2 C O N T EN T S Treating Water – The objectives 5 A technical baseline ................................................................................................................................ 5 Toolkit ..................................................................................................................................................... 6 Occupational health and safety 7 General .................................................................................................................................................... 9 Microbiological standards ....................................................................................................................... 9 Faecal accidents 11 Hygiene practises 13 Introduction .......................................................................................................................................... 15 Pool inlets and outlets 16 Balance tank 17 Skimmers, hair, and lint strainers ......................................................................................................... 20 Pumps ................................................................................................................................................... 21 Key design features 22 Filtration ................................................................................................................................................ 23 Sand filters 25 Sand filter types 26 Diatomaceous earth (DE) filters ............................................................................................................ 28 Vacuum (VDE) filter 29 Pressure (PDE) filters 30 Diatomaceous earth safety ................................................................................................................... 31 Vacuum cleaning ................................................................................................................................... 31 Pipes 32 General safety ....................................................................................................................................... 32 Water balancing introduction ............................................................................................................... 34 ph 34 Alkalinity 36 Hardness ............................................................................................................................................... 37 Solution dosing 37 Dosing pumps 38 Disinfection objective ........................................................................................................................... 41 Chlorine disinfection ............................................................................................................................. 41 Chlorine standards 43 Calcium hypochlorite – use ................................................................................................................... 43
3 Sodium hypochlorite – use 44 Sodium hypochlorite – safety 45 Chlorine gas........................................................................................................................................... 45 OSEC systems – (on site Electro Chlorination Systems) ........................................................................ 48 Cyanurates 49 Cyanurates – safety ............................................................................................................................... 50 Ozone (o3) ............................................................................................................................................. 51 Ultra Violet (UV) 52 Other disinfectants 54 Comparitive effectiveness against protozoans ..................................................................................... 54 Safety – storage and handling of chemicals 56 Storage of pool chemicals 56 Mixing and handling of chemicals......................................................................................................... 56 Safety clothing 57 Signage 57 At the entrance ..................................................................................................................................... 57 On the building ..................................................................................................................................... 58 On the container / tank 59 Safety data sheets ................................................................................................................................. 61 How and when do I get a safety data sheet? ........................................................................................ 61 What do I do with my safety data sheets? 61 Do I always need to have a safety data sheet? ..................................................................................... 62 My chemical inventory.......................................................................................................................... 62 What do I include on my inventory? 63 Updating inventory ............................................................................................................................... 63 Small quantities of hazardous substances ............................................................................................ 63 Exceptions to this rule 63 Mathmatical calculations 65 Chemcial dosing .................................................................................................................................... 68 Chemicals for pH and Alkalinity control 69 Typical changes in pH and alkalinity expected when chemicals are added. 70 Watergram / pool balancing ................................................................................................................. 71 Pool dosing calculations – hand dosing example 72 Pool dosing calculations – automation dosing example 73 Chemical water quality criteria – swimming pools and spa pools ........................................................ 74
4
Whether the pool is a modern multi-pool aquatic centre or a simple 25m pool the main objective of treatment is always the same.
Sparkling attractive water with no harmful micro -organisms. OR
Adequately disinfected water
The main objective is to kill harmful micro-organisms. Management often focuses on the objectives listed below but in doing so can still meet the primary objective of adequate disinfection.
Preventing of eye or skin irritations
Minimizing obnoxious odours
Preventing algal growth
Preventing corrosion
Avoiding scale build up.
For water quality management to be effective, adjustments must be made to chemical dose rates to match the existing characteristics of the pool system and at the same time compensate for varying numbers of swimmers.
When the pool system cannot cope with the number of bathers and the water loses its sparkle or a faecal incident goes unnoticed or unattended, swimmers in the pool are at risk.
It is your responsibility to take appropriate preventative or remedial actions.
The course will help you understand what actions to take and provide information to effectively monitor a pool.
Faecal incidents create a health risk!
The technical baseline for swimming pool operation is the New Zealand Standards for Pool Water Quality NZS5826:2010 Part 1. This document provides a range of guidelines to cover all pool types and if adhered to is a guarantee that pool water is correctly managed.
5 T R EAT I N G W AT ER – T H E O B J EC T I V ES
A T E C HN I C AL B AS E LI N E
Understand this document. These are the pool water quality guidelines.
Under normal circumstances these criteria are non -negotiable. If circumstances indicate that there is a need to go outside these parameter ranges this must be done by skilled trained personnel who are fully aware of the implications of their actions.
A situation typical of the need to go outside the normal parameter range is one involving the presence or the suspected presence of the micro -organism Cryptosporidium in the pool.
Basic information in the ‘toolkit’
To successfully manage pool water:
The pool system must be set up correctly or the deficiencies must be recognised.
Chemical treatment must be appropriate.
Monitoring must be timely.
Remedial action must be implemented.
T O O LK I T
To effectively treat a pool, some basic concepts need to be unders tood. These basic concepts are outlined in a toolkit in Appendix 1 include:
Metrics
Chemistry terms
Microbiology
Sampling details
Laboratory test methods
6
The pool is inherently an unsafe workplace so personal and collective good work practi ces must be followed to ensure the wellbeing of staff, volunteers, patrons, and visitors.
The Health and Safety at Work Act 2015 outlines responsibilities of staff, employees and volunteers, the thrust of the act is to identify r isks and eliminate or mitigate them.
The principles of the Act are generally incorporated into the management protocol developed for each specific aquatic facility. An individual must be familiar with the content of the protocol.
Despite a safety framewor k in the form of a protocol, safety is still very much an individual’s own personal responsibility.
Consider these high-risk areas of a pool:
Safety is your responsibility.
General environment
Changing rooms
Treatment plant rooms
Heating and ventilation systems
Activities and people behaviour
Chemical storage and handling facilities
7 O C C U P AT I O N AL H E AL T H AN D SAF ET Y
8
G E N ER A L
The approach to pool management depends on many factors, not least whether the pool is an indoor pool or an outdoor pool .
Outdoor pools:
Sunlight effects unstabilised chlorine residual in water
Windblown debris can be a problem.
Bathers sweat less because water temperatures are less than for indoor pools.
Algal growth can be a potential problem.
Contamination of pool surrounds can be a problem
Body waste, internal and external are generally less or a problem .
Indoor Pools:
Body wastes, sweat, urine, mucous and skin fragments are significant problems
Body washed wastes: sunburn lotions and oils, make-up etc are a significant problem.
Environmental pollution is not a major concern.
Can be difficult to maintain correct disinfectant concentrations
Pool hall odours can be a problem
The main concern with pollution, particularly the organic loadings contributed by bathers is the variability, the protective nature of much of it and the often-high associated microorganism count.
To cope, pool management must be of a high standard so that potential health risk issues are readily identified and actioned.
Swimmers are at risk of infections from micro-organisms that may be present in inadequately treated pool water. Many of these micro -organisms are normal inhabitants of the body and when present in certain concentrations can enter the body through broken skin, by swallowing or through the ear and nose canals.
RD S
The populations of micro -organisms in even well managed pool water can be very high but fortunately many of the micro -organisms do not cause infections. The NZS5826:2010 have maximum allowable limits on some of these micro-organisms and this data is used to indicate the microbiological quality of the pool.
If the count exceeds limits this indicates that treatment processes are inadequate, or the system cannot cope with the number of bathers.
The chlorine concentration gives an indication of microbiological quality.
9
MI C R O B I O LO GI C A L ST AN D A
Chlorine residuals in pool water are the primary indication of microbiological water quality because they give instant results. Microbiological information is not available for at least 24 hours after sampling, so the importance of the data is t hat it is ‘confirmatory’.
Table 4 from NZS5826:2010 defines limits for the four important groups of bacteria.
TEST LEVEL
Standard Plate Count
Less than 200 per millilitre
Faecal coliforms Less than 1 per 100 millilitres
Staphylococcus aureus Less than 100 per 100 millilitres
Pseudomonas aeruginosa Less than 10 per 100 millilitres
Results from laboratory tests should be interested in the following context:
Counts give a general measure of the quality of pool water.
Coliforms are ‘indicator bacter ia’.
Counts are not absolute values.
Counts allowable per volume are indicative of relative importance re infection.
Faecal Coliforms: are from the gut of worm blooded animals, are relatively easily inactivated by chlorine and their presence in water is a SERIOUS problem. Escherichia coli (E Coli): is a well-known member of this group that is now recognised as being resistant to antibiotics.
Standard Plate Count: is a measure of the bulk of bacteria in the water. Changes o f the population size need to be monitored.
Staphylococcus Aureus: are normal skin, ear and nose flora that can cause skin and wound infections. They are resistant to chlorine.
Pseudomonas aeruginosa: is an opportunistic pathogen identified as a causative agent for ear, nose, and throat infections. It exists widely in the general environment and is found on and in humans. Resistant to chlorine and is difficult to inactivate with chlorine particularly under high temperature conditions such as a spa pool.
Because microbiological sampling is a snapshot of the quality of a pool, the presence or absence of non-complying counts must be considered in context.
If numbers of bacteria above approaching the limits specified in the standards is reached it is probable that other possible infective micro-organisms are also present.
10
The presence of faecal coliforms in a pool is a serious problem.
Typical examples include:
Causative Agent Infection Type
Staphylococcus spp, Adeno viruses Conjunctivitis
Mycobacterium Skin ulcerations
Shigella, salmonella campylobacter
Yeast, fungi
Entero viruses
Comments
May also have a physical cause
Possible to get infected from unhygienic floors
Gasto intestinal upsets Faecal sourced
Skin and feet infections
Gastrointestinal upsets
Naegleria fowleri Primary Amoebic Meningo-encephalitis
Staphylococcus, Streptoccus spp
Respiratory illnesses
Giardia Severe gastrointestinal complaints
Cryptosporidium Severe gastrointestinal Symptoms which can be fatal in immuno compromised individuals
Possible to get infected from unhygienic floors
Specific to hot pools i.e., hot pool amoeba
Infective bacteria protected against chlorine by mucous
Protozoan – widespread in the environment and relatively resistant to chlorine. Approximately 5 -7 micron in size
Virtually resistant to chlorine. Less than about 5micron in size.
Pools most at risk are toddlers and paddling pools and the health risks are increased if these pools do not have separate circulations and filtration systems . The micro-organism population added to a pool during a faecal incident is very high. Some of these microorganisms will be potentially harmful and will infect a swimmer given the right combination of circumstances.
The actions taken following an incide nt will depend on circumstances but regardless:
Action is required.
The incident must be fully documented.
A generalized plan is outlined below. Modify to suit circumstances and take particular care of personal safety. Think Hygiene.
Factors that will affect the approach include:
Pool turnover time
Filtration type
Age group of swimmers
Is the circulation syst em separate or combined?
11
F A EC A L A C C I D EN T S
What disinfectant is used?
Water quality profile
Faecal Solids - Remedial procedure:
Evacuate the pool and remove the solids
Spot chlorinate (in excess of 100mg/l) being milligrams per litre .
Clear the pool for at least 30 minutes of 5mg/l FAC has been reached throughout pool.
1 hour in typically large volume or deep pools (e.g. diving pools)
Check the chlorine residual before allowing swimmers to re-enter the pool.
If the contaminated pool cannot be isolated, then this procedure needs to be applied to all affected pools.
Diarrhoea – Remedial procedure:
An incident involving diarrhoea may create a higher health risk situation than an incident involving solid material because it has a potential to introduce micro -organisms such as Giardia and Cryptosporidium, to pool water. These micro -organisms are difficult to remove from water by conventional pool water treatment processes.
Consider:
Is a child involved?
Spring is a high-risk time.
Is the pool in a rural area?
Have there been outbreaks in the catchment area of the pool in recent times?
N.B. If the answer to any of the above is YES rethink the plan of action.
Health risks!
Evacuate the pool and rope the area off.
Vacuum the solids to waste or remove solids with a scoop.
Increase the FAC to greater than 5mg/l
Use pool turnover time as a guideline for how long the pool has to be kept empty (typically three turnovers)
Alternatively
The following options may be useful:
Evacuate the pool and ozonate at 1mg/l for 3 turnovers.
Drain the pool, disinfect the pool and start again.
Shock does with another disinfectant (seek advice)
Similar actions and personal safety precautions should be taken with vomit or blood introduced to the pool. If the incident occurs poolside or in the changing rooms neutralise with a strong solution of chlorine, diluted chlorine added from a squeeze bottle or watering can or add household bleach direct from the container.
12
N.B. Definition of vomit also known as emesis and throwing up – the involuntary, forceful expulsion of the stomach through the mouth and sometimes the nose.
Notifiable Disease Outbreak:
The Public Health Service may require a swimming pool to close if there is a link or suspected link with a disease outbreak in the community.
The ideal approach often involves a number of measures that could range from closing the aquatic complex for days to restricting access to a particular age group. Whatever the approach:
Filtration effectiveness should be examined.
Disinfectant efficiency should be re -examined.
Cryptosporidium outbreaks have heightened the awareness of the need for personal hygiene. The principles should be applied on a day -to-day basis.
Practical features:
Changing room hygiene
Toilet area hygiene standards
Showers
Handbasins
Garbage disposal
Floors
Scum lines
The human factor:
Signage
Compulsory showering
Nappies, babies, and parents
Nappies in the pool
People suffering from diarrhoea.
Personal hygiene
Health risk mitigation is complex and requires attention to detail. The aquatic environment provides an ideal environment for t he spread of infection whether it be via medium of pool water or spread via unsanitary conditions in the changing and ablution area.
13
Y G I E N E P R AC T I SE S
H
14
I N T RO D UC T I O N
A well-designed pool will:
Return pool water to the filters for removal of solids and subsequent disinfection.
Disperse chemicals throughout the whole volume of the pool.
To ensure a high standard of pool water treatment is achieved guidelines for the design of components of a pool system have been standardized.
New Zealand Standard NZS441:2008 Code o f Practice for Swimming Pools is the guideline document.
If a pool does not conform to NZS441:2008 it is not necessarily unhygienic, but it does mean that it may be difficult to maintain pool water quality within the limits specified in NZS441:2008. The situation is typified by, for example, exceptionally high bather loads.
A stylised layout for a small pool is as follows:
Keep an eye on the water level in the pool.
A stylised layout for an aquatic centre or large pool is as follows:
15
For an aquatic centre the commonest circulation system is a series of inlets along the centre of the pool with overflow of water through overflow channels at deck level.
A stylised overflow circulation system is as follows:
There are variations in this circulation system all with the common objective of removing contaminated surface water and dispersing chemicals throughout the pool.
Screens are usually installed at the end of the overflow channels to collect debris. These screens need to be cleaned and care needs to be taken to prevent debris entering the balance tank.
Maintenance and operational issues:
16 P O O L I N L ET S AN D O U T LE T S
Broken or warped grates on the overflow channels
Slime coated grates and channels.
Deck wash water disposal
Damaged inlets
Changed inlet pattern on the water surface.
Regular screen cleaning
B AL AN C E T A N K
Water from the overflow channels enters a sump known as the balance tank. This tank:
Collects the water from the overflow channels.
Provides a means of controlling pool make up water.
Provides a reserve volume for filter backwashing (sand filters)
Has reserve volume to accept the volume of water displaced by bathers.
Assists in heat retention due to being enclosed as heat cannot escape.
Can you see the water inlet pattern on the pool surface?
How does a balance tank work?
The following diagrams are from NZS441:2008 and shows balance tank operations. General features of a balance tank:
17
Balance tanks are confined spaces.
Work in pairs if there is a need to enter the tank.
The sound of continuous water flow from the make up pipe suggests a problem.
18
Maintenance and operational issues:
Failure of or faulty valves
Continuous make up water feed.
Water levels contravenes Health (Drinking Water) Amendment Act 2007
Damaged or blocked pump foot valve.
19
Small pools, with flow patterns from one end of the pool to the other o r across the pool and spas, normally have a series of inlets at one end of the pool and skimmers for outlets at the other end of the pool. The skimmers typically have a slot size of 3 – 7mm.
Pools with skimmers do not have a balance tank.
A typical skimmer has a flap to allow the surface water to ‘skim’ off solids and an internal basket to remove hair and debris.
Why is my pool water level rising?
A skimmer is always installed on the pump suction line.
Maintenance and operational issues:
Broken overflow flap
Debris basket blocked.
Desk lid hard to remove.
Blocked throat
Pool water level too low
Pool water level too high
20 S KI MM ER S, H AI R, AN D LI N T S T R AI N E RS
A centrifugal pump is commonly used to circulate pool water. The rotating corrosion resistant impeller inside the casing sucks water into the central part of the pump and the vanes of the impeller impart energy so water can be pumped through the filter and the pipework.
Centrifugal pumps have limited capacity to suck water so th e suction lift should be kept to about 1 metre in vertical height.
Noise?
Motor hot?
Oil leaks?
A typical pump set -up.
Maintenance and operational issues:
Correct setup is very important.
Coupling rubbers
Noise e.g., stones in the pump
Temperature of motor
Leakage from the shaft yes or no, normal, or abnormal.
Flow indication
Non return valve near the discharge end of the pump
Foor valve on the suction pipeline
Foundations not rigid
Lubrication
Pressure gauges readings normal or abnormal
21 P U M P S
The physical features of the pool and the typical bather load must be matched so that the correct chemical paramet ers in the pool can be achieved and maintained.
Bather Load:
Swimmers introduce contamination into the pool. The higher the number of swimmers the greater the degree of contamination. This relationship can be expressed as bather load:
The number of pool users a pool is designed to cope with is based on the instantaneous bathing load. Refer NZS441:2008.
Pool water surface areas are used to determine instantaneous bathing load.
For public pools not heated above 35 oC, where, in the judgement of an experienced pool designer, the instantaneous bathing load at all times will be lower that the value calculated for the table above, the value may be reduced, but in no case, to less than 70% of the value calculated in the tab le above.
For public pools heated above 35 oC, the instantaneous bathing load shall be no less than the number of available seating places.
The maximum bathing load shall be recorded by the pool designer and advised to the pool owner/operator. To maintain good water quality, bather numbers should not be permitted to exceed this value during the operation of the pool.
Upgrades of small pools at schools
The instantaneous bathing load of a school pool having a depth less than 1m and a surface area less than 150m2, may be reduced provided the water quality requirements of NZS5826:2010 are complied with, but shall no t be less than 50% of the value calculated using the table above. In all respects the requirements of the above table shall apply.
Turnover period
The higher the pool loading the faster the water must be circulated back through the filters.
The time taken for the whole volume of water to be filtered is defined as the turnover period.
22 K
E Y D E SI GN FE AT U RE S
Water depth (m) Pool water surface area per pool user (m2) <1.0 2.2 1.0 to 1.5 2.7 >1.5 4.0
Indicative turnover period for public pools
Consecutive Dilution
As water is circulated through the filters, clean filtered water and disinfected water is continuously being mixed with the contaminated water in the pool. This concept known as consecutive dilution helps explain why pool water does n ot instantly become clear after, for example, a large number of bathers have used the pool.
Filtration is a complex process involving straining, physio -chemical reactions, and electrostatic reactions etc. to remove solids from water.
Filtration by itself cannot achieve the required water quality. For this to be achieved the filtration and disinfection systems must be operated optimally.
Two types of filtration are used in pools:
Media filtration – Sand horizontal and vertical pressure systems and vacuum systems
Precoat filtration - Diatomaceous earth vacuum and pressure systems
Sand filtration can remove solids down to about 5 -10 micron in size and with the addition of a coagulant/flocculant onto the sand bed can achieve removal rates e quivalent to diatomaceous earth filtration.
23
Pool type Indicative turnover period (hours) Competition pool 50 m long, with 1.2 m shallow end 3 to 5 Public lane pool 25 m long with 0.9 m shallow end 2 to 3 Dive Pool 5 to 8 Hydrotherapy pool 0.5 to 1.0 Child’s pool 0.25 to 0.5 Leisure water < 0.5 m deep 0.25 to 0.75 Leisure water 0.5 m to 1.5 m deep 0.75 to 1.5 Leisure water 1.0 m to 1.5 m deep 1 to 2 Learner/trainer pool 0.5 to 1.5 Water slide landing pool 0.5 to 1.0 Spa Pool 0.1 – 0.3 Domestic pool 2 to 6 School Pool 1.5 to 2.5
F I LT R AT I O N
Generally, diatomaceous earth can remove solids more efficiently than sand filtration, however diatomaceous earth filtration and enhanced filtration can be considered to perform equally well if well managed.
One measure of how a filter performs is the turbidity reading after the filter. Typically, a wellmanaged pool will have a turbidity of up to 2 NTU (Nephelometric Turbidity Unit) and an efficient filter will be able to reduce turbidity to less than 0.1 NTU.
NTU is the unit used to measure turbidity of a fluid or the presence of suspended particles in water. The higher the concentration of suspended solids in the water, the dirtier it looks and the higher the turbidity.
The below chart illustrates typical sizes of particles that may affect water quality.
24
S AN D FI LT E RS
Under normal circumstances solids are removed in the top 100mm or so of the sand bed and as the bed clogs, the flow of water through the filters will decrease so the sand bed will need to be backwashed or cleaned.
Backwashing is a process which involves reversing the flow of water (normally pool water or mains water) through the bed to restore the original properties of the sand bed.
Three steps are involved:
The dirt attached to the sand grains must be loosened.
Dirt must be flushed to the top of the sand bed.
Dirty water must then be flushed from the filter tank.
For pool filters, these three functions are car ried out by water flow but some of the larger aquatic complexes use an air compressor to loosen the dirt from the sand grains so that it can be flushed to waste. This is called air scour sand filter.
Head loss gauges measure the extent of filter clogging and when the maximum allowable head loss is reached the fil ters must be backwashed.
A filter may need backwashing every few days . Backwashing is required on pressure differential, and not on a timeframe. Gauges will identify when backwashing is required.
One drawback of cleaning sand filters is that it takes some time before the full capacity of the sand bed to remove solids is restored so immediately after a backwash is a high -risk water quality period.
25
Air scouring sand filter
S AN D FI LT E R T Y P E S
Open sand gravity filters are used for portable water treatment and there are some units at older pools in New Zealand, however most pool filters are pressure filters.
Pressure filters can be vertical or horizontal pressure filters constructed in mild steel, stainless steel, or wound fiberglass.
Vertical pressure sand filter
Horizontal pressure sand filter
26
Vacuum sand filters operate on the princial s of using atmosphereic pressure to do the work. Because the pump is located after the media bed, the entire system operates as a low head, high efficiency structure. Smaller pumps can be used and the configuration eliminates the wasteful high pressure en vironment of typical pressure filters.
The entire filter system is designed and manufactured under controlled conditions and is shipped to the project site as a complete unit.
Features & Benefits
Ideal water clarity for all pool types including spas.
Certified to provide water quality required by all codes and regulations
Furnished as complete circulation, filtration, and treatment systems .
Heavy-gauge stainless steel construction, pre -engineered
Suitable for in-ground, on-ground, or elevated use
NO hair and lint strainers to clean - daily maintenance is eliminated .
Eliminates the need for separate surge or balance tanks
Vacuum sand filtration
27
Multiport control valve
Pressure gauge – head loss gauge
Vacuum sand filters
Maintenance and operational issues for sand filters:
Backwash should continue until the water runs clean.
Air from the air release valves.
Valve settings
Change valves in slow motion.
Identify direction of water flows
Head loss gauges
Annual inspection and clean
Backwash water odours and colour
Corrosion
Valve condition
Flow indication
A DE filter consists of an open tank (vacuum system) or a closed vessel (pressure system) containing a series of elements (septa) covered by a fine terylene cloth to which a fine material (diatomaceous earth) adheres.
Water passes through the DE coating, terylene cloth and is captured for return to the pool .
DE is a silica based skeletal remains of ancient alga mined as a geological deposit and processed to be used as a filter media.
In contrast to sand which is inert, DE can expand and provide a large filtration surface area per unit volume. A 50kg bag can expand to about 150 litres.
Wood cellulose fibre (Purifibre) can be used instead of DE . However, if left on the element s for a full 6-to-8-week, cycle may decompose when used under some operating regimes.
28
D I AT O MAC EO U S E AR T H (D E) FI LT ER S
Perlite can also be used. Perlite is 30% lighter than DE, therefore 30% less is required. It will operate at higher pressures, however, will require a greater backwash b urst in order to circulate it through a filtration system. That is, may need to have short burst cycles for reversing the flow through the system.
V AC U UM (V DE ) FI LT E R
Water is drawn from the balance tank through the ED coated elements by a pump and returned to the pool. The pump suction creates a vacuum to hold the DE on the elements. A typical vacuum is 40-80mm of mercury or mins 70kpa. A filter run of 6 -8 weeks is achievable under normal circumstances.
Is the precoat dosing pump working?
Maintenance and operational issues for VDE filters:
Even DE coating
DE feed rates
Removal of floating debris from filter tank
29
VDE filter
VDE filter side view
There are three main steps involved in operating a VDE filter:
PRECOAT – The addition of a bulk amount of DE to the tank to build up an even coating of 23mm on the cloth covering the elements.
BODY FEED – Low concentration continuous feed of DE to the tan to mix with the suspended solids in the water and build up a thickness of the DE on the el ements.
CLEANING – The plant is shut off, The DE ‘cake’ slumps to the bottom of the tank and the whole tank is hosed down and sluiced to waste. This waste material form s a ‘cake’ in the sewer so most Local Authorities require a sump or holding tank to tra p solid material.
What is the level in the solution tank?
Pressure DE filters operate up to about 60Psi. DE is fed into the pumped line to the filter and the elements are coated in much the same way as the elements of a VDE filter. PDE filters come in various shapes and sizes but operate using the same principles as a V DE filter.
In contrast to VDE filters, body feed DE cannot be added to the filter tank, so filter runs of only about 5-6 days are achievable. These short ru ns can be lengthened by using the ‘drop cake’ technique. Using th is process, the pump is turned off after several days, the DE c ake drops to the bottom of the tank and is then recirculated, in the tank to recoat to elements.
Before the filter returns water to the pool, filtered water is filtered to waste because it is this initial flush of water that may contain high levels of bacteria and body fat.
To clean the filter, turn off the pump, open the bottom bleed valve and flush to waste. Periodically the top needs to be taken off the filter to ensure there is no buildup of DE on the elements.
30
P R E S S UR E ( PD E ) FI LT E R S
Pressure PDE filters
Elements inside pressure DE filter Monitor
the pressure gauge
D I AT O MAC EO U S E AR T H SAF ET Y
Full protective respiratory gear must be worn to avoid breathing in the hazardous dust. The silica-based dust can cause long term respiratory and lung damage.
Diatomaceous Earth is nonhazardous to handle so all that is required after using the product is to wash hands etc.
Purifibre is wood cellulose fibre based so is not rated as a respiratory hazard. Avoid contact with the wash water/cake from a DE filter because it will contain a high bacteria population. Observe general hygiene precautions when cleani ng the filter.
When lifting the lid from a PDE filter ensure that all chains, ropes, and hoists are used in the approved manner and staff are not likely to be injured by falling equipment.
DE dust is a respiratory hazard. V
Some of the solids added to the pool sink to the bottom and can only be removed by vacuuming.
Handheld cleaners are normally coupled to a portable pump or the main filter system. Vacuum cleaning using a handheld system is a tedious process that must not be hurried.
Automatic cleaners can be lowered into the pool and on a preprogrammed random basi s will cover most of the area if left in the pool for a period of time. Some systems are notorious for twisting the attached cables.
Safety issues:
Disposal or cleaning of cartridges after general cleaning and after a faecal incident
Safety: electricity and water DO Not Mix
Cord damage from abrasion and flexing
Cleaning of impeller
Lifting and placing in the pool without banging against pool wall
31
AC U UM C L EAN I N G
Manual vacuum cleaning of a 25m pool should take 2 -3 hours
Modern aquatic centre pipework is normally pressure rated PVC or fiberglass with copper for the hot water circuits. Older p ools may have a mixture of pipe work materials: cast iron, steel, PVC etc.
Pipes should ideally be colour coded with directional arrows.
Modern butterfly and ball valves should be moved SLOWLY.
Older type valves should be scheduled for repacking as part of a preventative maintenance program.
G E N ER A L S AF ET Y
The plant room is a HIGH-RISK area because of the combination of water, stairs/steps, confined spaces, moving machinery parts, chemicals, and electricity.
Plantroom doors shall remain (or shall be) locked at all times other than when authorised persons are inside.
32
P I P ES
33
Water balance is important to ensure bather comfort and to ensure that the fittings and structure of the pool are not damaged by scale or by corrosion.
Water balance is a complex relationship of the following factors:
pH
total alkalinity
calcium hardness
total dissolved solids
pH influences all chemical processes in the pool. p H
Water (H2O) exists in molecular form or as charged hydrogen or Hydroxyl ions.
H2O = H+ OH-
The degree to which H2O ionizes determines the acidity or pH of water and this is expressed as a mathematical term pH.
pH is the measure of the hydrogen ion concentration in water -
The recommended pH range for pools is pH 7.2–8.0 with the most desirable value being pH 7.4 – 7.6.
34 W AT E R B A LA N C I N G I N T RO D UC T I O N
pH must be checked regularly – before use and every 3 hours until closure for the day. Spa pools are before use and every 2 hours until closure for the day. This applies when the pools can be used i.e., operating hours.
Chemicals that can LOWER the pH of water include:
chlorine gas
chlorinated iso cyanurates
sodium bisulphate
hydrochloric acid
carbon dioxide
Full chemical specific safety precautions need to be followed when using these chemicals. The pH at which pool water is maintained is important because pH determines:
how corrosive water can be
whether the water has a tendency to form scale
how bathers are affected
how efficient chlorine disinfection is
the concentration and type of chloramines formed
whether cloudy water will be a problem
the affect of water on pool surfaces
35
A L KA LI N I T Y
Alkalinity is defined as:
‘The content of negative ions which minimize changes in pH by neutralizing acids introduced into water.’
The key to successful pool water management is to control pH. Whenever an ‘acid content’ chemical is added to pool water the pH will change unless there is sufficient chemical buffer (alkalinity) in the water to neutralise the acidity (hydrogen ions) added to water.
The chemical reaction of hydrogen ions with alkalinity produces a neutral chemical plus H2O
The alkalinity (buffer) range should be:
100-200 mg/L for gas chlorinated pools and pools treated with trichloroisocyanurate with the ideal about 120-150 mg/L.
50-200 mg/L for pools with other forms of chlorination with the ideal range of 60120mg/L.
To provide this alkalinity buffer there is a choice of three chemicals.
Sodium Bicarbonate (NaHCO3)
Common name – baking soda
Slug/shock dosed to the pool to boost alkalinity levels.
Safe to handle.
The maximum pH reached is pH 8.3.
No special dosing equipment is needed.
Sodium Bicarbonate is a safe and easy chemical to use and is the preferred option .
Sodium Carbonate (Na2CO3)
Common name: washing soda.
Can be slug/shock dosed or diluted and added with a dosing pump.
Increases pH and alkalinity almost in proportion.
Reasonably safe to handle.
Gloves and eye protection needed.
Alkalinity and pH can be raised too high if too much chemical is added.
Sodium hydroxide (NaOH)
Available as a solution or in solid form
Very corrosive and FULL protection gear needed .
Normally used to stabilize pH when chlorine gas is used.
Greater effect of pH than alkalinity
Freezing point of supplied 45% solution is approximately 5 degrees C
Special storage facilities are needed.
On-site shower and eye wash required.
36
H A R DN ES S
Total hardness is ‘a measure of the calcium and magnesium concentration in water’. If particularly the calcium concentration exceeds a threshold value, calcium will settle out to the bottom of the pool or form scale in the heat exchanger.
Calcium hardness can form scale.
The ability of water to ‘hold’ calcium is temperature related. When water is heated in a heat exchanger the calcium holding ability of water decreases in direct proportion to the increase in temperature if the calcium concentration is above a thres hold value of 40gm/L300gm/L.
Most New Zealand town water supply have a low calcium content so if the calcium -based products are not added to the pool, scale formation will not be a problem.
Powered chlorine (calcium hypochlorite) used for disinfecting so me pools has a high calcium content and if not pre-dissolved in a tank or bucket before use, can lead to an unacceptable increase in calcium concentration in a pool.
For pools using only sodium-based chemicals the problem may very well be corrosive water . Calculations can be carried out to establish how corrosive water is and remedial addition of calcium chloride to stabilize the water.
Chemicals such as sodium carbonate and caustic soda and slurries such as diatomaceous earth must be prepared in a suitable form to be dosed by a dosing pump.
To do this successfully:
The solution must be made up to a constant strength which is in the accepted range for that chemical of slurry.
Solution strength is usually expressed as % strength.
E.G: a 5% solution has 5g/100ml or 50g/litre.
The circulation rate of the system must be known.
The required dose rate in g/m 3 and litres/hour must be known.
The dosing range of the dosing pump must be known.
The added chemical must be monitored.
As a general rule the only chemicals that can be slug/shock dosed are sodium bicarbonate , calcium chloride and cyanuric acid.
37
S O L UT I O N DO SI N G
All other chemicals should be added using appropriate equipment:
Chemical
Chlorine gas
Carbon dioxide
Solutions and slurries
Equipment type
Gas chlorinator
Gas pressure regulator
Dosing pump
38
D O SI N G P U M PS
A dosing pump s of the type used in pools are illustrated below.
Maintenance and operational issues:
Pump turned on or off
Leaks from the head of the pump
Overuse of chemicals
Stationary bubbles in the discharge tube
Kinking tubing
Motor hot or cold
Indicator lights
Correct settings
Sediment in dosing head
Flusher operational
Solution tank level
Tank stirrer
Chemical store tidy and safe
Calibration curve
Low pump output
Condition of the suction line
Pump on but no discharge
39
40
The main reason pool water is disinfected is to prevent the transmission of disease i.e., the pool is disinfected.
By achieving the objective of adequate disinfection, the end result will be:
Clear ‘blue’ sparkling water
Water that is free of harmful microorganisms and unsightly algae
Water that is pleasant to swim in and non -irritating.
A pool hall atmosphere that is not objectionable
Disinfection alone cannot produce the required result. Filtration must efficiently remove the solids from the water and the chemical balance of the water must be stable to allow the disinfecting chemical to work effectively .
Chlorine kills harmful bacteria.
When the pool is blue i.e., sparkling, this indicates that there is no suspended material in the pool, so it is easier to effectively disinfect the pool. Clarity and blueness is a result of effective chlorination, and filtration.
For example, if a pool is filtered but not chlorinat ed the water will gradually become opaque. Chlorination and filtration work synergistically.
An effective disinfection system relies on:
Eliminating all installation problems
Using a reliable testing procedure; DPD testing method.
Chlorine used extensively to disinfect water is available in three forms:
Gas (100% available chlorine)
o CL2 + H2O HOCL + HCL
Solid (60 – 65% calcium hypochlorite)
o Ca(OCL)2 + 2H2O 2HOCL + Ca(OH)2
Liquid (13% - 15% sodium hypochlorite)
o NaOCL + H2O HOCL + NaOH
41 D I SI N F EC T I O N O B J EC T I VE
C H LO RI N E D I SI N F EC T I O N
Irrespective of the source of the chlorine used, the active end pr oduct is always:
HOCL
Hypochlorous Acid or Free Available Chlorine
The chemistry of hypochlorous acid is determined by the pH of the pool water. When the pH of the water is above pH8 much of the activity of hypochlorous acid is lost.
Total available chlorine = Free available chlorine + Combined available chlorine
Hypochlorous acid inactivates micro -organisms, so it is important to control pH to less than pH 8
Before chlorine in the form of FAC can inactivate mi cro-organisms, it must first react with ammonia and other organic wastes.
The end products of these reactions are:
Monochloramine NH2C1
Dichloramine NHC12
Trichloramine NC13
Collectively known as combined available chlo rine, CAC or chloramines. They can be recognised by that familiar chlorine odour in the pool hall!
The break point of chorine with organic material is best illustrated in the BREAKPOINT GRAPH
42
or FAC
TAC = FAC + CAC
The chemical standards provide significant safety margins to ensure that the microbiological standards can be met. If a manager has to operate outside the limits of the standard particularly for pH, then a decision has to be made as to the correct chlorine residual to use.
REFER NZS5826:2010
Calcium hypochlorite powder contains 60-70% active chlorine. The powder should be prepared for use by mixing as a solution (30g/litre) maximum.
Half full a tank with water
Add the required amount of powder
Top up the tank with water to facilitate mixing
Allow contents to settle overnight
Add the clear solution to the pool via the dosing pump or by skimmers.
Calcium hypochlorite is potentially a dangerous product.
Do not mix calcium hypochlorite with anything other than water .
Store in a cool dry place
Store in original container
Always keep covered.
Keep storage area clean.
Keep combustible materials, oil, paint products well away from calcium hypochlorite.
Never store calcium hypochlorite near a heat source such as pipes
Always measure calcium hypochlorite in a non-metallic container
Use clean dry hands.
Provide safety glasses or goggles for use .
43 C H LO RI N E S T AN DA RD S
C ALC I UM HY PO C H LO R I T E – US E
Keep securely stored out of reach of children .
Dispose of split calcium hypochlorite by immediate flushing.
Always refer to material date sheet prior to use.
Calcium hypochlorite is a strong oxidizing agent, so be careful. A rule of thumb is to avoid problems. When mixing powder is always add powder t o a large volume of water.
Maintenance and operational issues
Solution strength
Blocked solution lines or strainer
Make-up tap location.
Safe storage.
Sodium hypochlorite is available in bulk (m 3), 200 litre drums or 20 litre containers. The slightly yellow stabilized solution can be used as it is or diluted to accommodate a wide range of dosing pumps.
Liquid chlorine
The stability of sodium hypochlorite depends on five main factors.
Temperature of the solution
Exposure to light
Hypochlorite concentration
Content of catalysts
Alkalinity/pH value
The term ‘half-life’ is used to define the stability of sodium hypochlorite. A half -life is defined as the number of days required for the available chlorine content of a solutio n to be reduced to half its initial value. At the concentration supplied, sodium hypochlorite can lose half its strength in about 6 -8 weeks.
A normal dosing system such as a diaphragm pump or a peristaltic pump can be used with either a bulk storage tank or 200 litre drums. If the solution is stored for longer periods that about a month, sodium hypochlorite strength should be checked, and an adjustment made to the dosing pump rate.
Care should be taken with loading and off -loading the 200 litre drums because the drums are tightly sealed for delivery and become pressurized.
Maintenance and operational issues
Dosing pump issues
Solution strength consistency
Blockages at injection point
44
S O DI U M HY PO C H LO R I T E – US E
Metallic components
S O DI U M HY PO C H LO R I T E – S AF ET Y
Because of its caustic soda content, sodium hypochlorite is classified as a caustic chemical. Sodium hypochlorite is also a strong bleach.
Clothes and skin splashed with sodium hypochlorite should be liberally washed with water.
200 litre containers should have the pressure released before an attempt is made to move the container.
Spillages can be readily flushed away with water.
An approved eye bath should be available.
APPEARANCE Clear, light-yellow liquid ODOUR Of chlorine
The Main Hazards: (a) Dangerous contact with the eyes. (b) A strong oxidizing agent
Emergency Procedure
IF THIS HAPPENS DO THIS
FIRE
NON-FLAMMABLE: however, keep tank cool with water spray to prevent decompositions and minimize the evolution of chlorine. Fire fighters should use breathing apparatus
LIQUID IN EYE DO NOT DELAY. Flood eye gently with clean fresh water forcing the eye open if need be. Continue washing for at least 15 minutes.
LIQUID ON SKIN DO NOT DELAY. Flood effected areas with water and remove contaminated clothing. Continue washing for at least 15 minutes
VAPOUR INHALED REMOVE the victim to fresh air. If breathing has stopped o r is weak or irregular, call an ambulance and administer first aid.
SPILLAGE AVOID contact with the liquid. Wear full protective clothing and breathing apparatus. Flood with copious amounts of water. Inform Local Authorities if a major spillage occurs
Chlorine gas is supplied in 70kg cylinders or 1 tonne drums and is metered into the pool using a specialized piece of equipment called a chlorinator. The chlorinator is automatically controlled.
Specialized equipment is required for safe use.
45
H LO RI N E GA S
C
The key to successful disinfection using chlorine gas is based on:
An understanding of the gas itself
A knowledge of how a chlorinator works.
Knowledge of the correct installation for the chlorinator
Maintenance of the chlorinator
Safety considerations
Chlorine is manufactured by the electrolysis of sodium chloride (salt). The chlorine gas produced is dried and refrigerated to liquefy it and then stored in cylinders or drums.
Characteristics of Chlorine gas:
Heavier than air
High concentration – chlorine gas is greenish yellow, but danger levels are below the visibility levels.
Pressure in a chlorine container varies with temperature therefore pressure cannot be used to gauge the contents.
Liquid chlorine has a high rate of expansion so never restrict chlorine in valves in the pipeline.
A liquid leak is dangerous because it expands to form large volumes of gas.
Wet chlorine is corrosive to most metals.
Dry chlorine does not corrode steel but when mixed with moisture from the air, chlorine gas becomes corrosive.
Reacts strongly with combustible material particularly oils, grease etc.
Respiratory irritant
Can be smelt at about 3g/m3
Chlorine leaks must always be attended to. They always get worse. What may start off as a minor leak may become a major problem.
Always take action if a chlorine leak is suspected.
Drum (920kg)
Contains 907kg liquid chlorine.
90% full for safety reasons
Continuous withdrawal rates up to 10kg/hour
In the event of a direct fire, hot spots should be cooled with appropriate foam.
Gross weight = 1700 -1750kg
Dimensions = 220cm x 80cm
46
Low-capacity differentially regulated chlorine gas feeder
Maintenance and operational issues
The operation of a chlorine gas system is a specialized operation and full training is required. Chlorine containers should not be disconnected to connected by someone without the correct tools, skills and back up.
‘sniff’ test
Rotameter reading
Suction sound on the venturi
Access is not hindered
Spanner on valve
Ammonia bottle available
Correct tools on site
47
980kg chlorine drum chlorine drum valves
These systems use a controlle d flow of brine solution from a separate tank and feed this through a series of cel ls to form sodium hypochlorite solution with unreacted brine and hydrogen gas as a by-product. The effective concentration of the final product depends on the unit being used but ranges between 0.7 and 4% chlorine.
It is important to ensure that only soft water low in calcium content is used in these units because it readily cakes on the electrodes. Because of the low strength of the hypochlorite the solution is extremely stable, and the sodium hypochlorite produced can be bulk stored or fed by dosing pump into the pool.
Maintenance and operational issues
Electricity and water do not mix.
Salt tank level
Keep surfaces clean.
Indicator lights
spillages
difficulty maintaining chlorine levels in the pool.
48 O SE C S YST EM S – ( O N SI T E EL EC T RO C HLO RI N AT I O N SY ST EMS )
Example of a OSEC system workings – automatic system
C YAN U RA T E S
Cyanuric acid and chlorinated cyanurates are unique because they stabilize hypochlorous chlorine against breakdown by sunlight, without interfering with the disinfection process if concentrations are kept within normal limits.
Cyanuric acid can be used as an independent chemical in conjunction with any form of chlorine to achieve the required stability or used as a combination chlorine/cyanuric acidbased product known as iso -cyanurate.
All are solids. Cyanuric acid is difficult to dissolve white powder, dichloro -isocyanuric acid is very soluble white powder and trichloro -isocyanuric acid is a chlorinous smelling large (10 –15cm) white tablet. Iso -cyanuric acid is white ‘rice’ looking solid.
49
Example of a OSEC system workings – small manual system
Prevents chlorine loss in outdoor pools.
The action of cyanuric acid or isocyanuric is illustrated above.
Maintenance and operational issues
solubility problems
effect on pH
overdosing or underdosing problems
C YAN U RA T E S – S AF ET Y
These products pose no hazard if stored under clean dry conditions. However, if allowed to decompose or come in contact with organics or moisture, they then pose a serious hazard.
Handling and mixing must be carried out in a well -ventilated room.
Full protective overclothes should be w orn, as should a dust mask.
The building should be fireproof.
Subject to decomposition if mixed with organic materials
Cyanurate containers should be flushed out then burnt or disposed of safely
They should be stored separate ly from all other chemicals.
Disposal of pool water to water courses and sewers requires specific authorization.
50
The main risks associated with particularly decomposing cyanurates, is the excessive buildup of nitrogen trichloride. The conditions under which this can occur is not kn own in any detail but the recommendation is to take special care with the storage of cyanurate based products.
O ZO N E (O 3 )
Ozone is generated by passing an electric discharge through clean, dry air or oxygen. The current disassociates the oxygen molecule, which reforms into a three-oxygen molecule called ozone.
Ozone is a very strong oxidizing agent that can be smelt at concentrations less than 0.1g/m 3 , and when in concentrations higher than this, is a severe eye, nose, and throat irritan t. The unstable nature of ozone is the basis of its ability to disinfect.
Because of its instability, ozone must be generated onsite and used immediately. A typical ozone facility commences with a pre -treatment step, whereby air is cleaned, filtered, dried, and sometimes refrigerated.
The production of ozone is very dependent on the flow rate of purified gas and the power applied.
Ozone is generated in a tube, or a plate type water cooled ozonator. A high -tension electrode provides the voltage in the rang e 4,000 – 30,000 volts at a frequency between 50 – 100hz. As the applied voltages increase, so does the amperage and quantity of ozone produced. This process is also called corona discharge.
Some ultraviolet light systems produce very small quantities of ozone but are not suitable for pool treatment.
OZONE BREAKS DOWN CHLORAMINES
51
i.e. 302 203
Microbiologically ozone is an effective disinfectant over a wide concentration range, although the contact time is critical in determining survival rates.
Ozone is:
Effective against protozoans and other resistant micro -organisms
Breaks down CAC residuals in a pool.
Must not enter the pool.
Must be used in conjunction with a residual generating disinfectant.
Residuals can be difficult to test accurately with manual gear.
Produces good swimmable water.
Ozone is effective against protozoans.
The UV pool system is installed so that the water goes through the pool's filtration system first, and then through the UV rays . The water flows through graphite housing where a UV light destroys bacteria, algae, viruses, and other microorganisms by attacking them through their cell walls.
UV sanitation, when used as a supplementary sanitiser alongside your chlorinator, is one of the most effective ways to clear pool water of all contaminants. They are a fantastic and affordable addition to all pool systems and will provide cleaner, healthier water f or your swimmers.
52
Diagram of an Ozone pool syst em
U L T R A V I O L ET ( UV )
An ultraviolet (UV) pool system uses the power of ultraviolet light to enable pool and spa owners to lower the FAC residual level in the pool. UV eliminates chlorine by-products, making pools safer, healthier, and easier to maintain. UV pools systems destroy pathogens that enter your water and reduce the need for chemicals.
An example of a UV sanitizer
Maintenance and operational issues
Replacement of the UV lamp regularly
Cleaning of sleeve
Monitoring of UV system dosage and performance
Check power is always available to the unit ensuring solenoid valve is open.
53
Diagram of a UV sanitation system
Other chemicals can be used to inactivate harmful micro -organisms. There is no chemical available that can compete fully with chlorine but some of the available chemicals have unique characteristics and abilities that make them suitable for niche applications.
Suitable systems include:
Chlorine dioxide
Baquacil
Bromine based product
Chemicals based on specific ba ctericidal active ingredients
54 O T H E R D I SI N F EC T A N T S
C O MP A RI T I VE E FF EC T I VE N E SS A GA I N ST P R O T O ZO A N S Effectiveness Against Disinfectant Giardia Cryptosporidium Chlorine Fair Almost nil Ozone Excellent Excellent Chlorine Dioxide Good Fair/Good Ultraviolet Excellent Excellent
55
Many of the chemicals used in swimming pools are potentially dangerous and there are risks associated with mixing or storing chemicals. All chemicals are supplied with Material Data Sheets – so please use them.
MDS are valid for 5 years. Each sheet has a date on them showing the date of issue and a review date. Supplier logo shall be on the MDS along with brand name of chemical.
Material data sheets shall be supplied by your supplier.
All instructions should be read carefully.
Chemicals should be kept in their original container in a clean, dry place and the label should not be defaced.
Always cover a container
For particular hazardous chemicals, put warning signs on the storeroom wall.
For those chemicals that constitute a fire hazard, make certain they are kept under fireproof conditions.
Never smoke or vape while in the chemic al storeroom.
In general terms, chemical storage areas should be cool, dry, well -ventilated, and secure with the provision for separation of chemicals.
Alkaline and acid chemicals shall not be stored together without solid robust separation.
Chlorine based compounds are the most volatile compounds used for swimming pool treatment. Special care should be taken when storing chlorine compounds. They should not be mixed with organics or any other product and in particular, cyanuric acid -based products should not be stored with chlorine-based products.
Always read the label. If the label is complicated, simple instructions should be noted in a book or noted on a poster close to where the chemicals are being mixed.
Protective clothing must be worn at all times. For hazardous chemicals such as caustic soda, and chlorine special clothing is required.
Add chemicals to water, not vice versa. Always be careful using containers that have residues of chemicals. Make certain that eq uipment used to mix chemicals is clean and preferably not metallic.
Have eye wash bays and mouth wash facilities available.
56 S AF ET Y – ST O R A GE AN D HAN D LI N G O F C H E MI C AL S
S T O RA G E O F PO O L C H E MI C AL S
N G
D H AN
N
O
MI X I
AN
DLI
G
F C H EMI C AL S
Ensure that flushing facilities (such as a hose), are readily accessible for both the worker and for flushing chemicals away.
Never allow split chemicals to build up on the floor or around the mixing area. Never smoke or vape when handling or mixing chemicals.
S
AF ET Y C LO T HI N G
Overalls should be supplied for handling particularly chlorine -based products or aggressive products such as caustic soda.
Generally, clean, dry hands are preferable to using gloves for most chemicals.
For hazardous chemicals a safety hat complete with face mask is preferrable to the use of goggles.
HAZCHEM signage can be confusing to people unfamiliar with the various symbols and codes used to convey important information quickly.
This short explanation is designed to give you the basics, so you know how to be safe when encountering any of these signs and have a general idea of what they mean
The ability to read a sign may make the difference between a minor event and a major catastrophe.
A T T H E E N T RAN C E
Often when you first enter a site that stores hazardous substances, you will see a large sign on the gate with a warning “HA ZCHEM”, this usually includes a set of hazard diamonds and some emergency contact information.
57
G E
S I GN A
All businesses that store hazardous substances over a certain threshold are required to advise people that these are present by placing signs at every vehicle and pedestrian entrance.
The hazard diamonds are internationally recognised symbols that inform people of the “class” of hazardous substances on site.
Below you will see the “Class 3 Flammable Liquid”, “Class 6 Toxic Substances” and “Class 8 Corrosive Substance” diamonds.
Emergency contact information normally directs people to call 111 in an emergency, however, may also include site specific contact details. O
As you get closer to where specific hazardous substances are stored, you w ill notice that the signage gets more detailed like the example below.
58
N T H E B U I L DI N G
In the case above the signage includes ‘No Smoking”, “No Naked Flames or Ignition Sources” and “Protect Drains Contain / Clean Up Spills.”
It also contains the contact number for spe cialist advice.
When you get to the container or tank holding the hazardous substances you will often see a placard that contains various numbers and codes. In the example below you can see the first line includes a code “2YE”. This is HAZCHEM Emergency Action Code and is specifically designed to let emergency services / fire brigades know five pieces of vital information very quickly as shown below in the table and associated key.
The code “2YE” lets emergency respon ders know:
Fine Spray / fog needs to be used to extinguish the fire .
The substances can react violently or explosively.
Self-contained breathing apparatus and full fire kits must be w orn.
Any spillage must be contained and prevented from entering drains or water courses.
There is a public safety risk and evacuation may be required.
The second piece of information is the UN Number, which is an internationally recognised number for the specific hazardous substance and avoids confusion when chemicals may have several common names.
59
O N T H E C O N T AI N E R / T AN K
Next there is the common name for the hazardous substance, in this case its “Liquified Petroleum Gas”.
Finally, the emergency contact details.
BE OBSERVANT AT ALL TIMES
60
S AF ET Y D AT A S H E ET S
Safety data sheets provide important information about your hazardous substances. It is mandatory to have a current safety data sheet for each of the hazardous substances in your workplace regardless of the quantity you hold.
A safety data sheet (SDS) provides compreh ensive information about the properties of a hazardous substance, how it affects health and safety in the workplace and how to manage these risks. An SDS explains how the substance should be safely used, stored, transported and disposed of. It provides fir st aid information, information about the personal protective equipment that the person handling the substance should wear and what to do in the event of an emergency, such as a spill or fire.
H O W AN D W H EN DO I G ET A S AF ET Y D AT A S H E ET ?
The supplier of a hazardous substance to a workplace must provide a HSNO compliant SDS with their products.
There is also a duty on the PCBU that is being supplied with a hazardous substance to obtain a SDS:
when the hazardous substance is first supplied. This includes if it is the first time it has been supplied to the workplace in five years.
when the hazardous substance is first supplied after the SDS has been amended.
W H AT DO I DO W I T H M Y S AF ET Y D AT A S HE E T S ?
A current SDS for each hazardous substance (or a condensed versi on of the key information from the safety data sheet, for example a product safety card) must be kept with your inventory. It must be read, the risks posed by the substance understood and the appropriate measures put in place to manage them.
The full SDS, or the condensed version, must be readily accessible to people who may handle, or be exposed to, the hazardous substance such as workers and emergency services personnel. Readily accessible means that the document is capable of being accessed without difficulty in hard copy, electronic, or other form.
Workers will also need to be trained on and made aware of the dangers associated with a new hazardous substance, or on an existing substance when the SDS changes.
61
There are a few exceptions. You don’t need an SDS for:
a hazardous substance that is in transit.
a hazardous substance that is a consumer product to be used in quantities consistent with household use.
a hazardous substance in a retailer’s premises that is a consumer product and is in that workplace only for the purpose o f supply to other premises and is not intended to be opened on the retailer’s premises.
anhydrous ammonia contained in equipment that forms part of any other equipment in which anhydrous ammonia is used as a refrigerant (unless the quantity of anhydrous ammonia is more than 100 kg).
However, in any of these exclusions you must make sure that information about the safe use, handling, and storage of the substance is readily accessible to workers.
Businesses are required to have an inven tory of all their hazardous substances. It’s important to know what hazardous substances you have in order to safely manage their risks to your workers and others who may be exposed to hazardous substances in your workplace.
There are three main things you need to do:
have an inventory of all the hazardous substances used, handled, manufactured, or stored at your workplace
keep it up to date.
make sure it is available to emergency services workers.
An inventory is a list of hazardous substances (including hazardous waste) that are used, handled, manufactured or stored at any workplace that you, as a person conducting a business or undertaking (PCBU), manage or control. It will help you understand the substances you have on site, work out the requirements you must comply with and plan your emergency procedures.
Your inventory tells emergency workers, compliance certifiers or health and safety inspectors what hazardous substances you have. It must be re adily accessible to any emergency service workers attending the workplace, both during an emergency and after the workplace has been evacuated. This means that the document is capable of being accessed without difficulty in hard copy, electronic, or other form.
62 D O I A L WA YS N E ED T O H AV E A SA F ET Y DAT A S H E ET ?
M Y C H EMI C AL I N V EN T O R Y
For each hazardous substance your inventory must include:
the substance’s name and UN number (if available)
the maximum amount likely to be at the workplace
its location
any specific storage and segregation requirements
a current safety data sheet or a condensed version of the key information from the safety data sheet
any hazardous waste
An inventory must be kept up to date but it’s not a daily calculation of quantities held. Instead, it represents the maximum quantity of each hazardous substance likely to be at each workplace. You will need to update your inventory whenever the substances change, or the maximum number of substances likely to be at your workplace changes. When y ou update your inventory, you should also review and, if needed update, the measures you take to manage your substances.
Any quantity of hazardous substance means you must have an inventory. However, one of the exceptions to this requirement is that you do not need an inventory for substances that are consumer products to be used in quantities, and ways, consistent with household use.
There are two types of workplaces with exceptions to the inventory requirement:
Transit depots. This is because goods in transit remain in their packaging and are subject to the Dangerous Good Transport Rules. Instead, the PCBU at the transit depot must have a list of the product or chemical name and the quantities of each hazardous substance at the depot or transfer zone.
You don’t need an inventory if you are a laboratory using hazardous substances in research and development, analytical testing, or teaching. (Laboratories do need to keep a record of tracked or unapproved substances).
63 W H AT DO I I N C L U D E O N MY I N V EN T O RY ?
U P D AT I N G I N V EN T O R Y
S MA LL Q UA N T I T I E S O F H A ZA R DO US S UB S T AN C E S
E X C E PT I O N S T O T H I S R U L E
64
M AT H EMAT I C A L C ALC U LAT I O N S
Area (plane)
SQUARE
Area = L x B
L = 5m and B = 5m
Area = L x B = 5m x 5m = 25m2
RECTANGLE Area = L x B
L = 5m and B = 3m
Area = L x B = 5m x 3m = 15m2
TRAPEZOID Trapezoid (US)
Trapezium (UK)
W1= 23m
W2 = 15m
H = 9m
Area = (23 + 15) x 3 2 = 57m2
TRIANGLE
Area = (H x B) 2
H = 7m
B = 8m
Area = (7 x 8) 2 = 28m2
CIRCLE
Diameter = (Ø) say 20 m
Radius = (r) say 10 m
Circumference = 2 x π x r
Area = π x r2 = 3.1416 x 10m x 10m = 314.16 m2
65
NOTE: In all calculations relating to circles, cylinders, cones, spheres, the contact PI (π) is used, π = 3.1416 (π = circumference/diameter)
Area (Solid)
It is often necessary to know the surface areas of 3 dimensional solid figures.
CUBE
CYLINDER
Area = (2 x L x B) +(2 x L x W) + (2 x B x W)
L = 5m
B = 7m
W – 4m
Area = (2 x 5 x 7) +(2 x 5 x 4) + (2 x 7 x 4) = 70 + 40 + 56 = 166m2
Area = (2 x π x r2) + (2 x π x r x H)
R = 10m
H = 5m
Area = (2 x 3.1416 x 102) + (2 x 3.1416 x10 x 5) = 628.32m2 + 314.16m2 = 942.48m2
PIPE
Area = outside surface area + inside surface area + ends
OD = 10m
ID = 8m
R = 4m
L = 20
Outside surface area = 2 x π x r x L = 2 x 3.1416 x 5 x 20 = 628.32m2
Inside surface area = 2 x π x r x L = 2 x 3.1416 x 4 x 20 = 502.66m2
End = (π x r2) outside - (π x r2) inside = 3.1416 x 52 – 3.1416 x 42 = 28.47m2
Total = 628.32m + 502.66m + 28.47m
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VOLUME
Volume = L x B x H
L = 50 m
B = 16m
H = 2m
Volume = 50 x 16 x 2 = 1600m 3
Volume = (B x H) x L 2
B = 16m
H = 2m
L = 50m
Volume = (16 x 2) x 50 2 = 800m3
Volume = (W1 + W2) x H x L 2
W1 = 6m
W2 = 4m
H = 5m
L = 15m
Volume = (6 + 4) x 5 x 15m 2 = 375m3
Volume = π x r2 x H
r = 5m
H = 7m
Volume = 3.1416 x 52 x 7 = 549.78 m3
Volume = (π x r2 x H) 3
r = 5m
H = 7m
Volume = 3.1416 x 52 x 7 3 = 183.26 m3
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C H EMI C A L DO SI N G
Chemical
Calcium hypochlorite – manual dosing domestic pools only
Method
Decide on concentration required e.g. 5 mg/l = 5g/m3
Measure pool volume (L x W x D) 15x5x1
Multiply concentration of chemical required by volume
e.g. 5 g/m3 x 75m3 = 375g
adjust as Calcium hypochlorite is normally 65% effective so weight to be added
375g x 100 = 577grams
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Rounded to 580grams to the pool
Calcium hypochlorite
– For continuous dosing using 3% solution (30g powder/L = 30,000mg/l. This equates to 1.95% chlorine.
The maximum solubility is only 3%.
Solubility is the ability of a solid, liquid, or gaseous chemical substance to dissolve and form a solution.
Calcium hypochlorite
– manual dosing using 3%
Decide on concentration required e.g. 5 mg/l = 5g/m3
Establish the recirculat ion flow say 15,000 L/hr
Dose = recirc flow (L/hr) x concentration (mg/l) ÷ 100 65 = 15,000L/hr x 5mg/l ÷ 30,000mg/l x 100 65 = 75,000 ÷ 30,000 l/hr x 100 65 = 3.8 l/hr
Decide on concentration required e.g. 5 mg/l = 5g/m3
Measure pool volume (L x W x D) 15x5x1
Then chemical weight required in pool = 5 g/m3 x 75m3 x 100 = 577g
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Allowance for low (3% or 30g/l) solution strength of 30g/l
Dose = weight required in pool ÷ solution strength = 577g ÷30g/l = 19.2L
Therefore, add approximately 12.5 L of solution.
Cyanuric Acid
Decide on concentration required e.g. 30mg/l = 30g/m3
Measure pool volume (L x W x D) 15x5x1
Concentration of chemical required (g/m3) x pool volume (m3) = 30g/m3 x 75m3 = 2250g or 2.3 kg approximately
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69 C H EM I C A LS FO R P H A N D AL KA LI N I T Y C O N T RO L
70 T Y PI C A L C HAN G E S I N P H A N D A L KA LI N I T Y EX P EC T ED W H EN C H E MI C AL S A RE A D DE D
71 W AT E R GR AM / PO O L B A LA N C I N G
ALKALINITY
School Pool = 64m 3
You require 100g/m3 of alkalinity. You already have 35g/m3. Therefore, you need 65g/m3. 65 x 64 = 4160 grams of alkalinity chemical required
However, alkalinity chemicals are not 100% efficient.
Sodium Bicarbonate (chemical of choice) is only 60% efficient.
4160 x 100 60 = 6933g or 6.9kg chemical required (4160 x 100 ÷ 60 = 6933.33)
72 P O O L DO SI N G C A LC U L AT I O N S – H AN D DO SI N G EX A M PL E
You require 6g/m3 of chlorine. You already have 2g/m3 Therefore, you need 4g/m3 Recirculation flow rate 12m3/hr
Pool volume – 48m3
Turnover = 4 hours
Bulk addition of chlorine
Existing chlorine is 2g/m3
Required 6g/m3 = 4g/m3 x 48m3 = 192g
Given 12% as the chlorine source how many litres will be required?
12% contains 120g/litre
So 192g ÷120g/litre = 1.6 litres
Using output of dosing pump
Chlorine required 12m3/hr x 4g/m3 = 48g
If 12% as the chlorine source is used how many litres is required?
12% contains 120g/litre
Dosing pump needs to be set to dose 48g ÷ 120g/l = 0.41 or 400ml
73 P O O L DO SI N G C A LC U L AT I O N S – AU T O MA T I O N DO SI N G E X AM P L E
Recirculation flow rate 12m3/hr
74 C H EMI C A L W AT ER QU A I LI T Y C RI T I E RI A – S WI MMI N G PO O LS AN D S P A PO O LS
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