JOHN DEERE 355D LAWN AND GARDEN TRACTORS TM1771 PDF MANUAL

355D Lawn and Tractor Serial No. (085001 - )

TECHNIC MANUA

John Deere Worldwide Commer Consumer Equipmen TM1771 (May00)

Litho in U.S.

INTRODUCTION This technical manual is written for an experienced technician and contains sections that are specifically for this product.

It is a part of a total product support program.

The manual is organized so that all the information on a particular system is kept together.

The order of grouping is as follows: •

Table

of

Safety Specifications and General Information D

Engine (2V-78)

Contents

Diagnostic I •n fGoer n mear tai lo n • Specifications E le encdt r i c a l W i r i n g H a r n e s s L •e g

• Component Location Electrical • System Schematic • Wiring Harness • Troubleshooting Chart Electrical - Export Model • Theory of Operation • Diagnostics • Tests & Adjustments • Repair Power Train (Hydrostatic) Note: Depending on the particular section or system being covered, not all of the above groups may be used.

Each section will be identified with a symbol rather than a number.

The groups and pages within a section will be consecutively numbered.

We

appreciate

this

manual.

your

To

input

help,

Steering Brakes

on

there

Hydraulics

a elu pd oe s td a g du s i nr c a te tphaei db ap co ks .t I cf a yr o find any errors or want to

Attach ments comment on the layout of All information, illustrations and the specifications in this manual are based on m f ia t e im n f l oil lr om t haentu chaaerl dlpa s lteaeans sd i utat tb ioaon cne k ao t vof a i l a b l e a t t h e t i m e d to make u s . p u b l i c a t i o n . T h e r i g h t i s r e s e r v eMiscellaneous changes at any time without notice.

COPYRIGHT©

1999

Deere and Co. John Deere Worldwide Commercial Consumer Equipment Division Horicon, WI All rights reserved

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and

1-1

SAFETY

R E C O G N I Z E S A F E T Y I N FH O AR N MDA LT EI O N FLUIDS SAFELY-AVOID FIRES Be Prepared For Emergencies

This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

F Uonl l do w e rr se tc oa m nm d e nS di egdn a l

Words

p e ANGER, — r e c asui tg i no an l s a n d A w os radf D WARNING, or CAUTION— is s es re vdi c iwni gt h u the safety-alert sp yr m identifies a cbt oi cl .e s D . ANGER the most serious hazards.

DANGER

or

WARNING

safety

signs are located near sp pr e e cc a i fui tc i oh na sz aarrdes .l i G s te ende roanl

R AEUPT L S tAy Fs E C I OANC sEa f e i gTn Y s.

CAUTION

also

calls

attention tmoa n s au fael t. y m e s s a g e s

When you work around do not smoke or work heaters or other hazards.

S I G N SS t o r e away

in

this

flammable from

fire

fluids

hazards.

of

sure

trash,

machine

grease,

debris.

Do not store can

ignite

oily

and

is

clean

and rags;

they

burn

spontaneously.

Be prepared if a

fire

starts.

Keep a first aid kit and extinguisher handy.

Keep for

emergency

doctors,

fire

numbers

ambulance

sd ee rpvai rc tem , ehno ts pn iet aa rl , y ao nu dr telephone.

1

Do

not ipnr ce isns eu rr ai zt e t ue rr es . e do rc opnutna ci n Make

Replace missing or damaged safety signs.

See the machine operator’s manual for correct safety sign placement.

fuel, near fire

fire

5/11/00

SAFETY

USE CARE HANDLING SERVICING BATTERIES

IN AND

USE CARE AROUND HIGHPRESSURE FLUID LINES Avoid Highpressure Fluids

Prevent Battery Explosions • Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can Escaping fluid under explode.

• N e v e r c h e c k b a t t e r y c h a r g e p br e y s ps luar cei ncga na p mee nt e a tl r a t e t h e i no l t - m e c ta eu rs ionr g serious o b j e c t a c r o s s t h e p o s t s . U s e sa k v injury. hydrometer. j ua ry y ef xr po lm • D o n o t c h a r g e a f r o z e n b a t tAevr oy i; d i ti nm o dees. c a p i n g W a r m b a t t e r y° °t o 1 6 C ( 6 0 F ) . fluid under pressure by sr e to l ipe pv ii nn gg tphr ee ses nu gr ie n ien a tnhde Prevent Acid Burns •

system before Sulfuric acid in battery electrolyte is poisonous. It s t r o n g e n o u g h t o b u r n s k i n , dei as tc oh no nl ee sc t i i nn gc l oo rt h i n g , and cause blindness if splasc ho en d n i enct toi negy ehsy. d r a u l i c o r

is

o t h en re cl it ni oe n s .s Tbi eg fho tr ee n a l l c ao pn plying pressure.

1. Filling batteries in a well-ventilated area.

Search for leaks with a 2. Wearing eye protection and rubber gloves. f cct ar rodl yb toea ri d 3 . A v o i d i n g b r e a t h i n g f u m e s wp hi ee cn e e ol e s . Protect hands and body from high A v o i d H e ating added. pressure fluids.

4. Avoiding spilling or drippin eacct cr iod N Pl eyrnt eet .sosc uc ur ri sz, es d I fgeaea nl r ee a 5 . U s e p r o p e r j u m p s t a r t p r o cF e dl u r e . uid Lines

• Avoid acid burns by:

• If you spill acid on yourself:

doctor

immediately.

Any

fml u hm e os vk ei n u is dt ibne j es cu tr egdi c ianl tl o y rt e d 1 . F l u s h y o u r s k i n w i t h w a t e r .w i t h i n a f e w h o u r s o r 2. Apply baking soda or lime to help neutralize the gangrene may result. acid.

3 . F l u s h y o u r e y e s w i t h w a t e r Df o c r t 1o0r _s 1 5 m i n u t e s . u n f 4. Get medical attention imme d i i n j uaartm ye il slyih. aor u w l di t rhe ft eh ri es ntcyep ea o f knowledgeable medical • If acid is swallowed: source. Such information is b li e f. r o m D e e r e & 1. Drink large amounts of wata e vro am oi rlpaam C n yl kM edical Department 2. Then drink milk of magnesia, beaten eggs, or in Moline, Illinois, U.S.A. vegetable oil.

Flammable spray can be 3 . G e t m e d i c a l a t t e n t i o n i m m eg de inaet real ty e. d by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut 5/11/00 w h e n h e a t g o e s b e y o n d t h e2 immediate flame area.

SAFETY

USE

SAFE

SERVICE

PROCEDURES

Park Machine Safely

Wear

Protective Clothing

Wear close fitting clothing and safety equipment appropriate to the job.

Prolonged

exposure

to

loud

noise can cause ihm pairg ment or loss of he ea a rr ii n ng. Wear a suitable protective device such as

Before working on the machine: 1. Lower all equipment to the gro 2. Stop the engine and remove th 3. Disconnect the battery ground 4. Hang a “DO NOT OPERATE” tag station.

Support Machine Properly And Use earmuffs or earplugs to Proper Lifting p r o t e c t a ga ab il ne s o t o ub n jc eocmt if oo n r t a b l e l ro u d S oei sr evsi. c e M a c h i n e s S a f e E l yq u i p m e n t n Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

Tie long hair behind your head.

Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts.

If these items were to get caught, severe injury could rUe s s ue l t P . r o p e r T o o l s R m o vt e Ue se o or l i sn g sa pa pn rdo po rt ihaet re to the work.

Makeshift tools ja enwd e lpr ry o tc oe dp ur re ev se n ct a n c r e a t e safety hazards.

Use power e t ol eo cl st r i c a ol n l y to loosen parts and stmhorover ia tnsdgea d pn ad r te sn. t a n g l e m e n t i n fasteners.

For loosening and tightening hardware, use the correct size tools.

DO NOT use U.S. measurement tools on metric fasteners.

Avoid bodily injury caused by slipping wrenches.

Use only service parts meeting John Deere specifications.

3

If you must work on a lifted machine or attachment, securely support the machine or attachment.

Do

not

support

machine

on

the

cinder

blocks,

hollow tc ir lue m s, or props that may load.ble under continuous Do not work under a

Waoc hr ikn eI n Aorr et ead m t h aCt l i es as n upp solely b ye f ao rj ea cs kt .a rFt oi n l l go w B a job: rt e h ci so m m e n d e d p r o c e d u r e s i n . nC ul e m1 a aa l .n w o r k a r e a a n d m a c h i n e .

2. Make sure you have all necessa Lifting heavy components job. in 3 .c oHrar ve ec t tl hy e c ra ing hc ta upsaer t s o n h a n d . s4 e .v eR reea d a l l i n s t r u c t i o n s t h o r o u g h in j uo rr y t o sh c ru tm s .a c h i n e d a m a g e .

Follow recommended procedure for removal and installation of components in the manual.

5/11/00

SAFETY

Using

High

Pressure

WA av sohi d erH s armful

Asbestos

Directing pressurized water Avoid breathing dust that at electronic/electrical may be generated when components or connectors, handling components bearings, hydraulic seals, containing asbestos fibers. fuel injection pumps or Inhaled asbestos fibers may other sensitive parts and cause lung cancer. c o m p o n e n t s m a y c a u s e I l l u m i n a t e mW o r k A r e a CS oamf peolnye n t s i n p r o d u c t s product alfunctions.

R dm u ci e ao n rd k s p aa y I l el u n a tp er e sy souur re w are that may contain asbestos a td ea q 4 d te g sr ae fee layn. g lUes. e u 5a t teol y9 0b u fb i rbaekres ba ar n e db ra an kde l p a portable safety light for i na idnsg, working inside or under the assemblies, clutch plates, machine.

Make sure the and some gaskets. The bulb is enclosed by a wire a sbestoe s used in these c ag er. k T h e h oet n fti li al m et net d o A f r e c W o I n V a f ooaumnpdo n in nts is usually an accidentally broken bulb a resin or sealed in some can ignite spilled fuel or oil. way. Normal handling is not h a is n i n g a iarzbaor rdnoeu sd ua ss t l co on ng t a asbestos is not generated.

S vEo R A i d VcIr C e aEt i nTgI R d uEs S t.

S eAv F N e rE L Y

use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

If

ot have an W yAoRu Nd oI Nn G : California

servicing, wear an approved respirator. A special vacuum cleaner recommended to clean asbestos.

If

not

is

available,

apply a mist of oil or water on the material containing asbestos. Keep bystanders a.

Pa rw oa yp for so m i t ti hoen a r6e 5

Explosive separation of a tire and rim parts can D pi ee sne lt heen g i n e e x h a u s t a n d s o mcea uo sf e i t s s ceor n t ist u e i nn tj su rayr e o r o i os u k n o wsn a tnod t gh ee t Sot ua tt se i do ef a C iar l i f o r ndi e a a tt oh . c a u s e c a n c e r , b i r t h d o o r idne tf oe ct thse, a n r ed a o . ther reproductive harm.

Do not attempt to mount a Gasoline engine exhaust from this product contains t if r eC aul n y otuo hc aa vues et h e chemicals known to the State o i fl oe rs ns i a c a n c e r , b i r t h d e f e c t s , o r o t h e r p rr eo p reor d eu qc ut ii vp em e hn a rt ma .n d p e j ox bp .e r i e n c e t o p e r f o r m t h e Always maintain the correct Remove Paint e s tg :p i p e Wxahr anui n

extension,

Before Welding Hveo iadt i n pgo t e n t i a l l y A

Or

toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do all work outside or in a well ventilated area.

Dispose of paint and solvent properly.

Remove paint before welding or heating: If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. If you use solvent or paint s5 /t 1r 1i /p0 p0 e r , remove stripper with soap and water before welding. Remove solvent or

tire

pressure.

Do

not

inflate tr e h e t i rm e s adbeodv ep rt ehses u r e .

N ecvoem r w ee n ld or heat a wheel and tire assembly.

The

heat

can

cause an increase in air pressure resulting in a tire explosion.

Welding can structurally weaken

or

wheel.

When

use

a

deform

clip-on

the

inflating chuck

tires,

and

extension hose long enough to allow you to stand to one side and

4

D

SAFETY c tT I N G e x p o s u r e to A V O I D I N J U R Y F R O M R DOi rTe A hazardous chemicals can B L A D E S , A U G E R S A N D cPa T u sOe serious injury.

Potentially hazardous SHAFTS

chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives.

A

Material

Sheet

Keep hands and feet away while machine is running.

Shut off power to service, lubricate or remove mower blades, augers or PTO sShEa R f tV s.I C E

COOLING SYSTEM SAFELY

Safety

(MSDS)

Data

provides

sDp ie sc p i f ioc s e o f W a s t e P r o p e r l d e t a i s eor nl y c h edmi si cp ao ls i n g Im p dr u ol p of p r oa he l t hc t s : p h y s i c a l a n d waste can threaten the hazards, safety procedures, environment and ecology.

Pn od t e en m t i ea rl lgye n ch ya rrm a e sf u p lo n swea s t e u dn i q w ith John Deere tMesSceDh b euf eosr . e Cyhoeuc ks t tahr et a n y je oqbu i Sp m ent include such u n g i tsei m s aa sh ao zi a l , r df o uu e sl , c o o l a n t , brake fluid, filters, and c h e m i c a l . T h a t w a y y o u batteries.

Use leakproof c oi n rs when draining w l l t ak innoew f lxuai cd tsl . y D oh a nt otth eu sr e food or e w i s a d h o w t o d o t h e j ok bs a r e sb an e fveel rya. g e containers that T f oiW lsl loe p r soS e rneeTs Yai nn tdo m y n Em oc m L hIaeV I waT dH AdeFuo E drinking from them. Do not recommended equipment. pour waste onto the ground, down a drain, or into any water source.

Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer.

Explosive release of fluids from pressurized cooling system can cause serious burns.

Shut

off

machine.

Only

remove filler cap when cool e ou h ow hn an dg s .h Stl oo wt o l yu cl o s ei tnh c ba ap r et o fHi rA s tN sD t oLp Et o Cr H elE i eM v eI C A L

Pr R U bCeTf oSr e S rAe m F oEv Li nYg p e sO s uDr e completely.

5

Before returning machine to customer, make sure machine is functioning properly, especially the safety systems.

Install all guards and shields.

5/11/00

SPECIFICATIONS

AND

CONTENTS

INFORMATION

CONTENTS Page

VEHICLE

SPECIFICATIONS

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ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 PTO DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 POWER TRAIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 IMPLEMENT LIFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 MOWER ATTACHMENTS . . . . . . . . . . . .

G A. S. O. L. I. N. E. . S . P. E. C. I .F .I C. A. T. I. O. N. S. . . .. . . . . . .. . . . . . .. . .. .. . .6 . W .E I. G H . T. S . A .N D . .D I. M .E N. S . I O. N .S . . .. .. . . . . . 1. 2.

R E A K I N E N G I N E O L UB B R I C A N T S . . . . . . . . . . . . . . . . . .I. L. .. . . . . . .. . .. . . . . . . . . . . ... . .. ... .. . .. . .. . .. ... .. D . . . T . I. R.. E ..S . . . . . . . . .. . .. . . .. . .. . . .. . .. .. . .. . .. ... . ... ... ...6 . . W. .H. E. . E..L S.. .A . N 1 4 .. 1 .5 . O. I L. . F .I L. T .E R . S. . . . . . . . . . . . . . . . . . . .. .. .. .. .. .. .. .. .. .. .. . . . . . . . . . . E . R. . T .O R . Q . U . E. . V .A .L U . E. S. ..

– . . . . 6 M E T R I. C . F. A. S. T .E N .. . . . . . .. 1 .5 . H. Y. D. R. O. S .T A . T. I .C . T. R. A. N. S .M .I S. S. I O . N . . A. N. D. H Y D R A U L I C O I L . . . . . . . . . . . . . . . . . 7 I N C H F A S T E N E R T O R Q U E V A L U E S . . .. .. .. .. .. 1 .6 . . . . . . A. N. T .I - .C O . R . R. O. S. I O . N . . . . . . . G. R . E .A S. E. S . L. . . . . . S. E. R. V .I C. E. . 8P E C I F I C AOT- IROI N NS G . . . . . . S .E A .R E. C. O. M. M. E .N1 6 A L T E R N A T I V E D A T I O N S . . . . . L. U. B. R . I C. A. N. T .S .. .. .. .. .. .. .. .. . . . . . . . . . . . . . . .9 . F . A .C E .A L . . F .I T. T .I N. G. S. W C O O L A N T S P E C I F I C A .T I. SO. E N S . . . . . . . . .I T.. H.. . . . . . . .I N. C. H . S. T . U .D1 7 E SNYDNST H ER T IQCU L TO E U. B . R .I C. A. N. T .S .. .. .. .. .. .. .. .. .. .. .. .. 9. F . A. C. E. S . E. A. L . F. I .T T. I . N .G .S . W. I .T H . . M. E. T .R .I C. . R . D . 1 S7 I LCEO A. N S S ES I . AD. L .E N U M TLBOUERBRQR U C. TA I. O. RN. A. . G ..E .. . . . . . . . .. . . . . . .. .1 0. . . . . . . .

T. U N . T . T .O -. R. I .N G . . F . A .C .E . S . E .A L. . F .I T. T .I N. G. S. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1 7. .M . I X. I .N .G . O. F . L. U. B . R .I C. A. N . T .S . . . . . . . . . . 1 1. . -. R. I .N G . . B. O. S .S . F. I T. T. I N . G . S. . . . . . . . . . . . . . . .. .. .. .. .. .. .. ..

O .. .. .. .. .. .. .. 1 . 7 . C. H. A. S .S I. S . G . R. E. A. S .E .. .. .. .. .. .. .. . . . . . . 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 GASOLINE .

5/18/00

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G SOLINE ENGINE COOLANT DRAIN I. 1NA 8T E R V A L . . . . . . . . . . . . . . . . . .

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MACHINE

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IDENTIFICATION

NUMBER

1

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For the full PDF version of this manual, Please click on the above download PDF button.

1

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5/18/00

SPECIFICATIONS AND INFORMATION

VEHICLE SPECIFICATIO

VEHICLE SPECIFICATIONS E MNaGk eI .N . E. . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Yanmar Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2V78 Horsepower (SAEJ1940). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13.4 kW (18 hp) Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2, V-twin Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 749 cc(46 cu in.) Stroke/Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cycle Bore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 mm (3.07 in.) Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78.4 mm (3.09 in.)

Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22:1 Slow Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 F ±U 5E0L r pSmY SV T Ms . . . . . . . . . . . . . . . . . . . . a lEv e .F u. e. l . T. a .n k . . L .o c. a. t .i o. n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O. v .e r. h. e .a d . . L .u b . r. i c. a. t i. o. n .. .. .. .. .. .. .. .. .. . . . . . . . . . R. e .a r. .F u . e. l . T. a . n .k . C. a .p a . c. i t. y. (. T . o .t a. l .) . . . . . . . . . . . . . . . . . . . . . . . .. P . r e. s. s u . . L . (. 3 . 8. . r. i z. e. d . O. i .l .F i. l t. e. r .. .. .. .1 4. . 4 .U . S . . . g .a l. ) . F. u . e .l .( m . i. n . . . o .c t. a . n .e ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. F .u l. l . F . l o. w. F s ti e sme. l , . . i . l t. e .r . C .o o. l .i n. g . S. y D .N o . . . 1. o . r. N . o . . . 2. .F u . e. l . P. u. m. p. .L o. c. a .t i. o .n . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. .. . L .i q . u i. d . L C eo f to l Se idd e C o Fo r al amnet C t yn . d .e r. H . o . o. d. . . . . . . . . . . . . . . . . . . .

Rap i l a -c i U . F . u .e l. P . u. m . p. . T y . p. e. .. .. .. .3 .. 6 . L. (. 3. . 8. .U .. S. . . q . t ). . . . . t ha pEel re , c t r i c A i r C l e a. n. e .r . . . . . . . . . . . . . . . . . . I . n .- l . i n. e. w . i. P Shutoff D yp F ur ye -l t D ee l i vwei rt yh. P . r. i m . .a r. y . a. n. d . S. e. c .o n . d. a. r .y . . . . .

Elements . . . . . . . . . . . . . . . . . . . . . . . Indirect Muffler. . . . . . . . . . . . . . . . . . . . . . . . . . . .I n. j e . c. t .i o. n. . . . H o r i z o n t a l d i s c h a r g e b e l o w fF ruaeml eS h u t - O f f . . . . . . . . . . . . . . . . . . . . . . .E n. g. i .n e . . O . i l. C . a. p. a .c i. t .y . . . . . . . . . . . I n j e c t i o n Pump With Filter . . . . . . . . . . . . . . . . . . . . . . .

F u. e. l . F . i l. t e . .. S . . r. .. .. .. .. .. .. .. .. .. .. .. .. .. .2 .. 2 .7 . L . (. 2 . 4. U qt) .W. i t. h. o .u .t .F .i l .t e. r .. .. .. .. .. .. .. .. .. .. .. .. R . e .p l. a . c e . a. b. l e . ,. .

I n - l. i .n e. . . . . . . . . . . . . . . . . 2 . 0 8 L ( 2 . 2 U . S .

F u e l G a u g e . . . . . . . . . . . . . . . . . . . . . . q. t . ) . . . . . . . . . . . . . . . . . . Translucent Fuel Tank

5/15/00

1 -3

VEHICLE SPECIFICATIONS

SPECIFICATIONS AND INFORM

ELECTRICAL Ignition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electronic Type of Starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Shift Charging System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Alternator Charging Capacity: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 amp Regulated Battery Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BCI Group 51 Battery Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 V Battery Cold Cranking amps at -17.8° C (0° F). . . . . . . . . . . . . . . . . . . . . . . . .500 amps Battery Reserve Capacity at 25 amp . .

P . T . O. .D. R. I .V . E. . . . . . . . . . . . . . . . . . . . . 9 0 m T yi pn eu . t e. s. H . e. a. d .l i .g .h t. s .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . . . . .. . . . .. .. . . . .. . . . . . .. . . . . . .. . . . .. .. . . . .. . . . . . ..

I. n. cV a- n Bd ee l ts cCel n u tt ,c hS t Ta ynpdea. r d . .I n . d. i .c a. t . o .r .L i. g. h .t s. .. .. .. .. . . . . . . . .. .. . . . . . . . .. .. . . . . . . . .. .. . . . . . . . .. E. n. g E i nneg iOn i el PP O W E R T R A I N r e s s u r e , B a t t e r y C h a r g e Mounted, Electric . h . e. e. l s. . . . . . . . . . . .. .. .. .. .. .. .. .. .. .. .. . . . . . . . . . . . .

D. r .i v. e . W .. .. .. .. .. .. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . C . o. o. l a. n. t . . . . . .

T e m p e r a t u r e . .Rear Traction Drive . . . . . . . . . . . . . . . . . c. h. ™. . . . . .. . . . . . . . .. . . . . . .. .H .y d. r. o .s t. a . t i. c ., . T .w .i n. . T .o u .F o. o . t . C .o n. t . r o. l . T . r a. n. s m . i. s .s i . o n . . . . . . . . . . . . . . . . . . . . .. .. ..

G . l .o w . .P l. u g . .G a. u . g e. s . . . . . . .. .. . . . . . . . . . .. .. . . . . . . . .. .. .H y. d. r .o s. t . a t. i .c ,. P . i . s t. o. n . T. y .p e . . . . . . . . . . . . . . . . T r a. n s m . i s .s i o .nH o u r m e t e r M o d e l . . . . I. g . n .i t . i o. n. . .I n. t .e r. l .o c. k. .S w. i . t c. h. e. s .. .. . . . . . . . .. .. . . . . . . . .. .. .. . . K. a n . z. a k . i . K. 7 0 . A. T r a n s m i s s i o n O i l C a p a c i t y . . . . . . . . . . . . .

Neutral Start, Operator Presence . . . . . . . . . . . . . . . . . . . . 4.3 L (4.5 U.S. qts) Transmission Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Double VBelt s sG ion Filter . . . . . . . . . . . . . . . . .

S TTr Ea nEsRmIi N .T y. p. e .: . . . . . . . . R e p l a c e a b l e I n t e r n a l T . g. e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C ya pr te r. i d T i l t W F a n B l ha ed ee l S. i .z e. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 in.

Diameter Axle Type/Wheel Hubs . . . . . . . . . . . . . . . . . . . . . . .Straight with Separate 5-Bolt Hubs Cruise Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forward Travel, Lever on Dash Travel Speeds at Full rpm Fo . . k .m . / h. .( 0. — . 7. .m .p .h ). . r. w. a .r d. . . . . . . . . . . . . . . . . . . . 0 .— . 1 1. . 2 Reverse.

.

1 -4

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

0—6.4

.

.

.

.

km/h

.

.

.

.

(0—4

.

.

.

.

mph)

5/15/00

SPECIFICATIONS AND INFORMATION

VEHICLE SPECIFICATIO

BRAKES Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Transmission Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Internal Wet Disk, Single Pedal Parking Brake . . . . . . . .

H. Y. D. R. A. U . L . I. C. S. . . . . . . . . . . . . . . . . . . . . .SBy rs at k ee m P. e .d .a l. L. o. c .k . L . e v . e. r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lift and Steering Lift Control Valve Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mechanical, Spool Valve Location. . . . . . . . . . . . . . . . . . . . . . . . .

I M P L. E . M . . E. N . T . . L. I .F . T . . . . . . . . . U n d e r T u n n e l Cover Cutting Unit Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cylinder Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . ly be set while lift is in raised position. . N. o .t e. : . H . e i. g . h t. s . m . a. y 1 o 0nM icron, Replaceable, In-

Line

MOWER ATTACHMENTS C n i t. D L iuf tt t iSny gs t U em . r. i .v e. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

W. E. I. G. H E yNd S . .T .S . A . N . . D. .D. I .M. H r aI uOl iN c Sw i t h

.

.

.

.

.

.

.

Depth

N S teot p W e i g h t ( l e s s a t t a c h m e n t s a n d f u e l ) . . . .L i . f t. L. e. v e . r. L. o . c a. t . i o. n . . .. .. .. .. .. . . . . . . . . 2 .d9. 1S. i kd . ge. .(o6f. 4 . 2 .D . . . . . . . . . . . . . . . .

R i g h t H a n a s h lbs) Mower Deck Weight e tr s D( eI c . e. n. t . o. f . L. i f. t .s ). . . . . . . . .

C3 u8 t- tI inncgh HMeoi w gh n kd e. p. e .n d . . . . . . . . . . . . . . . . . . . . . . .43 kg (95 lbs) . 4 .4 -. I .n 1c 2h . 7M—o1w4 e3 r. 3 D m e cmk (. 6 .. 3. 5 . m . m . . i .n c. r . e .m . e .n t. s . ) . . . km . g e. (n. 1 t0. s 8). . . 4c.9r e . . . . . . . . . . 0. . . 5. . 0. . 0. .—. . 4. .. 5. . 0. . 0. . i. .n ... .(. 0. . . .2. 5. . 0. . i. . n. .. . .i n lbs) 48-Inch Mower Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 kg (125 lbs) 54-Inch Mower Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 kg (140 lbs) Wheel Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 m (47.9 in.)

Tread Width Rear wheels in Narrow Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . .991 mm (39 in.)

Rear wheels in Wide Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 m (41.5 in.)

Turning Radius (inside rear wheel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.64 m (25 in.) Overall Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.84 m (72.25 in.) Overall Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.11 m (43.6 in.) Overall Width (without attachments). . . . . . . . . . . . . . . . . . 0.99— 1.05 m (39—41.5 in.)

With 38-Inch Mower Deck. . . . . . . . . . . . . .

5/15/00 . . . . . . . . . . . . . . . . . . 1 . 3 3 m ( 5 2 . 6 0 i n . ) With 44-Inch Mower Deck. . . . . . . . . . . . . .

1 -5

.

.

.

VEHICLE SPECIFICATIONS

SPECIFICATIONS AND INFORM

WHEELS AND TIRES Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inflation Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inflation Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Optional Tires: Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inflation Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inflation Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(Specifications

1 -6

and

design

subject

to

change

without

notice.)

5/15/00

VEHICLE SPECIFICATIO

SPECIFICATIONS AND INFORMATION

METRIC FASTENER TORQUE VALUES 4.8 Prop erty Class and Head Marki ngs

4 .

9.8

10.9

8.8

9.8

10.9

8.8

9.8

8

5

12.9 12.9 12.9

10.9

10

12.9

12

10

12

10

5

.

5

erty Class and Nut Marki

10

4

Prop

ngs

8.8

10

10

12

TS1163

8

Class

4.8

Class

L u b r i c a t eDdr a

SIZEN•m

l b - f ty a

M6

4.8

3.5

M8

12

8.8

or

Lubricateda lb-f N t •m

9.8

Class

Class

D r y a L u b r i c a t eDdr a l b - f ty a

N • ml b - f t N • m

lb-ft

10.9

N•

4.5

9

6.5

11

8.5

13

m

11

22

16

28

20

M10 2317

6

21

43

32

55

M12

4029

15

37

75

55

95

M14 6347

29

60

120

88

M16

73

50

92

190

140

M18 135

100

80

125

260

M20 190

140

12

180

M22 260

190

5

M24 330

250

M27 490

12.9

L u b r i c a t eDdr a l b - f tN • m

l b - f ty a

lb-ft

N•

14.5

N•

12

15

3224

m

30

3728

m

35

40

6347

17

60

7555

19

70

70

110

80

40

105

130

95

47

120

110

175

130

80

165

205

150

95

190

240

175

275

200

14

225

320

240

16

300

195

330

250

375

275

0

350

440

325

5

410

375

275

475

350

530

400

22

500

625

460

26

580

250

510

375

650

475

725

540

5

675

850

625

0

800

17

310

650

475

825

600

925

675

35

850

1075

80040

1000

360

5

450

950

700

1200 875

M30 675

490

24

625

1300

950

M33 900

675

0

850

1750

M36 1150

850 33

1075 2250

8.5

100

150

9.5

11.5

1 0 0 00

1250 1600

1 1 5 00

1500

1 6 5 01 2 0 0 1 8 5 0

1 3 5 04 7

17002150

1 6 0 05 6

2000

1300

2 2 01 06 5 0 2 5 0 0

5 1850

2 3 5 02 9 0 0

0 2150

2750

1650

2 8 52 01 0 0 3 2 0 0

2356 07

3 0 0 03 7 5 0

80 2750

3500

1350

0

5

0

DO NOT u4 s2 e these hand torque values if a different 5 torque value or tightening p r o c e d u r e 6 i2s given for a specific application. Torque values l i 5s t e d are for general use only and include a 85 ±10% variance factor.

C h e0 c k tightness of fasteners periodically.

DO NOT use 11 air powered wrenches.

9 2b o l t When and 10 nut combination fasteners are 5 75 used, torque values should be a p p l1 1i e d to the13 NUT instead of the bolt head.

Shear

bolts

“R e f e r e n c e : J D S — G 2 0 0 .

to

under

fail

50

are

designed

14

50

predetermined 5 o/ 1a5d/ 0 lb r et ipcl aa lc eg rsahdeea. r o l t ss .0wAi lt w h ai ydse n

Tighten

50

toothed

or

50

Lubricated” means coated with a l 17 20 a s e r rs a et ne gd i-nt ey po ei l ,l oo cr kf ans ut e t sn et ros w i t h p h o c o a t i n g0 s0 . “ D r y ” m e a n s 0 0 plain or zinc h rl lo m a t e - S p e c i f i c a t i o n J D S 1 1 7 ) thd e i cf u 27 l u b r i c a 2t 3i o n t. o r q u e v a l u e . a

00

00

31

37

50

00

40

47

50

50

1 -7

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