JOHN DEERE 1910 (SN.750101-) HYDRAULIC DRV TOW-BETWEEN COMMODITY AIR CARTS TM115119 PDF

1910 Tow-Between Commodity Air Carts Diagnostic

DIAGNOSIS AND TESTS MANUAL Hydraulic Drive models 1910 (SN. 750101-) TM115119 05 MAY 15 (ENGLISH)

For complete service information also see: 730LL, 1830, 1835, 1840, 1870, 1890, 1895 & 1990 CCS Air Seeding Tools (Worldwide Edition) Technical manual

TM2303

1910 Commodity Air Cart Repair

TM2067

737, 735, 787, 1850, 1860, 1810, 980, 730, 1820, 685, 1890, 1990, 1895 CCS Air Seeding Tools Technical Manual

TM1616

Machine Connection Information

CTM441

120 Series Hydraulic Cylinders

CTM120519

John Deere Agriculture

Pinted by Belgreen

TM115119-DIAGNOSIS AND TESTS MANUAL

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Table of contents FOREWORD Section 210 - GENERAL INFORMATION Group 05 - Safety Group 10 - Lubricants Group 15 - General Information and Specifications Group 20 - Tractor Specifications Group 25 - Repair Specifications Section 211 - DIAGNOSTIC TROUBLE CODES AND WARNINGS Group 10A - AC2 Codes Group 10B - BMU Codes Group 10C - Warnings Section 212 - OBSERVABLE SYMPTOMS Group 10A - Blockage - All Run Observable Symptoms Group 10B - Blockage - Primary Observable Symptoms Group 10C - Blockage - Combination Observable Symptoms Group 10D - CAN Bus Observable Symptoms Group 10E - Fan Observable Symptoms Group 10F - Height Sensor Observable Symptoms Group 10G - Variable Rate Hydraulic Meter Drive Observable Symptoms Group 10H - Lighting - Work Lights Observable Symptoms Group 10I - Lighting - Amber Indicator Lights Observable Symptoms Group 10J - Lighting - Transport Lights Observable Symptoms Group 10K - Conveyance Observable Symptoms Group 10L - Section Command Observable Symptoms Group 10M - Wheel Speed Sensor Observable Symptoms Group 10N - Tank Level Observable Symptoms Group 10P - Tank Pressure Observable Symptoms Section 240 - ELECTRICAL SYSTEM Group 10A - Calibration Procedures Group 20A - Theory of Operation Group 30A - Schematics Group 30B - Harness Identification Group 50A - Diagnostics Section 245 - CONTROL UNITS Group 50A - AC2 Addresses Group 50B - BMU Addresses Section 249 - CONNECTOR AND COMPONENT INFORMATION Group 20A - X001 - X099 Group 20B - X100 - X199 Group 20C - X200 - X299 Group 20D - X300 - X399 Group 20E - X400 - X499 Group 20F - X500 - X599 Group 20G - X600 - X699 Group 20H - X700 - X799 Group 20I - X800 - X899 Group 20J - X1000 - X1999 Group 40A - Electrical Assemblies Group 40E - Lights Group 40S - Switch Section 270 - HYDRAULIC SYSTEM Group 05A - General Information <- Go to Global Table of contents

TM115119-DIAGNOSIS AND TESTS MANUAL

TM115119-DIAGNOSIS AND TESTS MANUAL

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Group 10A - Hydraulic Procedures Group 20A - Theory Group 30A - Schematics Group 50A - Diagnostics Section 279 - HYDRAULIC COMPONENT INFORMATION Group 40A - Accumulator Group 40B - Sensors or Gauges Group 40C - Cylinder or Actuator Group 40D - Check Valve Group 40G - Assembly Group 40J - Miscellaneous Component Group 40M - Motor Group 40V - Valve Group 40X - Coupler Group 40Y - Solenoid Valve Section 300 - MANIFOLD-TANK PRESSURE TEST Group 10A - Manifold-Tank Pressure Test Setup Group 15A - Test Manifold-Tank Pressure Differential

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TM115119-DIAGNOSIS AND TESTS MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.

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TM115119-DIAGNOSIS AND TESTS MANUAL

GENERAL INFORMATION

(g) by Belgreen v2.0

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION:

This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.

Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

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Section 210 page 1

TM115119-DIAGNOSIS AND TESTS MANUAL

TM115119-DIAGNOSIS AND TESTS MANUAL

(g) by Belgreen v2.5

Section 210 - GENERAL INFORMATION Table of contents Group 05 - Safety ..................................................................................................................................... 1 Recognize Safety Information ............................................................................................................... 1 Understand Signal Words ..................................................................................................................... 1 Avoid High-Pressure Fluids ................................................................................................................... 1 Stay Clear of air hoses .......................................................................................................................... 2 Avoid Heating Near Pressurized Fluid Lines .......................................................................................... 3 Prepare for Emergencies ...................................................................................................................... 3 Support Machine Properly .................................................................................................................... 3 Work in Clean Area ............................................................................................................................... 4 Wear Protective Clothing ...................................................................................................................... 5 Avoid Harmful Asbestos Dust ............................................................................................................... 5 Work In Ventilated Area ........................................................................................................................ 6 Illuminate Work Area Safely ................................................................................................................. 6 Replace Safety Signs ............................................................................................................................ 6 Use Proper Lifting Equipment ............................................................................................................... 7 Service Tires Safely .............................................................................................................................. 8 Practice Safe Maintenance ................................................................................................................... 9 Use Proper Tools ................................................................................................................................... 9 Remove Paint Before Welding or Heating ........................................................................................... 10 Dispose of Waste Properly .................................................................................................................. 10 Live With Safety ................................................................................................................................. 11 Group 10 - Lubricants ............................................................................................................................ 12 Grease ................................................................................................................................................ 12 Transmission and Hydraulic Oil .......................................................................................................... 13 Transmission Oil ................................................................................................................................. 13 Alternative and Synthetic Lubricants .................................................................................................. 13 Lubricant Storage ............................................................................................................................... 14 Group 15 - General Information and Specifications ......................................................................... 15 Unauthorized Modifications ................................................................................................................ 15 Configuration Identification ................................................................................................................ 16 Product Identification—1910 Commodity Air Cart .............................................................................. 17 Specifications Specifications and design subject to change without notice. —1910 Commodity Air Cart ..................................................................................................................................................... 19 Tire Inflation Pressures—195 Bushel Carts ......................................................................................... 21 Tire Inflation Pressures—270 Bushel Carts ......................................................................................... 22 Tire Inflation Pressures—350 Bushel Carts ......................................................................................... 23 Tillage Compatibility Guide ................................................................................................................. 23 Compatible Tillage Equipment—730 Air Disk Drill .............................................................................. 23 Compatible Tillage Equipment—735 Seeding Tool ............................................................................. 23 Compatible Tillage Equipment—737 Air Hoe Drill ............................................................................... 24 Compatible Tillage Equipment—1810 Air Seeding Tool ...................................................................... 24 Compatible Tillage Equipment—1820 Air Hoe Drill ............................................................................. 25 Compatible Tillage Equipment—1850/1860 No-Till Air Drill ................................................................ 25 Compatible Tillage Equipment—610 Seeding Tool ............................................................................. 25 Compatible Tillage Equipment—1060 Seeding Tool ........................................................................... 26 Air Cart/Seeding Terms and Definitions .............................................................................................. 26 Group 20 - Tractor Specifications ....................................................................................................... 28 Tractor Hydraulic System Requirements ............................................................................................ 28 Recommended Tractors ..................................................................................................................... 28 Tractor Hydraulic Compatibility GPM = Gallons-per-minute, Psi = Pounds-per-square inch pressure.

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TM115119-DIAGNOSIS AND TESTS MANUAL

TM115119-DIAGNOSIS AND TESTS MANUAL

(g) by Belgreen v2.5

..................................................................................................................................................... 30 Surging Fan Speed— John Deere 8000 and 9000 Series Tractors ...................................................... 30 Calculating Minimum Tractor Weight for Safe Transport .................................................................... 31 Calculating Minimum Tractor Weight (S.N. —685100) ........................................................................ 33 Calculating Minimum Tractor Weight (S.N. 685101— ) ....................................................................... 34 Group 25 - Repair Specifications ......................................................................................................... 35 Metric Bolt and Screw Torque Values ................................................................................................. 35 Unified Inch Bolt and Screw Torque Values ........................................................................................ 36 Service Recommendations For O-Ring Boss Fittings .......................................................................... 37 Service Recommendations For Flare-Type Tube Fittings .................................................................... 39

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TM115119-DIAGNOSIS AND TESTS MANUAL

Section 210 - GENERAL INFORMATION

Group 05: Safety

Group 05 - Safety Recognize Safety Information

Safety-alert symbol This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

Understand Signal Words

Signal Words A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards.

DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs.

CAUTION also calls attention to safety messages in this manual.

Avoid High-Pressure Fluids

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Section 210 page 1

TM115119-DIAGNOSIS AND TESTS MANUAL

Section 210 - GENERAL INFORMATION

Group 05: Safety

High Pressure Inspect hydraulic hoses periodically – at least once per year – for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.

Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts.

Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1 309-748-5636.

Stay Clear of air hoses

Fan Stay clear of hoses when air seeder fan is running. Seed or fertilizer blowing out at high speed can cause eye and other personal injuries.

Never attempt to clear blockage from air hoses or seeding tool boots while fan is running.

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Section 210 page 2

TM115119-DIAGNOSIS AND TESTS MANUAL

Section 210 - GENERAL INFORMATION

Group 05: Safety

Avoid Heating Near Pressurized Fluid Lines

Flammable Spray Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.

Pressurized lines can accidentally burst when heat goes beyond the immediate flame area.

Prepare for Emergencies

First Aid Kit Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

Support Machine Properly

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Section 210 page 3

TM115119-DIAGNOSIS AND TESTS MANUAL

Section 210 - GENERAL INFORMATION

Group 05: Safety

Support Properly Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the machine or attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down.

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual.

When implements or attachments are used with a machine, always follow safety precautions listed in the implement or attachment operator′s manual.

Work in Clean Area

Clean Work Area Before starting a job: Clean work area and machine.

Make sure you have all necessary tools to do your job.

Have the right parts on hand.

Read all instructions thoroughly; do not attempt shortcuts.

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Section 210 page 4

TM115119-DIAGNOSIS AND TESTS MANUAL

Section 210 - GENERAL INFORMATION

Group 05: Safety

Wear Protective Clothing

Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job.

Prolonged exposure to loud noise can cause impairment or loss of hearing.

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

Avoid Harmful Asbestos Dust

Asbestos Dust Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer.

Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is <- Go to Section TOC

Section 210 page 5

TM115119-DIAGNOSIS AND TESTS MANUAL

Section 210 - GENERAL INFORMATION

Group 05: Safety

not hazardous as long as airborne dust containing asbestos is not generated.

Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos.

Keep bystanders away from the area.

Work In Ventilated Area

Engine exhaust fumes Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

If you do not have an exhaust pipe extension, open the doors and get outside air into the area.

Illuminate Work Area Safely

Work Area Safely Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

Replace Safety Signs

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Section 210 page 6

TM115119-DIAGNOSIS AND TESTS MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.