Weld Connect - June 2022

JUNE 2022

IN THIS ISSUE THE MODERNISATION OF HISTORIC WELDING PRACTICES: SWR+HYPERFILL | PAGE 6 WELD AUSTRALIA LAUNCHES BRAND NEW WELDQ PHONE APP | PAGE 16 WELDING TAKES CENTRE STAGE AT THE CAREERS DAY OUT EXPO IN PAGE Weld Connect | |June 2022 20 1 SHEPPARTON

WELD AUSTRALIA CONTACTS

IN THIS ISSUE A Message from our CEO

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Industry News 5 The Modernisation of Historic Welding Practices

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Membership Matters 7 ASME Section IX Three Day Course

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Upcoming Events 11 Welding Vision Technology Event

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INDO PACIFIC 2022: A Wrap-Up

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Weld Australia’s New Wollongong Office and Workshop

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Mackay Manufacturing Hub Event

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Successful Audits and Welder Qualifications

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Weld Australia Launches WeldQ Phone App

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Weld Australia’s Exam Calendar

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Upcoming Training Courses 17 Murrumbidgee High School STEM Program

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Augmented Reality Welder Training at Schools in Queensland

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Careers in Welding at the Aboriginal Career Exploration Expo

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Weld Australia Trains Students at St Brendan’s College

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Welding Takes Centre Stage at the Careers Day Out Expo

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IWE Practical Training in Wollongong

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Face-to-Face Welding Supervisor Course Proves Popular

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Welding Fundamentals Course for Schenck Process Australia

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Fusion Welding Courses 24

NATIONAL OFFICE PO Box 197, Macquarie Park BC NSW 1670 02 8748 0100 office@weldaustralia.com.au weldaustralia.com.au Geoff Crittenden Chief Executive Officer 02 8748 0100 g.crittenden@weldaustralia.com.au ENGINEERING Victor Blain, Engineering Team Manager 0409 823 991 v.blain@weldaustralia.com.au TRAINING Guy Brooks, Training Manager 0488 743 322 g.brooks@weldaustralia.com.au MARKETING Disha Mistry, Graduate Marketing Assistant 0497 497 424 d.mistry@weldaustralia.com.au MEMBERSHIP David Choudry, Membership Manager 0417 878 104 d.choudry@weldaustralia.com.au QUALIFICATION & CERTIFICATION Deniz Yalniz, Qualification and Certification Team Manager 0487 487 170 d.yalniz@weldaustralia.com.au NEW SOUTH WALES & NORTHERN TERRITORY Paolo Corronca, National Manager Engineering 0438 012 099 p.corronca@weldaustralia.com.au VICTORIA, TASMANIA & SOUTH AUSTRALIA Victor Blain, Engineering Team Manager 0409 823 991 v.blain@weldaustralia.com.au QUEENSLAND Ross O’Bryan, Welding Engineer 0491 491 888 r.obryan@weldaustralia.com.au WESTERN AUSTRALIA Mehdi Tajfar, Senior Welding Engineer 0417 044 370 m.tajfar@weldaustralia.com.au

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Murrumbidgee High School STEM Program

Weld Connect | June 2022

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Careers in Welding at the Aboriginal Career Exploration Expo

HIGH SCHOOL STEM PROGRAMS Prior to the outbreak of COVID-19, Australian industry was already facing a looming workforce crisis, including a severe shortage of skilled, qualified welders. According to feedback from our members, the COVID-19 pandemic has only exacerbated this skills crisis. The industry is facing a shortage of labour, from Welding Supervisors and Inspectors, right through to welders. Finding competent, skilled, experienced welders is becoming more and more difficult.

While not a short-term solution, we need to be encouraging young Australians into STEM related careers while they are at high school. We need to demonstrate the opportunities available in welding, manufacturing and trades more broadly. We need to highlight that welding is no longer a dirty, dangerous trade carried out in dark workshops. More and more, it is about using advanced technology and processes.

in the Lower Hunter region. The first pilot commenced at the beginning of Term 1 in 2021. The simulators were used to teach welding to students in Years 10-12 studying Manufacturing and Engineering, and Industrial Technology.

This engaging, exciting learning technology provides a very safe and efficient way to teach students skills in a profession where there is high demand. Based on the success of the first pilot program, the NSW Department of Education ordered a further 20 simulators for another 10 high schools in regional areas. The first tranche of the program was rolled out in the Bathurst region in January.

The second tranche of training took

place in late February for high schools in Temora, West Wyalong, James Fallon, Shepherds Park and Junee.

In April, Weld Australia commissioned another two Soldamatics for each of Cobar High School, Bourke High School and Willyama High School in Broken Hill. We also rolled out teacher training for the machines.

Given the success of the program so far, we are confident that it will be expanded into other states. There has been a strong demand from high schools to implement the program.

I am meeting with Blair Boyer, the new Minister for Education, Training and Skills in South Australia, to discuss implementation of the program across the state. We are also working

To this end, in 2020, Weld Australia proposed an Advanced Manufacturing School Outreach Program to the New South Wales (NSW) Government.

The Program received their support, with funding provided through the Department of Education’s Vocational Education and Training Program for Secondary Students.

As a result, in June 2020, 32 augmented reality welding simulators were deployed in a pilot program in 16 schools across the state. The schools ranged from the Wagga Wagga, Lake Illawarra and Dapto high schools in southern New South Wales, to the Gorokan and Kurri Kurri High Schools

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A student at the Murrumbidgee Academy of STEM Excellence (MASE) tries her hand at a Soldamatic augmented reality welding simulator.

with the Queensland and Western Australian Governments.

We are partnering with high schools across the country on tailored STEM programs. For example, in late May, the Murrumbidgee Academy of STEM Excellence (MASE) was treated to a demonstration of their new Soldamatic augmented reality welding simulators from Joseph Sandor (Welding Technology Trainer, Weld Australia). Joe walked staff, students and even local industry professionals through the new technology.

Weld Australia is also participating in careers expos across the nation.

In the last month, we attended the Aboriginal Career Exploration Expo in Adelaide and the Careers Day Out Expo in Shepparton.

Australian industry is not taking this skills shortage lying down. Industry is quickly coming to realise that they cannot continue to rely on Government to solve the problem.

There must be a ‘pull’ strategy that engages students through close collaboration between schools and companies.

WIND TOWER MANUFACTURING With several major contracts for

the manufacture of wind towers awarded to offshore companies recently, Weld Australia is working with state governments in this area.

I am set to meet with the New South Wales Treasury in conjunction with BlueScope, as well as the South Australian Minister for Energy and Mining, Tom Koutsantonis to discuss the importance of local manufacturing and the opportunities currently available.

REINVIGORATION OF THE DEFENCE INDUSTRY NETWORK As a result of COVID and a certain amount of industry turbulence, the Weld Australia Defence Industry Network experienced a hiatus. It’s now back—bigger and better than before. The Defence Industry Network will focus on companies who are either already operating in the defence supply chain, or have ambitions of joining it. Our aim is to ensure that contractual commitments to Australian Industry Content and Indigenous Participation are honoured.

Jason Elias (CEO, Precision Metal Group) has agreed to Chair the Defence Industry Network.

According to Jason, “From my point of view, taking on the role of Chair will enable me to help ensure fabricators

working in defence speak up and are heard. PMG has all the certifications under the sun—we work in and understand the defence industry and its hardships.”

“While, overall, the primes understand and appreciate the work that manufacturers undertake, and what we go through to join the defence supply chain, they sometimes miss the high-end technical requirements and fine print that a body like Weld Australia and the fabricators themselves understand.”

“The Defence Industry Network a good way to foster a collaborative approach between fabricators and manufacturers—the group will enable us to come together to talk about and overcome some of the challenges and hardships in getting defence projects over the line,” said Jason.

If you’re interested in joining the Defence Industry Network, Weld Australia is holding an online meeting to gauge interest and set agenda items. Register here.

Geoff Crit enden CEO, Weld Australia

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Weld Connect | June 2022

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FURPHY ENGINEERING WELCOMES SECONDARY SCHOOL STUDENTS Furphy Engineering recently welcomed students from Greater Shepparton Secondary College as part of the Industry Training Hub program run in collaboration with GOTAFE and MEGT. Furphy Engineering actively encourage site visits for students considering careers in trades—it is a great way for students to get an overview of the type of work the industry offers, and to explore the advantages a trade can deliver.

For more information, or to arrange a site visit contact info@furphyengineering.com.au.

SCHLAM’S 1,500TH HERCULES BODY PROUDLY BUILT IN AUSTRALIA In May 2022, Weld Australia member Schlam reached the milestone of manufacturing its 1,500th Hercules dump body in Australia. The Hercules in question was delivered to a client in the Hunter Valley in New South Wales.

Now in its 14th incarnation, the Schlam Hercules has become the dump body of choice for many of the most significant Tier 1 operators, OEM truck builders and mining contractors in Australia.

Schlam Chief Executive Officer, Matt Thomas, said it was a team effort to reach this milestone. “Our manufacturing division – Schlam Payload Solutions - is filled with some of the most dedicated and hardworking individuals I’ve ever met. And, when they work together, anything is possible.”

“The pandemic and supply chain concerns have pressured our team; however, they have managed these challenges superbly while maintaining our commitment to quality and customer service,” said Matt.

Students tour the Furphy Engineering facilities.

Images courtesy of Furphy Engineering.

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The first Hercules was manufactured in Australia in 2003, and it took 17 years to reach the 1,000th milestone. It took the company just 22 months to reach the 1,500th mark.

THE MODERNISATION OF HISTORIC WELDING PRACTICES: SWR (SPOOL WELDING ROBOT) +HYPERFILL

Pipe fabrication shops using Novarc’s technology see production increases of up to 12x for stainless steel and 5x for carbon steel.

Innovative welding automation technologies, like Novarc’s SWR+HyperFill, are modernising historic welding practices, allowing pipe fabrication shops to realise higher performance and productivity, while improving their bottom line.

SWR+HyperFill was launched after extensive independent research on welding productivity, costs, quality and efficiencies, which found that substantial productivity improvements in deposition rate, deposition efficiency, and duty cycle, compared to the baseline processes, were consistently achieved.

Essentially, Novarc’s SWR+HyperFill option expands the capabilities of the company’s collaborative Spool Welding Robot (SWR) designed to collaborate with operators to automate the pipe welding process.

SWR+HyperFill is a highly efficient, fully-integrated dual torch system that uses Lincoln Electric’s patented twin-wire GMAW solution, HyperFill, to maximise productivity and profitability allowing fabrication shops to expand the capabilities of the SWR. The system increases heavy fabrication productivity by increasing weld deposition rates while delivering excellent weld quality.

SWR+HyperFill uses the Lincoln STT GMAW process on the root, and twin wire (HyperFill) on fill and cap passes, and it can be used on carbon steel pressure pipes or vessels with 0.5” - 2” thickness and as low as 6” in diameter. The system also has the flexibility of using root to cap GMAW or seamlessly switching to FCAW or MCAW for the fill and cap passes.

Novarc’s Spool Welding Robot works collaboratively with welders to allow junior welders to do the work that could previously only be performed by more senior welders, increasing productivity, weld quality and welder ergonomics.

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Snapshot of SWR+HyperFill Benefits for Pipe Shops • Higher deposition rates and efficiencies, reducing welding times and material handling costs compared to using the sub-arc process • Higher production rates (lb/hr) by streamlining and simplifying production, increasing efficiency and reducing costs • Excellent weld quality • Increase Factored Diameter Inches (FDI) to 350500 per shift on carbon steel pipes • Meet ASME Section IX and B31.3 WPS qualification requirements • Achieve high toughness test results down to -45℃ The expanded capabilities of SWR+HyperFill is excellent news for the world of tube and pipe, knowing that stainless steel and pipe welding is crucial to several industries and manufacturing processes.

Novarc’s welding automation technology has revolutionised the manufacturing processes and is a productivity game changer for pipe fabrication shops serving the shipbuilding, building construction, oil and gas, and offshore industries.

RECENT CHANGES TO GUIDANCE NOTES Weld Australia’s Guidance Notes have been updated recently. Some of the changes are noted below. All our Guidance Notes are available via the website, free of charge for Weld Australia members.

Weld Australia Guidance Note TGN-SW03 Welding Electrical Safety Revised in 2021, this Technical Guidance Note contains the pop-out guide and form Welding electric shock injury and electrocution report form referenced within Weld Australia’s Technical Note 22 Welding Electrical Safety. It is designed to be read in conjunction with the Technical Note, and, to assist users in its application when investigating welding current related electric shocks or electrocutions.

Weld Australia Guidance Note TGN-SW04 Welding Safety - Audit Checklist Published ion 2022, this Technical Guidance Note assists users to identify hazards associated with welding and its allied processes. It draws upon the recommendations of a range of Weld Australia’s Technical Notes and Technical Guidance Notes and is presented in the format of a self-audit form.

It may be particularly useful when identifying hazards associated with welding and related activities, and where additional control measures may be required.

Weld Australia Guidance Note TGN-SW07 - Health and Safety in Welding - Guides and Forms Revised and published in 2021, this Technical Guidance Notes reproduces the guides and forms presented in Weld Australia’s Technical Note 7 and Technical Note 22.

CAREER IN METAL FABRICATION & WELDING? NON-ACCREDITED COURSES Introduction to Welding (24 Hours) Hobbyist Course (8 hours)

ACCREDITED COURSES Cert 3 in Engineering – Fabrication Trade (MEM30305/30319) Construction Induction White Card (CPCCWHS1001) AS1796 Pressure Tickets 1-9 Short Courses MEM05012 – Perform Manual Metal Arc Welding (100 hours) MEM05017 – Weld Using Gas Metal Arc Welding (100 hours) MEM05047 – Weld Using Flux Core Arc Welding (100 hours) MEM05019 – Weld Using Gas Tungsten Gas Arc Welding (100 hours)

CONTACT US 69 Melbourne Road, Riverstone, NSW 2765 Phone: (02) 9627 6237 Email: academy@fabinox.com.au Website: www.fabinoxweldingacademy.com.au

WHY US? •

Practical Training: Our school boasts 13 training bays with the latest high-tech welding machines and fume extraction units

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Theoretical Training: Our classrooms have been designed to create a friendly interactive environment for learning

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Virtual Reality / Real-Weld Training: We have acquired some of the most modern and up-to-date visual reality machines, to enhance our students learning.

ONLINE WHITE CARD TRAINING SafeWork NSW accredited for general construction induction (White Card) training.

BOOK NOW!

WANT TO DISCOVER HOW WELD AUSTRALIA CAN SUPPORT YOU THROUGH MEMBERSHIP? Questions? Queries? Wondering how Weld Australia can help support your business, staff or career progression?

Contact Michelle Bignold (National Manager, Sales & Marketing, Weld Australia) on m.bignold@ weldaustralia.com.au to set up a 30 minute Zoom chat. Michelle will take you through the ways that Weld Australia can help.

A reminder that your Weld Australia membership must be renewed before 30 June in order to remain active.

So, if you haven’t already renewed yours for this year, now is the time!

If you’re not sure if you have renewed for this year, or you want to renew now, log into the Member Portal or contact us on membership@weldaustralia.com.au

JOB BOARD The Weld Australia Job Board reaches not only our member base, but the wider welding community - a much more targeted market than one of the big job boards. If you’re looking for someone with industry relevance (like welding knowledge or experience), why not look in the place where those kinds of people gather already?

ADVERTISE NOW

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Weld Australia would like to welcome the following new members who have joined over in the last month.

INDIVIDUAL MEMBERS • • • • • • • • • • • • • • • • • • •

Rylee Jemson-Ledger Zac Townsend Ryan Mommsen Martin Wong Cameron Camp Benny Xu Shane Atta-Singh Bradley Coleman Indiana Gould James Hurle Andrew Bryant Bryan McCrystal Jarrad Hansen Ryan Chappell Brian Curtin Richie Mazurkiewicz Stephen Varley Bill Cudera Kerry Raumati

STUDENT MEMBERS • • • • • • •

Jaxon Donhardt Emma Argent Butler Kouger Shiner Jaliyah Wanganeen Charlie Kessey Toryn Christensen Jedda Baxter

Weld Australia membership is an investment in the success of your career or your business. We will help you increase your income, decrease your costs and give you a competitive advantage over companies or people who aren’t members.

JOIN WELD AUSTRALIA TODAY

ADVERTISE WITH WELD AUSTRALIA Take advantage of our advertising packages. With a multi-channel marketing approach, you can reach as big an audience as possible. Plus, Weld Australia members get a significant discount on all our advertising rates.

Diamond Package: $6,000 If you have a ground-breaking story to tell, or a brand new product or service to launch, take advantage of our ‘Diamond Package’ for maximum impact and exposure: 1. Australian Welding: 1 x full page inside cover ad 2. Weld Connect: 1 x third of a page front cover ad 3. Weekly Wrap-Up: 1 x right-hand sidebar advert (420px x 250px) in 4 x editions 4. 3 x social media posts Gold Package: $5,000 Our ‘Gold Package’ provides great value for money, as well as fantastic impact and exposure: 1. Australian Welding: 1 x full back cover advert 2. Weld Connect: 1 x back cover advert 3. Weekly Wrap-Up: 1 x right-hand sidebar advert (420px x 250px) in 3 x editions 4. 2 x social media posts

Our Audience Our publications reach the players who make the decisions in the welding, fabrication and industrial industries­—those people with the authority to choose, purchase and recommend your products and services.

Our audience is continually growing year-on-year. In 2020-2021, Weld Australia saw a 50% growth in its audience across all distribution streams. Our audience includes: • Welding, fabrication and manufacturing industry professionals and top decision-makers at the C-suite level • Welding, fabrication and manufacturing small-tomedium business owners and managers • Apprentices employed throughout the welding, fabrication and industrial sectors • Educational institutions, including a range of researchers and academics • Innovators throughout all of Australia’s industrial and manufacturing sectors • All Weld Australia members Audience Location

Silver Package: $4,000 Our ‘Silver Package’ provides great value for money, as well as great impact and exposure: 1. Australian Welding: 1 x full page advert 2. Weld Connect: 1 x full page advert 3. Weekly Wrap-Up: 1 x right-hand sidebar advert (420px x 250px) in 2 x editions 4. 1 x social media post Audience Job Role

Operations

Sales & Marketing

Engineering

Education

Quality Assurance

Other

Business Development

Social Media Audience

DOWNLOAD THE MEDIA KIT 9

Weld Connect | June 2022

ASME Section IX Three Day Course

Need to use ASME Section IX? Learn how to minimise cost and maximise qualifcation usefulness.

The ASME code is the American Society of Mechanical Engineers (ASME) standard that regulates the design, development and construction of boilers and pressure vessels.

ASME Section IX specifies the requirements for the qualification of welders and the welding procedure specifications. This three day course will give participants a working knowledge of ASME Section IX, including how to comply with its requirements.

Who Should Attend?

This course is intended for people who are involved in writing and qualifying welding and brazing procedure specifications, qualifying welders, brazers and operators, reviewing suppliers procedures, auditing or reviewing in-house procedures and qualifications and estimating jobs which impose the requirements of Section IX.

Course Overview

A review of the welding processes and variables, and basic steel welding metallurgy will be conducted to provide all participants with sufficient background in welding technology to interpret and understand Section IX. The mechanics of using Section IX and how to address its requirements will be explained in a simple, straightforward manner.

Emphasis will be placed on writing welding procedures so that they contribute positively to the manufacturing process and on qualifying procedures in a cost-effective manner. The requirements for welders and operators will be examined with particular emphasis on minimising the cost and maximising the usefulness of qualifications.

Time will be provided to address individual participant’s problems and concerns. Attendees will receive copies of the course notes covering the course’s content. Attendees must bring a copy of the current edition of Section IX. Multiple choice tests will be given for each section.

Welding Engineers, quality assurance personnel, auditors, testing laboratory personnel, maintenance personnel and jurisdictional inspection personnel will find this course interesting, exciting and beneficial.

Course Details

Perth Date: 16, 17 & 18 November 2022 Venue: Novotel Perth, 388 Murray Street, Perth Room: TBA Registration first day: 7:30am Course time: 8:00am – 5:00pm

REGISTER FOR PERTH Brisbane Date: 22, 23 and 24 November 2022 Venue: Novotel Brisbane, 38 Cordelia Street, Brisbane Room: Musgrove Room Registration first day: 7:30am Course Time: 8:00am – 5:00pm Weld Connect |FOR June 2022 10 REGISTER BRISBANE

Cost

Early Bird Rate: • Weld Australia Members: $3,610 inc GST • Non Weld Australia Members: $3,810 inc GST Rate After 1 September 2022: • Weld Australia Members: $3,760 inc GST • Non Weld Australia Members: $3,960 inc GST Please note: in order for the course to go ahead in two locations, minimum attendee numbers must be reached.

For further information, contact: Michelle Bignold (National Manager, Sales and Marketing) on 0437 106 726 or m.bignold@weldaustralia.com.au

COSTS & ECONOMICS OF WELDING Tuesday 14 June at 6:00pm (AEDT) Every year, welding manufacturing operations lose millions of dollars in profits due to the improper calculation of costs and inefficient welding practices.

This session will help you avoid the pitfalls and help your business stay out of the red, including: • Highlight how to identify and manage production to reduce expenses and ensure quality control.

• Explain how to calculate the costs of welding by weight of the deposited metal and give some tips and techniques for cost estimation.

• Discuss the main factors influencing weld costs to highlight where it is possible to optimise the welding process and save money.

• Use real business case examples to highlight the costs of welding and how to optimise.

REGISTER NOW

TECHNOLOGY EVENING IN MACKAY Tuesday 14 June at 4:30pm (AEDT)

THE DEFENCE INDUSTRY GROUP Tuesday 5 July at 11:00am (AEST) Weld Australia’s Industry Networks collaborate to engineer innovative solutions that enhance safety, manage risk, reduce cost, and optimise operating efficiency. As a result of COVID and a certain amount of industry turbulence, the Weld Australia Defence Industry Network experienced a hiatus. It’s now back and bigger and better than before.

The Defence Industry Network will focus on companies who are either already operating in the defence supply chain or have ambitions of joining it.

Our aim is to ensure that contractual commitments to Australian Industry Content and Indigenous Participation are honoured.

REGISTER NOW

INTRODUCTION TO K-TIG Thursday 4 August at 12:00 noon (AEST)

Visit BOC Mackay’s centre of welding and enjoy an evening of innovative technology to launch Weld Australia’s newly formed Mackay Committee. The event will be co-hosted by BOC, Independent Welding Supplies, Diverseco and the Mackay Manufacturing Hub. Hear from Geoff Crittenden (CEO, Weld Australia) who will open the event, followed by a panel of welding industry experts ready to deliver an interactive, engaging demonstration featuring welding cobots, EWM welders, EWM Xnet, and Soldamatic augmented reality welding simulators. This is a great opportunity to see how the latest in welding technology can make a difference to your productivity.

Ask your questions to a host of industry experts in a relaxed environment, with drinks and nibbles plus giveaways on the night.

K-TIG is a highly refined, keyhole variation of GTAW both with or without filler. It excels in Austenitic Stainless Steels, Carbon steels, Titanium, Zirconium, Duplex and Super Duplex, Nickel, Monel, Inconel and Hastelloy. It delivers an average time saving of 90% on suitable applications, and is able to perform singlepass full penetration butt welds in materials up to 12mm thick.

REGISTER NOW

REGISTER NOW

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This presentation will include close up look at the K-TIG process, with a practical demonstration of the system and how it can be applied in both piping and pressure vessel applications. It will be delivered by Bill Kelly (Chief Technical Officer, K-TIG) who has over 20 years’ experience in the fabrication and welding industry as a qualified fabricator and welder.

INVEST IN THE SUCCESS OF YOUR BUSINESS:

DEFENCE INDUSTRY NETWORK Weld Australia’s Industry Networks collaborate to engineer innovative solutions that enhance safety, manage risk, reduce cost, and optimise operating efficiency.

As a result of COVID and a certain amount of industry turbulence, the Weld Australia Defence Industry Network experienced a hiatus. It’s now back—bigger and better than before. The Defence Industry Network will focus on companies who are either already operating in the defence supply chain, or have ambitions of joining it. Our aim is to ensure that contractual commitments to Australian Industry Content and Indigenous Participation are honoured.

Membership of the Defence Industry Network will be free of charge for all Weld Australia Premium Corporate Members.

Weld Australia will organise and facilitate all meetings, with agendas and areas of interest driven by members. Areas of Proprietary or Confidential Information will be recognised and appropriately managed by all participants.

Further Information For details, contact: Andrew Davies (Manager Technical Industry Networks) on 0438 428 966 or a.davies@weldaustralia.com.au Interested in Joining?

Weld Australia is proposing an initial online meeting to determine the level of interest and possible agenda items. Event details: • Date: 5 July 2022 • Time: 11am – 12pm AEST • Venue: Online Zoom

REGISTER NOW 12

Weld Connect | June 2022

BENEFITS FOR INDUSTRY

INDO PACIFIC 2022: A WRAP-UP The INDO PACIFIC 2022 International Maritime Exposition featured the largest exhibitor turnout in the event’s 20 year history. It is believed to be the largest defence industry event ever held in Australia, after a record number of participating exhibitor companies presented at the event at Sydney’s International Convention Centre in early May. In all INDO PACIFIC 2022 had more than 25,000 visitor attendances across the three days, and 736 participating exhibitor companies from 23 countries—a 12% increase on 2019. Weld Australia was one of these exhibitors.

WELDING VISION TECHNOLOGY EVENT WELDING VISION TECHNOLOGY EVENT Weld Australia recently hosted a Welding Vision Technology Event. Attendees learnt how Xiris Weld Cameras are being applied in industry and in welder training. The webinar covered topics such as: an introduction to weld cameras; weld monitoring software innovation and integrations; using weld cameras in welder education, metal process research, and industrial processes; and innovation via thermal analysis.

This session was presented by Xiris Automation.

Weld Australia has partnered with Xiris Automation to bring their weld cameras to Australia. Xiris helps manufacturers detect, recognise, and interpret quality defects in manufactured goods. For further information, contact Michelle Bignold (National Manager, Sales and Marketing, Weld Australia) on m.bignold@weldaustralia.com.au or 0437 106 726, or visit: xiris.com.

The exhibition space was 11% larger than the previous record set in 2019, and there were over 70 symposia and presentations. More than 40 nations were represented, with 39 Chief of Navy Counterparts or their representative from around the world in attendance.

Justin Giddings, CEO of INDO PACIFIC 2022 organiser AMDA Foundation, said INDO PACIFIC 2022 comprehensively achieved its goal of bringing the maritime and defence communities together.

“This was my first INDO PACIFIC, and it was overwhelming to see the support of not only Navy, but also the exhibitors, sponsors and visitors,” Giddings said.

“From Day One there was a hum of activity in the halls that continued for the entire event.

INDO PACIFIC was delayed from 2021 because of COVID, and it was clear that industry is very happy to be talking face-to-face again, so the vibe on the floor was electric. We thank the Royal Australian Navy for its commitment and engagement with INDO PACIFIC 2022, and for its service to the nation.”

Weld Australia’s stand at Indo Pacific 2022.

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MANUFACTURING HUB EVENT: AS/NZS ISO 3834: HELPING SECURE THE FUTURE OF AUSTRALIA’S WELDING INDUSTRY Throughout May, Weld Australia delivered a three-part workshop for the Mackay Manufacturing Hub on The Benefits of AS/NZS ISO 3834 Certification. Paolo Corronca (National Manager Engineering), Victor Blain (Engineering Team Manager) and Ross O’Bryan (Welding Engineer) all facilitated the training.

WELD AUSTRALIA’S NEW WOLLONGONG OFFICE AND WORKSHOP Weld Australia recently moved into a new office in Wollongong. With our Training department expanding rapidly to meet the ever growing industry demand, we needed larger office space.

We also took the opportunity to find premises with a small workshop facility, as well as classroom space to deliver training courses. The workshop facilities will enable us to film practical welding demonstrations for use in our training courses.

The classroom space is already proving popular. We have already delivered a Welding Supervisor AS 1796 Certificate 10 training course, and plan to deliver the next International Welding Inspector - Basic (IWI-B) course as well. The feedback from students has been really positive so far.

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Many companies across the world are certified to ISO 9001 for their quality management systems. However, where a special process such as fusion welding is used, ISO 9001 fails to demonstrate the specialist capability required by a company to manufacture products according to the necessary quality standard.

Certification to AS/NZS ISO 3834 helps businesses operate more efficiently, improving client satisfaction. AS/NZS ISO 3834 certification increases the likelihood of global supply chain opportunities and repeat business, bolstering profitability.

Certification helps Australian businesses demonstrate their ability to deliver a compliant, superior quality fusion welded product on time and to budget.

The feedback received from all attendees has been very positive.

SUCCESSFUL AUDITS AND WELDER QUALIFICATIONS ACROSS AUSTRALIA

Frontline Manufacturing’s welding bays.

Ross O’Bryan (Welding Engineer, Weld Australia) recently performed several successful surveillance audits for AS/NZS ISO 3834.2 Quality requirements for fusion welding of metallic materials. These audits were undertaken for Fabinox and Ashflex Holdings.

Based in Riverstone, New South Wales, Fabinox specialises in structural and architectural steelwork, pressure piping, tanks, vessels, chutes and hoppers, and safety access products like balustrades, handrails, stairs and bollards. They can also deliver a range of quality testing services, as well as transport and erection. Fabinox is also an RTO, offering a Certificate III in Engineering Fabrication and Welding.

Their school boasts 13 training bays with the latest high tech welding machines and fume extraction units, and their classrooms have been designed to create a friendly interactive environment for learning.

Ashflex Holdings is an Australian company formed in 1995. Today the company employs a team of 10 people and operates from a modern, well equipped 2,000m2 workshop in Prestons, Sydney. A fabrication and erection company, Ashflex specialises in pressure piping and structural steel as well as repair of pumps, pressure vessels and various process equipment.

JAG welder, Ronnie Lovey, was qualified to AS/NZS ISO 9606-1.

Ross also undertook welder qualification in accordance with AS/NZS ISO 9606-1 at JAG Welding. Welder Ronnie Lovey (pictured above) was qualified for horizontal butt welds with supplementary fillet welds.

JAG Welding is a privately owned and operated company with over 22 years experience providing steel fabrication services to south east Queensland businesses. As well as working with mild and galvanized steel, JAG Welding has extensive experience working with structural stainless steel and aluminium. Significant investments in leading edge technologies have allowed JAG to continue providing efficient, responsive and quality services to their customers, and highly competitive pricing.

The Fabinox team. L to R: David Lortan (General Manager), Edgar Naidoo (Operations Manager), Vernon August (QHSE and Fabinox Welding Academy Head Teacher), and Reece Carter (QC Inspector / RWC).

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Questions? Queries? Need Help?

02 8748 0100 or qnc@weldaustralia.com.au

WELD AUSTRALIA LAUNCHES BRAND NEW WELDQ PHONE APP Weld Australia is excited to announce the launch of a brand new phone app version of the WeldQ platform.

The app is available for download via both the Android and iOS platforms.

The app will make accessing the WeldQ platform—and all the vital information stored within the platform— even easier for welders and employers alike. It will be particularly handy for use on-site or in a workshop when a computer is not readily available.

WeldQ is a purpose built software solution that facilitates management of the entire process of handling welder qualifications and certifications, including applications, assessment workflow, conducting examinations, awards, reviews, resits, renewals, and issuing certificates. It is a fully online system, with an easy to use interface.

Welders, inspectors, supervisors and engineers can create their own WeldQ account. You can view all the certifications on offer, create an application, pay fees, get assessed, take exams, view awards or certificates, maintain professional development points, apply for continuity extensions, renewals, and do much more. If you haven’t already created your account, log-in now to do so.

CREATE YOUR WELDQ ACCOUNT

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Weld Connect | June 2022

WELD AUSTRALIA’S EXAM CALENDAR Do you need to book an exam through WeldQ? We’ve made the process even easier, with our new exam calendar, which can be accessed via the WeldQ homepage.

The calendar includes all exam dates for 2022, making planning ahead as simple as possible.

Just some of the upcoming exam dates include: • Tuesday 14 June: IIW IWE EA1 & TA1 • Tuesday 14 June: IIW IWT EA1 & TA1 • Thursday 16 June: National Welding Supervisor • Wednesday 22 June: IIW IWS SA1 • Monday 27 June: AS 1796 Cert 1-9 / Theory Online Exam • Friday 22 July: IIW IWE EA2 & TA2 Part 1 Online Exam • Friday 22 July: IIW IWT-EA2 &TA2 Part 1 Online Exam • Monday 25 July: AS 1796 Cert 1-9 / Theory Online Exam

The IWI-B course provides general knowledge of welding, inspection theory and application, including: Non destructive testing; Mechanical and visual inspection techniques; Inspection procedures and acceptance criteria; and Identification of weld imperfections. As a Welding Inspector, you will play an important part in ensuring that welded components comply with Standards, codes and client specifications.

An online course run over five weeks, the next IWI-B course starts on 28 June. Enrol today.

ENROL NOW

The IWS course is a globally recognised International Institute of Welding (IIW) qualification. You will gain comprehensive knowledge of: welding processes and equipment, materials and their behaviour during welding, construction and design, fabrication engineering. Module two of the next IWS course is due to start on 16 August. So, if you hold an AS 1796 Certificate 10 and/or AS 2214 Welding Supervisor, you can complete the Exemption Form, gain approval and enrol. Kickstart your career with the IWS course today!

ENROL NOW

Weld Australia’s new Welding Fundamentals Training Course will commence on 30 August. Delivered over six live sessions via Zoom, the course has been designed to provide technical personnel working within the metal and manufacturing industry with an overview of welding processes, symbols, joint configurations, defects, testing methods, PQR / WPS and Standards.

ENROL NOW

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Weld Connect | June 2022

MURRUMBIDGEE HIGH SCHOOL STEM PROGRAM In late May, the Murrumbidgee Academy of STEM Excellence (MASE) was treated to a demonstration of their new Soldamatic augmented reality welding simulators from Joseph Sandor (Welding Technology Trainer, Weld Australia). Joe walked staff, students and even industry professionals Heath and Craig from A&G Engineering through the new technology. The group got to pitch their abilities against one another using the augmented reality welders’ scoring feature.

“Students can try welding without the danger or sparks, burns and weld flashes with the Soldamatic Augmented Reality Welder,” explained Deputy Principal Ian Preston.

“They have the opportunity to build on practical STEM skills with equipment like the Soldamatic. It shows them that STEM is a multifaceted and applied discipline.”

“We were excited to have the boys from A&G Engineering come in,” added Mr Preston, “Their welding experience was invaluable for the students and it’s great to forge relationships with local industry. Together, we can train the welders of tomorrow.”

AUGMENTED REALITY WELDER TRAINING AT SCHOOLS ACROSS QUEENSLAND Adam Coorey (Regional Training Coordinator, Weld Australia) recently facilitated augmented reality welding training at both Mabel Park State High School and Caboolture State High School in Queensland.

Students had the opportunity to undertake augmented reality welding training in line with ISO 9606.1 Qualification testing of welders. The students were given an opportunity to learn about welding, including quality control, safety aspects and following welding procedures.

After just a few hours of practice, the students were achieving results required to achieve qualified welder status. This demonstrates just how much augmented reality can accelerate the learning process for students.

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Weld Connect | June 2022

PROMOTING CAREERS IN WELDING AT THE ABORIGINAL CAREER EXPLORATION EXPO

In early May, Weld Australia was invited by South Australia’s Department for Education to attend the Aboriginal Career Exploration (ACE) Expo. The aim of the Expo was to help promote career pathways in the fabrication, manufacturing and steel industry. Held in Adelaide, the event attracted approximately 500 students.

With several Soldamatic augmented reality welding simulators available, the students enjoyed getting hands-on with virtual welding. The Soldamatics caught the attention of students and introduced the idea of a more technologically advanced future should they choose welding or manufacturing as a career path.

Weld Australia also had several students sign up for our free Student Membership—they really saw the benefit of being able to access our resources and joining an association that would help them stay ahead of the curve once they decided to carve out a career in welding. Our Job Board was also a major draw card, enabling students to connect with potential employers.

ACE (Aboriginal Career Exploration) is a partnership between The Workabout Centre and SAASTA, targeted at year 10 students from across the state. Students participate in career development workshops each term, then come together once a term for ‘block week’ to engage in hands on and interactive learning experiences.

Along with a range of employers, higher education and further training providers, ACE connects young people with Aboriginal services, programs and business’ which may be able to support them throughout their secondary education and in life after school.

FREE WELD AUSTRALIA STUDENT MEMBERSHIP Weld Australia’s Student and Apprentice Membership is free for high school students, as well as students and apprentices completing a welding related vocational training course with an RTO. As a Student or Apprentice member you’ll receive: • Australian Welding (quarterly magazine) • Weld Connect (monthly e-bulletin) • Access to our Job Board and Member Directory • Discounts on some products and services • Regular industry updates and news • Invitations to events, presentations and site tours

JOIN NOW

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Weld Connect | June 2022

WELDING TAKES CENTRE STAGE AT THE CAREERS DAY OUT EXPO IN SHEPPARTON Weld Australia’s interactive stand at the Careers Day Out Expo in Shepparton proved extremely popular with students. Students were keen to try their hand at welding for the first time using our highly interactive Soldamatic augmented reality simulators.

WELD AUSTRALIA TRAINS STUDENTS AT ST BRENDAN’S COLLEGE IN YEPPOON, QUEENSLAND Weld Australia was recently on site at St Brendan’s College in Yeppoon, putting students through an industry level welding accreditation. The Year 11 Engineering students were given the opportunity to train to AS/NZS ISO 9606.1. This is great example of how the College is working along-side industry partners towards making students industry-ready before they leave school. Local manufacturing company, All Industries Group was also on site as part of a continuing relationship that aids staff and students to apply industry standards to learning.

Using the Soldamatic augmented reality welding simulators, students were able to grasp the basics of welding techniques before applying this knowledge using the College’s MIG industry-standard welders.

The students and teachers instigated a friendly competition during the AR training to see who could achieve the highest score. Students will walk away with a qualification that makes them instantly employable.

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Now in its 24th year, Careers Day Out is the largest education, training and employment expo in Northern Victoria. Over 1,800 students from years 9 to 12 visit the Expo each year. The Expo provides regional students with the opportunity to discover the diverse range of careers, education, pathways and employment available across the region.

The event included a range of workshops, demonstrations and talks to provide students with the opportunity to engage and interact with local businesses and trades to see what the workplace is all about.

INTERNATIONAL WELDING ENGINEER (IWE) PRACTICAL TRAINING IN WOLLONGONG

FACE-TO-FACE AS 2214 AND AS 1796 WELDING SUPERVISORS COURSE PROVES POPULAR

Weld Australia recently facilitated the week-long practical course for the International Institute of Welding (IIW) International Welding Engineer (IWE) qualification. This face-to-face session was held in Wollongong.

Joe Sandor (Welding Technology Trainer, Weld Australia) ran one of our first face-to-face Welding Supervisor courses. This took place at Weld Australia’s new offices and training centre in Wollongong. The face-to-face format proved to be extremely popular with all the students.

The IWE practical exercises include oxy-acetylene welding and cutting, gas metal arc (MAG) welding, flux core (FCAW) welding, manual metal arc welding (MMAW / stick), and tungsten inert gas (TIG) welding (TIG) in all positions. This ensures that students have a thorough understanding of how difficult it can be when welding in different positions.

An IWE qualification ensures that welders can comprehensively perform, supervise, and oversee all welding and welding-related activities. IWEs are authorised to sign on behalf of the organisation in all welding quality related matters, and verify that an organisation has complied with all relevant quality considerations. The next IWE practical course will be held in September.

The course runs across three x one week blocks. A Welding Supervisor qualification expands your career horizons enormously. Both AS 2214 and AS 1796 Certificate 10 meet the requirements outlined in AS/NZS 1554.1 to supervise the welding of structural steel. Welding Supervisors play a vital role in industry—they understand the factors that influence welding quality, how to oversee welders effectively, and the variables that help maximise productivity.

The first two course modules cover the following topics: • Welding Safety • Welding, Cutting and Related Processes • Welding Equipment • Welding Practice • Welding Production • Welding Inspection and Testing • Basic Metallurgy Module three then covers the application of Standards, including: • AS2214: The implementation of the welding requirements in S/NZS 1554 Parts 1-7 • AS1796: The implementation of the welding requirements in the appropriate Australian Standards for pressure equipment as defined in AS/NZS 1200

LEARN MORE

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Weld Connect | June 2022

WELDING FUNDAMENTALS COURSE FOR SCHENCK PROCESS AUSTRALIA Weld Australia recently facilitated its two day Welding Fundamentals course for Schenck Process Australia.

Schenck is a global market leader for sustainable, integrated measuring and process technology solutions with 140 years of experience. Their services extend across product and material testing, engineering and design, and manufacturing.

Joe Sandor (Welding Technology Trainer, Weld Australia) tailored the course content specifically for Schenck, with a focus on critical clearance, heat affected zone and distortion. According to Joe, “The 20 students in attendance were all engineers. The course went really well. It was the first time we have delivered the course face-to-face and there were a lot of questions, which was excellent—it showed that the students were all engaged in the course. We took a Soldamatic augmented reality welding simulator along to the course as well. Some of the students had a go and they where impressed with how close to the real thing it was without getting burnt,” said Joe. Industry is finding it increasingly important to control fabrication, construction, maintenance and repair costs. Knowledge of welding and fabrication is vital to achieve such control. Many companies are utilising short, focused training courses for employees to expand their technical capabilities.

The Welding Fundamentals course gives professionals an understanding of some of the significant issues that may arise with welded components, and provides an overview of welding processes, weld defects, testing and welder qualification as required by various Australian and international Standards.

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Weld Connect | June 2022

ENROL IN A FUSION WELDING COURSE TODAY Enrol in a fusion welding course through any Advanced Welder Training Centre below.

ACT Canberra Institute of Technology cit.edu.au 81 Mildura Street, Fyshwick

There are two fusion welding courses that adhere to ISO 9606 Qualification test of welders on Training.gov.au. This is the authoritative source of nationally recognised training and Registered Training Organisations (RTOs). These two courses were developed in Victoria in 2018 and use augmented reality welding simulators as a key component of the training.

TRANSITION WORKERS To be awarded a certificate for the Course in Fusion Welding to AS/NZS ISO 9606 for Transition Workers, you must successfully complete seven units of competency (four core and three elective). Core units: • Simulate fusion welding processes using augmented reality equipment • Identify welding processes, safe welding practices and use of hand and power tools • Interpret and apply AS/NZS ISO 9606 for fusion welding processes • Perform fusion welding procedures to meet the procedures of ISO 96061 (Steels – carbon steels) EXPERIENCED WELDERS To be awarded a Statement of Attainment for the Course in Fusion Welding to AS/NZS ISO 9606 for Experienced Welders, you must successfully complete three units of competency (one core and two elective). The core unit is: Interpret and apply AS/NZS ISO 9606 for fusion welding processes.

FURTHER INFORMATION For further information, contact: training@weldaustralia.com.au

Queensland TAFE Queensland tafeqld.edu.au • Cairns Campus: Gatton, Newton, Eureka and, Wilkinson Streets, Manunda • Townsville (Trade Centre Bohle) Campus: 763 Ingham Road, Bohle • Toowoomba Campus: 100 Bridge Street, Toowoomba City • Ashmore Campus: Benowa Road & Heeb Street, Ashmore • Nambour Campus: 91 Windsor Road, Burnside • Bundaberg Campus: 118 Walker Street, Bundaberg West South Australia TAFE SA Regency Campus tafesa.edu.au 137 Days Road, Regency Park, South Australia Tasmania Tasmanian Minerals and Energy Council tasminerals.com.au 13 Wellington Street, Burnie Victoria Box Hill Institute boxhill.edu.au 465 Elgar Road, Box Hill, Melbourne Bendigo TAFE bendigotafe.edu.au 23 Mundy Street, Bendigo Federation University federation.edu.au Lydiard Street South, Ballarat

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For further information, contact Disha Mistry on d.mistry@weldaustralia.com.au