Trane air cooled scroll chillers 20 100 tons, 50hz

General Data 20-100 Tons Condensing Unit CGAP & CGAH General Data Performances (1) Gross Cooling Capacity [R22] (1) Gross Cooling Capacity (R407C) Unit Capacity Steps (%) Total Compressor Power Input (1) Main Power Supply Utilization Range Sound Power Level Compressor Number Type Model Speeds Number Motors Number Unit MCA Amps (4) RLA / LRA (2) Motor RPM Condenser Coil Type Tube Size Tube Type Height Length Quantity Face Area Rows Fins Per Inch (fpf) Evaporator Data Type W ater Flowrate Nominal Flow, water PD Minimum Flowrate Maximum Flowrate Water Strainer Water Connection Fan Type Number Diameter Drive Type Speeds Numbe r Motors Quantit y Motors kW (2) FLA/LRA (2) Motor RPM Dimensions Height Width Len gth W eight Uncrated Weight Crated System Data Refrigerant Circuit Refrigerant Charge (3) Approximate per circuit

(kW)/(MBH) (kW)/(MBH) (kW)

(dB(A)

( A) ( A) (rpm)

(m m ) (mm) (mm) (m2)

U S G PM ft H2O U S G PM U S G PM

CGAP 030

CGAP 040

77.7 / 265.2 73.8 / 252 100-50 26.8 400/3/50

100.1 /341.8 95 / 324.7 100-75-50-25 36.2 400/3/50

87

89

89

2

2

4

2x13T 1 1 55 22.9/135 2 9 00

2 x15T 1 1 58 24.2/175 2900

2x(10T+10T) 1 1 95 20.7/130 2900

Plate Fin 9.52 Smooth 1860 1782 1 3.33 2+3 144

Plate Fin 9.52 Smooth 1860 1782 1 3.33 3 144

Plate Fin 9.52 Smooth 1860 1782 2 6.66 2 144

44.9 9.1

54.1 9.4

69.6 8.6

CGAP 050

CGAP 060

127.1 / 433.8 156.1 / 532.8 120.7 / 412 148.3 / 506.2 100-75-50-25 100-75-50-25 50.4 53.6 400/3/50 400/3/50 400 +, - 10% 90 92

CGAH 080

CGAH 120

CGAH 150

208 / 710 197 / 674

304 / 1038 288 / 986

382 / 1305 363 / 1239

100-75-50-25

100-83-67-50-35-16

100-83-67-50-35-16

75.2

112.8

141.6

400/3/50

400/3/50

400/3/50

92

92

92

4 4 <-------- Scroll --------> 2 x (13T+13T) 2 x (15T+15T) 2 x (20Tx2) 1 1 1 1 1 1 105 110 167 22.9/135 24.2/175 35.7 / 215 2900 2900 2900

6

6

2 x (20Tx3)

2 x (25Tx3) 1 1 332 49.3 / 270

4

Plate Fin 9.52 Smooth 1860 1782 2 6.66 2+3 144

Plate Fin 9.52 Smooth 1860 1782 2 6.66 3 144

1

1 247 35.7 / 215 2 9 00

2900

Plate Fin 9.52 Smooth

Plate Fin 9.52 Smooth

Plate Fin 9.52 Smooth

1579 2740 2 8.7 3

1426 1993 2x4 22.7 3

1426 1993 2x4 22.7 3

144

144

144

251 16.2 176 326

289 14.4 202 376

2 1/2"

5"(Flange)

5"(Flange)

6 760/30

8 800/31.5

8 800/31.5

<-------- Brazed Plate Heat Exchanger --------> 160 88.3 108.5 9.1 9.4 17.9 50 60 11 2 150 180 208 Standard, Accessory, Ship with but installed at site

25 75

30 90

40 120

2 1/2"

2 1/2"

2 1/2"

2 1/2"

kw/hp ( A) (rpm)

2 711/28 Direct 1 2 0.55/0.75 1.8/5.7 900

2 711/28 Direct 1 3 0.55/0.75 1.8/5.7 900

4 711 /28 Direct 1 3 0.55/0.75 1.8/5.7 900

<-------4 711/28 Direct 1 4 0.55/0.75 1.8/5.7 900

(mm) (mm) (mm) (kg) (kg)

1911 1002

1911 1002

1911 1992

1911 1992

1911 1992

2264 583 603

2264 593 613

2264 990 1025

2264 115 3 118 8

2264 117 7 1212

1

1

2

2

2

2

2

2

(kg)

12.0

15.0

10.0

12.0

15.0

44.0

80.0

85.0

59-109 F 15-43 C

59-109 F 15-43 C

59-109 F 15-43 C

59-109 F 15-43 C

59-109 F 15-43 C

59-109 F 15-43 C

59-109 F 15-43 C

59-109 F 15-43 C

BSPt

(mm)/(in)

Minimum Outdoor Air Temperature for Mechanical Cooling Standard Ambient Operating Range (F) (C) High Pressure [cut out -cut in]

CGAP 025 64.5 / 220.3 61.3 / 209.3 100-50 25.2 400/3/50

(psig)

2 1/2" Propeller --------> 4 711/28 Direct 1 6 0.55/0.75 1.8/5.7 900

Direct 1 6

Direct 1 8

Direct 1 8

0.9 / 1.2 2.5/12.5 720

1.3 / 1.74 3/15 720

1.3 / 1.74 3/15 720

2002 1950 3160 2030 2080

2630 2362 4940 3950 4000

2630 2362 4940 3980 4030

R

Air Cooled Scroll Chillers, 20 - 100 Tons, 50Hz

390 +/- 15 psig, 260 +/- 20 psig

Notes

[4] Minimum Circuit Ampacity (MCA) is 125% of the largest compressor RLA

[1] Based on chilled water EWT & LWT of 54 deg. F & 44 deg F and 95 deg F Ambient Air. [2] Per Motor @ 400V

plus 100% of the other compressor RLA plus the sum of the condenser

[3] Per Circuit

fan FLA

Literature Order Number : Trane

Trane VWV System 20 - 100 Tons CGAP/H 50Hz TM

R

MUL-SLB009-E4

Date

:

Supersedes

:

MUL-SLB009-E4 (March 2003)

Stocking Location

:

Malaysia

September 2005

A business of American Standard Companies www.trane.com.

For more information, contact your local district office

Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.

TM

SYSTEM CGAP/H 50Hz Air-Cooled Chillers Introducing the Trane VWV system (Variable Water Volume).......

More for less indoor multi-system

Footprint...... We consider your space just as precious.

Central to design of any project is the operating envelope of the air-cooler packaged chiller.

Trane CGAP/H air-cooled chillers have a compact footprint to make the most efficient use of this available installation space.

Trane’s time-tested reliable chilled water system offers comfort, reliability and flexibility , all at the same time. Very few other systems do. Here is why ..........

Brazed plate heat exchanger with integrated distributor

With brazed corrugated stainless steel plates, this compact heat exchanger offers a highly efficient heat transfer rate that is less susceptible to erosion and corrosion while maintaining a homogeneous refrigerant distribution.

TRANE MICROPROCESSOR CONTROLS The brains behind the chiller are based on a PID state of the art microprocessor that allows diagnostics and remote alarm, while fully protecting the chiller from operational problems.

Capabilities of the controller includes processing, monitoring, and diagnostics to ensure effective control over compressor

Mechanical Specification CGAP 025 to CGAH 150 GENERAL:

EVAPORATOR

Units shall be mounted on heavy gauge steel mounting and shall be weather -

The evaporator shall have independent refrigeration circuit. The evaporator shall be of plate - frame type design with a waterside working pressure of 350 psig and refrigerant side working pressure of 300 psig. For units with two evaporators, the connecting water manifold shall be provided. Evaporator shall be insulated with a close - cell insulation.

proofed. Units shall include hermetic

scroll compressors, plate fin condenser coil, fan(s) and motor(s), controls and completely factory installed operating charge of oil and R-22 refrigerant. The units shall accept a single point, 3-phrase power connection . All units shall be run tested at the factory. R-407C refrigerant shall be an option.

CONDENSER FAN AND MOTOR CASING Unit casing shall be constructed of 1.2 mm zinc coated heavy gauge galvanized steel.

Exterior surfaces shall be cleaned, chemically treated and finished with weather - resistant baked polyester powder finish. Unit shall have removable panels for access to major components and control. Controls shall be mounted in weatherproofed cabinets. The removable panels shall be held in place by “rapid access” clips and Allen key arrangements.

REFRIGERATION SYSTEM

Serviceability......

Something which we never miss

Reliability .....Built into the heart of the machine The compressors used are proven world class hermetically sealed compressors.

Scroll compressors used on these chillers, are among the industries, most resilient and efficient compressors.

The technology ...... From the legendary Trane chiller stable control Complete factory - wired with necessary capacity and safety controls.

Enclosed in a weather-tight control panel with knockouts for jobsite installed wiring to ensure smooth and trouble - free installation and operation.

The control panel and unit panels are completely removable for service accessibility and convenience “ Rapid access” clips and Allen key arrangement allows fast access to the major components in the unit.

Installation......Designed for your convenience The unit arrives at jobsites fully assembled tested, charged and ready to provide chilled water. No messy field assembly or refrigerant charging is required. Further, the unit has been designed for single power and water connection.

staging, resulting in efficient and accurate chiller operation.

A higher end Trane microprocessor version is available that allows communication with detailed water, refrigerant pressures and electrical amp realtime readouts, and for more complex chiller applications.

HFCA & HCCA :Ranging from 300 to 2,500 cfm, highly flexible low height fan coil units are designed to meet tight ceiling space applications.

Units shall have independent refrigeration circuit(s), system leak tested at the minimum 300 psig working pressure.

Each refrigeration circuit shall have an internal sub cooling circuit. Refrigeration filter drier, high and low pressure schreder valve and sight glass with moisture indicator shall be provided as standard.

Scroll compressor, shall be piped in parallel, with a passive oil management system.

Passive oil management system maintains proper oil levels within compressors and has no moving parts. Each refrigeration circuit will include an externally equalized expansion valve. The standard leaving chilled water temperature is 41 to 54 deg.

F.

Direct drive, statically and dynamically balanced propeller fan with aluminum blades shall be used in draw-thru vertical discharge position. The motor shall be 3 phase and for continuous air over motor duty.

Motor overload protection shall be provided as standard.

CONTROLS ( Start ) Compressors contactors and controls are in weather-tight enclosure with knockouts for site installed wiring. Control wiring shall be 240V Microcomputer. Controls shall provide all control functions including leaving chilled water functions, temperature control, automatic compressor sequencing load limiting and anti-recycle functions.

Failure protections, shall include chiller freezing compressor running overcurrent, phrase loss phrase reversal, under and over voltage , loss of charge high motor winding temperature, high and low refrigerant pressure. Controls shall be of a start stop switch, a leaving water temperature setpoint adjustment, a dT adjustment and a digital display. Display readouts shall include operating codes water temperature setpoint operating temperatures other operating readouts and diagnostic codes.

The units shall have a single-point, three phrase power connection . The unit shall accept chilled water flow interlock from a factory installed flow switch.

OPTIONAL FEATURES COMPRESSORS Scroll compressors have simple mechanical design which provides inherently low vibration. Scroll compressors include centrifugal oil pump, built-in dirt separator, oil levels sight glass and oil charging valve.

The direct -drive suction gas - cooled compressor motor has a voltage utilization range of plus or minus 10 percent of nameplate voltage. Motor winding thermal overload and over current protection shall be included as standard.

Corrosion-resistant finned condenser coil

BD : Belt-driven blower coil air handlers for flexible installation. Convertible units (horizontal and vertical floor configuration) with range of airflow between 3,000 cfm and 7,000 cfm comes factory fitted with motor and drive assembly.

LWHA: Commercial Slim, Single Wall Ceiling Duct Units from 400 - 4,000 cfm. Augurs well for applications in colleges, factories, office buildings, complexes, hotels and theaters.

A layer of resin is coated onto the surface of the fins to increase resistance to corrosion in harsh environmental conditions. A 500 hours, salt-spray test (in accordance to JIS-Z-2371) and humidity test (at 50 deg. C, 98% relative humidity) had been performed to confirm the corrosion-proof property of this coating.

FLOW SWITCH This is a factory installed standard which indicate loss flow, to ensure against freezing.

CONDENSER COIL Coils shall be 3/8 ” copper tubes mechanically bonded to configured aluminum plate fin as standard. Factory proof and leak pressure tested at 450 psig.

Aqua stylus: Convertible chilled water fan coils designed for capacities ranging from 10 to 36 Mbh. Comprise optimum blend of advanced technology, attractive design, outstanding value and solid reliability.

WATER STRAINER Strainers are a requirement for all water evaporators. These are available as a factory ship standard.

CLCP : Designed for superior air quality and water management system. A showcase appearance with Intelligent System Control option among the multitude of other options.

These air handlers are designed for both commercial and stringent varied industrial applications. Airflow ranges is from 1,000 to 100,000 cfm.

R

Intelligence

Efficiency

Flexibility Unit Mounted Sensors

DDC Controllers

Microprocessor-based control system designed specifically for HVAC applications

Surface mount components for compactness and reliability

Thorough RFI/EMI noise shielding

Balanced DC link reactors

Remove keypad with on-board memory

The Trane Co. can offer a total integrated design concept with unit mounted controls and finely tuned energy saving devices providing.....

Heat Recovery Systems High Efficiency Coils, Fans and Motors.

Removable control card for easy service

Extensive use of electronic filters

“ Accurate real time information plus adaptive control Optimum environment efficiency and improved financial operating performance ....... packaged into system.

Variable Frequency Drive Programmable customer interface Removable terminal strips, angled for easy access

Lonmark & Bacnet Interoperable DDC solutions

All power and control Internal wires enter at the bottom mounting of the enclosure provision for High voltage isolated from option card low voltage control circuitry FIA-485 interface with standard communications protocols build-in

Quick Selection Procedure Step 1: Determine what is the design airflow (m3 / s) or total cooling capacity (kW).

Step 2: Use the table below to determine the unit size by picking the closest airflow or total cooling capacity.

Step 3: The unit width and height are the same for all sections. Unit length in Table A is based on basic fan+coil+flat filter sections only.

For other combinations, use Table B: Standard Section Length to determine the overall unit length.

Step 4: Determine the nominal unit details (unit weight, coil water pressure drop, water flow rate and motor installed power) using Table A.

Control Valves

Front View

Side View

Fan Section

Mixing Section

Cooling Coil

Heating Coil (1&2 Rows)

2”Flat Filter

Flat + Cartridge Filter

Flat + Bag Filter

Hi-Capacity Filter

Electric Heater

Width

Length

L1

L2

L3

310 mm

155 mm

620 mm

620mm

620 mm

465 mm

Table A: Quick Select

Model Size

Coil Face Area m2

Airflow At 2.5m/s Face Velocity m3 / s

Total Cooling Capacity kW

External Static Pressure Pa

Unit Dimension (Fan + Coil + Flat Filter) Width mm 748 1058 1368 1678 1368 1678 1988 1678 1988 1988 1988 2298 2608 2918 3228 3228 3538 3848 4158 4468 4778 5088

Height mm 868 868 868 868 1178 1178 1178 1488 1488 1798 2108 2108 2108 2108 2108 2418 2418 2418 2418 2418 2418 2418

Length mm 1368 1368 1523 1523 1523 1678 1678 1678 1833 1833 1988 2143 2298 2298 2453 2608 2763 2763 2763 2763 2763 2763

Unit Weight

Cooling Coil Water Pressure Drop

Water Flow Rate

Motor Installed Power

kg

kPa

L/s

kW

003 0.24 0.6 11 300 160 1.5 0.48 004 0.40 1.0 22 300 200 3.7 0.94 0.57 300 006 1.4 22 260 1.7 0.96 008 0.73 1.9 36 300 300 4.7 1.53 010 0.90 2.3 41 300 330 3.6 1.75 1.16 60 300 420 2.60 012 3.0 8.6 014 1.42 3.6 79 300 470 15.8 3.41 016 1.59 4.1 81 300 530 6.9 3.49 020 1.95 5.0 107 500 700 12.9 4.60 500 025 2.40 6.2 137 750 18.3 5.89 500 030 2.90 7.4 160 850 14.7 6.89 035 3.43 8.7 197 500 990 23.9 8.48 040 3.97 10.1 235 500 1150 36.0 10.10 045 4.50 11.5 272 500 1250 51.1 11.70 050 5.04 12.9 309 500 1460 70.0 13.33 060 5.95 15.2 364 500 1870 68.4 15.66 065 6.58 16.8 406 750 2110 78.8 17.61 070 7.21 18.4 410 750 2210 25.9 17.22 080 7.85 20.0 444 750 2450 32.6 19.11 750 085 8.48 21.6 487 2570 39.9 20.94 090 9.11 23.2 532 750 2840 48.5 22.90 9.78 750 2940 095 24.9 568 46.0 24.47 Note: 1. Nominal cool ing capacities are based on ED B 26.7 oC / EW B 19.4 oC and EWT 6.7 oC / LWT 12.2 oC. 2. Unit dimension a nd weight includes forward curv ed fan sec tion (arrangement 1 and 2), 4r ow 120fpt coil (1/2inc h cu tube) section and flat filte r section (with filte r media).

1.50 1.50 2.20 3.00 4.00 4.00 5.50 5.50 11.00 11.00 11.00 15.00 15.00 18.50 22.00 30.00 37.00 37.00 45.00 45.00 55.00 55.00

Height

Fan Section, L1 (arrangement 1 and 2, motor installed power as per Table A) Model Size 003 004 006 008 010 775 930 Length, mm 775 930 930 035 045 060 Model Size 040 050 1395 1550 1860 Length, mm 1550 1705

012 1085 065 2015

014 1085 070 2015

016 1085 080 2015

020 1240 085 2015

025 1240 090 2015

030 1240 095 2015

Mixing Section, L2 Model Size Length, mm Model Size Length, mm

012 465 065 930

014 465 070 1085

016 465 080 1085

020 465 085 1240

025 465 090 1240

030 620 095 1240

Coil Section, L3 Model Size 1 and 2 row 4 row 6 row 8, 10 and 12 row

003 310 035 620

004 310 040 620

006 310 045 620 003 - 025 310mm 310mm 465mm 620mm

008 310 050 620

010 465 060 930

030 - 095 310mm 465mm 465mm 620mm

Note: 1. Total unit length shall be calculated based on total sum of all the individual section lengths added together.

2. Add 128mm to overall unit length for end frame for all models.

3. Fan section lengths are indicative only as the length varies according to the fan arrangement and motor kW range.

4. Add another 155mm section for unit with fan and coil sections only.