Building Innovations Autumn 2014

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AUTUMN 2014

A Month of In-Slab Heating for $100?

INSIDE

From MAXRaft and HydraMASTER – page 5

Keith Hay Homes - 8 Page Liftout


Grow Your Business: getting the right people As our industry gains momentum, many builders are looking to the future, and expanding their teams. We know there’s already a skills shortage, and cracks are already starting to appear in areas of higher demand, namely Auckland and Christchurch. We take a look at how you, as an employer in the building industry, can ensure you get the right people to grow your business. For some, work is already starting to build up, and the decision to hire a new apprentice is becoming more appealing. But a lot may have changed since you last put on an apprentice, or you may have never had one before. So where do you start? You can start by calling the BCITO on 0800 422 486. We offer a dedicated job-matching service which puts young aspiring tradespeople in contact with employers. When you call, a team-member will want to discuss your staff requirements (such as experience, whether or not they need their own tools) to come up with a profile of who you’re looking for. We can then search our database on these requirements to see if anyone matches. If we can, we’ll contact the job-seeker and get them to contact you directly; it will be up to you (the employer) to interview and decide whether the candidate is suitable for the job.

However, you need to consider that in many areas most apprentices with on-site experience have already been snapped-up. As the industry gets busier, the reality is that employers will have no choice but to hire people with less experience. The upshot of this is that you get your apprentice to do things the way you want them done – no bad habits to break! The BCITO will of course continue to market the industry to youth to ensure the best people are available. There is also a host of things you can do to ensure you get job applications. Here are some options worth considering: Personal connections Many will do this anyway, but worth mentioning. The chances are you know someone who knows someone who needs a job. Once you have someone on site, the BCITO can send out a training advisor to setup formal training. Online advertising Recent BCITO research has shown that about 90% of our apprentices use the internet every day. So if you’re going to advertise, make sure you do it online. Seek.co.nz is the most popular site in NZ, but Trademe.co.nz is catching up with their recently-launched jobs section. Most HR people these days say you need to advertise on both websites to

cover all bases. Traditional advertising This is becoming less popular, and certainly doesn’t get you in front of a national audience. However, it can still be effective in regional areas, targeting local people. Unconventional methods Here’s where the power of social media can work for you. Tweet your job, or put it on Facebook. If you don’t know how, ask your kids, nieces or nephews! You can also post is on the wall of the BCITO Facebook page – just search BCITO in Facebook to find us. This costs nothing and you will be amazed at how many responses you will get. Bear in mind that getting a job application is one thing, but finding the right apprentice is a different matter altogether.



Contents

Building Innovations NZ | Autumn

112 Wrights Road, Addington PO Box 37 346, Christchurch www.waterfordpress.co.nz PUBLISHER James Lynch

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Phone: 03 983 5500 Email: james@waterfordpress.co.nz

EDITOR

Nick Gormack Phone: 03 983 5559 Email: nickg@waterfordpress.co.nz

JOURNALISTS

Jo Bailey, Karen Phelps, Kelly Deeks

Foundation Trials

Finding the best solutions for repairing damaged house foundations is the focus of a pilot programme.

10 Bridging the Gap

HEB Construction is building the new Ferrymead Bridge in Christchurch.

MARKETING CONSULTANTS Helena Watson, Debbie Bennett

Phone: 03 983 5521 Email: helena@waterfordpress.co.nz

ART DEPARTMENT

Sadhna Nath, Jesse Calder, Samantha Stuart, Liki Udam, Anton Gray, Sarah McQuilkin Phone: 03 983 5560 Email: art@waterfordpress.co.nz

OFFICE / ACCOUNTS

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Helen Bourne, Jill Holland Phone: 03 983 5500 Email: helen@waterfordpress.co.nz

CUSTOMER SERVICES Ann-Marie Frentz

Phone: 03 983 5554 Email: annmarie@waterfordpress.co.nz

GENERAL MANAGER

Super Structure

The new Countdown Henderson supermarket was another successful project for Ebert Construction

18 Gallery Transformed

Auckland’s former Contemporary Art Gallery has been transformed into a new retail and office space.

Rex Lynch

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ISSN 2324-1195

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26 Inner-City Style

Resort-style apartment living has come to the heart of Invercargill.

35 Stunning Showhome

David Reid Homes’ new showhome in Long Bay is a home full of “light and space”.


A Month of In-Slab Heating for $100? The Heating World Changes with MAXRaft and HydraMASTER Is it possible? To heat your new home in winter for $100 per month? “Well, that’s our goal,” say the people at MAXRaft and HydraMASTER. “We are turning heating in this country totally upside down,” says HydraMASTER managing director Martin Reilly. “We believe this is the lowest cost heating available for any new home and it is the highest comfort and health – who wouldn’t like that? The whole house is warm. As warm as people want it” Stopping the floor slab from losing heat is a key factor – and this is what the MAXRaft slab achieves by being completely insulated from the ground and the air around the perimeter. The HydraMASTER system gently warms the slab with heated water to make the whole house evenly warm.

Warmer rooms take less energy out of the slab than the cooler rooms, so the cooler rooms come back to temperature faster.” “It’s a slower response that helps match the heat input properly with the storage effect.” With the MAXRaft slab holding the energy in, the HydraMASTER air-to-water heat pump system is very self-levelling, mitigating the need for a lot of control, Reilly says. “Most customers select rather basic controls – and these suit perfectly fine for most systems.”

Reilly says running costs are about 15% to 40% more efficient with a fully thermally broken floor slab like MAXRaft. “This means customers can often save an extra two or three thousand dollars on capital outlay over a normal HydraMASTER system since a smaller air-to-water heat pump is required to heat the slab.”

“Warmer rooms take less energy out of the slab than the cooler rooms, so the cooler rooms come back to temperature faster as the water goes round and round.”

HydraMASTER has always done things a little differently from fellow industry practitioners, in particular installing its pipes on to the polystyrene at the bottom of the floor slab – which gives the system several advantages in both construction efficiencies and heating dynamics.

“That fits in with our design to make underfloor heating more affordable for more people in New Zealand, by really understanding the heat pump and how it fills the slab with heat.”

“We find it gives a more even application of the heat,” Reilly says.

“This is why with our system you can also have a fireplace if you like, without actually doubling up on heating.

“Until now, in-slab heating has been like a luxury item in people’s minds,” Reilly says. “But, now it’s more like a universal right to an evenly warm house at a winning price.”

In-slab heating has gone from the most expensive home heating option to the least expensive option. The systems run at much lower cost, yet can cost barely more than a couple of high-wall heat pumps to buy and install. In-slab heating has now gone from the most expensive to the least expensive option. The best comfort at the lowest cost cannot be a secret for long. And even more so with the MAXRaft slab, with its insulated perimeter, “protecting your heat from sneaking away so it stays around and does its job keeping you toasty warm”, says Sharon Haverkort of MAXRAft.

HydraMASTER’s heat pumps are assembled in China using the world’s best technology compressors. Made primarily for the European market they enjoy a reputation for delivering energy efficiency and reliability and are backed with a five-year warranty. MAXRaft and HydraMASTER say the $100 a month goal for winter heating is real and achievable. “With a terrific modern insulated floor slab and the insights of today’s most up to date heating practitioners, $100 a month sounds like a terrific goal to us!”

The MAXRaft slab, with its insulated perimeter wrapping around the concrete slab, stops the heat escaping from the floor.

Warming New Zealand Families in their New Homes

Our Patented MAXRaft© is the only fully insulated and thermally broken slab on the market today.

0800 866 855 www.ecomaster.kiwi.nz

• Fully insulated • ZERO Thermal bridging • Minimal site works, only one concrete pour required

• 1-2 days to lay, then pouring concrete • No boxing required, minimal bracing • Full back up and on site technical assistance • Site specific engineered design

0800 629 723 | www.maxraft.co.nz


News

Construction set to reach record levels Chris Hutching Construction analyst BIS Shrapnel is predicting a construction boom bigger than anything seen before in New Zealand. The Canterbury rebuild and rebound in the Auckland housing sector is expected to help drive the building sector to a new peak by year ending March 2016. Remediation on leaky buildings will add to the momentum of the Auckland housing sector and Canterbury rebuild. BIS Shrapnel says building consent values are forecast to reach a new record high in 2016 to more than $10 billion. The level of activity would be more than historically high levels recorded over 20042008. “We expect Auckland to experience strong growth in residential construction over most of the next five years,” says BIS Shrapnel senior project manager, Adeline Wong.

The number of dwelling consents in Auckland is expected to increase from 4760 in 2012/13 to 6350 in 2013/14 and then to around 10,000 by 2017/18. Wong said building activity should be supported by a number of factors. “Relatively low levels of new residential building in recent years have left a housing shortage, although 2013 Census data indicates this may be less than previously thought,” said Wong. “Population growth including through immigration, firm economic growth, and relatively low – but rising – interest rates should also support the demand for residential dwellings. Over the next five years, BIS Shrapnel expects the New Zealand housing market to be underpinned by reasonably strong net overseas immigration and mostly favourable economic growth. BIS Shrapnel says that dwelling activity over the outlook period will also be boosted

by strong activity in alterations and additions to dwellings, and this will drive total dwelling authorisation value to record highs – resulting in an annual average of NZ$5.85 billion in constant terms. Christchurch reconstruction will provide a major boost to the non-residential building sector over the next five years. BIS Shrapnel also expects a pick-up in new building and refurbishment activity in the warehouse, factory and office building sectors in the North Island as leasing activity gathers pace in response to domestic and global economic growth over the next two to three years. Annual average commercial and industrial building authorisations are forecast to reach

an estimated NZ$2.39 billion in constant terms – or 14 percent higher than the level during the 2004-2008 boom years. “The non-residential building sector over the next five years may get an extra lift from potentially wider earthquake strengthening work in office buildings and schools in Wellington in particular,” says Wong. “However, there is also a downside risk to our forecasts in that the timing and scale of Christchurch reconstruction, and also seismic work in Wellington, may not be as expected. “Some owners of quake-damaged and earthquake-risk properties may not commit to redevelopment in the short term, which would affect the overall outlook.”

QUALITY BUILDING BRANDS

www.gvpnz.com

GEOTEK SERVICES LIMITED Geotechnical Professionals

THOROUGH ANALYSIS - DEPENDABLE ADVICE

Specialist Consultants for: • Site Investigations & Slope Stability Analyses • Construction Inspections • Geomorphological Assessments • Expansive Soils Classification

Contact us: enquiries@geotek.co.nz Ph: (09) 261 0169 Fax: (09) 261 0548

The benefits of bamboo Plantation Design is releasing a new range of bamboo decking. Sarah Chisnall from Plantation Design says the patented product is unique in that the sugars have been removed from the bamboo – a common cause of mould and fungus growth on previously available bamboo decks – resulting in a high performing, long lasting product. This bamboo will complement the company’s existing range which includes bamboo flooring, bamboo interior panels and bamboo acoustic panels. Although bamboo flooring is now a wellknown product in New Zealand Chisnall says many designers are still not aware of the huge creative potential of bamboo interior panels. The company’s range of interior panels is cross laminated, which gives a unique chequered edge grain making in a very straight durable panel. Bamboo panels do not discolour the way plywood can. They have a multitude of applications including bench tops, table tops, furniture, staircases, interior wall linings, shelving and kitchen and bathroom joinery – basically any interior application where wood would traditionally have been used. “Every sheet of Plantation’s bamboo construction panel uses continuous bamboo meaning that there are no breaks or seams across the surface of the panel. The panels are graded for colour, thickness and sizing, to ensure a consistent, uniform product at all times,” explains Chisnall. She says that bamboo is an excellent substrate for acoustic panels as bamboo perforates easily to create perfect acoustics for any space. Pre-finished panels avoid the need for additional on-site trades after

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installation. So why consider using bamboo rather than wood? Chisnall says that bamboo is regarded as the strongest growing wood/grass plant on the planet. “Plantation Design compressed bamboo flooring is almost twice as hard as many other hardwood flooring options and has a Janka rating of 15 compared to Jarrah, which has a Janka rating of just 8.5.” Chisnall says tests have shown that bamboo flooring won’t expand or contract as much as solid timber floors in reaction to temperature change or humidity making it a more stable flooring option. “It is also typically 20% cheaper in cost and lasts 50% longer than many other hardwood floors.” Plantation bamboo panels are sustainably sourced from an FSC and ISO 9001-2000 certified factory and qualify with the Environmental Management Standard ISO 14001: 2004. They are made from 100%rapidly renewable bamboo. Plantation Design started in 2008 and has offices in Auckland, Wellington, Wairarapa and Christchurch delivering products nationwide. Installation and joinery services are available in Auckland, Wellington, Palmerston North, Wairarapa, Christchurch and Queenstown. Plantation Design will be showcasing its products at Canterbury BuildNZ Designex 2014 to be held from 31 July to August 2 at the CBS Arena. For more information: Freephone 0800 266 260, info@plantationdesign.co.nz, www.plantationdesign.co.nz

Bamboo Decking Plantation XTR decking is a hard, durable, stable decking option. During manufacture a special, patented heat process is used producing a top quality, high performing product. Bamboo Acoustic & Decorative Panel Range Plantation Bamboo Acoustic Panels add value to any area that requires a high level of acoustic performance. Their ability to absorb noise, without compromising aesthetics is exceptional. Bamboo Flooring Plantation bamboo flooring is a stunning, cost effective, durable and simple to install product. It is also a sustainable alternative to native & exotic hardwood flooring materials such as matai, rimu & tawa. Bamboo Interior Panels Bamboo panels are a stunning alternative to hardwood products and plywood. The success of the product lies in their fantastic strength, sustainability, great looks and amazing versatility.

www.plantationdesign.co.nz


Innovation enhancing workplace safety Whether you’re a tradesperson, a mediumsized business or a company employing thousands of workers, 3M has a workplace safety solution to meet your needs. The company’s range of Personal Protective Equipment (PPE) meets and in many cases, exceeds New Zealand Standards. 3M offers solutions for work situations that require basic personal protective equipment through to environments that call for sophisticated and comprehensive protection. The 3M range of PPE solutions includes respirators, hearing protection, communications headsets, protective eyewear, welding safety, detection instrumentation and monitoring, head and face protection, disposable coveralls and sorbents. “With our history of innovation, 3M provides cutting edge health and safety products for many industries,” says Gary Watsford, 3M Personal Safety Division Business Manager. “Workers want their safety equipment to be comfortable, convenient and functional. They also want flexibility and style in their choice. Our newly expanded, industry leading personal protection equipment has long offered safety solutions designed to meet the highest standards of excellence.” The company has developed a number of innovative products that save time and hassle for the building industry. The 3M respirator starter kits are designed to provide respiratory protection in a convenient and easy way. The kits provide protection for a range of applications, from

Workers want their safety equipment to be comfortable, convenient and functional. They also want flexibility and style in their choice.” paint spraying to sanding or welding. All kits include a 3M™ Half Face Respirator and cartridges/filters, 3M™ Respirator Cleaning Wipes, 3M™ Earplugs and a 3M Respiratory Protection Guide. To avoid moisture and contaminant exposure, the respirators and accessories are stored in the handy, resealable container meaning that the kit will always be ready to use when it is needed. A range of kits are available including dust/particle, multi-gas, spraying and welding. Another innovative product is the company’s Secure Fit protective eyewear range. Utilising 3M™ Pressure Diffusion Temple technology means there are no moving parts and nothing to adjust. The eyewear self-adjusts to provide a secure, comfortable fit each time it is worn. The eyewear comes in a clear and a grey antifog lens. 3M is fundamentally a science-based company and produces thousands of innovative products for a variety of industries including building and construction, manufacturing, mining, agriculture, forestry, healthcare and more. Watsford says the company’s success begins with its ability to apply its technologies - often

3M has developed a number of innovative products that save time and hassle. in combination - to an endless array of realworld customer needs. Globally 3M operates in more than 65 countries with products sold in nearly 200 countries. The company employs 80,000 people internationally and global sales total $27 billion. 3M has been operating in the New Zealand market since 1953. The company actively supports and encourages workplace health and safety and has offered the 3M Award for Innovation in Health and Safety since 2003.

The award recognises individuals and companies that show innovative thinking with improvements to safety processes and systems in the workplace. Watsford says that the company’s global technology, manufacturing and knowledge network allow 3M to provide superior design, cross-over compatibility, expertise, comprehensive support and a continuously evolving range of safety solutions. For more information visit www.3M. com/nz/PPESafety or ring 0800 252 627


Seismic Strengthening

Trials assess foundation repair methods The best solutions for repairing the foundations of Canterbury’s damaged houses is of huge interest to homeowners, builders, engineers and insurers, and is the focus of a pilot programme to assess the viability of different foundation repair methods. The findings have a major influence on the repair programme for many of the most vulnerable properties damaged during the Canterbury earthquakes, meaning a faster programme of repair and a greater piece-ofmind for homeowners The collaborative study between Crown entities Housing New Zealand and Southern Response and construction company Arrow International (NZ) Ltd, was focused on developing viable repair methods across different housing, foundation and land types. Up until now, theoretical studies have determined best practice and many real life applications have not all been practically tested. Peter Rose, Chief Executive of Southern Response, says the ultimate benefit of the trials is far reaching. “The trials will prove to be of enormous significance to the entire community; particularly home-owners, and the construction industry,” says Rose. “For some home-owners these trials will speed up repairs and make a huge difference.” Conducted on a cross-section of single and multi-storey Housing New Zealand properties damaged in the February 2011 quake, the study has not only identified the most suitable methodology for a given project, it has resulted in the development of new methodologies. Technical Manager for Arrow International, Matt Tipa, says the trials have helped to answer many questions around the rebuild. “We were committed to finding robust and innovative ways of effectively repairing the damage to foundations that would more than meet geotechnical and engineering requirements of any given situation”. “It was of critical importance to us that the results of these trials were supported with engineering logic, science and details that offer confidence to all parties involved in the earthquake repair programme, along with consenting authorities.

We were committed to finding robust and innovative ways of effectively repairing the damage to foundations that would more than meet geotechnical and engineering requirements of any given situation”. ‘It’s all very well knowing what the guidelines are, but you have to be able to effectively interpret these within the context of the technical application.” The trials tested four key repair methodologies. • Jack and Pack – trialled on concrete ring and timber floor structures. This methodology was tested both on heavy and lightweight clad houses on TC2 and TC3 properties; • Screw pile – trialled on duplex units with concrete slab foundations and heavyweight cladding and roofs on TC3 land; • Mechanical lifting – trialled on TC3 properties with both concrete ring and slab foundations; and • Engineered resin lift – a fast repair methodology, trialled on slab-on-grade properties with minimal site damage One particular success has been a new initiative suitable for application on TC3 properties developed during the study. The Crack Repair technique that is proving significant cost and time benefits. Arrow says that the study has been peer reviewed by members of the MBIE Engineering Advisory Group giving it technical endorsement for MBIE’s building and construction guidelines. Southern Response and Arrow are conducting industry-wide seminars on the trials and how they can help the residential repair programme.

The foundation relevelling trials have tested four key repair methodologies.

Call for more use of wood in Canterbury rebuild Hugh de Lacy The country’s wood processors are calling on the Government to take the lead in having timber, rather than concrete and steel, used in high-rise public buildings and the Christchurch central city re-build. Bill McCallum, the chairman of the Wood Council which represents forestry growers and exporters, said that uptake of high-rise timber building technology is dependent on the National-led Government getting behind the council’s ‘wood first’ campaign. Speaking just before he was to make a personal appeal to Economic Development Minister Steven Joyce for the Government’s support for the initiative, McCallum said the earthquakes had given New Zealand an opportunity to introduce greater sustainability to the building industry by prioritising the use of cross-laminated (CLT) and glued laminated (glulam) timber beams in multi-storey buildings. The Government could “add more value to the economy” by supporting timber, but it had “to step forward and lead by example”, he said.

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McCallum is the New Zealand general manager of American multinational Hancock Forest Management, and chairs the Wool Council through Hancock’s membership of the Forest Owners and the Wood Processors Associations. His appeal to the Government follows Labour opposition Leader David Cunnliffe making just such a commitment at the Wood Council’s annual conference earlier this month. McCallum said that Canada and Japan were well advanced in their uptake of the new timber technologies, with the Canadians in particular introducing government procurement policies aimed as using timber in multi-storey buildings. Work led by Dr Andy Buchanan at the University of Canterbury’s School of Engineering has put New Zealand in the forefront of timber technology, especially in regard to quake resistance. The earthquakes had dramatically demonstrated the resilience of timber-framed buildings compared to masonry ones, and New Zealand had “a great opportunity because we’re probably as good as these other people in terms of design,” McCallum said.

Costs of building in timber are “quite competitive” with concrete and steel, and, as a sustainably produced net sequesterer of greenhouse gasses, timber is preferable environmentally.

However, two factors were militating against the widespread uptake of the new technologies, the first of which comprised building standards, the Building Code and regulations. “They preceded the development of products like CLT and glulam, and they don’t cater for a lot of the engineered wood products,” McCallum said. “The second reason [for the slow uptake] is that a number of the specifiers and architects who are working on these buildings are probably not as familiar with these products as they might be.” He said the Wood Council was not calling for the use of timber in government multistorey buildings to be made compulsory.

“But rather that [the government] does undertake design-work to a very advanced stage to evaluate the whole-of-life benefits of wood.” Costs of building in timber were “quite competitive” with concrete and steel, and, as a sustainably produced net sequesterer of greenhouse gasses, timber was preferable environmentally. The new timber technology also had the capacity to allow New Zealand to add value to its timber exports instead of marketing them as logs. It was up to the Government to provide the leadership and resources, “otherwise the window of opportunity which is open right now will close,” McCallum said.


Seismic Strengthening

Complete reinforcing needs Select Reinforcing is a Rangiora based company offering a range of products including reinforcing mesh for concrete, reinforcing rods, mesh chairs, reinforcing cast moulds, and tie wire. General manager Hayden Yates believes the company offers the fastest service in terms of estimating and quoting in what is a very busy industry. “Service and prompt turnaround has always been our focus as we understand that down time waiting for quotes and delivery of products is an unnecessary cost to our customer,” he says. “Whilst being uncompromising on quality, our efficiency in getting your quote or estimate turned around, matched by our quick turnaround on the actual job, gives our customers a distinct advantage”. Given the growth in the Waimakariri District, which is forecast to continue for 2014 and 2015, Select Reinforcing is geared up to supply the requirements for the local industry as well as many projects that its customers are working on in Christchurch City itself. Recent investment in new automatic bending machinery will give greater ability for larger quantity work for commercial and light industrial jobs, where it is also tipped the rebuild will take off in 2014 and 2015. With a full time qualified quantity surveyor on staff, Select Reinforcing has the experience and knowledge to ensure an exceptional level of accuracy in quoting and estimating the requirements of any project. “We have seen a shift with a lot of Christchurch based building companies now doing work in North Canterbury, and we

know we are competitive on price for those companies wanting to use local suppliers for their out of town jobs, saving greater delivery costs and delays,” Yates says. He says builders are dealing with a number of issues in this current market. “Firstly, much of the insurance work is at a set rate, and therefore the builder must be very diligent with obtaining the best possible price in the market.” Select Reinforcing is constantly verifying its pricing is competitive to ensure it can confidently tell its customers that it always offers them the best possible price. “Secondly, as the rebuild gains momentum, there are delays getting products. There is pressure on the builders to order products further in advance.” Select Reinforcing’s focus remains on speed of turnaround, to avoid any downtime for the builder. This applies for both estimating/ quoting and also the delivery of the actual job once signed off. “Ultimately, we put ourselves in the shoes of our customers, and strive to ensure we offer the speed of service, competitiveness and quality that we would expect ourselves,” Yates says. “We take responsibility for making our customers’ job as easy for them as possible.” A customer-focused and local company, Select Reinforcing encourages those looking at supplier options to get in touch for a chat, or request a quote to compare to their existing supplier.

COMPLETE REINFORCING NEEDS DELIVERY TO SITE

Mesh for concrete Reinforcing Rods Ductile/Standard mesh

FREE QUOTE/TENDER ON ANY JOB BIG OR SMALL

Reinforcing for cast moulds Tie wire

Mesh chairs Fabrication in factory Welding

FREE STAFF SHOUT ON US! Terms and Conditions

- Valid on orders over $1000. - One “shout” per customer throughout the promotion period. - “Shout” will be delivered to site after delivery of the order. - Available to all existing and new customers. - Customer can choose time, date and type of “shout.” Promo ends 30 September 2013

3 Ryans Place (off Flaxton Rd), Southbrook, Rangiora Email selectreinforcing@xtra.co.nz

03 313 0433 www.selectreinforcing.co.nz

New product a winner Steel & Tube’s new ST963 roofing and cladding profile has taken the market by storm. ST963 addresses a gap in the market for a high strength, wide cover commercial roofing profile. “It’s stronger so is more resistant to damage from foot traffic during construction. It’s easier to install due to being the widest cover-for-profile in its class. And it’s costeffective providing material and labour savings,” says Steel and Tube National Manager, Roofing Mark Waterman. “Feedback from installers, architects/ designers and end user customers is very positive and this also extends to the attractive appearance which is seeing it being used for wall cladding and residential uses.” The product, which took 12 months to develop, has really upped the ante in terms of strength and cover in its product class.

and comes in response to Canterbury’s rebuild requirements. The machine employs a unique hands-free steel management system, which automatically feeds de-coiled steel into the roll former and eliminates the need for an operator to manually guide metal into the front of the machine. ST963 is suitable for a wide range of end uses including roof and wall cladding, ceilings and linings. The product is available in a variety of material including .40mm and .55mm Zincalume steel and .70mm and .90mm aluminium, both with or without factory applied paint coatings. Galvanised steel, stainless steel and other non-ferrous materials are available subject to limitations. The new profile is available in a large variety of colours. Steel & Tube is New Zealand’s leading supplier of steel products with distribution network in 40 locations.

The features which make ST963 stand out in the market are that it has four trapezoidal ribs of 46mm in height and unique design enhancements which stiffen the rib shape to provide industry-leading resistance to both wind uplift and point load distortion.

The company has been proudly supporting local businesses for over 60 years. Steel & Tube is New Zealand owned and among the New Zealand Stock Exchange’s top 50 companies.

The product is manufactured at Steel &Tube’s Auckland operation as well as on the recently commissioned state of the art dual-level-long run-roll forming machine based at its Christchurch facility.

The company’s extensive product range includes steel, stainless steel, piping, roofing, purlins, reinforcing, mesh, chain and rigging, fasteners, industrial products and more. ST963 is available nationwide.

This dual-level machine greatly expands the company’s capacity to manufacture ST900 and ST963 metal roofing profiles,

For more information go to www. steelandtube.co.nz or for personal assistance telephone 0800 478 335

Building Innovations NZ 9


Infrastructure - Ferrymead Bridge

The piles consist of a steel outer casing, filled with reinforcing and concrete. The steel casings average approximately 25m long with the largest piles being 2.4m in diameter.

HEB - bridging the gap at Ferrymead Kelly Deeks Ferrymead Bridge is a lifeline providing a vital transport connection to the eastern suburbs of Christchurch and the port of Lyttelton for overweight and over-dimension loads. It also carries vital water, sewer, power, phone and other services. The project to build a new bridge will make sure that the connection remains usable in the event of a future significant earthquake. The new bridge will also provide additional capacity and improve safety for pedestrians and cyclists through the area. HEB Construction has some history with this project, with Christchurch City Council awarding the Strengthen and Widening contract of the original bridge to HEB back in 2010. That work was underway when the February 2011 earthquake struck which was badly affected as a consequence. The quake and subsequent liquefaction in the riverbed caused significant damage to the

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existing structure, the new construction works and their foundations. As a result of changes to the ground conditions in the vicinity of the bridge resulting from the earthquakes, it became unfeasible to install the originally planned foundations because the ground had been disturbed, liquefied, and was very easy to re-liquefy. The council subsequently agreed to demolish the existing bridge and build a new bridge which will meet the new Building Code. HEB Construction brings extensive experience to the project and has worked with Christchurch City Council and Opus International Consultants to develop a new bridge design. The new design has accounted for Ferrymead being a seismically active zone. The underlying rock slopes from Mt Pleasant towards the city, so that the loadings from liquefaction on each abutment are uneven. This has made the design for the bridge and the piles very complicated.

The new bridge will also provide additional capacity and improve safety for pedestrians and cyclists through the area. Council negotiated a new contract with HEB Construction for this work. The $20 million project required HEB Construction to provide temporary road diversion bridges, and temporary work platforms, then demolish the existing bridge. That work is now complete, and construction of the new bridge including the foundations, centre pier, abutments, and all superstructure including services on the bridge and footpaths has commenced. HEB Construction Project Manager, Werner du Plessis says the construction of the piling is one of the biggest components of the contract, and was set to take about 15 months of the 30 month project. The piles consist of a steel outer casing, filled with reinforcing and concrete, with the

largest piles being 2.4m diameter. The steel casings weigh approximately 50ton and is on average approximately 25m long, and founded 6 - 8 metres into the underlying rock. Once the piling is complete, work will begin on the abutments and pier cap to be followed by the placement of the ‘Super T-beams’ which support the bridge deck and also carry services such as power, telecom, water and sewage. As a point of difference from most other construction firms, HEB manufactured a purpose-made Super Tee mould for this project in their in-house Tauranga fabrication facility, and have now cast all of the beams required for the bridge. • To page 12


Infrastructure - Ferrymead Bridge

Meeting the rebuild need Portable buildings provider Portabuild is assisting with the rebuild of Canterbury with options available for portable buildings for hire which are guaranteed to up the comfort level on any construction site.

“The uses for our portable buildings are almost unlimited,” Fraser says. “If you want an affordable, flexible, comfortable space with power, lighting, and plumbing, we can handle it.”

Portabuild has been involved with many high profile rebuild projects.

Portabuild is currently providing several classrooms to Christ’s College, Portabuild villages for both Ngai Tahu and the New Zealand Fire Service, and enabled Lyttelton Bakery to get back up and running a short time after the previous bakery building was destroyed in the February earthquake.

The company was a key player in making it possible for the temporary AMI stadium to be constructed in the tight timeframe of 100 days. Portabuild supplied the ablution blocks, security huts, and the merchandise units for this project. Portabuild business unit manager David Fraser says large rebuild projects are seeing construction companies on site for sometimes more than two years. “The poor guys are out there in all sorts of weather, and they want to be able to come in somewhere that’s a bit nicer than an old container,” he says. “Portabuild relocatable buildings are the best solution where speed, budget, and limited or temporarily-available space are issues. “Our buildings are clad in New Zealand COLORSTEEL for durability and performance, and the interiors are built using high-density expanded polystyrene panel, ensuring insulation year-round in even the most extreme weather.” While Portabuild buildings are robust enough to meet the challenges of use on building sites, they are also designed for the needs of discerning residential consumers, schools, and hospitals.

A joint venture between Portabuild and sister company Totalspan has provided offices, meeting rooms, staffroom facilities, and ablutions to the Downer SCIRT head office in Wordsworth Street, Christchurch. Flexibility is key for Portabuild, and the company designs, builds, and supplies quality portable buildings that can be customised to specific requirements. Buildings can be used as stand-alones or in configurations that extend and complement existing long-term facilities. Portabuild buildings are reusable, so they’re very environmentally friendly. Individual buildings may be re-purposed by the same user, or moved on to a new use over the span of their life. Portabuild is part of New Zealand owned Spanbild Holdings, one of the country’s largest and most experienced building companies and Australasia’s leading manufacturer of modular buildings. Sister companies include Versatile Homes and Buildings, Ideal Homes, Totalspan, and Spanbild Projects.

Concrete to the core Christchurch Ready Mix Concrete (CRMC) is proud to be the main supplier of concrete for one of Christchurch’s largest infrastructure projects – the construction of the new Ferrymead Bridge. The replacement of the bridge will take approximately three years to complete and will see a total estimated volume of 2000 cubic metres of ready mix concrete. This will consist of six new abutment piles, four large new B columns at either end of the bridge, and new decking to withstand the large volume of traffic that crosses the bridge on a daily basis. The Ferrymead Bridge project has changed significantly from the original plan to strengthen the existing bridge, prior to the September 2010 earthquake, to a complete rebuild. CRMC worked on the original strengthening project, which had only just started construction before the earthquake hit and the project had to be abandoned. Christchurch Ready Mix Concrete business development representative James Eckersley says the new bridge is a much larger and more heavily engineered project for everyone involved. For CRMC, the job involves delivering concrete to Ferrymead from its main concrete plant in Belfast. The concrete for the piles is poured directly on site, while the project’s main contractor, HEB Construction, has opted to cast the beams for the decking for the bridge itself. Eckersley says with HEB Construction being

the main contractor, it allows CRMC’s own quality and assurance team to keep a tight rein on a very in-depth and technical process. “Both HEB and CRMC are enjoying working closely together on this exciting new project,” he says. “Both parties involved understand what a complex process this has been to date, and our focus at CRMC now is to ensure all quality and assurance procedures are correctly met and identified. It has taken several months of precise planning.” CRMC has been providing the Canterbury region with concrete products and services for more than 50 years and is well resourced to provide the same as the Canterbury rebuild continues to gain momentum. With aggregates and shingle sourced by the company out of the Waimakariri and Selwyn Rivers as well as three quarries at North End, Amberley, and Kettlewell, the company produces concretes at three fully computerised transit mix batching plants, two based at Belfast and one at Hornby. The company has doubled in size over the past three years, with 156 staff and a concrete mixer fleet totalling 41 mixers, including eight mini mixers, to meet the demands of both large and small projects. The vehicles are dispatched using a custom built computerised dispatch system, and currently have a production rate exceeding 60 cubic metres of concrete per hour per plant, a total production capacity of over 200 cubic metres per hour.

Building Innovations NZ 11


Infrastructure - Ferrymead Bridge

HEB - bridging the gap • From page 10 This mould is fully compliant with NZTA specified bridge beams and can be utilised in the future for their projects. Along with the bridge itself, HEB Construction is also working with the Council in completing the area of the approach works which include realignment of approach roading, reconstruction of the St Andrews Hill Road intersection, and realignment and reconnection of all services. Project manager Werner Du Plessis says the success of the project so far would not have been possible without the hard work and collaborative approach between Christchurch City Council, OPUS and the project subcontractors.

Subcontract partners have contributed as follows •Lyttelton Engineering has manufactured a 28m long x 6No Pile propping framework and associated steel work, comprising of approximately 70ton of steel. •Christchurch Ready Mix Concrete is the main concrete supplier for the project, providing a total estimated volume of approximately 1800m3 of ready mix concrete. •Complete Reinforcing is the supply and fix reinforcing subcontractor for the project. Most of the complex reinforcing cages are being constructed off-site, including assemblies such as full-length pile cages up to 31m long; therefore saving time and reducing congestion at the construction site.

Most of the complex reinforcing cages are being constructed off-site, including pile cages up to 31 metres long; therefore saving time and congestion at the construction site.

Meeting the challenges Reinforcing steel fabrication and installation specialist Complete Reinforcing had its innovation and capability tested recently, when it began supply into the new Ferrymead Bridge project. Technically challenging and large scale, the project requires Complete Reinforcing to provide the reinforcing components for every piece of concrete going into the new bridge. This has required “out of the box” thinking and some innovative actions. Specialising in cut and bent reinforcing steel, on-site placing and fabrication of reinforcing components such as pile cages, Complete Reinforcing is a division of Euro Corporation, the 100% New Zealand owned manufacturer and distributor of trade quality steel and wire products for use in the rural and construction sectors. Business development and operations manager Kelvin Busbridge was instrumental in establishing Complete Reinforcing in 2011. He says the catalyst for establishing Complete Reinforcing was the increasing demand from builders and builders’ merchants for cutting, bending, and prefabrication services. With more than 15 years of experience in the industry, Busbridge has brought together a team of very experienced reinforcing specialists, who regularly demonstrate their ability to innovate and problem solve and meet construction deadlines. Complete Reinforcing has notched up some impressive milestones that demonstrate its abilities, supplying several large and iconic

12 Building Innovations NZ

residential, commercial, and infrastructure projects in Canterbury. Busbridge and his team are particularly proud of their involvement in the work for the Latimer Hotel rebuild, the foundation insitu works for the Isaac Theatre Royal, the CQ1 wharf reinstatement for Lyttelton Port, and the Pines wastewater treatment plant at Rolleston. Busbridge says the Ferrymead Bridge project is “technically challenging”. “The tough requirements of the ground conditions have made the design challenging. One of the good things about working on this project is that there has been a collaborative approach by the main contractor HEB Structures, the designer Opus, and Christchurch City Council to come up with solutions to the many issues this construction is facing.” Ferrymead Bridge is located in one of the areas worst hit by the Christchurch earthquakes and Complete Reinforcing faces major challenges in completing this project, compounded by the congestion on site. “We took the approach of prefabricating as much off site as possible and the end result is that Complete Reinforcing is prefabricating and transporting a large amount of components saving time on site.” These prefabricated components include a number of one-piece pile cages, up to 31m long that have been manufactured at Complete Reinforcing’s Vickerys Road workshop and then transported to the Ferrymead site.

Complete Reinforcing - one call does it all! We are your one stop shop for reinforcing. We will supply, fabricate and install your reinforcing project from “take offs” to installation. With a team of some of NZ’s best and most experienced reinforcing specialists, we are rapidly building a reputation for delivering on time and on budget Our specialisation in large scale projects has given us real expertise that you can draw on as you rebuild Christchurch Whether your project is Greenfields or a tricky CBD site, we can deliver the result you need in Commercial, Civil Infra Structure and Residential steel work Simply give us a call, email us your plans or visit our website and view some of our most recent projects

Complete Reinforcing is proud to be associated with the new Ferrymead Bridge

Call us: (03) 982 5053 Email us: kelvinb@completereo.co.nz Visit: www.completereinforcing.co.nz

Complete Reinforcing SUPPLY • FABRICATE • INSTALL


With the preparation and planning for the re-building of Christchurch currently well underway, you could be forgiven for overlooking shelving. However, shelving is a very important component in any building - be it storage or display, and giving careful consideration to the options that are available to you. A well laid-out retail store with the correct shelving will enhance sales and profitability. A well laid-out library can encourage young readers to select books to read. Mobile storage shelving units in offices are a great way to save expensive floor space and safely store files and records. Well designed general storage shelving in a warehouse can increase efficiency and create a more productive workplace. Your local team at Hydestor have the

experience to assist with design and installation of your storage or display requirements. Hydestor Shelving is made in New Zealand from New Zealand manufactured steel, made for New Zealand conditions and powder-coated to provide an easy-clean, long-lasting surface. As part of the decision-making process, consideration of your shelving requirements will be further enhanced by specifying Hydestor Shelving in your next project. Look for our products online @ www.hydestor.co.nz and give us a call on 0800 493 378.

www.hydestor.co.nz 0800 493 378 Call now for a free measure and quote

The Hydestor Difference: • 100% NZ owned - keep your money in New Zealand • Fully Salaried Consultants - we grow our market by service and referrals, no pushy sales people. • Extensive experience and testing of seismic bracing for all of our shelving systems. • Our shelving is the choice of major government and private sector entities nationwide • Local manufacture and selected stockholding of over 3,000 standard parts. • All solutions designed from a selection of standard or custom parts to match your requirements. No pre-formatted shortcuts.

The Right People The Right Advice The Right Product


Commercial Building - Bradford Building

Precast expertise to the fore in rebuild Kelly Deeks Ashburton-based Bradford Group has been in high demand throughout the rebuild of Canterbury, with its building and precast divisions working hard to get Christchurch buildings back to business. The earthquake repair of third party logistics provider Online Distribution’s Port Hills Road facility included a $2 million contract to replace a main partition or spine wall in the warehouse. Situated close to the epicentre of the February 2011 earthquake, the 85m wide and 11m high wall had cracked like an eggshell. Other walls in the warehouse have been and are being repaired by concrete adhesion specialist Concrete Connect with epoxy resin injections, but the main wall was beyond repair. Bradford Building has an existing relationship with Online Distribution shareholders and has completed work on buildings for them in Ashburton. The company was now called upon to replace the ruined inter-tenancy wall. Bradford Building general manager Mark Wilson says the building houses a major cornerstone tenancy for Online Distribution, and the tenant remained in the building throughout the repair process, so it was important to carry out the repairs without compromising the tenant’s storage area or their operation. The project began with the removal of the structure’s roof and purlins, then temporarily waterproofing the building using the existing roof and Colorsteel. Then the damaged concrete walls were cut and taken down in slabs. The 5m wide by 11m long new precast panels were constructed by Bradford Precast at its Ashburton factory. After transportation to Christchurch, the panels were erected with a crew of about six from Bradford Building. Wilson says the erection of the panels required much forward thinking and forward planning, as the Online Distribution site is extremely tight.

The 5m wide by 11m long new precast panels were constructed by Bradford Precast at its Ashburton factory. The panel trucks and crane had to come inside the existing building and use the corridor as the area to erect the wall. “It was a tricky methodology. We had to make sure we eliminated any impediment to our ability to get these panels up.” After tying in the structural steel and reinstalling the roof and purlins, Bradford Building also replaced part of the building’s internal butynol guttering system. One of the reasons that Bradford Group has been in high demand in Christchurch is the

quality of its precast panels. Bradford Precast is renowned for its attention to detail and sound processes. Original designs and drawings are provided by architects and engineers, but for each precast component, Bradford Precast prepares its own shop drawing from which the panels are made. This ensures an exceptionally high level of accuracy and staff familiarity with the project. Rather than follow traditional methods, using gantries either in a large building or an

exposed site, Bradford Precast’s solution has been to create a versatile series of sheds on rails, which can then be configured to protect only those areas where work is actually being done. This gives greater efficiency, capacity, and flexibility, and the ability to cast larger units and store units for clients until they are required on site. Next on the agenda in Christchurch for the Bradford Group is a new retail development on Riccarton Road.

CHAPMAN ENGINEERING Services we offer:

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STRUCTURAL STEEL SPECIALISTS

Crane Hire Height Safety In House CAD Drawing Steel Fabrication & Erection 15 Klondyke Drive, Hornby, Christchurch Ph: 03 349 0200 | e: estimator@c-e.co.nz | www.c-e.co.nz

Read More Online VISIT OUR WEBSITE www.waterfordpress.co.nz FOR MORE INFORMATION AND TO SEE OUR OTHER PUBLICATIONS

14 Building Innovations NZ


Commercial Building

Steelmasters has it covered If you can imagine it Steelmasters can probably manufacture it – and quickly. Steelmasters Auckland Ltd manufactures and distributes arguably New Zealand’s largest range of metal fasteners. The company is also the only commercial bolt and nut manufacturer in New Zealand. The range of bolts and nuts manufactured in-house or sourced from quality assured sources makes it the one-stop-shop for metal fasteners. The company supplies all head styles and finishes including mild steel hex head, cup head and coach screws that are high tensile and high strength with a choice of both G304 and G316 stainless steels. Threads offered are ISO metric both coarse and fine, UNC, UNF, SAE, UN8, BSW and BSF in diameters from 2.5mm to 64mm. Steelmasters manufactures and stocks a wide range of holding down bolts including rag, L and U styles, sag and tie rods, turnbuckles, pipe and trailer U bolts, eye bolts and screw eyes, building brackets, pole house bolts, straps, braces, threaded rod and washers. Screws stocked include wood screws, chipboard screws, self-drilling and self-tapping screws, cladding fasteners and machine screws. A full range of masonry anchors including such diverse products as expansion sleeve anchors, tru-bolts and chemical anchors fit well with the company’s standard holding down bolts. Most are also available in stainless steel. Steelmasters is a privately owned New Zealand company founded in 1973. The company initially manufactured special bolts and fittings, for the construction industry.

This expertise in custom threading led to the expansion of manufacturing into standard commercial bolts and nuts by both the hot and cold forging processes. Steelmasters is part of the Steelmasters Group which includes six Boltmasters branches in Australia and four Steelmasters branches in New Zealand in Palmerston North, Whangarei and Napier with company head office and bulk store in Penrose, Auckland. Customers include most major manufacturers and construction companies. The company also supplies products to the general public. Having in house zinc plating and hot dip galvanising gives Steelmasters a competitive edge. These coatings divisions, while initially set up to process the company’s own production, also offer these quality assured services to other manufacturers who need the assurance of ISO.9002 certification. The company places great emphasis on producing high quality products and ensuring high levels of customer satisfaction to generate repeat business. In order to achieve this one of the main objectives is to maintain a properly managed quality system and provide objective evidence that these systems are functioning correctly.

Bolts, Nuts, Washers Screws & Rivets in all grades & materials • Mild Steel, High Tensile & Stainless Bolts & Nuts • Washers • Screws • Cladding Fasteners • Rivets • Tie & Sag Rods • Turnbuckles & Stubs 79 O’Rorke Rd, Penrose, Auckland PH 09 579 8196 FAX 09 579 1392 email: sales@steelmasters.co.nz

• Rag Bolts • Threaded rod • Building Brackets • EYE Bolts • Anchor Bolts • L & U Bolts • Custom Threading

7 Finlayson St, Whangarei PH 09 430 6407 FAX 09 430 4023 email: whangarei@steelmasters.co.nz

As a one-stop shop for fastenings Steelmasters’ unique offering of ISO 9002 quality assurance, comprehensive stock, manufacturing ability and in-house corrosion control cannot be surpassed.

www.steelmasters.co.nz - Online Ordering Now Available

Online ordering now available at: www. steelmasters.co.nz or email sales@ steelmasters.co.nz

We meet our deadlines, so you can meet yours!!!

Formsteel...

now spanning 50 metres! Formsteel’s high strength products and unique interlocking system allows for the construction of at least 50 metre clear spans. The need for less internal support posts creates more flexible and spacious interiors in a building, something that is proving popular with architects and their clients, says Formsteel Sales manager Lawson Suckling. “Formsteel can span further and build higher than most other building systems up to 8.5 tonne gantries supported across at least 50 metre clear spans. Other benefits of using Formsteel products include reduced labour time and quicker delivery of the final product and well as

cost savings. We use rolled steel which is more cost effective than structural steel because you only pay for the stock you actually use as the steel starts as a coil and is rolled into profile,” explains Suckling. Formsteel manufactures a number of different product lines. Purlindek is a cold-rolled, load-bearing roof profile that can span up to six metres with a 1.8 metre overhang. It can also be used for unsupported internal walls up to 10 metres high. Smartdek is used for longrun roofing and cladding. Its trapezoidal profile gives it a much stronger and more rigid shape than the profiles other companies commonly use. Composite Tray Flooring is a system designed to interlock and act as core reinforcing elements within a building once the steel and concrete bond together. Formsteel also manufactures a range

of standard and custom cold rolled steel components. Formsteel can take on any project from the smallest car port all the way up to major industrial buildings, tailoring solutions to match client needs. Because Formsteel manufactures all the components it needs from its one site, getting orders designed, completed and delivered on time is streamlined and stress free. The company can undertake full design of buildings including taking care of things like foundations which other companies have to subcontract meaning no time or money is wasted. Formsteel is a proudly New Zealand owned and operated company that has been in business for over 40 years. Formsteel has developed and perfected designs in nearly

every industry but is always open to the challenge of a new design that requires some thinking outside the box. With a solutions-orientated approach that is popular internationally, Formsteel currently exports to countries around the world that value incredible strength and durability including Australia, Argentina and the South Pacific. “We like to think of Formsteel as a solutions company not a products company. Formsteel helps clients by working alongside them and their architects, engineers and construction companies, providing solutions and flexibility that add value to any project.” For more information on superior strength, please call Formsteel on 0800 800 003 or visit www.formsteel.co.nz

Formsteel, manufacturers of high strength building systems, break the Clear Span barrier and can now Clear Span 50m IND U S T R I A L TECHNOLOGIES

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www.formsteel.co.nz Building Innovations NZ 15


Commercial Building - Ebert Construction / Countdown Henderson

Ebert’s experience makes the difference Sue Russell

Looking good: the new Countdown supermarket in the Auckland suburb of Henderson.

Ebert Construction is used to taking on big space projects and one such example, completed late last year, was the new 4082sqm Countdown supermarket in the Auckland suburb of Henderson. Senior quantity surveyor Bob Bray, along with Geoff Grbin who heads the company’s Auckland office commercial wing, say the $7 million build went according to plan with no hidden surprises. “When we tendered for the job we completed an ‘expression of interest’ document, along with other construction companies,” says Bary. “We were then short-listed to four firms and then interviewed. “It’s quite a thorough process and I think it was our reputation for carrying out work on time, to exacting standards and within budget that secured the project for us.” The build proper began with excavating the cleared site in April last year. Bray recalls the challenges that came with digging down into an old peat bog during a particularly wet winter. “We were aware of what lay underneath because the soil reports had indicated peat,’ he says. “As a result 140 timber piles were driven into the ground to ensure the floating concrete slab would be laid on solid material.” The Countdown project progressed without a hitch, with the project signed-off and handed over three weeks early.

MACDONALD BARNETT PARTNERS LTD PROFESSIONAL ENGINEERS CONSULTING CIVIL, STRUCTURAL & FIRE ENGINEERS

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Concretec New Zealand Ltd is a supplier of a wide range of precast concrete products. Proud to support Ebert Construction on the Countdown Lincoln Road Project

268 MANUKAU RD, EPSOM, AUCKLAND 1023 NEW ZEALAND

Ph: 09 275 9906 www.concretec.co.nz

We are a team of experienced engineers and talented CAD technicians. We can design and inspect structures for you including the associated civil works, from house extensions to shopping centres, from driveways to bridges and from signs to industrial warehouses.

T: 0-9-520 7065 F: 0-9-520 7866

We offer a free quote and specialise in commercial and residential painting and building services. Servicing all areas between the North and South Islands.

www.jawa.co.nz

Design + Build + Maintain Over 35 years experience in quality commercial and residential landscaping

55 Pitt Road, Drury

16 Building Innovations NZ

Tel: (09) 294 8332

Email: Jeremy@macecon.co.nz

Contact Dave on 0274 972 156


Commercial Building - Ebert Construction / Countdown Henderson

The $7 million build went according to plan with no hidden surprises.

The ‘build only’ nature of the contract meant that in this instance Ebert’s designers were not heavily involved, in contrast to the Countdown structure Ebert is currently building at St John’s which is a ‘design and build’, based on a series of principal requirements. That project is due for completion in May. Ebert Construction has been heavily present nationwide since 1999. Its size and professional skill-set means the company can easily take on large-scale and complex projects such as the construction of a 36-metre drier and evaporator building in Pokeno for Chinese developer Yashili. The company’s expertise in design and build and in all aspects of project management means that Ebert Construction can straddle a wide array of building projects. Recent projects have included new

Council offices, the restoration of historic buildings, and construction of a naval training facility. With a southern division working out of Wellington, Ebert Construction is ideally placed to take on projects throughout all parts of New Zealand. Directors on the company’s board each have several decades experience in their speciality. The same professionalism and attention to detail permeates through every layer of management and every employee working for the company. “We’re successful because we’re thorough and communicate effectively with our clients at every moment of a project,” says Grbin. “Our systems are incredibly sound and honed from years in the construction industry,” he says. “We hold to very high standards and our attention to detail is second to none. “These are key factors to our success.”

Delivering high quality Concreting Services * Post Tension, Fibre & Mesh Reinforced Slabs * Shotcrete Services * Full Design & Construct Packages

I think it was our reputation for carrying out work on time, to exacting standards and within budget that secured the project for us.”

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• Carpentry • Suspended Ceiling • Steel Stud Partition • Aluminium Partitions • Office Fit-out • Plasterboard Lining • Interior & Exterior Painting • Wallpapering P 09 357 0168 M 027 443 9966 F 09 357 0998 E george.sun@dfsconstruction www.dfsconstruction.co.nz

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SunBuild Contracting are proud to be associated with Ebert Construction

Neville Kennerley Operations Manager Mobile: 027 253 7035 Email: neville@sunbuild.co.nz

Proudly supporting EBERT Construction on another successful Supermarket Project

- Benches - Extraction Canopies - Bollards - Wall Protection and General Metal Work

- Architectural - Trolley bays - Handrail - Lab and Medical

www.stainlesskitchens.co.nz Phone: (09) 636 9763 Auckland Phone: (03) 348 1190 Christchurch

Building Innovations NZ 17


Commercial - X Gallery

Gallery transformed into retail complex Karen Phelps

X Gallery has been created within one of Auckland’s best known CBD heritage buildings.

A new retail and office space in Auckland has just been completed, which will offer 11 retail units plus additional office space in the central city. X Gallery has been created within one of Auckland’s best known CBD heritage buildings, the 100-year-old former Contemporary Art Gallery. The retail units range in size from 24 square metres to 125sqm with a basement level of 340sqm. Dave Howes from Cape Interior Construction undertook the construction process of the renovation which was designed by Wardle Architects for developer Krukziener Properties. Located on the corner of Lorne and Wellesley Streets, the new design embraces early 20th century architectural styles combined with a modern, chic atmosphere. Howes says the project, which took 12 months, has been a big undertaking. Cape Interior Construction stripped everything out of the building and undertook a full seismic upgrade to bring the building up to the new codes. This involved installing piles and new concrete ground beams as well as shear walls and internal structural steel. “One of the main challenges of course with an old building is that you never know exactly what you will find until you open it up,” says Howes. “For example we found services and structural anomalies that nobody knew were there.”

X Gallery is located less than 100m from the major Queen Street and Wellesley Street intersection. The northern side of the building fronts Khartoum Place, a pedestrian legal road with steps leading up to the more elevated Kitchener Street. The property is opposite the main Auckland City Art Gallery and near to Albert Park, adjacent to the main City education precinct and Central Library and is close to The Edge entertainment precinct based around the Civic Theatre, Metro Centre and Aotea Centre. Howe says that working in central city Auckland at street level was another challenge as public safety had to be ensured at all times. This problem was partially solved by utilising a shrink wrap solution from Scafwrap, which not only weather-proofed the building so work could continue no matter what but also enclosed the scaffolding system preventing the public from being able to access it. Cape Interior Construction also undertook the office fit-outs for a number of tenants installing polished concrete floors, services and interior details. “It was a very interesting project to be involved in. The design kept being adjusted as the project progressed so we had to be responsive to any changes. “I think as a company we’ve been pigeonholed in the past as just a fitout company but hopefully this project will change that perception,” says Howes. Cape Interior Construction was founded in 2005 by Howes, a quantity surveyor originally from South Africa.

Crittall Arnold Limited is proud to have been chosen to supply the steel framed windows and doors for the X Gallery Project.

Cape Interior Construction on the

www.crittall.co.nz

www.spiraldrillers.co.nz Proud to support Cape Interior Construction Seismic Upgrade of the X-Gallery 0800 SPIRAL

Euroglass – proudly support, supply and install glass and glazing products for commercial projects. Specialists in commercial glazing For information call 0800 387 645 www.euroglass.co.nz

18 Building Innovations NZ

Specialising in all aspects of domestic and commercial plumbing • Plumbing • Backflow

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Master Kelwin are proud to support Cape Interior Construction on the X Gallery project Head Office: PO Box 12133, Penrose, Auckland 1642 373 Neilson St, Onehunga, Auckland 1061 T: +64 9 276 6242 F: +64 9 276 9940

www.masterkelwin.co.nz


Commercial - X Gallery

The design embraces early 20th century architectural styles combined with a modern, chic atmosphere. The company cut its teeth on commercial fitouts but more recently has added large scale refurbishments to its repertoire. The company completed The Wharf at Northcote Point. Another iconic Auckland building, it was originally built in the 1970’s. Cape Interiors undertook a complete makeover of the building, which included replacing all the external timber joinery with new purpose made aluminium joinery (including doors big enough for a car to be craned into the building), replacement of all roofs and extensive replacement of and upgrade to the existing structure. Canted, battened ply cladding was introduced around the lower half of the building below the aluminium joinery creating an impression of a ship’s prow when viewed from the water. Inside the purpose-built function venue Cape Interior Construction installed timber parquet flooring, bespoke

handmade door hardware and a five metre diameter crystal chandelier. The project was completed over six months with many unusual challenges such as extremely high winds and tidal influences. A project that Cape Interior Construction is currently completing for Krukziener Properties is the renovation of a building at 396 Queen Street. Better known as the Queenshead Tavern, the building was gutted, extended on the Mayoral Drive side and the façade refurbished. Howes says an important aspect of Cape Interior Construction is that he and fellow director Adrian Spalletta are personally involved in each project. “We are involved on a daily basis on every single job and one of us is always the main contact for the client. “We ensure things happen as they should and if there is ever an issue we can sort it out quickly.”

• Interiors • Refurbishment • Shopfitting P: +64 9 374 4204 www.capeinteriors.co.nz

All wrapped up... Allowing workers to keep on the job no matter what the weather, ease of use and protecting interiors are the main reasons that the building and marine industries are increasingly choosing to shrink wrap, says Scafwrap director Kris Lee. Often referred to as scaffold sheeting or screening in the industry, the watertight polyethylene solution ensures important projects are kept weather proof and protected. The company provide shrink wrap solutions to the building and construction industry for shrink wrapping scaffolding during renovation, repair, re-cladding, roofing and new build construction. It also provides solutions to the marine industry shrink wrapping structures for boat building and repair and has created contained facilities making it possible for the marine industry to undertake multiple international super yacht refits. Scafwrap also provides protective coverings for marine applications during transport or storage, plastic wrap houses and cover temporary structures for all sorts of maintenance work and events. “Shrink wrapping is much easier than the traditional method which is a tarpaulin. People can work under Scafwrap solutions rain or shine. “Once set up it doesn’t need adjusting so it saves time and delays due to weather. Scafwrap solutions can also be used to contain dust during demolition work,” explains Lee. Scafwrap, which was started in 2012 by Lee

after he had worked for nearly ten years in the industry, has now grown to become one of New Zealand’s largest providers. The company has undertaken a variety of projects including marine refits of boats and yachts, swimming pools, leaky homes and major construction projects such as Auckland’s X Gallery, a retail and office development in the newly renovated exAuckland Art Gallery building. Another significant project was shrink wrapping a 95 metre long boat called Nalin, the biggest boat to be shrink wrapped in the Southern Hemisphere, says Lee. Scafwrap also worked on the Botany Town Centre and The Chancery complex in Auckland CBD so retail outlets could continue to operate during remediation works to the building. Scafwrap works predominantly in Auckland but also travels further afield as required and has worked in Wellington, Tauranga and Hamilton with Christchurch a growing market.

Scafwrap work with large construction companies, small builders, scaffolding companies, home owners and event organisers on projects ranging in size and complexity. Although Scafwrap is based in Central Auckland, we work on projects throughout New Zealand. In the construction and building industry we specialise in weatherproofing construction sites for renovation work, new buildings and repairing damage to leaky buildings. This normally involves shrink wrapping the scaffolding but other customised methods can be used. The quality shrink wrap product we offer is a far superior product to the traditional tarp and we stand by our 90 day warranty.

Scafwrap holds $20m worth of public liability insurance as well as specialist marine insurance to give customers peace of mind. Scafwrap provides a 90 day warranty on each job to ensure the project shall remain free from defects including leaks. Scafwrap use a recyclable product so after the completion of each project the wrap is removed and recycled at a local recycling facility in Auckland. Scafwrap, phone 0800 SCAFWRAP, cell 027 223 9727, email us@scaf-wrap.co.nz www.scaf-wrap.co.nz

Building Innovations NZ 19


Building - GD Frost and Son / B&D Construction

Firm makes start in commercial sector Kelly Deeks

GD Frost and Son specialises in high-end architecturally designed homes.

Company’s skills in demand Karen Phelps Post-earthquake the services of Christchurchbased building company GD Frost and Son have been in demand to help repair colonial style homes in the region. Company director Mitch Frost says that the company has just completed the rebuild of a home at Darfield destroyed by the first earthquake. GD Frost and Son initially went in and removed any colonial features that could be included in the new build such as doors, feature windows and a decorative staircase. The home was then destroyed and rebuilt from the ground up using modern day construction practices and materials while still retaining the colonial look and feel of the home. Frost Building replicated the original panel ceilings and walls. The staircase was reinstated using traditional timber dowel joinery rather than the modern method of nailing and screwing. Mitch says the build aptly demonstrated the company’s high levels of craftsmanship. The project, which took nine months, won a gold award in the 2012 New Zealand Master Builder House of the Year awards in the category of new home builds $60,000 - $1m. GD Frost and Son was started by Mitch’s father Garry in the mid-1980’s. Garry, who previously operated a building company in Australia, now brings nearly 50 years’ experience to GD Frost and Son.

Mitch carried on the family tradition completing his apprenticeship with the company and has now worked for GD Frost and Son for 20 years becoming a partner in the company around 10 years ago. GD Frost and Son specialises in high end architecturally designed homes and has carved out a niche in this market due to its considerable expertise. Both Mitch and Garry are hands on directors taking overall responsibility for contracts providing one point of contact for clients. “We keep each other up to speed on each other’s jobs so that we can ever take over if need be,” says Mitch. “We also have good foremen. It’s important to have tight control of each project so we can maintain extremely high levels of quality control.” The company employs eight staff and works Canterbury-wide. GD Frost and Son has won a number of Master Builder House of the Year awards for its work taking out gold with every entry the company has ever submitted to the panel of judges. The company is also a member of the New Zealand Certified Builders Association. “We offer true craftsmanship as well as a very personal approach to building. “We thrive on the challenges of building older style homes and consistently producing high quality work. “That’s how we’ve got to where we are today as second generation builders.”

Christchurch’s B&D Construction is working on a project that marks a move forward for the company into the commercial construction sector. Until now, the company has mainly focused on new builds of architecturally designed homes, and for the past three years, larger earthquake insurance repairs. “The market is changing,” says one of the company’s directors Nick Preston. “Some building companies have moved on to the next tier, creating opportunities for medium-sized residential construction companies to move into the commercial sector.”

B&D Construction stands in good stead to make this move, and is drawing on its colonial-style restoration expertise for a current project, which involves turning a run-down old villa containing four flats into a high spec executive-style apartment complex. B&D Construction was originally established four years ago by Darrin Bruce and Scott Davidson, and now includes Preston as a third director. Contracts manager Bruce is a licensed building practitioner with 20 years of construction experience, both in New Zealand and overseas. A qualified carpenter and joiner, he has had extensive experience working with historic buildings, such as Culzean Castle

B&D Construction is making a move into the commercial construction sector.

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Building - B&D Construction

We stay in close consultation with our clients to ensure that we deliver not just an outstanding result, but one that reflects their specific requirements and budget.” and Dumfries House in Scotland. As project manager, Davidson is also a qualified carpenter and joiner, and a licensed building practitioner, and boasts more than two decades of professional experience in construction. Davidson has worked on a variety of exciting projects around the world, such as at the Rotterdam Casino, the Tulip Hotel in Amsterdam, and the restoration of the historic Stobo Castle in Scotland. Quantity surveyor Preston has come from a managerial role in the waste management industry, retraining with a diploma in Quantity Surveying. He was named top graduating year two student by the New Zealand Institute of Quantity Surveyors. He has 10 years of construction industry experience, working both in New Zealand and the UK, providing quantity surveying services to a variety of projects. B&D Construction offers professional, high-quality building and joinery services for residential and other building projects, and is fully committed to the rebuild of Christchurch. “We offer expertise in project management and all aspects of construction,” Preston says. “We stay in close consultation with our clients to ensure that we deliver not just an outstanding result, but one that reflects their specific requirements and budget. “Whether their project is a new house, renovations or earthquake repair, or a commercial building project, we can provide the skills and knowledge to deliver an outstanding result.” B&D Construction is a proud member of the Canterbury Master Builders Association, Licensed Building Practitioners, and Site Safe. The company takes workplace health and safety extremely seriously. It has two full-time health and safety advisors on staff, continually striving to improve, provide, and maintain a safe and healthy workplace for staff, contractors, and site visitors. B&D Construction’s exemplary work in this area has not gone unnoticed, or indeed unrewarded. The company has now achieved both Tier 1 and Tier 2 accreditation with Site Safe NZ, and shas attained econdary status with the ACC Workplace Safety Management Practises.

B&D Construction offers professional, high-quality building and joinery services for residential and other building projects.

Recently it also signed up to the WorkSafe NZ Partners in Action pledge. In 2012 B&D Construction was named a finalist in the Site Safe MSA Safety Leadership Award, and in 2013 a finalist in the Safeguard New Zealand Workplace Health & Safety Award for category of the Site Safe Best Health & Safety Initiative by a small business. Preston says that B&D Construction keeps up a comprehensive training register in house and works closely with engineers to ensure it is always up to date with new construction methods, techniques, and products.

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Building Innovations NZ 21


Residential - Compass Homes

Compass Homes eyes long-term success By Jo Bailey Compass Homes has successfully established itself in the Christchurch rebuild market, but now the “ultimate aim” is to cement the company’s presence in Canterbury for the long term, says director Garry Shuttleworth. The long-established upper-North Island building company branched into the Christchurch market in 2011 but not in direct response to the earthquakes. “We always intended to grow the building group outside our two North Island operations in Hamilton and Auckland. “However the disaster has enabled us to bring these plans forward.” Compass Homes is “celebrating” the opening of its new 185sqm, three-bedroom showhome at Silverstream in Kaiapoi, the first of two show homes the company is building in Canterbury. The second, at Faringdon, a new development at Rolleston, is expected to start in the next few weeks, which demonstrates the company’s long-term commitment to the local market, he says. “A lot of hard work” has gone into establishing Compass Homes in Christchurch, but now the company has proven its credentials, it has been rewarded accordingly, says Shuttleworth. “We’ve become tier one builders for most of the insurance companies which will guarantee plenty of forward work,” he says. “At the moment we have 35 new homes under construction with another 40 to start in the next few months.” • To page 24

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Residential - Compass Homes

TriStone makes an impact When building or renovating, choosing the highest quality building materials can save regrets later on.

certified as a safe food preparation area from independent food safety organization NSF,” Hale says.

One of the most important decisions to be made for a new home or kitchen renovation is the kitchen bench top. The ideal candidate is a practical, hygienic surface for food preparation.

“NSF certifies products of the utmost quality. When looking for a new bench top, look for NSF certification to be sure you’re getting a product safe for food preparation. There is no reason to take risks when the health and safety of your family comes into question.”

TriStone representative Grant Hale says one of the most popular materials on the market is acrylic solid surface. “This high grade material is perfect for creating a beautiful, safe space for your family, but it’s traditionally been considered an expensive luxury,” he says. “Fortunately, that’s no longer the case.” Prima Solid Surfaces can now offer 100% acrylic solid surface bench tops to local home owners for much less than anyone would expect to pay, thanks to the introduction of TriStone. “Kiwi home owners have really embraced this great new product,” Hale says. “It has quickly made a big impact on the local building industry, with thousands of beautiful, unique TriStone bench tops now installed around the South Island.” TriStone comes in a great range of colours, can be fabricated to any size or shape, allowing for a great deal of creativity and freedom to create the perfect bench top for any home. “Not only is TriStone a beautiful and practical material, it comes internationally

NSF conducts extensive product testing, material analysis and unannounced plant inspections to ensure quality. TriStone is the ideal bench top material that combines practicality, durability, and elegance. It is composed of high quality acrylic resins and natural minerals to enhance its appearance and performance. TriStone wards off mildew, bacteria, and other harmful germs. Due to its excellent resistance to water, heat, and other intense conditions, TriStone surfaces are the main element in kitchens, bathrooms, offices, schools, and restaurants around the world. “Prima Solid Surfaces is proud to supply TriStone 100% acrylic solid surface bench tops,” Hale says. “We have been installing TriStone bench tops into local homes for some time, and we are very happy to see them becoming available nationwide.” TriStone bench tops are installed in show homes South Island wide. To learn more about TriStone 100% Acrylic Solid Surface bench tops go to www.tristone.co.nz or to get in touch with Prima Solid Surfaces go to www.primasolidsurfaces.co.nz

Keeping workers safe Working at height is dangerous so it is crucial that employers and contractors take all practicable steps to provide employees and sub-contractors with a safe working environment, says Michele Cozens, director of Salus Safety New Zealand Ltd. “Our prime focus is to help employers and contractors provide that safe workplace through a number of different solutions. In particular we specialise in safety netting for residential and light commercial buildings. “We are passionate about making sure people get home to their families at night and are proud that we were the first safety net installers in Christchurch postearthquake.” Salus Safety has a growing national network and is “really happy” to have Tim Milne as its contractor in Christchurch, she says. “Tim and his guys take pride in providing a first class service and helping Salus to meet critical deadlines for our clients. It can take a bit of juggling for us to hit the gap between the framing being finished and the trusses arriving on site, which is the time the nets are needed. Canterbury is a particularly fluid market in this regard for many reasons, with delays in construction or last minute calls keeping us on our toes.”

systems mean we can access our business records anywhere and our installers are able to keep up to date with jobs in the field.” Salus Safety services most of the major building companies in Christchurch, including Compass Homes. It also provides netting solutions for a wide range of other applications, including environmental netting; bird netting for warehouses, factories and under canopies; debris netting and sheeting to improve workplace safety during building and maintenance works; perimeter netting to keep infrastructure facilities clear of litter and rubbish; racking nets to secure stock on shelves and protect people and product; and sports netting for indoor and outdoor applications.

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Safety is Crucial Salus Safety focuses on saving lives. We want to give anyone who works at height confidence that they will be home at the end of the day and help prevent the terrible toll on family and friends because their loved one was injured or lost at work. Keeping you alive is CRUCIAL.

Although netting is the company’s “bread and better”, it also designs and supplies other height safety systems, including the Sayfa range of fall restraint products; and roof safety products including safety lines, walkways, ladders and guardrails. Director David Tibby says Salus can tailor these fully engineered systems to each client’s specifications that ensure the safety of their height workers with minimum physical or visual impact.

After seeing how difficult it has been for many Christchurch businesses that lost computers and records in the earthquakes, Salus has focused on making its infrastructure as robust as possible.

“Each component has been designed to withstand the force of a falling body, with shock absorbers built into the system to evenly disperse the energy that is created.”

“We have achieved that by using browser based accounting service Xero and job management system GeoOp. Both of these

Salus Safety also provides specially designed fall restraint systems that enhance worker safety around machinery and plant.

Salus Safety New Zealand Limited Phone: 0800 472 587 For a quote send your plans to: jobs@salussafety.co.nz Web: www.salussafety.co.nz Building Innovations NZ 23


Residential - Compass Homes

Compass in Chch for the long haul • From page 22 “From there the work will just grow now that we are able to display the quality we can achieve and the passion and commitment we bring to every project,” says Shuttleworth. Compass Homes offers clients affordable quality, and flexibility in its designs that range from two to five bedroom homes. With the challenging times facing Canterbury clients, Shuttleworth says this “simplistic approach” is attracting plenty of new business. “We stay away from architectural design and complex sites such as hills. “By specialising in good quality, single level homes on flat ground we find we are hard to beat price-wise.” Compass Homes’ innovative website allows clients to identify the plan that best suits their lifestyle and needs. They can then apply the company’s innovative bronze, silver and gold pricing structure. “With three price options across our range of plans, clients are able to narrow down the best possible options to suit their budget.” Shuttleworth has been permanently based in Christchurch since April last year, with his

Compass Homes’ innovative website allows clients to identify the plan that best suits their lifestyle and needs. business partner and fellow director, John Jarvis keeping an eye on the North Island operations. Both have decades of building industry experience. Shuttleworth played a key role in the establishment of the Certified Builders

Association of New Zealand and was a member of the Weathertight Building Steering Group that brought the leaky building crisis to the government’s attention. As director of sales and business development, he drives the company’s

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Residential - Compass Homes

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“Basically my team sells the homes and John’s team builds them,” says Shuttleworth. Compass Homes already has a large team based in Christchurch and is actively taking on new staff. “We anticipate reaching 20-plus employees in the longer term, with the ability to draw on

our resources in the North Island giving us a huge advantage. We have already brought several tradesmen down from Bay of Plenty and Waikato, and anticipate engaging more staff from parts of the country where the building industry is not as buoyant as it is in Christchurch.”

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Building a foundation Specialising in concrete foundation engineering and construction work, Auckland company Slab Specialists now has a base in Christchurch where five crews have completed more than 100 projects over the past year. Constructing and laying concrete foundations and floor slabs for residential projects, Slab Specialists also has an inhouse engineering service which can provide an economical foundation design. Slab Specialists sales manager Carl Gribble says the company is a one-stop-shop for raft, waffle, podfloor, and traditional concrete foundations. “We have more than 10 years of experience and welldrilled systems in place to provide the documentation and expertise required by consent,” he says. “Our versatility and unique approach to every foundation project means we are able to offer the right solution every time.” The Slab Specialists team is highly experienced in all types of residential concrete construction. In-house expertise includes building and design, topographical and geotechnical surveying, engineering, and dealing with local body requirements. A dedicated project manager is assigned to each concrete slab or foundation project, to assist the client each step of the way. Slab Specialists can provide an entire service or only the stages that are required. “During our initial consultation, we identify the services required,” Gribble says. “For instance, there may or may not be a

geotech report already completed, or a site may in fact be slab-ready. Whatever the requirements, our clients are guaranteed to receive an expert overview, a budget saving design, and robust systems and processes.” The Slab Specialists team advises its clients on all the key components involved in laying a foundation. From geotech surveys to design fine-tuning, years of experience means Slab Specialists gets it right first time. “Ensuring quality of design is the best way to save money on foundations, rather than contracting out your project to the cheapest square rate contractor. Slab Specialists will factor in cost-saving design measures wherever possible during your project.” Slab Specialists is not limited to foundation designs, but also has expertise in retaining walls, drain bridging, piling, as well as bracing calculations and other engineering services. For most homes the foundation is the area requiring the most design information. It is also the area with the most potential to save or waste money.

For the best foundation solution

ONE STOP CONCRETE SLAB / CONCRETE FOUNDATION SOLUTIONS Slab Specialists is a residential concrete foundation contractor based in Auckland and Christchurch. Our engineering department has specific expertise in designing the most economical solution for your site. We are your one stop shop for raft floors and conventional foundations.

“Understanding the true cost of foundations, coupled with vast experience in construction and design means we can guarantee you the most economical solution,” Gribble says. Slab Specialists manages all projects in a professional, timely, and logical manner.

What’s important to us is that we offer you the right concrete foundation solution for your project.

“With experienced crews available, and an efficient job scheduling system, we have the horsepower to complete your job when required.”

Building Innovations NZ 25


Residential - Alice Street Apartments

Apartments prove popular in Invercargill Jo Bailey Resort-style apartment living has come to the heart of Invercargill with the development of four exciting new units at 75 Alice Street. With cedar and plaster finishing, high spec glass balustrades off the upstairs balconies, and stylish interiors, the quality is right up there with apartments being developed in Queenstown and larger New Zealand cities, says architectural designer Nathan Shearing of Fat Hippo Design Group who designed the project. “Each unit has a small footprint so we were able to up-spec the quality of the finishes,” says Shearing. “It is an intensive development. However the apartments are funky and neat, and quite unique as far as the local market is concerned.” Shearing says the local developer had owned the 605sqm section in the sought-after Queen’s Park area, for some time. “The property used to have one rental home on it that was demolished to make way for the new development. Rather than replace it with two single level houses, the owner, who has a lot of experience in the local real estate market, believed there would be a demand for apartment living on an urban scale.” Although apartment living is unusual for Invercargill, his hunch was proved right as the four, two-bedroom, two-storied units were let as soon as they hit the market. Each has a “tiny” ground floor footprint under 50sqm, with the overall coverage on the site just 242sqm between the four units. Two of the apartments are detached, with the other two attached. Each has its own carpark and a small, dedicated outdoor area. The units have an en-suite bathroom and second bedroom that could be used as an office. “The apartments are really popular with professionals who work on short term contracts with some of the big Southland based companies; as well as retired local people who may be living more permanently in their holiday homes in the Central Lakes District, but who still want a presence in Invercargill.” Although the apartments are not on the market, Shearing says he often fields calls from people wanting to buy them. “The site has been subdivided into four separate titles which could allow for individual ownership in the future.”

Each apartment has a ground floor footprint under 50sqm, with the overall coverage on the site just 242sqm between the four units. Designing to a smaller footprint is an area of interest for Fat Hippo which has worked on innovative projects for numerous local builders and developers, both in New Zealand and in Slovenia, where Shearing’s business partner Martin Gvardijancic is based. “Martin’s ideal home is around just 90sqm, which is a lot more common in Europe than in New Zealand where average houses are now well over 200sqm.” The Alice Street apartments were built by Invercargill firm Hamish Broomfield Building. Hamish Broomfield says the “satisfying” project took around a year for four of his builders to complete. “It went well from a construction perspective apart from the consent process causing a few delays in the early stages.” Broomfield says his firm currently has another four residential builds underway, and also works on some light commercial projects.

“We’ve worked with Fat Hippo on other projects, and enjoyed the opportunity to work on the Alice Street apartments. “Quality, high density apartments like these

are definitely something unique for the city. There’s been a lot of interest in them and I could imagine similar projects taking off in the future.”

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Interiors

Increasing efficiency Big gains can be made in efficiency by automating processes within a building, says Russell Williams from Shipleys Audiovisual. Benefits can include significant savings in energy usage, improving work flow and combining control for multiple systems into a considerable easier user friendly interface. “Technology can be applied in a wide variety of ways to meet different user needs. Various facets of a building’s systems can be linked together such as lighting, electric blinds, air conditioning, audio systems and visual systems. This can significantly enhance the user experience.” Some examples of how technology could be used in this way include lighting systems which have been programmed to automatically dim to a set level when a projector is turned on. Or all systems in a room linked to switch off when someone turns off the lights on leaving the room. System usage can also be monitored, for example how many hours a projector has been used and when the lamp needs to be changed to avoid downtime. An office may use a system that can automatically detect ambient lighting and dim or raise lights in response, effectively harnessing natural light. Shipleys Audiovisual can pinpoint where sunlight will fall in a room throughout the day and programme blinds to automatically shift depending on the day and season to improve the working environment or prevent fading on furnishings.

Williams says that sound systems are becoming larger and more complex. Introducing a control system allows simplification of the operation making it more user friendly. “Although some of our commercial customers such as Otago and Lincoln Universities, CPIT and The Latimer Hotel have been quick to see the benefits, the technology is also increasingly being adopted by the residential consumer market; the main draw card being ease of use,” he says. Home automation can encompass a single living area or a complete house enabling audio, visual and lighting etc to be controlled from multiple sources within the house and also remotely. “Instead of five remote controls for video, dvd, television, Sky and the stereo, we can ensure the system works with just a single remote control or control panel. “The control device can even be your IPad, tablet or phone. “People can then simply push a single button to turn on everything they need, all set up and ready to go on the correct channel, volume level, lights set etc.” Shipleys Audiovisual has been in business for over 80 years and offers a complete service nationwide with branches in Christchurch, Queenstown and Dunedin. For more information visit www. shipleys.co.nz

Brown & Syme on a roll Relationships with construction companies developed over decades has made Brown & Syme Holdings Limited the go-to company for interior and exterior painting and decorating during the Christchurch rebuild. In fact Brown & Syme has now doubled in size since the earthquakes. Brown & Syme undertakes residential, commercial and public projects. It offers a complete range of painting services and has been building its reputation since 1936. The company started in Christchurch as Alfred Brown & Co (Painters) and in 1949; R M Syme Ltd (Painters) was established. In 1989, a son and grandson of the original owners Colin Brown and Steve Syme, merged the two companies and Brown & Syme Holdings. Peter Mason joined Brown & Syme as a director in 1993. He had been apprenticed to Alfred Brown & Co as a painter in 1973 and after serving his time, was promoted to supervisor and contracts manager. Mason became a shareholder in Brown & Syme with the retirement of Steve Syme, and eventually he took over the Brown & Syme business. In 2005, he was joined by Bruce Hodges, an employee for many years, who had worked his way through the ranks from an apprentice to a supervisor, and now a business partner. Brown & Syme expanded to Nelson in the late 1990s, and in 2003, Richard Haynes became a business partner looking after the Nelson Tasman region. Haynes has extensive experience in the paint industry

having worked as the branch manager and sales representative for Resene for 10 years. Today Brown & Syme employs close to 40 staff in Christchurch and another 15 in Nelson. Immediately following the Christchurch earthquakes, Brown & Syme was quick to double its staff in order to assist with the huge amount of repairs and relocations needed to get businesses back up and running. With the rebuild now in full swing the company has been busy undertaking a number of contracts in the CBD and private homes. Recent major projects include the temporary police station and the new Orion building. These projects were successfully completed on time, despite the tight time frames, something Brown & Syme specialises in. High quality workmanship, professionalism, reliability and completing work on time and on budget are just some of the factors responsible for the company’s sound reputation. The long-standing South Island painting and decorating company is predicting further growth as the rebuild speeds up. Brown & Syme Holdings, Telephone Christchurch (03) 381 8423, email brown-syme@xtra.co.nz; Nelson (03) 546 5145, email brown-symenelson@ xtra.co.nz, www.brown-syme.co.nz

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Ph 03 381 8423 Fax 03 381 7212 PO Box 15010, Christchurch 8643 Email: brown-syme@xtra.co.nz Building Innovations NZ 27


Residential - Home Trends Builders

Committed to helping Canty recovery Kelly Deeks Home Trends Builders has been committed to Christchurch’s growth for the past 25 years and now, it is dedicated to the region’s recovery. Owned and run by Peter de Gouw, Home Trends Builders was focused mainly on designing and building new homes prior to the earthquakes, but for the past three years has completed hundreds of major repairs through EQC, insurance companies for overcap repairs, and client preferred opt outs. De Gouw says a lot of the work undertaken by Home Trends Builders in the past three years have been very technical repairs. “We have learned a host of new skills,” he says. “Things like separating large and heavy two-storey houses from their concrete floors,

lifting them up 2.5 metres while new complex and sometimes very deep foundation systems are installed. “This type of work was never common in New Zealand and the technology and equipment didn’t exist to do the work safely on multiple sites. “In the early days of the rebuild the required methodology for these complex repairs was new to everyone, the local engineers included. Engineers and systems were employed from overseas and have been instated here with fantastic results.” With four apprentices in his team of 19 staff de Gouw is proud to be training people and is interested to see the young guys learning these new skills. “Tradespeople in Christchurch at present are spoilt to be immersed in all the new building technology and to be completing their work in an environment so attuned to their health and safety,” he says.

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As locals we understand the environment in Canterbury and its intrinsic natural boundaries and complex local governances.” “The experience our Christchurch apprentices are gaining now will make them ever more valuable builders in the future.” Home Trends Builders has trained a lot of apprentices over the years and three are still with the company today as foremen. Paul Kirk has been with the company for 22 years and is experienced in running large, multi-unit developments, architectural homes and hillside work. Simon Ashdowne has been with HTB for 13 years and is highly skilled at managing numerous projects including EQC repairs, new and architectural homes and group

builders’ homes. And Michael Jonker, a top ten finalist in last year’s Registered Master Builders Apprentice of the Year, is shaping up to be another fine young leader in the construction industry. Many of the other apprentices have grown their own flourishing businesses, and still regularly rejoin the Home Trends family when larger projects require. “In a time when there are many substandard, so-called trade qualified people in our industry, I like to think I train very competent and well-rounded builders,” de Gouw says.

Moore Stephens Markhams has been supporting Christchurch business for more thank 100 years and is proud to be associated with Home Trends Builders.

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epsltd@xtra.co.nz www.paulsexcavation.co.nz Located in Christchurch. We are industry specialists offering high quality FULLY GUARANTEED design and build service for: Carparks • Demolition • Drainage • Driveways • Excavator hire • Foundations • Leveling • Tailings Roller and compactor hire • Rubbish removal • Section Clearing • Vehicle crossings • Truck hire Tennis Courts and swimming pools • Tree and stump removal • Trenching

28 Building Innovations NZ


Residential - Home Trends Builders

Home Trends Builders offers design-and-build options and also has house-and-land packages available.

“This can only result from an excellent culture from the professional mentoring builders on the staff.” While Home Trends Builders will continue to carry out earthquake repairs for several more years, new builds are now starting to absorb much more of our production capacity. Home Trends Builders offers design-andbuild options utilising respected and licensed trades people as part of the team. The company also has house-and-land packages available. At present homes are under construction in Sovereign Palms and Prestons sub-division in Burwood. Upcoming projects are soon to be started are in Sovereign Lakes.

Home Trends Builders has co-ordinated the exciting talents of Steve Butterworth as designer, HFC Engineering, and Malcolm Smith Consultants to soon commence a series of stunning 200sqm two-storey duo townhouses. Highly specked and north facing overlooking the lake and reserve make them an unparalleled option. De Gouw says when you deal with Home Trends Builders, you are dealing with the heart of the company. “As locals we understand the environment in Canterbury and its intrinsic natural boundaries and complex local governances”, he says. “We will guide you through the process with truly experienced hands.”

Meares Williams has been serving Christchurch and Canterbury people and businesses for over 100 years.

Proud to Support Home Trends Builders Telephone 03 374 2547

www.meareswilliams.co.nz

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0800 GASGUYS 0800 427 4897 Building Innovations NZ 29


Health and Safety

Industry takes steps to improve height safety One year on, we are seeing builders, roofers, and other tradesmen now taking some positive steps to manage the hazard of working at height. A number of companies are now using scaffolding as their preferred option to ensure workers are safe while working at height. While there has been some resistance from parts of the construction sector about the cost of scaffolding, many of the companies we talk to are now seeing that initial cost being offset by productivity gains. Builders can move around a site with greater ease and confidence, and that ease of access continues to benefit other trades like painters and spouting installers as work progresses on the site. The project team has been collecting success stories from companies around the country which have reported increased productivity and other benefits stemming from the use of height safety systems. These stories are published on the Ministry of Business Innovation and Employment website to showcase how small and large companies alike can benefit from a safer working environment. As well as these case studies, a number of factsheets have been developed to provide further clarity about safe working at heights. The factsheets address: roof inspections the installation of trusses installing tile support chainsaw use on roofs. The Ministry has also produced a set of FAQs that were collected during roadshows, trade events and worksite visits.

These provide practical advice in response to the following questions: Can I walk on the top plate without any fallthrough protection? Can ceiling battens be used as a method of fall protection? Do I have to use edge protection on a single-level dwelling? Is it alright for me to use my saw horse as a working platform? Is my three-step ladder still legal to use? What is the maximum height I can use my ladder? What training is required to erect my own scaffolding and to what height can I go? Do I need a rescue plan when working at height? How often does scaffolding need to be inspected? Can I use a safety harness when working alone? From what height do I have to use fall protection? You can find the FAQs, factsheets and case studies on the Preventing Falls project page at www.business.govt.nz/healthandsafetygroup/ information-guidance/national-programmes/ preventing-falls-from-height-in-construction Pledge your commitment The Partners in Action Pledge is a public commitment to improve health and safety and help reduce the work toll. Pledge Partners are kept in the loop about workplace health and safety activities via email and will be recognised on the Ministry’s website. Visit www.dol.govt.nz/whss/pledge.asp for more information.

Height safety is being taken seriously by the building and construction industry.

Getting the right system You know you need a height safety system but you’re not sure how to go about the process. According to Adrian van den Bemd from Height Access Technology getting the right height safety system for your job can be broken down into a series of easy steps no matter whether you require a permanent or temporary solution. 1. It’s not uncommon for clients to not know exactly what height safety system they might need. This is when the help of an expert can save both time and money. Adrian says that for an existing building he would send someone to look at the physical attributes of the site to determine what is required. For new buildings the same process can be completed from plans/drawings. Questions asked include: Who needs to access the building? Which parts of the building do they need to access? How often do they need to access it? What tasks do they need to complete? 2. Height safety options and price structures are presented to the client. These might include permanent or temporary options depending on requirements. “We take into account what they need to do both now and in the future to present them with the most cost effective option,” says Adrian. For example a walkway may be necessary to protect the roof structure from getting damaged when workers are completing repairs or maintenance. Safety netting, suspended scaffold systems, abseiling or fall arrest options may be more relevant depending on the building, area

30 Building Innovations NZ

that needs accessing and tasks that need to be completed. 3. Installation of the chosen system is the next step in the process. Height Access Technology offers both fully engineered and temporary solutions. “We employ our own certified installers in-house to give us complete control over this very important aspect of the process,” explains Adrian. The company can also provide fully trained personnel to complete the work if required, for example for building maintenance, painting, glazing installation and leak detection to name but a few. Height Access Technology supplies complete compliance documentation. 4. If a temporary system has been installed after the job has been completed it will need to be professionally dismantled. For companies that need to elevate people off the ground on a regular basis Height Access Technology offers on site safety inspection/ auditing systems. “Our expert safety inspection / auditing team at Height Access Technology can come to your location, provide the tools and products you need to design and build your own safety inspection / auditing system and train your employees how to use it correctly and how to embrace safety at height principles in general.” For more information contact Height Access Technology, 0800 WE HANG, email Adrian@hangit.co.nz, www.hang-it.co.nz

Fall Protection Systems Height Safety Services Walkways / Guard Rails Roof Access Systems Industrial Rope Access Load Testing / Certification Maintenance / Inspection Glazing Painting Sealing Height Access Technology Ltd PO Box 303227, North Harbour Auckland P: 09 442 1556 F: 09 442 1550 ops@hangit.co.nz ACCREDITED INSTALLER

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For all your height access needs give us a call

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Health and Safety

Safety net solutions Safety Nets NZ is at the forefront of driving compliance to ensure their safety nets address the fundamental concerns of the new Government agency Worksafe NZ around working at heights on house construction sites. After discussions with the former Department of Labour, Safety Nets NZ developed a safety net solution that is specifically aimed at the residential sector. The carefully designed system suits all house construction projects and offers a cost effective and robust solution to the Department’s concerns. The system is based on the 3 C’s of safety nets installation: compliant nets, compliant rigging and certified installers. Safety Nets NZ general manager Craig Daly says that the installation of safety nets on residential construction sites adds minimal cost to the overall build cost of the house. “The nets are installed very quickly with no impact on the overall works programme and upon completion are certified via handover certificate to enable overhead works to commence.,” says Craig. “Once these works have been completed, we return to site to remove the nets. Unlike with some other soft fall arrest systems available, works can also continue unimpeded below the nets whilst they are in place.” One of the main advantages of using safety nets on residential construction sites is the fact that the net system, unlike a personal harness for example, is not reliant on

workers themselves having to take steps to establish fall protection measures. Safety Nets NZ has been providing a cost effective, professional and fully compliant fall arrest solution on construction sites since 2008. The company has since carried out over 100 commercial and 1200 residential netting installations. On commercial projects the Safety Nets NZ process involves a site visit to determine the best solution, development of a site specific safety plan and method statement, rigging of nets by professional riggers and certification before handover. The company is on hand to deal with any issues during the job and returns later to take down the nets once the builders’ works have been completed. All of Safety Nets NZ products are installed by fully trained, qualified and certified installers. Safety Nets NZ is a corporate member of the New Zealand Safety Council. Craig Daly says that the safety net fall arrest solution is increasingly becoming the preferred means of providing soft landing internal fall protection measures on residential construction sites for builders and roofers alike. The company’s list of repeat customers includes some of the country’s largest and most respected construction and house building companies. For more information visit www. safetynetsnz.co.nz

As part of our service to clients we offer a free, no-obligation quotation, tailored to suit your requirements, and carried out by our most senior staff members.

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Advantages of using Safety Nets NZ on house construction projects • Provide collective , passive fall arrest solution i.e. no reliance of worker action – e.g. securing harnesses. • Installed and certified by our fully qualified, professional team of riggers. • Minimises impacts on builders works , permitting works to also continue in the house BELOW the nets whilst they remain in place – unlike other means of soft fall protection systems that are available. • Is quickly installed and removed, having little, if any, impact on project timeline. • Is extremely cost effective and adds very little to overall cost of house build. • Enables truss installation , roof construction, installation of exterior linings etc. to be undertaken unimpeded. • Range of net sizes available mean that any size room can be protected. • Specially designed and developed brackets are secured to the face of the top plate to ease net installation, and enable builders works to continue. • Nets are fitted as close as possible to the working level, thereby minimising fall distance into net. Fall distances much less than with other alternative means of soft fall protection.

Contact Craig Daly - General Manager PO Box 305 206, Triton Plaza, Mairangi Bay Tel 09 478 9047 Fax 09 479 9524 Mob 021 782 583 Email craig@safetynetsnz.co.nz

www.safetynetsnz.co.nz

New range on the way INTAKS is set to release a new commercial edge protection range, which will allow commercial projects to be completed quicker and safer than ever before.

scaffolding. The lightweight system means that INTAKS takes far less time, truck tonnage and manpower to put up and pack down.

Utilising lightweight aluminium, INTAKS is a simple access scaffolding system providing guard rails for roof edge protection and working platforms for all trades to work safely. Because with INTAKS there is no longer any need for harnesses, workers are free to complete the job quicker doing away with troublesome lengthening and shortening of ropes as they complete the job. This also opens up the labour field as workers can now work in a passive environment and no longer need to be trained in the use of harnesses.

With minimal ground footprint and very wide spans, INTAKS means a building site becomes more accessible and multiple trades can work together meaning shorter project time frames.

A patented system developed and manufactured in New Zealand, INTAKS has been designed to be simple to setup and easy to adjust meaning INTAKS can be adapted to suit any job or terrain, commercial or residential. INTAKS can be hung from the existing structure of the building, from over the top plate, off the rafter or gable even from parapet and tilt slab to provide a working platform. This means that lower walls and ground space is clear for multiple trades to work simultaneously. Alternately it can be jacked up under a balcony or eave to provide roof edge protection for maintenance, painting, re-roofs etc. INTAKS is incredibly versatile and can be assembled into over 15 different configurations. It is 80% lighter than steel

The innovative design of INTAKS means that it offers many safety benefits on site. The interlocking system makes the planks strong and steady offering workers unparalleled support to work safely. The system’s planks also butt join end to end eliminating overlapping of planks and reducing opportunities for trip hazards and the dreaded 50mm death drop. The INTAKS system is certified as complying with AS/NZS 1664.1, Department of Labour Best Practise Guidelines for Scaffolding in New Zealand, AS/NZS 4994.1.2009 Temporary Roof Edge Protection and AS 6001 Working Platforms for Housing Construction.

INTAKS - working with you on all levels

Since it began two years ago INTAKS has had rapid uptake by the industry and now offers 12 agents based around the country and growing as more and more people are asking for INTAKS to be used on their sites. For more information on INTAKS or agent areas please call 07 577 6469 or email info@intaks.co.nz or check out the website at www.intaks.co.nz

Building Innovations NZ 31


Energy Efficiency / Weather Tightness

Leaky buildings – an industry opportunity Harry Dillon In this article we will be investigating where to from here for a builder who may be considering this line of work or who is maybe just looking for more information on the whole subject. Builders carry a latent risk on all construction projects, and leaky building remediation projects are no exception. Typically we builders get our work through word of mouth or existing relationships, however, to secure this type of work it may be necessary to approach organisations not previously considered for new opportunities. As raised previously, the qualification and experience of designers and those professionals involved is critical to minimizing a builder’s risk and maximising the success of the overall project. There are now many companies and individuals who specialise in services around remediation projects, who have varying skills and competence. Some of these may belong to industry bodies such as the NZIBS who have prerequisites for membership, provide training and a certification, specifically related to such work. I will always assess the suitability of those involved in a project and I am not afraid to walk away if they are in my view not sufficiently skilled or experienced.

In some circumstances the risk to me as builder can be too great. There are also builders out there offering a “one stop shop” option to building owners by effectively providing a design and build service, however, by doing so they take on the additional design risk arguably significantly increasing their exposure as a whole. The building industry has to adapt to changes to the Building Act, Building Code, Health and Safety compliance to name but a few. With the Licensed Building Practitioner (LBP) scheme we don’t have a choice but to keep up-skilled and abreast of these changes if we want to continue to do restricted work which leaky building remediation most certainly usually is. So where does a builder go to get more information or training regarding remediation work? The Building and Housing group run various training courses on an on-going basis, such as the Weathertightness Induction Course for builders which may prove valuable. The Building and Housing group also produce some very useful guides. Although not specifically targeted at builders, these provide highly relevant information on many parts of the process. The guides cover topics such as identifying the riskier features of a building, various investigation techniques, understanding the owner’s position and design considerations. These are available in hard copy and pdf

Builders carry a latent risk on all construction projects, and leaky building remediation projects are no exception.” formats from the Building and Housing groups website, and details of these are listed below. This website also contains other useful information on weathertightness issues and provides helpful background not only for builders but also for homeowners who may be unfortunate enough to own an affected property, such as outlining the eligibility criteria and process for the WHRS. There are many examples of builders who have a successful business specialising in remediating leaky buildings, and we have tens of thousands of affected homes in NZ. We need many good builders to restore our housing stock.

Remediating leaky buildings is a challenge but also an opportunity. Suggested follow up areas for more information: Building and Housing website: http://www. dbh.govt.nz/ws-info-for-building-professionals The Building and Housing publications Guide to Remediation Design Guide to the Diagnosis of Leaky Buildings Dealing with Timber in Leaky Buildings Code Watch Issue 1: October 2011 OSH Bulletin 17 ACC Think Safety First kit Pink is Tough Guide

www.realfires.co.nz | tel. 09 444 7331

This is the last article in a series summarising a number of workshops on weathertight remediation for builders which the Ministry of Business, Innovation and Employment – Building and Housing group has conducted around New Zealand. The author Harry Dillon has been involved with the repair of more than 300 homes in new Zealand as a builder over the last 10 years. This article represents Harry’s views which may not necessarily be the same as the Department’s.

The Silver Bullet delivers For the past 50 years, New Zealand owned and operated hot water cylinder manufacturer Peter Cocks has been producing domestic, commercial and dairy cylinders that deliver energy efficiency, optimum temperature, and strong water flow. All cylinders by Peter Cocks are branded ‘The Silver Bullet’. Hot water heating can allow for up to 40% of the average household’s energy use so it is important to choose a cylinder you can rely on for durability and efficiency. Dramatic improvements in technology over recent years mean hot water cylinders are much more efficient and reliable than those of days gone by. Peter Cocks’ commitment to manufacturing quality products means that The Silver Bullet provides homes, farms, and businesses with cost-efficient, reliable, and safe hot water systems. The Silver Bullet hot water cylinders are manufactured to meet New Zealand standards with compatibility options for wetback, solar, heat pump, radiator boiler, under-floor heating and more. Stainless Steel Silver Bullet cylinders are made from high grade duplex stainless steel, which is specifically designed for water storage. They are lightweight, long lasting, and easy to install. Copper Silver Bullet cylinders are made from thicker, high grade copper with

32 Building Innovations NZ

swaged barrels which increase strength and resistance to negative and positive pressure. This significantly increases the life of the cylinder. All cylinders are insulated with new generation, CFC free, non-ozone depleting polyurethane for high density insulation, resulting in lower power usage. From the materials used, to each stage of production, Peter Cocks does not compromise on quality - while still remaining price competitive. If a suitable cylinder can’t be found in Peter Cocks’ wide product range, the company offers a comprehensive custom made service in both duplex stainless steel and copper with increasing options for alternative heat sources such as solar and heat pumps. Peter Cocks has been refining its engineering and manufacturing techniques since 1963. Now the largest remaining 100% New Zealand owned and operated hot water cylinder manufacturer, the company takes pride in the fact its cylinders are engineered by New Zealanders, for New Zealanders. Peter Cocks hot water cylinders are available through all major plumbing merchants Peter Cocks 03 384 1360 Petercocks.co.nz info@petercocks.co.nz

• Domestic, Commercial & Dairy Hot Water Cylinders • Light Weight Duplex Stainless Steel • Thicker, High Grade Copper • Swaged (Corrugated) Barrels • Energy Efficient High Density Insulation • Certified to Approved NZ Standards • Exceeds Minimum Energy Performance Standards (MEPS) • Solar & Heat Pump Options • Custom Made Service • Future Proofed • New Zealand Owned & Operated Since 1963

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Showhomes - Cavalier Homes Otago and S0uthland

Father-and-son team showcase capabilities Kelly Deeks Cavalier Homes Otago and Southland franchisees Kerry and Mark Butson will soon be showcasing their capabilities with the build of new showhomes in each region. A father-and-son team, the Butsons have the lower South Island covered for Cavalier Homes. Kerry Butson is a registered Master Builder with more than 35 years in the trade, and has earned a solid reputation in an area where a good name is highly prized. He says Otago and Southland people have taken to the Cavalier Homes brand, “as they are looking for something a bit different and are drawn to the company’s unique designs, good flow through, and quality components”. These attributes will be on display in Invercargill at the end of March, and in Cromwell in June, when construction of the two showhomes is completed. In Cromwell, Cavalier Homes Otago is building a 291sqm single-storey home at 11 Foster Place, Pisa Moorings, at the exclusive Perriam Cove marina development. The home features an asphalt roof from Cromwell’s Central Extreme Roofing, chosen for its reliability, durability, and 50 year warranty. The exterior is aerated concrete panels and Sto plaster system. On the interior, a user-friendly design sees wide door spans of 810 and 860mm, and with cavity sliding doors and 3.3m high vaulted ceilings in the lounge, kitchen, dining room, media room, and master bedroom, a wide, accessible home is created. The lounge, kitchen, dining room, and media room all open out to a lakeside outdoor entertaining area. The home includes a small office and a separate laundry. The latest Fisher and Paykel appliances are displayed in the Mastercraft designed kitchen, and the bathrooms have been designed by Cavalier Homes with bathroom fittings supplied by Plumbing World. The master bedroom with en suite is separated from the rest of the house, which has four bedrooms including a self contained guest room with ensuite. The Butsons have chosen to display a variety of heating options as well as photovoltaic cells on the roof of the new

Cavalier Homes Otago and Southland’s new three-bedroom showhome at 236 North Road, Invercargill. showhome, saying Otago’s new home market is open to exploring these options. A DVS system brings in cool air from the outside, which is passed through a heat exchanger and fed back into the house as warm, clean air. It also works to minimise condensation. A Woodsman wood fire is on display as well as a Toyamoti diesel heater, which Butson says can be programmed like a heat pump and is more efficient and more economical. The showhome includes double glazed and thermally broken windows, which demonstrate the ability and have a different colour on the inside and outside of a thermally broken aluminium window frame, and also feature the latest wood grain finish on the inside.

People are looking for something a bit different and are drawn to the company’s unique designs, good flowthrough, and quality components.” The latest door hardware from Schlage is on display on internal Hume Doors. In Invercargill, the Butsons are building their new showhome at 236 North Road. The three-bedroom plus office house includes a double garage, separate laundry, ensuite and main bathroom. The lounge, dining room, and kitchen open out to an exposed concrete deck at the front of the house. It has a Gerard roof, the same Sto

plaster system as used in Otago, and also features stacked schist and cedar cladding as exterior features. The two separate lounge areas both have a coved ceiling as a feature, and the kitchen is again designed by Mastercraft. Cavalier Homes is a leading residential building company with more than 40 awards won and thousands of homes constructed in New Zealand and Australia.

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At Rothbury, we’re proud to be asked to insure clients like Cavalier Homes Southland We wish them all the best for the future

“INSURANCE BROKERS SINCE 1950” Building Innovations NZ 33


Showhomes

One-stop roofing shop Responding to amazing growth in demand for their roofing products, Kiwi Steel Roofing division made the prudent decision in 2011 to establish The Roofing Store, a specialised one-stop-shop for steel roofing materials, information and advice. The first Roofing Store established in Manukau and since that time five more stores have sprung up, four in the North Island and one in the South. Company spokesperson Josh McGlory says that establishing a dedicated steel roofing business under the company umbrella was the best way to respond to the growth in demand. “It means that by having these dedicated specialised one-stop shops our customers can source everything they need to build a roof in steel using our products. Our team are experts at guiding customers through the extensive range we offer and to suggest best options given locality and budget.” Just why the Roofing Store has become so entrenched in the roofing market comes down to four key factors Josh says: good servicing, price, quality and good staff. It’s a powerful combination and sales in the last couple of years speak for themselves. While the Roofing Store’s main customers are roofers and builders, the stores are open to consumers, new and existing homeowners who want to check out the range of steel roofing profiles and qualities. “We have become well known to the residential sector in Auckland of late and we have also taken on some quite big

projects in Auckland and Wellington in the commercial sector,” Josh says. The company’s Christchurch branch in the suburb of Wigram opened mid-December and already the local market has responded with keen interest in what the store has to offer. There are lots of good reasons people choose steel roofing from the array of other roofing options available on the market. “They are lightweight compared to other roofing materials, quick and easy to fix or install and with the range of colours, textures and finishes we offer there is plenty of scope to work with modern architectural design.” Two new long-run steel roofing products are proving popular. The Kiwi Colour Vitor plus and Zenex plus offer different levels of guaranteed protection against the elements. Vitor plus has been designed for moderate environment locations around the country while Zenex plus protects against more extreme weather, salt and chemical attack. “We recommend Vitor plus for inland use and Zenex plus in coastal areas and the development of these two levels of protection came after extensive laboratory testing. Because of this both products come with extensive warranties.” Another popular innovation is double-sided colour coating using different colours. Lee says this is especially popular for use as a real design feature in modern architecturally designed homes.

Lockwood builds trust When you care passionately about delivering on a promise your company made at its inception more than 60 years ago, you make sure every aspect of how you conduct your business today is tuned to maintain that commitment. Such is the case with Lockwood New Zealand, a company with such a dedicated history of producing excellence in building, that they were recognised in 2013 as this country’s ‘Most Trusted Home Building Brand’. National marketing manager Vicki Jessop says the award is fitting recognition for a company who pioneered a radical new way to interlock timber to build prefabricated houses back in the 1950’s. Since then, more than 50,000 homes have been built here and around the world using the system. “The internationally recognised ‘Trusted Brand’ award demonstrated our company was uniquely recognised by Kiwis. It is an award we are tremendously proud of.” Not only did Lockwood’s reputation for building consistently excellently engineered buildings, delivering outstanding performance in very high wind, earthquakes and extreme weather patterns, get recognised by the prestigious award, last year proved to be a bumper year crammed full of other achievements and milestones. The company gained FSC accreditation from the Forestry Stewardship Council; an international organisation promoting responsible management of the world’s forests and their communities. Along with this Lockwood New Zealand also earned CodeMark certification.

34 Building Innovations NZ

“We’re thrilled about the CodeMark certification because to get it you have to provide real and robust evidence that prove all your systems comply with stringent NZ building codes. We had to demonstrate on the ground that the quality of manufacture of our product engineered in our factory in Rotorua, reflects the same exacting standards.” Beyond the industry-recognised achievements and the hands-up from New Zealanders about their relationship with Lockwood, Vicki has real cause to feel tremendously proud of the homes the company designs and builds. Not one Lockwood home has come under the shadow of the leaky home crisis, evidence of the integrity of the design and manufacture systems the company applies to each and every project it is involved with. “We’re seen as really safe, solid and secure. Coupled with our innovative and forwardlooking designers who are continuously pushing the boundaries the Lockwood brand will remain a forerunner for others to follow.” While gratifying to have had such a frenetic year of accolades she says the focus for the national Lockwood team is to continue to build their reputation as a trustworthy yet forward looking solid timber home building company, by creating inspiring new designs with a contemporary look and feel. “It’s something special about the relationship a Lockwood owner has to their home. I know because I live in one. The best way I hear it said by our clients is simply, ‘I love my Lockwood Home’.”

The Roofing Store is where all your roofing needs come together under one roof. Simplifying choices and making the process of selecting your new steel roof easy and affordable. The Roofing Store is 100% New Zealand owned and operated, The Roofing Store uses quality products so you can be sure your roof will protect you against New Zealand's harsh environment. All our roofing products are manufactured in New Zealand. Longrun roofing and metal tile is lightweight compared to other roofing materials, quick and easy to fix or install and with the range of colours, textures and finishes we offer there is plenty of scope to work with modern architectural design. In The Roofing Store showroom our friendly, knowledgeable and highly experienced staff will show you all the roofing options to cover your building needs. You will find everything you need for your new roof, under ours.

ALL ROOFS COVERED BY EXTENSIVE WARRANTY

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Showhomes - David Reid Homes - North Shore-Rodney

Showhome a celebration of light and space Karen Phelps David Reid Homes North Shore-Rodney has just opened its new showhome in Long Bay. One year in the planning, the main aim was to create a home full of “light and space”, says company director Martin Wiltshire. “Design features such as high studs of 2.7 metres on the ground floor, extra wide hallways and over height doors have allowed us to create a real feeling of space,” he says. The 250sqm showhome, clad in Linea and Stria, also boasts an open-plan kitchen/ dining area and separate formal lounge, both of which provide indoor-outdoor flow to the expansive 61m deck and 17m patio. There are four bedrooms, an office, two bathrooms and two separate toilets. David Reid Homes North Shore-Rodney has forged a reputation for distinctive designer homes. Each project is unique, largely due to the fact that land is difficult to find on the North Shore meaning that sites are often more challenging to work with, says Wiltshire. He says the new showhome is indicative of the company’s firm focus on high quality building and reflects the latest design trends from Europe. Natural timber cabinetry and flooring, polyester carpet that is shade and stain resistant and scratch resistant stainless steel benchtops are just some of the latest products which have been used. “The kitchen island is L-shaped so that people can face each other making it a real social hub of the house,” explains Wiltshire. “Decking is level with the entry/exit points and special bi-fold doors in the master bedroom fold back flat against the cladding giving a very modern minimal look. “Due to its location the home has a subtle nautical theme with white paint and a gable roof.” David Reid Homes covers the entire greater Auckland area. The franchise has been owned and operated since 2003 by Wiltshire. He says that it is imperative to his business to listen to clients’ needs, provide feedback based on solid experience and build exceptional quality houses. It is for these reasons that he has surrounded himself by staff with extensive experience in design, planning and construction.

The stunning new showhome has a “subtle nautical theme” with white paint and a gable roof. “We listen to our customers and give honest straight forward advice. With building costs escalating, we realise the importance of excellent design within a budget. ” Remove and rebuild projects form a large part of business, says Wiltshire. “It’s possible to come across a lot of unforeseen problems when removing a house from a site then building a new home. “We have a lot of expertise in this particular area including council consents, the removal process and generally ensuring everything progresses smoothly and there are no unpleasant surprises.” • To page 36

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Building Innovations NZ 35


Showhomes - David Reid Homes - North Shore-Rodney / Fowler Homes - Wellington

Stunning home has the ‘Wow’ Factor Sue Russell

The L-shaped kitchen island helps make the kitchen “a real social hub of the house”.

Celebration of light and space • From page 35 All of the company’s contracts are based on a fixed price and are delivered with the assurance of a Master Builder’s Guarantee. Some of the services the team can facilitate include site assessment, surveying, contour plans, geotech reports, engineering and of course complete design and build with interior design and landscaping services if required. The company undertakes residential building, rural developments, inner city, multiunit projects and large scale renovation work. It can also build off other people’s plans if required.

“We are seeing a growing trend where people want to be sure of the quality and service they will get. “Clients are more discerning, particularly after the Christchurch earthquakes. “No key person on our staff has less than 10 years industry experience. “That makes a huge difference.”

Before John O’Toole built his company’s new show home, the Fowler Homes Wellington owner visited an award-winning replica of it in Tauranga just to see if it would inspire him with that “Wow” factor. It did and there were lots of reasons why. “The home had this amazing feel of space to it and that’s all to do with the increased ceiling height throughout, especially in the kitchen,” says O’Toole. He describes the showhome he’s built as “just as lovely inside as it is appealing from the street”. With extended surround decking that can be accessed from four entry points the home has a real sense of space beyond its actual single level 250sqm size. “It’s a primo house, crammed full of exceptional features that put it in another class in my opinion.”

Already visitors who have stepped through the entrance door and explored inside have felt the same, something that O’Toole isn’t surprised about, though he says that the icing on the cake is the fact that two orders to build the home have already been secured. Outside the home, the 800sqm section has been fully landscaped. The lofty ceilings allow lots of natural light to filter through the home and with the impressive 3.9-metre high stud in the kitchen, complete with its own scullery, the four-bedroom home is perfectly situated for family living as well as for serious entertaining. The home’s colour scheme has been carefully chosen to sympathetically reflect the sea scape beyond. O’Toole says it’s a real bonus for him to have his sales rep Krisy Slade working for the company now because she is also a qualified colour consultant.

The David Reid Homes new showhome is at 10 Caldera Drive, Long Bay. Opening hours 11am - 4pm, 7 days a week. Phone 09 414 1146 www.davidreidhomes.co.nz

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Features in the home include a stonebench top in the kitchen.

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PLACEMAKERS PORIRUA

PROUDLY SUPPORTING NORTH SHORE BASED, MAINTENANCE SPECIALISTS, NEW HOUSING & RENOVATION SPECIALISTS ROOFING, SPOUTING & HOTWATER CYLINDER EXPERTS

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36 Building Innovations NZ

FOWLER HOMES SINCE 2010

PLACEMAKERS PORIRUA 15 JOHN SEDDON DR, TODD PARK (04) 237 9189


Showhomes - Fowler Homes - Wellington

It’s a primo house, crammed full of exceptional features...” Other features in the home include a stonebench top in the kitchen, full double glazing throughout, kwila decking with glass barriers and wood inspired tiling throughout the dining, entry and kitchen areas along with under-tile heating and a liquid spa bath. “I’m very proud of this home. It’s definitely stand-out quality and those who have visited it have confirmed that.” O’Toole has owned Fowler Homes Wellington for three-and-a-half years. The Irish-born builder and quantity surveyor says that business has continued to flourish each year. He puts this down to a high level of referrals he receives from clients he has built homes for. The busy office services an area from Cook Strait to Otaki and now that he has employed a full-time project manager O’Toole puts his considerable energy into the designing, pricing and planning processes. “I put a lot of time into liaising throughout a build with clients. Communication is key in this business.” Looking back on his time involved in the building industry O’Toole says there have been some significant changes. One of the biggest shifts has been in how information technologies like the internet have allowed clients to do their own research. “Before the advent of the internet customers would expect the builder to give them the answers and options but now many of them have done their homework and have developed fairly clear thinking about what they want, so it really comes down to building a relationship of trust that you’re the best one to build their home.” As a member of the Certified Builders Association of New Zealand O’Toole is able to offer the assurance of a 10-year Guarantee on every home he builds. The Association requires its members to be qualified carpenters to join. “There’s a wealth of expertise and professional support I can access from the Association and the benefits of this I pass on to my clients.”

With extended surround decking that can be accessed from four entry points the home has a real sense of space.

The new Fowler Homes Wellington show home is located at 36 John Burke Drive, Aotea.

Pleased to be associated with Fowler Homes Wellington by providing them with aluminium windows & doors Westview Aluminium Ltd 23 Montgomery Cresent, Upper Hutt Phone: 04 526 4400 Mobile: 021 403 184 Email: admin@westviewaluminium.co.nz

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Increase the flow of visitors through your showhomes!!! Where ARE all the Showhomes? Our readers say that it's difficult to find where the showhomes are in their regions. They say they would visit more, if it was easier to obtain a list of them. Some regions have showhome directories in their local paper, but readers say that only a small number are represented. Googling showhomes, brings up a limited list of building companies that might have a showhome. You must then enter each individual website, and Photo Credit: Lockwood Homes search for the page that might show where the showhomes are. Many will not even be relevant to the selected region. You then must print the page off, if the showhome is in the right region, or take a note of the address. You then have to repeat the process with each building companies websites. This is very time consuming, and most say they would not bother. Waterford Press is launching a new on-line Showhome directory on the 1st of April 2014, and marketing it regularly via our

publications, which reach the majority of New Zealand's working adult population. When users google "showhomes" the directory will appear. Users will see a map of New Zealand, and when they click on their Photo Credit: JE Colette Builders Ltd region, a list of showhomes (registered with us) will pop up. The list will contain the building companies names, the physical addresses of the showhomes, a contact phone number and a website address. Users can print off the list and take it with them as they tour the showhomes. The key to its success is in its simplicity. It's easy to use!!! Photo Credit: Stonewood Homes Queenstown

Please contact Helena Watson on (03) 983 5521 for further information and rates etc.

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38 Building Innovations NZ


Index

Company Index Bradford Group Ashburton 03 308 9039 www.bradfords.co.nz

Cavalier Homes Southland/Otago Invercargill 03 215 6955

Fowler Homes Wellington Wellington 04 233 8408 www.fowlerhomes.co.nz

B&D Construction Christchurch 03 348 6285 www.bdconstruction.co.nz

Compass Homes Christchurch 03 379 1111

HEB Construction 03 313 7601 enquiries@heb.co.nz www.heb.co.nz

BCITO Wellington 04 381-6581 ­ roomfield Building B Invercargill 0272 183 246

David Reid Homes North Shore-Rodney Auckland 09 414 1146 Ebert Construction Ltd Wellington 04 587 0000 ­www.ebert.co.nz

Home Trends Builders Christchurch 03 385 2413 www.hometrends.co.nz Safety Nets NZ Auckland 09 478 9047

­ ape Interior Construction C GD Frost & Son Auckland 09 374 4204 Christchurch www.capeinteriors.co.nz 021 334 910

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