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DC MIG WELDER

180 Amp Mig Welder

Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

24 MONTH Machine Warranty

XA-MIG180K Features • • • • • • • • • • • •

Step transformer technology 30-180 Amp Mig with Gas and Gasless wire function Internal wire feeder for up to 200mm Ø spool IP21S rating for environmental/safety protection Tolerant to variable power supply 6 Step voltage switch Euro torch connection Spool Gun Connection Portable Thermal overload protection Compliant to AS/NZ60947.1 Standard

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c (approximate) No Load Voltage (V) Output Current Range MIG Rated Power MIG I ieff MIG Power factor Protection Class Insulation Class Wire Diameter Range (mm) Dimensions Power Source (LxWxH) Weight Power Source Warranty Certification Approval

240v - 1 +/- 15% 10% @ 180 Amps MIG 35% @ 180 Amps MIG 21.0 35A/16.0V - 180A/23.0V 4.9 KVA 11.7 Amps 0.72 P 21S H 0.6, 0.8 Solid Wire 0.8, 0.9 Gasless Wire 480x280x345mm 30 Kg 24 months machine only AS/NZ60974.1

MIG180K OPTIONS

130A SpoolGun Part No. SPG135

Mig Trolley Option Part No. XA-TR165-190

Overview The XA-Mig180 is a step transformer portable Mig welding machine. The XA-MIG180 allows you to Mig weld with both Gas Shielded and Gasless wire. Easy 6 Step adjustment of voltage and seamless adjustment of the wire feed makes for easy setting of welding parameters giving very good welding results. An additional feature is the Spoolgun ready function that allows the simple connection of the optional SPG135 Spoolgun for use with thin or softer wires that don’t have the column strength required to feed through standard Mig torches, such as aluminium wire. A high quality non-commercial machine, it is compact and portable. An optional trolley provides off the floor operation and better manoeuvrability around the workshop. Being 240v single phase gives great portability, it can be run from any 15 Amp power socket providing more flexible use for site and home workshop locations. Suitable for automotive workshops, light metal fabrication, car repairs, home and hobby use. Designed and built to our specification. Certified to - AS/NZ60974.1 2006

Product Code: XA-MIG180-K Package includes: XA-MIG180 Welding Machine, Mig Torch x 3m, Earth Lead, Regulator, 0.5kg Solid Wire, 0.5kg Gasless Wire

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Section 2

1


DC MIG M.T.S INVERTER

MIG/TIG/STICK - 175 Amp DC Inverter Welder Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

XA-MIG175MTS Features • • • • • • • •

• • • • • •

24 MONTH Machine Warranty

Latest IGBT inverter technology Mig/Mag with Gas and Gasless wire function Stick Electrode (MMA) function DC Tig Welding with Lift Arc Function Industrial rated Digital Amp - Volt Meters Internal wire feeder for up to 200mm Ø spool VRD (Voltage Reduction Device) greatly reduces the risk of electric shock to the welding operator from potentially hazardous secondary welding circuit voltage. IP21S rating for environmental/safety protection Tolerant to variable power supply Seamless voltage and wire feed control Excellent Mig welding with CO2 gas Excellent arc stability with all electrodes Spool Gun Connection

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c (approximate) No Load Voltage (V) Output Current Range MIG Output Current Range MMA Rated Power MIG Rated Power MMA I Max MIG MMA I ieff MIG MMA Power factor Protection Class Insulation Class Wire Diameter Range (mm) Dimensions Power Source (LxWxH) Weight Power Source Warranty Certification Approval

240v - 1 +/- 15% 35% @ 175 Amps MIG 35% @ 140 Amps MMA 60% @ 175 Amps MIG 60% @ 140 Amps MMA 53.0 30A/15.5V - 175/22.0V 10A/20.4V - 140A/25.6V 4.9 KVA 5.0 KVA 20.3 Amps 20.7 Amps 12.0 Amps 12.2 Amps 0.72 P 21S F 0.6, 0.8, 0.9 480x230x360mm 17 Kg 24 months machine only AS/NZ60974.1

MULTIFUNCTION INVERTER OPTIONS

130A SpoolGun Part No. SPG135

XA17V x 4m Tig Torch Option Part No. XA17V-12NBD25

Mig Trolley Option Part No. XA-TR165-190

Overview The XA-MIG175 is an inverter-based portable Mig welding machine with added Stick and Tig function. The Mig function allows you to weld with both Gas Shielded and Gasless wire. Easy step-less adjustment of voltage and wire feed make for easy setting of welding parameters giving excellent, professional welding results. Wire Inch gives easy feeding of the wire during set up without gas wastage. Added MMA welding capability delivers easy electrode welding with high quality results, including cast Iron, stainless and low hydrogen. Connection of the XA17V Tig torch provides quality Lift Arc DC TIG welding of steel, stainless steel and copper. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG135 Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard Mig torches, such as aluminium wire. A semi-industrial machine, it is lightweight and portable and an optional trolley provides off the floor operation and better manoeuvrability around the workshop. Being 240v single phase gives great versatility, it can be run from any 15 Amp power socket providing more flexible use for site and home workshop locations. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specification. Certified to - AS/NZ60974.1 2006

Product Code: XA-MIG175MTS-K Standard Package includes: XA-MIG175MTS Welding Machine, Mig Torch x 3m, Earth Lead & Arc Lead 25mm x 4m, Regulator

www.esseti.co.nz

Section 2

2


DC MIG M.T.S INVERTER

MIG/TIG/STICK - 200 Amp DC Inverter Welder Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

XA-MIG200CMTS

24 MONTH Machine Warranty

Features • • • • • • • •

• • • • • •

Latest IGBT inverter technology Mig/Mag with Gas and Gasless wire function Stick Electrode (MMA) function DC Tig Welding with Lift Arc Function Industrial rated Digital Amp - Volt Meters Internal wire feeder for up to 200mm Ø spool VRD (Voltage Reduction Device) greatly reduces the risk of electric shock to the welding operator from potentially hazardous secondary welding circuit voltage. IP21S rating for environmental/safety protection Tolerant to variable power supply Seamless voltage and wire feed control Excellent Mig welding with CO2 gas Excellent arc stability with all electrodes Spool Gun Connection

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c (approximate) Output Current Range MIG Output Current Range MMA/TIG Rated Power MIG Rated Power MMA/TIG I Max MIG MMA/TIG I ieff MIG MMA/TIG Power factor Protection Class Enclosure Class Wire Diameter Range (mm) Dimensions Power Source (LxWxH) Weight Power Source Warranty Certification Approval

240v - 1 +/- 15% 35% @ 200 Amps MIG 35% @ 200 Amps MMA/TIG 60% @ 200 Amps MIG 60% @ 200 Amps MMA/TIG 30A/15.5V - 200A/24.0V 10A/20.4V - 160A/28.0V 7.8 KVA 8.0 KVA 32.0 Amps 36 0 Amps 14.6 Amps 17.0 Amps 0.72 IP 21S F 0.6, 0.8, 0.9 528x250x425mm 19 Kg 24 months machine only AS/NZ60974.1

MULTIFUNCTION INVERTER OPTIONS

130A SpoolGun Part No. SPG135

XA17V x 4m Tig Torch Option Part No. XA17V-12NBD25

200A SpoolGun Part No. SPG200II

Mig Trolley Option Part No. XA-TR165-190

Overview The XA-MIG200C is an inverter-based portable Mig welding machine with added Stick and Tig function. The Mig function allows you to weld with both Gas Shielded and Gasless wire. Easy step-less adjustment of voltage and wire feed make for easy setting of welding parameters giving excellent, professional welding results. Wire Inch gives easy feeding of the wire during set up without gas wastage. Added MMA welding capability delivers easy electrode welding with high quality results, including cast Iron, stainless and low hydrogen. Connection of the XA17V Tig torch provides quality Lift Arc DC TIG welding of steel, stainless steel and copper. An additional feature is the Spoolgun ready function that allows the simple connection of the Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard mig torches, such as aluminium wire. A semi-industrial machine, it is lightweight and portable and an optional trolley provides off the floor operation and better manoeuvrability around the workshop. Being 240v single phase gives great versatility, it can be run from any 15 Amp power socket providing more flexible use for site and home workshop locations. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specification. Certified to - AS/NZ60974.1 2006

Product Code: XA-MIG200CMTS-K Standard Package includes: XA-MIG200C MTS Welding Machine, Mig Torch x 3m, Earth Lead & Arc Lead 25mm x 4m, Regulator

www.esseti.co.nz

Section 2

3


DIGITAL MIG M.T.S INVERTER

MIG/TIG/STICK - 210Amp Digital DC Inverter Welder Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

XA-MIG210D Features • • • • • • • • •

• • • • •

24 MONTH Machine Warranty

Digital control interface technology Digital remote control Mig Torch Latest IGBT inverter technology Mig/Mag with Gas and Gasless wire function Stick Electrode (MMA) function DC Tig Welding with Lift Arc Function Digital Amp - Volt Meters Internal wire feeder for up to 200mm Ø spool VRD (Voltage Reduction Device) greatly reduces the risk of electric shock to the welding operator from potentially hazardous secondary welding circuit voltage. IP21S rating for environmental/safety protection Tolerant to variable power supply Excellent Mig welding with CO2 gas Excellent arc stability with all electrodes Spool Gun Connection

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c (approximate) No Load Voltage (V) Output Current Range MIG Output Current Range MMA Rated Power MIG Rated Power MMA I Max MIG MMA I ieff MIG MMA Power factor Protection Class Insulation Class Wire Diameter Range (mm) Dimensions Power Source (LxWxH) Weight Power Source Warranty Certification Approval

240v - 1 +/- 15% 20% @ 210 Amps MIG 20% @ 160 Amps MMA 45% @ 210 Amps MIG 45% @ 160 Amps MMA 53.0 30A/15.5V - 210/24.5V 10A/20.4V - 160A/26.4V 6.9 KVA 8.4 KVA 29.0 Amps 35.0 Amps 12.9 Amps 15.6Amps 0.72 P 21S F 0.6, 0.8, 0.9 528x250x425mm 19 Kg 24 months machine only AS/NZ60974.1

MULTIFUNCTION INVERTER OPTIONS

130A SpoolGun Part No. SPG135

XA17 x 4m Tig Torch Option Part No. XA17D-S112GS4

200A SpoolGun Part No. SPG200II

Mig Trolley Option Part No. XA-TR165-190

Overview The XA MIG210D is a new Digital controlled inverter-based portable Mig welding machine with added MMA and TIG function. The Digital interface allows fast very accurate control of welding parameters. Seamless Digital selection of voltage and wire feed parameters make for easy and accurate Mig welding providing excellent, professional welding results. The addition of the XA240DM Digital Control Mig torch allows you to adjust wire feed speed and voltage settings during real time welding providing you the ultimate in control. The Mig function allows you to weld with both Gas Shielded and Gasless wire. Wire Inch provides feeding of the wire during set up without gas wastage. Added MMA welding capability delivers easy electrode welding with high quality results, including cast Iron, stainless and low hydrogen. DC TIG function has gas solenoid and trigger control and with connection of the XA17 Tig torch provides simple but professional Lift Arc DC TIG welding of steel, stainless steel and copper. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG series Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard mig torches, such as aluminium wire. A semi-industrial machine, it is lightweight and portable and an optional trolley provides off the floor operation and better manoeuvrability around the workshop. Being 240v single phase gives great versatility, it can be run from any 15 Amp power socket providing more flexible use for site and home workshop locations. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specification. Certified to - AS/NZ60974.1 2006

Product Code: XA-MIG210D-K

Standard Package includes: XA-MIG210D Welding Machine, XA240D Mig Torch x 3m, Earth Lead & Arc Lead 25mm x 4m, Regulator

www.esseti.co.nz

Section 2

4


DIGITAL MIG INVERTER

MIG/TIG/STICK - 250Amp Digital DC Inverter Welder Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

XA-MIG250D Features • • • • • • • • •

• • • • •

24 MONTH Machine Warranty

Digital control interface technology Digital remote control Mig Torch Latest IGBT inverter technology Mig/Mag with Gas and Gasless wire function Stick Electrode (MMA) function DC Tig Welding with Lift Arc Function Digital Amp - Volt Meters Internal wire feeder for up to 200mm Ø spool VRD (Voltage Reduction Device) greatly reduces the risk of electric shock to the welding operator from potentially hazardous secondary welding circuit voltage. IP21S rating for environmental/safety protection Tolerant to variable power supply Excellent Mig welding with CO2 gas Excellent arc stability with all electrodes Spool Gun Connection

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c No Load Voltage (V) Output Current Range MIG Output Current Range MMA Rated Power MIG Rated Power MMA I Max MIG MMA I ieff MIG MMA Power factor Protection Class Insulation Class Wire Diameter Range (mm) Dimensions Power Source (LxWxH) Weight Power Source Warranty Certification Approval

240v - 1 +/- 15% 35% @ 250 Amps MIG 35% @ 250 Amps MMA 45% @ 250 Amps MIG 60% @ 250 Amps MMA 52.0 30A/15.5V - 250/26.5V 10A/20.4V - 250A/30.0V 10.8 KVA 12.2 KVA 49.1 Amps 55.5 Amps 29 Amps 32.8 Amps 0.72 P 21S F 0.6, 0.8, 0.9,1.0,1.2 880x430x410mm 35 Kg 24 months machine only AS/NZ60974.1

MULTIFUNCTION INVERTER OPTIONS

200A SpoolGun Part No. SPG200II

XA17 x 4m Tig Torch Option Part No. XA17D-S112GS4

XA-MIG250D Trolley Part No. XA-TR250

Overview The XA MIG250D is a new Digital controlled inverter-based portable Mig welding machine with added MMA and TIG function. The Digital interface allows fast very accurate control of welding parameters. Seamless Digital selection of voltage and wire feed parameters make for easy and accurate Mig welding providing excellent, professional welding results. The addition of the XA240DM Digital Control mig torch allows you to adjust wire feed speed and voltage settings during real time welding providing you the ultimate in control. The MIG function allows you to weld with both Gas Shielded and Gasless wire. Wire inch provides feeding of the wire during set up without gas wastage. Added MMA welding capability delivers easy electrode welding with high quality results, including cast Iron, stainless and low hydrogen. DC TIG function has gas solenoid and trigger control and with connection of the XA17 Tig torch provides simple but professional Lift Arc DC TIG welding of steel, stainless steel and copper. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG series Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard mig torches, such as aluminium wire. A semi-industrial machine, it is lightweight and portable and an optional trolley provides off the floor operation and better manoeuvrability around the workshop. Being 240v single phase gives great versatility, it can be run from any 15 Amp power socket providing more flexible use for site and home workshop locations. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specification. Certified to - AS/NZ60974.1 2006

Product Code: XA-MIG250D-K

Standard Package includes: XA-MIG250D Welding Machine, XA260D Mig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Regulator

www.esseti.co.nz

Section 2

5


DC MIG/MMA INVERTER

MIG/STICK - 200 Amp DC Inverter Welder Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

XA-RAZOR MIG200 MIG 200 Features • • • • • • • • • • • • • • • • •

24 MONTH Machine Warranty

Latest IGBT inverter technology Mig/Mag with Gas and Gasless wire function Soft Start Adjustable Burn Back Wire Inch Stick electrode (MMA) function Hot Start - Anti Stick Industrial rated Solid case construction Internal wire feeder, gear driven for up to 200mm Ø spool Euro style Mig torch connection IP21S rating for environmental/safety protection Tolerant to variable power supply Stepless voltage and wire feed control Excellent Mig welding with CO2 gas Excellent arc stability with all electrodes Spool Gun Connection

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c (approximate) Output Current Range MIG Output Current Range MMA Rated Power MIG I Max MIG MMA I ieff MIG MMA Power factor Protection Class Insulation Class Wire Feeder Type Wire Diameter Range (mm) Dimensions Power Source (LxWxH) Weight Power Source Dimensions Trolley (LxWxH) Warranty Certification Approval

240v - 1 +/- 15% 20% @ 200 Amps MIG 15% @ 200 Amps MMA 45% @ 200 Amps MIG 40% @ 200Amps MMA 30A/15.5V - 200A/24.0V 10A/20.4V - 200A/28.0V 9.4 KVA 33.6 Amps 39.0 Amps 15.0 Amps 15.0 Amps 0.70 P 21S F Gear Driven 2 Roll 0.6, 0.8, 0.9, 1.0, 1.2 470x190x380mm 18 Kg 880x430x410mm 24 months machine only AS/NZ60974.1

MULTIFUNCTION INVERTER OPTIONS

130A SpoolGun Part No. SPG135

200A SpoolGun Part No. SPG200II

Mig Trolley Option Part No. XA-TR165-190

Overview The XA-RAZOR MIG200 is a new inverter-based portable Mig welding machine with added (MMA) Stick function. The Mig function allows you to weld with both Gas Shielded and Gas-less wire applications. Easy step-less adjustment of voltage and wire feed make for easy setting of welding parameters giving excellent, professional welding results. Wire Inch gives easy feeding of the wire during set up without gas wastage and the Burn Back adjustment leaves the wire stick out ready for the next weld. Stick welding capability delivers easy electrode welding with high quality results, including cast Iron, stainless and low hydrogen. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG135 or SPG200 Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard Mig torches, such as aluminium wire. This is an industrial machine that is both lightweight and portable and an optional trolley with cylinder rack provides off the floor operation and better manoeuvrability around the workshop. Being 240v single phase gives great versatility. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specification. Certified to - AS/NZ60974.1

Product Code: XA-MIG200RZ Standard Package includes: XA-MIG200RZ Welding Machine, Mig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Regulator

www.esseti.co.nz

Section 2

6


DC MIG M.T.S INVERTER

MIG/TIG/STICK - 250 Amp DC Inverter Welder Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

XA-MIG250CMTS Features • • • • • • • • •

• • • • • • •

24 MONTH Machine Warranty

Latest IGBT inverter technology Mig/Mag with Gas and Gasless wire function Stick electrode (MMA) function DC Tig welding with Lift Arc Start Digital Amp - Volt Meters Industrial application Solid metal case construction Internal wire feeder, gear driven for up to 300mm Ø spool VRD (Voltage Reduction Device) greatly reduces the risk of electric shock to the welding operator from potentially hazardous secondary welding circuit voltage. Euro style Mig torch connection IP21S rating for environmental/safety protection Tolerant to variable power supply Stepless voltage and wire feed control Excellent Mig welding with CO2 gas Excellent arc stability with all electrodes Spool Gun Connection

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c (approximate) Output Current Range MIG Output Current Range MMA Rated Power MIG I Max MIG MMA I ieff MIG MMA Power factor Protection Class Insulation Class Wire Feeder Type Wire Diameter Range (mm) Dimensions Power Source (LxWxH) Weight Power Source Dimensions Trolley (LxWxH) Warranty Certification Approval

240v - 1 +/- 15% 40% @ 250 Amps MIG 40% @ 224 Amps MMA 70% @ 250 Amps MIG 70% @ 224Amps MMA 30A/15.5V - 250A/26.5V 10A/20.4V - 200A/33.0V 10.8 KVA 45 Amps 51 Amps 26.6 Amps 28 0 Amps 0.72 P 21S F Gear Driven 2 Roll 0.6, 0.8, 0.9, 1.0, 1.2 585x280x440mm 35 Kg 880x430x410mm 24 months machine only AS/NZ60974.1

MULTIFUNCTION INVERTER OPTIONS

200A SpoolGun Option Part No. SPG200II

XA17V x 4m Tig Torch Option Part No. XA17V-12NBD50

XA-MIG250C Trolley Part No. XA-TR250

Overview The XA-MIG250C is a new inverter-based portable Mig welding machine with added Stick and Tig function. The Mig function allows you to weld with both Gas Shielded and Gas-less wire applications. Easy step less adjustment of voltage and wire feed make for easy setting of welding parameters giving excellent, professional welding results. Wire Inch gives easy feeding of the wire during set up without gas wastage and the Burn Back adjustment leaves the wire stick out ready for the next weld. Stick welding capability delivers easy electrode welding with high quality results, including cast Iron, stainless and low hydrogen. Connection of the XA17V Tig torch provides quality DC Tig (Lift Arc Start) welding of steel, stainless steel and copper. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG200 Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard Mig torches, such as aluminium wire. This is an industrial machine that is lightweight and portable and an optional trolley with drawer and cylinder rack provides off the floor operation and better manoeuvrability around the workshop. Being 240v single phase gives great versatility. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specification. Certified to - AS/NZ60974.1

Product Code: XA-MIG250C-K Standard Package includes: XA-MIG250C Welding Machine, Mig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Regulator

www.esseti.co.nz

Section 2

7


DC MIG M.T.S INVERTER

MIG/TIG/STICK - 200 Amp DC Inverter Welder Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

XA-MIG200MTS Features • • • • • •

• • • • • • • •

24 MONTH Machine Warranty

Latest IGBT inverter technology Mig/Mag with Gas and Gasless wire function Spool Gun connection Stick electrode (MMA) function DC Tig welding with Lift Arc start VRD (Voltage Reduction Device) greatly reduces the risk of electric shock to the welding operator from potentially hazardous secondary welding circuit voltage. Wire Inch & Burn Back control Semi industrial application Internal 2 roll geared wire feeder Euro style Mig torch connection IP21S rating for environmental/safety protection Stepless voltage and wire feed control Excellent Mig welding with CO2 gas Excellent arc stability for Mig/Tig/Stick welding

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c (approximate) Output Current Range MIG Output Current Range MMA Rated Power MIG Rated Power MMA I Max MIG MMA I ieff MIG MMA Power factor Protection Class Insulation Class Wire Feeder Wire Diameter Range (mm) Dimensions Power Source (LxWxH) Weight Power Source Warranty Certification Approval

240v - 1 +/- 15% 35% @ 200 Amps MIG 35% @ 200 Amps MMA 60% @ 200 Amps MIG 60% @ 200Amps MMA 30A/15.5V - 200A/24.0V 10A/20.4V - 200A/28.0V 7.5 KVA 8.8 KVA 31.4 Amps 36.6 Amps 18.6 Amps 31.4 Amps 0.75 IP 21S F Gear Driven 2 Roll 0.6, 0.8, 0.9, 1.0, 1.2 900x400x670mm 57Kg 24 months machine only AS/NZ60974.1

MULTIFUNCTION INVERTER OPTIONS

XA17V x 4m Tig Torch Option Part No. XA17V-12NBD50

200A SpoolGun Option Part No. SPG200II

Overview The XA-MIG200MTS is an inverter-based multi-function Mig welding machine with added Stick and Tig function. The Mig function allows you to weld with both Gas Shielded and Gasless wire applications. Easy step less adjustment of voltage and wire feed make for easy setting of welding parameters giving excellent, professional welding results. Wire Inch allows easy feeding of the wire during set up without gas wastage and the Burn Back adjustment leaves the wire stick out ready for the next weld. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG200 Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard Mig torches, such as aluminium wire. Added Stick welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the XA17V Tig torch provides quality DC Tig with Lift Arc start for welding of steel, stainless steel and copper. The machine is industrial rated and of solid construction, large industrial wheels allows easy and smooth manoeuvrability. Being 240v single phase gives great portability, it can be run from any 15 Amp power socket providing more flexible use for site and home workshop locations. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specification. Certified to - AS/NZ60974.1

Product Code: XA-MIG200MTS-K Standard Package includes: XA-MIG200MTS Machine, Mig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Regulator

www.esseti.co.nz

Section 2

8


DC MIG M.T.S INVERTER

MIG/TIG/STICK - 250 Amp DC Inverter Welder Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

XA-MIG250MTS

24 MONTH Machine Warranty

Features • • • • • •

• • • • • • • •

Latest IGBT inverter technology Mig/Mag with Gas and Gasless wire function Spool Gun connection Stick electrode (MMA) function DC Tig welding with Lift Arc start VRD (Voltage Reduction Device) greatly reduces the risk of electric shock to the welding operator from potentially hazardous secondary welding circuit voltage. Wire Inch & Burn Back control Semi industrial application Internal 2 roll geared wire feeder Euro style Mig torch connection IP21S rating for environmental/safety protection Stepless voltage and wire feed control Excellent Mig welding with CO2 gas Excellent arc stability for Mig/Tig/Stick welding

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c (estimated) Output Current Range MIG Output Current Range MMA Rated Power MIG Rated Power MMA I Max MIG MMA I ieff MIG MMA Power factor Protection Class Insulation Class Wire Feeder Wire Diameter Range (mm) Dimensions Power Source (LxWxH) Weight Power Source Warranty Certification Approval

240v - 1 +/- 15% 35% @ 250 Amps MIG 35% @ 250 Amps MMA 60% @ 250 Amps MIG 60% @ 250 Amps MMA 30A/15.5V - 250A/26.5V 10A/20.4V - 250A/30.0V 10.4 KVA 11.8 KVA 43 Amps 49 Amps 25.4 Amps 29.0 Amps 0.75 IP 21S F Gear Driven 2 Roll 0.6, 0.8, 0.9, 1.0, 1.2 900x400x670mm 58Kg 24 months machine only AS/NZ60974.1

MULTIFUNCTION INVERTER OPTIONS

XA17V x 4m Tig Torch Option Part No. XA17V-12NBD50

200A SpoolGun Option Part No. SPG200II

Overview The XA-MIG250MTS is an inverter-based multi-function Mig welding machine with added Stick and Tig function. The Mig function allows you to weld with both Gas Shielded and Gasless wire applications. Easy step less adjustment of voltage and wire feed make for easy setting of welding parameters giving excellent, professional welding results. Wire Inch gives easy feeding of the wire during set up without gas wastage and the Burn Back adjustment leaves the wire stick out ready for the next weld. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG200 Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard Mig torches, such as aluminium wire. Added Stick welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the XA17V Tig torch provides quality DC Tig with Lift Arc start for welding of steel, stainless steel and copper. The machine is industrial rated and of solid construction, large industrial wheels allows easy and smooth manoeuvrability. Being 240v single phase gives great portability, it can be run from any 15 Amp power socket providing more flexible use for site and home workshop locations. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specification. Certified to - AS/NZ60974.1

Product Code: XA-MIG250MTS-K Standard Package includes: XA-MIG250MTS Machine, Mig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Regulator

www.esseti.co.nz

Section 2

9


DC MIG M.T.S INVERTER

MIG/TIG/STICK - 350 Amp Digital DC Inverter Welder Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

XA-MIG350MTS Features • • • • • • • • •

• • • • • • •

24 MONTH Machine Warranty

Latest IGBT inverter technology Mig/Mag with Gas and Gasless wire function Stick electrode (MMA) function DC Tig welding with Lift Arc Start Digital Amp - Volt Meters Industrial application Solid metal case construction Internal wire feeder, gear driven for up to 300mm Ø spool VRD (Voltage Reduction Device) greatly reduces the risk of electric shock to the welding operator from potentially hazardous secondary welding circuit voltage. Euro style Mig torch connection IP21S rating for environmental/safety protection Tolerant to variable power supply Stepless voltage and wire feed control Excellent mig welding with CO2 gas Excellent arc stability with all electrodes Spool Gun Connection

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c (approximate) Output Current Range MIG Output Current Range MMA Output Voltage Range Rated Power MIG Rated Power MMA I Max MIG MMA I ieff MIG MMA Wire Feeder Type Wire Speed Range Efficiency Protection Class Dimensions (LxWxH) Weight Warranty Certification Approval

415 -3 +/- 15% 40% @ 350 Amps MIG 40% @ 350 Amps MMA 70% @ 350 Amps MIG 70% @ 350 Amps MMA 40A - 350A 20A - 350A 15-38V 13.9 KVA 15.0 KVA 19.4 Amps 20.9 Amps 12.3 Amps 13.2 Amps Gear Driven 4 Roll 1.5 - 15m/min 85% IP 21S 900x400x670mm 60 Kg 24 months machine only AS/NZ60974.1

MULTIFUNCTION INVERTER OPTIONS

XA17V x 4m Tig Torch Option Part No. XA17V-12NBD50

200A SpoolGun Option Part No. SPG200II

Overview The XA-MIG350MTS is an inverter-based multifunction Mig welding machine with added Stick and Tig function. The Mig function allows you to weld with both Gas Shielded and Gasless wire applications. Easy step less adjustment of voltage and wire feed makes for easy setting of welding parameters giving excellent, professional welding results. Wire Inch gives easy feeding of the wire during set up without gas wastage and the Burn Back adjustment leaves the wire stick out ready for the next weld. Electronic inductance control allows the fine tuning of the arc condition from hard to soft. The internal wire feed unit is heavy duty and 4 roll gear driven, guaranteeing smooth consistent wire feed. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG200 Spoolgun for the use of thin or softer wires. Added Stick welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the XA17V Tig torch provides quality DC Tig (Lift Arc)welding of steel, stainless steel and copper. The machine is industrial rated and of solid construction with large industrial wheels allowing easy and smooth manoeuvrability. Ideal for structural steel fabrication, general fabrication, maintenance workshops, rural workshops Designed and built to our specification. Certified to - AS/NZ60974.1

Product Code: XA-MIG350MTS-K Standard Package includes: XA-MIG350MTS, Mig Torch x 4m, Earth Lead & Arc Lead x 4m, Regulator

www.esseti.co.nz

Section 2

10


DC MIG M.T.S INVERTER

MIG/TIG/STICK - 250 Amp Digital DC Inverter Welder Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

XA-MIG250SWF

24 MONTH Machine Warranty

Features • • • • • • • • • • • • • • • • •

Latest IGBT inverter technology Mig/Mag with Gas and Gasless wire function Stick Electrode (MMA) function DC Tig welding with scratch start Voltage & Wire Speed controls at wire feeder Stepless Voltage and Wire Feed control Variable Inductance Burn Back control 2T/4T trigger function Adjustable Crater Current function Gas Check Wire Inch Digital meters Separate 4 roll geared wire feeder Euro style Mig torch connection 10m interconnecting cables Heavy duty trolley design

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c (approximate) Output Current Range MIG Output Current Range MMA Rated Power MIG I Max MIG MMA I ieff MIG MMA Wire Feeder Type Protection Class Insulation Class Dimensions Power Source (LxWxH) Weight Power Source Dimensions Wire Feeder (LxWxH) Weight Wire Feeder Length of Interconnecting Cable Warranty Certification Approval

240 - 1 +/- 15% 35% @ 250 Amps MIG 35% @ 225 Amps MMA 60% @ 250 Amps MIG 60% @ 225 Amps MMA 30A/15.5V - 250A/26.5V 10A/20.4V - 250A/30.0V 10.8 KVA 45.0 Amps 51.0 Amps 26.6 Amps 28.0 Amps Separate Gear Driven 4 Roll IP 21S F 595x280x440mm 41 Kg 630x235x420mm 14Kg 10m 24 months machine only AS/NZ60974.1

MULTIFUNCTION INVERTER OPTIONS

XA17V x 4m Tig Torch Option Part No. XA17V-12NBD50

Overview The XA-MIG250SWF is an inverter-based Mig welding machine with added Stick and Tig function. The machine is equipped with a separate 4 roll gear driven wire feeder and 10m interconnecting cables. The Mig function allows you to weld with both Gas and Gasless wire applications. Adjustment of Voltage & Wire Feed at the wire feeder make for easy setting of welding parameters and give the convenience of remote adjustment from the power source. Crater Current setting delivers perfect finishing of the weld, the electronic Inductance offers fine adjustment of the arc characteristic and Burn Back adjustment leaves the wire stick out ready for the next weld. Wire Inch and Gas Check provides set up of wire feed and gas setting without wastage of wire or gas. Added Stick welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the XA17V Tig torch provides quality DC Tig (scratch start) welding of steel, stainless steel and copper. 240v single phase gives great portability, it can be run from any 15 Amp power socket providing more flexible use for site and home workshop locations. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specification. Certified to - AS/NZ60974.1

Product Code: XA-MIG250SWF-K Standard Package includes: XA-MIG250SWF Welding Machine, 4 Roll Separate Wire Feeder, Trolley with Drawer 10m Interconnecting Cables, Mig Torch x 4m, Earth Lead & Arc Lead x 5m, Regulator

www.esseti.co.nz

Section 2

11


DC MIG M.T.S INVERTER

MIG/TIG/STICK - 350 Amp Digital DC Inverter Welder Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

XA-MIG350SWF

24 MONTH Machine Warranty

Features • • • • • • • • • • • • • • • • •

Latest IGBT inverter technology Mig/Mag with Gas and Gasless wire function Stick Electrode (MMA) function DC Tig welding with scratch start Voltage & Wire Speed controls at wire feeder Stepless Voltage and Wire Feed control Variable Inductance Burn Back control 2T/4T trigger function Adjustable Crater Current function Gas Check Wire Inch Digital meters Separate 4 roll geared wire feeder Euro style Mig torch connection 10m interconnecting cables Heavy duty trolley design

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c (approximate) Output Current Range MIG Output Current Range MMA Rated Power MIG I Max MIG MMA I ieff MIG MMA Wire Feeder Type Protection Class Insulation Class Dimensions Power Source (LxWxH) Weight Power Source Dimensions Wire Feeder (LxWxH) Weight Wire Feeder Length of Interconnecting Cable Warranty Certification Approval

415 -3 +/- 15% 40% @ 350 Amps MIG 40% @ 350 Amps MMA 70% @ 350 Amps MIG 70% @ 350 Amps MMA 50A/16.5V - 350A/31.5V 20A/20.8V - 350A/34.0V 11.9 KVA 31.0 Amps 34.0 Amps 24.0 Amps 26.0Amps Separate Gear Driven 4 Roll IP 21S F 595x280x440mm 41 Kg 630x235x420mm 14 10m 24 months machine only AS/NZ60974.1

MULTIFUNCTION INVERTER OPTIONS

XA17V x 4m Tig Torch Option Part No. XA17V-12NBD50

Overview The XA-MIG350SWF is an inverter-based Mig welding machine with added Stick and Tig function. This is an industrial machine equipped with a separate 4 roll gear driven wire feeder and 10m interconnecting cables. The Mig function allows you to weld with Solid wires, Fluxcored Gas and Gasless wires. Adjustment of Voltage & Wire Feed at the wire feeder make for easy setting of welding parameters and give the convenience of remote adjustment from the power source. Crater Current setting delivers perfect finishing of the weld, the electronic Inductance offers fine adjustment of the arc characteristic and Burn Back adjustment leaves the wire stick out ready for the next weld. Wire Inch and Gas Check provides set up of wire feed and gas setting without wastage of wire or gas. Added Stick welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the XA17V Tig torch provides quality DC Tig (scratch start) welding of steel, stainless steel and copper. Ideal for heavy and structural welding applications, general engineers, maintenance workshop, rural workshops. Designed and built to our specification. Certified to - AS/NZ60974.1

Product Code: XA-MIG350SWF-K Standard Package includes: XA-MIG350SWF Welding Machine, 4 Roll Separate Wire Feeder, Trolley with Drawer 10m Interconnecting Cables, Mig Torch x 4m, Earth Lead & Arc Lead x 5m, Regulator

www.esseti.co.nz

Section 2

12


DC MIG M.T.S INVERTER

MIG/TIG/STICK - 500 Amp Digital DC Inverter Welder Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

XA-MIG500SWF

24 MONTH Machine Warranty

Features • • • • • • • • • • • • • • • • •

Latest IGBT inverter technology Mig/Mag with Gas and Gasless wire function Stick Electrode (MMA) function DC Tig welding with scratch start Voltage & Wire Speed controls at wire feeder Stepless Voltage and Wire Feed control Variable Inductance Burn Back control 2T/4T trigger function Adjustable Crater Current function Gas Check Wire Inch Digital meters Separate 4 roll geared wire feeder Euro style Mig torch connection 10m interconnecting cables Heavy duty trolley design

Technical Data Power Supply / Phases (V-Ph) Duty Cycle @ 40°c as per AS/NZ60974 Duty Cycle @ 25°c (approximate) Output Current Range MIG Output Current Range MMA Rated Power MIG I Max MIG MMA I ieff MIG MMA Wire Feeder Type Protection Class Insulation Class Dimensions Power Source (LxWxH) Weight Power Source Dimensions Wire Feeder (LxWxH) Weight Wire Feeder Length of Interconnecting Cable Warranty Certification Approval

415 -3 +/- 15% 40% @ 500 Amps MIG 40% @ 500 Amps MMA 70% @ 500 Amps MIG 70% @ 500 Amps MMA 50A/16.5V - 500A/31.5V 20A/20.8V - 500A/34.0V 12.7 KVA 34.0 Amps 35.0 Amps 26.0 Amps 27.0Amps Separate Gear Driven 4 Roll IP 21S F 595x280x440mm 40.6 Kg 630x235x420mm 14 10m 24 months machine only AS/NZ60974.1

MULTIFUNCTION INVERTER OPTIONS

XA17V x 4m Tig Torch Option Part No. XA17V-12NBD50

Overview The XA-MIG500SWF is an inverter-based Mig welding machine with added Stick and Tig function. This is an industrial machine equipped with a separate 4 roll gear driven wire feeder and 10m interconnecting cables. The Mig function allows you to weld with Solid wires, Fluxcored Gas and Gasless wires. Adjustment of Voltage & Wire Feed at the wire feeder make for easy setting of welding parameters and give the convenience of remote adjustment from the power source. Crater Current setting delivers perfect finishing of the weld, the electronic Inductance offers fine adjustment of the arc characteristic and Burn Back adjustment leaves the wire stick out ready for the next weld. Wire Inch and Gas Check provides set up of wire feed and gas setting without wastage of wire or gas. Added Stick welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the XA17V Tig torch provides quality DC Tig (scratch start) welding of steel, stainless steel and copper. Ideal for heavy and structural welding applications, general engineers, maintainance workshop, rural workshops. Designed and built to our specification. Certified to - AS/NZ60974.1

Product Code: XA-MIG500SWF-K Standard Package includes: XA-MIG500 Welding Machine, 4 Roll Separate Wire Feeder, Trolley with Drawer, 10m Interconnecting Cables, Mig Torch x 4m, Earth Lead & Arc Lead x 5m, Regulator

www.esseti.co.nz

Section 2

13


WIRE FEED DRIVE ROLLERS To Suit Xcel-Arc Mig Welders

DRIVE ROLLERS MACHINE TYPE: MIG175 - MIG200C - MIG210D - MIG210D- MIG250C - MIG250SWF - MIG350SWF- MIG500SWF

22mm

10mm

30mm

V Groove Drive Roller - Steel Wire Part Number XA-DRV0608 XA-DRV0810 XA-DRV1012 XA-DRV1216

Description XA Drive Roll V Groove XA Drive Roll V Groove XA Drive Roll V Groove XA Drive Roll V Groove

0.6-0.8mm 0.8-1.0mm 1.0-1.2mm 1.2-1.6mm

Knurled Drive Roller - Flux Core Wire Part Number XA-DRK0810 XA-DRK0912 XA-DRK1216

Description XA Drive Roll Knurled 0.8-1.0mm XA Drive Roll Knurled 0.9-1.2mm XA Drive Roll Knurled 1.2-1.6mm

U Groove Roller - Soft Wire Part Number XA-DRU1012 XA-DRU1216

Description XA Drive Roll Knurled 1.0-1.2mm XA Drive Roll Knurled 1.2-1.6mm

MACHINE TYPE: MIG200MTS - MIG250MTS - MIG350MTS

25mm

8mm

35mm

V Groove Drive Roller - Steel Wire Part Number XA-DRV20608 XA-DRV20809 XA-DRV20910 XA-DRV21012 XA-DRV21216

Description XA Drive Roll V Groove 0.6-0.8mm XA Drive Roll V Groove 0.8-0.9mm XA Drive Roll V Groove 0.9-1.0mm XA Drive Roll V Groove 1.0-1.2mm XA Drive Roll V Groove 1.2-1.6mm

Knurled Drive Roller - Flux Core Wire Part Number XA-DRK20809 XA-DRK20910 XA-DRK21012 XA-DRK21216

Description XA Drive Roll Knurled 0.8-0.9mm XA Drive Roll Knurled 0.9-1.0mm XA Drive Roll Knurled 1.0-1.2mm XA Drive Roll Knurled 1.2-1.6mm

U Groove Drive Roller - Soft Wire Part Number XA-DRU21012 XA-DRU21216

www.esseti.co.nz

Description XA Drive Roll U Groove 1.0-1.2mm XA Drive Roll U Groove 1.2-1.6mm

Section 2

14


DC PULSE MIG WELDER

Plus Concept Multi Function Pulse Mig Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

Plus Concept is:

Increased Welding Speed + Excellent Deposit Control

+ Greater Arc Stability + Deeper Penetration + Superior Weld Deposit Quality Traditional Pulse

Plus Concept

Plus Concept Benefits The forced dynamism of the PLUS CONCEPT achieves an ultra fast transfer droplet rate into the weld pool giving surprising results: it increases significantly the welding speed (up to 45%) and, at the same time, it increases the penetration of the weld. Higher speed, better penetration and less spatter means less energy used during the deposit and reduced deformation during the welding.

Traditional Pulse

Plus Concept

Full Deeper Penetration Full penetration and greater depth of penetration in thicker materials can be obtained with the new PLUS CONCEPT programs. The increase in the arc transfer speed allows the welding of materials up to 15mm in one pass, with only a narrow gap, eliminating costly weld preps. This new process maintains the arc stability and allows long stick-out to enable the welding to be completed in a single pass. With this solution, due to the increased welding speed, a lot of time is saved and the energy required for the same weld is much less. Faster welding and energy reductions mean greater reduction of the distortion of the work-piece. Using PLUS CONCEPT in the application of heavy industry greatly improves the quality and notably reduces production costs.

High Speed Pulse Mig Application PLUS CONCEPT has available Pulse programs for most materials with better weld control and a smoother arc. Special waveforms and very fast dynamics increase the weld ability of all materials. A precision arc, smoother waveform and high frequency transfer allow a precise arc with lower pressure in the welding pool. As a result, the welding speed is increased up to 45% with the same arc energy as found in standard machines. The simplicity of the pulse control setting allows a fast approach to any welding, irrespective of the thickness and this results in a colder weld with exceptional appearance. Up to now, in certain applications where the Pulse Mig process would not be recommended, because of the higher heat in the join (compared to conventional welding), but now it is possible to improve quality and efficiency with the use of the new PLUS CONCEPT. Arc noise emissions are reduced with the smooth waveform in Pulse Mig too . It allows higher current applications without the typical loud noise of the arc.

Double Pulse Program The DOUBLE PULSE program can be easily selected. A simple click in the front panel will switch from a standard pulse application to the advanced and fast double pulse without any other settings required from the operator. The frequency of the DOUBLE PULSE is easily adjusted from 0.5 to 4.0 pulses per second. DOUBLE PULSE offers more control over the weld pool improving out of position welding, better controls distortion and gives excellent wash and even leg length on fillet welds, an added bonus is the improved cosmetic appearance of the weld likened to a TIG finished weld.

Mig Brazing Programs for brazing are easy to use and covers special applications for the car industry and any welding with zinc steel.

Multi Function PLUS CONCEPT is not only an Innovative fast Pulse and fast MIG-MAG machine but MMA and TIG mode are also included. The MMA and TIG function are top level technology and offer professional results for expert users. MMA and TIG mode has both manual and synergic adjustment. When Synergic Mode is selected, the user selects the welding process, which enables self regulation of the welding parameters by simply selecting the work-piece thickness. Special Lift arc start is used for Tig Arc ignition which makes the use of high frequency negligible. Remote control receptacle is included for connection of remote amperage controls.

www.esseti.co.nz

Section 2

15


MULTI 250K - PLUS CONCEPT

DC Multifunction Pulse Mig Welding System Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

24 MONTH Machine Warranty

MULTI 250K - Plus Concept 230V Single Phase 250 Amp DC Welder

High Productivity Welding Solution MIG -TIG - MMA Synergic / Pulse / Double Pulse Features • • • • • • • • • • • • • • •

New “Plus Concept” Technology Latest European IGBT Inverter Technology High Speed Synergic Pulse Mig Synergic Mig Double Pulse High Speed Mig/Mag DC Tig with Manual and Synergic Programs MMA with Manual and Synergic Programs VRD Safety (Voltage Reduction Device) 2/4T Trigger Functions Up Slope - Down Slope Variable Start Current and Crater Current Simple selection of welding programs Simple interface for easy operation Accepts wide voltage supply variations (170-270V) Robust trolley with cylinder rack & drawer

Interactive Front Panel

Technical Data Power Supply / Phases Rated Power Welding Current - Mig Welding Current - MMA (A) Welding Current - Tig (A) Duty Cycle @ 40ºC No Load Voltage (V) Open Circuit Voltage (V) I Max I ieff Tig Arc Ignition Water Cooling Protection Class Insulation Class Standards Size (mm) Weight (kg)

230v 1 Phase 9.1KVA 20A /14V - 250A /27.5V 20A /21V - 220A /28.8V 10A /10V - 250A /20.0V 40% @ 250 Amps 100% @ 160 Amps 90V VRD On - 15V, VRD Off - 65V 37.5 A 24.0 Amps Lift Arc Optional IP21S H ISO/IEC 60974-1 340 x 400 x 620 24

The Ergonomic and Auto Learning System is used in the powerful front panel interface where welding mode selection, program selection, adjustments and special settings coexist in a rugged panel, whereby a simple touch the user can instantly see the results they have selected.

MIG MIG

Synergic

PULSE MIG

MMA MA

TIG TI G LIF LIFT TIG

MIG

Synergic

CELLULOSIC

DC

Pulsed

Manual

Synergic

MMA

Manual

Synergic

MIG

Manual

Double Pulsed

Pulsed

VRD

TIG

MIG

Overview The MULTI-250K is the most powerful multifunction single phase system that state of the art technology can provide. Offering multiple welding functions including Pulse Mig, Double Pulse Mig, High Speed Mig, DC Tig, and DC MMA (Stick). User friendly programs with synergic function are provided for all the welding processes making it suitable for even the inexperienced user. The Multi-250K encompasses all facets of the new PLUS CONCEPT technological development. PLUS CONCEPT is an innovative solution that is revolutionising the welding industry. Now, high efficiency welding is possible with Gas Metal Arc Welding, Pulse Arc and standard applications. The forced dynamism of the PLUS CONCEPT achieves an ultra fast transfer droplet rate into the weld pool giving surprising results: It increases significantly the welding speed (up to 45%) and, at the same time, it increases the penetration of the weld. Higher speed, better penetration and less spatter means less energy used during the deposit and reduced deformation during the welding. Double Pulse function provides the ability to produce welds with TIG like finish and with excellent control over the weld pool. Ideal for general engineers, boat building, sheet metal workshops, stainless steel fabricators, panel beaters, transport engineering and home workshops, Designed and built to meet with European norms conformity.

Product Code: V0066AA Standard option includes: Multi250K, XA26 x 3m Air Cooled Mig Torch, Earth Lead 35mm x 4m, Argon Regulator

www.esseti.co.nz

Section 2

16


MULTI 400KW - PLUS CONCEPT

DC Multifunction Pulse Mig Welding System Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

24 MONTH Machine Warranty

MULTI 400KW - Plus Concept

415V 3 Phase 400 Amp DC Welder with Water Cooler

High Productivity Welding Solution MIG -TIG - MMA Synergic / Pulse / Double Pulse Features • • • • • • • • • • • • • • •

New “Plus Concept” Technology Latest European IGBT Inverter Technology High Speed Synergic Pulse Mig Synergic Mig Double Pulse High Speed Mig/Mag DC Tig with Manual and Synergic Programs MMA with Manual and Synergic Programs VRD Safety (Voltage Reduction Device) 2/4T Trigger Functions Up Slope - Down Slope Variable Start Current and Crater Current Simple selection of welding programs Simple interface for easy operation Accepts wide voltage supply variations Robust trolley with water cooler

Interactive Front Panel

Technical Data Power Supply / Phases Rated Power Welding Current - Mig Welding Current - MMA (A) Welding Current - Tig (A) Duty Cycle @ 40ºC No Load Voltage (V) Open Circuit Voltage (V) I Max I ieff Tig Arc Ignition Water Cooling Protection Class Insulation Class Standards Size (mm) Weight (kg)

400v 3 Phase 18KVA 20A /14V - 400A /27.5V 20A /21V - 400A /28.8V 10A /10V - 400A /20.0V 60% @ 400 Amps 100% @ 310 Amps 90V VRD On - 15V, VRD Off - 65V 26.0 Amps 18.0 Amps Lift Arc Optional IP21S H ISO/IEC 60974-1 340 x 400 x 620 30

The Ergonomic and Auto Learning System is used in the powerful front panel interface where welding mode selection, program selection, adjustments and special settings coexist in a rugged panel, whereby a simple touch the user can instantly see the results they have selected.

MIG MIG

Synergic

PULSE MIG

MMA MA

TIG TI G LIF LIFT TIG

MIG

Synergic

CELLULOSIC

DC

Pulsed

Manual

Synergic

MMA

Manual

Synergic

MIG

Manual

Double Pulsed

Pulsed

VRD

TIG

MIG

Overview The MULTI-400KW is a complete and powerful multifunction DC inverter welding machine - 3 phase 400V. An industrial machine with multiple welding functions including Pulse Mig, Double Pulse Mig, High Speed Mig, DC Tig, and DC MMA (Stick). User friendly programs with synergic function are provided for all the welding processes making it suitable for even the inexperienced user. The Multi-400KW encompasses all facets of the new PLUS CONCEPT technological development. PLUS CONCEPT is an innovative solution that is revolutionising the welding industry. Now, high efficiency welding is possible with Gas Metal Arc Welding, Pulse Arc and standard applications. The forced dynamism of the PLUS CONCEPT achieves an ultra fast transfer droplet rate into the weld pool giving surprising results. It increases significantly the welding speed (up to 45%) and, at the same time, it increases the penetration of the weld. Higher speed, better penetration and less spatter means less energy used during the deposit and reduced deformation during the welding. Using the Double Pulse function provides the ability to produce welds with TIG like finish with excellent control over the weld pool. The Multi-400KW is a professional industrial machine that is supplied complete with water cooler for water cooled torch connection, trolley with gas bottle support, also with Push Pull Torch interface connection. Ideal for boat building, heavy fabrication and general engineering, sheet metal workshops, stainless steel fabricators, transport engineering, panel beaters, repair and maintenance workshops, Designed and built to meet with European norms conformity.

Product Code: MULTI400KW-K Standard option includes: Multi400KW, XA401W Water Cooled Mig Torch, Earth Lead 35mm x 4m, Argon Regulator

www.esseti.co.nz

Section 2

17


MULTI 400KW - PLUS CONCEPT

DC Multifunction Pulse Mig Welding System Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

Design and Style A robust and industrial concept has been developed for outside use whilst maintaining complete flexibility and full operation. The machines can be developed according to the needs of the user. From a simple compact air cooled torch solution, to a machine complete with cooler unit, an external wire feeder can be connected for dual applications, the addition of a Push Pull Gun is simply done via our plug and play connection. Any extra accessory is auto recognised and then auto installed by the central process control and works in the correct mode without the input or knowledge of the operator. E.g. Water cooling unit starts and stops alone only when it is necessary. The central controls monitor any function of the equipment and accessories and alert the user, on the front panel, every time something needs checking.

Separate Wire Feeder Connection of the optional separate wire feeder, provides dual independent wire feed operation from the machine. The digitally controlled wire feeder can feed any kind of wire with high efficiency. It is completely independent from the power source, a digital communication connects the wire feeder control to the power source and compensates the resistance of the interconnecting cable. An innovative communication system allows the use of interconnecting cables up to 50 meters without affecting the arc. All the welding parameters are easy to set via the front panel of the wire feeder eliminating the need to go to the power source. The wire feeder is robust and developed also for on site welding and is constructed to be lightweight and portable. It can be used with undercarriage wheels for easy movement in the welding area or it can be located on a turning support fixed to the top of the machine. The dimensions are as small as possible, but for a special use where weight must be reduced an adapter to accept smaller spools of wire is available. With this adapter and a 5kg spool of wire installed the maximum weight is 13 kg and this solution is the lightest for off shore, on site transportable requirement. The wire feeder is also ideal for stationary applications where the compact dimensions are important.

MULTI 400KW

MULTI 400KW-SWF Optional Separate Wire Feeder

On/Off Switch Control Panel Industrial Trolley Gas Bottle Rack

Output Terminals

Interconnecting Interface Cable

Tig Torch Gas Connector Tig Torch Trigger Remote Plugs

Euro Mig Torch Connection

Water Cooled Torch Hose Connectors Push Pull Torch Motor Connector

Industrial Caster Wheels

Digital Wire Drive

Enclosed Water Cooler

Digital Torch Option

4 Roll - Geared Drive

www.esseti.co.nz

Section 2

18


MULTI SYNERGIC 500K

DC Multifunction Pulse Mig Welding System Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

MULTI SYNERGIC 500K 415V 3 Phase 500 Amp DC Welder

24 MONTH Machine Warranty

Multifunction Separate Wire Feeder System MIG -TIG - MMA Synergic / Pulse / Double Pulse Features • • • • • • • • • • • • • •

Latest European IGBT Inverter Technology Pulse Mig + Double Pulse with Synergic Programs Mig with Manual and Synergic Programs DC Lift Arc Tig with Pulse Synergic Programs DC Tig with Manual and Synergic Programs MMA with Manual and Synergic Programs VRD Safety (Voltage Reduction Device) 2/4T Trigger Functions Remote control receptacle analog/and digital Simple selection of welding programs Simple interface for easy operation Accepts wide voltage supply variations Robust trolley Water cooling unit OPTIONAL

Technical Data Power Supply / Phases Fuses (Tig) A Rated duty cycle in 10 min 40 °C Rated secondary current A Permanent sec. current 100% A Rated Power (Stick)KVA Permanent power 100% (Stick) KVA Overload protection Regulation field in STICK mode A Regulation field in TIG DC mode A Regulation field in MIG-MAG mode A No load voltage (S) (K) V Max secondary current A Short circuit limit A Stick electrode possibility mm Protection class Insulation class Width-Height-Length mm Weight Kg

400v 3 Phase T25 40% ED 500 320 32 15 Thermal 20 ~ 500 5 ~ 500 20 ~ 500 74 800 850 6,0 Ip 21-S H 310 x 430 x 550 85

Machine Front Panel

Wire Drive Mechanism

Digital Remote Control Torch

Overview The MULTI-SYNERGIC 500K is a complete and powerful multifunction DC inverter welding machine - 3 phase 400V. An industrial machine with multiple welding functions including Pulse Mig, Double Pulse Mig, Manual Mig, DC Tig, and DC MMA . User friendly programs with synergic function are provided for all the welding processes making it suitable for even inexperienced user. MULTI SYNERGY is the modern solution for applications in the medium high current range where the development of modern synergy helps in the welding of different material such as aluminium, stainless steel, copper alloys and standard steel alloys, reducing the welding cost and improving the overall efficiency of the welding. A complete range of easy to use programs provide excellent results even for first time users of digital machines. Using the Double Pulse Mig function provides the ability to produce welds with TIG like finish as well as excellent control over the weld pool during welding. The highly efficient and robust inverter allows for a minimum of primary power input providing lower energy operating cost. The Multi-Synergic 500K is a professional industrial machine that is supplied complete with trolley with gas bottle support, also with Push Pull Torch interface connection. Ideal for boat building, heavy fabrication and general engineering, sheet metal workshops, stainless steel fabricators, transport engineering, panel beaters, repair and maintenance workshops, Designed and built to meet with European norms conformity.

Product Code: MULTI500SWF-K Standard package includes: Multi500K, XA36D Mig Torch, Earth Lead 35mm x 4m, Argon Regulator

www.esseti.co.nz

Section 2

19


02 mig tig stick machines 20