank ............................................................................................................................................ 35 Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I ................................... 37 Track Rollers, Front Idler, and Carrier Roller Oil ................................................................................. 38 Transmission and Hydraulic Oil .......................................................................................................... 39 Winch Oil ............................................................................................................................................ 40 Inner and Outer Final Drive Oil ........................................................................................................... 41 Grease ................................................................................................................................................ 41 Lubricant Storage ............................................................................................................................... 42 Alternative and Synthetic Lubricants .................................................................................................. 42 Mixing of Lubricants ........................................................................................................................... 42 Diesel Engine Coolant (engine with wet sleeve cylinder liners) .......................................................... 43

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700H Crawler Dozer Diagnostic

For the full PDF version of this manual, Please click on the above download PDF button.