JOHN DEERE 310SE BACKHOE LOADER TM1609 TECHNICAL MANUAL

tm1609 - 310SE and 315SE Backhoe Loader Technical Manual Main Sections Foreword Technical Information Feedback Form General Information Safety Information General Specifications Torque Values Fuels and Lubricants

Wheels Powered or Non-Powered Wheels and Fastenings

Axles and Suspension Systems Input Drive Shafts and U-Joints NonPowered Wheel Axles Powered Wheel Axle (MFWD) Axle Shaft, Bearings and Reduction Gears Dealer Fabricated Tools

Transmission Removal and Installation Controls Linkage Input Drive Shafts and U-Joint

Gears, Shafts, Bearings, and Powershift Clutches Hydraulic System Dealer Fabricated Tools

Engine Removal Installation

and Dealer

Fabricated Tools

Engine Auxiliary Systems Cold Weather Starting Aid Cooling Systems Speed Controls Intake System Exhaust System External Fuel Supply System

Torque Converter Turbine, Gears and Shaft

Steering System Hydraulic System

Service Brakes Active Elements Hydraulic System

Park Brake Active Elements

Electrical Systems

Batteries, Support, and Cables Alternator,

Regulator

and

Charging

Wiring Lighting System Wiring Harness and Switches System Controls Instruments and Indicators Motors and Actuators

Frames, Chassis or Supporting Structure Frame Installation Chassis Weights

Operator’s Station Removal and Installation Operator Enclosure Seat and Seat Belt Heating and Air Conditioning Dealer Fabricated Tools

Sheet Metal and Styling Hood and Engine Enclosure Miscellaneous Shields Grille and Grille Housing Fenders

Safety, Convenience and Miscellaneous Radio Horn and Warning Devices

System

Main Hydraulic System Hydraulic System

Loader Loader Bucket Control Linkages Hydraulic System

Backhoe Bucket Control Linkage Frames Hydraulic System

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Table of Contents

tm1609 - 310SE and 315SE Backhoe Loader Table of Contents Foreword Technical Form

Information Section

00:

Feedback General

Group 0001: Safety Information Information Handle Fluids Safely—Avoid Fires Prevent Battery Explosions Prepare for Emergencies Prevent Acid Burns Handle Chemical Products Safely Avoid High-Pressure Fluids Park Machine Safely Support Machine Properly Wear Protective Clothing Work in Clean Area Service Machines Safely Work in Ventilated Area Illuminate Work Area Safely Replace Safety Signs Use Proper Lifting Equipment Remove Paint before Welding or Heating Avoid Heating Near Pressurized Fluid Lines Keep ROPS Installed Properly Service Tires Safely Practice Safe Maintenance Use Proper Tools Dispose of Waste Properly

5

Table of Contents Live with Safety

Group 0002: General Specifications 310SE and 315SE Backhoe Loader—Specifications 310SE and 315SE Backhoe Loader—Other Information 310SE and 315SE Backhoe Loader Dimensions 310SE and 315SE Backhoe Loader Weight 310SE and 315SE Backhoe and Loader Buckets 310SE and 315SE Backhoe Loader Drain and Refill Capacities 310SE and 315SE Backhoe Loader Lifting Capacities—Standard Dipperstick 310SE and 315SE Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted) 310SE and 315SE Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)

Group 0003: Torque Values Hardware Torque Specifications ROPS Torque Specifications Metric Bolt and Screw Torque Values Additional Metric Cap Screw Torque Values Unified Inch Bolt and Screw Torque Values O-Ring Groove Connections Check Oil Lines And Fittings Service Recommendations for O-Ring Boss Fittings Service Recommendations for Flat Face O-Ring Seal Fittings Service Recommendations for Metric Series Four Bolt Flange Fitting Service Recommendations For Inch Series Four Bolt Flange Fittings

Group 0004: Fuels and Lubricants Diesel Fuel Low Sulfur Diesel Fuel Conditioner Handling and Storing Diesel Fuel Do Not Use Galvanized Containers Heavy Duty Diesel Engine Coolant

6

Table of Contents Fuel Tank Diesel Engine Oil Transmission, Axle, and Mechanical Front Wheel Drive Oil Hydraulic Oil Grease Grease for Extendible Dipperstick, Sideshift Frame, and Stabilizer Leg Wear Strips Alternative and Synthetic Lubricants Lubricant Storage Mixing of Lubricants

Section 01: Wheels Group 0110: Powered or Non-Powered Wheels and Fastenings Specifications Remove and Install Rear Wheel Assembly Remove

and

Install

Front

Wheel

Assembly Remove and Install Tire

Section 02: Axles and Suspension Systems Group 0225: Input Drive Shafts and U-Joints Specifications Remove

and

Install

Drive

Shaft Replace Drive Shaft UJoints

Group 0230: Non-Powered Wheel Axles Service Equipment and Tools Other Material Specifications Remove and Install Hub Assembly Remove

and

Install

Spindle

and

Knuckle

Assembly Remove and Install Tie Rod Remove and Install Non-Powered Front Axle Adjust Non-Powered Front Axle Toe-In

7

Table of Contents Group 0240: Powered Wheel Axle (MFWD) Service Equipment and Tools Other Material Specifications Front Wheel Drive Axles—Use CTM4509 Remove

and

Install

Powered

Front

Axle

(MFWD) Adjust MFWD Axle Toe-In

Group 0250: Axle Shaft, Bearings and Reduction Gears Essential Tools Service Equipment and Tools Other Material Specifications Inspect Service Brakes Remove and Install Rear Axle Disassemble Rear Axle Disassemble and Assemble Park Brake Assemble Rear Axle Check Service Brakes After Assembly Check Gear Tooth Contact Pattern

Group 0299: Dealer Fabricated Tools DFT1146 Axle Mounting Bracket DFT1147 Axle Rolling Torque Bar

Section 03: Transmission Group 0300: Removal and Installation Service Equipment and Tools Specifications Remove and Install Transmission

Group 0315: Controls Linkage Other Material

8

Table of Contents Specifications Remove and Install Reverser Control Remove and Install Transmission Shift Lever Remove Shift Lever and Housing Disassemble and Assemble Shift Lever and Housing Install Shift Lever and Housing

Group 0325: Input Drive Shafts and U-Joint Specifications Remove and Install Drive Shaft

Group 0350: Gears, Shafts, Bearings, and Powershift Clutches Essential Tools Service Equipment and Tools Other Material Other Material Specifications Remove Outer Components to Disassemble Manual Shift Transmission Disassemble Converter Side of Case—Manual Shift Remove Oil Suction Tube—Manual Shift Remove Reverse and Forward Clutch Packs—Manual Shift Disassemble and Assemble Reverse or Forward Clutch Pack—Manual Shift Remove Drive Shaft—Manual Shift Disassemble and Assemble Drive Shaft—Manual Shift Remove Rear Output Shaft with Synchronizer—Manual Shift Remove Intermediate Shaft with Synchronizer—Manual Shift Disassemble Rear Output or Intermediate Shaft with Synchronizer—Manual Shift Rear Output Shaft—Cross Section View—Manual Shift Intermediate Shaft—Cross Section View—Manual Shift Assemble Rear Output or Intermediate Shaft—Manual Shift Remove MFWD Output Shaft (If Equipped)—Manual Shift

9

Table of Contents Disassemble MFWD Shaft (If Equipped)—Manual Shift MFWD Shaft—Cross Section View—Manual Shift Assemble MFWD Shaft (If Equipped)—Manual Shift Remove, Disassemble, and Assemble Idler Shaft—Manual Shift Remove and Install Oil Supply Tube—Manual Shift Install Idler and MFWD Shafts to Assemble Transmission (If Equipped)—Manual Shift Install Intermediate and Rear Output Shafts—Manual Shift Install Drive Shaft—Manual Shift Install Forward and Reverse Clutch Packs—Manual Shift Install Oil Suction Tube—Manual Shift Assemble Converter Side of Case—Manual Shift Install Outer Components to Assemble Transmission—Manual Shift Remove Outer Components to Disassemble Powershift Transmission Disassemble Converter Side of Case—Powershift Remove Low Range Forward, Reverse and Third Speed Clutch Packs—Powershift Disassemble and Assemble Low Range Forward, Reverse and Third Speed Clutch Packs— Powershift Remove First Speed, Second Speed, and High Range Forward Clutch Packs—Powershift Disassemble and Assemble First Speed, Second Speed, and High Range Forward Clutch Packs—Powershift Remove Drive Shaft—Powershift Disassemble and Assemble Drive Shaft—Powershift Remove MFWD Output Shaft (If Equipped)—Powershift Disassemble MFWD Shaft (If Equipped)—Powershift Assemble MFWD Shaft (If Equipped)—Powershift Remove Oil Suction Tube—Powershift Remove and Install Oil Supply Tubes—Powershift Install Oil Suction Tube—Powershift Install MFWD Shaft to Assemble Transmission (If Equipped)—Powershift Install Drive Shaft—Powershift Install Clutch Packs—Powershift

10

Table of Contents Assemble Converter Side of Case—Powershift Install Outer Components to Assemble Transmission—Powershift

Group 0360: Hydraulic System Other Material Specifications Remove and Install Control Valve—Manual Shift Disassemble and Assemble Control Valve—Manual Shift Remove and Install Transmission Charge Pump—Manual Shift Remove and Install Transmission Charge Pump—Powershift Disassemble and Assemble Transmission Charge Pump—Manual Shift and Powershift Remove and Install Manifold Plate and Solenoids—Manual Shift Remove and Install Control Valve—Powershift Disassemble and Assemble Control Valve—Powershift Remove and Install Shift Valve—Powershift Disassemble and Assemble Shift Valve—Powershift Remove and Install Manifold Plate and Solenoids—Powershift

Group 0399: Dealer Fabricated Tools DFT1143 Transmission Support Bracket DFT1162 Powershift Clutch Pack Snap Ring Removal and Installation Tool DFT1163 MFWD Snap Ring Removal and Installation Tool

Section 04: Engine Group 0400: Removal and Installation Essential Tools Specifications PowerTech 4.5 L (4045) John Deere Engine—Use CTM104 Remove and Install Engine

Group 0499: Dealer Fabricated Tools DFT1145 Transmission Holding Bracket

Section 05: Engine Auxiliary Systems 11

Table of Contents Group 0505: Cold Weather Starting Aid Specifications Remove and Install Coolant Heater Remove and Install Starting Aid Nozzle Remove and Install Starting Aid Solenoid

Group 0510: Cooling Systems Specifications Remove and Install Fan Remove and Install Fan Belt Remove and Install Radiator

Group 0515: Speed Controls Specifications Disassemble and Assemble Speed Control Linkage

Group 0520: Intake System Essential Tools Service Equipment and Tools Specifications Remove and Install Air Cleaner Air Intake System Leakage Test

Group 0530: Exhaust System Remove And Install Muffler Remove And Install Muffler With Turbocharger—If Equipped

Group 0560: External Fuel Supply System Other Material Specifications Remove and Install Fuel Tank

Section 06: Torque Converter Group 0651: Turbine, Gears and Shaft Remove and Install Torque Converter

12

Table of Contents Disassemble and Assemble Torque Converter

Section 09: Steering System Group 0960: Hydraulic System Service Equipment and Tools Other Material Specifications Remove and Install Steering Column Disassemble and Assemble Tilt Steering Wheel and Column Remove and Install Steering Attenuator Disassemble and Assemble Steering Attenuator Remove and Install Steering Valve Disassemble Steering Valve Cross Section of Steering Valve Assemble Steering Valve Remove and Install Non-Powered Axle Steering Cylinder Disassemble Non-Powered Axle Steering Cylinder Cross Section of Non-Powered Axle Steering Cylinder Assemble Non-Powered Axle Steering Cylinder Remove and Install Steering Cylinder Bushings Cross Section of APL-2025 MFWD Axle Steering Cylinder Disassemble and Assemble APL-2025 MFWD Axle Steering Cylinder Adjust Tracking Angle for MFWD Axle Remove and Install Priority Valve Disassemble and Assemble Priority Valve

Section 10: Service Brakes Group 1011: Active Elements External Service Brake Inspection Remove and Install Brake Disk and Pressure Plate

Group 1060: Hydraulic System

13

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