CASE IH Trident 5550 with Sprayer or Dry Spreader Combination Applicator Service Repair Manual (PIN

Trident™ 5550 with Sprayer or Dry Spreader

Combination Applicator

SERVICE MANUAL Printed in U.S.A. © 2017 CNH Industrial America LLC. All Rights Reserved.

Part number 48193222

Case IH is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

1st edition English November 2017

Link Product / Engine Product Market Product Trident™ 5550 Combo Applicator North America Trident Combo Applicator [YGT044219 - ]

48193222 22/11/2017

Engine F2CFE613J*B057

Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6

Power coupling........................................................................... 19 [19.100] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1 [19.110] Flywheel damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.2

Front axle system ....................................................................... 25 [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1

Rear axle system........................................................................ 27 [27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1

Hydrostatic drive......................................................................... 29 [29.200] Mechanical control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1 [29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.2

Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2

Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 [35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 [35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 [35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4 48193222 22/11/2017

[35.911] Sprayer boom hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5 [35.948] Frame positioning extending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6

Pneumatic system ...................................................................... 36 [36.908] Pneumatic suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.1

Frames and ballasting ................................................................. 39 [39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1 [39.130] Sprayer boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2

Steering..................................................................................... 41 [41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1

Wheels ...................................................................................... 44 [44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2

Cab climate control ..................................................................... 50 [50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 [50.300] Cab pressurizing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3

Electrical systems ....................................................................... 55 [55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.019] Hydrostatic drive control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 [55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . . . . . . . . . 55.7 [55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8

Spraying .................................................................................... 78 [78.110] Chemical spraying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78.1

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[78.111] Spraying pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78.2

Platform, cab, bodywork, and decals ............................................. 90 [90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.116] Fenders and guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2

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INTRODUCTION

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1

INTRODUCTION

Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools.

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages.

The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.

In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer.

The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice.

In case of questions, refer to your CASE IH Sales and Service Networks.

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INTRODUCTION

Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.

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INTRODUCTION

Personal safety General safety rules Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces.

Never permit anyone other than the operator to ride on the machine.

Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired.

When digging or using ground engaging attachments be aware of buried cables. Contact local utilities to determine the locations of services.

Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety.

Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.

• Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines.

• Make sure all components are in good condition and tighten all connections before starting the engine or pressurizing the system.

• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.

• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water.

Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become entangled in moving parts.

Wear protective equipment when appropriate.

DO NOT attempt to remove material from any part of the machine while it is being operated or components are in motion.

Make sure all guards and shields are in good condition and properly installed before operating the machine. Never operate the machine with shields removed. Always close access doors or panels before operating the machine.

Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and clear of debris.

A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area.

Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter the area underneath raised equipment during operation.

Never operate engine in enclosed spaces as harmful exhaust gases may build up.

Before starting the machine, be sure that all controls are in neutral or park lock position.

Start the engine only from the operator’s seat. If the safety start switch is bypassed, the engine can start with the transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as described in the manual. Starting in gear may cause death or serious injury.

Always keep windows, mirrors, all lighting, and Slow Moving Vehicle (SMV) emblem clean to provide the best possible visibility while operating the machine.

Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from other locations.

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SERVICE MANUAL Engine Trident™ 5550 Combo Applicator

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Engine - Engine and crankcase

Engine - Remove Prior operation: Remove the hood, refer to Hood - Remove (90.100) Prior operation: Evacuate the AC system, refer to Air conditioning - Service instruction - System evacuation and recharging (50.200) Prior operation: Remove the radiator and aftercooler package, refer to Engine cooling system - Remove - Radiator and after cooler package (10.400) Prior operation: Remove the DOC catalyst, refer to Selective Catalytic Reduction (SCR) muffler and catalyst - Remove - Diesel Oxidation Catalyst (DOC) (10.500) 1. Set the battery disconnect switch to the off position.

2. Remove the four bolts (1) from the air filter duct (2).

RAIL17SP00532AA

1

RAIL17SP00534AA

2

RAIL17SP00924AA

3

3. Loosen the clamp (1) on the air intake tube. Disconnect the humidity sensor (2).

4. Remove the four mounting bolts under the air cleaner.

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Engine - Engine and crankcase

5. Remove the air cleaner assembly.

RAIL17SP00537AA

4

RAIL17SP00538AA

5

RAIL17SP00925AA

6

6. Remove the bolts (1) securing the air cleaner mounting bracket (2), left side shown. Remove the one bolt (1) for the deaeration tank bracket.

7. Disconnect the hose from the bottom of the deaeration tank, (hose not shown), disconnect the p-clamp for the over flow hose from the tank bracket.

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Engine - Engine and crankcase

8. Remove the air cleaner bracket.

RAIL17SP00539AA

7

RAIL17SP00540AA

8

RAIL17SP00579AA

9

9. Disconnect the coolant lines (1) from the DEF coolant tank. Remove the air cleaner support bracket mounting bolts (2) from the hood support bracket.

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Engine - Engine and crankcase

10. Remove the air cleaner support bracket mounting to frame bolts (1) on both side of engine.

RAIL17SP00581AA

10

RAIL17SP00582AA

11

RAIL17SP00584AA

12

RAIL17SP00585AA

13

11. Remove the four bracket mounting bolts (1) (left side shown) from the radiator mounting bracket.

12. Remove any wire harness clamps from the air cleaner support bracket.

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Engine - Engine and crankcase

13. Using suitable lifting equipment, lift the air cleaner support bracket off.

RAIL17SP00586AA

14

RAIL17SP00587AA

15

RAIL17SP00588AA

16

RAIL17SP00590AA

17

14. Disconnect the fan drive electrical connector (1). Cut the wire ties (2). Remove the six fan drive mounting nuts (3).

15. Remove the fan assembly or set into fan shroud.

16. Remove the clamp and disconnect the air intake pipe (1).

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Engine - Engine and crankcase

17. Disconnect the AC lines (1) from the AC compressor Disconnect the AC compressor connector (2).

RAIL17SP00591AA

18

RAIL17SP00593AA

19

RAIL17SP00594AA

20

RAIL17SP00597AA

21

18. Disconnect the ECM connector X-816F (1) from the controller.

19. Disconnect the excite cable (1) from the alternator.

Disconnect the ground cable (2) from the alternator mounting bolt.

20. Disconnect the FPT harness interface connector X-840F (1).

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Engine - Engine and crankcase

21. Disconnect harness connector X-806F (1) from the cold start relay. Disconnect connector X-817F (2) for the grid heater.

RAIL17SP00598AA

22

RAIL17SP00600AA

23

RAIL17SP00601AA

24

RAIL17SP00602AA

25

22. Disconnect the positive cable (1) from the cold start relay.

23. Cut the wire ties (1) securing the wire harness to the engine.

24. Disconnect the air compressor line (1) from the compressor.

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Engine - Engine and crankcase

25. Remove the two bolts (1) from the bell housing securing the wire harness.

RAIL17SP00603AA

26

RAIL17SP00604AA

27

RAIL17SP00605AA

28

RAIL17SP00606AA

29

26. Disconnect the P-clamps (1) from the bottom of the engine.

27. Disconnect the power cables (1) from the starter. Disconnect the ground wire (2) from the starter.

28. Remove the clamps (1), remove the drive shaft shield (2).

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Engine - Engine and crankcase

29. Remove the bolts (1) securing the flywheel shield (2).

RAIL17SP00611AA

30

RAIL17SP00610AA

31

RAIL17SP00609AA

32

RAIL17SP00612AA

33

30. Remove both shields.

31. Remove the four u-joint bolts securing the drive shaft to the fly wheel damper.

32. Disconnect the two coolant lines (1) from the left side of the engine.

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Engine - Engine and crankcase

33. Using suitable lifting equipment, attach to the two lifting brackets.

RAIL17SP00613AA

34

RAIL17SP00614AA

35

RAIL17SP00613AA

36

34. Remove the four engine mount bolts. Left rear mount shown.

35. Slowly raise the engine out.

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Engine - Engine and crankcase

Engine - Install 1. With the proper lifting equipment, pick the engine up, move it in place then lower it onto the chassis.

RAIL17SP00613AA

1

RAIL17SP00614AA

2

RAIL17SP00612AA

3

RAIL17SP00609AA

4

2. Line up and install the four engine mounting bolts.

Torque the bolts to 485 – 515 N·m (358 – 380 lb ft).

3. Connect the two coolant hoses (1), secure the with the clamps removed earlier.

4. Connect the drive shaft to the fly wheel damper. Torque bolts to 70 – 94 N·m (52 – 69 lb ft).

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Engine - Engine and crankcase

5. Install the fly wheel shield (1) and secure the shield with the bolts removed earlier.

RAIL17SP00611AA

5

RAIL17SP00606AA

6

RAIL17SP00605AA

7

RAIL17SP00604AA

8

6. Install the drive shaft shield (1), secure the shield with the clamps removed earlier.

7. Connect the starter power cables (1). Connect the ground cable (2).

8. Secure the hoses to the bottom of the engine using the p-clamps (1) removed earlier.

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Engine - Engine and crankcase

9. Secure the wire harness to the bell housing using the bolts (1) removed earlier.

RAIL17SP00603AA

9

RAIL17SP00602AA

10

RAIL17SP00600AA

11

RAIL17SP00598AA

12

10. Connect the air compressor line (1) to the compressor.

11. Connect the positive cable (1) to the cold start relay.

12. Connect harness connector X-806F (1) to the cold start relay. Connect connector X-817F (2) for the grid heater.

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Engine - Engine and crankcase

13. Connect the FPT harness interface connector X-840F (1).

RAIL17SP00597AA

13

RAIL17SP00594AA

14

RAIL17SP00601AA

15

RAIL17SP00593AA

16

14. Connect the excite cable (1) to the alternator. Connect the ground cable (2) to the alternator mounting bolt.

15. Secure the wire harness to the engine using wire ties (1).

16. Connect the ECM connector X-816F (1) to the controller.

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Engine - Engine and crankcase

17. Connect the air conditioning lines (1) to the air conditioning compressor. Connect the air conditioning compressor connector (2).

RAIL17SP00591AA

17

RAIL17SP00590AA

18

RAIL17SP00588AA

19

RAIL17SP00587AA

20

18. Connect the air intake pipe (1). Secure the pipe with the clamp removed earlier.

19. Install fan assembly.

20. Mount fan to fan drive pulley with the six nuts (1) removed earlier. Torque the mounting nuts to 40 – 55 N·m (30 – 41 lb ft).

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