Auto Channel — Issue 59 July 2023

ISSUE 59 JULY 2023

THE VOICE OF THE NEW ZEALAND AUTOMOTIVE INDUSTRY

DRIVEN BY PASSION FOR 100 YEARS

Breaking down the battery hierarchy CALCIUM, EFB, AND AGM BATTERIES ALL HAVE THEIR PLACE IN THE MODERN AUTOMOTIVE ECOSYSTEM. HERE WE TAKE A LOOK AT THEIR SPECIFIC CHARACTERISTICS AND HOW THE KOBA BRAND DELIVERS ACROSS ALL THREE TYPES

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he complex nature of the automotive industry is known to all. The aftermarket industry is just as complicated, leaving customers overwhelmed by the sheer number of options available. When it comes to the battery category alone, there are many types to choose from depending on power requirements, application, budget, and lifestyle needs.

The three types of automotive batteries predominately used today are calcium (maintenance free), EFB (Enhanced Flooded Battery) and AGM (Absorbent Glass Mat) batteries. The notable differences between each type of battery are best explained using the battery hierarchy.

Calcium batteries are positioned at the base of the hierarchy. These are the most commonly used batteries among the three battery types.

Calcium batteries are lead acid batteries which

have small amounts of calcium added to both the positive and negative grids to improve durability and reduce water consumption. Calcium batteries are also maintenance free because the water in the electrolyte does not evaporate and therefore they do not require topping up with water. Despite these advantages, calcium batteries require charging if not used regularly to prevent sulfation, which will reduce the service life of a battery.

In the middle of the battery hierarchy are the EFBs. These are relatively new to the market as they were developed specifically to cater to modern Idle Stop Start (ISS) vehicle requirements.

They are based on the calcium battery design which means that they can be manufactured in a calcium battery factory using the existing equipment. Enhancements to the base design

results in increased charge acceptance and cranking power, as well as the ability to constantly operate at partial State of Charge. Although EFBs are a step up from calcium batteries, they are considered an entry level option for vehicles that use ISS technology.

AGM batteries are the premium choice for highend and advanced ISS vehicles with recuperative braking. This is why they are positioned at the top of the hierarchy. AGM batteries are different to calcium batteries in a number of ways, however the chemical reaction is the same. AGM batteries use a compressible glass mat to separate the positive and negative plates in the battery. This mat also holds the electrolyte required for the battery to function. During assembly, the plate and mat assembly is compressed

CONTINUED ON PAGE 4

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Contents

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21

Breaking down the battery hierarchy

Cover / 4

Speed up your wheel balancing

6

News in brief

8

Leverless: Innovation on tyre changers

10

Quality takes a back seat to innovation

11

Serious work to do? Bring in a Specialist

12

Ferraris forgotten in a barn

13

Let’s torque!

14

Turbos: Tackling oil contamination

15

Carbon footprint: All about teamwork

16

Making aftermarket towbars easy to install

18

Inner workings of a lead acid battery

19

Car news

20

Making car clips simple

22

Welding quality control

24

Braking power at your fingertips

26

Rare and wonderful Pontiac race car

29

Latest products

34

Battle of the blands

38

24

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ISSN 2816-0959 (Print) ISSN 2816-0967 (Online) AUTO CHANNEL IS DISTRIBUTED TO OVER 10,000 NEW ZEALAND BUSINESSES, AND AVAILABLE FREE ONLINE

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NOTICE TO ADVERTISERS Via Media uses due care and diligence in the preparation of this magazine, but is not responsible or liable for any mistakes, misprints, omissions, or typographical errors. Via Media prints advertisements provided to the publisher but gives no warranty and makes no representation to the truth, accuracy, or sufficiency of any description, photograph, or statement.

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Auto Channel is the best way to reach the wider automotive industry. The publication is direct mailed to over 10,000 New Zealand businesses in the following automotive sectors: Automotive workshops, parts importers and distributors, transmission specialists, automotive recyclers, towing operators, panel beaters and painters, crash repairers, tyre dealers, suspension and underbody repairers, steering specialists, towing operators, auto-electrical repairers, newand used-car dealers, air-conditioning repairers, heavy-machinery dealers, trucking and transport.

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Auto Channel Issue #59 July 2023

which enhances durability and vibration resistance.

These factors mean that an AGM battery will last longer than a calcium or EFB in the same application.

AGM batteries are able to effortlessly cope with the high demands placed on the various accessories and technologies included in modern vehicles. In an ISS vehicle, the engine cuts off instead of idling to save fuel when the vehicle is stationary. It will rapidly restart when the vehicle is ready to drive off again. Despite these benefits, one of the biggest disadvantages of AGM batteries is that they are more expensive than calcium batteries and EFBs. When it comes to upgrading, there are a few things to note. While it is possible for many fitments to upgrade to a higher construction type, it is not recommended to downgrade. For example, a vehicle originally fitted with a calcium battery can often be upgraded to an EFB or even an AGM battery, provided that the case size is correct. If a vehicle originally fitted with an EFB battery was downgraded to a calcium battery, the battery will succumb to premature failure. The installation location also matters as it is important to consider how hot the battery will get.

Flooded batteries shed heat more efficiently than AGM batteries as the electrolyte can transfer the heat to the outer surface case.

ISS vehicles looking to upgrade from an EFB to an AGM battery may be able to do so as long as the battery is not subject to high heat. If the original battery has a heatshield fitted, it must be installed around the replacement battery.

Seasonally used applications such as caravans and campers may also benefit from having a deep cycle AGM battery fitted as a deep cycle AGM battery will deliver more cycles compared to a flooded deep cycle battery.

Among the many brands offering calcium, EFB and AGM batteries in New Zealand, Koba is a popular option. Koba has been in the New Zealand market for more than a decade, and the homegrown brand has a strong reputation for its range of high-quality batteries comprising over 40 different part numbers. The diverse range covers all major applications including automotive, commercial, marine, and industrial.

The maintenance-free Calcium range by Koba are suitable for both automotive and commercial applications such as trucks and buses, agricultural machinery, earthmoving machinery, and industrial equipment. These batteries are designed to provide safe and reliable starting power. They are built with low resistance envelope separators, maximising the battery’s electrical performance and minimising selfdischarge. Microfibre tissue increases plate durability, giving Koba Calcium batteries a greater life span.

Koba’s range of EFB and AGM batteries are designed to meet the evolving needs of modern vehicles. Koba EFB batteries can deliver up to two times the battery life compared to a calcium battery when fitted in a standard vehicle and have higher charge acceptance. Koba AGM batteries have the highest durability and cycle life when compared to calcium and EFB batteries, and offer excellent starting power which is important for modern battery management systems. They are also highly resistant to vibration due to their compressed internal construction.

Koba batteries are exclusively distributed by R&J Batteries. The battery distributor has branches in Wiri, Christchurch, Hamilton, Albany, Nelson and a strong distribution network across the two islands. To learn more about Koba batteries, please call 0800 546 000, or visit rjbatt.co.nz.

THE WINNERS OF THE FUCHS LUBRICANTS AND MARK ‘FROSTY’ WINTERBOTTOM GIVEAWAY OF A DEWALT BLUETOOTH WORKSITE RADIO (VALUED AT $757) HAVE BEEN ANNOUNCED! The winners are: Carol Bradley and Anthony Brown.

Congratulations from Auto Channel and FUCHS Lubricants.

ACCELERATING YOUR POWER KOBA AGM Batteries are manufactured in South Korea at one of the region’s most experienced calcium battery facilities. They are built with advanced technology to ensure reliable performance for Start Stop Vehicles.

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Sealed Spill-proof Design High Cranking Capacity High Reserve Capacity Carbon Plus Plate Technology Vibration Resistant Design

KOBA Batteries are exclusively distributed

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ACCELERATE YOUR POWER WITH KOBA  0800 546 000

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Speed up your wheel balancing with the SpeedPlate EBA THE POTENTIAL INACCURACIES THAT COME FROM TRADITIONAL WHEEL BALANCING USING A CONE ARE WELL KNOWN IN THE INDUSTRY. ONE PRODUCT MIGHT JUST HAVE THE SOLUTION

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any of you would be familiar with the problems that can arise from balancing a wheel on a balancer when using a traditional cone. While this method has been widely used, it presents challenges in achieving precise centring.

The cone relies on friction to keep the wheel in place, making it susceptible to movement and misalignment. Factors such as imperfections in the wheel hub or cone, uneven pressure distribution, or even operator error can further complicate the centralisation process. The consequences can be costly and even dangerous.

Failure to achieve proper centring can result in imbalanced wheel rotation, leading to uneven weight distribution. This imbalance can cause vibrations, which are not only uncomfortable for passengers but also detrimental to other vehicle components. The uneven distribution of forces places excessive stress on the suspension system, wheel bearings, and tyre sidewalls, potentially shortening their lifespan and needing premature repairs or replacements often at a workshop’s expense.

The challenges in centralising a wheel using a traditional cone can go beyond inaccurate balancing. The cone’s reliance on friction can exert excessive pressure on specific areas of the wheel, potentially damaging the wheel surface or causing distortion. Over time, this can lead to weakened structural integrity and compromise the wheel’s overall performance and safety.

These issues arising from cone-driven balancing are not rare. Many of you would have suffered from the expense and reputational damages that this can cost a workshop when clients need to come back

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Auto Channel Issue #59 July 2023

for rebalance or to replace damaged wheels. There is also the fact that tyre techs can waste precious time chasing weights because they are not using the proper clamping tools and balancing properly.

So… how can the process be improved?

THE SPEEDPLATE SOLUTION The SpeedPlate EBA System is the ultimate wheel balancing solution. This advanced system is designed to fit any wheel, with adaptors to fit 3-Lug, 4-Lug, 5-Lug, 6-Lug and 8-Lug wheels. The SpeedPlate EBA uses a bolt-type system, that can be easily configured for different bolt set ups, to centralise the wheel quickly, more accurately, and eliminate any damage that can be caused from trying to centralise.

When it comes to wheel balancing, accuracy, speed, and durability are paramount. It is here that the SpeedPlate EBA offers exceptional performance with its lightweight design, one-handed adjustability, and damage-prevention features. The SpeedPlate EBA stands out as the go-to solution for achieving precise balancing results while safeguarding expensive wheels.

The SpeedPlate EBA sets itself apart from the competition by providing effortless operation.

Its unique gear system allows for one-handed adjustment, making it the only adjustable adaptor on the market that can be conveniently held and adjusted with a single hand. No pre-adjustment is required for the correct bolt pattern, saving valuable time during the balancing process and enhancing efficiency for tyre technicians.

Likewise, the SpeedPlate EBA excels at lug-

centric balancing, ensuring the most accurate results possible. By balancing the wheel precisely at the lug holes, it eliminates the risk of damage to costly custom wheels, cracks in plastic-clad wheels, and peeling of PVD-coated wheels. The innovative torque tips, which mirror the shape of lug nuts, are the only parts that touch the wheel during the balancing process, preventing any potential surface damage.

DURABILITY AND LONGEVITY Built to withstand the demands of busy tyre shops, the SpeedPlate EBA is exceptionally durable. Its gears are designed to release from the plate when dropped on a concrete floor, preventing damage and ensuring continued accuracy. Simply snapping the gears back into place allows for immediate reuse without compromising balancing precision.

With its longevity matching that of the balancer itself, the SpeedPlate EBA delivers exceptional durability and reliability.

COMPATIBILITY AND VERSATILITY The SpeedPlate EBA is compatible with balancers featuring 40mm threaded shafts and power clamp shafts, making it a versatile solution for various machines. Additionally, reducing sleeves are available for smaller balancer shafts, expanding its compatibility even further. With the ability to accommodate bolt patterns ranging from 95mm to 180mm, the SpeedPlate EBA covers a wide range of wheel sizes and configurations, catering to diverse customer needs.

The SpeedPlate EBA is an exceptional solution for wheel balancing, offering unparalleled ease of use, accuracy, and durability. Its lightweight design, one-handed adjustability, and damage-prevention features make it a preferred choice for technicians.

By investing in the SpeedPlate EBA, tyre shops can ensure optimal balancing results, prevent wheel damage, and eliminate customer dissatisfaction, ultimately enhancing customer satisfaction and boosting their own profitability.

SpeedPlate EBA is available from NAPA Auto Parts and Repco. Contact your local rep to find out more.

News in brief THE NUTS AND BOLTS OF WHAT’S HAPPENING AND COMING UP IN THE INDUSTRY EVS TO START PRICE BATTLE So far seen as being luxury or at least expensive automobiles, EVs seem to now be entering a price battle in the Australasian market.

The introduction of two under $50K vehicles could be marking the beginning of price-based competition in the sector and giving access to the technology to a larger audience.

MG New Zealand recently announced a new variant to the upcoming fully electric MG4 range: the 51KWh Excite is expected to become the first EV in the country to be priced at under $40K (after the clean car rebate). Likewise, BYD’s new Dolphin — which recently launched in Australia, is expected to arrive in New Zealand soon and is, likewise, competing on price. This has had several industry experts there predicting an under AU$30,000 new EV price tag in the near future, as well as further changes and pressures on the maintenance and repairs sector.

EXECS ON THE MOVE MG Motor New Zealand has appointed a new country manager. This appointment will see Arek Zywot step into the country manager position following Patrick Bourke’s return to headquarters in Australia after his secondment last year.

Mr Zywot brings 11 years of automotive experience

and under his leadership, he has grown brands and successfully launched more than 20 models in the New Zealand market.

“I have spent my entire working life in the automotive industry locally, and to now be leading the New Zealand arm of MG Motor is an absolute privilege,” said Mr Zywot.

CHANGES OF LEADERSHIP AT EUROPCAR NZ Europcar New Zealand has appointed Caddie Kerr as its new head of country and Claire Reynolds as its new national sales manager.

Kerr has been with Europcar for the past five years working across Australia and New Zealand in both national customer experience manager and network revenue manager roles.

Reynolds joins Europcar with a background in sales in the travel and tourism industry, across the UK, Australia, and New Zealand. As national sales manager, she will strategically develop business in the corporate, leasing, vehicle replacement,

Century Batteries extends warranty on Lithium Pro range HAVING PUT THEIR BATTERIES THROUGH SOME OF THE MOST STRENUOUS TESTS IN THE INDUSTRY, CENTURY BATTERIES IS CONFIDENT THAT THEIR LITHIUM PRO BATTERY RANGE IS THE BEST IN THE BUSINESS

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o reinforce their commitment to offering quality, class-leading products, Century has announced that the warranty on their Lithium Pro range is being extended from three to five years.

This new five-year warranty is the result of stringent performance testing and evaluation, which has demonstrated that Century’s Lithium Pro has what it takes to go the extra mile.

“Our Century Lithium Pro range incorporates advanced technology and state-of-the-art internal components to deliver longer life and exceptional performance in deep cycle applications,” explains Ward Lye, Century’s national sales manager. “The superior energy capacity, operating temperature range, and lightweight design makes Century Lithium Pro batteries ideal for use in a range of applications, where longer life, faster recharge, and dependable power is required.”

Century Lithium Pro’s new five-year warranty will also apply retrospectively to batteries that have been purchased previously, since they were introduced into the market in 2022.

What sets Century Lithium Pro batteries apart from other products on the market is the extensive

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Auto Channel Issue #59 July 2023

testing and certification processes they have been subjected to during development. Most other brands will carry certifications on the individual battery cells — but in many cases that’s where the promises end.

In comparison, Century has gone several steps further by subjecting their Lithium Pro batteries to additional rigorous testing considering the applications and conditions they will be subjected to. So not only are the battery cells certified, but they also have achieved certification on the BMS unit, and the battery assembly as a whole, and additional vibration testing has been performed to top it off.

The certifications cover performance tests — such as overcharge, thermal resistance, vibration resistance,

and SME sectors and ensure all operational elements of the New Zealand business are communicated and implemented.

WOMEN DRIVERS June 24 marked International Women Drivers’ Day and several industry organisations marked the event in their own way. Founded in New Zealand, Women’s World Car of the Year celebrated International Women Drivers’ Day on 24 June by drawing attention to the role of women in motorsports. According to a recent survey, a total of 17.9% of those interviewed do not know any female drivers and 28.5% approve of separate categories based on gender. With this study, the Women’s World Car of the Year aims to promote the participation of female drivers in motorsports.

and more; plus a suite of safety tests which cover nail penetration, impact drop, and short circuit resistance, just to name a few. The extensive vibration testing ensures the batteries perform in harsh off road and marine conditions. A full list of certifications is available to view on their website.

The Century Lithium Pro range includes 100Ah, 200Ah, and Slimline Deep Cycle options, backed by a true national warranty and an industry leading support network ensuring customers are covered wherever their adventure takes them.

For more information on the Century Lithium Pro range, visit centurybatteries.co.nz.

CHECK OUT OUR GREAT RANGE TO SUIT MOST MAKES AND MODELS

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Ditch the lever: Innovation on tyre changers NOT ALL LEVERLESS TYRE CHANGERS ARE THE SAME. WE EXPLORE CORGHI’S ARTIGLIO MASTER 28 TO FIND OUT WHAT MAKES IT SPECIAL AND IMPOSSIBLE TO IMITATE

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n line with Corghi’s ethos and long history of innovation, product enhancement, and devising ways of bettering existing processes, in 2001, the Italian-born, world leader in the vehicle assistance equipment sector introduced ‘Leva la leva’. Italian for ‘without lever’, the concept was a game-changer for tyre changers and allowed these machines to get rid of the need for levers in order to eliminate contact with the rim and risk damage to tyres.

Using a combination of hydraulic power, pneumatics, and specialised mounting heads (among other innovations), these machines gently grasp the tyre and rim, applying equal pressure around the circumference to loosen and remove the tyre without exerting force on the sidewalls.

The almost robotic process has been perfected to the point that it requires minimal operator contact with the wheel and significantly speeds up the process while also improving operator safety.

Although many manufacturers immediately tried to imitate the technology, Corghi’s core mission of continuous innovation in products and technologies ensured that their offerings kept evolving, improving, and hence ensuring that imitators were always a few steps behind.

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This ‘Smart Corghi System’ is now considered the only existing technology on the market that allows you to never touch the rim during any of the work phases and cancels any tension on the tyre during the demounting/mounting phases.

This technology is at the heart of the new Artiglio Master 28 and it is the perfect synthesis of the experiences gained over the past 22 years.

In a single tyre changer, tyre shops will find all of Corghi’s manufacturing and design experience, in a product that operates perfectly on every type of wheel, for an unrivalled technical and economic investment over time.

The Artiglio Master 28 includes: • Consoles: Ergonomic and multifunctional consoles with a display that makes it possible to electronically set the rim diameter and automatically obtain the positioning of work tools in a quick, practical, and safe manner • Dynamic bead breaking device with dual specular bead breaker disc — the radial positioning of the discs is made easier by an automatism that is able to prevent any manual positioning by the operator. This guarantees precision, rapidity, and repeatability by the patented bead

breaking system and by the perfectly synchronised and symmetrical motions of the two discs • Clamping: Automatic wheel clamping • Bead depressor with adjustable working height, This depressor shape is ideal for RFT tyres • Ergonomics: Fixed work position, pedals, consoles, and wheel loading are all on the same side allowing for constant working height and less operator movement • Wheel lifter: In order to achieve effortless wheel placement onto the centre mount turntable.

Today, leverless tyre changers have become a staple in many tyre shops and automotive service centres worldwide. They have significantly reduced the time and effort required for tyre changing, ensuring a safer and more efficient process.

However, no one has been able to copy the patented Smart Touchless Corghi system and this is the difference between Corghi and all the others.

For more information on the Corghi Artiglio Master 28 or Automaster’s wide range of products, see automaster.co.nz, or call 0800 214 604.

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Quality takes a back seat to innovation ACCORDING TO A RECENT UNITED STATES STUDY, NEW CARS ARE EXPERIENCING A RECORD NUMBER OF QUALITY ISSUES ACROSS A NUMBER OF AREAS

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ew vehicles are becoming more problematic, evidenced by the number of problems per 100 vehicles (PP100) rising to a record 30 PP100 over the past two years. According to the J.D. Power 2023 US Initial Quality StudySM (IQS), released in late June of this year, the rise in problems is 12 PP100 greater than in 2022, which follows an increase of 18 PP100 in 2022 from 2021.

The continuing decline in quality can be attributed to multiple factors such as greater usage and penetration of technology; continued integration of known problematic audio systems into other new models; poor sounding horns; cupholders that don’t serve their purpose; and new models with 11 PP100 more than carryover models.

The US Initial Quality Study, now in its 37th year, is based this year on responses from 93,380 purchasers and lessees of new 2023 model-year vehicles who were surveyed early in the ownership period. The study is based on a 223-question battery organised into nine vehicle categories: infotainment; features, controls and displays; exterior; driving assistance; interior; powertrain; seats; driving experience; and climate. The study was fielded from February through to May 2023.

While problems with driving experience are

flat year over year, quality has declined in all other categories. The largest year-over-year increase in the number of problems is in the features, controls and displays category (+3.2 PP100), followed by infotainment (+2.3 PP100).

Key findings of the 2023 study include: • Vehicle basics — door handles— are increasingly problematic.

• Safety systems causing problems: More than three-fourths (80%) of owners say their new vehicle includes all four of the primary driver assistance features: forward collision warning; lane

keeping assistance; lane departure warning; and blind spot warning. However, problems owners encounter in the driver assistance category have increased 1.8 PP100 year over year. The most problematic areas are lane departure warning/lane keeping assistance and forward collision warning/ automatic emergency braking for those that have these features.

• Smartphone charging becomes the most deteriorated problem: Across all 223 problems measured in the study, the wireless charging pad not working properly has increased by a sizeable 1.1 PP100 and is driven by both increased penetration and more usability issues with the technology. Users are experiencing several problems, including poor location; phone overheating; and intermittent charging, if at all.

• Biggest movers and shakers: Brands that show the largest year-over-year improvement are Maserati (73 PP100 improvement), Alfa Romeo (68 PP100 improvement) and Ram (45 PP100 improvement).

The all new FUCHS Small Pack Range

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MOVING YOUR WORLD by finding the right oil EASIER! Finding the correct FUCHS Lubricants product for a vehicle has never been easier with FUCHS Rego Lookup!

Simply scan the QR code, and follow the steps to easily get all the information you’ll need to choose the most suitable FUCHS Lubricant for the job!

fuchs.com/au/en/product-search-aus-nz

Serious work to do?

Bring in a Specialist

for a clean finish. For heavy soiling, leave for a few seconds to penetrate through the dirt before wiping clean. Use it to clean workshop floor spills, rapidly clean your metal-finish alloy wheels, degrease your hoist and other uncoated steel, uncoated aluminium, or glass items that need it.

WD-40 Specialist Air Duster is fast and easy to use, producing continuous 70psi air pressure to get into tight spots and keep your workspaces clear. Deal with those metal scrapings, dust, wood shavings, dirt, crumbs, leaves, cobwebs, etc.

Safe to use on electronics. Anywhere you need it — workshop, workbench, automobile including engine bay and window tracks, garage, household, shed, toolbox, storage units, and more. A versatile cleaner that leaves no residue.

These are only three products from a wider WD-40 Specialist product range. For more information check out wd40.co.nz/products/wd40-specialist-

THE WD-40 BRAND YOU HAVE COME TO KNOW AND TRUST HAS A NEW, EXCITING RANGE

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he WD-40 Specialist line is an exciting range of products wearing the WD-40 shield you’ve come to rely on. These products have been designed for those demanding jobs that need to be done just right.

WD-40 Low Odour is ideal for tradesmen who prefer a low-odour product that still delivers the same legendary performance you expect. Great for

cleaning greasy engines, corroded battery terminals (power off before applying), and also for getting grime off exhausts.

WD-40 Specialist Citrus Degreaser is a waterbased spray degreaser that quickly removes stubborn soiling such as oil, grease, dirt, and grime without leaving any residue. Simply spray on the foaming formula before wiping or rinsing away

SUPERIOR PERFORMANCE WD-40 Specialist® Air Duster provides you with an anytime, anywhere solution for keeping your workshop, automobile, electronics and household clear of wood shavings, saw dust, metal scrapings, dust, dirt, crumbs, leaves, cobwebs and more!

Fast and easy to use, this product produces continuous 70 PSI air pressure and can get into tight spots making it ideal for keeping your workspaces clear.

• Ideal for use on workshops • 70 PSI continuous pressure • Safe to use on electronics

Not your average lost & found A HALF FORGOTTEN BARN FULL OF OLD CARS HAS BEEN PRIED OPEN AND ITS CONTENTS — 20 RARE VINTAGE FERRARIS — ARE SCHEDULED TO BE AUCTIONED IN CALIFORNIA

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estled in downtown Speedway, Indiana, across the street from the legendary Indianapolis Motor Speedway, lies a treasure trove of dormant stallions that have remained untouched for decades, hidden away from Ferrari collectors, restorers, and the public at large, left to gather dust. Some of these lost vehicles have graced the world’s most famous races, such as Le Mans, the Targa Florio, and the Mille Miglia,

where they have since remained undisturbed.

Some of the highlights of the collection include a 1956 Ferrari 250 GT Coupe Speciale by Pinin Farina. This car was sold brand new by the factory to its first owner, King Mohamed V of Morocco and has an estimate of between US$1,700,000 – US$2,300,000. There’s also a 1965 Ferrari 275 GTB/6C Alloy by Scaglietti — the first ‘long-nose’ 275 GTB to be fitted with a low-weight alloy body and six carburetors. This remarkable discovery of 20 vintage Ferraris is destined to captivate the imaginations of enthusiasts and dreamers from all walks of life. The auction is scheduled to take place 17 August at the Monterey Car Week in California.

and one of them was once owned by royalty.

In 2004, Hurricane Charley wreaked havoc along the coast of Florida, causing widespread damage and exposing the forgotten Ferraris to the sunlight for the first time since 1990 when the barn they called home partially collapsed. Bearing the scars of debris from their dilapidated enclosure, the Ferraris were carefully relocated to a secure warehouse in Indianapolis,

The all new FUCHS Small Pack Range

EASY TO USE New tamper-resistant screw cap Improved ergonomics thanks to redesigned bottle Easier pouring: refined neck design, grip area and two handles FUCHS Rego Lookup

MOVING YOUR WORLD by finding the right oil EASIER! Finding the correct FUCHS Lubricants product for a vehicle has never been easier with FUCHS Rego Lookup!

Simply scan the QR code, and follow the steps to easily get all the information you’ll need to choose the most suitable FUCHS Lubricant for the job!

fuchs.com/au/en/product-search-aus-nz

Let’s torque!

THE GEARBOX FACTORY DISCUSSES THE IMPORTANCE OF TORQUE CONVERTER LOCK-UPS, AND HOW TO KNOW IF A TORQUE CONVERTER NEEDS TO BE REPAIRED

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ll automatic transmissions require a torque converter — often one of the least understood components of an automatic vehicle. The torque converter was designed in the early 1900s to transfer power from the engine to the transmission’s input shaft. The impeller inside acts as a type of centrifugal pump. As it spins, fluid is flung to the outside — much as the spin cycle of a washing machine flings water and clothes to the outside of the wash tub. As fluid is flung to the outside, a vacuum is created that draws more fluid in at the centre. Added to the mix is a lock-up clutch, technology introduced in the mid 1900s which locks engine RPM and transmission so they are turning as one. By using a lock-up, overall fuel

Exchange stock rebuilt and ready for sale

efficiency was increased.

By the 1970s demand for more efficient vehicles grew with manufacturers fitting lock-ups to most models of transmissions. In modern transmissions, the use of lockup is often applied between multiple gear shifts, almost feeling like an extra gear.

Engineer using dedicated environmentally friendly parts wash The most common fault with today’s torque converters is a lock-up shudder caused by poor-quality factory models of transmission. oil and oil deterioration. Much like a manual clutch As well as overhauling and repairing torque shudder, this can often feel like running over road converters, The Gearbox Factory also repairs and cat’s eyes while driving. One of the biggest fights replaces all types of automotive car transmissions, against premature lock-up failure is servicing the clutches, and differentials nationwide. They also transmission with specified oil. The Gearbox Factory service all passenger and light commercial vehicles can check, monitor, and diagnose any lock-up and with most oils, filters, and gaskets in stock readily torque converter faults with their state-of-the-art available (servicing available within the Auckland diagnostic tools and experienced technicians. area only).

The Gearbox Factory’s dedicated in-house For all torque converter, service, and repair machine shop and fitting team have been enquiries, on all makes and models of automotive overhauling and repairing converters for nearly 50 vehicles, and light trucks up to 5,000 kgs, call 09 years. Their experienced engineers have rebuilt 274 8340 / 0800 4432 7269, visit them at 68D more than 30,000 units to date. They also stock Greenmount Drive, East Tamaki, Auckland, or visit high-quality replacement parts for most makes and the website gearboxfactory.co.nz

DRIVETRAIN SPECIALISTS WE ARE SPECIALISTS IN AUTOMATIC AND MANUAL TRANSMISSION SERVICES, REPAIRS (INCLUDING TRANSFER CASES, DIFFERENTIALS AND WHEEL BEARINGS) ON ALL MAKES AND MODELS OF AUTOMOTIVE VEHICLES AND LIGHT TRUCKS

DSGs & DCTs

Dual clutch transmissions are hugely popular. We cover all repairs and servicing with the latest diagnostic equipment available.

CVTs

Continuously variable transmissions are a significant part of overall sales each month, therefore the equipment and knowledge that we have accumulated from years of experience repairing these complicated transmissions, has given us an unparalleled edge.

DIFF Audit

Often overlooked but not by us, the time to get your diff looked at is when you first hear a noise, to avoid more costly repairs down the track.

enquiries@gearboxfactory.co.nz / (09) 274 8340 / 0800 443 272 68D GREENMOUNT DRIVE, EAST TAMAKI, AUCKLAND

Torque Converters

The Gearbox Factory has been rebuilding torque converters for cash trade customers for over 48 years. With a significant increase in production capacity, The Gearbox Factory team is now able to offer a torque converter reconditioning and repair service to the motor industry.

NOW OFFERING TORQUE CONVERTER RECONDITIONING AND REPAIR SERVICES

www.gearboxfactory.co.nz

Turbos: Tackling oil contamination

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he majority of turbo failures are caused by problems that have nothing to do with the turbo itself. That is why it is important to determine why it failed, and fix it, before simply fitting a new one, otherwise the replacement unit could fail too. Here we discuss one of the most common causes of turbo failure: oil contamination.

• Poor quality engine oil due to either overly high temperatures and/or overdue servicing and maintenance • Engine leaks that cause water, coolant or fuel to contaminate the oil • Poor servicing techniques or engine wear and tear which introduce debris or dirt into the engine

WHAT IS OIL CONTAMINATION?

WHAT ARE THE SYMPTOMS?

HOW TO FIX IT

With tolerances measured in microns, and operating speeds of over 300,000 revs per minute, turbochargers need a regular supply of good quality and clean oil to keep them churning over. Unfortunately, fuel, dirt, combustion residues, water, and other contaminants can easily contaminate the oil, and even the smallest particles can result in serious wear to crucial components, and potentially serious damage to the turbocharger, and even the engine.

Performance issues and component wear could present themselves via: • Warning lights (i.e. check engine light) and loss in vehicle power — limp home mode • Scoring/grooves to either journal bearing, journal bearing diameters of shaft, wheel, and thrust components • Larger particles can cause internal damage to the shaft and bearing • Wear to oil flinger/flinger grooves which can lead to oil leaks • Piston ring wear and tear that causes oil to enter the turbine side and increased oil usage • Turbine and/or compressor wheel coming into contact with the housing bore due to excessive play in the shaft from worn bushings/bearings • Blocked internal oil galleries restricting oil flow • Smell of fuel in the oil

Sure, preventing oil contamination via quality parts, servicing, and following manufacturer’s recommendations is better than having to fix it.

However, if problems occur here is a quick guide that can help: • Do an oil system flush and refill following manufacturer guidelines and using quality parts • Clean the oil supply and return system (you might need to remove the sump, oil pump, and internal oil lines) — replace parts as needed • When replacing the turbo, perform an oil pressure test to identify issues in the oil supply and return system.

This may add additional expense to your customer’s bill, but it is far more cost and timeeffective than having to fit another turbo, and potentially an engine, when they return with the same issue soon after.

WHAT CAUSES IT? There are a myriad of possible causes of oil contamination. They include: • Filter problems such as blockage, damage, or poor quality components • Issues with the filter bypass valve • Carbon build-up in engine or oil supply lines

The all new FUCHS Small Pack Range

EASY ON THE

ENVIRONMENT Recycled and recyclable packaging Improved residual emptying CO2-neutral production

FUCHS Rego Lookup

MOVING YOUR WORLD by finding the right oil EASIER! Finding the correct FUCHS Lubricants product for a vehicle has never been easier with FUCHS Rego Lookup!

Simply scan the QR code, and follow the steps to easily get all the information you’ll need to choose the most suitable FUCHS Lubricant for the job!

fuchs.com/au/en/product-search-aus-nz

Carbon footprint: it’s all about teamwork FUCHS SELLS 10,000 PRODUCTS WORLDWIDE – AND 3000 SUPPLIERS ASSIST IN MAKING THEM. WITH THEIR HELP, THE COMPANY AIMS TO CALCULATE THE CARBON FOOTPRINT OF ITS PORTFOLIO, SETTING STANDARDS IN THE INDUSTRY. SOUNDS COMPLICATED? IT IS! BUT IT’S WORTH IT

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magine the boss of a small, exclusive, Italian artisan pasta producer. And now, the CEO of a major Japanese automotive manufacturer.

Perhaps add a German wind turbine builder, the operator of a huge cement works in China, and the management team of an American data centre.

No matter how different their companies and sectors may be, they all require lubricant solutions in production, for logistics, or in administration. And you can be sure that they all share the same desire to operate efficiently and sustainably.

Fuchs has set out to support its customers with a specially developed method for calculating and transparently communicating the carbon footprint of these products (Product Carbon Footprint: PCF). Markus Garb, vice president global sustainability at Fuchs, explains how this major project came about and how it could help to develop standards for the entire lubricant sector. We chat to Markus Garb: Mr Garb, what were your maths grades like at school?

I was an average student — good, but not excellent. What I always liked about maths is the clarity with which you can describe and solve problems.

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Auto Channel Issue #59 July 2023

Fuchs supplies 100,000 customers worldwide with hugely different lubricants and performance fluids. The company has set out to calculate the carbon footprint of these products. That sounds like a very complicated arithmetic problem, but the calculation itself is simple. What’s difficult is the

preparatory work, establishing the boundaries of the system — which data do we need to include, which do we leave out? We gather only part of the data ourselves, such as the energy and water consumption, or the amount of waste generated in production. When it comes to raw materials that we buy in, then the data comes from our upstream suppliers. However, we have to tell them exactly how they need to calculate their values so that we can compare apples with apples — and not with pears.

Fuchs wants to support its customers in operating more sustainably. Recording and transparently communicating the carbon footprint of its own products is an important prerequisite for this. How are you tackling this mammoth task?

First, we have defined which parts of the value chain that Fuchs contributes to should be included in the calculation of the Product Carbon Footprint (PCF).

According to the ISO 14067 standard, a PCF must cover the entire value chain, from cradle to grave. This means from mining the raw materials to disposal. Now we offer 10,000 products to 100,000 customers worldwide.

When a product is waiting to be sold from our warehouse, we don’t yet know which customer will use it for which application. That’s why we have decided to limit our PCF method: it covers the journey from cradle to the gate at Fuchs. This is called cradle-to-gate.

Cooperation with our upstream suppliers is incredibly important. They need to know exactly which data we need and how it needs to be defined.

We’ve already come a long way with our internal data, as we’ve been calculating the company’s carbon footprint since 2011 and are continuously optimising our data collection.

Once all of that is defined, we look at the data structures. Fuchs has many sites, and many products are produced at multiple sites. That’s why some raw materials come from different sources. The data structures and calculation levels naturally have to fit with this multisourcing.

Where is Fuchs currently at in the process?

We’re in the middle of a pilot project for PCF calculation at regional level — that is to say European level. The first products could be ready by the end of the year. In order to cover all products, we’re largely dependent on the provision of data from our upstream suppliers. Some of them have already come a long way, others are still getting started.

In parallel to this, we are having our method checked by independent experts from Germany’s TÜV technical inspection board – that’s important for transparency and credibility.

What are the biggest challenges in PCF calculation?

Each result is only as good as the raw data that has been entered. As I mentioned, we’re already well on the way with our internal emissions calculations.

Depending on the product, however, 80 to 90 per cent of the product-related emissions originate Fuch's Markus Garb

from the upstream value chain, and many suppliers are not yet as far along. Luckily, we work closely in partnership with them. Several suppliers have already published PCF method documents and much seems to be going in the right direction. This is encouraging, because ultimately we need a standard for the entire industry, what we call sector-specific standards. After all, we can only compare results with one another if we make our calculations according to a standardised method.

Compared with other industries, your sector has somewhat lower emissions. Greater potential for climate protection lies with customers Yes, that’s the ‘honey pot’ of the emissions calculation. When the products leave our factory, they’ve amassed a burden of emissions with us and our suppliers. In practical use, however, they are there to reduce friction and wear, increase efficiency, and extend the service life of machines.

Unfortunately, applicable standards like ISO 14067 don’t allow such ‘prevented emissions’ to be offset against ones that were previously amassed. This is intended to prevent greenwashing. What we can do, however, is to cleanly calculate and compare both areas of the value chain — this is called a lifecycle analysis (LCA). It’s a much more broadly applicable method that doesn’t just take emissions into account, but also looks at other environmental effects. We also plan to develop these LCAs and the necessary skills at Fuchs.

There are currently no sector-specific standards for PCF calculation.

Fuchs is a true pioneer in this area. How is the sector responding to this?

The industry has recognised that it is no longer enough to sell a product based purely on its technical suitability. In the future, more detailed information on sustainability will be critical. We need sector-specific standards on how PCFs for lubricants and their upstream products need to be calculated, with a focus on data comparability. In European associations like UEIL and ATIEL, we are actively working on developing such standards and aim to contribute to standardisation with our method.

Due to the Covid pandemic and the many geopolitical challenges currently being faced, climate change is no longer as present in public debate. However, reports of extreme changes in the climate such as those being experienced in India, where temperatures sometimes reach 50 degrees Celsius, or the current unprecedented periods of drought in Europe, show how urgent this global crisis is.

That’s why we continue to work consistently on our products and processes at Fuchs. In many cases, lubricants are enablers for sustainable technical solutions. No company can stop this development alone; everyone needs to contribute. Climate change doesn’t rest — and neither do we.

FUCHS LUBRICANTS. MOVING YOUR WORLD For more information visit fuchs.com

17

Making aftermarket towbars easy to install HAYMAN REESE SIMPLIFIES AFTERMARKET TRAILER WIRING AND SUPPORTS TROUBLE-FREE TOWING FOR A VARIETY OF MARQUES

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quipping a vehicle with proper, aftermarket trailer wiring to safely connect the turning signals, taillights, brake lights, and other electrical systems has not always been a straightforward process.

If the vehicle is not equipped with working trailer wiring, a number of different solutions exist to provide the perfect fit for the specific vehicle.

Are you after custom wiring, splice-in wiring, or replacement wiring? Some require splicing and soldering while others only need specific connectors. For those cars without custom wiring, a more involved and customised taillight conversion process is required.

However, Hayman Reese — a prominent player in the field of towbar technology — is expanding its offerings in aftermarket towing solutions by introducing a smart and hassle-free alternative to these complex towbar wiring installations.

Presenting SmartClick Intelligent wiring looms, Hayman Reese now provides tailored solutions for every vehicle, including the soon-to-be-released towbars to suit Tesla Model 3 and Model Y. Each wiring loom has been meticulously engineered to fit the specific requirements of individual vehicles. The process is as simple as

connecting the smart plug to the vehicle nodes, and the wiring is seamlessly completed.

INTERFACING WITH CAN BUS Traditional trailer wiring harnesses have the potential to trigger fault codes in vehicles managed

by CAN bus and safety systems to fail to activate or deactivate when a trailer is connected.

Hayman Reese’s initial SmartClick systems included a base loom and ECU, with the tail chosen separately to complete the set up. The Hayman Reese SmartClick CAN bus system is a plug-and-play solution that eliminates the need for scotch locks or soldering into the vehicle’s wiring harness. Hayman Reese utilises factory plugs to enable this type of connectivity. The supplied ECU is designed to effectively communicate with the vehicle, replicating the functionality of the original equipment.

However, in 2019 this process was not as straightforward as anticipated and in many earlier versions of the SmartClick system the vehicle had to be taken back to the dealership for coding, which created resistance from dealers who were concerned about potential issues caused by aftermarket wiring looms.

SMARTCODE SOLUTION FOR INSTALLERS This is where Hayman Reese’s Smartcode comes into play. Smartcode is a handheld device that connects to the vehicle’s OBD plug and programs the vehicle to recognise and accept a properly configured trailer wiring solution, thereby activating the appropriate parameters for safe towing. Since the installer can perform this programming, vehicle owners no longer need to contact dealerships.

The handheld device is exclusively designed for towing coding and lives up to its name by being highly intelligent. Within a matter of minutes, the vehicle is coded and ready to go. The Smartcode firmware is consistently updated, and a quick download ensures that the handheld device remains up to date.

Currently, the supported brands include Ford, VW, Audi, Skoda, and Mercedes. Tesla Model 3 and Model Y are soon to be released.

For more information, contact Hayman Reese on 0800 MY TBAR (0800 698 227).

Inner workings of a lead acid battery ALTHOUGH A MYSTERY TO MANY, LEAD ACID BATTERIES ARE NOT AS COMPLICATED AS OFTEN THOUGHT. WE DELVE INTO HOW THIS WELL-ESTABLISHED TECHNOLOGY WORKS AND WHY IT HAS SURVIVED THE TEST OF TIME

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he lead acid battery is the oldest form of rechargeable battery technology. They are used for a wide range of applications including cars, scooters, golf carts, UPS (Uninterruptible Power Supply), medical equipment, telecommunications, and even large grid-scale power systems. The inner workings of a lead acid battery are a mystery to many but here is a quick rundown by the battery experts at R&J Batteries.

The lead acid battery was invented in 1859 and despite being in use for over 160 years, the basic principles on which a lead acid battery works have not changed much. A lead acid battery consists of three major components — a positive plate (cathode) made of lead dioxide, a negative plate (anode) made of sponge lead, and an electrolyte solution of water and sulphuric acid.

The positive and negative plates are submerged in an electrolyte solution to facilitate a controlled chemical reaction which allows the battery to store and supply electricity.

During charging, electrons are loaded onto the negative plates. As the quantity of electrons increases, the state of charge (SoC) and voltage of the battery increases. When the negative plates

cannot hold any more electrons, the battery is considered to be fully charged. At 100 per cent SoC, the electrolyte in the battery contains approximately 30 per cent sulphuric acid and 70 per cent water.

When a battery is connected to an electrical device, the electrons begin to flow through the device and do their work (i.e, producing light or motion).

As the battery discharges, electrons flow onto the positive plates and the resulting chemical reaction reduces the amount of sulphuric acid in the electrolyte, replacing it with water.

When a lead acid battery is being charged it will generate some bubbles, however if a battery is charged too aggressively, it will begin to gas excessively as the plates are unable to convert the energy fast enough.

Aggressive charging will also generate heat which will damage the plates by causing them to shed some of the active material, reducing the battery’s capacity. The plates can also warp or distort which can increase the chance of an internal short circuit.

There are a number of different types of lead acid batteries in the market. Calcium and EFB (Enhanced Flooded Battery) are

called flooded batteries because the plates are submerged in the electrolyte. AGM (Absorbent Glass Mat) batteries use the glass mats to separate the plates and also hold the electrolyte in suspension which makes the AGM battery non-spillable.

For those who prioritise quality and performance above all else, ACDelco batteries are an excellent choice. The global leader’s product portfolio consists of automotive, commercial, deep cycle, marine, and lawn mower batteries covering a wide range of applications.

ACDelco batteries are exclusively distributed by R&J Batteries in New Zealand through its branches in Wiri, Christchurch, Hamilton, Albany, Nelson, and an extensive network of stockists.

To learn more about ACDelco batteries, please call 0800 546 000, or visit rjbatt.co.nz.

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BECOME AN AUTHORISED STOCKIST  0800 546 000

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 RJBatteries

Car news

Towards carbon neutral motorsport FOLLOWING A SUCCESSFUL DYNO TEST PROGRAMME WITH CARBON-NEUTRAL FUEL, TOYOTA GAZOO RACING NEW ZEALAND WILL CONTINUE ITS JOURNEY TOWARDS A MORE SUSTAINABLE MOTORSPORT FUTURE

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oyota Gazoo Racing New Zealand (TGRNZ) sourced a small supply of ground-breaking, Carbon Neutral Fuel (CNF) from P1 Fuels at the WRC Rally New Zealand event towards the end of 2022. They then began an engine dyno testing programme on the 2.0L turbocharged unit used in the Toyota FT-60 cars for its international single seater series.

The engine was developed locally in New Zealand for the annual international championship as part of Toyota New Zealand’s commitment to the future of NZ motorsport.

The dyno testing programme confirmed there was no loss in power or performance, reliability issues, or significant changes required in engine mapping. As a result, the motorsport operation of Toyota New Zealand confirmed in mid-June of this year that it will now integrate this fuel into its on-track testing programme for 2023.

If successful, CNF could be adopted as the official fuel for the championship as early as 2024 or 2025. That would make the Kiwi championship the first FIA Formula Regional series to genuinely use 100 per cent sustainable fuel.

TGRNZ would then look to introduce the fuel to its Toyota 86 Championship in New Zealand as soon as possible after that and is already looking at potential partners for the project.

P1 is the global leader in carbon-neutral fuels and has a growing presence in motorsport.

It’s the exclusive supplier for the World Rally Championship and also powers the FIA Karting Championship, as well as having partnerships with other manufacturers apart from Toyota.

The P1 fuel shot to prominence when it was chosen by three-time F1 world champion Sebastian Vettel in his collection of historic F1 cars and was

publicly supported by him as a sustainable solution for the 1.6 billion internal combustion engines used in cars across the globe.

“The dyno tests have been extremely productive and after a very short space of time we are more than ready to test the carbon-neutral fuel on track and take the process to the next step,” said TGRNZ motorsport manager Nicolas Caillol.

“Our goal, like our parent company Toyota New Zealand, is to reduce our greenhouse gas emissions by a minimum of 46 per cent by 2030. We will do this through carbon neutrality with both of our New Zealand racing championships and set new standards for sustainability in New Zealand motorsport.

“We believe that is a fantastic way forward for the sport here and in other official FIA Formula Regional series.”

What are carbon neutral fuels?

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arbon-Neutral Fuels (CNF) are part of a large family of partly or fully fossil-free synthetic fuels. They are blended from chemical components derived from either second-generation feedstock, such as bio-alcohols generated from agricultural and urban-waste biomass, or from the industrial catalytic conversion of syngas (CO + H2), generally known as e-Fuels or Power to Liquid (PtL).

In both cases, every part of the fuel blend is of

non-fossil origin, so no new carbon dioxide is introduced into the atmosphere during its use.

This is because the carbon atoms in the fuels are captured from CO2 already present in the atmosphere. The carbon capturing process can be achieved naturally, through the photosynthesis of plants or algae, or artificially, through processes such as direct air capture (DAC) where CO2 is taken directly from the atmosphere.

Kombi with a green twist NEW ZEALAND’S VOLKSWAGEN COMMERCIAL VEHICLES ANNOUNCE FULLY ELECTRIC KOMBI

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olkswagen has recently revealed a fully electric 1966 Kombi along with an open source ‘greenprint’ for anyone looking to revolutionise their classic.

Once used by the Dunedin Health Board, KEV has been lovingly restored and repowered with a new heart, fuelled by clean energy.

The initiative seeks to ‘green up’ one of the brand’s most recognisable vehicles with an open source guide online to help Kombi owners revolutionise their iconic retro.

The guide, called the Greenprint, delivers a howto plan for passionate owners to convert their own Volkswagen vehicle to fully electric solution.

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Auto Channel Issue #59 July 2023

Max van den Bergen, special vehicles manager, says the change from classic to e-classic has been extraordinary. “I know Kombi owners are super passionate about their vehicles, so it’s great to share our journey and plans required to turn their classic into a full EV. “When almost half [47%] of Kiwis are likely considering an EV for their next vehicle, we’re thrilled to offer a range of electric and PHEV vehicles along with one that’s slightly more unexpected.”

The future is now WE TAKE A LOOK AT SOME OF THE LATEST TECHNOLOGICAL ADVANCES, MARQUE-DRIVEN INNOVATIONS, AND ENTIRELY FUTURISTIC RESEARCH THAT’S TURNING HEADS IN THE AUTOMOTIVE WORLD SUZUKI AND THE JETSONS

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magine driving though the sky in a flying car that is as much a part of daily life as today’s automobiles.

Suzuki Motor Corporation has signed a basic agreement with SkyDrive regarding cooperation for the manufacturing of ‘flying cars’. The SkyDrive Flying Car is a lightweight eVTOL aircraft that can land at airports located almost anywhere. At a customer’s request, an autonomous flying car will pick you up and fly you straight to your destination in comfort as you enjoy the ride.

Suzuki and SkyDrive have agreed to use a plant owned by the Suzuki Group in Japan, and aim to start the manufacturing of these vehicles around spring of 2024, with a scheduled release of 2025.

SIX-MINUTE CHARGE?

The Sustain Classic range is expected to allow motorists to fuel their vintage vehicles with plantbased petrol, without any modifications to their engines, with three types of fuel initially available.

Developed by fuel specialist Coryton, the fuel with the highest sustainable content promises a reduction of at least 65% in greenhouse gas emissions when compared to fossil fuels. The products use advanced second-generation biofuel manufactured from agricultural waste, such as straw, by-products or waste from crops which wouldn’t be used for consumption. By doing so, the fuel utilises the carbon that already exists in our atmosphere, which the plants absorb as they grow, recycling it, rather than releasing additional CO2 that is currently locked underground in fossil fuel.

Nyobolt, the UK-based developer of ultra fastcharging batteries, has recently revealed a vehicle that can charge fully and repeatedly in less than six minutes — a new record in automotive electrification. Seen by some as EV’s ‘holy grail’, the Nyobolt EV weighs close to one tonne — as opposed to two of most current EVs. It uses a

DRIVE IT LIKE BECKHAM

35kWh battery and is capable of fully charging with up to 250km range in under six minutes with existing charging infrastructure. That’s the equivalent of charging at over 1600mph, more than double the fastest charging cars on the road today

TOMORROW’S CLASSICS The first sustainable fuel specifically designed for classic vehicles has just been launched for public purchase in the UK.

For better or for worse, the world of celebrity owned and outrageously customised vehicles is nothing new (Justin Bieber’s gangster-like RollsRoyce Wraith anyone?)

However, Italian luxury vehicle manufacturer Maserati has taken this a little further in what could become the future of marque and pop icons collaborating with car brands. Maserati has launched the Fuoriserie Essentials collection: a series of cars “curated by select tastemakers and friends of the Trident”. The first collection has been designed by British footballer David Beckham who is passionate about classic cars and conceived this as an extension of his Savile Row sartorial wardrobe.

His Fuoriserie DB Essentials collection includes two

distinctive car configurations: one inspired by the 1967 classy Maserati Ghibli coupé, and another by the 1986 Maserati Quattroporte Royale.

BENTLEY ENVIRONMENTAL FOUNDATION Bentley Motors recently announced the launch of the Bentley Environmental Foundation, an organisation seeking to support a wide range of initiatives that create next-generation solutions to environmental challenges. The initial launch partners include Project Drawdown, The Biomimicry Institute, and Sustainable Surf.

Christoph Hohmann, head of global brand communications and responsible for the foundation, said: “We are very excited to launch the Foundation with these three partners. With Project Drawdown we aim to significantly increase the efficiency and effectiveness of billions of pounds worth of environmental donations and investments globally.

With The Biomimicry Institute we’re supporting changemakers who are creating and scaling natureinspired solutions to address our most pressing environmental and social challenges. And with Sustainable Surf we’re helping to strengthen blue carbon ecosystems in Africa and Europe through the massive forestation of seagrass and mangrove trees.”

21

Aubit makes car clips simple FOR MOST COMPANIES, CLIPS ARE MERELY AN ADD-ON TO THEIR GENERAL OFFER… IN CONTRAST, AUBIT HAS MADE THEM THE HEART AND SOUL OF THEIR SPECIALIST BUSINESS

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rustration used to be the most common feeling for anyone needing automotive clips and fasteners. Hard to find, long wait times, expensive pricing, and even cheap, dodgy clips from some suppliers were all persistent problems.

From humble beginnings in 2016, Aubit has stuck to its mission of taking this pain away for their customers and it has paid off as their products and services are now in demand across both New Zealand and Australia.

For most companies, clips are merely an add-on to their general offer, in contrast, Aubit is the only major supplier that is a dedicated specialist. This specialist focus allows them to deliver what people need and do so in a quick and efficient manner — as seen by the user friendliness and ultra-fast delivery provided via their website (aubit.co.nz).

Developed in 2020, the Clip Station was a real game-changer for the industry — a super simple and brilliant way of ensuring that mechanical, auto electrical workshops, or panel businesses always had the clips and fasteners they needed on hand.

The user-friendly Clip Station allows for the instant location of clips when you need them, and a simple scan of the drawer code makes re-ordering,

replenishment, and invoicing a breeze. What’s more, scanning the drawer code enables a business to invoice insurance companies for the precise number of clips used, resulting in full cost recovery for every job.

Initially Aubit was set up as the brainchild of Gary and Katie Senior in provincial Mosgiel as Carclips NZ. In July 2021, Carclips NZ acquired Autoclips NZ, and re-branded as Aubit Ltd. This name change reflects the decision to expand the automotive product range offered. Customers can now also obtain quality auto bulbs and hose connectors from Aubit. The team at Aubit has grown to include Gary’s father, Derek Senior, who brings a vast knowledge of the industry, and also the addition of business development manager, Sophie Rendall, and Tara Senior as warehouse manager.

CASE STUDY: ALL CAR SERVICES As Blackfern suppliers, Aubit looks after Kevin Offen, owner of All Car Services, Dunedin. Sophie explains: “Originally, Kevin started by purchasing a good number of our clip kits. These included specific kits for Toyota, Honda, as well as trim screws and bolts.

Kevin wanted these as he had confidence that the

clip quality wouldn’t let him down when customers drove away, and it gave him a good choice on hand.

Later, we introduced Kevin to the Clip Station as one central hub for all his clip and fastener needs.

We cover quite a range with the Clip Station series, from the Clip Station mini, a smaller unit that houses eight different fasteners, to the Clip Station 96 — our largest option with 96 different fasteners, including bulbs, rivets, and bolts.

ON SPECIAL Check out the special for Blackfern members of a 1000 clip bucket of various clips. This handy little bucket is only $89 and a great place for those one-off, hard-to-find clips. This bucket will save you time and money looking to quickly match that odd-looking clip.

Order this bucket anytime between June and August and go in the draw to win a $100 tool voucher from a listed Blackfern supplier, or get the value of your bucket credited back. Over to you!

On-demand bus service for Wellington A PUBLIC TRANSPORT SERVICE FOR THE RIDE-HAILING ERA IS EXPANDING IN REACH

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etlink On Demand finished a successful 12-month trial on 16 May, having completed over 40,000 trips for the Wellington community. The trial will now be extended for another year, and the service will be expanded from Tawa and Grenada North to include Porirua CBD. As the trial continues, Metlink will also assess the viability of extending the service to Aotea and Cannons Creek.

Greater Wellington Transport Chair Thomas Nash is looking forward to the On Demand service becoming available to more passengers.

“Metlink On Demand is an accessible and flexible form of public transport that offers people a convenient, climate conscious alternative to personal vehicles. Passenger satisfaction with the

service has surpassed our target, averaging 96 per cent. We are delighted that Metlink’s commitment to modern, convenient transport is resonating with communities.”

To use the service, passengers request a vehicle with the Metlink On Demand app. A wheelchair accessible, 14-seater bus is allocated to the passenger, shared with others whose journeys are suitably similar. The bus picks up and drops off passengers at approximately 600 locations or ‘virtual stops’, mostly in areas without fixed route services.

A trip rate of $2.50 is paid through the app, making it a familiar – and cheaper – experience for anyone who uses ride-hailing apps such as Uber or Ola. Fiona Abbott, acting Metlink group manager, says the on-demand service provides another path to mode shift, one of Greater Wellington’s targets in the Regional Public Transport Plan.

“Metlink On Demand connects commuters to the rail network, reducing their reliance on cars.

It’s also proved popular with parents, children, and the elderly; passenger numbers continued to rise throughout the trial, connecting people to schools, shops, and social events.

“The extension of the Metlink On Demand trial

Apprenticeship Boost continues until 31 December 2024.

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mito.nz/apprenticeshipboost

is a positive step towards reducing our region’s emissions. Greater Wellington is investing in modern transport solutions to ensure a sustainable future.”

Government is considering a bill which proposes to amend the definition of public transport to include on-demand public transport.

This bill would make On Demand eligible for funding through the National Land Transport Fund, supporting Metlink’s ability to establish On Demand services in additional areas.

After detecting poor-quality plug welds on the right side, the repair process was temporarily halted. The technician received redirection and underwent off-vehicle training to improve their skills. Consequently, they were able to successfully execute quality plug welds, recognising the need to rectify previous subpar work

A weld of wisdom HOW DO WE ENSURE THE WORKSHOP IS UP TO SCRATCH WHEN IT COMES TO WELDING JOBS? WE EXPLORE SOME TECHNIQUES AND STEPS TO ENSURE PROPER QUALITY CONTROL

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here are many different definitions of what quality control means. Whether it’s micromanaging someone by checking their work over their shoulder, or following long checklists on paper or software — all workshops must verify whatever standard they are trying to set to ensure safety. It is also often thought that quality control only means checking for the craftsmanship of a finished product. However, it can also mean better efficiency and nowhere is this more true in a workshop than in one of the more challenging technical processes there: welding.

When done properly, welding quality control may offer peace of mind that vehicles leaving your shop are safe and structurally sound.

YOU DON’T NEED TO SAY YES One of the first questions of welding quality control must always be: Should I even be welding on this car? If the answer is positive, then follow that with the obvious: what types of weld and where should they be performed, as well as the types of processes that will be used. Car makers have very specific rules on how the vehicles they designed and manufactured need to be fixed. And although some people think weld-through primers must be used on every single repair that is not true unless the manufacturer calls for it and specifies which product is to be used. Another common mistake is the addition of extra welding

joints (i.e. backing sleeve), which might not actually be called for on some vehicles. Quality technicians can perform excellent welds, but we should always ask ourselves if we should do them in the first place and how (according to the OEM repair info for each specific vehicle).

ARE YOUR PROCESSES UP TO SCRATCH? Any repair shop has to be set up properly before it even accepts a welding job. Failure to have the right processes in place means that, sometimes, complicated welding jobs are shoved down the line of repair and the workshop doesn’t catch it until it’s too late and realises that it shouldn’t have agreed to do it.

One of the biggest dangers is what happens when an unsafe repair gets done. By doing thorough training and having processes in place (i.e. in the check-in process, whether that’s front office estimators or back-of-house estimators) workshops should be able to determine if the shop is capable of the repair before tearing into any vehicle.

AREAS TO CONSIDER: • Should you take on the job or not? Sometimes pride, sometimes lack of knowledge makes many a shop manager accept jobs they shouldn’t. It is hard to admit to not having the capacity for tough

welding jobs and the idea of sending a customer running to a competitor can be a hard pill to swallow. However, ask yourself: Is the liability risk worth it if doing a shoddy repair? It’s fine to admit your limitations and decline a job.

• Does your workshop have the OEM certifications that may be needed to perform the repair? Some manufacturers may not grant access to the welding procedures unless you are certified. It is worth double checking before accepting any job.

• Are the parts easily available? You can’t weld a new piece if you can’t buy it, and many manufacturers restrict purchase of structural parts to repairers who have the proper certification to install it.

• Does your shop have the approved tools for the job? Manufacturers may give repair shops permission to weld only on specify brands and models. Your workshop might have the newest, most expensive machine in town, but if it’s not approved for that repair, you might find yourself way over your head. Even the best welders with top-of-the-line equipment can find themselves in trouble trying to weld mismatched physical parts.

• Does the technician have the right skillset?

Manufacturer specifications, materials and abilities all play a role. Ask yourself whether your staff is properly suited, trained, and certified for any specific job.

CONSTANT LEARNING Making sure your technicians have the right training resources at hand is crucial. This could include classroom or hands-on shop training, virtual classes, and having the right training books. Resources include access to manufacturers’ and welding equipment

These photographs serve as a prime example of deviating from the prescribed welding procedure specified by the original equipment manufacturer (OEM). Despite having access to advanced welding equipment technology, such as a silicon bronze welder or a squeeze-type resistance spot welder, it is crucial to adhere to the specific guidelines outlined by the manufacturer.

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Auto Channel Issue #59 July 2023

couple years or only getting a quick welding setup rundown every so often when a distributor drops off a new piece of equipment.

START WITH THE STAFF Most technicians don’t want to do a bad job. It’s usually the exact opposite. They take pride in their work and want a quality and proper repair too. Poorquality welds can be due to shop infrastructure, the lack of knowledge of what makes a quality weld, or a mixture of the two. Giving the technicians the proper know-how and resources is the best bet to manage quality weld repairs, let alone the rest of the repairs we’re having them perform.

Initially, it was not immediately apparent that the corrosion present on the welding wire on the left side was causing issues for the technician until it was compared side by side with a brand-new roll. The corrosion had been impeding their progress

guidelines. Whether you use Lincoln or Miller MIG welders, you must provide continuing education specific to new materials and specific marque imperatives. Usually when a technician becomes quite senior in their workshop, there is a tendency to assume that he or she knows what they are doing.

No one is usually checking their every move to see if there is room for improvement or additional skills, or even to see if they are doing things properly.

MICROMANAGING VS QUALITY CONTROL While quality control primarily lies with the technicians, there have been numerous instances where individuals were aware of poorly performing welders, needing the involvement of the manager or workshop lead to ensure their work meets

Quality control calls for honest dialogue, void of any attempts to conceal poor craftsmanship.

Unfortunately, there have been cases where technicians concealed improper frame rail repairs, rendering them undetectable to an untrained eye once covered up

It is not unusual to run into welding machines in deplorable condition, much to the dismay of welding equipment manufacturers and shop owners alike.

While it’s understandable that body shops tend to

Numerous options exist to practise and enhance hands-on welding skills. These options include training with metal coupons made from the same material as the vehicle or, as demonstrated by this technician, swiftly dialling in on a scrap part to ensure the welder is operating effectively and the technician feels comfortable with their technique

Quality control is also verifying skill sets and helping when needed. Continuing to practise and finding ways to do that in the shop is needed, whether it’s giving technicians the time to do so on their own or setting up instructions for them to practise their craft. It cannot only be when they’re sent to a welding test every

the required standards. Even technicians known for producing quality work still require the same level of verification. This process is not about micromanagement or constant surveillance; it’s about checking the entire process, especially before it progresses further along the repair line, in order to identify and address any issues before the vehicle is ready for delivery.

It is crucial to establish a system, whether it involves someone other than the person performing the repair inspecting each welding job before the vehicle proceeds to the next repair stage or conducting random audits of a few repairs. Some technicians are aware that their welds are subpar and will swiftly resort to using tools like grinders, seam sealers, or undercoating to conceal their shortcomings from others. Creating a culture where it is acceptable to be checked and where we all strive for improvement is crucial to the success of your business.

Also, using photo documentation can prove to be valuable. The person performing the welding can capture relevant images to minimise the need for others to wait before proceeding. These photos can be stored in the repair order files or a separate shop system for review.

FIXING PROBLEMS Although remote training solutions are available, it is worth noting that many technicians still prefer a handson approach when it comes to learning.

Regardless of how well we set up the repair shop and implement checks and balances, it is inevitable that problems will arise. The crucial question is

accumulate dust and grime to some extent, certain instances involve machines being seriously damaged or neglected, which ultimately affects the work of every technician attempting to carry out quality and safe repairs using those welders

whether your technician possesses the necessary expertise and resources to rectify these issues when they occur. Sometimes, the root cause of the problem lies in a lack of training, leading to a lack of understanding regarding what went wrong. It’s important to remember that most of us don’t intentionally set out to perform subpar or incomplete work. Unfortunately, problems arise when we prioritise speed and productivity, compromising the quality of the repair.

Even after the welds have been dressed and we realise they are incomplete, the question remains: Are we willing to go back and redo the welding, despite the additional effort it entails? Regrettably, the answer is sometimes no, and instead, we resort to covering up the poor-quality welds with various products, allowing them to go unnoticed until the next unfortunate accident or inspection. This is precisely where we need to address the problem.

Having well-established training resources, such as past welding notes from previous training sessions or seeking additional training materials, as previously discussed, will prove invaluable in addressing and rectifying these issues.

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Quality choices in brake components WITH ALL EURO PARTS’ WIDE RANGE OF PRODUCTS FROM REPUTABLE BRANDS, WORKSHOPS CAN EQUIP VEHICLES WITH THE BEST OPTIONS AVAILABLE

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nhance your driving experience with high-quality brake components from All Euro Parts — they pride themselves on supplying their customers with the very best braking solutions. The range includes brake rotors, pads, drums, callipers, hoses, master cylinders, brake boosters, and brake wear sensors, catering to both professional mechanics and car enthusiasts. Jamie King, a salesperson at the Christchurch branch, says that customers are always surprised at how extensive their braking range is.

One of the newest offerings is SHW brake rotors.

SHW is an OEM manufacturer that provides genuine brake rotors for the VAG group. Utilising advanced manufacturing techniques and superior materials, they provide superior stopping power, consistent performance, and enhanced durability.

Experience unparalleled braking performance with Meyle, the All Euro Parts flagship product line.

Meyle-PD brake discs and pads set new benchmarks in stopping power, durability, noise reduction, aesthetics, and ease of installation. ECE-certified and reliable, Meyle-PD brake discs offer comfort and reliability in all conditions.

With decades of experience and stringent quality control, Bosch brake discs conform to demanding international standards. Precision casting and tight

tolerances ensure exceptional performance across the Bosch range. Choose from brake discs with or without wear indicators, benefiting from Bosch’s grey cast iron construction with a ferrite content of below 5 per cent for extended performance life.

Hella Pagid combines the expertise of Hella and TMD Friction to manufacture top-notch brake systems and components, including brake pads. Engineered to meet the demands of modern vehicles, Hella Pagid brake pads deliver outstanding braking performance, reduced noise, and long-lasting durability.

With various pad formulations for different driving styles and applications, Hella Pagid has your braking needs covered.

Zimmerman is synonymous with German precision in brake component production.

Zimmerman brake pads provide exceptional stopping power, consistent performance, and minimal brake dust. Engineered with a high friction coefficient, they ensure effective braking, even in demanding conditions. Benefit from smooth and progressive braking with excellent heat dissipation for enhanced longevity.

Trust Textar, a renowned brand in brake

pad manufacturing trusted by OEMs and the aftermarket. Textar brake pads excel in performance, featuring low noise levels, extended lifespan, and rigorous testing to meet the highest quality standards. Rely on Textar for braking efficiency and safety.

Upgrade your braking system repairs by choosing All Euro Parts for all your braking needs.

With our wide range of products from reputable brands, you can equip your vehicle with the best options available.

For more information, visit alleuroparts.co.nz, or call 0800 255 387.

Exclusive OEM braking power is now available aftermarket SHW PERFORMANCE IS OFFERING OE IDENTICAL MONOBLOC AND TWO-PIECE VENTILATED DISC BRAKE ROTORS IN THE INDEPENDENT AFTERMARKET

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HW is a pioneer of the ventilated brake disc and one of the oldest industrial companies in Europe with a proud history dating back to 1365 when they began extracting and smelting iron ore in Konigsbronn, Germany. In 1964, SHW participated with Porsche in the development of the first ventilated brake disc. In the early ’90s, the first lightweight pin brake disc for BMW motorsport was developed and subsequently went into series production.

Today, SHW’s lightweight brake discs are part of the standard specification for high performance cars from the most famous vehicle manufacturers.

The top vehicle applications include Audi, BMW, Maserati, Mercedes-Benz AMG, and Bentley. Under the brand name SHW Performance, SHW is offering their high-quality OE identical brake discs on the independent aftermarket.

WHY THE PIN DISC CONCEPT? In particular, the composite brake discs in the patented SHW pin disc design set standards in terms of low weight in combination with braking performance and comfort in extreme situations.

The pin disc concept is a two piece fully floating disc brake rotor. The friction ring is connected to the central aluminium rotor bell by means of stainless steel pins which are casted into the assembly during the manufacturing process. Compared to other solutions, SHW offsets the pins in the friction ring away from the centre, which leads to an enormous improvement in cooling performance. The concept is patented by SHW. A total weight reduction of up to 10kg per vehicle can be achieved by using aluminium.

This means a massive reduction in unsprung and rotating mass, which has a positive effect on the vehicle’s driving dynamics, reduces fuel consumption and CO2-emissions, as well as vehicle wear and tear, and improves the driving range in electric vehicle applications.

The reduced thermal impact and improved performance due to a fully floating friction ring, which among other benefits significantly improves braking comfort and NVH characteristics (noise, vibration, harshness) of the brake system, further emphasises the quality of the brake disc. Also positively noted are the low brake fading properties and improved durability of

SHW’s innovative two-piece brake disc.

The design is completed by the optimal cooling channel design for structural strength even under extreme loads, optimised heat dissipation, and improved noise damping properties.

DISCS IN OE IDENTICAL QUALITY SHW brake discs are designed and manufactured to meet and, if possible, exceed the high expectations of demanding OEM standards.

High-quality materials, advanced development and manufacturing technologies, high processing standards, stringent quality control procedures, and extensive testing are just some of the important fundamentals required to produce SHW premium brake discs.

Another notable advantage of SHW is that all production steps are carried out in-house. With its own research and development division, metal foundries, and automated machining centres, SHW has every step of production from concept to delivery in its own hands, all OE approved and monitored.

These OE brake discs are available now from alleuroparts.co.nz.

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Super, Super Duty

A BIG MOTOR CRAMMED INTO A SMALL ECONOBOX IS A SUREFIRE WAY TO GO FAST

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ome time back, I wrote about Pontiac’s famous Swiss Cheese Catalinas — purpose-built factory race cars that had been lightened to within an inch of their lives in order to get down the quarter mile as quickly as possible.

Thanks to a big 421ci Super Duty powerplant and hole saw-based weight-saving measures, the full-size Catalinas did well — but they also suffered a lot of breakages thanks to their extreme diets, and, what’s more, you can drill as many holes in a chassis as you like but a big car is always going to be a big car.

Pontiac engineers had learnt a lot from the

cheesy Catalinas, and were desperate to take things to the next level with a more compact and better balanced car. Taking inspiration from Mickey Thompson’s home-brewed 421-repowered Tempest race car from earlier in the year, the engineers formed a grand plan. The problem — as always seems to be the case in this — was GM’s impending total ban on racing.

Word had gotten out about the upcoming restrictions as 1962 came to a close, so as a team, Pontiac’s engineers decided to forgo their Christmas break (we’re sure their families must have been pleased) and post up in the workshop to build

as many race cars with their new and improved formula as they could before the ban came into effect in January.

The result was the rarest factory-built Pontiac race car of them all, the 1963 Tempest 421 Super Duty, aimed squarely at NHRA’s Factory Experimental class. A total of two prototype coupes and 12 production cars were made before the corporate hammer dropped — six coupes and six wagons — and far fewer still exist today.

The 1961–1963 Tempest model was an odd duck with zero sporting pretensions or pedigree.

It was small by US standards, bought by thrifty families looking for a budget runabout to get them from A to B at a minimal cost. Although V8 options were offered, they made up only 1 per cent of sales — the lion’s share going to the economical fourcylinder model, which should give you an idea as to the intended market of the car.

The Tempest was also interesting to Pontiac’s engineers as it utilised an unusual transaxle set-up, meaning a substantial amount of weight had been shifted from the front of the car to the rear — in the era of cross-ply tyres, any grip that could be gained would prove to be a huge advantage come race day.

The motor fed power to the transmission through a very odd flexible drive shaft that used a special curved torque tube to get around the fact that the Tempest used the floor plan of the rear-engined Chevy’s Corvair, which of course didn’t have a transmission tunnel.

Mickey Thompson’s Tempest build did away with the factory transaxle, flexible drive shaft, and independent rear suspension in favour of the traditional solid axle set-up. Pontiac’s engineers wanted to keep the rear end as it was and use it to

29

their advantage. However, as you might expect, a transmission designed for an economy car wasn’t going to stand up to the kind of torque Pontiac’s biggest, baddest motor was putting out.

The engineers took the original two-speed transaxle box and grafted a second set of uprated planetary gears to the rear of the housing, then replaced the torque converter with a unique hydraulic clutch. The clutch was used to select first and reverse gears, while the driver needed to manually shift into second, third, and fourth.

The differential was also modified so that it was permanently locked.

Knowing that this new ‘Powershift’ transmission, as it was coined, could be a

The result was the rarest factory-built Pontiac race cars of them all potential problem area, Pontiac’s engineers smartly cut a hole in the boot floor of the Tempests and fabricated a cover that could easily be removed to allow access to the planetary gears. Because the modified transmission was also longer than the original, a substantial notch was also taken out of the fuel tank, cutting the car’s fuel capacity nearly in half.

Because all Pontiac V8s of the time had the same exterior dimensions and the Tempest was available with an eight-cylinder option, the special 421ci Super Duty motor dropped right into the engine bay without any massaging required.

30

Rated at 405hp (though realistically more like 460hp), the four-bolt mains Super Duty ran a 12.0:1 compression ratio with forged steel rods, forged alloy pistons, a forged steel crankshaft, and a McKellar camshaft with 308/320 degrees of duration and a 0.450-inch valve lift. Heavily modified heads allowed for a much-increased flow rate, and the extra air and fuel were provided by dual four-barrel carbs sitting on unique intake manifolds. Exhaust gases were pumped out through aluminium tubular headers that ended in slip joints

so the rest of the exhaust system could be bypassed come race day.

While the smaller Tempest was already lighter than those that had come before it, there was still much more that could be done to reduce weight.

As such, aluminium versions of the original stamped steel body panels and pieces forward of the A-pillar were fabricated and fitted, while the front screen was replaced with acrylic, lightweight bumpers mounted, heater and radio deleted, and sound deadening removed.

71322 L.E.D Inspection Light Brighter, stronger and packed with technology making the 71322 easier to use for longer Ultra bright 1000 effective lumens l 100 Lumen torch light on top l 8 – 16 hours continuous use l IP65 and IK07 dust, water and impact resistant l Intelligent battery status indicator l 3 output light modes Low, High, Torch l 5.5 hours USB-C charging from empty l Pop out 360° swivel hanging hook l 2 Heavy-duty mounting magnets l

A workshop legend reborn

Low Dust. Improved Product.

Improved Range. Improved Kitting.

With the new and improved Bendix Euro+™ Brake Pad Kit, there is less dust on the rims, improved stopping power and quieter, smoother braking for European vehicles.

Find solutions for every brake job at www.bendix.com.au Or freecall the Bendix Brake Advice Centre on 1800 819 666 Bendix is a trademark of Garrett Advancing Motion Inc.

Today, only five Tempest Super Duties are known to still exist

The end result was a wickedly fast and unique high-11/low-12-second car that provided superior traction to anything else in the Factory Experimental category. It was a full second quicker than the regular 421-powered Catalina and just as quick, if not a little quicker, than the fragile, bendy Swiss Cheese Catalinas that had come before it.

Every example was delivered in an appliance-white

32

hue with a blue interior.

Today, only five Tempest Super Duties are known to still exist and only one of those is a wagon — which was by far the fastest factory-built station wagon of its era, of course. Of those five cars, only one of each body style has been restored to its original specifications after decades of painstaking parts collection and restoration work.

With that said, there’s nothing to say that another example won’t turn up one day — a case in point was the last coupe to surface not too long ago in 2008. The seller had tried to send it to a scrap yard along with a bunch of other junk cars he was getting rid of, and it was only saved by the fact that the truck ran out of room.

Instead, he decided to throw it on eBay with a $500 reserve.

The car was in extremely poor condition and no longer even had the aluminium front body panels on it, but eagle-eyed enthusiasts quickly spotted some telltale signs that this may well be a long-lost Super Duty Tempest. After a flurry of calls to experts and VIN checks, it was deemed to be genuine and the bidding rocketed up from $500 to over $221,000 — imagine the grin and/or confusion on that guy’s face as he watched the bidding ramp up out of control!

So, if you happen to have any old Pontiacs lying around, it might be time to check the VIN number — you know — just in case.

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Products

The latest automotive products

Jump starter/power bank with a kick!

Artiglio Space Saver Corghi Tyre Changer Automatic tyre changer Space Saver R with right rotation dedicated to Mobile Service featuring a post working with side rotation.

The innovation of this side swing post, with auto pneumatic rotation, ensures reduced operating dimensions that are perfect for use in a van.

The 12V 1400A Intelli-Start Professional Lithium Jump Starter and Power Bank – IS1400 is a powerful and super compact lithium jump starter capable of starting 12V vehicles up to 7.0L petrol and 5.0L diesel. Ideal for vehicle enthusiasts, small workshops and car yards. It includes LCD colour screen, rapid recharge technology, spark-free clamps, no solder high current connections, EVA storage case, and a two-year warranty.

Contact your local distributor or visit projecta.co.nz.

Visit Automaster.co.nz, phone 0800 214 604, or contact info@automaster.co.nz.

Arnott Air Suspension Arnott is the global leader in aftermarket air suspension replacement products, with over 30 years of experience, numerous innovations and patents, valuable installation resources, and world-class warranties and support. Arnott’s can make new custom-tuned struts and replicate the OE-like ride drivers expect. Dust baffles and aluminium cans protect the unit from road debris. Arnott’s advanced technology eliminates dashboard suspension warning lights. Arnott also offers high-quality shocks, longer-lasting seals, new polyurethane bump stops, and heavy-duty crimping rings.

For more information and to order: alleuroparts.co.nz, or call 0800 ALL EURO (0800 255 387).

ACDelco Calcium batteries ACDelco Calcium automotive batteries are available in sizes to suit all makes and models of vehicle. Featuring a lead-calcium alloy grid, full-frame technology plates, and a reinforced polypropylene case, these batteries are built to meet or exceed original equipment specifications from manufacturers around the world. Backed by General Motors, ACDelco has a strong heritage in the automotive after-market and is distributed by R&J Batteries across the country.

For more information, or to become an ACDelco battery stockist, call 0800 546 000, or visit rjbatt.co.nz.

34

Auto Channel Issue #59 July 2023

Corghi EM9050 motor or hand spin wheel balancer Corghi’s EM9050 is a compact space saver perfect for mobile van operations, with 12V hand spin or 230V motor spin options. It’s the perfect wheel balancer for operators with limited space, offering the same extraordinary precision as Corghi’s full-size models.

Visit automaster.co.nz, phone 0800 214 604, or contact info@automaster.co.nz.

Composite brake technology now available The SHW pin disc concept is a two-piece, fully floating disc brake rotor. The friction ring is connected to the central aluminum rotor bell by means of stainless steel pins which are cast into the assembly during the manufacturing process. This has many benefits — low weight, CO2 reduction, maximum performance, and excellent brake comfort, and is the benchmark disc technology for many highperformance car manufacturers.

For more information, visit shwperformance.com/our-products, and to order alleuroparts.co.nz, or call 0800 ALL EURO (0800 255 387).

SpeedPlate EBA Balancing a wheel on a balancer can be hard to centralise — and potentially damaging — when using a traditional cone. The SpeedPlate EBA uses a bolt-type system that can be easily configured for different bolt set ups, to centralise the wheel quickly, more accurately, and eliminate damage to wheels. Light weight, easy to use, accurate, and durable, SpeedPlate EBA is fast with no pre-adjustment required for correct bolt pattern; and it works on any balancers with 40mm threaded shafts and power clamp shafts.

SpeedPlate EBA is available from NAPA Auto Parts and Repco. Contact your local rep to find out more.

35

Supplier directory

PA R Be TS

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precisionequipment.co.nz 0800 246 478

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jasoceania.co.nz or 0800 527 335

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dieseldistributors.co.nz or 09 265 0622 09 836 6673

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autolign.co.nz or 09 574 2288 tatp.co.nz or 0800 268 266

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smitsgroup.co.nz or 0800 227 422

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griffithsequipment.co.nz or 09 525 4575

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parts@1stautoparts.co.nz or 09 638 6439 mountshop.co.nz or 0508 866 686

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bmw.co.nz or 0508 269 727 cyb.co.nz or 09 978 6666

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0800 465 855 0800 549 429

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automaster.co.nz or 0800 214 604 centurydistributors.co.nz

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patchrubber.co.nz or 0508 837 248 dtm.co.nz or 0800 621 233 penriteoil.co.nz or 0800 533 698 nzmotoroils.com or 0800 942 645

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0800 383 566 06 306 8446 or blackfern.coop redarcelectronics.co.nz 0800 757 333 or fenixautoparts.co.nz

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smitsgroup.co.nz or 0800 227 422

crc.co.nz or 09 272 2700 rjbatt.co.nz or 09 636 5980

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treadwayequipped.co.nz 0800 436 436 sales@advancefc.co.nz 0800 538 058 holden.co.nz/dealers

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07 850 5240 0800 188 122

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mmnz.co.nz or 0800 54 53 52 cooldrive.co.nz or 0800 327 868 ryco.co.nz or 0800 838 222

PA

Be RT a S en ring SU gi s, PP ne di L co ffs, Y m alt SE po er R ne nat O VI nt or ils C s, s, ,g E ba br re CO tte ak as N rie e c e, S s, om co U tra p M o W ile on la AB r p en O nt L ar ts ,t E Ra RK ts , r r an S gs SH ad s iat cl , lu O flu ea b P or id s, ne ric C ,b rs an O ul , c ts N b SU ar , P SU s, flu ca PE M S sh Ti PE re , a AB e , a er L es r N irc os ES bu od SIO o o s sh , b N n ls, es al A ab , b l jo N ra ea in D siv AF rin ts, ST es TE , gs ra EE Au R , s ck R di M ho e IN o A n dr , p R G c d k es e K s s, s rfo ET up r , p ma AC W ai nc C nt e E S O /w p S D RK ia S ra art O gn H p, s, RI ha o O dr bo ES nd sti P iv d c el yk to s, EQ in it ol ho U e s, s, is IP G sp ts, M EN e E e ci le N Au ER al c T to A ist tri en el L R se cs, gi ec E rv po ne tri PA ic w e re cal IR eq er , b c W ui lu SE ui too ld tc R pm l IN s s , s he VI W D en , us s, C in SC t pe cy E m dsc RE ns lin irr re E io de or en N n, r s, s, S co he w ch AN ip ip D W ol ad e in s, H r r G s e g ,c p L O EE us air AS EM L S to s, S re re A m sid pa pl ND fit e irs ac T m gla , c em Y en s R o t s, ns en ES AU um t, t T Re O ab yre st R le s, fi s, t su ora EFI in tin pp tio N ne g/ I lie n, SH r t ba s, sm E ub la sp a R D es nc S ra sh RI in y g, pa rep Au VE a i T to R nt ir s m e D A rs , a iff ati IN , p ut er cs R ai oen , T E nt b tia ra P co od ls, ns AI rre y W fer R S ct he ca E io el se RV n be s, ar Ma ICE in n gs ua , T ls or , D qu SG e ’s C ,C on V ve T’ rte s, rs

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ford.co.nz or 0800 367 369

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tyreorder.co.nz or 0800 80 90 96

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moreyoil.co.nz or 09 813 9200

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gearwrench.co.nz

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Napa.co.nz or 0800 800 073

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trojan.co.nz or 0800 876 526

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fuchs.co.nz or 09 828 3255

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bendix.co.nz

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09 636 5428 or sales@clutchindustries.co.nz

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nz.macnaught.com or 0800 023 510

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tridon.co.nz or 09 259 4327

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ateco.co.nz or 09 979 8000

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eproducts.co.nz or 09 916 6750

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eshop.wurth.co.nz or 0800 683 040 alleuroparts.co.nz or 0800 255 387 or parts@alleuroparts.co.nz

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haymanreese.co.nz or 0800 MYTBAR

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Injectronics.co.nz or 0800 536 547

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goss.co.nz or 0800 536 547

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capricorn.coop or 0800 401 444

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sales@dependableoil.co.nz or 09 630 0369

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ISSUE 56 MARCH 2023

The Auto Channel supplier directory is your easy reference for sourcing a range of automotive products and services.

This directory is a paid service for businesses who supply to the New Zealand automotive trade. To secure your inclusion, contact Mark Everleigh on 021 140 6855 or mark.everleigh@viamedia.co.nz.

enquiries@gearboxfactory.co.nz or 09 274 8340

THE VOICE OF THE NEW ZEALAND AUTOMOTIVE

INDUSTRY

DRIVEN BY PASSION FOR 100 YEARS

Ham radio to the rescue WHEN COMMUNICATIONS WENT DOWN IN THE EAST COAST REGION, GISBORNE EIT TAIRAWHITI LECTURER AND MTA MEMBER STEVE MAIN CAME TO THE RESCUE

W

ith communications badly affected by

Cyclone Gabrielle, and hearing people were desperate to contact family and loved ones, Steve Main and a team of operators used old

technology — ham radio — to get them connected.

“It proved to be a godsend,” Steve says. “We have a huge repeater network spanning from the top of the North Island

WHAT IS HAM RADIO?

A

mateur radio — aka ‘ham radio’ — is a hobby about experimenting and

communicating using not only radio, but also a range of technologies including satellites, the internet and even beams of light!

Once licensed, an amateur can operate twoway radio equipment from home, from vehicles and from anywhere in New Zealand and, in many cases, when overseas too.

Bands of radio frequencies have been set aside for amateur radio use and they allow hams to communicate across town or around the world.

Steve Main (far right, back row) along with other to the bottom of the South Island, and we ham radio enthusiasts. Photo: Paul Rickard, The Gisborne can use satellites and do point-to-point Herald contact around the world. “We set up a and we would go out and check they were OK, and phone patch service so that people could talk to for some people we made phone links so family their family in Australia or England to say they are could hear their voice,” he says. fine, and they will be in touch, and that was the As the power was down for a day and half in majority of our work. “We also had two operators Gisborne, Steve relied on a generator and battery in Napier who were able to do welfare checks on back-up. Now he says he would like to see ham people for families who couldn’t get through.” radio have a higher profile. “It is older tech but All this was achieved thanks to a network of just like in the old days sometimes it is the most keen amateur radio operators around the country. reliable means and all you need is a battery, a “It was a team effort that’s for sure, and once radio and a wire,” he continues. people started to find out they could use us to For anyone wanting to know where to go if contact family it got really busy, especially with communications are down visit nzart.org.nz (NZ welfare checks.

Association of Radio Transmitters), or arec.nz “We had people communicating via social media (Amateur Radio Emergency Communication).

CONTINUED ON PAGE 4

Battle of the blands FIFTY CARS HAVE BEEN CHOSEN TO TAKE PART IN THE ANNUAL CONCOURS DE L’ORDINAIRE (FRENCH FOR FESTIVAL OF THE UNEXCEPTIONAL), THE ONLY CONCOURS TO CELEBRATE THE BRILLIANCE OF BASIC

S

ince 2014, the Festival of the Unexceptional (FOTU) has earned its place in the automotive calendar as an attainable concours event offering a mix of rare cars and a prestigious location in an informal and friendly approach. Showcasing muchmaligned and long-forgotten ‘ordinary’ classic cars and commercial vehicles of the late 1960s, 70s, 80s and 90s, Festival of the Unexceptional remains the only must-visit car show that celebrates the everyday cars we all know and love, even if they are little… basic.

The star attraction at FOTU is its Concours de l’Ordinaire. Set in the main courtyard at Grimsthorpe Castle, the Concours lawn sees 50 rare and prized everyday classic cars compete to be crowned the best of the best, judged by a highly experienced panel of motoring experts.

Highlights this year include an extremely rare Yugo Sana which has survived since 1990, a once common, now less so early Vauxhall Corsa LS, a FOTU favourite Austin Princess from 1976, and a wonderful Ford Cortina Carousel from 1980.

Showgoers can also enjoy hundreds of FOTUera classics on display in the parking area directly in front of the Concours lawn, an area to seek out the hidden gems, or the car your mum or dad used to take you in to school.

As if that wasn’t enough, 2023 sees the first ever Hagerty Battle of the Blands, a competition for FOTU-worthy car clubs.

A representative from five selected car clubs

will take to the main stage in an effort to convince showgoers that their beloved car is simply the best when it comes to mundane motoring. The twominute pitches will be under the scrutiny of Hagerty FOTU compere Charlotte Vowden, who has the job of ensuring the speeches are more exciting than the cars.

Mark Roper, managing director of Hagerty International, said, “Festival of the Unexceptional

Auto Channel is the best way to reach the wider automotive industry. The publication is direct mailed to over 10,000 New Zealand businesses in the following automotive sectors: Automotive workshops Parts importers and distributors Transmission specialists Automotive recyclers Towing operators Panel beaters and painters Crash repairers Tyre dealers Suspension and underbody repairers Steering specialists Towing operators Auto-electrical repairers New- and used-car dealers Air conditioning repairers Heavy machinery dealers Trucking and transport −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−

is an event like no other, being the only concours event for cars many don’t give a second look. At Hagerty we applaud this, we respect their level of commitment, and we enjoy seeing hundreds of FOTU-worthy cars amass at Grimsthorpe Castle every year.”

The Concours de l’Ordinaire takes place on Saturday, 29 July, on the lawns of Grimsthorpe Castle in Lincolnshire, England.

Auto Channel Issue No. 60 distributed 26 July −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−

Editorial: editor@autochannel.co.nz Advertising: Mike White michael.white@viamedia.co.nz All other enquiries to: autochannel.co.nz Auto Channel is produced by Via Media, publishers of two of NZ’s biggest-selling automotive magazines: NZ Performance Car and NZV8.

38

Auto Channel Issue #59 July 2023

Suspension

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i c e

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MONTHS

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Valid until 31 July 2023.

Talk to your Rep or Branch Manager today. *$3,000 (ex GST) and over for Capricorn and $5,000 (ex GST) and over for CrediFlex. Offer valid until 31 July 2023. Excludes clearance and prior quotations, not available in conjunction with any other offer.

While stocks last. No rainchecks. Terms and conditions apply.

Lease options also available.

National Sales Manager

David Novelle

027 237 2240

National Technical & Training Manager

Bruce Francis

027 494 2802

National Diagnostics Sales Manager

Dean Guilford

027 643 1608

Equipment Spares

Renee Filvao

027 246 3640

Auckland North & Northland

Cameron Pausina

027 475 2224

Auckland East & South

Dave Miller

027 492 8962

Waikato & Bay of Plenty

Tim Marshall

027 282 3966

Lower North Island

Justin Mills

027 494 7186

South Island

Brent Grindley

027 216 9173

Contact us today for a competitive quote

0800 237 726