A3 sg mig torches 2013

MIG WELDING TORCHES XA Suregrip BZL Series

AIR COOLED ● XA15 SUREGRIP 150A ● XA24 SUREGRIP 250A ● XA25 SUREGRIP 230A ● XA26 SUREGRIP 290A ● XA36 SUREGRIP 300A

WATER COOLED ● XA401W SUREGRIP 450A ● XA501W SUREGRIP 500A

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SureGrip MIG Torches

1

MIG WELDING TORCHES

XA Suregrip BZL Series Index

XA BZL Ergo Mig Torch Range Suregrip Series

Contents

Mig Torch Range

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XA BZL Ergo Suregrip Overview

2

XA BZL Ergo Suregrip Features Focus

4

Suregrip XA15 - 180 Amp Air Cooled

6

Suregrip XA24 - 250 Amp Air Cooled

8

Suregrip XA25 - 230 Amp Air Cooled

10

Suregrip XA26 - 290 Amp Air Cooled

12

Suregrip XA36 - 300 Amp Air Cooled

14

Suregrip XA401W - 450 Amp Water Cooled

16

Suregrip XA501W - 500 Amp Water Cooled

18

Spare Parts

20

SureGrip MIG Torches

2

MIG WELDING TORCHES

XA Suregrip BZL Series XA Suregrip BZL Series Torch Guide

XA Ergo Mig Torch Range Suregrip Series Ratings: 150Amp to 450Amp, Mixed Gas

Technical Data

XA150

XA240

XA250

XA260

XA360

XA401W

XA501W

Cooling Method Rating: CO² Rating: Mixed Gas Duty Cycle: Wire Size: Minimum H²O Flow: Minimum H²O Inlet Pressure: Minimum Cooling Requirements: Maximum H²O Inlet Pressure: Maximum H²O Inlet Temperature:

Air Cooled 180A 150A 60% 0.6-1.0 -

Air Cooled 250A 220A 60% 0.8-1.2 -

Air Cooled 230A 200A 60% 0.8-1.2 -

Air Cooled 290A 250A 60% 0.8-1.2 -

Air Cooled 300A 270A 60% 0.8-1.2 -

Water Cooled 450A 350A 100% 0.8-1.6 1.2 L/min .0 Bar 1000W 5.0 Bar 50°C

Water Cooled 500A 450A 100% 0.8-1.6 1.2 L/min 2.0 Bar 1000W 5.0 Bar 50°C

Order Codes

3M

XA15-3

XA24-3

XA25-3

XA26-3

XA36-3

XA401W-3

XA501W-3

4M

XA15-4

XA24-4

XA25-4

XA26-4

XA36-4

XA401W-4

XA501W-4

5M

XA15-5

XA24-5

XA25-5

XA26-5

XA36-5

XA401W-5

XA501W-5

All products conform to EN60974-7

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and are RoHS, REACH and WEEE compliant

SureGrip MIG Torches

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MIG WELDING TORCHES

Ergo Suregrip Series Mig Torch Range BZL Air Cooled Series - Features

XA BZL Ergo Mig Torch Range Suregrip Series

Features and Focus

Swan Necks Manufactured to the same specification as the OEM. Consumable parts All wear and spare parts are manufactured to the same specification as the OEM and are fully interchangeable.

Hanger Hook A plug and play option, they encourage the operator to hang the torch off the ground where it is easy to locate.

Ergo Handle Medium Ergo Trigger Assembly Rapid field servicing ensured by a simple"plug and play"system.

Switches can be exchanged in 5 seconds without the use of tools.

A patented screwless design combines the ultimate in balance, positioning and ergonomics.

Torch handles disassemble in 5 seconds for rapid fault analysis.

Top and buttom handle grips ensure all day welder comfort.

Knuckle Joint and Cable Support Small movements of the handle and neck are possible independent of the cable assembly. A moulded polymer cable support increases flexibility and electrode support.

Spring Pins Fitted with unbreakable spring loaded gun plug body pins.

Hyperflex Cable Systems Air-cooled cable assemblies offer outstanding flexibility and the highest heat and abrasion resistance of any known cable.

The outer jacket is constructed from cross-linked polymers providing a tear proof outer with a burn threshold of 375°C.

Rear Cable Support Extra length cable support systems ensure smooth and consistent wire feed at any angle.

Gun Plug Housing Tough and damage resistant, housings and nuts are formed in robust glass-reinforced polymers encasing all conductive parts in accordance with EN60974-7.

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SureGrip MIG Torches

4

MIG WELDING TORCHES

Ergo Suregrip Series Mig Torch Range BZL Water Cooled Series - Features

XA BZL Ergo Mig Torch Range Suregrip Series

Features and Focus Swan Necks Manufactured to the same specification as the OEM.

Consumable parts All wear and spare parts are manufactured to the same specification as the OEM and are fully interchangeable.

Hanger Hook A plug and play option, they encourage the operator to hang the torch off the ground where it is easy to locate.

Medium Ergo Trigger Assembly Rapid field servicing ensured by a simple"plug and play"system.

Switches can be exchanged in 5 seconds without the use of tools.

Knuckle Joint and Cable Support Small movements of the handle and neck are possible independent of the cable assembly. A moulded polymer cable support increases flexibility and electrode support.

Ergo Handle Handle weight has been reduced wherever possible, which when combined with the correct ratio of cable support length and stiffness, provides the perfect balance between user comfort and excellent wire feed performance.

Top and buttom handle grips ensure all day welder comfort.

Torch handle’s disassemble in 5 seconds for rapid fault analysis.

Hydroflex Cable Systems Liquid cooled cable systems use high temperature-resistant rubber cables and are colour coded for ease of identification.

Unique cable end geometries ensure leak free terminations.

Spring Pins Fitted with unbreakable spring loaded gun plug body pins.

Water In/Out Supports

Rear Cable Support

Fitted as standard to ensure delivery and flow rate of coolants.

Extra length cable support systems ensure smooth and consistent wire feed at any angle.

Gun Plug Housing Tough and damage resistant, housings and nuts are formed in robust glass-reinforced polymers encasing all conductive parts in accordance with EN60974-7.

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SureGrip MIG Torches

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5

MIG WELDING TORCHES

XA15 Suregrip Mig Torch 180 Amp Air Cooled 180 Amp - Available in 3m, 4m , 5m Lengths

XA15 MIG TORCH

Suregrip Series

180A AIR COOLED MIG WELDING TORCH

Rating:180A CO² 150A mixed gas EN60974-7 @ 60% duty cycle. 0.6 to 1.0mm wires

Front end parts shown on opposite page

Liners shown on opposite page

Torch Model Description XA Suregrip Ergo Torch Package

Part Number 3 Mt

4 Mt

5 Mt

XA15-3

XA15-4

XA15-5

Spare Parts 1 2 3 4 5 6 7 8 9 10

11 12 13 14

Part Number XA1504 XA1501 XA2501/5 XA2519 XA1515 XA1505 XA1521 XA1521-C XA8015 XA1517-30 XA1517-40 XA1517-50 XA2514 XA2516 XA2517 XA1522

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Spare Parts Description Shroud Spring Swan Neck Assembly End Fitting Ring Hexagonal Fitting Ergo Handle Location Body Lock Nut Cable Terminal Cable Terminal Cover Cable Support C/W Ball Joint Hyperflex Cable Assembly X 3mt Hyperflex Cable Assembly X 4mt Hyperflex Cable Assembly X 5mt Ergo Handle Kit C/W Lock Nut Medium / Large Ergo Trigger Hanger Hook Cable Terminal Male

15 16 17 18 19 20 21 22

Part Number XAA2041 XA1518 XA1541 XA1519PL XA1523 XA1528 XA1524 XA1525

Description Cable Support Gun Plug Housing C/W Nut Gun Plug Screw Gun Plug Nut Gun Plug Terminal Female Gun Plug Body C/W Spring Pins Gun Plug ‘O’ Ring Liner Nut

SureGrip MIG Torches

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MIG WELDING TORCHES XA15 Suregrip Mig Torch 180 Amp Front End Parts - Contact Tips, Tip Holders, Nozzles , Liners

XA15 MIG TORCH Front end consumables

XA15 Contact Tips Part Number XA1527-06 XA1527-08 XA1527-09 XA1527-10 XA1527-12

M6 x 1.0

Ø 6.0

Suregrip Series Description Contact Tip ECu 0.6mm D6 M6 x 25mm Contact Tip ECu 0.8mm D6 M6 x 25mm Contact Tip ECu 0.9mm D6 M6 x 25mm Contact Tip ECu 1.0mm D6 M6 x 25mm Contact Tip ECu 1.2mm D6 M6 x 25mm

M6 x 1.0

M8 x 1.0-L

25.0

XA15 Tip Holder Part Number XA1507 XA1507LH

42.0

Description XA15 Tip Holder M6 Right Hand XA15 Tip Holder M6 Left Hand

Ø 12.5

Bore

Ø 18.0

XA15 Gas Nozzle

53.0

Liners

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Part Number XA1529 XA1530 XA1531 XA1532 XA1533

Description XA15 Gas Nozzle - Cylindrical -16mm I.D XA15 Gas Nozzle - Conical -12mm I.D XA15 Gas Nozzle - Tapered-10.5mm I.D XA15 Gas Nozzle - Bottle -12.8mm I.D XA15 Gas Nozzle - Spot Welding -16mm I.D

XA15 Liners Part Number XA1535-30B XA1535-40B XA1535-50B

Description Insulated Liner 0.6-0.9mm wire x 3.4m (Blue) Insulated Liner 0.6-0.9mm wire x 4.4m (Blue) Insulated Liner 0.6-0.9mm wire x 5.4m (Blue)

XA2513-30B XA2513-40B XA2513-50B

Teflon Liner 1.0-1.2mm x 3.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 4.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 5.4m for Soft wire (Red)

328P23473A 328P23474A

PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire

SureGrip MIG Torches

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MIG WELDING TORCHES

XA24 Suregrip Mig Torch 250 Amp Air Cooled 250 Amp - Available in 3m, 4m , 5m Lengths

XA24 MIG TORCH

Suregrip Series

250A AIR COOLED MIG WELDING TORCH

Rating:250A CO² 220A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wires

Front end parts shown on opposite page

Liners shown on opposite page

Torch Model Description XA Suregrip Ergo Torch Package

Part Number 3 Mt

4 Mt

5 Mt

XA24-3

XA24-4

XA24-5

Spare Parts 1 2 3 4 5 6 7

8 9 10 11 12 13 14

Part Number XA2401 XA1515/ER XA1505 XA8015 XA1521 XA1521-C XA2603-03 XA2603-04 XA2603-05 XA2514 XA2516 XA2517 XA1522 XAA2041 XA1518 XA1541

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Spare Parts Description Torch neck XA24 Ergo Handle Location Body Lock Nut Cable Support Cable Terminal Cable Terminal Cover Hyperflex Cable Assembly x 3m Hyperflex Cable Assembly x 4m Hyperflex Cable Assembly x 5m Ergo Handle Kit c/w Lock Nut Medium /Large Ergo Trigger Hanger Hook Cable Terminal - Male Cable Support Gun Plug Housing c/w Nut Gun Plug Screw

15 16 17 18 19

Part Number XA1519/S XA1523 XA1528 XA1524 XA1525

Description Gun Plug Nut Gun Plug Terminal Female Gun Plug Body c/w Spring Pins Gun Plug O-Ring Liner Nut

SureGrip MIG Torches

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MIG WELDING TORCHES

XA24 Suregrip Mig Torch 250 Amp Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles , Liners

XA24 MIG TORCH Front end consumables

XA24 Contact Tips

Ø 8.0

M6 x 1.0

Part Number XA1527-06 XA2504-08 XA2504-09 XA2504-10 XA2504-12 XA2504-16 XA2504-10A XA2504-12A XA2504-16A

M6 x 1.0

28.0

M6 x 1.0

Suregrip Series Description Contact Tip ECu 0.6mm D6 M6 x 28mm Contact Tip ECu 0.8mm D8 M6 x 28mm Contact Tip ECu 0.9mm D8 M6 x 28mm Contact Tip ECu 1.0mm D8 M6 x 28mm Contact Tip ECu 1.2mm D8 M6 x 28mm Contact Tip ECu 1.6mm D8 M6 x 28mm Contact Tip ECu 1.0Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.2Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.6Amm D8 M6 x 28mm (for Aluminium)

XA24 Tip Holder Part Number XA2412

Description XA24 Tip Holder M6

26.0

Ø 13.1

Ø 14.5

XA24 Gas Diffuser Part Number XA2405W

Description XA24 Gas Diffuser - White

Ø 17.2

Bore

Ø 20.0

25.0

63.5

Liners

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XA24 Gas Nozzle Part Number XA2415 XA2416 XA2417

Description XA24 Gas Nozzle - Cylindrical -17.2mm I.D XA24 Gas Nozzle - Conical -12.5mm I.D XA24 Gas Nozzle - Tapered-10mm I.D

XA24 Liners Part Number XA1535-30B XA1535-40B XA1535-50B

Description Insulated Liner 0.6-0.9mm wire x 3.4m (Blue) Insulated Liner 0.6-0.9mm wire x 4.4m (Blue) Insulated Liner 0.6-0.9mm wire x 5.4m (Blue)

XA2524-30B XA2524-40B XA2524-50B

Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)

XA2513-30B XA2513-40B XA2513-50B

Teflon Liner 1.0-1.2mm x 3.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 4.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 5.4m for Soft wire (Red)

328P23473A 328P23474A

PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire

SureGrip MIG Torches

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MIG WELDING TORCHES

XA25 Suregrip Mig Torch 250 Amp Air Cooled 250 Amp - Available in 3m, 4m , 5m Lengths

XA25 MIG TORCH

Suregrip Series

250A AIR COOLED MIG WELDING TORCH

Rating:230A CO² 200A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wires

Front end parts shown on opposite page

Liners shown on opposite page

Torch Model Description XA25 Suregrip Ergo Torch Package

Part Number 3 Mt

4 Mt

5 Mt

XA25-3

XA25-4

XA25-5

Spare Parts 1 2 3 4 5 6 7 8

9 10 11 12 13 14

Part Number XA2502 XA2501 XA1515 XA1505 XA8015 XA1521 XA1521-C XA2503-03 XA2503-04 XA2503-05 XA2514 XA2516 XA2517 XA1522 XAA2041 XA1518

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Spare Parts Description Shroud Spring Torch neck XA25 Ergo Handle Location Body Lock Nut Cable Support Cable Terminal Cable Terminal Cover Hyperflex Cable Assembly x 3m Hyperflex Cable Assembly x 4m Hyperflex Cable Assembly x 5m Ergo Handle Kit c/w Lock Nut Medium /Large Trigger Hanger Hook Cable Terminal - Male Cable Support Gun Plug Housing c/w Nut

15 16 17 18 19 20

Part Number XA1541 XA1519/S XA1523 XA1528 XA1524 XA1525

Description Gun Plug Screw Gun Plug Nut c/w Insert Gun Plug Terminal Gun Plug Body c/w Spring Pins Gun Plug O-Ring Liner Nut

SureGrip MIG Torches

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MIG WELDING TORCHES

XA25 Suregrip Mig Torch 250 Amp Front End Parts - Contact Tips, Tip Holders, Nozzles , Liners

XA25 MIG TORCH Front end consumables

XA25 Contact Tips Part Number XA1527-06 XA2504-08 XA2504-09 XA2504-10 XA2504-12 XA2504-16 XA2504-10A XA2504-12A XA2504-16A

M6 x 1.0

Ø 8.0

Suregrip Series

M6 x 1.0

M8 x 1.25

28.0

Description Contact Tip ECu 0.6mm D6 M6 x 28mm Contact Tip ECu 0.8mm D8 M6 x 28mm Contact Tip ECu 0.9mm D8 M6 x 28mm Contact Tip ECu 1.0mm D8 M6 x 28mm Contact Tip ECu 1.2mm D8 M6 x 28mm Contact Tip ECu 1.6mm D8 M6 x 28mm Contact Tip ECu 1.0Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.2Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.6Amm D8 M6 x 28mm (for Aluminium)

XA25 Tip Holder Part Number XA2506

35.0

Description XA25 Tip Holder M6 Tips

Ø 15

Bore

Ø 21.5

XA25 Gas Nozzle

57.5

Liners

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Part Number XA2507 XA2508 XA2509 XA2510 XA2511

Description XA25 Gas Nozzle - Cylindrical -18mm I.D XA25 Gas Nozzle - Conical -15mm I.D XA25 Gas Nozzle - Tapered-12mm I.D XA25 Gas Nozzle - Bottle -14.5mm I.D XA25 Gas Nozzle - Spot Welding -18mm I.D

XA25 Liners Part Number XA1535-30B XA1535-40B XA1535-50B

Description Insulated Liner 0.6-0.9mm wire x 3.4m (Blue) Insulated Liner 0.6-0.9mm wire x 4.4m (Blue) Insulated Liner 0.6-0.9mm wire x 5.4m (Blue)

XA2524-30B XA2524-40B XA2524-50B

Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)

XA2513-30B XA2513-40B XA2513-50B

Teflon Liner 1.0-1.2mm x 3.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 4.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 5.4m for Soft wire (Red)

328P23473A 328P23474A

PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire

SureGrip MIG Torches

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MIG WELDING TORCHES

XA26 Suregrip Mig Torch 290 Amp Air Cooled 290 Amp - Available in 3m, 4m , 5m Lengths

XA26 MIG TORCH

Suregrip Series

290A AIR COOLED MIG WELDING TORCH

Rating:290A CO² 260A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wires

Front end parts shown on opposite page

Liners shown on opposite page

Torch Model Description XA Suregrip Ergo Torch Package

Part Number 3 Mt

4 Mt

5 Mt

XA26-3

XA26-4

XA26-5

Spare Parts 1 2 3 4 5 6 7

8 9 10 11 12 13 14

Part Number XA2601 XA1515/ER XA1505 XA8015 XA1521 XA1521-C XA2603-03 XA2603-04 XA2603-05 XA2514 XA2516 XA2517 XA1522 XAA2041 XA1518 XA1541

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Spare Parts Description Torch neck XA26 Ergo Handle Location Body Lock Nut Cable Support Cable Terminal Cable Terminal Cover Hyperflex Cable Assembly x 3m Hyperflex Cable Assembly x 4m Hyperflex Cable Assembly x 5m Ergo Handle Kit c/w Lock Nut Medium /Large Ergo Trigger Hanger Hook Cable Terminal - Male Cable Support Gun Plug Housing c/w Nut Gun Plug Screw

15 16 17 18 19

Part Number XA1519/S XA1523 XA1528 XA1524 XA1525

Description Gun Plug Nut Gun Plug Terminal Female Gun Plug Body c/w Spring Pins Gun Plug O-Ring Liner Nut

SureGrip MIG Torches

12

MIG WELDING TORCHES

XA26 Suregrip Mig Torch 290 Amp Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles , Liners

XA26 MIG TORCH Front end consumables

XA26 Contact Tips

Ø 8.0

M6 x 1.0

Part Number XA1527-06 XA2504-08 XA2504-09 XA2504-10 XA2504-12 XA2504-16 XA2504-10A XA2504-12A XA2504-16A

Ø 10.0

M8 x 1.25

28.0

M6 x 1.0

M6 x 1.0

Description Contact Tip ECu 0.6mm D6 M6 x 28mm Contact Tip ECu 0.8mm D8 M6 x 28mm Contact Tip ECu 0.9mm D8 M6 x 28mm Contact Tip ECu 1.0mm D8 M6 x 28mm Contact Tip ECu 1.2mm D8 M6 x 28mm Contact Tip ECu 1.6mm D8 M6 x 28mm Contact Tip ECu 1.0Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.2Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.6Amm D8 M6 x 28mm (for Aluminium)

XA26 Contact Tips M8 Part Number XA4014-08 XA4014-09 XA4014-10 XA4014-12 XA4014-16 XA4014-10A XA4014-12A XA4014-16A

30.0

Description Contact Tip ECu 0.8mm D10 M8 x 30mm Contact Tip ECu 0.9mm D10 M8 x 30mm Contact Tip ECu 1.0mm D10 M8 x 30mm Contact Tip ECu 1.2mm D10 M8 x 30mm Contact Tip ECu 1.6mm D10 M8 x 30mm Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.2Amm D10 M8 x 30mm (for Aluminium)

XA26 Tip Holder Part Number XA2612 XA2614

22.0

Description XA24 Tip Holder M6 XA24 Tip Holder M8

XA26 Gas Diffuser

Ø 17.0

Ø 15.0

Suregrip Series

Part Number XA2605W

Description XA26 Gas Diffuser - White

29.0

Ø 20.0

Bore

Ø 24.0

XA26 Gas Nozzle

76.0

Liners

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Part Number XA5027 XA5028 XA5029

Description XA26/401W/501W Gas Nozzle - Cylindrical -19mm I.D XA26/401W/501W Gas Nozzle - Conical -16mm I.D XA26/401W/501W Gas Nozzle - Tapered-14mm I.D

XA26 Liners Part Number XA1535-30B XA1535-40B XA1535-50B

Description Insulated Liner 0.6-0.9mm wire x 3.4m (Blue) Insulated Liner 0.6-0.9mm wire x 4.4m (Blue) Insulated Liner 0.6-0.9mm wire x 5.4m (Blue)

XA2524-30B XA2524-40B XA2524-50B

Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)

XA2513-30B XA2513-40B XA2513-50B

Teflon Liner 1.0-1.2mm x 3.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 4.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 5.4m for Soft wire (Red)

328P23473A 328P23474A

PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire

SureGrip MIG Torches

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MIG WELDING TORCHES

XA36 Suregrip Mig Torch 300 Amp Air Cooled 300 Amp - Available in 3m, 4m , 5m Lengths

XA36 MIG TORCH

Suregrip Series

300A AIR COOLED MIG WELDING TORCH

Rating:300A CO² 270A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wires

Front end parts shown on opposite page

Liners shown on opposite page

Torch Model Description XA36 Suregrip Ergo Torch Package

Part Number 3 Mt

4 Mt

5 Mt

XA36-3

XA36-4

XA36-5

Spare Parts 1 2 3 4 5 6 7

8 9 10 11 12 13 14

Part Number XA3603 XA1515 XA1505 XA8016 XA1521 XA1521-C XA3609-03 XA3609-04 XA3609-05 XA2514 XA2516 XA2517 XA1522 XA8026 XA8028 XA1518L

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Spare Parts Description Torch neck XA36 Ergo Handle Location Body Lock Nut Cable Support Cable Terminal Cable Terminal Cover Hyperflex Cable Assembly x 3m Hyperflex Cable Assembly x 4m Hyperflex Cable Assembly x 5m Ergo Handle Kit c/w Lock Nut Medium /Large Trigger Hanger Hook Cable Terminal - Male Spring Cable Support Cable Support Nut Gun Plug Housing c/w Nut

15 16 17 18 19 20

Part Number XA1526 XA1519/S XA1523 XA1528 XA1524 XA1525

Description Gun Plug Screw Gun Plug Nut c/w Insert Gun Plug Terminal Gun Plug Body c/w Spring Pins Gun Plug O-Ring Liner Nut

SureGrip MIG Torches

14

MIG WELDING TORCHES

XA36 Suregrip Mig Torch 300 Amp Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles , Liners

XA36 MIG TORCH

Suregrip Series

Front end consumables Ø 8.0

M6 x 1.0

XA36 Contact Tips M6 Part Number XA1527-06 XA2504-08 XA2504-09 XA2504-10 XA2504-12 XA2504-16 XA2504-10A XA2504-12A XA2504-16A

Ø 10.0

M8 x 1.25

28.0

XA36 Contact Tips M8 Part Number XA4014-08 XA4014-09 XA4014-10 XA4014-12 XA4014-16 XA4014-10A XA4014-12A XA4014-16A

M8 x 1.25

30.0

M6 x 1.0

Description Contact Tip ECu 0.6mm D6 M6 x 28mm Contact Tip ECu 0.8mm D8 M6 x 28mm Contact Tip ECu 0.9mm D8 M6 x 28mm Contact Tip ECu 1.0mm D8 M6 x 28mm Contact Tip ECu 1.2mm D8 M6 x 28mm Contact Tip ECu 1.6mm D8 M6 x 28mm Contact Tip ECu 1.0Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.2Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.6Amm D8 M6 x 28mm (for Aluminium)

XA36 Tip Holder Part Number XA3612 XA3614

28.0

Description XA36 Tip Holder M6 Tips XA36 Tip Holder M8Tips

XA36 Gas Diffuser

Ø 17

Ø 13.1

Description Contact Tip ECu 0.8mm D10 M8 x 30mm Contact Tip ECu 0.9mm D10 M8 x 30mm Contact Tip ECu 1.0mm D10 M8 x 30mm Contact Tip ECu 1.2mm D10 M8 x 30mm Contact Tip ECu 1.6mm D10 M8 x 30mm Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.2Amm D10 M8 x 30mm (for Aluminium)

Part Number XA3605W

Description XA36 Gas Diffuser

32.5

Ø 21

Bore

Ø 23.5

XA36 Gas Nozzle

83.2

Liners

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Part Number XA3615 XA3616 XA3617

Description XA36 Gas Nozzle - Cylindrical -19mm I.D XA36 Gas Nozzle - Conical -16mm I.D XA36 Gas Nozzle - Tapered-12mm I.D

XA36 Liners Part Number XA2524-30B XA2524-40B XA2524-50B

Description Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)

XA3631-30B XA3631-40B XA3631-50B

Insulated Liner 1.6mm wire x 3.4m (Yellow) Insulated Liner 1.6mm wire x 4.4m (Yellow) Insulated Liner 1.6mm wire x 5.4m (Yellow)

XA2513-30B XA2513-40B XA2513-50B

Teflon Liner 1.0-1.2mm x 3.4m for Soft wire Teflon Liner 1.0-1.2mm x 4.4m for Soft wire Teflon Liner 1.0-1.2mm x 5.4m for Soft wire

328P23473A 328P23474A

PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire

SureGrip MIG Torches

15

MIG WELDING TORCHES

XA401W Suregrip Mig Torch 450 Amp Water Cooled 450 Amp - Available in 3m, 4m , 5m Lengths

XA401W MIG TORCH

Suregrip Series

450A WATER COOLED MIG WELDING TORCH

Rating:460A CO² 350A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wires

Cable parts shown below

Front end parts shown on opposite page

Liners shown on opposite page

Torch Model Description XA401W Suregrip Ergo Torch Package

Part Number 3 Mt

4 Mt

5 Mt

XA401W-3

XA401W-4

XA401W-5

Spare Parts

Spare Parts 1 2 3 4 10 11 12

13 14 15 16 17 18 19 20 21 22 23

Part Number XA5003 XA4011 XA5024 XA5025S XA8010 XA3208 XA5019-30 XA5019-40 XA5019-50 XA2514 XA2516 XA2517 XA8027 XA1522 XA8009 XA8010 XA8028 XA5022 XA5022 XA5023

www.esseti.co.nz

Description Insulating Washer Swan Neck Assembly Water Hose Clamp 9.5MM Water Hose Clamp 8.0MM Suregrip Insert Cable Support C/W Ball Joint Canvas Cover Assembly x 3m Canvas Cover Assembly x 4m Canvas Cover Assembly x 5m Ergo Handle Kit C/W Lock Nut Medium / Large Ergo Trigger Hanger Hook Housing Spring Cable Terminal Male Canvas Cover Clamp Canvas Cover Retainer Spring Cable Support Nut Gun Plug Housing Assembly Inlet/Outlet Hose Support Water Hose Nipple

24 25 26 27 28 29 30 31 32 33

Part Number XA80320 XA80310 XA5017 XA5041 XA1526 XA1519/S XA1523 XA5098 XA1524 XA1525

Description Red Cap Stopper Blue Cap Stopper Water Inlet/ Outlet Hose Set Water Hose Clamp 8.7mm Gun Plug Screw Gun Plug Nut Gun Plug Terminal Female Gun Plug Body C/W Spring Pins Gun Plug ‘O’ Ring Liner Nut

Cable parts Description 5 6 7 8 9

Outer Liner Gas Hose Water Inlet Hose Power Cable Switch Lead

Part Number 3m XA5008-30 XA5013-30 XA5012-30 XA5015-30 XA5010-30

4m XA5008-40 XA5013-40 XA5012-40 XA5015-40 XA5010-40

5m XA5008-50 XA5013-50 XA5012-50 XA5015-50 XA5010-50

SureGrip MIG Torches

16

MIG WELDING TORCHES

XA401W Suregrip Mig Torch 450 Amp Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles , Liners

XA401W MIG TORCH

Suregrip Series

Front end consumables Ø 10.0

M8 x 1.25

XA401W Contact Tips M8 Part Number XA4014-08 XA4014-09 XA4014-10 XA4014-12 XA4014-16 XA4014-10A XA4014-12A XA4014-16A

M8 x 1.25

30.0

Description Contact Tip ECu 0.8mm D10 M8 x 30mm Contact Tip ECu 0.9mm D10 M8 x 30mm Contact Tip ECu 1.0mm D10 M8 x 30mm Contact Tip ECu 1.2mm D10 M8 x 30mm Contact Tip ECu 1.6mm D10 M8 x 30mm Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.2Amm D10 M8 x 30mm (for Aluminium)

M16x1

XA401W Tip Holder Part Number XA5001

Description XA401W Tip Holder M8Tips

XA401W Gas Diffuser

M16x1

Ø 15.5

28.0

Part Number XA5005C

Description XA401W Gas Diffuser

28.0

Ø 20.0

Bore

Ø 24.0

XA401W Gas Nozzle

76.0

Liners

www.esseti.co.nz

Part Number XA5027 XA5028 XA5029

Description XA26/401W/501W Gas Nozzle - Cylindrical -19mm I.D XA26/401W/501W Gas Nozzle - Conical -16mm I.D XA26/401W/501W Gas Nozzle - Tapered-14mm I.D

XA401W Liners Part Number XA2524-30B XA2524-40B XA2524-50B

Description Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)

XA3631-30B XA3631-40B XA3631-50B

Insulated Liner 1.6mm wire x 3.4m (Yellow) Insulated Liner 1.6mm wire x 4.4m (Yellow) Insulated Liner 1.6mm wire x 5.4m (Yellow)

XA2513-30B XA2513-40B XA2513-50B

Teflon Liner 1.0-1.2mm x 3.4m for Soft wire Teflon Liner 1.0-1.2mm x 4.4m for Soft wire Teflon Liner 1.0-1.2mm x 5.4m for Soft wire

328P23473A 328P23474A

PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire

SureGrip MIG Torches

17

MIG WELDING TORCHES

XA501W Suregrip Mig Torch 500 Amp Water Cooled 450 Amp - Available in 3m, 4m , 5m Lengths

XA501W MIG TORCH

Suregrip Series

500A WATER COOLED MIG WELDING TORCH

Rating:500A CO² 450A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.6mm wires

Cable parts shown below

Front end parts shown on opposite page

Liners shown on opposite page

Torch Model Description XA501W Suregrip Ergo Torch Package

Part Number 3 Mt

4 Mt

5 Mt

XA501W-3

XA501W-4

XA501W-5

Spare Parts

Spare Parts 1 2 2a 3 4 10 11 12

13 14 15 16 17 18 19 20 21 22 23

Part Number XA5003 XA5002 XA5002L XA5024 XA5025S XA8010 XA3208 XA5019-30 XA5019-40 XA5019-50 XA2514 XA2516 XA2517 XA8027 XA1522 XA8009 XA8010 XA8028 XA5022 XA5022 XA5023

www.esseti.co.nz

Description Insulating Washer Swan Neck Assembly Swan Neck Assembly Long Water Hose Clamp 9.5MM Water Hose Clamp 8.0MM Canvas Cover Retainer Small Cable Support C/W Ball Joint Canvas Cover Assembly X 3MT Canvas Cover Assembly X 4MT Canvas Cover Assembly X 5MT Ergo Handle Kit C/W Lock Nut Medium / Large Ergo Trigger Hanger Hook Housing Spring Cable Terminal Male Canvas Cover Clamp Canvas Cover Retainer Spring Cable Support Nut Gun Plug Housing Assembly Inlet/Outlet Hose Support Water Hose Nipple

24 25 26 27 28 29 30 31 32 33

Part Number XA80320 XA80310 XA5017 XA5041 XA1526 XA1519/S XA1523 XA5098 XA1524 XA1525

Description Red Cap Stopper Blue Cap Stopper Water Inlet/ Outlet Hose Set Water Hose Clamp 8.7mm Gun Plug Screw Gun Plug Nut Gun Plug Terminal Female Gun Plug Body C/W Spring Pins Gun Plug ‘O’ Ring Liner Nut

Cable parts Description 5 6 7 8 9

Outer Liner Gas Hose Water Inlet Hose Power Cable Switch Lead

Part Number 3m XA5008-30 XA5013-30 XA5012-30 XA5015-30 XA5010-30

4m XA5008-40 XA5013-40 XA5012-40 XA5015-40 XA5010-40

5m XA5008-50 XA5013-50 XA5012-50 XA5015-50 XA5010-50

SureGrip MIG Torches

18

MIG WELDING TORCHES

XA501W Suregrip Mig Torch 500 Amp Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles , Liners

XA501W MIG TORCH

Suregrip Series

Front end consumables Ø 10.0

M8 x 1.25

XA501W Contact Tips M8 Part Number XA4014-08 XA4014-09 XA4014-10 XA4014-12 XA4014-16 XA4014-10A XA4014-12A XA4014-16A

M8 x 1.25

30.0

Description Contact Tip ECu 0.8mm D10 M8 x 30mm Contact Tip ECu 0.9mm D10 M8 x 30mm Contact Tip ECu 1.0mm D10 M8 x 30mm Contact Tip ECu 1.2mm D10 M8 x 30mm Contact Tip ECu 1.6mm D10 M8 x 30mm Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.2Amm D10 M8 x 30mm (for Aluminium)

M16x1

XA501W Tip Holder Part Number XA5001

Description XA401W/501W Tip Holder M8Tips

XA501W Gas Diffuser

M16x1

Ø 15.5

28.0

Part Number XA5005C

Description XA401W/501W Gas Diffuser

28.0

Ø 20.0

Bore

Ø 24.0

XA501W Gas Nozzle

76.0

Liners

www.esseti.co.nz

Part Number XA5027 XA5028 XA5029

Description XA26/401W/501W Gas Nozzle - Cylindrical -19mm I.D XA26/401W/501W Gas Nozzle - Conical -16mm I.D XA26/401W/501W Gas Nozzle - Tapered-14mm I.D

XA501W Liners Part Number XA2524-30B XA2524-40B XA2524-50B

Description Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)

XA3631-30B XA3631-40B XA3631-50B

Insulated Liner 1.6mm wire x 3.4m (Yellow) Insulated Liner 1.6mm wire x 4.4m (Yellow) Insulated Liner 1.6mm wire x 5.4m (Yellow)

XA2513-30B XA2513-40B XA2513-50B

Teflon Liner 1.0-1.2mm x 3.4m for Soft wire Teflon Liner 1.0-1.2mm x 4.4m for Soft wire Teflon Liner 1.0-1.2mm x 5.4m for Soft wire

328P23473A 328P23474A

PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire

SureGrip MIG Torches

19

MIG WELDING TORCHES Consumable Wear Parts

Ø 12.5

Ø 18.0

Gas Nozzle - XA15 Part Number XA1529 XA1530 XA1531 XA1532 XA1533

53.0

Description XA15 Gas Nozzle - Cylindrical -16mm I.D XA15 Gas Nozzle - Conical -12mm I.D XA15 Gas Nozzle - Tapered-10.5mm I.D XA15 Gas Nozzle - Bottle -12.8mm I.D XA15 Gas Nozzle - Spot Welding -16mm I.D

Ø 17.2

Bore

Ø 20.0

Gas Nozzle - XA24 Part Number XA2415 XA2416 XA2417

Description XA24 Gas Nozzle - Cylindrical -17.2mm I.D XA24 Gas Nozzle - Conical -12.5mm I.D XA24 Gas Nozzle - Tapered-10mm I.D

63.5

Ø 15

Bore

Ø 21.5

Gas Nozzle - XA25 Part Number XA2507 XA2508 XA2509 XA2510 XA2511

57.5

Description XA25 Gas Nozzle - Cylindrical -18mm I.D XA25 Gas Nozzle - Conical -15mm I.D XA25 Gas Nozzle - Tapered-12mm I.D XA25 Gas Nozzle - Bottle -14.5mm I.D XA25 Gas Nozzle - Spot Welding -18mm I.D

Ø 21

Bore

Ø 23.5

Gas Nozzle - XA36 Part Number XA3615 XA3616 XA3617

Description XA36 Gas Nozzle - Cylindrical -19mm I.D XA36 Gas Nozzle - Conical -16mm I.D XA36 Gas Nozzle - Tapered-12mm I.D

83.2

Ø 20.0

Bore

Ø 24.0

Gas Nozzle - XA26 - XA401W - XA501W Part Number XA5027 XA5028 XA5029

Description XA26/401W/501W Gas Nozzle - Cylindrical -19mm I.D XA26/401W/501W Gas Nozzle - Conical -16mm I.D XA26/401W/501W Gas Nozzle - Tapered-14mm I.D

Ø 6.0

M6 x 1.0

76.0

25.0

Contact Tips M6 Part Number XA1527-06 XA1527-08 XA1527-09 XA1527-10 XA1527-12

Description Contact Tip ECu 0.6mm D6 M6 x 25mm Contact Tip ECu 0.8mm D6 M6 x 25mm Contact Tip ECu 0.9mm D6 M6 x 25mm Contact Tip ECu 1.0mm D6 M6 x 25mm Contact Tip ECu 1.2mm D6 M6 x 25mm

Ø 8.0

M6 x 1.0

Contact Tips M6

Ø 10.0

M8 x 1.25

28.0

30.0

www.esseti.co.nz

Part Number XA2504-06 XA2504-08 XA2504-09 XA2504-10 XA2504-12 XA2504-16 XA2504-10A XA2504-12A XA2504-16A

Description Contact Tip ECu 0.6mm D8 M6 x 28mm Contact Tip ECu 0.8mm D8 M6 x 28mm Contact Tip ECu 0.9mm D8 M6 x 28mm Contact Tip ECu 1.0mm D8 M6 x 28mm Contact Tip ECu 1.2mm D8 M6 x 28mm Contact Tip ECu 1.6mm D8 M6 x 28mm Contact Tip ECu 1.0Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.2Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.6Amm D8 M6 x 28mm (for Aluminium)

Contact Tips M8 Part Number XA4014-08 XA4014-09 XA4014-10 XA4014-12 XA4014-16 XA4014-10A XA4014-12A XA4014-16A

Description Contact Tip ECu 0.8mm D10 M8 x 30mm Contact Tip ECu 0.9mm D10 M8 x 30mm Contact Tip ECu 1.0mm D10 M8 x 30mm Contact Tip ECu 1.2mm D10 M8 x 30mm Contact Tip ECu 1.6mm D10 M8 x 30mm Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.2Amm D10 M8 x 30mm (for Aluminium)

SureGrip MIG Torches

20

MIG WELDING TORCHES

M6 x 1.0

M8 x 1.0-L

Consumable Wear Parts

M6 x 1.0 M8 x 1.25

26.0

35.0

M6 x 1.0

M6 x 1.0

M6 x 1.0

M6 x 1.0

42.0

Description XA15 Tip Holder M6 Right Hand XA15 Tip Holder M6 Left Hand

Tip Holder - XA24 Part Number XA2412

Description XA24 Tip Holder M6

Tip Holder - XA25 Part Number XA2506

Description XA25 Tip Holder M6 Tips

XA26 Tip Holder Part Number XA2612 XA2614

M8 x 1.25

M6 x 1.0

22.0

28.0

Description XA26 Tip Holder M6 XA26 Tip Holder M8

Tip Holder - XA36 Part Number XA3612 XA3614

Description XA36 Tip Holder M6 Tips XA36 Tip Holder M8Tips

Tip Holder - XA401W - XA501W

M16x1

M8 x 1.25

Tip Holder - XA15 Part Number XA1507 XA1507LH

Part Number XA5001

Description XA401W - XA501W Tip Holder M8Tips

28.0

Ø 13.1

Ø 14.5

Gas Diffuser - XA24 Part Number XA2405-W

Description XA24 Gas Diffuser - White

Ø 15.0

Ø 17.0

25.0

Gas Diffuser XA26 Part Number XA2605W

Description XA26 Gas Diffuser - White

29.0

Ø 17 M16x1

Ø 13.1

Gas Diffuser - XA36 Part Number XA3605W

Part Number XA5005C

Description XA36 Gas Diffuser

32.5

Ø 15.5

Gas Diffuser - XA401W - XA501W Description XA401W Gas Diffuser

28.0

www.esseti.co.nz

SureGrip MIG Torches

21

MIG WELDING TORCHES Consumable Wear Parts

Liners

www.esseti.co.nz

Part Number XA1535-30B XA1535-40B XA1535-50B

Description Insulated Liner 0.6-0.9mm wire x 3.4m (Blue) Insulated Liner 0.6-0.9mm wire x 4.4m (Blue) Insulated Liner 0.6-0.9mm wire x 5.4m (Blue)

XA2524-30B XA2524-40B XA2524-50B

Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)

XA3631-30B XA3631-40B XA3631-50B

Insulated Liner 1.6mm wire x 3.4m (Yellow) Insulated Liner 1.6mm wire x 4.4m (Yellow) Insulated Liner 1.6mm wire x 5.4m (Yellow)

XA2513-30B XA2513-40B XA2513-50B

Teflon Liner 1.0-1.2mm x 3.4m for Soft wire Teflon Liner 1.0-1.2mm x 4.4m for Soft wire Teflon Liner 1.0-1.2mm x 5.4m for Soft wire

XA36PA-30B XA36PA-40B XA36PA-50B

PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 5.4m for Soft & S/Steel wire

SureGrip MIG Torches

22