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INDUSTRIAL WEIGHING APPLICATIONS AND COMPONENTS CATALOGUE
Dinamica Generale, founded in Poggio Rusco, Mantova (Italy) in 1990, has always given maximum priority to research and innovation and is distinguished by its modern, international approach. The company originally produced loading cells but, in just a few years, moved on to realize advanced electronic weighing systems and futuristic products (including custom made solutions) for the livestock, industrial and biomedical sectors. Thanks to structural evolution and an exponential growth on international markets, Dinamica Generale has become, in less than twenty years, a reference point for the whole sector. Future prospects are concentrated on the company’s capacity for renewal and on maintaining maximum quality standards for both products and services.
INDUSTRIAL WEIGHING APPLICATIONS
belt weighing dosing and batching system checkweigher
PG.4 PG.6 PG.8
INDUSTRIAL WEIGHING COMPONENTS
indicators accessories industrial load cells pin LOAD CELLS pressure TRANSDUCER weighing unit
PG.10 PG.15 PG.19 PG.21 PG.21 PG.22
bELT WEIGHING
to weigh
products
on the
move
THE PRODUCT Complete system for the automatic management of the batching processes on a belt system, for any conveyor belt from 400 to 1200 mm wide.
encoder L
motor
load cells inverter 4÷20 mA
profibus
FEATURES AND ADVANTAGES •
• • • • •
It determines instantly, hour and accumulated capacity of the material in transit on the whole belt (L). The belt can be of any length Suitable for solid and dusty materials User-friendly system thanks to the simplicity of the commands Continuous weighing of the material to handle Scale suitable to show data and to control the system Possibility to transfer the data on pc/plc to help the management
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bELT WEIGHING Belt Weighing System It is composed of: •
Indicator DG Compact belt single point
•
Proximity sensor (encoder)
Optional: •
Profibus interface
•
DG Compact monitor (Sw for Pc connection)
•
Weight repeater
Load cells to weigh belt support Ref section on this catalogue:
THE SYSTEM
Load cells, Pin Load cells, Weighing unit
Working The goal of the system is to maintain a constant hour capacity of the belt on which it is installed. by setting a reference threshold on the indicator, it measures the weight according to the speed and length of the belt, and its hour capacity. Equipped with an analogic output it allows to drive the inverter which controls the speed of the belt. It is controlled and modulated according to the present weight on the belt in order to maintain the same hour capacity. The analogic output can also be used to transfer the data to a control room or to a PC management system.
Application •
bio-energy, rubbish and recycling
•
Cement factory, building industry and pottery industry
•
Colour and glue industry
•
Pre mixing
•
Agriculture
•
Chemical
•
Food
•
Rubber
Accuracy The accuracy obtained depends also on how the product is transported: it’s about ± 0,5% with a flat belt
5
DOSING&bATCHING
automate
to
the process of
dosage
THE PRODUCT Complete system for the automatic control of the batching and dosing processes.
FEATURES • • • • • • • •
99 formulas with 24 components each one 16 out relay extendable up to 32 out relay 24 inputs extendable up to 48 inputs Load/unload/process control Ethernet or Wireless communication Scheduler Sw for the start time management DTM2009 Sw for the data management Possibility to create network with more systems with a unique reference control room
Advantages •
Distributed structure •
less facilities/cables •
•
save time and money
building block structure •
anomaly in one block
6
•
all the other continue to work
•
easy substitution of defected part
DOSING&bATCHING Dosing&Batching System It is composed of: •
Indicator Top Scale
•
Motor Control box
•
Communication cable (3meters)
•
Connection cable junction box - indicator (3,8 meters)
•
Load Cells junction box
•
Power cable (3,5meters)
Load cells to weigh mixing hopper Ref section on this catalogue:
THE SYSTEM
Load cells, Pin Load cells, Weighing unit
Working The goal of the system is to automate the process of dosage from the automatic start to the end of cycle. The indicator, in a defined moment, starts the execution of a programmed formula, and piloting the valves and the motors of the silos it allows to unload the material programmed on the formula into the mixing hopper. This, being suspended on the load cells, controls the intervention thresholds (and therefore the unloading) of the components. For every component required, the indicator pilots the motors and the valves through contact relays available into the Motor Control box.
Dosing&batching system process scheme
24 inputs
Network interface
16 outputs
Control Room Software management Scheduler DTM2009
Ethernet or wireless communication
Load cells Ref. Load cells catalogue Motors, door, other devices to control the movement of the material Electrical power box with power relay
7
CHECkWEIGHER your
complete automatic system under
control
THE PRODUCT Complete system for the automatic weighing control processes.
FEATURES AND ADVANTAGES • • • • • • • • • • • •
Weight of the single object that passes on the belt Counter Selection of pieces according to the different weight Instant weight Suitable for all production lines Capacity: depends on customer need Display division: 1 g Accuracy: 0.1 g to 1 g in function of the capacity Sample numbers: 120/second Working temperature: -30 / +65°C Power supply: 9.5 - 32 Vdc Protection degree: IP68
APPLICATION • • •
Food industry Pharmaceutical industry Manufacturing
8
CHECkWEIGHER Checkweigher System It is composed of: •
Indicator Top Scale CW
•
Motor Control box
•
Communication cable (3meters)
•
Connection cable junction box - indicator (3,8 meters)
•
Load Cells junction box
•
Power cable (3,5meters)
Load cells to weigh checkweigher belt Ref section on this catalogue:
THE SYSTEM
Load cells, Pin Load cells, Weighing unit
Working Automatic system that allows to select the product according to its weight, measured by the load cells installed on the machine. The system sorts the products that are out of the weight range set before or have packaging anomalies, keeping them aside from the others. The high quality of the load cells offered for this application allows to use them in critical environments and the indicator has been conceived to guarantee simple and functional use for the operator. The main characteristics of the system are: the total reduction of time needed for changing the weight range, functionality for controlling the integral quality of the product and compatibility with any kind of production lines.
Checkweigher system process scheme
TOPSCALE CHECKWEIGHER
motor control Ethernet
SELECTOR STATION Door1
Door2
selector
Door3
Door4
Door n
Load Cells ticket station
checkweigher belt
CONTROL ROOM
Power 9.5-32Vdc
work station n
work station 1
Load Cells 1°choice
2°choice
3°choice
4°choice
n°choice
Choose the right load cell for your need
9
INDICATORS
STAD 04 THE PRODUCT Universal weighing indicator.
FEATURES AND ADVANTAGES • •
• • • • • • •
Configuration parameters can be set by the user for a complete customization of the device Simple navigation in the password menu on different levels • Simple variation of calibration for a perfect weight in any moment • Overload control for the security of your machine Easy weight monitoring Total and partial weighing checked by an acoustical alarm Connection for a remote display (standard) Possibility to connect a printer Possibility to interface with Data Transfer Management Possibility to drive the indicator with a remote keyboard Possibility to have an output interface RS232, RS485 or 4-20 mA
STAD 04 offers: •
1 component control
•
Accessories connection
** It is connectable to every model of load cell.
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STAD 04 Range (f.s.) 0 - 99.999 Resolution 1 - 2 - 5 - 10 Accuracy < +/- 0.015% f.s. Operating temperature -30 / +65°C (-40 on request) Power supply 9.5 – 32 Vdc Dimensions 235 x 230 x 110 mm Weight 2000 gr Case PC - AbS Protection IP 68 * Red Display 5 digits (7 segments) ** Display Height 40 mm Display view 15 m and more * Complete protection from dust and water sprinklings, guaranteed in 1 meter of water full immersion with connectors closed by cap or with cables / accessories connected ** Perfect visibility in any weather condition (Sunny, Cloudy, Raining)
INDICATORS WIN SCALE2 THE PRODUCT Universal
and
programmable
weighing
indicator with formulas and data storage. FEATURES AND ADVANTAGES • •
• • • • •
Configuration parameters can be set by the user for a complete customization of the device Simple navigation in the password menu on different levels • Possibility to set kg or Lb • Possibility to set or change the name of the formulas, components, unload programs, unload points • Possibility to choose the components from a pre-defined archive • Possibility to insert every component in a different position for every formula • Simple variation of calibration for a perfect weight in any moment • Overload control for the security of your machine • Hardware control to verify the right working in any moment Easy weight monitoring Total and partial weighing checked by an acoustical alarm Possibility to manage the mixing of components with a timer: final mixing time programmable from 1 to 60 minutes Opportunity of having a user interface able to manage every language, even with special characters Possibility to have an output interface RS232, RS485 or 4-20 mA
WIN SCALE2 offers: •
WIN SCALE2 Range (f.s.) 0 - 99.999 Resolution 1 - 2 - 5 - 10 Accuracy < +/- 0.015% f.s. Operating temperature -30 / +65°C (-40 on request) Power supply 9.5 – 32 Vdc Dimensions 235 x 230 x 110 mm Weight 2000 gr Case PC - AbS Protection IP 68 * Red Display / Height 5 digits (7 segments) / 40 mm ** LCD Display / Height 16 alphanumeric characters / 15 mm (with back light) Red Display view 15 m and more * Complete protection from dust and water sprinklings, guaranteed in 1 meter of water full immersion with connectors closed by cap or with cables / accessories connected ** Perfect visibility in any weather condition (Sunny, Cloudy, Raining)
99 LOAD formulas with 24 components, selectable from a list of 99
•
12 UNLOAD programs with 20 unloading point, selectable from a list of 20
** It is connectable to every model of load cell.
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INDICATORS
TOP SCALE THE PRODUCT Universal
and
programmable
weighing
indicator able to manage the weighing system, data exchange with other devices and control of external intelligent I/O. FEATURES AND ADVANTAGES • • •
• •
• •
User-friendly soft-keys buttons Intelligent editor and fast driven menu Opportunity of having a user interface able to manage every language, even with special characters like Greek, Russian, Czech, Japanese, etc. Opportunity of extension of the system with many different optionals and devices through advanced communication systems One of this is the remote connection via GSM with the Dina Service program. It allows a remote diagnostics, that guarantee a real time intervention for ending the working sessions Configuration parameters can be set by the user for a complete customization of the device Simple navigation in the password menu on different levels • Possibility to set kg or Lb • Possibility to set or change the name of the components • Simple variation of calibration for a perfect weight in any moment • Overload control for the security of your machine • Hardware control to verify the right working in any moment
TOP SCALE offers: •
99 formulas each with 24 component selectable from a list of 99
•
48 unload programs each with 48 unloading points selectable from a list of 63
** It is connectable to every model of load cell.
12
TOP SCALE Range (f.s.) 0 - 99.999 Resolution 1 - 2 - 5 - 10 Accuracy < +/- 0.015% f.s. Operating temperature -30 / +65°C (-40 on request) Power supply 9.5 – 32 Vdc Dimensions 220 x 200 x 100 mm Weight 2500 gr Case Polyamide (PA) 30% glass fibre, noise shielded Display 1/4 VGA IP Protection IP 68 * * Complete protection from dust and water sprinklings, guaranteed in 1 meter of water full immersion with connectors closed by cap or with cables / accessories connected
INDICATORS DG COMPACT THE PRODUCT The last generation of indicators, DG-Compact, distributed by Dinamica Generale, fits every type of industrial application where you have the necessity of dosing or simply automatizing the working process. FEATURES AND USER INTERFACE •
• • • • • •
An alphanumeric display with 5 digits of 20 mm at 7 segments to obtain an immediate reading even at some meters distance The weight visualization can be in g, kg, t The measurement unit is signalled to the operator by the proper led The position of the decimal point can be programmed by the operator Incorporated keyboard for an easy and quick programming High efficiency leds that indicate the outlet and entry state in order to check step by step the state of the working progress All the versions have as standard production, a RS232 outlet for the connection to a printer or a data transmission through a direct connection to a PLC or to a PC
DG COMPACT Power supply 9 – 32 Vdc Reading range 0 - 99.999 Measurement units g, kg, t, // mbar, bar Resolution 1 - 2 - 5 - 10 Accuracy < +/- 0.015% f.s. Working temperature -10 / +50°C Relay outlet 2/4 Optoisolated entry 2
DG COMPACT
APPLICATION
The device is contained in a box manufactured according
Thanks to its ductility (the selection of the type of programme is made directly by the operator) DG-Compact can be used in all industrial sectors: • building field: concrete mixing equipments • Feeding field: “pasta” factories, mills, etc • Ceramic field • Plastic and rubber field • and many more
to Din norms (142 x 70 x 80 mm) that can easily be put on a panel having IP65 protection grade that allows it to be used also in particularly critical environments (it is protected from dust but most of all from humidity and small water spots).
13
INDICATORS DG COMPACT CONFIGURATIONS The user can choose the function mode by setting a parameter. Parameters are protected by password.
DG COMPACT Doser 2R Code
Name
Optionals
Outputs
Inputs
999-0154
DOSER 2R
no
2
2
Programs 2 2 1 2 1
999-0155
DOSER 2R PLUS
yes
2
2
Like DOSER 2R
Optionals
Outputs
Inputs
Set points Loads in sequence Loads with slow dosing (2 speeds) Unloads in sequence Unload with slow dosing (2 speeds)
DG COMPACT Doser 4R Code
Name
Programs
999-0156
DOSER 4R
no
4
2
4 4 3 1
999-0157
DOSER 4R PLUS
yes
4
2
Like DOSER 4R
Optionals
Outputs
Inputs
Programs
no yes
2 2
2 2
2 Set points 2 Set points
Set points Loads in sequence Loads with slow dosing (2 speeds) Loads with slow dosing + end cycle alarm
DG COMPACT Peak Code
Name
999-0159 999-0160
PEAk PEAk PLUS
The device memorizes the maximum peak of weight reached during the work. This value is visualized on the display pressing a combination of keys.
PRESSURE INDICATOR Code
Name
999-0159 999-0160
PRESSURE PRESSURE PLUS
Optionals
Outputs
Inputs
Programs
no yes
2 2
2 2
2 Set points 2 Set points
Connecting the device to a pressure transducer and setting the measurement unit in bar, the pressure value of the hydraulic circuit where the transducer is installed is visualized on the display.
WEIGHT TRANSMITTER Code
Name
999-0225
Weight transmitter kit DG-WTk with output 0-10 V, 4-20 mA, RS232 or RS48
OPTIONALS Printer Interface - Output 4 - 20 mA - Output 0 - 5V / 0 - 10V - RS 485
14
ACCESSORIES REMOTE DISPLAy CAB DISPLAY Highly visible red display having small dimensions used for the remote weight visualization. Display: 5 digits 25 mm Range: 0 - 99.999 kg Dimenisons: 160 x 80 x 60 mm Available for all indicators
WEIGHT REPEATER Highly visible red display having big dimensions used for the remote weight visualization. Display: 5 digits 60 mm Range: 0 - 99.999 kg Dimensions: 275 x 124 x 87 mm Visibility: over 30 m Available for all indicators
XL DISPLAY Very large led display used for the remote weight visualization and the operators messages. Dimensions: 870 x 220 x 120 mm Visibility: over 50 m Available for all indicators
* All displays can be connected in a multipoint link by serial connection. ** All displays can be connected by wire or by radiofrequency.
15
ACCESSORIES REMOTE CONTROL EASY CONTROL PtoP Radio control for the total command of the indicator all the way up to 25 meters. This version has been studied to contain costs and therefore excludes all other wireless accessories. Available for Stad04, Win Scale2
EASY CONTROL WiNET™ Radio control for the total command of the indicator all the way up to 25 meters. This version allows the introduction of the radio control in the Dinamica Generale WiNET™ network without any interference with other wireless accessories. Available for Stad04, Win Scale2
DINA TEL 2 Radio control for the total command of the indicator all the way up to 25 meters having a LCD display where you can read the data from the indicator even if the indicator is not visible for the operators working position. Can be used during the night time or with little light thanks to the back keyboard light. Available for Stad04, Win Scale2 and Top Scale
WiNET™ MODEM Compatible modem with all accessories and all DG indicators, able to create and to manage a Wireless network between several devices without any interference issue. Available for Stad04, Win Scale2 and Top Scale
16
ACCESSORIES DATA STORING PRINTER Printer used for the receipt having or the information of the weights that have been made or the formulas that are saved on the indicators. Possibility to personalize the heading of the receipt (not available for DG-Compact). Possibility to print the strings in the languages available on the indicator (not available for DG-Compact). Available for all indicators
DTM 2009™ Management software of the formulas for the control of the statistics, stocks and costs and process errors in other words the management of the correct working process. Available in 4 versions depending on the client’s
ment system
feed manage
ori, 15 ® srl - via Mondad Italy dinamica generale Rusco (MN) 523 46025 Poggio 134 - fax +39 0386.51 tel. +39 0386.52 nerale.com www.dinamicagenerale.com info@dinamicage
for dairy and
on beef operati
feed ma
nageme
nt system
dinamica generale® 46025 Poggio Ruscosrl - via Mond tel. +39 (MN) Italy adori, 15 0386 www.dinam .52134 - fax +39 info@dinami icagenerale.com 0386.51523 cageneral e.com
necessity. Available for all indicators
AUTOMATIC AND INDUSTRIAL PROCESS MOTOR CONTROL Device for the insertion of the indicator in the automatic process lines. Enables the contact of a relay in function of the activated component on the indicator so that the mechanisms can be driven so as to obtain automatic process. Available with Top Scale
17
for dairy
and be ef
operation
ACCESSORIES AUTOMATIC AND INDUSTRIAL PROCESS SCHEDULER Start and stop control software in the process automation. Possibility to set fixed times where the working process can start and stop without the manual intervention of the worker. Available with Top Scale
OUT INTERFACE Device for the insertion of the weighing system in the industrial process lines with data interchange. This module is connected to the indicators in order to transform the weight value in an analogical signal 4-20 mA, or 0 -10 V for the communication between the weighing system and the industrial devices such as inverter, PLC, etc... Available with Stad 04, Win Scale2, Top Scale
WIFI/ETHERNET COMMUNICATION Additional module that is to be connected to the Top Scale indicator for the insertion of the same WiFi o Ethernet communication lines for the exchange at high levels of information and commands in the industrial process. Available with Stad 04, Win Scale2, Top Scale
GSM COMMUNICATION Additional module that is to be connected to the Top Scale indicator for the data exchange with remote stations through GSM system. Available with Top Scale
18
LOAD CELLS
INDUSTRIAL OFF CENTER The small size, the robustness and the optimal relationship quality/price allows for their usage in the most part of industrial and research applications such as: industrial weighing (industrial scales, sacking weigher, bottling machine, packaging machines), automation, quality control, medical machines, textile machines, tooling machines, ceramic machines, automatic dosing machines, etc.
DG-SP1
DG-SP91
3 - 6 - 10 - 15 - 20 - 30 - 35# Kg
60 - 100#- 120 - 150 - 250 Kg
Dimensions: 130 x 30 x 22 mm
Dimensions: 150 x 35 x 40 mm
2 + 2 - M6 x 1
4 + 4 - M6 x 1
Platform size: 250 x 350 mm
Platform size: 400 x 600 mm
# On request / Aluminium
# On request / Aluminium
DG-SPL
DG-A2P
5# - 10 - 15 - 30 - 50 Kg
500 - 1000 - 2000# Kg
Dimensions: 118 x 25.4 x 61 mm
Dimensions: 190,5 x 75 x 75 mm
2 + 2 - M6 x 1
4 + 4 - M12 x 1,75
Platform size: 300 x 350 mm
Platform size: 600 x 700 mm
# On request / Aluminium
# On request / Aluminium
19
load cells SHEAR BEAM AND BENDING BEAM The small size, the robustness and the optimal relationship quality/price allows for their usage in the most part of industrial and research applications such as: silos and tank weighing, packaging, batching and filling machines, tanks, vessel or hopper weighing; textile machines automations, electro-medical machines; for belt weighing and suspended weights.
DG-S
DG-SW
100# - 200# Kg
5 - 10 - 20 - 50 - 100 - 250 Kg
Dimensions: 130 x 25.4 x 31.7 mm
Diameter: 34/20 mm - Lenght 120 mm
3 x ø13.5 mm A=76.2 mm B=25.4 mm
3 x ø8 mm A=82 mm B=18 mm
350 - 500# - 1000 - 2000 Kg
50 - 100 - 250 - 500 - 1000 Kg
Dimensions: 130 x 31.7 x 31.8 mm
Diameter: 30 mm - Lenght 137 mm
3 x ø13.5 mm A=76.2 mm B=25.4 mm
3 x ø13 mm A=82 mm B=25 mm
5000 Kg
All capacities are on request
Dimensions: 171.5 x 42.6 x 36 mm
Stainless Steel
3 x ø20.5 mm A=95.3 mm B=38.1 mm # On request Stainless Steel
A
A
B
B
TENSION - COMPRESSION The robustness and the high precision allow for the usage of these load cells in several applications. These can be used also in hybrid weighbridges, silos, tanks or hoppers weighing, conveyors belts, filling, packaging and batching applications.
DG-ST
DG-STR
5 - 10 - 20 Kg
100# - 300# - 500# Kg
Dimensions: 51 x 17 x 63.5 mm
Dimensions: 63.5 x 22 x 59.5 mm
2 x M6 x 1
2 x M12 x 1.75
50 Kg
1000 - 2500 Kg
Dimensions: 51 x 30 x 76,2 mm
Dimensions: 82 x 30 x 78 mm
2 x M10 x 1,5
2 x M16 x 2
All capacities are on request
3000 - 5000 Kg
Aluminium
Dimensions: 102 x 45 x 90 mm 2 x M24 x 2 7500# Kg Dimensions: 167 x 50 x 163 mm 2 x M30 x 2 # On request | Stainless Steel
20
LOAD CELLS PIN * Available other dimensions on stock.
DG-PIN/40
DG-PIN/50
DG-PIN/80
motion 5700 Kg static 8550 Kg
motion 10.000 Kg static 15.000 Kg
motion 25.000 Kg static 37.000 Kg
Lenght: 214 mm
Lenght: 214 mm
Lenght: 220 mm
Diameter: 40 mm
Diameter: 50 mm
Diameter: 80 mm
Fixing area:
Fixing area:
Fixing area:
left= 63.5 mm
left= 63.5 mm
left= 76.5 mm
right= 31.5 mm
right= 31.5 mm
right= 44.5 mm
Load area: 57 mm
Load area: 57 mm
Load area: 57 mm
Stainless Steel
Stainless Steel
Stainless Steel
PRESSURE TRANSDUCER DG-P 10 - 50 - 100 - 250 - 350 - 500 bar Out signal 1 mV/V, 2 mV/V, 0 - 5V, 0 - 10V Diameter: 25.4 mm - Lenght 69 mm 1/4â&#x20AC;?G Stainless Steel
21
LOAD CELLS
WEIGHING UNIT DG-PA Unit
DG-PB Unit
350 - 1000 - 2000 Kg
5000 Kg
Dimensions: 200 x 120 x 97 mm
Dimensions: 240 x 120 x 94 mm
Fixing plate:
Fixing plate:
up 4 x ø13 holes
up 4 x ø10 holes
bottom 4 x ø13 holes
bottom 4 x ø13 holes
Stainless Steel
Stainless Steel
DG-PC Unit
Weighing BARS
10.000 Kg
1400 - 4000 Kg
Dimensions: 255 x 120 x 82 mm
Version L = 800 mm
Fixing plate: up 2 x ø12 holes
Dimensions: 800 x 100 x 100 mm
bottom 4 x ø11 holes
Version L = 1200 mm
25.000 Kg
Dimensions: 1200 x 100 x 100 mm
Dimensions: 277 x 150 x 112 mm Fixing plate: up 2 x ø12 holes bottom 4 x ø11 holes Stainless Steel
22
CONTACTS GENERAL INFORMATION info@dinamicagenerale.com SALES DEPARTMENT sales@dinamicagenerale.com R&D DEPARTMENT technical@dinamicagenerale.com CUSTOMER SERVICE assistance@dinamicagenerale.com
TDI ASSISTANCE Technical assistance 24 hours a day, 365 days a year.
QUALITy & CERTIFICATIONS High work standards are a mainstay of the Dinamica Generale philosophy. The company obtained ISO 9001 certification in 1999 and in 2003 obtained adaptation to norm ISO 9001:2000 (VISION 2000) and the prestigious ISO 14001 environmental management system certification.
Document B-Rev A1
via Mondadori, 15 46025 Poggio Rusco (MN) - Italy tel ++39 0386.52134 fax ++39 0386.51523 www.dinamicagenerale.com info@dinamicagenerale.com