Vijayshree Wear Parts Pvt. Ltd.
Tungsten Carbide Materials
ISO 9001:2015 Company
Advanced
An
Manufacturing Faciliti es
We have various types of manufacturing clusters in Pune and Nasik to operate on work order contract basis . Each cluster is expert in hand ling tungsten carbide parts and maintains dimensional tolerances within specifications . This makes us to have tight control on costs and de livery dates
Cluster is equipped with state of art facilit ies for surface , cylindrical , centerless gri nding , optical profile grinding , EDM and wire cut machine along with brazing facilities . Each one has quality and experienced manpower.
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Mission:-
"To Reduce your cost per component with our advance Tungsten Carbide Material"
About Us
We are team of experienced engineers having more than 30 years experience in manufacturing and supp l y of tungsten carbide tooling and wear parts The company estab lished as Vijayshree Toolings in 2009 and restructured new company in 20 1 7 as V i jayshree Wear Parts Private Limited. We have varied application experience in manufactur ing of tungsten carb ide wear parts and too ls used in General Engineering , Oil and Gas , Electrica l Stampings , Meta l forming an d Powder Compact ing industry. The company has association with Japanese carbide manufacturer having experience of more than 50 years. Innovative Techno log i cally, Advanced product & technical support is available from our Japanese principals
1 . Metal Cutting 4-5 2. Electrical Stamping 6-7 3. Fastener Industries 8-9 4. Powder Compaction Industries 10-11 5. Automobile Industries 12 6. Packaging Industries 13 7. Plastic Industries 14-15 8.Bearing Industries 16 9. Spring Industries 17 1 0. Food & Health Care Industries 18-19 3
Products by application
Special Features
Wear resistance
100% Food grade
Nickel Binder
Coression Resistant
Available as
Sintered
Pre-formed
Ground
Mirror finished
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ELECTRICAL STAMPING
Blanking Punches and Dies
Piercing Punch / Toolings for lamination / PCB / Blanking.
Wide range of High quality Piercing punch which are strong enough so that repeated shock in operation will not cause fracture ultimately results in longer tool life .
Blanks for lamination toolings / PCB ,s / sheet metal Stamping .
Grades with excellent chipping resistance and high fracture toughness , which exerts remarkable effect on process even under severe conditions
Ready to press drilled and tapped blocks with center distance controlled between +/- 0.15mm in Sintered Condition.
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Bed Knives- Directly Tapped
Special Features
Wear resistance
Corrosion Resistant
Fracture Toughness
Nickel Binder
Available as
Sintered
Directly Tapped
Fully Finished
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15
0-Val Wire Guides & Feed Rollers
Wire Guide / Ouill & liner/ 0-Val Wire Guide / Feed Roller/ Coiling Tools.
Various Wire Guides with right amount of clearance for smooth operation. Quill and Liner fully finished as per drawings.
Complex 0-val shaped Wire Guides.
Complete solution for Coiling Tools
Steel/HSS/Tungsten Carbide Feed Rollers . Special
SPRING INDUSTRIES '~ '. ~ :
Features Available as
Sin ter ed
Toughness Ground
Mirror finished
Fully -finishe d High tool life 17
Wear resistance
Fracture
Compressive Strength
Custom made wire guide
Slitting Cutters
Slitting Cutter / Broach Cutter / Brazed tools / Hobs / General Cutting Tools
High quality carbide blanks for manufacturing of Slitting Cutter ranging from outer diameters 20 to 290 mm with minimum thickness of 0.15 mm.
Custom Make [Chipbreaker/Plain) Broach cutter with ID maintained with in + 0.005mm for precision machining.
Special brazed and tip tools are offered in a wide range of sizes and styles to meet your application requirements.
Blanks for Hobs and Skiving Hobs as per Customer Drawing.
General cutting tools to get burr free cutting edge and extended tool life.
METAL CUTTING
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FOOD AND HEALTH CARE INDUSTRIES
Homogenizer Valve Seat / Valve Punch / Impact Rings / Can Cutters / Shaving Cutter/ Shearing Cutter/ Tablet Dies / Capsule Cutters.
Extremely Wear and Corrosion Resistant Food grade Tungsten Carbide. Custom Make Valve Seat-Punch which are extremely wear resistant for Acid ic Material Special Can Cutters , Shaving Cutters & Shearing Cutters. Precision tools and Dies for Medical Industries such as Tablet Dies & Capsule Cutters.
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POWDER COMPACTION INDUSTRIES
Forming Core Rods
Forming Dies / Sizing Dies / Punches / Core Rod
Extreme Wear resistant grade for Abrasive Material. Special grades for Sizing with best combination of Toughness as well as wear resistance to get longer tool life .
Lapped finished core rod with geometrical accuracy of +/-0.005mm
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Sizing Core Rods
Special Features Available as
High wear resistance
High fracture toughness
Rigidity
Repeatability
Sintered
Pre-form
Ground
Fully Finished
11
PLASTIC INDUSTRIES
Mo Inserts
Mould Insert / Bed Knives-Directly tapped/ Pelletizing Die / Shredding Cutters / Rotary Cutter Blades. Custome
Custome made mould Insert for Encapsulated electronic devices and electrical components Nickel bonded carbide grades which are resistant to wear, corrosion and high temperature. Bed knives with maximum length of 31 Bmm-Perpendicularity and parallelism maintained with in 0.005mm Sintered Threads from M2 to M20.
Toolings for Extrusion, Underwater Granulation, Hot Nozzle, Rotary Cutter Blade and shredding Cutters
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Special Features
Chipping Resistance.
High fracture toughness
Wear Resistance.
Direct Tapping in Sintered condition
Ready to Press.
Stepped Punches
Punch-OD maintained with in 0 002mm
Available as
Sintered Plates .
Pre-formed Plates and Punches
Ground
Finished
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AUTOMOBILE INDUSTRIES
Engine Valves Dies / Deep Draw Die / Spline Dies / Bevel Gear Dies / Tools for Chassis, Engines, Power trains, Transmissions.
Special grades with excellent heat-crack resistance and oxidation resistance, which is suitable for severe hot forging applications.
Sintered blanks for Engine Valve having integrate profile on ID in sintered condition. Deep Draw Die with casing OD up to 300mm
Semi Finished Blanks for Spline Dies and Bevel Gears Dies.
Different tools used in manufacturing of Chassis, Engine, Power trains and Transmission.
Special Features
Crack Resistance
Maximum
Available as
Sintered Suitable for high temperature Pre-form
Ground
High dimensional accuracy
production 12
Special Features
Extreme tough grades.
Special Grades for stainless Steel
Fast Delivery
Longer Tool Life.
Available as
Sintered
Pre-form
Ground
Fully Finished
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PACKAGING INDUSTRIES
Paper Cutters/ Cutters for Fiber Boards / Components for teKtile and Cigarette Industries.
Special Wear Resistant Cutters to get smooth cutting edge used in various packaging in dustries
Cutters for Fiber Cement Boards, V board.
Components for textile Industries. Fi nished Cigarette paper cutter.
Available as
wear resistance Sintered
Resistance Ground
onger Resharping time Fully Finished
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Special Features
High
Chipping
l
Smooth Cutting Edge
FASTENER INDUSTRIES
Heading Pellets
Heading dies / Extrusion dies / Cut Off Knives / Nut Forming / Punches :-
Excellent Grades with Optimum combination of hardness and fracture toughness for various application such as Heading/Extrusion/Serrations.
Special grade for Stainless steel fasteners.
Sintered Pellets with ultra fast delivery to meet your urgency. Nut forming dies/Split hexagonal sintered pellets. Special Cut Off Knives. Step Punches with high toughness.
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Special Features
Wear Resistant.
Available as
Sintered
Burr free cutting edge. Ground Oxidation Resistance
Suitable for high temperature.
Finished
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BEARING INDUSTRIES
Blanking ·Dies & Punches
Calibration Dies / Punch / Knockout / Socket/ Cutter /Rollers
Various Grades having excellent combination of wear as well as toughness for Bearing Industries. Wear Resistant, Highly Accurate Calibration Dies.
Wide range of Dies / Punches / Knockout / Socket according to wire di ameter.
Innovative Porous Carbides used for sliding parts in oil reta ining bearings.
Special Features
Available as Wear resistance Sintered Impact Resistance Pre-formed Innovative Porous Material Fully Finished 16
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Vijayshree Wear Parts Pvt. Ltd. Advanced Tungsten Carbide Materials Reg. Office : Ashoka Vihar, 2"" Floor, H2/8, XLO Point Ambad , Nashik • 422010 Ph. : 0253-2991072 Pune Works : C-21 , Pavana Industrial Premises, T- 204 MIDC Bhosari. Pune • 411026 Ph.; 020- 27120288 Mobile : +9198226 53841, 8149369430 Email : contact@vjll in Website :- www.vjtl.in C IN No : U18209MH2017PTC298735 GST No : 27AAGCV0579E1Z7