JOHN DEERE 1790 PLANTER FRAMES TM111719 PDF MANUAL

1790 Planter Frame (Worldwide Edition) (SN. 740101-745000) Diagnostic

DIAGNOSIS AND TESTS MANUAL Planters models 1790 (SN. 740101-745000) TM111719 01 MAY 15 (ENGLISH)

For complete service information also see: 1790 Front-Fold Planter Repair

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John Deere Agriculture

Pinted by Belgreen

TM111719-DIAGNOSIS AND TESTS MANUAL

(g) by Belgreen v2.5

Table of contents FOREWORD Section 210 - GENERAL INFORMATION Group 05 - Safety Group 10 - Lubricants Group 15 - General Information and Specifications Section 212 - OBSERVABLE SYMPTOMS Group 240 - Electrical Group 270 - Hydraulics Section 240 - ELECTRICAL SYSTEM Group 5 - How To Use This Diagnostic Information Group 10 - Solenoid Sequence Table Group 15A - Auxiliary Hydraulics Group 15B - Auxiliary Power Group 15C - CCS Agitator Group 15D - CCS Blower Group 15E - CCS Tank Low Warning Group 15F - Convenience Outlet Group 15G - Drawbar Hitch Group 15H - Field Lift Group 15I - Fold Group 15J - Frame Control Console Group 15K - Half Width Disconnects Type ID Group 15L - Half Width Disconnects Type A Group 15M - Half Width Disconnects Type B Group 15N - Lighting - CCS Fill Lights Group 15O - Lighting - Transport Lighting EU Group 15P - Lighting - Transport Lighting NA Group 15Q - Markers Group 15R - Rockshafts Group 15S - Transport Lift Group 20 - Connector Information Section 270 - HYDRAULIC SYSTEM Group 5 - General Information Group 15A - Auxiliary Hydraulics Group 15B - CCS Blower Group 15C - Drawbar Hitch Group 15D - Field Lift Group 15E - Fold Group 15F - Hydraulic Compressor Group 15G - Independent Markers Group 15H - Integrated Markers Group 15I - Rockshafts Group 15J - Transport Lift Group 15K - Vacuum Group 15L - Variable Rate Drive Type Identification Group 15M - Variable Rate Drive Type A Group 15N - Variable Rate Drive Type B Group 20 - Component Identification

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TM111719-DIAGNOSIS AND TESTS MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.

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TM111719-DIAGNOSIS AND TESTS MANUAL

GENERAL INFORMATION

(g) by Belgreen v2.0

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION:

This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.

Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

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Section 210 page 1

TM111719-DIAGNOSIS AND TESTS MANUAL

TM111719-DIAGNOSIS AND TESTS MANUAL

(g) by Belgreen v2.5

Section 210 - GENERAL INFORMATION Table of contents Group 05 - Safety ..................................................................................................................................... 1 Recognize Safety Information ............................................................................................................... 1 Understand Signal Words ..................................................................................................................... 1 Follow Safety Instructions ..................................................................................................................... 1 Handle Fluids Safely—Avoid Fires ......................................................................................................... 2 Prepare for Emergencies ...................................................................................................................... 2 Avoid Harmful Asbestos Dust ............................................................................................................... 3 Practice Safe Maintenance ................................................................................................................... 4 Avoid High-Pressure Fluids ................................................................................................................... 4 Park Machine Safely ............................................................................................................................. 5 Support Machine Properly .................................................................................................................... 5 Wear Protective Clothing ...................................................................................................................... 7 Handle Chemical Products Safely ......................................................................................................... 7 Avoid Contact with Agricultural Chemicals ........................................................................................... 8 Clean Vehicle of Hazardous Pesticides ................................................................................................. 8 Work in Clean Area ............................................................................................................................... 9 Service Machines Safely ....................................................................................................................... 9 Work In Ventilated Area ........................................................................................................................ 9 Illuminate Work Area Safely ............................................................................................................... 10 Replace Safety Signs .......................................................................................................................... 10 Use Proper Lifting Equipment ............................................................................................................. 11 Remove Paint Before Welding or Heating ........................................................................................... 11 Avoid Heating Near Pressurized Fluid Lines ........................................................................................ 12 Service Tires Safely ............................................................................................................................ 13 Use Proper Tools ................................................................................................................................. 13 Construct Dealer-Made Tools Safely ................................................................................................... 14 Dispose of Waste Properly .................................................................................................................. 14 Live With Safety ................................................................................................................................. 15 Group 10 - Lubricants ............................................................................................................................ 16 Grease ................................................................................................................................................ 16 Gear Oil .............................................................................................................................................. 17 Alternative and Synthetic Lubricants .................................................................................................. 17 Lubricant Storage ............................................................................................................................... 17 Group 15 - General Information and Specifications ......................................................................... 19 Service Information Bulletins .............................................................................................................. 19 Unauthorized Modifications ................................................................................................................ 19 Machine Photo .................................................................................................................................... 19 Machine Specifications ....................................................................................................................... 20 Record Serial Number ......................................................................................................................... 23 Metric Bolt and Cap Screw Torque Values .......................................................................................... 24 Unified Inch Bolt and Cap Screw Torque Values ................................................................................. 25 Service Recommendations For O-Ring Boss Fittings .......................................................................... 26 Face Seal Fittings Assembly and Installation—All Pressure Applications ............................................ 28 Metric Face Seal Fitting Torque Chart—Standard Pressure Applications ............................................ 29 SAE Face Seal Fitting Torque Chart—Standard Pressure Applications ................................................ 30 External Hexagon Port Plug Torque Chart .......................................................................................... 31 Service Recommendations For 37° Flare and 30° Cone Seat Connectors .......................................... 32

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TM111719-DIAGNOSIS AND TESTS MANUAL

Section 210 - GENERAL INFORMATION

Group 05: Safety

Group 05 - Safety Recognize Safety Information

Safety-alert symbol This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

Understand Signal Words

Signal Words A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards.

DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs.

CAUTION also calls attention to safety messages in this manual.

Follow Safety Instructions

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Section 210 page 1

TM111719-DIAGNOSIS AND TESTS MANUAL

Section 210 - GENERAL INFORMATION

Group 05: Safety

Safety Messages Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition.

Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer.

There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator′s manual.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.

If you do not understand any part of this manual and need assistance, contact your John Deere dealer.

Handle Fluids Safely—Avoid Fires

Avoid Fires When you work around fuel, do not smoke or work near heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

Prepare for Emergencies

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Section 210 page 2

TM111719-DIAGNOSIS AND TESTS MANUAL

Section 210 - GENERAL INFORMATION

Group 05: Safety

First Aid Kit Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

Avoid Harmful Asbestos Dust

Asbestos Dust Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer.

Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated.

Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos.

Keep bystanders away from the area.

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Section 210 page 3

TM111719-DIAGNOSIS AND TESTS MANUAL

Section 210 - GENERAL INFORMATION

Group 05: Safety

Practice Safe Maintenance

Keep Area Clean Understand service procedure before doing work. Keep area clean and dry.

Never lubricate, service, or adjust machine while it is moving. Keep hands, feet , and clothing from power-driven parts.

Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool.

Securely support any machine elements that must be raised for service work.

Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris.

On self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine.

On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine.

Avoid High-Pressure Fluids

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Section 210 page 4

TM111719-DIAGNOSIS AND TESTS MANUAL

For the full PDF version of this manual, Please click on the above download PDF button.