A8 welding consumables 2013

WELDING CONSUMABLES

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MIG WIRE TIG WIRE ELECTRODES

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TUNGSTENS

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ANTI SPATTER SPRAY

Excellent Welding Products

NEW ZEALAND LIMITED New Zealand Limited www.esseti.co.nz

WELDING Consumable - Electrodes - Wires

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INDEX Welding Consumables

Welding Consumables

Page

Mig Welding Wires - Xcel-Arc No.8 Solid Mig Wire - Xcel-Core Co2 Shielded Flux Core Mig Wire - Xcel-Arc Gasless Flux Core Mig Wire - Xcel-Arc Aluminium Mig Wire - Xcel-Arc Stainless Steel Mig Wire - Xcel-Arc Silicone Bronze Mig Wire

3 4 5 6 7 8

Tig Welding Wires - Magmaweld Steel Tig Wires

9

- Xcel-Arc Aluminium Tig Wires - Xcel-Arc Stainless Steel Tig Wires

10 11-12

MMA/Arc Welding Electrodes - Xcel-Arc General PurposeElectrodes - Magmaweld Electrodes - Magmaweld Handy-Pack Electrodes

13 13-20 21

TIG Welding Tungsten Electrodes - Xcel-Arc Thoriated Tungsten - Xcel-Arc Lanthanated Tungsten - Xcel-Arc Zirconiated Tungsten - Xcel-Arc Ceriated Tungsten

22 22 23 23

Gouging Carbons - Xcel-Arc Copper Clad Dc Gouging Carbons

24

Anti-Spatter Spray - Xcel-Arc Anti Spatter Spray

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WELDING Consumable - Electrodes - Wires

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WELDING CONSUMABLES ER70S-6 Solid Mig Wire

XCEL-ARC No.8 Wire ER70S-6 SOLID MIG WIRE Precision Layer Wound • • • • • • •

High Quality Triple De-oxidised X-Ray Quality Precision Layer Wound Smooth Feeding Clean Weld Finish International Approvals

Typical Applications: Structural Steel - General Fabrication - Light Fabrication Transport Industry -Heavy Equipment - Farm Machinery Pressure Vessels - Robotic and Semi Automatic Welding Applications

Xcel-Arc No.8 - ER70S-6 is a high quality, copper coated, triple de-oxidised solid mig welding wire supplied on 15kg and 5kg Plastic Spools. XA No.8 is a mild steel welding wire that contains higher levels of manganese and silicon than other standard grades of MIG wire to produce high quality welds when used on dirty, oily, or rusty steel. The high silicon content increases the fluidity of the weld pool, thus creating a smoother bead appearance and resulting in minimal postweld grinding.

XA No.8 wire is engineered to provide porosity-free, x-ray quality welds at the highest tensile strength (as welded) of all the plain carbon steel wires. ER70S-6 Solid Mig Wire requires a shielding gas: CO² and/or CO² mix.

Xcel-Arc No.8 wire is Precision Layer Wound for smooth uninterrupted wire feed with less liner and tip wear.

Xcel-Arc No.8 E70S-6 Solid Precision Layer Wound Mig Wire Part-No

Description

XAN80605 XAN80805 XAN80905 XAN80815 XAN80915 XAN81015 XAN81215

0.6mm XcelArc ER70S-6 Mig Wire 0.8mm XcelArc ER70S-6 Mig Wire 0.9mm XcelArc ER70S-6 Mig Wire 0.8mm XcelArc ER70S-6 Mig Wire 0.9mm XcelArc ER70S-6 Mig Wire 1.0mm XcelArc ER70S-6 Mig Wire 1.2mm XcelArc ER70S-6 Mig Wire

Weight 5kg 5kg 5kg 15kg 15kg 15kg 15kg

Chemical Component of Wire % C 0.07

Si 0.91

Mn 1.42

P 0.012

S 0.012

Ni 0.011

Cr 0.012

Mo 0.01

V 0.01

Typical Mechanical Properties of Weld metal Yield Strength 440 MPa

Tensile Strength 545 MPa

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Elongation 30.0%

Impact Values 70 ft. lbf

Test Temperature -30°F

No.8

WELDING Consumable - Electrodes - Wires

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WELDING CONSUMABLES ER71T-1 Flux Core Mig Wire

XCEL-CORE XC-712 E71T-1 FLUX CORE MIG WIRE Precision Layer Wound • • • • • • •

Smooth Arc Transfer Low Spatter Designed for CO² and Mixed Gas Smooth Bead Appearance Fast Freezing Slag All Position Welding International Approvals

Typical Appilications: Structural fabrication - General Fabrication - Transport Industry Shipbuilding - Off Shore Applications - Heavy Equipment Farm Machinery - Bridge Construction

Xcel-Core 712, features lower spatter and fume emissions than conventional products in its class. XC-712 shows excellent welding performance, soft and stable arc, low spatter loss, easy slag removal, beautiful weld appearance and high X-ray quality. This flux core wire is intended for single and multiple pass welding of carbon and certain low alloy steels and is suitable in all-positions. XC-712 flux core wire is classified with CO² shielding gas by this specification.

However gas mixtures of Argon/CO² are also used to improve usability, especially for out-of position applications.

XC-712 is characterised by a spray transfer, low spatter loss, flat to slightly convex bead configuration, and a moderate volume of slag which completely covers the weld bead. XC-712 wire has a rutile base slag.

Superb weld ability in all positions makes XC-712 a good choice for general plate fabrication, structural steel welding, shipbuilding, steel fabrication and any instance where lower fume and spatter emissions are required. The reduced spatter is especially attractive in those operations where painting is performed immediately after welding.

Xcel-Arc XC-712 E-71T-1 Flux Core Mig Wire Part-No

Description

XC-71212 XC-71216

XA Xcel-Core E71T-1 CO2 Flux Core Wire x 1.2mm XA Xcel-Core E71T-1 CO2 Flux Core Wire x 1.6mm

Weight 15kg 15kg

Chemical Composition ≤C 0.18 ≤Si 0.90 ≤Mn 1.75 ≤P 0.03

≤S 0.003 ≤Cu 0.35 ≤Ni 0.50 ≤Cr 0.20 ≤Mo 0.30 ≤V0.08

Typical Mechanical Properties of Weld metal Yield Strength 465 MPa

Tensile Strength 570 MPa

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Elongation 29.0%

Impact Values 145 J

Test Temperature -20°C

WELDING Consumable - Electrodes - Wires

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WELDING CONSUMABLE Gasless - Self Shielding Mig Wires

XCEL-ARC XA-E71TGS GASLESS MIG WIRE • • • • • • •

No Shielding Gas Needed Single Pass Welding of Thin Gauge Galvanized Steel Excellent for Outdoor Use Smooth Arc – Minimal Spatter DC- Straight Polarity Works Well in Windy Conditions International Approvals

Xcel-Arc E71T-GS is an all-position, self-shielded flux-cored wire designed for single pass fillet and lap welding on galvanized or carbon steel as thin as 20 gauge, without burn-through. Gasless wire E71T-GS is commonly used on small portable 230 Volt welding machines, offering smooth arc action with very little spatter. Travel speed is fast, penetration is good and slag removal is easy Xcel-Arc E71T-GS is most popular for the home workshop welder because it works so well on 230 Volt machines and can be used on thin gauge steel.

Xcel-Arc E71TGS Gasless Mig Wire Part-No

Description

XA-E71TGS0809 XA-E71TGS0809 XA-E71TGS0845 XA-E71TGS0945

0.6mm XcelArc E71T-GS Gasless Wire 0.8mm XcelArc E71T-GS Gasless Wire 0.8mm XcelArc E71T-GS Gasless Wire 0.9mm XcelArc E71T-GS Gasless Wire

Spool Weight 0.9kg 0.9kg 4.5kg 4.5kg

XCEL-ARC XA-E71T11 GASLESS MIG WIRE • • • • • • •

No Shielding Gas Needed Limited Multiple-Pass or Single-Pass Welding on Mild Steel Excellent for Outdoor Use, Works Well In Windy Conditions Smooth Arc, Minimal Spatter Works on CC Power Sources and Voltage Sensing Wire Feeders DC- Straight Polarity International Approvals

Xcel-Arc E71T-11 is a general purpose self-shielded flux-cored wire designed for all position, single-pass and limited multiple-pass lap, fillet and butt welds on mild or galvanized steed of less than ¾” thickness. (Do not use on steel plates thicker than ¾”). Xcel-Arc E71T-11 is easy to use because it requires no shielding gas. It has a very stable arc, low spatter and slag removal is easy.

Xcel-Arc E71T-11 is commonly used in the fabrication of structural beams on outdoor construction projects where adverse weather conditions hinder the flow of gas or where gas cylinders are not an option for logistical reasons.

E71T-11 is also used in the fabrication of machinery parts, tanks, prefab construction and light structural framework.

Xcel-Arc E71T11 Gasless Mig Wire Part-No

Description

Weight

XA-E71T110945 XA-E71T111245 XA-E71T111211

0.9mm XcelArc E71T-11 Gasless Wire 1.2mm XcelArc E71T-11 Gasless Wire 1.2mm XcelArc E71T-11 Gasless Wire

4.5kg 4.5kg 11.34kg

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WELDING Consumable - Electrodes - Wires

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WELDING CONSUMABLE Aluminium Mig Wires

XCEL-ARC ALUMINIUM MIG WIRE Precision Layer Wound • • • • • • • • •

High Quality Triple Shaved X-Ray Quality Precision Layer Wound Smooth Feeding Low Fume Factor Clean Welds International Approvals AWS, ABS, CWB, Lloyds Register, DNV, TUV, DB

Xcel-Arc 5356 is the highest quality consistent aluminium welding wire available anywhere in the world. Because our manufacturer is the only one in the world that melts and casts their own redraw rod and they have complete control of the manufacturing process allowing them to tightly control and refine the alloys’ chemical composition to exacting tolerances, this ensures premium quality aluminium wire products and outstanding welding performance.

The surface finish of aluminium Mig wire is the greatest influencing factor of an electrode’s performance and consistency during welding. A poor surface finish causes a variety of welding problems and interruptions such as poor feed ability, premature liner wear, reduced contact tip life, porosity, dirty welds and burn backs. These welding interruptions increase your manufacturing costs and reduce productivity. Our focus is on providing the smoothest and most uniform surface finish possible - one that is clean and free of contamination and hydrocarbons. The consistent feed ability of Xcel-Arc aluminium wire is accomplished through use of advanced wire drawing technology and a proprietary triple shaving process.

All Xcel-Arc aluminium wire goes through a unique testing and control process consisting of three steps: surface finish testing, feed ability testing, and weld ability testing. A SEM (Scanning Electron Microscope) is used to inspect and control the wires surface finish and cleanliness, ensuring the best surface finish possible and superior welding performance.

Utilising additional manufacturing processes and controls for wire cast, helix and diameter tolerance, we further ensure high quality, premium aluminium Mig wire. A consistent and tightly controlled diameter tolerance is another important variable that contributes to arc stability, uniformity, and quality aluminium welds. To prevent diameter fluctuations that can have a profound, negative impact on welding conditions and amperage efficiency, we tightly control diameter tolerance on all of our aluminium welding wire to exacting standards to ensure consistent welding performance and results.

5356 Aluminium Mig Wire Part-No

Description

Weight

XA530805 XA530905 XA531005 XA531205 XA531020 XA531220 XA531070 XA531270

XA 5356 x 0.8mm Mig Wire XA 5356 x 0.9mm Mig Wire XA 5356 x 1.0mm Mig Wire XA 5356 x 1.2mm Mig Wire XA 5356 x 1.0mm Mig Wire XA 5356 x 1.2mm Mig Wire XA 5356 x 1.0mm Mig Wire XA 5356 x 1.2mm Mig Wire

0.45kg 0.45kg 0.45kg 0.45kg 2.0kg 2.0kg 7.26kg 7.26kg

5183 Aluminium Mig Wire Part-No XA511020 XA511220 XA511070 XA511270

Description

Weight

XA 5183 x 1.0mm Mig Wire XA 5183 x 1.2mm Mig Wire XA 5183 x 1.0mm Mig Wire XA 5183 x 1.2mm Mig Wire

2.0kg 2.0kg 7.26kg 7.26kg

4043 Aluminium Mig Wire Part-No

Description

XA400905 XA401202 XA401207

XA 4043 x 0.9mm Mig Wire 0.45kg XA 4043 x 1.2mm Mig Wire 2.0kg XA 4043 x 1.2mm Mig Wire 7.26kg

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Weight

WELDING Consumable - Electrodes - Wires

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WELDING CONSUMABLE Stainless Steel Mig Wires

XCEL-ARC STAINLESS STEEL MIG WIRE Precision Layer Wound • • • • • •

High Quality Finish X-Ray Quality Precision Layer Wound Smooth Feeding Clean Welds International Approvals

308LSi Stainless MIG Wire Approvals AWS/ASME SFA 5.9 ER308LSi ● DIN8556 SG-X2 Cr Ni 19 9 ● EN12072 W19 9 LSi ● M.No. 1.4316 For the MIG Welding of 304 and 304L Type Stainless Steels. Recommended for the general welding of 201, 302, 321, 347, 409 and 444 type stainless steels. The 0.03% maximum carbon content increases the resistance to inter granular corrosion. The 0.65-1.20% silicon content improves wetting behaviour in the gas shielded welding process.

Part-No

Description

XA308L0915 XA308L1215

XA 308LSi x 0.9mm Mig Wire 12.5kg XA 308LSi x 1.2mm Mig Wire 12.5kg

Weight

Chemical Analysis C: 0.03% Si: 0.65-1.2% Cr: 19.2-22.0% Ni:9.0-11.0% Mo: 2.0-3.0%

309LSi Stainless MIG Wire Approvals AWS/ASME SFA 5.9 ER309LSi ● DIN8556 SG-X2 Cr Ni 24 12 ● EN12072 G23 12 LSi For the MIG Welding of 309 and 309L Type Stainless Steels. Suitable for a wide range of other welding applications including welding metals with dissimilar composition, an intermediate or buttering layer in the butt welding of clad steel, used as a buffering layer prior to the application hard facing materials. The 0.03% maximum carbon content increases the resistance to inter granular corrosion.

Part-No

Description

Weight

XA309L0915 XA309L1215

XA 309LSi x 0.9mm Mig Wire 12.5kg XA 309LSi x 1.2mm Mig Wire 12.5kg

Chemical Analysis C: 0.03% Si: 0.65% Cr: 23.0-25.0% Ni:12.0-14.0% Mo: 2.0-3.0%

316LSi Stainless MIG Wire Approvals AWS/ASME SFA 5.9 ER316LSi ● DIN8556 SG-X2 Cr Ni Mo 19 12 ● EN12072 G19 12 3 LSi ● M.No. 1.4430 For the MIG Welding of 316 and 316L Type Stainless Steels and principally for welding molybdenum-bearing austenitic materials containing maximum 0.03% carbon. Also suitable for the general welding of other 300 and 400 series stainless steels including 301, 302, 304/304L, 321, 347, 410 and 430. The 0.65-1.20% silicon content improves wetting behaviour in the gas shielded welding process.

Part-No

Description

Weight

Chemical Analysis

XA316L0610 XA316L0650 XA316L0810 XA316L0850 XA316L08125 XA316L0950 XA316L09125 XA316L12125

XA 316LSi x 0.6mm Mig Wire XA 316LSi x 0.6mm Mig Wire XA 316LSi x 0.8mm Mig Wire XA 316LSi x 0.8mm Mig Wire XA 316LSi x 0.8mm Mig Wire XA 316LSi x 0.9mm Mig Wire XA 316LSi x 0.9mm Mig Wire XA 316LSi x 1.2mm Mig Wire

1.0kg 5.0kg 1.0kg 5.0kg 12.5kg 5.0kg 12.5kg 12.5kg

C: 0.03% Si: 0.65% Cr: 23.0-25.0% Ni:12.0-14.0% Mo: 2.0-3.0%

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WELDING Consumable - Electrodes - Wires

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WELDING CONSUMABLE Silicon Bronze Mig Wire

XCEL-ARC SILICON BRONZE MIG WIRE Precision Layer Wound • • • •

High Quality Finish Precision Layer Wound Smooth Feeding International Approvals

ERCuSi-A Silicon Bronze MIG Wire Approvals AWS/ASME-SFA A5.7 ERCuSi-A Precision layer wound copper based wire for MIG welding of copper,copper-silicon and copper-zinc alloys. This copper-silicon alloy is used to weld similar composition base metals, brass, and to weld these copper alloys to steel.

Extensively used in the automotive repair and fencing industries.

Part-No

Description

Weight

Chemical Analysis

XA-SB0805 XA-SB08135 XA-SB0905 XA-SB09135

XA Silicon Bronze Mig Wire 0.8mm XA Silicon Bronze Mig Wire 0.8mm XA Silicon Bronze Mig Wire 0.9mm XA Silicon Bronze Mig Wire 0.9mm

5kg 13.5kg 5kg 13.5kg

Fe: 0.5% Zn: 1.0% Pb: 0.02%

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Cu: Rem% Al: 0.01%

Mn: 1.5% Sn: 1%

WELDING Consumable - Electrodes - Wires

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WELDING CONSUMABLE ER70S-6 Steel Tig Wire

MAGMAWELD TG2 - ER70S-6 TIG WIRE • • • • •

High Quality Triple De-oxidised X-Ray Quality Clean Weld Finish International Approvals

Approvals AWS/ASME SFA 5.18 ER70S-6 ● DIN 8559 WSG-2 ● EN1688 W3 Si ● M.No. 1.5125 Unalloyed welding rod for Tig welding of general structural steels and pipe steels. TG2 must be welded using pure Argon (Ar) shielding gas. Thin and homogeneous copper coating increase resistance to rusting

TG2 E70S-6 Tig Filler Wire Part-No

Description

Weight

Chemical Analysis

TG2-12 TG2-16 TG2-20 TG2-24 TG2-32

ER70S-6 Tig Rod x 1.2mm ER70S-6 Tig Rod x 1.6mm ER70S-6 Tig Rod x 2.0mm ER70S-6 Tig Rod x 2.4mm ER70S-6 Tig Rod x 3.2mm

5.0kg 5.0kg 5.0kg 5.0kg 5.0kg

C: 0.07% P: <0.025%

Si: 0.85% Mn: 1.45% S: <1.025%

MAGMAWELD TG2-102 - ER70S-2 TIG WIRE • • • • •

TG102

High Quality Micro Alloyed X-Ray Quality Clean Weld Finish International Approvals

TG 102

Approvals AWS/ASME SFA 5.18 ER70S-2 ● TS EN ISO 636 -A W 42 2 W2Ti ● EN ISO 636-A W 42 2 W2Ti

Micro-alloyed welding rod for GTA (TIG) welding of unalloyed steels by using Argon shielding gas. Due to it's Ti and Al micro alloy contents, particularly suitable for single pass welding of galvanized, pre-painted, rusty and dirty steels, welding low alloy steels in pipe-lines, boilers and tank construction. Suitable also welding in thin metal plates and repair welds.

TG102 E70S-2 Tig Filler Wire Part-No

Description

TG-102-16 TG-102-20 TG-102-24

ER70S-2 Tig Rod x 1.6mm 5.0kg ER70S-2 Tig Rod x 2.0mm 5.0kg ER70S-2 Tig Rod x 2.4mm 5.0kg

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Weight

Chemical Analysis C: 0.06% Ti: <0.10%

Si: 0.6% Al: 0.07%

Mn: 1.2% Zr: 0.06%

WELDING Consumable - Electrodes - Wires

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WELDING CONSUMABLE Aluminium Tig Wires

XCEL-ARC ALUMINIUM TIG WIRE • • • • •

High Quality Triple Shaved X-Ray Quality Low Fume Factor Cleaner Welds

Approvals AWS ● ABS ● CWB ● Lloyds Register ● DNV ● TUV ● DB Xcel-Arc premium quality aluminium Tig wires are engineered for use in Tig welding applications where clean, oxide and porosity free welds are required. We source from the world’s only fully integrated aluminium wire and rod mill. That means there is control in the quality and consistency of our products from start to finish, including melting raw material, continuous casting rod, to drawing, shaving, spooling, cleaning, testing and cutting of Tig wires. Xcel-Arc Tig wire is available in a variety of alloys and diameters to meet various aluminium welding fabrication requirements. Xcel-Arc aluminium Tig wires are stamped/embossed with the alloy for identification purposes.

XA4043 Tig Filler Wire

Chemical Analysis

Part-No

Description

Weight

XA4016 XA4024 XA4032

XA4043 x 1.6mm Tig Wire XA4043 x 2.4mm Tig Wire XA4043 x 3.2mm Tig Wire

4.54kg 4.54kg 4.54kg

Al: 94.00% Mg: 0.05%

Typical Mechanical Properties of Weld Metal Yield Stress ≥40Nmm2

Tensile Strength ≥120N/mm2

Elongation A5 (%) ≥8

Heat Treatment AW

Chemical Analysis

XA4047 Tig Filler Wire Part-No

Description

Weight

XA404724 XA404732

XA4047 x 2.4mm Tig Wire XA4047 x 3.2mm Tig Wire

4.54kg 4.54kg

Al: 88.00% Cu: 0.20%

Si: 12.0% Fe: 0.60% Mn: 0.15%

Typical Mechanical Properties of Weld Metal Yield Stress ≥60Nmm2

Tensile Strength ≥130N/mm2

Elongation A5 (%) ≥5

Heat Treatment AW

Chemical Analysis

XA5356 Tig Filler Wire Part-No

Description

Weight

XA5316 XA5324 XA5332

XA5356 x 1.6mm Tig Wire XA5356 x 2.4mm Tig Wire XA5356 x 3.2mm Tig Wire

4.54kg 4.54kg 4.54kg

Al: Rest Cr: 0.05-0.20%

Mg: 4.50-5.50% Ti: 0.06-0.20%

Mn: 0.05-0.20%

Typical Mechanical Properties of Weld Metal Yield Stress ≥110Nmm2

Tensile Strength ≥235N/mm2

Elongation A5 (%) ≥17

Heat Treatment AW

Chemical Analysis

XA5183 Tig Filler Wire Part-No

Description

Weight

XA518324 XA518332

XA5183 x 2.4mm Tig Wire XA5183 x 3.2mm Tig Wire

4.54kg 4.54kg

Al: Rest Cr: 0.05%

Mg: 4.30-5.20% Ti: 10%

Mn: 0.05% Si: 0.15%

Typical Mechanical Properties of Weld Metal Yield Stress ≥120Nmm2

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Si: 5.0% Fe: 0.40% Mn: 0.05% Ti: 0.15%

Tensile Strength ≥250N/mm2

Elongation A5 (%) ≥16

Heat Treatment AW

WELDING Consumable - Electrodes - Wires

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WELDING CONSUMABLE Stainless Steel Tig Wires

XCEL-ARC STAINLESS STEEL TIG WIRE • • • •

High Quality X-Ray Quality Hard Stamped I.D International Approvals

308LSi Stainless TIG Wire Approvals AWS/ASME SFA 5.9 ER308L ● DIN8556 SG-X2 Cr Ni 19 9 ● EN12072 W19 9 L ● M.No. 1.4316 Austenitic stainless steel welding rod for Tig welding of unstablised or stabilised corrosion resisting Cr-Ni steels.

Resistant to inter-granular corrosion up to 350˚C. Non-scaling up to 800˚C, in air or oxidizing combustion gases.

The filler wire can also be used for welding titanium and niobium stabilised steels such as ASTM 304Ti and ASTM 304Nb in cases where the construction is to be used at temperatures not exceeding 400°C.

Part-No

Description

Weight

Chemical Analysis

XA308LSI-12T XA308LSI-16T XA308LSI-20T XA308LSI-24T

XA308LSi x 1.2mm Tig Wire XA308LSi x 1.6mm Tig Wire XA308LSi x 2.0mm Tig Wire XA308LSi x 2.4mm Tig Wire

5.0kg 5.0kg 5.0kg 5.0kg

C: 0.03% Si: 0.3-0.65% Cr: 19.2-22.0% Ni:9.0-11.0%

309LSi Stainless TIG Wire Approvals AWS/ASME SFA 5.9 ER309L ● DIN8556 SGX 2 Cr Ni 2412 ● EN12072 W23 12 Austenitic stainless steel welding rod for Tig welding of unstablised or stabilised corrosion resisting Cr-Ni steels.

Resistant to inter-granular corrosion up to 350˚C. Non-scaling up to 800˚C, in air or oxidizing combustion gases.

The filler wire can also be used for welding titanium and niobium stabilised steels such as ASTM 304Ti and ASTM 304Nb in cases where the construction is to be used at temperatures not exceeding 400°C.

Part-No

Description

XA309LSI-16T XA309LSI-24T

XA 309LSi x 1.6mm Tig Wire 5.0kg XA 309LSi x 2.4mm Tig Wire 5.0kg

Weight

Chemical Analysis C: <0.03% Mn 1.0-2.5 Si: 0.3-0.65% Cr: 23.0-25.0% Ni:12.0-14.0%

316LSi Stainless TIG Wire Approvals AWS/ASME SFA 5.9 ER316LSi ● DIN8556 WSG-2 Cr Ni Mo 1912 ● EN1272 W19123 L ● M.No. 1.4430 Austenitic stainless steel welding rod for Tig welding of unstabilised or stabilised corrosion resisting Cr-Ni-Mo steels.

Resistant to inter-granular corrosion up to 400˚C. The filler wire is also suitable for welding titanium and niobium stabilised steels such as ASTM 316Ti in cases where the construction is used at temperatures not exceeding 400°C.

Part-No

Description

Weight

Chemical Analysis

XA316LSI-10T XA316LSI-12T XA316LSI-16T XA316LSI-20T XA316LSI-24T XA316LSI-32T

XA 316L x 1.0mm Tig Wire XA 316L x 1.2mm Tig Wire XA 316L x 1.6mm Tig Wire XA 316L x 2.0mm Tig Wire XA 316L x 2.4mm Tig Wire XA 316L x 3.2mm Tig Wire

5.0kg 5.0kg 5.0kg 5.0kg 5.0kg 5.0kg

C: <0.03% Mn 1.0-2.5 Cr: 18.0-2.0% Ni:11.0-14.0%

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Si: 0.3-0.65% Mo 2.0-3.0%

WELDING Consumable - Electrodes - Wires

11

WELDING CONSUMABLE Stainless Steel Tig Wires

XCEL-ARC 312 Stainless TIG Wire Approvals AWS/ASME SFA 5.9 ER312 ● EN12072 29 9 Xcel-Arc XA312 is a high alloyed wire designed for welding C/Mn steels, tool steels, spring steels, high temperature steels and other difficult to weld steels. 312 is also suitable for dissimilar welds between stainless and mild steel.

XA312 provides a ferritic austenitic structure with a high resistance to hot and solidification cracking. The mechanical properties are high and the wear resistance properties are very good. XA312 is also suitable for applications in the pulp and paper industry due to its good corrosion resistance.

Part-No

Description

Weight

Chemical Analysis

XA312-16T XA312-24T

XA 312 x 1.6mm Tig Wire XA 312 x 2.4mm Tig Wire

5.0kg 5.0kg

C: 0.11% Cr: 30.0%

Mn 1.9% Ni: 9.5%

Si: 0.45%

Ferrite: 50FN WRC-92

2209 Duplex Stainless TIG Wire Approvals AWS/ASME SFA 5.9 ER2209 ● DIN8556 WK.1.4462 (TUV) ● EN12072 2293LN The nominal compostion (wt %) of this classification is 22.5Cr, 8.5Ni, 3Mo, 0.15N. Filler metal of this classification is primarly used to weld Duplex stainless steels which contain approximately 22 percent of chromium. Deposits of this alloy have Duplex microstructure consisting of an austenite-ferrite matrix. These stainless steels are characterised by high tensile strength, resistance to stress corrosion cracking and improved resistance to pitting.

Part-No

Description

Weight

Chemical Analysis

XA2209-16T XA2209-24T

XA2209 x 1.6mm Tig Wire XA2209 x 2.4mm Tig Wire

5.0kg 5.0kg

C: 0.02% Mn: 1.6%

Si: 0.5% Cr: 23.0% Mo: 3.1% N: 0.17%

Ni:8.5%

Ferrite: 50FN WRC-92

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WELDING Consumable - Electrodes - Wires

12

WELDING CONSUMABLE General Purpose Electrodes

XCEL-ARC XAGP E6013 GENERAL PURPOSE ELECTRODE • • • • • • •

All Position Extremely Stable Arc Good Arc Starting and Restrike Self Releasing Slag Low Spatter Level Good Weld Bead Appearance International Approvals

Approvals AWS SFA A5.1 E6013 ● AS/NZ1553.1:E4112-0

A true general-purpose welding electrode for both the beginner and experienced welders. The special coating makes this electrode unique in that it is almost impossible to “stick“ the electrode to the work. A strong smooth weld with very little spatter and self releasing slag is produced. Weld bead appearance is excellent and the molten pool is controlled with ease in all positions The special coating allows easy welding of galvanised steels, dirty, rusty and scaly steels.

Typical Mechanical Properties of Weld Metal

Typical Weldmetal Analysis

Yield Stress 460Nmm2

C: 0.08% Si: 0.3% Mn: 0.5% P: 0.014%

Tensile Strength 490N/mm2

Elongation 25%

Impact Values 65J@0°C

S: 0.016%

XA GP Electrodes Part-No

Description

XAGP25 XAGP32-25 XAGP32 XAGP40

Xcel-Arc GP Electrode 2.5mm Xcel-Arc GP Electrode 3.2mm Xcel-Arc GP Electrode 3.2mm Xcel-Arc GP Electrode 4.0mm

Pkt Weight 2.5kg 2.5kg 5.0kg 5.0kg

DC AC

MAGMAWELD ESR-11 E6013 GENERAL PURPOSE ELECTRODE • • • • • • •

All Position Extremely Stable Arc Good Arc Starting and Restrike Self Releasing Slag Low Spatter Level Good Weld Bead Appearance International Approvals

Approvals AWS SFA A-5.1 E6013 ● AWS/ASME SFA-5.1 E6013 ● DIN 1913 E43 22 R(C)3

General-purpose electrode for structural steelwork, workshop and maintenance welding. Easily operated in positional welding, including vertically-down. Good gap-bridging and smooth arc, well suited for tack-welding due to it's easy arc striking and restriking properties. Welds are smooth, slightly concave and blending into base metal without undercutting. Suitable for welding on galvanized, primer painted and slightly rusted components.

Typical Mechanical Properties of Weld Metal

Typical Weldmetal Analysis

Yield Stress 480Nmm2

C: 0.08% Si: 0.3% Mn: 0.5%

Tensile Strength 530N/mm2

Elongation 27%

Impact Values 80J@0°C

ESR-11 GP Electrodes Part-No

Description

ESR1125-25 ESR1132-25 ESR1132-50 ESR1140-65

ESR11 Electrode 2.5mm ESR11 Electrode 3.2mm ESR11 Electrode 3.2mm ESR11 Electrode 4.0mm

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Pkt Weight 2.5kg 2.5kg 5.0kg 6.5kg

DC AC

WELDING Consumable - Electrodes - Wires

13

WELDING CONSUMABLE Iron Powder Electrodes

MAGMAWELD

ESH180R E7024 IRON POWDER ELECTRODE • • • • • • •

High Deposition Easy Strike and Restrike Smooth Stable Arc Minimal Spatter High Weld Deposition Self Releasing Slag International Approvals

Approvals AWS/ASME SFA 5.1 E7024 ● EN499 E 38 A RR 73 ● DIN 1913 E 51 11 RR 11 180

A heavy coated, rutile type high-efficiency electrode having a weld metal recovery of approximately 180 %. It is suited to producing long fillet welds and economically filling-up large weld sections. The core wire diameters, deviating from standard diameter, are so calculated as to produce definite throat thickness (a=3 to 6 mm). Relatively low current intensities and short burn-off times. ESH180R exhibits good welding properties.

Typical Mechanical Properties of Weld metal

Typical Weldmetal Analysis

Yield Stress >380N/mm²

C: 0.10% Si: 0.40% Mn: 0.90%

Tensile Strength 510-610N/mm²

Elongation >24%

Impact Values 50J@+20°C

ESH180R E7024 IRON POWDER ELECTRODE Part-No

Description

Pkt Weight

ESH180R25-50 ESH180R Electrode 350 x 2.5mm ESH180R32-65 ESH180R Electrode 450 x 3.2mm ESH180R40-65 ESH180R Electrode 450 x 4.0mm

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5.0kg 6.5kg 6.5kg

DCAC

WELDING Consumable - Electrodes - Wires

14

WELDING CONSUMABLE Low Hydrogen Electrodes

MAGMAWELD ESB44 E7016 DUAL COATED LOW HYDROGEN ELECTRODE • • • • • • • •

All Position Easy Restrike Stable Arc Minimal Spatter Easy to Control Weld Deposition Easy Slag Removal Good Weld Bead Appearance International Approvals

Approvals AWS/ASME SFA 5.1 E7016 H8 ● AS/NZ 4855 2007 ● EN499 E 38 2 B 12 H 10 ● DIN 1913 E 51 43 B (R) 10

A multi-purpose electrode suitable for structural steelwork, workshop and maintenance welding. Smooth and clean welds blending into base metal without undercuts. Excellent gap-bridging properties. The dual covering of this electrode produces a stable, concentrated and directed arc, thus being ideally suited for root pass and positional welding. Welds are of X-ray quality.

Typical Mechanical Properties of Weld metal Typical Weldmetal Analysis Yield Stress 460N/mm²

Tensile Strength 530N/mm²

Elongation 29%

Impact Values 70J@-20°C - 60J@-30°C

C: 0.08% Si: 0.3% Mn: 0.5%

ESB44 Low Hydrogen Electrodes Part-No

Description

Pkt Weight

ESB4425-50 ESB4432-50 ESB4440-65

ESB44 Electrode 350 x 2.5mm ESB44 Electrode 350 x 3.2mm ESB44 Electrode 450 x 4.0mm

DC+

5.0kg 5.0kg 6.5kg

AC

MAGMAWELD ESB52 E7018 LOW HYDROGEN ELECTRODE • All Position • Stable Arc • Minimal Spatter • Easy to Sontrol Weld Deposition • Easy Slag Removal • Good Weld Bead Appearance • International Approvals Approvals AWS/ASME SFA 5.1 E7018-1 H4 ● EN499 E 42 6 B 42 H 5 ● DIN 8529 E SY 76Mn B

An electrode producing tough and crack-free welded joints and also suits welding steels with a carbon content of up to 0,6 %. The weld metal has a very low hydrogen content and is resistant to ageing. Electrode approved for rail joint welding and with very good gap-bridging properties. Owing to its double covering (up to 3.2 mm) this electrode features a stable and concentrated arc and is therefore well suited to positional welding. Suitable to use in welding of dynamically loaded machinery, steel construction, bridge, pipe and pipeline construction, tank, pressure vessel and shipbuilding.

Welds are of X-ray quality.

Typical Mechanical Properties of Weld metal

Typical Weldmetal Analysis

Yield Stress 520N/mm²

C: 0.08% Si: 0.50% Mn: 1.2%

Tensile Strength 590N/mm²

Elongation 29%

Impact Values 90J@-46°C - 70J@-60°C

ESB52 Low Hydrogen Electrodes Part-No

Description

ESB5225-50 ESB5232-50 ESB5240-65

ESB52 Electrode 350 x 2.5mm ESB52 Electrode 350 x 3.2mm ESB52 Electrode 450 x 4.0mm

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Pkt Weight 5.0kg 5.0kg 6.5kg

DC+ AC

WELDING Consumable - Electrodes - Wires

15

WELDING CONSUMABLE Stainless Steel Electrodes

MAGMAWELD EI 308L STAINLESS ELECTRODE • • • • • • •

Soft Start and Restrike Stable Arc Minimal Spatter Easy to Control Weld Deposition Easy Slag Removal Fine Ripple Read Appearance International Approvals

Standards, Classifications AWS/ASME SFA 5.4 E308L-16 ● AS/NZ 4854 ● EN1600 E 19 9 LR 12 ● DIN 8556 E19 9 LR 26

An electrode for welding austenitic stainless Cr-Ni steels or cast steels having an extra low carbon content as well as stainless or heat resisting chromium steels or cast steels. Suitable for welding stainless tanks, valves, pipes and linings in chemical and food industries. For operating temperatures of up to +350˚C, non-scaling up to +800˚C. Easy arc striking and restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag.

Typi-

Typical Mechanical Properties of Weld metal Tensile Strength 600N/mm²

Elongation 38%

cal Weldmetal Analysis

Impact Values 70(J)+20°C

C 0.08%

Si 0.3%

Mn 0.5%

Cr19%

Ni10%

EI 308L Stainless Steel Electrode Part-No

Description

Pkt Weight

EI308L25-175 EI308L Electrode 300 x 2.5mm EI308L32-175 EI308L Electrode 300 x 3.2mm EI308L40-20 EI308L Electrode 350 x 4.0mm

1.75kg 1.75kg 2.0kg

DC+ AC

MAGMAWELD EIS 309 Mo STAINLESS ELECTRODES • • • • • • •

Soft Start and Restrike Stable Arc Minimal Spatter Easy to Control Weld Deposition Easy Slag Removal Fine Ripple Bead Appearance International Approvals

Standards, Classifications AWS/ASME SFA 5.4 E309Mo-16 ● AS/NZ 4854 ● DIN 8556 E19 9 LR 26 ● TS 2716 E 23 13 2 MPR 160 36

An electrode for welding austenitic stainless Cr-Ni steels or cast steels having an extra low carbon content as well as stainless or heat resisting chromium steels or cast steels. Suitable for welding stainless tanks, valves, pipes and linings in chemical and food industries. For operating temperatures of up to +350˚C, non-scaling up to +800˚C. Easy arc striking and restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag.

Typical Mechanical Properties of Weld metal

Typical Weldmetal Analysis

Tensile Strength 600N/mm²

C 0.04%

Elongation 38%

Impact Values 70(J)+20°C

Si 0.8%

Mn 1.0%

Cr 22% Ni 12% Mo 2.8%

EIS 309Mo Stainless Steel Electrode Part-No

Description

EI309Mo25-20 EI309Mo Electrode 350 x 2.5mm EI309Mo32-20 EI309Mo Electrode 350 x 3.2mm EI309Mo40-20 EI309Mo Electrode 350 x 4.0mm

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Pkt Weight 2.0kg 2.0kg 2.0kg

DC+ AC

WELDING Consumable - Electrodes - Wires

16

WELDING CONSUMABLE Stainless Steel Electrodes

MAGMAWELD

EI 316L STAINLESS ELECTRODE • • • • • • •

Soft Start and Restrike Stable Arc Minimal Spatter Easy to Control Weld Deposition Easy Slag Removal Fine Ripple Bead Appearance International Approvals

Standards, Classifications AWS/ASME SFA 5.4 E316L-16 ● AS/NZ 4854 ● EN1600 E 1912 3 LR 32 ● DIN 8556 E1912 3 LR26 ● TS2716 E 1912 3 LR26

An electrode for welding austenitic stainless Cr-Ni-Mo steels or cast steels having an extra low carbon content. For operating temperatures of up to +400˚C. Especially suitable for welding of stainless steel chemical tanks and pipes in chemical, textile, paint and paper industries. Possible to use equally well both with AC and DC. Easy arc striking and restriking.

Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag.

Typical Mechanical Properties of Weld metal

Typical Weldmetal Analysis

Tensile Strength 560N/mm²

C 0.04%

Elongation 37%

Impact Energy 70(J)+20°C

Si 0.70%

Mn: 0.80% Cr 19% Ni 12.0% Mo 2.6%

EI 308L Stainless Steel Electrode Part-No

Description

Pkt Weight

EI316L25-175 EI316L Electrode 300 x 2.5mm EI316L32-20 EI316L Electrode 300 x 3.2mm EI316L40-20 EI316L Electrode 350 x 4.0mm

DC+

1.75kg 2.0kg 2.0kg

AC

MAGMAWELD

EI 312 STAINLESS ELECTRODE • • • • • • •

Dissimilar Problem Steel Welding Stable Arc Minimal Spatter Easy to Control Weld Deposition Easy Slag Removal Fine Ripple Bead Appearance International Approvals

Standards, Classifications AWS/ASME SFA 5.4 E312-16 ● EN1600 E 29 9 R 12 ● DIN 8556 E29 9 R26 ● TS2716 E29 9 R26

An electrode for joining dissimilar steels and depositing claddings on ferritic steels. The ferritic-austenitic Cr-Ni weld metal contains approximately 50% of delta-ferrite and is non-scaling up to +1100˚C. High resistance to cracking and is suited for joining difficult to weld steels and depositing buffer layers on crack sensitive base metals. Easy arc striking and restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface and easy slag removal.

Typical Mechanical Properties of Weld metal

Typical Weldmetal Analysis

Tensile Strength 810N/mm²

C 0.10%

Elongation 24%

Impact Energy 50 (J)+20°C

Si 0.90%

Mn: 0.10% Cr 29% Ni 10.0%

EI 312 Stainless Steel Electrode Part-No

Description

Pkt Weight

EI312L25-175 EI312L32-175 EI312L40-20

EI312 Electrode 300 x 2.5mm EI312 Electrode 300 x 3.2mm EI312 Electrode 350 x 4.0mm

1.75kg 1.75kg 2.0kg

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DC+ AC

WELDING Consumable - Electrodes - Wires

17

WELDING CONSUMABLE Stainless Steel Electrodes

MAGMAWELD

ESC60 E6010 CELLULOSIC ELECTRODE • • • • • •

All Position Deep Penetration Vertical Down welding Easy to Control Good Weld Finish International Approvals

Approvals AWS/ASME SFA 5.1 E6010 ● EN499 E 35 2 C 21 ● DIN 1913

A medium coated cellulosic type electrode for welding in vertical down technique. Due to it's high penetration it is suitable for root pass and build up passes in the vertical down direction. For use in shipbuilding, storage vessels, boilers, pipeline constructions and assembly works. DCEN (-) is recommended for root passes Typical Mechanical Properties of Weld metal

Typical Weldmetal Analysis

Yield Stress 470N/mm²

C: 0.10% Si: 0.20% Mn: 0.50%

Tensile Strength 530N/mm²

Elongation 28%

Impact Values 60J@-20°C - 50J@-30°C

ESC6010 Cellulosic Electrodes Part-No

Description

Pkt Weight

ESC6025-50 ESC6032-50 ESC6040-50

ESC60 Electrode 350 x 2.5mm ESC60 Electrode 350 x 3.2mm ESC60 Electrode 350 x 4.0mm

DC ±

5.0kg 5.0kg 5.0kg

AC

MAGMAWELD

ENI 402 Ni CAST IRON ELECTRODE • • • • • •

All Position Easy Strike and Restrike Welds Cast Iron to Dissimilar Metals Smooth Arc Good Weld Finish International Approvals

Approvals AWS/ASME SFA 5.15 E Ni-Cl ● TS 9463 E Ni-BG21 ● DIN 8573 E Ni-BG21

An electrode having a pure nickel core wire for welding cast iron with or without low preheating (max. +300˚C). For repair welding of cracked cast iron parts or joining components made of steel, copper or nickel materials to castings. Electrode suited to welding cast iron with lamellar graphite, white and black heart malleable and nodular cast iron. Weld short beads, about 30 to 50 mm long. In order to reduce weld residual stresses, hammer-peen welds slightly before cooling.

Weld metal is machinable. Preferably used with DCEP but possible to use also with AC. Mechanical Properties of Weld metal

Typical Weldmetal Analysis

Heat Treatment

Elongation

Ni: 98% other: 2%

AW/KS

~ 160 HB

ENI 402 Ni Cast Iron Electrode Part-No

Description

Pkt Weight

ENI40225-175 ENI40232-175 ENI40240-226

ENi402 Electrode 350 x 2.5mm ENi402 Electrode 350 x 3.2mm ENi402 Electrode 350 x 4.0mm

1.75kg 1.75kg 2.26kg

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DCAC

WELDING Consumable - Electrodes - Wires

18

WELDING CONSUMABLE Cast Iron & Hard Facing Electrodes

MAGMAWELD ENI 416 NiFe CAST IRON ELECTRODE • • • • • •

All Position High Strength Cast Iron & Cast Iron to Dissimilar Metals Easy Strike and Restrike Good Weld Finish International Approvals

Approvals AWS/ASME SFA 5.15 E NiFe-Cl ● TS 9463 E NiFE-G23 ● DIN 8573 E NiFE-G23

An electrode having a nickel-iron core for welding cast iron with or without preheating. The weld metal features a low coefficient of thermal expansion and as a result, little shrinkage. It has higher strength properties than pure nickel weld metal and is therefore preferable used for welding nodular cast iron, white and black heart malleable cast iron, as well as austenitic nodular cast iron or joining these metals to components made of steel, copper or nickel materials. Easy arc striking and restriking, stable arc and smooth bead. Weld metal is machinable. Weld short beads about 30-50mm long.

Mechanical Properties of Weld metal

Typical Weldmetal Analysis

Heat Treatment

Elongation

C 1.0%

AW/KS

~ 210 HB

Mn 0.40%

Si 0.60%

Fe 43% Ni 55%

ENI 416 NiFe Cast Iron Electrode Part-No

Description

Pkt Weight

ENI41625-175 ENI41632-175 ENI41640-226

ENi416 Electrode 350 x 2.5mm ENi416 Electrode 350 x 3.2mm ENi416 Electrode 350 x 4.0mm

1.75kg 1.75kg 2.50kg

DC+ AC

MAGMAWELD EH 360R HARD FACING ELECTRODE • • • • •

Heavy Abrasion Moderate Impact Non Machinable, Grind only Easy Strike and Restrike Very Smooth Weld Deposit Easy to Weld with AC and DC

360

Approvals EN 14700 E Fe8 ● DIN 8555 E 6 UM 60 (65W)

A thick rutile-covered electrode for depositing tough and wear resisting hardfacing overlays. The weld metal has sufficient red hardness up to +600°C. It is machinable only by grinding. In case of crack sensitive base metals, a tough buffer layer made by ESB 40 or EI 307 electrodes is required and a further one after every third hardfacing layer. The as-welded hardness of 59 HRc can be increased to 60-65 HRc by single or double tempering. Suitable hardfacing applications where wear resistance at higher temperatures is a prime concern, as in hot cut offs, dies for pressure castings, rolls, crushers and others. Possible to use equally well both with AC and DC. Hardness Typical Weldmetal Analysis 59HRc (1st pass)

C 4.0% Si 5.0.0% Mn 0.3% Cr 7%

V 5.0%

Fe Rest

EH 360 Hard Facing Electrode Part-No

Description

Pkt Weight

EH360R32-50 EH360R40-65 EH360R50-65

EH360R Electrode 350 x 3.2mm EH360R Electrode 350 x 4.0mm EH360R Electrode 350 x 5.0mm

5.0kg 6.5kg 6.5kg

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DC± AC

WELDING Consumable - Electrodes - Wires

19

WELDING CONSUMABLE Hard Facing Electrodes

MAGMAWELD EH 528 HARD FACING ELECTRODE • • • • • •

Heavy Abrasion Moderate Impact Non Machinable, Grind Only Chrome, Niobium Carbide Matrix Easy Strike and Restrike Relief Checks in Final Deposit Metal Recovery 180%

A basic type heavy coated high recovery electrode for depositing primary and eutectic Cr and Nb carbides in austenitic matrix. Suitable for hardfacing of parts subjected to heavy abrasion with moderate impact. Service temperature is maximum 450˚C. The typical transverse cracks occuring in such a hard metal is not suitable for applictions where impact and shock conditions prevail. Wear coefficient of one layer deposit is 0.5 % with Si O2. The weld metal is machinable only by grinding. Metal recovery of 180%. Suitable to use in hardfacing of cement crushers, cement presses and brick conveyor screws, mixer blades, press screws in the oil industry, bucket lips and teeth in earth moving equipment. Possible to use with both DC and AC. Hardness

Typical Weldmetal Analysis

63HRc (1st pass) 62HRc (2nd pass) 64HRc (3rd pass)

C 7.0%

Cr 24%

Nb 7.0%

Fe Balance

EH 528 Hard Facing Electrode Part-No

Description

Pkt Weight

EH52832-50 EH52840-50

EH528 Electrode 350 x 3.2mm EH528 Electrode 350 x 4.0mm

5.0kg 5.0kg

DC± AC

MAGMAWELD EH 531 HARD FACING ELECTRODE • • • • • •

Heavy Abrasion Moderate Impact Non Machinable, Grind Only Chrome Carbides in Stainless Matrix Easy Strike and Restrike Very Smooth Weld Deposit High Recovery 235%

Approvals AWS/ASME SFA 5.13 E Fe Cr- A2 ● DIN 8555 E 10 UM 65 GRZ

A heavy coated, high recovery (235%) hardfacing electrode depositing evenly distributed Cr, B carbides in austenitic stainless steel matrix. Suitable for hardfacing of parts subjected to heavy abrasion with moderate impact. Required hardness and abrasion resistance can be obtained in the first layer even on low alloy steels. The hardfacing layers have a very smooth surface and machinable only by grinding. Suitable to use in excavator teeth, leading edges of excavator buckets, mixer blades, gravel pumps, conveyor worm-screws and conveyor belts. Possible to use with both DC and AC. Hardness

Typical Weldmetal Analysis

65HRc (1st pass)

C 4.2% Si 1.3%

Mn 0.3% Cr 24%

Nb 7.0% B 1.2% Fe Rest

EH 531 Hard Facing Electrode Part-No

Description

Pkt Weight

EH53132-50 EH53140-50 EH53150-50

EH531 Electrode 350 x 3.2mm EH531 Electrode 350 x 4.0mm EH531 Electrode 350 x 5.0mm

5.0kg 5.0kg 5.0kg

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DC± AC

WELDING Consumable - Electrodes - Wires

20

WELDING CONSUMABLE Electrode Handy Packs

MAGMAWELD ELECTRODE HANDY PACKS MAGMAWELD Electrodes are available in convenient handy packs. Covering the widest range of applications, distinctively packaged and colour coded to provide simple selection. With the MAGMAWELD display stand the selection and purchasing of MAGMAWELD electrodes for the tradesman or handy person couldnâ&#x20AC;&#x2122;t be easier.

ELECTRODE HANDY PACKS Part-No

Description

Pack Qty

ESR11BP ESB44BP EI316LBP EH360RBP ENI416BP EI312BP

Magmaweld General Purpose Electrode - Handy Pack Magmaweld Low Hydrogen Electrode - Handy Pack Magmaweld Stainless Steel Electrode - Handy Pack Magmaweld Hard Facing Electrode - Handy Pack Magmaweld Cast Iron Electrode - Handy Pack Magmaweld Dissimilar Metal Electrode - Handy Pack

10pcs 2.5mm, 5pcs 3.2mm 10pcs 2.5mm, 5pcs 3.2mm 10pcs 2.5mm, 5pcs 3.2mm 10pcs 3.2mm 10pcs 2.5mm, 5pcs 3.2mm 10pcs 2.5mm, 5pcs 3.2mm

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WELDING Consumable - Electrodes - Wires

21

WELDING CONSUMABLE TIG Tungsten Electrodes

XCEL-ARC WT20 2% THORIATED TUNSTEN ELECTRODE This has been the most commonly used type of tungsten for a long time and thus is the standard that is used for comparison to other tungstens. However, since it is a low-level radioactive hazard many users have switched to other alternatives. Regarding the radioactivity, Thorium is an alpha emitter but when its enclosed in a tungsten matrix the risks are negligible, thus holding a stick of Thoriated tungsten in your hand should not pose a great threat unless a welder has open cuts on their skin. Thoriated tungsten should not get in contact with open cuts or wounds. The more significant danger to welders can occur when thorium oxide gets into the lungs. This can happen from the exposure to vapours during welding or from ingestion of material/dust in the manufacture and grinding of the tungsten. Therefore, precautions should be taken when welding and use of an exhaust system should be implemented to remove the grinding dust from the work area when grinding tungsten. Proper disposal in an environmentally friendly way is also a responsibility. There are discussions under way in Europe about eliminating the use of thorium there altogether because of these problems. Please research this subject yourself to get a complete understanding. Notwithstanding these issues, 2% Thoriated tungsten is still the most commonly used tungsten and is a good general use tungsten. It has one of the lowest work functions, and it performs well when overloaded with extra amperage. However, it does not hold its point as well as some other non-radioactive tungsten that have been introduced.

This tungsten is used primarily for DC welding and may split if used for AC welding.

WT20 2% Thoriated Tungsten Electrode Part-No

Description

WT20-10-175 WT20-16-175 WT20-24-175 WT20-32-175

2.0% Thoriated Tungsten 1.0mm x 175mm 2.0% Thoriated Tungsten 1.6mm x 175mm 2.0% Thoriated Tungsten 2.4mm x 175mm 2.0% Thoriated Tungsten 3.2mm x 175mm

Pkt Qty 10 10 10 10

XCEL-ARC WLa15 1.5% LANTHANATED TUNGSTEN ELECTRODE In Europe and Japan this has been the most popular alternative to 2% Thoriated tungsten for most applications. It is available as 2%, 1.5%, and 1% Lanthanated tungsten. Lanthanum Trioxide has the lowest work function of any of the materials thus it usually starts easiest and has the lowest temperature at the tip which resists grain growth and promotes longer service life. Testing of 2% Lanthanated material showed that it offers much longer life than Thoriated if not overloaded and better arc starting in most applications.

It is also especially good at; - Resisting the “Thermal shock” of pulsing - Welding in situations where there are numerous re-ignitions with a short weld cycle - Resistance to contamination.

Welders with tube mill applications have been especially satisfied with this material because its longer life reduces down time. Also, as a general rule it will probably require about 15% less amps to start and sustain low current arcs. Lanthanum in this tungsten is a “rare earth” material and is not radioactive.

This tungsten is primarily used for DC welding, but will also show good results for AC welding.

WLa15 1.5% Lanthanated Tungsten Electrode Part-No

Description

WLA-16-175 WLA-24-175 WLA-32-175

1.5% Lanthanated Tungsten 1.6mm x 175mm 1.5% Lanthanated Tungsten 2.4mm x 175mm 1.5% Lanthanated Tungsten 3.2mm x 175mm

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Pkt Qty 10 10 10

WELDING Consumable - Electrodes - Wires

22

WELDING CONSUMABLE TIG Tungsten Electrodes

XCEL-ARC WZ8 0.8% ZIRCONIATED TUNSTEN ELECTRODE Zirconiated Tungsten has good performance in AC welding. It easily forms and retains a balled tip at the end of the tungsten which is ideal to give the radiating arc suited to AC TIG welding. Zirconiated tungsten electrode produces an extremely stable arc and resists tungsten spitting. Zirconiated tungsten has a high resistance to contamination with excellent performance in high load AC welding. Zirconiated Tungsten is most commonly used for AC welding of aluminium and magnesium alloys.

Zirconiated is not recommended for DC welding.

WZ8 0.8% Zirconiated Tungsten Electrode Part-No

Description

WZ8-16-175 WZ8-24-175 WZ8-32-175

0.8% Zirconiated Tungsten 1.6mm x 175mm 0.8% Zirconiated Tungsten 2.4mm x 175mm 0.8% Zirconiated Tungsten 3.2mm x 175mm

Pkt Qty 10 10 10

XCEL-ARC WCe-2 1.8 - 2.2% CERIATED TUNSTEN ELECTRODE Ceriated tungsten electrodes (AWS classifi cation EWCe-2) contain a minimum of 97.30 percent tungsten and 1.80 to 2.20 percent cerium and are referred to as 2 percent ceriated.

Ceriated tungstens perform best in DC welding at low current settings. They have excellent arc starts at low amperages and become popular in such applications as orbital tube welding, thin sheet metal work. They are best used to weld carbon steel, stainless steel, nickel alloys, and titanium, and in some cases it can replace 2 percent thoriated electrodes.

Ceriated tungsten is best suited for lower amperages it should last longer than Thoriated tungsten higher amperage applications are best left to Thoriated or Lanthanated tungsten.

WCe-2 1.8 - 2.2% Ceriated Tungsten Electrode Part-No

Description

WC20-16-175 WC20-24-175 WC20-32-175

1.8-2.2% Ceriated Tungsten 1.6mm x 175mm 1.8-2.2% Ceriated Tungsten 2.4mm x 175mm 1.8-2.2% Ceriated Tungsten 3.2mm x 175mm

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Pkt Qty 10 10 10

WELDING Consumable - Electrodes - Wires

23

WELDING CONSUMABLE Anti Spatter

XCEL-ARC DC Gouging Carbons Part-No

Description

DGC40305 DGC50305 DGC65305 DGC80305 DGC95305

Copper Clad DC Gouging Carbon 4.0 x 305mm Copper Clad DC Gouging Carbon 5.0 x 305mm Copper Clad DC Gouging Carbon 6.5 x 305mm Copper Clad DC Gouging Carbon 8.0 x 305mm Copper Clad DC Gouging Carbon 9.5 x 305mm

Pkt Qty 50 50 50 50 50

XCEL-ARC ANTI SPATTER SPRAY - Silicon & Benzene Free - Paintable XcelArc 1390/S Anti Spatter Spray is engineered to protect parts, tooling, and fixtures from spatter build-up. A convenient solvent-based, quick-drying aerosol that allows for pre-heat, higher duty cycles, and higher temperature applications. Excellent for fixture and tooling protection. The special formula allows surface painting after use. Base metal and fixture applications become easier to clean and remove unwanted weld spatter. XcelArc 1390/S Anti Spatter Spray is anhydrous without silicone.

You can use it both on the torch and on the pieces to weld.

Wait for the evaporation of the solvent before welding.

Product is for industrial and professional use only.

Use only in a well-ventilated areas.

Available singularly or 12 Can boxes.

Required to be shipped Class 2.2 Dangerous Goods Shipping Material Safety Data Sheet available on request.

XA1390/S Anti Spatter Aerosol Spray Part-No

Description

XA1390/S

XcelArc 1390/S Anti Spatter Spray 400gr

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WELDING Consumable - Electrodes - Wires

24