JOHN DEERE 5115ML TRACTOR TECHNICAL TM143719 MANUAL PDF

5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV) Tractors Repair (MY2018-)

REPAIR TECHNICAL MANUAL 5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/ Stage IV) Tractors (MY2018-) TM143719 01DEC18 (ENGLISH)

John Deere Ag Management Solutions

Introduction Foreword routine failures quickly.

Operation and tests sections help you identify the majority of

This manual is written for an experienced technician. Essential Information is organized in groups for the various components tools required in performing certain service work are identified in requiring service instruction. At the beginning of each group are this manual and are recommended for use.summarylistingsofallapplicableessentialtools,service equipment and tools, other materials needed to do the job, Live with safety: Read the safety messages in the introduction of service parts kits, specifications, wear tolerances, and torque this manual and the cautions presented throughout the text of the values. manual.

Technical Manuals are concise guides for specific machines.

They are on-the-job guides containing only the vital information CAUTION:needed for diagnosis, analysis, testing, and repair.

This is the safety-alert symbol. When you see this symbol on the Fundamental service information is available from other sources machine or in this manual, be alert to the potential for personal covering basic theory of operation, fundamentals of injury. troubleshooting, general maintenance, and basic type of failures and their causes.

Technical manuals are divided in two parts: repair and operation DX,TMIFC-19-20140415 and tests. Repair sections tell how to repair the components.

TM143719 (01.12.2018)

5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV) Tractors

Section 10 - General InformationGroup 70 - Creeper Assembly

Contents

Group 05 - SafetyGroup 75 - Front PTO Group 10 - General Specifications

Group 15 - Fuel and LubricantsSection 60 - Steering and Brakes Group 20 - Serial Number LocationsGroup 05 - Steering Group 10 - Service Brake Repair

Section 20 - EngineGroup 15 - Secondary Brake Repair Group 05 - EngineGroup 20 - Air Brakes Repair Group 25 - Hydraulic Trailer Brake Repair

Section 30 - Fuel, Air Intake, Exhaust, and CoolingSection 70 - Hydraulics

Group 05 - Fuel SystemGroup 05 - Hydraulic Pump and Filter Group 10 - Air Intake SystemGroup 10 - Hydraulic Oil Cooler Group 15 - Exhaust SystemGroup 15 - Hitch Valve Group 20 - Cooling SystemGroup 20 - Hydraulic Rear Selective Control Valve Group 25 - Aftertreatment SystemGroup25-HydraulicMid-MountSelectiveControl Valve (SCV)

Section 40 - ElectricalGroup 30 - Hydraulic Lines Group 05A - Fuses and RelaysGroup 35 - Front Hitch Group 05B - Ground Points

Group 05C - ConnectorsSection 80 - Miscellaneous

Group 05D - Wiring HarnessesGroup 05 - Front Axle - 2WD Group 05E - Electrical ComponentsGroup 10 - Hitches and Drawbars Group 15 - Fenders

Section50-DriveSystemsandGroup 20 - Hood TransmissionsGroup 25 - Step Assembly

Group 00 - Transmission Component IdentificationGroup 30 - Wheels Group 05 - SeparationGroup 35 - SCR Covers and Shields Group 10 - SS Transmission

Group 15 - PR TransmissionSection 90 - Operator ` s Station

Group 20 - PR Plus TransmissionGroup 05 - Seat and Support Group 25 - Clutch Assembly - SS TransmissionGroup 10 - Control Console Group 30 - Clutch Assembly - PR TransmissionGroup 15 - Roll - Gard Group35-ClutchAssembly-PRPlusGroup 20 - Cab Components TransmissionGroup 25 - Open Operator Station Components Group 40 - DifferentialGroup 30 - Air Conditioning System Group 45 - Control ValveGroup 35 - Heating System Group 50 - Final Drives

Group 55 - Hi - Crop Final DrivesSection 99 - Special Tools Group 60 - Rear PTOGroup 05 - Dealer Fabricated Tools Group 65 - Mechanical Front - Wheel Drive

TM143719 (01.12.2018)

5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV) Tractors

Section 10 Contents

General Information Page

Page

Wait Before Opening High - Pressure Fuel 10-05-18 System...........................................................

Service Front - Wheel Drive Tractor Safely...........10-05-19 Use Steps and Handholds Correctly.....................10-05-19 Handle Electronic Components and Brackets 10-05-19 Safely.............................................................

Transport Tractor Safely........................................10-05-19

Group 05 - Safety Work In Ventilated Area.........................................10-05-1 Recognize Safety Information...............................10-05-1 Avoid Backover Accidents.....................................10-05-1 Prevent Machine Runaway....................................10-05-2 Avoid Contact with Agricultural Chemicals............10-05-2 Clean Vehicle of Hazardous Pesticides.................10-05-2

Deliver Safely........................................................10-05-20 Servicing Electronic Control Units.........................10-05-20

Use a Safety Chain................................................10-05-3 Work in Clean Area...............................................10-05-3 Decommissioning - Proper Recycling and Disposal 10-05-3 of Fluids and Components.............................

Avoid Harmful Asbestos Dust................................10-05-4

Welding Near Electronic Control Units..................10-05-21 Keep Electronic Control Unit Connectors Clean...10-05-21 Group 10 - General Specifications Regions and Country Versions..............................10-10-1 Features and Accessories.....................................10-10-2 Machine General Specifications............................10-10-4

Use Electronic Display Properly............................10-05-4 Avoid Hot Exhaust.................................................10-05-4 Clean Exhaust Filter Safely...................................10-05-5

Drain and Refill Capacities....................................10-10-5 Service Recommendations for O - Ring Boss 10-10-6 Fittings............................................................

Service Recommendations for Flat Face O - Ring 10-10-7 Seal Fittings...................................................

Metric Bolt and Screw Torque Values....................10-10-8

Exhaust Filter Cleaning.........................................10-05-6 Handle Fuel Safely - Avoid Fires...........................10-05-6 Prepare for Emergencies.......................................10-05-6 In Case of Fire.......................................................10-05-6 Handle Fluids Safely - Avoid Fires........................10-05-7 Avoid High - Pressure Fluids.................................10-05-7

Unified Inch Bolt and Screw Torque Values..........10-10-9 Glossary of Terms.................................................10-10-10

Use Foldable ROPS and Seat Belt Properly.........10-05-7 Avoid Static Electricity Risk When Refueling.........10-05-8 Install All Guards...................................................10-05-8 Use Proper Lifting Equipment................................10-05-9

Trademarks........................................................... 10-10-11 Group 15 - Fuel and Lubricants Alternative and Synthetic Lubricants.....................10-15-1 Transmission and Hydraulic Oil.............................10-15-1

Illuminate Work Area Safely..................................10-05-9 Live With Safety.....................................................10-05-9 Service Machines Safely.......................................10-05-9

Diesel Engine Coolant (engine with wet sleeve 10-15-2 cylinder liners)................................................

Support Machine Properly.....................................10-05-10 Protect Against Noise............................................10-05-10 Remove Paint Before Welding or Heating.............10-05-10 Park Machine Safely..............................................10-05-11 Stay Clear of Rotating Drivelines...........................10-05-12 Follow Safety Instructions......................................10-05-12 Use Proper Tools...................................................10-05-13 Service Tires Safely...............................................10-05-13 Keep ROPS Installed Properly..............................10-05-13 Construct Dealer - Made Tools Safely...................10-05-14 Practice Safe Maintenance....................................10-05-14 Understand Signal Words......................................10-05-14 Replace Safety Signs............................................10-05-15 Protect Against High Pressure Spray....................10-05-15 Store Attachments Safely......................................10-05-15 Avoid Heating Near Pressurized Fluid Lines.........10-05-15 Wear Protective Clothing.......................................10-05-16 Precautions for Welding........................................10-05-16 Service Accumulator Systems Safely....................10-05-16 Handling Batteries Safely......................................10-05-17 Handle Agricultural Chemicals Safely...................10-05-17 Service Cooling System Safely.............................10-05-18

Operating in Warm Temperature Climates............10-15-2 John Deere COOL - GARD™ II Coolant 10-15-3 Extender.........................................................

Water Quality for Mixing with Coolant 10-15-4 Concentrate....................................................

Testing Coolant Freeze Point................................10-15-4 Diesel Exhaust Fluid (DEF) - Use in Selective 10-15-5 Catalytic Reduction (SCR) Equipped Engines..........................................................

Disposal of Diesel Exhaust Fluid (DEF)................10-15-5 Refilling Diesel Exhaust Fluid (DEF) Tank.............10-15-5 Storing Diesel Exhaust Fluid (DEF).......................10-15-6 Testing Diesel Exhaust Fluid (DEF).......................10-15-6 Diesel Engine Oil Service Interval for Operation at 10-15-6 High Altitude...................................................

Diesel Engine Oil - Interim Tier 4, Final Tier 4, 10-15-7 Stage IIIB, and Stage IV.................................

Engine Oil and Filter Service Intervals - Interim 10-15-7 Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines..........................................................

John Deere Break - In Plus™ Engine Oil - Interim 10-15-8 Tier 4, Final Tier 4, Stage IIIB, and Stage IV..

Oil Filters...............................................................10-15-8 Fuel Filters.............................................................10-15-8

TM143719 (01.12.2018)

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5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV)

Page

Page

Diesel Fuel.............................................................10-15-9 Handling and Storing Diesel Fuel..........................10-15-9 Lubricity of Diesel Fuel..........................................10-15-10

Oilscan™ and CoolScan™....................................10-15-14 Group 20 - Serial Number Locations

Testing Diesel Fuel................................................10-15-10 BioDiesel Fuel.......................................................10-15-11 Minimizing the Effect of Cold Weather on Diesel 10-15-12 Engines..........................................................

Supplemental Diesel Fuel Additives......................10-15-12 Grease................................................................... 10-15-13 Mixing of Lubricants...............................................10-15-13 Lubricant Storage..................................................10-15-13

Product Identification Number...............................10-20-2 Engine Serial Number...........................................10-20-3 Transmission Serial Number.................................10-20-4 Front Axle (2WD) Serial Number Location............10-20-4 Mechanical Front Wheel Drive (MFWD) Serial 10-20-5 Number..........................................................

Cab Serial Number................................................10-20-5 ROPS Serial Number............................................10-20-6

Transmission, Steering, Brake, Hydraulic, and 10-15-14 Gear Case Oil.................................................

TM143719 (01.12.2018)

Serial Numbers......................................................10-20-1

10-2

5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV)

Safety

Group 05 Safety Work In Ventilated Area

TS220-UN: Engine exhaust fumes

Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

Ifyoudonothaveanexhaustpipeextension,openthedoorsand get outside air into the area.

DX,AIR-19-19990217

Recognize Safety Information

T81389-UN: Safety-alert symbol

This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

DX,ALERT-19-19980929

Avoid Backover Accidents

PC10857XW-UN: Avoid Backover Accidents

Before moving machine, be sure that all persons are clear of machine path. Turn around and look directly for best visibility. Use a signal person when backing if view is obstructed or when in close quarters.

Do not rely on a camera to determine if personnel or obstacles are behind the machine. The system can be limited by many factors including maintenance practices, environmental conditions, and operating range.

DX,AVOID,BACKOVER,ACCIDENTS-19-20100830

TM143719 (01.12.2018)

10-05-1

5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV)

Safety

Prevent Machine Runaway

TS177-UN: Machinery Runaway

Avoid possible injury or death from machinery runaway.

Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed.

NEVER start engine while standing on ground. Start engine only from operator’s seat, with transmission in neutral or park.

DX,BYPAS1-19-19980929

Avoid Contact Chemicals

with

Agricultural

TS272-UN: Pesticide Use

CAUTION: This enclosed cab does not protect against inhaling vapor, aerosol or dust.

1. When operating in an environment where pesticides are present, wear a long-sleeved shirt, long-legged pants, shoes, and socks.

2. If pesticide use instructions require respiratory protection, wear an appropriate respirator inside the cab.

3. Wear personal protective equipment as required by the pesticide use instructions when leaving the enclosed cab:

into a treated area to work with contaminated application equipment such as nozzles which must be cleaned, changed or redirected to become involved with mixing and loading activities

TS220-UN: Harmful Pesticides

4. Before re-entering the cab, remove protective equipment and store either outside the cab in a closed box or some other type of sealable container or inside the cab in a pesticide resistant container, such as a plastic bag.

5. Clean your shoes or boots to remove soil or other contaminated particles prior to entering the cab.

DX,CABS1-19-20090325

Clean Vehicle of Hazardous Pesticides

When exposed to hazardous pesticides, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination.

1.Sweep or vacuum the floor of cab.

CAUTION: During application of hazardous pesticides, pesticide residue can build up on the inside or outside of the vehicle. Clean vehicle according to use instructions of hazardous pesticides.

2.Clean headliners and inside cowlings of cab.

3.Wash entire exterior of vehicle.

4. Dispose of any wash water with hazardous concentrations of active or non-active ingredients according to published regulations or directives.

DX,CABS2-19-20010724

TM143719 (01.12.2018)

10-05-2

5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV)

Safety

Use a Safety Chain

TS217-UN: Safety Chain

A safety chain will help control drawn equipment should it accidentally separate from the drawbar.

Using the appropriate adapter parts, attach the chain to the tractor drawbar support or other specified anchor location.

Provide only enough slack in the chain to permit turning.

See your John Deere dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine.

Do not use safety chain for towing.

DX,CHAIN-19-19930303

Work in Clean Area

T6642EJ-UN: Clean Work Area

Before starting a job:

Clean work area and machine.

Make sure you have all necessary tools to do your job.

Have the right parts on hand.

Read all instructions thoroughly; do not attempt shortcuts.

DX,CLEAN-19-19900604

Decommissioning—Proper Recycling and Disposal of Fluids and Components

TS1133-UN: Recycle Waste

Safety and environmental stewardship measures must be taken into account when decommissioning a machine and/or component. These measures include the following:

Use appropriate tools and personal protective equipment such as clothing, gloves, face shields or glasses, during the removal or handling of objects and materials.

Follow instructions for specialized components.

Release stored energy by lowering suspended machine elements, relaxing springs, disconnecting the battery or other electrical power, and releasing pressure in hydraulic components, accumulators, and other similar systems.

TM143719 (01.12.2018)

10-05-3

Minimize exposure to components which may have residue from agricultural chemicals, such as fertilizers and pesticides. Handle and dispose of these components appropriately.

Carefully drain engines, fuel tanks, radiators, hydraulic cylinders, reservoirs, and lines before recycling components. Use leak-proof containers when draining fluids. Do not use food or beverage containers.

Do not pour waste fluids onto the ground, down a drain, or into any water source.

Observe all national, state, and local laws, regulations, or ordinances governing the handling or disposal of waste fluids (example: oil, fuel, coolant, brake fluid); filters; batteries; and, other substances or parts. Burning of flammable fluids or components inotherthanspeciallydesignedincineratorsmaybe prohibited by law and could result in exposure to harmful fumes or ashes.

Service and dispose of air conditioning systems appropriately. Government regulations may require a certified service center to recover and recycle air conditioning refrigerants which could damage the atmosphere if allowed to escape.

Evaluate recycling options for tires, metal, plastic, glass, rubber, and electronic components which may be recyclable, in part or completely.

Contact your local environmental or recycling center, or your John Deere dealer for information on the proper way to recycle or dispose of waste.

DX,DRAIN-19-20150601

5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV)

For the full PDF version of this manual, Please click on the above download PDF button.

Safety Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer.

Avoid Harmful Asbestos Dust

Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and somegaskets.Theasbestosusedinthesecomponentsisusually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated.

Avoid creating dust. Never use compressed air for cleaning.

Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos.

Keep bystanders away from the area.

DX,DUST-19-19910315

TS220-UN: Asbestos Dust

Use Electronic Display Properly

Do not change settings or access any functions that require prolonged use of the display controls while machine is moving. Stop the machine in a safe location and place in park position before attempting such operations.

Never set the volume so high that you cannot hear outside traffic and emergency vehicles.

Electronic displays are secondary devices intended to aid the operator in performing field operations, increase comfort and provide entertainment. Displays offer a wide range of functionality, are used in many different machine system applications and can be used with other secondary devices such as handheld electronic devices.

To promote safe operation, certain functions of displays may be disabled unless the machine movement is restricted and/or has been placed in the park position. Overriding this safety feature may violate applicable law and can result in damage, serious

A secondary device is any device that is not required to operate your machine for its primary use. The operator is always responsible for safe operation and control of the machine.

To prevent injury while operating the machine:injury, or death.

Only use available display functionality when conditions permit you to do so safely and in accordance with instructions provided.

Always observe safe driving rules, state, or local laws and traffic

Position the display according to the installation instructions. Ensure that the device is secured and regulations using any secondary device. doeswhen not obstruct the driver’s view or interfere with the machine operating controls.

Do not become distracted by the display. Stay alert.

Pay attention to the machine and surrounding environment.

Avoid Hot Exhaust

DX,ELEC,DISPLAY-19-20150113

RG17488-UN: Safety—Hot Parts

Servicing machine or attachments with engine running can result in serious personal injury. Avoid exposure and skin contact with hot exhaust gases and components.

Exhaust parts and streams become very hot during operation.

Exhaust gases and components reach temperatures hot enough to burn people, ignite, or melt common materials.

DX,EXHAUST-19-20090820

TM143719 (01.12.2018)

10-05-4

5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV)

Safety

Clean Exhaust Filter Safely

TS1695-UN: Stop

TS227-UN: Fire Safety

During exhaust filter cleaning operations, the engine may run at elevated idle and hot temperatures for an extended period of time. Exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.

Keep machine away from people, animals, or structures which may be susceptible to harm or damage from hot exhaust gases or components. Avoid potential fire or explosion hazards from flammable materials and vapors near the exhaust. Keep exhaust outlet away from people and anything that can melt, burn, or explode.

Closely monitor machine and surrounding area for smoldering

TS271-UN: Hand Over Flame

debris during and after exhaust filter cleaning.

Adding fuel while an engine is running can create a fire or explosion hazard. Always stop engine before refueling machine and clean up any spilled fuel.

Always make sure that engine is stopped while hauling machine on a truck or trailer.

Contact with exhaust components while still hot can result in serious personal injury.

Avoid contact with these components until cooled to safe temperatures.

If service procedure requires engine to be running:

Only engage power-driven parts required by service procedure Ensure that other people are clear of operator station and machine TS1693-UN: Moving Parts

Keep hands, feet, and clothing away from power-driven parts.

Always disable movement (neutral), set the parking brake or mechanism and disconnect power to attachments or tools before leaving the operator’s station.

Shut off engine and remove key (if equipped) before leaving the machine unattended.

DX,EXHAUST,FILTER-19-20110112

TM143719 (01.12.2018)

10-05-5

5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV)

Safety

Exhaust Filter Cleaning

RG17488-UN: Safety—Hot Parts

Servicing machine or attachments during exhaust filter cleaning can result in serious personal injury. Avoid exposure and skin contact with hot exhaust gases and components.

During auto or manual/stationary exhaust filter cleaning operations, the engine will run at elevated idle and hot temperatures for an extended period of time. Exhaust gases and exhaustfiltercomponentsreachtemperatureshotenoughtoburn people, or ignite, or melt common materials.

DX,FILTER-19-20100120

Handle Fuel Safely—Avoid Fires

Handle fuel with care: it is highly flammable. Do not refuel the machine while smoking or when near open flame or sparks.

Always stop engine before refueling machine. Fill fuel tank outdoors.

Prevent fires by keeping machine clean of accumulated trash, grease, and debris. Always clean up spilled fuel.

Use only an approved fuel container for transporting flammable liquids.

Never fill fuel container in pickup truck with plastic bed liner.

Always place fuel container on ground before refueling. Touch fuel container with fuel dispenser nozzle before removing can lid.

Keep fuel dispenser nozzle in contact with fuel container inlet when filling.

TS202-UN: Avoid Fires

Do not store fuel container where there is an open flame, spark, or pilot light such as within a water heater or other appliance.

Prepare for Emergencies

TS291-UN: First Aid Kit

DX,FIRE1-19-20111012

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

DX,FIRE2-19-19930303

In Case of Fire

TS227-UN: Flames

CAUTION: Avoid personal injury.

Stop machine immediately at the first sign of fire. Fire may be identified by the smell of smoke or sight of flames. Because fire grows and spreads rapidly, get off the machine immediately and movesafelyawayfromthefire.Donotreturntothemachine!The number one priority is safety.

Call the fire department. A portable fire extinguisher can put out a small fire or contain it until the fire department arrives; but portable extinguishers have limitations. Always put the safety of theoperatorandbystandersfirst.Ifattemptingtoextinguishafire,

TM143719 (01.12.2018)

10-05-6

5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV)

Safety keep your back to the wind with an unobstructed escape path so 1. Pull the pin. Hold the extinguisher with the nozzle pointing you can move away quickly if the fire cannot be extinguished.away from you, and release the locking mechanism.

Readthefireextinguisherinstructionsandbecomefamiliarwith2.Aim low. Point the extinguisher at the base of the fire. their location, and operation before a fire starts. Local 3.Squeeze theparts, lever slowly and evenly. fire departments or fire equipment distributors may offer fire extinguisher training and recommendations.4.Sweep the nozzle from side-to-side.

If your extinguisher does not have instructions, follow these DX,FIRE4-19-20130822 general guidelines:

Handle Fluids Safely—Avoid FiresTS227-UN: Avoid Fires When you work around fuel, do not smoke or work near heaters

or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate

or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

DX,FLAME-19-19980929

Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts.

Avoid High-Pressure Fluids

Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid

X9811-UN: High Pressure

Inspect hydraulic hoses periodically–at least once per year–for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.

injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1 309-748-5636.

DX,FLUID-19-20111012

Use Foldable ROPS and Seat Belt Avoid crushing injury or death during rollover.

Properly If this machine is equipped with a foldable rollover

protective structure (ROPS), keep the ROPS in the fully extended and locked position. USE a seat belt when you operate with a ROPS in the fully extended position.

Hold the latch and pull the seat belt across the body.

Insert the latch into the buckle. Listen for a click.

Tug on the seat belt to make sure that the belt is securely fastened.

Snug the seat belt across the hips.

If this machine is operated with the ROPS folded (for example, to enter a low building), drive with extreme caution. DO NOT USE a seat belt with the ROPS folded.

TS1729-UN: Fasten Your Seat Belt

TM143719 (01.12.2018)

10-05-7

5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV)

Safety DX,FOLDROPS-19-20130822

Return the ROPS to the raised, fully extended position as soon as the machine is operated under normal conditions.

Avoid Static Refueling

Electricity Risk When

RG21992-UN: Static Discharge (Fuel Nozzle)

The removal of sulfur and other compounds in Ultra-Low Sulfur Diesel (ULSD) fuel decreases its conductivity and increases its ability to store a static charge.

Refineries may have treated the fuel with a static dissipating additive. However, there are many factors that can reduce the effectiveness of the additive over time.

Static charges can build up in ULSD fuel while it is flowing through fuel delivery systems. Static electricity discharge when combustiblevaporsarepresentcouldresultinafireorexplosion.

Therefore, it is important to ensure that the entire system used to refuel your machine (fuel supply tank, transfer pump, transfer hose, nozzle, and others) is properly grounded and bonded.

Consult with your fuel or fuel system supplier to ensure that the deliverysystemisincompliancewithfuelingstandardsforproper grounding and bonding practices.

DX,FUEL,STATIC,ELEC-19-20130712

RG22142-UN: Explosion

Install All Guards

TS677-UN: SafetyFan

Rotating cooling system fans, belts, pulleys, and drives can cause serious injury.

Keep all guards in place at all times during engine operation.

Wear close-fitting clothes. Stop the engine and be sure fans, belts, pulleys, and drives are stopped before making adjustments, connections, or cleaning near fans and their drive components.

DX,GUARDS-19-20090818

TM143719 (01.12.2018)

10-05-8

5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB and FT4/Stage IV)

For the full PDF version of this manual, Please click on the above download PDF button.