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beginner wire

Brass-and-copper-wire chain

The

Greek Key Use a

brass slide gauge to make this modern variation

on the Greek key motif.

by Jan Matzen

E

xamples of the Greek key motif are everywhere in ancient Greek architecture, textiles, and decorative arts, like pottery. The pattern is still striking in this modern,

easy chain. As you work, use the metric system to measure the links, keep the length of the wires uniform, and adhere to the measurements for each bend. Use a brass slide gauge to measure in millimeters; it’s easier than finding 5 ⁄16 in. and 5 ⁄64 in. on a ruler. You’ll soon be surprised at how accurately you make the links without measuring.

The brass-andcopper necklace measures 23 in. (58.4 cm).

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Make copper springs. Use a piece of 10-gauge (2.6 mm) brass wire as a mandrel. Wrap 22-gauge (0.6 mm) copper wire around the mandrel [1]. Keep the wraps tight and uniform. While the spring is on the mandrel, mark it with a permanent marker every 8 mm. Slide the spring off the mandrel, and stretch it slightly at the marks to make cutting easier. Cut the spring at each mark with flush cutters [2], and sand the clipped ends. Squeeze the springs back together to make tight 8 mm springs [3]. Make a total of 51 copper springs. Cut the brass wire. Cut 26 85 mm pieces of 18-gauge (1.0 mm) brass wire. Bundle the wires with masking tape. Place 400grit sandpaper on a smooth, level surface and use firm figure 8 motions to rub the ends of the bundled wires against the sandpaper. Set 13 wires aside.

Make 13 key links. Using chainnose or flatnose pliers, grasp 3 mm of the wire end and bend the wire 90˚, making an L. For more precise corners, hold the measured section of wire in the pliers, and use the edge of one jaw to sharply bend the wire. Measure 3 mm from the first bend and make a 90˚ bend to form a U [4]. Measure 6 mm from the second bend and make a 90˚ bend. Measure 6 mm from the third bend and make a 90˚ bend. Slide a copper spring on the wire [5]. Measure 9 mm from the fourth bend and make a 90˚ bend. Measure 9 mm from the fifth bend and make a 90˚ bend. Slide a copper spring on the wire [6]. Finish the links. Measure 11 mm from the sixth bend and make a 90˚ bend in the opposite direction. Measure 9 mm from the seventh bend and make a 90˚ bend.

Slide a copper spring on the wire. Measure 9 mm from the eighth bend and make a 90˚ bend [7]. Measure 6 mm from the ninth bend and make a 90˚ bend. Measure 6 mm from the 10th bend and make a 90˚ bend. Measure 3 mm from the 11th bend and make a 90˚ bend [8]. Repeat this pattern for the remaining 12 key links. Use flush cutters to trim any extra wire. To work-harden the links, use a tumbler with steel shot and burnishing compound (see How To/Metals at artjewelrymag.com). Make the connecting links. Measure 35 mm from each end of a brass wire and mark the wire. Slide a copper spring on the wire and center it between the two marks. Grasp the wire with flatnose pliers at one mark and make a 90˚ bend. On the other side of the spring, make a 90˚ bend in the opposite direction [9]. Repeat for the remaining 12 wires. ar tjewelr ymag.com


Process photos by Jan Matzen.

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wire

tips

• To straighten and clean a wire after you cut it, grasp one end with pliers and pull it through a polishing cloth. • If you need to correct a mistake, use flatnose pliers to straighten the bends. • To keep your links organized, lay them out end-to-end as you assemble the necklace.

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• To remove permanent marker from the wires, use rubbing alcohol.

materials

Copper wire: 22-gauge (0.6 mm), round, dead-soft, 8 ft. (2.4 m) ■ Brass wire: 18-gauge (1.0 mm), round, dead-soft, 71 ⁄4 ft. (2.2 m) ■ Copper wire: 18-gauge (1.0 mm), round, dead-soft, 6 in. (15 cm) ■

14 On each side of a wire, measure 9 mm from the last bend and make a 90˚ bend in the opposite direction [10]. Slide the copper spring of a finished brass link on one side of the wire [11], and then finish the bending pattern. Repeat on the other side of the link. Repeat with the remaining links to complete the chain, leaving the last half of the last link unbent. Make a clasp. Cut 15 cm (6 in.) of 18-gauge (1.0 mm) copper wire. Leaving a 19 mm tail, wrap the wire around the 10-gauge (2.6 mm) mandrel, leaving a 19 mm tail at the other end [12]. Bend one tail 90˚ so that both tails are parallel on the same side of the spring [13]. Measure 6 mm from the spring and make a 90˚ bend in both parallel wires. Measure 6 mm from the last bend and make a 90˚ bend in both wires. Measure 3 mm from the last bend and make a 90˚

bend in both wires to complete the double hook. Work-harden the hook in the tumbler. Slide the hook onto the last connecting link of the necklace [14] and finish bending the last link.

Jan Matzen has many creative outlets, including pottery, weaving, and batik. “After taking a local metalsmithing class, I felt that I had found my artistic/creative muse. Jewelry has a human link unlike other art — it’s chosen and worn as a personal adornment,” she says. Contact: playingwithfire1.com.

tools & supplies Round mandrel: 10-gauge (2.6 mm) brass wire ■ Permanent marker: black ■ Brass slide gauge ■ Flush cutters ■ Sandpaper: 400 grit ■ Tape: masking ■ Pliers: chainnose, flatnose ■ Tumbler, steel shot, burnishing compound ■ Polishing cloth (optional) ■ Rubbing alcohol (optional) ■

suppliers Rio Grande: 800.545.6566, riogrande.com ■ Metalliferous: 888.944.0909, metalliferous.com ■ Indian Jewelers Supply Co.: 800.545.6540, ijsinc.com ■

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