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7

Tubing System

Tubing System from Dustcontrol The tubing system transports the material from the point of collection to the central unit. Dust is generally abrasive, some more than others, therefore the standard material thickness of the tubing system is 1,5 mm. Applications with fume and light dust use reinforced spiral duct. Stainless tubing systems and extra abrasion resistant ďŹ ttings are available. Dustcontrol has a very comprehensive assortment of tubing ďŹ ttings and installation hardware. This gives greater exibility in design and installation of our tubing systems. Our mechanical jointing system makes alterations and additions very easy to implement.

7

77


Tubing System

7

Elastomer Tubing System An effective tubing system has to meet certain requirements. Constant transport velocity in the tubing at different loads is one requirement. Correct transport velocity is another. When the velocity is too low, the material will cause a blockage. When the velocity is to high, this will lead to unnecessary wear and loss of energy. Dustcontrol’s competent staff can dimension a system to your needs. When transporting material in a tubing system turbulent flow will cause noise. Material particles impact the hard tubing walls. Using an elastomer (EPDM- and NBR-rubber) in bends, branch pipes and mounting brackets moderates the sound considerably. Bends and branch pipes are designed to withstand high negative pressure. The bends are designed with a radial ridge to spread the impact area of the mateial thereby reducing wear and minimizing the risk of blockage. Every elastomer bend and branch pipe are designed with a plugged hole, that can be used for measuring and inspection. The advantages with the elastomer tubing system are: – Low noise – Blockage risk reduced – Reduced wear

Tube length min 7 x d

78


7

Tubing System Details Cones, branch pipes and bends are manufactured in EPDM- and NBR- rubber. The components are abrasion resistant and sound absorbing. Steel Tubing Our standard tubing system is of zinc coated carbon steel tubing and is used on 90 % of all Dustcontrol installations. Heavy wall thickness results in long life even in installations where considerable abrasion is present.

Tubing System

Transport of

Air Flow

dust, coarse and heavy material 20–40 m/s

(100–260 300–600 600–1200 1200–2600

m3/h m3/h m3/h m3/h

Ø 50) *) Ø 76 Ø 108 Ø 159

fume, vapour and clean air 12–20 m/s

180–320 320–550

m3/h m3/h

Ø 76 Ø 100

370–620 510–850

m3/h m3/h

Ø 108 Ø 125

Stainless Steel Tubing Stainless tubing is used with abrasive materials or because of hygienic considerations. When installed in material transportation, long radius bends should be used. Reinforced Spiro Tubing Spiro tubing is used most commonly for the connection of the central unit components, vacuum producer, filter unit and preseparator. Spiro is not generally suitable for application with coarse and abrasive material but is commonly used in extraction systems for vapour, fume and light dust.

Tube Dimension

840–1400 m3/h

Ø 159/Ø 160

1300–2200 m3/h

Ø 200

2100–3500 m3/h

Ø 250

Steel Tubing Reinforced Spiral Tubing Steel Tubing Reinforced Spiral Tubing Steel Tubing/ Reinforced Spiral Tubing Reinforced Spiral Tubing Reinforced Spiral Tubing

*) on most systems, 76 mm should be selected as the smallest tube diameter. Only systems where a small air-flow is desired or installation is more easily facilitated should 50 mm be used.

Mounting Hardware Dustcontrol has a complete range of mounting hardware facilitating straightforward installation as well as changes.

Installation Example

7

300911

300311 300911

3323

300311 3305 3310

3077

3311

79


7

Tubing System

The measurements are in millimeter if nothing else is given.

Steel - Tubing system

The Dustcontrol pipes are plated steel tubes. The material density gives the pipes a long life. Tubing Ø

t l

Part No

Desc.

Ø

l (m)

t

m (kg/m)

3071

 50

50,8

3

1,5

1,8

3340**

 50

50,8

0,135

1,5

1,8

3004*

 76

76

3

1,5

2,6

3341**

 76

76

0,135

1,5

2,6

3039*

 108

108

3

2,0

3,9

3342**

 108

108

0,135

1,5

3,9

3060

 159

159

3

1,5

7,7

*) Full handle of 6 m lengths:  76 - Part No 3278 (totally:144m);  108 - Part No 3279 (totally:114m) **) Tube stub required when mounting a 45 bend directly to a branch pipe

Bend 90o d t

h

r

Bend 90o, extended

b

d t

h

r

Bend 45°

b

r

d

l

Split pipe

Y-Pipe l

h

Ø

Branch pipe

Abrasion Resistant Bend 90°° 80

Part No

Desc.

Ø

r

b

h

t

m (kg)

3310

 50

50,8

120

75

220

1,5

0,6

3309

 50

50,8

85

75

185

1,5

0,3

3117

 50

50,8

50

115

1,5

0,3

3118

 76

76

65

150

1,5

0,6

3311

 76

76

160

180

313

1,5

1,3

3319

 108

108

160

165

380

2,0

3,0

3061

 159

159

375

455

4,5

10,1

Part No.

Desc.

Ø

r

b

t

m (kg)

3169

 76

76

175

150

2,9

3,0

3165

 108

108

250

150

3,6

6,5

3161

 159

159

375

150

4,5

15,3

Part No

Desc.

Ø

r

l

t

3317

 76

76

160

333

1,5

3321

 108

108

160

433

2,0

3062

 159

159

375

166,5

4,5

Part No

Desc..

Ø1

d2

c

h

t

m (kg)

3067

 159/159 159

159

230

458

2,0

6,0

Part No

Desc.

Ø

α

l

h

t

m (kg)

3324

 50

50,8

90°

150

175

1,5

0,4

3323

 76

76

90°

190

195

1,5

0,7

3322

 108

108

90°

235

225

2,0

1,4

3066

 159

159

180°

850

485

2,0

6,0

Part No

Desc.

Ø

α

l

t

3003

 76

76

45°

245

1,5

3357

 108

108

45°

267

1,5

3063

 159

159

45°

400

2,0

Part No

Desc.

Ø

r

b

t

m (kg)

3235

 76

87

175

50

7,0

5,0

3234

 108

121

250

50

5,5

10,6


7

Tubing System

The measurements are in millimeter if nothing else is given. Joint Abrasion Resistant Bend

Part No

Desc.

Ø d1

Ø d2

l

m (kg)

3243

 76

87

76

130

0,5

3244

 108

121

108

130

0,7

Cone

Part No

Desc.

Ø d1

Ø d2

l

t

m (kg)

3197

 80/76

76

80

70

2,0

0,2

For other dimensions: See also polymer-pipe system - Cone

Pressure Distributor box

Part No

Desc.

Ød

b

l

h

m (kg)

3057

3/2

108

110

650

472

10,0

3058

2/2

108

110

550

315

7,0

End cap for steel tubing

Part No

Desc.

Ød

3172

 50

50,8

3174

 76

76

3906

 108

108

Stainless steel - Tubing system If abrasive material support to stainless steel pipes are used. This can also be used for tubing systems with high hygiene requirements. Rohr Ø

t l

Bend 90°

d t

h

r

Bend 90° extended

b

d

r

Bend 45°

l

h

Ø

Branch pipe

Desc.

Ø

l (m)

t

m (kg/m)

3211

 50

50,8

3

1,0

1,3

3212*

 76

76

3

1,0

1,9

3267

 108

108

3

1,0

5,2

3227

 159

159

3

1,0

4,0

Part No

Desc.

Ø

r

b

h

t

m (kg)

3314

 50

50,8

120

75

220

1,5

0,6

3316

 76

76

160

180

313

1,5

1,3

3320

 108

108

160

165

380

2,0

3,0

3262

 159

159

87

90

260

1,0

1,8

Part No

Desc.

Ø

r

b

t

m (kg)

3266

 76

76

460

2,0

3,2

3303

 108

108

800

150

2,0

10,0

Part No

Desc.

Ø

r

l

t

3318

 76

76

160

333

1,5

3315

 108

108

160

433

2,0

Part No

Desc.

Ø

α

l

h

t

m (kg)

3331

 50

50,8

90°

150

175

1,5

0,4

3330

 76

76

90°

190

195

1,5

0,7

3329

 108

108

90°

235

225

2,0

1,4

Part No

Desc.

Ø d1

Ø d2

l

α

t

3199

 76/76

76

76

245

45°

1,5

3358

 108/108 108

108

267

45°

1,5

7

t

h

Y-Rohr

Part No

b

81


7

Tubing System The measurements are in millimeter if nothing else is given.

Reinforced Spiro Tubing The reinforced spiro tubing system is used to connect the separator and vacuum pump. It is also used in exhaust systems for smoke and light dust.

Spiro Tubing

Bend 90°

Bend 45°

Bogen 30°

Y-Pipe

82

Part No

Desc.

d

l

t

m (kg/m)

3013

 100

100

3

0,6

1,8

3123

 125

125

3

0,6

2,2

3042

 160

160

3

0,8

3,7

3095

 200

200

3

0,8

4,7

3090

 250

250

3

0,8

5,9

Part No

Desc.

d

r

l

m (kg)

3014

 100

100

100

100

0,4

3124

 125

125

125

125

0,6

3043

 160

160

160

160

0,8

3096

 200

200

200

200

1,5

3091

 250

250

250

250

2,4

Part No

Desc.

d

r

l

m (kg)

3086

 100

100

100

43

0,3

3125

 125

125

125

52

0,4

3089

 160

160

160

66

0,6

3088

 200

200

200

83

0,9

3087

 250

250

250

104

1,3

Part No

Desc.

d

r

l

m (kg)

3024

 100

100

100

25

0,3

3126

 125

125

125

33

0,3

3025

 160

160

160

43

0,5

3026

 200

200

200

54

0,7

3027

 250

250

250

67

1,4

Part No

Desc.

d

r

l

M

m (kg)

3127

 125

125

190

375

190

1,5

3128

 160

160

240

480

240

2,5

3129

 200

200

300

600

300

3,8

3130

 250

250

375

750

375

8,6


7

Tubing System

The measurements are in millimeter if nothing else is given.

Continued Reinforced Spiro Tubing Branch Pipe

T-Pipe

Cone

Socket

Part No

Desc.

d1

d2

l

α

m (kg)

3131

 100/100

100

100

290

45°

1,3

3132

 125/100

125

100

290

45°

1,4

3148

 125/125

125

125

290

45°

1,6

3133

 160/100

160

100

370

45°

1,6

3134

 160/125

160

125

370

45°

1,9

3149

 160/160

160

160

370

45°

2,5

3135

 200/100

200

100

460

45°

2,2

3136

 200/125

200

125

460

45°

2,3

3137

 200/160

200

160

460

45°

2,9

3150

 200/200

200

200

460

45°

3,5

3138

 250/160

250

160

575

45°

3,4

3139

 250/200

250

200

575

45°

4,0

3151

 250/250

250

250

575

45°

4,6

Part No

Desc.

d

l

M

m (kg)

3051

 160

160

229

105

0,9

Part No

Desc.

d1

d2

l

m (kg)

3054

 100/80

100

80

18

0,2

3141

 125/100

125

100

22

0,2

3157

 125/110

125

110

48

0,3

3028

 160/100

160

100

37

0,3

3142

 160/125

160

125

26

0,2

3098

 200/160

200

160

26

0,3

3093

 250/200

250

200

32

0,6

3122

 250/160

250

160

53

0,5

3268

 250/160

250

160

113

0,6

3269

 250/200

250

200

92

0,6

Part No

Desc.

d

l

m (kg)

3055

 100

100

90

0,1

3143

 125

125

90

0,2

3056

 160

160

90

0,2

3082

 200

200

90

0,3

3083

 250

250

130

0,5

7

83


7

Tubing System The measurements are in millimeter if nothing else is given.

Continued Reinforced Spiro Tubing Nipple

Clean out Cover

Inline Silencer

3350

Part No

Desc.

d

m (kg)

3015

 100

100

0,1

3144

 125

125

0,2

3044

 160

160

0,2

3099

 200

200

0,3

3094

 250

250

0,5

Part No

Desc..

d

l

m (kg)

3152

 100

100

40

0,1

3153

 125

125

40

0,1

3154

 160

160

40

0,2

3155

 200

200

40

0,3

3156

 250

250

40

0,5

Part No

d1

d2

l

m (kg)

3182

160

335

1200

19,8

3183

160

335

600

10,7

3184

160

260

600

6,3

3195

80

180

300

2,2

3350

100

150

250

0,4

4476

100

200

600

4,8

4942

100

200

300

2,6

3228

125

224

300

3,0

TECHNICAL DATA Silencers Absorption dB for mean frequency Hz Part No

125

250

500 1k

2k

4k

8k

3182 3183 3184 3195 3228 4476 4942

10 8 4 4 2 8 4

18 15 8 8 7 13 8

34 23 21 16 14 25 14

53 40 40 34 26 50 27

30 22 22 35 20 40 25

18 16 14 19 12 21 14

84

49 31 37 27 21 40 23


7

Tubing System

The measurements are in millimeter if nothing else is given.

Polymer Tubing System The polymers EPDM and NBR makes bends, cones, connectors and branch pipes are particularly resistant to wear and absorbs sound. In addition, the molded parts are equipped with a patented manifold is reduced by the wear on. NBR is especially recommended for use with oil and cutting fluids. Bend 45° (complete with joints) r

Part No

Part No

EPDM

NBR

307311

307312

3343* 309911

d

300912

3344* 302911

302912

3345*

l

Cone Ø1

Ø2

l

Joint l t

m (kg/m)

 50

50,8

150

66

0,5

 50

50,8

0,135

1,5

1,8

 76

76

170

79

0,6

 76

76

170

79

0,6

 108

108

195

94

0,8

 108

108

195

94

0,8

Desc.

d1

d2

l

t

NBR

3305

3325

 76/50

50,8

76

50

0,1

3306

3326

 108/76

76

108

55

0,3

3307

3327

 108/100

100

108

35

0,1

3308

3328

 159/108

108

159

70

0,7

Part No

Part No

Desc.

d

l

t

m (kg)

 50

50,8

65

4,5

0,2

 50

50,8

65

4,5

0,2

 76

76

65

5,0

0,3

 76

76

65

5,0

0,3

 108

108

65

5,5

0,4

 108

108

65

5,5

0,4

 159

159

65

6,5

0,5

 159

159

65

6,5

0,5

Desc.

d

l

h

m (kg)

 50

50,8

220

150

0,8

 50

50,8

220

150

0,8

 76

76

250

200

1,2

 76

76

250

200

1,2

 108

108

300

260

1,6

 108

108

300

260

1,6

EPDM

NBR

3077

3271

307702* 3272 3273

303102* 3045

3274

304502* Part No

Part No

EPDM

NBR

307411

307412

3346* 300311

300312

3347*

Ø

r

Part No

3031

h

l

EPDM

300702*

Branch pipe 45° (complete with joints)

d

Part No

3007

Ø

Desc.

303511

303512

7

l

3348* *) Material EPDM/Stainless Steel

TECHNICAL DATA

EPDM

NBR

Temp °C max/min Antistatic Abrasion resistance UV and Ozone resistance Resistance to fumes Resistance to solvent and oil

140/–60 Yes Very Good Very Good Very Good Poor

120/–60 Yes Good Limited Good Very good

85


7

Tubing System The measurements are in millimeter if nothing else is given.

Mounting Hardware Part No 3008 3037 3178

Desc. 300 500 1000

L 300 500 1000

t 3 3 3

m (kg) 0,85 1,50 3,00

Part No 3107 3021 3022 3023

Desc. 50 76 110 160

d 51 76 108 159

L 140 210 290 425

m (kg) 0,10 0,10 0,10 0,15

Wall- and Ceiling attachment

Part No 3106 9622

Desc. 270 2000

L 270 2000

t 3 3

m (kg) 0,40 3,00

4

Beam Clamp

Part No 3192 3251

Desc. M8 M10

M M8 M10

5

Threaded Rod

Part No 3017 3250

Desc. HGS8 M10

L 2000 1000

M M8 M10

m (kg/m) 0,35 0,50

Clamping Wrapper

Part No* 3185 3186 3187 3188 3189 3190

d 50 76 110 160 200 250

B 20 20 25 25 25 25

t 1,25 2,0 2,0 3,0 3,0 3,0

m (kg) 0,10 0,15 0,25 0,40 0,55 0,75

7

Tube Hanger EPDM Rubber Lined

Part No 3245 3246 3284 3247 3285 3248 3249 3286

d 50 76 101 108 125 160 200 245

B 24 24 24 24 24 24 24 30

t 1,5 1,5 2,0 1,5 2,0 2,0 3,0 3,0

8

Pipe Strap

Part No 3158

L (m) 25

b 25

t 1

m (kg/m) 0,15

9 Part No

L 300 2000 3000

b 41 41 41

h 21 21 21

perforated perforated

a 52,6

b 45,5

t 5,0

1

Brachet

2

Clamping Band

3

* 5 pcs

6

9

Adjusting Track

10

Plate

11

Spring Nut

3159 3241 3252

9 10

10 Part No

11

3253

11 Part No 9601 3289

M M8 M10

Z-Attachment

Part No 3068 3069 Part No 3011

L-Attachment

Part No 3012

Tie-Wrap, Nylon

Part No 9817 9815

L 136 360

Duct Tape, Roll

Part No 9076

L (m) 50

Fastener Set for Mounting

Part No 3198

Two Part Clamp

d Ă˜ 160 Ă˜ 200

Wall- and Ceiling Attachment:

Wall- and Ceiling attachment Part No 42437 Measures: L= 85,4 mm, w= 50 mm, t= 20 mm

3

2

8

8

5 4 6

7

1

1 9

86

The tubing should be supported on both sides of joints.



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