WP2000Series Order Number: 812675-006 WP2000-GB 02/03 • Printed in Germany
PartsManual
1 Printed in Germany
TABLEOFCONTENT
TableofContent
3 M1.0-0000-0003 3 TABLEOFCONTENT MP-WP2000-GB 02/03 • Rev. E • Printed in Germany M/P-IDX-1720 REV. 5 02/03
ITD–INTRODUCTIONPAGESERIALNR.CUTREV. General ..................................................................................7 SECTION1–COVERSPAGESERIALNR.CUTREV. Covers...................................................................................12..............................................................Rev.4 02/03 Covers (Batterierollers)..........................................................14 Caster Wheel.........................................................................16.............................................................Rev. 5 02/03 SECTION2–HYDRAULICPARTPAGESERIALNR.CUTREV. Tube/Hose Layout..................................................................20..............................................................Rev.2 10/00 Pump Motor and Pump..........................................................22..............................................................Rev.2 02/03 SECTION3–DRIVEUNITPAGESERIALNR.CUTREV. Drive Unit...............................................................................26..............................................................Rev.2 02/03 Drive Motor............................................................................28 Knuckle..................................................................................30..............................................................Rev.1 03/02 SECTION4–ELECTRICALPAGESERIALNR.CUTREV. Elektrical Parts......................................................................34.............................................................Rev. 1 02/03 Contactor...............................................................................36 Control Handle 38,40 ...................Rev.2 03/02 Emergency Disconnect/Battery Connector ............................42..............................................................Rev.1 03/02 Charger .................................................................................44..............................................................Rev.2 02/03 Instrument .............................................................................46..............................................................Rev.3 02/03 Horn......................................................................................48..............................................................Rev.2 03/02 SECTION5–BRAKESYSTEMPAGESERIALNR.CUTREV. Brake.....................................................................................52 SECTION7–MAST-/LIFTSTRUCTUREPAGESERIALNR.CUTREV. Fork Carriage (single Loadwheel) 56,58 .........Rev.2 03/02 Fork Carriage (tandem Loadwheel) ....................................... 60,62 .........................................................Rev.2 03/02 Lift Stucture...........................................................................64..............................................................Rev.3 02/03 SECTION8–CYLINDERPAGESERIALNR.CUTREV. Lift Cylinder ...........................................................................68 SECTION10–MISCELLANEOUSSERVICEINF.PAGESERIALNR.CUTREV. Labels and Decals.................................................................72.............................................................Rev. 1 03/02
5 Printed in Germany INTRODUCTION
Importantcustomerinformation
To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.
Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.
If you wish to have your own technicians trained, please contact Crown for relevant training courses.
SubsequentAttachmentsandModifications madetotheTruck
DANGER!
Anyproposedmodificationwhichwould altertheoriginalconditionofthetruck whendelivered,mustfirstbeassessedand approvedinwritingbyCrownGabelstapler GmbH.
● The net weight and position of attachments may considerably affect the capacity and other truck characteristics.
● Changing the electrical system or adding electrically operated components may result in operating faults.
Modificationswhichhavenotbeenassessedmay resultinfatalaccidents!
OrderingSpareParts
Spare parts can be ordered by quoting:
● The truck specification number
● The truck model number
● The truck serial number
This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:
CROWNGabelstaplerGmbH&CoKG MoosacherStr.52
80809Munich
GERMANY
Tel.:+49(0)89/93002-0
Fax:+49(0)89/93002-175oder133
7 M1.0-0000-0007 7 INTRODUCTION MP-WP2000-GB 02/03 • Rev. E • Printed in Germany M/P-ITD-1720
Printed in Germany 9
PARTS
Printed in Germany 11 SECTION1
M1.0-0000-00012 12M1.0-0000-00012 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany 16 20 19 21 28 23 22 23 24 25 26 17 18 27 5 7 13 12 11 15 14 6 8 15 14 10 9 12 11 8 4 4 1 2 3 29 30 MP-1.0-1720 M1443 REV.2 10/00 COVERS
Knuckle
Rear of Battery Compartment
13 INDEXPARTNUMBERPARTNAMENUMBERREQUIRED Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.0-1720 REV. 4 02/03 COVERS 1..................... 813237 ....................................Knuckle Cover........................................................................................1 2..................... 050005-086 .............................Screw......................................................................................................2 3..................... 813240-002 .............................Cover (with Charger) 1 813238-002 .............................Cover (without Charger) .........................................................................1 4..................... 050003-065 .............................Screw......................................................................................................4 5..................... 805825-001 .............................Nut..........................................................................................................3 6..................... 045271-001 .............................Cover (without Charger) .........................................................................1 045271-002 .............................Cover (with Charger) 1 045271-003 .............................Cover (with Charger/UK-Plug) ...............................................................1 808952 PVC Plate......... .............1 053050-022 Adhesive .................................................................................................AR 7..................... 045240-002 .............................Cover......................................................................................................1 8..................... 050077-014 .............................Screw......................................................................................................2 9..................... 109127-001 .............................Clip Arrow Indicator (Green)..................................................................1 10.................... 109127-003 .............................Clip Arrow Indicator (Red) .....................................................................1 11.................... 807103 Spacer ....................................................................................................2 12.................... 805820 .................................... Spacer ....................................................................................................2 13.................... 804863-002 .............................Nut..........................................................................................................2 14.................... 805818 Spacer ....................................................................................................6 15.................... 803469-007 .............................Screw......................................................................................................6 16.................... 045314-001 .............................Cover (2.0t) ......1 045314-002 .............................Cover (1.6t) ......1 17.................... 805845 ....................................Plate (2.0t) ...............1 18.................... 805814 ....................................Spring (2.0t) .............1 19.................... 050067-011 Screw (2.0t) ......2 20.................... 805828 Support (2.0t) ............1 805829 Support (1.6t) ............1 21.................... 050072-007 .............................Screw......................................................................................................2 22.................... 805813 ....................................Wedge ....................................................................................................1 23.................... 051057-013 .............................Spring.....................................................................................................2 24.................... 050068-003 .............................Nut..........................................................................................................2 25.................... 805816-001 Retainer (2.0t) .....1 805816-002 Retainer (1.6t) .....1 26.................... 050025-008 .............................Screw......................................................................................................2 27.................... 050068-003 .............................Nut..........................................................................................................2 28.................... 803469-008 .............................Screw......................................................................................................6 29.................... 050025-001 .............................Screw......................................................................................................4 30.................... 050068-002 .............................Nut..........................................................................................................4 805796-001 .............................Cover (included 6-14/without Charger) .................................................1 805796-002 .............................Cover (included 6-14/with Charger).......................................................1 805796-003 .............................Cover (included 6-14/with Charger/UK-Plug) ........................................1 805793-001 .............................Cover Assembly (2.0t/included 16-24,28-30) ........................................1 805799-001 .............................Cover Assembly (1.6t/included 16,20-24,28-30) ...................................1
M1.0-0000-00014 14M1.0-0000-00014 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.0-1720 MP-1720-004 COVERS Batterierollers
15 INDEXPARTNUMBERPARTNAMENUMBERREQUIRED Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.0-1720 COVERS 1..................... 810457 ....................................Cover......................................................................................................1 2..................... 804277 Pin Dr ift...................................................................................................2 3..................... 050000-009 .............................Pin..........................................................................................................2 4..................... 805845 ....................................Plate.......................................................................................................1 5..................... 805814 ....................................Spring.....................................................................................................1 6..................... 050006-022 .............................Screw......................................................................................................2 7..................... 808245 Locking Handle Screw...........................................................................1 8..................... 807806 ....................................Bracket...................................................................................................1 9..................... 804863-002 .............................Nut..........................................................................................................1 10.................... 808862 ....................................Plate.......................................................................................................1 11.................... 050067-012 .............................Screw......................................................................................................2 12.................... 810385 .................................... Block .......................................................................................................1 13.................... 050003-035 .............................Screw......................................................................................................2 14.................... 807830 Roller ......................................................................................................5 15.................... 804681 Bearing Ball .............10 16.................... 807831 Roller Axle ..............5 17.................... 810377-004 ............................. Battery Lock...........................................................................................1 050007-032 .............................Screw......................................................................................................2 050009-026 .............................Washer ...................................................................................................4 050068-004 .............................Nut..........................................................................................................2 18.................... 810377-003 Battery Lock...........................................................................................1 050007-032 .............................Screw......................................................................................................2 050009-026 .............................Washer ...................................................................................................4 050068-004 .............................Nut..........................................................................................................2
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M1.0-0000-00016 16M1.0-0000-00016 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany M1448 MP-1.5-1720 CASTERWHEEL
17 INDEXPARTNUMBERPARTNAMENUMBERREQUIRED Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.5-1720 REV. 5 02/03 CASTERWHEEL 0..................... 805888-001 Caster Wheel (included 1-13 )...............................................................2 1........................... 805230.......... Knuckle Cover (included 6) ..............................................................2 2........................... 805888-009 .............................Axle...................................................................................................2 3........................... 050000-047 .............................Pin.....................................................................................................8 4........................... 055002-027 Bearing, Ball 4 5........................... 813129..................................... Wheel ................................................................................................2 810204.......... Bushing .............................................................................................4 6.............................................................................. Caster Rig (see Number 1)..............................................................2 7........................... 805888-008 .............................Axle...................................................................................................2 8........................... 051058-013 .............................Slide Bear ing ....................................................................................4 9........................... 805888-002 .............................Spring...............................................................................................4 10.......................... 805888-007 ............................. Plate ..................................................................................................2 11.......................... 805888-011 .............................Spring...............................................................................................2 12.......................... 805888-003 .............................Gr ub Screw .......................................................................................2 13.......................... 050008-053 .............................Nut....................................................................................................2 14.................... 050012-048 Ring, Retaining ....2 15.................... 055002-022 ............................. Bearing, Ball ...........................................................................................2 16.................... 050012-049 Ring, Retaining ....2 813128 Wheel (included 4 & 5) .....2 053002-001 .............................Grease ....................................................................................................AR